TWI425127B - Clamp type false twisting device - Google Patents
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- TWI425127B TWI425127B TW96112099A TW96112099A TWI425127B TW I425127 B TWI425127 B TW I425127B TW 96112099 A TW96112099 A TW 96112099A TW 96112099 A TW96112099 A TW 96112099A TW I425127 B TWI425127 B TW I425127B
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Description
本發明是關於對長絲賦予假捻的鉗式假捻裝置。The present invention relates to a clamp-type false twist device for imparting false twist to a filament.
從以往對於複絲施以假捻加工的假捻加工機具備對其長絲賦予假捻用的假捻裝置。該假捻裝置使捲繞在一對皮帶輪的皮帶彼此交叉,在此交叉部分夾著紗而施以加捻的鉗式假捻裝置(鉗式加捻裝置)為人所熟知(例如,參閱日本專利文獻1(特開昭64-68531號公報)、日本專利文獻2(特開平6-228836號公報))。並且,將2排環狀皮帶捲繞在一對皮帶輪的鉗式假捻裝置也為人所熟知(例如,參閱日本專利文獻3(特開平6-33328號公報))。該假捻裝置是將1條紗分為兩次鉗入在紗與皮帶之間不易產生滑動。A false twisting machine that conventionally applies false twisting to a multifilament yarn has a false twisting device for imparting false twist to the filament. The false twist device makes the belts wound around a pair of pulleys cross each other, and a twisted clamp type false twist device (clamp type twisting device) is known in the cross portion at the intersection portion (for example, see Japan) Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. Further, a nipper type false twisting device in which a pair of endless belts are wound around a pair of pulleys is also known (for example, see Japanese Patent Laid-Open Publication No. Hei 6-33328). The false twisting device divides one yarn into two pieces and is less likely to slip between the yarn and the belt.
另一方面,在平行的3軸的心軸具備分別設置多數個摩擦圓盤,在轉動的多數個摩擦圓盤之間紗一邊接觸於該等的周圍面,一邊進行紗的加捻的摩擦加捻式假捻裝置也為人所熟知。On the other hand, in the parallel three-axis mandrel, a plurality of friction discs are respectively provided, and the yarn is twisted by the twisting of the yarn while the yarn is in contact with the peripheral surface between the plurality of rotating friction discs. The squatting false twist device is also well known.
前者的鉗式假捻裝置在交叉的皮帶間可以高的接觸壓強力鉗入紗而賦予捻轉。因此,對於粗紗(例如,300旦尼爾以上的紗)施以假捻加工的場合等,賦予捻轉對於紗必須有某程度強度作用的必要時,與後者的摩擦加捻式比較,較為有利。The former clamp-type false twist device can clamp the yarn with a high contact pressure between the intersecting belts to impart a twist. Therefore, when a roving (for example, a yarn of 300 denier or more) is subjected to false twist processing or the like, it is necessary to impart a certain degree of strength to the yarn, and it is advantageous in comparison with the latter friction type. .
另一方面,對於比較細的紗施以假捻加工時,對於紗作用的力可以較弱。此時,鉗式假捻裝置中,夾鉗時雖然設定小的皮帶與紗的接觸壓,但是以上設定值小的場合,則不能忽視裝置的誤差或皮帶的震動或撓曲等的影響。例如,調整一側的皮帶朝著另一側的皮帶作用的空氣壓力以設定接觸壓,該空氣壓力的設定值小時,由於裝置誤差或皮帶震動或撓曲等的影響,會使得實際作用在紗上的接觸壓(有效接觸壓)變動。因此,有效接觸壓一旦變動時,藉著1次鉗入賦予紗捻轉的場合,容易賦予特定的長絲集中捻轉,因此賦予構成紗的複數條長絲的捻轉不均勻。其結果,使得複數條長絲的長度不均而容易造成長絲的斷裂,其結果,形成多數的毛羽。另一方面,摩擦加捻式中,藉著摩擦圓盤的尺寸、形狀及配置可大致決定各長絲的加捻角度,並且,藉著多數的摩擦圓盤些許逐漸賦予捻轉,和鉗式比角可以穩定各長絲的加捻角度。因此,鉗式的假捻裝置對細紗施以假捻加工時,和摩擦圓盤式比較會有多量毛羽產生的傾向。On the other hand, when a relatively thin yarn is subjected to false twist processing, the force acting on the yarn can be weak. At this time, in the clamp type false twisting device, although the contact pressure between the small belt and the yarn is set at the time of clamping, when the above setting value is small, the influence of the device error or the vibration or deflection of the belt cannot be ignored. For example, adjusting the air pressure exerted by the belt on one side toward the belt on the other side to set the contact pressure. When the set value of the air pressure is small, the actual effect on the yarn is caused by the influence of the device error or belt vibration or deflection. The contact pressure (effective contact pressure) on the top changes. Therefore, when the effective contact pressure fluctuates, it is easy to impart a specific twist to the yarn when the yarn is twisted once, and the twist of the plurality of filaments constituting the yarn is uneven. As a result, the lengths of the plurality of filaments are uneven, and the filaments are easily broken, and as a result, a large number of hairiness is formed. On the other hand, in the friction twisting type, the twisting angle of each filament can be roughly determined by the size, shape and arrangement of the friction disc, and the twisting is gradually given by the majority of the friction discs, and the clamp type The specific angle can stabilize the twist angle of each filament. Therefore, when the clamp type false twisting device applies false twisting to the spun yarn, a large amount of hairiness tends to occur as compared with the friction disc type.
此外,專利文獻3所揭示的鉗式假捻裝置雖是將1條紗分為兩次鉗入,但是以防止鉗入時的滑動在全長施以均勻的紗捻轉為目的,並非使得分別賦予構成紗的複數條長絲捻轉的均勻化為目的。Further, the caliper-type false twist device disclosed in Patent Document 3 divides one yarn into two pieces, but does not allow the yarn to be twisted evenly over the entire length to prevent the yarn from being twisted. The purpose of homogenizing the plurality of filaments constituting the yarn is for the purpose.
本發明的目的提供可對細紗乃至粗紗的廣範圍的長絲進行加工,並且,該等粗細範圍中可抑制毛羽產生的假捻裝置。SUMMARY OF THE INVENTION It is an object of the present invention to provide a false twist device which can process a wide range of filaments of a spun yarn or even a roving, and which can suppress the generation of hairiness in such thickness ranges.
第1發明的鉗式假捻裝置具備2個紗鉗入單元,以上述2個紗鉗入單元鉗入紗,賦予上述紗捻轉的鉗式假捻裝置中,其特徵為:上述紗鉗入單元分別具有複數個紗鉗入構件,並且,排列配置上述複數個紗鉗入構件,此外,各紗鉗入構件的接觸紗的表面,分別形成有分割該紗接觸表面的溝槽。A caliper-type false twisting device according to a first aspect of the present invention includes two yarn-twisting units, and the yoke-clamping device that clamps the yarn by the two yarn nip-in units and imparts the yarn yam rotation is characterized in that the yarn tongs are Each of the units has a plurality of yarn clamping members, and the plurality of yarn clamping members are arranged side by side, and further, grooves are formed on the surfaces of the contact yarns of the respective yarn clamping members to divide the yarn contacting surfaces.
根據此一構成,由於排列配置有複數對的紗鉗入構件,使得鉗入長度(紗鉗入部分的長度)增長,即使大的推壓力賦予紗鉗入構件,作用在紗的實際接觸壓(有效接觸壓)變低,因此降低有效接觸壓對於紗鉗入構件施加大的推壓力,可以穩定紗鉗入構件,進行細紗的加工。鉗入長度一旦增長時,賦予紗大的捻轉扭矩,也可以進行粗紗的加工。亦即,可進行細紗至粗紗為止廣範圍的紗的加工。並且,分割的溝槽不限於一條,也可以2條以上。According to this configuration, since the yarn clamping members are arranged in a plurality of pairs, the clamping length (the length of the yarn clamping portion) is increased, and even if a large pressing force imparts a yarn clamping member to the actual contact pressure of the yarn ( Since the effective contact pressure becomes low, the effective contact pressure is lowered to apply a large pressing force to the yarn clamping member, and the yarn can be clamped into the member to perform the processing of the spun yarn. When the length of the clamp is increased, the twisting torque of the yarn is given, and the roving can also be processed. That is, a wide range of yarns from the spun yarn to the roving can be processed. Further, the divided grooves are not limited to one, and may be two or more.
