TWI437719B - Thin film solar cell module and manufacturing method thereof - Google Patents

Thin film solar cell module and manufacturing method thereof Download PDF

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TWI437719B
TWI437719B TW100122027A TW100122027A TWI437719B TW I437719 B TWI437719 B TW I437719B TW 100122027 A TW100122027 A TW 100122027A TW 100122027 A TW100122027 A TW 100122027A TW I437719 B TWI437719 B TW I437719B
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thin film
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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薄膜太陽能電池模組及其製作方法Thin film solar cell module and manufacturing method thereof

本發明是有關於一種太陽能電池模組,特別是指一種薄膜太陽能電池模組及其製作方法。The invention relates to a solar cell module, in particular to a thin film solar cell module and a manufacturing method thereof.

參圖1及圖2,US 2008/0121264 A1揭示一種薄膜太陽能電池模組1,其包含:一基板11、一形成於該基板11上的絕緣層12、複數條形成於該絕緣層12上並由複數第一溝槽131所間隔開的下電極層132、複數條形成於該等下電極層132上以分別覆蓋該等第一溝槽131並由複數第二溝槽141所間隔開的半導體層142,及複數條形成於該等半導體層142上以分別覆蓋該等第二溝槽141並由複數第三溝槽151所間隔開的上電極層152。該薄膜太陽能電池模組1是藉由該等上、下電極層132、152以依序電性串聯該等半導體層142,且每一對上、下電極層132、152及其所對應之半導體層142所構成的三明治結構共同定義出一薄膜太陽能電池16。Referring to FIG. 1 and FIG. 2, US 2008/0121264 A1 discloses a thin film solar cell module 1 comprising: a substrate 11 , an insulating layer 12 formed on the substrate 11 , and a plurality of strips formed on the insulating layer 12 and a lower electrode layer 132 spaced apart by the plurality of first trenches 131, and a plurality of semiconductors formed on the lower electrode layers 132 to cover the first trenches 131 and spaced apart by the plurality of second trenches 141, respectively A layer 142, and a plurality of strips are formed on the semiconductor layers 142 to cover the second trenches 141 and are separated by a plurality of third trenches 151. The thin film solar cell module 1 is electrically connected in series with the semiconductor layers 142 by the upper and lower electrode layers 132 and 152, and each pair of upper and lower electrode layers 132 and 152 and their corresponding semiconductors. The sandwich structure formed by layer 142 collectively defines a thin film solar cell 16.

每一半導體層142具有一寬度及一厚度,且該等半導體層142之寬度是自該基板11的中心處朝向該基板11的邊緣處遞增。由於該薄膜太陽能電池模組1之半導體層142的厚度是自該基板11的中心處朝向該基板11的邊緣處遞減,其將導致鄰近該基板11邊緣處之薄膜太陽能電池16的短路電流(Isc)下降。因此,該薄膜太陽能電池模組1主要是使該等半導體層142的寬度自該基板11的中心處朝向該基板11的邊緣遞增,以藉此改善其短路電流下降的問題。Each of the semiconductor layers 142 has a width and a thickness, and the width of the semiconductor layers 142 is increased from the center of the substrate 11 toward the edge of the substrate 11. Since the thickness of the semiconductor layer 142 of the thin film solar cell module 1 is decreasing from the center of the substrate 11 toward the edge of the substrate 11, it will cause short-circuit current (Isc) of the thin film solar cell 16 adjacent to the edge of the substrate 11. )decline. Therefore, the thin film solar cell module 1 mainly increases the width of the semiconductor layers 142 from the center of the substrate 11 toward the edge of the substrate 11 to thereby improve the problem of a decrease in the short-circuit current.

該薄膜太陽能電池模組1之圖案的設計概念主要是礙於,該等半導體層142的厚度是自該基板11中心朝向該基板11邊緣遞減,因而必須同向遞增其半導體層142的寬度。然而,對於有限的模組面積而言,設若欲藉由此設計概念來實施其發明,不是必須犧牲掉該等薄膜太陽能電池16的總數量,就是必須犧牲掉位於該基板11中心處之薄膜太陽能電池16的面積。因此,對於該薄膜太陽能電池模組1之整體的最大輸出功率而言,亦缺乏其貢獻度;另一方面,也使得模組的圖案設計複雜化。The design concept of the pattern of the thin film solar cell module 1 is mainly due to the fact that the thickness of the semiconductor layers 142 is decreasing from the center of the substrate 11 toward the edge of the substrate 11, so that the width of the semiconductor layer 142 must be increased in the same direction. However, for a limited module area, if the invention is to be implemented by this design concept, it is not necessary to sacrifice the total number of the thin film solar cells 16, that is, the thin film solar energy located at the center of the substrate 11 must be sacrificed. The area of the battery 16. Therefore, the overall output power of the thin film solar cell module 1 is also lacking in its contribution; on the other hand, the pattern design of the module is complicated.

經上述說明可知,在有限的模組面積的條件下,維持薄膜太陽能電池模組之各薄膜太陽能電池之短路電流的均勻性,以提升薄膜太陽能電池模組的最大輸出功率,並簡化模組圖案的設計,是此技術領域者所待突破的課題。According to the above description, the uniformity of the short-circuit current of each thin film solar cell of the thin film solar cell module is maintained under the condition of limited module area, so as to increase the maximum output power of the thin film solar cell module and simplify the module pattern. The design is a topic to be solved by this technology.

因此,本發明之目的,即在提供一種薄膜太陽能電池模組。Accordingly, it is an object of the present invention to provide a thin film solar cell module.

本發明之另一目的,即在提供一種薄膜太陽能電池模組的製作方法。Another object of the present invention is to provide a method of fabricating a thin film solar cell module.

本發明之又一目的,即在提供另一種薄膜太陽能電池模組。Yet another object of the present invention is to provide another thin film solar cell module.

於是,本發明之薄膜太陽能電池模組,包含:一基板,及一電池單元。該基板具有相反設置之一第一側部及一第二側部。該電池單元設置於該基板上,並自該基板的第一側部至該第二側部依序具有彼此相間隔設置之複數條第一邊緣薄膜太陽能電池、至少三條基礎薄膜太陽能電池,及複數條第二邊緣薄膜太陽能電池。該等薄膜太陽能電池實質上互相平行排列,該等第一、二邊緣薄膜太陽能電池的平均寬度分別是WL1 與WL2 ,該等基礎薄膜太陽能電池的寬度相等且平均寬度是WS ,WL1 >WS ,WL2 >WSThus, the thin film solar cell module of the present invention comprises: a substrate, and a battery unit. The substrate has one of a first side portion and a second side portion disposed oppositely. The battery unit is disposed on the substrate, and has a plurality of first edge thin film solar cells, at least three basic thin film solar cells, and a plurality of base thin film solar cells spaced apart from each other from the first side portion to the second side portion of the substrate A second edge thin film solar cell. The thin film solar cells are substantially parallel to each other, and the average widths of the first and second edge thin film solar cells are W L1 and W L2 , respectively, and the widths of the basic thin film solar cells are equal and the average width is W S , W L1 >W S , W L2 >W S .

此外,本發明之薄膜太陽能電池模組的製作方法,包含以下步驟:In addition, the manufacturing method of the thin film solar cell module of the present invention comprises the following steps:

(a) 於一具有相反設置之一第一側部及一第二側部的基板上,形成複數條自該第一側部依序間隔排列至鄰近該第二側部的第一電極層;(a) forming, on a substrate having a first side portion and a second side portion oppositely disposed, a plurality of first electrode layers arranged from the first side portion to the second side portion;

(b) 於該基板上形成一覆蓋該等第一電極層的吸收層;(b) forming an absorbing layer covering the first electrode layers on the substrate;

(c) 切割該吸收層以於該等第一電極層上自鄰近該基板之第一側部至第二側部,依序間隔定義出複數條第一邊緣吸收層、至少三條基礎吸收層及複數條第二邊緣吸收層;及(c) cutting the absorbing layer to define a plurality of first edge absorbing layers, at least three basic absorbing layers, and from the first side to the second side adjacent to the substrate on the first electrode layers a plurality of second edge absorbing layers; and

(d) 於該等吸收層上形成複數條自鄰近該基板之第一側部依序間隔排列至該第二側部的第二電極層;(d) forming, on the absorbing layers, a plurality of second electrode layers arranged in sequence from the first side portion adjacent to the substrate to the second side portion;

其中,該步驟(c)之切割條件被設定為,該等第一、二邊緣吸收層的平均寬度分別是WL1 與WL2 ,該等基礎吸收層的寬度相等且平均寬度是WS ,WL1 >WS ,WL2 >WSWherein the cutting condition of the step (c) is set such that the average widths of the first and second edge absorbing layers are W L1 and W L2 , respectively, and the widths of the basic absorbing layers are equal and the average width is W S , W L1 > W S , W L2 > W S .

