TWI432326B - Manufacturing method of laminated film - Google Patents

Manufacturing method of laminated film Download PDF

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Publication number
TWI432326B
TWI432326B TW097114451A TW97114451A TWI432326B TW I432326 B TWI432326 B TW I432326B TW 097114451 A TW097114451 A TW 097114451A TW 97114451 A TW97114451 A TW 97114451A TW I432326 B TWI432326 B TW I432326B
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film
epoxy resin
light
adhesive
photocurable epoxy
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TW097114451A
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TW200904634A (en
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Masayoshi Kumakura
Shinya Onoue
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Kyoritsu Chemical Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/42Polarizing, birefringent, filtering

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  • Adhesives Or Adhesive Processes (AREA)
  • Polarising Elements (AREA)
  • Laminated Bodies (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

層疊薄膜的製造方法Method for manufacturing laminated film

本發明係有關一種可以在廣泛領域中使用的層疊薄膜的製造方法,具體而言,係有關一種使用光固化型環氧樹脂系黏接劑從而貼合薄膜而成的層疊薄膜的製造方法。The present invention relates to a method for producing a laminated film which can be used in a wide range of fields, and more particularly to a method for producing a laminated film obtained by bonding a film using a photocurable epoxy resin-based adhesive.

層疊薄膜被用於包括汽車、飛機、電氣.電子儀器的廣泛領域中。特別是近年來,電氣.電子儀器中的層疊薄膜越來越多樣且高度化。隨著層疊薄膜的多樣化、高度化,關於層疊薄膜的製造方法,也需要在維持製造的層疊薄膜的品質的同時,達成生產率的提高、成品率的提高、裝置的簡略化、自動化等。Laminated films are used to include automobiles, airplanes, and electrical. In a wide range of electronic instruments. Especially in recent years, electrical. The laminated film in electronic instruments is becoming more diverse and highly advanced. With the versatility and heightening of the laminated film, it is necessary to improve the productivity, the yield, the simplification of the device, the automation, and the like while maintaining the quality of the laminated film to be produced.

例如,在光學構件或液晶顯示裝置中使用的偏光板通常在聚乙烯醇(PVA)系偏光片薄膜的兩面以黏接劑貼合保護薄膜或光學補償薄膜來製造。作為該黏接劑,使用的是水系黏接劑或有機溶劑系黏接劑,但近年來取而代之開始使用作為非水系、非有機溶劑系的非溶劑系黏接劑,特別是光固化型環氧樹脂系黏接劑。For example, a polarizing plate used in an optical member or a liquid crystal display device is usually produced by laminating a protective film or an optical compensation film on both sides of a polyvinyl alcohol (PVA)-based polarizer film with an adhesive. As the adhesive, a water-based adhesive or an organic solvent-based adhesive is used, but in recent years, a non-solvent-based adhesive which is a non-aqueous or non-organic solvent-based adhesive, in particular, a photocurable epoxy, has been used. Resin-based adhesive.

過去,在使用光固化型環氧樹脂系黏接劑作為黏接劑的層疊薄膜的製造中,為了充分地固化光固化型環氧樹脂系黏接劑,必須照射強照度的光從而用照射熱或反應熱加速固化反應、或者在照射光後利用烤箱等加熱從而使固化反應結束(後固化(After cure))。如果光固化型環氧樹脂系黏接劑被照射到光,則其中內含的光聚合起始劑(催化劑) 會活化,而產生酸。該酸會與光固化型環氧樹脂的環氧基反應,使環氧基開環,而產生碳陽離子(carbocation)。該碳陽離子不斷地與環氧樹脂的環氧基反應,使環氧樹脂系黏接劑發生固化。不過,碳陽離子與環氧基的反應是難以在常溫下發生的反應,所以必須照射強照度的光或者在照射光之後利用烤箱等加熱,從而加速或結束碳陽離子與環氧基的反應。In the production of a laminated film using a photocurable epoxy resin adhesive as an adhesive, in order to sufficiently cure the photocurable epoxy resin adhesive, it is necessary to irradiate light with strong illuminance to irradiate heat. Alternatively, the reaction heat accelerates the curing reaction, or after the light is irradiated, it is heated by an oven or the like to complete the curing reaction (After cure). If the photocurable epoxy resin-based adhesive is irradiated with light, the photopolymerization initiator (catalyst) contained therein Will activate and produce acid. The acid reacts with the epoxy group of the photocurable epoxy resin to ring-open the epoxy group to produce carbocation. The carbocation continuously reacts with the epoxy group of the epoxy resin to cure the epoxy resin adhesive. However, the reaction of a carbocation with an epoxy group is a reaction which is difficult to occur at normal temperature, and therefore it is necessary to irradiate light of strong illuminance or to heat with an oven or the like after irradiation of light, thereby accelerating or terminating the reaction of the carbocation with the epoxy group.

如果照射强照度的光,光會變成熱,例如在為偏光片薄膜的情況下,會造成碘從被碘等染色的聚乙烯醇薄膜(偏光片薄膜)脫出,或者使偏光片薄膜或保護薄膜或者光學補償薄膜發生變形,因而使品質變差。If a strong illuminance is applied, the light becomes hot. For example, in the case of a polarizer film, iodine may be released from a polyvinyl alcohol film (polarizer film) dyed with iodine or the like, or the polarizer film may be protected or protected. The film or the optical compensation film is deformed, thereby deteriorating the quality.

另外,在光照射之後用烤箱等加熱的情況下,需要加熱烤箱等加熱裝置,尤其在生產線速度(line speed)快的情況下,加熱烤箱變得非常長,運轉費用上升,設備投資費用增多。Further, in the case of heating with an oven or the like after light irradiation, it is necessary to heat a heating device such as an oven. Especially in the case where the line speed is fast, the heating oven becomes very long, the running cost increases, and the equipment investment cost increases.

本發明的目的在於提供一種使用光固化型環氧樹脂系黏接劑來貼合薄膜而成的層疊薄膜的製造方法,其不必為了使光固化型環氧樹脂系黏接劑充分地固化而照射強照度的紫外線或者在照射光之後進行加熱(後固化)。An object of the present invention is to provide a method for producing a laminated film obtained by laminating a film using a photocurable epoxy resin-based adhesive, which is not required to be sufficiently cured for curing the photocurable epoxy resin adhesive. Intense illuminance of ultraviolet light or heating (post-cure) after irradiation of light.

本發明人等為了解決上述課題而進行精心研究,結果發現藉由在照射光之前將光固化型環氧樹脂系黏接劑加溫至特定的溫度,可以實現前述課題,基於這些見解以至完成本發明。The inventors of the present invention have conducted intensive studies to solve the above problems, and as a result, it has been found that the above problem can be achieved by heating the photocurable epoxy resin adhesive to a specific temperature before the irradiation of light, and based on these findings, the present invention is completed. invention.

