TWI433797B - A group of cardboard frames with a cushioning mechanism - Google Patents

A group of cardboard frames with a cushioning mechanism Download PDF

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Publication number
TWI433797B
TWI433797B TW100116648A TW100116648A TWI433797B TW I433797 B TWI433797 B TW I433797B TW 100116648 A TW100116648 A TW 100116648A TW 100116648 A TW100116648 A TW 100116648A TW I433797 B TWI433797 B TW I433797B
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Taiwan
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structural unit
cardboard
frame
paperboard
packaging
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TW100116648A
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Chinese (zh)
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TW201244998A (en
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Air Bag Packing Co Ltd
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Priority to TW100116648A priority Critical patent/TWI433797B/en
Priority to CN2011102491451A priority patent/CN102774568A/en
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Publication of TWI433797B publication Critical patent/TWI433797B/en

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Description

一組具緩衝機構之包裝用紙板框架a set of cardboard frames for packaging with cushioning mechanism

本發明所屬之技術係提供一種紙板框架,尤指一組具緩衝機構之包裝用紙板框架。The technology to which the present invention pertains provides a cardboard frame, and more particularly to a set of cardboard frames for packaging with a cushioning mechanism.

一般賣場或倉儲業者於搬運或運輸貨物時,皆會將貨物暫時置放於棧板上,藉此將貨物架高,避免其受潮損壞,且此方式可易於搬運、裝卸貨物,並可直接透過堆高機進行搬運作業,能縮短貨物之裝卸作業所需之時間,令貨物之搬動、裝卸更為簡便;目前常見之棧板多以木材、塑膠或金屬材料所製成,但因為木質棧板之內部容易寄生小蟲,且皆由樹木砍伐製成的,係為不符環保意識之產物;而塑膠棧板以射出成型製造,不但需要開發模具且其製造成本較高,於負荷較重之物品時,可能會產生碎裂而不堪使用之情況發生,且因塑膠不易分解而會衍生環保問題;而金屬棧板雖然結構穩固,可以負荷極重之物品,但造價成本高,且倉儲及運送均十分不便;於是,業界紛紛研發各式替代材質之製品,而又以利用再生紙所研發製作之紙棧板最廣為業界所接受使用,紙棧板乃成為現代物品承載及搬運最普遍之趨勢,也相對帶動紙棧板結構的蓬勃發展。When a general store or warehousing company transports or transports goods, the goods are temporarily placed on the pallet, thereby raising the cargo to avoid moisture damage, and the method can be easily handled, loaded and unloaded, and directly transmitted through The stacker can carry out the handling operation, which can shorten the time required for loading and unloading of the cargo, and make the loading and unloading of the cargo easier. The common pallets are mostly made of wood, plastic or metal materials, but because of the wooden stack. The inside of the board is easy to parasitize the worms, and the trees are cut down, which are products that are not environmentally conscious. The plastic pallets are manufactured by injection molding, which not only needs to develop molds, but also has high manufacturing cost and heavy load. When the article is used, it may be broken and unsuitable to use, and the plastic may be degraded due to the plastic decomposition. The metal pallet is stable in structure and can be loaded with extremely heavy items, but the cost is high, and the storage and transportation are high. They are very inconvenient; therefore, the industry has developed various alternative materials, and the paper pallets developed with recycled paper are the most widely accepted in the industry. With paper pallet is the most common of modern cargo carrying and handling trend, driven by relatively booming paper pallet structure.

