TWI434737B - Heat treatment apparatus for powder material - Google Patents

Heat treatment apparatus for powder material Download PDF

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TWI434737B
TWI434737B TW101129699A TW101129699A TWI434737B TW I434737 B TWI434737 B TW I434737B TW 101129699 A TW101129699 A TW 101129699A TW 101129699 A TW101129699 A TW 101129699A TW I434737 B TWI434737 B TW I434737B
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powder
heat treatment
powder material
agitating member
guide shaft
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TW101129699A
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TW201323091A (en
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Kiyohiro Miyamoto
teruhiko Numata
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Chugai Ro Kogyo Kaisha Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/20Graphite
    • C01B32/205Preparation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/08Shaft or like vertical or substantially vertical furnaces heated otherwise than by solid fuel mixed with charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/06Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
    • F27B9/08Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated heated through chamber walls

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Furnace Details (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Tunnel Furnaces (AREA)
  • Accessories For Mixers (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Description

粉體熱處理裝置Powder heat treatment device

本發明係關於一種粉體熱處理裝置,當於1,500℃左右或其以上之高溫下對粉體材料進行熱處理之情形時,其可流暢地抽去於加熱階段自粉體材料產生之氣體且亦可阻止冷卻階段之架橋產生,另外其既可確保粉體材料之流動性,且亦可對粉體材料均質地進行熱處理。The present invention relates to a powder heat treatment apparatus which can smoothly extract the gas generated from the powder material in the heating stage when the powder material is heat-treated at a high temperature of about 1,500 ° C or higher. The bridging of the cooling stage is prevented, and the fluidity of the powder material is ensured, and the powder material can be uniformly heat-treated.

習知,作為對粉體進行熱處理之設備,已知有專利文獻1。專利文獻1之「粉體處理用軸爐」之課題在於提供一種粉體處理用軸爐,其可以簡單之構成,防止原料供給料斗內之架橋形成,防止粉體間空氣之大幅減少所導致之粉體之氧化等;該粉體處理用軸爐係以如下方式構成:將下端具有原料供給管而上部具有原料補給閥且於原料供給管上裝配有原料供給閥之密閉式原料供給料斗、裝入室、具備加熱部及冷卻部之爐本體、及具備間歇式排出裝置之排出室;以上述順序連結,使原料供給管位於裝入室內,從而使圓筒狀軸之上端於裝入室內與原料供給管呈相向且下端位於排出室內,以此方式將爐本體上下地貫通配設,從而將原料供給料斗內之原料粉體供給至圓筒狀軸之上端,並藉由排出板間歇地切出處理粉體。Conventionally, Patent Document 1 is known as an apparatus for heat-treating a powder. The object of the "shaft furnace for powder processing" of Patent Document 1 is to provide a shaft furnace for powder processing which can be easily configured to prevent bridging in the raw material supply hopper and prevent a large reduction in air between the powders. Oxidation of the powder, etc., the shaft furnace for the powder processing is configured as a closed-type raw material supply hopper having a raw material supply pipe at the lower end and a raw material supply valve on the raw material supply pipe, and a raw material supply valve a furnace body having a heating unit and a cooling unit, and a discharge chamber including a batch discharge device; and connected in the above-described order, the raw material supply pipe is placed in the loading chamber, so that the upper end of the cylindrical shaft is installed in the room and The raw material supply pipe is opposed to each other and the lower end is located in the discharge chamber. In this manner, the furnace body is vertically disposed, and the raw material powder in the raw material supply hopper is supplied to the upper end of the cylindrical shaft, and is intermittently cut by the discharge plate. Process the powder.

於對粉體進行處理之一般設備中,作為防止粉體之架橋之 技術,已知有專利文獻2~6。Used as a bridge to prevent powder in general equipment for processing powders. Technically, Patent Documents 2 to 6 are known.

專利文獻2之「料斗裝置」之課題在於提供一種料斗裝置,其具備有利於以較小之力對較廣之範圍進行攪拌之架橋防止機構;料斗裝置包括:貯存容器,其收納粉粒狀體,藉由使設置於下部之排出口之開放而通過排出口排出粉粒狀體;及架橋防止機構,其可防止因粉粒狀體而使貯存容器之內部形成架橋。架橋防止機構包括:旋轉軸、及複數攪拌棒,係沿著相對於旋轉軸之中心軸傾斜之1個或多個傾斜面,而自旋轉軸以放射狀延伸。The object of the "hopper device" of Patent Document 2 is to provide a hopper device having a bridge preventing mechanism that facilitates agitating a wide range with a small force; the hopper device includes: a storage container that accommodates the granular body The powder granules are discharged through the discharge port by opening the discharge port provided at the lower portion, and the bridge preventing mechanism prevents the inside of the storage container from bridging due to the powder granules. The bridge preventing mechanism includes a rotating shaft and a plurality of stirring rods that extend radially along the one or more inclined surfaces that are inclined with respect to a central axis of the rotating shaft.

專利文獻3之「粉粒體儲藏罐裝置」之課題在於提供一種粉粒體儲藏罐裝置,其可防止內部流動現象、架橋現象、或殘留‧固著現象等之產生,藉由使所收納之粉粒體順暢地流出而保證先入先出,且構造簡單,並亦可附設於習知之該種裝置中;並且,粉粒體儲藏罐裝置具備罐本體,其於筒狀體之下部連接有呈倒圓錐形狀之錐形部且於該錐形部之下端頂部設置有排出口;且該粉粒體儲藏罐裝置係於罐本體之內部,藉由支持腳自錐形部隔著特定之間隔而設置有頂部開口之圓錐部而構成。The object of the "Powder Storage Tank Device" of Patent Document 3 is to provide a powder and granular storage tank device which can prevent internal flow phenomenon, bridging phenomenon, or residual ‧ fixation phenomenon, and the like The powder and granules flow smoothly to ensure first-in first-out, and the structure is simple, and can also be attached to the conventional device; and the powder and granular storage tank device is provided with a can body, which is connected to the lower portion of the cylindrical body. a conical portion having a conical shape and a discharge port at a top end of the lower end of the conical portion; and the powder and granular storage tank device is attached to the inside of the can body by the support leg from the tapered portion at a specific interval It is configured by providing a conical portion having a top opening.

專利文獻4之「粉體之架橋防止、除去裝置」之課題在於可防止粉體貯存罐內之粉體之架橋之產生或除去粉體貯存罐內所產生之粉體之架橋,並可簡單且容易地設置於既設之粉體貯存罐上;該粉體之架橋防止、除去裝置係分別於上端 部具有粉體之投入口、且於下端部具有粉體之排出口,且設置於下部形成為料斗狀之粉體貯存罐上;該粉體之架橋防止、除去裝置係以如下方式構成,其包括:振動體,其配置於貯存在粉體貯存罐內之粉體之層內;振動機,其安裝於振動體上,使振動體振動;及支持體,其將振動體及振動機支持於粉體貯存罐上;且該粉體之架橋防止、除去裝置對粉體貯存罐內之粉體直接賦予振動。The object of the "brid bridge preventing and removing device" of Patent Document 4 is to prevent the occurrence of bridging of the powder in the powder storage tank or to remove the briquettes of the powder generated in the powder storage tank, and is simple and Easily disposed on the existing powder storage tank; the bridging prevention and removal device of the powder is respectively at the upper end a portion having a powder inlet port and a discharge port having a powder at a lower end portion, and a powder storage tank formed in a lower portion in a hopper shape; the bridge preventing and removing device for the powder is configured as follows. The invention comprises: a vibrating body disposed in a layer of a powder stored in a powder storage tank; a vibrating machine mounted on the vibrating body to vibrate the vibrating body; and a support body supporting the vibrating body and the vibrating body The powder storage tank; and the bridging prevention and removal device of the powder directly imparts vibration to the powder in the powder storage tank.

