TWI444539B - Coolant pump of magnetic levitation type - Google Patents
Coolant pump of magnetic levitation type Download PDFInfo
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- TWI444539B TWI444539B TW100139423A TW100139423A TWI444539B TW I444539 B TWI444539 B TW I444539B TW 100139423 A TW100139423 A TW 100139423A TW 100139423 A TW100139423 A TW 100139423A TW I444539 B TWI444539 B TW I444539B
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Description
本提案係關於一種液態冷媒泵,特別是一種磁浮式液態冷媒泵。This proposal relates to a liquid refrigerant pump, in particular a magnetic floating liquid refrigerant pump.
在採用冷卻液的冷卻循環系統中,最重要的關鍵元件,即為可防止冷卻液洩漏的冷媒液體泵。通常工業上使用的泵裝置,由於其軸封處易產生洩露,因而造成生產過程中的損失。若冷卻液為具劇毒性化學物質,則對環境、土地及工作人員而言,將造成無法彌補的傷害。由於冷媒是在相當高的壓力下工作,要使輸送泵達到絕對無洩漏的要求相當困難。目前解決這種需求大都採用屏蔽泵(Canned Pump)或無軸封泵(Seal-less Pump)。其中,屏蔽泵由於沒有轉軸密封,故可以避免冷卻液洩漏的問題。因此,屏蔽泵在化工裝置中的使用率已愈來愈普遍,其發展與運用也越來越受到重視。In the cooling circulation system using the coolant, the most important key component is the refrigerant liquid pump that prevents coolant leakage. Pump devices commonly used in the industry cause losses in the production process due to leakage of the shaft seal. If the coolant is a highly toxic chemical, it will cause irreparable damage to the environment, land and workers. Since the refrigerant is operated at a relatively high pressure, it is quite difficult to make the delivery pump absolutely leak-free. Most of the current solutions to this demand are either Canned Pumps or Seal-less Pumps. Among them, the shield pump can avoid the problem of coolant leakage because there is no shaft seal. Therefore, the use rate of shielded pumps in chemical plants has become more and more common, and their development and application have received more and more attention.
雖然屏蔽泵具有以上的優點,但屏蔽泵係採用滑動軸承,因此冷媒通常須添加一定比例的潤滑油。故,冷媒須具備良好的油混溶性才可與潤滑油混合,進而造成冷媒選用上的侷限。Although the shield pump has the above advantages, the shield pump uses a sliding bearing, so the refrigerant usually has to be added with a certain proportion of lubricating oil. Therefore, the refrigerant must have good oil miscibility before it can be mixed with the lubricating oil, which in turn causes limitations in the selection of the refrigerant.
此外,冷媒中的潤滑油多少會殘留在管路中,如此將造成冷卻管路阻塞,進而使冷卻系統效率變差,以及增加冷卻系統的電力負載消耗。並且,滑動軸承與轉子之間的長期摩擦易造成滑動軸承的磨損,如此將容易引起振動而造成轉子及葉輪損傷。並且,由於滑動軸承係與轉子直接的接觸,如此也容易摩擦而造成能量的損耗。此外,冷媒液體泵於組裝時,會或多或少產生組裝誤差。如此一來,轉子的組裝位置可能會具有偏差,使得冷媒液體泵的運轉不順暢,進而影響冷媒液體泵的使用壽命。In addition, the lubricating oil in the refrigerant will remain in the pipeline somewhat, which will cause the cooling pipeline to clog, thereby making the cooling system less efficient and increasing the power load consumption of the cooling system. Moreover, the long-term friction between the sliding bearing and the rotor is liable to cause wear of the sliding bearing, which will easily cause vibration and damage the rotor and the impeller. Moreover, since the sliding bearing is in direct contact with the rotor, it is also easy to rub and cause energy loss. In addition, when the refrigerant liquid pump is assembled, assembly errors may occur more or less. As a result, the assembly position of the rotor may be biased, so that the operation of the refrigerant liquid pump is not smooth, thereby affecting the service life of the refrigerant liquid pump.
本提案在於提供一種磁浮式液態冷媒泵,可免除冷媒中添加潤滑油所產生的問題,同時避免軸承與轉子的直接接觸所產生的磨耗現象,以及避免組裝誤差所造成的影響,進而提升使用壽命。The proposal is to provide a magnetic floating liquid refrigerant pump, which can eliminate the problems caused by adding lubricating oil in the refrigerant, avoid the wear phenomenon caused by the direct contact between the bearing and the rotor, and avoid the influence of assembly error, thereby improving the service life. .
