TWI427003B - Gear mounting machine - Google Patents

Gear mounting machine Download PDF

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TWI427003B
TWI427003B TW100112234A TW100112234A TWI427003B TW I427003 B TWI427003 B TW I427003B TW 100112234 A TW100112234 A TW 100112234A TW 100112234 A TW100112234 A TW 100112234A TW I427003 B TWI427003 B TW I427003B
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Taiwan
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disposed
cylinder
gear
main body
mounting machine
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TW100112234A
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TW201240836A (en
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Green Rich Technology Inc
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Description

齒輪安裝機Gear mounting machine

本發明主要係揭示一種齒輪機,尤其是指一種齒輪安裝機。The present invention mainly discloses a gear machine, and more particularly to a gear mounting machine.

感光鼓為列印技術的核心,其運作程序主要包括佈電、曝光、顯像、轉寫、清理與除電等六大步驟。感光鼓的兩端設有齒輪,齒輪提供感光鼓轉動的功效,且齒輪與感光鼓之間設有銅片,銅片能夠電性導通感光鼓。The photosensitive drum is the core of the printing technology, and its operation procedures mainly include six steps of power distribution, exposure, development, transfer, cleaning and power removal. The two ends of the photosensitive drum are provided with gears, and the gears provide the function of rotating the photosensitive drum, and a copper piece is arranged between the gear and the photosensitive drum, and the copper piece can electrically conduct the photosensitive drum.

參照我國專利公告編號第373593號「感光滾筒座」,其主體之前方設有感光滾筒固定軸孔,而位於背側則形成中空狀之回收槽,並包括有一碳粉回收機構及一高壓線清潔機構所組合而成。而碳粉回收機構係在主體前方設有一固定板,該固定板於一側軸接有回收刮板,回收刮板之另一側則樞設有從動齒輪,該從動齒輪並與具雙階式之傳動齒輪相互嚙合以傳遞旋轉動力源。Referring to China Patent Publication No. 373593 "Photosensitive roller holder", a photosensitive roller fixing shaft hole is arranged in front of the main body, and a hollow recovery groove is formed on the back side, and includes a toner recovery mechanism and a high-voltage wire cleaning mechanism. Combined. The toner recovery mechanism is provided with a fixing plate in front of the main body, the fixing plate is axially connected with a recovery scraper on one side, and the other side of the recovery scraper is pivotally provided with a driven gear, and the driven gear is coupled with a double The stepped drive gears mesh with each other to transmit a rotary power source.

由前述專利能夠得知,感光滾筒裝設在感光滾筒匣內時,感光滾筒裝設有從動齒輪,且其受到傳動齒輪的帶動而產生轉動功效。從動齒輪除了具有傳動的功效之外,從動齒輪在佈電的步驟中更擔任重要的媒介。It can be known from the aforementioned patent that when the photosensitive drum is installed in the photosensitive drum, the photosensitive drum is provided with a driven gear, and it is driven by the transmission gear to generate a turning effect. In addition to the drive function, the driven gear acts as an important medium in the step of powering up.

從動齒輪會軸接一個金屬軸,且從動齒輪貼設有一個銅片,金屬軸同時接觸於銅片的內周緣,而銅片的外周緣會接觸於感光滾筒。當金屬軸接獲外部送電時,金屬軸電接觸於銅片,且銅片電接觸於感光滾筒進一步完成佈電的步驟。The driven gear is connected to a metal shaft, and the driven gear is attached with a copper piece. The metal shaft simultaneously contacts the inner circumference of the copper piece, and the outer periphery of the copper piece contacts the photosensitive drum. When the metal shaft receives the external power transmission, the metal shaft is electrically contacted with the copper sheet, and the copper sheet is electrically contacted with the photosensitive drum to further complete the step of discharging.

目前感光滾筒裝設齒輪的方式有一種為操作人員徒手握持感光滾筒,並令感光滾筒呈直立狀,操作人員直接將齒輪對準感光滾筒之通孔,並以橡膠鎚將齒輪敲打入感光滾筒。這樣的裝設方式容易誤擊齒輪邊緣而將齒輪敲入感光滾筒成歪斜狀態,且操作人員容易產生手部疲勞,而降低效率。At present, the photosensitive roller is provided with a gear in such a manner that the operator holds the photosensitive roller by hand and makes the photosensitive roller stand upright. The operator directly aligns the gear with the through hole of the photosensitive roller, and knocks the gear into the photosensitive roller with a rubber hammer. . Such a mounting method tends to accidentally hit the edge of the gear and knock the gear into the photosensitive drum to be skewed, and the operator is prone to hand fatigue and reduces efficiency.

後來有一種自動齒輪機,其需用電力來運作,且自動齒輪機體積龐大而機動性低,更換不同感光滾筒尺寸(不同直徑及長度)時的機動性低,當自動齒輪機故障時,需要等待維修人員進行故障排除,而會延誤產能。Later, there was an automatic gear machine that required electricity to operate, and the automatic gear machine was bulky and low in maneuverability. The maneuverability when replacing different photosensitive drum sizes (different diameters and lengths) was low. When the automatic gear machine failed, it was required. Wait for maintenance personnel to troubleshoot and delay production capacity.

因此,本發明為解決先前技術所存在的缺失而提供一種齒輪安裝機。Accordingly, the present invention provides a gear mounting machine to address the deficiencies of the prior art.

本發明所欲解決之技術問題係在於提供一種齒輪安裝機。The technical problem to be solved by the present invention is to provide a gear mounting machine.

本發明主要改良的技術手段為,齒輪安裝機採用氣壓作動而無需仰賴電力運作。且齒輪安裝機體積小不佔用空間且容易搬運,而具有機動性高的優點,齒輪安裝機僅需要有空壓機即可作業。齒輪安裝機故障率低,操作簡單。新進人員能夠立即上手。The main technical means of the invention is that the gear mounting machine is operated by air pressure without relying on electric power operation. Moreover, the gear mounting machine is small in size, does not occupy space and is easy to handle, and has the advantage of high maneuverability, and the gear mounting machine only needs to have an air compressor to operate. The gear mounting machine has a low failure rate and is easy to operate. Newcomers can get started right away.

本發明次要改良的技術手段為,齒輪安裝機之兩個承托架或其中之一能夠相對該基座移動至合適位置,令感光滾筒能夠平衡的置放於該兩個承托架上,感光滾筒被放置於該承托架的兩個輪子之間,進一步使得感光滾筒得到穩固的支撐。The technical means for the secondary improvement of the present invention is that one of the two brackets of the gear mounting machine can be moved to a proper position relative to the base, so that the photosensitive drum can be placed on the two brackets in a balanced manner. The photosensitive drum is placed between the two wheels of the carrier, further enabling the photosensitive drum to be stably supported.

本發明又一要改良的技術手段為,齒輪安裝機之承托架的兩個輪子能夠藉由安裝於該承托端的不同位置而改變兩個輪子之間的距離,進一步滿足該承托架承托不同尺寸之感光滾筒。Another technical means for improvement of the present invention is that the two wheels of the carrier of the gear mounting machine can change the distance between the two wheels by different positions mounted on the supporting end, and further satisfy the bearing bracket. Support different sizes of photosensitive drums.

本發明再一要改良的技術手段為,第一汽缸帶動該治具之主體移動,令齒輪安裝於感光滾筒內,當齒輪之銅片接觸感光滾筒邊緣開始彎折時,治具內之第一彈性件能夠由輕而重的推送齒輪,且有緩衝時間,使齒輪的倒角發揮導正功能,避免歪斜。Another technical means for improvement of the present invention is that the first cylinder drives the main body of the jig to move, so that the gear is installed in the photosensitive drum, and when the copper piece of the gear contacts the edge of the photosensitive roller to start bending, the first in the jig The elastic member can push the gear lightly and heavyly, and has a buffering time, so that the chamfering of the gear can play a guiding function to avoid skewing.

本發明另一要改良的技術手段為,藉由安裝齒輪完成後,立即檢測導電與否,能夠縮短製程時間,且確保每支感光滾筒都有經過檢查,而不會使無導電功能的不良品流出,建立公司品牌信譽。Another technical means for improvement of the present invention is that by detecting the conduction or not immediately after the installation of the gear, the process time can be shortened, and each photosensitive drum can be inspected without causing defective products without conductive function. Outflow, establish the company's brand reputation.