專利文獻5之「粉碎物之儲藏罐」之目的在於提供一種粉碎物之儲藏罐,其可不使所儲藏之粉碎物於排出口之正上方發生架橋化或空洞化而順暢地自排出口排出;該粉碎物之儲藏罐包括:罐本體,其儲藏經過粉碎且被回收之粉碎物;及粉碎物之排出口,其設置於罐本體之下部;且該粉碎物之儲藏罐係形成為具備粉碎物之空洞化及架橋化防止元件之構成,該粉碎物之空洞化及架橋化防止元件使儲藏於上述罐本體內之上述粉碎物之上端與到達上述排出口之部分機械性地於上下方向上移動。The purpose of the "storage tank for pulverized material" of Patent Document 5 is to provide a storage tank for pulverized material which can be smoothly discharged from the discharge port without bridging or hollowing the pulverized material stored directly above the discharge port; The storage tank of the pulverized material includes: a tank body that stores the pulverized material that has been pulverized and recovered; and a discharge port of the pulverized material that is disposed at a lower portion of the tank body; and the storage tank of the pulverized material is formed to have a pulverized material The hollowing and bridging preventing element is configured such that the hollowed-up and bridging preventing element of the pulverized material mechanically moves the upper end of the pulverized material stored in the can body and the portion reaching the discharge port in the vertical direction .

專利文獻6之「儲倉之架橋消除裝置」係於貯存粉體之儲倉本體之下端設置有取出口,於取出口之上部位置設置有可向儲倉本體內噴出高壓空氣之多個高壓空氣噴嘴。其係以如下方式構成:使向其他系統送給高壓空氣之高壓空氣供給管於冷卻器之前面產生分支而形成高壓空氣供給管之分支管,並將分支管連結於高壓空氣噴嘴上;於冷卻器之前面經 分流之高溫乾燥之高壓空氣通過分支管自高壓空氣噴嘴噴至儲倉本體,藉此,不會向粉體給予濕氣而可防止儲倉本體中之粉體之架橋現象。由於利用了既存之高壓空氣,故而可謀求設備之簡化及成本之降低。The "bridge-removing device for a storage bin" of Patent Document 6 is provided with a take-out port at a lower end of the storage body of the storage powder, and a plurality of high-pressure air nozzles for discharging high-pressure air into the body of the storage bin at a position above the take-out port. . The utility model is configured as follows: a high-pressure air supply pipe for supplying high-pressure air to other systems is branched on a front surface of the cooler to form a branch pipe of the high-pressure air supply pipe, and the branch pipe is connected to the high-pressure air nozzle; Before the device The high-temperature dried high-pressure air that has been shunted is sprayed from the high-pressure air nozzle through the branch pipe to the body of the storage bin, thereby preventing the bridging of the powder in the body of the storage bin without imparting moisture to the powder. Since the existing high-pressure air is utilized, simplification of equipment and cost reduction can be achieved.

[先前技術文獻][Previous Technical Literature] [專利文獻][Patent Literature]

[專利文獻1]日本專利特開2001-26413號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2001-26413

[專利文獻2]日本專利特開2010-6402號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2010-6402

[專利文獻3]日本專利特開2001-278384號公報[Patent Document 3] Japanese Patent Laid-Open Publication No. 2001-278384

[專利文獻4]日本專利特開2003-63590號公報[Patent Document 4] Japanese Patent Laid-Open Publication No. 2003-63590

[專利文獻5]日本專利特開平8-333024號公報[Patent Document 5] Japanese Patent Laid-Open No. Hei 8-333024

[專利文獻6]實開平5-58692號公報[Patent Document 6] Unexamined Japanese Patent Publication No. 5-58692

於對鋰離子二次電池用負極活性物質或生焦、瀝青、樹脂等中所含之碳粉進行石墨化處理而製造碳粉末之裝置中,係於1,500~2,000℃以上之高溫下對粉體材料進行熱處理。於加熱階段,粉體材料中所含之雜質氣化,藉由所產生之氣體而使粉體彼此固著成塊,從而阻礙材料之流動性。又,於冷卻階段,粉體材料彼此凝集而形成架橋,由此亦阻礙材料之流動性。In a device for producing a carbon powder by performing a graphitization treatment on a carbon powder contained in a negative electrode active material for a lithium ion secondary battery or a green coke, a pitch, a resin, or the like, the powder is applied at a high temperature of 1,500 to 2,000 ° C or higher. The bulk material is heat treated. During the heating phase, the impurities contained in the powder material are vaporized, and the powders are fixed to each other by the generated gas, thereby hindering the fluidity of the material. Further, in the cooling stage, the powder materials agglomerate each other to form a bridge, thereby also hindering the fluidity of the material.

專利文獻2~6所揭示之攪拌操作對於該等粉體材料之流 動性阻礙有效,但對於1,500℃以上之高溫之熱處理,無法直接應用該等專利文獻所揭示之配備於在大致常溫下使用之料斗裝置等上的架橋防止機構等。The stirring operation disclosed in Patent Documents 2 to 6 for the flow of the powder materials The kinetic hindrance is effective. However, for the heat treatment at a high temperature of 1,500 ° C or higher, the bridge preventing mechanism or the like provided in the hopper apparatus or the like which is used at substantially normal temperature cannot be directly applied.

本發明係鑒於上述習知之課題而創造者,其目的在於提供一種粉體熱處理裝置,當於1,500℃左右或其以上之高溫下對粉體材料進行熱處理之情形時,其可流暢地抽去於加熱階段自粉體材料產生之氣體且亦可阻止冷卻階段之架橋產生,另外其既可確保粉體材料之流動性,且亦可對粉體材料均質地進行熱處理。The present invention has been made in view of the above-described problems, and an object thereof is to provide a powder heat treatment apparatus which can be smoothly extracted when a powder material is heat-treated at a high temperature of about 1,500 ° C or higher. The gas generated from the powder material during the heating phase can also prevent the bridging of the cooling stage, and it can ensure the fluidity of the powder material, and can also heat-treat the powder material homogeneously.

本發明之粉體熱處理裝置之特徵在於包括:上方裝入部,其可裝入粉體材料;熱處理部,其連設於該上方裝入部之下方,可一面將所裝入之粉體材料向重力方向下方導引一面對其進行熱處理;下方排出部,其連設於該熱處理部之下方,可將經過熱處理之粉體排出;上側攪拌構件,其自上述熱處理部之上方朝向下方而插入,用以對該熱處理部內之粉體材料之粉面部分及其周邊進行攪拌;下側攪拌構件,其自上述熱處理部之下方朝向上方且相對於上述上側攪拌元件隔著距離地插入,用以對該熱處理部內之粉體材料進行攪拌;及驅動元件,其可驅動該等上側攪拌構件及下側攪拌構件。The powder heat treatment apparatus of the present invention is characterized by comprising: an upper loading portion which can be filled with a powder material; and a heat treatment portion which is connected below the upper loading portion to allow the powder material to be loaded on one side Heat treatment is performed while guiding downward in the direction of gravity; a lower discharge portion is connected below the heat treatment portion to discharge the heat-treated powder; and an upper stirring member is directed downward from the heat treatment portion Inserting to agitate the powder surface portion of the powder material in the heat treatment portion and the periphery thereof; and inserting the lower agitating member upward from the lower portion of the heat treatment portion and at a distance from the upper stirring member. Stirring the powder material in the heat treatment portion; and driving a member that drives the upper agitating member and the lower agitating member.

本發明之特徵在於:上述上側攪拌構件為石墨製,且於該上側攪拌構件上連結有金屬製動力傳遞構件,該金屬製動力 傳遞構件經由密封材料而可自由旋轉、滑動地插通至上述熱處理部中。The present invention is characterized in that the upper agitating member is made of graphite, and a metal braking force transmitting member is coupled to the upper agitating member, and the metal braking force is The transmission member is rotatably and slidably inserted into the heat treatment portion via a sealing material.

本發明之特徵在於:於上述上側攪拌構件及上述下側攪拌構件中至少任一者之內部內置有加熱裝置。The present invention is characterized in that a heating device is built in at least one of the upper agitating member and the lower agitating member.