又,本發明之另一種薄膜太陽能電池模組,包含:一基板,及一電池單元。該基板具有相反設置之一第一側部及一第二側部。該電池單元設置於該基板上,並自該基板的第一側部至該第二側部依序具有彼此相間隔設置之10條以下的第一邊緣薄膜太陽能電池、90條~180條的基礎薄膜太陽能電池,及10條以下的第二邊緣薄膜太陽能電池。該等薄膜太陽能電池實質上互相平行排列,該等第一、二邊緣薄膜太陽能電池的平均寬度分別是WL1 與WL2 ,該等基礎薄膜太陽能電池的寬度相等且平均寬度是WS ,WL1 >WS ,WL2 >WSMoreover, another thin film solar cell module of the present invention comprises: a substrate, and a battery unit. The substrate has one of a first side portion and a second side portion disposed oppositely. The battery unit is disposed on the substrate, and has 10 or less first edge thin film solar cells and 90 to 180 bases spaced apart from each other from the first side portion to the second side portion of the substrate. Thin film solar cells, and 10 or less second edge thin film solar cells. The thin film solar cells are substantially parallel to each other, and the average widths of the first and second edge thin film solar cells are W L1 and W L2 , respectively, and the widths of the basic thin film solar cells are equal and the average width is W S , W L1 >W S , W L2 >W S .

本發明之功效在於:在有限的模組面積的條件下,可維持各薄膜太陽能電池之短路電流及短路電流密度的均勻性,以提升薄膜太陽能電池模組的最大輸出功率,並簡化模組圖案的設計。The invention has the advantages of maintaining the uniformity of the short-circuit current and the short-circuit current density of each thin film solar cell under the condition of limited module area, thereby improving the maximum output power of the thin film solar cell module and simplifying the module pattern. the design of.

<發明詳細說明><Detailed Description of the Invention>

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之一個較佳實施例、五個具體例與一個比較例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and effects of the present invention will be apparent from the following detailed description of the preferred embodiments,

參閱圖3及圖4f,本發明之薄膜太陽能電池模組的一較佳實施例,包含:一基板2、一電池單元3,及用以電性串聯該電池單元3的兩接點4。Referring to FIG. 3 and FIG. 4f, a preferred embodiment of the thin film solar cell module of the present invention comprises: a substrate 2, a battery unit 3, and two contacts 4 for electrically connecting the battery unit 3 in series.

該基板2具有相反設置之一第一側部21及一第二側部22。該電池單元3設置於該基板2上,並自鄰近該基板2的第一側部21至鄰近該基板2的第二側部22,依序具有彼此相間隔設置之複數條第一邊緣薄膜太陽能電池31、至少三條基礎薄膜太陽能電池32,及複數條第二邊緣薄膜太陽能電池33。該等薄膜太陽能電池31、32、33實質上互相平行排列。該等第一、二邊緣薄膜太陽能電池31、33的平均寬度分別是WL1 與WL2 ,該等基礎薄膜太陽能電池32的寬度相等且平均寬度是WS ,WL1 >WS ,WL2 >WSThe substrate 2 has a first side portion 21 and a second side portion 22 disposed oppositely. The battery unit 3 is disposed on the substrate 2 and has a plurality of first edge thin film solar energy spaced apart from each other from the first side portion 21 adjacent to the substrate 2 to the second side portion 22 adjacent to the substrate 2 The battery 31, at least three base thin film solar cells 32, and a plurality of second edge thin film solar cells 33. The thin film solar cells 31, 32, 33 are substantially parallel to each other. The average widths of the first and second edge thin film solar cells 31, 33 are W L1 and W L2 , respectively, and the widths of the basic thin film solar cells 32 are equal and the average width is W S , W L1 > W S , W L2 > W S .

較佳地,1.03≦WL1 /WS ≦1.20;1.03≦WL2 /WS ≦1.20;更佳地,1.05≦WL1 /WS ≦1.08;1.05≦WL2 /WS ≦1.08。Preferably, 1.03 ≦ W L1 / W S ≦ 1.20; 1.03 ≦ W L2 / W S ≦ 1.20; more preferably, 1.05 ≦ W L1 / W S ≦ 1.08; 1.05 ≦ W L2 / W S ≦ 1.08.

較佳地,該等第一邊緣薄膜太陽能電池31之寬度總合≦30 cm,該等第二邊緣薄膜太陽能電池33之寬度總合≦30 cm;更佳地,該等第一邊緣薄膜太陽能電池31之寬度總合≦10 cm,該等第二邊緣薄膜太陽能電池33之寬度總合≦10 cm。Preferably, the width of the first edge thin film solar cells 31 is ≦30 cm, and the width of the second edge thin film solar cells 33 is ≦30 cm; more preferably, the first edge thin film solar cells The width of 31 is ≦10 cm, and the width of the second edge thin film solar cells 33 is ≦10 cm.

較佳地,每一條薄膜太陽能電池31、32、33具有一第一電極層311、321、331、一第二電極層312、322、332,及一夾置於該等電極層311、321、331、312、322、332之間的吸收層313、323、333,該等接點4是分別與最鄰近該基板2之第一側部21的第一電極層311及最鄰近該基板2之第二側部21的第二電極層332電性串聯,且該等薄膜太陽能電池31、32、33之吸收層313、323、333的厚度經正規化(normalized)後是介於0.85~1.0之間;更佳地,該等薄膜太陽能電池31、32、33之吸收層313、323、333的厚度經正規化後是介於0.9~1.0之間。Preferably, each of the thin film solar cells 31, 32, 33 has a first electrode layer 311, 321, 331, a second electrode layer 312, 322, 332, and a sandwiching electrode layer 311, 321 Absorbing layers 313, 323, 333 between 331, 312, 322, 332, the first electrode layer 311 respectively adjacent to the first side portion 21 of the substrate 2 and the closest to the substrate 2 The second electrode layer 332 of the second side portion 21 is electrically connected in series, and the thicknesses of the absorption layers 313, 323, and 333 of the thin film solar cells 31, 32, and 33 are normalized to be 0.85 to 1.0. More preferably, the thicknesses of the absorption layers 313, 323, and 333 of the thin film solar cells 31, 32, and 33 are normalized to be between 0.9 and 1.0.

較佳地,本發明該較佳實施例更包含一框架5,該框架5包圍該基板2的第一側部21及第二側部22並使太陽光穿透過該基板2以照射到該電池單元3。Preferably, the preferred embodiment of the present invention further includes a frame 5 surrounding the first side portion 21 and the second side portion 22 of the substrate 2 and allowing sunlight to pass through the substrate 2 to illuminate the battery. Unit 3.