本提案所揭露之磁浮式液態冷媒泵,其包含一旋轉模組、一第一軸承模組、一第二軸承模組及一泵浦模組。旋轉模組包含一殼體、一轉軸、一第一徑向磁浮軸承轉子、一第二徑向磁浮軸承轉子及一推力盤。殼體配置一馬達定子,轉軸樞設殼體。轉軸環設有一馬達轉子對應於馬達定子,轉軸具有相對的一第一端及一第二端。第一徑向磁浮軸承轉子設置於第一端,第二徑向磁浮軸承轉子設置於第二端,推力盤設置於第二端。第一軸承模組設置於旋轉模組,第一軸承模組包含一第一徑向磁浮軸承座,對應第一徑向磁浮軸承轉子。第二軸承模組設置於旋轉模組,第一軸承模組與第二軸承模組位於旋轉模組的相對兩側。第二軸承模組包含一第二徑向磁浮軸承座、一第一軸向磁浮軸承、一第二軸向磁浮軸承及一軸向間距調整環。第二徑向磁浮軸承座對應第二徑向磁浮軸承轉子,第二軸向磁浮軸承與第一軸向磁浮軸承保持一距離,推力盤係介於第一軸向磁浮軸承與第二軸向磁浮軸承之間。軸向間距調整環夾設於第一軸向磁浮軸承與第二軸向磁浮軸承之間,令第一軸向磁浮軸承與第二軸向磁浮軸承保持前述的距離。泵浦模組連接轉軸,轉軸帶動泵浦模組運轉。The magnetic floating liquid refrigerant pump disclosed in the present proposal comprises a rotating module, a first bearing module, a second bearing module and a pump module. The rotating module comprises a casing, a rotating shaft, a first radial magnetic bearing rotor, a second radial magnetic bearing rotor and a thrust disk. The housing is provided with a motor stator, and the rotating shaft pivots the housing. The rotating shaft is provided with a motor rotor corresponding to the motor stator, and the rotating shaft has a first end and a second end. The first radial magnetic bearing rotor is disposed at the first end, the second radial magnetic bearing rotor is disposed at the second end, and the thrust disk is disposed at the second end. The first bearing module is disposed on the rotating module, and the first bearing module includes a first radial magnetic bearing housing corresponding to the first radial magnetic bearing rotor. The second bearing module is disposed on the rotating module, and the first bearing module and the second bearing module are located on opposite sides of the rotating module. The second bearing module comprises a second radial magnetic bearing bearing, a first axial magnetic bearing, a second axial magnetic bearing and an axial spacing adjusting ring. The second radial magnetic bearing corresponding to the second radial magnetic bearing rotor, the second axial magnetic bearing and the first axial magnetic bearing maintain a distance, the thrust disk is between the first axial magnetic bearing and the second axial magnetic floating Between the bearings. The axial spacing adjustment ring is interposed between the first axial magnetic bearing and the second axial magnetic bearing, so that the first axial magnetic bearing and the second axial magnetic bearing maintain the aforementioned distance. The pump module is connected to the rotating shaft, and the rotating shaft drives the pump module to operate.
根據上述本提案所揭露之磁浮式液態冷媒泵,係藉由上述磁浮結構設計來免除摩擦損耗的問題,以提升磁浮式液態冷媒泵的壽命。因此,使得磁浮式液態冷媒泵的工作介質裡並不需要額外添加潤滑油,如此可適用於各種冷媒並提升系統效率。並且,藉由更換不同厚度的軸向間距調整環,可方便工程人員調整推力盤與軸向磁浮軸承間的軸向間隙,以彌補磁浮式液態冷媒泵的組裝誤差。According to the magnetic floating type liquid refrigerant pump disclosed in the above proposal, the above-mentioned magnetic floating structure design is used to eliminate the problem of friction loss, thereby improving the life of the magnetic floating type liquid refrigerant pump. Therefore, the working medium of the magnetic floating type liquid refrigerant pump does not need to add additional lubricating oil, so it can be applied to various refrigerants and improve system efficiency. Moreover, by replacing the axial spacing adjustment rings of different thicknesses, the engineering personnel can adjust the axial clearance between the thrust disk and the axial magnetic bearing to compensate for the assembly error of the magnetic floating liquid refrigerant pump.
有關本提案的特徵、實作與功效,茲配合圖式作最佳實施例詳細說明如下。The features, implementation and efficacy of this proposal are described in detail below with reference to the preferred embodiment of the drawings.
請同時參照「第1圖」,「第1圖」係為根據本提案一實施例之磁浮式液態冷媒泵的結構剖示圖。Please refer to FIG. 1 together. FIG. 1 is a cross-sectional view showing the structure of a magnetic floating type liquid refrigerant pump according to an embodiment of the present proposal.
本提案所揭露之磁浮式液態冷媒泵10,其包含一旋轉模組100、一第一軸承模組200、一第二軸承模組300及一泵浦模組400。其中,旋轉模組100包含一殼體110及一轉軸130。殼體110配置一馬達定子120,馬達定子120可為一電磁鐵。轉軸130樞設於殼體110,轉軸130環設有一馬達轉子140。馬達轉子140係包含多個矽鋼片或永久磁鐵對應於馬達定子120,馬達定子120因電生磁而驅動馬達轉子140旋轉,以帶動轉軸130相對於殼體110樞轉。The magnetic floating liquid refrigerant pump 10 disclosed in the present proposal comprises a rotary module 100, a first bearing module 200, a second bearing module 300 and a pump module 400. The rotating module 100 includes a housing 110 and a rotating shaft 130. The housing 110 is provided with a motor stator 120, which may be an electromagnet. The rotating shaft 130 is pivotally disposed on the housing 110, and the rotating shaft 130 is provided with a motor rotor 140. The motor rotor 140 includes a plurality of silicon steel sheets or permanent magnets corresponding to the motor stator 120. The motor stator 120 drives the motor rotor 140 to rotate by electromagnetism to drive the rotating shaft 130 to pivot relative to the housing 110.
轉軸130具有相對的一第一端1301及一第二端1302,第一徑向磁浮軸承座轉子151環繞設置於第一端1301,第二徑向磁浮軸承轉子152環繞設置於第二端1302。馬達轉子140係介於第一徑向磁浮軸承轉子151與第二徑向磁浮軸承轉子152之間。其中,第一徑向磁浮軸承轉子151與第二徑向磁浮軸承轉子152皆可包含多個矽鋼片,但不以此為限。此外,本實施例之推力盤160係包含有至少一導磁性材料,且推力盤160係具有一圓盤狀的外型,但不以此為限。推力盤160固設於轉軸130的第二端1302之端緣處,使得第二徑向磁浮軸承轉子152介於推力盤160與馬達轉子140之間。並且,在本實施例或其他實施例當中,推力盤160係透過一鎖固件132而鎖固於轉軸130的第二端1302。並且,鎖固件132與推力盤160之間更可夾設具有一間隔環134,使得推力盤160受到間隔環134的壓迫而穩固地固定於轉軸130的第二端1302上。The rotating shaft 130 has a first end 1301 and a second end 1302. The first radial magnetic bearing housing rotor 151 is disposed around the first end 1301, and the second radial magnetic bearing rotor 152 is disposed around the second end 1302. The motor rotor 140 is interposed between the first radial magnetic bearing rotor 151 and the second radial magnetic bearing rotor 152. The first radial magnetic bearing rotor 151 and the second radial magnetic bearing rotor 152 may each include a plurality of silicon steel sheets, but not limited thereto. In addition, the thrust plate 160 of the embodiment includes at least one magnetic conductive material, and the thrust plate 160 has a disk-shaped outer shape, but is not limited thereto. The thrust plate 160 is fixed at an end edge of the second end 1302 of the rotating shaft 130 such that the second radial magnetic bearing rotor 152 is interposed between the thrust disk 160 and the motor rotor 140. Moreover, in this embodiment or other embodiments, the thrust plate 160 is locked to the second end 1302 of the rotating shaft 130 through a locking member 132. Moreover, a spacer ring 134 is further disposed between the locking member 132 and the thrust plate 160 such that the thrust plate 160 is firmly fixed to the second end 1302 of the rotating shaft 130 by the pressing of the spacer ring 134.
