TWI419949B - Adhesive composition and substance for flexible print wiring board - Google Patents

Adhesive composition and substance for flexible print wiring board Download PDF

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TWI419949B
TWI419949B TW096125856A TW96125856A TWI419949B TW I419949 B TWI419949 B TW I419949B TW 096125856 A TW096125856 A TW 096125856A TW 96125856 A TW96125856 A TW 96125856A TW I419949 B TWI419949 B TW I419949B
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structural unit
copolymer
mol
adhesive composition
ratio
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TW200815550A (en
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Takashi Nishioka
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Jsr Corp
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/04Homopolymers or copolymers of ethene
    • C09J123/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/062Copolymers with monomers not covered by C08L33/06
    • C08L33/066Copolymers with monomers not covered by C08L33/06 containing -OH groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/38Improvement of the adhesion between the insulating substrate and the metal

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Laminated Bodies (AREA)

Description

黏著劑組成物及撓性印刷電路板用基板Adhesive composition and substrate for flexible printed circuit board

本發明係有關,黏著劑組成物及撓性印刷電路板用基板者。尤其係有關,能形成發揮優越之低介電常數.低介電損耗等電特性,及充分的黏著力之黏著劑層的黏著劑組成物以及使用其之撓性印刷電路板用基板者。The present invention relates to an adhesive composition and a substrate for a flexible printed circuit board. In particular, it can form a superior low dielectric constant. An adhesive composition having a low dielectric loss and other electrical properties, and an adhesive layer of a sufficient adhesion, and a substrate for a flexible printed circuit board using the same.

近年來,隨電子機器、行動電話等通信機器之輕薄短小化,此等通信機器之大多數的電路設計,使用有利的撓性電路基板。此撓性電路基板,係例如將由聚醯亞胺所成之絕緣性薄膜層,與電路基板之銅箔層介著黏著劑層,使其整體化之構造。該電路基板,可藉由將銅箔予以蝕刻而製作。In recent years, with the lightness and thinness of communication devices such as electronic devices and mobile phones, most of the circuit designs of such communication devices use advantageous flexible circuit boards. The flexible circuit board has a structure in which an insulating thin film layer made of polyimide and a copper foil layer of a circuit board are integrated with an adhesive layer. The circuit board can be produced by etching a copper foil.

形成該黏著劑層之黏著劑組成物,與環氧樹脂等熱硬化性樹脂之相溶性良好,一般有含有賦予硬而脆之上述熱硬化性樹脂充分的黏著強度與韌性為目的之含丙烯腈共聚物(例如丙烯腈-丁二烯共聚物、或羧基改性丙烯腈-丁二烯共聚物等。)(例如專利文獻1~3)。The adhesive composition forming the pressure-sensitive adhesive layer has good compatibility with a thermosetting resin such as an epoxy resin, and generally contains acrylonitrile for the purpose of imparting sufficient adhesion strength and toughness to the hard and brittle thermosetting resin. A copolymer (for example, an acrylonitrile-butadiene copolymer or a carboxyl group-modified acrylonitrile-butadiene copolymer, etc.) (for example, Patent Documents 1 to 3).

專利文獻1:特開平10-102025號公報專利文獻2:特開2002-235063號公報專利文獻3:特開2003-165898號公報JP-A-2002-235063, JP-A-2002-235063, JP-A-2002-235063

[發明之揭示][Disclosure of the Invention]

不過,含該丙烯腈之共聚物,含有所定量以上之丙烯腈時,所形成黏著劑層之電特性,尤其低介電常數或低介電損耗成為劣化者。今後,預想撓性電路之高密度化的進展,在撓性電路之高密度化中,急切期望黏著層不僅黏著性能、亦具優越之電特性(尤其低介電常數.低介電損耗)。However, when the copolymer containing the acrylonitrile contains a certain amount of acrylonitrile or more, the electrical characteristics of the adhesive layer formed, particularly the low dielectric constant or low dielectric loss, are deteriorated. In the future, in order to increase the density of flexible circuits, it is expected that the adhesive layer will not only have adhesive properties but also excellent electrical properties (especially low dielectric constant and low dielectric loss).

本發明鑑於如此之以往技術所具有的各項問題,以其為課題,提供含有:(A)含有來自具至少2個(a-1)乙烯性聚合性不飽和基之單體的構造單位,與來自具有醇性羥基之單體的構造單位之共聚物、(B)熱硬化性樹脂、及(C)硬化劑;在撓性電路之高密度化中,可充分保持黏著性能,具有優越電特性之黏著劑組成物。In view of the problems of the prior art, the present invention provides a structural unit containing (A) a monomer derived from a monomer having at least two (a-1) ethylenic polymerizable unsaturated groups. a copolymer with a structural unit derived from a monomer having an alcoholic hydroxyl group, (B) a thermosetting resin, and (C) a curing agent; in the high density of the flexible circuit, the adhesive property can be sufficiently maintained, and the electric power is excellent. A characteristic adhesive composition.

本發明的工作同仁,為達成該課題經深入探討與不斷研究之結果發現,藉由含有特定之共聚物、熱硬化性樹脂、及硬化劑,可達成該課題,完成本發明。In the work of the present invention, in order to achieve this problem, it has been found that the problem can be attained by including a specific copolymer, a thermosetting resin, and a curing agent, and the present invention has been completed.

即,依本發明可提供下述之黏著劑組成物及撓性印刷電路板用基板。That is, according to the present invention, the following adhesive composition and substrate for a flexible printed circuit board can be provided.

[1]一種黏著劑組成物,其特徵為含有:(A)含有來自具至少2個(a-1)乙烯性聚合性不飽和基之單體的構造單位,與來自具(a-2)醇性羥基之單體的構造單位之共聚物、(B)熱硬化性樹脂、及(C)硬化劑。[1] An adhesive composition comprising: (A) a structural unit containing a monomer having at least two (a-1) ethylenic polymerizable unsaturated groups, and a member (a-2) a copolymer of a structural unit of an alcoholic hydroxyl group monomer, (B) a thermosetting resin, and (C) a curing agent.

[2]如上述[1]記載之黏著劑組成物,其中:該(a-1)構造單位之比例,相對於構成該(A)共聚物之全構造單位100莫耳%,為50~95莫耳%、該(a-2)構造單位之比例,相對於構成該(A)共聚物之全構造單位100莫耳%,為5~50莫耳%。[2] The adhesive composition according to [1] above, wherein the ratio of the (a-1) structural unit is 50 to 95% with respect to 100% by mole of the total structural unit constituting the (A) copolymer. The ratio of the molar % and the (a-2) structural unit is 5 to 50 mol% with respect to 100 mol% of the total structural unit constituting the (A) copolymer.

[3]如上述[1]記載之黏著劑組成物,其中該(A)共聚物尚含有由來於選自(a-3)苯乙烯、苯乙烯衍生物、(甲基)丙烯酸、及(甲基)丙烯酸衍生物所成群之至少一種構造單位。[3] The adhesive composition according to [1] above, wherein the (A) copolymer further contains a selected from the group consisting of (a-3) styrene, a styrene derivative, (meth)acrylic acid, and (a) At least one structural unit in which the acrylic acid derivatives are grouped.

[4]如上述[3]記載之黏著劑組成物,其中:該(a-1)構造單位之比例,相對於構成該(A)共聚物之全構造單位100莫耳%,為50~90莫耳%、該(a-2)構造單位之比例,相對於構成該(A)共聚物之全構造單位100莫耳%,為5~45莫耳%、該(a-3)構造單位之比例,相對於構成該(A)共聚物之全構造單位100莫耳%,為1~25莫耳%。[4] The adhesive composition according to [3] above, wherein the ratio of the (a-1) structural unit is 50 to 90% with respect to 100% by mole of the total structural unit constituting the (A) copolymer. The ratio of the molar % and the (a-2) structural unit is 5 to 45 mol% with respect to 100 mmol% of the total structural unit constituting the (A) copolymer, and the (a-3) structural unit The ratio is 1 to 25 mol% with respect to 100 mol% of the total structural unit constituting the (A) copolymer.

[5]如上述[1]記載之黏著劑組成物,其中該(a-1)構造單位為來自二烯系單體之構造單位。[5] The adhesive composition according to [1] above, wherein the (a-1) structural unit is a structural unit derived from a diene monomer.

[6]如上述[1]記載之黏著劑組成物,其中該(a-2)構造單位為來自羥基烷基(甲基)丙烯酸酯之構造單位。[6] The adhesive composition according to [1] above, wherein the (a-2) structural unit is a structural unit derived from a hydroxyalkyl (meth) acrylate.

[7]如上述[1]記載之黏著劑組成物,其中該(A)共聚物所含之來自(a-4)丙烯腈的構造單位之比例,相對於構造成該(A)共聚物之全構造單位100莫耳%,為5莫耳%以下。[7] The adhesive composition according to [1] above, wherein the ratio of the structural unit derived from (a-4) acrylonitrile contained in the (A) copolymer is relative to the structure of the (A) copolymer The total structural unit is 100 mol%, which is 5 mol% or less.

[8]如上述[1]記載之黏著劑組成物,其中該(B)熱硬化性樹脂含有環氧樹脂。[8] The adhesive composition according to [1] above, wherein the (B) thermosetting resin contains an epoxy resin.

[9]如上述[1]記載之黏著劑組成物,其中該(A)共聚物所含有之鹼金屬離子的含量為50ppm以下。[9] The adhesive composition according to the above [1], wherein the (A) copolymer contains an alkali metal ion in an amount of 50 ppm or less.

[10]一種撓性印刷電路板用基板,其特徵為具備:絕緣性薄膜層、與電路基板、及藉由上述[1]記載之黏著劑組成物所形成,同時配置於該絕緣性薄膜層及該電路基板之間,將該絕緣性薄膜層及該電路基板黏著之黏著劑層。[10] A substrate for a flexible printed circuit board, comprising: an insulating thin film layer, a circuit board, and an adhesive composition according to the above [1], and disposed on the insulating thin film layer And an adhesive layer in which the insulating thin film layer and the circuit board are adhered to each other between the circuit boards.

本發明之黏著劑組成物,能形成可保持充分的黏著性能,且具有優越之電特性(尤其,低介電常數.低介電損耗)的黏著劑層。The adhesive composition of the present invention can form an adhesive layer which can maintain sufficient adhesive properties and has excellent electrical properties (especially, low dielectric constant, low dielectric loss).

本發明之撓性印刷電路板用基板,具備可保持充分的黏著性能,且具有優越之電特性(尤其,低介電常數.低介電損耗)的黏著劑層之故,能達成薄厚化(輕量化)及高密度化。The substrate for a flexible printed circuit board of the present invention has an adhesive layer capable of maintaining sufficient adhesive properties and having excellent electrical characteristics (especially, low dielectric constant and low dielectric loss), and can be made thinner ( Lightweight) and high density.

[用以實施發明之最佳形態][Best form for implementing the invention]

就本發明之最佳實施形態說明如下;本發明並非限定於此實施形態者。在不超越本發明之主旨的範圍,以該業者之通常知識為基準,可對下述之實施形態加以適當變更、改良。BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described below, and the present invention is not limited to the embodiments. The following embodiments can be appropriately modified and improved based on the general knowledge of the present invention without departing from the gist of the present invention.

<1>黏著劑組成物本發明之黏著劑組成物,含有:(A)含有自具有至少2個(a-1)乙烯性聚合性不飽和基之單體的構造單位、與來自具有(a-2)醇性羥基之單體的構造單位之共聚物[以下亦稱為(A)共聚物]、(B)熱硬化性樹脂、及(C)硬化劑。<1> Adhesive Composition The adhesive composition of the present invention contains: (A) a structural unit containing a monomer having at least two (a-1) ethylenic polymerizable unsaturated groups, and having (a) -2) a copolymer of a structural unit of a monomer of an alcoholic hydroxyl group (hereinafter also referred to as (A) copolymer], (B) a thermosetting resin, and (C) a curing agent.

藉由如此之構成,能形成可保持充分的黏著性能,且具有優越之電特性(尤其低介電常數.低介電損耗)的黏著劑層。With such a configuration, it is possible to form an adhesive layer which can maintain sufficient adhesive properties and has excellent electrical characteristics (especially low dielectric constant and low dielectric loss).

又,本發明之黏著劑組成物,以含有下述者為佳:(A)含有來自具有至少2個(a-1)乙烯性聚合性不飽和基之單體的構造單位、與來自具有(a-2)醇性羥基之單體的構造單位,與由來於選自(a-3)苯乙烯、苯乙烯衍生物、(甲基)丙烯酸、及(甲基)丙烯酸衍生物所成群之至少一種構造單位的共聚物[以下稱為(A)共聚物]、與(B)熱硬化性樹脂、及(C)硬化劑。Moreover, it is preferable that the adhesive composition of the present invention contains (A) a structural unit derived from a monomer having at least two (a-1) ethylenic polymerizable unsaturated groups, and A-2) a structural unit of a monomer of an alcoholic hydroxyl group, which is derived from a group selected from the group consisting of (a-3) styrene, a styrene derivative, a (meth)acrylic acid, and a (meth)acrylic acid derivative. A copolymer of at least one structural unit [hereinafter referred to as (A) copolymer], (B) a thermosetting resin, and (C) a curing agent.

藉由如此之構成,可具有充分的黏著力及耐熱性,能形成低介電常數.低介電損耗等電特性優越之黏著劑層。就各成份詳細說明如下。With such a configuration, it has sufficient adhesion and heat resistance to form a low dielectric constant. Adhesive layer with excellent dielectric properties such as low dielectric loss. The details of each component are as follows.

還有,下述來自苯乙烯、苯乙烯衍生物之構造單位稱為(a-3-1)構造單位;來自(甲基)丙烯酸、(甲基)丙烯酸衍生物之構造單位稱為(a-3-2)構造單位。Further, the following structural units derived from styrene and styrene derivatives are referred to as (a-3-1) structural units; structural units derived from (meth)acrylic acid and (meth)acrylic acid derivatives are referred to as (a- 3-2) Construction unit.