另外,各對雙方的紗鉗入構件的表面為溝槽分別所分別分割,因此更增加鉗入一條紗的次數。如上述,藉著複數次鉗入紗,可對於構成長絲的所有的紗賦予均等的捻轉,使所有長絲的加捻角度均勻,穩定進行捻轉的傳播。即可形成小的長絲每單位長度的各長絲長度不均勻的狀態不易造成長絲斷裂,可抑制毛羽的產生。Further, the surfaces of the yarn clamping members of the respective pairs are separately divided by the grooves, so that the number of times of clamping a single yarn is further increased. As described above, by kneading the yarn a plurality of times, it is possible to impart equal twisting to all the yarns constituting the filaments, to uniformize the twist angle of all the filaments, and to stably propagate the twist. It is possible to form a small filament in a state in which the length of each filament per unit length is not uniform, which is less likely to cause filament breakage and suppress the generation of hairiness.
並且,上述紗鉗入單元分別具備一對皮帶輪,上述紗鉗入構件為捲繞在一對皮帶輪的複數條環狀皮帶,並在各環狀皮帶形成有剖面形成為V字型的溝槽,配置使上述環 狀皮帶彼此交叉,構成其交叉部分鉗入紗,在上述1對皮帶輪上排列捲繞複數條上述環狀皮帶,並且,各環狀皮帶的紗的接觸表面形成有沿著皮帶縱長方向延伸的溝槽,藉著上述溝槽分割環狀皮帶的紗的接觸表面。Further, each of the yarn clamping units includes a pair of pulleys, and the yarn clamping member is a plurality of endless belts wound around a pair of pulleys, and a groove having a V-shaped cross section is formed in each of the endless belts. Configure to make the above ring The belts cross each other to form a cross portion of the yarn, and a plurality of the endless belts are arranged and wound on the pair of pulleys, and the contact surfaces of the yarns of the endless belts are formed to extend along the longitudinal direction of the belt. The groove divides the contact surface of the yarn of the endless belt by the above-mentioned groove.
如上述,紗鉗入構件使用環狀皮帶的構成,可獲得與上述相同的效果。在1對皮帶輪上捲繞複數條皮帶,更能抑制1條皮帶時的皮帶翹曲,穩定紗進行加工。As described above, the yarn tongs member has a configuration in which an endless belt is used, and the same effects as described above can be obtained. By winding a plurality of belts on one pair of pulleys, the belt warpage of one belt can be suppressed, and the yarn can be processed stably.
第2發明的鉗式假捻裝置,其特徵為:上述第1發明中,上述1對皮帶輪排列捲繞有2條環狀皮帶。捲繞在1對皮帶輪的環狀皮帶的數量過多時,會產生驅動皮帶輪時消耗電力過度增加等的問題。因此,捲繞在1對皮帶輪的環狀皮帶數量以可抑制毛羽產生的所需最少條數,即2條程度為佳。According to a second aspect of the invention, in the first aspect of the invention, the one pair of pulleys are arranged in a winding manner in two annular belts. When the number of the endless belts wound around the pair of pulleys is too large, there is a problem that the power consumption is excessively increased when the pulleys are driven. Therefore, the number of endless belts wound around a pair of pulleys is such that the minimum number of strips required to produce hairiness is suppressed, that is, two degrees are preferable.
第3發明的鉗式假捻裝置,其特徵為:上述第1或第2發明中,各皮帶輪的外圍面在軸心方向排列形成有向外側突出的複數個環狀曲面部。According to a third aspect of the invention, in the first aspect or the second aspect of the invention, the outer peripheral surface of each of the pulleys is formed with a plurality of annular curved surface portions that protrude outward in the axial direction.
根據此一構成,在2個環狀曲面部分別捲繞2條環狀皮帶,可以使2條皮帶不易偏離皮帶輪的軸心方向可穩定紗加工。According to this configuration, the two endless belts are wound around the two annular curved surface portions, so that the two belts can be prevented from being stably separated from the axial direction of the pulley to stabilize the yarn processing.
第4發明的鉗式假捻裝置,其特徵為:上述第1發明中,一方的紗鉗入單元的上述鉗入構件為設置在可轉動圓盤的至少一側面上的環狀部,另一側紗鉗入單元的上述紗鉗入構件被捲繞在1對皮帶輪上,並且相對於上述圓盤的一側面的同時具有撓性及彈性的環狀皮帶,上述圓盤的上述一側面同心圓配置有複數個上述環狀部,同時上述1對皮帶輪上排列捲繞有複數條上述環狀皮帶,並且在各環狀的紗接觸部分表面形成有其周圍方向的溝槽,同時在各環狀皮帶的紗接觸表面形成有朝著其縱長方向延伸的溝槽。According to a fourth aspect of the invention, in the clamp type false twisting device of the first invention, the nip member of the one yarn nip unit is an annular portion provided on at least one side surface of the rotatable disc, and the other The yarn clamping member of the side yarn clamping unit is wound around a pair of pulleys, and has an elastic and elastic endless belt with respect to one side of the disc, and the one side of the disc is concentric a plurality of the above-mentioned annular portions are disposed, and a plurality of the above-mentioned endless belts are arranged and wound around the pair of pulleys, and grooves in the circumferential direction are formed on the surface of each of the annular yarn contacting portions, and at the same time in each ring shape The yarn contacting surface of the belt is formed with a groove extending in the longitudinal direction thereof.
如上述,紗鉗入構件是使用設置在可轉動圓盤的至少一側面上的環狀部,及捲繞在一對皮帶輪上的環狀皮帶所構成,可以獲得與上述第1發明相同的效果。As described above, the yarn crease member is formed by using an annular portion provided on at least one side surface of the rotatable disc and an endless belt wound around the pair of pulleys, and the same effect as the first invention described above can be obtained. .
接著,針對本發明的實施形態參閱圖示說明如下。第1圖為本實施形態的延伸假捻加工機100的概略構成圖。如第1圖表示,延伸假捻加工機100,具備:保持供紗捲裝101的供紗部1A;對於該供紗部1A的供紗捲裝101解舒的紗Y施以延伸假捻加工的加工處理部1B;及捲繞加工處理後的紗Y形成適當捲裝的捲繞部1C。Next, an embodiment of the present invention will be described below with reference to the drawings. Fig. 1 is a schematic configuration diagram of an extension false twisting machine 100 of the present embodiment. As shown in Fig. 1, the extension false twisting machine 100 includes a yarn supplying portion 1A for holding the yarn supplying package 101, and a yarn Y for unwinding the yarn supplying package 101 of the yarn supplying portion 1A. The processing unit 1B and the yarn Y after the winding processing form the winding unit 1C of the appropriate package.
延伸假捻加工機100具備有複數個上述供紗部1A與加工處理部1B與捲繞部1C的加工處理單元(錠子)。該等複數個錠子相對於第1圖的紙面呈垂直的方向排列設置。供紗部1A及捲繞部1C為了減小設置設置空間將2~4錠子的量上下重疊配置。The extension false twisting machine 100 includes a processing unit (spindle) including a plurality of the yarn supplying units 1A and the processing unit 1B and the winding unit 1C. The plurality of spindles are arranged in a vertical direction with respect to the paper surface of Fig. 1. The yarn supplying unit 1A and the winding unit 1C are arranged such that the amount of 2 to 4 spindles is overlapped in order to reduce the installation space.
各錠子的供紗部1A設有保持供紗捲裝101的梭芯201,各梭芯201是以複數錠子安裝在共同的栓架202上。The yarn supplying section 1A of each spindle is provided with a bobbin 201 that holds the yarn supplying package 101, and each of the bobbins 201 is attached to a common pallet 202 by a plurality of spindles.
各錠子的加工處理部1B,具備:沿著紗Y的流動方向依序配置的第1供紗輥110、1次加熱器102、冷卻器103、假捻裝置104、第2供紗輥111、交織噴嘴105、2次加熱器106、第3供紗輥112等。The processing unit 1B of each spindle includes a first yarn supplying roller 110, a primary heater 102, a cooler 103, a false twisting device 104, and a second yarn supplying roller 111 which are disposed in this order along the flow direction of the yarn Y. The interlacing nozzle 105, the secondary heater 106, the third yarn supplying roller 112, and the like.
