TWI439595B - Impulsive Detonation Wave Fast Dyeing Machine - Google Patents
Impulsive Detonation Wave Fast Dyeing Machine Download PDFInfo
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本發明涉及一種衝動式爆震波快速染色機,簡稱爆震波染色機,其係由噴霧式可開幅氣力振動加速染色機所改良的機型,屬於高效率、多功能、多用性、環保型的染色與加工處理機。The invention relates to an impulse detonation wave fast dyeing machine, which is simply a detonation wave dyeing machine, which is improved by a spray type openable pneumatic vibration accelerating dyeing machine, and belongs to a high efficiency, multifunctional, multi-purpose and environment-friendly type. Dyeing and processing machine.
在節能減碳呼聲中,為了降低全球氣候暖化及變遷的衝擊,促使許多特殊加工技術領域應用於纖維織物加工處理上,其中爆震波、電化學、低溫等離子技術、二氧化碳超臨界流體技術、生物酶加工技術、超聲波、輻射能、微波...等清潔染整加工技術以其方便、迅速、有效、安全以及適用性廣、節約染料、降低環境汙染、節約能源和便於實現電子計算機控制的自動化等特點,目前均在世界各地積極發展中。但是,大部分的技術發展方向,均朝單一性、專用型機種為發展主流,有關多功能、一機多用性的高效率環保型機種,迄今還未有所聞。因此,更激勵了前項發明案「噴霧式氣力開幅振動加速染色機」〔註:該案以獲得二十餘國發明專利,其中包括中華民國(申請日:1997/2/25、申請號:86102237)、中國大陸(申請日:1997/04/29、申請號:ZL97 1 82145.3)、美國(申請日:1997/03/31、申請號:828,884)加拿大(申請日:1997/04/29、申請號:2,288,214)、歐盟(申請日:1997/4/29、申請號:97917988.4)、印度(申請日:1997/5/28、申請號:1126/MAS/97)、日本(申請日:1997/4/29、申請號:10546452)、韓國(申請日:1999/10/28、申請號:997009996)......等〕,再度有了更明確更具體更堅定的改善方向和創新動力來源,為期盼能以更完善的新思維及理念參與 節能減碳,以協助染整產業在急迫的時刻中,順利達成清潔生產目標。In the energy-saving and carbon-reduction call, in order to reduce the impact of global warming and change, many special processing technologies are applied to the processing of fiber fabrics, including detonation wave, electrochemical, low-temperature plasma technology, carbon dioxide supercritical fluid technology, and biology. Enzyme processing technology, ultrasonic, radiant energy, microwave, etc. clean dyeing and finishing technology for its convenience, rapid, effective, safe and wide applicability, saving dyes, reducing environmental pollution, saving energy and facilitating automation of electronic computer control And so on, it is currently actively developing in all parts of the world. However, most of the technical development directions are mainly for the development of single-purpose and special-purpose models. The high-efficiency and environmentally-friendly models for multi-functional and multi-purpose use have not been heard so far. Therefore, it has further motivated the "Injection-type pneumatic open-end vibration accelerating dyeing machine" of the previous invention [Note: The case has obtained invention patents of more than 20 countries, including the Republic of China (application date: 1997/2/25, application number: 86102237), Mainland China (application date: 1997/04/29, application number: ZL97 1 82145.3), United States (application date: 1997/03/31, application number: 828,884) Canada (application date: 1997/04/29, Application No.: 2,288,214), EU (application date: 1997/4/29, application number: 97917988.4), India (application date: 1997/5/28, application number: 1126/MAS/97), Japan (application date: 1997) /4/29, application number: 10546452), Korea (application date: 1999/10/28, application number: 997009996), etc., once again, there is a clearer, more specific and firmer direction for improvement and innovation. The source of power is to look forward to participating in a new and better thinking and concept Energy conservation and carbon reduction to help the dyeing and finishing industry to achieve clean production goals in an urgent moment.
眾所周知,紡織品染整生產一直是以水為介質進行各種濕處理加工,歷來是工業生產中的汙染排放大戶之一,在全球暖化警訊一再升高的壓力下,同時也迫使國際紡織品市場掀起綠色旋風,這意味著環保紡織品將成為未來產品的主要訴求,相反的,對不易達到環保技術水平的染整產業而言,無疑是件嚴峻的挑戰。為了確保染整產業獲得永續發展,以長遠觀點來看,採用清潔的生產技術或設施已被認為是唯一途徑。As we all know, textile dyeing and finishing production has been carried out with water as a medium for various wet processing. It has always been one of the major polluters in industrial production. Under the pressure of global warming warnings, it has also forced the international textile market to rise. The green whirlwind means that environmentally friendly textiles will become the main appeal of future products. On the contrary, it is undoubtedly a severe challenge for the dyeing and finishing industry that is not easy to reach the level of environmental protection technology. In order to ensure sustainable development of the dyeing and finishing industry, in the long run, the adoption of clean production techniques or facilities has been considered the only way.
事實上,氣候暖化及變遷的問題已到了刻不容緩的地步,對染整產業而言,更須加快腳步從新的思維及觀點加以闡明,重新更換新設施或建立新製程及新方法為目標。In fact, the problem of climate warming and change has reached an urgent point. For the dyeing and finishing industry, it is necessary to speed up the pace of clarifying new ideas and viewpoints, re-changing new facilities or establishing new processes and new methods.
因此,本發明為了達到更佳的節能、節水、清潔生產設施,特別將纖維織物與染料或處理劑齊聚集中在高能的波動場中,以促進所有參與的反應物,均能在極短時間內及在有限的資源中,藉由高能的波動場作用,帶來更快速及更有效率的加工處理,同時也將低溫等離子體的處理技術領域也涉入於本發明中,以便促使纖維織物在某些加工工序中,除了達到無水加工的目的外,還可以獲得更佳、更寬廣的工藝創作空間和獲得最佳的產品處理效果。Therefore, in order to achieve better energy-saving, water-saving, and clean production facilities, the present invention particularly concentrates the fiber fabric with the dye or the treatment agent in a high-energy wave field to promote all the participating reactants in a very short time. In the limited resources, the high-energy wave field acts to bring about faster and more efficient processing, and also the low-temperature plasma processing technology is also involved in the invention to promote the fiber fabric. In some processing operations, in addition to achieving the goal of waterless processing, a better and wider process creation space can be obtained and the best product processing effect can be obtained.
目前染整生產設施,大多仍是以單向性(註:是指在一個時間內不能同時處理其他工序作業)的濕加工為主流,不但耗用大量的水,同時也浪費大量的能源,並且嚴重汙染環境,其處理費用過高,亦造成不必要的經濟損失,也帶給生態極大的危害。At present, most of the dyeing and finishing facilities are still unidirectional (Note: it refers to the simultaneous processing of other processes at the same time), which is not only consumes a lot of water, but also wastes a lot of energy, and Serious pollution of the environment, its processing costs are too high, but also cause unnecessary economic losses, but also bring great harm to the ecology.
目前紡織品市場均傾向少量、多樣、多功性、精緻的清潔生產為訴求 方向,因此,批量(間歇式)環保型染色設施將成為生產主流,對一般習用的設施而言,無論是擴幅式、束幅式的氣流染色機或是較傳統的噴射式液流染色機,對織物進行染色或其他加工處理時還有些問題迄今仍然未能獲得有效解決,例如:再現性異常、左右異色、前後異色以及其他線條痕等等不均染、動力帶布輪與作動噴嘴之間速度未同步、布速移動速度不夠快、擦傷或碰撞及勾紗、作動噴嘴的射噴作用力過大使織物纖維發生斷紗、噴嘴及過濾器在處理過程中容易造成阻塞的問題,或是布身未達到豐厚感、生物酶處理時效率不佳、處理時間太慢、設施功能不足使加工工序受到限制、能源使用過大的問題和水資源過度浪費的問題,而造成大量的汙水處理成本,也會因為動力帶布輪的設置,而造成工安問題,或是手感不佳的問題,然而上述提及的各種問題中,除了人為的疏失外,絕大多數是因為設施設計製造不良所引起的,其中主要原因均發生在於纖維織物與染液或處理液與空氣流進行作功及熱傳分佈不均所造成的,例如管差異色就是在多管的處理槽設施中所發生的,因為一般習用染色機均為多槽型所構成,因此,在染液或空氣流的分配方法中也都採用一分為二,再分為四,再分為八的方式完成分支式佈流的作業,其最大缺點為分割造成過多的T形接頭,依據流體動力學上的探討,流體難於精確分成兩個相等的一半,在引進管路上會有任何偏向一邊的情形,誤差將越分越大,並導致原來設定的流量產生變化,以及因分流不均所造成的不均染問題,依然未能解決。因此,為了達到理想清潔染整生產目標,上述這些問題有必要同時解決,因為每當問題發生時所造成的重修、重染的過程,都會帶來更大量能源及水資源的耗費,同時也會增加生產成本的負荷。At present, the textile market tends to appeal to small, diverse, multi-functional, and delicate clean production. Direction, therefore, batch (intermittent) environmentally friendly dyeing facilities will become the mainstream of production, for general-purpose facilities, whether it is a wide-width, beam-type airflow dyeing machine or a more traditional jet flow dyeing machine There are still some problems in the dyeing or other processing of fabrics, such as reproducibility, left and right color, front and back color and other line marks, etc., unevenness, power belt wheel and actuating nozzle The speed between the speed is not synchronized, the speed of the cloth is not fast enough, the scratch or collision and the hooking, the jetting force of the nozzle is too large, the yarn of the fabric is broken, the nozzle and the filter are easily blocked during the process, or The body does not reach a rich sense, the efficiency of biological enzyme treatment is not good, the treatment time is too slow, the function of the facility is insufficient to limit the processing process, the problem of excessive energy use and the excessive waste of water resources, resulting in a large amount of sewage treatment costs. , because of the setting of the power belt cloth wheel, it may cause work safety problems or problems of poor hand feeling, but the above mentioned various In addition to man-made negligence, most of them are caused by poor design and manufacturing of the facilities. The main reason is that the fiber fabric and the dye liquor or the treatment fluid and the air stream work and the heat distribution is uneven. For example, the tube difference color is generated in the multi-tube processing tank facility, because the conventional dyeing machine is composed of a multi-groove type, and therefore, the dyeing liquid or air flow distribution method also adopts a split. Second, subdivided into four, and then divided into eight ways to complete the branch-type distribution operation, the biggest disadvantage is that the segmentation causes too many T-joints. According to the fluid dynamics discussion, the fluid is difficult to accurately divide into two equal halves. In the introduction of the pipeline there will be any sideways situation, the error will be more and more divided, and the original set flow changes, as well as the uneven dyeing caused by uneven distribution, still can not be resolved. Therefore, in order to achieve the goal of ideal cleaning and dyeing, it is necessary to solve these problems at the same time, because the process of rebuilding and re-dying caused by the problem will bring more energy and water resources, and also Increase the load of production costs.
追溯染色理論發展迄今,大多數染色理論被認為,染料對纖維的上染過程可分為以下四個階段:Tracing the development of dyeing theory So far, most dyeing theories have been considered that the dye-to-fiber dyeing process can be divided into the following four stages:
1.染料在染液中隨染液流動逐漸靠近纖維界面。這階段染料的性質和狀態與上染性能基本無關,無論是溶解態的染料分子還是懸浮態的染料顆粒都一樣隨染液流動,其遷移速度決定於染液流速。1. The dye gradually moves closer to the fiber interface with the dye solution in the dye solution. The nature and state of the dye at this stage are basically independent of the dyeing performance. The dye molecules in the dissolved state or the dye particles in the suspended state flow with the dye solution, and the migration speed is determined by the flow rate of the dye solution.
2.由於液體與纖維界面存在難以流動的動力邊界層(滯流層),染料進入動力邊界層及靠近纖維表面到一定距離前,主要靠自身的擴散接近纖維。這階段染料的遷移速度不僅和染液流速有關,還和染料的擴散速度有關,溶解態的染料分子比懸浮態及聚集態的染料擴散快的多,因此,染料的溶解度和分散狀態對這階段染料的遷移速度有較大的影響。2. Due to the existence of a difficult dynamic boundary layer (stagnation layer) at the interface between the liquid and the fiber, the dye enters the kinetic boundary layer and approaches the fiber surface to a certain distance, and mainly approaches the fiber by its own diffusion. The migration speed of the dye at this stage is not only related to the flow rate of the dye solution, but also related to the diffusion speed of the dye. The dye molecules in the dissolved state diffuse much faster than the dyes in the suspended state and the aggregated state. Therefore, the solubility and dispersion state of the dye are at this stage. The migration speed of the dye has a large influence.
3.染料擴散到距纖維表面一定距離後,染料與纖維之間存在足夠大的分子作用力,染料被迅速吸附到纖維表面。這個階段染料的遷移速度,主要取決於染料分子與纖維分子的結構和性能,即染料與纖維之間的作用力,也和界面溶液的性質有關,其中染料的溶解度和分散狀態有較大影響。所以,此階段染料與纖維之間作用力越大,染料溶解愈好,吸附速度越快。3. After the dye has diffused to a certain distance from the surface of the fiber, there is a large enough molecular force between the dye and the fiber, and the dye is quickly adsorbed to the surface of the fiber. The migration speed of the dye at this stage depends mainly on the structure and properties of the dye molecules and the fiber molecules, that is, the interaction between the dye and the fiber, and also on the properties of the interface solution, wherein the solubility and dispersion state of the dye have a great influence. Therefore, the greater the force between the dye and the fiber at this stage, the better the dye is dissolved and the faster the adsorption speed.
4.染料被吸附到纖維表面之後,在纖維內外產生染料濃度差或內外染料化學位差,由菲克定律(Fick’s law)可知,染料將從纖維表面向纖維內部擴散遷移。這時的遷移速度主要取決於纖維的化學及物理微結構,也和染料分子結構及濃度有關。纖維無定形區的比例大,孔隙大或自由容積大,纖維表面染料濃度高,染料向纖維內遷移速度 就快。因此,此階段染料的遷移速度直接和纖維被溶脹或增塑程度以及染料在纖維表面的濃度有關。4. After the dye is adsorbed to the surface of the fiber, a dye concentration difference or an internal and external dye chemical difference is generated inside and outside the fiber. According to Fick's law, the dye will diffuse from the fiber surface to the inside of the fiber. The rate of migration at this time depends mainly on the chemical and physical microstructure of the fiber and also on the molecular structure and concentration of the dye. The proportion of the amorphous region of the fiber is large, the pores are large or the free volume is large, the dye concentration on the fiber surface is high, and the dye migrates into the fiber. soon. Therefore, the rate of migration of the dye at this stage is directly related to the degree to which the fiber is swollen or plasticized and the concentration of the dye on the surface of the fiber.