於本發明之粉體熱處理裝置中,當於1,500℃左右或其以上之高溫下對粉體材料進行熱處理之情形時,可流暢地抽去於加熱階段自粉體材料產生之氣體,且亦可阻止冷卻階段之架橋產生,另外既可確保粉體材料之流動性,且亦可對粉體材料均質地進行熱處理。In the powder heat treatment apparatus of the present invention, when the powder material is heat-treated at a high temperature of about 1,500 ° C or higher, the gas generated from the powder material in the heating stage can be smoothly extracted, and The bridging of the cooling stage is prevented, and the fluidity of the powder material is ensured, and the powder material can be uniformly heat-treated.

以下,參照附圖,對本發明之粉體熱處理裝置之較佳一實施形態詳細地進行說明。於圖1中,表示有本實施形態之粉體熱處理裝置1之側剖視圖。本實施形態之粉體熱處理裝置1係主要包括如下構件而構成:空心筒狀之爐體外殼2,其上方部分於高度方向上筆直且下方部分分支成兩股而形成;上方裝入部3,其配置於爐體外殼2之上方且側方,可向爐體外殼2內部裝入粉體材料P;及下方排出部4,其設置於爐體外殼2之下方部分,可自爐體外殼2內部排出經過熱處理之粉體P。Hereinafter, a preferred embodiment of the powder heat treatment apparatus of the present invention will be described in detail with reference to the accompanying drawings. Fig. 1 is a side cross-sectional view showing the powder heat treatment apparatus 1 of the present embodiment. The powder heat treatment apparatus 1 of the present embodiment mainly includes a hollow cylindrical furnace body casing 2, the upper portion of which is straight in the height direction and the lower portion is branched into two, and the upper loading portion 3 is formed. It is disposed above and to the side of the furnace body casing 2, and can be filled with a powder material P into the furnace body casing 2; and a lower discharge portion 4 disposed at a lower portion of the furnace body casing 2, which can be from the furnace body casing 2 The heat-treated powder P is discharged inside.

粉體材料P例如為鋰離子二次電池用負極活性物質或生焦、瀝青、樹脂等,將其等加熱至1,500~2,000℃以上之高 溫而進行石墨化處理,藉此可獲得碳粉末。當然,亦可為其他粉體材料。The powder material P is, for example, a negative electrode active material for a lithium ion secondary battery, green coke, pitch, or a resin, and is heated to a height of 1,500 to 2,000 ° C or higher. The graphitization treatment is carried out at a temperature, whereby a carbon powder can be obtained. Of course, it can also be other powder materials.

爐體外殼2構成對粉末材料P進行熱處理之熱處理部。熱處理部包括加熱帶H及冷卻帶C。加熱帶H裝配於爐體外殼2之上方部分,而冷卻帶C裝配於爐體外殼2藉由分支成兩股而向傾斜下方延出之一下方部分。藉由分支成兩股而向爐體外殼2之高度方向下方延出之另一下方部分則構成用以配備下述下側攪拌構件5之插通部6。下方排出部4設置於冷卻帶C側。The furnace body casing 2 constitutes a heat treatment portion that heat-treats the powder material P. The heat treatment section includes a heating belt H and a cooling belt C. The heating belt H is fitted to the upper portion of the furnace casing 2, and the cooling belt C is assembled to the furnace casing 2 by branching into two strands and extending downwardly downwardly from one of the lower portions. The other lower portion which is branched downward into the lower portion in the height direction of the furnace casing 2 constitutes the insertion portion 6 for providing the lower agitating member 5 described below. The lower discharge portion 4 is provided on the cooling belt C side.

於爐體外殼2之內部,導軸7與該爐體外殼2之間隔著間隙而設置。導軸7係由石墨等耐熱性優異之素材所形成。導軸7以與將下方部分分支成兩股之爐體外殼2大致相同之形態形成為空心筒體狀,且係自加熱帶H跨及冷卻帶C及插通部6而設置。Inside the furnace casing 2, the guide shaft 7 is disposed with a gap between the furnace casing 2 and the furnace casing 2. The guide shaft 7 is formed of a material having excellent heat resistance such as graphite. The guide shaft 7 is formed in a hollow cylindrical shape in substantially the same manner as the furnace body casing 2 in which the lower portion is branched into two, and is provided from the heating belt H across the cooling belt C and the insertion portion 6.

於加熱帶H,在爐體外殼2與導軸7之間,以包圍導軸7之配置而設置有加熱器8,並且在加熱器8與爐體外殼2之間,填充有隔熱材料9。加熱器8可對導軸7進行加熱,藉此使導軸7內部升溫。In the heating belt H, between the furnace casing 2 and the guide shaft 7, a heater 8 is disposed to surround the guide shaft 7, and between the heater 8 and the furnace casing 2, a heat insulating material 9 is filled. . The heater 8 can heat the guide shaft 7, thereby heating the inside of the guide shaft 7.

另一方面,於冷卻帶C,在爐體外殼2與導軸7之間之間隙中,自外部循環供給有冷卻水W,藉此,構成用以使導軸7內部冷卻之水冷套管10。On the other hand, in the cooling zone C, the cooling water W is circulated from the outside in the gap between the furnace body casing 2 and the guide shaft 7, thereby constituting the water-cooling jacket 10 for cooling the inside of the guide shaft 7. .

於爐體外殼2之上部,設置有覆蓋導軸7之上端開口部 7a且具有氣密性之空心盒狀的上部外殼11。於上部外殼11上,連接有可向導軸7內裝入粉體材料P之上方裝入部3。On the upper part of the furnace casing 2, an opening portion covering the upper end of the guide shaft 7 is provided 7a and a hollow box-shaped upper casing 11 having airtightness. An upper loading portion 3 into which the powder material P can be inserted into the guide shaft 7 is connected to the upper casing 11.

上方裝入部3包括:供給料斗12,其為了將需進行熱處理之粉體材料P供給至導軸7之加熱帶H而暫時地貯存粉體材料P;開閉閥13,其設置於供給料斗12之下端開口處,進行開閉動作而使粉體材料P自供給料斗12中釋出;及射料器14,其一端連接於開閉閥13並且另一端插入至上部外殼11內部,可使自開閉閥13釋出之粉體材料P向導軸7內流下;且,射料器14連接於上部外殼11,藉此,使上方裝入部3之下方連設有熱處理部之加熱帶H。The upper loading unit 3 includes a supply hopper 12 that temporarily stores the powder material P for supplying the powder material P to be heat-treated to the heating belt H of the guide shaft 7 , and an opening and closing valve 13 that is provided in the supply hopper 12 . At the lower end opening, the opening and closing operation is performed to release the powder material P from the supply hopper 12; and the ejector 14 is connected to the opening and closing valve 13 at one end and inserted into the upper casing 11 at the other end, so that the self-opening valve can be opened. The powder material P released in Fig. 13 flows down into the guide shaft 7, and the ejector 14 is connected to the upper casing 11, whereby the heating belt H of the heat treatment portion is connected below the upper loading portion 3.

自上方裝入部3裝入至導軸7內之粉體材料P係自加熱帶H跨及冷卻帶C及插通部6而充滿。於爐體外殼2之冷卻帶C下端,設置有下方排出部4。The powder material P loaded into the guide shaft 7 from the upper loading portion 3 is filled from the heating belt H and the cooling belt C and the insertion portion 6. A lower discharge portion 4 is provided at a lower end of the cooling belt C of the furnace casing 2.

下方排出部4包括:轉盤15,其具有與導軸7之下端開口部7b連通之切出孔15a;水冷式盤套16,其安裝支持於爐體外殼2上,可導引轉盤15於其內部滑動旋轉,並且避開下端開口部7b位置而形成有連通於切出孔15a之排出端口16a;及旋轉馬達17,其設置於盤套16上,可旋轉驅動轉盤15;且,盤套16連接於爐體外殼2,藉此,使熱處理部之冷卻帶C之下方連設有下方排出部4。The lower discharge portion 4 includes a turntable 15 having a cutout hole 15a communicating with the lower end opening portion 7b of the guide shaft 7, and a water-cooling type disk sleeve 16 mounted and supported on the furnace body casing 2 to guide the turntable 15 therein The inner sliding rotation rotates, and the discharge port 16a communicating with the cutout hole 15a is formed to avoid the position of the lower end opening portion 7b; and the rotary motor 17 is disposed on the disk sleeve 16 to rotatably drive the turntable 15; and, the disk cover 16 It is connected to the furnace casing 2, whereby the lower discharge portion 4 is connected to the lower side of the cooling belt C of the heat treatment portion.

