TWI437754B - High density and high voltage stable cathode materials for secondary batteries - Google Patents

High density and high voltage stable cathode materials for secondary batteries Download PDF

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TWI437754B
TWI437754B TW100122628A TW100122628A TWI437754B TW I437754 B TWI437754 B TW I437754B TW 100122628 A TW100122628 A TW 100122628A TW 100122628 A TW100122628 A TW 100122628A TW I437754 B TWI437754 B TW I437754B
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metal oxide
lithium metal
oxide powder
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conductivity
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TW201248980A (en
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Hyun-Joo Je
Jens Paulsen
Maxime Blangero
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Umicore Nv
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/131Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/485Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • H01M4/505Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

用於二次電池之高密度及高電壓穩定之陰極材料 High density and high voltage stable cathode materials for secondary batteries

本發明係關於一種用作可再充電電池中的陰極材料的鋰金屬氧化物粉末。 The present invention relates to a lithium metal oxide powder for use as a cathode material in a rechargeable battery.

直到最近,LiCoO2係選擇的主要陰極材料。它結合了相對較高的重量容量、高的填充密度以及良好的電化學性能連同相對較容易的製備。然而,最近我們觀察到在用於可攜式應用的可再充電鋰電池中的兩個主要趨勢。鋰鎳錳鈷氧化物(LMNCO)正在代替中低端應用中(像2.2-2.6Ah的圓柱形電池)的LiCoO2,而針對高電壓穩定性以及高密度設計的特殊的LiCoO2被用在“高端”應用(像3.0Ah的圓柱形電池)中,它們在例如膝上型電腦中找到了它們的用途。 Until recently, LiCoO 2 was the main cathode material of choice. It combines a relatively high weight capacity, a high packing density, and good electrochemical performance along with relatively easy preparation. However, we have recently observed two major trends in rechargeable lithium batteries for portable applications. Lithium nickel manganese cobalt oxide (LMNCO) is replacing LiCoO 2 in low-end applications (like a 2.2-2.6Ah cylindrical battery), while special LiCoO 2 designed for high voltage stability and high density is used. In high-end applications (like 3.0Ah cylindrical batteries), they find their use in, for example, laptops.

在中低端應用中的代替物的一典型的實例係2.2-2.4Ah的圓柱形電池,該等電池使用以下陰極材料,如LiNi0.5Mn0.3Co0.2O2或者LiCoO2與LiNi0.5Mn0.3Co0.2O2的混合物。當考慮金屬成本時,LMNCO材料便宜得多(Ni和Mn比Co廉價得多),但卻更難以大規模地進行製備。LiNi0.5Mn0.3Co0.2O2具有與LiCoO2(以mAh/cm3表達)類似的體積能量密度但卻難以獲得具有與LiCoO2類似的低孔隙率的電極,因此實際上可獲得的體積能量密度(係指在一固定的電池設計的固定體積內所達到的容量)仍然是略低 的。 A typical example of a substitute in a low-end application is a 2.2-2.4Ah cylindrical battery using the following cathode materials such as LiNi 0.5 Mn 0.3 Co 0.2 O 2 or LiCoO 2 and LiNi 0.5 Mn 0.3 Co A mixture of 0.2 O 2 . When considering metal costs, LMNCO materials are much cheaper (Ni and Mn are much cheaper than Co), but are more difficult to prepare on a large scale. LiNi 0.5 Mn 0.3 Co 0.2 O 2 has a similar volume energy density as LiCoO 2 (expressed in mAh/cm 3 ) but it is difficult to obtain an electrode having a low porosity similar to LiCoO 2 , so the actually obtained volume energy density (refers to the capacity achieved in a fixed volume of a fixed battery design) is still slightly lower.

另一趨勢係引入特定的“高端”LiCoO2,它具有高密度並且允許更高的充電電壓(當它裝配在硬幣電池中時,典型地是4.5V或甚至4.6V(對Li金屬),並且當它裝配在全電池中時,是4.35V和4.4V(對石墨)),並且可用於更多需求的終端應用中。這係由於以下兩個主要原因:(1)高的填充密度,這允許製造厚的並且低孔隙率的電極,以及(2)基於特殊的“高端”LiCoO2的陰極可以充電到更高的電壓並且在更高的電壓下循環,這增加了平均電池電壓並且還顯著地增加了可逆(電)容量以及速率(充放電)能力(rate capability)。因此,清楚地存在著對於基於高容量LiCoO2的陰極的一種需要,該等陰極具有高的速率能力並且它們可以在真實電池中在更高的電壓下以一種穩定的方式進行循環。 Another trend is to introduce a specific "high end" LiCoO 2 that has a high density and allows for a higher charging voltage (typically 4.5V or even 4.6V (for Li metal) when it is assembled in a coin cell, and When assembled in a full battery, it is 4.35V and 4.4V (for graphite) and can be used in end applications where more demand is required. This is due to two main reasons: (1) high packing density, which allows the manufacture of thick and low porosity electrodes, and (2) cathodes based on special "high end" LiCoO 2 can be charged to higher voltages. And cycling at higher voltages, which increases the average battery voltage and also significantly increases the reversible (electrical) capacity as well as the rate (charge and discharge) capability. Therefore, there is clearly a need for cathodes based on high capacity LiCoO 2 which have high rate capabilities and which can be circulated in a stable manner at higher voltages in real batteries.

在習知技術中已經建議了幾種途徑。為實現高的電壓穩定性,通常將高端LiCoO2材料進行塗覆(例如使用Al2O3)或者以其他方式進行化學改性(例如藉由提供氟化的表面)。問題係經塗覆的緻密LiCoO2經常具有更低的可逆容量,這樣藉由充電到更高電壓的能量密度的增益的一部分被更低的固有容量消耗掉了。這種作用可以在氧化鋁保護的以及LiF保護的塗層觀察到,而類似的作用對於其他塗覆途徑(ZrO2,AlPO3,……)也觀察到了。 Several approaches have been suggested in the prior art. To achieve high voltage stability, high end LiCoO 2 materials are typically coated (eg, using Al 2 O 3 ) or otherwise chemically modified (eg, by providing a fluorinated surface). The problem is that the coated dense LiCoO 2 often has a lower reversible capacity such that a portion of the gain by the energy density charged to a higher voltage is consumed by the lower inherent capacity. This effect can be observed in alumina protected and LiF protected coatings, and similar effects have been observed for other coating routes (ZrO 2 , AlPO 3 , ...).

此外,對文獻的研究告訴我們:為獲得高的電壓穩定性,塗層根本沒有必要。例如Chen和Dahn(Electrochem. Solid-State Lett.,第7卷,第1期,第A11-A14頁(2004))教導了如果在使用Li金屬陽極的硬幣電池中試驗的話,新製備的LiCoO2在4.5V下以一種穩定的方式循環。這樣一途徑對於硬幣電池可能是適當的但是這種作用不能在真實的商業電池中進行複製。這些結果由以下事實確認:現在,公開後的幾年,特殊處理過的並且不是純的LiCoO2被商業出售用於高電壓的應用。 In addition, research on the literature tells us that in order to achieve high voltage stability, coatings are not necessary at all. For example, Chen and Dahn (Electrochem. Solid-State Lett., Vol. 7, No. 1, pp. A11-A14 (2004)) teaches the newly prepared LiCoO 2 if tested in a coin cell using a Li metal anode. It circulates in a stable manner at 4.5V. Such an approach may be appropriate for a coin cell but this effect cannot be replicated in a real commercial battery. These results are confirmed by the fact that, now, several years after publication, specially treated and not pure LiCoO 2 is commercially sold for high voltage applications.

目前還不知道其他產生高電壓性能的策略。本發明的一目的係為高端的二次電池應用提供新的高密度並且高電壓性能的而且還具有高的速率能力的陰極材料。 Other strategies for generating high voltage performance are not known at this time. It is an object of the present invention to provide new high density and high voltage performance but also high rate capability cathode materials for high end secondary battery applications.

從一第一方面來看,本發明可以提供用作可再充電電池中的陰極材料的一種鋰金屬氧化物粉末,當在25℃下使用63.7MPa壓製時,該粉末具有的電導率係小於10-5S/cm,並且當用作陰極中的一活性組分時,該粉末具有的可逆電極容量係至少180mAh/g,該陰極在25℃下以C/10的放電速率在3.0與4.5V對Li+/Li之區間進行循環。在某些具體例中,該電導率係小於10-6S/cm,或甚至小於10-7S/cm。在其他具體例中,該粉末在25℃在C/5的放電速率下具有的可逆電極容量係至少180mAh/g,或甚至在25℃在1C的放電速率下是至少180mAh/g。在一具體例中,該鋰金屬氧化物粉末包括至少50莫耳% Co、或至少70莫耳% Co、或甚至至少90莫耳% Co。 From a first aspect, the present invention can provide a lithium metal oxide powder for use as a cathode material in a rechargeable battery, which has a conductivity of less than 10 when pressed at 6 ° C at 25 ° C. -5 S/cm, and when used as an active component in the cathode, the powder has a reversible electrode capacity of at least 180 mAh/g, and the cathode has a discharge rate of C/10 of 3.0 and 4.5 V at 25 °C. Loop through the interval of Li + /Li. In some embodiments, the conductivity is less than 10 -6 S/cm, or even less than 10 -7 S/cm. In other embodiments, the powder has a reversible electrode capacity at 25 ° C at a discharge rate of C/5 of at least 180 mAh/g, or even at 25 ° C at a discharge rate of 1 C of at least 180 mAh/g. In one embodiment, the lithium metal oxide powder comprises at least 50 mole % Co, or at least 70 mole % Co, or even at least 90 mole % Co.

在又一具體例中,該鋰金屬氧化物粉末具有的壓製密度係至少3.5g/cm3。在其他具體例中,該壓製密度係至少3.7g/cm3,或甚至至少3.8g/cm3。該壓製密度藉由將1.58Ton/cm2施加在如此獲得的粉末上來測量。 In still another embodiment, the lithium metal oxide powder has a compact density of at least 3.5 g/cm 3 . In other embodiments, the compaction density is at least 3.7 g/cm 3 , or even at least 3.8 g/cm 3 . The pressed density was measured by applying 1.58 Ton/cm 2 to the powder thus obtained.

電導率的測量在施加的63.7MPa的壓力下進行。在說明書和申請專利範圍中,當施加63.7MPa的實際壓力時,63Mpa的值還作為捨入值而提及。 The conductivity was measured at an applied pressure of 63.7 MPa. In the scope of the specification and the patent application, when an actual pressure of 63.7 MPa is applied, a value of 63 MPa is also mentioned as a rounding value.

從一第二方面來看,本發明可以提供用作可再充電電池中的陰極材料的一種鋰金屬氧化物粉末,當在25℃下使用63.7MPa壓製時,該粉末具有的電導率係小於10-5S/cm,並且當用作陰極中的一活性組分時,該粉末具有的可逆電極容量係至少200mAh/g以及能量衰減係小於60%,該陰極在25℃下以0.5C的放電速率在3.0和4.6V(對Li+/Li)之區間進行循環。在某些具體例中,該電導率係小於10-6S/cm,或甚至小於10-7S/cm。在某些具體例中,當用作陰極中的一活性組分時,該粉末具有的能量衰減係小於40%,或甚至小於30%,該陰極在25℃下以0.5C的放電速率在3.0和4.6V(對比Li+/Li)之間進行循環。在其他具體例中,該粉末在25℃下在1C的放電速率下具有的可逆電極容量係至少200mAh/g,以及同一能量衰減值。在一具體例中,該鋰金屬氧化物粉末包括至少50莫耳% Co,或至少70莫耳% Co,或甚至至少90莫耳% Co。 From a second aspect, the present invention can provide a lithium metal oxide powder for use as a cathode material in a rechargeable battery, which has a conductivity of less than 10 when pressed at 25 ° C using 63.7 MPa. -5 S/cm, and when used as an active component in the cathode, the powder has a reversible electrode capacity of at least 200 mAh/g and an energy decay system of less than 60%, the cathode having a discharge of 0.5 C at 25 °C The rate is cycled between 3.0 and 4.6V (for Li + /Li). In some embodiments, the conductivity is less than 10 -6 S/cm, or even less than 10 -7 S/cm. In some embodiments, when used as an active component in a cathode, the powder has an energy decay of less than 40%, or even less than 30%, and the cathode has a discharge rate of 0.5 C at 25 ° C at 3.0 Cycle between 4.6V (compared to Li + /Li). In other embodiments, the powder has a reversible electrode capacity of at least 200 mAh/g at a discharge rate of 1 C at 25 ° C, and the same energy decay value. In one embodiment, the lithium metal oxide powder comprises at least 50 mole % Co, or at least 70 mole % Co, or even at least 90 mole % Co.

以上兩個具體例的鋰金屬氧化物粉末可以由一核以及一殼組成,其中該殼具有的電導率係小於1 * 10-6S/cm, 並且較佳小於1 * 10-7S/cm或甚至小於1 * 10-8S/cm,並且其中該殼的電導率係小於該鋰金屬氧化物粉末的核的電導率。在一具體例中,該鋰金屬氧化物粉末中至少98莫耳%的金屬由元素Li、Mn、Ni和Co組成,亦或由元素Li、Mn、Fe、Ni、Co和Ti組成。在另一具體例中,在該殼以及核兩者中至少98莫耳%的金屬由元素Li、Mn、Ni和Co組成,亦或由元素Li、Mn、Fe、Ni、Co和Ti組成。 The lithium metal oxide powder of the above two specific examples may be composed of a core and a shell, wherein the shell has a conductivity of less than 1 * 10 -6 S/cm, and preferably less than 1 * 10 -7 S/cm. Or even less than 1 * 10 -8 S/cm, and wherein the electrical conductivity of the shell is less than the electrical conductivity of the core of the lithium metal oxide powder. In a specific example, at least 98 mol% of the metal in the lithium metal oxide powder is composed of the elements Li, Mn, Ni, and Co, or is composed of the elements Li, Mn, Fe, Ni, Co, and Ti. In another embodiment, at least 98 mole percent of the metal in both the shell and the core is comprised of the elements Li, Mn, Ni, and Co, or consists of the elements Li, Mn, Fe, Ni, Co, and Ti.