第一軸承模組200設置於旋轉模組100,第一軸承模組200包含一第一徑向磁浮軸承座220對應於轉軸130第一端1301上的第一徑向磁浮軸承轉子151。其中,第一徑向磁浮軸承座220包含一第一徑向磁浮軸承221以及環繞於第一徑向磁浮軸承221外的線圈222,以構成一電磁鐵。第一徑向磁浮軸承座220與第一徑向磁浮軸承座轉子151相互面對的磁極係相吸,以令轉軸130的第一端1301藉由第一徑向磁浮軸承轉子151而懸浮於第一徑向磁浮軸承座220內。更進一步來說,轉軸130的第一端1301係樞設於第一徑向磁浮軸承座220,且不與第一徑向磁浮軸承座220接觸。The first bearing module 200 is disposed on the rotating module 100. The first bearing module 200 includes a first radial magnetic bearing housing 220 corresponding to the first radial magnetic bearing rotor 151 on the first end 1301 of the rotating shaft 130. The first radial magnetic bearing housing 220 includes a first radial magnetic bearing 221 and a coil 222 surrounding the first radial magnetic bearing 221 to form an electromagnet. The first radial magnetic bearing housing 220 and the first radial magnetic bearing housing rotor 151 face each other so that the first end 1301 of the rotating shaft 130 is suspended by the first radial magnetic bearing rotor 151. A radial magnetic bearing housing 220. Furthermore, the first end 1301 of the rotating shaft 130 is pivotally disposed on the first radial magnetic bearing housing 220 and is not in contact with the first radial magnetic bearing housing 220.
此外,第二軸承模組300設置於旋轉模組100,第一軸承模組200與第二軸承模組300位於旋轉模組100的相對兩側。第二軸承模組300包含一第二徑向磁浮軸承座320、一第一軸向磁浮軸承350、一第二軸向磁浮軸承360及一軸向間距調整環380。第二徑向磁浮軸承座320對應第二徑向磁浮軸承轉子152。其中,第二徑向磁浮軸承座320包含一第二徑向磁浮軸承321以及環繞於第二徑向磁浮軸承321外的線圈322,以構成一電磁鐵。第二徑向磁浮軸承座320與第二徑向磁浮軸承轉子152相互面對的磁極係相吸,以令轉軸130的第二端1302藉由第二徑向磁浮軸承轉子152而懸浮於第二徑向磁浮軸承座320內。更進一步來說,轉軸130的第二端1302係樞設於第二徑向磁浮軸承座320,且不與第二徑向磁浮軸承座320接觸。其中,第一徑向磁浮軸承座220與第二徑向磁浮軸承座320提供了轉軸130的徑向懸浮,使轉軸130能夠維持於一固定的徑向位置而旋轉。In addition, the second bearing module 300 is disposed on the rotating module 100 , and the first bearing module 200 and the second bearing module 300 are located on opposite sides of the rotating module 100 . The second bearing module 300 includes a second radial magnetic bearing housing 320, a first axial magnetic bearing 350, a second axial magnetic bearing 360, and an axial spacing adjustment ring 380. The second radial magnetic bearing housing 320 corresponds to the second radial magnetic bearing rotor 152. The second radial magnetic bearing housing 320 includes a second radial magnetic bearing 321 and a coil 322 surrounding the second radial magnetic bearing 321 to form an electromagnet. The second radial magnetic bearing housing 320 and the second radial magnetic bearing rotor 152 are attracted to each other so that the second end 1302 of the rotating shaft 130 is suspended by the second radial magnetic bearing rotor 152. The radial magnetic bearing housing 320 is inside. Furthermore, the second end 1302 of the rotating shaft 130 is pivotally disposed on the second radial magnetic bearing housing 320 and is not in contact with the second radial magnetic bearing housing 320. Wherein, the first radial magnetic bearing housing 220 and the second radial magnetic bearing housing 320 provide radial suspension of the rotating shaft 130, so that the rotating shaft 130 can be rotated at a fixed radial position.