<1-1>(A)共聚物:本發明之黏著劑組成物中所含有的(A)共聚物,含有來自具有至少2個(a-1)乙烯性聚合性不飽和基之單體的構造單位[以下稱為(a-1)構造單位]、與來自具(a-2)醇性羥基之單體的構造單位[以下稱為(a-2)構造單位]。<1-1> (A) Copolymer: The (A) copolymer contained in the adhesive composition of the present invention contains a monomer derived from at least two (a-1) ethylenically polymerizable unsaturated groups. The structural unit [hereinafter referred to as (a-1) structural unit] and the structural unit derived from the monomer having the (a-2) alcoholic hydroxyl group [hereinafter referred to as (a-2) structural unit].

(a-1)構造單位,並不限定於來自具有至少2個乙烯性聚合性不飽和基之單體者。上述具有至少2個乙烯性聚合性不飽和基之單體有,例如二烯系單體等。二烯系單體有,1,3-丁二烯、二甲基丁二烯、氯丁二烯、1,3-戊二烯、異戊二烯等。(a-1) The structural unit is not limited to those derived from a monomer having at least two ethylenic polymerizable unsaturated groups. The monomer having at least two ethylene polymerizable unsaturated groups is, for example, a diene monomer or the like. The diene monomer is 1,3-butadiene, dimethylbutadiene, chloroprene, 1,3-pentadiene or isoprene.

該(a-1)構造單位之比例,相對於構成該(A)共聚物之全構造單位100莫耳%,以50~95莫耳%為佳,更佳為55~85莫耳%,最佳為60~85莫耳%。(a-1)構造單位之比例為上述範圍時,所得共聚物具有橡膠彈性,可獲得充分的黏著力。又,該(a-1)構造單位之比例未達50莫耳%時,黏著力有降低之情況。另一方面(a-1)構造單位之比例超過95莫耳%時,與配合之熱硬化性樹脂的相溶性降低。The ratio of the (a-1) structural unit is preferably 100 to 95% by mole, more preferably 55 to 85 % by mole, based on 100% by mole of the total structural unit constituting the (A) copolymer. Good for 60~85%. (a-1) When the ratio of the structural unit is in the above range, the obtained copolymer has rubber elasticity, and sufficient adhesion can be obtained. Further, when the ratio of the (a-1) structural unit is less than 50 mol%, the adhesive strength may be lowered. On the other hand, when the ratio of the structural unit (a-1) exceeds 95 mol%, the compatibility with the thermosetting resin to be blended is lowered.

(a-2)構造單位,並不限定於來自具有醇性羥基之單體者。以往,電子機器、行動電話等通信機器之撓性電路基板,具備由環氧樹脂等所成之絕緣性薄膜層,與由銅箔層等所成之電路基板,藉由黏著劑層將此等絕緣性薄膜層與電路基板黏著所形成。此黏著劑層,與構成絕緣性薄膜層之環氧樹脂具有良好的相溶性之故,藉由含有含來自丙烯腈之構造單位的共聚物之組成物所形成。於此,本發明之黏著劑組成物中所含有的(A)共聚物,(a-4)來自丙烯腈之構造單位[以下稱為(a-4)構造單位]的比例雖為5莫耳%以下,由於含有(a-2)構造單位,(a-2)構造單位作為共聚物之極性賦予基的作用。因此,藉由本發明之黏著劑組成物所形成的黏著劑層,可獲得與由環氧樹脂等所成之絕緣性薄膜層良好的相溶性。(a-2) The structural unit is not limited to those derived from a monomer having an alcoholic hydroxyl group. Conventionally, a flexible circuit board of a communication device such as an electronic device or a mobile phone includes an insulating thin film layer made of an epoxy resin or the like, and a circuit board made of a copper foil layer or the like, which is adhered by an adhesive layer. The insulating thin film layer is formed by adhering to the circuit board. This adhesive layer is formed by a composition containing a copolymer containing a structural unit derived from acrylonitrile because it has good compatibility with the epoxy resin constituting the insulating film layer. Here, the ratio of the (A) copolymer (a-4) derived from the acrylonitrile structural unit [hereinafter referred to as (a-4) structural unit] in the adhesive composition of the present invention is 5 mol. % or less, since (a-2) structural unit is contained, (a-2) structural unit functions as a polar group of a copolymer. Therefore, the adhesive layer formed of the adhesive composition of the present invention can provide good compatibility with an insulating film layer made of an epoxy resin or the like.

構成(a-2)構造單位之具醇性羥基的單體,例如以具醇性羥基之(甲基)丙烯酸酯為佳。該具醇性羥基之單體有,例如(甲基)丙烯酸羥基乙基酯、(甲基)丙烯酸羥基丙基酯、(甲基)丙烯酸羥基丁基酯等(甲基)丙烯酸羥基烷基;(甲基)丙烯酸2-羥基-3-苯氧基丙基酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯單硬脂酸酯、聚乙二醇(甲基)丙烯酸酯、聚丙二醇(甲基)丙烯酸酯;環氧(甲基)丙烯酸酯類;等。環氧(甲基)丙烯酸酯類,可藉由例如雙酚A之二環氧丙基醚、二醇之二環氧丙基醚等,與(甲基)丙烯酸、羥基烷基(甲基)丙烯酸酯等之反應而得。The monomer having an alcoholic hydroxyl group constituting the structural unit of (a-2) is preferably, for example, a (meth) acrylate having an alcoholic hydroxyl group. The monomer having an alcoholic hydroxyl group is, for example, a hydroxyethyl (meth)acrylate, a hydroxypropyl (meth)acrylate, or a hydroxyalkyl (meth)acrylate such as hydroxybutyl (meth)acrylate; 2-hydroxy-3-phenoxypropyl (meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol di(meth)acrylate monostearate, polyethylene glycol (meth)acrylic acid Ester, polypropylene glycol (meth) acrylate; epoxy (meth) acrylate; Epoxy (meth) acrylates, for example, by diglycidyl ether of bisphenol A, diglycidyl ether of diol, etc., with (meth)acrylic acid, hydroxyalkyl (methyl) It is obtained by the reaction of acrylate or the like.

該(a-2)構造單位之比例,相對於構成該(A)共聚物之全構造單位100莫耳%,以5~50莫耳%為佳,更佳為15~45莫耳%,最佳為15~40莫耳%。(a-2)構造單位之比例為上述範圍時,所得共聚物與配合之熱硬化性樹脂的相溶性良好,具有韌性,具有充分之黏著性。The ratio of the (a-2) structural unit is preferably from 5 to 50 mol%, more preferably from 15 to 45 mol%, based on 100 mol% of the total structural unit constituting the (A) copolymer. Good for 15~40%. When the ratio of the structural unit (a-2) is in the above range, the obtained copolymer has good compatibility with the thermosetting resin to be blended, has toughness, and has sufficient adhesiveness.

還有,(A)共聚物,除(a-1)構造單位及(a-2)構造單位以外,可含有其他之構造單位[以下稱為其他之構造單位(α)。其他之構造單位(α),為來自具至少2個該乙烯性聚合性不飽和基之單體,及具醇性羥基之單體可共聚合的單體時,没有特別的限制。又,其他之構造單位(α)的比例,相對於構成(A)共聚物之全構造單位100莫耳%,以5~30莫耳%為佳,更佳為5~25莫耳%,最佳為1~15莫耳%。但是,該其他之構造單位(α),為來自丙烯腈之構造單位時,其他之構造單位(α)(來自丙烯腈之構造單位)的比例,相對於(A)共聚物100莫耳%,以5莫耳%以下為佳。還有,最佳為不含來自丙烯腈之構造單位。Further, the (A) copolymer may contain other structural units (hereinafter referred to as other structural units (α) in addition to the (a-1) structural unit and the (a-2) structural unit. The other structural unit (α) is not particularly limited as long as it is a monomer which can be copolymerized with a monomer having at least two of the ethylenic polymerizable unsaturated groups and a monomer having an alcoholic hydroxyl group. Further, the ratio of the other structural unit (α) is preferably from 5 to 30 mol%, more preferably from 5 to 25 mol%, based on 100 mol% of the total structural unit of the (A) copolymer. Good for 1~15 moles. However, when the other structural unit (α) is a structural unit derived from acrylonitrile, the ratio of other structural units (α) (structural unit derived from acrylonitrile) is 100% by mole relative to the (A) copolymer. It is preferably 5 mol% or less. Also, it is most preferable that the structural unit derived from acrylonitrile is not contained.

其他之構造單位(α)有,例如來自具有羧基之單體,具有環氧基之單體等單體者。The other structural unit (α) includes, for example, a monomer derived from a monomer having a carboxyl group and a monomer having an epoxy group.

具有羧基之單體有,例如(甲基)丙烯酸、順丁烯二酸、反丁烯二酸、衣康酸、四十(烷)酸、肉桂酸等不飽和羧酸類;苯二甲酸、琥珀酸、己二酸等非聚合性多元羧酸、與(甲基)烯丙基醇、2-羥基乙基(甲基)丙烯酸酯等含羥基不飽和化合物與單酯等含游離羧基之酯類,以及其鹽等。The monomer having a carboxyl group is, for example, an unsaturated carboxylic acid such as (meth)acrylic acid, maleic acid, fumaric acid, itaconic acid, tetradecanoic acid or cinnamic acid; Non-polymerizable polycarboxylic acid such as acid or adipic acid, and hydroxyl group-containing unsaturated compound such as (meth)allyl alcohol or 2-hydroxyethyl (meth)acrylate, and ester containing free carboxyl group such as monoester , as well as its salt and so on.

具有環氧基之單體,有(甲基)烯丙基環氧丙基醚、(甲基)丙烯酸環氧丙基酯、(甲基)丙烯酸3,4-氧環己基酯等。The monomer having an epoxy group may be (meth)allyl epoxidized propyl ether, (meth)acrylic acid propyl propyl ester, (meth)acrylic acid 3,4-oxycyclohexyl ester or the like.

本發明之黏著劑組成物所含有的(A)共聚物,以尚含有由來於選自(a-3)苯乙烯、苯乙烯衍生物、(甲基)丙烯酸、及(甲基)丙烯酸衍生物所成群之至少一種構造單位[以下稱為(a-3)構造單位]為佳。The (A) copolymer contained in the adhesive composition of the present invention further contains a derivative selected from the group consisting of (a-3) styrene, styrene derivative, (meth)acrylic acid, and (meth)acrylic acid derivative. At least one structural unit of the group [hereinafter referred to as (a-3) structural unit] is preferred.

即,本發明之黏著劑組成物所含有的(A)共聚物,以含有來自具至少2個(a-1)乙烯性聚合性不飽和基之單體的構造單位[(a-1)構造單位],與來自具(a-2)醇性羥基之單體的構造單位[(a-2)構造單位],及由來於選自(a-3)苯乙烯、苯乙烯衍生物、(甲基)丙烯酸、及(甲基)丙烯酸衍生物所成群之至少一種構造單位[以下稱為(a-3)構造單位]為佳。That is, the (A) copolymer contained in the adhesive composition of the present invention contains a structural unit [(a-1) structure derived from a monomer having at least two (a-1) ethylenic polymerizable unsaturated groups. Unit], with a structural unit derived from a monomer having an (a-2) alcoholic hydroxyl group [(a-2) structural unit], and derived from (a-3) styrene, a styrene derivative, (a At least one structural unit (hereinafter referred to as (a-3) structural unit) in which the acrylic acid and the (meth)acrylic acid derivative are grouped is preferable.

電子機器、行動電話等通信機器所使用之撓性電路基板,隨該通信機器之使用而發熱。又,撓性電路基板發熱時(黏著劑層被加熱時),黏著劑層分解之故,其黏著力有降低之問題。因此,撓性電路基板所具備之黏著劑層,要求具有耐熱性。A flexible circuit board used in a communication device such as an electronic device or a mobile phone generates heat as the communication device is used. Further, when the flexible circuit board generates heat (when the adhesive layer is heated), the adhesive layer is decomposed, and the adhesive force is lowered. Therefore, the adhesive layer provided in the flexible circuit board is required to have heat resistance.

本發明之黏著劑組成物,所含有之(A)共聚物,藉由含有(a-3)構造單位,具充分的黏著力,可形成低介電常數.低介電損耗等電特性優越之黏著劑層,同時能形成具有耐熱性之黏著劑層。The adhesive composition of the present invention contains (A) a copolymer which has a low dielectric constant by having a (a-3) structural unit and having sufficient adhesion. An adhesive layer having excellent dielectric properties such as low dielectric loss and an adhesive layer having heat resistance.

更具體而言,(A)共聚物,含有來自苯乙烯之構造單位、來自苯乙烯衍生物之構造單位、或此等雙方之構造單位時,(A)共聚物之高Tg化的作用之故,所形成之黏著劑層發揮耐熱性。又,(A)共聚物,含有來自(甲基)丙烯酸之構造單位、來自(甲基)丙烯酸衍生物之構造單位、或此等雙方之構造單位時,該構造單位藉由與(B)熱硬化性樹脂之反應,提高交聯密度之故,所形成之黏著劑層發揮耐熱性。與(B)熱硬化性樹脂之反應,具體而言,係羧基與環氧基進行反應形成交聯構造,藉由此反應提高交聯密度之故,使所形成的黏著劑層發揮耐熱性(使硬化物之Tg上升)。還有,該(A)共聚物,藉由含有來自苯乙烯之構造單位、來自苯乙烯衍生物之構造單位,或此等雙方之構造單位,可達成高Tg化同時能發揮更優越之電特性。More specifically, (A) the copolymer contains a structural unit derived from styrene, a structural unit derived from a styrene derivative, or a structural unit of the two, and (A) a high Tg of the copolymer The formed adhesive layer exhibits heat resistance. Further, when the (A) copolymer contains a structural unit derived from (meth)acrylic acid, a structural unit derived from a (meth)acrylic acid derivative, or a structural unit of both, the structural unit is heated by (B) The reaction of the curable resin increases the crosslinking density, and the formed adhesive layer exhibits heat resistance. The reaction with (B) a thermosetting resin, specifically, a carboxyl group and an epoxy group are reacted to form a crosslinked structure, whereby the crosslinking density is increased by the reaction, and the formed adhesive layer is made to have heat resistance ( Increase the Tg of the hardened material). Further, the (A) copolymer can have a high Tg and can exhibit superior electrical characteristics by containing a structural unit derived from styrene, a structural unit derived from a styrene derivative, or a structural unit of both of them. .

