TWI418676B - Fibers having infrared absorption ability, fabrication methods thereof and fabrics containing the same - Google Patents

Fibers having infrared absorption ability, fabrication methods thereof and fabrics containing the same Download PDF

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TWI418676B
TWI418676B TW99122809A TW99122809A TWI418676B TW I418676 B TWI418676 B TW I418676B TW 99122809 A TW99122809 A TW 99122809A TW 99122809 A TW99122809 A TW 99122809A TW I418676 B TWI418676 B TW I418676B
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fiber
powder
infrared absorbing
absorbing function
zinc oxide
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TW99122809A
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TW201202498A (en
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Yung Pin Huang
Chang Jung Chang
Fen Mei Chang
Chia Chen Ho
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Ind Tech Res Inst
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Description

具有吸收紅外線功能的纖維、其製法及紡織品Fiber with infrared absorbing function, its preparation method and textile

本發明係有關於一種纖維材料,特別有關於一種具有吸收紅外線功能的纖維材料。The present invention relates to a fibrous material, and more particularly to a fibrous material having an infrared absorbing function.

一般的天然或合成纖維要達到較佳的保暖效果,通常需使用經緯密度高的織物或增加織物的厚度,但是這些方式會使得紡織成品的透氣性變差且重量增加。In general, natural or synthetic fibers are required to achieve a better warming effect, and it is generally necessary to use a fabric having a high warp density or to increase the thickness of the fabric, but these methods may deteriorate the gas permeability of the finished textile product and increase the weight.

另外,在紡織成品中還可以使用動物羽絨作為充填物,或使用人造的中空或多孔性纖維來製成紡織成品,以達到保暖且輕量化的效果。然而,此類紡織成品具有高蓬鬆性,會造成使用者活動的不便。In addition, animal down can be used as a filling in the finished textile product, or artificial hollow or porous fiber can be used to make the finished textile product to achieve the effect of keeping warm and lightweight. However, such textile products have high bulkiness and cause inconvenience to the user's activities.

因此,業界亟需一種纖維材料,其可以使得纖維及其製成的紡織品具有保暖性,並同時具有輕量化以及避免紡織成品過度蓬鬆的特性,以克服上述缺點。Accordingly, there is a need in the industry for a fibrous material that can provide thermal insulation to the fibers and the textiles they make, while at the same time having a lightweight and avoiding excessive bulkiness of the textile product to overcome the above disadvantages.

目前已有人利用碳化鋯粉體添加分散於纖維內的做法來製備紡織品,其吸收紅外線的性能優異(紅外線能量可轉換為熱能,導致紡織品溫度上升,達到保暖效果),但是因為其紡織品是深黑色且價格非常昂貴,導致應用受到了很大的限制。因此,研發淺色系和生產成本較低的吸收紅外線功能紡織品,是目前的重點方向。At present, people have used zirconia powder to add and disperse in the fiber to prepare textiles, which have excellent infrared absorption performance (infrared energy can be converted into heat energy, which causes the temperature of the textile to rise to achieve warmth), but because the textile is dark black. And the price is very expensive, which leads to a very limited application. Therefore, the development of light color and low-infrared absorbing infrared functional textiles is currently the focus.

氧化鋅是一種半導體材料,其禁帶寬度(energy gap)於室溫下為3.37eV,隨著氧化鋅粉體的尺寸減小,其禁帶寬度會逐漸增加,為了提升其電氣或光學性質,通常摻雜第IIIA至VA族的元素。氧化鋅或摻雜第IIIA至VA族元素的氧化鋅通常應用在與半導體產業相關的產業上,例如導電材料、壓電材料、氣體探測器或太陽能電池等。Zinc oxide is a semiconductor material with an energy gap of 3.37 eV at room temperature. As the size of the zinc oxide powder decreases, the band gap increases gradually. To enhance its electrical or optical properties, Elements of Groups IIIA through VA are typically doped. Zinc oxide or zinc oxide doped with Group IIIA to VA elements is commonly used in industries related to the semiconductor industry, such as conductive materials, piezoelectric materials, gas detectors or solar cells.

本發明之實施例提供一種具有吸收紅外線功能的纖維,此纖維包括纖維主體,以及具有吸收紅外線功能的粉體,添加分散於纖維主體的內部。Embodiments of the present invention provide a fiber having an infrared absorbing function, the fiber comprising a fiber body, and a powder having an infrared absorbing function, which is added and dispersed inside the fiber body.

此外,本發明之實施例還提供一種具有吸收紅外線功能的紡織品,其包括如上所述之具有吸收紅外線功能的纖維。Further, an embodiment of the present invention provides a textile having an infrared absorbing function, which comprises a fiber having an infrared absorbing function as described above.

另外,本發明之實施例還提供一種具有吸收紅外線功能之纖維的製造方法,該方法包括:提供具有吸收紅外線功能的粉體,提供至少一單體與此粉體摻合,將單體聚合,形成至少一高分子與此粉體摻合的複合材料,以及將複合材料以紡絲工程加工,形成具有吸收紅外線功能之纖維,其中粉體添加分散於纖維的內部。In addition, an embodiment of the present invention further provides a method for manufacturing a fiber having an infrared absorbing function, comprising: providing a powder having an infrared absorbing function, providing at least one monomer to be blended with the powder, and polymerizing the monomer. A composite material in which at least one polymer is blended with the powder is formed, and the composite material is processed by spinning to form a fiber having an infrared absorbing function, wherein the powder is added and dispersed inside the fiber.

在另一實施例中,提供一種具有吸收紅外線功能之纖維的製造方法,該方法包括:提供具有吸收紅外線功能的粉體,提供至少一高分子與此粉體混摻,形成高分子與此粉體混摻的複合材料,以及將複合材料以紡絲工程加工,形成具有吸收紅外線功能之纖維,其中粉體添加分散於纖維的內部。In another embodiment, a method for manufacturing a fiber having an infrared absorbing function is provided, the method comprising: providing a powder having an infrared absorbing function, providing at least one polymer mixed with the powder to form a polymer and the powder The body blended composite material, and the composite material is processed by spinning to form a fiber having an infrared absorbing function, wherein the powder is added and dispersed inside the fiber.