一般常見之紙棧板主要係由頂板及複數條狀之支撐塊所組成,該頂板及支撐塊皆係為紙材所結合製作,且支撐塊更可為以瓦楞紙板所豎立堆疊結合組成,令該支撐塊等距排列黏設固定在頂板下端面,以利用該支撐塊設於頂板下具有支撐效果;新型專利「紙製棧板結構」,其公告號為355526,可解決承載板與腳樑是分開製作,致使所用材料及粘結過程較多以及製造上較麻煩之缺憾,且因承載板與腳樑間具有過多粘合面,亦會對整體強度有不良之影響,為了促使該紙製棧板之結構強度能更加堅實、製造上能更加便利,此創作主要係由一預先成型之長條紙板體製成承載板及數腳樑,以使位於承載板下面之腳樑,是由承載板在兩側所延伸的板體經壓折製成,且各腳樑在承載板下面是概成U形框架,並分隔成過當間距,又在承載板上下側適當的設有蓋片與翼片,利用蓋片能扣蓋住腳樑之開口,並提昇腳樑之強度,達成棧板具有結實強度;但實際上,人工剪裁與壓折方式無法將商品直接利用生產線之機台完成,透過勞力進行施作時,不僅可能會產生許多誤差,既費時又費工。The common paper pallet is mainly composed of a top plate and a plurality of supporting blocks. The top plate and the supporting block are made of paper materials, and the supporting blocks can be stacked and stacked with corrugated cardboard. The support block is arranged in an equidistant arrangement and fixed on the lower end surface of the top plate, so as to have a support effect under the top plate by using the support block; the new patent "paper pallet structure", the announcement number is 355526, which can solve the bearing plate and the foot beam It is produced separately, resulting in a lot of materials and bonding processes, and a troublesome manufacturing process. Due to the excessive bonding surface between the carrier plate and the foot beam, it also has a bad influence on the overall strength, in order to promote the paper. The structural strength of the pallet can be more solid and more convenient to manufacture. This creation mainly consists of a pre-formed strip of cardboard body and a carrier beam and a plurality of leg beams so that the foot beam located under the carrier plate is carried by the load. The plate body extending on both sides is crimped, and each leg beam is formed into a U-shaped frame under the carrier plate, and is divided into an excessive spacing, and a cover piece and a flap are appropriately disposed on the lower side of the carrier plate. , The cover sheet can be used to buckle the opening of the foot beam and increase the strength of the foot beam to achieve the strong strength of the pallet; in fact, the manual cutting and folding method cannot directly use the machine of the production line to complete the work through labor. When applied, not only can there be a lot of errors, it is time consuming and labor intensive.

故,上述問題,將是在此領域技術者所欲解決之困難所在。Therefore, the above problems will be the difficulties that the technicians in this field want to solve.

故,本發明之發明人有鑒於上述先前技術所述之不足,提出一種一組具緩衝機構之包裝用紙板框架,其主要具有下列之目的:本發明之第一目的在於:一組具緩衝機構之包裝用紙板框架同時具有支撐與緩衝之作用,其至少由一空心結構單元或實心結構單元組合而成,該空心結構單元或該實心結構單元皆由一紙板以連續壓折而成,該具緩衝機構之包裝用紙板框架設有至少一切口,使得該具緩衝機構之包裝用紙板框架能彼此卡合或插嵌,並於該空心結構單元中心處,嵌入一緩衝材料以產生彈性,其空心結構單元具有緩衝之作用,而實心結構單元具有支撐之作用,故本發明同時具有支撐與緩衝之作用。Therefore, the inventors of the present invention have proposed a set of cardboard frames for packaging with a buffer mechanism in view of the above-mentioned deficiencies of the prior art, which mainly have the following objectives: the first object of the present invention is to: a group of cushioning mechanisms The cardboard frame for packaging has the functions of supporting and buffering at the same time, and is formed by at least one hollow structural unit or solid structural unit, and the hollow structural unit or the solid structural unit is formed by continuous folding of a cardboard. The packaging paperboard frame of the buffering mechanism is provided with at least one mouth so that the packaging paperboard frame with the cushioning mechanism can be engaged or inserted with each other, and a cushioning material is embedded at the center of the hollow structural unit to generate elasticity, and the hollow is hollow. The structural unit has the function of buffering, and the solid structural unit has the function of supporting, so the invention has the functions of supporting and buffering at the same time.