並且,軸向間距調整環380以可拆卸替換的關係夾設於第一軸向磁浮軸承350與第二軸向磁浮軸承360之間,以令第一軸向磁浮軸承350與第二軸向磁浮軸承360保持一距離。第一軸向磁浮軸承350與第二軸向磁浮軸承360係皆可為一電磁鐵。推力盤160係介於第一軸向磁浮軸承350與第二軸向磁浮軸承360之間,且軸向間距調整環380環繞推力盤160。推力盤160與第一軸向磁浮軸承350相面對的磁極係相吸,且推力盤160與第二軸向磁浮軸承360相面對的磁極也同樣地相吸。如此一來,藉由磁力相吸的原理,使得推力盤160保持於第一軸向磁浮軸承350與第二軸向磁浮軸承360之間,且不與第一軸向磁浮軸承350及第二軸向磁浮軸承360接觸。更進一步來說,第一軸向磁浮軸承350與第二軸向磁浮軸承360限制了轉軸130的軸向自由度,使轉軸130能夠維持於一固定的軸向位置而旋轉。其中,由於軸向間距調整環380係以可拆卸替換的關係夾設於第一軸向磁浮軸承350與第二軸向磁浮軸承360之間,因此可藉由更換或修正軸向間距調整環380的厚度來改變第一軸向磁浮軸承350與第二軸向磁浮軸承360之間的間距,以調整推力盤160與第一軸向磁浮軸承350或第二軸向磁浮軸承360間的軸向間隙。Moreover, the axial spacing adjustment ring 380 is interposed between the first axial magnetic bearing 350 and the second axial magnetic bearing 360 in a detachable replacement relationship, so that the first axial magnetic bearing 350 and the second axial magnetic floating Bearing 360 maintains a distance. Both the first axial magnetic bearing 350 and the second axial magnetic bearing 360 can be an electromagnet. The thrust disc 160 is interposed between the first axial maglev bearing 350 and the second axial maglev bearing 360, and the axial spacing adjustment ring 380 surrounds the thrust disc 160. The magnetic poles of the thrust disk 160 facing the first axial magnetic bearing 350 are attracted, and the magnetic poles facing the thrust disk 160 and the second axial magnetic bearing 360 are also attracted. In this way, the thrust disc 160 is held between the first axial maglev bearing 350 and the second axial maglev bearing 360 by the principle of magnetic attraction, and is not related to the first axial maglev bearing 350 and the second shaft. Contact with the magnetic bearing 360. Furthermore, the first axial maglev bearing 350 and the second axial maglev bearing 360 limit the axial freedom of the rotating shaft 130, so that the rotating shaft 130 can be rotated while maintaining a fixed axial position. Wherein, since the axial spacing adjusting ring 380 is interposed between the first axial magnetic bearing 350 and the second axial floating bearing 360 in a detachable replacement relationship, the axial spacing adjusting ring 380 can be replaced or corrected. The thickness of the first axial maglev bearing 350 and the second axial maglev bearing 360 are varied to adjust the axial gap between the thrust disc 160 and the first axial maglev bearing 350 or the second axial maglev bearing 360. .
此外,轉軸130的第一端1301連接泵浦模組400。在本實施例或其它實施例當中,泵浦模組400更可包含一泵浦外殼410以及一泵浦葉輪420。泵浦外殼410連接於殼體110,泵浦葉輪420連接轉軸130之第一端1301,轉軸130帶動泵浦葉輪420旋轉。In addition, the first end 1301 of the rotating shaft 130 is connected to the pump module 400. In this embodiment or other embodiments, the pump module 400 further includes a pump housing 410 and a pump impeller 420. The pump housing 410 is coupled to the housing 110, and the pump impeller 420 is coupled to the first end 1301 of the rotating shaft 130. The rotating shaft 130 drives the pump impeller 420 to rotate.
藉由上述磁浮結構設計,使得本實施例之轉軸130帶動泵浦模組400運轉時,轉軸130並不會直接與第一軸承模組200及第二軸承模組300相接觸。如此將可消除摩擦損耗的問題,以提升磁浮式液態冷媒泵10的壽命。並且藉由磁浮結構設計,使得磁浮式液態冷媒泵10的工作介質(冷媒)並不需要額外添加潤滑油,如此可適用於各種冷媒並提高系統效率。With the above-mentioned magnetic floating structure design, when the rotating shaft 130 of the embodiment drives the pump module 400 to operate, the rotating shaft 130 does not directly contact the first bearing module 200 and the second bearing module 300. This will eliminate the problem of friction loss to improve the life of the magnetic floating liquid refrigerant pump 10. Moreover, the magnetic floating structure design makes the working medium (refrigerant) of the magnetic floating liquid refrigerant pump 10 do not need to add additional lubricating oil, so that it can be applied to various refrigerants and improve system efficiency.
此外,由於本實施例之第一徑向磁浮軸承座220、馬達定子120與第二徑向磁浮軸承座320之間係具有適當的間隔距離,因此可消除彼此之間的磁場干擾問題,以提高磁浮式液態冷媒泵10的運轉穩定性。並且,藉由更換或修正軸向間距調整環380的厚度,即可調整第一軸向磁浮軸承350與第二軸向磁浮軸承360之間的距離,如此的設計可方便工程人員調整推力盤160與第一軸向磁浮軸承350或第二軸向磁浮軸承360間的軸向間隙,以修正磁浮式液態冷媒泵10於組裝時所產生的軸向誤差。In addition, since the first radial magnetic bearing housing 220, the motor stator 120 and the second radial magnetic bearing housing 320 of the embodiment have appropriate separation distances, the problem of magnetic field interference between each other can be eliminated to improve The operational stability of the magnetic floating liquid refrigerant pump 10. Moreover, the distance between the first axial maglev bearing 350 and the second axial maglev bearing 360 can be adjusted by replacing or correcting the thickness of the axial spacing adjusting ring 380. Such a design can facilitate the adjustment of the thrust plate 160 by an engineer. An axial gap with the first axial magnetic bearing 350 or the second axial magnetic bearing 360 is used to correct the axial error generated by the magnetic floating liquid refrigerant pump 10 during assembly.