添加本發明之具有吸收紅外線功能的粉體所製成的紡織品,其顏色改變相對於未添加粉體的紡織品而言,平均可見光反射率差異只有2%左右。此性能遠優於添加碳化鋯粉體的紡織品(具有吸收紅外線功能),其顏色改變非常明顯,平均可見光反射率差異可以達到40%以上。The textile made by adding the powder having the function of absorbing infrared rays of the present invention has a color change of about 2% with respect to the textile having no powder added. This performance is far superior to textiles with added zirconia powder (with infrared absorption), the color change is very obvious, and the average visible light reflectance difference can reach more than 40%.

為了讓本發明之上述目的、特徵、及優點能更明顯易懂,以下配合所附圖式,作詳細說明如下:In order to make the above objects, features, and advantages of the present invention more comprehensible, the following detailed description is made in conjunction with the accompanying drawings.

本發明利用具有吸收紅外線功能的粉體添加分散於纖維主體的內部,使得纖維具有吸收紅外線的功能,並使得利用此纖維製成的紡織品也具有吸收紅外線的功能,藉此達到紡織品具有吸收紅外線及保暖的功效,並同時保有紡織品輕量化的優點以及避免紡織品過度蓬鬆的缺點。The invention utilizes the powder with the function of absorbing infrared rays to be dispersed and dispersed in the interior of the fiber main body, so that the fiber has the function of absorbing infrared rays, and the textile made of the fiber also has the function of absorbing infrared rays, thereby achieving the absorption of infrared rays by the textile and The effect of keeping warm, while maintaining the advantages of lightweight textiles and avoiding the disadvantages of excessive fluffiness of textiles.

在本發明之實施例中,具有吸收紅外線功能的粉體可以是摻雜一種或一種以上第IIIA族至第VA族的金屬元素之金屬氧化物粉體,或者為前述摻雜有第IIIA族至第VA族的金屬元素之金屬氧化物粉體的組合。In an embodiment of the present invention, the powder having the function of absorbing infrared rays may be a metal oxide powder doped with one or more metal elements of Group IIIA to Group VA, or may be doped with the aforementioned Group IIIA to A combination of a metal oxide powder of a metal element of Group VA.

在一實施例中,具有吸收紅外線功能的粉體可為摻雜鎵(Ga)、鋁(Al)或前述元素之組合的氧化鋅(ZnO)粉體,或者為前述摻雜不同元素的氧化鋅粉體之組合,此具有摻雜元素的氧化鋅粉體對於波長約在780nm以上的紅外線具有吸收能力。氧化鋅粉體的粒徑可介於約10 nm至200nm之間,較佳為小於100nm。在一實施例中,於具有摻雜元素的氧化鋅粉體中,摻雜元素的重量百分比約佔鋅和摻雜元素總重量的0.1至20重量百分比(wt%)。In one embodiment, the powder having the function of absorbing infrared rays may be zinc oxide (ZnO) powder doped with gallium (Ga), aluminum (Al) or a combination of the foregoing elements, or zinc oxide doped with different elements as described above. In combination with the powder, the zinc oxide powder having a doping element has an absorption ability for infrared rays having a wavelength of about 780 nm or more. The zinc oxide powder may have a particle size of between about 10 nm and 200 nm, preferably less than 100 nm. In one embodiment, in the zinc oxide powder having a doping element, the weight percentage of the doping element is about 0.1 to 20 weight percent (wt%) based on the total weight of the zinc and the doping element.

在氧化鋅粉體內摻雜鎵(Ga)、鋁(Al)的方法可為:The method of doping gallium (Ga) or aluminum (Al) in the zinc oxide powder can be:

(1)將鋅的硝酸鹽或者硫酸鹽與摻雜元素(包括鎵、鋁)的氯化物或硫酸鹽配製成混合溶液,濃度為0.5ml/L~5.0ml/L,摻雜元素的添加莫耳量為鋅和摻雜元素總莫耳量的0.1mol%~10.0mol%.(1) Mixing the nitrate or sulfate of zinc with the chloride or sulfate of the doping element (including gallium or aluminum) at a concentration of 0.5 ml/L to 5.0 ml/L, and adding the doping element. The molar amount is 0.1 mol% to 10.0 mol% of the total molar amount of zinc and doping elements.

(2)將步驟(1)中所配置的混合鹽溶液和碳酸氫銨溶液一起滴加到水中,過程中保持在40℃、pH值控制在7.0~7.5,同時強烈攪拌。即獲得均勻摻雜的白色鹼式碳酸鋅沉澱物生成。(2) The mixed salt solution and the ammonium hydrogencarbonate solution disposed in the step (1) are added dropwise to the water, and the temperature is kept at 40 ° C and the pH is controlled at 7.0 to 7.5 while stirring vigorously. That is, a uniformly doped white basic zinc carbonate precipitate is obtained.

(3)將上述沉澱物經過洗滌分離後烘乾,所得的粉末在氫氣和氬氣的混合下燒結,燒節溫度400℃~700℃,時間30分鐘~60分鐘,燒結後即得到最終的摻雜鎵、鋁的氧化鋅粉體。(3) The precipitate is dried by washing and separating, and the obtained powder is sintered under a mixture of hydrogen and argon, and the sintering temperature is 400 ° C to 700 ° C for 30 minutes to 60 minutes, and the final blend is obtained after sintering. A zinc oxide powder of gallium or aluminum.