還有,來自苯乙烯、苯乙烯衍生物之構造單位,稱為(a-3-1)構造單位;來自(甲基)丙烯酸、(甲基)丙烯酸衍生物之構造單位,稱為(a-3-2)構造單位。就其詳細說明如下。Further, a structural unit derived from styrene or a styrene derivative is referred to as a (a-3-1) structural unit; a structural unit derived from a (meth)acrylic acid or a (meth)acrylic acid derivative is referred to as (a- 3-2) Construction unit. The details are as follows.

(A)共聚物含有(a-3)構造單位時,(A)共聚物所含(a-1)構造單位,與上述例示者相同。(A) When the copolymer contains the structural unit (a-3), the structural unit (a-1) contained in the (A) copolymer is the same as the above-exemplified one.

(A)共聚物含有(a-3)構造單位時,(a-1)構造單位之比例,相對於構成該(A)共聚物之全構造單位100莫耳%以50~90莫耳%為佳,更佳為55~90莫耳%,最佳為60~85莫耳%。(a-1)構造單位之比例為上述範圍內時,所得共聚物具有橡膠彈性,可獲得充分的黏著力。又,該(a-1)構造單位之比例未達50莫耳%時,黏著力有降低之虞;另一方面,(a-1)構造單位之比例超過95莫耳%時,與配合之熱硬化性樹脂的相溶性有降低之情況。(A) When the copolymer contains (a-3) structural unit, the ratio of (a-1) structural unit is 50 to 90 mol% with respect to 100 mol% of the total structural unit constituting the (A) copolymer. Preferably, it is preferably 55 to 90 mol%, and the best is 60 to 85 mol%. When the ratio of the structural unit (a-1) is within the above range, the obtained copolymer has rubber elasticity, and sufficient adhesion can be obtained. Further, when the ratio of the (a-1) structural unit is less than 50 mol%, the adhesive force is lowered; on the other hand, when the ratio of the (a-1) structural unit exceeds 95 mol%, The compatibility of the thermosetting resin may be lowered.

(A)共聚物含有(a-3)構造單位時,(A)共聚物所含(a-2)構造單位,與上述例示者相同。(A) When the copolymer contains the structural unit (a-3), the structural unit (a-2) contained in the (A) copolymer is the same as the above-exemplified one.

(A)共聚物含有(a-3)構造單位時,(a-2)構造單位之比例,相對於構成該(A)共聚物之全構造單位100莫耳%以5~45莫耳%為佳,更佳為7~30莫耳%,最佳為10~20莫耳%。(a-2)構造單位之比例為上述範圍內時,所得聚合物與配合之熱硬化性樹脂的相溶性良好,具有韌性、具有充分的黏著性。(A) When the copolymer contains (a-3) structural unit, the ratio of (a-2) structural unit is 5 to 45 mol% with respect to 100 mol% of the total structural unit constituting the (A) copolymer. Preferably, it is preferably 7~30% by mole, and the best is 10~20% by mole. When the ratio of the structural unit (a-2) is within the above range, the obtained polymer has good compatibility with the thermosetting resin to be blended, and has toughness and sufficient adhesion.

構成(a-3)構造單位所使用之苯乙烯及苯乙烯衍生物有,例如α-甲基苯乙烯、鄰-甲氧基苯乙烯、對-羥基苯乙烯、對-異丙烯基酚等芳香族乙烯基化合物。又,構成(a-3)構造單位所使用之(甲基)丙烯酸及(甲基)丙烯酸衍生物有,例如(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸己酯、(甲基)丙烯酸(十二)烷基酯、聚乙二醇(甲基)丙烯酸酯、聚丙二醇(甲基)丙烯酸酯等。還有,(a-3)構造單位,係由來於選自苯乙烯、苯乙烯衍生物、(甲基)丙烯酸、及(甲基)丙烯酸衍生物所成群之至少一種構造單位之故,此等可單獨、或2種以上同時使用。The styrene and styrene derivatives used in the structural unit (a-3) include, for example, α-methylstyrene, o-methoxystyrene, p-hydroxystyrene, p-isopropenylphenol, and the like. Group vinyl compounds. Further, the (meth)acrylic acid and (meth)acrylic acid derivatives used in the structural unit (a-3) include, for example, methyl (meth)acrylate, ethyl (meth)acrylate, and (meth)acrylic acid. Propyl ester, butyl (meth)acrylate, hexyl (meth)acrylate, (dode)alkyl (meth)acrylate, polyethylene glycol (meth)acrylate, polypropylene glycol (meth)acrylic acid Ester and the like. Further, the (a-3) structural unit is derived from at least one structural unit selected from the group consisting of styrene, styrene derivatives, (meth)acrylic acid, and (meth)acrylic acid derivatives. They may be used alone or in combination of two or more.

(a-3)構造單位之比例,相對於構成該(A)共聚物之全構造單位100莫耳%,以1~25莫耳%為佳,更佳為1~20莫耳%,最佳為1~18莫耳%。(a-3)構造單位之比例為上述範圍內時,由黏著劑組成物所得之硬化物的耐熱性良好。(a-3) The proportion of the structural unit is preferably from 1 to 25 mol%, more preferably from 1 to 20 mol%, based on 100 mol% of the total structural unit constituting the (A) copolymer. It is 1~18 mol%. When the ratio of the structural unit (a-3) is within the above range, the heat resistance of the cured product obtained from the adhesive composition is good.

(A)共聚物含有(a-3)構造單位時,(A)共聚物除(a-1)構造單位,(a-2)構造單位及(a-3)構造單位以外,可含有其他的構造單位[以下稱為其他之構造單位(β)]。其他之構造單位(β),為來自具至少2個該乙烯性聚合性不飽和基之單體,具醇性羥基之單體,及由來於選自苯乙烯、苯乙烯衍生物、(甲基)丙烯酸,及(甲基)丙烯酸衍生物所成群之至少一種可共聚合的單體時,沒有特別的限制。(A) When the copolymer contains (a-3) structural unit, the (A) copolymer may contain other components besides (a-1) structural unit, (a-2) structural unit, and (a-3) structural unit. The structural unit [hereinafter referred to as other structural units (β)]. The other structural unit (β) is a monomer having at least two of the ethylenic polymerizable unsaturated groups, a monomer having an alcoholic hydroxyl group, and a selected from the group consisting of styrene, a styrene derivative, and (methyl) There is no particular limitation on the at least one copolymerizable monomer in which the acrylic acid and the (meth)acrylic acid derivative are grouped.

又,其他之構造單位(β)的比例,相對於構成(A)共聚物之全構造單位100莫耳%,以1~20莫耳%為佳,更佳為1~15莫耳%,最佳為1~10莫耳%。但是,該其他之構造單位(β)為來自(a-4)丙烯腈之構造單位時,其他之構造單位(β)[來自(a-4)丙烯腈之構造單位]的比例,相對於(A)共聚物100莫耳%,必要為5莫耳%以下。還有,最佳為不含來自(a-4)丙烯腈之構造單位。Further, the ratio of the other structural unit (β) is preferably 1 to 20 mol%, more preferably 1 to 15 mol%, and most preferably 100 mol% of the total structural unit of the (A) copolymer. Good for 1~10 mol%. However, when the other structural unit (β) is a structural unit derived from (a-4) acrylonitrile, the ratio of other structural units (β) [from (a-4) acrylonitrile structural unit] is relative to ( A) 100% by mole of the copolymer, and it is necessary to be 5 mol% or less. Also, it is most preferred that the structural unit derived from (a-4) acrylonitrile is not contained.

該(A)共聚物之製造方法,沒有特別的限制;可使用例如乳化聚合法或懸浮聚合法、溶液聚合法等,其中以藉由乳化聚合法為佳。The method for producing the (A) copolymer is not particularly limited; for example, an emulsion polymerization method, a suspension polymerization method, a solution polymerization method, or the like can be used, and among them, an emulsion polymerization method is preferred.

以乳化聚合予以製造時,首先,使用界面活性劑在水中將各單體予以乳化。其後添加聚合引發劑之過氧化物觸媒或氧化還原觸媒等自由基聚合引發劑,因應需求之硫醇系化合物或萜烯化合物等分子量調節劑,於0~50℃下進行聚合。接著,達到所定之聚合轉化率後,添加N,N-二乙基羥基胺等反應抑制劑,使聚合反應停止。聚合反應停止後,藉由水蒸氣蒸餾等去除聚合系內之未反應單體,即得共聚物乳膠。將所得共聚物乳膠加入所定之濃度的電解質水溶液中,使共聚物乳膠中之(A)共聚物凝固(破壞乳膠)後,藉由水洗、乾燥,將(A)共聚物離析。When it is produced by emulsion polymerization, first, each monomer is emulsified in water using a surfactant. Thereafter, a radical polymerization initiator such as a peroxide catalyst or a redox catalyst to which a polymerization initiator is added is polymerized at 0 to 50 ° C in accordance with a desired molecular weight modifier such as a thiol compound or a terpene compound. Next, after the predetermined polymerization conversion ratio is reached, a reaction inhibitor such as N,N-diethylhydroxylamine is added to stop the polymerization reaction. After the polymerization reaction is stopped, the unreacted monomer in the polymerization system is removed by steam distillation or the like to obtain a copolymer latex. The obtained copolymer latex is added to a predetermined concentration of an aqueous electrolyte solution, and the (A) copolymer in the copolymer latex is solidified (destruction of the latex), and then the (A) copolymer is isolated by washing with water and drying.

(A)共聚物之凝固方法,除在上述所定之濃度的電解質水溶液中加入共聚物乳膠進行鹽析以外,於使用界面活性劑之非離子系界面活性劑時,有在非離子系界面活性劑之濁點以上加熱,使(A)共聚物凝固之方法。又,使用非離子系界面活性劑以外之界面活性劑時,在聚合後添加非離子系界面活性劑,藉由在濁點以上加熱,可使(A)共聚物凝固。(A) a method of solidifying a copolymer, which comprises adding a copolymer latex to a predetermined concentration of an aqueous electrolyte solution for salting out, and a nonionic surfactant when using a nonionic surfactant of a surfactant; A method in which the (A) copolymer is solidified by heating above the cloud point. Further, when a surfactant other than the nonionic surfactant is used, a nonionic surfactant is added after the polymerization, and the copolymer (A) can be solidified by heating at a cloud point or higher.

該界面活性劑沒有特別的限制,可使用例如烷基硫酸酯鹽、聚環氧乙烷烷基醚硫酸酯鹽、烷基苯磺酸鹽、烷基二苯基醚二磺酸鹽、鏈烯基琥珀酸二鉀、烷磺酸鈉等陰離子系界面活性劑;烷基胺鹽、第4級銨鹽等陽離子系界面活性劑;聚環氧乙烷烷基醚、聚環氧乙烷烷基烯丙基醚、聚環氧乙烷脂肪酸酯、聚環氧乙烷山梨糖醇酐脂肪酸酯、脂肪酸單甘油酯等非離子系界面活性劑及兩性界面活性劑;及反應性乳化劑。此等界面活性劑可單獨或2種以上混合使用。The surfactant is not particularly limited, and for example, an alkyl sulfate salt, a polyethylene oxide alkyl ether sulfate salt, an alkylbenzenesulfonate, an alkyl diphenyl ether disulfonate, an alkene can be used. An anionic surfactant such as dipotassium succinate or sodium alkane sulfonate; a cationic surfactant such as an alkylamine salt or a fourth ammonium salt; a polyethylene oxide alkyl ether or a polyethylene oxide alkyl group; Nonionic surfactants such as allyl ether, polyethylene oxide fatty acid ester, polyethylene oxide sorbitan fatty acid ester, fatty acid monoglyceride, and amphoteric surfactant; and reactive emulsifier. These surfactants may be used alone or in combination of two or more.

(A)共聚物,相對於(B)熱硬化性樹脂100質量份,以50~200質量份之量配合為佳,以70~150質量份之量配合更佳。配合量為上述範圍時,有提升所得黏著劑層之黏著性、長期使用中全不產生剝離之優點。又,有提升(A)共聚物與其他成份之相溶性,同時提升所得黏著劑層之耐熱性的長處。(A) The copolymer is preferably blended in an amount of 50 to 200 parts by mass based on 100 parts by mass of the (B) thermosetting resin, and more preferably 70 to 150 parts by mass. When the blending amount is in the above range, there is an advantage that the adhesiveness of the obtained adhesive layer is improved, and peeling does not occur in long-term use. Further, it improves the compatibility of the (A) copolymer with other components while improving the heat resistance of the resulting adhesive layer.

(A)共聚物之玻璃轉移溫度(Tg)以-90~0℃為佳,更佳為-80~-10℃,最佳為-70~-20℃,(A)共聚物之玻璃轉移溫度(Tg)未達-90℃時,共聚物的耐熱性有降低之虞;另一方面,超過0℃時,共聚物有失去橡膠彈性之虞。還有,本說明書中所謂「玻璃轉移溫度(Tg)」,係指以差示掃描熱量計測定之值。具體而言,將(A)共聚物加熱乾燥後,採用差示掃描熱量計(精工儀器公司製,商品名「EXSTAR 6000 DSC」,以升溫速度10℃/分鐘之條件所分析之值。(A) The glass transition temperature (Tg) of the copolymer is preferably -90 to 0 ° C, more preferably -80 to -10 ° C, most preferably -70 to -20 ° C, (A) glass transition temperature of the copolymer When the (Tg) is less than -90 ° C, the heat resistance of the copolymer is lowered. On the other hand, when it exceeds 0 ° C, the copolymer has a tendency to lose rubber elasticity. In addition, in this specification, "glass transition temperature (Tg)" means the value measured by the differential scanning calorimeter. Specifically, the (A) copolymer was heated and dried, and then analyzed by a differential scanning calorimeter (manufactured by Seiko Instruments Inc., trade name "EXSTAR 6000 DSC" at a temperature increase rate of 10 ° C /min.