其他目的、優點和本發明的新穎特性將從以下詳細的描述與相關的附圖更加顯明。Other objects, advantages and novel features of the invention will be apparent from the description and appended claims.

有關本發明所採用之技術、手段及其功效,茲舉一較佳實施例並配合圖式詳述如後,此僅供說明之用,在專利申請上並不受此種結構之限制。The technology, means and functions of the present invention are described in detail with reference to the accompanying drawings.

參照圖一、圖二與圖三,為本發明齒輪安裝機之立體外觀圖、前視圖與立體分解圖。本發明之齒輪安裝機包括有一個基座10、兩個承托架20、至少一個第一汽缸30、至少一個治具40與一個檢測裝置50。本實施例中共設有兩個第一汽缸30與兩個治具40。Referring to Figure 1, Figure 2 and Figure 3, a perspective view, a front view and an exploded perspective view of the gear mounting machine of the present invention are shown. The gear mounting machine of the present invention includes a base 10, two carrier brackets 20, at least one first cylinder 30, at least one jig 40 and a detection device 50. In the present embodiment, two first cylinders 30 and two jigs 40 are provided.

該基座10呈L型,其包括一個第一面11與一個第二面12,該基座10第一面11設有兩個第一結合部13,該基座10第二面12設有至少一個第二結合部14與一個第三結合部15,該第一結合部13、該第二結合部14與該第三結合部15皆呈長槽狀,該第三結合部15平行於該第二結合部14。本實施例中共設有兩個第二結合部14。The base 10 is L-shaped and includes a first surface 11 and a second surface 12. The first surface 11 of the base 10 is provided with two first joint portions 13 , and the second surface 12 of the base 10 is provided. At least one second joint portion 14 and a third joint portion 15, the first joint portion 13, the second joint portion 14 and the third joint portion 15 are all long troughs, and the third joint portion 15 is parallel to the The second joint portion 14. In this embodiment, two second joint portions 14 are provided in total.

該承托架20設於該第一結合部13,該承托架20設為金屬或塑膠材質,該承托架20呈L型,該承托架20包括一個結合端21與一個承托端22,該結合端21設有一個結合裝置23,該結合裝置23設於該第一結合部13,放鬆該結合裝置23而能夠讓該承托架20相對該基座10移動,旋緊該結合裝置23而能夠讓該承托架20固定於該基座10。該結合裝置23包括一個第一固定件231與一個結合件232,該第一固定件231設為螺栓,該結合件232設為螺帽,該第一固定件231穿設於該第一結合部13並結合於該結合件232。該承托架20之承托端22設有兩個輪子24,該輪子24為金屬或塑膠材質,當該輪子24設為金屬材質時,該輪子24的周緣設有一個橡膠墊圈241。The bracket 20 is disposed on the first joint portion 13. The bracket 20 is made of metal or plastic material, and the bracket 20 is L-shaped. The bracket 20 includes a joint end 21 and a support end. 22, the joint end 21 is provided with a coupling device 23, the joint device 23 is disposed at the first joint portion 13, and the joint device 23 is loosened to move the bracket 20 relative to the base 10, and the joint is tightened. The device 23 allows the carrier 20 to be fixed to the base 10. The coupling device 23 includes a first fixing member 231 and a coupling member 232. The first fixing member 231 is a bolt, and the coupling member 232 is a nut. The first fixing member 231 is disposed at the first joint portion. 13 is coupled to the coupling member 232. The support end 22 of the bracket 20 is provided with two wheels 24, which are made of metal or plastic. When the wheel 24 is made of metal, the circumference of the wheel 24 is provided with a rubber washer 241.

該兩個承托架20皆能夠相對該基座10調整,或者該兩個承托架20其中之一能夠相對該基座10調整。Both of the carrier brackets 20 can be adjusted relative to the base 10, or one of the two carrier brackets 20 can be adjusted relative to the base 10.

同時參照圖四與圖五,該第一汽缸30設於該第二結合部14,該第一汽缸30突設有一個軸心31,該軸心31設為塑膠絕緣軸套,該軸心31藉由該第一汽缸30之氣壓作動而能夠移動,該軸心31之內周緣設有一個第一連接部311,該第一連接部311設為內螺紋狀。該第一汽缸30之一側設有數個第二固定件32,該第二固定件32穿設於該第二結合部14,放鬆該第二固定件32而能夠讓該第一汽缸30相對該基座10移動,旋緊該第二固定件32而能夠讓該第一汽缸30固定於該基座10。Referring to FIG. 4 and FIG. 5 , the first cylinder 30 is disposed on the second joint portion 14 . The first cylinder 30 protrudes from a shaft center 31 , and the shaft core 31 is a plastic insulating sleeve. The first cylinder 30 is movable by the air pressure of the first cylinder 30. The inner periphery of the shaft core 31 is provided with a first connecting portion 311, and the first connecting portion 311 is internally threaded. One side of the first cylinder 30 is provided with a plurality of second fixing members 32. The second fixing member 32 is disposed at the second joint portion 14. The second fixing member 32 is loosened to allow the first cylinder 30 to face the first cylinder 30. The base 10 is moved, and the second fixing member 32 is screwed to fix the first cylinder 30 to the base 10.

該治具40設於該第一汽缸30之軸心31,該治具40設有一個主體41、一個頂件42、數個擋止件43、一個鎖定件44、一個頂塊45、一個第一彈性件46、一個頂針47與一個第二彈性件48。The jig 40 is disposed on the axis 31 of the first cylinder 30. The jig 40 is provided with a main body 41, a top member 42, a plurality of stoppers 43, a locking member 44, a top block 45, and a first An elastic member 46, a thimble 47 and a second elastic member 48.

該主體41為金屬,其一端的中心部位突設有一個第二連接部411,該第二連接部411設為外螺紋狀,該第二連接部411連接該第一連接部311,該主體41另一端螺設有一個防脫件412,該防脫件412呈環狀,該第二連接部411與該防脫件412之間形成一個容納空間413,該第二連接部411與該容納空間413之間設有一個第一調整孔414,該主體41環設於該第一調整孔414更設有數個第二調整孔415,該第一調整孔414與該第二調整孔415皆設為螺紋孔。該主體41之周緣設有一個鎖定孔416,該鎖定孔416連通該容納空間413。The main body 41 is a metal, and a second connecting portion 411 is formed at a central portion of one end thereof. The second connecting portion 411 is externally threaded. The second connecting portion 411 is connected to the first connecting portion 311. The main body 41 The other end is provided with a retaining member 412. The retaining member 412 is annular. The second connecting portion 411 and the retaining member 412 form a receiving space 413. The second connecting portion 411 and the receiving space are formed. A first adjustment hole 414 is disposed between the 413, and the second adjustment hole 415 is further disposed on the first adjustment hole 414. The first adjustment hole 414 and the second adjustment hole 415 are both set to Threaded hole. A locking hole 416 is defined in the periphery of the main body 41, and the locking hole 416 communicates with the receiving space 413.

該頂件42為金屬,其設於該第一調整孔414,該頂件42之外周緣設為一個第一調整部421,該第一調整部421設為外螺紋狀,該第一調整部421以能夠調整的方式設於該第一調整孔414,該頂件42一端之端部形成一個第一抵頂端422,該第一抵頂端422伸入該容納空間413內,該頂件42能夠設為螺件。使用者藉由操控該頂件42相對該主體41之第一調整孔414調整移動,而能夠改變該頂件42伸入於該容納空間413的長度。The top member 42 is made of a metal, and is disposed on the first adjusting hole 414. The outer periphery of the top member 42 is a first adjusting portion 421. The first adjusting portion 421 is formed in an external thread shape, and the first adjusting portion is The 421 is disposed in the first adjusting hole 414. The first end of the top member 42 defines a first abutting end 422. The first abutting end 422 extends into the receiving space 413. The top member 42 can Set to screw. The user can change the length of the top member 42 to extend into the receiving space 413 by adjusting the movement of the top member 42 relative to the first adjusting hole 414 of the main body 41.