這兩個具體例的鋰金屬氧化物粉末可以具有通式x LiCoO2.(1-x)MOy,其中0.1<x<1,0.5<y2並且M由Li和M'組成,其中M'=NiaMnbTic,其中0c0.1,a>b並且a+b+c=1。在一具體例中,0.9<x<1使之更容易獲得一均勻的燒結材料,並且還獲得低電導率的最終產品。 The lithium metal oxide powder of these two specific examples may have the general formula x LiCoO 2 . (1-x)MO y , where 0.1<x<1,0.5<y 2 and M consists of Li and M', where M' = Ni a Mn b Ti c , where 0 c 0.1, a>b and a+b+c=1. In a specific example, 0.9 < x < 1 makes it easier to obtain a uniform sintered material, and also obtains a low conductivity final product.

從一第三方面來看,本發明可以提供一種用作可再充電電池的陰極材料的鋰金屬氧化物粉末,當在25℃下用63.7Mpa壓製時,該粉末具有的電導率係小於10-5S/cm,並且較佳地小於10-6S/cm,或甚至小於10-7S/cm,並且當作為陰極中的一活性組分時該粉末具有至少90%、較佳至少95%的10C速率性能(在10C速率對0.1C速率下測量的放電容量,以%表達),以及小於10%、並且較佳小於7%的能量衰減,該陰極在3.0和4.4V(對Li+/Li)之區間循環。在一具體例中,當在25℃下用63.7MPa壓製時,該鋰金屬氧化物粉末可以具有的電導率係小於10-5S/cm、並且較佳小於10-6S/cm、或甚至小於10-7S/cm,並且當用作陰極中的一活性組分時該粉末具有至少85%、較佳至少90%的 20C速率性能(在20C速率對01C速率下測量的放電容量,以%表達),以及小於10%、並且較佳地小於7%的能量衰減,該陰極在3.0與4.4V(對Li+/Li)之區間進行循環。當在20C-速率下在3.0和4.4V(對Li+/Li)之區間進行循環時,這種粉末可以具有的平均放電電壓係大於3.7V,較佳3.75V並且最佳3.77V。在一具體例中,該粉末可以具有通式x LiCoO2.(1-x)MyOz,其中0.1<x<1,0.5<z/y2並且M由Li和M'組成,其中M'=NiaMnbCocTidMge,其中a+b+c+d+e=1,a+b>0.5並且c0,d0,e0。在一具體例中,0.9<x<1使之更容易獲得一均勻的燒結材料,並且仍然獲得低電導率的最終產品。 Viewed from a third aspect, the present invention can provide a lithium metal oxide powder for use as a cathode material for a rechargeable battery, which has a conductivity of less than 10 - when pressed at 6 ° C at 25 ° C. 5 S/cm, and preferably less than 10 -6 S/cm, or even less than 10 -7 S/cm, and the powder has at least 90%, preferably at least 95% when used as an active component in the cathode 10C rate performance (discharge capacity measured at 10C rate versus 0.1C rate, expressed in %), and energy attenuation of less than 10%, and preferably less than 7%, the cathode is at 3.0 and 4.4V (for Li + / Li) interval cycle. In a specific example, the lithium metal oxide powder may have a conductivity of less than 10 -5 S/cm, and preferably less than 10 -6 S/cm, or even when pressed at 63.7 MPa at 25 ° C. Less than 10 -7 S/cm, and when used as an active component in the cathode, the powder has a 20C rate performance of at least 85%, preferably at least 90% (discharge capacity measured at a 20C rate versus 01C rate, % expression), and an energy decay of less than 10%, and preferably less than 7%, the cathode is cycled between 3.0 and 4.4V (for Li + /Li). When circulating at intervals of 3.0C and 4.4V (for Li + /Li) at 20C-rate, the powder may have an average discharge voltage system greater than 3.7V, preferably 3.75V and optimally 3.77V. In one embodiment, the powder may have the general formula x LiCoO 2 . (1-x)M y O z , where 0.1<x<1,0.5<z/y 2 and M consists of Li and M', where M' = Ni a Mn b Co c Ti d Mg e , where a + b + c + d + e = 1, a + b > 0.5 and c 0,d 0,e 0. In one embodiment, 0.9 < x < 1 makes it easier to obtain a uniform sintered material and still obtain a low conductivity final product.

從一第四方面看,本發明可以提供一用於製備以上描述的鋰金屬氧化物粉末的方法,該方法包括以下步驟:- 提供LiCoO2粉末與以下物質的一混合物:- 一Li-Ni-Mn-Co-氧化物亦或- 一含Ni-Mn-Co的粉末,以及一含Li化合物,較佳碳酸鋰,該混合物包含大於90wt%,並且較佳至少95wt%的LiCoO2粉末,並且- 將該混合物在至少910℃、並且較佳至少950℃的溫度T下燒結1與48小時之間的時間t,其中將該混合物中的含Li的化合物的量選取以獲得當在25℃使用63.7MPa壓製時獲得具有小於10-5S/cm、較佳小於10-6S/cm並且最佳小於10-7S/cm的一絕緣的鋰金屬氧 化物粉末。 Viewed from a fourth aspect, the present invention can provide a process for the preparation of the lithium metal oxide powder described above, the process comprising the steps of: - providing a mixture of LiCoO 2 powder and: - a Li-Ni- The Mn-Co-oxide is also - a powder containing Ni-Mn-Co, and a Li-containing compound, preferably lithium carbonate, the mixture comprising more than 90% by weight, and preferably at least 95% by weight of LiCoO 2 powder, and - The mixture is sintered at a temperature T of at least 910 ° C, and preferably at least 950 ° C for a time t between 1 and 48 hours, wherein the amount of Li-containing compound in the mixture is selected to obtain 63.7 when used at 25 ° C. An insulating lithium metal oxide powder having a thickness of less than 10 -5 S/cm, preferably less than 10 -6 S/cm and most preferably less than 10 -7 S/cm is obtained upon MPa pressing.

在一具體例中,該LiCoO2粉末進一步包括Al、Mg和Ti中的一種亦或多種並且藉由燒結一摻雜的Co先質(如摻雜有Al、Mg及Ti中的一種亦或多種的Co(OH)2或Co3O4)以及一Li先質(例如Li2CO3)的混合物來製備。Al、Mg和Ti中的一種亦或多種的含量可以是在0.1莫耳%與1莫耳%之間,或在0.25莫耳%與1莫耳%之間。 In one embodiment, the LiCoO 2 powder further comprises one or more of Al, Mg, and Ti and by sintering a doped Co precursor (eg, doped with one or more of Al, Mg, and Ti) It is prepared by a mixture of Co(OH) 2 or Co 3 O 4 ) and a Li precursor (for example, Li 2 CO 3 ). The content of one or more of Al, Mg, and Ti may be between 0.1 mol% and 1 mol%, or between 0.25 mol% and 1 mol%.

在另一具體例中,該混合物由這種純的或摻雜的LiCoO2粉末以及Ni-Mn-Co氫氧化物、Ni-Mn-Co氧氫氧化物、Ni-Mn-Co碳酸鹽以及Ni-Mn-Co含氧碳酸鹽(oxycarbonate)中的一種亦或多種組成。 In another embodiment, the mixture consists of such pure or doped LiCoO 2 powder and Ni-Mn-Co hydroxide, Ni-Mn-Co oxyhydroxide, Ni-Mn-Co carbonate, and Ni. - One or more constituents of Mn-Co oxycarbonate.

在這種方法的另一具體例中,將該含Li的化合物(如碳酸鋰)的量選取為使得Li/M之比係小於0.1mol/mol,其中該Li/M的莫耳比使Li的添加(藉由含Li的化合物)與LiCoO2和MOOH(其中M=Ni、Mn以及Co)的整體中過渡金屬的含量相關,該含量對應於最終獲得的鋰金屬氧化物粉末中過渡金屬的含量。它還可以係小於0.05mol/mol,或甚至小於0.02mol/mol。在另一具體例中,該Li/M之比係零。 In another embodiment of the method, the amount of the Li-containing compound (such as lithium carbonate) is selected such that the ratio of Li/M is less than 0.1 mol/mol, wherein the Mo/M molar ratio makes Li The addition (by the Li-containing compound) is related to the content of the transition metal in the entirety of LiCoO 2 and MOOH (where M = Ni, Mn and Co), which corresponds to the transition metal in the finally obtained lithium metal oxide powder. content. It may also be less than 0.05 mol/mol, or even less than 0.02 mol/mol. In another embodiment, the Li/M ratio is zero.

在申請專利範圍中,d50被定義為粉末體積的50%由具有小於或等於d50值的尺寸的顆粒組成,其中d50藉由一適合的已知方法(例如在乾或濕介質中的鐳射衍射法)測量。 In the scope of the patent application, d50 is defined as 50% of the volume of the powder consisting of particles having a size less than or equal to the value of d50, wherein d50 is by a suitable known method (for example, laser diffraction in dry or wet media) )measuring.

詳細說明 Detailed description

本發明揭露了一策略以獲得高電壓穩定的並且有高速率能力的以LiCoO2為主的陰極。所獲得的以LiCoO2為主的陰極材料具有高密度並且可以在真實電池中在高電壓下以一種穩定的方式進行循環。這種策略的一關鍵點係實現非常低的電導率,在數量級上比報導的關於目前其他的陰極材料更低。 The present invention discloses a strategy to obtain a LiCoO 2 -based cathode that is highly voltage stable and has a high rate capability. The obtained LiCoO 2 -based cathode material has a high density and can be circulated in a stable manner at a high voltage in a real battery. A key point of this strategy is to achieve very low conductivity, on the order of magnitude lower than other cathode materials reported today.

廣泛接受的是當把高性能的陰極性能作為目標時要求足夠的電導率。一典型的例子係使用碳塗覆的精細顆粒LiFePO4。沒有碳塗層時,容量和速率性能係非常差的。在LiFePO4的情況下,對於壓製的陰極粉末的電導率的典型目標係10-3至10-2S/cm。其他的陰極材料同樣具有相對較高的電導率。 It is widely accepted that sufficient conductivity is required when high performance cathode performance is targeted. A typical example is the use of carbon coated fine particles LiFePO 4 . Capacity and rate performance are very poor without a carbon coating. In the case of LiFePO 4 , a typical target for the electrical conductivity of the pressed cathode powder is 10 -3 to 10 -2 S/cm. Other cathode materials also have relatively high electrical conductivity.

不同的參考材料的電導率使用在室溫下在63.7MPa壓力下壓製的球粒進行測量。藉由10mS/cm(10-2S/cm)的一典型的電解質離子電導率,我們可以將具有相似的或更高的電導率的陰極定義為係“高導電性的”;如果電導率係大於該值的到約1%(10-4S/cm),我們將其定義為“低導電性的”。如果電導率係小於0.1%(10-5S/cm),則陰極可以定義為“絕緣的”。普遍接受的是陰極必須至少具有低的電導率,並且絕緣的陰極不能工作得很好。 The conductivity of the different reference materials was measured using pellets pressed at a pressure of 63.7 MPa at room temperature. With a typical electrolyte ionic conductivity of 10 mS/cm (10 -2 S/cm), we can define a cathode with similar or higher conductivity as "highly conductive"; if the conductivity is Above this value is about 1% (10 -4 S/cm), which we define as "low conductivity." If the conductivity is less than 0.1% (10 -5 S/cm), the cathode can be defined as "insulated". It is generally accepted that the cathode must have at least a low electrical conductivity and the insulated cathode does not work well.

高Ni材料像LiNi0.8Co0.15Al0.05O2例如具有約3.47 * 10-2S/cm,LMNCO(LiNi0.5Mn0.3Co0.2O2)具有約2.21 * 10-3S/cm,著名的“111”(Li1+xM1-xO2其中M= Ni1/3Co1/3Mn1/3並且x0.05)具有約2.03 * 10-4S/cm。商業LiCoO2具有在10-2至10-3S/cm範圍內的相對較低的電導率。對於所有該等陰極材料,測量了大於10-5S/cm的電導率。因此所有該等陰極沒有一個係絕緣的。 The high Ni material like LiNi 0.8 Co 0.15 Al 0.05 O 2 has, for example, about 3.47 * 10 -2 S/cm, and LMNCO (LiNi 0.5 Mn 0.3 Co 0.2 O 2 ) has about 2.21 * 10 -3 S/cm, the famous "111""(Li 1+x M 1-x O 2 where M = Ni 1/3 Co 1/3 Mn 1/3 and x 0.05) has about 2.03 * 10 -4 S/cm. Commercial LiCoO 2 has a relatively low conductivity in the range of 10 -2 to 10 -3 S/cm. Conductivity greater than 10 -5 S/cm was measured for all of these cathode materials. Therefore none of all of these cathodes are insulated.

本發明的陰極材料使用了以上描述的定義係“絕緣的”。它們具有的電導率比目前已知的導電性最小的陰極材料的那些低至少2-3個數量級。據信,低電導率係這種新絕緣陰極材料的高電壓穩定性的主要原因。此種絕緣陰極可以產生優異的電化學特性(即大的放電容量以及速率性能)係出人意料的,因為普遍接受的是對於在固體陰極內並且跨過電解質與陰極之間的介面的Li陽離子擴散需要一定的電導率。 The cathode material of the present invention is "insulated" using the definitions described above. They have electrical conductivity that is at least 2-3 orders of magnitude lower than those of currently known less conductive cathode materials. Low conductivity is believed to be a major cause of the high voltage stability of this new insulating cathode material. Such an insulated cathode can produce excellent electrochemical characteristics (i.e., large discharge capacity and rate performance) which is unexpected because it is generally accepted that Li cation diffusion is required within the solid cathode and across the interface between the electrolyte and the cathode. A certain conductivity.

當以LiCoO2為主的陰極充電到高電壓時-意味著陰極係強烈地脫嵌的-我們獲得了一LixCoO2組合物,其中大多數的Co係處於4價態。四價的LixCoO2係一非常強的氧化劑並且係高度反應性的。該電解質在與此種氧化表面接觸時在熱力學方面是不穩定的。與該電解質(係還原劑)的反應係強烈的。甚至在低溫下(在LiCoO2陰極在高電壓下的正常循環過程中)這種反應雖緩慢地但也連續地進行。反應產物覆蓋了該陰極表面並且電解質被分解了,並且兩種作用連續地引起了電池的電化學性能的退化;藉由極化作用觀察到了容量的損失以及電阻的強烈增加。 When the cathode dominated by LiCoO 2 is charged to a high voltage - meaning that the cathode system is strongly deintercalated - we obtain a Li x CoO 2 composition in which most of the Co systems are in the tetravalent state. The tetravalent Li x CoO 2 is a very strong oxidant and is highly reactive. The electrolyte is thermodynamically unstable when in contact with such an oxidized surface. The reaction with the electrolyte (reducing agent) is strong. Even at low temperatures (during normal cycling of the LiCoO 2 cathode at high voltages) this reaction proceeds slowly but continuously. The reaction product covered the surface of the cathode and the electrolyte was decomposed, and both effects continuously caused degradation of the electrochemical performance of the battery; loss of capacity and a strong increase in electrical resistance were observed by polarization.