(A)共聚物之門尼黏度(ML1+4 ,100℃)以40~90為佳,更佳為45~85,最佳為50~80。(A)共聚物之門尼黏度未達40時,橡膠之黏度過低,黏著性強,生產性有降低之虞;另一方面,超過90時,加工性有降低之虞。還有,本說明書中所謂「門尼黏度」,係指採用門尼試驗機(阿魯發技術公司製,商品名「MOONEY MV 2000E」)依JIS K 6300之基準,在使用ML轉子,預熱1分鐘轉子作動時間4分鐘,溫度100℃之條件下測定之值。(A) The Mooney viscosity (ML 1+4 , 100 ° C) of the copolymer is preferably from 40 to 90, more preferably from 45 to 85, most preferably from 50 to 80. (A) When the Mooney viscosity of the copolymer is less than 40, the viscosity of the rubber is too low, the adhesion is strong, and the productivity is lowered. On the other hand, when it exceeds 90, the workability is lowered. In addition, the term "Money's viscosity" as used in this specification refers to the use of the ML rotor and preheating according to the JIS K 6300 standard by the Mooney test machine (trade name "MOONEY MV 2000E" manufactured by Alufa Technology Co., Ltd.). The value of the rotor was measured for 4 minutes in 1 minute and measured at a temperature of 100 °C.

還有,(A)共聚物中所含鹼金屬離子之量,以50ppm以下為佳,更佳為30ppm以下,最佳為20ppm以下。鹼金屬離子之含量超過50ppm時,有造成絕緣不良之虞。還有,鹼金屬離子以鈉離子、鉀離子為佳。即,鈉離子及鉀離子之合計量以500ppm以下為佳。Further, the amount of the alkali metal ion contained in the (A) copolymer is preferably 50 ppm or less, more preferably 30 ppm or less, and most preferably 20 ppm or less. When the content of the alkali metal ion exceeds 50 ppm, there is a problem that insulation is poor. Further, the alkali metal ions are preferably sodium ions or potassium ions. That is, the total amount of sodium ions and potassium ions is preferably 500 ppm or less.

進而,本發明之黏著劑組成物,(A)共聚物中所含來自(a-4)丙烯腈之構造單位的比例,相對於構成(A)共聚物之全構造單位100莫耳%,以5莫耳%以下為佳,更佳為3莫耳%以下,再佳為2莫耳%以下,最佳為1莫耳%以下。還有,最最佳之來自丙烯腈的構造單位之比例為0莫耳%。即,完全不含之情況。Further, in the adhesive composition of the present invention, the ratio of the structural unit derived from (a-4) acrylonitrile contained in the (A) copolymer is 100 mol% based on the total structural unit of the (A) copolymer. 5 mol% or less is more preferably 3 mol% or less, more preferably 2 mol% or less, and most preferably 1 mol% or less. Also, the ratio of the most optimal structural unit derived from acrylonitrile is 0 mol%. That is, it is completely excluded.

於此,以往之黏著劑組成物,從與熱硬化性樹脂,尤其與環氧樹脂之相溶性的觀點而言,含有含所定量以上之來自丙烯腈的構造單位之共聚物;含有來自丙烯腈之構造單位的共聚物有,例如使用丙烯腈-丁二烯共聚物、羧基改性丙烯腈-丁二烯共聚物等。例如專利文獻1有,含有含來自丙烯腈之構造單位的共聚物之丙烯腈-丁二烯共聚物;此丙烯腈-丁二烯共聚物之丙烯腈含量為10~50莫耳%的黏著劑組成物之揭示。但是,藉由該黏著劑組成物所形成之黏著劑層,在電特性(尤其低介電常數.低介電損耗)之點並不充分,殘留待改善之餘地。Here, the conventional adhesive composition contains a copolymer containing a structural unit derived from acrylonitrile in a predetermined amount or more from the viewpoint of compatibility with a thermosetting resin, particularly an epoxy resin; The copolymer of the structural unit may, for example, be an acrylonitrile-butadiene copolymer or a carboxyl group-modified acrylonitrile-butadiene copolymer. For example, Patent Document 1 has an acrylonitrile-butadiene copolymer containing a copolymer containing a structural unit derived from acrylonitrile; the acrylonitrile-butadiene copolymer has an acrylonitrile content of 10 to 50 mol% of an adhesive. The disclosure of the composition. However, the adhesive layer formed by the adhesive composition is insufficient in electrical characteristics (especially low dielectric constant, low dielectric loss), leaving room for improvement.

另一方面,本發明之黏著劑組成物,(A)共聚物中所含來自(a-4)丙烯腈之構造單位的比例,相對於構成(A)共聚物之全構造單位100莫耳%,以5莫耳%以下為佳;在如此之情況,避免起因於來自丙烯腈之構造單位的電特性降低。又,由於(A)共聚物中含有(a-2)構造單位,假定該(a-4)構造單位之比例為5莫耳%以下,可改善與環氧樹脂之良好的相溶性。藉由含有如此之(A)共聚物的本發明之黏著劑組成物所形成的黏著劑層,具有可維持與熱硬化性樹脂,尤其環氧樹脂之良好相溶性,發揮優越之電特性(尤其低介電常數.低介電損耗)的優點。On the other hand, in the adhesive composition of the present invention, the ratio of the structural unit derived from (a-4) acrylonitrile contained in the (A) copolymer is 100 mol% with respect to the total structural unit constituting the (A) copolymer. Preferably, it is 5 mol% or less; in such a case, the deterioration of electrical characteristics due to the structural unit derived from acrylonitrile is avoided. Further, since the (A) copolymer contains (a-2) structural units, it is assumed that the ratio of the (a-4) structural unit is 5 mol% or less, and good compatibility with the epoxy resin can be improved. The adhesive layer formed of the adhesive composition of the present invention containing such a (A) copolymer has excellent compatibility with a thermosetting resin, particularly an epoxy resin, and exhibits superior electrical properties (especially Low dielectric constant. Low dielectric loss).

<1-2>(B)熱硬化性樹脂:本發明之黏著劑組成物中所含有的(B)熱硬化性樹脂,沒有特別的限制,可使用環氧樹脂、酚樹脂等。此等之中以環氧樹脂為佳。環氧樹脂以分子中具有至少2個環氧基之構造者為佳。例如雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、萘酚酚醛型之環氧樹脂、聯苯基酚醛型之環氧樹脂、苯酚酚醛型之環氧樹脂、甲酚醛型之環氧樹脂等。此等之中以雙酚型之環氧樹脂為佳。還有,該(B)熱硬化性樹脂,可單獨或2種以上組合使用。又,為賦予阻燃性,環氧樹脂可添加溴化環氧樹脂等鹵化環氧樹脂。<1-2> (B) Thermosetting Resin: The (B) thermosetting resin contained in the adhesive composition of the present invention is not particularly limited, and an epoxy resin, a phenol resin or the like can be used. Among these, epoxy resin is preferred. The epoxy resin is preferably one having a structure having at least two epoxy groups in the molecule. For example, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, naphthol novolac type epoxy resin, biphenyl novolac type epoxy resin, phenol novolac type epoxy Resin, cresol type epoxy resin, and the like. Among these, a bisphenol type epoxy resin is preferred. Further, the (B) thermosetting resin may be used singly or in combination of two or more kinds. Further, in order to impart flame retardancy, a halogenated epoxy resin such as a brominated epoxy resin may be added to the epoxy resin.

<1-3>(C)硬化劑:本發明之黏著劑組成物中所含有的(C)硬化劑,沒有特別的限制,有例如二胺基二苯基甲烷、二胺基二苯基硫化物、二胺基二苯基磺酸、二胺基二苯甲酮等胺類;聚醯胺樹脂、2-烷基-4-甲基咪唑、2-苯基-4-烷基咪唑等咪唑衍生物;苯二甲酸酐、偏苯三酸酐等酸酐類;酚樹脂類;聚硫化物樹脂;聚乙烯基酚類;二氰胺二醯胺、二元酸二醯胼、有機硼、有機膦、胍類及此等之鹽等。還有,此等可單獨或2種以上組合使用。又,以促進硬化反應為目的,與(C)硬化劑同時可併用硬化促進劑。於此,本說明書中所謂「硬化劑」,係指形成自行交聯構造者,及不形成自行交聯構造者,包含促進交聯反應者。該「硬化促進劑」,係指增大硬化劑之交聯反應作用者。<1-3> (C) Hardener: The (C) hardener contained in the adhesive composition of the present invention is not particularly limited, and is, for example, diaminodiphenylmethane or diaminodiphenyl sulfide. Amines such as diaminodiphenyl sulfonic acid and diaminobenzophenone; imidazole resin, 2-alkyl-4-methylimidazole, 2-phenyl-4-alkylimidazole, etc. Derivatives; acid anhydrides such as phthalic anhydride and trimellitic anhydride; phenolic resins; polysulfide resins; polyvinyl phenols; dicyanamide diamine, dibasic acid diterpenes, organoborons, organophosphines, anthracenes And such salt. Further, these may be used alone or in combination of two or more. Further, for the purpose of promoting the hardening reaction, a curing accelerator may be used in combination with the (C) curing agent. Here, the term "hardener" as used herein means a person who forms a self-crosslinking structure and does not form a self-crosslinking structure, and includes a person who promotes a crosslinking reaction. The "hardening accelerator" means a person who increases the crosslinking reaction of the curing agent.

(C)硬化劑之配合量,相對於(B)熱硬化性樹脂100質量份,以0.1~20質量份為佳,以0.5~10質量份更佳。(C)硬化劑之配合量未達0.1質量份時,恐硬化不足;另一方面,超過20質量份時,儲存穩定性恐有降低之情況。The amount of the curing agent (C) is preferably 0.1 to 20 parts by mass, more preferably 0.5 to 10 parts by mass, per 100 parts by mass of the (B) thermosetting resin. (C) When the amount of the curing agent is less than 0.1 part by mass, the curing is insufficient. On the other hand, when it exceeds 20 parts by mass, the storage stability may be lowered.

<1-4>其他之添加劑:本發明之黏著劑組成物,除(A)共聚物、(B)熱硬化性樹脂、及(C)硬化劑以外,因應需求可含有有機溶劑、密著助劑、平坦化劑、無機填料、高分子添加劑、反應性稀釋劑、濕潤性改良劑、界面活性劑、可塑劑、抗氧化劑、防靜電劑、防霉劑、調濕劑、阻燃劑及其他之添加劑等。此等添加劑在不損及本發明之效果的範圍之量可予以使用。<1-4> Other additives: In addition to the (A) copolymer, (B) thermosetting resin, and (C) hardener, the adhesive composition of the present invention may contain an organic solvent and a close aid depending on the demand. Agent, flattening agent, inorganic filler, polymer additive, reactive diluent, wettability improver, surfactant, plasticizer, antioxidant, antistatic agent, antifungal agent, humidity control agent, flame retardant and others Additives, etc. These additives can be used in an amount that does not impair the effects of the present invention.

有機溶劑,係為提升黏著劑組成物之處理性、調整黏度或儲存穩定性而添加;如此之有機溶劑沒有特別的限制。有例如乙二醇單甲醚乙酸酯、乙二醇單乙醚乙酸酯等乙二醇單烷基醚乙酸酯類;丙二醇單甲醚、丙二醇單乙醚、丙二醇單丙醚、丙二醇單丁醚等丙二醇單烷基醚類;丙二醇二甲醚、丙二醇二乙醚、丙二醇二丙醚、丙二醇二丁醚等丙二醇二烷基醚類;丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯、丙二醇單丁醚乙酸酯等丙二醇單烷基醚乙酸酯類;乙基溶纖劑、丁基溶纖劑等溶纖劑類;丁基卡必醇等卡必醇類;乳酸甲酯、乳酸乙酯、乳酸正丙酯、乳酸異丙酯等乳酸酯類;乙酸乙酯、乙酸正丙酯、乙酸異丙酯、乙酸正丁酯、乙酸異丁酯、乙酸正戊酯、乙酸異戊酯、丙酸異丙酯、丙酸正丁酯、丙酸異丁酯等脂肪族羧酸酯類;3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、丙酮酸甲酯、丙酮酸乙酯等其他之酯類;甲苯、二甲苯等芳香族烴類;2-丁酮(甲乙酮)、2-庚酮、3-庚酮、4-庚酮、環己酮等酮類;N-二甲基甲醯胺、N-甲基乙醯胺、N,N-二甲基乙醯胺、N-甲基吡咯烷酮等醯胺類;γ-丁內酯等內酯類。此等之中以芳香族烴類、酮類為佳。此等有機溶劑可單獨或2種以上混合使用。The organic solvent is added to improve the viscosity of the adhesive composition, adjust the viscosity or storage stability; such an organic solvent is not particularly limited. There are ethylene glycol monoalkyl ether acetates such as ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate; propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether Propylene glycol monoalkyl ether; propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol dipropyl ether, propylene glycol dibutyl ether and other propylene glycol dialkyl ethers; propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol Propylene glycol monoalkyl ether acetate such as monopropyl ether acetate or propylene glycol monobutyl ether acetate; cellosolve such as ethyl cellosolve or butyl cellosolve; carbitol such as butyl carbitol; Lactic acid esters such as methyl lactate, ethyl lactate, n-propyl lactate, and isopropyl lactate; ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, n-amyl acetate , an aliphatic carboxylic acid ester such as isoamyl acetate, isopropyl propionate, n-butyl propionate or isobutyl propionate; methyl 3-methoxypropionate, ethyl 3-methoxypropionate , methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, methyl pyruvate, ethyl pyruvate, etc. Its esters; aromatic hydrocarbons such as toluene and xylene; ketones such as 2-butanone (methyl ethyl ketone), 2-heptanone, 3-heptanone, 4-heptanone and cyclohexanone; N-dimethyl a decylamine such as formamide, N-methylacetamide, N,N-dimethylacetamide or N-methylpyrrolidone; or a lactone such as γ-butyrolactone. Among these, aromatic hydrocarbons and ketones are preferred. These organic solvents may be used singly or in combination of two or more kinds.