依據本發明之一實施例,可將一種或一種以上摻雜鎵(Ga)、鋁(Al)或前述元素之組合的氧化鋅(ZnO)粉體摻合在一種或一種以上的單體中,接著將單體聚合,形成高分子與上述粉體的複合材料,然後利用紡絲工程將此複合材料加工,形成具有吸收紅外線功能的纖維。在一實施例中,上述單體可以是己二酸/己二胺之組合、己內醯胺(caprolactam)、乙二醇/對苯二甲酸之組合、乙烯及丙烯,其聚合而成的高分子可以是聚乙烯、聚丙烯、聚醯胺、聚酯或前述之組合,所形成的纖維可為聚乙烯纖維、聚丙烯纖維、聚醯胺纖維、聚酯纖維或前述之組合,並且具有上述粉體添加分散在纖維內部,使得纖維具有吸收紅外線的功能。According to an embodiment of the present invention, one or more zinc oxide (ZnO) powders doped with gallium (Ga), aluminum (Al) or a combination of the foregoing may be blended in one or more monomers, Next, the monomer is polymerized to form a composite material of the polymer and the above powder, and then the composite material is processed by a spinning process to form a fiber having an infrared absorbing function. In one embodiment, the monomer may be a combination of adipic acid/hexamethylenediamine, caprolactam, a combination of ethylene glycol/terephthalic acid, ethylene and propylene, and the polymerization thereof is high. The molecule may be polyethylene, polypropylene, polyamide, polyester or a combination of the foregoing, and the fibers formed may be polyethylene fibers, polypropylene fibers, polyamide fibers, polyester fibers or a combination thereof, and have the above The powder is added and dispersed inside the fiber so that the fiber has a function of absorbing infrared rays.

依據本發明之另一實施例,可將一種或一種以上摻雜鎵(Ga)、鋁(Al)或前述元素之組合的氧化鋅(ZnO)粉體直接與一種或一種以上的高分子混摻(blending),形成高分子與上述粉體的複合材料,然後利用紡絲工程將此複合材料加工,形成具有吸收紅外線功能的纖維。在此一實施例中,上述高分子可以是聚乙烯、聚丙烯、聚醯胺、聚酯或前述之組合,所形成的纖維可為聚乙烯纖維、聚丙烯纖維、聚醯胺纖維、聚酯纖維或前述之組合,並且具有上述粉體混摻在纖維內部,使得纖維具有吸收紅外線的功能。According to another embodiment of the present invention, one or more zinc oxide (ZnO) powders doped with gallium (Ga), aluminum (Al) or a combination of the foregoing may be directly mixed with one or more polymers. (blending), forming a composite material of the polymer and the above powder, and then processing the composite material by a spinning process to form a fiber having an infrared absorbing function. In this embodiment, the polymer may be polyethylene, polypropylene, polyamide, polyester or a combination thereof, and the fibers formed may be polyethylene fibers, polypropylene fibers, polyamide fibers, polyester. The fiber or a combination of the foregoing, and having the above powder blended inside the fiber, so that the fiber has a function of absorbing infrared rays.

在本發明之實施例中,於具有吸收紅外線功能的纖維中,上述粉體約佔纖維及粉體總重量的0.1至10.0重量百分比(wt%)。In the embodiment of the present invention, in the fiber having an infrared absorbing function, the powder accounts for about 0.1 to 10.0% by weight (wt%) based on the total weight of the fiber and the powder.

此外,上述具有吸收紅外線功能的纖維還可以透過單體材料、高分子材料或纖維材料的選擇而具有其他功能,例如抗紫外線、抗菌、抗靜電、陽離子可染、高氨價低溫可染、異形斷面吸濕排汗或中空保暖等功能。In addition, the above-mentioned fiber having infrared absorbing function can also have other functions through selection of a monomer material, a polymer material or a fiber material, such as anti-ultraviolet rays, antibacterial, antistatic, cationic dyeable, high ammonia low temperature dyeable, and irregular Cross-section moisture wicking or hollow warmth and other functions.

在本發明之實施例中,上述具有吸收紅外線功能的纖維可單獨製成紡織品,或者與其他纖維混合製成紡織品,利用此紡織品製成的成品可吸收紅外線,因此具有保暖的功效。In the embodiment of the present invention, the above-mentioned fiber having the function of absorbing infrared rays can be separately made into a textile or mixed with other fibers to form a textile, and the finished product made of the textile can absorb infrared rays, thereby having a warming effect.

以下列舉各實施例與比較例說明本發明之具有吸收紅外線功能的纖維及其紡織品的製造方法及其特性:Hereinafter, each of the examples and comparative examples will be described to describe a method for producing a fiber having an infrared absorbing function and a textile thereof according to the present invention and characteristics thereof:

【實施例1】[Example 1]

將摻雜鎵元素的氧化鋅粉體(鎵的摻雜量為鋅和鎵總重量的1.0 wt%)加入水中打漿混合(濃度25wt%)並添加在溫度為70℃~80℃的己內醯胺(caprolactam)單體內,其中摻雜鎵的氧化鋅粉體之添加量為0.5 wt%(相對於摻雜鎵的氧化鋅粉體與己內醯胺單體的總重)。接著,在190℃~200℃的溫度下攪拌6小時,然後進行洩壓(約30分鐘),再升溫至230℃~240℃,攪拌持溫18小時,此時即已將己內醯胺單體聚合成為聚醯胺(polyamide),以紡絲及假撚工程(紡溫260℃、捲速4500m/min、上油量0.5 opu)將含有摻雜鎵的氧化鋅粉體之聚醯胺複合物假撚成為70d/24f規格的聚醯胺纖維,再織成基重為150g/m2的針織布。The gallium-doped zinc oxide powder (doped amount of gallium is 1.0 wt% of the total weight of zinc and gallium) is added to water to mix and mix (concentration: 25 wt%) and added to the internal temperature of 70 ° C to 80 ° C. In the caprolactam monomer, the amount of the gallium-doped zinc oxide powder is 0.5 wt% (relative to the total weight of the gallium-doped zinc oxide powder and the caprolactam monomer). Then, stirring at a temperature of 190 ° C ~ 200 ° C for 6 hours, then pressure relief (about 30 minutes), and then warming to 230 ° C ~ 240 ° C, stirring for 18 hours, this time has been caprolactam single The polymer is polymerized into a polyamide, and the polyamine compound containing gallium-doped zinc oxide powder is compounded by a spinning and false twisting project (spinning temperature 260 ° C, winding speed 4500 m/min, oil loading 0.5 opu). The false twist was made into a polyamide fiber of 70d/24f size and woven into a knitted fabric having a basis weight of 150g/m2.