第1~第3供紗輥110~112作為傳送紗Y之用。分別設定供紗速度,使第2供紗輥111的供紗速度較第1供紗輥110迅速,第3供紗輥112的供紗速度較第2供紗輥111緩慢。因此,紗Y在第1供紗輥110與第2供紗輥111之間延伸的另一方面,第2供紗輥111與第3供紗輥112之間使得紗Y鬆弛。The first to third yarn supplying rollers 110 to 112 are used as the conveying yarn Y. The yarn feeding speed is set so that the yarn supplying speed of the second yarn supplying roller 111 is faster than that of the first yarn supplying roller 110, and the yarn supplying speed of the third yarn supplying roller 112 is slower than that of the second yarn supplying roller 111. Therefore, the yarn Y extends between the first yarn supplying roller 110 and the second yarn supplying roller 111, and the yarn Y is loosened between the second yarn supplying roller 111 and the third yarn supplying roller 112.
在第1供紗輥110與第2供紗輥111之間延伸的紗Y,藉著後述的鉗式假捻裝置104(鉗式加捻機)賦予捻轉。更具體而言,紗Y在第1供紗輥110與假捻裝置104之間加捻,持續延伸賦予捻轉的紗Y在1次加熱器102熱定型後,以冷卻器103(冷卻板)冷卻。加捻及熱定型後的紗Y通過假捻裝置104後被解捻。以上施以延伸假捻加工的紗Y藉著來自交織噴嘴的空氣噴射一部份形成交織部,賦予和加捻紗同樣程度的集束性。藉交織噴嘴105賦予集束性的紗Y被以2次加熱器106進行鬆弛熱處理,以捲繞部1C捲繞形成捲裝。The yarn Y extending between the first yarn supplying roller 110 and the second yarn supplying roller 111 is twisted by a clamp type false twisting device 104 (clamp type twisting machine) to be described later. More specifically, the yarn Y is twisted between the first yarn supplying roller 110 and the false twisting device 104, and the yarn Y that is continuously extended and twisted is heat-set after the primary heater 102 is cooled, and the cooler 103 (cooling plate) is used. cool down. The twisted and heat set yarn Y is untwisted by the false twist device 104. The yarn Y subjected to the extension false twist processing described above is formed by the air jet from the interlacing nozzle to form an interlaced portion, giving the same degree of bundleability as the twisted yarn. The yarn Y imparted to the bundle by the interlacing nozzle 105 is subjected to relaxation heat treatment by the secondary heater 106, and wound up in the winding portion 1C to form a package.
假捻裝置104與第2供紗輥111之間,設有:抑制紗Y的捻轉朝下游傳播的定捻導件107,及設定紗Y朝著定捻導件107的捲繞角在預定角度以上的導輥108。對於定捻導件107及導輥108容後詳細說明。Between the false twisting device 104 and the second yarn supplying roller 111, a fixed guide 107 for suppressing the propagation of the yarn Y to the downstream is provided, and the winding angle of the set yarn Y toward the fixed guide 107 is predetermined. Guide roller 108 above angle. The stator guide 107 and the guide roller 108 will be described in detail later.
接著,針對假捻裝置104(鉗式假捻裝置)詳細說明。第2圖為假捻裝置104的透視圖。如第2圖表示,假捻裝置104,具備:分別具有一對皮帶輪10、11與捲繞在該等一對皮帶輪10、11的環狀皮帶112的2組皮帶單元(紗鉗入單元)20(20A、20B)。Next, the false twist device 104 (clamp type false twist device) will be described in detail. 2 is a perspective view of the false twist device 104. As shown in Fig. 2, the false twisting device 104 includes two sets of belt units (yarn clamping units) 20 each having a pair of pulleys 10, 11 and an endless belt 112 wound around the pair of pulleys 10, 11. (20A, 20B).
各皮帶單元20的一對皮帶輪10、11雖然具有彼此相同的構造,但是一方的皮帶輪10是經由驅動軸13藉著未圖示的電動機轉動驅動的驅動皮帶輪,另一方的皮帶輪11則是藉著皮帶12在未圖示的從動軸周圍從動轉動的從動皮帶輪。第3圖為驅動皮帶輪10的剖面圖,如第3圖表示,該皮帶輪10被外嵌在驅動軸13的前端部,構成與驅動軸13一體轉動。The pair of pulleys 10 and 11 of each belt unit 20 have the same structure, but one of the pulleys 10 is a drive pulley that is rotationally driven by a motor (not shown) via a drive shaft 13, and the other pulley 11 is The belt 12 is driven to rotate the driven pulley around a driven shaft (not shown). 3 is a cross-sectional view of the drive pulley 10. As shown in FIG. 3, the pulley 10 is externally fitted to the front end portion of the drive shaft 13, and is configured to rotate integrally with the drive shaft 13.
如第2圖表示,2組的皮帶單元20A、20B配置使各皮帶12彼此交叉。各皮帶12主要是橡膠製的皮帶,具有撓性及彈性。該等2組皮帶單元20A、20B中,一方的皮帶單元20A被固定在末圖示的支撐體上,另一方的皮帶單元20B以驅動軸13為支點,自由擺動地被支撐在支撐體上。擺動側的皮帶單元20B的皮帶12藉著空氣壓朝著固定側皮帶單元20A的皮帶12作用,對於通過兩皮帶12間的紗Y賦予預定的接觸壓,在兩皮帶12的交叉部份鉗入紗Y。2組的皮帶單元20A、20B中,皮帶12為驅動皮帶輪10所分別驅動時,對於皮帶12交叉部份所鉗入的紗Y賦予捻轉的同時,將紗Y送至下游側(第2圖的下方)(參閱上述專利文獻1、2)。As shown in Fig. 2, the belt units 20A and 20B of the two groups are disposed such that the belts 12 cross each other. Each of the belts 12 is mainly a rubber belt and has flexibility and elasticity. Among the two sets of the belt units 20A and 20B, one of the belt units 20A is fixed to the support shown in the drawing, and the other belt unit 20B is supported by the support body with the drive shaft 13 as a fulcrum. The belt 12 of the belt unit 20B on the swing side acts by the air pressure toward the belt 12 of the fixed side belt unit 20A, and applies a predetermined contact pressure to the yarn Y passing between the two belts 12, and is clamped at the intersection of the two belts 12. Y yarn Y. In the belt units 20A and 20B of the two sets, when the belt 12 is driven by the drive pulley 10, the yarn Y which is clamped at the intersection of the belt 12 is twisted, and the yarn Y is sent to the downstream side (Fig. 2). (below) (see Patent Documents 1, 2 above).
但是,以上的鉗式假捻裝置104中,尤其對細紗施以假捻加工的場合等,以較小接觸壓進行假捻時,容易造成不穩定紗Y的捻轉角。例如,即使將擺動側皮帶單元20B的皮帶12朝著固定側皮帶單元20A的皮帶12作用的壓力(空氣壓),固定為預定的設定值,該設定值小的場合,不能忽視裝置的誤差或者皮帶12的震動或撓曲等要因造成對接觸壓的影響,容易導致實際賦予紗Y不均勻的接觸壓(有效接觸壓)。如上述,有效接觸壓一旦不均勻,賦予捻轉時位在內側的長絲與未在外側的長絲間的彼此移動,即形成不穩定的層間移動(遷移)。如此,在構成紗的複數條長絲間形成不同的捻轉角,該等複數條長絲間導致紗的每單位長度的長絲長度不均勻。因此,從假捻裝置104送出後張力作用時容易產生長絲斷裂,其結果,產生大量的毛羽。紗Y越細,鉗入該紗Y的皮帶12彼此間的接觸越容易,同時會有因其磨損縮短皮帶12壽命的問題。However, in the above-described clamp type false twisting device 104, in particular, when the spun yarn is subjected to false twist processing or the like, when the false twist is performed with a small contact pressure, the twist angle of the unstable yarn Y is likely to occur. For example, even if the pressure (air pressure) acting on the belt 12 of the swing side belt unit 20B toward the belt 12 of the fixed side belt unit 20A is fixed to a predetermined set value, the error of the device cannot be ignored or the setting value is small. The vibration or deflection of the belt 12 is caused by the influence on the contact pressure, and the contact pressure (effective contact pressure) which is actually imparted to the yarn Y is uneven. As described above, once the effective contact pressure is not uniform, the movement between the filaments on the inner side and the filaments on the outer side at the time of the twisting is imparted to each other, that is, an unstable interlayer movement (migration) is formed. Thus, different turns are formed between the plurality of filaments constituting the yarn, and the lengths of the filaments per unit length of the yarn are uneven between the plurality of filaments. Therefore, filament breakage easily occurs when the tension is applied from the false twist device 104, and as a result, a large amount of hairiness is generated. The finer the yarn Y, the easier the contact of the belts 12 that are clamped into the yarn Y with each other, and the problem of shortening the life of the belt 12 due to wear thereof.