此處值得說明的是,由於薄膜太陽能電池模組整體於該基板2之第一、二側部21、22處(即,模組邊緣處)的入光量有限,因此,其將導致鄰近該基板2之第一、二側部21、22處的短路電流及短路電流密度的降低。然而,考量到光子(photon)進入該等吸收層313、323、333後,並非僅侷限於由該等吸收層313、323、333所吸收,具有特定波長(如,遠紅外光波段)的光子亦可於該等吸收層313、323、333內橫向地傳遞以造成量子效率(quantum efficiency,QE)的疊加(superposition);換言之,提升鄰近該基板2之第一、二側部21、22處之第一、二邊緣薄膜太陽能電池31、33的寬度(即,該等吸收層313、333的寬度),是有利於量子效率的疊加進而提升其光電轉換效率、短路電流與短路電流密度。此外,該等吸收層313、323、333之鍍膜品質(如,厚度均勻性)亦決定了薄膜太陽能電池模組之整體的短路電流密度。因此,本發明主要是利用WL1 >WS 、WL2 >WS 與厚度均勻等概念,以使得各個薄膜太陽能電池31、32、33的短路電流及短路電流密度得以被均勻化,進而提升模組的整體最大輸出功率。It should be noted here that since the thin film solar cell module has a limited amount of light entering the first and second side portions 21 and 22 of the substrate 2 (ie, at the edge of the module), it will cause adjacent to the substrate. The short-circuit current and the short-circuit current density at the first and second side portions 21, 22 of 2 are lowered. However, after considering that photons enter the absorption layers 313, 323, and 333, they are not limited to photons absorbed by the absorption layers 313, 323, and 333, and have specific wavelengths (e.g., far infrared bands). It may also be laterally transferred within the absorption layers 313, 323, 333 to cause superposition of quantum efficiency (QE); in other words, to raise the first and second side portions 21, 22 adjacent to the substrate 2. The widths of the first and second edge thin film solar cells 31, 33 (i.e., the widths of the absorption layers 313, 333) are advantageous for superposition of quantum efficiency and thereby improve their photoelectric conversion efficiency, short circuit current and short circuit current density. In addition, the coating quality (e.g., thickness uniformity) of the absorbing layers 313, 323, and 333 also determines the overall short circuit current density of the thin film solar cell module. Therefore, the present invention mainly utilizes the concepts of W L1 >W S , W L2 >W S and uniform thickness, so that the short-circuit current and short-circuit current density of each thin film solar cell 31, 32, 33 are uniformized, thereby improving the mode. The overall maximum output power of the group.

較佳地,該電池單元3之基礎薄膜太陽能電池32的總數量是隨著該基板2之寬度W的上升而增加;該基板2的寬度W是介於110 mm~1500 mm之間;該電池單元3之基礎薄膜太陽能電池32的總數量是介於3條~180條之間。當該基板2之寬度為110 mm時,該電池單元3之該等基礎薄膜太陽能電池32是介於3條~18條;當該基板2之寬度W是1100 mm時,該電池單元3之該等基礎薄膜太陽能電池32是介於90條~180條。此處需說明的是,雖然本發明於上述已界定出該等基礎薄膜太陽能電池32的總數量是隨著該基板2之寬度W的上升而增加,且是介於3條~180條之間;然而,每一條薄膜太陽能電池31、32、33可透過雷射切割以被切割成複數段(圖未示),為熟悉薄膜太陽能電池相關技術領域者所知悉的技術概念;因此,當每一基礎薄膜太陽能電池32更進一步地透過雷射切割以被切割成複數段時,亦屬於本發明所欲保護的範圍。Preferably, the total number of base thin film solar cells 32 of the battery unit 3 increases as the width W of the substrate 2 increases; the width W of the substrate 2 is between 110 mm and 1500 mm; The total number of base thin film solar cells 32 of unit 3 is between 3 and 180 strips. When the width of the substrate 2 is 110 mm, the basic thin film solar cells 32 of the battery unit 3 are between 3 and 18; when the width W of the substrate 2 is 1100 mm, the battery unit 3 The base thin film solar cell 32 is between 90 and 180 strips. It should be noted that although the present invention has defined above, the total number of the basic thin film solar cells 32 increases as the width W of the substrate 2 increases, and is between 3 and 180 However, each of the thin film solar cells 31, 32, 33 can be cut by laser cutting to be cut into a plurality of segments (not shown), which is a technical concept known to those skilled in the art related to thin film solar cells; therefore, each The base thin film solar cell 32 is further cut through the laser to be cut into a plurality of segments, and is also within the scope of the present invention.

在一具體例中,該等第一邊緣薄膜太陽能電池31的寬度是自該等基礎薄膜太陽能電池32朝該基板2之第一側部21的方向遞增;該等第二邊緣薄膜太陽能電池33的寬度是自該等基礎薄膜太陽能電池32朝該基板2之第二側部22的方向遞增。In one embodiment, the width of the first edge thin film solar cells 31 is increased from the base thin film solar cells 32 toward the first side portion 21 of the substrate 2; the second edge thin film solar cells 33 The width is increased from the base thin film solar cells 32 toward the second side 22 of the substrate 2.

在另一具體例中,該等第一、二邊緣薄膜太陽能電池31、33的寬度相等。In another embodiment, the first and second edge thin film solar cells 31, 33 have the same width.

此處需說明的是,根據本發明的概念,該較佳實施例之薄膜太陽能電池模組不僅適用於二接點(two terminal,2T)模組,亦可適用於三接點(three terminal,3T)以上的模組。當本發明該較佳實施例為3T結構的模組時,則包含兩分別對稱地由另一接點所分隔開的電池單元3(圖未示);其與2T結構模組間的差異僅在於,較靠近該基板2之第一側部21的電池單元3僅具有第一邊緣薄膜太陽能電池31與基礎薄膜太陽能電池32,較靠近該基板2之第二側部22的電池單元3僅具有第二邊緣薄膜太陽能電池33與基礎薄膜太陽能電池32,且該等電池單元3之間是彼此電性並聯。2T或3T以上之模組結構的電性連接關係為此技術領域者所知悉的概念,並非本發明之技術特徵,於此不再多加贅述。It should be noted that, according to the concept of the present invention, the thin film solar cell module of the preferred embodiment is applicable not only to a two-terminal (2T) module but also to a three-terminal (three terminal, 3T) above modules. When the preferred embodiment of the present invention is a module of a 3T structure, it includes two battery cells 3 (not shown) which are symmetrically separated by another contact; the difference between the module and the 2T structure module Only the battery unit 3 closer to the first side portion 21 of the substrate 2 has only the first edge thin film solar cell 31 and the base thin film solar cell 32, and the battery unit 3 closer to the second side portion 22 of the substrate 2 only There is a second edge thin film solar cell 33 and a base thin film solar cell 32, and the battery cells 3 are electrically connected in parallel with each other. The electrical connection relationship of the module structure of 2T or more is not a technical feature of the present invention, and will not be further described herein.

適用於本發明之該等薄膜太陽能電池31、32、33的吸收層313、323、333是由選自下列所構成之群組的一材料所製成:非晶矽(amorphous Si)、微晶矽(micro-crystalline Si)、硫化銅銦(CuInS2 )、硫化銅銦鎵(CuInx Ga1-x S2 )、硫硒化銅銦(CuInSy Se2-y )、硫硒化銅銦鎵(CuInx Ga1-x Sy Se2-y )、硒化銅銦(CuInSe2 )、硒化銅銦鎵(CuInx Ga1-x Se2 )及碲化鎘(CdTe)。Absorbing layers 313, 323, 333 of the thin film solar cells 31, 32, 33 suitable for use in the present invention are made of a material selected from the group consisting of amorphous Si, microcrystalline Micro-crystalline Si, CuInS 2 , CuIn x Ga 1-x S 2 , CuInS y Se 2-y , Copper Indium Selenide Gallium (CuIn x Ga 1-x S y Se 2-y ), copper indium selenide (CuInSe 2 ), copper indium gallium selenide (CuIn x Ga 1-x Se 2 ), and cadmium telluride (CdTe).

參閱圖4a~4f,本發明該較佳實施例之薄膜太陽能電池的製作方法,包含以下步驟:4a-4f, a method for fabricating a thin film solar cell according to the preferred embodiment of the present invention includes the following steps:

(a) 於該具有相反設置之第一側部21及第二側部22的基板2上,形成複數條自該第一側部21依序間隔排列至鄰近該第二側部22的第一電極層311、321、331;(a) forming, on the substrate 2 having the oppositely disposed first side portion 21 and the second side portion 22, a plurality of strips arranged from the first side portion 21 to the first side adjacent to the second side portion 22 Electrode layers 311, 321, 331;

(b) 於該基板2上形成一覆蓋該等第一電極層311、321、331的吸收層30;(b) forming an absorbing layer 30 covering the first electrode layers 311, 321, 331 on the substrate 2;

(c) 切割該吸收層30以於該等第一電極層311、321、331上自鄰近該基板2之第一側部21至第二側部22,依序間隔定義出該等第一邊緣吸收層313、基礎吸收層323及第二邊緣吸收層333;及(c) cutting the absorbing layer 30 to define the first edges from the first side portion 21 to the second side portion 22 adjacent to the substrate 2 on the first electrode layers 311, 321, 331 An absorbing layer 313, a base absorbing layer 323 and a second edge absorbing layer 333;

(d) 於該等吸收層313、323、333上形成該等自鄰近該基板2之第一側部21依序間隔排列至該第二側部22的第二電極層312、322、332,以依序電性串聯該步驟(c)之該等吸收層313、323、333;(d) forming, on the absorbing layers 313, 323, 333, the second electrode layers 312, 322, 332 which are sequentially spaced from the first side portion 21 adjacent to the substrate 2 to the second side portion 22, The absorption layers 313, 323, 333 of the step (c) are electrically connected in series;

其中,該步驟(c)之切割條件被設定為,該等第一、二邊緣吸收層313、333的平均寬度分別是WL1 與WL2 ,該等基礎吸收層323的寬度相等且平均寬度是WS ,WL1 >WS ,WL2 >WSThe cutting condition of the step (c) is set such that the average widths of the first and second edge absorbing layers 313, 333 are W L1 and W L2 , respectively, and the widths of the basic absorbing layers 323 are equal and the average width is W S , W L1 > W S , W L2 > W S .