本發明之第二目的在於:可透過機器壓折紙板以高速且大量地製作紙板框架,本發明之一組具緩衝機構之包裝用紙板框架,係由至少一空心結構單元或實心結構單元組合而成,該空心結構單元或該實心結構單元皆由一紙板以連續壓折而成,該紙板上設有複數條折線,可利用機器沿著該折線將紙板連續壓折,使該紙板壓成該空心結構單元或該實心結構單元,再利用其上之切口,使任二不同方向之具緩衝機構之包裝用紙板框架可相互卡合或插嵌;其上之切口可於機器連續壓折紙板前,先量測預估壓折後之切口位置,並利用切割工具割出該切口;或於機器連續壓折紙板形成該空心結構單元或該實心結構單元後,再於該空心結構單元或該實心結構單元上,直接切割出該切口,以機器取代傳統的人工剪裁與壓折之手法,故可以高速且大量地製造。A second object of the present invention is to form a cardboard frame at a high speed and in a large amount by means of a machine-folded paperboard. The packaging paperboard frame of the present invention having a cushioning mechanism is composed of at least one hollow structural unit or a solid structural unit. The hollow structural unit or the solid structural unit is formed by continuously folding a cardboard, and the cardboard is provided with a plurality of folding lines, and the machine can be continuously folded along the folding line to press the paperboard into the paper. The hollow structural unit or the solid structural unit, and the slits thereon are used, so that the packaging paperboard frames with the buffer mechanism in any two different directions can be engaged or inserted into each other; the slits thereon can be used before the machine continuously presses the cardboard. Measuring the position of the slit after the crimping is first measured, and cutting the slit by using a cutting tool; or after the machine continuously crimps the cardboard to form the hollow structural unit or the solid structural unit, and then the hollow structural unit or the solid structure On the unit, the slit is cut directly, and the conventional manual cutting and crimping method is replaced by a machine, so that it can be manufactured at high speed and in a large amount.

為了達成上述各項目的及功效,於此謹搭配圖式,舉一較佳實施例,俾便在此領域中具通常知識者能夠就各項目的據以實施。In order to achieve the above objects and effects, a preferred embodiment will be described in conjunction with the drawings, and those of ordinary skill in the art can implement the present invention.

首先,請參閱第一圖至第七圖,為本發明之立體外觀圖與較佳實施例圖,圖中清楚指出一組具緩衝機構之包裝用紙板框架1,至少由一空心結構單元2或實心結構單元3組合而成,該空心結構單元2或該實心結構單元3皆由一紙板以連續壓折而成,該紙板上設有複數條折線5,可利用機器直接沿著該折線5將紙板連續壓折並堆疊,使該紙板壓成該實心結構單元3,或於任兩實心結構單元3之中央處形成一空心結構2,具緩衝機構之包裝用紙板框架1設有至少一切口6,使得具緩衝機構之包裝用紙板框架1能彼此卡合或插嵌,並於該空心結構單元2中心處,嵌入一緩衝材料4以產生彈性,該緩衝材料4可為塑料框片、空氣墊片、保利龍或EPE發泡材料,使包裝用紙板框架同時具有支撐與緩衝之作用;其中該切口6,係位於該空心結構單元2或該實心結構單元3上,可以使該空心結構單元2或該實心結構單元3能彼此卡合或插嵌;其製作之方式可分為兩種:First, please refer to the first to seventh figures, which are perspective views of a preferred embodiment of the present invention, and clearly show a set of cardboard frames 1 for packaging with a buffer mechanism, at least by a hollow structural unit 2 or The solid structural unit 3 is combined, and the hollow structural unit 2 or the solid structural unit 3 is formed by continuous folding of a cardboard, and the cardboard is provided with a plurality of folding lines 5, which can be directly along the folding line 5 by using a machine. The paperboard is continuously folded and stacked to press the paperboard into the solid structural unit 3, or a hollow structure 2 is formed at the center of any two solid structural units 3, and the packaging paperboard frame 1 with the cushioning mechanism is provided with at least a mouth 6 The packaging paperboard frame 1 with the cushioning mechanism can be engaged or inserted into each other, and a cushioning material 4 is embedded at the center of the hollow structural unit 2 to generate elasticity. The cushioning material 4 can be a plastic frame piece and an air cushion. The sheet, the Polyon or the EPE foaming material, so that the cardboard frame for packaging has the function of supporting and buffering at the same time; wherein the slit 6 is located on the hollow structural unit 2 or the solid structural unit 3, and the hollow knot can be made The structural unit 2 or the solid structural unit 3 can be engaged or inserted into each other; the manner of manufacture can be divided into two types:

(1)於機器連續壓折紙板前,先量測預估壓折後之切口位置,並利用切割工具割出該切口;(1) Before the machine continuously presses the cardboard, measure the position of the slit after the crimp is estimated, and cut the slit by using a cutting tool;

(2)於機器連續壓折紙板形成該空心結構單元2或該實心結構單元3後,再於該空心結構單元2或該實心結構單元3上,直接切割出該切口6;且當機器壓折時,加上膠水噴塗可以加強折成具緩衝機構之包裝用紙板框架1的強度;此外,該切口6可使該空心結構單元2或該實心結構單元3產生水平方向或垂直方向之卡合或插嵌,以形成立體柱狀結構;該切口6之形狀可為長方形、L字型、O字型或十字型;該折線5的相同位置上同時設有一凹槽,以方便紙板之壓折,可增加連續壓折後之紙板間的密合程度;該空心結構單元2或該實心結構單元3,可為I字型柱狀結構,L字型柱狀結構或一中央凹陷之L字型柱狀結構,可於I字型柱狀結構、L字型柱狀結構之兩邊連續壓折並疊合後形成比較堅固的支撐結構,而中間較脆弱的部份可再塞入彈簧、空氣柱或保利龍緩衝材料4。(2) after the machine continuously presses the cardboard to form the hollow structural unit 2 or the solid structural unit 3, and then directly cuts the slit 6 on the hollow structural unit 2 or the solid structural unit 3; and when the machine is folded In addition, the glue spray can strengthen the strength of the cardboard frame 1 for packaging with a cushioning mechanism; in addition, the slit 6 can cause the hollow structural unit 2 or the solid structural unit 3 to be engaged in a horizontal or vertical direction or Inserting and inserting to form a three-dimensional columnar structure; the shape of the slit 6 may be rectangular, L-shaped, O-shaped or cross-shaped; the fold line 5 is provided with a groove at the same position to facilitate the folding of the cardboard. The degree of adhesion between the paperboards after continuous crimping can be increased; the hollow structural unit 2 or the solid structural unit 3 can be an I-shaped columnar structure, an L-shaped columnar structure or a centrally recessed L-shaped column. The structure can be continuously folded and folded on both sides of the I-shaped columnar structure and the L-shaped columnar structure to form a relatively strong support structure, and the weaker part in the middle can be inserted into the spring, the air column or Poly dragon buffer material 4.

本發明之一組具緩衝機構之包裝用紙板框架1可解決習用紙板僅以人工剪裁與壓折方式,而無法將商品直接利用生產線之機台完成,透過勞力進行施作時,不僅可能會產生許多誤差,既費時又費工,其具體之實施方式如下所示:取四個40×100(cm)紙板,並將每一個紙板劃分成五等份40×20(cm)之區塊,並於區塊之邊界上刻上凹槽以形成折線5,再以機器沿該折線5連續壓折成五層紙板厚的實心結構單元3,其形狀為I字型柱狀結構,又該凹槽之設計可方便壓折紙板,再以機器直接於該實心結構單元3切割出該三個切口6,其於一側兩端向內5cm處,分別切割出兩個7×7(cm)之切口6,以及於另一側中間部份切割出10×20(cm)之切口6;任二個實心結構單元3可利用7×7(cm)之切口6彼此卡合,故四個實心結構單元3形成一井字型之具緩衝機構之包裝用紙板框架1,其中每一邊之實心結構單元3中央部位皆設有一個10×20(cm)之切口6,故可再插嵌一紙板,該紙板中心處,可嵌入一緩衝材料4以產生彈性,該緩衝材料4可為空氣柱,使一組具緩衝機構之包裝用紙板框架1同時具有支撐與緩衝之作用。The packaging paperboard frame 1 with a cushioning mechanism of the present invention can solve the problem that the conventional cardboard is only manually cut and pressed, and the goods cannot be directly used by the machine of the production line, and it is not only possible to perform the work through labor. A lot of errors are produced, which is time consuming and labor intensive. The specific implementation is as follows: take four 40×100 (cm) cardboard and divide each cardboard into five equal parts of 40×20 (cm). And engraving a groove on the boundary of the block to form a fold line 5, and then continuously folding the machine into a five-layer cardboard thick solid structural unit 3 along the fold line 5, the shape of which is an I-shaped columnar structure, and the concave The design of the groove can facilitate the folding of the cardboard, and then the three slits 6 are cut out by the machine directly to the solid structural unit 3, and the two ends are cut inward at 5 cm, and two 7×7 (cm) are respectively cut. The slit 6 and the slit 6 of 10×20 (cm) are cut in the middle portion of the other side; any two solid structural units 3 can be engaged with each other by the slit 6 of 7×7 (cm), so the four solid structures The unit 3 forms a well-shaped cardboard frame 1 for packaging with a buffer mechanism, wherein the solid knot on each side A central portion of the unit 3 is provided with a 10×20 (cm) slit 6 so that a cardboard can be inserted and inserted into the center of the cardboard to embed a cushioning material 4 to generate elasticity. The cushioning material 4 can be an air column. A set of cardboard frames 1 for packaging with a cushioning mechanism is simultaneously provided with support and cushioning.