由上述可知,上染速度除了決定於染料和纖維的分子結構外,還和染料在溶液中的溶解度及纖維的溶脹或增塑程度有關。事實上,染料與纖維之間的相互作用關係,並非需要大量工作液才能獲得溶解或快速上染,倘若在進行染色時,使染料溶解在過量的工作液中,同時會受到過量的工作液阻斷染料或處理劑與纖維在短距離的接觸機會,使有效接觸機率變少外,也失去快速上染或處理的目的,它還會使絕大多數輸入能量轉換為工作液分子的旋轉動能,以及來自工作液分子內部各個原子振動的能量,此外,還有工作液分子之間會形成與上染或加工處理無關的各種相互作用力。It can be seen from the above that the dyeing speed is determined not only by the molecular structure of the dye and the fiber, but also by the solubility of the dye in the solution and the degree of swelling or plasticization of the fiber. In fact, the interaction between the dye and the fiber does not require a large amount of working fluid to obtain dissolution or rapid dyeing. If the dye is dissolved in an excess of working fluid during dyeing, it will be subjected to excessive working fluid resistance. Breaking dye or treatment agent and fiber in a short distance contact opportunity, making the effective contact probability less, also lost the purpose of rapid dyeing or treatment, it will also convert most of the input energy into the rotational kinetic energy of the working fluid molecule, And the energy from the vibration of each atom in the working fluid molecule, in addition, there are various interaction forces between the working fluid molecules that are not related to the dyeing or processing.
為了使染料在染色時有一定的溶解度,在合成生產染料時,總是在染料分子中引入一定數量的極性基,以增加染料的溶解度。但引入水溶性離子基後,除了少數情況下可提高染料和纖維的結合外,在完成上染過程後反而會帶來許多問題,例如在纖維上通過水化溶解降低紡織品的染色濕牢度,染液中殘餘的水溶性染料很難脫色淨化處理,給汙水處理增加困難等。In order to make the dye have a certain solubility in dyeing, when synthesizing the dye, a certain amount of polar groups are always introduced into the dye molecule to increase the solubility of the dye. However, the introduction of water-soluble ionic groups, in addition to a few cases can improve the combination of dyes and fibers, but after the completion of the dyeing process, it will bring many problems, such as reducing the wet fastness of textile dyeing by hydration dissolution on the fibers. The water-soluble dye remaining in the dyeing solution is difficult to decolorize and purify, and it is difficult to treat sewage.
對於難溶性的分散染料來說,其分子中不具有離子基團,在常壓100℃下,由於溶解度低,纖維溶脹或增塑程度低,上染速度很慢,很難進行染色。而工作液中的染料,必須依靠大量的分散劑幫助,才能呈懸浮體狀分散於工作液中,這樣不但需要大量的分散劑,懸浮體的穩定性也不容易保持,並會對染色和汙水處理都帶來問題。因此,適當提高分散染料的溶解度,不僅減少分散劑或不用分散劑就可以保持染料分散穩定性,還有利於上染。For the poorly soluble disperse dye, it does not have an ionic group in the molecule, and at a normal pressure of 100 ° C, since the solubility is low, the degree of swelling or plasticization of the fiber is low, the dyeing speed is very slow, and it is difficult to perform dyeing. The dye in the working fluid must rely on a large amount of dispersing agent to be dispersed in the working fluid in a suspended form. This requires not only a large amount of dispersing agent, but also the stability of the suspension is not easy to maintain, and it will stain and stain. Water treatment brings problems. Therefore, appropriately increasing the solubility of the disperse dye not only reduces the dispersant or dispersant, but also maintains the dye dispersion stability, and is also advantageous for dyeing.
而對於疏水性的合成纖維來說,在水中很難溶脹,因此染料在纖維內擴散也很難,通常染色需要很高的溫度,例如聚酯纖維必須在高溫高壓染色溫度達130℃,若能增加這些纖維的溶脹或增塑程度,就可加快染料在纖維中的擴散速度,或降低染色溫度。For hydrophobic synthetic fibers, it is difficult to swell in water, so it is difficult to diffuse the dye in the fiber. Generally, dyeing requires a high temperature. For example, polyester fiber must be dyed at a temperature of 130 ° C at high temperature and high pressure. Increasing the degree of swelling or plasticization of these fibers can accelerate the diffusion rate of the dye in the fiber or lower the dyeing temperature.
另外關於天然纖維素纖維,由於微觀結構複雜,容易形成極多空腔並充滿空氣,因此當溶液滲入時不易產生相對運動,即會發生滯留現象而導致染料不易滲入,因此通常需要較長的時間才能獲得上染;而羊毛纖維則由於其表面存在鱗片層,對染料上染有屏蔽作用,習用染色通常需達到沸染的方式來進行,染色時間也較長,因此,染色耗能大,對纖維損傷大。另外,由於反應性染料通常在高溫及鹼性溶液中會與水發生反應,使反應性染料的染著效率降低,一般染色結束後,染色殘液中染料未吸盡,或染色織物在後處理中洗下來的浮色,這都會造成嚴重的水汙染。In addition, as for the natural cellulose fiber, since the microscopic structure is complicated, it is easy to form a large number of cavities and is filled with air. Therefore, when the solution penetrates, the relative movement is less likely to occur, that is, the retention phenomenon occurs, and the dye is not easily infiltrated, so it usually takes a long time. In order to obtain the dyeing, the wool fiber has a scale layer on the surface, which has a shielding effect on the dye dyeing. The conventional dyeing usually needs to be carried out in a boiling manner, and the dyeing time is also long. Therefore, the dyeing energy is large, Fiber damage is large. In addition, since the reactive dye usually reacts with water in a high temperature and an alkaline solution, the dyeing efficiency of the reactive dye is lowered, and after the dyeing is finished, the dye in the dyeing residue is not exhausted, or the dyed fabric is post-treated. The floating color in the wash will cause serious water pollution.
總之,染料上染纖維的首要條件之一是染料必須在工作液中溶解,只有分解成單分子狀的染料才能迅速吸附於纖維,並擴散進入纖維內部,染料晶體顆粒和體積較大的染料聚集體是無法擴散進入纖維內部,如果利用本發明所說的「高能波動或高能粒子所產生的物理力學機制」,就能在極小液量、高濃度的工作液中提高難溶染料的溶解度,加快纖維對染料的吸附速度,又對纖維有增溶或增塑作用,加快染料在纖維中的擴散速度,從而可以加快整個上染速度。只要選用的染料與纖維分子有較高的結合力,則不僅有很好的上染力,而且有較高的染色牢度。In short, one of the first conditions for dye-dyed fibers is that the dye must be dissolved in the working fluid. Only the dye that is broken down into a single molecule can be quickly adsorbed to the fiber and diffused into the fiber. The dye crystal particles and the bulky dye aggregate. The body cannot diffuse into the interior of the fiber. If the "physical mechanical mechanism generated by high-energy wave or high-energy particles" is used in the present invention, the solubility of the poorly soluble dye can be increased in a very small amount and a high concentration of the working solution, and the solution can be accelerated. The adsorption speed of the fiber to the dye, and solubilization or plasticization of the fiber, accelerates the diffusion speed of the dye in the fiber, thereby speeding up the entire dyeing speed. As long as the selected dye has a higher binding force to the fiber molecules, it not only has good dyeing power, but also has high color fastness.
所以,為了提高染色速率,縮短染色時間,除了降低用水量外,選擇適用的染色設備,加強染液與織物間相對運動及選擇好纖維適用的染料, 配套染色助劑、染色介質之外,纖維織物本身的化學結構及物理微結構也是必須考慮的關鍵因素。若纖維織物預先經過良好的前處理或改性預處理或同時進行一邊改性一邊染色,加快染料向纖維表面吸附速度及向纖維內部擴散速度,就可以大幅提高染色速度,縮短染色時間或降低染色溫度,提高生產效率、達到節能減碳的清潔生產的目的。Therefore, in order to increase the dyeing rate and shorten the dyeing time, in addition to reducing the water consumption, select the appropriate dyeing equipment, strengthen the relative movement between the dye liquor and the fabric, and select the dye suitable for the fiber. In addition to dyeing auxiliaries and dyeing media, the chemical structure and physical microstructure of the fiber fabric itself are also key factors that must be considered. If the fiber fabric is pre-treated by a good pre-treatment or modification pretreatment or simultaneously modified while dyeing, speeding up the adsorption speed of the dye onto the fiber surface and the diffusion rate into the fiber, the dyeing speed can be greatly increased, the dyeing time can be shortened, or the dyeing can be reduced. Temperature, improve production efficiency, and achieve the goal of clean production of energy saving and carbon reduction.
本發明所稱的爆震波染色機,是指在染色或其他加工處理時,其可利用一共構式噴嘴的膨脹加速作用,促使染液、處理液或是低溫等離子體,或其他處理介質...等,均能分散在高速的空氣流中,與纖維織物形成齊頭齊聚的方式集中在一個高能波動場的領域中,讓所有參與的反應物,都能獲得所需的活化能(activation energy),進而在最短的時間內,達到最經濟的清潔生產目的。The so-called detonation wave dyeing machine of the present invention refers to the expansion acceleration effect of a common configuration nozzle during dyeing or other processing, and promotes the dyeing liquid, the treatment liquid or the low temperature plasma, or other processing medium. , etc., can be dispersed in a high-speed air stream, and the form of homogenization with the fiber fabric is concentrated in the field of a high-energy wave field, so that all the participating reactants can obtain the required activation energy. Energy), in order to achieve the most economical clean production in the shortest possible time.
在加工處理時,共構式噴嘴所噴出的高速流動的空氣、蒸氣、染料、處理劑、低溫等離子體與纖維織物發生接觸碰撞時,均可利用正在轉向正在往下墜落的纖維織物,其所構成的彎曲端面作用,獲得一個較大的衝擊力和衝動力,進行高效率能量轉換;當在進行過程中,染液和處理液則是以高動量的方式呈細粒狀或微粒狀或是以單分子方式分散在高速的空氣流中,以直接近距離的方式與正在進行轉向的纖維織物發生衝擊,使移動中的纖維織物表面連續反覆不斷獲得強力的彈性碰撞(註:是指空氣或一般氣體)及非彈性碰撞(註:是指工作液或染料或是處理劑,還包括等離子體),其中在非彈性碰撞中除可促進織物獲得高效率的動能傳遞,加速織物移動外,也可同時提供纖維織物表面有足夠的液膜量產生空穴現象(cavitation), 而彈性碰撞則可促使纖維織物的下側端面與反射作用基板間形成一股高速推動的空氣流外,亦可促使織物的上下端面間的空氣靜壓力發生壓力差,使織物上側端面上的静壓力大於下側端面的靜壓力,進而促使移動中的纖維織物在通過反射作動板時,均能利用該壓力差的作用,不斷產生周期性的強烈波動運動,並可同時進行自由擴布的效果。In the processing, when the high-speed flowing air, vapor, dye, treatment agent, low-temperature plasma and the fiber fabric sprayed by the co-structure nozzle collide with each other, the fiber fabric that is being turned down may be utilized. The curved end face is configured to obtain a large impact force and impulse force for high-efficiency energy conversion; when in the process, the dye liquor and the treatment liquid are fine-grained or particulate in a high momentum manner or Dispersed in a high-molecular air stream in a single molecule, impacting the fiber fabric that is being steered in a direct close-up manner, so that the surface of the moving fabric is continuously repeated to obtain a strong elastic collision (Note: refers to air or General gas) and inelastic collisions (Note: refers to working fluids or dyes or treatment agents, including plasma), in which in addition to promoting non-elastic collisions, the fabric can achieve high efficiency kinetic energy transfer, accelerate fabric movement, It can simultaneously provide enough liquid film on the surface of the fiber fabric to generate cavitation. The elastic collision can promote a high-speed air flow between the lower end surface of the fiber fabric and the reflective substrate, and can also cause a pressure difference between the air static pressure between the upper and lower end faces of the fabric to make the upper end surface of the fabric static. The pressure is greater than the static pressure of the lower end surface, thereby causing the moving fiber fabric to utilize the pressure difference effect to continuously generate periodic strong wave motion when passing through the reflection actuating plate, and simultaneously perform the effect of free spreading. .
當在進行濕式加工處理時,倘若纖維織物表面所吸附的液膜積量足夠厚,高速空氣流的速度能量足夠大,即可促使波動中的纖維織物表面邊界區域產生大量的空穴,引發出爆震波(shock wave)效應。而在乾式操作時,高速的空氣流也可以利用電暈放電(corona discharge)或是次輝光放電(glow discharge),使部分高速的空氣流的空氣分子發生電離,來產生高速流動的低溫等離子體(low temperature plasma),其除了使織物獲得高能粒子的處理效果外,也可獲得無水加工處理所帶來更多的生態利益。When the wet processing is carried out, if the amount of liquid film adsorbed on the surface of the fiber fabric is sufficiently thick, the velocity energy of the high-speed air stream is sufficiently large to cause a large number of holes to be generated in the boundary region of the fiber fabric in the wave, causing A shock wave effect is produced. In the dry operation, the high-speed air flow can also use a corona discharge or a glow discharge to ionize the air molecules of a part of the high-speed air stream to generate a high-speed flowing low-temperature plasma. (low temperature plasma), in addition to the treatment effect of the fabric to obtain high-energy particles, it can also obtain more ecological benefits brought by the waterless processing.