較佳地,本發明該較佳實施例之製作方法於該步驟(d)之後更依序包含一步驟(e)及一步驟(f)。該步驟(e)是使該等接點4分別與最鄰近該第一側部21之第一電極層311及最鄰近該第二側部22之第二電極層332電性串聯;該步驟(f)是將該基板2安裝於該框架5中以使該框架5包圍該基板2的第一側部21及第二側部22,並使太陽光穿透該基板21以照射到該電池單元3。Preferably, the manufacturing method of the preferred embodiment of the present invention further comprises a step (e) and a step (f) after the step (d). The step (e) is to electrically connect the contacts 4 with the first electrode layer 311 closest to the first side portion 21 and the second electrode layer 332 closest to the second side portion 22; f) mounting the substrate 2 in the frame 5 such that the frame 5 surrounds the first side portion 21 and the second side portion 22 of the substrate 2, and allows sunlight to penetrate the substrate 21 to illuminate the battery unit 3.

本發明該較佳實施例之製作方法的細部條件,已說明於前,於此不在重複說明。The detailed conditions of the manufacturing method of the preferred embodiment of the present invention have been described above, and the description thereof will not be repeated here.

<具體例1(E1)><Specific Example 1 (E1)>

本發明之薄膜太陽能電池模組之一具體例1(E1),是根據以下製作流程所製得。One specific example 1 (E1) of the thin film solar cell module of the present invention is produced according to the following production flow.

首先,於一具有相反設置之一第一側部及一第二側部且寬度為1100 mm的玻璃基板上形成複數條依序自該第一側部間隔排列至鄰近該第二側部的第一電極層。First, a plurality of strips having a first side portion and a second side portion oppositely disposed and having a width of 1100 mm are sequentially arranged from the first side portion to the second side portion. An electrode layer.

進一步地,於該等第一電極層上依序形成一由非晶矽所製成之第一吸收層(即,作為頂部電池用)及一由微晶矽所製成之第二吸收層(即,作為底部電池用)。Further, a first absorption layer made of amorphous germanium (ie, used as a top cell) and a second absorption layer made of microcrystalline germanium are sequentially formed on the first electrode layers (ie, That is, it is used as a bottom battery).

接著,利用雷射切割法(laser scribing)來切割該等吸收層,以於該等第一電極層上自鄰近該玻璃基板的第一側部至第二側部依序定義出5條第一邊緣吸收層、116條基礎吸收層,及5條第二邊緣吸收層。Then, the absorbing layer is cut by laser scribing to define five first lines on the first electrode layer from the first side to the second side of the glass substrate. An edge absorbing layer, 116 base absorbing layers, and 5 second edge absorbing layers.

後續,於經雷射切割後的該等吸收層上形成複數條自鄰近該基板之該第一側部依序間隔排列至該第二側部的第二電極層,以依序電性串聯該5條第一邊緣吸收層、該116條基礎吸收層,及該5條第二邊緣吸收層,並構成兩分別具有5條第一邊緣薄膜太陽能電池與58條基礎薄膜太陽能電池,及58條基礎薄膜太陽能電池與5條第二邊緣薄膜太陽能電池之電池單元。完成該兩電池單元後,使一第一、二接點分別與最鄰近該第一側部的第一電極層及最鄰近該第二側部的第二電極層電性串聯,並於該兩電池單元之間形成一第三接點以使該兩電池單元電性並聯。Subsequently, a plurality of second electrode layers arranged in sequence from the first side portion adjacent to the substrate to the second side portion are formed on the absorbing layer after the laser cutting, and sequentially connected in series 5 first edge absorbing layers, 116 basic absorbing layers, and 5 second edge absorbing layers, and constituting two first edge thin film solar cells and 58 basic thin film solar cells, respectively, and 58 basic layers A thin film solar cell and a battery cell of five second edge thin film solar cells. After the two battery cells are completed, a first and second contacts are electrically connected in series with the first electrode layer closest to the first side portion and the second electrode layer closest to the second side portion, and the two A third contact is formed between the battery cells to electrically connect the two battery cells in parallel.

最後,對該兩電池單元予以封裝並將形成有該兩經封裝的電池單元之玻璃基板安裝於一鋁框架中,進而完成本發明該具體例1(E1)之3T結構的薄膜太陽能電池模組。Finally, the two battery cells are packaged and the glass substrate on which the two packaged battery cells are formed is mounted in an aluminum frame to complete the thin film solar cell module of the 3T structure of the specific example 1 (E1) of the present invention. .

在本發明該具體例1(E1)中,雷射切割的條件是被設定為每一第一邊緣吸收層的寬度為8.73 mm、每一基礎吸收層的寬度為8.39 mm,且每一第二邊緣吸收層的寬度為8.73 mm;即,該等第一、二邊緣吸收層之WL1 與WL2 為8.73 mm,該等基礎吸收層之WS 為8.39 mm,WL1 /WS 與WL2 /WS 等於1.04,且該等第一、二邊緣吸收層之寬度總合分別為43.65 mm。In the specific example 1 (E1) of the present invention, the laser cutting condition is set such that the width of each of the first edge absorbing layers is 8.73 mm, the width of each of the base absorbing layers is 8.39 mm, and each second The width of the edge absorbing layer is 8.73 mm; that is, the W L1 and W L2 of the first and second edge absorbing layers are 8.73 mm, and the W S of the basic absorbing layers is 8.39 mm, W L1 /W S and W L2 /W S is equal to 1.04, and the sum of the widths of the first and second edge absorbing layers is 43.65 mm, respectively.

<具體例2(E2)><Specific example 2 (E2)>

本發明之薄膜太陽能電池模組及其製作方法之一具體例2(E2),大致上是相同於該具體例1(E1),其不同處是在於,本發明該具體例2(E2)之兩電池單元分別具有5條寬度為8.87 mm之第一邊緣薄膜太陽能電池與58條寬度為8.37 mm之基礎薄膜太陽能電池,及58條寬度為8.37 mm之基礎薄膜太陽能電池與5條寬度為8.87 mm之第二邊緣薄膜太陽能電池;即,該等第一、二邊緣薄膜太陽能電池之WL1 與WL2 為8.87 mm,該等基礎薄膜太陽能電池之WS 為8.37 mm,WL1 /WS 與WL2 /WS 等於1.06,且該等第一、二邊緣薄膜太陽能電池之寬度總合分別為44.35 mm。The specific example 2 (E2) of the thin film solar cell module of the present invention and the method for fabricating the same is substantially the same as the specific example 1 (E1), and the difference is that the specific example 2 (E2) of the present invention The two battery cells respectively have five first edge thin film solar cells with a width of 8.87 mm and 58 basic thin film solar cells with a width of 8.37 mm, and 58 basic thin film solar cells with a width of 8.37 mm and five strips having a width of 8.87 mm. The second edge thin film solar cell; that is, the W L1 and W L2 of the first and second edge thin film solar cells are 8.87 mm, and the W S of the basic thin film solar cells is 8.37 mm, W L1 /W S and W L2 / W S is equal to 1.06, and the total width of the first and second edge thin film solar cells is 44.35 mm.