該擋止件43設於該第二調整孔415,該擋止件43之外周緣設為一個第二調整部431,該第二調整部431設為外螺紋狀,該第二調整部431以能夠調整的方式設於該第二調整孔415,該擋止件43一端之端部形成一個第二抵頂端432,該第二抵頂端432伸入該容納空間413內,該擋止件43能夠設為螺件。使用者藉由操控該擋止件43相對該主體41之第二調整孔415調整移動,而能夠改變該擋止件43伸入於該容納空間413的長度。The stopper 43 is disposed in the second adjustment hole 415. The outer periphery of the stopper 43 is a second adjustment portion 431. The second adjustment portion 431 is externally threaded, and the second adjustment portion 431 is The second adjustment hole 415 is formed at the end of one end of the stopper 43 . The second abutting end 432 extends into the receiving space 413 , and the stopping member 43 can be adjusted. Set to screw. The user can adjust the movement of the stopper 43 to the second adjustment hole 415 of the main body 41, and the length of the stopper 43 to extend into the accommodation space 413 can be changed.

該鎖定件44鎖定於該鎖定孔416,該鎖定件44設為螺件。該鎖定件44鎖定有一個電線(圖中未示),電線被鎖設於該主體41,該主體41、該頂件42與該頂針47皆為導體而能夠與電線呈電性導通。The locking member 44 is locked to the locking hole 416, and the locking member 44 is provided as a screw. The locking member 44 is locked with a wire (not shown), and the wire is locked to the main body 41. The main body 41, the top member 42 and the ejector pin 47 are both conductors and can be electrically connected to the electric wire.

該頂塊45被限制於該容納空間413內,且該頂塊45受到該防脫件412的限制而無法脫離該主體41。該頂塊45設為塑膠絕緣體,該頂塊45之外周緣形成一個階梯擋部451,該階梯擋部451擋止於該防脫件412,令該頂塊45無法脫離該主體41。該頂塊45設有一個階梯孔452,該階梯孔452包括一個第一段4521與一個第二段4522,該第二段4522的孔徑小於該第一段4521的孔徑。該頂塊45的兩端分別突設有一個第一突部453與一個第二突部454,該階梯孔452之第一段4521穿設於該第一突部453,該階梯孔452之第二段4522穿設於該第二突部454。該第一突部453位於該容納空間413內,該第二突部423外露於該主體41。The top block 45 is confined within the receiving space 413, and the top block 45 is restrained by the retaining member 412 from being detachable from the main body 41. The top block 45 is a plastic insulator, and a stepped portion 451 is formed on the outer periphery of the top block 45. The stepped portion 451 blocks the retaining member 412 so that the top block 45 cannot be separated from the main body 41. The top block 45 is provided with a stepped hole 452. The stepped hole 452 includes a first section 4521 and a second section 4522. The second section 4522 has a smaller aperture than the first section 4521. A first protrusion 453 and a second protrusion 454 are respectively protruded from the two ends of the top block 45. The first section 4521 of the stepped hole 452 is disposed in the first protrusion 453, and the stepped hole 452 is The second section 4522 is disposed through the second protrusion 454. The first protrusion 453 is located in the accommodating space 413, and the second protrusion 423 is exposed to the body 41.

該第一彈性件46設於該容納空間413內,該第一彈性件46一端抵設於該主體41,該第一彈性件46另一端抵設於該頂塊45,且該第一彈性件46套設於該第一突部453。該第一彈性件46彈性釋放而頂推該頂塊45之階級擋部451擋設於該防脫件412。The first elastic member 46 is disposed in the accommodating space 413. One end of the first elastic member 46 abuts against the main body 41. The other end of the first elastic member 46 abuts against the top block 45, and the first elastic member 46 sets are disposed on the first protrusion 453. The first elastic member 46 is elastically released to push the step block 451 of the top block 45 to block the retaining member 412.

該頂針47為金屬,其穿設於該第二彈性件48與該頂塊45之階梯孔452,該頂針47包括一個第一端471與一個第二端472,該頂針47之第一端471設於該階梯孔452之第一段4521,該頂針47之第二端472設於該階梯孔452之第二段4522,該頂針47能夠移動於該階梯孔452。該頂針47之第一端471位於該第一彈性件46內,且該頂針47之第一端471受到該頂件42之頂推。該頂針47之第二端472穿設於該第二彈性件48,且該第二彈性件48限制於該階梯孔452之第一段4521。該頂針47之第一端471的端部形成一個突緣473,該突緣473能夠擋設於該頂塊45之第一突部453,進一步限制該頂針47的移動距離。當該治具40受到頂推的力量移除時,該第二彈性件48彈性釋放而令該頂針47回復原位。The ejector pin 47 is a metal that is disposed through the second elastic member 48 and the stepped hole 452 of the top block 45. The ejector pin 47 includes a first end 471 and a second end 472. The first end 471 of the ejector pin 47 The second end 472 of the pedestal 47 is disposed in the second section 4522 of the stepped hole 452. The thimble 47 can be moved to the stepped hole 452. The first end 471 of the thimble 47 is located in the first elastic member 46, and the first end 471 of the ejector pin 47 is pushed by the top member 42. The second end 472 of the pedestal 47 is disposed in the second elastic member 48 , and the second elastic member 48 is restricted to the first portion 4521 of the stepped hole 452 . The end of the first end 471 of the thimble 47 forms a flange 473 which can be disposed on the first protrusion 453 of the top block 45 to further limit the moving distance of the thimble 47. When the jig 40 is removed by the pushing force, the second elastic member 48 is elastically released to return the thimble 47 to its original position.

同時參照圖六與圖七,為本發明之檢測裝置之示意圖。該檢測裝置50設於該基座10之第三結合部15,該檢測裝置50檢測安裝有齒輪b的感光滾筒a,進一步判斷感光滾筒a是否通電。該檢測裝置50包括一個座體51、一個第二汽缸52與一個擺臂53。該座體51固定於該基座10之第三結合部15,該座體51能夠選用塑膠絕緣體,該座體51也能夠是設有絕緣墊片的金屬元件,該座體51包括一個第一端511與一個第二端512,該座體51設有一個第三固定件513,該第三固定件513穿設於該第三結合部15而結合於該座體51之第一端511。該座體51第二端512設有一座警示燈514,該警示燈514能夠以亮或不亮來顯示良品與不良品,該警示燈514共設有兩個,當其中一個故障時,另外一個警示燈514還能夠提供警示效果。前述的電線電性連接於該警示燈514。6 and FIG. 7 are schematic diagrams of the detecting device of the present invention. The detecting device 50 is provided at the third joint portion 15 of the base 10, and the detecting device 50 detects the photosensitive drum a to which the gear b is attached, and further determines whether or not the photosensitive drum a is energized. The detecting device 50 includes a seat body 51, a second cylinder 52 and a swing arm 53. The base body 51 is fixed to the third joint portion 15 of the base 10. The base body 51 can be a plastic insulator. The base body 51 can also be a metal component provided with an insulating spacer. The base body 51 includes a first part. The first end 511 is coupled to the first end 511 of the base body 51. The third end portion 511 is coupled to the first end portion 511 of the base body 51. The second end 512 of the base 51 is provided with a warning light 514. The warning light 514 can display good and bad products with or without light. The warning light 514 has two in total. When one of the faults is faulty, the other one The warning light 514 can also provide a warning effect. The aforementioned wire is electrically connected to the warning light 514.

該第二汽缸52結合於該座體51,令該座體51位於該基座10與該第二汽缸52之間。該第二汽缸52設有一個曲柄桿521,該曲柄桿521能夠往復直線運動,該曲柄桿521外露於該第二汽缸52的一端設有一個結合軸522,該結合軸522同時受到該曲柄桿521的帶動。The second cylinder 52 is coupled to the base 51 such that the base 51 is located between the base 10 and the second cylinder 52. The second cylinder 52 is provided with a crank rod 521, which is capable of reciprocating linear motion. The crank rod 521 is exposed at one end of the second cylinder 52 and is provided with a coupling shaft 522. The coupling shaft 522 is simultaneously received by the crank rod. Driven by 521.