請繼續參照「第1圖」並搭配「第2圖」,「第2圖」係為根據本提案一實施例之磁浮式液態冷媒泵的局部結構示意圖。在本實施例或其它實施例當中,第一軸承模組200更可包含一第一磁浮軸承外殼210,第一磁浮軸承外殼210設置於殼體110之一側,第一徑向磁浮軸承座220係可固設於第一磁浮軸承外殼210內。此外,第二軸承模組300更可包含一第二磁浮軸承外殼310及一端蓋370,第二磁浮軸承外殼310設置於殼體110之另一側,以使得第二磁浮軸承外殼310與第一磁浮軸承外殼210位於殼體110的相對兩側。第二徑向磁浮軸承座320與第一軸向磁浮軸承350係可固設於第二磁浮軸承外殼310內。值得一提的是,第二軸向磁浮軸承360及軸向間距調整環380係以可拆卸的關係設置於第二磁浮軸承外殼310內,端蓋370以可拆卸的關係設置於第二磁浮軸承外殼310之一側,令端蓋370與第二磁浮軸承外殼310共同包覆住第二徑向磁浮軸承座320、第一軸向磁浮軸承350、第二軸向磁浮軸承360及軸向間距調整環380。Please refer to "FIG. 1" in conjunction with "FIG. 2", which is a partial schematic view of a magnetic floating type liquid refrigerant pump according to an embodiment of the present proposal. In the embodiment or other embodiments, the first bearing module 200 further includes a first magnetic bearing housing 210. The first magnetic bearing housing 210 is disposed on one side of the housing 110, and the first radial magnetic bearing housing 220 The system can be fixed in the first magnetic bearing housing 210. In addition, the second bearing module 300 further includes a second magnetic bearing housing 310 and an end cover 370. The second magnetic bearing housing 310 is disposed on the other side of the housing 110 such that the second magnetic bearing housing 310 and the first The magnetic bearing housings 210 are located on opposite sides of the housing 110. The second radial magnetic bearing housing 320 and the first axial magnetic bearing 350 may be fixed in the second magnetic bearing housing 310. It is worth mentioning that the second axial magnetic bearing 360 and the axial spacing adjustment ring 380 are disposed in the second magnetic bearing shell 310 in a detachable relationship, and the end cover 370 is disposed in the second magnetic bearing in a detachable relationship. One side of the outer casing 310, the end cover 370 and the second magnetic bearing shell 310 together cover the second radial magnetic bearing housing 320, the first axial magnetic bearing 350, the second axial magnetic bearing 360 and the axial spacing adjustment Ring 380.
如「第2圖」所示,當工程人員欲更換或修正之軸向間距調整環380之尺寸時,係可將端蓋370由第二磁浮軸承外殼310上卸下,接著便可將第二軸向磁浮軸承360與軸向間距調整環380依序由第二磁浮軸承外殼310內取出,以對軸向間距調整環380進行更換而調整推力盤160與第一軸向磁浮軸承350或第二軸向磁浮軸承360間的軸向間隙。As shown in Fig. 2, when the engineer wants to change or correct the size of the axial spacing adjusting ring 380, the end cap 370 can be removed from the second magnetic bearing shell 310, and then the second The axial magnetic bearing 360 and the axial spacing adjusting ring 380 are sequentially taken out from the second magnetic bearing housing 310 to replace the axial spacing adjusting ring 380 to adjust the thrust disk 160 and the first axial magnetic bearing 350 or the second The axial gap between the axial magnetic bearings 360.
請繼續參照「第1圖」。在本實施例或其它實施例當中,第一軸承模組200更包含一感測器230,旋轉模組100更包含一感測靶171設置於轉軸130的第一端1301。感測靶171對應於感測器230,以令感測器230偵測轉軸130之第一端1301的位移量,以判斷轉軸130是否精確地控制在目標位置上。第二軸承模組300更包含一感測器330,旋轉模組100更包含另一感測靶172設置於轉軸130的第二端1302。感測靶172對應於感測器330,以令感測器330偵測轉軸130之第二端1302的位移量,以判斷轉軸130是否精確地控制在目標位置上。Please continue to refer to "Figure 1". In the embodiment or other embodiments, the first bearing module 200 further includes a sensor 230. The rotating module 100 further includes a sensing target 171 disposed on the first end 1301 of the rotating shaft 130. The sensing target 171 corresponds to the sensor 230 to cause the sensor 230 to detect the displacement amount of the first end 1301 of the rotating shaft 130 to determine whether the rotating shaft 130 is accurately controlled at the target position. The second bearing module 300 further includes a sensor 330. The rotation module 100 further includes another sensing target 172 disposed on the second end 1302 of the rotating shaft 130. The sensing target 172 corresponds to the sensor 330 to cause the sensor 330 to detect the displacement amount of the second end 1302 of the rotating shaft 130 to determine whether the rotating shaft 130 is accurately controlled at the target position.
此外,在本實施例或其它實施例當中,旋轉模組100更可包含一屏蔽層111包覆住馬達定子120,第一軸承模組200更可包含一屏蔽層211包覆住第一徑向磁浮軸承座220,第二軸承模組300更包含一屏蔽層311包覆住第二徑向磁浮軸承座320。屏蔽層111、211、311之材質係可為一樹脂。藉由屏蔽層111、211、311分別包覆住馬達定子120、第一徑向磁浮軸承座220及第二徑向磁浮軸承座320,可避免渦流損的現象產生,以提升磁浮式液態冷媒泵10約5-10%的運轉效率。並且,屏蔽層111、211、311同時也可以降低馬達定子120、第一徑向磁浮軸承座220及第二徑向磁浮軸承座320所產生的電磁對感測器330之偵測精度所造成的影響。In addition, in the embodiment or other embodiments, the rotating module 100 further includes a shielding layer 111 covering the motor stator 120. The first bearing module 200 further includes a shielding layer 211 covering the first radial direction. The magnetic bearing housing 220, the second bearing module 300 further includes a shielding layer 311 covering the second radial magnetic bearing housing 320. The material of the shielding layers 111, 211, and 311 may be a resin. The motor stator 120, the first radial magnetic bearing housing 220 and the second radial magnetic bearing housing 320 are respectively covered by the shielding layers 111, 211, and 311, thereby preventing the occurrence of eddy current loss, thereby improving the magnetic floating type liquid refrigerant pump. 10 about 5-10% operating efficiency. Moreover, the shielding layers 111, 211, and 311 can also reduce the detection precision of the electromagnetic pair sensor 330 generated by the motor stator 120, the first radial magnetic bearing housing 220, and the second radial magnetic bearing housing 320. influences.