利用本發明,提供以下1至4的發明。With the present invention, the following 1 to 4 inventions are provided.

(1)一種層疊薄膜的製造方法,其是使用光固化型環氧樹脂系黏接劑來貼合薄膜而成的層疊薄膜的製造方法,其特徵在於包括:將存在於薄膜間的光固化型環氧樹脂系黏接劑加溫至40℃以上的溫度,並對前述黏結劑進行光照射使其固化從而黏接薄膜。(1) A method for producing a laminated film, which is a method for producing a laminated film obtained by laminating a film using a photocurable epoxy resin-based adhesive, comprising: a photocurable type existing between the films The epoxy resin-based adhesive is heated to a temperature of 40 ° C or higher, and the above-mentioned adhesive is irradiated with light to be cured to adhere the film.

(2)一種薄膜黏接方法,其是使用光固化型環氧樹脂系黏接劑來貼合偏光片薄膜和保護薄膜及/或光學補償薄膜而形成的薄膜的黏接方法,其特徵在於包括:將存在於薄膜間的光固化型環氧樹脂系黏接劑加溫至40℃以上且所述薄膜的耐熱溫度以下的溫度,並對前述黏結劑進行光照射使其固化從而黏接薄膜。(2) A film bonding method which is a method of bonding a film formed by bonding a polarizer film and a protective film and/or an optical compensation film using a photocurable epoxy resin adhesive, and is characterized by comprising The photocurable epoxy resin adhesive existing between the films is heated to a temperature lower than 40 ° C and not higher than the heat resistance temperature of the film, and the bonding agent is light-irradiated to be cured to adhere the film.

(3)如(1)或(2)中記載的方法,其中,前述加溫溫度為40至120℃。(3) The method according to (1) or (2), wherein the heating temperature is 40 to 120 °C.

(4)如(1)至(3)中任意一項記載的方法,其中,光為波長在400nm以下的光中的至少一部分被截止的紫外線。(4) The method according to any one of (1) to (3) wherein the light is ultraviolet light whose at least a part of light having a wavelength of 400 nm or less is cut off.

利用本發明的黏接裝置,不必為了使光固化型環氧樹脂系黏接劑充分地固化而照射強照度的光或者在照射光之後進行加熱(後固化),所以可以簡便而且有效地製造品質良好的如偏光板之類的層疊薄膜。According to the bonding apparatus of the present invention, it is not necessary to irradiate the light of the strong illuminance to sufficiently cure the photocurable epoxy resin-based adhesive or to heat (post-cure) after the irradiation of the light, so that the quality can be easily and efficiently produced. A good laminate film such as a polarizing plate.

以下詳細說明本發明。The invention is described in detail below.

在本發明中使用的光固化型環氧樹脂系黏接劑含有光固化型環氧樹脂和光聚合起始劑,此外也可以含有慣用的 添加成分。The photocurable epoxy resin-based adhesive used in the present invention contains a photocurable epoxy resin and a photopolymerization initiator, and may also contain a conventional one. Add ingredients.

光固化型環氧樹脂只要是通常使用的光固化型環氧樹脂則沒有特別限定,例如包括芳香族環氧樹脂、脂肪族環氧樹脂、脂環式環氧樹脂等。The photocurable epoxy resin is not particularly limited as long as it is a commonly used photocurable epoxy resin, and includes, for example, an aromatic epoxy resin, an aliphatic epoxy resin, and an alicyclic epoxy resin.

作為芳香族環氧樹脂,可以舉出雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚A型環氧樹脂、萘骨架環氧樹脂、酚酚醛清漆型環氧樹脂等。Examples of the aromatic epoxy resin include a bisphenol A epoxy resin, a bisphenol F epoxy resin, a bisphenol A epoxy resin, a naphthalene skeleton epoxy resin, and a phenol novolac epoxy resin.

作為脂肪族環氧樹脂,可以使用脂肪族多元醇或其環氧化物加成物的聚縮水甘油醚。作為脂肪族環氧樹脂的例子,可以舉出乙二醇二縮水甘油醚、二乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、三丙二醇二縮水甘油醚、新戊二醇二縮水甘油醚、1,4-丁二醇二縮水甘油醚、1,6-己二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚、三羥甲基丙烷二縮水甘油醚、聚乙二醇二縮水甘油醚等。另外,還可以使用丁二烯系環氧樹脂、異戊二烯系環氧樹脂等不飽和脂肪酸環氧樹脂。三羥甲基丙烷三縮水甘油醚、三羥甲基丙烷二縮水甘油醚係因黏度低而為較佳。脂肪族環氧樹脂的市售品例如包括共榮社化學(股)製Epolight 100MF(三羥甲基丙烷三縮水甘油醚)、Nagase ChemteX(股)製EX-321L(三羥甲基丙烷二縮水甘油醚)。As the aliphatic epoxy resin, a polyglycidyl ether of an aliphatic polyol or an epoxide adduct thereof can be used. Examples of the aliphatic epoxy resin include ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, and neopentyl glycol diglycidyl ether. , 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, trimethylolpropane diglycidyl ether, polyethylene glycol II Glycidyl ether and the like. Further, an unsaturated fatty acid epoxy resin such as a butadiene-based epoxy resin or an isoprene-based epoxy resin can also be used. Trimethylolpropane triglycidyl ether and trimethylolpropane diglycidyl ether are preferred because of their low viscosity. Commercial products of the aliphatic epoxy resin include, for example, Epolight 100MF (trimethylolpropane triglycidyl ether) manufactured by Kyoeisha Chemical Co., Ltd., and EX-321L (trimethylolpropane dicondensate) manufactured by Nagase ChemteX Co., Ltd. Glycerol ether).

脂環式環氧樹脂是在分子內具有1個以上結合於脂環式環的環氧基的化合物,作為該例,可以舉出乙烯基環己烯單氧化物、1,2-環氧基-4-乙烯基環己烷、1,2:8,9二環氧基檸檬烯、3,4-環氧基環己烯基甲基-3’,4’-環氧 基環己烯羧酸酯等。該等係由DAICEL化學工業(股)以CEL2000、CEL3000、CEL2021P市售。The alicyclic epoxy resin is a compound having one or more epoxy groups bonded to an alicyclic ring in the molecule, and examples thereof include a vinylcyclohexene monooxide and a 1,2-epoxy group. -4-vinylcyclohexane, 1,2:8,9-diethoxylated limonene, 3,4-epoxycyclohexenylmethyl-3',4'-epoxy A cyclohexene carboxylate or the like. These are commercially available from DAICEL Chemical Industry Co., Ltd. as CEL2000, CEL3000, and CEL2021P.

