TWI415715B - Rolling fixture and rolling apparatus - Google Patents

Rolling fixture and rolling apparatus Download PDF

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Publication number
TWI415715B
TWI415715B TW97132147A TW97132147A TWI415715B TW I415715 B TWI415715 B TW I415715B TW 97132147 A TW97132147 A TW 97132147A TW 97132147 A TW97132147 A TW 97132147A TW I415715 B TWI415715 B TW I415715B
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workpiece
side plate
bottom plate
loading platform
clamping member
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TW97132147A
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TW201008706A (en
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I Thun Lin
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Hon Hai Prec Ind Co Ltd
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Abstract

A rolling apparatus for rolling a workpiece, is provided. The rolling apparatus includes a supporting bracket, a first clamping member, a second clamping member, a base and two grinding wheels with semicircular groove. The workpiece is first fixed by the first clamping member and the second clamping member, and then both sides of the workpiece are rolled by the two grinding wheels at the same time. The rolling apparatus is simple and efficient.

Description

滾圓治具及滾圓裝置 Rounding fixture and rounding device

本發明涉及一種滾圓治具及滾圓裝置,尤其涉及一種可同時對工件兩面滾圓之滾圓治具及滾圓裝置。 The invention relates to a rounding jig and a rounding device, in particular to a rounding jig and a rounding device which can simultaneously round both sides of a workpiece.

於光學領域中,通常需將光學元件,如照相機之鏡片、濾光片等製成圓形。然,工業加工過程中最初切割成型之工件一般為方形,因此需要對該種方形工件進行滾圓處理,使其具有圓形邊緣以滿足光學應用之需求。 In the field of optics, it is usually necessary to make optical elements such as lenses, filters, and the like of a camera into a circular shape. However, the workpieces that are initially cut during industrial processing are generally square, so the square workpiece needs to be rounded to have rounded edges to meet the needs of optical applications.

外圓磨床被廣泛應用於將各種形狀之工件研磨成圓形(請參見High Efficiency Deep Grinding of a Low Alloy Steel with Plated CBN Wheels”,CIRP Annals-Manufacturing Technology,pp.241-244,Volume 51,Issue 1,2002)。外圓磨床係利用高速旋轉之砂輪磨削經固定裝置固定之工件,以完成對工件之滾圓處理。 Cylindrical grinding machines are widely used to grind workpieces of various shapes into a circular shape (see High Efficiency Deep Grinding of a Low Alloy Steel with Plated CBN Wheels), CIRP Annals-Manufacturing Technology, pp. 241-244, Volume 51, Issue 1,2002). The cylindrical grinding machine grinds the workpiece fixed by the fixing device with a high-speed rotating grinding wheel to complete the rounding treatment of the workpiece.

如圖1所示,固定裝置200具有一容置槽12。該容置槽12之斷面形狀為V形,用於容置待滾圓之棱柱體工件14。該棱柱體工件14可為若干方形薄片工件16經由紫外膠等膠合劑黏合而成。工作時,通常係先將該棱柱體工件14固定於容置槽12中,利用砂輪研磨該棱柱體工件14,由於該砂輪之圓週表面上通常開設有研磨凹槽,該研磨凹槽之斷面形狀為半圓形,且該半圓形之尺寸與最終所需 圓形產品之半圓形之尺寸亦相吻合,因此,該棱柱體工件14露出容置槽12之部分可被研磨成一半圓柱體,即完成了該棱柱體工件14之一面滾圓;之後將完成了一面滾圓之棱柱體工件14從容置槽12取出,並將其半圓柱體部分固定於另一裝置(圖未示)中,利用砂輪研磨另一面,以將該棱柱體工件14磨成一完整之圓柱體,最後將磨得之圓柱體取下拆解開即可得到若干所需之圓形產品。 As shown in FIG. 1 , the fixing device 200 has a receiving groove 12 . The accommodating groove 12 has a V-shaped cross section for accommodating the prismatic workpiece 14 to be rounded. The prismatic workpiece 14 can be formed by bonding a plurality of square sheet workpieces 16 via a glue such as ultraviolet glue. In operation, the prismatic workpiece 14 is usually fixed in the accommodating groove 12, and the prismatic workpiece 14 is ground by a grinding wheel. Since the circumferential surface of the grinding wheel is usually provided with a grinding groove, the grinding groove has a section The shape is semi-circular, and the size of the semicircle is ultimately required The semicircular shape of the circular product also coincides with each other. Therefore, the portion of the prismatic workpiece 14 exposed to the receiving groove 12 can be ground into a half cylinder, that is, one side of the prismatic workpiece 14 is rounded; A spheroidal prism workpiece 14 is taken out from the accommodating groove 12, and its semi-cylindrical portion is fixed in another device (not shown), and the other surface is ground by a grinding wheel to grind the prism workpiece 14 into a complete one. The cylinder, and finally the removed cylindrical body is removed and disassembled to obtain a number of desired round products.