高電壓充電的陰極的情況與很好地研究了的碳陽極並不是那樣的不同。該電解質在Li嵌入的過程中在還原條件 下係不穩定的,在嵌入過程中電勢接近於零V(對Li/Li+)。因此電解質分解了並且變少了。然而,在這種情況下,電解質的分解產物與鋰形成了所謂的SEI(固體電解質介面)。總體上接受的是SEI係一離子導體但是電子絕緣體。因此SEI仍然允許Li傳輸跨越固體和電解質之間的表面但是它防止了電解質的進一步減少。關鍵點係電解質的減少在局部要求同時存在Li陽離子與一電子。Li陽離子在電解質中存在並且電子在碳本體中存在。然而,如果SEI作為電子絕緣體將碳中的電子自電解質中的Li陽離子物理地分離出來的話,那麼進一步的電解質減少係不可能的。 The case of a high voltage charged cathode is not so different from a well studied carbon anode. The electrolyte is in a reducing condition during Li intercalation The lower system is unstable, and the potential is close to zero V (for Li/Li+) during the embedding process. Therefore, the electrolyte is decomposed and becomes less. However, in this case, the decomposition product of the electrolyte forms a so-called SEI (Solid Electrolyte Interface) with lithium. Generally accepted is an SEI-based ionic conductor but an electronic insulator. The SEI therefore still allows Li to transport across the surface between the solid and the electrolyte but it prevents further reduction of the electrolyte. The key point is that the reduction of electrolytes requires the simultaneous presence of Li cations and an electron at the local level. Li cations are present in the electrolyte and electrons are present in the carbon body. However, if the SEI as an electronic insulator physically separates electrons in the carbon from the Li cations in the electrolyte, then further electrolyte reduction is not possible.

這種機制係為熟知的並且還嘗試對該陰極施用一類似的機制。許多研究集中到了電解質的添加物上,該等添加物將在該陰極表面上分解形成陰極SEI。然而,對於與高度氧化的(即,脫鋰的)陰極接觸時在高電壓下形成SEI的電極添加劑的研究尚未成功或僅部分地成功了。 This mechanism is well known and attempts have been made to apply a similar mechanism to the cathode. Much research has focused on electrolyte additives that will decompose on the surface of the cathode to form the cathode SEI. However, studies of electrode additives that form SEI at high voltages when in contact with highly oxidized (ie, delithiated) cathodes have not been successful or only partially successful.

顯然,一電子絕緣的陰極材料將會解決這個問題。如果一電子絕緣的陰極材料可以成功地循環,則我們可以預期一高的電壓穩定性,因為該電解質的氧化作用要求將電子供應到該陰極上。然而到目前為止總體上已經假定了這樣一絕緣陰極可能不具有良好的電化學性能。 Obviously, an electronically insulated cathode material will solve this problem. If an electrically insulating cathode material can be successfully circulated, we can expect a high voltage stability because the oxidation of the electrolyte requires electrons to be supplied to the cathode. However, it has heretofore been generally assumed that such an insulated cathode may not have good electrochemical properties.

本發明係基於以下發現:1)絕緣陰極可以具有高的電壓穩定性,並且2)有可能獲得儘管如此顯示出非常良好的電化學性能的絕緣陰極。 The present invention is based on the following findings: 1) an insulated cathode can have high voltage stability, and 2) it is possible to obtain an insulated cathode that exhibits very good electrochemical performance.

因此,陰極的一實例性壓製的粉末,如以下所揭露的,示出了非常低的電導率,實際上是一良好的絕緣體。但是出人意料地,該陰極示出了優異的電化學性能。此外,測量顯示該等陰極顆粒的本體係導電的但表面係絕緣的。 Thus, an exemplary pressed powder of the cathode, as disclosed below, shows very low electrical conductivity and is actually a good insulator. Surprisingly, however, the cathode shows excellent electrochemical performance. In addition, the measurements show that the cathode particles are electrically conductive but surface-insulating.

在一具體例中,為了獲得良好的性能,該等鋰金屬氧化物粉末顆粒可以具有以下特徵:1)一核殼結構,其中殼係電子絕緣的並且核係電子傳導的,2)一絕緣殼,該絕緣殼沒有完全覆蓋該核,典型地遠大於50%但小於100%,以及3)一殼,該殼主要由過渡金屬組成。 In a specific example, in order to obtain good performance, the lithium metal oxide powder particles may have the following characteristics: 1) a core-shell structure in which the shell is electrically insulated and the core is electron-conducting, 2) an insulating shell. The insulating shell does not completely cover the core, typically much greater than 50% but less than 100%, and 3) a shell that is primarily composed of a transition metal.

在WO2008-092568中揭露了一種用於製造Mn島塗覆的LiCoO2的方法。在本發明的一示例性過程具體例中,製備了此種Mn島塗覆的LiCoO2粉末,然而為獲得最小的電導率需要對Li:金屬之比的微調整。首先將LiCoO2先質與一過渡金屬源(例如混合的氫氧化物MOOH(M=Mn-Ni-Co))以及一Li源(例如Li2CO3)進行混合。LiCoO2中的過渡金屬與MOOH中的金屬之比可以是例如在0.95:0.05與0.8:0.2之間。一燒製步驟之後獲得了島塗覆的LiCoO2。典型的燒製溫度係1000℃。所獲得的島係富含錳的,而在LiCoO2本體中錳缺失了。加入到該摻合物中的Li的量藉由燒製的最終樣品的電導率來確定:它可以藉由一簡單的測量多少Li作為Li2CO3必須被加入來實現最低可能的電導率來確立,這將在以下的實例中進行展示。在一具體例中 ,根本沒有加入Li2CO3A method for producing Mn island coated LiCoO 2 is disclosed in WO 2008-092568. In an exemplary process embodiment of the invention, such Mn island coated LiCoO 2 powder is prepared, however, a slight adjustment to the Li: metal ratio is required to achieve minimum conductivity. The LiCoO 2 precursor is first mixed with a transition metal source such as a mixed hydroxide MOOH (M = Mn-Ni-Co) and a Li source (such as Li 2 CO 3 ). The ratio of the transition metal in LiCoO 2 to the metal in MOOH may be, for example, between 0.95:0.05 and 0.8:0.2. Island coated LiCoO 2 was obtained after a firing step. A typical firing temperature is 1000 °C. The obtained islands are rich in manganese, while manganese is missing in the LiCoO 2 body. The amount of Li added to the blend is determined by the conductivity of the fired final sample: it can be achieved by a simple measurement of how much Li has to be added as Li 2 CO 3 to achieve the lowest possible conductivity. Established, this will be demonstrated in the examples below. In one embodiment, Li 2 CO 3 is not added at all.

本發明的另一重要方面係該等顆粒的內核具有比外區域更高的電導率。在本發明的一典型的實現方式中,外側比內側區域更富含錳。儘管該等LiCoO2顆粒的外側由一非導電性的殼所覆蓋,但我們觀察到了高的電化學表現。 Another important aspect of the invention is that the cores of the particles have a higher electrical conductivity than the outer regions. In a typical implementation of the invention, the outer side is more manganese rich than the inner side. Although the outer side of the LiCoO 2 particles is covered by a non-conductive shell, we have observed a high electrochemical performance.

本發明的陰極的一實例性形態如下:相對較導電的核大部分地(但是沒有到100%)由絕緣的殼所覆蓋。此外,該絕緣的殼主要可以由過渡金屬氧化物組成,其中該金屬組合物包括至少95%的鈷、錳以及鎳。 An exemplary morphology of the cathode of the present invention is as follows: a relatively electrically conductive core is mostly (but not to 100%) covered by an insulating shell. Furthermore, the insulating shell may consist essentially of a transition metal oxide, wherein the metal composition comprises at least 95% cobalt, manganese and nickel.

然而一核殼結構的存在僅是本發明的該等具體例之一,它尤其在具有大的平均粒徑(例如至少10μm,或甚至至少20μm)的粉末中觀察得到。提出要求的方法允許不依賴於所獲得的結構而獲得最低可能的電導率。藉由改變Li:金屬的混合比,獲得了具有不同的電導率的陰極。根據一具體例的Li:金屬之比係產生了最小的電導率的比值。高電壓穩定的陰極係那些隨著Li:金屬之比變化具有最小電導率的陰極材料。 However, the presence of a core-shell structure is only one of these specific examples of the invention, which is especially observed in powders having a large average particle size (for example at least 10 μm, or even at least 20 μm). The proposed method allows the lowest possible conductivity to be obtained independent of the structure obtained. By changing the mixing ratio of Li:metal, cathodes having different electrical conductivities were obtained. The ratio of Li: metal according to a specific example produces a minimum ratio of electrical conductivity. High voltage stable cathodes are cathode materials that have a minimum conductivity as a function of Li:metal ratio.

本發明可以例如藉由以下描述的不同實例來實施。 The invention can be implemented, for example, by the different examples described below.

實例1: Example 1:

這個實例顯示循環穩定性隨著電導率的降低而改進。這種改進的穩定性以及電導率的降低藉由優化Li:金屬之比而實現。 This example shows that the cycle stability improves as the conductivity decreases. This improved stability and reduction in conductivity is achieved by optimizing the Li: metal ratio.

LCO-1的製備:在一試驗生產線中製備0.25莫耳%鈦以及0.5莫耳%鎂摻雜的Co(OH)2來作為用於LiCoO2的先質。鈦以及鎂摻雜的LiCoO2(記錄為LCO-1)藉由一標準高溫固態合成藉由將該先質與Li2CO3進行混合以實現25μm的平均粒徑而獲得。 LCO-1 prepared by: preparing a test line in 0.25 mole% and 0.5 mole% of titanium doped with Mg Co (OH) 2 as a precursor LiCoO 2. Titanium and magnesium doped LiCoO 2 (recorded as LCO-1) were obtained by a standard high temperature solid state synthesis by mixing the precursor with Li 2 CO 3 to achieve an average particle size of 25 μm.

島塗覆的LCO-1的製備:藉由將95wt.%的鈦以及鎂摻雜的LiCoO2(LCO-1)與5wt.%的MOOH混合的過渡金屬氧氫氧化物(其中M=Ni0.55Mn0.30Co0.15)以及沒有亦或預定量Li2CO3的進行混合來製備陰極粉末材料。 Preparation of island coated LCO-1: transition metal oxyhydroxide by mixing 95 wt.% of titanium and magnesium-doped LiCoO 2 (LCO-1) with 5 wt.% of MOOH (where M = Ni 0.55 Mn 0.30 Co 0.15 ) and no or a predetermined amount of Li 2 CO 3 were mixed to prepare a cathode powder material.

根據表1製備實例1a、1b和1c並且將它們充分混合以製備一均勻的原料混合物。將該混合物置於一氧化鋁坩堝中並且在1000℃下在恒定的空氣流動下加熱8h。冷卻之後,將生成的粉末篩分並且藉由4-探針直流電導率進行特性分析並且進一步裝配在一硬幣電池中用於電化學特性分析。 Examples 1a, 1b and 1c were prepared according to Table 1 and they were thoroughly mixed to prepare a homogeneous starting material mixture. The mixture was placed in an alumina crucible and heated at 1000 ° C for 8 h under constant air flow. After cooling, the resulting powder was sieved and characterized by 4-probe direct current conductivity and further assembled in a coin cell for electrochemical characterization.

表2概述了實例1a、1b和1c以及LCO-1在施加的63MPa的壓力下的電導率以及電化學性能。LCO-1和實例1a的SEM圖像展示在圖1上。兩種產物的形態非常不同:LCO-1具有表面光滑的非團聚的顆粒,而實例1a在LiCoO2顆粒的表面上具特殊的島塗層。 Table 2 summarizes the electrical conductivity and electrochemical performance of Examples 1a, 1b and 1c and LCO-1 at an applied pressure of 63 MPa. SEM images of LCO-1 and Example 1a are shown in Figure 1. The morphology of the two products is very different: LCO-1 has non-agglomerated particles with a smooth surface, while Example 1a has a special island coating on the surface of LiCoO 2 particles.

在4.5V下電導率與循環穩定性之間的關係展示在圖2上。該等塗覆的樣品(即,實例1a至1c)的電導率比未塗覆的LCO-1小3至4個數量級。LCO-1的電化學特性,如放電容量、速率性能、容量衰減以及能量衰減係非常差的。與LCO-1相比,實例1a至1c顯示該等性能的顯著改進。對於實例1a至1c,當加入鋰時,電導率增加了。同時,容量衰減和能量衰減兩者均被損害了。對於塗覆的以及未塗覆 的樣品兩者,電阻率的減小與4.5V穩定性的改進很有關係。實例1a、1b和1c係絕緣的並且係本發明的一具體例的實例。 The relationship between conductivity and cycle stability at 4.5 V is shown in Figure 2. The coated samples (i.e., Examples 1a through 1c) have electrical conductivity that is 3 to 4 orders of magnitude smaller than uncoated LCO-1. The electrochemical properties of LCO-1, such as discharge capacity, rate performance, capacity decay, and energy decay, are very poor. Examples 1a to 1c show a significant improvement in these properties compared to LCO-1. For Examples 1a to 1c, the conductivity increased when lithium was added. At the same time, both capacity attenuation and energy attenuation are compromised. For coated and uncoated Both of the samples, the reduction in resistivity is related to the improvement in 4.5V stability. Examples 1a, 1b and 1c are insulated and are examples of a specific example of the invention.