該擺臂53樞設於該座體51與該第二汽缸52,該擺臂53呈L型,該擺臂53包括一個接合端531與一個檢測端532,該擺臂53之接合端531設有一個樞部533與一個調整孔534,該調整孔534鄰近該接合端531之端部,該調整孔534設為長形孔。該樞部533樞設於該座體51第二端512,該調整孔534套設於該第二汽缸52之結合軸522,令該擺臂53受到該第二汽缸52的曲柄桿521的帶動而縱向移動,進一步藉由該第二汽缸52帶動該擺臂53擺動。該擺臂53之檢測端532設有一個銅針535。The swing arm 53 is pivotally disposed on the base body 51 and the second cylinder 52. The swing arm 53 is L-shaped. The swing arm 53 includes an engaging end 531 and a detecting end 532. The engaging end 531 of the swing arm 53 is provided. There is a pivot portion 533 and an adjustment hole 534 adjacent to the end of the joint end 531. The adjustment hole 534 is formed as an elongated hole. The pivoting portion 533 is pivotally disposed on the second end 512 of the base body 51. The adjusting hole 534 is sleeved on the coupling shaft 522 of the second cylinder 52, so that the swing arm 53 is driven by the crank rod 521 of the second cylinder 52. In the longitudinal direction, the swing arm 53 is further swung by the second cylinder 52. The detecting end 532 of the swing arm 53 is provided with a copper pin 535.

同時參照圖八至圖十二,為本發明之齒輪安裝機放置有感光滾筒與齒輪之示意圖。該兩個承托架20能夠相對該基座10移動至合適位置,令感光滾筒a能夠平衡的置放於該兩個承托架20上,感光滾筒a被放置於該承托架20的兩個輪子24之間,進一步使得感光滾筒a得到穩固的支撐。感光滾筒a因為害怕碰撞或刮傷而容易損壞,因此藉由塑膠材質的承托架20以及塑膠材質的輪子24承托著感光滾筒a而能夠避免刮傷感光滾筒a。或者藉由設有該金屬材質之輪子24的橡膠墊圈241而能夠避免刮傷感光滾筒a。且該兩個承托架20能夠相對調整位置,該兩個輪子24也能夠依照不同的感光滾筒a尺寸而結合於承托架20,進一步能夠適用於不同尺寸的感光滾筒a。Referring to FIG. 8 to FIG. 12 simultaneously, a schematic diagram of a photosensitive drum and a gear placed on the gear mounting machine of the present invention is shown. The two receiving brackets 20 can be moved to a proper position relative to the base 10, so that the photosensitive drums a can be placed on the two receiving brackets 20 in a balanced manner, and the photosensitive drums a are placed on the two supporting brackets 20 Between the wheels 24, the photosensitive drum a is further provided with a firm support. Since the photosensitive drum a is easily damaged by the fear of collision or scratching, the photosensitive drum a is supported by the plastic carrier bracket 20 and the plastic material wheel 24, thereby preventing the photosensitive drum a from being scratched. Alternatively, the photosensitive drum a can be prevented from being scratched by the rubber gasket 241 provided with the wheel 24 of the metal material. Moreover, the two receiving brackets 20 can be relatively adjusted in position, and the two wheels 24 can also be coupled to the receiving bracket 20 according to the size of the different photosensitive drums a, and can be further applied to the photosensitive drums a of different sizes.

該兩個第一汽缸30能夠相對該基座10移動至合適位置,令齒輪b套設於該治具40之頂塊45。該治具40能夠依照不同尺寸的齒輪b而選用不同尺寸的治具40,進一步滿足適用不同尺寸的齒輪b。The two first cylinders 30 can be moved to a proper position relative to the base 10 such that the gear b is sleeved on the top block 45 of the jig 40. The jig 40 can select different sizes of jigs 40 according to different sizes of gears b, and further satisfy the gears b of different sizes.

參照圖十三至圖十五,為本發明之齒輪安裝機之第一汽缸推動治具而安裝齒輪之示意圖。在齒輪b安裝於感光滾筒a之前,感光滾筒a預定裝設齒輪b的部位需要先塗設快乾膠。該治具40設於該第一汽缸30之軸心31,齒輪b設於該治具40,該第一汽缸30啟動時,該第一汽缸30之軸心31產生移動而帶動該治具40推動齒輪b進入感光滾筒a內。Referring to FIG. 13 to FIG. 15 , a schematic view of a gear mounted on a first cylinder of the gear mounting machine of the present invention and a gear is mounted. Before the gear b is mounted on the photosensitive drum a, the portion of the photosensitive drum a where the gear b is to be mounted needs to be coated with a quick-drying glue. The jig 40 is disposed on the axis 31 of the first cylinder 30, and the gear b is disposed on the jig 40. When the first cylinder 30 is activated, the axis 31 of the first cylinder 30 moves to drive the jig 40. The gear b is pushed into the photosensitive drum a.

該第一汽缸30啟動時,該第一汽缸30之軸心31產生移動而帶動該治具40之主體41移動,該頂塊45此時頂設於齒輪b。When the first cylinder 30 is started, the shaft center 31 of the first cylinder 30 moves to drive the main body 41 of the jig 40 to move, and the top block 45 is disposed on the gear b at this time.

當該第一汽缸30持續作動,該軸心31持續帶動該主體41移動,該主體41移動時並壓動該第一彈性件46,進一步縮短該主體41與該頂塊45之相對距離,且該擋止件43擋止於該頂塊45,該頂件42也壓抵於該頂針47,令該頂針47壓設於該第二彈性件48,該頂針47之第二端472頂設於齒輪b之銅片c,此時,齒輪b已接觸於感光滾筒a。When the first cylinder 30 is continuously actuated, the shaft 31 continues to drive the main body 41 to move, and the main body 41 moves and presses the first elastic member 46 to further shorten the relative distance between the main body 41 and the top block 45, and The ejector pin 47 is pressed against the ejector pin 47, and the ejector pin 47 is pressed against the second elastic member 48. The second end 472 of the ejector pin 47 is disposed on the top end 47. The copper piece c of the gear b, at this time, the gear b has contacted the photosensitive drum a.

該第一汽缸30繼續作動,該軸心31繼續帶動該主體41移動,該主體41、該頂件42與該擋止件43同步移動,該擋止件43與該第一彈性件46同時壓動該頂塊45,令該頂塊45壓抵於該齒輪b,該頂塊45並將齒輪b頂推至感光滾筒a內,該頂針47持續頂推於齒輪b之銅片c。The first cylinder 30 continues to be actuated. The shaft 31 continues to move the main body 41. The main body 41 and the top member 42 move synchronously with the stopping member 43. The stopping member 43 and the first elastic member 46 are simultaneously pressed. The top block 45 is moved to press the top block 45 against the gear b. The top block 45 pushes the gear b into the photosensitive drum a, and the thimble 47 continues to push against the copper sheet c of the gear b.

銅片c受到該頂針47的頂推而會形成彎折,使用者能夠在安裝齒輪b之前,藉由調整該頂件42而能夠控制該頂針47頂推銅片c的彎折程度。The copper piece c is bent by the pushing of the ejector pin 47, and the user can control the degree of bending of the thimble 47 to push the copper piece c by adjusting the top piece 42 before the gear b is mounted.

該承托架20能夠容易的承托感光滾筒a,而滿足使用者容易拿取感光滾筒a以及容易置放感光滾筒a之需求,能夠方便使用者取放作業。齒輪b利用第一汽缸30的力量而裝設於感光滾筒a內,這樣的裝設方式因為第一汽缸30的施力是固定的,當齒輪b的銅片c接觸感光滾筒a的邊緣開始彎折時,該治具40內之第一彈性件46能夠由輕而重的推送齒輪b,且有緩衝時間,使齒輪b的倒角發揮導正功能,避免歪斜。能夠避免傳統裝飾方式的敲擊作業,進一步確保感光滾筒a能夠不受傷害。The receiving bracket 20 can easily support the photosensitive drum a, and meets the needs of the user to easily take the photosensitive drum a and easily place the photosensitive drum a, thereby facilitating the user's pick-and-place operation. The gear b is installed in the photosensitive drum a by the force of the first cylinder 30. This arrangement is because the biasing force of the first cylinder 30 is fixed, and the copper piece c of the gear b contacts the edge of the photosensitive drum a to start bending. At the time of folding, the first elastic member 46 in the jig 40 can push the gear b lightly and heavyly, and has a buffering time, so that the chamfering of the gear b functions as a guiding function to avoid skew. It can avoid the tapping operation of the traditional decoration method, further ensuring that the photosensitive drum a can be protected from injury.