綜合上述,以上為本發明之一較佳實施例,非因此即局限本發明之專利範圍,本案專利範圍仍應以後附之專利申請範圍所定義為準。In the above, the above is a preferred embodiment of the present invention, and the scope of the patent is not limited thereby, and the scope of the patent should be determined by the scope of the patent application attached below.

1...具緩衝機構之包裝用紙板框架1. . . Cardboard frame for packaging with cushioning mechanism

2...空心結構單元2. . . Hollow structural unit

3...實心結構單元3. . . Solid structural unit

4...緩衝材料4. . . Cushioning material

5...折線5. . . Polyline

6...切口6. . . incision

第一圖係本發明之立體外觀圖一。The first figure is a three-dimensional appearance of the present invention.

第二圖係本發明之立體外觀圖二。The second drawing is a perspective view of the second embodiment of the present invention.

第三圖係本發明之立體外觀圖三。The third figure is a three-dimensional appearance of the present invention.

第四圖係本發明之較佳實施例一。The fourth figure is a preferred embodiment 1 of the present invention.

第五圖係本發明之較佳實施例二。The fifth drawing is a preferred embodiment 2 of the present invention.

第六圖係本發明之較佳實施例三。The sixth drawing is a third preferred embodiment of the present invention.

第七圖係本發明之較佳實施例四。The seventh drawing is a fourth preferred embodiment of the present invention.

1...具緩衝機構之包裝用紙板框架1. . . Cardboard frame for packaging with cushioning mechanism

2...空心結構單元2. . . Hollow structural unit

3...實心結構單元3. . . Solid structural unit

Claims (11)