在這個以及所有的以下實例中,電化學性能在硬幣類型的電池中使用Li箔作為對電極在六氟磷酸鋰(LiPF6)類型的電解質中在25℃下進行試驗。活性材料的負載重量係在處於10至12mg/cm2的範圍內。將電池充電到4.3V並且放電到3.0V以測量速率性能以及容量。在延長的循環過程中高壓放電容量和容量保留係在4.5V或4.6V(在實例3-4和9中)的充電電壓下進行測量的。 In this and all of the following examples, electrochemical performance was tested in a coin type battery using Li foil as a counter electrode in a lithium hexafluorophosphate (LiPF 6 ) type electrolyte at 25 °C. The loading weight of the active material is in the range of 10 to 12 mg/cm 2 . The battery was charged to 4.3 V and discharged to 3.0 V to measure rate performance and capacity. The high voltage discharge capacity and capacity retention were measured at a charging voltage of 4.5 V or 4.6 V (in Examples 3-4 and 9) during the extended cycle.

選擇160mAh/g比容量用於確定放電速率。例如,對於在2C下的放電,使用320mA/g的比電流。 A specific capacity of 160 mAh/g was chosen to determine the discharge rate. For example, for a discharge at 2 C, a specific current of 320 mA/g is used.

這係對在本說明書中使用的所有的硬幣或全電池的試驗的概觀: This is an overview of the tests for all coins or full batteries used in this specification:

以下的該等定義被用於資料分析:(Q:容量,D:放電,C:充電)。放電容量QD1係在0.1C下在4.3-3.0V範圍內下的第一循環過程中測量的。不可逆容量Qirr係(QC1-QD1)/QC1(以%計)。 The following definitions are used for data analysis: (Q: capacity, D: discharge, C: charge). The discharge capacity QD1 was measured during the first cycle at a range of 4.3-3.0 V at 0.1 C. Irreversible capacity Qirr system (QC1-QD1) / QC1 (in %).

速率性能:分別在0.2、0.5、1、2、3C下的QD對比在0.1C下的QD。 Rate performance: QD at 0.2, 0.5, 1, 2, 3C, respectively, vs. QD at 0.1C.

對於容量,每100循環的衰減速率(0.1C):(1-QD31/QD7)* 100/23。 For capacity, the decay rate per 100 cycles (0.1 C): (1-QD31/QD7)* 100/23.

對於容量,每100循環的衰減速率(1.0C):(1-QD32/QD8)* 100/23。 For capacity, the decay rate per 100 cycles (1.0 C): (1-QD32/QD8)* 100/23.

能量衰減:不是使用放電容量QD而是使用了放電能量(容量×平均放電電壓)。 Energy attenuation: Instead of using the discharge capacity QD, discharge energy (capacity × average discharge voltage) is used.

實例2: Example 2:

這個實例將證明島塗覆的LiCoO2的循環穩定性將大大高於未塗覆的LiCoO2,而同時其電導率低了約五個數量級。這個實例還提供了清楚的證據,即:島塗覆的LiCoO2的循環穩定性隨著固有電導率的降低而增加。 This example will demonstrate that the cycle stability of island coated LiCoO 2 will be much higher than uncoated LiCoO 2 while its conductivity is about five orders of magnitude lower. This example also provides clear evidence that the cycle stability of island coated LiCoO 2 increases with decreasing intrinsic conductivity.

LCO-2的製備:1莫耳%鎂塗覆的Co(OH)2作為LiCoO2的先質在試驗生產線上進行製備。鎂摻雜的LiCoO2(記錄為LCO-2)藉由一標準高溫固態合成藉由將該先質與Li2CO3進行混合以實現25μm的平均粒徑而獲得。 Preparation of LCO-2: 1 mol% magnesium coated Co(OH) 2 was prepared as a precursor to LiCoO 2 on a test line. Magnesium-doped LiCoO 2 (recorded as LCO-2) was obtained by a standard high temperature solid state synthesis by mixing the precursor with Li 2 CO 3 to achieve an average particle size of 25 μm.

LCO-3的製備:使用1莫耳%的鎂摻雜的四氧化鈷(Co3O4)粉末作為LiCoO2的先質(從Umicore,Korea商購 的產品)。鎂摻雜的LiCoO2(記錄為LCO-3)藉由一標準的高溫固態合成藉由將該先質與Li2CO3進行混合以實現25μm的平均粒徑而獲得。 Preparation of LCO-3: 1 mol% of magnesium doped cobalt tetraoxide (Co 3 O 4 ) powder was used as a precursor of LiCoO 2 (a product commercially available from Umicore, Korea). Magnesium-doped LiCoO 2 (recorded as LCO-3) was obtained by a standard high temperature solid state synthesis by mixing the precursor with Li 2 CO 3 to achieve an average particle size of 25 μm.

島塗覆的LCO-2和LCO-3的製備:一陰極粉末材料藉由將95wt.%的LCO-2或LCO-3與5wt.%的MOOH混合的過渡金屬氧氫氧化物(其中M=Ni0.55Mn0.30Co0.15)以及預定量的Li2CO3進行混合而製備。從LCO-2獲得的實例2a、2b和2c以及從LCO-3獲得的實例2d、2e和2f根據表1中列出的先質含量進行製備並且將其充分進行混合以製備一均勻的原料混合物。 Preparation of island coated LCO-2 and LCO-3: a cathode powder material by mixing 95 wt.% of LCO-2 or LCO-3 with 5 wt.% of MOOH (where M = Ni 0.55 Mn 0.30 Co 0.15 ) and a predetermined amount of Li 2 CO 3 were mixed and prepared. Examples 2a, 2b and 2c obtained from LCO-2 and Examples 2d, 2e and 2f obtained from LCO-3 were prepared according to the precursor contents listed in Table 1 and thoroughly mixed to prepare a homogeneous raw material mixture. .

將該等混合物置於一氧化鋁坩堝中並且在1000℃下在恒定的氣體流速下加熱8h。冷卻之後,將生成的該等粉末篩分並且藉由4-探針直流電導率進行特性分析並且進一步裝配在一硬幣電池中用於電化學特性分析。表4概述了實例2a至2f以及LCO-2和LCO-3在施加的63MPa壓力下的電導率以及電化學性能(如實例1中的試驗方案)。LCO-3和實例2d的SEM圖像展示在圖3上(注意,LCO-2系列獲得了類似的結果)。兩種產物的形態非常不同:LCO-3具有表面光滑的非團聚的顆粒而實例2d展示了在該等LiCoO2顆粒的表面處特殊的島塗層。 The mixtures were placed in an alumina crucible and heated at 1000 ° C for 8 h at a constant gas flow rate. After cooling, the resulting powders were sieved and characterized by 4-probe direct current conductivity and further assembled in a coin cell for electrochemical characterization. Table 4 summarizes the electrical conductivity and electrochemical performance of Examples 2a through 2f and LCO-2 and LCO-3 at an applied pressure of 63 MPa (as in the experimental scheme of Example 1). SEM images of LCO-3 and Example 2d are shown in Figure 3 (note that similar results were obtained for the LCO-2 series). The morphology of the two products is very different: LCO-3 has non-agglomerated particles with smooth surfaces and Example 2d shows a special island coating at the surface of the LiCoO 2 particles.

4.5V下電導率與循環穩定性之間的關係展示在圖4上。島塗覆的樣品(即,實例2a至2f)的電導率比未塗覆的LCO-2以及LCO-3小5至6個數量級。LCO-2以及LCO-3的電化學特性,如放電容量、速率性能、容量衰減以及能量衰減非常差。與LCO-2以及LCO-3相比,實例2a至2f顯示該等性能的顯著改進。對於實例2a至2c以及2d至2f,當加入鋰時電導率增加了。同時,容量衰減和能量衰減均被損害了。對於塗覆的以及未塗覆的樣品兩者,電阻率的減小與4.5V穩定性的改進很有關係。實例2 a-2 f係絕緣的並且係本發明的一具體例的實例。 The relationship between conductivity and cycle stability at 4.5 V is shown in Figure 4. The island coated samples (i.e., Examples 2a through 2f) have a conductivity that is 5 to 6 orders of magnitude smaller than uncoated LCO-2 and LCO-3. The electrochemical properties of LCO-2 and LCO-3, such as discharge capacity, rate performance, capacity decay, and energy decay are very poor. Examples 2a through 2f show a significant improvement in these properties compared to LCO-2 and LCO-3. For Examples 2a to 2c and 2d to 2f, the conductivity increased when lithium was added. At the same time, both capacity attenuation and energy attenuation are compromised. For both coated and uncoated samples, the reduction in resistivity is related to the improvement in 4.5V stability. Example 2 a-2 f is insulated and is an example of a specific example of the present invention.

實例3: Example 3:

這個實例證明了具有電子絕緣行為的島塗覆的LiCoO2在全電池中具有優異的循環穩定性。 This example demonstrates that island coated LiCoO 2 with electronic insulating behavior has excellent cycle stability in a full cell.

實例3(Ex3)的製備:實例3在試驗生產線上藉由將95:5莫耳比的LCO-3和MOOH(M=Ni0.55Mn0.30Co0.15)以及適當的碳酸鋰添加物的一混合物進行燒結以實現小於5 * 10-8S/cm的電導率而製備。實例3的平均粒徑係25μm。在這種情況下,在施加的63MPa壓力下的電導率被測量為3.94 * 10-8S/cm。實例3的在4.5V和4.6V下的硬幣電池的性能列出在表5a中並且顯示了出色的電化學性能。 Preparation of Example 3 (Ex3): Example 3 was carried out on a test line by a mixture of 95:5 molar ratios of LCO-3 and MOOH (M=Ni 0.55 Mn 0.30 Co 0.15 ) and a suitable lithium carbonate addition. Sintering is prepared to achieve a conductivity of less than 5 * 10 -8 S/cm. The average particle diameter of Example 3 was 25 μm. In this case, the electrical conductivity at a pressure of 63 MPa applied was measured to be 3.94 * 10 -8 S/cm. The performance of the coin cell of Example 3 at 4.5 V and 4.6 V is listed in Table 5a and shows excellent electrochemical performance.

該壓製密度係藉由將1.58Ton/cm2施加在如此獲得的粉末上來測量的。實例3的壓製密度係3.82g/cm3The pressed density was measured by applying 1.58 Ton/cm 2 to the powder thus obtained. The compact density of Example 3 was 3.82 g/cm 3 .

實例3在鋰離子聚合物電池(LiPB)中使用10μm的聚乙烯隔板並且使用石墨類型的陽極作為對電極在六氟化鋰(LiPF6)類型的電解質中在25℃下進行試驗。形成之後,將該等LiPB電池在4.35V(或4.40V)與3.0V之間循環500次以測量在延長的循環過程中的容量保留。假定800mAh比容量C用於確定充電以及放電速率。充電以CC/CV模式在1C速率下使用40mA的終止電流進行並且放電以CC模式在1C下降低到3V而完成。 Example 3 A 10 μm polyethylene separator was used in a lithium ion polymer battery (LiPB) and a graphite type anode was used as a counter electrode in a lithium hexafluoride (LiPF 6 ) type electrolyte at 25 ° C. After formation, the LiPB cells were cycled 500 times between 4.35 V (or 4.40 V) and 3.0 V to measure capacity retention during the extended cycle. It is assumed that the 800 mAh specific capacity C is used to determine the charging and discharging rates. Charging was performed in CC/CV mode at a 1 C rate using a termination current of 40 mA and discharging was completed in CC mode at 1 C to 3 V.

實例3在高電壓(4.35V)以及非常高的電壓(4.4V)下循環時放電容量的衰減分別示出在圖5a和5b中。將實例3的壽命性能與標準的LiCoO2(具有17μm平均粒徑的Umicore大規模生產的商品)相比,其資料在圖6中示出。這種標準的LiCoO2的電導率係9.0 * 10-2S/cm。 The attenuation of the discharge capacity of Example 3 at high voltage (4.35 V) and very high voltage (4.4 V) is shown in Figures 5a and 5b, respectively. The lifetime performance of Example 3 is compared to standard LiCoO 2 (commercially produced by Umicore having an average particle size of 17 μm), the data of which is shown in FIG. The conductivity of this standard LiCoO 2 is 9.0 * 10 -2 S/cm.

全電池實驗證實了與標準的LiCoO2相比,實例3(始終具有更低的電導率)具有優異的循環穩定性。在500次循環結束時,實例3顯示在4.35V和4.40V兩者下優於初始容量的85%的可逆容量,其中對於標準的LiCoO2在4.35V下在200次循環之後很快達到了至85%的降低。 Full cell experiments confirmed that Example 3 (always having lower conductivity) has superior cycle stability compared to standard LiCoO 2 . At the end of 500 cycles, Example 3 shows a reversible capacity that is better than 85% of the initial capacity at both 4.35V and 4.40V, where the standard LiCoO 2 is reached very quickly after 200 cycles at 4.35V. 85% reduction.

實例4:Al2O3塗覆的LiCoO2 Example 4: Al 2 O 3 coated LiCoO 2

這個實例再次證明了循環穩定性隨著電導率的降低而改進了。這種改進的穩定性可以藉由塗覆實現。然而,沒有獲得足夠低的電導率值,並且隨著接近更低的值,可逆容量也退化了。 This example again demonstrates that cycle stability improves with decreasing conductivity. This improved stability can be achieved by coating. However, a sufficiently low conductivity value is not obtained, and as it approaches a lower value, the reversible capacity is also degraded.

LiCoO2先質(LCO-4)係一種1莫耳% Mg摻雜的LiCoO2,(一Umicore大規模生產的商業產品)。它具有馬鈴薯形的顆粒,該等顆粒具有約17μm的粒徑分佈的d50。用LiCoO2先質藉由大規模生產塗覆方法製備3個樣品,該方法揭露在共同未決的申請EP10008563中。藉由該塗覆方法,精細的Al2O3粉末附著到了表面上,後跟隨一高於500℃的溫和的熱處理以將Al2O3粉末與LiCoO2(LCO-4)的表面進行反應。 LiCoO 2 precursor (LCO-4) is a 1 mol% Mg doped LiCoO 2 (a commercially produced product of Umicore mass production). It has potato-shaped particles having a d50 of a particle size distribution of about 17 μm. Three samples were prepared by a large-scale production coating process using LiCoO 2 precursors, which is disclosed in co-pending application EP 10008563. By this coating method, fine Al 2 O 3 powder adheres to the surface, followed by a gentle heat treatment of higher than 500 ° C to react the Al 2 O 3 powder with the surface of LiCoO 2 (LCO-4).