作為本發明中的光固化型環氧樹脂,可以單獨使用上述的環氧樹脂,也可以以任意配合比例混合使用多種環氧樹脂。As the photocurable epoxy resin in the present invention, the above epoxy resins may be used singly, or a plurality of epoxy resins may be used in combination at any mixing ratio.

本發明中的光聚合引發劑只要是利用可見光線、紫外線、X射線、電子射線等活化能線的照射而產生陽離子或路易斯酸,並起始環氧基的聚合的光聚合引發劑即可,沒有特別限定。作為光聚合引發劑的例子,可以舉出鋶鹽、錪鹽、重氮鹽(diazonium)。The photopolymerization initiator in the present invention may be a photopolymerization initiator which generates a cation or a Lewis acid by irradiation with an activation energy ray such as visible light, ultraviolet light, X-ray or electron beam, and initiates polymerization of an epoxy group. There is no particular limitation. Examples of the photopolymerization initiator include a phosphonium salt, a phosphonium salt, and a diazonium.

作為鋶系的例子,可列舉例如:六氟磷酸三苯基鋶、六氟銻酸三苯基鋶、四(五氟苯基)硼酸三苯基鋶、4,4’-雙[二苯基鋶基]二苯基硫化物 雙六氟磷酸鹽、4,4’-雙[二(β-羥基乙氧基)苯基鋶基]二苯基硫化物 雙六氟銻酸鹽、4,4’-雙[二(β-羥基乙氧基)苯基鋶基]二苯基硫化物 雙六氟磷酸鹽、7-[二(對甲苯甲醯基)鋶基]-2-異丙基噻噸酮 六氟銻酸鹽、7-[二(對甲苯甲醯基)鋶基]-2-異丙基噻噸酮 四(五氟苯基)硼酸鹽、4-苯基羰基-4’-二苯基鋶基-二苯基硫化物 六氟磷酸 鹽、4-(對-第三丁基苯基羰基)-4’-二苯基鋶基-二苯基硫化物 六氟銻酸鹽、4-(對-第三丁基苯基羰基)-4’-二(對甲苯甲醯基)鋶基-二苯基硫化物四(五氟苯基)硼酸鹽等。Examples of the lanthanoid series include triphenyl sulfonium hexafluorophosphate, triphenyl sulfonium hexafluoroantimonate, triphenyl sulfonium tetrakis(pentafluorophenyl)borate, and 4,4'-bis[diphenyl]. Thiol]diphenyl sulfide dihexafluorophosphate, 4,4'-bis[bis(β-hydroxyethoxy)phenylindenyl]diphenyl sulfide dihexafluoroantimonate, 4,4 '-bis[bis(β-hydroxyethoxy)phenylindenyl]diphenyl sulfide dihexafluorophosphate, 7-[bis(p-tolylmethyl)indolyl]-2-isopropylthiophene Tox keto hexafluoroantimonate, 7-[bis(p-tolylmethylhydrazino)indolyl]-2-isopropylthioxanthone tetrakis(pentafluorophenyl)borate, 4-phenylcarbonyl-4'- Diphenyldecyl-diphenyl sulfide hexafluorophosphate Salt, 4-(p-t-butylphenylcarbonyl)-4'-diphenylindenyl-diphenyl sulfide hexafluoroantimonate, 4-(p-t-butylphenylcarbonyl)- 4'-bis(p-tolylmethyl) fluorenyl-diphenyl sulfide tetrakis(pentafluorophenyl)borate.

作為錪鹽的例子,例如可以舉出:四(五氟苯基)硼酸二苯基錪、六氟磷酸二苯基錪、六氟銻酸二苯基錪、六氟磷酸二(4-壬基苯基)錪等。Examples of the onium salt include diphenylphosphonium tetrakis(pentafluorophenyl)borate, diphenylsulfonium hexafluorophosphate, diphenylsulfonium hexafluoroantimonate, and di-(4-fluorenylphosphoryl)hexafluorophosphate. Phenyl) oxime and the like.

作為重氮鹽的例子,例如可以舉出:六氟銻酸苯重氮鹽六氟磷酸苯重氮鹽等。Examples of the diazonium salt include benzene diazonium hexafluoroantimonate, benzene diazonium hexafluorophosphate, and the like.

作為光聚合起始劑的市售品,可以舉出旭電化工業(股)製的ADEKA Optomer SP-150及SP-170、RHODIA(股)製的PI2074、日本化藥(股)的Kayarad PCI-220等。As a commercial product of a photopolymerization initiator, ADEKA Optomer SP-150 and SP-170 manufactured by Asahi Kasei Co., Ltd., PI2074 manufactured by RHODIA Co., Ltd., and Kayarad PCI-based by Nippon Kayaku Co., Ltd. 220 and so on.

這些光聚合起始劑相對於光固化型環氧樹脂100質量份,係使用0.5至20質量份、較佳為1至10質量份。光聚合起始劑可以分別單獨使用,也可以使用兩種以上。These photopolymerization initiators are used in an amount of 0.5 to 20 parts by mass, preferably 1 to 10 parts by mass, per 100 parts by mass of the photocurable epoxy resin. The photopolymerization initiators may be used alone or in combination of two or more.