使用積分球分光光度計測試實施例1之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果分別為68%及65%,如表1所列。The average reflectance of the knitted fabric of Example 1 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer, and the results were 68% and 65%, as listed in Table 1.

【實施例2-4】[Example 2-4]

實施例2-4之針織布的製備方式如同實施例1,其差別在於鎵元素的摻雜量以及摻雜鎵的氧化鋅粉體之添加量不同,如表1所列。The knitted fabrics of Examples 2-4 were prepared in the same manner as in Example 1, except that the doping amount of the gallium element and the addition amount of the gallium-doped zinc oxide powder were different as listed in Table 1.

同樣地,使用積分球分光光度計測試實施例2-4之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果如表1所列。Similarly, the average reflectance of the knitted fabric of Examples 2-4 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer. As listed in Table 1.

【比較例1】[Comparative Example 1]

將己內醯胺單體聚合成為聚醯胺(polyamide),以紡絲及假撚工程將聚醯胺假撚成為70d/24f規格的聚醯胺纖維,再織成基重為150g/m2 的針織布。The caprolactam monomer was polymerized into a polyamide, and the polyamidamine fiber was converted into a polyamide fiber of 70 d/24 f size by spinning and false twisting, and woven into a basis weight of 150 g/m 2 . Knitted fabric.

使用積分球分光光度計測試比較例1之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果分別為70%及40%,如表1所列。The average reflectance of the knitted fabric of Comparative Example 1 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were measured using an integrating sphere spectrophotometer, and the results were 70% and 40%, as listed in Table 1.

【比較例2】[Comparative Example 2]

將粒徑約為100nm的碳化鋯粉體加入水中打漿混合(濃度25wt%)並添加在溫度為70℃~80℃的己內醯胺(caprolactam)單體內,其中碳化鋯粉體之添加量為0.5wt%(相對於碳化鋯與己內醯胺單體的總重)。接著,在190℃~200℃的溫度下攪拌6小時,然後進行洩壓(約30分鐘),再升溫至230℃~240℃,攪拌持溫18小時,此時即已將己內醯胺單體聚合成為聚醯胺(polyamide),以紡絲及假撚工程(紡溫260℃、捲速4500m/min、上油量0.5 opu)將含有碳化鋯粉體之聚醯胺複合物假撚成為70d/24f規格的聚醯胺纖維,再織成基重為150g/m2 的針織布。The zirconia powder having a particle diameter of about 100 nm is added to water and mixed with water (concentration: 25 wt%) and added to a caprolactam monomer at a temperature of 70 ° C to 80 ° C, wherein the amount of the zirconium carbide powder is 0.5 wt% (relative to the total weight of the zirconium carbide and caprolactam monomers). Then, stirring at a temperature of 190 ° C ~ 200 ° C for 6 hours, then pressure relief (about 30 minutes), and then warming to 230 ° C ~ 240 ° C, stirring for 18 hours, this time has been caprolactam single The polymer is polymerized into a polyamide, and the polytheneamine complex containing zirconia powder is made into a spinning and false twisting project (spinning temperature: 260 ° C, winding speed: 4500 m/min, oil loading: 0.5 opu). A polyamide fiber of 70d/24f size was woven into a knitted fabric having a basis weight of 150 g/m 2 .

使用積分球分光光度計測試比較例2之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果分別為25%及60%,如表1所列。The average reflectance of the knitted fabric of Comparative Example 2 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer, and the results were respectively 25% and 60%, as listed in Table 1.

【實施例5】[Embodiment 5]

將摻雜鋁元素的氧化鋅粉體(鋁的摻雜量為鋅和鋁總重量的0.8 wt%)先與三烴甲基(Trimethylolethane)或聚乙烯吡咯烷酮(Polyvinyl pyrrolidone)分散劑(用量為粉體的20 wt%~100 wt%)在氣流粉碎機中進行粉碎及分散處理,然後直接與聚丙烯混摻,其中摻雜鋁的氧化鋅粉體之混摻重量比為1.5 wt%(相對於摻雜鋁的氧化鋅粉體與聚丙烯的總重),以紡絲及假撚工程(紡溫250℃、捲速2500m/min、上油量1.0opu)將含有摻雜鋁的氧化鋅粉體之聚丙烯複合物假撚成為60d/24f規格的聚丙烯纖維,再織成基重為120g/m2 的針織布。The aluminum-doped zinc oxide powder (the doping amount of aluminum is 0.8 wt% of the total weight of zinc and aluminum) is first mixed with a trimethylolethane or a polyvinyl pyrrolidone dispersant (amount of powder) 20 wt% to 100 wt% of the body is pulverized and dispersed in a jet mill, and then directly mixed with polypropylene, wherein the weight ratio of the aluminum-doped zinc oxide powder is 1.5 wt% (relative to Aluminum-doped zinc oxide powder and polypropylene total weight), containing zinc-doped zinc oxide powder in spinning and false twisting engineering (spinning temperature 250 ° C, coiling speed 2500 m / min, oil loading 1.0opu) The polypropylene composite false twisted into a 60d/24f polypropylene fiber and woven into a knitted fabric having a basis weight of 120 g/m 2 .