這3個樣品(對照實例4a、對照實例4b、對照實例4c)具有不同水平的Al塗層。對照實例4a包含0.05wt%的Al,對照實例4b包含0.1wt%,並且對照實例4c包含0.2wt%。電導率結果列出在表5b中。鋁塗覆的樣品具有比未塗覆的LCO-4更低的電導率,並且,對於塗覆的樣品,電導率 隨著Al塗層的厚度連續降低。 These 3 samples (Comparative Example 4a, Comparative Example 4b, Comparative Example 4c) had different levels of Al coating. Comparative Example 4a contained 0.05 wt% of Al, Comparative Example 4b contained 0.1 wt%, and Comparative Example 4c contained 0.2 wt%. Conductivity results are listed in Table 5b. Aluminum coated samples have lower electrical conductivity than uncoated LCO-4 and, for coated samples, conductivity As the thickness of the Al coating continues to decrease.

電化學性能(容量、速率、在4.5V下的循環穩定性)在硬幣電池中進行試驗。未塗覆的樣品具有非常差的穩定性。塗覆的樣品示出了良好的穩定性,表6示出了該等結果。放電容量係從4.5至3.0V,從以上給出的循環安排表的循環7中獲得。隨著塗覆水平增加觀察到了明顯的循環穩定性的改進,這不依賴於怎樣測量該循環穩定性。然而,同時電化學性能(容量、速率)隨著Al2O3塗層厚度的增加而退化。 Electrochemical performance (capacity, rate, cycle stability at 4.5 V) was tested in coin cells. Uncoated samples have very poor stability. The coated samples showed good stability and Table 6 shows these results. The discharge capacity was from 4.5 to 3.0 V and was obtained from Cycle 7 of the cycle schedule given above. A significant improvement in cycle stability was observed with increasing coating levels, which did not depend on how the cycle stability was measured. However, at the same time, the electrochemical properties (capacity, rate) deteriorate as the thickness of the Al 2 O 3 coating increases.

圖7概述了容量以及在4.5V下的循環穩定性作為電導率函數的結果:在頂部的圖中,容量(三角形)以及能量(實心黑色圓)衰減係相對於電導率進行繪圖的;在底部圖中,放電容量係相對於電導率進行繪圖的。可以清楚地觀察到,對於降低的電導率,獲得了在4.5V下的更好的高電壓穩定性。然而,同時,可逆容量退化了。因此,在氧化鋁塗覆的LiCoO2的情況下,藉由降低電導率進一步改進循環穩定性而不損失電化學性能係困難的。此外,與實例3相比,不依賴於該鋁塗覆的水平在4.6V下的電化學特性係非常低的。 Figure 7 summarizes the capacity and cycle stability at 4.5V as a function of conductivity: in the top graph, the capacity (triangle) and energy (solid black circle) attenuation are plotted against conductivity; at the bottom In the figure, the discharge capacity is plotted against the conductivity. It can be clearly observed that for lower conductivity, better high voltage stability at 4.5V is obtained. At the same time, however, the reversible capacity is degraded. Therefore, in the case of alumina-coated LiCoO 2 , it is difficult to further improve cycle stability by reducing electrical conductivity without losing electrochemical performance. Furthermore, the electrochemical properties at 4.6 V, which are independent of the level of the aluminum coating, are very low compared to Example 3.

實例5: Example 5:

這個實例證明了島塗覆的LiCoO2具有一電子絕緣的殼(從而提供了優異的循環穩定性)以及一電子傳導的核。 This example demonstrates that island coated LiCoO 2 has an electronically insulating shell (thus providing excellent cycle stability) as well as an electron conducting core.

實例5a樣品在試驗生產線上藉由將95:5莫耳比的一大量生產的1莫耳%鎂摻雜的具有23μm的平均粒徑的LiCoO2(標記:LCO-5)和MOOH(M=Ni0.55Mn0.30Co0.15)以及適當的碳酸鋰添加物行燒結以實現小於1 * 10-7S/cm的電導率而製備。實例5a的壓製密度係3.87g/cm3。對照實例5b的製備:將30g的實例5a和400g的1cm直徑的氧化鋯球置於一1L的罐中並且藉由Turbula混合器搖動12h。然後將如此製備的粉末進行收集以用於進一步的實驗。 Example 5a sample LiCoO 2 (label: LCO-5) and MOOH (M=) having an average particle size of 23 μm doped with a mass-produced 1 mol% magnesium at 95:5 molar ratio on a test line. Ni 0.55 Mn 0.30 Co 0.15 ) and a suitable lithium carbonate additive were prepared by sintering to achieve an electrical conductivity of less than 1 * 10 -7 S/cm. The compacted density of Example 5a was 3.87 g/cm 3 . Preparation of Comparative Example 5b: 30 g of Example 5a and 400 g of 1 cm diameter zirconia balls were placed in a 1 L jar and shaken for 12 h by a Turbula mixer. The powder thus prepared was then collected for further experimentation.

LCO-5以及實例5a和對照實例5b的SEM圖像展示在圖8中(每次兩個不同的放大倍率)。該等產物的形態非常不 同。LCO-5具有表面光滑的非附聚的顆粒,而實例5a展示了在LiCoO2顆粒的表面處特殊的島塗層。對照實例5b的SEM圖像清晰地展示了球輥壓處理破碎了該等島塗覆的顆粒。藉由乾介質中的鐳射衍射所測量的實例5a和5b的粒徑分佈展示在圖9中。這種球磨的樣品的粒徑分佈示出了平均粒徑從23μm的到10μm的急劇降低,並且清楚地證實了精細顆粒部分的增加。這種球磨方法無可爭論地將顆粒破碎了,從而導致了核芯材料的大量暴露。這種核芯材料具有與未處理的LCO-5可比的電導率。因此,它示出了實例5a的核芯具有的電導率>1 * 10-3S/cm,同時殼具有的電導率低於1 * 10-7S/cm。PSD還示出了少量的大顆粒,該等大顆粒係源自相對較粘粉末的鬆散的團聚。 SEM images of LCO-5 and Example 5a and Comparative Example 5b are shown in Figure 8 (two different magnifications at a time). The morphology of these products is very different. LCO-5 has non-agglomerated particles with a smooth surface, while Example 5a shows a special island coating at the surface of the LiCoO 2 particles. The SEM image of Comparative Example 5b clearly demonstrates that the ball rolling treatment breaks up the island coated particles. The particle size distributions of Examples 5a and 5b as measured by laser diffraction in a dry medium are shown in FIG. The particle size distribution of this ball-milled sample showed a sharp decrease in the average particle diameter from 23 μm to 10 μm, and clearly confirmed the increase in the fine particle fraction. This ball milling method indiscriminately breaks up the particles, resulting in a large exposure of the core material. This core material has a conductivity comparable to that of untreated LCO-5. Thus, it is shown that the core of Example 5a has an electrical conductivity > 1 * 10 -3 S/cm while the shell has a conductivity of less than 1 * 10 -7 S/cm. PSD also shows small amounts of large particles derived from loose agglomeration of relatively viscous powders.

在25℃下在施加的63MPa的壓力下,實例5a的電導率被測量為7.13 * 10-8S/cm,這比未塗覆的LCO-5小6個數量級。球磨的對照實例5b的特徵係與5a相比電導率的5個數量級的增加。這個結果帶來了支持與殼相比該核具有更高的電導率的證據。 The conductivity of Example 5a was measured at 25 ° C under the applied pressure of 63 MPa to be 7.13 * 10 -8 S/cm, which is 6 orders of magnitude smaller than uncoated LCO-5. The feature of Comparative Example 5b of ball milling was an increase of 5 orders of magnitude of conductivity compared to 5a. This result brings evidence to support a higher conductivity of the core compared to the shell.

實例5a和對照實例5b以及LCO-5的硬幣電池試驗性能以及電導率列出在表7中。如先前在實例1和2中示出的,與未塗覆的LCO-5相比,實例5a的容量以及能量衰減(在3.0與4.5V之間)被顯著地改進了,其中同時電導率被降低了。對照實例5b樣品的電化學性能實質上被損害了,我們認為這係由電子絕緣的殼結構的消失引起的。 The coin cell test performance and conductivity of Example 5a and Comparative Example 5b and LCO-5 are listed in Table 7. As previously shown in Examples 1 and 2, the capacity of Example 5a and the energy decay (between 3.0 and 4.5 V) were significantly improved compared to uncoated LCO-5, where the conductivity was simultaneously Reduced. The electrochemical performance of the sample of Comparative Example 5b was substantially impaired, which we believe was caused by the disappearance of the electronically insulating shell structure.

對照實例6: Control example 6:

這個實例展示了習知技術的基於過渡金屬氧化物的陰極材料不能實現低的電導率並且同時良好的高電壓穩定性。幾個商購的產品(來自Umicore,Korea)的電導率以及電化學性能概括在表8中。該等材料具有Li1+xM1-xO2的一通常構成,其中x0.05,對於對照實例6a,其中M=Ni0.5Mn0.3Co0.2,對於對照實例6b,M=Ni1/3Mn1/3Co1/3,對於對照實例6c,M=Ni0.8Co0.15Al0.05。總體上接受的是,LiCoO2的電導率對於其鋰的化學計量係高度敏感的並且隨著鋰過量而增加。在Levasseur,Thesis #2457,Bordeaux 1 University,2001中,報告了在室溫下在鋰的超化學計量(overstoichiometric)與化學計量的LiCoO2之間存在電導率的兩個數量級的差異。M.Ménétrier,D.Carlier,M.Blangero,以及C.Delmas在Electrochemical and Solid-State Letters,11(11)A179-A182(2008)中報告了精心製作高度化學計量的LiCoO2的製備方法。將這種高度化學計量的LiCoO2樣品的製備進行重複並且用來製備對照實例6d。 This example demonstrates that conventional transition metal oxide based cathode materials do not achieve low electrical conductivity and at the same time good high voltage stability. The conductivity and electrochemical performance of several commercially available products (from Umicore, Korea) are summarized in Table 8. These materials have a general composition of Li 1+x M 1-x O 2 , where x 0.05, for Comparative Example 6a, where M = Ni 0.5 Mn 0.3 Co 0.2 , for Comparative Example 6b, M = Ni 1/3 Mn 1/3 Co 1/3 , and for Comparative Example 6c, M = Ni 0.8 Co 0.15 Al 0.05 . It is generally accepted that the conductivity of LiCoO 2 is highly sensitive to its stoichiometric system of lithium and increases with excess lithium. In Levasseur, Thesis #2457, Bordeaux 1 University, 2001, there are reported two orders of magnitude difference in electrical conductivity between overstoichiometric and stoichiometric LiCoO 2 at room temperature. A method for the preparation of highly stoichiometric LiCoO 2 is reported by M. Ménétrier, D. Carlier, M. Blangero, and C. Delmas, in Electrochemical and Solid-State Letters, 11 (11) A179-A182 (2008). The preparation of this highly stoichiometric LiCoO 2 sample was repeated and used to prepare Comparative Example 6d.

此外,測量了壓製密度,因為一高的壓製密度對於高端電池中的陰極應用係重要的。對照實例6a-6d的壓製密度比本發明的實例性具體例低至少0.4g/cm3,從而使得該等材料不適合用於高端電池。實際上可獲得的體積能量密度(係指在一固定的電池設計的固定體積中所獲得的容量)仍然是略低的。此外,該等陰極材料的特徵係大於10-5S/cm的電導率。這比本發明的一些具體例的實例性陰極材料的電導率大至少2-3個數量級。 In addition, the compact density was measured because a high compact density is important for cathode applications in high end batteries. The compression densities of Comparative Examples 6a-6d were at least 0.4 g/cm 3 lower than the exemplary embodiment of the present invention, making the materials unsuitable for use in high-end batteries. The volume energy density actually available (referred to as the capacity obtained in a fixed volume of a fixed battery design) is still slightly lower. Furthermore, the characteristics of the cathode materials are greater than the conductivity of 10 -5 S/cm. This is at least 2-3 orders of magnitude greater than the electrical conductivity of an exemplary cathode material of some embodiments of the present invention.

參考實例7: Reference example 7:

這個實例證明了已知的基於過渡金屬的氧化物可以具有低於10-5S/cm的電導率並且支持電絕緣的基於過渡金屬的殼的存在。 This example demonstrates that known transition metal-based oxides can have electrical conductivity below 10 -5 S/cm and support the presence of electrically insulating transition metal-based shells.

測量了以下物質的電導率:可商購的MnOOH(Chuo Denki Kogyo Co.,標記為:REX 7a),可商購的TiO2(Cosmo Chemicals KA300,標記為REX 7b),可商購的 Fe2O3(Yakuri Pure Chemicals Co.,標記為REX 7c)以及可商購的Co3O4(Umicore,標記為REX 7d)。結果在表9中示出。 The conductivity of the following materials was measured: commercially available MnOOH (Chuo Denki Kogyo Co., labeled: REX 7a), commercially available TiO 2 (Cosmo Chemicals KA300, labeled REX 7b), commercially available Fe 2 O 3 (Yakuri Pure Chemicals Co., labeled REX 7c) and commercially available Co 3 O 4 (Umicore, labeled REX 7d). The results are shown in Table 9.

所有該等材料的特徵為低於10-5S/cm的電導率。該等電導率與本發明的電子絕緣的陰極材料的電導率處於同一範圍並且提供了具有電絕緣行為的以過渡金屬為主的殼的例子。 All of these materials are characterized by a conductivity of less than 10 -5 S/cm. These electrical conductivities are in the same range as the electrical conductivity of the electronically insulated cathode material of the present invention and provide an example of a transition metal based shell having electrically insulating behavior.

對照實例8: Control example 8:

這個實例證明了藉由一無機塗層(不是基於過渡金屬的)非常困難或不可能獲得具有良好性能的絕緣陰極材料。LiF係無機的非過渡金屬塗層的一合適的例子。藉由基於PVDF的製備途徑可以獲得緻密的並且完全塗覆LiF的表面。機制的細節描述在共同未決的申請PCT/EP2010/006352中。太薄而不能顯著地降低電導率的塗層已經阻擋了Li的擴散。這種電絕緣的殼需要具有足夠 的離子電導率。如果該殼不是基於過渡金屬(例如在LiF塗層的情況下)則離子電導率就過低並且陰極不會工作得很好。 This example demonstrates that it is very difficult or impossible to obtain an insulating cathode material with good properties by an inorganic coating (not based on transition metals). A suitable example of a LiF inorganic non-transition metal coating. A dense and fully coated LiF surface can be obtained by a PVDF based preparation route. Details of the mechanism are described in the co-pending application PCT/EP2010/006352. A coating that is too thin to significantly reduce the conductivity has blocked the diffusion of Li. This electrically insulating shell needs to have enough Ionic conductivity. If the shell is not based on a transition metal (for example in the case of a LiF coating) the ionic conductivity is too low and the cathode does not work well.