同時參照圖十六至圖十八,為本發明之檢測裝置進行檢測之示意圖。當該第一汽缸30藉由該治具40將齒輪b安裝於感光滾筒a內時,該檢測裝置50即進行檢測動作,檢測感光滾筒a與銅片c之間是否能夠電導通。當齒輪b安裝完成後,該檢測裝置50之第二汽缸52作動而令該曲柄桿521帶動該結合軸522上升移動,令該擺臂53以該樞部533為支點而樞轉,該擺臂53之檢測端532朝向感光滾筒a移動,令該銅針535接觸於感光滾筒a。Referring to FIG. 16 to FIG. 18 simultaneously, a schematic diagram of detecting by the detecting device of the present invention is shown. When the first cylinder 30 mounts the gear b in the photosensitive drum a by the jig 40, the detecting device 50 performs a detecting operation to detect whether or not the photosensitive drum a and the copper piece c can be electrically connected. When the gear b is installed, the second cylinder 52 of the detecting device 50 is actuated to cause the crank lever 521 to move the coupling shaft 522 to move upward, and the swing arm 53 pivots with the pivot portion 533 as a fulcrum. The detecting end 532 of the 53 is moved toward the photosensitive drum a, so that the copper needle 535 is in contact with the photosensitive drum a.

感光滾筒a內之銅片c抵觸於感光滾筒a之內壁,該頂針47頂設於銅片c,該,該頂件42頂設於該頂針47,該主體41與該頂針47以及鎖定於該鎖定件44之電線直接接觸,令該銅針535與結合於該鎖定件44之電線形成一個迴路,當迴路導通時,該警示燈514會以燈亮來顯示良品,當迴路不導通時,該警示燈514則不亮來顯示不良品。即能夠明確的讓使用者判斷良品與不良品。The copper sheet c in the photosensitive drum a is in contact with the inner wall of the photosensitive drum a. The ejector pin 47 is disposed on the copper sheet c. The top member 42 is disposed on the ejector pin 47. The main body 41 and the ejector pin 47 are locked The wire of the locking member 44 is in direct contact, so that the copper pin 535 forms a loop with the wire coupled to the locking member 44. When the circuit is turned on, the warning light 514 is illuminated to indicate a good product. When the circuit is not conductive, the The warning light 514 is not lit to display the defective product. That is, it is possible to clearly let the user judge the good and the bad.

當齒輪b安裝完成後,需檢查感光滾筒a的導電功能,因列印時感光滾筒a會先佈電(約500-1000V),再曝光成顯像,感光滾筒a曝光時所漏掉的高壓電會藉由齒輪b的銅片c接觸固定軸傳導高壓電到接地線放電,因刷膠時的膠量過多或上膠不平均時會污染到外緣的銅片c彎折部份導致絕緣,無法傳送電流佈放電,換言之無法列印。因此,將齒輪b安裝於感光滾筒a後需要檢測感光滾筒a是否能夠導電,本發明藉由安裝齒輪b完成後,立即檢測導電與否,能夠縮短製程時間,且確保每支感光滾筒都有經過檢查,而不會使無導電功能的不良品流出,建立公司品牌信譽。When the gear b is installed, check the conductive function of the photosensitive drum a. Because the photosensitive roller a will be charged first (about 500-1000V) when printing, and then exposed to the image, the high leakage of the photosensitive roller a during exposure. Piezoelectricity will conduct high-voltage electricity to the grounding wire by contacting the fixed piece of the copper plate c of the gear b. The excessive amount of glue or the unevenness of the glue will contaminate the bent portion of the copper piece c at the outer edge. Insulation is caused, and the current cloth cannot be discharged, in other words, it cannot be printed. Therefore, after the gear b is mounted on the photosensitive drum a, it is necessary to detect whether the photosensitive roller a can conduct electricity. The invention can detect the conduction immediately after the gear b is installed, thereby shortening the processing time and ensuring that each photosensitive roller passes through. Check, without the outflow of defective products without conductive function, establish the company brand reputation.

參照圖十九至圖二十,為本發明自齒輪安裝機取下安裝完成的感光滾筒與齒輪之示意圖。當齒輪b已安裝於感光滾筒a,且感光滾筒a經檢測為良品後,該兩個第一汽缸30之軸心31會帶動該治具40退回原本的位置,而脫離於齒輪b,令使用者能夠容易的將安裝完成的感光滾筒a與齒輪b自該承托架20取出。Referring to FIG. 19 to FIG. 20, a schematic view of the photosensitive drum and the gear after installation is removed from the gear mounting machine according to the present invention. When the gear b is mounted on the photosensitive drum a, and the photosensitive drum a is detected as a good product, the axial center 31 of the two first cylinders 30 will drive the jig 40 back to the original position, and be separated from the gear b, so that the use The photosensitive drum a and the gear b that have been mounted can be easily taken out from the carrier 20 .

本發明之齒輪安裝機採用氣壓作動而無需仰賴電力運作。且齒輪安裝機體積小不佔用空間且容易搬運,而具有機動性高的優點,齒輪安裝機僅需要有空壓機即可作業。齒輪安裝機故障率低,操作簡單。新進人員能夠立即上手。The gear mounting machine of the present invention operates with air pressure without relying on electrical power. Moreover, the gear mounting machine is small in size, does not occupy space and is easy to handle, and has the advantage of high maneuverability, and the gear mounting machine only needs to have an air compressor to operate. The gear mounting machine has a low failure rate and is easy to operate. Newcomers can get started right away.

參照圖二十一,為本發明之承托架適用於不同尺寸之感光滾筒之示意圖。本發明之承托架20的兩個輪子24能夠藉由安裝於該承托端22的不同位置而改變兩個輪子24之間的距離,進一步滿足該承托架20承托不同尺寸之感光滾筒a。Referring to Fig. 21, a schematic view of a receiving bracket of the present invention applied to photosensitive drums of different sizes is shown. The two wheels 24 of the carrier 20 of the present invention can change the distance between the two wheels 24 by being mounted at different positions of the receiving end 22, further satisfying the different sizes of photosensitive rollers of the carrier 20 a.

就以上所述可以歸納出本發明具有以下之優點:As far as the above is concerned, it can be concluded that the present invention has the following advantages:

1.本發明『齒輪安裝機』,採用氣壓作動而無需仰賴電力運作。且齒輪安裝機體積小不佔用空間且容易搬運,而具有機動性高的優點,齒輪安裝機僅需要有空壓機即可作業。齒輪安裝機故障率低,操作簡單。新進人員能夠立即上手。1. The "gear mounting machine" of the present invention uses air pressure to operate without relying on electric power. Moreover, the gear mounting machine is small in size, does not occupy space and is easy to handle, and has the advantage of high maneuverability, and the gear mounting machine only needs to have an air compressor to operate. The gear mounting machine has a low failure rate and is easy to operate. Newcomers can get started right away.

2.本發明『齒輪安裝機』,其兩個承托架或其中之一能夠相對該基座移動至合適位置,令感光滾筒能夠平衡的置放於該兩個承托架上,感光滾筒被放置於該承托架的兩個輪子之間,進一步使得感光滾筒得到穩固的支撐。2. The "gear mounting machine" of the present invention, wherein one of the two brackets or one of the brackets can be moved to a proper position relative to the base, so that the photosensitive drum can be placed on the two brackets in a balanced manner, and the photosensitive drum is Placed between the two wheels of the bracket, further enabling the photosensitive drum to be firmly supported.

3.本發明『齒輪安裝機』,其承托架的兩個輪子能夠藉由安裝於該承托端的不同位置而改變兩個輪子之間的距離,進一步滿足該承托架承托不同尺寸之感光滾筒。3. In the "gear mounting machine" of the present invention, the two wheels of the carrier can change the distance between the two wheels by different positions mounted on the supporting end, and further satisfy the different sizes of the bearing bracket. Photosensitive roller.

4.本發明『齒輪安裝機』,第一汽缸帶動該治具之主體移動,令齒輪安裝於感光滾筒內,當齒輪之銅片接觸感光滾筒邊緣開始彎折時,治具內之第一彈性件能夠由輕而重的推送齒輪,且有緩衝時間,使齒輪的倒角發揮導正功能,避免歪斜。4. In the "gear mounting machine" of the present invention, the first cylinder drives the main body of the jig to move, so that the gear is installed in the photosensitive drum, and the first elasticity in the jig is when the copper piece of the gear contacts the edge of the photosensitive roller to start bending. The parts can be pushed by the light and heavy gears, and have a buffering time, so that the chamfering of the gears can play a guiding function and avoid skewing.