此外,在本實施例或其它實施例當中,第一徑向磁浮軸承座220及第二徑向磁浮軸承座320係為一異極式(Heter-polar)磁浮軸承座。採用異極式磁浮軸承座之結構設計可令第一徑向磁浮軸承座220及第二徑向磁浮軸承座320具有容易安裝以及容易保持同心度的優點。In addition, in the present embodiment or other embodiments, the first radial magnetic bearing housing 220 and the second radial magnetic bearing housing 320 are a Heter-polar magnetic bearing housing. The structural design of the different-pole magnetic bearing housing allows the first radial magnetic bearing housing 220 and the second radial magnetic bearing housing 320 to have the advantages of easy installation and easy concentricity.
請繼續參照「第1圖」並同時搭配「第3圖」,「第3圖」係為根據本提案一實施例之磁浮式液態冷媒泵的局部結構示意圖。在本實施例或其它實施例當中,旋轉模組更包含二套筒191、192。套筒191、192分別套設於轉軸130的第一端1301及第二端1302。並且,第一徑向磁浮軸承座轉子151與感測靶171係設置於套筒191上(如「第3圖」所示),第二徑向磁浮軸承轉子152與感測靶172係設置於套筒192上。此外,旋轉模組更包含四扣環181、182、183、184,扣環181、183係套設於套筒191上,且扣環181介於感測靶171與第一徑向磁浮軸承座轉子151之間,感測靶171介於扣環181與扣環183之間(如「第3圖」所示)。另外,扣環182、184係套設於套筒192上,且扣環182介於感測靶172與第二徑向磁浮軸承轉子152之間,感測靶172介於扣環182與扣環184之間。其中,套筒191、192以及扣環181、182、183、184皆可選用非導磁性(non-permeability)的材質,如此將可隔絕第一徑向磁浮軸承轉子151與第二徑向磁浮軸承轉子152對於感測靶171、172的磁場影響。因此藉由套筒191、192以及扣環181、182、183、184之設計,可降低感測器230、330的雜訊以及靈敏度,以提升控制磁浮式液態冷媒泵10的運轉精度及穩定度。Please continue to refer to "FIG. 1" and at the same time with "3", which is a partial structural diagram of a magnetic floating type liquid refrigerant pump according to an embodiment of the present proposal. In this embodiment or other embodiments, the rotating module further includes two sleeves 191, 192. The sleeves 191 and 192 are respectively sleeved on the first end 1301 and the second end 1302 of the rotating shaft 130. Further, the first radial magnetic bearing housing rotor 151 and the sensing target 171 are disposed on the sleeve 191 (as shown in FIG. 3), and the second radial magnetic bearing rotor 152 and the sensing target 172 are disposed on On the sleeve 192. In addition, the rotating module further includes four buckles 181, 182, 183, 184, and the buckles 181, 183 are sleeved on the sleeve 191, and the buckle 181 is interposed between the sensing target 171 and the first radial magnetic bearing housing. Between the rotors 151, the sensing target 171 is interposed between the buckle 181 and the buckle 183 (as shown in "Fig. 3"). In addition, the buckles 182, 184 are sleeved on the sleeve 192, and the buckle 182 is interposed between the sensing target 172 and the second radial magnetic bearing rotor 152, and the sensing target 172 is interposed between the buckle 182 and the buckle Between 184. Wherein, the sleeves 191, 192 and the buckles 181, 182, 183, 184 can all be made of a non-permeability material, so that the first radial magnetic bearing rotor 151 and the second radial magnetic bearing can be insulated. The influence of the rotor 152 on the magnetic fields of the sensing targets 171, 172. Therefore, by designing the sleeves 191 and 192 and the buckles 181, 182, 183, and 184, the noise and sensitivity of the sensors 230 and 330 can be reduced to improve the operation accuracy and stability of the controlled magnetic floating liquid refrigerant pump 10. .
此外,在本實施例或其它實施例當中,第一軸承模組200更可包含一第一輔助軸承240,轉軸130之第一端1301穿設於第一輔助軸承240。第二軸承模組300更可包含一第二輔助軸承340,轉軸130之第二端1302穿設於第二輔助軸承340。其中,第一輔助軸承240與第二輔助軸承340係為接觸式軸承而非磁浮式軸承,第一輔助軸承240與第二輔助軸承340可為一滾珠軸承,但不以此為限。當磁浮式液態冷媒泵10突遭斷電時,第一徑向磁浮軸承座220及第二徑向磁浮軸承座320因斷電而無法提供繼續轉軸130之磁浮功效時,第一輔助軸承240與第二輔助軸承340係可即時發揮一般軸承之功效,以避免轉軸130因無軸承支撐所造成的損傷問題。In addition, in the embodiment or other embodiments, the first bearing module 200 further includes a first auxiliary bearing 240 , and the first end 1301 of the rotating shaft 130 is disposed through the first auxiliary bearing 240 . The second bearing module 300 further includes a second auxiliary bearing 340 , and the second end 1302 of the rotating shaft 130 is disposed through the second auxiliary bearing 340 . The first auxiliary bearing 240 and the second auxiliary bearing 340 are contact bearings instead of magnetic floating bearings. The first auxiliary bearing 240 and the second auxiliary bearing 340 may be a ball bearing, but not limited thereto. When the magnetic floating liquid refrigerant pump 10 is suddenly powered off, the first radial magnetic bearing housing 220 and the second radial magnetic bearing housing 320 cannot provide the magnetic floating effect of the rotating shaft 130 due to power failure, the first auxiliary bearing 240 and The second auxiliary bearing 340 can instantly exert the effect of the general bearing to avoid the damage problem caused by the shaft 130 without the bearing support.