LiF塗覆的LiCoO2按以下方式來製備:使用一鋰鈷氧化物大規模生產的樣品用作陰極先質。其組成係1莫耳% Mg摻雜的LiCoO2,它具有17μm的平均粒徑。將1000g這種先質粉末和10g PVDF粉末(1wt%)使用Henschel類型混合器小心地進行混合。以一種類似的方式藉由使用少3倍的PVDF(0.3wt%)來製備另一樣品。最終的樣品(具有150g尺寸)藉由熱處理在空氣中製備。在300℃和350℃加熱處理9h的過程中,首先PCDF熔化,並且完美地潤濕了表面。然後,漸漸地PCDF分解了並且氟與鋰反應形成一緻密的LiF層。1wt% PVDF對應約3莫耳% LiF。 LiF coated LiCoO 2 was prepared in the following manner: A sample mass produced using a lithium cobalt oxide was used as a cathode precursor. Its composition is 1 mol% Mg-doped LiCoO 2 having an average particle diameter of 17 μm. 1000 g of this precursor powder and 10 g of PVDF powder (1 wt%) were carefully mixed using a Henschel type mixer. Another sample was prepared in a similar manner by using 3 times less PVDF (0.3 wt%). The final sample (having a 150 g size) was prepared in air by heat treatment. During the heat treatment at 300 ° C and 350 ° C for 9 h, the PCDF was first melted and the surface was perfectly wetted. Then, gradually, PCDF is decomposed and fluorine reacts with lithium to form a dense LiF layer. 1 wt% PVDF corresponds to about 3 mole % LiF.

在300℃下該LiF層完全發展(對照實例8b)了。硬幣電池試驗示出了極低的性能。該等容量非常小並且觀察到了大的極化作用。該等結果並不是差的硬幣電池製備的結果(2個電池給出了相同的結果)並且已經使用其他樣品重現了幾次。如果使用少得多的PVDF(0.3wt%),則獲得了全容量,但是該樣品仍然示出了大的極化作用(對照實例8d)。然而,該塗層過薄或過弱而不能獲得低的電導率。可以將該等差的循環資料與在150℃(用1wt% PVDF:對照實例8a)製備的樣品相比較,其中PVDF熔化了但是沒有發生形成LiF的反應並且結果獲得了高得多的容量以及速率性能。表10概述了該等資料,並且圖10比較了第 一充電-放電(C/10速率)。使用其他無機的、無過渡金屬的塗層也可以獲得類似的結果。顯然,這種LiF的無機層完全封閉了該表面,這樣Li不可以滲透越過該電解質固體介面。在本發明的具體例中情況完全不同,其中絕緣殼具有高的離子電導率,這係藉由大的速率性能證明的。 The LiF layer was fully developed at 300 ° C (Comparative Example 8b). The coin cell test shows very low performance. These capacities are very small and large polarization effects are observed. These results are not the result of poor coin cell preparation (2 cells give the same result) and have been reproduced several times using other samples. If much less PVDF (0.3 wt%) was used, full capacity was obtained, but the sample still showed large polarization (Comparative Example 8d). However, the coating is too thin or too weak to obtain low electrical conductivity. The isocratic cycle data can be compared to a sample prepared at 150 ° C (with 1 wt% PVDF: Control Example 8a), wherein the PVDF melts but no LiF-forming reaction occurs and results in a much higher capacity and rate performance. Table 10 summarizes the information and Figure 10 compares the A charge-discharge (C/10 rate). Similar results can be obtained with other inorganic, transition metal free coatings. Obviously, the inorganic layer of LiF completely encloses the surface such that Li does not penetrate over the electrolyte solid interface. The situation is quite different in the specific examples of the invention, in which the insulating shell has a high ionic conductivity, as evidenced by the large rate performance.

實例9: Example 9:

這個實例證明了島塗覆的鎂以及鋁摻雜的LiCoO2(具有電子絕緣行為)在硬幣電池中具有優異的循環穩定性。 This example demonstrates that island coated magnesium and aluminum doped LiCoO 2 (having electronic insulating behavior) have excellent cycle stability in coin cells.

實例9(Ex9)的製備: Preparation of Example 9 (Ex9):

使用1莫耳%的鎂以及1莫耳%的鋁摻雜的四氧化鈷(Co3O4)粉末作為LiCoO2的先質(從Umicore,Korea商購的產品)。鎂以及鋁摻雜的LiCoO2(記錄為LCO-6)藉由一標準高溫固態合成藉由將該先質與Li2CO3進行混合以實現20μm的平均粒徑而獲得。實例9在試驗生產線上藉由將95:5莫耳比的LCO-6和MOOH(M=Ni0.55Mn0.30Co0.15)以及適當的碳酸鋰添加物進行燒結以實現小於5 * 10-8 S/cm的電導率而製備。實例9的平均粒徑係20μm。在這種情況下,在施加的63MPa壓力下的電導率被測量為4.40 * 10-8S/cm。實例9的硬幣電池性能列出在表11中並且示出了優異的電化學性能。 1 mol% of magnesium and 1 mol% of aluminum doped cobalt tetraoxide (Co 3 O 4 ) powder were used as precursors of LiCoO 2 (commercially available from Umicore, Korea). Magnesium and aluminum doped LiCoO 2 (recorded as LCO-6) were obtained by a standard high temperature solid state synthesis by mixing the precursor with Li 2 CO 3 to achieve an average particle size of 20 μm. Example 9 was achieved on a pilot line by sintering 95:5 molar ratios of LCO-6 and MOOH (M=Ni 0.55 Mn 0.30 Co 0.15 ) and a suitable lithium carbonate addition to achieve less than 5 * 10 -8 S/ Prepared by the conductivity of cm. The average particle diameter of Example 9 was 20 μm. In this case, the electrical conductivity at a pressure of 63 MPa applied was measured to be 4.40 * 10 -8 S/cm. The coin cell performance of Example 9 is listed in Table 11 and shows excellent electrochemical performance.

該壓製密度藉由將1.58Ton/cm2施加在如此獲得的粉末上而測量。該壓製密度係高的,3.82g/cm3,這個高的數值連同良好的電化學特性使得該等陰極係用於高端電池應用的良好的候選物。 The pressed density was measured by applying 1.58 Ton/cm 2 to the powder thus obtained. The compacted density is high, 3.82 g/cm 3 , and this high value, along with good electrochemical properties, makes these cathodes good candidates for high-end battery applications.

實例10:有高速率能力的材料 Example 10: Materials with high rate capability

已經承認的是有高速率能力的材料應該結合高電子以及離子傳導率兩者。後者經常藉由降低粒徑並且增加顆粒的比表面積(BET)從而允許鋰擴散在顆粒中更容易而實現。然而增加比表面積不是所希望的,因為它將會導致加速的電解質氧化以及安全問題,從而進一步限制其實際應用。 It has been recognized that materials with high rate capabilities should combine both high electrons and ionic conductivity. The latter is often achieved by reducing the particle size and increasing the specific surface area (BET) of the particles to allow lithium diffusion to be easier in the particles. However, increasing the specific surface area is not desirable because it will result in accelerated electrolyte oxidation and safety issues, further limiting its practical application.

這個實例將證明:當電導率降低時,共燒結的LiCoO2的速率性能以及高電壓穩定性(特徵為比先前實例的粒徑更小)增加了,而同時BET值可能低於1m2/g,並且在這種情況下甚至低於0.4m2/g。共燒結的LiCoO2的增強的性能藉由控制鋰的化學計量而實現。 This example will demonstrate that as the conductivity decreases, the rate performance of the co-sintered LiCoO 2 and the high voltage stability (characterized to be smaller than the particle size of the previous examples) increase, while the BET value may be less than 1 m 2 /g. And in this case even below 0.4 m 2 /g. The enhanced performance of co-sintered LiCoO 2 is achieved by controlling the stoichiometry of lithium.

LCO-10的製備:LiCoO2(記錄為LCO-10)藉由一標準高溫固態合成藉由將Co3O4與Li2CO3進行混合以實現6.1μm的平均粒徑而獲得。 Preparation of LCO-10: LiCoO 2 (recorded as LCO-10) was obtained by a standard high temperature solid state synthesis by mixing Co 3 O 4 with Li 2 CO 3 to achieve an average particle diameter of 6.1 μm.

實例10的製備:一最終的陰極粉末材料藉由將95.3wt.%的LiCoO2(LCO-10)與4.70wt.%的MOOH混合的過渡金屬氧氫氧化物(其中M=Ni0.55Mn0.30Co0.15)以及預定量的Li2CO3進行混合而製備。根據表12製備了實例10a、10b、10c和10d並且將它們充分混合以製備一均勻的原料混合物。將該混合物置於一氧化鋁坩堝中並且在1000℃下在恒定的氣體流速下加熱8h。冷卻之後,將生成的粉末分類以實現最終的6.6μm的平均粒徑。測量該等粉末的特性並且在表13中列出。 Preparation of Example 10: A final cathode powder material by mixing 95.3 wt.% of LiCoO 2 (LCO-10) with 4.70 wt.% of MOOH (where M = Ni 0.55 Mn 0.30 Co) 0.15 ) and a predetermined amount of Li 2 CO 3 were mixed and prepared. Examples 10a, 10b, 10c and 10d were prepared according to Table 12 and thoroughly mixed to prepare a homogeneous starting material mixture. The mixture was placed in an alumina crucible and heated at 1000 ° C for 8 h at a constant gas flow rate. After cooling, the resulting powder was sorted to achieve a final average particle size of 6.6 μm. The properties of the powders were measured and are listed in Table 13.

將該等陽極材料進一步裝配在一硬幣電池中用於電化學特性分析。陰極的活性材料負載係約4mg/cm2。在這個實例中以及之後,對10C以及20C的速率性能在4.4V下使用160mAh/g的比容量進行測量從而確定放電速率電流。實驗參數在以下列出: The anode materials were further assembled in a coin cell for electrochemical characterization. The active material loading of the cathode is about 4 mg/cm 2 . In this example and after, the rate performance of 10C and 20C was measured at 4.4V using a specific capacity of 160 mAh/g to determine the discharge rate current. The experimental parameters are listed below:

使用以下的該等定義用於資料分析:Q:容量,D:放電,C:充電,之後跟隨一數字以指示循環的數目。 The following definitions were used for data analysis: Q: capacity, D: discharge, C: charge, followed by a number to indicate the number of cycles.

- 對初始放電容量QD1在第一循環過程中在0.1C在4.4V-3.0V範圍內測量,- 速率性能係DQi/DQ1×100,其中對於i=2速率係1C;對於i=3係5C;對於i=4係10C,對於i=5係15C以及對於i=6係20C。 - The initial discharge capacity QD1 is measured in the range of 4.4V-3.0V at 0.1C during the first cycle, - rate performance is DQi/DQ1 × 100, where 1C for i = 2 rate; 5C for i = 3 series For i=4 series 10C, for i=5 series 15C and for i=6 series 20C.

- 不可逆容量Qirr(以%計)係(CQ1-DQ1)/CQ1×100,- 在1C下每100個循環的容量衰減速率,Q衰減係(1-DQ56/DQ7)×2,並且- 能量衰減:不是使用放電容量QD而是使用放電能量(容量×平均放電電壓)。 - Irreversible capacity Qirr (in %) system (CQ1-DQ1) / CQ1 × 100, - Capacity decay rate per 100 cycles at 1C, Q attenuation system (1-DQ56/DQ7) × 2, and - energy attenuation : Instead of using the discharge capacity QD, the discharge energy (capacity × average discharge voltage) is used.

表14概述了在4.4V下實例10a至10d以及LCO-10的速率性能。實例10a至10d以及LCO-10的20C速率性能的發展作為電導率的函數示出在圖11中。 Table 14 summarizes the rate performance of Examples 10a through 10d and LCO-10 at 4.4V. The development of 20C rate performance for Examples 10a through 10d and LCO-10 is shown in Figure 11 as a function of conductivity.

清楚地觀察到對於降低的電導率,獲得了更好的10C以及20C速率性能。與LCO-10相比,實例10a至10d在20C下的平均放電電壓也強烈地增加了至少0.1V。特徵為增加10C以及20C速率容量以及20C的平均放電電壓的材料係高度希望的因為它們產生了更高的重量能量(Wh/g)並且當結合更高的壓製密度時,產生了更高的體積能量(Wh/L)。此種材料(如藉由實例10a至10d所例證的)係用於要求高能量的應用(例如電動車輛以及電動工具)的良好的候選物。 It is clearly observed that for lower conductivity, better 10C and 20C rate performance is obtained. The average discharge voltage of Examples 10a to 10d at 20C was also strongly increased by at least 0.1 V compared to LCO-10. Materials characterized by increased 10C and 20C rate capacity and an average discharge voltage of 20C are highly desirable because they produce higher weight energy (Wh/g) and produce higher volumes when combined with higher compaction density. Energy (Wh/L). Such materials, as exemplified by Examples 10a through 10d, are good candidates for applications requiring high energy, such as electric vehicles and power tools.

實例10a、10c和10d以及LCO-10的高電壓性能示出在表15中。 The high voltage performance of Examples 10a, 10c and 10d and LCO-10 is shown in Table 15.

在1C、4.5V下電導率與能量衰減之間的關係展示在圖12中。實例10a至10d的電導率比原來的LCO-10小3至4個數量級。與LCO-10相比-實例10a至10d的高電壓1C速率性能、容量衰減以及能量衰減被顯著地改進了。對於實例10a至10d,當加入鋰時電導率增加了。同時,容量衰減和能量衰減均被損害了。電阻率的減小與4.5V的穩定性改進以及速率性能很相關。實例10a、b、c和d係絕緣材料的並且係本發明的一具體例的實例。 The relationship between conductivity and energy decay at 1 C, 4.5 V is shown in Figure 12. The conductivity of Examples 10a through 10d was 3 to 4 orders of magnitude smaller than the original LCO-10. The high voltage 1C rate performance, capacity attenuation, and energy attenuation of Examples 10a through 10d were significantly improved compared to LCO-10. For Examples 10a through 10d, the conductivity increased when lithium was added. At the same time, both capacity attenuation and energy attenuation are compromised. The decrease in resistivity is related to the stability improvement of 4.5V and the rate performance. Examples 10a, b, c, and d are examples of insulating materials and are examples of one embodiment of the present invention.