在加工處理過程中,掉落在集布槽內的纖維織物,可以利用動量慣性的作用力及空氣流在快速驅離的作用下,所產生的瞬間閉塞作用,引發氣擊效應,進而產生強力的擺動現象,促使纖維織物在掉落集布槽的過程中,均能利用擺動的機制,將附著在纖維織物表面上的殘留工作液及剝落的游離纖維和其他不純固形物體,進行強制性的脫液和分離,及同時完成摺疊作業,使離開織物表面的工作液及游離纖維和其他不純固形物體,能直接由集布槽下側方排出口導入集液槽內,經由精密篩濾器進行過濾和收集,其可促使集布槽內的纖維織物獲得較潔淨的狀態,進而促使纖維織物在進行下一循環周期與染液或處理液接觸時,不會受到殘留工作液液膜屏障的阻擋。經由過濾的工作液,在循環輸送的過程中,可藉無泵加料裝置,進 行染料或處理劑的補給,使無泵加料裝置內的高濃度溶解染料或處理劑,均能在循環輸送管的系統中,由液流加壓循環泵浦的吸入口投入,使高濃度的溶解染料或處理劑,均能在有限量的循環工作液中,獲得極小浴比及高均度的混合操作方式。因此,使纖維織物再度與染液或處理液進行接觸時,均能獲得較高的位能和動能,同時也提高濃度梯度、溫度梯度以及化學親和梯度,並促進染液或處理液進行快速滲透和擴散效果,所以有利於快速加工處理的進行;另外除了可促使集布槽內的集疊織物在相互壓擠的作用力降到最低外,也能促使纖維織物在導布管內在進行快速移動時,使所產生拉張力降到最低。而在操作時,經由加壓循環泵浦加壓的染液或處理液,可利用輸送管路系統上的交流式液流佈流器的作用,使每一個液壓霧化噴嘴,均能噴出均壓、均量、均溫、均速的霧化液滴。During the processing, the fiber fabric dropped in the collecting groove can utilize the moment of inertia of the momentum and the instantaneous occlusion caused by the rapid detachment of the air flow, causing the air impact effect, thereby generating a strong force. The oscillating phenomenon causes the fabric to be forced to use the oscillating mechanism to remove the residual working fluid attached to the surface of the fabric and the exfoliated free fibers and other impure solid objects during the process of dropping the fabric. De-liquidization and separation, and at the same time, the folding operation is performed, so that the working fluid and free fibers and other impure solid objects leaving the surface of the fabric can be directly introduced into the sump through the lower side outlet of the collecting tank, and filtered through a precision sieve filter. And collecting, which can promote the fiber fabric in the collecting trough to obtain a relatively clean state, thereby causing the fiber fabric to be prevented from being blocked by the residual working liquid film barrier when it is in contact with the dyeing liquid or the treatment liquid in the next cycle. Through the filtered working fluid, in the process of circulating transportation, the pumpless feeding device can be used. The replenishment of the dye or the treatment agent enables the high-concentration dissolving dye or the treatment agent in the pumpless charging device to be put in the system of the circulating conveying pipe by the suction port of the liquid pressure circulation pump to make the high concentration Dissolving dyes or treating agents can achieve a very small bath ratio and a high uniformity mixing operation in a limited amount of circulating working fluid. Therefore, when the fiber fabric is brought into contact with the dye liquor or the treatment liquid again, high energy and kinetic energy can be obtained, and the concentration gradient, temperature gradient and chemical affinity gradient are also increased, and the dye liquor or the treatment liquid is quickly infiltrated. And the diffusion effect, so it is conducive to the rapid processing; in addition to promoting the force of the stacking fabric in the collecting groove to minimize the mutual pressing force, it can also promote the rapid movement of the fiber fabric in the guide tube At the time, the tension generated is minimized. In operation, the pressurized dyeing liquid or the treatment liquid is pumped through the pressurized circulation, and the action of the alternating current flow distributor on the conveying pipeline system can be utilized to enable each hydraulic atomizing nozzle to be sprayed and pressure-equalized. Atomized droplets of average, average temperature and average velocity.
而經由鼓風機加壓的空氣流,均能利用輸送管路系統上的交流式氣流佈流裝置,以進行90度轉向形成矩形的佈流,再導入各自的分配管中,氣流可藉分配管的擴散結構的作用,將運動中的氣流的動能轉變為靜壓力能,其可促使空氣流在通過每一個氣浮噴嘴及每一個共構式噴嘴時,均能獲得較大的膨脹加速效率及均壓、均量、均溫、均速的分配效果,如此除了可防止纖維織物發生左右異色及不均染造成各式各樣的色花外,也可促進所有其他加工處理作業,獲得各式各樣均勻的手感及外觀。在操作時,處理槽內的回流空氣,也可利用交流式氣流回流裝置,進行橫向面的分佈回流,以促使處理槽內部的氣流不致產生過度擾動現象,進而可獲得較穩定較規律性的循環流動。The air flow pressurized by the air blower can utilize the AC air flow distributing device on the conveying pipeline system to perform a 90-degree steering to form a rectangular cloth flow, and then into the respective distribution pipes, and the air flow can be borrowed from the distribution pipe. The function of the diffusion structure converts the kinetic energy of the moving airflow into static pressure energy, which can induce a large expansion acceleration efficiency and a uniformity when the air flow passes through each of the air-floating nozzles and each of the co-structured nozzles. The distribution effect of pressure, average, average temperature and average speed, in addition to preventing various colors and unevenness of the fabric from being caused by various colors and colors, it can also promote all other processing operations and obtain various types of A uniform feel and appearance. During operation, the return air in the treatment tank can also be distributed and recirculated by the alternating flow type recirculating device to promote the airflow inside the treatment tank without excessive disturbance, thereby obtaining a more stable and regular circulation. flow.
本發明特別涉及在導布管下側方橫跨於通路左右側壁間的水平管壁端 面上,沿著通路方向,在上游和中游區段上,所設置的氣浮噴嘴及在下游區段的截斷面上,所設置的一排橫跨於左右兩側壁,以並聯排列組合的共構式噴嘴,以及在共構式噴嘴口的下游方向,位於導布管通路出口的下側方與集布槽上游落布區段入口的內側方空間,所設置的U型迴轉板,而該U型迴轉板的上游側端以階梯式方式搭接固定在共構式噴嘴口的下側方,使U型迴轉板上游外側端面構成平直的反射作用基板,在U型迴轉板的下游外側端面上,位於集布槽上游落布區段的內外側方所設置的分離柵網,因此,在進行染色或其他加工處理時,處理槽內的循環空氣及工作液和備料桶的染液或處理液,可經由各自管路系統與鼓風機和加壓循環泵浦相互連通,來提供增壓空氣及加壓染液或處理液,經由共構式噴嘴噴出,同時也可使部分的增壓空氣分別經由氣浮噴嘴噴出。在操作時,纖維織物可借助氣浮噴嘴噴出微量的空氣流,便能將纖維織物浮起,使大部分的動力能量,均能集中在共構式噴嘴噴出,在U型迴轉板的作用下,可促使噴出的高速空氣流改變方向構成反向排出,因而促使纖維織物獲得強大的驅動力。因此,在操作時,共構式噴嘴可作為織物循環移動的主要動力源,其可摒棄傳統式動力帶布輪的運作方式,同時也可改善前案發明的多段式導向噴嘴,因工作氣流能量過度分散,不易達到高能級的加工處理問題。在操作時,同時可利用共構式噴嘴上所提供的液壓霧化噴嘴機構和電暈或輝光放電機構,進行相互交變的工序,以獲得相輔相成的處理模式,使各類纖維織物在進行加工時均可獲得更廣泛,更寬闊的工藝創作空間。The invention particularly relates to a horizontal tube wall end spanning the left and right side walls of the passage under the guide tube On the surface, along the direction of the passage, on the upstream and midstream sections, a set of air-floating nozzles and a section on the downstream section are provided, and a row is arranged across the left and right side walls to be combined in parallel. a configuration nozzle, and a U-shaped revolving plate disposed at a lower side of the outlet of the duct pipe passage and an inner side space of the inlet of the distribution section upstream of the collecting duct, in the downstream direction of the common nozzle opening The upstream side end of the U-shaped rotating plate is overlapped and fixed on the lower side of the common-purpose nozzle opening in a stepwise manner, so that the upstream outer end surface of the U-shaped rotating plate constitutes a flat reflective substrate, which is located downstream of the U-shaped rotating plate. On the end face, the separation grid is disposed on the inner and outer sides of the distribution section upstream of the collecting groove, so that when performing dyeing or other processing, the circulating air in the tank and the dyeing liquid of the working fluid and the preparation tank or The treatment fluid can be connected to the blower and the pressurized circulation pump via respective piping systems to provide pressurized air and pressurized dye liquor or treatment liquid, which is sprayed through the co-structure nozzle, and also can partially charge air Via air flotation The nozzle is ejected. In operation, the fiber fabric can spray a small amount of air flow through the air-floating nozzle, and the fiber fabric can be floated, so that most of the power energy can be concentrated in the co-structure nozzle, under the action of the U-shaped rotating plate. It can cause the jetted high-speed air flow to change direction to form a reverse discharge, thus promoting the fiber fabric to obtain a strong driving force. Therefore, in operation, the co-construction nozzle can be used as the main power source for fabric circulation movement, which can abandon the operation mode of the traditional power belt cloth wheel, and can also improve the multi-stage guide nozzle of the prior invention, due to the working airflow energy. Excessive dispersion, it is not easy to achieve high-energy processing problems. In operation, the hydraulic atomizing nozzle mechanism and the corona or glow discharge mechanism provided on the co-configuration nozzle can be used to perform the process of alternating with each other to obtain complementary processing modes, so that various fiber fabrics are processed. A wider and wider process creation space is available.
本發明的主要目的在於提供一種衝動式爆震波快速染色機,在進行染色或其他加工處理過程時,纖維織物可依照加工工藝需求利用共構式噴嘴 噴出高速濕熱或乾熱的空氣流、高速均勻分散的染料分子、高速均勻分散處理液分子、高速流動的低溫等離子體,或是其他高速均勻分散的微粒子,使所有的噴出介質,均能形成齊聚的方式集中在一個高能量的波動場中與纖維織物反覆不斷的發生碰撞,使得這些參與的反應物與纖維織物,在極短時間內,以較有序的運動方式進行高效率的能量傳播,除了能使所有參與的反應物,都能獲得所需要的活化能量之外,也能促使纖維織物在最短的時間,以最節能、最省水、最少的染料、最少的處理劑之下,達到清潔生產的目的。The main object of the present invention is to provide an impulse detonation wave fast dyeing machine, which can utilize a co-structured nozzle according to the processing requirements when performing dyeing or other processing processes. Spray high-speed hot or dry heat air flow, high-speed and evenly dispersed dye molecules, high-speed uniform dispersion of treatment liquid molecules, high-speed flow of low-temperature plasma, or other high-speed and uniformly dispersed fine particles, so that all the ejection media can be formed The way of gathering focuses on a high-energy wave field and colliding with the fiber fabric repeatedly, so that the participating reactants and fiber fabrics can transmit energy in a more orderly manner in a very short time. In addition to enabling all the participating reactants to obtain the required activation energy, it can also promote the fiber fabric in the shortest time, with the most energy-saving, water-saving, minimum dye, and minimum treatment agent. Achieve clean production.
本發明的主要目的在於提供一種衝動式爆震波快速染色機,在進行染色或其他加工處理時,其可藉由高頻率強力的波動作用,或經波動所引發的爆震波效應,促使染液或處理液形成低黏度、低阻力、高位能、高滲透、高擴散性的環境條件下與纖維織物進行小液量、高濃度、高效力的濕加工處理目的。本發明所說的爆震波效應,是指纖維織物在進行加工處理時,可以利用高速空氣流的作用產生高能級波動,在波動的過程中波峰區域會形成壓縮區,而在波谷的區域則形成稀疏區。進而促使纖維織物表面積上的任何質點,持續不斷發生交變的壓縮區和稀疏區的波動,在波動的壓縮區內,會促使該區域的纖維織物表面外圍的空氣分子的平均距離縮短,密度變大,而在稀疏區內,空氣分子的平均距離會增大,密度則變小,倘若纖維織物的質點波動速度足夠快,所產生的波動力足夠強,其會使纖維織物表面所附著的工作液分子同樣受到壓縮區與稀疏區的交變作用,當稀疏區負壓力降低達到飽和蒸汽壓的臨界值以下時,工作液分子間的平均距離就會增大到超過極限距離,從而破壞工作液分子或與纖維織物之間引力結 構的完整性,因此,導致纖維織物表面及纖維內外孔隙或纖維組織內外間隙區域引發空穴(是指一種非常微小的空泡核),而一旦空穴形成,會一直增長至負壓力達到極大值,導致生成大量的空化泡(註:是指一種密度極低的蒸氣泡或空氣泡),而在相繼而來的壓縮區內,會使大部分的空化泡受到壓擠發生崩潰破滅,進而產生爆震波效應,在此所稱的爆震波效應,是指空化泡被擠壓破滅的過程,它是集中纖維織物的波動能量和外圍的壓力環境所產生的壓縮波能量共同合成的作用力,在空化環境中進行無障礙的射流運動。因此,當空化泡崩潰破滅時,作用力會由外向內,瞬間產生一個爆震波衝向空化泡中心,當纖維織物表面或組織內外受到爆震波經過或衝擊時,會使纖維織物表面上或組織內外邊界區域所有介質的密度壓力和粒子的振動速度發生急劇的變化,且在極短的時間內在纖維表面的極小空間上或在纖維無定形區中,會產生極高的溫度和極大的壓力,因此,在進行染色或其他加工處理時,染液或處理液可藉空化泡的破滅所產生的爆震波,在纖維表面或在纖維無定形區內產生強大的衝擊力,進而促使染液或處理液在纖維中獲得再度提高溶解度和加速滲透及快速擴散的能量外,也可導致纖維分子組織產生加速溶脹和增塑的效果促使纖維織物表面上非活化的分子得到足夠能量轉化為活化分子,並導致纖維分子組織產生溶脹或增塑的效果,以達到快速染色或其他加工處理的目的。The main object of the present invention is to provide an impulse detonation wave fast dyeing machine which can promote dyeing liquid or the like by the high frequency strong fluctuation or the fluctuating wave effect caused by the fluctuation when performing dyeing or other processing. The treatment liquid forms a low-viscosity, low-resistance, high-potential, high-permeability, high-diffusion environmental condition, and the fiber fabric is subjected to a small liquid volume, a high concentration, and a high-efficiency wet processing. The detonation wave effect referred to in the present invention means that the fiber fabric can be subjected to high-speed air flow to generate high-energy-level fluctuations during processing, and a peak region forms a compression zone during the fluctuation process, and a valley region is formed in the valley region. Sparse area. Further, any particle on the surface area of the fiber fabric is caused to continuously fluctuate in the compression zone and the sparse zone, and in the fluctuating compression zone, the average distance of the air molecules around the surface of the fiber fabric in the zone is shortened, and the density is changed. Large, and in the sparse zone, the average distance of the air molecules will increase, and the density will become smaller. If the particle point of the fiber fabric fluctuates fast enough, the generated wave power is strong enough, which will cause the work attached to the surface of the fiber fabric. The liquid molecules are also subjected to the alternating action between the compressed zone and the sparse zone. When the negative pressure of the sparse zone is reduced below the critical value of the saturated vapor pressure, the average distance between the working fluid molecules increases beyond the limit distance, thereby destroying the working fluid. Gravitational knot between molecules or fabrics The integrity of the structure, therefore, causes the surface of the fiber fabric and the inner and outer pores of the fiber or the inner and outer gap regions of the fiber to induce holes (referring to a very small vacuolar core), and once the cavity is formed, it will always grow to a negative pressure. The value results in the generation of a large number of cavitation bubbles (note: a very low density vapor bubble or air bubble), and in successive compression zones, most of the cavitation bubbles are crushed and collapsed. And the detonation wave effect is referred to herein. The so-called detonation wave effect refers to the process in which the cavitation bubble is crushed and shattered. It is a combination of the wave energy of the concentrated fiber fabric and the compression wave energy generated by the peripheral pressure environment. Force to perform unobstructed jet motion in a cavitation environment. Therefore, when the cavitation bubble collapses, the force will be from the outside to the inside, and a detonation wave will be instantaneously generated to rush toward the center of the cavitation bubble. When the surface of the fiber fabric or the inside and outside of the fiber is subjected to a shock wave or impact, the surface of the fiber fabric may be The density pressure of all media in the inner and outer boundary regions of the tissue changes sharply, and the extremely high temperature and extreme pressure are generated in a very small space on the fiber surface or in the amorphous region of the fiber in a very short time. Therefore, when dyeing or other processing is performed, the dyeing liquid or the treatment liquid can generate a strong impact force on the surface of the fiber or in the amorphous region of the fiber by the detonation wave generated by the bursting of the cavitation bubble, thereby promoting the dyeing liquid. Or the treatment liquid can obtain the energy to re-enhance the solubility and accelerate the penetration and rapid diffusion in the fiber, and also cause the accelerated swelling and plasticization of the fiber molecular structure to promote the conversion of the non-activated molecules on the surface of the fiber fabric to the activated molecule. And cause the fibrous molecular structure to produce swelling or plasticizing effects to achieve rapid dyeing or other processing Reasonable purpose.