<具體例3(E3)><Specific example 3 (E3)>

本發明之薄膜太陽能電池模組及其製作方法之一具體例3(E3),是相同於該具體例1(E1),其不同處是在於,本發明該具體例3(E3)之兩電池單元分別具有5條寬度為9.03 mm之第一邊緣薄膜太陽能電池與58條寬度為8.36 mm之基礎薄膜太陽能電池,及58條寬度為8.36 mm之基礎薄膜太陽能電池與5條寬度為9.03 mm之第二邊緣薄膜太陽能電池;即,該等第一、二邊緣薄膜太陽能電池之WL1 與WL2 為9.03 mm,該等基礎薄膜太陽能電池之WS 為8.36 mm,WL1 /WS 與WL2 /WS 等於1.08,且該等第一、二邊緣薄膜太陽能電池之寬度總合分別為45.15 mm。The specific example 3 (E3) of the thin film solar cell module of the present invention and the manufacturing method thereof is the same as the specific example 1 (E1), and the difference is that the two batteries of the specific example 3 (E3) of the present invention The unit has five first edge thin film solar cells with a width of 9.03 mm and 58 basic thin film solar cells with a width of 8.36 mm, and 58 basic thin film solar cells with a width of 8.36 mm and five widths of 9.03 mm. Two edge thin film solar cells; that is, the W L1 and W L2 of the first and second edge thin film solar cells are 9.03 mm, and the W S of the base thin film solar cells is 8.36 mm, W L1 /W S and W L2 / W S is equal to 1.08, and the widths of the first and second edge thin film solar cells are respectively 45.15 mm.

<具體例4(E4)><Specific example 4 (E4)>

本發明之薄膜太陽能電池模組及其製作方法之一具體例4(E4),是相同於該具體例1(E1),其不同處是在於,本發明該具體例4(E4)之兩電池單元分別具有5條寬度為9.19 mm之第一邊緣薄膜太陽能電池與58條寬度為8.35 mm之基礎薄膜太陽能電池,及58條寬度為8.35 mm之基礎薄膜太陽能電池與5條寬度為9.19 mm之第二邊緣薄膜太陽能電池;即,該等第一、二邊緣薄膜太陽能電池之WL1 與WL2 為9.19 mm,該等基礎薄膜太陽能電池之WS 為8.35 mm,WL1 /WS 與WL2 /WS 等於1.10,且該等第一、二邊緣薄膜太陽能電池之寬度總合分別為45.95 mm。The specific example 4 (E4) of the thin film solar cell module of the present invention and the manufacturing method thereof are the same as the specific example 1 (E1), and the difference is that the two batteries of the specific example 4 (E4) of the present invention The unit has five first edge thin film solar cells with a width of 9.19 mm and 58 basic thin film solar cells with a width of 8.35 mm, and 58 basic thin film solar cells with a width of 8.35 mm and five widths of 9.19 mm. Two edge thin film solar cells; that is, the W L1 and W L2 of the first and second edge thin film solar cells are 9.19 mm, and the W S of the base thin film solar cells is 8.35 mm, W L1 /W S and W L2 / W S is equal to 1.10, and the widths of the first and second edge thin film solar cells are respectively 45.95 mm.

<具體例5(E5)><Specific example 5 (E5)>

本發明之薄膜太陽能電池模組及其製作方法之一具體例5(E5),是相同於該具體例1(E1),其不同處是在於,本發明該具體例5(E5)之兩電池單元分別具有5條第一邊緣薄膜太陽能電池與58條寬度為8.39 mm的基礎薄膜太陽能電池,及58條寬度為8.39 mm基礎薄膜太陽能電池與5條第二邊緣薄膜太陽能電池。此外,該5條第一、二邊緣薄膜太陽能電池的寬度是分別自其基礎薄膜太陽能電池朝其基板的第一、二側部的一方向遞增,且該5條第一、二邊緣薄膜太陽能電池沿該方向分別依序為2條8.64 mm的寬度、2條8.89 mm的寬度及1條9.23 mm的寬度;即,該等第一、二邊緣薄膜太陽能電池之WL1 與WL2 為8.86 mm,該等基礎薄膜太陽能電池之WS 為8.39 mm,WL1 /WS 與WL2 /WS 等於1.056,且該等第一、二邊緣薄膜太陽能電池之寬度總合分別為44.29 mm。The specific example 5 (E5) of the thin film solar cell module of the present invention and the manufacturing method thereof is the same as the specific example 1 (E1), and the difference is that the two batteries of the specific example 5 (E5) of the present invention The unit has five first edge thin film solar cells and 58 basic thin film solar cells with a width of 8.39 mm, and 58 basic thin film solar cells with a width of 8.39 mm and five second edge thin film solar cells. In addition, the widths of the five first and second edge thin film solar cells are respectively increased from one of the base thin film solar cells toward the first and second sides of the substrate, and the five first and second edge thin film solar cells In this direction, there are two strips of 8.64 mm width, two strips of 8.89 mm width and one strip of 9.23 mm, that is, the W L1 and W L2 of the first and second edge thin film solar cells are 8.86 mm. The W S of the base thin film solar cells is 8.39 mm, W L1 /W S and W L2 /W S are equal to 1.056, and the widths of the first and second edge thin film solar cells are respectively 44.29 mm.

<比較例(CE)><Comparative Example (CE)>

本發明之薄膜太陽能電池模組及其製作方法之一比較例(CE),是相同於該具體例1(E1),其不同處是在於,本發明該比較例(CE)之兩電池單元的第一及第二邊緣薄膜太陽能電池是分別由5條基礎薄膜太陽能電池所取代,且每一電池單元具有63條寬度皆為8.4 mm之基礎薄膜太陽能電池。The comparative example (CE) of the thin film solar cell module of the present invention and the manufacturing method thereof is the same as the specific example 1 (E1), and the difference is that the two battery cells of the comparative example (CE) of the present invention The first and second edge thin film solar cells are respectively replaced by five basic thin film solar cells, and each of the battery cells has 63 basic thin film solar cells each having a width of 8.4 mm.

<分析數據><Analysis data>

本發明該比較例(CE)之吸收層的厚度是經正規化後顯示於圖5。參圖5可知,該比較例(CE)之吸收層的厚度分布均勻,其厚度經正規化後是介於0.93~1.0之間。The thickness of the absorbent layer of this comparative example (CE) of the present invention is normalized and is shown in Fig. 5. As can be seen from Fig. 5, the thickness of the absorption layer of the comparative example (CE) was uniform, and the thickness thereof was normalized to be between 0.93 and 1.0.

本發明該比較例(CE)之短路電流分析結果是經正規化後顯示於圖6。再參圖6可知,該比較例(CE)在吸收層厚度均勻的條件下,位於鄰近其基板之第一、二側部處的短路電流仍因較低的入光量而導致其短路電流的下降。因此,該比較例(CE)並無法有效地提升其整體模組的光電轉換效率,並從而導致其短路電流、短路電流密度與最大輸出功率皆受限於前述缺點而無法獲得改善。The short-circuit current analysis result of this comparative example (CE) of the present invention is normalized and is shown in Fig. 6. Referring to FIG. 6 again, in the comparative example (CE), under the condition that the thickness of the absorbing layer is uniform, the short-circuit current located at the first and second sides adjacent to the substrate is still caused by the lower amount of light entering the short-circuit current. . Therefore, the comparative example (CE) cannot effectively improve the photoelectric conversion efficiency of the entire module, and thus the short-circuit current, the short-circuit current density, and the maximum output power are both limited by the aforementioned disadvantages and cannot be improved.

鍍膜品質佳之厚度均勻的吸收層可反應出短路電流密度的均勻性。本發明各具體例之第一吸收層(即,頂部電池)及第二吸收層(即,底部電池)在經雷射切割前的短路電流密度分布結果,是自其吸收層取數點之量子效率(QE)的積分並同時正規化後以顯示於圖7。參圖7可知,經正規化後的短路電流密度皆趨近1,顯示出本發明各具體例之吸收層的鍍膜品質佳且厚度均勻,從而使得其短路電流密度分布均勻。A uniform thickness of the absorption layer with good coating quality reflects the uniformity of the short-circuit current density. The short-circuit current density distribution of the first absorption layer (ie, the top cell) and the second absorption layer (ie, the bottom cell) of each specific example of the present invention before laser cutting is a quantum from the absorption layer. The integral of efficiency (QE) is simultaneously normalized to be shown in Figure 7. Referring to Fig. 7, it can be seen that the short-circuit current densities after normalization are all close to 1, which shows that the coating layer of the specific examples of the present invention has good coating quality and uniform thickness, so that the short-circuit current density distribution is uniform.