5.本發明『齒輪安裝機』,藉由安裝齒輪完成後,立即檢測導電與否,能夠縮短製程時間,且確保每支感光滾筒都有經過檢查,而不會使無導電功能的不良品流出,建立公司品牌信譽。5. The "gear mounting machine" of the present invention can detect the conduction or not immediately after the completion of the installation of the gears, thereby shortening the process time and ensuring that each photosensitive drum is inspected without causing the non-conductive defective product to flow out. Establish a corporate brand reputation.

惟上所述者,僅為本發明之較佳實施例而已,當不能以之限定本發明實施之範圍,故舉凡數值之變更或等效元件之置換,或依本發明申請專利範圍所之均等變化與修飾,皆應仍屬本發明專利涵蓋之範疇。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, so that the numerical value is changed or the equivalent element is replaced, or the equivalent of the scope of the patent application of the present invention. Changes and modifications are still within the scope of the invention patent.

10...基座10. . . Pedestal

11...第一面11. . . First side

12...第二面12. . . Second side

13...第一結合部13. . . First joint

14...第二結合部14. . . Second joint

15...第三結合部15. . . Third joint

20...承托架20. . . Bracket

21...結合端twenty one. . . Binding end

22...承托端twenty two. . . Support side

23...結合裝置twenty three. . . Combined device

231...第一固定件231. . . First fixture

232...結合件232. . . Joint piece

24...輪子twenty four. . . wheel

241...橡膠墊圈241. . . Rubber gasket

30...第一汽缸30. . . First cylinder

31...軸心31. . . Axis

311...第一連接部311. . . First connection

32...第二固定件32. . . Second fixture

40...治具40. . . Fixture

41...主體41. . . main body

411...第二連接部411. . . Second connection

412...防脫件412. . . Anti-drop parts

413...容納空間413. . . Accommodating space

414...第一調整孔414. . . First adjustment hole

415...第二調整孔415. . . Second adjustment hole

416...鎖定孔416. . . Locking hole

42...頂件42. . . Top piece

421...第一調整部421. . . First adjustment department

422...第一抵頂端422. . . First abut top

43...擋止件43. . . Stopper

431...第二調整部431. . . Second adjustment department

432...第二抵頂端432. . . Second abutting top

44...鎖定件44. . . Locking piece

45...頂塊45. . . Top block

451...階梯擋部451. . . Step stop

452...階梯孔452. . . Stepped hole

4521...第一段4521. . . First paragraph

4522...第二段4522. . . Second paragraph

453...第一突部453. . . First protrusion

454...第二突部454. . . Second protrusion

46...第一彈性件46. . . First elastic member

47...頂針47. . . thimble

471...第一端471. . . First end

472...第二端472. . . Second end

473...突緣473. . . Burst

48...第二彈性件48. . . Second elastic member

50...檢測裝置50. . . Testing device

51...座體51. . . Seat

511...第一端511. . . First end

512...第二端512. . . Second end

513...第三固定件513. . . Third fixture

514...警示燈514. . . Warning Light

52...第二汽缸52. . . Second cylinder

521...曲柄桿521. . . Crank lever

522...結合軸522. . . Combined shaft

53...擺臂53. . . Swing arm

531...接合端531. . . Joint end

532...檢測端532. . . Detection side

533...樞部533. . . Pivot

534...調整孔534. . . Adjustment hole

535...銅針535. . . Copper needle

a...感光滾筒a. . . Photosensitive roller

b...齒輪b. . . gear

c...銅片c. . . Copper sheet

圖一:為本發明齒輪安裝機之立體外觀圖。Figure 1 is a perspective view of the gear mounting machine of the present invention.

圖二:為本發明齒輪安裝機之前視圖。Figure 2: Front view of the gear mounting machine of the present invention.

圖三:為本發明齒輪安裝機之立體分解圖。Figure 3 is an exploded perspective view of the gear mounting machine of the present invention.

圖四:為本發明之齒輪安裝機由圖一之4-4剖面線所取之剖視圖。Figure 4 is a cross-sectional view of the gear mounting machine of the present invention taken along line 4-4 of Figure 1.

圖五:為本發明由圖四所取之細部放大圖。Figure 5 is an enlarged view of a detail of the present invention taken from Figure 4.

圖六:為本發明之齒輪安裝機由圖一之6-6剖面線所取之剖視圖。Figure 6 is a cross-sectional view of the gear mounting machine of the present invention taken along line 6-6 of Figure 1.

圖七:為本發明之齒輪安裝機預備放置感光滾筒與齒輪之立體外觀圖。Figure 7: A perspective view of the photosensitive drum and gears prepared for the gear mounting machine of the present invention.

圖八:為本發明之齒輪安裝機放置有感光滾筒與齒輪之立體外觀圖。Figure 8 is a perspective view showing the photosensitive roller and the gear placed on the gear mounting machine of the present invention.

圖九:為本發明之齒輪安裝機放置有感光滾筒與齒輪之上視圖。Figure 9 is a top view of the gear mounting machine of the present invention with a photosensitive drum and gears placed thereon.

圖十:為本發明之承托架上設有感光滾筒之示意圖。Figure 10 is a schematic view showing the photosensitive drum provided on the carrier of the present invention.

圖十一:為本發明之第一汽缸上設有齒輪之示意圖。Figure 11 is a schematic view showing the arrangement of gears on the first cylinder of the present invention.

圖十二:為本發明由圖十一所取之細部放大圖。Figure 12 is an enlarged view of a detail of the present invention taken from Figure 11;

圖十三:為本發明圖十二之延續,表第一汽缸推動治具而推動齒輪之示意圖。Fig. 13 is a schematic view showing the urging of the first cylinder of the present invention to push the jig and push the gear.

圖十四:為本發明圖十三之延續,表第一汽缸推動治具而安裝齒輪之示意圖。Figure 14 is a schematic view showing the mounting of the gear in the first cylinder of the present invention to drive the jig according to the continuation of Figure 13 of the present invention.

圖十五:為本發明之齒輪安裝機之第一汽缸推動治具而安裝齒輪之示意圖。Figure 15 is a schematic view showing the mounting of the gear by the first cylinder of the gear mounting machine of the present invention.

圖十六:為本發明之檢測裝置進行檢測之立體外觀圖。Figure 16 is a perspective view showing the inspection of the detecting device of the present invention.

圖十七:為本發明之檢測裝置進行檢測之上視圖。Figure 17 is a top view showing the detection of the detecting device of the present invention.

圖十八:為本發明之檢測裝置進行檢測之示意圖。Figure 18 is a schematic view showing the detection of the detecting device of the present invention.

圖十九:為本發明第一汽缸脫離齒輪之示意圖。Figure 19 is a schematic view showing the first cylinder of the present invention being detached from the gear.

圖二十:為本發明自齒輪安裝機取下安裝完成的感光滾筒與齒輪之示意圖。Figure 20 is a schematic view showing the installation of the photosensitive drum and the gear from the gear mounting machine of the present invention.

圖二十一:為本發明之承托架適用於不同尺寸之感光滾筒之示意圖。Figure 21: Schematic diagram of the receiving bracket of the present invention applied to photosensitive drums of different sizes.