本發明的主要目的在於提供一種衝擊式爆震波快速染色機,在進行染色或其他加工處理時,其可利用高能的波動場所引發的爆震波效應,對纖維織物進行改性,或是一邊改性一邊染色。The main object of the present invention is to provide an impact type detonation wave fast dyeing machine which can modify the fiber fabric or modify one side by using the detonation wave effect caused by a high-energy wave place during dyeing or other processing. Dye on one side.
根據纖維微觀結構,無論是天然纖維素纖維或合成纖維都是由碳原子 與氫原子、氧原子、氮原子、氯原子相互連結構成長鏈狀分子所形成,而這些都屬於大分子的化合物,並都包括了結晶區和無定形區,而在纖維的結晶區,分子會有規律地排列,分子之間的作用力較強,其分子結構緊密,使得染料分子難以進入;而纖維的無定形區,分子無序排列,分子間的作用力較弱,分子結構比較鬆散,存在一定的空隙。因此在染色或其他加工處理時,染料或處理劑分子只能進入纖維的無定形區,如果是乾燥或常溫下,染料分子也難以進入。According to the fiber microstructure, both natural cellulose fibers or synthetic fibers are composed of carbon atoms. a chain of molecules formed by interconnecting a hydrogen atom, an oxygen atom, a nitrogen atom, and a chlorine atom, and these are all macromolecular compounds, and both include a crystalline region and an amorphous region, and in the crystalline region of the fiber, the molecule It will be regularly arranged, the interaction between molecules is strong, and its molecular structure is tight, making it difficult for dye molecules to enter; while the amorphous regions of fibers, the molecules are disorderly arranged, the interaction between molecules is weak, and the molecular structure is relatively loose. There is a certain gap. Therefore, in dyeing or other processing, the dye or treating agent molecules can only enter the amorphous region of the fiber, and if it is dry or at room temperature, the dye molecules are difficult to enter.
另外根據染色理論來說,無論染料是按孔道擴散的模型,還是按自由體積擴散模型進行染色,無非都是加大無定形區的空隙,即增大纖維內外部的比表面積,才得以使上染過程順利進行,因此凡是有利於纖維無定形區空隙的加大和纖維內外比表面積增大的因素,都有利於染色或其他加工處理過程的順利進行。而根據材料力學來說,任何材料的損傷和破壞都源於材料中的應力過度集中及原始缺陷和裂紋的起點,而纖維高分子物無定形區的空隙正是提供了這種可能。因此,每當纖維織物受到強力的快速波動及空化泡生成或破滅的作用下,必然會產生微晶之間的錯位或造成部分纖維分子斷裂或重組,使纖維內部的比表面積加大,無定形區的空隙增加。因此,可得到纖維改性的目的,也可同時得到一邊改性一邊染色的目的。In addition, according to the dyeing theory, whether the dye is diffused by the channel or by the free-volume diffusion model, it is nothing more than increasing the voids in the amorphous region, that is, increasing the specific surface area inside and outside the fiber. The dyeing process proceeds smoothly, so any factors that contribute to the increase of voids in the amorphous region of the fiber and the increase in the specific surface area of the fiber inside and outside are beneficial to the smooth progress of dyeing or other processing. According to the mechanics of materials, the damage and destruction of any material originates from the excessive concentration of stress in the material and the origin of the original defects and cracks, and the voids in the amorphous region of the fiber polymer provide this possibility. Therefore, whenever the fiber fabric is subjected to strong rapid fluctuation and cavitation bubble formation or destruction, it will inevitably cause misalignment between the crystallites or cause partial breakage or recombination of the fiber molecules, so that the specific surface area inside the fiber is increased. The gap in the shaped area increases. Therefore, the purpose of fiber modification can be obtained, and the purpose of dyeing while modifying can be obtained at the same time.
本發明的主要目的在於提供一種衝擊式爆震波快速染色機,其在進行染色前處理時,纖維織物可利用高速流動的低溫等離子體的作用,進行無水退漿或去除不純物或是進行纖維織物改質及改性。本發明所說的高速流動的低溫等離子體,是指氣體壓力可在大氣壓力的條件下,以大量高速流動的空氣或其他氣體為介質,在通過共構式噴嘴時,可經由共構式噴嘴的 噴射管通路上所設置的電極尖端與環形電靶之間,由電暈放電或次輝光放電的方式產生。在放電時,因電極尖端經施加高電壓,使電極尖端與環形電靶發生不平衡的電場,在電極尖端表面曲率較大的地方,由於電力線集中,使電壓等電位面較密集,因此,在高電場高電壓的作用下,使自由電子在電場中獲得能量變成高能級的電子,迫使高能電子從電極尖端的地方釋放出來,朝著環形電靶方向加速,使高能電子在通往環形電靶的途中與部分的高速空氣流發生猛烈碰撞,在碰撞過程中,因高能級電子的能量很大,會使空氣分子或原子外圍的電子發生解離,生成含有各式各樣的高能活性粒子,因此,在進行無水加工處理時,其可利用共構式噴嘴噴出含有電子、離子、自由基、激發原子或分子和未反應的分子等,而這些高能活性粒子之間除了會發生相互反應作用並伴有輻射能外,大部分均會與纖維織物表面發生劇烈的撞擊使能量獲得消散,因此,在消散過程中,它們對纖維織物表面的作用不僅會產生相當的自由基,還會對纖維織物表面進行氧化作用,進而促使非極性纖維織物表面增加大量的極性基團外,也可利用高速流動的低溫等離子體,將纖維織物表面上所含的天然雜質以及在紡織加工中施加的漿料和油汙等雜質進行去除,使纖維織物具有良好的吸濕、滲透效果,以滿足後續加工工序,因為一般傳統前處理工序長,化學藥品用量大,用水量較高,因此耗能高,廢水排放量大,生產效率較低。利用高速流動的低溫等離子體處理,具有良好的去雜清潔作用,可取代某些前處理化學濕加工工序,或經高速流動的低溫等離子體表面處理後,能採用較溫和的前處理工序即可縮短處理時間、減少化學助劑用量、降低處理溫度,從而降低水資源的耗用及汙染,提高生產效率,同時也能達到節 能減碳的目的。因此,在前處理加工中,若能利用高速流動的低溫等離子體技術,其具有重大的環保效益和經濟效益。The main object of the present invention is to provide an impact type detonation wave fast dyeing machine, which can use the function of high-speed flowing low-temperature plasma to perform anhydrous desizing or removing impurities or fabric modification when performing pre-dyeing treatment. Quality and modification. The high-speed flowing low-temperature plasma according to the present invention means that the gas pressure can be a large amount of high-speed flowing air or other gas as a medium under atmospheric pressure, and can pass through a co-structured nozzle when passing through a co-structured nozzle. of Between the electrode tip provided on the injection pipe passage and the annular electric target, it is generated by a corona discharge or a secondary glow discharge. During discharge, due to the application of a high voltage at the tip of the electrode, the electric field of the electrode tip and the annular electric target are unbalanced. Where the curvature of the electrode tip surface is large, the voltage equipotential surface is dense due to the concentration of the power line. Under the action of high electric field and high voltage, the free electrons in the electric field obtain energy into high-level electrons, forcing high-energy electrons to be released from the tip of the electrode and accelerate toward the annular electric target, so that high-energy electrons lead to the ring-shaped electric target. On the way, it collides with part of the high-speed air flow. During the collision, the energy of the high-energy electrons is large, and the electrons around the air molecules or atoms are dissociated to generate a variety of high-energy active particles. In the case of non-aqueous processing, it can eject electrons, ions, radicals, excited atoms or molecules, unreacted molecules, etc. by means of a co-structured nozzle, and these high-energy active particles can be mutually reacted with each other. In addition to radiant energy, most of them will have a strong impact on the surface of the fabric to dissipate the energy. In the process of dissipating, their effect on the surface of the fiber fabric not only produces relatively free radicals, but also oxidizes the surface of the fiber fabric, thereby promoting the addition of a large number of polar groups on the surface of the non-polar fiber fabric, and also utilizing high speed. The flowing low-temperature plasma removes impurities such as natural impurities contained on the surface of the fiber fabric and the slurry and oil stain applied in the textile processing, so that the fiber fabric has good moisture absorption and penetration effects to meet subsequent processing steps. Because the conventional pre-treatment process is long, the amount of chemicals is large, and the water consumption is high, the energy consumption is high, the wastewater discharge amount is large, and the production efficiency is low. High-speed flow low-temperature plasma treatment, with good de-cleaning effect, can replace some pre-treatment chemical wet processing steps, or high-speed flow low-temperature plasma surface treatment, can use a mild pre-treatment process Shorten processing time, reduce the amount of chemical additives, reduce the processing temperature, thereby reducing the consumption and pollution of water resources, improving production efficiency, and also achieving festivals. Can reduce the purpose of carbon. Therefore, in the pre-processing, if high-speed flow low-temperature plasma technology can be utilized, it has significant environmental and economic benefits.
本發明的主要目的在於提供一種衝動式爆震波快速染色機,其可藉由一機多功性的技術領域機構進行各種纖維織物染色外,它還可以對各種纖維織物進行改性處理、退漿處理、精煉處理、漂白處理、生物酶處理、開纖處理、鬆弛處理、退色處理、退撚處理、蓬鬆處理、柔軟處理、原纖化處理、伸縮處理、消紋處理、修色處理等加工處理,達到方便、快速、有效、安全及節約染料、節約藥劑、節約能源、節約水資源,以清潔生產的方式降低環境汙染及便於實現自動化控制為目的。The main object of the present invention is to provide an impulse detonation wave fast dyeing machine which can perform various fiber fabric dyeing by a multi-functional technical field mechanism, and can also modify and desizing various fiber fabrics. Treatment, refining treatment, bleaching treatment, biological enzyme treatment, fiber opening treatment, relaxation treatment, fading treatment, untwisting treatment, fluffing treatment, soft treatment, fibrillation treatment, stretching treatment, fading treatment, color treatment, etc. It is convenient, fast, effective, safe and saves dyes, saves chemicals, saves energy, saves water resources, reduces environmental pollution by means of clean production and facilitates automatic control.
本發明的主要目的在於提供一種衝動式爆震波快速染色機,在進行染色或其他加工處理時,其中,織物的循環移動動力,僅藉由一排共構式噴嘴所驅動,其可摒棄傳統機械式的動力帶布輪的傳動方式,同時,織物也可藉由共構式噴嘴所噴出的高速空氣流,自動完成摺疊作業,因此,也可摒棄傳統機械式的動力擺布方式,因此,織物在快速的循環移動中,不再受到動力帶布輪和動力擺布裝置的磨擦衝擊的損傷,也不再受到纖維織物與動力帶布輪所產生的移動速度不連續現象的發生,進而,可獲得更簡便的操控及均速移動的目的。The main object of the present invention is to provide an impulse detonation wave fast dyeing machine in which the circulating moving power of the fabric is driven by only one row of co-construction nozzles, which can abandon the traditional machinery during dyeing or other processing. The power belt is driven by the cloth wheel. At the same time, the fabric can also automatically complete the folding operation by the high-speed air flow sprayed by the co-structure nozzle. Therefore, the traditional mechanical power arrangement can also be abandoned. Therefore, the fabric is In the rapid cycle movement, it is no longer damaged by the frictional impact of the power belt pulley and the power swing device, and is no longer affected by the discontinuity of the moving speed generated by the fabric and the power belt cloth wheel. Easy handling and the purpose of moving at a constant speed.
本發明的主要目的在於提供一種衝動式爆震波快速染色機,在進行染色或其他加工處理時,其中,纖維織物在進入集布槽前,除了可藉助氣力的擺動完成摺疊作業外,亦可藉由纖維織物瞬間所引發的氣擊效應產生強力的擺動現象,迅速將附著於纖維織物表面的殘留工作液,及游離纖維以及未反應的浮色染料或是其它固形物體進行強制性的驅離,使進入集布槽 的疊集織物均能全面獲得脫液降污及降低相互壓擠的重力,促使附著在纖維織物中殘留的工作液降到最低,以獲取最小液量的操作,因此,除了可利於快速處理的進行外,也可創造最小的操作液量和高濃度的處理為目的。The main object of the present invention is to provide an impulse detonation wave fast dyeing machine, in which dyeing or other processing is performed, wherein before the fiber fabric enters the collecting groove, the folding operation can be completed by the pneumatic swing. The air-shock effect caused by the moment of the fiber fabric produces a strong oscillating phenomenon, and the residual working fluid attached to the surface of the fiber fabric, and the free fiber and the unreacted floating dye or other solid objects are forcibly driven away. Make access to the collection slot The stacked fabrics can fully obtain the liquid-removing and pollution-reducing and reduce the gravity of each other, and the residual working liquid adhered to the fiber fabric is minimized to obtain the minimum liquid amount operation, and therefore, in addition to facilitating rapid processing. In addition, it is also possible to create a minimum amount of operating fluid and a high concentration of treatment.