本發明中的光固化型環氧樹脂系黏接劑根據需要可以含有氧雜環丁烷(oxetane)化合物。氧雜環丁烷化合物是在分子內具有4員環醚(亦即氧雜環丁烷環)的化合物。作為氧雜環丁烷化合物的例子,可以舉出3-乙基-3-羥基甲基氧雜環丁烷、1,4-雙[{(3-乙基-3-氧雜環丁烷基)甲 氧基}甲基]苯、3-乙基-3-(苯氧基甲基)氧雜環丁烷、雙(3-乙基-3-氧雜環丁烷基甲基)醚、3-乙基-3-(2-乙基己氧基甲基)氧雜環丁烷、3-乙基-[{(3-三乙氧基甲矽烷基丙氧基)甲基}氧雜環丁烷]、氧雜環丁烷基倍半矽氧烷、酚酚醛清漆氧雜環丁烷等。在這些氧雜環丁烷化合物中,較佳為3-乙基-3-羥基甲基氧雜環丁烷、雙(3-乙基-3-氧雜環丁烷基甲基)醚、3-乙基-3-(2-乙基己氧基甲基)氧雜環丁烷。氧雜環丁烷化合物的市售品例如包括東亞合成(股)市售的商品名OXT-101(3-乙基-3-羥基甲基氧雜環丁烷)、OXT-211(3-乙基-3-(苯氧基甲基)氧雜環丁烷)、OXT-221(二[1-乙基(3-氧雜環丁烷基)]甲基醚)、OXT-212(3-乙基-3-(2-乙基己氧基甲基)氧雜環丁烷)。The photocurable epoxy resin-based adhesive of the present invention may contain an oxetane compound as needed. The oxetane compound is a compound having a 4-membered cyclic ether (i.e., an oxetane ring) in the molecule. Examples of the oxetane compound include 3-ethyl-3-hydroxymethyloxetane and 1,4-bis[{(3-ethyl-3-oxetanyl) ) Oxy}methyl]benzene, 3-ethyl-3-(phenoxymethyl)oxetane, bis(3-ethyl-3-oxetanylmethyl)ether, 3- Ethyl-3-(2-ethylhexyloxymethyl)oxetane, 3-ethyl-[{(3-triethoxymethylidenepropylpropoxy)methyl}oxeidine Alkane], oxetane sesquioxane, phenol novolac oxetane, and the like. Among these oxetane compounds, 3-ethyl-3-hydroxymethyloxetane, bis(3-ethyl-3-oxetanylmethyl)ether, and 3 are preferred. -ethyl-3-(2-ethylhexyloxymethyl)oxetane. Commercial products of oxetane compounds include, for example, the trade name OXT-101 (3-ethyl-3-hydroxymethyloxetane) and OXT-211 (3-ethyl) which are commercially available from East Asia Synthetic Co., Ltd. 3-(phenoxymethyl)oxetane), OXT-221 (bis[1-ethyl(3-oxetanyl))methyl ether), OXT-212(3- Ethyl-3-(2-ethylhexyloxymethyl)oxetane).

在本發明中,氧雜環丁烷化合物相對於光固化型環氧樹脂100質量份,以50質量份以下的量使用。氧雜環丁烷化合物可以分別單獨使用,也可以使用兩種以上。In the present invention, the oxetane compound is used in an amount of 50 parts by mass or less based on 100 parts by mass of the photocurable epoxy resin. The oxetane compounds may be used alone or in combination of two or more.

本發明中的光固化型環氧樹脂系黏接劑可以再根據需要而併用光敏劑。藉由使用光敏劑,使反應性能提高,可以提高固化物的機械強度或黏接強度。作為光敏劑,可以舉出羰基化合物、有機硫化合物、過硫化物、氧化還原系化合物、偶氮及重氮化合物、鹵素化合物、光還原性色素等。作為光敏劑的例子,可以舉出苯偶因甲醚、苯偶因異丙醚、α,α-二甲氧基-α-苯基乙醯苯之類的苯偶因衍生物;二苯甲酮、2,4-二氯二苯甲酮、鄰苯甲醯苯甲酸甲 酯、4,4’-雙(二乙胺基)二苯甲酮之類的二苯甲酮(benzophenone)衍生物;2-氯噻噸酮、2-異丙基噻噸酮、2,4-二乙基噻噸酮之類的噻噸酮(thioxanthone)衍生物;2-氯蒽醌、2-甲基蒽醌之類的蒽醌衍生物;N-甲基吖啶酮、N一丁基吖啶酮之類的吖啶酮(acridone)衍生物;9,10-二丁氧基蒽之類的蒽衍生物;此外,α,α-二乙氧基乙醯苯、苯偶醯(benzil)、芴酮、氧雜蒽酮(xanthone)、鈾醯(uranyl)化合物、鹵素化合物、光還原性色素等,但不被這些限定。另外,這些光敏劑可以單獨使用,也可以使用兩種以上。光敏劑的市售品例如可以舉出Kayacure DETX-S(日本化藥(股)製)等。光敏劑的量相對於光固化型環氧樹脂系黏接劑100質量份,為0.01至20質量份,較佳為0.1至5質量份。In the photocurable epoxy resin-based adhesive of the present invention, a photosensitizer may be used in combination as needed. By using a photosensitizer, the reaction performance is improved, and the mechanical strength or the bonding strength of the cured product can be improved. Examples of the photosensitizer include a carbonyl compound, an organic sulfur compound, a persulfide compound, a redox compound, an azo and a diazo compound, a halogen compound, and a photoreductive dye. Examples of the photosensitizer include benzoin methyl ether, benzoin isopropyl ether, benzoin derivatives such as α,α-dimethoxy-α-phenylethyl benzene; and diphenyl benzoate; Ketone, 2,4-dichlorobenzophenone, phthalic acid Benzophenone derivatives such as esters, 4,4'-bis(diethylamino)benzophenone; 2-chlorothioxanthone, 2-isopropylthioxanthone, 2,4 - thioxanthone derivatives such as diethyl thioxanthone; anthracene derivatives such as 2-chloroindole and 2-methylindole; N-methylacridone, N-butyl An acridine derivative such as a pyridone; an anthracene derivative such as 9,10-dibutoxyfluorene; in addition, α,α-diethoxyethyl benzene, benzoquinone ( Benzil), anthrone, xanthone, uranyl compound, halogen compound, photoreducible pigment, etc., but are not limited by these. Further, these photosensitizers may be used singly or in combination of two or more. A commercially available product of the photosensitizer is, for example, Kayacure DETX-S (manufactured by Nippon Kayaku Co., Ltd.). The amount of the photosensitizer is 0.01 to 20 parts by mass, preferably 0.1 to 5 parts by mass, per 100 parts by mass of the photocurable epoxy resin-based adhesive.

只要在不破壞本發明的效果的範圍內,可以進而在本發明中的光固化型環氧樹脂系黏接劑中配合上述以外的添加劑,例如填充劑、抗氧化劑、矽烷偶合劑。Further, in the photocurable epoxy resin-based adhesive of the present invention, additives other than the above, such as a filler, an antioxidant, and a decane coupling agent, may be blended in the range which does not impair the effects of the present invention.

作為填充劑的例子,可以舉出滑石、二氧化矽、雲母等無機填充劑或聚丙烯、聚乙烯等樹脂填充劑。Examples of the filler include inorganic fillers such as talc, cerium oxide, and mica, and resin fillers such as polypropylene and polyethylene.

作為抗氧劑,例如可以舉出二丁基羥基甲苯(BHT)、Irganox 1010、Irganox 1035FF、Irganox 565等。Examples of the antioxidant include dibutylhydroxytoluene (BHT), Irganox 1010, Irganox 1035FF, Irganox 565, and the like.