根據上述實施例之磁浮式液態冷媒泵,係藉由上述磁浮結構設計,使得轉軸並不會直接與軸承模組相接觸。如此將可消除摩擦損耗的問題,以提升磁浮式液態冷媒泵的壽命。此外,也因磁浮結構設計,使得磁浮式液態冷媒泵的工作介質裡並不需要額外添加潤滑油,如此可適用各種冷媒並提升運作效率。According to the magnetic floating type liquid refrigerant pump of the above embodiment, the magnetic floating structure is designed such that the rotating shaft does not directly contact the bearing module. This will eliminate the problem of friction loss to improve the life of the magnetic floating liquid refrigerant pump. In addition, due to the design of the magnetic floating structure, the working medium of the magnetic floating liquid refrigerant pump does not need to add additional lubricating oil, so that various refrigerants can be applied and the operating efficiency can be improved.
並且,藉由更換或修正軸向間距調整環的厚度,可方便工程人員調整推力盤與軸向磁浮軸承間的軸向間隙,以修正磁浮式液態冷媒泵於組裝時所產生的軸向誤差值。Moreover, by replacing or correcting the thickness of the axial spacing adjustment ring, the engineer can adjust the axial clearance between the thrust disk and the axial magnetic bearing to correct the axial error value generated by the magnetic floating liquid refrigerant pump during assembly. .
此外,藉由非導磁性材質之套筒及扣環的設計,可降低感測器的雜訊以及靈敏度,以提升控制磁浮式液態冷媒泵的運轉精度及穩定度。In addition, the design of the sleeve and the buckle of the non-magnetic material can reduce the noise and sensitivity of the sensor to improve the operation precision and stability of the magnetic floating liquid refrigerant pump.
並且,藉由輔助軸承的設置,可提供磁浮式液態冷媒泵多一層的保障,以提升磁浮式液態冷媒泵的使用壽命。Moreover, by the arrangement of the auxiliary bearing, one layer of the magnetic floating type liquid refrigerant pump can be provided to enhance the service life of the magnetic floating type liquid refrigerant pump.
雖然本提案以前述之較佳實施例揭露如上,然其並非用以限定本提案,任何熟習相像技藝者,在不脫離本提案之精神和範圍內,當可作些許之更動與潤飾,因此本提案之專利保護範圍須視本說明書所附之申請專利範圍所界定者為準。While the present invention has been disclosed in the foregoing preferred embodiments, it is not intended to limit the present invention. Any skilled person skilled in the art can make some changes and refinements without departing from the spirit and scope of the present proposal. The scope of patent protection of the proposal shall be subject to the definition of the scope of the patent application attached to this specification.
10...磁浮式液態冷媒泵10. . . Magnetic floating liquid refrigerant pump
100...旋轉模組100. . . Rotary module
110...殼體110. . . case
111...屏蔽層111. . . Shield
120...馬達定子120. . . Motor stator
130...轉軸130. . . Rotating shaft
1301...第一端1301. . . First end
1302...第二端1302. . . Second end
132...鎖固件132. . . Lock firmware
134...間隔環134. . . Spacer ring
140...馬達轉子140. . . Motor rotor
151...第一徑向磁浮軸承轉子151. . . First radial magnetic bearing rotor
152...第二徑向磁浮軸承轉子152. . . Second radial magnetic bearing rotor
160...推力盤160. . . Thrust plate
171...感測靶171. . . Sensing target
172...感測靶172. . . Sensing target
181...扣環181. . . Buckle
182...扣環182. . . Buckle
183...扣環183. . . Buckle
184...扣環184. . . Buckle
191...套筒191. . . Sleeve
192...套筒192. . . Sleeve
200...第一軸承模組200. . . First bearing module
210...第一磁浮軸承外殼210. . . First magnetic bearing shell
211...屏蔽層211. . . Shield
220...第一徑向磁浮軸承座220. . . First radial magnetic bearing
221...第一徑向磁浮軸承221. . . First radial magnetic bearing
222...線圈222. . . Coil
230...感測器230. . . Sensor
240...第一輔助軸承240. . . First auxiliary bearing
300...第二軸承模組300. . . Second bearing module
310...第二磁浮軸承外殼310. . . Second magnetic bearing shell
311...屏蔽層311. . . Shield
320...第二徑向磁浮軸承座320. . . Second radial magnetic bearing
321...第二徑向磁浮軸承321. . . Second radial magnetic bearing
322...線圈322. . . Coil
330...感測器330. . . Sensor
340...第二輔助軸承340. . . Second auxiliary bearing
350...第一軸向磁浮軸承350. . . First axial magnetic bearing
360...第二軸向磁浮軸承360. . . Second axial magnetic bearing
370...端蓋370. . . End cap
380...軸向間距調整環380. . . Axial spacing adjustment ring
400...泵浦模組400. . . Pump module
410...泵浦外殼410. . . Pump housing
420...泵浦葉輪420. . . Pump impeller
第1圖係為根據本提案一實施例之磁浮式液態冷媒泵的結構剖示圖。Fig. 1 is a cross-sectional view showing the structure of a magnetic floating type liquid refrigerant pump according to an embodiment of the present proposal.
第2圖係為根據本提案一實施例之磁浮式液態冷媒泵的局部結構示意圖。Fig. 2 is a partial structural view showing a magnetic floating type liquid refrigerant pump according to an embodiment of the present proposal.
第3圖係為根據本提案一實施例之磁浮式液態冷媒泵的局部結構示意圖。Fig. 3 is a partial structural view showing a magnetic floating type liquid refrigerant pump according to an embodiment of the present proposal.