本發明的主要目的在於提供一種衝擊式爆震波快速染色機,在進行染色或其他加工處理時,其中,纖維織物可在乾態環境下,利用高速流動的低溫等離子體,進行退漿、精煉、表面改質、聚合和接枝,因此,除可提供無水加工處理外,更可提供纖維織物在加工時,獲得更寬闊的創作工藝空間為目的。The main object of the present invention is to provide an impact type detonation wave fast dyeing machine, in which dyeing or other processing can be carried out, wherein the fiber fabric can be desizing and refining in a dry environment by using a high-speed flowing low-temperature plasma. The surface modification, polymerization and grafting, in addition to providing waterless processing, can also provide fiber fabrics with a wider creative process space during processing.
本發明的主要目的在於提供一種衝擊式爆震波快速染色機,其在進行染色或其他加工處理時,染料和處理劑可預先泵入無泵加料裝置的容器內,來對應處理槽內多變的壓力環境,染料和處理劑可利用位能的作用獲得高精度的補給,其除可不受到處理槽內的升溫或升壓的環境變化,影響補給所需的流量值外,也可省下在高揚程微小液量的泵送電能為目的。The main object of the present invention is to provide an impact type detonation wave fast dyeing machine, in which dyes and treatment agents can be pumped into a container of a pumpless feeding device in advance for processing, and corresponding to the variable processing in the processing tank. The pressure environment, dyes and treatment agents can be used to obtain high-precision replenishment by the action of potential energy. In addition to the environmental changes that increase or increase the pressure in the treatment tank, which affects the flow rate required for replenishment, it can also save high For the purpose of pumping electrical energy with a small amount of liquid.
本發明的主要目的在於提供一種衝擊式爆震波快速染色機,其中在導布管前端入口處可不須設置動力帶布輪,在導布管出口端也可不須設置機械式擺布裝置。因此,在操作時,除了可提供較安全的作業環境,讓操作人員不再受到動力帶布輪所帶來的精神壓迫感或傷害外,也可提供纖維織物不再受到動力帶布輪的所產生的滑動性磨擦,以及不同步所造成的纏車現象,織物在通過導布管時,也不必再受到機械式擺布裝置的作用,使移動速度不再受到約制為目的。The main object of the present invention is to provide an impact type detonation wave fast dyeing machine, in which a power belt cloth wheel is not required to be provided at the front end of the guide tube, and a mechanical swinging device is not required at the outlet end of the cloth tube. Therefore, in operation, in addition to providing a safer working environment, the operator can no longer be subjected to the mental pressure or damage caused by the power belt pulley, and the fabric can be provided without the power belt pulley. The resulting slidability friction and the wandering phenomenon caused by the out-of-synchronization, the fabric does not have to be subjected to the mechanical arranging device when passing through the guide tube, so that the moving speed is no longer subject to the control.
參看圖一至圖七,本發明的衝動式爆震波快速染色機包括有處理槽1、 集布槽2、纖維織物3、高壓電源設施5、導布管11、工作門孔12、反射作用基板13、U型迴轉板14、導向板15、鼓風機16、液滴收集板18、備料桶19、無泵加料裝置20、內側分離柵網21、外側分離柵網22、滑條23、網孔板24、上游落布區段31、分流口42、通路口43、回流口46、弧型分流管61、匯流通路管62、氣流輸送管路系統71、液流加壓循環泵浦72、加料泵浦73、上游入口處111、下游出口處112、擺布脫液機構113、共構式噴嘴121、氣浮噴嘴122、楔形間隙通路151、氣流回流管160、空氣加熱器161、氣流過濾器162、交流式氣流佈流裝置163、右進斜歧管164、左進斜歧管165、匯流口166、共構式分配管167、氣浮分配管168、空氣流量調節閥169、染液回流管170、分配口172、交流式液流佈流器173、右進歧管174、左進歧管175、均壓分配管176、分流孔178、噴流口179、收集導流溝槽181、導流管182、工作液收集板184、交流式氣流回流裝置190、單斜匯流管191、T字型的匯流回流管192、廢氣排出口及控制閥門200、新鮮空氣導入口及控制閥門201、流量調節閥203、加壓循環液流輸送管210、蒸氣輸入口及控制閥門211、其他氣體導入口及控制閥門212、工作液收集槽213、工作液回收及排出口閥門214、工作液篩濾器215、工作液熱交換器220、循環通路221、環狀形電靶12111、噴射管12121、更換式電擊棒12122、高壓電源連接端子12123、接地連接端子12124、液壓霧化噴嘴1216、液壓霧化噴嘴口12161、滑動閥桿12164、閥座12165、彈簧活塞12167、作動流體入口12169。Referring to Figures 1 to 7, the impulse detonation wave fast dyeing machine of the present invention comprises a processing tank 1. Cloth groove 2, fiber fabric 3, high-voltage power supply device 5, guide tube 11, working door hole 12, reflective substrate 13, U-shaped rotating plate 14, guide plate 15, blower 16, droplet collecting plate 18, preparation barrel 19. Pumpless charging device 20, inner separating grid 21, outer separating grid 22, sliding strip 23, mesh plate 24, upstream falling section 31, split port 42, passage port 43, return port 46, arc type The shunt pipe 61, the chute pipe 62, the gas flow pipe system 71, the liquid pressure circulation pump 72, the feed pump 73, the upstream inlet 111, the downstream outlet 112, the effluent mechanism 113, and the co-structured nozzle 121, air-floating nozzle 122, wedge-shaped gap passage 151, airflow return pipe 160, air heater 161, airflow filter 162, alternating current airflow device 163, right-inclined manifold 164, left-inclined manifold 165, confluence Port 166, co-construction distribution pipe 167, air flotation distribution pipe 168, air flow regulating valve 169, dye liquid return pipe 170, distribution port 172, AC flow distributor 173, right intake manifold 174, left feed manifold 175, pressure equalizing distribution pipe 176, diverting hole 178, jet port 179, collecting diversion groove 181, diversion tube 1 82, working fluid collecting plate 184, alternating current flow recirculating device 190, single oblique collecting pipe 191, T-shaped confluent return pipe 192, exhaust gas discharge port and control valve 200, fresh air introduction port and control valve 201, flow regulating valve 203, pressurized circulating liquid flow conveying pipe 210, steam input port and control valve 211, other gas inlet and control valve 212, working fluid collecting tank 213, working fluid recovery and discharge valve 214, working fluid sieve filter 215, work The liquid heat exchanger 220, the circulation passage 221, the annular electric target 12111, the injection tube 12121, the replacement electric shock rod 12122, the high-voltage power connection terminal 12123, the ground connection terminal 12124, the hydraulic atomization nozzle 1216, and the hydraulic atomization nozzle port 12161 Slide valve stem 12164, valve seat 12165, spring piston 12167, and actuating fluid inlet 12169.
請同時參照圖一至圖三,為處理槽1的構造,其可以單槽式或並聯排列組成多槽式的處理槽1,在使用於高溫高壓時一般為圓形狀,而使用於常 溫常壓時可不受抗壓結構的限制,外形則可配合處理量及特殊加工需求或依照環境場地任意加高或增長處理槽1的容積空間。例如:圖二所示,為加高型的機種,其可獲得較大的處理量。例如圖三所示,為加長型的機種,其可對應特別容易發生摺痕的纖維織物3,其在外型及構造上為了對應無水加工環境,並能使纖維織物3移動順暢,以及材料成本的種種考量下,在實行時較適於圓形狀來達到最佳使用目的及最小的占地空間。如圖一所示,是適用於高低溫或高低壓,其形體則以英文字母中的O字為設計,因此,處理槽1內的集布槽2及導布管11兩者間則可沿著槽壁內側空間形成,構成一環形狀的循環通路。其中導布管11則設在集布槽2的正上方,以一同軸向配置。為便於說明,在此以順時鐘為纖維織物3循環移動方向,在九點鐘方向為處理槽1的前端,在三點鐘方向則為處理槽1的後端,處理槽1底部最低部位為六點鐘方向設有染液回流管170,在處理槽1內中央處空間部位設有氣流回流管160,在處理槽1前端槽壁上設有工作門孔12。Please refer to FIG. 1 to FIG. 3 at the same time. For the structure of the processing tank 1, the multi-tank processing tank 1 can be arranged in a single trough or in parallel, and is generally round in shape when used at high temperature and high pressure, and is used frequently. The temperature and pressure may not be limited by the pressure-resistant structure, and the shape may be matched with the processing amount and the special processing demand or the volume of the processing tank 1 may be arbitrarily increased or increased according to the environmental site. For example, as shown in Figure 2, for the heightened type, it can obtain a larger amount of processing. For example, as shown in FIG. 3, it is an extended type of machine which can correspond to the fiber fabric 3 which is particularly prone to creases, and which is suitable for the waterless processing environment in terms of appearance and structure, and can make the fiber fabric 3 move smoothly, and the material cost. Under various considerations, it is more suitable for round shape during implementation to achieve the best use and minimum floor space. As shown in Figure 1, it is suitable for high and low temperature or high and low pressure, and its shape is designed with the O word in the English alphabet. Therefore, the cloth collecting groove 2 and the guide tube 11 in the processing tank 1 can be along The inner space of the groove wall is formed to form a loop path of a ring shape. The guide tube 11 is disposed directly above the collecting trough 2 and is disposed in the same axial direction. For convenience of explanation, the direction of movement of the fiber fabric 3 is clockwise, the front end of the processing tank 1 at the nine o'clock direction, and the rear end of the processing tank 1 at the three o'clock direction, and the lowest portion of the bottom of the processing tank 1 is A dyeing liquid return pipe 170 is disposed at a direction of six o'clock, and a gas flow return pipe 160 is disposed at a space in the center of the processing tank 1, and a working door hole 12 is formed in the front wall of the processing tank 1.
另外該導布管11上游入口處111則設在處理槽1前端槽壁內側空間與工作門孔12相鄰,與集布槽2下游出口相互連通,並位於工作門孔12近處,而該導布管11的下游出口處112則位於處理槽1的後端,位於與集布槽2上游相互連通,使導布管11與集布槽2前後兩端分別相互連通並構成一條寬闊的循環通路。其可提供纖維織物3在通路上以自由擴幅或開幅的方式進行染色或其他加工處理。在導布管11下方橫跨於通路左右兩側的水平管壁端面上,沿著通路方向,在上游和中游區段,均設有多個氣浮噴嘴122,在下游區段的截斷面上,則設有一排橫跨於通路左右兩側壁間,以並聯排列組合的共構式噴嘴121,請同時參照圖四A、B所示為共構式噴嘴121 的構造。在共構式噴嘴121的膨脹加速噴射管通路上的入口處1213上游部位,並設有液壓霧化噴嘴1216,該液壓霧化噴嘴1216由閥座12165和滑動閥桿12164所組成。為了達到精確的流量值,在正常情況下保持預設最佳開度,其噴射流量係由閥座12165與滑動閥桿12164的間隙截面積和液體壓力大小所決定。在滑動閥桿12164上並設有彈簧活塞12167機構,當液壓霧化噴嘴口阻塞時,其可利用空壓或液壓流體經由作動流體入口12169導入彈簧活塞12167機構的氣室內,使彈簧活塞12167機構中的氣缸壓力大於彈簧彈力,滑動閥桿12164可立即往後滑動,使間隙截面積變大,進而可將滯留在液壓霧化噴嘴口12161的游離纖維或其他固形物進行排除。在操作過程中,若要增大噴霧流量,其可藉由氣缸施加壓力大小與彈簧彈力之間取得平衡點,即可獲得所需的噴霧流量。In addition, the upstream inlet portion 111 of the guide tube 11 is disposed adjacent to the working door hole 12 in the inner space of the front end of the processing tank 1, and communicates with the downstream outlet of the collecting groove 2, and is located near the working door hole 12, and the The downstream outlet 112 of the guide tube 11 is located at the rear end of the processing tank 1, and is located in communication with the upstream of the collecting tank 2, so that the front and rear ends of the duct 11 and the collecting trough 2 are respectively connected to each other to form a wide cycle. path. It provides for the dyeing or other processing of the fabric 3 in a freely expanded or open manner over the passage. A plurality of air-floating nozzles 122 are disposed on the horizontal pipe wall end faces on the left and right sides of the passage under the guide pipe 11 in the direction of the passage, and a plurality of air-floating nozzles 122 are disposed in the upstream and mid-stream sections, on the section of the downstream section There is a row of co-structured nozzles 121 which are arranged in parallel and arranged in parallel between the left and right side walls of the passage. Please refer to FIG. 4A and FIG. Construction. At the upstream of the inlet 1213 on the expansion accelerating injection tube passage of the co-configuration nozzle 121, and is provided with a hydraulic atomizing nozzle 1216, the hydraulic atomizing nozzle 1216 is composed of a valve seat 12165 and a sliding valve stem 12164. In order to achieve a precise flow rate, the preset optimum opening is maintained under normal conditions, and the injection flow rate is determined by the gap sectional area of the valve seat 12165 and the sliding valve stem 12164 and the magnitude of the liquid pressure. The sliding valve stem 12164 is provided with a spring piston 12167 mechanism. When the hydraulic atomizing nozzle port is blocked, it can be introduced into the air chamber of the spring piston 12167 mechanism through the working fluid inlet 12169 by using the air pressure or hydraulic fluid to make the spring piston 12167 mechanism. The cylinder pressure is greater than the spring force, and the sliding valve stem 12164 can be immediately slid rearward to increase the gap cross-sectional area, thereby eliminating free fibers or other solids retained in the hydraulic atomizing nozzle opening 12161. In order to increase the spray flow during operation, the desired spray flow rate can be obtained by balancing the pressure applied by the cylinder with the spring force.