一組具緩衝機構之包裝用紙板框架,至少由一空心結構單元及二實心結構單元組合而成,該空心結構單元及該些實心結構單元皆為紙板,而機器會沿著該紙板上的折線連續壓折該紙板,並堆疊而形成該些實心結構單元,該空心結構單元設於任二該實心結構單元之間,該具緩衝機構之包裝用紙板框架設有至少一切口,使得該具緩衝機構之包裝用紙板框架能彼此卡合或插嵌,並可於該空心結構單元中心處,嵌入一緩衝材料以產生彈性,使包裝用紙板框架同時具有支撐與緩衝之作用。 A set of cardboard frames for packaging with a buffer mechanism is composed of at least one hollow structural unit and two solid structural units, the hollow structural unit and the solid structural units are all cardboard, and the machine will follow a fold line on the cardboard. Continuously folding the paperboard and stacking to form the solid structural units, the hollow structural unit is disposed between any two of the solid structural units, and the packaging cardboard frame with the buffer mechanism is provided with at least a mouth so that the cushioning The cardboard frame for packaging of the mechanism can be engaged or inserted into each other, and a cushioning material can be embedded in the center of the hollow structural unit to generate elasticity, so that the cardboard frame for packaging can simultaneously support and buffer. 如申請專利範圍第1項所述之一組具緩衝機構之包裝用紙板框架,其中該紙板,其上設有複數條折線,可利用機器直接沿著該折線將紙板連續壓折並堆疊,使該紙板壓成該至少二實心結構單元,該至少二實心結構單元相互間隔以形成該空心結構單元。 The paperboard frame for packaging according to the first aspect of the invention, wherein the paperboard is provided with a plurality of folding lines, and the paperboard can be continuously folded and stacked directly along the folding line by using a machine. The paperboard is pressed into the at least two solid structural units, the at least two solid structural units being spaced apart from each other to form the hollow structural unit. 如申請專利範圍第1項所述之一組具緩衝機構之包裝用紙板框架,其中該切口,係為該空心結構單元或該實心結構單元之交叉口,該切口可使任二不同方向之該空心結構單元或該實心結構單元相互卡 合或插嵌。 A paperboard frame for packaging according to the first aspect of the invention, wherein the slit is an intersection of the hollow structural unit or the solid structural unit, and the slit can be used in any two different directions. The hollow structural unit or the solid structural unit is mutually carded Combined or inserted. 如申請專利範圍第1項所述之一組具緩衝機構之包裝用紙板框架,其中該切口,可於機器連續壓折紙板前,先量測預估壓折後之切口位置,並利用切割工具割出該切口。 The packaging paperboard frame with a cushioning mechanism according to the first aspect of the patent application, wherein the slit can measure the position of the slit after the crimping is estimated before the machine continuously presses the cardboard, and cuts with a cutting tool. The cut is made. 如申請專利範圍第1項所述之一組具緩衝機構之包裝用紙板框架,其中該切口,可於機器連續壓折紙板形成該空心結構單元或該實心結構單元後,再於該空心結構單元或該實心結構單元上,直接切割出該切口。 The paperboard frame for packaging according to the first aspect of the invention, wherein the slit is formed after the machine continuously presses the cardboard to form the hollow structural unit or the solid structural unit, and then the hollow structural unit Or the solid structural unit directly cuts the slit. 如申請專利範圍第1項所述之一組具緩衝機構之包裝用紙板框架,其中該切口,可使該空心結構單元或該實心結構單元產生水平方向或垂直方向之卡合或插嵌,以形成立體柱狀結構。 The paperboard frame for packaging according to the first aspect of the invention, wherein the slit allows the hollow structural unit or the solid structural unit to be engaged or inserted in a horizontal direction or a vertical direction, A three-dimensional columnar structure is formed. 如申請專利範圍第1項所述之一組具緩衝機構之包裝用紙板框架,其中該切口,其可為長方形、L字型、O字型或十字型。 A paperboard frame for packaging according to the first aspect of the invention, wherein the slit may be rectangular, L-shaped, O-shaped or cross-shaped. 如申請專利範圍第1項所述之一組具緩衝機構之包裝用紙板框架,其中該折線,其相同位置上同時設有一凹槽,以方便紙板之壓折,可增加連續壓折後之紙板間的密合程度。 A paperboard frame for packaging according to the first aspect of the invention, wherein the fold line has a groove at the same position for facilitating the folding of the cardboard, and the paperboard after the continuous crimping is increased. The degree of closeness between. 如申請專利範圍第1項所述之一組具緩衝機構之包裝用紙板框架,其中該空心結構單元或該實心結構單元,可為I字型柱狀結構、L字型柱狀結構或一中央凹陷之L字型柱狀結構。 A cardboard frame for packaging according to the first aspect of the invention, wherein the hollow structural unit or the solid structural unit may be an I-shaped columnar structure, an L-shaped columnar structure or a central portion. A recessed L-shaped columnar structure. 如申請專利範圍第1項所述之一組具緩衝機構之包裝用紙板框架,其中該緩衝材料,其可為塑料框片、空氣墊片、保利龍或EPE發泡材料。 A paperboard frame for packaging according to the first aspect of the invention, wherein the cushioning material is a plastic frame sheet, an air gasket, a Polylon or an EPE foaming material. 如申請專利範圍第1項所述之一組具緩衝機構之包裝用紙板框架,其中當機器壓折時,可加上膠水噴塗以加強折成框架後的強度。 A packaging paperboard frame with a cushioning mechanism as claimed in claim 1, wherein when the machine is crimped, a glue spray may be added to enhance the strength after folding into the frame.
TW100116648A 2011-05-12 2011-05-12 A group of cardboard frames with a cushioning mechanism TWI433797B (en)

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