於冷卻帶C經過冷卻之粉體P朝向與導軸7之下端開口部7b連通的轉盤15之切出孔15a流入,所流入之粉體P 藉由旋轉馬達17所驅動之轉盤15之旋轉動作而自導軸7切出,並於盤套16內朝向排出端口16a移送,其後,藉由切出孔15a連通於排出端口16a,而使粉體P自盤套16內向外方排出。The powder P that has been cooled by the cooling zone C flows into the cut-out hole 15a of the turntable 15 that communicates with the lower end opening 7b of the guide shaft 7, and the powder P that flows in The rotation of the turntable 15 driven by the rotary motor 17 is cut out from the guide shaft 7 and transferred into the discharge port 16a in the sleeve 16, and thereafter, the cut-out hole 15a communicates with the discharge port 16a. The powder P is discharged from the inside of the disk cover 16 to the outside.

於自加熱帶H跨及冷卻帶C及插通部6而充滿粉體材料P之狀態下,一面藉由轉盤15自下方排出部4排出粉體P,一面藉由開閉閥13自供給料斗12供給粉體材料P,藉此,導軸7將粉體材料P向重力方向下方導引,由此粉體材料P於爐體外殼2內部連續地受到熱處理。In a state where the self-heating belt H spans the cooling belt C and the insertion portion 6 and is filled with the powder material P, the powder P is discharged from the lower discharge portion 4 by the turntable 15, and the hopper 12 is supplied from the hopper 12 by the opening and closing valve 13. The powder material P is supplied, whereby the guide shaft 7 guides the powder material P downward in the direction of gravity, whereby the powder material P is continuously subjected to heat treatment inside the furnace body casing 2.

藉由粉體材料P之加熱處理,於導軸7內會產生氣體。在位於導軸7之上方且與其上端開口部7a連通之上部外殼11上,連接有用以排出氣體之排氣管18。於排氣管18上,為了控制導軸7內部之壓力,而設置有開度調節自由之調節閥19。Gas is generated in the guide shaft 7 by the heat treatment of the powder material P. An exhaust pipe 18 for exhausting gas is connected to the upper casing 11 which is located above the guide shaft 7 and communicates with the upper end opening portion 7a. In order to control the pressure inside the guide shaft 7, the exhaust pipe 18 is provided with a regulating valve 19 for opening degree adjustment.

在對應於熱處理部之加熱帶H位置之導軸7內部,自上方朝向下方而插入有上側攪拌構件20,其係用以自導軸7內面跨及導軸7中央的範圍內對充滿於導軸7內之粉體材料P之粉面部分(上部表面部分)、及包括該粉面部分至深度方向下方在內之周邊進行攪拌、使其流動。In the inside of the guide shaft 7 corresponding to the position of the heating belt H of the heat treatment portion, the upper agitating member 20 is inserted from the upper side toward the lower side, and is used to fill the inner surface of the guide shaft 7 and the center of the guide shaft 7 The powder surface portion (upper surface portion) of the powder material P in the guide shaft 7 and the periphery including the powder surface portion to the lower portion in the depth direction are stirred and flow.

於本實施形態中,上側攪拌構件20為前端尖細之桿狀,於其周面上,沿圓周方向隔著間隔且於長度方向上呈多段地設置有攪拌用之攪拌件20a。上側攪拌構件20係以耐熱性 優異之石墨製而形成。於上側攪拌構件20中,在與插入至高溫之導軸7內之前端相反之側、且位於溫度較低之上部外殼11內部之基端,連結有形成為桿狀之金屬製動力傳遞構件21。In the present embodiment, the upper agitating member 20 has a rod shape having a tapered tip end, and a stirring agitating member 20a is provided on the circumferential surface thereof at intervals in the circumferential direction and in a plurality of stages in the longitudinal direction. The upper stirring member 20 is heat resistant It is formed by excellent graphite. In the upper agitating member 20, a metal brake force transmitting member 21 formed in a rod shape is coupled to a base end opposite to the front end of the upper end of the guide shaft 7 inserted into the high temperature and at the lower end portion of the outer casing 11.

於上部外殼11上設置有上部台座22,於搭載在上部台座22之上部驅動元件23之輸出軸,經由動力傳遞構件21而連結有上側攪拌構件20。於上部外殼11,形成有可供動力傳遞構件21插通之上部貫通孔24。藉此,上側攪拌構件20係自上部台座22側向導軸7內方插入而設置。The upper housing 22 is provided with an upper pedestal 22, and is mounted on an output shaft of the upper driving unit 23 of the upper pedestal 22, and the upper agitating member 20 is coupled via the power transmission member 21. The upper casing 11 is formed with a through-hole 24 through which the power transmission member 21 can be inserted. Thereby, the upper stirring member 20 is inserted from the inside of the upper pedestal 22 side guide shaft 7 and is provided.

上部驅動元件23具備螺釘機構等,自其輸出軸,輸出正反往返旋轉運動及上下方向往返直線運動,藉此,使上側攪拌構件20於導軸7內進行正反旋轉動作,同時進行上下方向往返動作。The upper drive element 23 includes a screw mechanism or the like, and outputs a forward/reverse reciprocating rotational motion and a linear motion in the vertical direction from the output shaft, whereby the upper agitating member 20 is rotated forward and backward in the guide shaft 7, and the vertical direction is simultaneously performed. Round trip action.

如圖2所示,於上部貫通孔24中設置有密封材料25,其既可將上部外殼11之氣密性保持得較高,亦可供金屬製之動力傳遞構件21旋轉滑動自由且上下方向滑動自由地插通。As shown in FIG. 2, a sealing material 25 is provided in the upper through hole 24, which can maintain the airtightness of the upper casing 11 at a high level, and can also be used for the metal power transmission member 21 to rotate and slide up and down. Sliding freely.

異種材料即石墨製之上側攪拌構件20與金屬製之動力傳遞構件21之連接係例如圖2所示,為了確保直線運動之傳遞,而於形成在動力傳遞構件21之端部凸緣21a外周之外螺紋部21b(圖中,以影線表示出端部凸緣21a之剖面),螺合母螺紋部26a,該母螺紋部26a係形成於卡合在上側攪拌 構件20之端部凸緣20b的耦合構件26之內周,而且又為了確保旋轉運動之傳遞,而避開該等上側攪拌構件20及動力傳遞構件21之軸心,將鍵27嵌合於形成在該等端部凸緣20b、21a之鍵槽中。The connection between the dissimilar material, that is, the graphite upper agitating member 20 and the metal power transmitting member 21 is, for example, as shown in FIG. 2, and is formed on the outer periphery of the end flange 21a of the power transmitting member 21 in order to ensure the transmission of the linear motion. The male screw portion 21b (in the figure, the cross section of the end flange 21a is indicated by hatching), and the female screw portion 26a is screwed, and the female screw portion 26a is formed to be engaged with the upper side stirring. The inner circumference of the coupling member 26 of the end flange 20b of the member 20, and in order to ensure the transmission of the rotational motion, avoiding the axes of the upper agitating member 20 and the power transmitting member 21, the key 27 is fitted into the formation. In the keyways of the end flanges 20b, 21a.