使用積分球分光光度計測試實施例5之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果分別為65%及64%,如表2所列。The average reflectance of the knitted fabric of Example 5 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer, and the results were respectively 65% and 64%, as listed in Table 2.

【實施例6-8】[Example 6-8]

實施例6-8之針織布的製備方式如同實施例5,其差別在於鋁元素的摻雜量以及摻雜鋁的氧化鋅粉體之添加量不同,如表2所列。The knitted fabrics of Examples 6-8 were prepared in the same manner as in Example 5, except that the doping amount of the aluminum element and the addition amount of the aluminum-doped zinc oxide powder were different as listed in Table 2.

同樣地,使用積分球分光光度計測試實施例6-8之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果如表2所列。Similarly, the average reflectance of the knitted fabric of Examples 6-8 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer. As listed in Table 2.

【比較例3】[Comparative Example 3]

以紡絲及假撚工程將聚丙烯假撚成為60d/24f規格的聚丙烯纖維,再織成基重為120g/m2 的針織布。The polypropylene false twist was made into a 60d/24f polypropylene fiber by a spinning and false twisting process, and then woven into a knitted fabric having a basis weight of 120 g/m 2 .

使用積分球分光光度計測試比較例3之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果分別為60%及45%,如表2所列。The average reflectance of the knitted fabric of Comparative Example 3 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer, and the results were respectively 60%. 45%, as listed in Table 2.

【比較例4】[Comparative Example 4]

將粒徑100 nm的碳化鋯粉體先與三烴甲基(Trimethylolethane)或聚乙烯吡咯烷酮(Polyvinyl pyrrolidone)等分散劑(用量為粉體的20 wt%~100 wt%)在氣流粉碎機中進行粉碎及分散處理,然後直接與聚丙烯混摻,其中碳化鋯粉體之混摻重量比為1.5 wt%(相對於碳化鋯粉體與聚丙烯的總重),以紡絲及假撚工程(紡溫250℃、捲速2500m/min、上油量1.0opu)將含有碳化鋯粉體之聚丙烯複合物假撚成為60d/24f規格的聚丙烯纖維,再織成基重為120g/m2 的針織布。The zirconium carbide powder having a particle diameter of 100 nm is firstly dispersed in a jet mill with a dispersing agent such as Trimethylolethane or Polyvinyl pyrrolidone (in an amount of 20 wt% to 100 wt% of the powder). Crushing and dispersing, and then directly blended with polypropylene, wherein the weight ratio of zirconium carbide powder is 1.5 wt% (relative to the total weight of zirconium carbide powder and polypropylene), in the spinning and false twisting project ( The spinning temperature is 250 ° C, the winding speed is 2500 m/min, and the oil loading is 1.0 pu.) The polypropylene composite containing the zirconia powder is made into a 60 d/24 f polypropylene fiber and woven into a basis weight of 120 g/m 2 . Knitted fabric.

使用積分球分光光度計測試比較例4之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果分別為8%及72%,如表2所列。The average reflectance of the knitted fabric of Comparative Example 4 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer, and the results were respectively 8% and 72%, as listed in Table 2.

【實施例9】[Embodiment 9]

將摻雜鋁元素的氧化鋅粉體(鋁的摻雜量為鋅和鋁總重量的0.8 wt%)先與三烴甲基(Trimethylolethane)或聚乙烯吡咯烷酮(Polyvinyl pyrrolidone)等分散劑(用量為粉體的20 wt%~100 wt%)在氣流粉碎機中進行粉碎及分散處理,然後直接與聚丙烯混摻,其中摻雜鋁的氧化鋅粉體之混摻重量比例為1.5 wt%(相對於摻雜鋁的氧化鋅粉體與聚丙烯的總重),以紡絲及假撚工程(紡溫250℃、捲速2500m/min、上油量1.0opu)工程將含有摻雜鋁的氧化鋅粉體之聚丙烯複合物假撚成為50d/36f規格的聚丙烯纖維。The aluminum-doped zinc oxide powder (the doping amount of aluminum is 0.8 wt% of the total weight of zinc and aluminum) is first mixed with a dispersing agent such as Trimethylolethane or Polyvinyl pyrrolidone (the amount is 20 wt% to 100 wt% of the powder is pulverized and dispersed in a jet mill, and then directly mixed with polypropylene, wherein the weight ratio of the aluminum-doped zinc oxide powder is 1.5 wt% (relative For the doping of aluminum-doped zinc oxide powder and polypropylene, the spinning and false twisting engineering (spinning temperature 250 ° C, coiling speed 2500 m / min, oil loading 1.0opu) will contain the oxidation of doped aluminum The polypropylene composite false twist of zinc powder becomes a polypropylene fiber of 50d/36f size.

接著,將此50d/36f規格的聚丙烯纖維與75d/96f規格的聚酯纖維以1:1的紗線數量比例交織成基重為170g/m2 的針織布。Next, the 50d/36f polypropylene fiber and the 75d/96f polyester fiber were interwoven into a knitted fabric having a basis weight of 170 g/m 2 at a ratio of 1:1 yarn.

使用積分球分光光度計測試實施例9之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果分別為74%及61%。The average reflectance of the knitted fabric of Example 9 in the visible light wavelength range of 400 nm to 780 nm and the average absorption rate in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer, and the results were 74% and 61%.

接著,將實施例9之針織布剪裁成為袖套,依服裝隔熱性能的試驗方法ASTM F1291進行熱感假人穿著袖套之照日光溫升試驗,於照射15分鐘後,實施例9之針織布的溫升為4.0℃。Next, the knitted fabric of Example 9 was cut into a cuff, and the temperature rise test of the thermal dummy wearing the cuff was performed according to the test method ASTM F1291 of the thermal insulation property of the garment, and the knitting of Example 9 was performed after 15 minutes of irradiation. The temperature rise of the cloth was 4.0 °C.