10...基座10. . . Pedestal

11...第一面11. . . First side

12...第二面12. . . Second side

13...第一結合部13. . . First joint

14...第二結合部14. . . Second joint

15...第三結合部15. . . Third joint

20...承托架20. . . Bracket

21...結合端twenty one. . . Binding end

22...承托端twenty two. . . Support side

23...結合裝置twenty three. . . Combined device

231...第一固定件231. . . First fixture

232...結合件232. . . Joint piece

24...輪子twenty four. . . wheel

241...橡膠墊圈241. . . Rubber gasket

30...第一汽缸30. . . First cylinder

31...軸心31. . . Axis

311...第一連接部311. . . First connection

32...第二固定件32. . . Second fixture

40...治具40. . . Fixture

41...主體41. . . main body

411...第二連接部411. . . Second connection

412...防脫件412. . . Anti-drop parts

413...容納空間413. . . Accommodating space

414...第一調整孔414. . . First adjustment hole

415...第二調整孔415. . . Second adjustment hole

42...頂件42. . . Top piece

43...擋止件43. . . Stopper

45...頂塊45. . . Top block

451...階梯擋部451. . . Step stop

452...階梯孔452. . . Stepped hole

453...第一突部453. . . First protrusion

454...第二突部454. . . Second protrusion

46...第一彈性件46. . . First elastic member

47...頂針47. . . thimble

48...第二彈性件48. . . Second elastic member

50...檢測裝置50. . . Testing device

51...座體51. . . Seat

511...第一端511. . . First end

512...第二端512. . . Second end

513...第三固定件513. . . Third fixture

514...警示燈514. . . Warning Light

52...第二汽缸52. . . Second cylinder

521...曲柄桿521. . . Crank lever

522...結合軸522. . . Combined shaft

53...擺臂53. . . Swing arm

531...接合端531. . . Joint end

532...檢測端532. . . Detection side

533...樞部533. . . Pivot

534...調整孔534. . . Adjustment hole

535...銅針535. . . Copper needle

Claims (10)