在對應於熱處理部之加熱帶H位置之導軸7內部,自下方朝向上方地插入有下側攪拌構件5,其係用以自導軸7內面跨及導軸7之中央地對充滿於導軸7內之粉體材料P進行攪拌、使其流動。下側攪拌構件5係相對於上側攪拌構件20,於導軸7之高度方向上隔著距離而配置。從而,於導軸7內,設定有不存在攪拌構件5、20之區域Z。In the inside of the guide shaft 7 corresponding to the position of the heating belt H of the heat treatment portion, the lower agitating member 5 is inserted from the lower side toward the upper side, and is used to fill the inner surface of the guide shaft 7 and the center of the guide shaft 7 The powder material P in the guide shaft 7 is stirred and flows. The lower agitating member 5 is disposed at a distance from the upper agitating member 20 in the height direction of the guide shaft 7. Therefore, in the guide shaft 7, a region Z in which the agitation members 5, 20 are not present is set.

下側攪拌構件5與上側攪拌構件20同樣地為前端尖細之桿狀,於其周面上,沿圓周方向隔著間隔且於長度方向上呈多段地設置有攪拌用之攪拌件5a。下側攪拌構件5亦係以耐熱性優異之石墨製而形成。Similarly to the upper agitating member 20, the lower agitating member 5 has a rod shape having a tapered tip end, and agitating agitating member 5a is provided on the circumferential surface thereof at intervals in the circumferential direction and in a plurality of stages in the longitudinal direction. The lower agitating member 5 is also formed of graphite which is excellent in heat resistance.

於爐體外殼2之插通部6正下方安裝有下部台座28,於搭載在下部台座28之下部驅動元件29之輸出軸,直接連結有下側攪拌構件5。於插通部6下端,形成有可供下側攪拌構件5插通之下部貫通孔30。藉此,下側攪拌構件5自下部台座28側向導軸7內方插入而設置。The lower pedestal 28 is attached directly below the insertion portion 6 of the furnace casing 2, and the lower agitating member 5 is directly coupled to the output shaft of the driving element 29 mounted on the lower portion of the lower pedestal 28. At the lower end of the insertion portion 6, a lower through hole 30 through which the lower agitating member 5 is inserted is formed. Thereby, the lower agitating member 5 is inserted from the lower pedestal 28 side into the inside of the guide shaft 7.

下部驅動元件29係與上部驅動元件23同樣,自輸出軸,輸出正反往返旋轉運動及上下方向往返直線運動,藉此使下側攪拌構件5於導軸7內進行正反旋轉動作,同時進行上下 方向往返動作。Similarly to the upper driving element 23, the lower driving element 29 outputs a forward-reverse reciprocating rotational motion and a linear motion in the vertical direction from the output shaft, thereby causing the lower agitating member 5 to perform a forward-reverse rotation operation in the guide shaft 7, and simultaneously up and down Direction reciprocating action.

於下部貫通孔30中,與上部貫通孔24同樣地,設置有密封材料31,其既可保持氣密性,亦可供下側攪拌構件5旋轉滑動自由且上下方向滑動自由地插通。相對於下側攪拌構件5,亦與上側攪拌構件20同樣地,連結有金屬製動力傳遞構件,且亦可使該動力傳遞構件相對於密封材料31插通,而提昇氣密性。In the lower through hole 30, similarly to the upper through hole 24, a sealing material 31 is provided, which can maintain airtightness, and can also be rotatably slidable in the lower agitating member 5 and slidably inserted in the vertical direction. Similarly to the upper agitating member 5, the metal braking force transmission member is connected to the lower agitating member 5, and the power transmitting member can be inserted into the sealing material 31 to improve airtightness.

於導軸7,為了控制粉體熱處理裝置1之運轉,而設置有可檢測所裝入之粉體材料P之粉面位置之雷射式位置感測器32、或用以檢測內部溫度之溫度感測器33。位置感測器32係利用玻璃等透明之素材相對於高溫之熱處理部H隔絕而安裝。In order to control the operation of the powder heat treatment apparatus 1, the guide shaft 7 is provided with a laser position sensor 32 capable of detecting the position of the powder surface of the loaded powder material P, or a temperature for detecting the internal temperature. Sensor 33. The position sensor 32 is mounted by being insulated from the high-temperature heat treatment portion H by a transparent material such as glass.

其次,對本實施形態之粉體熱處理裝置1之作用進行說明。於自加熱帶H跨及冷卻帶C及插通部6的範圍內而充滿粉體材料P之運轉狀態時,與自下方排出部4排出經過熱處理之粉體P之動作相應地,自上方裝入部3供給粉體材料P,藉此,利用導軸7將粉體材料P向重力方向下方導引,從而連續地進行粉體材料P之熱處理。Next, the action of the powder heat treatment apparatus 1 of the present embodiment will be described. When the operation state of the powder material P is filled in the range from the heating belt H to the cooling belt C and the insertion portion 6, the operation of discharging the heat-treated powder P from the lower discharge portion 4 is performed from the top. The inlet portion 3 supplies the powder material P, whereby the powder material P is guided downward in the direction of gravity by the guide shaft 7, and the heat treatment of the powder material P is continuously performed.

運轉控制下之粉體材料P之裝入時序係以如下方式控制開閉閥13:一面與轉盤15所進行之排出操作對應,一面於例如粉體材料P之溫度為1500℃之高度位置處,設定位置感測器32所要測定之檢測點,若藉由位置感測器32未檢測 到粉體材料P,則重新裝入粉體材料P,或者若藉由溫度感測器33所檢測到之粉面位置之溫度例如達到1500℃,則重新裝入粉體材料P。In the loading timing of the powder material P under the operation control, the opening and closing valve 13 is controlled in such a manner as to correspond to the discharge operation by the turntable 15, and is set at, for example, a height position of the powder material P of 1500 ° C. The detection point to be measured by the position sensor 32 is not detected by the position sensor 32. When the powder material P is refilled into the powder material P, or if the temperature of the powder surface position detected by the temperature sensor 33 reaches, for example, 1500 ° C, the powder material P is refilled.

自上方裝入部3新裝入至加熱部H中之粉體材料P,係藉由射料器14而堆積在已充滿於導軸7內部的粉體材料P之上,從而形成粉面部分。於剛裝入之後之粉體材料P中含有雜質,且於藉由加熱器8對粉體材料P進行加熱而使其依序升溫之過程中,雜質會自滯留於粉面部分及包括該粉面部分之深度方向下方在內之周邊的粉體材料P中氣體化。The powder material P newly loaded into the heating portion H from the upper loading portion 3 is deposited on the powder material P which has been filled inside the guide shaft 7 by the ejector 14 to form a powder surface portion. . The powder material P immediately after the loading contains impurities, and in the process of sequentially heating the powder material P by the heater 8, the impurities are self-stagnation in the powder surface portion and include the powder. The powder material P in the periphery of the surface portion in the depth direction is gasified.

可進行正反旋轉動作及上下方向往返動作之上側攪拌構件20,係對粉面部分及其周邊之粉體材料P進行攪拌使其流動化,故而可使所產生之氣體不會滯留於粉體材料P彼此之間,而自流動之粉體材料P彼此之間又沿著上側攪拌構件20向粉面上方流暢地釋出。The forward-reverse rotation operation and the upper-side agitating member 20 can be reciprocated in the vertical direction, and the powder material P and the powder material P around the powder surface are stirred and fluidized, so that the generated gas is not retained in the powder. The materials P are placed between each other, and the self-flowing powder material P is smoothly released to the upper side of the powder surface along the upper side agitating member 20.

又,藉由上側攪拌構件20之攪拌作用,無論為該上側攪拌構件20周圍,抑或為導軸7內面附近,均可對粉體材料P均質地進行加熱處理,同時可使氣體均一地釋出。從而,可藉由具有耐熱性之石墨製之上側攪拌構件20,確實地進行自粉面部分及其周邊部分之粉體材料P之脫氣處理。釋放出之氣體自排氣管18排出。Further, by the stirring action of the upper stirring member 20, the powder material P can be uniformly heat-treated regardless of the periphery of the upper stirring member 20 or the vicinity of the inner surface of the guide shaft 7, and the gas can be uniformly released. Out. Therefore, the deaeration treatment of the powder material P from the powder surface portion and its peripheral portion can be surely performed by the graphite-based upper agitating member 20 having heat resistance. The released gas is discharged from the exhaust pipe 18.