實例11:有高速率能力的材料 Example 11: Materials with high rate capability

這個實例將會證明當電導率降低時共燒結的LiCoO2的速率性能以及高電壓穩定性增加了,其中同時BET值可能低於1m2/g,並且在這種情況下甚至低於0.4m2/g。實例11的增強的性能係藉由控制鋰的化學計量而實現的。 This example will demonstrate an increase in the rate performance and high voltage stability of co-sintered LiCoO 2 as the conductivity decreases, where the BET value may be less than 1 m 2 /g, and in this case even less than 0.4 m 2 /g. The enhanced performance of Example 11 was achieved by controlling the stoichiometry of lithium.

實例11的製備:一陰極粉末材料藉由將95.3wt%的 LiCoO2(LCO-10)與4.70wt%的MOOH混合的過渡金屬氧氫氧化物(其中M=Ni0.55Mn0.30Co0.15)進行混合而製備。確定碳酸鋰的添加以便實現小於10-7S/cm的電導率。將50Kg的混合物充分混合以形成一均勻的摻合物,將其置於一氧化鋁坩堝中並且然後在1000℃下在恒定的空氣流動下加熱8h。冷卻之後,將生成的粉末分類以實現6.6μm的最終平均粒徑。實例11的壓製密度係3.4g/cm3。測量粉末的該等特性並且列出在表16中。 Preparation of Example 11: A cathode powder material was mixed by mixing 95.3 wt% of LiCoO 2 (LCO-10) with 4.70 wt% of MOOH mixed transition metal oxyhydroxide (where M = Ni 0.55 Mn 0.30 Co 0.15 ) And prepared. The addition of lithium carbonate is determined to achieve a conductivity of less than 10 -7 S/cm. 50 Kg of the mixture was thoroughly mixed to form a homogeneous blend which was placed in an alumina crucible and then heated at 1000 ° C for 8 h under constant air flow. After cooling, the resulting powder was classified to achieve a final average particle diameter of 6.6 μm. The compact density of Example 11 was 3.4 g/cm 3 . These properties of the powder were measured and are listed in Table 16.

將該等陰極材料進一步裝配在一硬幣電池中,用於電化學特性分析。表17概述了在4.4V下實例11以及LCO-10的速率性能。 The cathode materials were further assembled in a coin cell for electrochemical characterization. Table 17 summarizes the rate performance of Example 11 and LCO-10 at 4.4V.

清楚地觀察到對於降低的電導率,獲得了更好的10C以及20C速率性能。與LCO-10相比,實例11的在20C下的平均放電電壓也強烈地增加了至少0.16V。 It is clearly observed that for lower conductivity, better 10C and 20C rate performance is obtained. The average discharge voltage at 20 C of Example 11 was also strongly increased by at least 0.16 V compared to LCO-10.

實例11的4.6和4.5V的高電壓性能示出在表18中。實例11的電導率比原來的LCO-10小3至4個數量級。與LCO-10相比,實例11的高電壓1C速率性能、容量衰減、以及能量衰減被顯著地改進了。 The high voltage performance of 4.6 and 4.5 V of Example 11 is shown in Table 18. The conductivity of Example 11 was 3 to 4 orders of magnitude smaller than the original LCO-10. The high voltage 1C rate performance, capacity decay, and energy attenuation of Example 11 were significantly improved compared to LCO-10.

實例11的電阻率降低與4.6V和4.5V的穩定性改進以及10C和20C的性能增加相關。實例11係一絕緣陰極材料 並且提供了本發明的具體例的一實例。 The resistivity reduction of Example 11 was associated with improved stability of 4.6V and 4.5V and increased performance of 10C and 20C. Example 11 is an insulated cathode material An example of a specific example of the present invention is also provided.

雖然為了說明本發明的該等原理的應用,在上面已經顯示並且描述了本發明的具體的具體例和/或詳細內容,應當理解的是在不偏離該等原理下,本發明應該如在申請專利範圍中的更完全描述的或如熟習該項技術者以其他方式知道的(包括任何和所有的等效物)來體現。 Although specific specific examples and/or details of the present invention have been shown and described above in order to illustrate the application of the principles of the present invention, it should be understood that the invention should be It is to be understood that the invention is more fully described in the scope of the invention, and is understood by those skilled in the art.

圖1:a)LCO-1以及b)實例1a於2000x放大倍率下的SEM圖像。 Figure 1: SEM images of a) LCO-1 and b) Example 1a at 2000x magnification.

圖2:在4.5V下能量衰減(開放的圓)以及容量衰減(實心圓)作為對數標度的電導率的函數的曲線圖。 Figure 2: A graph of energy attenuation (open circles) and capacity attenuation (filled circles) as a function of conductivity on a logarithmic scale at 4.5V.

圖3:a)LCO-3於2000x放大倍率下以及b)實例2d於2000x以及5000x放大倍率下(下面的)的SEM圖像。 Figure 3: SEM images of a) LCO-3 at 2000x magnification and b) Example 2d at 2000x and 5000x magnification (bottom).

圖4:對於a)LCO-2、實例2a、2b和2c以及b)實例2d、2e和2f在4.5V下能量衰減(開放的圓)以及容量衰減(實心圓)作為對數標度的電導率的函數的曲線圖。 Figure 4: Conductivity for a) LCO-2, Examples 2a, 2b and 2c and b) Examples 2d, 2e and 2f at 4.5V energy attenuation (open circles) and capacity attenuation (filled circles) as a logarithmic scale The graph of the function.

圖5:實例3在a)4.35V下,以及b)4.40V下的全電池試驗。放電容量(mAh/g)係相對於循環數(#)進行繪圖的。 Figure 5: Example 3 full cell test at a) 4.35 V, and b) 4.40 V. The discharge capacity (mAh/g) is plotted against the number of cycles (#).

圖6:標準的LiCoO2在4.35V下的全電池試驗。放電容量係相對於循環數進行繪圖的。 Figure 6: Full cell test of standard LiCoO 2 at 4.35V. The discharge capacity is plotted against the number of cycles.

圖7:氧化鋁塗覆的LiCoO2在高電壓下的穩定性與電導率之間的關係。 Figure 7: Relationship between stability and conductivity of alumina coated LiCoO 2 at high voltages.

圖8:a)LCO-5於2000x放大倍率下,b)實例5a於2000x和5000x放大倍率下,以及c)對照實例5b於2000x和5000x放大倍率下的SEM圖片。 Figure 8: SEM images of a) LCO-5 at 2000x magnification, b) Example 5a at 2000x and 5000x magnification, and c) Control Example 5b at 2000x and 5000x magnification.

圖9:實例5a(開放的圓)以及5b(實心圓)體積分數作為粒徑的函數的曲線圖。 Figure 9: Graph of Example 5a (open circles) and 5b (filled circles) volume fraction as a function of particle size.

圖10:硬幣電池試驗:在不同溫度下加熱的LiF塗覆的LiCoO2在25℃下以C/10速率(1C=160mAh/g)在4.3和3.0V之區間獲得的第一循環充電-放電電壓曲線。 Figure 10: Coin cell test: LiC coated LiCoO 2 heated at different temperatures at 25 ° C at a C/10 rate (1 C = 160 mAh / g) in the first cycle charge-discharge obtained in the range of 4.3 and 3.0V Voltage curve.

圖11:實例10a-10d以及LCO-10的20C速率性能的發展作為電導率的函數。 Figure 11: Development of 20C rate performance for Examples 10a-10d and LCO-10 as a function of conductivity.

圖12:實例10a、10c和10d對LCO-10在4.5V在1C下的電導率與能量衰減之間的關係。 Figure 12: The relationship between the conductivity and energy decay of LCO-10 at 4.5 V at 1 C for Examples 10a, 10c and 10d.

Claims (43)