【比較例5】[Comparative Example 5]

以紡絲及假撚工程將聚丙烯假撚成為50d/36f規格的聚丙烯纖維。接著,將此50d/36f規格的聚丙烯纖維與75d/96f規格的聚酯纖維以1:1的紗線數量比例交織成基重為170g/m2 的針織布。Polypropylene false twist was made into a 50d/36f polypropylene fiber by spinning and false twisting. Next, the 50d/36f polypropylene fiber and the 75d/96f polyester fiber were interwoven into a knitted fabric having a basis weight of 170 g/m 2 at a ratio of 1:1 yarn.

使用積分球分光光度計測試比較例5之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果分別為75%及40%。The average reflectance of the knitted fabric of Comparative Example 5 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer, and the results were respectively 75% and 40%.

接著,將比較例5之針織布剪裁成為袖套,依服裝隔熱性能的試驗方法ASTM F1291進行熱感假人穿著袖套之照日光溫升試驗,於照射15分鐘後,比較例5之針織布的溫升為1.9℃。Next, the knitted fabric of Comparative Example 5 was cut into a cuff, and the thermal temperature dummy test was carried out according to the test method ASTM F1291 of the thermal insulation performance of the clothing. After 15 minutes of irradiation, the knitting of Comparative Example 5 was carried out. The temperature rise of the cloth was 1.9 °C.

【實施例10】[Embodiment 10]

使用單體對苯二甲酸和乙二醇進行酯化反應,單體投料莫耳比為對苯二甲酸:乙二醇=100:110~200,反應溫度為260℃~280℃,反應壓力為100 kpa~300kpa,反應停留時間為1.5~4.0小時。摻雜鎵元素的氧化鋅粉體(鎵的摻雜量為鋅和鎵總重量的1.0 wt%)的加入選擇在酯化反應之前。酯化原料打漿混合時,將0.5wt%的摻雜鎵元素的氧化鋅粉體加入到酯化原料中,再開始酯化過程。預縮聚及縮聚反應均在負壓下進行,反應溫度控制為270℃~285℃,反應物停留時間控制為1.0~3.0小時。預縮聚反應的真空度控制為1.0 kpa~2.0 kpa,縮聚反應的真空度控制為0.1 kpa~0.2 kpa。縮聚催化劑採用乙二醇銻,用量以單體對苯二甲酸重量為基準,以銻離子計算,控制為120 mg/kg~300mg/kg。縮聚反應結束後即得聚酯高分子複合物。以紡絲及假撚工程將含有摻雜鎵元素的氧化鋅粉體之聚酯複合物假撚成為74d/48f規格的聚酯纖維,再織成基重為175g/m2 的針織布。The esterification reaction is carried out by using monomeric terephthalic acid and ethylene glycol. The monomer feed molar ratio is terephthalic acid: ethylene glycol = 100: 110~200, the reaction temperature is 260 ° C ~ 280 ° C, and the reaction pressure is 100 kpa~300kpa, the reaction residence time is 1.5~4.0 hours. The addition of the gallium-doped zinc oxide powder (the doping amount of gallium is 1.0 wt% of the total weight of zinc and gallium) is selected before the esterification reaction. When the esterified raw material is beaten and mixed, 0.5 wt% of the gallium-doped zinc oxide powder is added to the esterification raw material, and the esterification process is started. The precondensation and polycondensation reactions are carried out under a negative pressure, the reaction temperature is controlled to be 270 ° C to 285 ° C, and the residence time of the reactant is controlled to be 1.0 to 3.0 hours. The degree of vacuum of the precondensation reaction is controlled from 1.0 kpa to 2.0 kpa, and the degree of vacuum of the polycondensation reaction is controlled from 0.1 kpa to 0.2 kpa. The polycondensation catalyst is ethylene glycol ruthenium, and the amount is determined by the weight of the monomeric terephthalic acid, and is controlled by cesium ions, and is controlled to be 120 mg/kg to 300 mg/kg. After the polycondensation reaction is completed, a polyester polymer composite is obtained. The polyester composite containing the gallium-doped zinc oxide powder was made into a 74d/48f polyester fiber by a spinning and false twisting process, and woven into a knitted fabric having a basis weight of 175 g/m 2 .

使用積分球分光光度計測試實施例10之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果分別為72%及61%,如表3所列。The average reflectance of the knitted fabric of Example 10 in the visible light wavelength range of 400 nm to 780 nm and the average absorption rate in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer, and the results were respectively 72% and 61%, as listed in Table 3.

【實施例11-13】[Example 11-13]

實施例11-13之針織布的製備方式如同實施例10,其差別在於鎵元素的摻雜量以及摻雜鎵的氧化鋅粉體之添加量不同,如表3所列。The knitted fabrics of Examples 11-13 were prepared in the same manner as in Example 10, except that the doping amount of the gallium element and the addition amount of the gallium-doped zinc oxide powder were different, as listed in Table 3.

同樣地,使用積分球分光光度計測試實施例11-13之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果如表3所列。Similarly, the average reflectance of the knitted fabric of Examples 11-13 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer. As listed in Table 3.

【比較例6】[Comparative Example 6]

以紡絲及假撚工程將聚酯高分子假撚成為75d/48f規格的聚酯纖維,再織成基重為175g/m2 的針織布。The polyester polymer false twist was made into a 75d/48f polyester fiber by a spinning and false twisting process, and then woven into a knitted fabric having a basis weight of 175 g/m 2 .

使用積分球分光光度計測試比較例6之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果分別為74%及44%,如表3所列。The average reflectance of the knitted fabric of Comparative Example 6 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer, and the results were 74% and 44%, as listed in Table 3.