因此,如第2圖、第3圖表示,本實施形態的假捻裝置104中,在各皮帶單元20的1對皮帶輪10、11排列捲繞有2條環狀的皮帶12。因此,如第2圖及第4圖表示,皮帶單元20A的1條皮帶12與皮帶單元20B的2條皮帶12接觸,皮帶單元20A的另一條皮帶12同樣與皮帶單元20B的2條皮帶12接觸。亦即,如第4圖表示,各皮帶單元20的2條皮帶12在4個斜線部份的全部彼此接觸。以皮帶12鉗入細紗時,各皮帶單元20的皮帶12在第4圖的斜線部份成整體接觸,但是鉗入粗紗時,各皮帶輪20的皮帶12則形成部份接觸。如第3圖表示,在皮帶輪10、11的外圍面,朝縱長方向(軸心方向:第3圖的左右方向)排列形成向外側突出的2個環狀曲面部15(凸形)。該等2個環狀曲面部15分別捲繞有2條皮帶12,2條皮帶12不容易偏離皮帶輪10、11的縱長方向。Therefore, as shown in FIG. 2 and FIG. 3, in the false twisting device 104 of the present embodiment, two annular belts 12 are wound around one pair of pulleys 10 and 11 of each belt unit 20. Therefore, as shown in Figs. 2 and 4, one belt 12 of the belt unit 20A is in contact with the two belts 12 of the belt unit 20B, and the other belt 12 of the belt unit 20A is also in contact with the two belts 12 of the belt unit 20B. . That is, as shown in Fig. 4, the two belts 12 of the belt units 20 are all in contact with each other in the four oblique line portions. When the spun yarn is clamped by the belt 12, the belt 12 of each belt unit 20 is integrally contacted at the oblique portion of Fig. 4, but when the roving is clamped, the belt 12 of each pulley 20 is partially contacted. As shown in Fig. 3, on the outer peripheral surfaces of the pulleys 10 and 11, two annular curved surface portions 15 (convex) protruding outward are arranged in the longitudinal direction (axial direction: left-right direction of Fig. 3). Two of the two annular curved surface portions 15 are wound around the two belts 12, and the two belts 12 are not easily deviated from the longitudinal direction of the pulleys 10 and 11.
以上在1對皮帶輪10、11捲繞2條的皮帶12,使擺動側的皮帶12朝著皮帶12作用的力,均等分散在排列配置的2條皮帶12,可以降低有效接觸壓。更具體說明時,與在1對皮帶輪10、11捲繞1條皮帶12的場合比較,如第4圖表示,形成4倍交叉的皮帶12的相對面積(第4圖的斜線部份),只要皮帶12的推壓力相同,面壓形成1/4。另一方面,與1對皮帶輪10、11捲繞1條皮帶12的場合比較,本實施形態由於在1對皮帶輪10、11上捲繞2條的皮帶12,因此形成2倍的鉗入長度(紗Y的鉗入部分長度)。即作用在紗Y的有效接觸壓形成1/2倍。因此,將作用在皮帶12的空氣壓的設定值設定在可忽略裝置的誤差等要因產生影響有效接觸壓某一程度的較大值,同時對於紗Y可以小的接觸壓作用。形成小的有效接觸壓,同時抑制因兩皮帶12接觸產生的磨損,可提高皮帶12的壽命。在皮帶輪10、11捲繞2條皮帶12時,皮帶12較1條的場合不容易產生皮帶12的翹曲等。As described above, the two belts 12 are wound around the pair of pulleys 10 and 11, and the force acting on the belt 12 on the swing side is evenly distributed to the two belts 12 arranged in line, and the effective contact pressure can be reduced. More specifically, as compared with the case where one belt 12 is wound around the pair of pulleys 10, 11, as shown in Fig. 4, the relative area of the belt 12 which is four times intersected (the oblique portion of Fig. 4) is formed as long as The pushing force of the belt 12 is the same, and the surface pressure is formed by 1/4. On the other hand, in the case where one pair of pulleys 10 and 11 are wound around one belt 12, in the present embodiment, since two belts 12 are wound around one pair of pulleys 10 and 11, a double-folding length is formed ( The length of the yarn Y is clamped into the length). That is, the effective contact pressure acting on the yarn Y is formed 1/2 times. Therefore, the set value of the air pressure acting on the belt 12 is set to a large value which affects the effective contact pressure to a certain value such as an error of the negligible device, and a small contact pressure can be applied to the yarn Y. The small effective contact pressure is formed while suppressing the wear due to the contact of the two belts 12, and the life of the belt 12 can be improved. When the two belts 12 are wound around the pulleys 10 and 11, when the belt 12 is one, the warpage of the belt 12 or the like is less likely to occur.
另外,在各皮帶12的表面形成有沿著皮帶縱長方向延伸的1條溝槽12a,環狀皮帶12的紗Y的接觸表面為溝槽12a所分割。Further, a groove 12a extending in the longitudinal direction of the belt is formed on the surface of each belt 12, and the contact surface of the yarn Y of the endless belt 12 is divided by the groove 12a.
以上,捲繞在1對皮帶輪10、11的2條皮帶12的各個表面為溝槽12a所分割,因此通過假捻裝置104時紗Y被分成4次鉗入。由於紗Y被分成4次賦予捻轉,可穩定長絲的層間移動(遷移)形成每一長絲一定的捻轉角。如此縮小紗每單位長度的長絲長度的不均勻度,不易產生長絲的斷裂,可抑制毛羽的產生。捻轉角形成一定時穩定捻轉的傳播,可增加加工臨界速度,提高生產性。As described above, the respective surfaces of the two belts 12 wound around the pair of pulleys 10, 11 are divided by the grooves 12a. Therefore, the yarn Y is divided into four times by the false twisting device 104. Since the yarn Y is divided into four times to impart a twist, the interlayer movement (migration) of the filaments can be stabilized to form a certain twist angle of each filament. By reducing the unevenness of the length of the filament per unit length of the yarn, the breakage of the filament is less likely to occur, and the generation of hairiness can be suppressed. The turbulent angle forms a stable and turbulent propagation at a certain time, which can increase the critical speed of processing and improve productivity.
如第2圖、第3圖表示,溝槽12a形成在皮帶12的寬度方向中央。使捲繞在皮帶輪10、11的2條皮帶12接近排列。As shown in FIGS. 2 and 3, the groove 12a is formed at the center in the width direction of the belt 12. The two belts 12 wound around the pulleys 10, 11 are arranged in close proximity.
捲繞在1對皮帶輪10、11的皮帶12的條數不僅限於2條,在設計上容許的範圍內,也可以捲繞3條以上的複數條皮帶12。並且,設置在各皮帶12的溝槽12a的條數也可以在設計範圍內適當變更。第3圖表示的溝槽12a雖然是V字型溝槽,但是也可以是U字型溝槽或角形溝槽等其他形狀的溝槽。The number of the belts 12 wound around the pair of pulleys 10 and 11 is not limited to two, and three or more of the plurality of belts 12 may be wound within a design allowable range. Further, the number of the grooves 12a provided in each of the belts 12 can be appropriately changed within the design range. Although the groove 12a shown in Fig. 3 is a V-shaped groove, it may be a groove of another shape such as a U-shaped groove or an angular groove.
在1對皮帶輪10、11捲繞4條無溝槽皮帶,同樣可實現如上述紗Y的4次鉗入。但是,各皮帶的寬度一旦過於狹窄時會減小皮帶輪10、11對於皮帶的把持力,導致皮帶震動的增大。因此,持續增大各皮帶的寬度,同時增加捲繞次數時,會導致驅動皮帶輪10在轉動驅動時馬達的消耗電力非常大。從以上的觀點,捲繞在1對皮帶輪10、11的皮帶12的條數考慮假捻裝置104的確實動作的確保及運轉成本等可設定適當的條數(例如2條),同時為了增加鉗入的次數以在各皮帶12形成有溝槽12a為最佳的形態。Four ungrooved belts are wound around a pair of pulleys 10, 11, and four times of clamping of the yarn Y as described above can also be achieved. However, once the width of each belt is too narrow, the holding force of the pulleys 10, 11 against the belt is reduced, resulting in an increase in belt vibration. Therefore, continuously increasing the width of each belt while increasing the number of windings causes the power consumption of the motor to be very large when the drive pulley 10 is rotationally driven. From the above viewpoints, the number of the belts 12 wound around the pair of pulleys 10 and 11 can be set in an appropriate number (for example, two) in consideration of the securing operation of the false twisting device 104 and the operation cost, and at the same time, in order to increase the forceps. The number of times of entry is preferably such that grooves 12a are formed in each of the belts 12.