然,此種方法只能一次將單面滾磨成一半圓,完成一面滾圓後還需將工件翻面,利用砂輪研磨另一面,製程繁瑣且費時。 However, this method can only roll a single side into a half circle at a time. After finishing one side rounding, the workpiece needs to be turned over, and the other side is polished by a grinding wheel, which is tedious and time consuming.

有鑑於此,有必要提供一種結構簡單且效率高之滾圓治具及滾圓裝置。 In view of this, it is necessary to provide a rounding jig and a spheronizing device which are simple in structure and high in efficiency.

一種滾圓治具,用於固定待滾圓工件,其包括:一支撐架,該支撐架包括一底板,分別由該底板之兩相對端部延伸出之第一側板與第二側板,以及分別由該第一側板與第二側板延伸出之與該底板相對之兩蓋板,該兩蓋板分別設有至少一第二螺紋孔;一第一夾持件,其第一端部連接於該第二側板,第二端部為自由端;一第二夾持件,其第一端部連接於第一側板,第二端部與該第一夾持件之自由端正對設置,且相互配合以夾持該工件;一承載台,用於承載該工件,該承載台可沿靠近或遠離該工件之方向移動;至少一彈性件,設於該底板與承載台之間,用於支撐該承載台;及至少兩個調整件,分別穿設於該兩個蓋板之第二螺紋孔,並抵接於該承載台。 A rounding fixture for fixing a workpiece to be rolled, comprising: a support frame, the support frame comprising a bottom plate, a first side plate and a second side plate respectively extending from opposite ends of the bottom plate, and respectively The first side plate and the second side plate extend from the two cover plates opposite to the bottom plate, the two cover plates are respectively provided with at least one second threaded hole; a first clamping member, the first end portion of which is connected to the second a side plate, the second end is a free end; a second clamping member, the first end portion of which is connected to the first side plate, the second end portion is disposed opposite to the free end of the first clamping member, and cooperates with each other to clamp Holding the workpiece; a loading platform for carrying the workpiece, the loading platform is movable in a direction of approaching or moving away from the workpiece; at least one elastic member is disposed between the bottom plate and the loading platform for supporting the loading platform; And at least two adjusting members are respectively disposed on the second threaded holes of the two cover plates and abut against the loading platform.

一種滾圓裝置,其包括兩個具有半圓形凹槽之砂輪及一上述之滾圓治具,該兩個砂輪分別設置於該工件之兩側,用於對該工件同 時進行研磨。 A spheronization device comprising two grinding wheels with semi-circular grooves and a rounding jig according to the above, the two grinding wheels are respectively disposed on two sides of the workpiece for the same workpiece Grinding is carried out.

相較於先前技術,該滾圓裝置通過第一夾持件、第二夾持件夾持固定該工件,然後利用兩個砂輪對該工件之兩面同時進行滾圓,即可得到成品,結構簡單且效率高。 Compared with the prior art, the rounding device clamps and fixes the workpiece by the first clamping member and the second clamping member, and then simultaneously rounds both sides of the workpiece by using two grinding wheels to obtain a finished product, which is simple in structure and efficient. high.