作為矽烷偶合劑,可以舉出乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、2-(3,4-環氧基環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽 烷、對苯乙烯基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-三乙氧基矽烷基-N-(1,3-二甲基-亞丁基)丙基胺等。Examples of the decane coupling agent include vinyltrimethoxydecane, vinyltriethoxydecane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxydecane, and 3-epoxypropoxy group. Propyltrimethoxydecane, 3-glycidoxypropylmethyldiethoxydecane, 3-glycidoxypropyltriethoxyhydrazine Alkane, p-styryltrimethoxydecane, 3-methylpropenyloxypropylmethyldimethoxydecane, 3-methylpropenyloxypropyltrimethoxydecane, 3-methylpropene oxime Oxypropylmethyldiethoxydecane, 3-methylpropenyloxypropyltriethoxydecane, 3-methylpropenyloxypropyltrimethoxydecane, 3-triethoxydecane Base-N-(1,3-dimethyl-butylene)propylamine and the like.

矽烷偶合劑的市售品例如可以舉出環氧系(例如KBM403、KBM303)、乙烯基系(KBM1003)、丙烯酸系矽烷偶合劑(KBM503)、3-乙基(三乙氧基矽烷基丙氧基甲基)氧雜環丁烷(TESOX(東亞合成(股)製))等。Commercial products of the decane coupling agent include, for example, epoxy (for example, KBM403, KBM303), vinyl (KBM1003), acrylic decane coupling agent (KBM503), and 3-ethyl(triethoxydecylpropoxy). Methyl) oxetane (TESOX (manufactured by Toago)).

本發明中的光固化型環氧樹脂系黏接劑較佳為黏度200mPa.s(25℃)以下、更佳為150mPa.s(25℃)以下。黏度越低越容易進行塗敷,另外,可以使黏接劑層的塗敷厚度薄,例如用於將保護薄膜或光學補償薄膜貼附於偏光板的情況下,偏光板的外觀也變得良好。也可以使用高黏度的黏接劑,但在該情況下要減少塗敷量。The photocurable epoxy resin adhesive in the present invention preferably has a viscosity of 200 mPa. s (25 ° C) or less, more preferably 150 mPa. s (25 ° C) or less. The lower the viscosity, the easier the coating is, and the coating thickness of the adhesive layer can be made thin. For example, when the protective film or the optical compensation film is attached to the polarizing plate, the appearance of the polarizing plate is also good. . High viscosity adhesives can also be used, but in this case the amount of application is reduced.

本發明中使用的薄膜必須至少1個薄膜為透過光的薄膜。作為這樣的光透過性薄膜,可以舉出聚酯系薄膜、聚碳酸酯系薄膜、丙烯酸系薄膜、聚醯胺系薄膜、聚醯亞胺系薄膜、非結晶性聚烯烴系薄膜、環烯烴系薄膜、PVA系薄膜、纖維素系薄膜等。The film used in the present invention must have at least one film which is a film that transmits light. Examples of such a light-transmitting film include a polyester film, a polycarbonate film, an acrylic film, a polyamide film, a polyimide film, a non-crystalline polyolefin film, and a cycloolefin system. A film, a PVA film, a cellulose film, or the like.

非結晶性聚烯烴系樹脂通常為具有降冰片烯或多環降冰片烯系單體之類的環狀聚烯烴的聚合單元的樹脂,也可以為環狀烯烴和鏈狀環狀烯烴的共聚物。作為市售的非結 晶性聚烯烴系樹脂,包括JSR(股)的商品名ARTON;日本ZEON(股)的ZEONEX、ZEONOR;三井化學(股)的APO、APEL等。The non-crystalline polyolefin-based resin is usually a resin having a polymerization unit of a cyclic polyolefin such as norbornene or a polycyclic norbornene-based monomer, and may also be a copolymer of a cyclic olefin and a chain cyclic olefin. . As a commercially available non-knot The crystalline polyolefin-based resin includes the product name ARTON of JSR (share), ZEONEX, ZEONOR of Japan ZEON Co., APO, APEL of Mitsui Chemicals Co., Ltd., and the like.

在本發明中,可以與不透過光的薄膜組合,不透過光的薄膜例如也可以用作層疊薄膜的基材薄膜。作為這樣的不透過光的薄膜,例如可以舉出為了著色或遮光而內含有著色顏料、著色染料、碳黑、無機粒子或高分子微粒的樹脂、或在450nm以下的波長區域沒有光透過性的聚醯亞胺薄膜等。In the present invention, it is possible to combine with a film that does not transmit light, and a film that does not transmit light can be used, for example, as a base film of a laminated film. Examples of such a film that does not transmit light include a resin containing a coloring pigment, a coloring dye, carbon black, inorganic particles, or polymer fine particles in order to color or block light, or no light transmittance in a wavelength region of 450 nm or less. Polyimine film and the like.

對本發明中的各薄膜的厚度沒有特別限定,可以根據需要使用各種厚度的薄膜。The thickness of each film in the present invention is not particularly limited, and films of various thicknesses can be used as needed.

在層疊薄膜為偏光板的情況下,可以使用PVA系偏光片薄膜或三乙醯纖維素等纖維素系薄膜、環烯烴系薄膜等保護薄膜或光學補償薄膜。When the laminated film is a polarizing plate, a PVA-based polarizing film or a protective film such as a cellulose-based film such as triacetyl cellulose or a cycloolefin film or an optical compensation film can be used.

在本發明中,對於基材薄膜塗敷光固化型環氧樹脂系黏接劑的方法,没有特別限定,例如包括使用刮刀、線棒(wire-bar)、模具式塗敷機、逗號式刮刀塗敷機(comma coater)、凹板印刷塗敷機等的方法。另外,本發明中的薄膜的層壓可以使用金屬輥、橡膠輥等進行,此時的層壓壓力可以為0至5Mpa。In the present invention, the method of applying the photocurable epoxy resin-based adhesive to the base film is not particularly limited, and includes, for example, using a doctor blade, a wire-bar, a die coater, and a comma blade. A method of a comma coater, a gravure coater, or the like. Further, the lamination of the film in the present invention can be carried out using a metal roll, a rubber roll or the like, and the lamination pressure at this time may be 0 to 5 MPa.

本發明中的層疊薄膜可以具有由2層、3層、4層、5層、6層或其以上的薄膜構成的層疊結構。The laminated film in the present invention may have a laminated structure composed of two, three, four, five, six or more films.

在本發明中,也可以使用在薄膜的貼合面實施電暈處理、等離子處理、準分子處理、UV處理等的薄膜。In the present invention, a film which is subjected to corona treatment, plasma treatment, excimer treatment, UV treatment or the like on the bonding surface of the film may be used.