根據以上構成的假捻裝置104可較以往擴大加工範圍(可加工紗的粗細範圍)的同時,可大幅降低毛羽的產生,但是本實施形態的假捻加工機100附加有更可以抑制毛羽產生用的構成。針對該構成詳細說明如下。According to the false twisting device 104 configured as described above, the processing range (the thickness range of the processable yarn) can be increased, and the generation of the hairiness can be greatly reduced. However, the false twisting machine 100 of the present embodiment can further suppress the generation of hairiness. Composition. This configuration will be described in detail below.
如第5圖表示,以假捻裝置104上游側的紗的張力作為加捻張力T1,以假捻裝置104下游側的紗的張力作為解捻張力T2時,該等比T2/T1一般稱為K值,K值是決定紗的物性或質量等級的重要元素。K值越大解捻張力T2越大而容易造成長絲斷裂,會有多數毛羽的產生。因此,為了抑制毛羽的產生,降低K值雖具有成效,但是K值降低時,假捻裝置104所加捻的紗在下游側不能充分地解捻,產生未解捻導致紗的捲曲性的降低,或者紗的殘餘扭轉的上升等問題,使得紗的品質降低。因此以不降低K值抑制毛羽的產生為佳。As shown in Fig. 5, when the tension of the yarn on the upstream side of the false twisting device 104 is taken as the twisting tension T1 and the tension of the yarn on the downstream side of the false twisting device 104 is taken as the twisting tension T2, the ratio T2/T1 is generally called The K value and the K value are important elements that determine the physical properties or quality levels of the yarn. The larger the value of K, the larger the tension T2 is, which tends to cause filament breakage, and most hairiness occurs. Therefore, in order to suppress the generation of hairiness, it is effective to lower the K value, but when the K value is lowered, the yarn twisted by the false twist device 104 cannot be sufficiently untwisted on the downstream side, resulting in a decrease in the curling property of the yarn due to untwisting. Or the problem of the rise of the residual twist of the yarn, etc., causes the quality of the yarn to decrease. Therefore, it is preferable to suppress the generation of hairiness without lowering the K value.
但是,如第1圖表示,藉著假捻裝置104所加捻的紗是在假捻裝置104與把持著紗傳送的第2供紗輥111之間的區間趨堅解捻。在此如第5圖表示,紗Y開纖開始的位置(解捻點)是根據K值(T2/T1)來變動。亦即,解捻點隨著K值的增加而接近假捻裝置104,另一方面,解捻點隨著K值的減少而逐漸從假捻裝置104遠離。但是,實際上在假捻裝置104與第2供紗輥111之間,配置有各種導件或張力感測器等,形成絲道阻力的構件,由於該等阻力的要因容易形成不穩定的解捻點。並且該解捻點在不穩定的狀態下,容易造成長絲長度或解捻張力不均勻而使得毛羽增加。However, as shown in Fig. 1, the yarn twisted by the false twisting device 104 is stretched out between the false twisting device 104 and the second yarn supplying roller 111 that holds the yarn. Here, as shown in Fig. 5, the position (untwisting point) at which the yarn Y starts to be opened is changed in accordance with the K value (T2/T1). That is, the untwisting point approaches the false twist device 104 as the value of K increases, and on the other hand, the untwisting point gradually moves away from the false twist device 104 as the value of K decreases. However, in actuality, various guides, tension sensors, and the like are disposed between the false twisting device 104 and the second yarn supplying roller 111, and members forming the yarn resistance are likely to form an unstable solution due to the cause of the resistance. Awkward. Moreover, in the unstable state, the untwisting point is liable to cause the filament length or the untwisting tension to be uneven and the hairiness to increase.
因此,本實施型態的假捻加工機100,如第6圖表示,配置有在假捻裝置104的下游側隨著紗Y的移動而從動轉動,同時抑制假捻裝置104所送出紗Y的捻轉朝下游側傳播的定捻導件107。假捻裝置104與定捻導件107之間,不具備接觸導件等紗的阻體,以假捻裝置104假捻的紗Y被直接捲繞在定捻導件107上。Therefore, the false twisting machine 100 of the present embodiment, as shown in Fig. 6, is arranged to be driven to rotate with the movement of the yarn Y on the downstream side of the false twisting device 104, while suppressing the yarn Y fed by the false twisting device 104. The twisting guide 107 that propagates toward the downstream side. Between the false twist device 104 and the fixed guide 107, there is no resistance to the yarn such as the guide, and the yarn Y falsely twisted by the false twist device 104 is directly wound around the fixed guide 107.
如第7圖、第8圖表示,定捻導件107在相向狀態下具備經軸承32可轉動支撐在轉軸31的2個轉盤30。各轉盤30的一方面側(與另一方轉盤30相對的面側)的外圍部的周圍方向等間隔位置,設有呈輻射狀的多數翼片33。各翼片33的緣部具有從其前端朝向基端緩緩傾斜的形狀,並且在各翼片33的基端部形成有朝著另一方的轉盤30突出的突部34。As shown in Figs. 7 and 8, the fixed guide 107 has two turntables 30 rotatably supported by the rotary shaft 31 via bearings 32 in the opposing state. A plurality of fins 33 having a radial shape are provided at equal intervals in the peripheral direction of the outer peripheral portion of the one side of each turntable 30 (the side facing the other turntable 30). The edge portion of each of the fins 33 has a shape that gradually inclines from the front end toward the base end, and a projection 34 that protrudes toward the other turntable 30 is formed at the base end portion of each of the fins 33.
2個轉盤在該等翼片33相向的狀態下,以複數個螺栓35連結。在此狀態下,如第9圖表示2個轉盤30的翼片33被交替配置在轉盤30的周圍方向。紗Y被捲繞在2個轉盤30之間的狀態下,該紗Y是沿著2個轉盤30的複數翼片33的緣部36,從側面方向看去呈交錯狀移動。此時,紗Y與多數翼片33接觸,可抑制其捻轉的傳播,通過定捻導件107後的紗Y是形成無捻轉狀態。The two turntables are connected by a plurality of bolts 35 in a state in which the fins 33 face each other. In this state, as shown in Fig. 9, the fins 33 of the two turntables 30 are alternately arranged in the circumferential direction of the turntable 30. In a state where the yarn Y is wound between the two turntables 30, the yarn Y is the edge portion 36 of the plurality of fins 33 along the two turntables 30, and moves in a staggered manner as viewed from the side direction. At this time, the yarn Y is in contact with the plurality of fins 33, and the propagation of the twisting is suppressed, and the yarn Y which has passed through the fixed guide 107 is in a non-twisted state.
以上,藉著定捻導件107可抑制假捻裝置104所賦予紗Y的捻轉朝著下游側的傳播。因此,在假捻裝置104的下游側,由於紗Y的解捻點被固定在定捻導件107的位置加以穩固,可抑制毛羽的產生。As described above, by the fixed guide 107, the propagation of the twist of the yarn Y imparted to the yarn Y by the false twisting device 104 can be suppressed. Therefore, on the downstream side of the false twisting device 104, since the untwisting point of the yarn Y is fixed at the position of the fixed guide 107, the generation of hairiness can be suppressed.
並且,為了更確實抑制紗Y捻轉的傳播,如第6圖表示,對於紗的定捻導件107的捲繞角度必須要相當程度的大小。因此,本實施形態是在假捻裝置104的下游側設置隨著紗Y的移動而從動轉動的導輥108,藉著該導輥108使假捻裝置104下游側的絲道變化,以確保對於紗Y的定捻導件107的捲繞角度θ在預定角度(例如,45度)以上。但是,藉著在假捻裝置104下游側的各種導件及第2供紗輥111等配置下工夫,在對於定捻導件107的捲繞角度可形成預定角度以上的場合,即不需要導輥108。Further, in order to more reliably suppress the propagation of the yarn Y, as shown in Fig. 6, the winding angle of the yarn guiding guide 107 must be a considerable amount. Therefore, in the present embodiment, the guide roller 108 that is driven to rotate in accordance with the movement of the yarn Y is provided on the downstream side of the false twisting device 104, and the yarn path on the downstream side of the false twisting device 104 is changed by the guide roller 108 to ensure The winding angle θ of the fixed guide 107 of the yarn Y is at a predetermined angle (for example, 45 degrees) or more. However, by the arrangement of the various guides on the downstream side of the false twisting device 104, the second yarn supplying roller 111, and the like, when the winding angle of the fixed guide 107 can be formed at a predetermined angle or more, the guide roller is not required. 108.