<2>含有黏著劑組成物之清漆的調製:含有含本發明之黏著劑組成物的清漆,可如下述予以調製。首先,在該有機溶劑中加入(B)熱硬化性樹脂,(A)共聚物,使用攪拌機使其完全溶解。其後,加入(C)硬化劑,調製成均勻溶液,固形份濃度約40(35~45)%,即得含有黏著劑組成物之清漆。<2> Preparation of varnish containing adhesive composition: A varnish containing the adhesive composition of the present invention can be prepared as follows. First, (B) a thermosetting resin and (A) a copolymer are added to the organic solvent, and the mixture is completely dissolved using a stirrer. Thereafter, (C) a hardener is added to prepare a homogeneous solution having a solid concentration of about 40 (35 to 45)%, that is, a varnish containing an adhesive composition.

<3>撓性印刷電路板用基板:本發明之撓性印刷電路板用基板,係具備絕緣性薄膜層,與電路基板藉由本發明之黏著劑組成物所形成,同時配置於該絕緣性薄膜層與該電路基板之間,將該絕緣性薄膜層與該電路基板黏著之黏著劑層者。具備藉由本發明之黏著劑組成物所形成的黏著劑層之故,有可達成撓性印刷電路板用基板之薄厚化(輕量化)及高密度化的優點。<3> Substrate for a flexible printed circuit board: The substrate for a flexible printed circuit board of the present invention is provided with an insulating thin film layer, and is formed on the circuit board by the adhesive composition of the present invention, and is disposed on the insulating film. An adhesive layer between the layer and the circuit board to which the insulating thin film layer and the circuit board are adhered. Since the adhesive layer formed of the adhesive composition of the present invention is provided, there is an advantage that the substrate for a flexible printed circuit board can be made thinner (lighter) and higher in density.

本發明之撓性印刷電路板用基板,可例如將上述含有黏著劑組成物之清漆塗佈於絕緣性薄膜層,在此塗佈膜上配置電路基板,經乾燥而得。電路基板,可藉由例如銅箔、鋁箔、銀箔、金箔等予以形成。In the substrate for a flexible printed circuit board of the present invention, for example, the varnish containing the above-described adhesive composition can be applied to an insulating thin film layer, and a circuit board is placed on the coating film and dried. The circuit board can be formed by, for example, copper foil, aluminum foil, silver foil, gold foil, or the like.

將該含有黏著劑組成物之清漆塗佈於絕緣性薄膜層的方法,可採用例如浸漬法、噴霧法、棒桿塗佈法、滾筒塗佈法、或旋轉塗佈法等。又,絕緣性薄膜層有,例如聚醯亞胺薄膜、聚酯薄膜、聚萘二甲酸乙二醇酯薄膜、聚醚醯亞胺薄膜等。The method of applying the varnish containing the adhesive composition to the insulating film layer may be, for example, a dipping method, a spray method, a bar coating method, a roll coating method, or a spin coating method. Further, the insulating film layer may be, for example, a polyimide film, a polyester film, a polyethylene naphthalate film, or a polyether quinone film.

還有,該撓性印刷電路板用基板,可將2以上黏著成為多層狀之撓性印刷電路板用基板。In addition, the substrate for a flexible printed circuit board can be bonded to a substrate for a flexible printed circuit board having a multilayer shape of two or more.

[實施例][Examples]

以實施例為基準具體說明本發明如下;本發明並非限定於此等實施例者。還有,實施例、比較例中之「份」及「%」,除特別規定外均為質量基準。The present invention is specifically described below on the basis of the examples, and the present invention is not limited to the examples. In addition, "parts" and "%" in the examples and comparative examples are all quality standards unless otherwise specified.

以下述之方法合成(A-1)共聚物~(A-11)共聚物,使用於各實施例及比較例。The (A-1) copolymer ~(A-11) copolymer was synthesized by the following method and used in each of Examples and Comparative Examples.

(合成例1)(Synthesis Example 1) [(A-1)共聚物之合成][(A-1) Synthesis of Copolymer]

將溶解(十二)烷基苯磺酸鈉5質量份之水溶液,作為原料單體之丁二烯40質量份(61.6莫耳%)及甲基丙烯酸2-羥基乙基酯60質量份(38.4莫耳%)置入壓熱器。接著,在此壓熱器中加入作為分子量調節劑之叔(十二)烷基硫醇0.2質量份,及還氧原化觸媒,調整溫度於10℃。其後,加入作為聚合引發劑之對烷氫氧化物0.01質量份,實施乳化聚合至聚合轉化率75%止。接著,添加作為反應抑制劑之N,N-二乙基羥基胺,即得共聚物乳膠。在所得共聚物乳膠中吹入水蒸氣,去除未反應之原料單體(丁二烯、甲基丙烯酸2-羥基乙基酯)。將去除原料單體之溶液添加於5%氯化鈣水溶液中析出共聚物。將析出之共聚物以蒸餾水水洗,藉由以設定於80℃之送風乾燥機予以乾燥,將(A-1)共聚物進行離析。An aqueous solution of 5 parts by mass of sodium (dodecylbenzenesulfonate) dissolved, 40 parts by mass of butadiene (61.6 mol%) as a raw material monomer, and 60 parts by mass of 2-hydroxyethyl methacrylate (38.4) Moer %) placed into the autoclave. Next, 0.2 parts by mass of a tertiary (dodecyl)alkyl mercaptan as a molecular weight modifier was added to the autoclave, and an oxygenation catalyst was added to adjust the temperature to 10 °C. Thereafter, 0.01 parts by mass of a p-alkyl hydroxide as a polymerization initiator was added, and emulsion polymerization was carried out until the polymerization conversion ratio was 75%. Next, N,N-diethylhydroxylamine as a reaction inhibitor is added to obtain a copolymer latex. Water vapor was blown into the obtained copolymer latex to remove unreacted raw material monomers (butadiene, 2-hydroxyethyl methacrylate). The solution from which the raw material monomer was removed was added to a 5% calcium chloride aqueous solution to precipitate a copolymer. The precipitated copolymer was washed with distilled water, and dried by a blow dryer set at 80 ° C to isolate the (A-1) copolymer.

還有,就(A-1)共聚物,使用門尼試驗機(阿魯發技術公司製)測定門尼黏度[ML1+4 (100℃)]之結果為70。又,採用原子吸光光度計(日立高科技公司製)分析(A-1)共聚物中所含鹼金屬離子之含量的結果,Na:20ppm,K:10ppm(鹼金屬離子之合計含量:30ppm)。(A-1)共聚物之玻璃轉移溫度(Tg)為-12℃。相對於(A-1)共聚物之全構造單位100莫耳%,(a-1)構造單位之含有比例為65.0莫耳%;(a-2)構造單位之含有比例為35.0莫耳%。還有,來自丙烯腈之構造單位的含有比例,為0莫耳%。Further, the (A-1) copolymer was measured for Mooney viscosity [ML 1+4 (100 ° C)] using a Mooney tester (manufactured by Alufa Technology Co., Ltd.) to be 70. In addition, the content of the alkali metal ion contained in the (A-1) copolymer was analyzed by an atomic absorption spectrophotometer (manufactured by Hitachi High-Technologies Corporation), and Na: 20 ppm, K: 10 ppm (total content of alkali metal ions: 30 ppm) . The glass transition temperature (Tg) of the (A-1) copolymer was -12 °C. The content ratio of (a-1) structural unit was 65.0 mol% with respect to the total structural unit of (A-1) copolymer, and the content ratio of (a-2) structural unit was 35.0 mol%. Further, the content ratio of the structural unit derived from acrylonitrile is 0 mol%.

(合成例2)(Synthesis Example 2) [(A-2)共聚物之合成][(A-2) Synthesis of Copolymer]

除使用將聚環氧乙烷烷基醚10質量份溶解之水溶液,作為原料單體之丁二烯75質量份(89.8莫耳%)及甲基丙烯酸2-羥基丁基酯25質量份(10.2莫耳%),作為分子量調節劑之葱品油烯2質量份以外,與合成例1同樣進行,即得共聚物乳膠。其後,在所得共聚物乳膠中吹入水蒸氣去除未反應之原料單體(丁二烯、甲基丙烯酸2-羥基丁基酯)。將去除原料單體之溶液添加於5%硫酸銨(濁點降低劑)水溶液中,再藉由吹入水蒸氣使共聚物析出。其後,以蒸餾水水洗析出之共聚物,藉由以設定於80℃之送風乾燥機予以乾燥,將(A-2)共聚物進行離析。In addition to using an aqueous solution in which 10 parts by mass of the polyethylene oxide alkyl ether was dissolved, 75 parts by mass of butadiene (89.8 mol%) and 25 parts by mass of 2-hydroxybutyl methacrylate as a raw material monomer (10.2) The copolymer latex was obtained in the same manner as in Synthesis Example 1 except that 2 parts by mass of onion olefinene as a molecular weight modifier was used. Thereafter, water vapor was blown into the obtained copolymer latex to remove unreacted raw material monomers (butadiene, 2-hydroxybutyl methacrylate). The solution from which the raw material monomer was removed was added to an aqueous solution of 5% ammonium sulfate (cloud point reducing agent), and the copolymer was precipitated by blowing water vapor. Thereafter, the precipitated copolymer was washed with distilled water and dried by a blow dryer set at 80 ° C to isolate the (A-2) copolymer.

還有,就(A-2)共聚物,使用門尼試驗機(阿魯發技術公司製)測定門尼黏度[ML1+4 (100℃)]之結果為65。又,採用原子吸光光度計(日立高科技公司製)分析(A-2)共聚物中所含鹼金屬離子之含量的結果,Na:15ppm,K:8ppm(鹼金屬離子之合計含量:23ppm)。(A-2)共聚物之玻璃轉移溫度(Tg)為-48℃。相對於(A-2)共聚物之全構造單位100莫耳%,(a-1)構造單位之含有比例為90.0莫耳%;(a-2)構造單位之含有比例為10.0莫耳%。還有,來自丙烯腈之構造單位的含有比例,為0莫耳%。In addition, as for the (A-2) copolymer, the Mooney viscosity [ML 1+4 (100 ° C)] was measured using a Mooney tester (manufactured by Alufa Technology Co., Ltd.) to be 65. In addition, the content of the alkali metal ion contained in the copolymer (A-2) was analyzed by an atomic absorption spectrophotometer (manufactured by Hitachi High-Technologies Corporation), and Na: 15 ppm, K: 8 ppm (total content of alkali metal ions: 23 ppm) . The glass transition temperature (Tg) of the (A-2) copolymer was -48 °C. The content ratio of (a-1) structural unit was 90.0 mol% with respect to the total structural unit of the (A-2) copolymer, and the content ratio of (a-2) structural unit was 10.0 mol%. Further, the content ratio of the structural unit derived from acrylonitrile is 0 mol%.

(合成例3)(Synthesis Example 3) [(A-3)共聚物之合成][(A-3) Synthesis of Copolymer]

除使用作為原料之丁二烯75質量份(74.6莫耳%)及丙烯腈25質量份(25.4莫耳%)以外,與合成例2同樣進行,合成(A-3)共聚物,進行離析。The copolymer (A-3) was synthesized and isolated in the same manner as in Synthesis Example 2 except that 75 parts by mass (74.6 mol%) of butadiene as a raw material and 25 parts by mass of acrylonitrile (25.4 mol%) were used.

就(A-3)共聚物,使用門尼試驗機(阿魯發技術公司製)測定門尼黏度[ML1+4 (100℃)]之結果為72。又,採用原子吸光光度計(日立高科技公司製)分析(A-3)共聚物中所含鹼金屬離子之含量的結果,Na:17ppm,K:7ppm(鹼金屬離子之合計含量:24ppm)。(A-3)共聚物之玻璃轉移溫度(Tg)為-42℃。相對於(A-3)共聚物之全構造單位100莫耳%,(a-1)構造單位之含有比例為75.5莫耳%;(a-2)構造單位之含有比例為0莫耳%。還有,來自丙烯腈之構造單位的含有比例為24.5莫耳%。The (A-3) copolymer was measured for Mooney viscosity [ML 1+4 (100 ° C)] using a Mooney tester (manufactured by Alufa Technology Co., Ltd.) to be 72. In addition, the content of the alkali metal ion contained in the (A-3) copolymer was analyzed by an atomic absorption spectrophotometer (manufactured by Hitachi High-Technologies Corporation), and Na: 17 ppm, K: 7 ppm (total content of alkali metal ions: 24 ppm) . The glass transition temperature (Tg) of the (A-3) copolymer was -42 °C. The content ratio of (a-1) structural unit was 75.5 mol% with respect to the total structural unit of (A-3) copolymer, and the content ratio of (a-2) structural unit was 0 mol%. Further, the content ratio of the structural unit derived from acrylonitrile was 24.5 mol%.