200‧‧‧固定裝置 200‧‧‧Fixed devices

12‧‧‧容置槽 12‧‧‧ accommodating slots

14、16、30‧‧‧工件 14, 16, 30‧‧‧ workpieces

100‧‧‧滾圓裝置 100‧‧‧Rolling device

10‧‧‧支撐架 10‧‧‧Support frame

20‧‧‧第一夾持件 20‧‧‧First clamping part

40‧‧‧第二夾持件 40‧‧‧Second grip

50‧‧‧承載台 50‧‧‧Loading station

60‧‧‧彈性件 60‧‧‧Flexible parts

70‧‧‧調整件 70‧‧‧Adjustment

80‧‧‧砂輪 80‧‧‧ grinding wheel

102‧‧‧底板 102‧‧‧floor

104‧‧‧第一側板 104‧‧‧First side panel

106‧‧‧第二側板 106‧‧‧Second side panel

105‧‧‧蓋板 105‧‧‧ Cover

1022‧‧‧孔洞 1022‧‧‧ hole

1042‧‧‧第一螺紋孔 1042‧‧‧First threaded hole

1052‧‧‧第二螺紋孔 1052‧‧‧Second threaded hole

202‧‧‧自由端 202‧‧‧Free end

402‧‧‧第一端部 402‧‧‧First end

404‧‧‧第二端部 404‧‧‧second end

502‧‧‧第一表面 502‧‧‧ first surface

504‧‧‧第二表面 504‧‧‧ second surface

5022‧‧‧容置凹槽 5022‧‧‧ accommodating grooves

602‧‧‧彈性件之一端 602‧‧‧ one end of the elastic part

604‧‧‧彈性件之另一端 604‧‧‧The other end of the elastic part

802‧‧‧研磨凹槽 802‧‧‧ Grinding groove

圖1係先前技術提供之固定裝置之立體結構示意圖。 1 is a schematic perspective view of a fixing device provided by the prior art.

圖2係本發明實施例提供之滾圓裝置之立體結構示意圖。 2 is a schematic perspective view of a spheronization device according to an embodiment of the present invention.

圖3係圖2之分解示意圖。 Figure 3 is an exploded perspective view of Figure 2.

圖4係圖2沿IV-IV方向之剖面示意圖。 Figure 4 is a schematic cross-sectional view of Figure 2 taken along the line IV-IV.

下面將結合附圖,對本發明實施例作進一步之詳細說明。 The embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

請一併參閱圖2至圖4,本發明實施例提供了一種滾圓裝置100,其用於對複數待滾圓工件30同時進行滾圓加工,本實施例中該待滾圓工件30為方形。該滾圓裝置100包括一支撐架10、一第一夾持件20、一第二夾持件40、一承載台50、四個彈性件60、兩個調整件70及兩個砂輪80。 Referring to FIG. 2 to FIG. 4, an embodiment of the present invention provides a spheronization apparatus 100 for simultaneously performing rounding processing on a plurality of workpieces 30 to be rolled. In this embodiment, the workpiece 30 to be circulated is square. The spheronization device 100 includes a support frame 10, a first clamping member 20, a second clamping member 40, a loading platform 50, four elastic members 60, two adjusting members 70, and two grinding wheels 80.

該支撐架10包括一底板102、分別由該底板102之兩相對端部延伸出之第一側板104與第二側板106及由該第一側板104與第二側板106延伸出之與該底板102相對之兩蓋板105。該底板102具有四個孔洞1022。該第一側板104設有一第一螺紋孔1042,每個蓋板105分別設有兩個第二螺紋孔1052。 The support frame 10 includes a bottom plate 102, a first side plate 104 and a second side plate 106 extending from opposite ends of the bottom plate 102, and a bottom plate 102 extending from the first side plate 104 and the second side plate 106. Opposite the two cover plates 105. The bottom plate 102 has four holes 1022. The first side plate 104 is provided with a first threaded hole 1042, and each of the cover plates 105 is respectively provided with two second threaded holes 1052.

該第一夾持件20之第一端部(圖未示)固定於該第二側板106之 內側壁,其位置與該第一螺紋孔1042對應,其第二端部為自由端202。 The first end portion (not shown) of the first clamping member 20 is fixed to the second side plate 106 The inner side wall is located corresponding to the first threaded hole 1042, and the second end is a free end 202.

該第二夾持件40穿設於該第一側板104之第一螺紋孔1042,其具有相對之第一端部402與第二端部404,該第一端部402與該第一夾持件20之自由端202正對設置,且相互配合以夾持該工件30。 The second clamping member 40 is disposed in the first threaded hole 1042 of the first side plate 104, and has a first end portion 402 and a second end portion 404, the first end portion 402 and the first clamping portion The free ends 202 of the members 20 are disposed opposite each other and cooperate to grip the workpiece 30.

