TWI409341B - Raw material smelting material formulation processing system - Google Patents

Abstract

The invention relates to a computation method for material formula of melting raw material that takes scrap as a molten base material to incorporate other materials. Under the condition of optimizing the cost of composed materials, the formula computation design is performed. After the result of the formula composition is verified without error, the raw material cost is calculated to obtain the melting formula having the lowest cost for a new melting material. In order to adequately utilize the inventory scrap, the invention principally uses scrap and other supplementary materials and uses a computer program to calculate the melting formula having the lowest cost for the new melting material at the shortest time, thereby melting the new melting material with the lowest cost.

Description

Raw material smelting material formula processing system

The invention relates to a raw material smelting material formula processing system, in particular to a method for fully utilizing the stock waste, supplemented by other materials, and calculated by a computer program in a very short time to obtain a new smelting material. The lowest cost smelting formulation allows for the smelting of the lowest cost new formulation material processing system.

The method of smelting new smelting materials is usually to confirm the formula composition of the new smelting materials, and then select the various smelting materials required according to the formula composition. Only in the various smelting materials, there is no waste in them, so the conventional smelting process is used. In the process of waste consumption, it is completely unhelpful. Therefore, how to add a kind of waste when smelting new smelting materials, so that the waste can be used and consumed, and because the cost of waste is much lower than that of ordinary smelting materials, it also helps to reduce smelting. The cost of making new smelting materials.

Due to the rapid advancement of technology, the formulation and processing of smelting new smelting materials should also be upgraded from the experience-based manual trial and error method. Therefore, how to accelerate the calculation of smelting formula design, how to quickly verify the calculation results and how to quickly adjust the smelting formula differences. Waiting for work, using the technology products that conform to the trend of the times, processing and verifying complex smelting formulas, using computer programs to quickly calculate and obtain, it is very important.

It can be seen that the above-mentioned conventional technologies still have many shortcomings and shortcomings, which are not a good design and need to be improved.

In view of the shortcomings and shortcomings derived from the above-mentioned conventional technologies, the inventors of the present invention have improved and innovated, and after painstaking research, finally succeeded in research and development of the raw material melting material formulation processing system.

The object of the present invention is to provide a raw material smelting material formula processing system, which uses a waste material as a smelting base material to formulate a compounding treatment, thereby saving the cost of the smelting material.

A second object of the present invention is to provide a raw material smelting material formulation processing system which uses a computer program to simulate and calculate an optimized formulation composition at a minimum cost as a main condition, thereby obtaining a smelting formulation having the lowest cost.

Another object of the present invention is to provide a raw material smelting material formula processing system, which can be adjusted immediately when the material formulation is not correct after smelting, so as to meet the original planning requirements.

Another object of the present invention is to provide a raw material smelting material formulation processing system which has the advantages of accurate processing and rapid processing.

A raw material smelting material formula processing system capable of achieving the above object of the invention, which is processed by a computer program, using scrap as a base material for smelting, supplemented by other materials, and formulating operation design under the condition that the cost of the constituent materials is optimized After the results of the obtained formula composition are checked, the material cost can be processed to obtain the lowest cost smelting of the new smelting material. square.

Please refer to FIG. 1 , which is a schematic diagram of the implementation process of the raw material smelting material formula processing system of the present invention. It can be seen from the figure that the design process of the raw material smelting material formula processing system of the present invention first determines the formulation 101 of the new smelting material, and then the material information. The material 102 suitable for the formulation of the smelting material is selected in the library, and the total weight of the smelting and the processing formula 103 of each formula are determined, and the optimization process 104 is performed with the lowest cost as the goal, and the optimized result and demand are optimized. The specifications are compared to verify whether the processing result is correct. 105. If the processing result is not correct, the material type required for the smelting material formulation needs to be adjusted before optimization. If the processing result is correct, the processing result will be optimized. The material is cost processed 106 to be quoted and smelted to the customer. In actual implementation, the above steps use computer program simulation calculation to optimize the composition of the composition, so the lowest cost smelting formula can be obtained.