本發明中的光固化型環氧樹脂系黏接劑的加溫溫度必須為40℃以上。加溫溫度的上限是黏附物薄膜的耐熱溫度,依存於黏附物薄膜的耐熱性,所以不能一概限定,例如為120℃。在此,薄膜的耐熱溫度是指將薄膜放置於某溫度下60秒時,與加熱前相比,在實際上沒有出現薄膜的變形(翹曲、變形)而且薄膜的光學特性(透過率、偏光度)不發生劣化的溫度中最高的溫度。黏接劑的加溫溫度為40℃以下時,利用光照射的光固化型環氧樹脂的固化不充分,不能達到本發明的效果。黏接劑的加溫溫度較佳為50至100℃,更佳為60至80℃。The temperature at which the photocurable epoxy resin-based adhesive of the present invention is heated must be 40 ° C or higher. The upper limit of the heating temperature is the heat-resistant temperature of the adhesive film, and is not limited by the heat resistance of the adhesive film, and is, for example, 120 °C. Here, the heat-resistant temperature of the film means that when the film is placed at a certain temperature for 60 seconds, the film is not deformed (warped, deformed) and the optical properties (transmittance, polarization) of the film are not actually present before heating. Degree) The highest temperature among the temperatures at which deterioration does not occur. When the heating temperature of the adhesive is 40° C. or less, the curing of the photocurable epoxy resin by light irradiation is insufficient, and the effects of the present invention cannot be obtained. The temperature at which the adhesive is heated is preferably from 50 to 100 ° C, more preferably from 60 to 80 ° C.

本發明中的光固化型環氧樹脂系黏接劑的加溫例如可以舉出近紅外線鹵素燈、遠紅外線加熱器、熱風、加熱板、加熱輥等,但不被這些所限定。The heating of the photocurable epoxy resin-based adhesive in the present invention may, for example, be a near-infrared halogen lamp, a far-infrared heater, a hot air, a hot plate, a heating roller, or the like, but is not limited thereto.

本發明中的光是指可見光線、紫外線、X射線、電子射線等活化能線,較佳為紫外線。光照射可以使用金屬鹵化物燈、高壓汞燈、氙燈、鹵素燈等進行。在使用紫外線的情況下,為了使薄膜的劣化最少,宜為不含有波長在400nm以下(較宜為390nm以下)的光的至少一部分的紫外線,另外更宜為不含有波長在400nm以下(特宜為390nm以下)的光的全部的紫外線。這樣的紫外線例如可以藉由在紫外線燈與黏附物薄膜之間使用近紅外線截止(cut)濾波器或截止波長在310或390nm以下的光的光學濾波器而得到。作為這種光學濾波器,可以舉出石英玻璃、熱線截止濾波器(IRCF)、310nm以下截止濾波器、320nm截止濾波 器、340nm截止濾波器、390nm截止濾波器、鈉鈣玻璃(soda-lime glass)、400至450nm帶通濾波器(bandpass filter)等。The light in the present invention means an active energy line such as visible light, ultraviolet light, X-ray, or electron beam, and is preferably ultraviolet light. The light irradiation can be carried out using a metal halide lamp, a high pressure mercury lamp, a xenon lamp, a halogen lamp or the like. In the case of using ultraviolet rays, in order to minimize the deterioration of the film, it is preferred that the ultraviolet rays do not contain at least a part of light having a wavelength of 400 nm or less (preferably 390 nm or less), and more preferably do not contain a wavelength of 400 nm or less. It is all ultraviolet rays of light of 390 nm or less. Such ultraviolet rays can be obtained, for example, by using a near-infrared cut filter or an optical filter that cuts light having a wavelength of 310 or 390 nm or less between the ultraviolet lamp and the adhesive film. Examples of such an optical filter include quartz glass, a hot line cut filter (IRCF), a cutoff filter of 310 nm or less, and a cutoff filter of 320 nm. , 340 nm cut-off filter, 390 nm cut-off filter, soda-lime glass, 400 to 450 nm bandpass filter, and the like.

本發明中的光的照射係在光固化型環氧樹脂系黏接劑的溫度具有40℃以上時進行。本發明中的光的照射強度根據目的黏接劑或樹脂薄膜而不同,沒有限定,對光聚合引發劑的活化有效的波長區域的照射強度較佳為10至500mW/cm2 。光的照射時間根據使用的光固化性環氧樹脂的種類或薄膜的材質而不同,沒有限定,設定成使作為照射強度與照射時間的乘積而表示的累計光量成為100至3000 mJ/cm2 (波長405nm),較佳為700至2000 mJ/cm2 (波長405nm)。The irradiation of light in the present invention is carried out when the temperature of the photocurable epoxy resin-based adhesive has a temperature of 40 ° C or higher. The irradiation intensity of light in the present invention is not particularly limited depending on the intended binder or the resin film, and the irradiation intensity in the wavelength region effective for activation of the photopolymerization initiator is preferably from 10 to 500 mW/cm 2 . The irradiation time of the light is not limited as long as it is different depending on the type of the photocurable epoxy resin to be used or the material of the film, and the integrated light amount expressed as the product of the irradiation intensity and the irradiation time is set to 100 to 3000 mJ/cm 2 ( The wavelength is 405 nm), preferably 700 to 2000 mJ/cm 2 (wavelength 405 nm).

[實施例][Examples]

以下利用實施例顯示本發明,但本發明不被這些實施例所限定。The invention is shown by the following examples, but the invention is not limited by the examples.

製造例A至F光固化型環氧樹脂系黏接劑的調製 在聚乙烯製容器中計量並加入以下原材料,用攪拌機混合、攪拌,得到均一的光固化型環氧樹脂系黏接劑(黏度:150mPa/s(25℃))。Preparation of Photocuring Epoxy Resin Bonding Agents of Production Examples A to F The following raw materials were metered in a polyethylene container, mixed with a stirrer, and stirred to obtain a uniform photocurable epoxy resin-based adhesive (viscosity: 150 mPa/s (25 ° C)).