進而,可藉由上側攪拌構件20之正反旋轉動作及上下方向往返動作,而挖出埋設於遠離導軸7內面之粉面部分之粉 體材料P使其暴露於高溫之內部氣體環境下。藉此,即便與有利於加熱之導軸7內面附近之粉體材料P相比,亦可毫不遜色地對上側攪拌構件20周圍之粉體材料P進行加熱處理。Further, the powder of the powder surface portion which is buried away from the inner surface of the guide shaft 7 can be dug by the forward and reverse rotation operation of the upper stirring member 20 and the reciprocating operation in the vertical direction. The bulk material P is exposed to a high temperature internal gas atmosphere. Thereby, the powder material P around the upper stirring member 20 can be heat-treated in no way inferior to the powder material P in the vicinity of the inner surface of the guide shaft 7 which is advantageous for heating.

藉由下方排出部4之排出操作而向重力方向下方移動之粉體材料P若到達上側攪拌構件20之下方,則藉由加熱器8而穩定地受到加熱,且適當地得到石墨化處理。When the powder material P that has moved downward in the direction of gravity by the discharge operation of the lower discharge unit 4 reaches below the upper agitating member 20, it is stably heated by the heater 8, and the graphitization treatment is appropriately obtained.

粉體材料P若進而向下方移動,則與上側攪拌構件20同樣地,受到石墨製之下側攪拌構件5之攪拌作用,藉此,粉體材料於導軸7內之流動性得到提昇。由於以此方式可確保較高之流動性,故而可防止粉體材料P部分地驟冷,並且可使熱處理速度固定化,進而可對下側攪拌構件5周圍之粉體材料P與導軸7內面附近之粉體材料P均質地進行熱處理。When the powder material P is further moved downward, the stirring action of the graphite lower agitating member 5 is performed in the same manner as the upper agitating member 20, whereby the fluidity of the powder material in the guide shaft 7 is improved. Since high fluidity can be ensured in this manner, the powder material P can be prevented from being partially quenched, and the heat treatment speed can be fixed, and the powder material P and the guide shaft 7 around the lower agitating member 5 can be further The powder material P near the inner surface is uniformly heat-treated.

於加熱帶H經過加熱處理之粉體材料P其後向具備冷卻套管10之冷卻帶C移動,於到達下方排出部4之期間受到冷卻處理。經過冷卻處理之粉體P自下方排出部4排出。因於移動至冷卻帶C之前,藉由下側攪拌構件5提昇了粉體材料P之流動性從而防止了部分之驟冷,故可防止於冷卻帶C產生架橋。The powder material P subjected to the heat treatment in the heating belt H is moved to the cooling belt C having the cooling jacket 10, and is cooled by the cooling unit 4 when it reaches the lower discharge portion 4. The cooled powder P is discharged from the lower discharge portion 4. Since the fluidity of the powder material P is lifted by the lower agitating member 5 before moving to the cooling zone C, partial quenching is prevented, so that bridging of the cooling zone C can be prevented.

詳細而言如圖5(a)所示,若假設使用將上側攪拌構件20與下側攪拌構件5連結而形成為一體之單一之攪拌構件G之情形,則藉由該攪拌構件G之旋轉及上下移動,攪拌構件G周圍之粉體材料P會沿著攪拌構件G快速地流下,從 而於粉體上表面S產生凹陷D。即,於導軸7之內面附近與攪拌構件G之周圍附近,粉體材料P之移動速度V、v(V>v)不同,故而無法適當地實施必要之熱處理。Specifically, as shown in FIG. 5( a ), assuming that the single agitating member G is integrally formed by connecting the upper agitating member 20 and the lower agitating member 5 , the rotation of the agitating member G and Moving up and down, the powder material P around the stirring member G will quickly flow down along the stirring member G, from On the upper surface S of the powder, a depression D is generated. In other words, in the vicinity of the inner surface of the guide shaft 7 and the vicinity of the agitating member G, the moving speeds V and v (V>v) of the powder material P are different, and thus the necessary heat treatment cannot be appropriately performed.

與此相對,於本實施形態中,如圖5(b)所示,於將上述單一之攪拌構件G切斷之形態下,相對於上側攪拌構件20隔著距離而設置下側攪拌構件5,藉此,可於導軸7內部形成不存在攪拌構件5、20之區域即粉體材料P之滯留區域Z。藉此,可防止粉體材料P於上側攪拌構件20附近流下,因此可使粉體材料P於上部產生循環移動,從而對粉體材料P充分地進行加熱處理及氣體釋放。且同時,於下側攪拌構件5之附近,亦可使粉體材料P產生循環移動。On the other hand, in the present embodiment, as shown in FIG. 5(b), the lower agitating member 5 is provided with a distance from the upper agitating member 20 in a state in which the single agitating member G is cut. Thereby, the retention region Z of the powder material P which is a region where the agitation members 5 and 20 are not present can be formed inside the guide shaft 7. Thereby, the powder material P can be prevented from flowing down in the vicinity of the upper stirring member 20, so that the powder material P can be circulated and moved in the upper portion, and the powder material P can be sufficiently subjected to heat treatment and gas release. At the same time, the powder material P can be caused to circulate in the vicinity of the lower agitating member 5.

又,如圖1所示,導軸7內部之溫度分佈係,導軸7內之上端開口部7a側之加熱帶H上端(圖中,以7U表示)的溫度由於新裝入之低溫之粉體材料P或來自於上部外殼11之熱影響而變得比較低,並且導軸7內之與冷卻帶C相連之加熱帶H下端(圖中,以7L表示)的溫度亦受到來自冷卻帶C之導熱等熱影響而變得比較低,與此相對,於導軸7中央部(圖中,以7C表示)形成最高溫度。Further, as shown in Fig. 1, the temperature distribution inside the guide shaft 7 is the temperature at the upper end of the heating belt H on the upper end portion 7a side of the guide shaft 7 (indicated by 7U in the drawing) due to the newly charged low-temperature powder. The bulk material P or the heat from the upper casing 11 becomes relatively low, and the temperature of the lower end of the heating belt H (shown as 7L in the drawing) connected to the cooling zone C in the guide shaft 7 is also received from the cooling zone C. The thermal influence such as heat conduction is relatively low, and the maximum temperature is formed in the central portion of the guide shaft 7 (indicated by 7C in the drawing).

由於將攪拌構件設定成上側攪拌構件20及下側攪拌構件5,且於其等之間設定有形成最高溫度之滯留區域Z,故而可於該滯留區域Z對粉體材料P充分地進行加熱,同時可防止攪拌構件5、20暴露於過高之溫度下,從而可確保攪拌 構件5、20之耐久性。Since the agitation member is set as the upper agitation member 20 and the lower agitation member 5, and the retention zone Z in which the highest temperature is formed is set between them, the powder material P can be sufficiently heated in the retention zone Z. At the same time, the stirring members 5, 20 can be prevented from being exposed to an excessive temperature, thereby ensuring stirring. Durability of the members 5, 20.

又,如上所述,於導軸7之下部,亦可藉由下側攪拌構件5使粉體材料P產生循環移動,故而可避免粉體材料P剛冷卻後容易產生架橋之狀況。Further, as described above, the powder material P can be circulated and moved by the lower agitating member 5 at the lower portion of the guide shaft 7, so that the bridging of the powder material P immediately after cooling can be avoided.

如上文所述,藉由上側攪拌構件20及下側攪拌構件5,可確保脫氣處理及粉體材料P之均一加熱,且既可促進氣體釋放,亦可避免架橋,故而可實現目前為止較困難之導軸7之口徑之大徑化,可提高生產性。As described above, the upper agitating member 20 and the lower agitating member 5 can ensure uniform heating of the degassing treatment and the powder material P, and can promote gas release and avoid bridging, so that it can be realized so far. The diameter of the difficult guide shaft 7 is increased to improve productivity.