The above implementation process is illustrated as follows:

※Material composition requirement (%):

※The type and composition of the materials to be added to the smelting (%):

1. Use the raw material smelting material formula processing system of the present invention as needed to carry out the initial formulation treatment:

A. Through the computer equipment, the proportion of the required components of the scrap material and the general smelting material in the material database (%): [C Si Mn Ni Cr Mo]: [0.27 1.87 1.01 8.89 18.92 0.21]

B. Percentage of demand elements (%)

C. Percentage of each element after calculation (%)

D. Calculate the weight of each element (Kg)

E. Check the sum of material weight (Kg) = 100.000

F. Calculate the total cost of materials after processing by computer program (yuan/100kg)=12891.03

Please refer to FIG. 2 , which is a schematic diagram of the process of formula correction processing of the raw material smelting material formula processing system of the present invention. It can be seen from the figure that the process of formula correction processing of the present invention first sets the formula 201 of the material to be smelted, and then sets the current smelting process. The problematic material formulation 202 is used to check the difference between the current problematic material formulation and the required specification by the computer program 203, and then select the material suitable for the modified smelting material formulation from the waste material and the general smelting material in the material database. Material 204, and decides to adjust the total smelting weight of the formula and set the processing formula 205 of each formula, optimize the processing 206 with the lowest cost as the goal, compare the optimized result with the demand specification to verify whether the processing result is Correct 207, if the processing result is not correct, the material type required for the smelting material formula needs to be adjusted and then optimized. If the processing result is correct, the material obtained by the optimization processing is subjected to cost processing 208, so as to perform again. Melting. In actual implementation, the above steps also use computer program simulation calculation processing optimization composition.

The above implementation process is illustrated as follows:

2. After the smelting, due to the incorrect weight of the material added by the field operator, the obtained material formulation and requirements are different, and the invention is used again to adjust the formulation:

A. Final material demand component ratio (%):

B. Proportion of material composition (%) after smelting:

C. Input adjustment required weight (Kg): 5

D. Percentage of demand elements (%)

E. Percentage of each element after calculation (%)

F. Calculate the weight of each element (Kg)

G. Check the sum of material weight (Kg) = 5.000

H. Total cost of processing materials (yuan/100kg)=1148.20

The raw material smelting material formula processing system provided by the invention has the following advantages when compared with other conventional technologies:

1. The raw material smelting material formula processing system of the present invention is formulated by using waste as a smelting base material, thereby saving the cost of the smelting material.

2. The raw material smelting material formulation processing system of the present invention uses the computer program to simulate and optimize the formulation composition at the lowest cost as the processing condition, so that the lowest cost smelting formula can be obtained.

3. The raw material smelting material formula processing system of the present invention can be adjusted immediately when the material formulation is not correct after smelting, so that it meets the requirements of the original plan setting.

4. The raw material smelting material formula processing system of the invention has the advantages of accurate processing and rapid processing.

In summary, this case is not only innovative in terms of space type, but also can enhance the above-mentioned multiple functions compared with the customary items. It should fully comply with the statutory invention patent requirements of novelty and progressiveness, and apply for it according to law. This invention patent application, in order to invent invention, to the sense of virtue.

1 is a schematic diagram of an implementation flow of a raw material smelting material formulation processing system of the present invention; and FIG. 2 is a schematic diagram of a recipe correction processing flow of the raw material smelting material formulation processing system.

Claims (4)

A raw material smelting material formula processing system comprises the following steps: (A) selecting materials of a smelting material formula from waste materials in a material database and general smelting materials; (B) setting a formula for smelting total weight and each formula; C) processing with the lowest cost as the target; (D) checking the processing results and requirements specifications through the system and verifying whether the processing results are correct; (E) if the processing results are correct, the processed materials are subjected to cost statistics. For example, in the raw material smelting material formula processing system described in claim 1 , wherein the verification processing result of the step (D) is incorrect, the material type required for the smelting material formulation needs to be adjusted before being processed. The raw material smelting material formula processing system described in claim 1 further includes a formula correction step, which comprises: (A) setting a formula for the material to be smelted; and (B) setting a material formula having a problem after the current smelting; (C) to check the difference between the material formula and the required specifications after the current smelting; (D) to select the materials required for the correction of the smelting material formula from the waste materials and general smelting materials in the material database; (E) setting the adjustment formula The total weight of the smelting and the processing formula of each formula; (F) the treatment with the lowest cost as the target; (G) comparing the optimized result with the demand specification to check whether the processing result is correct; (H) If the processing result is correct, the material obtained by the optimization process is cost-processed. For example, in the processing raw material smelting material formula processing system described in claim 3 , wherein the verification processing result of the step (G) is incorrect, the material type required for the smelting material formulation needs to be adjusted before optimization.