定捻導件107不限於具有如第7圖~第9圖的構造,只要可隨著紗Y的移動而從動轉動,且可抑制紗Y捻轉的傳播即可,也可以具有這以外的構造。定捻導件107例如雖然可以使用鋼製,陶瓷製等,旦不限於該等材質製品。The stator guide 107 is not limited to having the configuration as shown in FIGS. 7 to 9 as long as it can be driven to rotate with the movement of the yarn Y, and the propagation of the yarn Y can be suppressed, and other than this. structure. The stator guide 107 can be made of steel, ceramics or the like, for example, and is not limited to these materials.
根據以上說明的假捻裝置104,由於在一對皮帶輪10、11捲繞2條的皮帶12,使得鉗入長度增長。藉著以上鉗入長度的增長,降低實際作用在紗Y的壓接力(有效壓接力),可進行細紗的加工。並且由於鉗入長度的增長,可以增大作用在紗上的捻轉扭矩,更可以加大粗紗的加工範圍。According to the false twist device 104 described above, since the two belts 12 are wound around the pair of pulleys 10, 11, the clamp length is increased. By the increase in the above clamp length, the crimping force (effective crimping force) actually acting on the yarn Y can be reduced, and the spun yarn can be processed. And because of the increase in the clamping length, the twisting torque acting on the yarn can be increased, and the processing range of the roving can be increased.
此外,各皮帶12的表面為延伸於皮帶縱長方向的溝槽12a所分割,因此1條紗被分成4次鉗入,對於紗Y以複數處分散施以捻轉,可以形成一定的捻轉角穩定捻轉的傳播。Further, the surface of each of the belts 12 is divided by the grooves 12a extending in the longitudinal direction of the belt, so that one yarn is divided into four times, and the yarn Y is dispersed in a plurality of places to form a certain turning angle. The spread of stable turnover.
因此,尤其對於細紗或長絲數等較多的紗施以假捻加工時,或者在K值高的區域施以假捻加工時等,毛羽容易產生的狀況下,運用本發明時可特別提昇其效果。從交織噴嘴105(參閱第1圖)噴射空氣賦予紗集束性時容易產生毛羽,因此尤其適合以上的場合。Therefore, in particular, when a large number of yarns such as spun yarns or filaments are subjected to false twist processing, or when false twist processing is performed in a region where the K value is high, hairiness is likely to occur, and the present invention can be particularly improved. Its effect. Since the hair is easily generated when the air is blown from the interlacing nozzle 105 (see Fig. 1), it is particularly suitable for the above case.
對於較粗的紗施以假捻加工的場合,和以往的鉗式假捻裝置同樣,對於紗可一邊以較大接觸壓作用鉗入,確實賦予捻轉。即,根據本發明不會損及對於摩擦加捻式的優點。In the case where the thick yarn is subjected to false twisting, as in the conventional clamp type false twisting device, the yarn can be clamped by a large contact pressure, and the twist is surely imparted. That is, according to the present invention, the advantage of the friction-twisting type is not impaired.
接著,針對本發明更具體的實施例與比較例同時說明。Next, a more specific embodiment of the present invention will be described together with a comparative example.
首先,以下的實施例1及比較例1~3中,使用120dtex,長絲數為216條的比較細的複絲系。相對於以上的紗,藉表1表示規格的假捻裝置分別施以假捻加工,並藉著交織噴嘴施以紗集束性後,測定紗產生毛羽的數量。並針對假捻加工的加工臨界速度進行檢討。First, in the following Example 1 and Comparative Examples 1 to 3, a relatively fine multifilament system having 120 dtex and a number of filaments of 216 was used. With respect to the above yarns, the false twisting device of the specification shown in Table 1 was subjected to false twisting processing, and after the yarn bundled property was applied by the interlacing nozzle, the number of hairiness of the yarn was measured. And review the processing critical speed of false twist processing.
實施例1為根據本發明鉗式假捻裝置的假捻加工例,比較例1~3是相對於實施例1變更表1表示的種種條件後的假捻加工例。表1中,假捻裝置是表示與Nip的上述鉗式假捻裝置,另一方面,Friction是表示摩擦加捻式的假捻裝置。The first embodiment is a false twist processing example of the clamp type false twisting device according to the present invention, and the comparative examples 1 to 3 are the false twist processing examples after changing various conditions shown in Table 1 with respect to the first embodiment. In Table 1, the false twist device is the above-described clamp type false twist device with Nip, and on the other hand, Friction is a friction twist type false twist device.
預先針對摩擦加捻式假捻裝置的構成簡單說明如下。如第10圖表示,該假捻裝置304具備分別有圓盤狀的複數個摩擦圓盤301的3軸的錠子300。3軸的錠子300配置使得與摩擦圓盤301周圍面的紗接觸的位置呈螺旋狀(鋸齒形)定位,與3軸的錠子300同時轉動的多數個摩擦圓盤301之間,紗Y一邊與該等周圍面接觸通過的期間,賦予紗Y捻轉。位在最下游側的圓盤310稱為導盤,藉此一導盤310決定從假捻裝置304送出紗Y的位置。The configuration of the friction-twisting false twist device in advance is briefly described as follows. As shown in Fig. 10, the false twisting device 304 includes three-axis spindles 300 each having a plurality of disk-shaped friction disks 301. The three-axis spindles 300 are disposed so as to be in contact with the yarns around the friction disk 301. The position is spirally (zigzag) positioned between the plurality of friction discs 301 that rotate simultaneously with the three-axis spindle 300, and the yarn Y is twisted while being in contact with the peripheral surfaces. The disc 310 positioned on the most downstream side is referred to as a guide disc, whereby a guide disc 310 determines the position at which the yarn Y is fed from the false twist device 304.
回到表1,分別表示皮帶條數在鉗式假捻裝置中,排列捲繞在1對皮帶輪的皮帶條數,皮帶寬度為1條皮帶的寬度,皮帶溝槽的有無是否在皮帶的表面形成溝槽(參閱第2圖、第3圖)。在使用鉗式假捻裝置的實施例1及比較例1、2中,設定一方的皮帶朝著另一方皮帶側作用的空氣設定壓力為0.1MPa(1.1kg/cm2 )。Referring back to Table 1, the number of belts is respectively shown in the clamp type false twisting device, the number of belts arranged in one pair of pulleys is arranged, the belt width is the width of one belt, and whether the presence or absence of the belt groove is formed on the surface of the belt. Groove (see Figure 2, Figure 3). In Example 1 and Comparative Examples 1 and 2 in which the clamp type false twisting device was used, the set air pressure of one of the belts toward the other belt side was set to 0.1 MPa (1.1 kg/cm 2 ).
首先,關於使用鉗式假捻裝置的實施例1及比較例1與使用摩擦加捻式的假捻裝置的比較例3,將相對於K值(解捻張力T2/加捻張力T1)的毛羽數(含於長度2000m的紗的毛羽數)的關係作成圖表顯示在第11圖。尤其是關於使用鉗式假捻裝置的實施例1與比較例1、2,同樣將相對於K值的毛羽數的關係作成圖表顯示在第12圖。First, regarding the first embodiment and the comparative example 1 using the clamp type false twist device and the comparative example 3 using the friction twist type false twist device, the hairiness with respect to the K value (untwisting tension T2 / twisting tension T1) The relationship between the number (the number of hairiness of yarns of 2000 m in length) is shown in Fig. 11 as a graph. In particular, in the first embodiment using the caliper-type false twist device, the relationship between the number of hairiness relative to the K value and the comparative examples 1 and 2 are similarly shown in Fig. 12 .
從第11圖、第12圖可得知,將1對皮帶輪上具有溝槽的皮帶捲繞呈2條排列,4次鉗入紗的實施例1中,皮帶條數與1條比較例1、2比較,可抑制毛羽的產生。並且,實施例1可以將毛羽抑制在與使用摩擦加捻式的假捻裝置時(比較例3)同樣的程度為止。As can be seen from Fig. 11 and Fig. 12, the belt having the groove on one pair of pulleys is wound in two rows, and the number of the belts is compared with that in the first embodiment in which the yarn is clamped four times. 2 comparison, can inhibit the production of hairiness. Further, in the first embodiment, the hairiness can be suppressed to the same extent as in the case of using the friction twisting type false twist device (Comparative Example 3).