實施例1至6及比較例1至3層疊薄膜(偏光板)的製造經介在製造例中所配製的光固化性環氧樹脂系黏接劑(符號:A),在經單向拉伸並用碘染色的聚乙烯醇偏光片薄膜的單面黏合三乙醯纖維素薄膜,並在另一單面黏合非結晶性聚烯烴系樹脂薄膜(日本ZEON(股)製的ZEONOR薄膜),而得到3層結構的薄膜。使用紅外線燈,將所得到的3層結構薄膜加溫至室溫(25℃)、30℃、40℃、50℃、60℃、70℃、80℃、100℃、120℃及140℃,然後立即使用金屬鹵化物燈(Eyegraphic公司製),以照射强度200mW/cm2 (405nm)、累計光量1000mJ/cm2 (405nm),進行光照射,得到層疊薄膜。層疊薄膜之間的黏接劑層為1至3μm左右的厚度,為均一者。利用電子顯微鏡確認這些結果。Production of laminated films (polarizing plates) of Examples 1 to 6 and Comparative Examples 1 to 3 by photocurable epoxy resin-based adhesive (symbol: A) formulated in the production example, uniaxially stretched and used The iodine-dyed polyvinyl alcohol polarizer film is bonded to the triacetyl cellulose film on one side, and the non-crystalline polyolefin resin film (ZEONOR film manufactured by ZEON Co., Ltd.) is bonded to the other side, and 3 is obtained. A film of layer structure. Using the infrared lamp, the obtained three-layer structure film is warmed to room temperature (25 ° C), 30 ° C, 40 ° C, 50 ° C, 60 ° C, 70 ° C, 80 ° C, 100 ° C, 120 ° C and 140 ° C, and then A metal halide lamp (manufactured by Eyegraphic Co., Ltd.) was used, and light irradiation was performed at an irradiation intensity of 200 mW/cm 2 (405 nm) and an integrated light amount of 1000 mJ/cm 2 (405 nm) to obtain a laminated film. The adhesive layer between the laminated films has a thickness of about 1 to 3 μm and is uniform. These results were confirmed using an electron microscope.

表2表示材料溫度、UV照射後的黏接劑的狀態、UV照射後的層疊薄膜的變形、層疊薄膜的耐久特性、耐濕試驗後的光學特性。Table 2 shows the material temperature, the state of the adhesive after UV irradiation, the deformation of the laminated film after UV irradiation, the durability characteristics of the laminated film, and the optical characteristics after the moisture resistance test.

UV照射後的黏接劑的狀態: 按照以下標準進行評價。The state of the adhesive after UV irradiation: The evaluation was carried out according to the following criteria.

為液態,固化不充分:為液體狀態而固化不充分,沒有黏接剝脫:薄膜被剝脫△:黏接,但強度有些弱(~100g/25mm)○:黏接,強度為中程度(100至200g/25mm)◎:黏接,強度充分(200g/25mm~)In the liquid state, insufficient curing: insufficient curing for liquid state, no adhesion and peeling: film peeling △: bonding, but the strength is somewhat weak (~100g/25mm) ○: bonding, strength is medium degree ( 100 to 200g/25mm) ◎: Adhesive, sufficient strength (200g/25mm~)

UV照射後的薄膜的變形:用肉眼觀察。Deformation of the film after UV irradiation: observed with the naked eye.

耐濕試驗後的耐久特性:按照以下標準,評價將層疊薄膜放置於60℃至90%的條件的耐濕試驗槽中500小時之後的外觀(脫染或薄膜變性)。Durability after moisture resistance test: The appearance (de-staining or film denaturation) after placing the laminated film in a moisture-resistant test cell at 60 ° C to 90% for 500 hours was evaluated according to the following criteria.

×:嚴重地發生剝脫或變形、偏光片部分的脫染。×: Exfoliation or deformation occurred severely, and the portion of the polarizer was decolored.

△:發生剝脫或變形、偏光片部分的脫染。△: Peeling or deformation occurred, and the portion of the polarizer was decolored.

○:極少地發生偏光片部分的脫染,但不發生剝脫或變形。○: Decolorization of the polarizer portion was rarely occurred, but peeling or deformation did not occur.

◎:不發生剝脫或變形、偏光片部分的脫染。◎: No peeling or deformation occurred, and the dyeing of the polarizer portion was not performed.

耐濕試驗後的光學特性:對耐濕試驗前以及後的層疊薄膜,測定偏光度和透過率,以該等的劣化(從耐濕試驗前的層疊薄膜的值的降低)進行評價。Optical properties after the moisture resistance test: The polarizing film and the transmittance were measured for the laminated film before and after the moisture resistance test, and the deterioration (the decrease in the value of the laminated film before the moisture resistance test) was evaluated.

對於黏附物材料的變性(變形、耐久特性、光學特性)而言,不僅會因熱而發生劣化,在紫外線下也會發生劣化。 * Deterioration (deformation, durability characteristics, optical characteristics) of the adhesive material not only deteriorates due to heat, but also deteriorates under ultraviolet light.

從表2可知,如果在加溫到40至70℃之後,進行光 照射,固化,則光固化型環氧樹脂系黏接劑充分地固化,顯示出良好的黏接性,同時也幾乎沒有薄膜的變形。另一方面,在加溫溫度為25℃、30℃的情況下,儘管沒有薄膜的變形,但光固化型環氧樹脂系黏接劑固化不充分或者未固化,黏接性極為不良。另外,材料溫度為80至100℃以上的情況下,光固化型環氧樹脂系黏接劑充分地固化,顯示出良好的黏接性,但薄膜略微地翹曲。另外,超過100℃的情況下,光固化型環氧樹脂系黏接劑充分地固化,顯示出良好的黏接性,但薄膜極大地變性。As can be seen from Table 2, if the temperature is increased to 40 to 70 ° C, the light is carried out. When irradiated and cured, the photocurable epoxy resin-based adhesive is sufficiently cured to exhibit good adhesion and almost no deformation of the film. On the other hand, when the heating temperature is 25 ° C and 30 ° C, the photocurable epoxy resin adhesive is insufficiently cured or uncured, and the adhesiveness is extremely poor, although there is no deformation of the film. Further, when the material temperature is 80 to 100 ° C or more, the photocurable epoxy resin-based adhesive is sufficiently cured to exhibit good adhesion, but the film is slightly warped. On the other hand, when it exceeds 100 ° C, the photocurable epoxy resin-based adhesive is sufficiently cured to exhibit good adhesion, but the film is greatly denatured.

對光固化性樹脂B至F進行相同的研究,儘管黏接性或多或少存在差異,但均可以得到同樣的結果。The same study was conducted on the photocurable resins B to F, and although the adhesion was more or less different, the same results were obtained.

此外,代替紅外線燈而用加熱板進行加溫時或用熱風進行的情況下,可以得到與上述同樣的性能的層疊薄膜。Further, when heating is performed by a hot plate instead of an infrared lamp or by hot air, a laminated film having the same performance as described above can be obtained.