本發明該等具體例(E1~E5)與該比較例(CE)之平均短路電流是經正規化後以顯示於圖8。參圖8可知,本發明該等具體例(E1~E5)基於其第一、二邊緣薄膜太陽能電池之寬度的提升,因而有利於光子於其第一、二邊緣薄膜太陽能電池之吸收層內橫向地傳遞以造成量子效率的疊加,並從而提升其平均短路電流。The average short-circuit currents of the specific examples (E1 to E5) and the comparative example (CE) of the present invention are normalized and are shown in Fig. 8. Referring to FIG. 8, the specific examples (E1 to E5) of the present invention are based on the improvement of the width of the first and second edge thin film solar cells, thereby facilitating the lateral direction of photons in the absorption layers of the first and second edge thin film solar cells. Ground transfer causes a superposition of quantum efficiencies and thereby increases its average short circuit current.

本發明該等具體例(E1~E5)與該比較例(CE)之平均最大輸出功率是經正規化後以顯示於圖9。參圖9可知,本發明該等具體例(E1~E5)基於其第一、二邊緣薄膜太陽能電池之寬度的提升所造成之平均短路電流的增加,而使得其平均最大輸出功率亦隨之提升。The average maximum output power of the specific examples (E1 to E5) and the comparative example (CE) of the present invention is normalized to be shown in Fig. 9. Referring to FIG. 9, the specific examples (E1 to E5) of the present invention increase the average short-circuit current due to the increase in the width of the first and second edge thin film solar cells, thereby increasing the average maximum output power. .

本發明該等具體例(E1~E5)與該比較例(CE)之平均串聯電阻(series resistance,Rs)是經正規化後以顯示於圖10。參圖10可知,本發明該等具體例(E1~E5)基於其第一、二邊緣薄膜太陽能電池之寬度的提升,其經正規化的平均串聯電阻亦隨之下降,有利於提升最大輸出功率;此外,於該等具體例(E3、E5)的條件下,其經正規化的平均串聯電阻呈現出指數型的下降,更有利於提升其整體模組之最大輸出功率。The average series resistance (Rs) of the specific examples (E1 to E5) and the comparative example (CE) of the present invention are normalized and shown in Fig. 10. Referring to FIG. 10, the specific examples (E1 to E5) of the present invention are based on the increase in the width of the first and second edge thin film solar cells, and the normalized average series resistance is also decreased, which is advantageous for increasing the maximum output power. In addition, under the conditions of these specific examples (E3, E5), the normalized average series resistance exhibits an exponential decrease, which is more conducive to increasing the maximum output power of the overall module.

本發明該等具體例(E1~E5)與該比較例(CE)之平均並聯電阻(shunt resistance,Rsh)是經正規化後以顯示於圖11。參圖11可知,本發明該等具體例(E1~E5)在提升其第一、二邊緣薄膜太陽能電池之寬度的狀態下,其所分別對應之平均並聯電阻皆高於該比較例(CE);因此,漏電流較小,且有利於其模組的最大輸出功率。The average shunt resistance (Rsh) of the specific examples (E1 to E5) and the comparative example (CE) of the present invention is normalized and is shown in Fig. 11. Referring to FIG. 11 , in the specific examples (E1 to E5) of the present invention, the average parallel resistance corresponding to each of the first and second edge thin film solar cells is higher than that of the comparative example (CE). Therefore, the leakage current is small and contributes to the maximum output power of the module.

本發明該等具體例(E1~E5)與該比較例(CE)之薄膜太陽能電池的細部條件,及其所對應之經正規化的平均電性分析結果,是簡單地彙整於下列表1.中。The detailed conditions of the thin film solar cells of the specific examples (E1 to E5) and the comparative example (CE) of the present invention, and the corresponding normalized electrical analysis results thereof, are simply summarized in the following table 1. in.

由本發明該等具體例(E1~E5)於表1.中的數值可知,本發明該等具體例不僅因其第一、二邊緣薄膜太陽能電池之寬度的提升及其吸收層的厚度均勻分部等特點,而得以在其整體模組的短路電流、短路電流密度與最大輸出功率等效能上獲得提升;此外,本發明該等具體例之開路電壓(Voc)與填充因子(fill factor,FF)亦趨近1,再再顯示出其電氣特性非常穩定。再者,根據本發明於模組圖案上的設計概念,不僅因該等基礎薄膜太陽能電池的寬度相等而簡化模組的圖案設計;此外,其在有限的模組面積下,並不會大幅地犧牲掉薄膜太陽能電池的總數量,因此,仍可保持整體模組的最大輸出功率。It can be seen from the numerical values in Table 1. The specific examples of the present invention are not only due to the improvement of the width of the first and second edge thin film solar cells and the thickness of the absorption layer thereof. And so on, it can be improved in the short circuit current, short circuit current density and maximum output power equivalent energy of the whole module; in addition, the open circuit voltage (Voc) and fill factor (FF) of the specific examples of the present invention It also approaches 1 and shows that its electrical characteristics are very stable. Furthermore, according to the design concept of the module pattern of the present invention, not only the width of the basic thin film solar cells is equal, but also the pattern design of the module is simplified; in addition, it does not significantly increase the module area under a limited module area. Sacrifice the total number of thin film solar cells, so the maximum output power of the overall module can still be maintained.

綜上所述,本發明之薄膜太陽能電池模組及其製作方法,可維持各薄膜太陽能電池之短路電流及短路電流密度的均勻性,以提升薄膜太陽能電池模組的最大輸出功率;此外,等寬度的基礎薄膜太陽能電池使得有限的模組面積不至於犧牲掉其薄膜太陽能電池的總數量,更使得整體模組的圖案設計得以被簡化,故確實能達成本發明之目的。In summary, the thin film solar cell module of the present invention and the manufacturing method thereof can maintain the uniformity of the short circuit current and the short circuit current density of each thin film solar cell to increase the maximum output power of the thin film solar cell module; The width of the base film solar cell makes the limited module area not sacrifice the total number of thin film solar cells, and the pattern design of the overall module is simplified, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明之較佳實施例與具體例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment and the specific examples of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent change according to the scope of the invention and the description of the invention. And modifications are still within the scope of the invention patent.

2...基板2. . . Substrate

21...第一側部twenty one. . . First side

22...第二側部twenty two. . . Second side

3...電池單元3. . . Battery unit

31...第一邊緣薄膜太陽能電池31. . . First edge thin film solar cell

311...第一電極層311. . . First electrode layer

312...第二電極層312. . . Second electrode layer

313...(第一邊緣)吸收層313. . . (first edge) absorption layer

32...基礎薄膜太陽能電池32. . . Basic thin film solar cell

321...第一電極層321. . . First electrode layer

322...第二電極層322. . . Second electrode layer

323...(基礎)吸收層323. . . (basic) absorption layer

33...第二邊緣薄膜太陽能電池33. . . Second edge thin film solar cell

331...第一電極層331. . . First electrode layer

332...第二電極層332. . . Second electrode layer

333...(第二邊緣)吸收層333. . . (second edge) absorption layer

4...接點4. . . contact

5...框架5. . . frame

WL1 ...第一邊緣薄膜太陽能電池的寬度W L1 . . . First edge thin film solar cell width

WL2 ...第二邊緣薄膜太陽能電池的寬度W L2 . . . Width of the second edge thin film solar cell

WS ...基礎薄膜太陽能電池的寬度W S . . . Basic thin film solar cell width

W...基板的寬度W. . . Width of the substrate

圖1是一正視示意圖,說明US 2008/0121264 A1所揭示之薄膜太陽能電池模組;1 is a front elevational view showing a thin film solar cell module disclosed in US 2008/0121264 A1;

圖2是一膜厚比對電池位置之曲線圖,說明圖1之薄膜太陽能電池模組之吸收層的膜厚分布;2 is a graph of film thickness versus cell position, illustrating the film thickness distribution of the absorber layer of the thin film solar cell module of FIG. 1;

圖3是一仰視示意圖,說明本發明之薄膜太陽能電池模組的一較佳實施例;Figure 3 is a bottom plan view showing a preferred embodiment of the thin film solar cell module of the present invention;

圖4a~圖4f是一元件製作流程圖,說明本發明該較佳實施例之製作方法;4a to 4f are flow diagrams of a component fabrication, illustrating a method of fabricating the preferred embodiment of the present invention;

