201035329 六、發明說明： 【發明所屬之技術領域】 本發明係關於一種原料溶煉材料配方計算方法，特別是 指一種為充分利用庫存廢料，乃以廢料為主其他材料為輔， 並藉由電腦程式在極短的時間内運算出，得到新熔煉材料的 最低成本熔煉配方，俾使熔煉出最低成本的新熔煉材料之配 方計算系統。 ® 【先前技術】 習用溶煉新熔煉材料的方式，通常是先確認聽煉材料 之配方組成，再依照配方組成來選擇所需的各種熔煉材料， 唯各種熔煉材料中，獨不見廢料於其中，因此在習用的熔煉 製程中，對於廢料的消耗是完全沒有幫助的，目此如何能在 溶煉新溶煉材料時’加人廢料—種，使廢料得以運用消耗， 又由於廢料之成本遠低於—般溶煉材料，因此也有助於降低 炼煉新炼練材料的製成成本。 由於科技的突飛猛進，因此熔煉新熔煉材料的配方計 算，也應該從經驗主導的人卫試誤法中升級，因此如何將加 速熔煉配方設計的運算、如何快速驗證運算結果及如何快速 調整熔煉配方差異等工作’利用符合時代潮流的科技產物， 將複雜的熔煉配方計算及驗證，運用電腦程式來快速運算取 得，變的相形重要。 201035329 由此可見 良善之設計， ’上述習用技術仍有諸多缺點及不足，實非 而亟待加以改良。 點及不 ，終於 本案發明人鑑於上述f用技術所衍生的各項缺 足’乃亟思加以改良創新’並經苦心孤諸潛心研究後 成功研發完成本件原料熔煉材料配方計算方法。 【發明内容】 本發明之目的即在於提供―種原料溶煉材料配方計算方201035329 VI. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method for calculating a formulation of a raw material smelting material, in particular to a method for making full use of inventory waste, supplemented by other materials, and by computer The program is calculated in a very short period of time to obtain the lowest cost smelting formulation of the new smelting material, so that the lowest cost new smelting material formulation calculation system can be smelted. ® [Prior Art] The method of smelting new smelting materials is usually to confirm the composition of the materials of the listening materials, and then select the various smelting materials according to the composition of the formula. Only in the various smelting materials, no waste is found in them. Therefore, in the conventional smelting process, the consumption of waste is completely unhelpful. How can we add waste to the new lysing material, so that the waste can be used and consumed, and the cost of waste is much lower. The smelting of materials in the same way also helps to reduce the cost of manufacturing new refining materials. Due to the rapid advancement of technology, the formula calculation of smelting new smelting materials should also be upgraded from the experience-oriented human error test method. Therefore, how to accelerate the calculation of smelting formula design, how to quickly verify the operation results and how to quickly adjust the smelting formula differences Waiting for work 'utilizes the technological products that conform to the trend of the times, calculates and verifies complex smelting formulas, and uses computer programs to quickly calculate and obtain them. 201035329 It can be seen that the design of goodness, 'the above-mentioned conventional technology still has many shortcomings and deficiencies, which are urgent and need to be improved. Point and no, finally, the inventor of the present invention succeeded in research and development of the calculation method of the raw material smelting material formula after the above-mentioned insufficiency derived from the above-mentioned technology. SUMMARY OF THE INVENTION The object of the present invention is to provide a recipe for formulating raw material smelting materials.