【比較例7】[Comparative Example 7]

將粒徑100 nm的碳化鋯粉體先與三烴甲基(Trimethylolethane)或聚乙烯吡咯烷酮(Polyvinyl pyrrolidone)等分散劑(用量為粉體的20 wt%~100 wt%)在氣流粉碎機中進行粉碎及分散處理,然後直接與聚酯混摻,其中碳化鋯粉體之混摻重量比為1.5 wt%(相對於碳化鋯粉體與聚酯的總重),以紡絲及假撚工程將含有碳化鋯粉體之聚丙烯複合物假撚成為75d/48f規格的聚酯纖維,再織成基重為175g/m2 的針織布。The zirconium carbide powder having a particle diameter of 100 nm is firstly dispersed in a jet mill with a dispersing agent such as Trimethylolethane or Polyvinyl pyrrolidone (in an amount of 20 wt% to 100 wt% of the powder). Crushing and dispersing, and then directly blending with polyester, wherein the weight ratio of zirconium carbide powder is 1.5 wt% (relative to the total weight of zirconium carbide powder and polyester), and the spinning and false twisting project will be The polypropylene composite false-twist containing zirconia powder was a 75d/48f polyester fiber and woven into a knitted fabric having a basis weight of 175 g/m 2 .

使用積分球分光光度計測試比較例7之針織布在可見光波長範圍400nm~780nm之間的平均反射率及在紅外線波長範圍為780~2500 nm之間的平均吸收率,其結果分別為25%及61%,如表3所列。The average reflectance of the knitted fabric of Comparative Example 7 in the visible light wavelength range of 400 nm to 780 nm and the average absorption ratio in the infrared wavelength range of 780 to 2500 nm were tested using an integrating sphere spectrophotometer, and the results were respectively 25% and 61%, as listed in Table 3.

由上述各實施例與比較例之針織布的平均紅外線吸收率與溫升程度的比較結果可得知,由含有摻雜元素的氧化鋅粉體之纖維所製成的針織布,其紅外線吸收性能高於不含粉體之纖維所製成的針織布。而且實施例與不含粉體的比較例之針織布之間的平均可見光反射率差距甚小,表示添加含有摻雜元素的氧化鋅粉體並不影響紡織品的顏色。但是添加碳化鋯粉體的比較例之紡織品,其平均可見光反射率較實施例之紡織品大幅降低,表示碳化鋯嚴重影響紡織品的顏色,因此在衣著用紡織品的色彩應用已受到嚴重的限制。From the comparison results of the average infrared absorption rate and the degree of temperature rise of the knitted fabrics of the above respective examples and comparative examples, it is understood that the knitted fabric made of the zinc oxide powder containing the doping element has infrared absorption properties. A knitted fabric made of fibers other than powder. Moreover, the average visible light reflectance difference between the examples and the knitted fabric of the comparative example containing no powder was very small, indicating that the addition of the zinc oxide powder containing the doping element did not affect the color of the textile. However, the comparative visible light reflectance of the textile of the comparative example in which the zirconia powder was added was significantly lower than that of the textile of the example, indicating that the zirconium carbide seriously affects the color of the textile, and thus the color application of the textile for clothing has been severely restricted.

此外,由含有摻雜元素的氧化鋅粉體之纖維所製成的針織布,其溫升程度高於不含粉體之纖維所製成的針織布。Further, a knitted fabric made of a fiber containing a doped element of zinc oxide powder has a higher temperature rise than a knitted fabric made of a fiber containing no powder.

因此,由上述結果可得知,本發明使用具有吸收紅外線功能的粉體添加分散於纖維主體的內部,可以使得此纖維以及其製成的紡織品具有較高的紅外線吸收能力,並且可達到較佳的保暖效果。Therefore, it can be seen from the above results that the present invention uses a powder having an infrared absorbing function to be added and dispersed in the interior of the fiber main body, so that the fiber and the textile produced therefrom can have a high infrared absorbing ability and can be preferably obtained. The warmth effect.

雖然本發明已揭露較佳實施例如上,然其並非用以限定本發明,任何熟悉此項技藝者,在不脫離本發明之精神和範圍內,當可做些許更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定為準。Although the present invention has been disclosed in its preferred embodiments, it is not intended to limit the invention, and the invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application attached.

Claims (15)