接著,關於使用鉗式假捻裝置的實施例1及比較例1、2與使用摩擦加捻式的假捻裝置的比較例3,將加捻張力T1與加工臨界速度SS的關係作成圖表顯示在第13圖。從該第13圖可得知,即使細的長絲,實施例1與相同鉗式的比較例1或比較例2比較具有穩定的捻轉角,因此加工臨界速度SS可提高約50~100m/min,並且可以提高到與摩擦加捻式的比較例相同的程度為止。Next, with respect to Example 1 and Comparative Examples 1 and 2 using a clamp-type false twist device and Comparative Example 3 using a friction stir-twisting false twist device, the relationship between the twisting tension T1 and the machining critical speed SS is graphically displayed. Figure 13. As can be seen from Fig. 13, even in the case of the thin filament, the first embodiment has a stable yaw angle as compared with the comparative example 1 or the comparative example 2 of the same tong type, so that the processing critical speed SS can be improved by about 50 to 100 m/min. And can be increased to the same extent as the friction-plus-comparative example.
以實施例4與比較例4,針對12錠子測定紗的強度與伸長率,並且算出其標準偏差檢查均勻程度。將其結果表示於表3。In Example 4 and Comparative Example 4, the strength and elongation of the yarn were measured for 12 spindles, and the degree of uniformity of the standard deviation inspection was calculated. The results are shown in Table 3.
實施例4除了使用83dtex、長絲數為144條的多纖維複絲之外,其他與實施例1相同。比較例4除了使用和實施例4相同的紗之外,其他與比較例1相同。Example 4 was the same as Example 1 except that a multifilament multifilament of 83 dtex and a number of filaments of 144 was used. Comparative Example 4 was the same as Comparative Example 1 except that the same yarn as in Example 4 was used.
從該表3可得知,實施例4與比較例4比較,紗的強度及伸長率的不均勻度較小。As can be seen from Table 3, in Example 4, the unevenness of the strength and elongation of the yarn was small as compared with Comparative Example 4.
並且,可驗證實施例1的假捻裝置可進行20d~600d為止的廣範圍的紗的加工。例如,即使藉著12錠子的假捻裝置對20d長絲數為24條的複絲施以18小時加工,不會產生斷紗,也不會有異常張力的產生。Further, it was confirmed that the false twist device of the first embodiment can process a wide range of yarns from 20d to 600d. For example, even if a 20-day multifilament yarn having 24 filaments is applied for 18 hours by a false-twisting device of 12 spindles, yarn breakage does not occur, and abnormal tension does not occur.
接著,使用實施例1的鉗式假捻裝置的同時,並針對在該鉗式假捻裝置的下游側,設置如第6圖表示的定捻導件的場合同樣進行檢討。Next, the clamp type false twisting device of the first embodiment is used, and the same as the case where the fixed guide shown in Fig. 6 is provided on the downstream side of the clamp type false twisting device.
具體而言,使用83dtex、長絲數144條的多纖維複絲,在設有定捻導件的場合(實施例2)的場合與未設置定捻導件的場合(實施例3)進行毛羽數的測定。並且,實施例2除了定捻導件之外,更設有導輥(參閱第6圖),對定捻導件的捲繞角度是形成90度。關於該等實施例2、3,將測定毛羽述的結果顯示在表2中。Specifically, a multi-fiber multifilament yarn of 83 dtex and a number of filaments of 144 is used, and when a fixed guide is provided (Example 2) and when a fixed guide is not provided (Example 3), hairiness is performed. Determination of the number. Further, in addition to the stator guide, the second embodiment is provided with a guide roller (see Fig. 6), and the winding angle of the stator guide is 90 degrees. With respect to these Examples 2 and 3, the results of the measurement of hairiness are shown in Table 2.
如表2所示,在與K值大致相同的狀態下,設有定捻導件的實施例2中,與不具定捻導件的實施例3比較得知,可大幅減少毛羽數,藉著定捻導件抑制捻轉的傳播,抑制毛羽的產生。As shown in Table 2, in the second embodiment in which the constant value is the same as the K value, in comparison with the third embodiment in which the guide member is not provided, the number of hairiness can be greatly reduced by The stator guide prevents the propagation of the sway and suppresses the generation of hairiness.
並且,藉著實驗對於定捻導件的捲繞角度為60度也可以獲得和實施例2同等的效果。不具導輥且捲繞角度為45度也可以獲得接近實施例2的效果。Further, by the experiment, the same effect as in the second embodiment can be obtained by the winding angle of the stator guide being 60 degrees. The effect of approaching Example 2 can also be obtained without a guide roller and a winding angle of 45 degrees.
以上,如第2圖表示,雖針對於交叉狀配置的皮帶鉗入紗所構成的鉗式假捻裝置運用本發明的型態已作說明,但是對於具有其他構成的鉗式假捻裝置同樣可運用本發明。As described above, as shown in Fig. 2, the clamp type false twist device configured by the belt clamp yarn arranged in a crosswise manner has been described with reference to the type of the present invention. However, the clamp type false twist device having another configuration can also be used. The invention is applied.
例如,上述實施形態中,鉗入紗Y的1對紗鉗入構件雙方雖是環狀的皮帶,但是也可以設置在一方可自由轉動的圓盤一側面的環狀構件(第14圖的實施例)。For example, in the above-described embodiment, the pair of yarn clamping members that clamp the yarn Y are annular belts, but may be provided on one side of the disc that is freely rotatable (the implementation of Fig. 14) example).
第14圖表示的鉗式假捻裝置204是構成為對2條紗Y同時分別施以S捻轉與Z捻轉。亦即,假捻裝置204,具備:藉著轉軸40可自由轉動支撐的圓盤41,及相對配置以夾持該圓盤41的2組皮帶單元42。圓盤41的兩面緣部分別設置具有彈性的材料(橡膠等)所構成的環狀部46。各皮帶單元42,具有:1對皮帶輪43、44,及捲繞於1對皮帶輪43、44,具有彈性及撓性的皮帶45,藉著馬達等的驅動手段轉動驅動皮帶輪43、44,構成使皮帶45沿著皮帶輪43、44的外圍移動。皮帶45藉著空氣壓被推壓於圓盤41上。The caliper type false twisting device 204 shown in Fig. 14 is configured to simultaneously apply S 捻 rotation and Z 捻 rotation to the two yarns Y. That is, the false twist device 204 includes a disk 41 that is rotatably supported by the rotating shaft 40, and two sets of belt units 42 that are disposed to sandwich the disk 41. An annular portion 46 made of an elastic material (rubber or the like) is provided on both edge portions of the disk 41. Each of the belt units 42 includes a pair of pulleys 43 and 44, and a belt 45 that is wound around the pair of pulleys 43 and 44 and has elasticity and flexibility. The belt pulleys 43 and 44 are rotationally driven by a driving means such as a motor. The belt 45 moves along the periphery of the pulleys 43, 44. The belt 45 is pressed against the disk 41 by the air pressure.
圓盤41與2組皮帶單元42的皮帶45之間,以分別夾持2條紗Y的狀態,朝著箭頭表示的方向驅動皮帶45時,在圓盤41兩面的環狀部46與皮帶45之間,分別鉗入2條紗Y施以逆向的捻轉。亦即,對於圓盤41一方側的紗Y施以S捻轉的同時,對圓盤41的另一方側的紗Y施以Z捻轉。When the belt 41 is driven between the disk 41 and the belt 45 of the two sets of belt units 42 in the direction in which the two yarns Y are respectively held, the annular portion 46 and the belt 45 on both sides of the disk 41 are driven. Between the two yarns Y, respectively, the reverse twist is applied. In other words, the yarn Y on one side of the disk 41 is rotated, and the yarn Y on the other side of the disk 41 is rotated.
在此,圓盤41同心配置有2個環狀部46的同時,在各皮帶單元42的一對皮帶輪43、44排列捲繞2條的皮帶45。2個環狀部46與2條皮帶45的接觸狀態是和第4圖相同。因此,與第2圖的鉗式假捻裝置同樣,和皮帶推壓力比較其有效接觸壓小的同時使得鉗入長度增長,可以在細紗至粗紗為止的範圍內進行紗的加工.Here, the disk 41 is concentrically arranged with two annular portions 46, and two belts 45 are wound around the pair of pulleys 43, 44 of the respective belt units 42. Two annular portions 46 and two belts 45 The contact state is the same as in Fig. 4. Therefore, similar to the clamp type false twisting device of Fig. 2, the effective contact pressure is smaller than the belt pushing pressure, and the clamping length is increased, and the yarn can be processed in the range from the spun yarn to the roving.