一種齒輪安裝機,其包含有:一個基座,其包括一個第一面與一個第二面,該基座第一面設有兩個第一結合部,該基座第二面設有至少一個第二結合部;兩個承托架,其設於該第一結合部,該兩個承托架其中之一能夠相對該基座調整,該承托架能夠承托感光滾筒;至少一個第一汽缸,其設於該第二結合部,該第一汽缸設有一個軸心,該軸心藉由該第一汽缸之氣壓作動而能夠移動;至少一個治具,該治具設於該第一汽缸之軸心,感光滾筒之齒輪設於該治具,該第一汽缸啟動時,該第一汽缸之軸心產生移動而帶動該治具推動齒輪進入感光滾筒內。A gear mounting machine includes: a base including a first surface and a second surface, the first surface of the base is provided with two first joint portions, and the second surface of the base is provided with at least one a second joint portion; the two bearing brackets are disposed on the first joint portion, one of the two socket brackets is adjustable relative to the base, the bracket bracket can support the photosensitive drum; at least one first a cylinder, which is disposed at the second joint portion, the first cylinder is provided with an axial center, the shaft center is movable by the air pressure of the first cylinder; at least one fixture is disposed at the first The axis of the cylinder, the gear of the photosensitive drum is disposed on the jig, and when the first cylinder is started, the axis of the first cylinder is moved to drive the jig to push the gear into the photosensitive drum. 如請求項1所述之齒輪安裝機,其更包括一個檢測裝置,該基座第二面設有一個第三結合部,該檢測裝置設於該基座之第三結合部,該檢測裝置檢測安裝有齒輪的感光滾筒,進一步判斷感光滾筒是否通電。The gear mounting machine of claim 1, further comprising a detecting device, the second surface of the base is provided with a third joint portion, the detecting device is disposed at the third joint portion of the base, and the detecting device detects A photosensitive roller equipped with a gear is further used to determine whether the photosensitive drum is energized. 如請求項1或2所述之齒輪安裝機,其中該第一結合部呈長槽狀,該承托架包括一個結合端與一個承托端,該承托端能夠承托感光滾筒,該結合端設有一個結合裝置,該結合裝置設於該第一結合部,放鬆該結合裝置而能夠讓該承托架相對該基座移動,旋緊該結合裝置而能夠讓該承托架固定於該基座。The gear mounting machine according to claim 1 or 2, wherein the first joint portion has a long groove shape, and the support bracket includes a joint end and a support end, the support end being capable of supporting the photosensitive drum, the joint The end is provided with a coupling device, the coupling device is disposed at the first joint portion, and the coupling device is loosened to move the carrier bracket relative to the base, and the coupling device is tightened to enable the bracket to be fixed to the bracket Pedestal. 如請求項3所述之齒輪安裝機,其中該承托架設為金屬材質,該承托架呈L型,該承托架之承托端設有兩個輪子,該輪子為金屬材質,該輪子的周緣設有一個橡膠墊圈。The gear mounting machine according to claim 3, wherein the bearing bracket is made of a metal material, the bearing bracket is L-shaped, and the supporting end of the bearing bracket is provided with two wheels, the wheel is made of metal, the wheel There is a rubber gasket on the circumference. 如請求項3所述之齒輪安裝機,其中該結合裝置包括一個第一固定件與一個結合件,該第一固定件設為螺栓,該結合件設為螺帽,該第一固定件穿設於該第一結合部並結合於該結合件。The gear mounting machine of claim 3, wherein the coupling device comprises a first fixing member and a coupling member, the first fixing member is a bolt, the coupling member is a nut, and the first fixing member is disposed. And the first joint is coupled to the joint. 如請求項1所述之齒輪安裝機,其中該第二結合部呈長槽狀,該第一汽缸之一側設有數個第二固定件,該第二固定件穿設於該第二結合部,放鬆該第二固定件而能夠讓該第一汽缸相對該基座移動,旋緊該第二固定件而能夠讓該第一汽缸固定於該基座。The gear mounting machine of claim 1, wherein the second joint portion has a long groove shape, and one side of the first cylinder is provided with a plurality of second fixing members, and the second fixing member is disposed at the second joint portion. The second fixing member is relaxed to move the first cylinder relative to the base, and the second fixing member is screwed to fix the first cylinder to the base. 如請求項1或6所述之齒輪安裝機,其中該軸心之內周緣設有一個第一連接部,該治具設有一個主體、一個頂塊、一個第一彈性件、一個頂針與一個第二彈性件,該主體一端的中心部位突設有一個第二連接部,該第二連接部連接該第一連接部,該主體另一端設有一個防脫件,該頂塊受到該防脫件的限制而無法脫離該主體,該第一彈性件一端抵設於該主體,該第一彈性件另一端抵設於該頂塊,該頂針穿設於該第二彈性件與該頂塊,該第一汽缸的軸心產生移動而帶動該治具之主體移動,該頂塊頂設於齒輪,該頂針頂設於齒輪之銅片。The gear mounting machine of claim 1 or 6, wherein the inner circumference of the shaft center is provided with a first connecting portion, the jig is provided with a main body, a top block, a first elastic member, a thimble and a a second elastic member, a second connecting portion is protruded from a central portion of the main body, the second connecting portion is connected to the first connecting portion, and the other end of the main body is provided with a retaining member, and the top block is protected by the retaining member. The one end of the first elastic member is abutted against the main body, and the other end of the first elastic member is abutted on the top block, and the ejector pin is disposed on the second elastic member and the top block. The axis of the first cylinder is moved to drive the main body of the jig to move. The top block is disposed on the gear, and the ejector pin is disposed on the copper piece of the gear. 如請求項7所述之齒輪安裝機,其中該主體之第二連接部與該防脫件之間形成一個容納空間,該第二連接部與該容納空間之間設有一個第一調整孔,該主體環設於該第一調整孔更設有數個第二調整孔,該主體之周緣設有一個鎖定孔,該鎖定孔連通該容納空間,該治具更包括一個頂件、數個擋止件與一個鎖定件,當該治具受到頂推的力量移除時,該第二彈性件彈性釋放而令該頂針回復原位,該頂件設於該第一調整孔,該頂件之外周緣設為一個第一調整部,該第一調整部以能夠調整的方式設於該第一調整孔,該擋止件一端之端部形成一個第一抵頂端,該第一抵頂端伸入該容納空間內,使用者藉由操控該頂件相對該主體之第一調整孔調整移動,而能夠改變該頂件伸入於該容納空間的長度,該擋止件設於該第二調整孔,該擋止件之外周緣設為一個第二調整部,該第二調整部以能夠調整的方式設於該第二調整孔,該擋止件一端之端部形成一個第二抵頂端,該第二抵頂端伸入該容納空間內,使用者藉由操控該擋止件相對該主體之第二調整孔調整移動,而能夠改變該擋止件伸入於該容納空間的長度,該鎖定件鎖定於該鎖定孔,該鎖定件鎖定有一個電線,電線被鎖設於該主體,該主體、該頂件與該頂針皆為導體而能夠與電線呈電性導通。The gear mounting machine of claim 7, wherein a receiving space is formed between the second connecting portion of the main body and the retaining member, and a first adjusting hole is disposed between the second connecting portion and the receiving space. The main body ring is disposed on the first adjusting hole, and is provided with a plurality of second adjusting holes. The periphery of the main body is provided with a locking hole. The locking hole communicates with the receiving space. The jig further includes a top piece and a plurality of stops. And a locking member, when the jig is removed by the pushing force, the second elastic member is elastically released to return the ejector pin to the original position, and the top member is disposed on the first adjusting hole, and the top piece is outside the top piece The first adjusting portion is disposed in the first adjusting hole, and the end portion of one end of the stopping member forms a first abutting end, and the first abutting end protrudes into the first adjusting hole. In the accommodating space, the user can change the length of the top piece extending into the accommodating space by adjusting the movement of the top piece relative to the first adjusting hole of the main body, and the stopping piece is disposed in the second adjusting hole. The outer periphery of the stopper is set as a second adjustment portion The second adjusting portion is disposed in the second adjusting hole in an adjustable manner, and the end of one end of the stopping member forms a second abutting end, and the second abutting end projects into the receiving space, by the user Controlling the movement of the blocking member relative to the second adjusting hole of the main body, and changing the length of the stopping member extending into the receiving space, the locking member is locked to the locking hole, and the locking member is locked with a wire and a wire The main body, the top piece and the ejector pin are both conductors and can be electrically connected to the electric wire. 如請求項8所述之齒輪安裝機,其中該頂塊之外周緣形成一個階梯擋部,該階梯擋部擋止於該防脫件,令該頂塊無法脫離該主體,該頂塊設有一個階梯孔,該階梯孔包括一個第一段與一個第二段,該第二段的孔徑小於該第一段的孔徑,該頂塊的兩端分別突設有一個第一突部與一個第二突部,該階梯孔之第一段穿設於該第一突部,該階梯孔之第二段穿設於該第二突部,該第一突部位於該容納空間內,該第二突部外露於該主體,該第一彈性件套設於該第一突部,該第一彈性件彈性釋放而頂推該頂塊之階級擋部擋設於該防脫件,該頂針穿設於該第二彈性件與該頂塊之階梯孔,該頂針包括一個第一端與一個第二端,該頂針之第一端設於該階梯孔之第一段,該頂針之第二端設於該階梯孔之第二段,該頂針能夠移動於該階梯孔,該頂針之第一端位於該第一彈性件內,且該頂針之第一端受到該頂件之頂推,該頂針之第二端穿設於該第二彈性件,且該第二彈性件限制於該階梯孔之第一段,該頂針之第一端的端部形成一個突緣,該突緣能夠擋設於該頂塊之第一突部,進一步限制該頂針的移動距離。The gear mounting machine of claim 8, wherein the outer periphery of the top block forms a step stop, the step stop is blocked by the retaining member, so that the top block cannot be separated from the main body, and the top block is provided. a stepped hole, the stepped hole includes a first segment and a second segment, the second segment has an aperture smaller than the aperture of the first segment, and a first protrusion and a first portion respectively protrude from the two ends of the top block a second protrusion, the first section of the stepped hole is disposed in the first protrusion, the second section of the stepped hole is disposed in the second protrusion, the first protrusion is located in the receiving space, the second The protrusion is exposed to the main body, the first elastic member is sleeved on the first protrusion, and the first elastic member is elastically released to push the step block of the top block to block the detachment member. In the stepped hole of the second elastic member and the top block, the ejector pin includes a first end and a second end, the first end of the thimble is disposed in the first segment of the stepped hole, and the second end of the thimble is disposed In the second segment of the stepped hole, the thimble is movable to the stepped hole, and the first end of the thimble is located at the first elastic member The first end of the thimble is pushed by the top member, the second end of the thimble is disposed through the second elastic member, and the second elastic member is restricted to the first portion of the stepped hole, the thimble The end of the first end forms a flange, and the flange can be disposed on the first protrusion of the top block to further limit the moving distance of the thimble. 如請求項2所述之齒輪安裝機,其中該檢測裝置包括一個座體、一個第二汽缸與一個擺臂,該座體固定於該基座之第三結合部,該座體包括一個第一端與一個第二端,該座體設有一個第三固定件,該第三固定件穿設於該第三結合部而結合於該座體之第一端,該座體第二端設有一座警示燈,該警示燈能夠分別顯示良品與不良品,該第二汽缸結合於該座體,令該座體位於該基座與該第二汽缸之間,該第二汽缸設有一個曲柄桿,該曲柄桿能夠往復直線運動,該曲柄桿外露於該第二汽缸的一端設有一個結合軸,該結合軸同時受到該曲柄桿的帶動,該擺臂樞設於該座體與該第二汽缸,該擺臂呈L型,該擺臂包括一個接合端與一個檢測端,該擺臂之接合端設有一個樞部與一個調整孔,該調整孔鄰近該接合端之端部,該調整孔設為長形孔,該樞部樞設於該座體第二端,該調整孔套設於該第二汽缸之結合軸,令該擺臂受到該第二汽缸的曲柄桿的帶動而縱向移動,進一步藉由該第二汽缸帶動該擺臂擺動,該擺臂之檢測端設有一個銅針,該檢測裝置之第二汽缸作動而令該曲柄桿帶動該結合軸上升移動,令該擺臂以該樞部為支點而樞轉,該擺臂之檢測端朝向感光滾筒移動,令該銅針接觸於感光滾筒。The gear mounting machine of claim 2, wherein the detecting device comprises a seat body, a second cylinder and a swing arm, the seat body is fixed to the third joint portion of the base, the seat body comprises a first The second end of the base body is provided with a third fixing member, the third fixing member is disposed on the third joint portion and coupled to the first end of the seat body, and the second end of the seat body is provided a warning light capable of respectively displaying a good product and a defective product, the second cylinder being coupled to the seat body, the seat body being located between the base and the second cylinder, the second cylinder being provided with a crank rod The crank rod is reciprocally linearly movable. The crank rod is exposed at one end of the second cylinder and is provided with a coupling shaft. The coupling shaft is simultaneously driven by the crank rod. The swing arm is pivoted on the base body and the second shaft. a cylinder, the swing arm is L-shaped, the swing arm includes an engaging end and a detecting end, and the engaging end of the swing arm is provided with a pivot portion and an adjusting hole, the adjusting hole is adjacent to the end of the engaging end, the adjusting The hole is set as an elongated hole, and the pivot is pivoted to the second body of the seat The adjusting hole is sleeved on the coupling shaft of the second cylinder, so that the swing arm is longitudinally moved by the crank rod of the second cylinder, and the swing arm is further driven by the second cylinder, and the swing arm is The detection end is provided with a copper needle, and the second cylinder of the detecting device is actuated to cause the crank rod to move the coupling shaft to move upward, so that the swing arm pivots with the pivot portion as a fulcrum, and the detecting end of the swing arm faces the photosensitive The roller moves so that the copper needle contacts the photosensitive drum.
TW100112234A 2011-04-08 2011-04-08 Gear mounting machine TWI427003B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWM352523U (en) * 2008-07-21 2009-03-11 ming-tong Lin Combination and transmission structure for roller
CN201329439Y (en) * 2008-10-29 2009-10-21 北京凯腾精工制版有限公司 Excircle processing lathe for cylindrical workpiece
CN201607611U (en) * 2010-01-27 2010-10-13 珠海天威飞马打印耗材有限公司 Driving element for photosensitive drum
CN1914106B (en) * 2004-01-30 2010-11-17 柯尼格及包尔公开股份有限公司 Reel changer driver
CN201654464U (en) * 2010-03-03 2010-11-24 珠海赛纳科技有限公司 Photosensitive component power transmitting mechanism

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1914106B (en) * 2004-01-30 2010-11-17 柯尼格及包尔公开股份有限公司 Reel changer driver
TWM352523U (en) * 2008-07-21 2009-03-11 ming-tong Lin Combination and transmission structure for roller
CN201329439Y (en) * 2008-10-29 2009-10-21 北京凯腾精工制版有限公司 Excircle processing lathe for cylindrical workpiece
CN201607611U (en) * 2010-01-27 2010-10-13 珠海天威飞马打印耗材有限公司 Driving element for photosensitive drum
CN201654464U (en) * 2010-03-03 2010-11-24 珠海赛纳科技有限公司 Photosensitive component power transmitting mechanism

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