10...磁浮式液態冷媒泵10. . . Magnetic floating liquid refrigerant pump
100...旋轉模組100. . . Rotary module
110...殼體110. . . case
111...屏蔽層111. . . Shield
120...馬達定子120. . . Motor stator
130...轉軸130. . . Rotating shaft
1301...第一端1301. . . First end
1302...第二端1302. . . Second end
132...鎖固件132. . . Lock firmware
134...間隔環134. . . Spacer ring
140...馬達轉子140. . . Motor rotor
151...第一徑向磁浮軸承轉子151. . . First radial magnetic bearing rotor
152...第二徑向磁浮軸承轉子152. . . Second radial magnetic bearing rotor
160...推力盤160. . . Thrust plate
171...感測靶171. . . Sensing target
172...感測靶172. . . Sensing target
181...扣環181. . . Buckle
182...扣環182. . . Buckle
183...扣環183. . . Buckle
184...扣環184. . . Buckle
191...套筒191. . . Sleeve
192...套筒192. . . Sleeve
200...第一軸承模組200. . . First bearing module
210...第一磁浮軸承外殼210. . . First magnetic bearing shell
211...屏蔽層211. . . Shield
220...第一徑向磁浮軸承座220. . . First radial magnetic bearing
221...第一徑向磁浮軸承221. . . First radial magnetic bearing
222...線圈222. . . Coil
230...感測器230. . . Sensor
240...第一輔助軸承240. . . First auxiliary bearing
300...第二軸承模組300. . . Second bearing module
310...第二磁浮軸承外殼310. . . Second magnetic bearing shell
311...屏蔽層311. . . Shield
320...第二徑向磁浮軸承座320. . . Second radial magnetic bearing
321...第二徑向磁浮軸承321. . . Second radial magnetic bearing
322...線圈322. . . Coil
330...感測器330. . . Sensor
340...第二輔助軸承340. . . Second auxiliary bearing
350...第一軸向磁浮軸承350. . . First axial magnetic bearing
360...第二軸向磁浮軸承360. . . Second axial magnetic bearing
370...端蓋370. . . End cap
380...軸向間距調整環380. . . Axial spacing adjustment ring
400...泵浦模組400. . . Pump module
410...泵浦外殼410. . . Pump housing
420...泵浦葉輪420. . . Pump impeller
Claims (17)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW100139423A TWI444539B (en) | 2011-10-28 | 2011-10-28 | Coolant pump of magnetic levitation type |
CN201110407485.2A CN103089656B (en) | 2011-10-28 | 2011-12-09 | Magnetic suspension type liquid refrigerant pump |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW100139423A TWI444539B (en) | 2011-10-28 | 2011-10-28 | Coolant pump of magnetic levitation type |
Publications (2)
Publication Number | Publication Date |
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TW201317468A TW201317468A (en) | 2013-05-01 |
TWI444539B true TWI444539B (en) | 2014-07-11 |
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TW100139423A TWI444539B (en) | 2011-10-28 | 2011-10-28 | Coolant pump of magnetic levitation type |
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CN (1) | CN103089656B (en) |
TW (1) | TWI444539B (en) |
Families Citing this family (10)
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CN104632636B (en) * | 2014-02-21 | 2017-12-15 | 珠海格力电器股份有限公司 | Compressor, cooling method of compressor and cold water type air conditioning unit |
TWI658212B (en) * | 2015-08-17 | 2019-05-01 | 財團法人工業技術研究院 | Meglev rotor mechanism |
CN105650117B (en) * | 2016-03-31 | 2017-12-19 | 珠海格力节能环保制冷技术研究中心有限公司 | A kind of magnetic suspension shaft bearing assembly and compressor |
CN107035702B (en) * | 2017-05-03 | 2019-10-11 | 上海大学 | Vertical permanent magnet suspension monopole centrifugal blower |
EP3425204B1 (en) * | 2017-07-04 | 2021-04-14 | Levitronix GmbH | Magnetic rotor and machine with such a rotor |
TWI696761B (en) | 2018-11-14 | 2020-06-21 | 財團法人工業技術研究院 | Magnetic bearing centrifugal compressor and controlling method thereof |
CN110594294A (en) * | 2019-08-28 | 2019-12-20 | 中国人民解放军海军工程大学 | Magnetic suspension bearing system with detachable thrust disc |
CN111211657B (en) * | 2020-02-21 | 2021-04-13 | 南京航空航天大学 | Axial disc type five-degree-of-freedom suspension bearingless switched reluctance motor |
TWI721846B (en) * | 2020-03-31 | 2021-03-11 | 日益電機股份有限公司 | Canned magnetic pump with leak detection function |
CN113794319B (en) * | 2021-08-30 | 2022-07-22 | 本元智慧科技有限公司 | Magnetic bearing and sensor integrated structure and assembling process thereof |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09196064A (en) * | 1996-01-24 | 1997-07-29 | Shinko Electric Co Ltd | Sensor integrated thrust magnetic bearing |
JP3349679B2 (en) * | 1999-03-31 | 2002-11-25 | ビーオーシーエドワーズテクノロジーズ株式会社 | Magnetic bearing device and vacuum pump provided with the same |
DE10151988A1 (en) * | 2000-11-09 | 2002-05-23 | Heidelberger Druckmasch Ag | Method for aligning flat copies in a sheet printer by adjusting the alignment of the print cylinder using samples, with the cylinder position changed by use of its contactless magnetic bearings |
EP1517042A1 (en) * | 2003-09-17 | 2005-03-23 | Mecos Traxler AG | Magnetic bearing device and vacuum pump |
CN1594890A (en) * | 2004-06-23 | 2005-03-16 | 西安交通大学 | High speed power driven magnetic suspension centrifugal blower |
CN101807869A (en) * | 2009-02-12 | 2010-08-18 | 卓向东 | Magnetic suspension bearing motor |
CN102118125B (en) * | 2010-01-01 | 2015-12-16 | 张玉宝 | Magnetic suspension supporting system and magnetic suspension bearing, compound magnetic suspension bearing, magnetic centering bearing and rotor bias magnet gravity-reducing device |
-
2011
- 2011-10-28 TW TW100139423A patent/TWI444539B/en active
- 2011-12-09 CN CN201110407485.2A patent/CN103089656B/en active Active
Also Published As
Publication number | Publication date |
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CN103089656B (en) | 2015-08-12 |
TW201317468A (en) | 2013-05-01 |
CN103089656A (en) | 2013-05-08 |
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