實施例7至13以及比較例4至6層疊薄膜的製造 在實施例1至6及比較例1至3的層疊薄膜的製造中,在金屬鹵化物燈與黏附物薄膜之間,配置截止波長在390nm以下的光的光學濾波器(Eyegraphics公司製),並照射光。與實施例1至6及比較例1至3同樣地進行,分別得到實施例7至13以及比較例4至6的層疊薄膜。Fabrication of laminated films of Examples 7 to 13 and Comparative Examples 4 to 6 In the production of the laminated film of the first to sixth embodiments and the comparative examples 1 to 3, an optical filter (manufactured by Eyegraphics Co., Ltd.) having a light having a cutoff wavelength of 390 nm or less is disposed between the metal halide lamp and the adhesive film. Irradiation light. The laminate films of Examples 7 to 13 and Comparative Examples 4 to 6 were obtained in the same manner as in Examples 1 to 6 and Comparative Examples 1 to 3.

從表3可知,如果在金屬鹵化物燈與黏附物之間配置截止波長在390nm以下的光的光學濾波器,則與不配置的情況相比,偏光片以及薄膜的變性少,可以得到具有良好的黏接性和耐久特性的層疊薄膜。即使代替截止波長在390nm以下的濾波器,而使用截止波長在320nm以下的濾波器、截止波長在340nm以下的濾波器或截止波長在370nm以下的濾波器,也可以得到同樣的結果,但以使用截止波長在390nm以下的濾波器時對構成薄膜的影響最少。藉由使用光學濾波器,可以抑制加溫至120℃時的薄膜的變形,而不能抑制加溫至140℃時的薄膜的變形。As is clear from Table 3, when an optical filter having a light having a cutoff wavelength of 390 nm or less is disposed between the metal halide lamp and the adherend, the polarizer and the film are less denatured than in the case of not being disposed, and it is possible to obtain a good one. A laminated film of adhesive and durable properties. Even if a filter having a cutoff wavelength of 320 nm or less, a filter having a cutoff wavelength of 340 nm or less, or a filter having a cutoff wavelength of 370 nm or less is used instead of a filter having a cutoff wavelength of 390 nm or less, the same result can be obtained. A filter having a cutoff wavelength of 390 nm or less has the least influence on the constituent film. By using an optical filter, deformation of the film when heated to 120 ° C can be suppressed, and deformation of the film when heated to 140 ° C cannot be suppressed.

比較例7至12層疊薄膜的製造 與實施例1同樣地進行,得到3層結構的薄膜。不加溫得到的3層結構的薄膜,而使用金屬鹵化物燈(Eyegraphics公司製),以照射强度500mW/cm2 (405nm)、累計光量500、1000、2000以及3000mJ/cm2 (405nm),進 行光照射,得到層疊薄膜。進而,在累計光量為2000以及3000mJ/cm2 (405nm)的情況下,使用配置於金屬鹵化物燈與黏附物薄膜之間的截止波長在390nm以下的光的光學濾波器(Eyegraphics公司製),進行光照射,得到層疊薄膜。Production of the laminate films of Comparative Examples 7 to 12 was carried out in the same manner as in Example 1 to obtain a film having a three-layer structure. A film of a three-layer structure obtained without heating was used, and a metal halide lamp (manufactured by Eyegraphics Co., Ltd.) was used, and an irradiation intensity of 500 mW/cm 2 (405 nm), an integrated light amount of 500, 1000, 2000, and 3000 mJ/cm 2 (405 nm), Light irradiation was performed to obtain a laminated film. Further, when the integrated light amount is 2,000 or 3,000 mJ/cm 2 (405 nm), an optical filter (manufactured by Eyegraphics Co., Ltd.) disposed between the metal halide lamp and the adherend film and having a cutoff wavelength of 390 nm or less is used. Light irradiation was performed to obtain a laminated film.

從表4可知,在光照射之前不進行加溫的情況下,即使增減光的照射光量,也不能得到黏接性優異而且沒有薄膜的變形的層疊薄膜。As is clear from Table 4, even when heating is not performed before light irradiation, even if the amount of light to be irradiated is increased or decreased, a laminated film having excellent adhesion and no deformation of the film cannot be obtained.

(產業上的可利用性)(industrial availability)

本發明可以用於在包括汽車、飛機、電氣.電子儀器的廣泛產業領域中使用的層疊薄膜的製造。另外,由於為具有快速固化性、快速黏接性的步驟,所以極有助於製造速度的提高或加熱步驟的削減。The invention can be used in including automobiles, airplanes, and electrical. The manufacture of laminated films used in a wide range of industrial fields of electronic instruments. In addition, since it is a step having rapid curability and fast adhesion, it contributes greatly to an increase in manufacturing speed or a reduction in heating step.

Claims (5)

一種層疊薄膜的製造方法,其係使用光固化型環氧樹脂系黏接劑來貼合薄膜而成的層疊薄膜的製造方法,其特徵為包括:將存在於薄膜間的光固化型環氧樹脂系黏接劑加溫至40℃以上的溫度,並對前述黏結劑進行光照射使其固化從而黏接薄膜。 A method for producing a laminated film, which is a method for producing a laminated film obtained by laminating a film using a photocurable epoxy resin-based adhesive, comprising: a photocurable epoxy resin present between the films The adhesive is heated to a temperature of 40 ° C or more, and the above-mentioned adhesive is irradiated with light to cure it to adhere the film. 一種薄膜黏接方法,其係使用光固化型環氧樹脂系黏接劑來貼合偏光片薄膜和保護薄膜及/或光學補償薄膜而成的薄膜的黏接方法,其特徵為包括:將存在於薄膜間的光固化型環氧樹脂系黏接劑加溫至40℃以上且前述薄膜的耐熱溫度以下的溫度,並對前述黏結劑進行光照射使其固化從而黏接薄膜。 A film bonding method for bonding a polarizing film and a protective film and/or an optical compensation film using a photocurable epoxy resin adhesive, characterized in that it comprises: The photocurable epoxy resin-based adhesive between the films is heated to a temperature lower than 40 ° C and not higher than the heat-resistant temperature of the film, and the bonding agent is light-irradiated to be cured to adhere the film. 如申請專利範圍第1或2項之方法,其中,前述加溫溫度為40至120℃。 The method of claim 1 or 2, wherein the aforementioned heating temperature is 40 to 120 °C. 如申請專利範圍第1或2項之方法,其中,光為波長在400nm以下的光的至少一部分被截止的紫外線。 The method of claim 1 or 2, wherein the light is ultraviolet light whose at least a portion of the light having a wavelength of 400 nm or less is cut off. 如申請專利範圍第3項之方法,其中,光為波長在400nm以下的光的至少一部分被截止的紫外線。 The method of claim 3, wherein the light is ultraviolet light whose at least a portion of the light having a wavelength of 400 nm or less is cut off.
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