(合成例4)(Synthesis Example 4) [(A-4)共聚物之合成][(A-4) Synthesis of Copolymer]

除使用將聚環氧乙烷烷基醚10質量份溶解之水溶液,作為原料單體之丁二烯72質量份(86.1莫耳%)及甲基丙烯酸2-羥基丁基酯25質量份(10.2莫耳%),丙烯腈3質量份(3.7莫耳%),作為分子量調節劑之葱品油烯2質量份以外,與合成例1同樣進行,即得共聚物乳膠。其後,在所得共聚物乳膠中吹入水蒸氣去除未反應之原料單體(丁二烯、甲基丙烯酸2-羥基丁基酯)。將去除原料單體之溶液添加於5%硫酸銨(濁點降低劑)水溶液中,再藉由吹入水蒸氣使共聚物析出。其後,將析出之共聚物以蒸餾水進行水洗,藉由以設定於80℃之送風乾燥機予以乾燥,將(A-4)共聚物進行離析。In addition to using an aqueous solution in which 10 parts by mass of the polyethylene oxide alkyl ether was dissolved, 72 parts by mass of butadiene (86.1 mol%) and 25 parts by mass of 2-hydroxybutyl methacrylate as a raw material monomer (10.2) The copolymer latex was obtained in the same manner as in Synthesis Example 1 except that 3 parts by mass of acrylonitrile (3.7 mol%) was used as the molecular weight modifier. Thereafter, water vapor was blown into the obtained copolymer latex to remove unreacted raw material monomers (butadiene, 2-hydroxybutyl methacrylate). The solution from which the raw material monomer was removed was added to an aqueous solution of 5% ammonium sulfate (cloud point reducing agent), and the copolymer was precipitated by blowing water vapor. Thereafter, the precipitated copolymer was washed with distilled water, and dried by a blow dryer set at 80 ° C to isolate the (A-4) copolymer.

就(A-4)共聚物,使用門尼試驗機(阿魯發技術公司製)測定門尼黏度[ML1+4 (100℃)]之結果為70。又,採用原子吸光光度計(日立高科技公司製)分析(A-4)共聚物中所含鹼金屬離子之含量的結果,Na:16 ppm,K:8ppm(鹼金屬離子之合計含量:24ppm)。(A-4)共聚物之玻璃轉移溫度(Tg)為-44℃。相對於(A-4)共聚物之全構造單位100莫耳%,(a-1)構造單位之含有比例為76.5莫耳%;(a-2)構造單位之含有比例為10.0莫耳%。還有,來自丙烯腈之構造單位的含有比例,為3.5莫耳%。The (A-4) copolymer was measured for Mooney viscosity [ML 1+4 (100 ° C)] using a Mooney tester (manufactured by Alufa Technology Co., Ltd.) to be 70. Further, the content of the alkali metal ion contained in the copolymer (A-4) was analyzed by an atomic absorption spectrophotometer (manufactured by Hitachi High-Technologies Corporation), and Na: 16 ppm, K: 8 ppm (total content of alkali metal ions: 24 ppm) ). The glass transition temperature (Tg) of the (A-4) copolymer was -44 °C. The content ratio of (a-1) structural unit was 76.5 mol% with respect to the total structural unit of (A-4) copolymer, and the content ratio of (a-2) structural unit was 10.0 mol%. Further, the content ratio of the structural unit derived from acrylonitrile was 3.5 mol%.

(合成例5)(Synthesis Example 5) [(A-5)共聚物之合成][(A-5) Synthesis of Copolymer]

除使用將聚環氧乙烷烷基醚10質量份溶解之水溶液,作為原料單體之丁二烯30質量份(55.6莫耳%)及甲基丙烯酸2-羥基丁基酯70質量份(45.4莫耳%),作為分子量調節劑之葱品油烯2質量份以外,與合成例1同樣進行,即得共聚物乳膠。其後,在所得共聚物乳膠中吹入水蒸氣去除未反應之原料單體(丁二烯、甲基丙烯酸2-羥基丁基酯)。將去除原料單體之溶液添加於5%硫酸銨(濁點降低劑)水溶液中,再藉由吹入水蒸氣使共聚物析出。其後,將析出之共聚物以蒸餾水水洗;藉由以設定於80℃之送風乾燥機予以乾燥,將(A-5)共聚物進行離析。In addition to using an aqueous solution in which 10 parts by mass of the polyethylene oxide alkyl ether was dissolved, 30 parts by mass of butadiene (55.6 mol%) and 70 parts by mass of 2-hydroxybutyl methacrylate as a raw material monomer (45.4) The copolymer latex was obtained in the same manner as in Synthesis Example 1 except that 2 parts by mass of onion olefinene as a molecular weight modifier was used. Thereafter, water vapor was blown into the obtained copolymer latex to remove unreacted raw material monomers (butadiene, 2-hydroxybutyl methacrylate). The solution from which the raw material monomer was removed was added to an aqueous solution of 5% ammonium sulfate (cloud point reducing agent), and the copolymer was precipitated by blowing water vapor. Thereafter, the precipitated copolymer was washed with distilled water, and dried by a blow dryer set at 80 ° C to isolate the (A-5) copolymer.

就(A-5)共聚物,使用門尼試驗機(阿魯發技術公司製)測定門尼黏度[ML1+4 (100℃)]之結果為69。又,採用原子吸光光度計(日立高科技公司製)分析(A-5)共聚物中所含鹼金屬離子之含量的結果,Na:15 ppm,K:5ppm(鹼金屬離子之合計含量:20ppm)。(A-5)共聚物之玻璃轉移溫度(Tg)為-3℃。相對於(A-5)共聚物之全構造單位100莫耳%,(a-1)構造單位之含有比例為56.5莫耳%;(a-2)構造單位之含有比例為43.5莫耳%。還有,來自丙烯腈之構造單位的含有比例為0莫耳%。The (A-5) copolymer was measured for Mooney viscosity [ML 1+4 (100 ° C)] using a Mooney tester (manufactured by Alufa Technology Co., Ltd.) to be 69. In addition, the content of the alkali metal ion contained in the (A-5) copolymer was analyzed by an atomic absorption spectrophotometer (manufactured by Hitachi High-Tech Co., Ltd.), Na: 15 ppm, K: 5 ppm (total content of alkali metal ions: 20 ppm) ). The glass transition temperature (Tg) of the (A-5) copolymer was -3 °C. The content ratio of (a-1) structural unit was 56.5 mol% with respect to the total structural unit of (A-5) copolymer, and the content ratio of (a-2) structural unit was 43.5 mol%. Further, the content ratio of the structural unit derived from acrylonitrile is 0 mol%.

(合成例6)(Synthesis Example 6) [(A-6)共聚物之合成][(A-6) Synthesis of Copolymer]

將溶解(十二)烷基苯磺酸鈉5質量份之水溶液,作為原料單體之丁二烯55質量份(74.4莫耳%)、甲基丙烯酸2-羥基丁基酯25質量份(11.6莫耳%)、及苯乙烯20質量份(14.0莫耳%)置入壓熱器。接著,在此壓熱器中加入作為分子量調節劑之叔(十二)烷基硫醇0.2質量份,及還原氧化觸媒,調整溫度於10℃。其後,加入作為聚合引發劑之對 烷氫氧化物0.01質量份,實施乳化聚合至聚合轉化率75%止。接著,添加作為反應抑制劑之N,N-二乙基羥基胺,即得共聚物乳膠。在所得共聚物乳膠中吹入水蒸氣,去除未反應之原料單體(丁二烯、甲基丙烯酸2-羥基丁基酯、及苯乙烯)。將去除原料單體之溶液添加於5%氯化鈣水溶液中析出共聚物。將析出之共聚物以蒸餾水水洗,藉由以設定於80℃之送風乾燥機予以乾燥,將(A-6)共聚物進行離析。5 parts by mass of an aqueous solution of sodium dodecylbenzenesulfonate, 55 parts by mass of butadiene as a raw material monomer (74.4 mol%), and 25 parts by mass of 2-hydroxybutyl methacrylate (11.6) Molex%) and 20 parts by mass of styrene (14.0 mol%) were placed in an autoclave. Next, 0.2 parts by mass of a tertiary (dodecyl)alkyl mercaptan as a molecular weight modifier was added to the autoclave, and a reducing catalyst was reduced to adjust the temperature to 10 °C. Thereafter, 0.01 parts by mass of a palladium hydroxide as a polymerization initiator was added, and emulsion polymerization was carried out until the polymerization conversion ratio was 75%. Next, N,N-diethylhydroxylamine as a reaction inhibitor is added to obtain a copolymer latex. Water vapor was blown into the obtained copolymer latex to remove unreacted raw material monomers (butadiene, 2-hydroxybutyl methacrylate, and styrene). The solution from which the raw material monomer was removed was added to a 5% calcium chloride aqueous solution to precipitate a copolymer. The precipitated copolymer was washed with distilled water, and dried by a blow dryer set at 80 ° C to isolate the (A-6) copolymer.

還有,就(A-6)共聚物,使用門尼試驗機(阿魯發技術公司製)測定門尼黏度[ML1+4 (100℃)]之結果為60。又,採用原子吸光光度計(日立高科技公司製)分析(A-6)共聚物中所含鹼金屬離子之含量的結果,Na:22ppm,K:12ppm(鹼金屬離子之合計含量:34ppm)。(A-6)共聚物之玻璃轉移溫度(Tg)為-23℃。相對於(A-6)共聚物之全構造單位100莫耳%,(a-1)構造單位之含有比例為73.5莫耳%;(a-2)構造單位之含有比例為12.0莫耳%;(a-3)構造單位[(a-3-2)構造單位]之含有比例為14.5莫耳%。還有,來自(a-4)丙烯腈之構造單位的含有比例為0莫耳%。In addition, as for the (A-6) copolymer, the Mooney viscosity [ML 1+4 (100 ° C)] was measured using a Mooney tester (manufactured by Alufa Technology Co., Ltd.) to be 60. Further, the content of the alkali metal ion contained in the (A-6) copolymer was analyzed by an atomic absorption spectrophotometer (manufactured by Hitachi High-Technologies Corporation), and Na: 22 ppm, K: 12 ppm (total content of alkali metal ions: 34 ppm) . The glass transition temperature (Tg) of the (A-6) copolymer was -23 °C. The content ratio of the (a-1) structural unit is 73.5 mol% with respect to the total structural unit of the (A-6) copolymer; (a-2) the content ratio of the structural unit is 12.0 mol%; (a-3) The content ratio of the structural unit [(a-3-2) structural unit] was 14.5 mol%. Further, the content ratio of the structural unit derived from (a-4) acrylonitrile was 0 mol%.

(合成例7)(Synthesis Example 7) [(A-7)共聚物之合成][(A-7) Synthesis of Copolymer]

除使用將聚環氧乙烷烷基醚10質量份溶解之水溶液,作為原料單體之丁二烯75質量份(87.4莫耳%)、甲基丙烯酸2-羥基乙基酯23質量份(11.1莫耳%)、及甲基丙烯酸2質量份(1.5莫耳%),作為分子量調節劑之葱品油烯2質量份以外,與合成例1同樣進行,即得共聚物乳膠。其後,在所得共聚物乳膠中吹入水蒸氣去除未反應之原料單體(丁二烯、甲基丙烯酸2-羥基乙基酯、及甲基丙烯酸)。將去除原料單體之溶液添加於5%硫酸銨(濁點降低劑)水溶液中,藉由再吹入水蒸氣使共聚物析出。其後,將析出之共聚物以蒸餾水水洗,藉由以設定於90℃之送風乾燥機予以乾燥,將(A-7)共聚物離析。In addition to using an aqueous solution in which 10 parts by mass of the polyethylene oxide alkyl ether was dissolved, 75 parts by mass (87.4 mol%) of butadiene as a raw material monomer, and 23 parts by mass of 2-hydroxyethyl methacrylate (11.1) The copolymer latex was obtained in the same manner as in Synthesis Example 1 except that 2 parts by mass of methacrylic acid (1.5 mol%) and 2 parts by mass of onion olefinene as a molecular weight modifier. Thereafter, water vapor was blown into the obtained copolymer latex to remove unreacted raw material monomers (butadiene, 2-hydroxyethyl methacrylate, and methacrylic acid). The solution from which the raw material monomer was removed was added to an aqueous solution of 5% ammonium sulfate (cloud point reducing agent), and the copolymer was precipitated by further blowing water vapor. Thereafter, the precipitated copolymer was washed with distilled water, and dried by a blow dryer set at 90 ° C to isolate the (A-7) copolymer.

還有,就(A-7)共聚物,使用門尼試驗機(阿魯發技術公司製)測定門尼黏度[ML1+4 (100℃)]之結果為72。又,採用原子吸光光度計(日立高科技公司製)分析(A-7)共聚物中所含鹼金屬離子之含量的結果,Na:11ppm,K:7ppm(鹼金屬離子之合計含量:18ppm)。(A-7)共聚物之玻璃轉移溫度(Tg)為-47℃。相對於(A-7)共聚物之全構造單位100莫耳%,(a-1)構造單位之含有比例為87.4莫耳%;(a-2)構造單位之含有比例為10.8莫耳%;(a-3)構造單位[(a-3-2)構造單位]之含有比例為1.8莫耳%。還有,來自(a-4)丙烯腈之構造單位的含有比例為0莫耳%。In addition, as for the (A-7) copolymer, the Mooney viscosity [ML 1+4 (100 ° C)] was measured using a Mooney tester (manufactured by Alufa Technology Co., Ltd.) to be 72. Further, the content of the alkali metal ion contained in the (A-7) copolymer was analyzed by an atomic absorption spectrophotometer (manufactured by Hitachi High-Technologies Corporation), and Na: 11 ppm and K: 7 ppm (total content of alkali metal ions: 18 ppm) . The glass transition temperature (Tg) of the (A-7) copolymer was -47 °C. 100% by mole of the total structural unit of the (A-7) copolymer, the content ratio of the (a-1) structural unit is 87.4 mol%; and the content ratio of the (a-2) structural unit is 10.8 mol%; (a-3) The content ratio of the structural unit [(a-3-2) structural unit] was 1.8 mol%. Further, the content ratio of the structural unit derived from (a-4) acrylonitrile was 0 mol%.