請參閱圖一、圖四A,在操作時,液壓霧化噴嘴1216可經由交流式液流佈流器173與加壓循環輸送管210與液流加壓循環泵浦72互相連接,藉由液流加壓循環泵浦72對染液或處理液施加壓力,將染液或處理液導入能產生強大剪斷力的液壓霧化噴嘴口12161中噴出而霧化,染液或處理液通常在加壓至5kg/cm2 以上即可獲得良好的霧化效果,在壓力越高溫度越高的情況下霧化效果會大幅度提高,為使霧化的染液或處理液保持運動能量提高衝擊力,噴霧角度則控制在較小角度的範圍內進行霧化,使破碎解離成微粒狀的染液或處理液均能充分分散在噴射管12121內與正在膨脹加速的高速空氣流混合,使霧化染液或處理液在通過共構式噴嘴口1211時,均能再度進行破碎解離形成更小的微粒,使與纖維織物3發生衝擊時,在纖維織物3表面上,均能獲得均量的染液或處理液及均衡的衝擊力。為了達到 更完善的清潔生產目的,在液壓霧化噴嘴口12161通路的中央處也可另行加設更換式電擊棒12122,請參閱圖四B所示,該更換式電擊棒12122設在液壓霧化噴嘴1216的滑動閥桿12164中央部位上與絕緣體的滑動閥桿12164構成一體,另一端則延伸至液壓霧化噴嘴1216體外側方呈高壓電源連接端子12123,其可經由電纜線於處理槽1外部的高壓電源設施5互相連接。在共構式噴嘴121通路上的噴射管12121管壁則改用絕緣體12121,使共構式噴嘴口1211構成環狀形電靶12111設置在絕緣體的噴射管中,其於共構式噴嘴121形成一體,在環狀形電靶12111上並設有接地連接端子12124,其可經由電纜線與地表互相連接。Referring to FIG. 1 and FIG. 4A, in operation, the hydraulic atomizing nozzle 1216 can be interconnected with the liquid pressure circulating pump 72 via the AC flow distributor 173 and the pressurized circulation delivery pipe 210, by the liquid flow. The pressurized circulation pump 72 applies pressure to the dyeing liquid or the treatment liquid, and the dyeing liquid or the treatment liquid is introduced into the hydraulic atomizing nozzle opening 12161 capable of generating a strong shearing force to be sprayed and atomized, and the dyeing liquid or the processing liquid is usually pressurized. A good atomization effect can be obtained up to 5 kg/cm 2 or more. The higher the pressure, the higher the temperature, and the atomization effect is greatly improved. In order to maintain the impact energy of the atomized dye liquor or the treatment liquid, the impact energy is improved. The spray angle is controlled to be atomized in a small angle range, so that the dyeing liquid or the treatment liquid disintegrated into fine particles can be sufficiently dispersed in the spray pipe 12121 to be mixed with the high-speed air flow which is expanding and accelerating, so that the atomization dyeing is performed. When the liquid or the treatment liquid passes through the co-structured nozzle opening 1211, it can be crushed and dissociated again to form smaller particles, so that when the fiber fabric 3 is impacted, a uniform dye solution can be obtained on the surface of the fiber fabric 3. Or treatment fluid and balanced Strike force. In order to achieve a more perfect cleaning production purpose, a replacement electric shock bar 12122 may be additionally disposed at the center of the passage of the hydraulic atomizing nozzle port 12161. Referring to FIG. 4B, the replacement electric shock bar 12122 is set in the hydraulic atomization. The sliding valve stem 12164 of the nozzle 1216 is integrally formed with the sliding valve stem 12164 of the insulator, and the other end extends to the outside of the hydraulic atomizing nozzle 1216 to form a high-voltage power connection terminal 12123, which can be externally disposed through the cable 1 The high voltage power supply facilities 5 are connected to each other. The wall of the injection pipe 12121 on the passage of the common-type nozzle 121 is replaced with an insulator 12121, so that the common-shaped nozzle opening 1211 constitutes an annular-shaped electric target 12111 which is disposed in the injection pipe of the insulator, which is formed in the common-structure nozzle 121. Integrated, a ring-shaped electrical target 12111 is provided with a ground connection terminal 12124, which can be connected to the ground via a cable.
在導布管11下側方橫跨於通路左右兩側的水平管壁的外側方空間,沿著通路方向在上游及中游區段相對於氣浮噴嘴122區域的入口處,設有氣浮分配管168,在氣浮分配管的上游入口處並設有空氣流量調節閥169。在共構式噴嘴121的入口處,位於氣浮分配管168的外側方空間,則設有共構式分配管167,在共構式分配管167的入口處,位於共構式分配管的外側方,並於處理槽1內接近中央部位,設有交流式氣流佈流裝置163,該交流式氣流佈流裝置163,請參閱圖一、圖五、圖五A和圖五B所示,其主要包括兩支相鄰對稱的左進斜歧管165和右進斜歧管164所組成,以處理槽1橫向為準,左進斜歧管165從左至右,右進斜歧管164從右到左,長度以導布管11的寬度同寬,若是在雙管導布管11,則以雙管導布管11的寬度同寬,若是在四管導布管11,則以四管導布管11的寬度同寬,其長度可依據導布管11的多少任意加寬或縮減,在斜歧管的斜側壁上沿著通路方向,各設有一排並聯排列組合的分流口42,在每一分流口42上各設有弧型分流 管61,弧型分流管61可經由幾何計算使上下錯列排列的各個分流管構成一排同一方向的通路口43均能藉由弧型分流管61的作用,使每一弧型分流管61的下游端出口,形成一排並聯排列呈同一方向的匯流口166,在匯流口166處的下游側端,設有匯流通路管62,其上游側端入口與匯流口166相互連通,下游側端出口則與共構式分配管167及氣浮分配管168相互連接連通。The lower side of the guide pipe 11 spans the outer space of the horizontal pipe wall on the left and right sides of the passage, and the air float is provided along the passage direction at the entrance of the upstream and midstream sections with respect to the area of the air floating nozzle 122. The pipe 168 is provided with an air flow regulating valve 169 at the upstream inlet of the air flotation distribution pipe. At the entrance of the co-configuration nozzle 121, in the outer space of the air flotation distribution pipe 168, a co-construction distribution pipe 167 is provided, which is located outside the co-construction distribution pipe at the entrance of the co-construction distribution pipe 167. And an AC-type airflow device 163 is disposed in the processing tank 1 near the central portion. The AC-type airflow device 163 is shown in FIG. 1, FIG. 5, FIG. 5A and FIG. It mainly consists of two adjacent symmetric left-inclined manifolds 165 and right-inclined manifolds 164, which are oriented transversely to the processing tank 1, left-to-right oblique manifold 165 from left to right, and right-inward oblique manifold 164 from From right to left, the length is the same width as the width of the guide tube 11, and if it is in the double tube guide tube 11, the width of the double tube guide tube 11 is the same width, and if it is in the four tube guide tube 11, the four tubes are used. The width of the guide tube 11 is the same width, and the length thereof can be arbitrarily widened or reduced according to the number of the guide tubes 11. On the oblique side wall of the inclined manifold, a row of shunt ports 42 arranged in parallel are arranged along the direction of the passage. Each of the split ports 42 is provided with an arc type shunt The tube 61 and the arc-shaped shunt tube 61 can geometrically calculate each of the shunt tubes arranged in the upper and lower rows to form a row of the same direction of the passage port 43. Each of the arc-shaped shunt tubes 61 can be made by the action of the arc-shaped shunt tube 61. The downstream end outlet forms a row of confluence ports 166 arranged in parallel in the same direction, and at the downstream side end of the confluence port 166, a confluence passage pipe 62 is provided, and the upstream side end inlet and the inlet port 166 are in communication with each other, and the downstream side end The outlet is connected to the common distribution pipe 167 and the air flotation pipe 168.
請參照圖六,在相對於液壓霧化噴嘴1216的工作液入口12162處的下側方空間上,設有交流式液流佈流器173,請參閱圖一和圖六所示為交流式液流佈流器173的構造。其主要包括兩支相鄰排列對稱的左進歧管175和右進歧管174,和均壓分配管176,以處理槽1橫向為準,在均壓分配管176的左右側方,左進歧管175從左至右,右進歧管174從右到左,長度以導布管11的寬度同寬,若用在雙管導布管11,則以雙管導布管11的寬度同寬,若用在四管導布管11,則以四管導布管11的寬度同寬,其長度可依據導布管11的多少任意加寬或縮減,在左進歧管175和右進歧管174側壁上沿著下游方向,各設有一排分流孔178,在分流孔178與分流孔178間保持適當間隙,在兩支的分流孔178間,則以相對錯列排列方式構成兩排不同方向或錯開的噴流口179,在均壓分配管176上方側壁上,相對於液壓霧化噴嘴工作液入口12161,各設有分配口172其可藉由連通管與液壓霧化噴嘴1216相互連接成通路。Referring to FIG. 6, an AC-type flow distributor 173 is disposed on the lower side space at the working fluid inlet 12162 of the hydraulic atomizing nozzle 1216. Please refer to FIG. 1 and FIG. The configuration of the flow device 173. The utility model mainly comprises two adjacent symmetrically arranged left-inward manifolds 175 and right-inward manifolds 174, and a pressure equalizing distribution pipe 176, which is oriented laterally of the processing tanks 1, on the left and right sides of the pressure equalizing distribution pipe 176, left into The manifold 175 is from left to right, the right inlet manifold 174 is from right to left, and the length is the same width as the width of the guide tube 11. If used in the double tube guide tube 11, the width of the double tube guide tube 11 is the same Width, if used in the four-tube guide tube 11, the width and width of the four-tube guide tube 11 are the same width, and the length can be arbitrarily widened or reduced according to the number of the guide tube 11, in the left-inward manifold 175 and the right-in A plurality of rows of diverting holes 178 are defined in the downstream direction of the side wall of the manifold 174, and a proper gap is maintained between the diverting holes 178 and the diverting holes 178. Between the two diverting holes 178, two rows are arranged in a relatively staggered arrangement. Different direction or staggered spout 179, on the upper side wall of the equalizing distribution pipe 176, with respect to the hydraulic atomizing nozzle working fluid inlet 12161, each of which is provided with a dispensing port 172 which can be interconnected with the hydraulic atomizing nozzle 1216 by a communicating pipe Into the pathway.
請同時參照圖一至圖三,在處理槽1中央部位,位於工作液收集板184的上側方另設有交流式氣流回流裝置190,如圖七、圖七A、圖七B所示,為交流式氣流回流裝置190的構造,其在結構上與交流式氣流佈流裝置163 非常接近,主要包括兩支相鄰對稱的單斜匯流管191和T字型的匯流回流管192,以處理槽1橫向為準,左側匯流管從左至右,右側匯流管從右到左,長度以導布管11的寬度同寬,若是在雙管導布管11,則以雙管導布管11的寬度同寬,若是在四管導布管11,則以四管導布管11的寬度同寬,其長度可依據導布管11的多少任意加寬或縮減,在單斜匯流管191的下方側壁上沿著通路方向,各設有一排並聯排列組合的回流口193。在單斜匯流管的下游出口端則藉由180度的連通迴轉管194與T字型的匯流回流管192的左右兩側端相互連接連通,使回流氣流均能在T字型中央出口處,再藉由氣流回流管160與鼓風機16相互連通。Referring to FIG. 1 to FIG. 3 simultaneously, an AC-type airflow reflow device 190 is disposed on the upper side of the working fluid collecting plate 184 at the central portion of the processing tank 1, as shown in FIG. 7 , FIG. 7A, and FIG. The configuration of the airflow reflow device 190 is structurally and AC-flowing device 163 Very close, mainly comprising two adjacent symmetric single oblique manifolds 191 and T-shaped manifold return tubes 192, which are oriented transversely to the treatment tank 1, the left side of the manifold is from left to right, and the right side is from right to left. The length is the same as the width of the guide tube 11, and if it is in the double tube guide tube 11, the width of the double tube guide tube 11 is the same width, and if it is in the four tube guide tube 11, the four tube guide tube 11 is used. The width is the same as the width, and the length thereof can be arbitrarily widened or reduced according to the number of the guide tubes 11. On the lower side wall of the single oblique bus tube 191, a row of parallel return ports 193 are arranged in parallel along the path direction. At the downstream outlet end of the single oblique manifold, the left and right ends of the T-shaped confluence return pipe 192 are connected to each other through a 180-degree connecting rotary pipe 194, so that the return airflow can be at the T-shaped central exit. Then, the airflow return pipe 160 and the air blower 16 communicate with each other.