圖5是一經正規化後的厚度分布圖,說明本發明之薄膜太陽能電池模組之一比較例(CE)的吸收層的厚度分布;Figure 5 is a thickness distribution diagram after normalization, illustrating the thickness distribution of the absorption layer of a comparative example (CE) of the thin film solar cell module of the present invention;

圖6一經正規化後的短路電流(Isc)分布圖,說明該比較例(CE)之短路電流(Isc)分布;Figure 6 is a short-circuit current (Isc) profile after normalization, illustrating the short-circuit current (Isc) distribution of the comparative example (CE);

圖7是一經正規化後的短路電流密度(Jsc)分布圖,說明本發明各具體例之短路電流密度分布;7 is a short-circuit current density (Jsc) distribution diagram after normalization, illustrating a short-circuit current density distribution of each specific example of the present invention;

圖8是一經正規化後的平均短路電流(Isc)趨勢圖,說明本發明該等具體例(E1~E5)與比較例(CE)之短路電流(Isc);Figure 8 is a normalized short-circuit current (Isc) trend diagram illustrating the short-circuit current (Isc) of the specific examples (E1 to E5) and the comparative example (CE) of the present invention;

圖9是一經正規化後的平均最大輸出功率趨勢圖,說明本發明該等具體例(E1~E5)與比較例(CE)之平均最大輸出功率;9 is a normalized maximum output power trend graph after normalization, illustrating the average maximum output power of the specific examples (E1 to E5) and the comparative example (CE) of the present invention;

圖10是一經正規化後的平均串聯電阻(Rs)趨勢圖,說明本發明該等具體例(E1~E5)與比較例(CE)之平均串聯電阻(Rs);及Figure 10 is a trend diagram of average series resistance (Rs) after normalization, illustrating the average series resistance (Rs) of the specific examples (E1 to E5) and the comparative example (CE) of the present invention;

圖11是一經正規化後的平均並聯電阻(Rsh)趨勢圖,說明本發明該等具體例(E1~E5)與比較例(CE)之平均並聯電阻(Rsh)。Figure 11 is a graph of the average parallel resistance (Rsh) trend after normalization, illustrating the average parallel resistance (Rsh) of the specific examples (E1 to E5) and the comparative example (CE) of the present invention.

2...基板2. . . Substrate

21...第一側部twenty one. . . First side

22...第二側部twenty two. . . Second side

3...電池單元3. . . Battery unit

31...第一邊緣薄膜太陽能電池31. . . First edge thin film solar cell

32...基礎薄膜太陽能電池32. . . Basic thin film solar cell

33...第二邊緣薄膜太陽能電池33. . . Second edge thin film solar cell

4...接點4. . . contact

5...框架5. . . frame

WL1 ...第一邊緣薄膜太陽能電池的寬度W L1 . . . First edge thin film solar cell width

WL2 ...第二邊緣薄膜太陽能電池的寬度W L2 . . . Width of the second edge thin film solar cell

WS ...基礎薄膜太陽能電池的寬度W S . . . Basic thin film solar cell width

W...基板的寬度W. . . Width of the substrate

Claims (25)