該第二端部404為一十字形手柄結構,利於旋轉該第二夾持件40以與第一夾持件20相配合,從而夾持不同厚度之工件。 The second end portion 404 is a cross-shaped handle structure that facilitates rotating the second clamping member 40 to cooperate with the first clamping member 20 to clamp workpieces of different thicknesses.

該承載台50可移動之連接於該第一側板104與第二側板106,該承載台50具有相對之第一表面502與第二表面504,該第一表面502設有一容置凹槽5022,用於容置該工件30。該承載台50之容置凹槽5022之斷面形狀為V形,與該工件30之形狀相配合。 The loading platform 50 is movably connected to the first side panel 104 and the second side panel 106. The loading platform 50 has an opposite first surface 502 and a second surface 504. The first surface 502 is provided with a receiving recess 5022. It is used to accommodate the workpiece 30. The receiving groove 5022 of the loading table 50 has a V-shaped cross section and cooperates with the shape of the workpiece 30.

該四個彈性件60於本實施例中為彈簧。每個彈性件60之一端602固定於該底板102之孔洞1022內,彈性件60之另一端604抵靠於該承載台50之第二表面504。 The four elastic members 60 are springs in this embodiment. One end 602 of each elastic member 60 is fixed in the hole 1022 of the bottom plate 102, and the other end 604 of the elastic member 60 abuts against the second surface 504 of the carrying table 50.

該四個調整件70中每兩個分別穿設於該兩個蓋板105之第二螺紋孔1052,並抵接於該承載台50之第一表面502。通過旋轉該四個調整件70可使得該承載台50壓緊或放鬆該彈性件60,從而實現該承載台50相對於該工件30上下移動。 Each of the four adjusting members 70 is respectively disposed in the second threaded hole 1052 of the two cover plates 105 and abuts against the first surface 502 of the loading platform 50 . By rotating the four adjusting members 70, the loading table 50 can be pressed or loosened by the loading table 50, thereby realizing the loading and lowering of the loading table 50 relative to the workpiece 30.

該兩個砂輪80分別設置於該工件30之兩側,用於對該工件30同時進行研磨。該砂輪80之圓週表面開設有研磨凹槽802,該研磨凹槽802之斷面形狀為半圓形。滾圓過程中,該研磨凹槽802對準該工件30需滾圓之部位。該兩個砂輪80於驅動機構(圖未示)之帶動下可繞其軸線做旋轉運動之同時,並朝向該工件30做直線運動 ,從而對該工件30進行滾圓。 The two grinding wheels 80 are respectively disposed on both sides of the workpiece 30 for simultaneously grinding the workpiece 30. The circumferential surface of the grinding wheel 80 is provided with a grinding groove 802 having a semicircular cross section. During the spheronization process, the grinding groove 802 is aligned with the portion of the workpiece 30 that needs to be rounded. The two grinding wheels 80 are linearly movable toward the workpiece 30 while being rotated by the driving mechanism (not shown) about the axis thereof. Thereby, the workpiece 30 is spheronized.

相較於先前技術,該滾圓裝置100通過第一夾持件20、第二夾持件40夾持固定該工件30,然後利用兩個砂輪80對該工件30之兩面同時進行滾圓,即可得到成品,結構簡單且效率高。 Compared with the prior art, the rounding device 100 clamps and fixes the workpiece 30 by the first clamping member 20 and the second clamping member 40, and then simultaneously rounds both sides of the workpiece 30 by using two grinding wheels 80. The finished product is simple in structure and high in efficiency.

綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。 In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.

30‧‧‧工件 30‧‧‧Workpiece

100‧‧‧滾圓裝置 100‧‧‧Rolling device

10‧‧‧支撐架 10‧‧‧Support frame

20‧‧‧第一夾持件 20‧‧‧First clamping part

40‧‧‧第二夾持件 40‧‧‧Second grip

50‧‧‧承載台 50‧‧‧Loading station

60‧‧‧彈性件 60‧‧‧Flexible parts

70‧‧‧調整件 70‧‧‧Adjustment

80‧‧‧砂輪 80‧‧‧ grinding wheel

404‧‧‧第二端部 404‧‧‧second end

Claims (7)