一種具有吸收紅外線功能的纖維,包括:一纖維主體;以及一具有吸收紅外線功能的粉體,添加分散於該纖維主體的內部,其中該粉體包括摻雜鎵、鋁或前述元素之組合的氧化鋅粉體,或者前述具有摻雜元素的氧化鋅粉體之組合。 A fiber having an infrared absorbing function, comprising: a fiber body; and a powder having an infrared absorbing function, which is added and dispersed in the interior of the fiber body, wherein the powder comprises gallium, aluminum or a combination of the foregoing elements. A zinc powder, or a combination of the aforementioned zinc oxide powders having doping elements. 如申請專利範圍第1項所述之具有吸收紅外線功能的纖維,其中相對於該氧化鋅粉體中的鋅與該摻雜元素的總重量,該摻雜元素為0.1至20重量百分比。 The fiber having an infrared absorbing function as described in claim 1, wherein the doping element is 0.1 to 20% by weight with respect to the total weight of the zinc and the doping element in the zinc oxide powder. 如申請專利範圍第1項所述之具有吸收紅外線功能的纖維,其中該粉體佔0.1至10重量百分比。 The fiber having an infrared absorbing function as described in claim 1, wherein the powder accounts for 0.1 to 10% by weight. 如申請專利範圍第1項所述之具有吸收紅外線功能的纖維,其中該纖維主體包括聚乙烯纖維、聚丙烯纖維、聚醯胺纖維、聚酯纖維或前述之組合物。 The fiber having an infrared absorbing function as described in claim 1, wherein the fiber body comprises polyethylene fiber, polypropylene fiber, polyamide fiber, polyester fiber or a combination thereof. 一種具有吸收紅外線功能的紡織品,包括如申請專利範圍第1項所述之具有吸收紅外線功能的纖維。 A textile having an infrared absorbing function, comprising the fiber having an infrared absorbing function as described in claim 1 of the patent application. 如申請專利範圍第5項所述之具有吸收紅外線功能的紡織品,更包括至少一種纖維與該具有吸收紅外線功能的纖維混紡。 A textile having an infrared absorbing function as described in claim 5, further comprising at least one fiber blended with the fiber having an infrared absorbing function. 如申請專利範圍第6項所述之具有吸收紅外線功能的紡織品,其中該纖維與該具有吸收紅外線功能的纖維包括聚乙烯纖維、聚丙烯纖維、聚醯胺纖維、聚酯纖維、棉纖維、嫘縈纖維或醋酸纖維,或是以上述纖維為主體之改質纖維。 A textile having an infrared absorbing function as described in claim 6, wherein the fiber and the infrared absorbing fiber comprise polyethylene fiber, polypropylene fiber, polyamide fiber, polyester fiber, cotton fiber, and enamel. Tantalum fiber or acetate fiber, or modified fiber mainly composed of the above fiber. 一種具有吸收紅外線功能之纖維的製造方法,包括: 提供一具有吸收紅外線功能的粉體;提供至少一單體與該粉體混合;將該單體聚合,形成至少一高分子與該粉體混合的一複合材料:以及將該複合材料以紡絲工程加工,形成一具有吸收紅外線功能之纖維,其中該粉體添加分散於該纖維的內部,且該粉體包括摻雜鎵、鋁或前述元素之組合的氧化鋅粉體,或者前述具有摻雜元素的氧化鋅粉體之組合。 A method for manufacturing a fiber having an infrared absorbing function, comprising: Providing a powder having an infrared absorbing function; providing at least one monomer mixed with the powder; polymerizing the monomer to form a composite material in which at least one polymer is mixed with the powder: and spinning the composite material Engineering to form a fiber having an infrared absorbing function, wherein the powder is added and dispersed inside the fiber, and the powder includes zinc oxide powder doped with gallium, aluminum or a combination of the foregoing elements, or the foregoing doped A combination of elemental zinc oxide powders. 如申請專利範圍第8項所述之具有吸收紅外線功能之纖維的製造方法,其中相對於該氧化鋅粉體中的鋅與該摻雜元素的總重量,該摻雜元素為0.1至20重量百分比。 The method for producing a fiber having an infrared absorbing function according to claim 8, wherein the doping element is 0.1 to 20% by weight with respect to the total weight of zinc and the doping element in the zinc oxide powder. . 如申請專利範圍第8項所述之具有吸收紅外線功能之纖維的製造方法,其中該單體包括己二酸/己二胺之組合、己內醯胺(caprolactam)、乙二醇/對苯二甲酸之組合、乙烯及丙烯。 The method for producing a fiber having an infrared absorbing function according to claim 8, wherein the monomer comprises a combination of adipic acid/hexamethylenediamine, caprolactam, ethylene glycol/p-benzoic acid A combination of formic acid, ethylene and propylene. 如申請專利範圍第8項所述之具有吸收紅外線功能之纖維的製造方法,其中該高分子包括聚乙烯、聚丙烯、聚醯胺、聚酯或是以前述高分子為主體之改質高分子,且該纖維包括聚乙烯纖維、聚丙烯纖維、聚醯胺纖維、聚酯纖維或是以前述纖維為主體之改質纖維。 The method for producing a fiber having an infrared absorbing function according to claim 8, wherein the polymer comprises polyethylene, polypropylene, polyamine, polyester or a modified polymer mainly composed of the polymer. And the fiber comprises polyethylene fiber, polypropylene fiber, polyamide fiber, polyester fiber or modified fiber mainly composed of the foregoing fiber. 如申請專利範圍第8項所述之具有吸收紅外線功能之纖維的製造方法,其中在該具有吸收紅外線功能之纖維中,該粉體佔0.1至10重量百分比。 The method for producing a fiber having an infrared absorbing function according to claim 8, wherein the powder has an infrared absorbing function, and the powder accounts for 0.1 to 10% by weight. 一種具有吸收紅外線功能之纖維的製造方法,包括:提供一具有吸收紅外線功能的粉體;提供至少一高分子與該粉體混摻,形成該高分子與該粉體混合的一複合材 料:以及將該複合材料以紡絲工程加工,形成一具有吸收紅外線功能之纖維,其中該粉體混摻於該纖維的內部,且該粉體包括摻雜鎵、鋁或前述元素之組合的氧化鋅粉體,或者前述具有摻雜元素的氧化鋅粉體之組合。 A method for manufacturing a fiber having an infrared absorbing function, comprising: providing a powder having an infrared absorbing function; providing at least one polymer mixed with the powder to form a composite of the polymer and the powder And processing the composite material by a spinning process to form a fiber having an infrared absorbing function, wherein the powder is blended into the interior of the fiber, and the powder comprises doped gallium, aluminum or a combination of the foregoing elements. A zinc oxide powder, or a combination of the foregoing zinc oxide powders having doping elements. 如申請專利範圍第13項所述之具有吸收紅外線功能之纖維的製造方法,其中在該具有吸收紅外線功能之纖維中,該粉體佔0.1至10重量百分比。 The method for producing a fiber having an infrared absorbing function according to claim 13, wherein the powder has an infrared absorbing function of 0.1 to 10% by weight. 如申請專利範圍第13項所述之具有吸收紅外線功能之纖維的製造方法,其中該高分子包括聚乙烯、聚丙烯、聚醯胺、聚酯或前述之組合物,且該纖維包括聚乙烯纖維、聚丙烯纖維、聚醯胺纖維、聚酯纖維或前述纖維為主體之改質纖維。The method for producing a fiber having an infrared absorbing function according to claim 13, wherein the polymer comprises polyethylene, polypropylene, polyamide, polyester or the combination thereof, and the fiber comprises polyethylene fiber. Polypropylene fiber, polyamide fiber, polyester fiber or modified fiber mainly composed of the foregoing fiber.
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