因此,在操作時,液壓霧化噴嘴1216可利用交流式液流佈流器173的作用,使每一液壓霧化噴嘴1216,噴出相同的流量值。因此,在操作時,共構式噴嘴121可利用交流式氣流佈流裝置163的作用,使每一共構式噴嘴121和每一氣浮噴嘴122,噴出相同的流量值。因此,在操作時,其可利用共構式噴嘴121作為帶動織物3進行循環移動的主要動力源,在染色或其他加工時,可依纖維織物3特性及加工需求,將鼓風機16葉片的旋轉周期增大或減小,即可獲得所需的工作空氣流速及流量,同時也可利用氣浮分配管入口處的調節閥169依據纖維織物3的單位面積重量,使氣浮噴嘴122噴出適量的氣流,將纖維織物3浮起,讓纖維織物3獲得較平穩的氣流形成氣墊方式滑動,並促使纖維織物3與管壁間不發生磨擦接觸及擾動現象,以促進纖維織物3在進行快速移動時的阻力降至最小。因此,在共構式噴嘴121的作用下,會使噴出的高速空氣流,或是高速的霧化染液和處理劑,或是高速的低溫等離子體,或是高速的蒸氣流,或是其他氣體或液 體,均能以直接近距離方式噴向織物3下方表面上,在反射作用基板13的作用下,可促使纖維織物3產生激烈的波動,在反射作用基板13的作用下,會使高速空氣流受到反射作用基板13的端面牽引作用,由纖維織物3的下側方朝向下游方向推進,因而引發壓力差的作用,進而促使纖維織物3產生加速移動和波動運動,而在通過導布管11下側方橫跨於通路左右側壁間的水平管壁端面上,沿著通路方向在上游和中游區段的纖維織物3,會因纖維織物3的加速移動作用,使纖維織物3上表面邊界的空氣受到牽引作用,進而形成快速的流動的低壓區域,因此導致了纖維織物3在通過導布管11時,使纖維織物3不斷產生垂直向下的壓力,而每當纖維織物3連續不斷受到共構式噴嘴121推拉的驅動,除了促使纖維織物3在共構式噴嘴121的下游區段產生擴布效果外,同時也會牽動纖維織物3在快速通過導布管11上游及中游區段進行開幅狀的氣浮方式移動,緊靠在通路下方管壁端面上沿著通路朝向共構式噴嘴121方向移動。Therefore, in operation, the hydraulic atomizing nozzle 1216 can utilize the action of the AC flow distributor 173 to cause each of the hydraulic atomizing nozzles 1216 to eject the same flow rate value. Therefore, in operation, the co-configuration nozzle 121 can utilize the action of the AC-type airflow device 163 to cause each of the co-configuration nozzles 121 and each of the air-floating nozzles 122 to eject the same flow rate value. Therefore, in operation, it can utilize the co-configuration nozzle 121 as the main power source for driving the fabric 3 to perform cyclic movement. In the dyeing or other processing, the rotation period of the blower 16 blade can be adjusted according to the characteristics of the fiber fabric 3 and the processing requirements. Increasing or decreasing, the required working air flow rate and flow rate can be obtained, and the air flotation nozzle 122 can be sprayed with an appropriate amount of airflow according to the basis weight of the fiber fabric 3 by using the regulating valve 169 at the inlet of the air flotation distribution pipe. The fiber fabric 3 is floated, so that the fiber fabric 3 obtains a relatively smooth airflow to form an air cushion sliding manner, and promotes no frictional contact and disturbance between the fiber fabric 3 and the pipe wall to promote the rapid movement of the fiber fabric 3 during rapid movement. Resistance is minimized. Therefore, under the action of the co-structured nozzle 121, a high-speed air stream to be ejected, or a high-speed atomizing dye solution and a treatment agent, or a high-speed low-temperature plasma, or a high-speed vapor stream, or the like Gas or liquid The body can be sprayed directly onto the lower surface of the fabric 3 in a direct close manner. Under the action of the reflective substrate 13, the fiber fabric 3 can be caused to fluctuate drastically, and under the action of the reflective substrate 13, the high-speed air flow is caused. By the end surface pulling action of the reflecting substrate 13, the lower side of the fiber fabric 3 is advanced toward the downstream direction, thereby causing a pressure difference, thereby causing the fiber fabric 3 to generate an accelerated movement and a wave motion, and passing through the guide tube 11 The side spans across the horizontal tube wall end face between the left and right side walls of the passage, and the fiber fabric 3 in the upstream and midstream sections along the passage direction is caused by the accelerated movement of the fiber fabric 3 to cause air on the upper surface boundary of the fiber fabric 3. Being subjected to traction, thereby forming a fast flowing low pressure region, thus causing the fiber fabric 3 to continuously generate vertical downward pressure when passing through the guide tube 11, and whenever the fiber fabric 3 is continuously subjected to co-construction The driving of the push-pull of the nozzle 121, in addition to causing the fiber fabric 3 to spread in the downstream section of the co-structured nozzle 121, also affects the fiber Flotation embodiment 3 was moved web-shaped opening in the fabric guide tube 11 upstream and midstream section through fast, located immediately below the end wall of the passage surface 121 toward the direction of movement along a common path configuration nozzles.
請同時參照圖一至圖三,在共構式噴嘴121噴出方向的下游區段,位於導布管11通路出口的下側方與集布槽2上游落布區段31的入口內側方之間,設有U型迴轉板14,該U型迴轉板14的上游側端以階梯式方式搭接固定在共構式噴嘴121口的下側方,使U型迴轉板14上游外側端面構成平直的反射作用基板13,在U型迴轉板14的下游外側端面上,在落布區段31設有內側分離柵網21、外側分離柵網22,在導布管11通路的下游區段,位於共構式噴嘴121的上側方,設有導向板15,該導向板15的上游側端朝向導布管11上游側端延伸搭接在導布管11上側方管壁上,其下游端則與集布槽2落布區段31的外側分離柵網22相互連接,其可藉由導向板15的 作用,將導布管11通路的下游區段上、下側端間的空間形成漸縮的楔形間隙151,當纖維織物3通過楔形間隙151通路時,其可藉導向板15的下側端面與纖維織物3上側端面所產生的相對移動作用,促使導布管11內,將纖維織物3上方的空氣擠入楔形間隙產生壓力,因此,使得通過共構式噴嘴121的纖維織物3再度獲得向下的壓力作用,並可促使共構式噴嘴121在噴出高速空氣流與纖維織物3發生衝擊時,可獲得較大反作用力,也可促進纖維織物3在通過U型迴轉板14時,使纖維織物3上側端面的空氣流不斷提供較大的靜壓空氣流,其可提供纖維織物3在反射作用基板13與導向板15之間所產生的反射能量,均能傳遞至纖維織物3上,進而增大波動能量及波動頻率。Referring to FIG. 1 to FIG. 3 simultaneously, in the downstream section of the common-type nozzle 121 in the discharge direction, between the lower side of the outlet of the duct 11 and the inner side of the inlet of the upstream section 31 of the collecting duct 2, The U-shaped swivel plate 14 is provided, and the upstream end of the U-shaped swivel plate 14 is overlapped and fixed on the lower side of the common-type nozzle 121 in a stepwise manner, so that the upstream outer end surface of the U-shaped swivel plate 14 is formed to be straight. The reflecting substrate 13 is provided on the downstream outer end surface of the U-shaped rotating plate 14 with the inner separating grid 21 and the outer separating grid 22 in the falling section 31, and is located in the downstream section of the passage of the guide tube 11 The upper side of the construction nozzle 121 is provided with a guide plate 15, and the upstream side end of the guide plate 15 extends toward the upstream side end of the guide tube 11 and overlaps the side wall of the guide tube 11, and the downstream end thereof The outer separating grids 22 of the falling section 31 of the cloth groove 2 are connected to each other by the guide plate 15 The space between the upper and lower ends of the downstream section of the passage of the guide pipe 11 forms a tapered wedge-shaped gap 151. When the fiber fabric 3 passes through the wedge-shaped gap 151, it can be borrowed from the lower end surface of the guide plate 15 and The relative movement of the upper end surface of the fiber fabric 3 causes the air in the guide tube 11 to squeeze the air above the fiber fabric 3 into the wedge gap to generate pressure, so that the fiber fabric 3 passing through the co-structure nozzle 121 is again obtained downward. The pressure action can cause the co-structured nozzle 121 to obtain a large reaction force when the high-speed air stream is ejected and the fiber fabric 3 is impacted, and can also promote the fiber fabric 3 when passing through the U-shaped revolving plate 14 to make the fiber fabric. 3 The air flow on the upper end face continuously provides a large static air flow, which can provide the reflected energy generated by the fiber fabric 3 between the reflective substrate 13 and the guide plate 15, which can be transmitted to the fiber fabric 3, thereby increasing Large fluctuation energy and fluctuation frequency.
在導布管11下游出口處與集布槽2上游落布區段31上,並設有擺布脫液機構。該擺布脫液機構是由上述說明的U型迴轉板14、導向板15、內側分離柵網21、外側分離柵網22、液滴收集板18、工作液收集板184所組成,其中在集布槽2通路上游側端的落布區段31的內外側壁上,各設有內側分離柵網21和外側分離柵網22,內側分離柵網21上游側端設在U型迴轉板14與液滴收集板18互相連接的部位處,以較直立的方式設在集布槽2上游側端位於落布區段31內側方,其下游側端則與工作液收集板184的上游側端相互連接,在液滴收集板18的下游側端,則設有收集導流溝槽181,在收集導流溝槽181的下側壁上和工作液收集板184最低部位,則設有導流管182,其可將收集的工作液導入集布槽2下方排出口170排出。外側分離柵網22的上游側端則與導向板15的下游側端相互銜接,其下游側端則與集布槽2通路下側方的滑條23及網孔板24相互銜接,使集布槽2外側 方與處理槽1的內側壁間形成空氣流的循環通路221,其可引導由外側分離柵網22排出的空氣流由該循環通路221導入處理槽1前端的導布管11通路上。由外側分離柵網22所排出的液滴及游離纖維和其他不純固形物體,則可經由處理槽1的內側壁收集,並沿著壁面流向下方排出口170排出,導入工作液收集槽213內。在操作時,纖維織物3可藉導向板15提供強制轉向,使纖維織物形成彎曲端面,共構式噴嘴121所噴出的高速空氣流在纖維織物的下側方,沿著反射作動基板13端面及U型迴轉板14外側端面經由內側分離柵網21的上側方排出,同時可牽動正在往集布槽2方向墜落的纖維織物3,往內側分離柵網21移動,每當纖維織物受到內側分離柵網21阻攔時,就會瞬間阻斷空氣流往內側分離柵網21排出的通路,而使高速空氣流瞬間產生氣擊效應發展擴張勢能,迫使纖維織物3快速往外側分離柵網22方向移動和向落布區段31正下方持續發展,因此,在內側分離柵網21的纖維織物3會受到向下擴張氣流的作用,迫使纖維織物3由內側分離柵網21上側方往下側端移動,當纖維織物3離開內側分離柵網21的上側方時,即內側分離柵網21通路再度開啟,使受到U型迴轉板14作用的高速空氣流,再度回到內側分離柵網21的通路上排出,而上述的動作在操作時會持續反覆不斷的發生,因此纖維織物3在通過U型迴轉板14時會因高速空氣流的改變方向,使纖維織物3產生強力的擺動現象,在擺動的過程中,每當纖維織物3在進行反向擺動的瞬間,它會促使附著在纖維織物3表面上的殘留工作液引發強大的拉張力與反向運動的纖維織物3發生分離。因此,除了造成大量的殘留工作液以瞬間產生液滴的方式脫離織物3表面伴隨空氣流由內側分離柵網21和外側分離柵網22通路離開集布槽2 的落布區段31外,同時也能使掉入到集布槽2的纖維織物,並可藉由擺動作用順利完成摺疊的作業。At the downstream outlet of the guide pipe 11 and the upstream distribution section 31 of the collecting trough 2, a distracting mechanism is disposed. The tiling mechanism is composed of the U-shaped rotating plate 14, the guiding plate 15, the inner separating grid 21, the outer separating grid 22, the droplet collecting plate 18, and the working fluid collecting plate 184 described above. The inner and outer side walls of the falling section 31 on the upstream side end of the groove 2 passage are respectively provided with an inner separating grid 21 and an outer separating grid 22, and the upstream side of the inner separating grid 21 is provided on the U-shaped rotating plate 14 and the droplet collecting At a portion where the plates 18 are connected to each other, the upstream side of the collecting groove 2 is located on the inner side of the falling cloth section 31 in an upright manner, and the downstream side end thereof is connected to the upstream side end of the working fluid collecting plate 184. The downstream side end of the droplet collecting plate 18 is provided with a collecting guide groove 181. On the lower side wall of the collecting guiding groove 181 and the lowest portion of the working fluid collecting plate 184, a draft tube 182 is provided. The collected working fluid is introduced into the discharge port 170 below the collecting tank 2 to be discharged. The upstream side end of the outer separating grid 22 is in contact with the downstream side end of the guiding plate 15, and the downstream side end thereof is connected with the sliding strip 23 and the meshing plate 24 on the lower side of the collecting groove 2 to form a cloth. Outside of slot 2 A circulation passage 221 for forming an air flow between the square and the inner side wall of the treatment tank 1 is provided, and the air flow discharged from the outer separation grid 22 is guided by the circulation passage 221 to the passage of the guide pipe 11 at the front end of the treatment tank 1. The liquid droplets discharged from the outer separation grid 22 and the free fibers and other impure solid objects can be collected through the inner side wall of the treatment tank 1, and discharged along the wall surface to the lower discharge port 170, and introduced into the working fluid collection tank 213. In operation, the fiber fabric 3 can be forcedly deflected by the guide plate 15 to form a curved end surface, and the high-speed air jetted by the co-structured nozzle 121 flows on the lower side of the fiber fabric along the end surface of the reflective substrate 13 and The outer end surface of the U-shaped revolving plate 14 is discharged through the upper side of the inner separating grid 21, and at the same time, the fiber fabric 3 that is falling toward the collecting groove 2 can be pulled, and moved to the inner separating grid 21, whenever the fiber fabric is subjected to the inner separating grid. When the net 21 blocks, it will instantaneously block the passage of the air flow to the inner separation grid 21, and the high-speed air flow instantaneously generates an air impact effect to develop the expansion potential energy, forcing the fiber fabric 3 to rapidly move toward the outer separation grid 22 and The fiber fabric 3 on the inner side separating mesh 21 is subjected to a downwardly expanding air flow, forcing the fiber fabric 3 to move from the upper side to the lower side of the inner side separating grid 21, as it continues to develop right below the falling section 31. When the fiber fabric 3 leaves the upper side of the inner separating grid 21, the inner separating grid 21 passage is opened again, so that the high-speed air flow subjected to the U-shaped rotating plate 14 is returned again. Discharged to the passage of the inner separating grid 21, and the above-mentioned action continues to occur continuously during operation, so that the fiber fabric 3 passes through the U-shaped rotating plate 14 and the fiber fabric 3 is changed due to the direction of high-speed air flow. Producing a strong oscillating phenomenon, during the swinging process, whenever the fabric 3 is in the reverse swing, it will cause the residual working fluid attached to the surface of the fabric 3 to induce strong tensile and reverse motion fibers. The fabric 3 is separated. Therefore, in addition to causing a large amount of residual working fluid to be separated from the surface of the fabric 3 in such a manner as to instantaneously generate droplets, the air flow is separated from the collecting trough 2 by the inner separating grid 21 and the outer separating grid 22 passage. In addition to the falling cloth section 31, it is also possible to drop the fabric of the fabric into the collecting groove 2, and the folding operation can be smoothly performed by the swinging action.
請同時參照圖一至圖三,在氣流回流管160路上,並設有氣流過濾器162、廢氣排出口及控制閥門200、新鮮空氣導入口及控制閥門201、在廢氣排出口及控制閥門200及新鮮空氣導入口及控制閥門201間並設有流量調節閥202,在加壓循環液流輸送管210上並設有蒸氣輸入口及控制閥門211和其他氣體導入口及控制閥門212,在處理槽1下側方最底處設有工作液收集槽213,及工作液回收或排出口閥門214,其可因製程需要任意控制各個導入或排出的閥門。Please refer to FIG. 1 to FIG. 3 at the same time, on the airflow return pipe 160, and set up the airflow filter 162, the exhaust gas discharge port and the control valve 200, the fresh air inlet port and the control valve 201, the exhaust gas discharge port and the control valve 200 and fresh A flow regulating valve 202 is disposed between the air inlet port and the control valve 201, and a steam inlet port and a control valve 211 and other gas inlet ports and a control valve 212 are disposed on the pressurized circulating fluid flow pipe 210, in the processing tank 1 The bottom of the lower side is provided with a working fluid collecting tank 213, and a working fluid recovery or discharge valve 214, which can arbitrarily control each of the introduced or discharged valves due to the process requirements.