一種滾圓治具,用於固定待滾圓工件,其包括:一支撐架,該支撐架包括一底板,分別由該底板之兩相對端部延伸出之第一側板與第二側板,以及分別由該第一側板與第二側板延伸出之與該底板相對之兩蓋板,該兩蓋板分別設有至少一第二螺紋孔;一第一夾持件,其第一端部連接於該第二側板,第二端部為自由端;一第二夾持件,其第一端部連接於第一側板,第二端部與該第一夾持件之自由端正對設置,且相互配合以夾持該工件;一承載台,用於承載該工件,該承載台可沿靠近或遠離該工件之方向移動;至少一彈性件,設於該底板與承載台之間,用於支撐該承載台;及至少兩個調整件,分別穿設於該兩個蓋板之第二螺紋孔,並抵接於該承載台。 A rounding fixture for fixing a workpiece to be rolled, comprising: a support frame, the support frame comprising a bottom plate, a first side plate and a second side plate respectively extending from opposite ends of the bottom plate, and respectively The first side plate and the second side plate extend from the two cover plates opposite to the bottom plate, the two cover plates are respectively provided with at least one second threaded hole; a first clamping member, the first end portion of which is connected to the second a side plate, the second end is a free end; a second clamping member, the first end portion of which is connected to the first side plate, the second end portion is disposed opposite to the free end of the first clamping member, and cooperates with each other to clamp Holding the workpiece; a loading platform for carrying the workpiece, the loading platform is movable in a direction of approaching or moving away from the workpiece; at least one elastic member is disposed between the bottom plate and the loading platform for supporting the loading platform; And at least two adjusting members are respectively disposed on the second threaded holes of the two cover plates and abut against the loading platform. 如申請專利範圍第1項所述之滾圓治具,其中,該第一側板設有一第一螺紋孔,該第二夾持件之第一端部穿設於該第一側板之第一螺紋孔。 The spheroidal jig according to the first aspect of the invention, wherein the first side plate is provided with a first threaded hole, and the first end of the second clamping member is disposed through the first threaded hole of the first side plate. . 如申請專利範圍第1項所述之滾圓治具,其中,該彈性件為彈簧或彈片。 The rounding jig according to claim 1, wherein the elastic member is a spring or a spring. 如申請專利範圍第1項所述之滾圓治具,其中,該底板設有至少一孔洞,該彈性件之一端固定於該底板之孔洞內,另一 端抵靠於該承載台。 The rounding jig according to claim 1, wherein the bottom plate is provided with at least one hole, one end of the elastic member is fixed in the hole of the bottom plate, and the other is The end abuts against the carrying platform. 如申請專利範圍第1項所述之滾圓治具,其中,該承載台活動連接於第一側板與第二側板,該承載台設有一容置凹槽,用於容置該工件。 The rounding jig according to claim 1, wherein the carrying platform is movably connected to the first side panel and the second side panel, and the loading platform is provided with a receiving recess for receiving the workpiece. 如申請專利範圍第5項所述之滾圓治具,其中,該承載台之容置凹槽之斷面形狀為V形。 The rounding jig according to claim 5, wherein the receiving groove of the carrying table has a V-shaped cross section. 一種滾圓裝置,其包括兩個具有半圓形凹槽之砂輪及一如申請專利範圍第1-6任一項之滾圓治具,該兩個砂輪分別設置於該工件之兩側,用於對該工件同時進行研磨。 A spheronization device comprising two grinding wheels having semi-circular grooves and a rounding jig according to any one of claims 1-6, the two grinding wheels being respectively disposed on two sides of the workpiece for The workpiece is simultaneously ground.
TW97132147A 2008-08-22 2008-08-22 Rolling fixture and rolling apparatus TWI415715B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200716307A (en) * 2005-10-28 2007-05-01 Hon Hai Prec Ind Co Ltd Cylindrical grinding machine and method for grinding workpieces using the same
TW200726730A (en) * 2006-01-13 2007-07-16 Hon Hai Prec Ind Co Ltd A cylindrical equipment and a method with therein

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200716307A (en) * 2005-10-28 2007-05-01 Hon Hai Prec Ind Co Ltd Cylindrical grinding machine and method for grinding workpieces using the same
TW200726730A (en) * 2006-01-13 2007-07-16 Hon Hai Prec Ind Co Ltd A cylindrical equipment and a method with therein

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