因於上側攪拌構件20連結有金屬製動力傳遞構件21,且將該動力傳遞構件21經由密封材料25可自由旋轉、滑動地插通至上部外殼11中,故可對爐體外殼2內部之熱處理部確保較高之氣密性。Since the upper agitating member 20 is coupled to the metal brake force transmitting member 21 and the power transmitting member 21 is rotatably and slidably inserted into the upper casing 11 via the sealing material 25, the heat treatment of the inside of the furnace casing 2 can be performed. The department ensures a high air tightness.

意欲以專利文獻1作為前提技術,而應用專利文獻2~6之技術,該專利文獻2~6之技術係於圓筒狀軸之內部應用對粉體進行處理之一般設備並藉由攪拌作用防止粉體之架橋;但如上所述,對於1,500℃以上之高溫之熱處理,無法直接應用該等專利文獻所揭示之配備於在大致常溫下使用之料斗裝置等上之架橋防止機構等。此外,於本實施形態之粉體熱處理裝置1中,不單進行攪拌操作,還採用如下構成:具備上側攪拌構件20與下側攪拌構件5,並使該等攪拌構件5、20彼此隔著距離而配置,藉此可獲得如下藉由將該等專利文獻簡單組合而無法獲得的多樣且有利之作用效 果:可防止粉體材料P快速地流下而使粉體材料P滯留於攪拌構件5、20間,且可使粉體材料P於導軸7之上部及下部產生循環流動,促進氣體釋放或加熱、均熱,並可避免架橋,從而可提昇熱處理性能,或將導軸7大口徑化而提高生產性等。It is intended to use Patent Document 1 as a premise technology, and to apply the techniques of Patent Documents 2 to 6, which are applied to a general apparatus for processing a powder inside a cylindrical shaft and are prevented by stirring. However, as described above, for the heat treatment at a high temperature of 1,500 ° C or higher, the bridge preventing mechanism or the like provided in the hopper apparatus or the like which is used at substantially normal temperature cannot be directly applied. Further, in the powder heat treatment apparatus 1 of the present embodiment, not only the stirring operation but also the upper stirring member 20 and the lower stirring member 5 are provided, and the stirring members 5 and 20 are separated from each other by the distance. By arranging, it is possible to obtain various and advantageous effects that cannot be obtained by simply combining the patent documents as follows. It is possible to prevent the powder material P from flowing down rapidly and to keep the powder material P between the stirring members 5 and 20, and to cause the powder material P to circulate in the upper and lower portions of the guide shaft 7, thereby promoting gas release or heating. It is uniform in heat and can avoid bridging, thereby improving heat treatment performance, or increasing the diameter of the guide shaft 7 to improve productivity.

於圖3及圖4中,表示有攪拌構件5、20之變形例。於上述實施形態中,係設置攪拌件5a、20a用於攪拌,但於考慮到表面積較大之攪拌件5a、20a會受到熱影響而變形或損傷之情形時,亦可設置多個軸體34來取代攪拌件5a、20a,該等軸體34係於攪拌構件5、20之徑方向上貫通攪拌構件5、20,從而藉由該等軸體34進行攪拌。當然,此種變形例亦可取得與上述實施形態相同之作用效果。FIG. 3 and FIG. 4 show a modification of the stirring members 5 and 20. In the above embodiment, the agitating members 5a and 20a are provided for agitation. However, in consideration of the case where the agitating members 5a and 20a having a large surface area are deformed or damaged by heat, a plurality of shaft bodies 34 may be provided. Instead of the agitating members 5a and 20a, the equiaxed bodies 34 penetrate the agitating members 5 and 20 in the radial direction of the agitating members 5 and 20, and are agitated by the isospins 34. Of course, such a modification can also achieve the same operational effects as those of the above embodiment.

又,若如圖6所示,於下側攪拌構件5之內部內置有加熱裝置35,且使其經由可吸收該下部攪拌構件5之旋轉及上下移動的軟線(flexible cord)36而與外部電源37連接,則藉由該加熱裝置35,對於導軸7之下部,可確保升溫時間之縮短、及粉體材料P之熱歷程之改善。當然,若於上側攪拌構件20中亦同樣地內置有加熱裝置35,則對於導軸7之上部亦可確保相同之作用效果。Further, as shown in FIG. 6, the heating device 35 is incorporated in the lower agitating member 5, and is connected to an external power source via a flexible cord 36 that can absorb the rotation of the lower agitating member 5 and move up and down. When the 37 is connected, the heating device 35 can ensure the shortening of the heating time and the improvement of the thermal history of the powder material P with respect to the lower portion of the guide shaft 7. Of course, if the heating device 35 is also incorporated in the upper agitating member 20, the same effect can be ensured for the upper portion of the guide shaft 7.

1‧‧‧粉體熱處理裝置1‧‧‧ powder heat treatment unit

2‧‧‧爐體外殼2‧‧‧ furnace shell

3‧‧‧上方裝入部3‧‧‧Top loading department

4‧‧‧下方排出部4‧‧‧ below the discharge department

5‧‧‧下側攪拌構件5‧‧‧Bottom agitating member

5a‧‧‧攪拌件5a‧‧‧Stirring parts

6‧‧‧插通部6‧‧‧Internal Department

7‧‧‧導軸7‧‧‧Guide axis

7a‧‧‧導軸之上端開口部7a‧‧‧The upper end of the guide shaft

7b‧‧‧導軸之下端開口部7b‧‧‧ opening at the lower end of the guide shaft

8‧‧‧加熱器8‧‧‧heater

9‧‧‧隔熱材料9‧‧‧Insulation materials

10‧‧‧水冷套管10‧‧‧Water-cooled casing

11‧‧‧上部外殼11‧‧‧Upper casing

12‧‧‧供給料斗12‧‧‧Supply hopper

13‧‧‧開閉閥13‧‧‧Opening and closing valve

14‧‧‧射料器14‧‧‧Feeder

15‧‧‧轉盤15‧‧‧ Turntable

15a‧‧‧切出孔15a‧‧‧ cut out the hole

16‧‧‧盤套16‧‧‧ disk sets

16a‧‧‧排出端口16a‧‧‧Drain port

17‧‧‧旋轉馬達17‧‧‧Rotary motor

18‧‧‧排氣管18‧‧‧Exhaust pipe

19‧‧‧調節閥19‧‧‧Regulator

20‧‧‧上側攪拌構件20‧‧‧Upper agitating member

20a‧‧‧攪拌件20a‧‧‧Stirring parts

20b‧‧‧上側攪拌構件之端部凸緣20b‧‧‧End flange of the upper stirring member

21‧‧‧動力傳遞構件21‧‧‧Power transmission components

21a‧‧‧動力傳遞構件之端部凸緣21a‧‧‧End flange of power transmission member

21b‧‧‧外螺紋部21b‧‧‧External thread

22‧‧‧上部台座22‧‧‧ upper pedestal

23‧‧‧上部驅動元件23‧‧‧Upper drive components

24‧‧‧上部貫通孔24‧‧‧Upper through hole

25‧‧‧密封材料25‧‧‧ Sealing material

26‧‧‧耦合構件26‧‧‧Coupling components

26a‧‧‧母螺紋部26a‧‧‧Mask thread

27‧‧‧鍵27‧‧‧ keys

28‧‧‧下部台座28‧‧‧Lower pedestal

29‧‧‧下部驅動元件29‧‧‧lower drive components

30‧‧‧下部貫通孔30‧‧‧low through hole

31‧‧‧密封材料31‧‧‧ Sealing material

32‧‧‧位置感測器32‧‧‧ position sensor

33‧‧‧溫度感測器33‧‧‧Temperature Sensor

34‧‧‧軸體34‧‧‧Axis

35‧‧‧加熱裝置35‧‧‧ heating device

36‧‧‧軟線36‧‧‧Soft wire

37‧‧‧外部電源37‧‧‧External power supply

C‧‧‧冷卻帶C‧‧‧Cooling belt

D‧‧‧凹陷D‧‧‧ dent

G‧‧‧單一之攪拌構件G‧‧‧Single stirring member

H‧‧‧加熱帶H‧‧‧heating belt

P‧‧‧粉體材料(粉體)P‧‧‧ powder material (powder)