一種薄膜太陽能電池模組,包含:一基板,具有相反設置之一第一側部及一第二側部;及一電池單元,設置於該基板上並自該基板的第一側部至該第二側部依序具有彼此相間隔設置之複數條第一邊緣薄膜太陽能電池、至少三條基礎薄膜太陽能電池,及複數條第二邊緣薄膜太陽能電池,該等薄膜太陽能電池實質上互相平行排列,該等第一、二邊緣薄膜太陽能電池的平均寬度分別是WL1 與WL2 ,該等基礎薄膜太陽能電池的寬度相等且平均寬度是WS ,WL1 >WS ,WL2 >WSA thin film solar cell module comprising: a substrate having a first side portion and a second side portion disposed oppositely; and a battery unit disposed on the substrate and from the first side of the substrate to the first The two side portions sequentially have a plurality of first edge thin film solar cells, at least three base thin film solar cells, and a plurality of second edge thin film solar cells spaced apart from each other, wherein the thin film solar cells are substantially parallel to each other, and the like The average widths of the first and second edge thin film solar cells are W L1 and W L2 , respectively, and the widths of the basic thin film solar cells are equal and the average width is W S , W L1 > W S , W L2 > W S . 依據申請專利範圍第1項所述之薄膜太陽能電池模組,其中,1.03≦WL1 /WS ≦1.20;1.03≦WL2 /WS ≦1.20。The thin film solar cell module according to claim 1, wherein 1.03 ≦W L1 /W S ≦1.20; 1.03 ≦W L2 /W S ≦1.20. 依據申請專利範圍第1項所述之薄膜太陽能電池模組,其中,該等第一邊緣薄膜太陽能電池之寬度總合≦30 cm,該等第二邊緣薄膜太陽能電池之寬度總合≦30 cm。The thin film solar cell module according to claim 1, wherein the first edge thin film solar cells have a total width of cm30 cm, and the width of the second edge thin film solar cells is ≦30 cm. 依據申請專利範圍第1項所述之薄膜太陽能電池模組,其中,該等第一邊緣薄膜太陽能電池的寬度是自該等基礎薄膜太陽能電池朝該基板之第一側部的方向遞增;該等第二邊緣薄膜太陽能電池的寬度是自該等基礎薄膜太陽能電池朝該基板之第二側部的方向遞增。The thin film solar cell module of claim 1, wherein the width of the first edge thin film solar cells is increased from the base thin film solar cells toward the first side of the substrate; The width of the second edge thin film solar cell is increased from the direction of the base thin film solar cells toward the second side of the substrate. 依據申請專利範圍第1項所述之薄膜太陽能電池模組,其中,該等第一、二邊緣薄膜太陽能電池的寬度相等。The thin film solar cell module according to claim 1, wherein the first and second edge thin film solar cells have the same width. 依據申請專利範圍第1項所述之薄膜太陽能電池模組,其中,每一薄膜太陽能電池具有一吸收層,且該等薄膜太陽能電池之吸收層的厚度經均一化後是介於0.85~1.0之間。The thin film solar cell module according to claim 1, wherein each of the thin film solar cells has an absorption layer, and the thickness of the absorption layer of the thin film solar cells is normalized to be 0.85 to 1.0. between. 依據申請專利範圍第6項所述之薄膜太陽能電池模組,其中,該等薄膜太陽能電池之吸收層是由選自下列所構成之群組的一材料所製成:非晶矽、微晶矽、硫化銅銦、硫化銅銦鎵、硫硒化銅銦、硫硒化銅銦鎵、硒化銅銦、硒化銅銦鎵及碲化鎘。The thin film solar cell module according to claim 6, wherein the absorption layer of the thin film solar cell is made of a material selected from the group consisting of amorphous germanium and microcrystalline germanium. , copper indium sulfide, copper indium gallium sulfide, copper indium sulphide, copper indium gallium sulphide, copper indium selenide, copper indium gallium selenide and cadmium telluride. 依據申請專利範圍第1項所述之薄膜太陽能電池模組,更包含一框架,該框架包圍該基板的第一側部及第二側部並使太陽光穿透該基板以照射該電池單元。The thin film solar cell module according to claim 1, further comprising a frame surrounding the first side portion and the second side portion of the substrate and allowing sunlight to penetrate the substrate to illuminate the battery unit. 依據申請專利範圍第1項所述之薄膜太陽能電池模組,其中,該電池單元之基礎薄膜太陽能電池的總數量是隨著該基板之寬度的上升而增加;該電池單元之基礎薄膜太陽能電池的總數量是介於3條~180條之間。The thin film solar cell module according to claim 1, wherein the total number of base thin film solar cells of the battery cell increases as the width of the substrate increases; the basic thin film solar cell of the battery cell The total number is between 3 and 180. 一種薄膜太陽能電池模組的製作方法,包含以下步驟:(a) 於一具有相反設置之一第一側部及一第二側部的基板上,形成複數條自該第一側部依序間隔排列至鄰近該第二側部的第一電極層;(b) 於該基板上形成一覆蓋該等第一電極層的吸收層;(c) 切割該吸收層以於該等第一電極層上自鄰近該基板之第一側部至第二側部,依序間隔定義出複數條第一邊緣吸收層、至少三條基礎吸收層及複數條第二邊緣吸收層;及(d) 於該等吸收層上形成複數條自鄰近該基板之第一側部依序間隔排列至該第二側部的第二電極層;其中,該步驟(c)之切割條件被設定為,該等第一、二邊緣吸收層的平均寬度分別是WL1 與WL2 ,該等基礎吸收層的寬度相等且平均寬度是WS ,WL1 >WS ,WL2 >WSA method for fabricating a thin film solar cell module, comprising the steps of: (a) forming a plurality of strips from the first side portion sequentially on a substrate having a first side portion and a second side portion disposed oppositely; Arranging to the first electrode layer adjacent to the second side portion; (b) forming an absorbing layer covering the first electrode layers on the substrate; (c) cutting the absorbing layer on the first electrode layers Forming a plurality of first edge absorbing layers, at least three base absorbing layers, and a plurality of second edge absorbing layers from adjacent first to second sides of the substrate; and (d) absorbing the absorption Forming, on the layer, a plurality of second electrode layers arranged from the first side portion adjacent to the substrate to the second side portion; wherein the cutting condition of the step (c) is set to, the first and second The average width of the edge absorbing layer is W L1 and W L2 , respectively, and the widths of the basic absorbing layers are equal and the average width is W S , W L1 > W S , W L2 > W S . 依據申請專利範圍第10項所述之薄膜太陽能電池模組的製作方法,其中,1.03≦WL1 /WS ≦1.20;1.03≦WL2 /WS ≦1.20。The method for fabricating a thin film solar cell module according to claim 10, wherein 1.03 ≦W L1 /W S ≦1.20; 1.03 ≦W L2 /W S ≦1.20. 依據申請專利範圍第10項所述之薄膜太陽能電池模組的製作方法,其中,該等第一邊緣吸收層之寬度總合≦30 cm;該等第二邊緣吸收層之寬度總合≦30 cm。The method for fabricating a thin film solar cell module according to claim 10, wherein the width of the first edge absorbing layer is ≦30 cm; the width of the second edge absorbing layer is ≦30 cm. . 依據申請專利範圍第10項所述之薄膜太陽能電池模組的製作方法,其中,該等第一邊緣吸收層的寬度是自該等基礎吸收層朝該基板之第一側部的方向遞增;該等第二邊緣吸收層的寬度是自該等基礎吸收層朝該基板之第二側部的方向遞增。The method for fabricating a thin film solar cell module according to claim 10, wherein the width of the first edge absorbing layer is increased from the base absorbing layer toward the first side of the substrate; The width of the second edge absorbing layer is increased from the base absorbing layer toward the second side of the substrate. 依據申請專利範圍第10項所述之薄膜太陽能電池模組的製作方法,其中,該等第一、二邊緣吸收層的寬度相等。The method for fabricating a thin film solar cell module according to claim 10, wherein the first and second edge absorbing layers have the same width. 依據申請專利範圍第10項所述之薄膜太陽能電池模組的製作方法,其中,該步驟(c)之該等吸收層的厚度經均一化後是介於0.85~1.0之間。The method for fabricating a thin film solar cell module according to claim 10, wherein the thickness of the absorption layers in the step (c) is between 0.85 and 1.0 after being uniformized. 依據申請專利範圍第10項所述之薄膜太陽能電池模組的製作方法,其中,該等吸收層是由選自下列所構成之群組的一材料所製成:非晶矽、微晶矽、硫化銅銦、硫化銅銦鎵、硫硒化銅銦、硫硒化銅銦鎵、硒化銅銦、硒化銅銦鎵及碲化鎘。The method for fabricating a thin film solar cell module according to claim 10, wherein the absorption layer is made of a material selected from the group consisting of amorphous germanium, microcrystalline germanium, Copper indium sulfide, copper indium gallium sulfide, copper indium sulfide selenide, copper indium gallium selenide, copper indium selenide, copper indium gallium selenide and cadmium telluride. 依據申請專利範圍第10項所述之薄膜太陽能電池模組的製作方法,其中,該等基礎吸收層的總數量是隨著該基板之寬度的上升而增加;該等基礎吸收層的總數量是介於3條~180條之間。The method for fabricating a thin film solar cell module according to claim 10, wherein the total number of the basic absorption layers increases as the width of the substrate increases; the total number of the basic absorption layers is Between 3 and 180. 一種薄膜太陽能電池模組,包含:一基板,具有相反設置之一第一側部及一第二側部;及一電池單元,設置於該基板上並自該基板的第一側部至該第二側部依序具有彼此相間隔設置之10條以下的第一邊緣薄膜太陽能電池、90條~180條的基礎薄膜太陽能電池,及10條以下的第二邊緣薄膜太陽能電池,該等薄膜太陽能電池實質上互相平行排列,該等第一、二邊緣薄膜太陽能電池的平均寬度分別是WL1 與WL2 ,該等基礎薄膜太陽能電池的寬度相等且平均寬度是WS ,WL1 >WS ,WL2 >WSA thin film solar cell module comprising: a substrate having a first side portion and a second side portion disposed oppositely; and a battery unit disposed on the substrate and from the first side of the substrate to the first The two side portions sequentially have 10 or less first edge thin film solar cells, 90 to 180 basic thin film solar cells, and 10 or less second edge thin film solar cells, which are spaced apart from each other, and the thin film solar cells The first and second edge thin film solar cells have substantially the same widths W L1 and W L2 , respectively, and the basic thin film solar cells have the same width and an average width W S , W L1 > W S , W L2 > W S . 依據申請專利範圍第18項所述之薄膜太陽能電池模組,其中,1.93≦WL1 /WS ≦1.20;1.03≦WL2 /WS ≦1.20。The thin film solar cell module according to claim 18, wherein 1.93 ≦W L1 /W S ≦1.20; 1.03 ≦W L2 /W S ≦1.20. 依據申請專利範圍第18項所述之薄膜太陽能電池模組,其中,該等第一邊緣薄膜太陽能電池之寬度總合≦30 cm,該等第二邊緣薄膜太陽能電池之寬度總合≦30 cm。The thin film solar cell module according to claim 18, wherein the width of the first edge thin film solar cells is ≦30 cm, and the width of the second edge thin film solar cells is ≦30 cm. 依據申請專利範圍第18項所述之薄膜太陽能電池模組,其中,該等第一邊緣薄膜太陽能電池的寬度是自該等基礎薄膜太陽能電池朝該基板之第一側部的方向遞增;該等第二邊緣薄膜太陽能電池的寬度是自該等基礎薄膜太陽能電池朝該基板之第二側部的方向遞增。The thin film solar cell module of claim 18, wherein the width of the first edge thin film solar cells is increased from the base thin film solar cells toward the first side of the substrate; The width of the second edge thin film solar cell is increased from the direction of the base thin film solar cells toward the second side of the substrate. 依據申請專利範圍第18項所述之薄膜太陽能電池模組,其中,該等第一、二邊緣薄膜太陽能電池的寬度相等。The thin film solar cell module according to claim 18, wherein the first and second edge thin film solar cells have the same width. 依據申請專利範圍第18項所述之薄膜太陽能電池模組,其中,每一薄膜太陽能電池具有一吸收層,且該等薄膜太陽能電池之吸收層的厚度經均一化後是介於0.85~1.0之間。The thin film solar cell module according to claim 18, wherein each of the thin film solar cells has an absorption layer, and the thickness of the absorption layer of the thin film solar cells is normalized to be 0.85 to 1.0. between. 依據申請專利範圍第23項所述之薄膜太陽能電池模組,其中,該等薄膜太陽能電池之吸收層是由選自下列所構成之群組的一材料所製成:非晶矽、微晶矽、硫化銅銦、硫化銅銦鎵、硫硒化銅銦、硫硒化銅銦鎵、硒化銅銦、硒化銅銦鎵及碲化鎘。The thin film solar cell module according to claim 23, wherein the absorption layer of the thin film solar cell is made of a material selected from the group consisting of amorphous germanium and microcrystalline germanium. , copper indium sulfide, copper indium gallium sulfide, copper indium sulphide, copper indium gallium sulphide, copper indium selenide, copper indium gallium selenide and cadmium telluride. 依據申請專利範圍第18項所述之薄膜太陽能電池模組,更包含一框架,該框架包圍該基板的第一側部及第二側部並使太陽光穿透該基板以照射該電池單元。The thin film solar cell module according to claim 18, further comprising a frame surrounding the first side portion and the second side portion of the substrate and allowing sunlight to penetrate the substrate to illuminate the battery unit.
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