(合成例8)(Synthesis Example 8) [(A-8)共聚物之合成][(A-8) Synthesis of Copolymer]

除使用作為原料之丁二烯50質量份(70.2莫耳%)、甲基丙烯酸2-羥基丁基酯30質量份(14.4莫耳%)、苯乙烯15質量份(10.9莫耳%)、及甲基丙烯酸5質量份(4.4莫耳%),又,作為分子量調節劑之葱品油烯2質量份以外,與合成例2同樣進行,即得共聚物乳膠。其後,在所得共聚物乳膠中吹入水蒸氣去除未反應之原料單體(丁二烯、甲基丙烯酸2-羥基丁基酯、苯乙烯、及甲基丙烯酸)。將去除原料單體之溶液添加於5%硫酸銨(濁點降低劑)水溶液中,藉由再吹入水蒸氣使共聚物析出。其後,以蒸餾水水洗析出之共聚物,藉由以設定於90℃之送風乾燥機予以乾燥,將(A-8)共聚物進行離析。50 parts by mass (70.2 mol%) of butadiene as a raw material, 30 parts by mass of 2-hydroxybutyl methacrylate (14.4 mol%), 15 parts by mass of styrene (10.9 mol%), and The copolymer latex was obtained in the same manner as in Synthesis Example 2 except that 5 parts by mass of methacrylic acid (4.4 mol%) was used as the molecular weight modifier. Thereafter, water vapor was blown into the obtained copolymer latex to remove unreacted raw material monomers (butadiene, 2-hydroxybutyl methacrylate, styrene, and methacrylic acid). The solution from which the raw material monomer was removed was added to an aqueous solution of 5% ammonium sulfate (cloud point reducing agent), and the copolymer was precipitated by further blowing water vapor. Thereafter, the precipitated copolymer was washed with distilled water and dried by a blow dryer set at 90 ° C to isolate the (A-8) copolymer.

還有,就(A-8)共聚物,使用門尼試驗機(阿魯發技術公司製)測定門尼黏度[ML1+4 (100℃)]之結果為75。又,採用原子吸光光度計(日立高科技公司製)分析(A-8)共聚物中所含鹼金屬離子之含量的結果,Na:12ppm,K:4ppm(鹼金屬離子之合計含量:16ppm)。(A-8)共聚物之玻璃轉移溫度(Tg)為-14℃。相對於(A-8)共聚物之全構造單位100莫耳%,(a-1)構造單位之含有比例為70.0莫耳%;(a-2)構造單位之含有比例為14.2莫耳%;(a-3-1)構造單位之含有比例為10.2莫耳%;(a-3-2)構造單位之含有比例為5.6莫耳%。還有,來自(a-4)丙烯腈之構造單位的含有比例為0莫耳%。Further, the (A-8) copolymer was measured for Mooney viscosity [ML 1+4 (100 ° C)] using a Mooney tester (manufactured by Alufa Technology Co., Ltd.) to be 75. Further, the content of the alkali metal ion contained in the (A-8) copolymer was analyzed by an atomic absorption spectrophotometer (manufactured by Hitachi High-Technologies Corporation), and Na: 12 ppm and K: 4 ppm (total content of alkali metal ions: 16 ppm) . The glass transition temperature (Tg) of the (A-8) copolymer was -14 °C. 100% by mole of the total structural unit of the (A-8) copolymer, the content ratio of the (a-1) structural unit is 70.0 mol%; and the content ratio of the (a-2) structural unit is 14.2 mol%; The content ratio of (a-3-1) structural unit was 10.2 mol%; the content ratio of (a-3-2) structural unit was 5.6 mol%. Further, the content ratio of the structural unit derived from (a-4) acrylonitrile was 0 mol%.

(合成例9)(Synthesis Example 9) [(A-9)共聚物之合成][Synthesis of (A-9) Copolymer]

除使用作為原料之丁二烯65質量份(67.2莫耳%)、丙烯腈25質量份(26.3莫耳%)、及甲基丙烯酸10質量份(6.5莫耳%)以外,與合成例1同樣進行,合成(A-9)共聚物,進行離析。In the same manner as in Synthesis Example 1, except that 65 parts by mass (67.2 mol%) of butadiene as a raw material, 25 parts by mass of acrylonitrile (26.3 mol%), and 10 parts by mass of methacrylic acid (6.5 mol%) were used. The copolymer (A-9) was synthesized and isolated.

還有,就(A-9)共聚物,使用門尼試驗機(阿魯發技術公司製)測定門尼黏度[ML1+4 (100℃)]之結果為72。又,採用原子吸光光度計(日立高科技公司製)分析(A-9)共聚物中所含鹼金屬離子之含量的結果,Na:20ppm,K:10ppm(鹼金屬離子之合計含量:30ppm)。(A-9)共聚物之玻璃轉移溫度(Tg)為-25℃。相對於(A-9)共聚物之全構造單位100莫耳%,(a-1)構造單位之含有比例為67.0莫耳%;(a-2)構造單位之含有比例為0莫耳%;(a-3)構造單位[(a-3-2)構造單位]之含有比例為6.8莫耳%。還有,來自(a-4)丙烯腈之構造單位的含有比例為26.2莫耳%。In addition, as for the (A-9) copolymer, the Mooney viscosity [ML 1+4 (100 ° C)] was measured using a Mooney tester (manufactured by Alufa Technology Co., Ltd.) to be 72. Further, the content of the alkali metal ion contained in the (A-9) copolymer was analyzed by an atomic absorption spectrophotometer (manufactured by Hitachi High-Technologies Corporation), and Na: 20 ppm, K: 10 ppm (total content of alkali metal ions: 30 ppm) . The glass transition temperature (Tg) of the (A-9) copolymer was -25 °C. The content ratio of the (a-1) structural unit is 67.0 mol% with respect to the total structural unit of the (A-9) copolymer; (a-2) the content ratio of the structural unit is 0 mol%; (a-3) The content ratio of the structural unit [(a-3-2) structural unit] was 6.8 mol%. Further, the content ratio of the structural unit derived from (a-4) acrylonitrile was 26.2 mol%.

(合成例10)(Synthesis Example 10) [(A-10)共聚物之合成][(A-10) Synthesis of Copolymer]

除使用作為原料之丁二烯75質量份(74.6莫耳%)、及丙烯腈25質量份(25.4莫耳%)以外,與合成例2同樣進行,合成(A-10)共聚物,進行離析。The (A-10) copolymer was synthesized and isolated in the same manner as in Synthesis Example 2 except that 75 parts by mass of butadiene as a raw material (74.6 mol%) and 25 parts by mass of acrylonitrile (25.4 mol%) were used. .

還有,就(A-10)共聚物,使用門尼試驗機(阿魯發技術公司製)測定門尼黏度[ML1+4 (100℃)]之結果為72。又,採用原子吸光光度計(日立高科技公司製)分析(A-10)共聚物中所含鹼金屬離子之含量的結果,Na:17ppm,K:7ppm(鹼金屬離子之合計含量:24ppm)。(A-10)共聚物之玻璃轉移溫度(Tg)為-42℃。相對於(A-10)共聚物之全構造單位100莫耳%,(a-1)構造單位之含有比例為74.2莫耳%;(a-2)構造單位之含有比例為0莫耳%;(a-3)構造單位之含有比例為0莫耳%。還有,來自(a-4)丙烯腈之構造單位的含有比例為25.8莫耳%。In addition, as for the (A-10) copolymer, the Mooney viscosity [ML 1+4 (100 ° C)] was measured using a Mooney tester (manufactured by Alufa Technology Co., Ltd.) to be 72. In addition, the content of the alkali metal ion contained in the (A-10) copolymer was analyzed by an atomic absorption spectrophotometer (manufactured by Hitachi High-Technologies Corporation), and Na: 17 ppm, K: 7 ppm (total content of alkali metal ions: 24 ppm) . The glass transition temperature (Tg) of the (A-10) copolymer was -42 °C. 100% by mole of the total structural unit of the (A-10) copolymer, the content ratio of the (a-1) structural unit is 74.2 mol%; (a-2) the content ratio of the structural unit is 0 mol%; (a-3) The content ratio of the structural unit is 0 mol%. Further, the content ratio of the structural unit derived from (a-4) acrylonitrile was 25.8 mol%.

(合成例11)(Synthesis Example 11) [(A-11)共聚物之合成][(A-11) Synthesis of Copolymer]

除使用將聚環氧乙烷烷基醚10質量份溶解之水溶液,作為原料單體之丁二烯70質量份(84.5莫耳%)及甲基丙烯酸2-羥基丁基酯25質量份(10.3莫耳%)、甲基丙烯酸2質量份(1.5莫耳%)、丙烯腈3質量份(3.7莫耳%),分子量調節劑之葱品油烯2質量份以外,與合成例1同樣進行,即得共聚物乳膠。其後,在所得共聚物乳膠中吹入水蒸氣去除未反應之原料單體(丁二烯、甲基丙烯酸2-羥基丁基酯)。將去除原料單體之溶液添加於5%硫酸銨(濁點降低劑)水溶液中,藉由再吹入水蒸氣使共聚物析出。其後,將析出之共聚物以蒸餾水水洗,藉由以設定於80℃之送風乾燥機予以乾燥,將(A-11)共聚物離析。In addition to using an aqueous solution in which 10 parts by mass of the polyethylene oxide alkyl ether was dissolved, 70 parts by mass (84.5 mol%) of butadiene as a raw material monomer and 25 parts by mass of 2-hydroxybutyl methacrylate (10.3) In the same manner as in Synthesis Example 1, except that 2 parts by mass of methacrylic acid (1.5 mol%), 3 parts by mass of acrylonitrile (3.7 mol%), and 2 parts by mass of the onion olefin of the molecular weight modifier. That is, a copolymer latex is obtained. Thereafter, water vapor was blown into the obtained copolymer latex to remove unreacted raw material monomers (butadiene, 2-hydroxybutyl methacrylate). The solution from which the raw material monomer was removed was added to an aqueous solution of 5% ammonium sulfate (cloud point reducing agent), and the copolymer was precipitated by further blowing water vapor. Thereafter, the precipitated copolymer was washed with distilled water, and dried by a blow dryer set at 80 ° C to isolate the (A-11) copolymer.

還有,就(A-11)共聚物,使用門尼試驗機(阿魯發技術公司製)測定門尼黏度[ML1+4 (100℃)]之結果為70。又,採用原子吸光光度計(日立高科技公司製)分析(A-11)共聚物中所含鹼金屬離子之含量的結果,Na:14ppm,K:4ppm(鹼金屬離子之合計含量:18ppm)。(A-11)共聚物之玻璃轉移溫度(Tg)為-41℃。相對於(A-11)共聚物之全構造單位100莫耳%,(a-1)構造單位之含有比例為85.0莫耳%;(a-2)構造單位之含有比例為10.2莫耳%;(a-3)構造單位[(a-3-2)構造單位]之含有比例為1.5莫耳%。還有,來自(a-4)丙烯腈之構造單位的含有比例為3.3莫耳%。Further, the (A-11) copolymer was measured for Mooney viscosity [ML 1+4 (100 ° C)] using a Mooney tester (manufactured by Alufa Technology Co., Ltd.) to be 70. Further, the content of the alkali metal ion contained in the copolymer (A-11) was analyzed by an atomic absorption spectrophotometer (manufactured by Hitachi High-Technologies Corporation), and Na: 14 ppm and K: 4 ppm (total content of alkali metal ions: 18 ppm) . The glass transition temperature (Tg) of the (A-11) copolymer was -41 °C. 100% by mole of the total structural unit of the (A-11) copolymer, the content ratio of the (a-1) structural unit is 85.0 mol%; and the content ratio of the (a-2) structural unit is 10.2 mol%; (a-3) The content ratio of the structural unit [(a-3-2) structural unit] is 1.5 mol%. Further, the content ratio of the structural unit derived from (a-4) acrylonitrile was 3.3 mol%.

還有,(A-1)共聚物~(A-11)共聚物中所含(a-1)構造單位、(a-2)構造單位,來自丙烯腈之構造單位[(a-4)構造單位]的含量(比例)(莫耳%)如表1、表2所示。Further, the (a-1) structural unit and the (a-2) structural unit contained in the (A-1) copolymer ~(A-11) copolymer, the structural unit derived from acrylonitrile [(a-4) structure The content (ratio) of the unit] (% by mole) is shown in Table 1 and Table 2.

[實施例1][Example 1]

將(A)共聚物之合成例1所得的(A-1)共聚物70質量份、(B)熱硬化性樹脂之環氧樹脂(商品名:耶皮口多828,日本環氧樹脂公司製,表中為「B-1」)50質量份,進而,(B)熱硬化性樹脂之環氧樹脂(商品名:耶皮口多1001,日本環氧樹脂公司製,表中為「B-2」)50質量份,加入甲乙酮263質量份中,以攪拌機「MAZERA Z」(東京理科器械公司製)使完全溶解。其後,加入(C)硬化劑之二胺基二苯基甲烷(商品名:斯密丘爾M,住友化學公司製,表中為「C-1」)5質量份,以上述攪拌機混合為均勻的溶液。即得固形份濃度約40%之含黏著劑組成物的清漆。所得含黏著劑組成物之清漆,藉由分別的方法進行下述各種評估。70 parts by mass of (A-1) copolymer obtained in Synthesis Example 1 of (A) copolymer, and (B) epoxy resin of thermosetting resin (trade name: Yeppei 828, manufactured by Nippon Epoxy Co., Ltd. 50 parts by mass of "B-1" in the table, and (B) epoxy resin of thermosetting resin (trade name: Yeppei 1001, manufactured by Nippon Epoxy Co., Ltd., "B- 2") 50 parts by mass, 263 parts by mass of methyl ethyl ketone was added, and completely dissolved by a blender "MAZERA Z" (manufactured by Tokyo Scientific Instruments Co., Ltd.). Then, 5 parts by mass of (C) a hardening agent, diaminodiphenylmethane (trade name: Smither M, manufactured by Sumitomo Chemical Co., Ltd., "C-1" in the table) was added, and the mixture was mixed with the above mixer. A homogeneous solution. That is, a varnish containing an adhesive composition having a solid concentration of about 40% is obtained. The resulting varnish containing the adhesive composition was subjected to various evaluations as described below by separate methods.