S‧‧‧粉體上表面S‧‧‧ powder upper surface

V‧‧‧單一之攪拌構件之周圍附近的粉體材料之移動速度V‧‧‧ moving speed of powder material near the surrounding agitating member

v‧‧‧導軸之內面附近之粉體材料之移動速度v‧‧‧The speed of movement of the powder material near the inner surface of the guide shaft

W‧‧‧冷卻水W‧‧‧Cooling water

Z‧‧‧滯留區域Z‧‧‧ stranded area

7U‧‧‧導軸內之上端開口部側之加熱帶上端7U‧‧‧ upper end of the heating belt on the upper end side of the guide shaft

7L‧‧‧導軸內之與冷卻帶相連之加熱帶下端7L‧‧‧The lower end of the heating belt connected to the cooling belt in the guide shaft

7C‧‧‧導軸中央部7C‧‧‧Center of the guide shaft

圖1係表示本發明之粉體熱處理裝置之較佳一實施形態之側剖視圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a side cross-sectional view showing a preferred embodiment of a powder heat treatment apparatus of the present invention.

圖2係圖1中之A部放大剖視圖。Fig. 2 is an enlarged cross-sectional view showing a portion A in Fig. 1.

圖3係表示圖1所示之粉體熱處理裝置中使用之上側及下側攪拌構件之變形例的主要部分放大側視圖。Fig. 3 is a partially enlarged side elevational view showing a modification of the upper side and the lower side agitating members used in the powder heat treatment apparatus shown in Fig. 1.

圖4係圖3中B-B線箭視剖視圖。Figure 4 is a cross-sectional view taken along line B-B of Figure 3.

圖5係用以說明圖1所示之粉體熱處理裝置中之粉體材料之流動狀態之說明圖。Fig. 5 is an explanatory view for explaining a flow state of a powder material in the powder heat treatment apparatus shown in Fig. 1.

圖6係表示圖1之粉體熱處理裝置之下側攪拌構件中內置有加熱裝置之狀況之概略構成圖。Fig. 6 is a schematic block diagram showing a state in which a heating device is incorporated in a lower agitating member of the powder heat treatment apparatus of Fig. 1;

1‧‧‧粉體熱處理裝置1‧‧‧ powder heat treatment unit

2‧‧‧爐體外殼2‧‧‧ furnace shell

3‧‧‧上方裝入部3‧‧‧Top loading department

4‧‧‧下方排出部4‧‧‧ below the discharge department

5‧‧‧下側攪拌構件5‧‧‧Bottom agitating member

5a‧‧‧攪拌件5a‧‧‧Stirring parts

6‧‧‧插通部6‧‧‧Internal Department

7‧‧‧導軸7‧‧‧Guide axis

7a‧‧‧導軸之上端開口部7a‧‧‧The upper end of the guide shaft

7b‧‧‧導軸之下端開口部7b‧‧‧ opening at the lower end of the guide shaft

8‧‧‧加熱器8‧‧‧heater

9‧‧‧隔熱材料9‧‧‧Insulation materials

10‧‧‧水冷套管10‧‧‧Water-cooled casing

11‧‧‧上部外殼11‧‧‧Upper casing

12‧‧‧供給料斗12‧‧‧Supply hopper

13‧‧‧開閉閥13‧‧‧Opening and closing valve

14‧‧‧射料器14‧‧‧Feeder

15‧‧‧轉盤15‧‧‧ Turntable

15a‧‧‧切出孔15a‧‧‧ cut out the hole

16‧‧‧盤套16‧‧‧ disk sets

16a‧‧‧排出端口16a‧‧‧Drain port

17‧‧‧旋轉馬達17‧‧‧Rotary motor

18‧‧‧排氣管18‧‧‧Exhaust pipe

19‧‧‧調節閥19‧‧‧Regulator

20‧‧‧上側攪拌構件20‧‧‧Upper agitating member

20a‧‧‧攪拌件20a‧‧‧Stirring parts

21‧‧‧動力傳遞構件21‧‧‧Power transmission components

22‧‧‧上部台座22‧‧‧ upper pedestal

23‧‧‧上部驅動元件23‧‧‧Upper drive components

24‧‧‧上部貫通孔24‧‧‧Upper through hole

25‧‧‧密封材料25‧‧‧ Sealing material

28‧‧‧下部台座28‧‧‧Lower pedestal

29‧‧‧下部驅動元件29‧‧‧lower drive components

30‧‧‧下部貫通孔30‧‧‧low through hole

31‧‧‧密封材料31‧‧‧ Sealing material

32‧‧‧位置感測器32‧‧‧ position sensor

33‧‧‧溫度感測器33‧‧‧Temperature Sensor

A‧‧‧將於圖2中放大之部分A‧‧‧ will be enlarged in Figure 2

C‧‧‧冷卻帶C‧‧‧Cooling belt

H‧‧‧加熱帶H‧‧‧heating belt

P‧‧‧粉體材料(粉體)P‧‧‧ powder material (powder)

W‧‧‧冷卻水W‧‧‧Cooling water

Z‧‧‧滯留區域Z‧‧‧ stranded area

7U‧‧‧導軸內之上端開口部側之加熱帶上端7U‧‧‧ upper end of the heating belt on the upper end side of the guide shaft

7L‧‧‧導軸內之與冷卻帶相連之加熱帶下端7L‧‧‧The lower end of the heating belt connected to the cooling belt in the guide shaft

7C‧‧‧導軸中央部7C‧‧‧Center of the guide shaft

Claims (3)

一種粉體熱處理裝置,其特徵在於包括:上方裝入部,其可裝入粉體材料;熱處理部,其連設於該上方裝入部之下方,可一面將所裝入之粉體材料向重力方向下方導引一面對其進行熱處理;下方排出部,其連設於該熱處理部之下方,可將經過熱處理之粉體排出;上側攪拌構件,其自上述熱處理部之上方朝向下方而插入,用以對該熱處理部內之粉體材料之粉面部分及其周邊進行攪拌;下側攪拌構件,其自上述熱處理部之下方朝向上方且相對於上述上側攪拌元件隔著距離地插入,用以對該熱處理部內之粉體材料進行攪拌;及驅動元件,其可驅動該等上側攪拌構件及下側攪拌構件。A powder heat treatment apparatus comprising: an upper loading portion that can be filled with a powder material; and a heat treatment portion that is connected below the upper loading portion to allow the loaded powder material to be directed The lower side of the gravity direction is heat-treated; the lower discharge portion is connected below the heat treatment portion to discharge the heat-treated powder; and the upper agitating member is inserted from above the heat treatment portion Agitating the powder surface portion of the powder material in the heat treatment portion and the periphery thereof; and inserting the lower agitating member upward from the lower portion of the heat treatment portion and at a distance from the upper stirring member for The powder material in the heat treatment portion is stirred; and a driving element that drives the upper agitating member and the lower agitating member. 如申請專利範圍第1項之粉體熱處理裝置,其中,上述上側攪拌構件為石墨製,且於該上側攪拌構件上連結有金屬製動力傳遞構件,該金屬製動力傳遞構件經由密封材料而可自由旋轉、滑動地插通至上述熱處理部中。The powder heat treatment apparatus according to the first aspect of the invention, wherein the upper agitating member is made of graphite, and a metal braking force transmission member is coupled to the upper agitating member, and the metal braking force transmission member is freely permeable via a sealing material. The heat treatment portion is inserted into the heat treatment portion by rotation and sliding. 如申請專利範圍第1或2項之粉體熱處理裝置,其中,於上述上側攪拌構件及上述下側攪拌構件中至少任一者之內部,內置有加熱裝置。The powder heat treatment apparatus according to claim 1 or 2, wherein a heating device is incorporated in at least one of the upper agitating member and the lower agitating member.
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