它還包括空氣加熱器161及氣流過濾器162,其分別連接在氣流輸送管71和氣流回流管160上,與鼓風機16構成通路。It also includes an air heater 161 and a gas flow filter 162 which are respectively connected to the air flow conveying pipe 71 and the air flow return pipe 160 to form a passage with the air blower 16.
因此,在進行染色或其他加工處理,處理槽1內的循環空氣及工作液和無泵加料裝置20或備料桶19的染液或處理液,可經由各自管路系統與鼓風機16和加料泵浦73相互連通,可供增壓空氣及加壓染液或處理劑均能在共構式噴嘴121的作用下噴出,同時也可使部分的增壓空氣分別經由氣浮噴嘴122噴出。Therefore, in the dyeing or other processing, the circulating air and the working fluid in the treatment tank 1 and the dyeing liquid or the treatment liquid of the pumpless charging device 20 or the preparation tank 19 can be pumped through the respective piping system and the blower 16 and the feed pump. The 73 is connected to each other, and the pressurized air and the pressurized dye solution or the treating agent can be sprayed by the co-structured nozzle 121, and a part of the pressurized air can be ejected through the air floating nozzle 122, respectively.
1‧‧‧處理槽1‧‧‧Processing tank
2‧‧‧集布槽2‧‧‧Setting trough
3‧‧‧纖維織物3‧‧‧Fiber fabric
5‧‧‧高壓電源設施5‧‧‧High-voltage power supply facilities
11‧‧‧導布管11‧‧‧ Guide tube
12‧‧‧工作門孔12‧‧‧Working door hole
13‧‧‧反射作用基板13‧‧‧Reflective substrate
14‧‧‧U型迴轉板14‧‧‧U type rotary plate
15‧‧‧導向板15‧‧‧ Guide plate
16‧‧‧鼓風機16‧‧‧Blowers
18‧‧‧液滴收集板18‧‧‧Drop collection board
19‧‧‧備料桶19‧‧‧Material bucket
20‧‧‧無泵加料裝置20‧‧‧No pumping device
21‧‧‧內側分離柵網21‧‧‧Inside separation grid
22‧‧‧外側分離柵網22‧‧‧Outside separation grid
23‧‧‧滑條23‧‧‧ slider
24‧‧‧網孔板24‧‧‧Mesh plate
31‧‧‧上游落布區段31‧‧‧Upstream section
42‧‧‧分流口42‧‧ ‧ splitter
43‧‧‧通路口43‧‧‧ access
46‧‧‧回流口46‧‧‧Return port
61‧‧‧弧型分流管61‧‧‧Arc shunt
62‧‧‧匯流通路管62‧‧‧Confluence channel
71‧‧‧氣流輸送管71‧‧‧Air flow duct
72‧‧‧液流加壓循環泵浦72‧‧‧Liquid pressure pressurized circulation pump
73‧‧‧加料泵浦73‧‧‧feeding pump
111‧‧‧上游入口處111‧‧‧Upstream entrance
112‧‧‧下游出口處112‧‧‧Downstream exit
113‧‧‧擺布脫液機構113‧‧‧Disposed liquid removal mechanism
121‧‧‧共構式噴嘴121‧‧‧Common construction nozzle
122‧‧‧氣浮噴嘴122‧‧‧Air floating nozzle
151‧‧‧楔形間隙通路151‧‧‧Wedge gap path
160‧‧‧氣流回流管160‧‧‧Airflow return pipe
161‧‧‧空氣加熱器161‧‧ Air heater
162‧‧‧氣流過濾器162‧‧‧Airflow filter
163‧‧‧交流式氣流佈流裝置163‧‧‧AC airflow device
164‧‧‧右進斜歧管164‧‧‧Right into the oblique manifold
165‧‧‧左進斜歧管165‧‧‧Left forward skew manifold
166‧‧‧匯流口166‧‧‧ confluence
167‧‧‧共構式分配管167‧‧‧Communication distribution tube
168‧‧‧氣浮分配管168‧‧‧Air flotation tube
169‧‧‧空氣流量調節閥169‧‧‧Air flow control valve
170‧‧‧染液回流管170‧‧‧ dyeing liquid return pipe
172‧‧‧分配口172‧‧‧Distribution
173‧‧‧交流式液流佈流器173‧‧‧AC flow distributor
174‧‧‧右進歧管174‧‧‧Right into the manifold
175‧‧‧左進歧管175‧‧‧Left into the manifold
176‧‧‧均壓分配管176‧‧‧pressure distribution pipe
178‧‧‧分流孔178‧‧ ‧Distribution
179‧‧‧噴流口179‧‧‧ spout
181‧‧‧收集導流溝槽181‧‧‧ Collecting diversion trenches
182‧‧‧導流管182‧‧‧drain tube
184‧‧‧工作液收集板184‧‧‧ working fluid collection board
190‧‧‧交流式氣流回流裝置190‧‧‧AC airflow reflow device
191‧‧‧單斜匯流管191‧‧‧ single oblique manifold
192‧‧‧T字型的匯流回流管192‧‧‧T-shaped confluence return tube
193‧‧‧排列組合的回流口193‧‧‧ Array of return ports
194‧‧‧連通回轉管194‧‧‧Connected rotary tube
200‧‧‧廢氣排出口及控制閥門200‧‧‧Exhaust gas outlet and control valve
201‧‧‧新鮮空氣導入口及控制閥門201‧‧‧Fresh air inlet and control valve
202‧‧‧流量調節閥202‧‧‧Flow regulating valve
203‧‧‧流量調節閥203‧‧‧Flow regulating valve
210‧‧‧加壓循環液流輸送管210‧‧‧ Pressurized circulating fluid flow tube
211‧‧‧蒸氣輸入口及控制閥門211‧‧‧Vapor input port and control valve
212‧‧‧其他氣體導入口及控制閥門212‧‧‧Other gas inlets and control valves
213‧‧‧工作液收集槽213‧‧‧Working fluid collection tank
214‧‧‧工作液回收或排出口閥門214‧‧‧Working fluid recovery or discharge valve
215‧‧‧工作液篩濾器215‧‧‧Working liquid sieve
220‧‧‧工作液熱交換器220‧‧‧Working fluid heat exchanger
221‧‧‧循環通路221‧‧‧Circular access
12111‧‧‧環狀形電靶12111‧‧‧Circular shaped electrical target
12121‧‧‧噴射管12121‧‧‧Steam tube
12122‧‧‧更換式電擊棒12122‧‧‧Replaceable electric shock rod
12123‧‧‧高壓電源連接端子12123‧‧‧High voltage power connection terminal
12124‧‧‧接地連接端子12124‧‧‧Ground connection terminal
1216‧‧‧液壓霧化噴嘴1216‧‧‧Hydraulic atomizing nozzle
12161‧‧‧液壓霧化噴嘴口12161‧‧‧Hydraulic atomizing nozzle
12162‧‧‧工作液入口12162‧‧‧Working fluid inlet
12164‧‧‧滑動閥桿12164‧‧‧Sliding valve stem
12165‧‧‧閥座12165‧‧‧ valve seat
12167‧‧‧彈簧活塞12167‧‧‧Spring piston
12169‧‧‧作動流體入口12169‧‧‧Activity fluid inlet
圖一:其係為衝動式爆震波快速染色機的結構側面截面圖;圖二:其係為衝動式爆震波快速染色機的加高型的機種結構側面截面圖;圖三:其係為衝動式爆震波快速染色機的加長型的機種結構側面截面 圖;圖四A:其係為共構式噴嘴口的結構剖面圖;圖四B:其係為加設有更換式電擊棒共構式噴嘴口的結構剖面圖;圖五:其係為交流式氣流佈流裝置的立體圖;圖五A:其係為交流式氣流佈流裝置的結構剖面圖;圖五B:其係為雙管交流式氣流佈流裝置的結構剖面圖;圖六:其係為交流式液流佈流器的結構剖面圖。圖七:其係為交流式氣流回流裝置的立體圖;圖七A:其係為交流式氣流回流裝置的結構剖面圖;圖七B:其係為雙管交流式氣流回流裝置的結構剖面圖。Figure 1: The structural side section of the impulsive detonation wave fast dyeing machine; Figure 2: The side section of the model of the high-speed model of the impulse detonation wave fast dyeing machine; Figure 3: The system is impulsive Side section of an extended model of a type detonation wave fast dyeing machine Figure 4A: is a structural cross-sectional view of a co-structured nozzle opening; Figure 4B is a structural cross-sectional view of a common-type nozzle opening with a replacement electric shock bar; Figure 5: Fig. 5A is a structural sectional view of an alternating current airflow device; Fig. 5B is a structural sectional view of a double pipe alternating current flow device; Fig. 6: It is a structural sectional view of an AC flow distributor. Figure 7 is a perspective view of the AC flow recirculation device; Figure 7A is a structural cross-sectional view of the AC flow recirculation device; Figure 7B is a structural cross-sectional view of the dual-tube AC flow recirculation device.
1‧‧‧處理槽1‧‧‧Processing tank
2‧‧‧集布槽2‧‧‧Setting trough
3‧‧‧纖維織物3‧‧‧Fiber fabric
5‧‧‧高壓電源設施5‧‧‧High-voltage power supply facilities
11‧‧‧導布管11‧‧‧ Guide tube
12‧‧‧工作門孔12‧‧‧Working door hole
13‧‧‧反射作用基板13‧‧‧Reflective substrate
14‧‧‧U型迴轉板14‧‧‧U type rotary plate
15‧‧‧導向板15‧‧‧ Guide plate
16‧‧‧鼓風機16‧‧‧Blowers
18‧‧‧液滴收集板18‧‧‧Drop collection board
19‧‧‧備料桶19‧‧‧Material bucket
20‧‧‧無泵加料裝置20‧‧‧No pumping device
21‧‧‧內側分離柵網21‧‧‧Inside separation grid
22‧‧‧外側分離柵網22‧‧‧Outside separation grid
23‧‧‧滑條23‧‧‧ slider
24‧‧‧網孔板24‧‧‧Mesh plate
31‧‧‧上游落布區段31‧‧‧Upstream section
42‧‧‧分流口42‧‧ ‧ splitter
43‧‧‧通路口43‧‧‧ access
46‧‧‧回流口46‧‧‧Return port
61‧‧‧弧型分流管61‧‧‧Arc shunt
62‧‧‧匯流通路管62‧‧‧Confluence channel
71‧‧‧氣流輸送管71‧‧‧Air flow duct
72‧‧‧加壓循環泵浦72‧‧‧ Pressurized circulation pump
73‧‧‧加料泵浦73‧‧‧feeding pump
111‧‧‧上游入口處111‧‧‧Upstream entrance
112‧‧‧下游出口處112‧‧‧Downstream exit
113‧‧‧擺布脫液機構113‧‧‧Disposed liquid removal mechanism
121‧‧‧共構式噴嘴121‧‧‧Common construction nozzle
122‧‧‧氣浮噴嘴122‧‧‧Air floating nozzle
151‧‧‧楔形間隙通路151‧‧‧Wedge gap path
160‧‧‧氣流回流管160‧‧‧Airflow return pipe
161‧‧‧空氣加熱器161‧‧ Air heater
162‧‧‧氣流過濾器162‧‧‧Airflow filter
163‧‧‧交流式氣流佈流裝置163‧‧‧AC airflow device
164‧‧‧右進斜歧管164‧‧‧Right into the oblique manifold
165‧‧‧左進斜歧管165‧‧‧Left forward skew manifold
166‧‧‧匯流口166‧‧‧ confluence
167‧‧‧共構式分配管167‧‧‧Communication distribution tube
168‧‧‧氣浮分配管168‧‧‧Air flotation tube
169‧‧‧空氣流量調節閥169‧‧‧Air flow control valve
170‧‧‧染液回流管170‧‧‧ dyeing liquid return pipe
172‧‧‧分配口172‧‧‧Distribution
173‧‧‧交流式液流佈流器173‧‧‧AC flow distributor
174‧‧‧右進歧管174‧‧‧Right into the manifold
175‧‧‧左進歧管175‧‧‧Left into the manifold
176‧‧‧均壓分配管176‧‧‧pressure distribution pipe
178‧‧‧分流孔178‧‧ ‧Distribution
179‧‧‧噴流口179‧‧‧ spout
181‧‧‧收集導流溝槽181‧‧‧ Collecting diversion trenches
182‧‧‧導流管182‧‧‧drain tube
184‧‧‧工作液收集板184‧‧‧ working fluid collection board
190‧‧‧交流式氣流回流裝置190‧‧‧AC airflow reflow device
191‧‧‧單斜匯流管191‧‧‧ single oblique manifold
192‧‧‧T字型的匯流回流管192‧‧‧T-shaped confluence return tube
200‧‧‧廢氣排出口及控制閥門200‧‧‧Exhaust gas outlet and control valve
201‧‧‧新鮮空氣導入口及控制閥門201‧‧‧Fresh air inlet and control valve
202‧‧‧流量調節閥202‧‧‧Flow regulating valve
210‧‧‧加壓循環液流輸送管210‧‧‧ Pressurized circulating fluid flow tube
211‧‧‧蒸氣輸入口及控制閥門211‧‧‧Vapor input port and control valve
212‧‧‧其他氣體導入口及控制閥門212‧‧‧Other gas inlets and control valves
213‧‧‧工作液收集槽213‧‧‧Working fluid collection tank
214‧‧‧工作液回收或排出口閥門214‧‧‧Working fluid recovery or discharge valve
215‧‧‧工作液篩濾器215‧‧‧Working liquid sieve
220‧‧‧工作液熱交換器220‧‧‧Working fluid heat exchanger
221‧‧‧循環通路221‧‧‧Circular access
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW99116240A TWI439595B (en) | 2010-05-21 | 2010-05-21 | Impulsive Detonation Wave Fast Dyeing Machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW99116240A TWI439595B (en) | 2010-05-21 | 2010-05-21 | Impulsive Detonation Wave Fast Dyeing Machine |
Publications (2)
Publication Number | Publication Date |
---|---|
TW201142104A TW201142104A (en) | 2011-12-01 |
TWI439595B true TWI439595B (en) | 2014-06-01 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW99116240A TWI439595B (en) | 2010-05-21 | 2010-05-21 | Impulsive Detonation Wave Fast Dyeing Machine |
Country Status (1)
Country | Link |
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TW (1) | TWI439595B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114000293B (en) * | 2021-11-22 | 2024-05-03 | 浙江嘉欣兴昌印染有限公司 | Uniform dyeing process for heavy fabric |
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2010
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Publication number | Publication date |
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TW201142104A (en) | 2011-12-01 |
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