<相溶性><compatibility>

將該含有黏著劑組成物之清漆置入透明玻璃瓶,以目視確認溶液之濁度、析出物之有無。判定為均勻之溶液時,記為「良好」;溶液混濁、有析出物時為「不良」。The varnish containing the adhesive composition was placed in a transparent glass bottle to visually confirm the turbidity of the solution and the presence or absence of the precipitate. When it is judged to be a homogeneous solution, it is described as "good"; when the solution is cloudy, it is "poor" when there is a precipitate.

<電特性><Electrical characteristics>

在表面進行鏡面加工之SUS板上塗佈該含有黏著劑組成物的清漆,於對流式烘箱加熱90℃×15分鐘。其後,更於170℃加熱1小時,在SUS板上形成20 μm厚之黏著劑層。於此黏著劑層上形成鋁電極,藉由介電常數/介電損耗測定機(休雷多帕卡多公司製,LCR計HP4248),以頻率數1MHz之條件測定介電常數及介電損耗。The varnish containing the adhesive composition was applied to a SUS plate whose surface was mirror-finished, and heated in a convection oven at 90 ° C for 15 minutes. Thereafter, the film was further heated at 170 ° C for 1 hour to form a 20 μm thick adhesive layer on the SUS plate. An aluminum electrode was formed on the adhesive layer, and dielectric constant and dielectric loss were measured at a frequency of 1 MHz by a dielectric constant/dielectric loss measuring machine (manufactured by Hyderabad Co., Ltd., LCR meter HP4248). .

<黏著性><adhesiveness>

在厚度1mm之銅板上塗佈該含有黏著劑組成物的清漆,於對流式烘箱加熱90℃×15分鐘之加。其後,更於170℃加熱1小時,在SUS板上形成20 μm厚之黏著劑層。於此黏著劑層上重疊聚醯亞胺薄膜(宇部興產公司製,優皮雷庫斯75S)後,使用壓力機(關西滾筒公司製)以130℃、0.5MPa、1分鐘之條件壓黏,予以貼合。其後,以烘箱於170℃加熱小時使黏著劑層硬化。將如此而得之試板(銅板-黏著劑層-聚醯亞胺薄膜),藉由在聚醯亞胺薄膜側以切刀形成寬1cm之縫隙,實施90度剝落試驗。具體而言,使用依據JIS C6481(印刷電路板用鍍銅層合板試驗方法)之密著性試驗器(山本鍍金試驗器公司製),測定90度剝落強度(kg/cm)。測定之剝落強度作為黏著性判定的指標。The varnish containing the adhesive composition was applied to a copper plate having a thickness of 1 mm, and heated in a convection oven at 90 ° C for 15 minutes. Thereafter, the film was further heated at 170 ° C for 1 hour to form a 20 μm thick adhesive layer on the SUS plate. On the adhesive layer, a polyimide film (Uchiyuki Co., Ltd., Optimus 75S) was placed on the adhesive layer, and then pressed at 130 ° C, 0.5 MPa, and 1 minute using a press (manufactured by Kansai Rolling Co., Ltd.). , to be fitted. Thereafter, the adhesive layer was hardened by heating in an oven at 170 °C. The thus obtained test plate (copper plate-adhesive layer-polyimine film) was subjected to a 90-degree peeling test by forming a slit having a width of 1 cm by a cutter on the side of the polyimide film. Specifically, a 90-degree peeling strength (kg/cm) was measured using an adhesion tester (manufactured by Yamamoto Gold Plaid Tester Co., Ltd.) in accordance with JIS C6481 (Test Method for Copper-Plyse Laminates for Printed Circuit Boards). The peel strength measured was used as an indicator of adhesion determination.

本實施例中該各評估之結果係,相溶性良好,電特性之介電常數為3.4,介電損耗為0.03,剝落強度為1.1kg/cm。The results of the evaluations in this example were good in compatibility, the dielectric constant of the electrical characteristics was 3.4, the dielectric loss was 0.03, and the peeling strength was 1.1 kg/cm.

[實施例2~4,比較例1][Examples 2 to 4, Comparative Example 1]

除為表2所示之配合處方以外,與上述實施例1同樣進行,即得黏著劑組成物(含有黏著劑組成物之清漆)。所得黏著劑組成物之各評估結果如表3所示。An adhesive composition (a varnish containing an adhesive composition) was obtained in the same manner as in the above Example 1 except that the formulation shown in Table 2 was used. The evaluation results of the obtained adhesive compositions are shown in Table 3.

[實施例5][Example 5]

將(A)共聚物之合成例5所得的(A-5)共聚物70質量份、(B)熱硬化性樹脂之環氧樹脂(商品名:耶皮口多828,日本環氧樹脂公司製,表中為「B-1」)50質量份,進而,(B)熱硬化性樹脂之環氧樹脂(商品名:耶皮口多1001,日本環氧樹脂公司製,表中為「B-2」)50質量份,加入甲苯263質量份中,以攪拌機「MAZERA Z」(東京理科器械公司製)使完全溶解。其後,加入(C)硬化劑之二胺基二苯基甲烷(商品名:斯密丘爾M,住友化學公司製,表中為「C-1」)5質量份,以上述攪拌機混合為均勻的溶液。即得固形份濃度約40%之含黏著劑組成物的清漆(黏著劑組成物)。所得含有黏著劑組成物之清漆,如上所述進行相溶性、電特性及黏著性之各項評估,與下述玻璃轉移溫度之測定。70 parts by mass of (A-5) copolymer obtained in Synthesis Example 5 of (A) copolymer, and (B) epoxy resin of thermosetting resin (trade name: Yeppei 828, manufactured by Nippon Epoxy Co., Ltd. 50 parts by mass of "B-1" in the table, and (B) epoxy resin of thermosetting resin (trade name: Yeppei 1001, manufactured by Nippon Epoxy Co., Ltd., "B- 2") 50 parts by mass, 263 parts by mass of toluene was added, and completely dissolved by a blender "MAZERA Z" (manufactured by Tokyo Scientific Instruments Co., Ltd.). Then, 5 parts by mass of (C) a hardening agent, diaminodiphenylmethane (trade name: Smither M, manufactured by Sumitomo Chemical Co., Ltd., "C-1" in the table) was added, and the mixture was mixed with the above mixer. A homogeneous solution. That is, a varnish (adhesive composition) containing an adhesive composition having a solid concentration of about 40%. The obtained varnish containing the adhesive composition was evaluated for compatibility, electrical properties, and adhesion as described above, and the measurement of the glass transition temperature described below.

<玻璃轉移溫度><glass transition temperature>

採用TMA/SS6100(精工儀器公司製),實施黏彈性測定,由tan δ之行動求出硬化物的玻璃轉移溫度(Tg)。試驗條件為,試片厚度50 μm/寬3mm、升溫速度5℃/分鐘。The viscoelasticity measurement was carried out by TMA/SS6100 (manufactured by Seiko Instruments Inc.), and the glass transition temperature (Tg) of the cured product was determined from the action of tan δ. The test conditions were such that the test piece had a thickness of 50 μm/width of 3 mm and a temperature increase rate of 5 ° C/min.

本實施例中該各評估之結果係,相溶性良好,電特性之介電常數為3.3、介電損耗為0.02、剝落強度為1.2kg/cm、玻璃轉移溫度(Tg)為140℃。The results of the evaluations in this example were good in compatibility, the dielectric constant of electrical characteristics was 3.3, the dielectric loss was 0.02, the peeling strength was 1.2 kg/cm, and the glass transition temperature (Tg) was 140 °C.

[實施例6~11、比較例2、3][Examples 6 to 11, Comparative Examples 2, 3]

除為表4所示之配合處方以外,與上述實施例5同樣進行,即得黏著劑組成物(含有黏著劑組成物之清漆)。所得黏著劑組成物之各評估結果如表4所示。An adhesive composition (a varnish containing an adhesive composition) was obtained in the same manner as in the above Example 5 except for the formulation shown in Table 4. The evaluation results of the obtained adhesive compositions are shown in Table 4.

如表3、表4所示,使用實施例1~8之黏著劑組成物時,與使用比較例1~3之黏著劑組成物時比較可知,能形成可保持充分的黏著性能,且具有優越之電特性(尤其介電常數及介電損耗低)的黏著劑層。As shown in Tables 3 and 4, when the adhesive compositions of Examples 1 to 8 were used, it was found that the adhesive composition of Comparative Examples 1 to 3 can be used, and it is possible to maintain a sufficient adhesive property and have superior properties. An adhesive layer having electrical properties (especially low dielectric constant and dielectric loss).

[產業上利用性][Industrial use]

本發明之黏著劑組成物,能形成可保持充分的黏著性能,且具有優越之電特性(尤其,低介電常數.低介電損耗)的黏著劑層。如此之本發明的黏著劑組成物,特別適合為電子機器、行動電話等通信機器之撓性印刷電路板用基板等的黏著劑層。The adhesive composition of the present invention can form an adhesive layer which can maintain sufficient adhesive properties and has excellent electrical properties (especially, low dielectric constant, low dielectric loss). The adhesive composition of the present invention is particularly suitable for an adhesive layer such as a substrate for a flexible printed circuit board of a communication device such as an electronic device or a mobile phone.

Claims (9)

一種黏著劑組成物,其特徵為含有:(A)含有來自具至少2個(a-1)乙烯性聚合性不飽和基之單體的構造單位,與來自具(a-2)醇性羥基之單體的構造單位,與來自(a-4)丙烯腈的構造單位之共聚物,(B)熱硬化性樹脂,及(C)硬化劑;其中前述(A)共聚物所含之來自具(a-2)醇性羥基之單體的構造單位,相對於構成前述(A)共聚物之全構造單位100莫耳%,為5~45莫耳%,前述來自(a-4)丙烯腈的構造單位之比例,相對於構成該(A)共聚物之全構造單位100莫耳%,為0~5莫耳%。 An adhesive composition comprising: (A) a structural unit containing a monomer derived from at least two (a-1) ethylenically polymerizable unsaturated groups, and an alcoholic hydroxyl group derived from (a-2) a structural unit of the monomer, a copolymer with a structural unit derived from (a-4) acrylonitrile, (B) a thermosetting resin, and (C) a curing agent; wherein the (A) copolymer contains the same (a-2) The structural unit of the monomer of the alcoholic hydroxyl group is 5 to 45 mol% based on 100 mol% of the total structural unit constituting the copolymer (A), and the above is derived from (a-4) acrylonitrile. The ratio of the structural unit is 0 to 5 mol% with respect to 100 mol% of the total structural unit constituting the (A) copolymer. 如申請專利範圍第1項之黏著劑組成物,其中:前述(a-1)構造單位之比例,相對於構成前述(A)共聚物之全構造單位100莫耳%,為50~95莫耳%,前述(a-2)構造單位之比例,相對於構成前述(A)共聚物之全構造單位100莫耳%,為5~45莫耳%。 The adhesive composition of claim 1, wherein: the ratio of the structural unit (a-1) is 50 to 95 m per 100 mol% of the total structural unit constituting the copolymer (A). %, the ratio of the structural unit (a-2) described above is 5 to 45 mol% with respect to 100 mol% of the total structural unit constituting the copolymer (A). 如申請專利範圍第1項之黏著劑組成物,其中前述(A)共聚物尚含有由來自於選自(a-3)苯乙烯、苯乙烯衍生物、(甲基)丙烯酸,及(甲基)丙烯酸衍生物所成群之至少一種構造單位。 The adhesive composition of claim 1, wherein the (A) copolymer further comprises a styrene selected from the group consisting of (a-3) styrene, a styrene derivative, (meth)acrylic acid, and (methyl) At least one structural unit in which the acrylic acid derivatives are grouped. 如申請專利範圍第3項之黏著劑組成物,其中: 前述(a-1)構造單位之比例,相對於構成前述(A)共聚物之全構造單位100莫耳%,為50~90莫耳%,前述(a-2)構造單位之比例,相對於構成前述(A)共聚物之全構造單位100莫耳%,為5~45莫耳%,前述(a-3)構造單位之比例,相對於構成前述(A)共聚物之全構造單位100莫耳%,為1~25莫耳%。 For example, the adhesive composition of claim 3, wherein: The ratio of the structural unit (a-1) is 50 to 90 mol% with respect to 100 mol% of the total structural unit constituting the copolymer (A), and the ratio of the structural unit (a-2) is relative to 100% by mole of the total structural unit of the copolymer (A) is 5 to 45 mol%, and the ratio of the structural unit (a-3) is 100 mol with respect to the entire structural unit constituting the (A) copolymer. % of ear, 1 to 25 mol%. 如申請專利範圍第1項之黏著劑組成物,其中前述(a-1)構造單位為來自二烯系單體之構造單位。 The adhesive composition of claim 1, wherein the structural unit (a-1) is a structural unit derived from a diene monomer. 如申請專利範圍第1項之黏著劑組成物,其中前述(a-2)構造單位為來自羥基烷基(甲基)丙烯酸酯之構造單位。 The adhesive composition of claim 1, wherein the structural unit (a-2) is a structural unit derived from a hydroxyalkyl (meth) acrylate. 如申請專利範圍第1項之黏著劑組成物,其中前述(B)熱硬化性樹脂含有環氧樹脂。 The adhesive composition of claim 1, wherein the (B) thermosetting resin contains an epoxy resin. 如申請專利範圍第1項之黏著劑組成物,其中前述(A)共聚物所含有之鹼金屬離子的含量為50ppm以下。 The adhesive composition according to claim 1, wherein the content of the alkali metal ion contained in the (A) copolymer is 50 ppm or less. 一種撓性印刷電路板用基板,其特徵為具備:絕緣性薄膜層,與電路基板,及藉由申請專利範圍第1項之黏著劑組成物所形成之同時配置於前述絕緣性薄膜層及前述電路基板之間,以黏著前述絕緣性薄膜層及前述電路基板黏著之黏著劑層。A substrate for a flexible printed circuit board, comprising: an insulating thin film layer, a circuit board, and an adhesive film layer formed by the first aspect of the patent application; An adhesive layer adhered between the circuit board and the insulating film layer and the circuit board is adhered to each other.
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