各環狀部46的紗的接觸表面,在其周圍方向形成溝槽46a的同時,各皮帶45的紗的接觸表面形成朝著其縱長方向延伸的溝槽45a,環狀部46及皮帶45的表面分別為溝槽46a、45a所分割。因此,更增加鉗入1條紗Y的次數,構成長絲的所有長絲可均等地賦予捻轉,抑制毛羽的產生。The contact surface of the yarn of each annular portion 46 forms a groove 46a in the circumferential direction thereof, and the contact surface of the yarn of each belt 45 forms a groove 45a extending toward the longitudinal direction thereof, the annular portion 46 and the belt 45. The surfaces are divided by the grooves 46a, 45a, respectively. Therefore, the number of times the yarn Y is clamped is increased more, and all the filaments constituting the filament can be equally imparted to the twist, suppressing the generation of hairiness.
根據本實施例,可進行S、Z無扭矩紗加工,在圓盤的左右進行加工的雙紗,因此更可以進行粗紗的加工。According to the present embodiment, the S and Z non-torque yarn processing can be performed, and the double yarns processed on the left and right sides of the disk can be processed, so that the roving can be processed.
1A...供紗部1A. . . Yarn supply department
1B...加工處理部1B. . . Processing department
1C...捲繞部1C. . . Winding section
10、11...皮帶輪10, 11. . . Pulley
12...皮帶12. . . Belt
12a...溝槽12a. . . Trench
13...驅動軸13. . . Drive shaft
15...環狀曲面部15. . . Annular surface
20(20A、20B)...皮帶單元20 (20A, 20B). . . Belt unit
30...轉盤30. . . Turntable
33...翼片33. . . Wing
34...突部34. . . Projection
36...緣36. . . edge
40...轉軸40. . . Rotating shaft
41...圓盤41. . . disc
42...皮帶單元42. . . Belt unit
43、44...皮帶輪43, 44. . . Pulley
45...皮帶45. . . Belt
45a、46a...溝槽45a, 46a. . . Trench
46...環狀部46. . . Ring
100...延伸假捻加工機100. . . Extended false twisting machine
101...供紗捲裝101. . . Yarn package
102...1次加熱器102. . . 1 heater
103...冷卻器103. . . Cooler
104...假捻裝置104. . . False device
105...交織噴嘴105. . . Interlaced nozzle
106...2次加熱器106. . . 2 heaters
107...定捻導件107. . . Fixed guide
108...導輥108. . . Guide rollers
110...第1供紗輥110. . . First yarn supply roller
111...第2供紗輥111. . . Second supply roller
112...第3供紗輥112. . . Third supply roller
201...梭芯201. . . Bobbin
202...栓架202. . . Stud
204...假捻裝置204. . . False device
300...錠子300. . . Spindle
301...摩擦圓盤301. . . Friction disc
304...假捻裝置304. . . False device
310...圓盤310. . . disc
T1...加捻張力T1. . . Twisting tension
T2...解捻張力T2. . . Unwinding tension
Y...紗Y. . . yarn
第1圖為本發明的實施形態所涉及延伸假捻加工機的概略構成圖。Fig. 1 is a schematic configuration diagram of an extension false twisting machine according to an embodiment of the present invention.
第2圖為假捻裝置的透視圖。Figure 2 is a perspective view of the false twist device.
第3圖為捲繞皮帶的狀態的驅動皮帶輪的剖面圖。Fig. 3 is a cross-sectional view showing the drive pulley in a state in which the belt is wound.
第4圖為鉗式假捻裝置的概略上面圖。Fig. 4 is a schematic top view of the clamp type false twist device.
第5圖為說明K值(T2/T1)與解捻點關係的圖。Figure 5 is a diagram illustrating the relationship between the K value (T2/T1) and the solution point.
第6圖為假捻裝置、定捻導件及導輥的配置圖。Figure 6 is a layout view of the false twist device, the fixed guide, and the guide roller.
第7圖為定捻導件的轉盤的前面圖。Figure 7 is a front view of the turntable of the fixed guide.
第8圖為定捻導件的剖面圖。Figure 8 is a cross-sectional view of the stator guide.
第9圖是表示捲繞在定捻導件的紗的狀態圖。Fig. 9 is a view showing a state of a yarn wound around a fixed guide.
第10圖為摩擦加捻式假捻裝置的前面圖。Figure 10 is a front view of the friction twisting false twist device.
第11圖是表示使用鉗式假捻裝置的實施例1及比較例1與使用摩擦加捻式假捻裝置的比較例3,相對於K值的毛羽數的關係圖表。Fig. 11 is a graph showing the relationship between the number of hairiness relative to the K value in the first embodiment and the comparative example 1 using the clamp type false twisting device and the comparative example 3 using the friction twisting type false twisting device.
第12圖是表示使用鉗式假捻裝置的實施例1及比較例1、2的相對於K值的毛羽數的關係圖表。Fig. 12 is a graph showing the relationship between the number of hairs relative to the K value in Example 1 and Comparative Examples 1 and 2 using the clamp type false twist device.
第13圖是表示實施例1及比較例1~3的加捻張力T1與加工臨界速度SS的關係圖表。Fig. 13 is a graph showing the relationship between the twisting tension T1 and the processing critical speed SS in Example 1 and Comparative Examples 1 to 3.
第14圖為本實施形態的變更形態所涉及假捻裝置的透視圖。Fig. 14 is a perspective view showing a false twisting device according to a modification of the embodiment.
10、11...皮帶輪10, 11. . . Pulley
12...皮帶12. . . Belt
12a...溝槽12a. . . Trench
13...驅動軸13. . . Drive shaft
20(20A、20B)...皮帶單元20 (20A, 20B). . . Belt unit
104...假捻裝置104. . . False device
Y...紗Y. . . yarn
Claims (4)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2006104659 | 2006-04-05 |
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TW200738924A TW200738924A (en) | 2007-10-16 |
TWI425127B true TWI425127B (en) | 2014-02-01 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW96112099A TWI425127B (en) | 2006-04-05 | 2007-04-04 | Clamp type false twisting device |
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CN (1) | CN101050567B (en) |
TW (1) | TWI425127B (en) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010065354A (en) * | 2008-09-12 | 2010-03-25 | Murata Machinery Ltd | Belt type false twister |
DE102013108094A1 (en) * | 2013-07-29 | 2015-01-29 | Maschinenfabrik Rieter Ag | Spinning machine and false twisting device |
CN103757760A (en) * | 2014-01-20 | 2014-04-30 | 王成铸 | Belt-crossed false twister |
CN105369413B (en) * | 2015-12-01 | 2017-09-08 | 绍兴纺织机械集团有限公司 | A kind of host computer system of large-scale elasticizer |
CN107287760B (en) * | 2016-04-02 | 2022-09-06 | 徐州恒辉编织机械有限公司 | Braiding machine spindle twist setting device |
JP6756574B2 (en) * | 2016-10-19 | 2020-09-16 | Tmtマシナリー株式会社 | Belt type false twisting device |
JP6914664B2 (en) * | 2017-02-08 | 2021-08-04 | Tmtマシナリー株式会社 | False twisting machine |
JP6822708B1 (en) * | 2020-03-25 | 2021-01-27 | 株式会社Itoi生活文化研究所 | Composite paper yarn, the manufacturing apparatus, and the manufacturing method |
CN112376139B (en) * | 2020-11-12 | 2022-11-15 | 山东铭泰新型材料有限公司 | Twisting method and corollary equipment |
CN113235192B (en) * | 2021-04-28 | 2022-12-20 | 东华大学 | Fire grass fiber collecting device |
CN114836856B (en) * | 2022-05-12 | 2023-10-24 | 湖南科创纺织股份有限公司 | Ring spinning system |
CN115434053B (en) * | 2022-08-24 | 2024-04-19 | 山东岱银纺织集团股份有限公司 | Device for improving yarn bulk and application method thereof |
Citations (3)
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JPS5653220A (en) * | 1979-10-02 | 1981-05-12 | Teijin Ltd | Friction false twister |
JPH01173170U (en) * | 1988-05-26 | 1989-12-08 | ||
CN2700349Y (en) * | 2004-04-12 | 2005-05-18 | 武汉科技学院 | Fixed false twister for improving evenness of yarn strip |
-
2007
- 2007-04-04 TW TW96112099A patent/TWI425127B/en active
- 2007-04-05 CN CN2007100898679A patent/CN101050567B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5653220A (en) * | 1979-10-02 | 1981-05-12 | Teijin Ltd | Friction false twister |
JPH01173170U (en) * | 1988-05-26 | 1989-12-08 | ||
CN2700349Y (en) * | 2004-04-12 | 2005-05-18 | 武汉科技学院 | Fixed false twister for improving evenness of yarn strip |
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TW200738924A (en) | 2007-10-16 |
CN101050567B (en) | 2011-01-19 |
CN101050567A (en) | 2007-10-10 |
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