一種用作可再充電電池中陰極材料的鋰金屬氧化物粉末,當在25℃下使用63.7MPa壓製時,該粉末具有的電導率係小於10-5S/cm,並且當用作陰極中的一活性組分時,該粉末具有的可逆電極容量係至少180mAh/g,該陰極係在25℃下以C/10的放電速率在3.0和4.5V對Li+/Li的區間進行循環。 A lithium metal oxide powder used as a cathode material in a rechargeable battery, which has a conductivity of less than 10 -5 S/cm when pressed at 63.7 MPa at 25 ° C, and when used as a cathode In the case of an active component, the powder has a reversible electrode capacity of at least 180 mAh/g, and the cathode system circulates at intervals of 3.0 and 4.5 V to Li + /Li at a discharge rate of C/10 at 25 °C. 如申請專利範圍第1項之鋰金屬氧化物粉末,其當在25℃下使用63.7MPa壓製時,該粉末具有的電導率係小於10-7S/cm,並且當用作陰極中的一活性組分時,該粉末具有的可逆電極容量係至少180mAh/g,該陰極係在25℃下以C/10的放電速率在3.0和4.5V對Li+/Li的區間進行循環。 The lithium metal oxide powder of claim 1, wherein when pressed at 25 ° C using 63.7 MPa, the powder has a conductivity of less than 10 -7 S/cm and is used as an activity in the cathode. In the case of a component, the powder has a reversible electrode capacity of at least 180 mAh/g, and the cathode system circulates at intervals of 3.0 and 4.5 V to Li + /Li at a discharge rate of C/10 at 25 °C. 如申請專利範圍第1項之鋰金屬氧化物粉末,其當在25℃下使用63.7MPa壓製時,該粉末具有的電導率係小於10-5S/cm,並且當用作陰極中的一活性組分時,該粉末具有的可逆電極容量係至少180mAh/g,該陰極係在25℃下以1C的放電速率在3.0和4.5V對Li+/Li的區間進行循環。 The lithium metal oxide powder of claim 1, wherein when pressed at 25 ° C using 63.7 MPa, the powder has a conductivity of less than 10 -5 S/cm and is used as an activity in the cathode. In the case of a component, the powder has a reversible electrode capacity of at least 180 mAh/g, and the cathode system circulates at intervals of 3.0 and 4.5 V to Li + /Li at a discharge rate of 1 C at 25 °C. 一種用作可再充電電池中的陰極材料的鋰金屬氧化物粉末,當在25℃下使用63.7MPa壓製時,該粉末具有的電導率係小於10-5S/cm,並且當用作陰極中的一活性組分時,該粉末具有的可逆電極容量係至少200mAh/g,以及能量衰減係小於60%,該陰極係在25℃下以0.5C的放電速 率在3.0和4.6V對Li+/Li的區間進行循環。 A lithium metal oxide powder used as a cathode material in a rechargeable battery, when pressed at 63.7 MPa at 25 ° C, the powder has a conductivity of less than 10 -5 S/cm, and when used as a cathode An active component having a reversible electrode capacity of at least 200 mAh/g and an energy decay system of less than 60%, the cathode system at a rate of 0.5 C at 25 ° C at 3.0 and 4.6 V versus Li + / The interval of Li is looped. 如申請專利範圍第4項之鋰金屬氧化物粉末,其當在25℃下使用63.7MPa壓製時,該粉末具有的電導率係小於10-7S/cm,並且當用作陰極中的一活性組分時,該粉末具有的可逆電極容量係至少200mAh/g,以及能量衰減係小於60%,該陰極係在25℃下以0.5C的放電速率在3.0和4.6V對Li+/Li的區間進行循環。 A lithium metal oxide powder according to claim 4, which when pressed at 25 ° C using 63.7 MPa, has a conductivity of less than 10 -7 S/cm and is used as an activity in the cathode. In the case of a component, the powder has a reversible electrode capacity of at least 200 mAh/g and an energy decay system of less than 60%. The cathode system has a discharge rate of 0.5 C at a temperature of 0.5 C and a range of 3.0 and 4.6 V to Li + /Li at 25 ° C. Loop. 如申請專利範圍第4項之鋰金屬氧化物粉末,其當在25℃下使用63.7MPa壓製時,該粉末具有的電導率係小於10-5S/cm,並且當用作陰極中的一活性組分時,該粉末具有的可逆電極容量係至少200mAh/g,以及能量衰減係小於60%,該陰極係在25℃下以1C的放電速率在3.0和4.6V對Li+/Li的區間進行循環。 A lithium metal oxide powder according to claim 4, which when pressed at 25 ° C using 63.7 MPa, has a conductivity of less than 10 -5 S/cm and is used as an activity in the cathode. In the composition, the powder has a reversible electrode capacity of at least 200 mAh/g and an energy attenuation system of less than 60%. The cathode system is subjected to a discharge rate of 1 C at a temperature of 1 C at a rate of 1 C and a range of 3.0 and 4.6 V to Li + /Li. cycle. 如申請專利範圍第1至6項中任一項之鋰金屬氧化物粉末,包括至少50莫耳%的Co。 The lithium metal oxide powder according to any one of claims 1 to 6, comprising at least 50 mol% of Co. 如申請專利範圍第1至6項中任一項之鋰金屬氧化物粉末,其中該鋰氧化物粉末由一核和一殼組成,並且其中在該殼和核兩者中至少98莫耳%的金屬由元素Li、Mn、Ni及Co組成,抑或由元素Li、Mn、Fe、Ni、Co及Ti組成。 The lithium metal oxide powder according to any one of claims 1 to 6, wherein the lithium oxide powder is composed of a core and a shell, and wherein at least 98 mol% of the shell and the core are The metal is composed of the elements Li, Mn, Ni, and Co, or consists of the elements Li, Mn, Fe, Ni, Co, and Ti. 如申請專利範圍1至6項中任一項之鋰金屬氧化物粉末,其中該殼包括比該核更多的Mn,並且其中該殼包括比該核更少的Co。 The lithium metal oxide powder of any one of claims 1 to 6, wherein the shell comprises more Mn than the core, and wherein the shell comprises less Co than the core. 如申請專利範圍第1至6項中任一項之鋰金屬氧化物粉末,其中該核具有的電導率大於該殼的電導率。 The lithium metal oxide powder according to any one of claims 1 to 6, wherein the core has a conductivity greater than a conductivity of the shell. 如申請專利範圍第1至6項中任一項之鋰金屬氧化物粉末,該鋰金屬氧化物粉末由一核以及一殼組成,並且其中該殼具有的電導率係小於1*10-6S/cm,並且其中該殼的電導率係小於該鋰金屬氧化物粉末的核的電導率。 The lithium metal oxide powder according to any one of claims 1 to 6, wherein the lithium metal oxide powder is composed of a core and a shell, and wherein the shell has a conductivity of less than 1*10 -6 S /cm, and wherein the electrical conductivity of the shell is less than the electrical conductivity of the core of the lithium metal oxide powder. 如申請專利範圍第1至6項中任一項之鋰金屬氧化物粉末,該鋰金屬氧化物粉末由一核以及一殼組成,並且其中該殼具有的電導率係小於1*10-8S/cm,並且其中該殼的電導率係小於該鋰金屬氧化物粉末的核的電導率。 The lithium metal oxide powder according to any one of claims 1 to 6, wherein the lithium metal oxide powder is composed of a core and a shell, and wherein the shell has a conductivity of less than 1*10 -8 S /cm, and wherein the electrical conductivity of the shell is less than the electrical conductivity of the core of the lithium metal oxide powder. 如申請專利範圍第1至6項中任一項之鋰金屬氧化物粉末,該鋰金屬氧化物粉末由陽離子和陰離子組成,其中至少93莫耳%的陽離子由Li和Co組成。 The lithium metal oxide powder according to any one of claims 1 to 6, wherein the lithium metal oxide powder is composed of a cation and an anion, wherein at least 93 mol% of the cation is composed of Li and Co. 如申請專利範圍第1至6項中任一項之鋰金屬氧化物粉末,該鋰金屬氧化物粉末具有通式x LiCoO2.(1-x)MOy,其中0.1<x<1,0.5<y2,及M由Li和M'組成,其中M'=NiaMnbTic,其中0c0.1,a>b及a+b+c=1。 The lithium metal oxide powder according to any one of claims 1 to 6, which has the general formula x LiCoO 2 . (1-x)MO y , where 0.1<x<1,0.5<y 2, and M consists of Li and M', where M' = Ni a Mn b Ti c , where 0 c 0.1, a>b and a+b+c=1. 如申請專利範圍第1至3項中任一項之鋰金屬氧化物粉末,包括帶有Mn和Ni的LiCoO2顆粒,該等顆粒在其表面上具有富Mn和Ni的島,該等島具有的Mn和Ni的濃度高於該等顆粒本體中的濃度,並且該等島包括至少5莫耳%的Mn。 A lithium metal oxide powder according to any one of claims 1 to 3, comprising LiCoO 2 particles with Mn and Ni, the particles having islands rich in Mn and Ni on the surface thereof, the islands having The concentrations of Mn and Ni are higher than the concentrations in the bulk of the particles, and the islands include at least 5 mole % Mn. 如申請專利範圍第15項之鋰金屬氧化物粉末,其中該等富Mn和Ni的島具有至少100nm的厚度並且覆蓋小於70%的該等帶有Mn和Ni的LiCoO2顆粒的表面。 The lithium metal oxide powder of claim 15, wherein the Mn and Ni-rich islands have a thickness of at least 100 nm and cover less than 70% of the surface of the LiCoO 2 particles with Mn and Ni. 如申請專利範圍第15項之鋰金屬氧化物粉末,其中在該等島中的Mn濃度比在該等帶有Mn和Ni的LiCoO2顆粒的本體中的Mn濃度高至少4莫耳%。 A lithium metal oxide powder according to claim 15 wherein the Mn concentration in the islands is at least 4 mol% higher than the Mn concentration in the bulk of the LiCoO 2 particles having Mn and Ni. 如申請專利範圍第15項之鋰金屬氧化物粉末,其中該等富Mn和Ni的島中的Ni濃度比該等帶有Mn和Ni的LiCoO2顆粒的本體中的Ni濃度高至少2莫耳%。 A lithium metal oxide powder according to claim 15 wherein the concentration of Ni in the Mn-rich and Ni-rich islands is at least 2 moles higher than the concentration of Ni in the bulk of the LiCoO 2 particles having Mn and Ni. %. 如申請專利範圍第15項之鋰金屬氧化物粉末,其中該等富Mn和Ni的島中的Ni濃度比該等帶有Mn和Ni的LiCoO2顆粒的本體中的Ni濃度高至少6莫耳%。 A lithium metal oxide powder according to claim 15 wherein the concentration of Ni in the Mn-rich and Ni-rich islands is at least 6 moles higher than the concentration of Ni in the bulk of the LiCoO 2 particles having Mn and Ni. %. 如申請專利範圍第15項之鋰金屬氧化物粉末,其中該等帶有Mn和Ni的LiCoO2顆粒包括至少3莫耳%的Ni和Mn兩者。 A lithium metal oxide powder according to claim 15 wherein the LiCoO 2 particles bearing Mn and Ni comprise at least 3 mol% of both Ni and Mn. 如申請專利範圍第15項之鋰金屬氧化物粉末,其中該等帶有Mn和Ni的LiCoO2顆粒包括至少10莫耳%的Ni和Mn兩者。 A lithium metal oxide powder according to claim 15 wherein the LiCoO 2 particles bearing Mn and Ni comprise at least 10 mol% of both Ni and Mn. 如申請專利範圍第15項之鋰金屬氧化物粉末,其中該等帶有Mn和Ni的LiCoO2顆粒的尺寸分佈具有的d50大於10μm。 A lithium metal oxide powder according to claim 15 wherein the size distribution of the LiCoO 2 particles having Mn and Ni has a d50 of more than 10 μm. 如申請專利範圍第1至6項中任一項之鋰金屬氧化物粉末,包括小於3莫耳%的選自由Al和Mg構成的組中的一或多種摻雜劑以及小於1莫耳%的選自由Be、B、Ca、Zr、S、F和P構成的組中的一或多種摻雜劑。 The lithium metal oxide powder according to any one of claims 1 to 6, comprising less than 3 mol% of one or more dopants selected from the group consisting of Al and Mg, and less than 1 mol% One or more dopants in the group consisting of Be, B, Ca, Zr, S, F, and P are selected. 如申請專利範圍第1至6項中任一項之鋰金屬氧化物粉末,該鋰金屬氧化物粉末具有至少3.5g/cm3的壓製密 度。 The lithium metal oxide powder according to any one of claims 1 to 6, which has a compact density of at least 3.5 g/cm 3 . 如申請專利範圍第1至6項中任一項之鋰金屬氧化物粉末,該鋰金屬氧化物粉末具有至少3.7g/cm3的壓製密度。 The lithium metal oxide powder according to any one of claims 1 to 6, which has a compact density of at least 3.7 g/cm 3 . 一種用作可再充電電池中的陰極材料的鋰金屬氧化物粉末,當在25℃下用63.7MPa壓製時,該粉末具有的電導率係小於10-5S/cm,並且當用作陰極中的一活性組分時,該粉末具有至少90%的10C速率性能,以及小於10%的能量衰減,該陰極在3.0與4.4V對Li+/Li之區間循環。 A lithium metal oxide powder used as a cathode material in a rechargeable battery, when pressed at 63.7 MPa at 25 ° C, the powder has a conductivity of less than 10 -5 S/cm, and when used as a cathode For an active component, the powder has a 10C rate performance of at least 90% and an energy decay of less than 10%, and the cathode circulates between 3.0 and 4.4V versus Li + /Li. 一種用作可再充電電池中的陰極材料的鋰金屬氧化物粉末,當在25℃下用63.7MPa壓製時,該粉末具有的電導率係小於10-5S/cm並且當用作陰極中的一活性組分時該粉末具有至少85%的20C速率性能,以及小於10%的能量衰減,該陰極在3.0和4.4V對Li+/Li之區間進行循環。 A lithium metal oxide powder used as a cathode material in a rechargeable battery, when pressed at 63.7 MPa at 25 ° C, the powder has a conductivity of less than 10 -5 S/cm and is used as a cathode The powder has an ATC rate performance of at least 85% and an energy decay of less than 10% with an active component that circulates between 3.0 and 4.4 V versus Li + /Li. 如申請專利範圍第26項之鋰金屬氧化物粉末,其中該20C速率性能係至少92%。 A lithium metal oxide powder according to claim 26, wherein the 20C rate property is at least 92%. 如申請專利範圍第26至28項中任一項之鋰金屬氧化物粉末,該鋰金屬氧化物粉末具有小於10-7S/cm的電導率。 The lithium metal oxide powder having a conductivity of less than 10 -7 S/cm, as claimed in any one of claims 26 to 28. 如申請專利範圍第26至28項中任一項之鋰金屬氧化物粉末,該鋰金屬氧化物粉末具有小於12μm的粒徑分佈的平均粒徑。 The lithium metal oxide powder according to any one of claims 26 to 28, which has an average particle diameter of a particle size distribution of less than 12 μm. 如申請專利範圍第26至28項中任一項之鋰金屬氧化物粉末,該鋰金屬氧化物粉末具有小於1m2/g的BET表 面積。 The lithium metal oxide powder according to any one of claims 26 to 28, which has a BET surface area of less than 1 m 2 /g. 如申請專利範圍第26至28項中任一項之鋰金屬氧化物粉末,該鋰金屬氧化物粉末具有通式x LiCoO2.(1-x)MOy,其中0.1<x<1,0.5<y2,及M由Li和M'組成,其中M'=NiaMnbCocTidMge,其中a+b+c+d+e=1,a+b>0.5,及c0,d0,e0。 The lithium metal oxide powder according to any one of claims 26 to 28, which has the general formula x LiCoO 2 . (1-x)MO y , where 0.1<x<1,0.5<y 2, and M consists of Li and M', where M' = Ni a Mn b Co c Ti d Mg e , where a + b + c + d + e = 1, a + b > 0.5, and c 0,d 0,e 0. 如申請專利範圍第26至28項中任一項之鋰金屬氧化物粉末,該鋰金屬氧化物粉末具有至少3.2g/cm3的壓製密度。 The lithium metal oxide powder according to any one of claims 26 to 28, which has a compact density of at least 3.2 g/cm 3 . 如申請專利範圍第26至28項中任一項之鋰金屬氧化物粉末,當以20C-速率在3.0與4.4V對Li+/Li之區間循環時,該鋰金屬氧化物粉末具有大於3.60V的平均放電電壓。 The lithium metal oxide powder according to any one of claims 26 to 28, which has a lithium metal oxide powder having a ratio of more than 3.60 V when it is cycled at a CC rate of 3.0 and 4.4 V vs. Li + /Li. Average discharge voltage. 一種電化學電池,包括一陰極,該陰極包括作為活性材料的如申請專利範圍第1至34項中任一項之鋰金屬氧化物粉末。 An electrochemical cell comprising a cathode comprising, as an active material, a lithium metal oxide powder according to any one of claims 1 to 34. 一種用於製備如申請專利範圍第1至34項中任一項之鋰金屬氧化物粉末之方法,該方法包括以下步驟:提供LiCoO2粉末與以下物質的一混合物:一Li-Ni-Mn-Co-氧化物抑或一含Ni-Mn-Co的粉末,及一含Li的化合物,該混合物包含大於90wt%的LiCoO2粉末,以及將該混合物在至少910℃的溫度T下燒結1與48小時之間的時間t, 其中,將該混合物中的含Li的化合物的量選用為可獲得當在25℃下使用63.7MPa壓製時獲得具有小於10-5S/cm的電導率的絕緣鋰金屬氧化物粉末。 A method for producing a lithium metal oxide powder according to any one of claims 1 to 34, which comprises the steps of providing a mixture of a LiCoO 2 powder and a Li-Ni-Mn- a Co-oxide or a powder containing Ni-Mn-Co, and a Li-containing compound comprising more than 90% by weight of LiCoO 2 powder, and sintering the mixture at a temperature T of at least 910 ° C for 1 and 48 hours Between the times t, wherein the amount of the Li-containing compound in the mixture is selected to obtain an insulating lithium metal oxide having an electrical conductivity of less than 10 -5 S/cm when pressed at 25 ° C using 63.7 MPa. Powder. 如申請專利範圍第36項之方法,其中該混合物由LiCoO2粉末及Ni-Mn-Co氫氧化物、Ni-Mn-Co氧氫氧化物、Ni Mn Co氧化物、Ni-Mn-Co碳酸鹽和Ni-Mn-Co含氧碳酸鹽(oxycarbonate)中的一種抑或多種而組成。 The method of claim 36, wherein the mixture comprises LiCoO 2 powder and Ni-Mn-Co hydroxide, Ni-Mn-Co oxyhydroxide, Ni Mn Co oxide, Ni-Mn-Co carbonate And one or more of Ni-Mn-Co oxycarbonate. 如申請專利範圍第36或37項之方法,其中該LiCoO2粉末進一步包括Al、Mg及Ti中的一種抑或多種,並且藉由將一摻雜的Co先質及一Li先質的混合物進行燒結而製備。 The method of claim 36, wherein the LiCoO 2 powder further comprises one or more of Al, Mg, and Ti, and is sintered by mixing a doped Co precursor and a Li precursor. And prepared. 如申請專利範圍第36至37項中任一項之方法,其中該Ni-Mn-Co先質粉末進一步包括Ti,抑或該等LiCoO2顆粒摻雜有Ti。 The method of any one of claims 36 to 37, wherein the Ni-Mn-Co precursor powder further comprises Ti, or the LiCoO 2 particles are doped with Ti. 如申請專利範圍第36至37項中任一項之方法,其中該Ni-Mn-Co先質粉末進一步包括具有小於100nm的d50的TiO2顆粒的形式之Ti,抑或該等LiCoO2顆粒摻雜有Ti。 The method of any one of claims 36 to 37, wherein the Ni-Mn-Co precursor powder further comprises Ti in the form of TiO 2 particles having a d50 of less than 100 nm, or the LiCoO 2 particles doped There is Ti. 一種如申請專利範圍第1至34項中任一項之鋰金屬氧化物粉末在作為一可再充電電池中的陰極材料的混合物中的用途,該混合物進一步包括一傳導性添加劑。 A use of a lithium metal oxide powder according to any one of claims 1 to 34 in a mixture as a cathode material in a rechargeable battery, the mixture further comprising a conductive additive. 如申請專利範圍第41項之用途,其中該混合物包括至少1wt%的該傳導性添加劑。 The use of claim 41, wherein the mixture comprises at least 1% by weight of the conductive additive. 如申請專利範圍第41或42項之用途,其中該傳導性添加劑為碳。 The use of claim 41 or 42 wherein the conductive additive is carbon.
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