法’係以廢㈣熔煉基騎料進行配方計算，可節省溶練材 料之成本。 本發明之次-目的即在於提供—種原㈣煉材料配方計 算方法，係以最低成本為計算條件，利用電腦程式模擬計算 最佳化配方組成，因此可得最低成本之熔煉配方。 本發明之另-目的即在於提供__種原㈣煉材料配方計 算方法，當熔煉後材料配方不正確時，可立即進行調整，使 © 其符合原規劃設定之需求。 本發明之又一目的即在於提供一種原料熔煉材料配方計 算方法，係具有計算精確無誤及計算快速等優點。 可達成上述發明目的之一種原料熔煉材料配方計算方 法，係以廢料作為熔煉的基底材料，再輔以其他材料搭配， 並在組成材料成本最佳化的條件下，進行配方運算設計，所 得配方組成結果經驗證無誤後，即可進行材料成本的計算， 以期得到新熔煉材料之最低成本熔煉配方。 201035329 【實施方式】 請參閱圖-’為本發明原料料材料配方計算方法之實 施流程示意圖，由圖中可知，為本發明原㈣煉材料配方計 算方法之設計流程，首先決定新熔煉材料的配方ι〇ι，再從 材料資料庫中選取適合本线煉材料配方所需的材料⑽， 並決定熔練總重量及列舉各項配方之計算公式iQ3，以成本 最低為目標使用無限制條件多變數最佳化方法進行最佳化 〇計算1G4,將最佳化的結果與需求規格進行比對以驗證計算 =果是否正確1G 5 # 4算結果不正確，則需調整熔煉材料 配方所需之材料種類後再進行最佳化計算，若計算結果正 確’則將最佳化計算所得之材料進行成本計算1()6，以便向 客戶報價及進行熔煉。 上述實施流程舉例說明如下： ※材料成分需求:The method is based on the calculation of the formula of the waste (4) smelting base riding material, which can save the cost of the smelting material. The second objective of the present invention is to provide a method for calculating the original (four) refining material formula, which is based on the lowest cost as a calculation condition, and uses a computer program to simulate and optimize the composition of the formula, so that the lowest cost smelting formula can be obtained. Another object of the present invention is to provide a method for calculating the formulation of the raw material (4). When the material formulation after melting is incorrect, the adjustment can be made immediately so that it meets the requirements of the original plan. Another object of the present invention is to provide a method for calculating the formulation of a raw material smelting material, which has the advantages of accurate calculation and fast calculation. The method for calculating the formulation of the raw material smelting material which can achieve the above object of the invention is to use the waste material as the base material for smelting, supplemented by other materials, and formulate the operation design under the condition that the cost of the constituent materials is optimized, and the obtained formula is composed. After the results are verified, the material cost can be calculated to obtain the lowest cost smelting formula of the new smelting material. 201035329 [Embodiment] Please refer to the figure-'s schematic diagram of the implementation process of the raw material material formula calculation method of the present invention. It can be seen from the figure that the design process of the original (four) refining material formula calculation method is first, and the formula of the new smelting material is first determined. Ι〇ι, then select the material (10) suitable for the formulation of the wire refining material from the material database, and determine the total weight of the smelting and the calculation formula iQ3 of each formula, and use the unrestricted multivariate with the lowest cost as the target. Optimize the method to optimize 1G4, compare the optimized result with the demand specification to verify the calculation = whether the fruit is correct 1G 5 # 4 If the result is not correct, then the material needed for the smelting material formula needs to be adjusted. After the type is optimized, if the calculation result is correct, the material calculated by the optimization calculation is costed 1 () 6 to quote and smelt the customer. The above implementation process is illustrated as follows: ※ Material composition requirements:
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i.依需求使用本發明原料炫煉材料配方計算方法，進行初次 配方計算： Ο A.輸入材料需求成分比例: [C Si Μη Ni Cr Mo] : [0 27 1 〇7 i n, LU·“ 1·87 1.〇i 8.89 18.92 0. 21] B.需求元素百分比（％) C Si Μη Ni Cr Mo 0. 270 1. 870 ------ 1.010 8. 890 ----- ---- 18.920 0. 210 c·算出後各元素百分比（％) C --------- Si ------ Mn Γ _ -η Ni Cr Mo 〇. 270 ------ 1- 870 ----------- 1.010 8. 890 — --- 18.920 〇. 210i. Use the raw material smelting material formula calculation method of the present invention according to the demand, and carry out the initial formula calculation: Ο A. Input material demand component ratio: [C Si Μη Ni Cr Mo] : [0 27 1 〇7 in, LU·" 1 ·87 1.〇i 8.89 18.92 0. 21] B. Percentage of demand elements (%) C Si Μη Ni Cr Mo 0. 270 1. 870 ------ 1.010 8. 890 ----- --- - 18.920 0. 210 c·Percentage of each element after calculation (%) C --------- Si ------ Mn Γ _ -η Ni Cr Mo 〇. 270 ------ 1 - 870 ----------- 1.010 8. 890 — --- 18.920 〇. 210
6 201035329 E. 檢查材料重量總和（Kg) = 1〇〇 〇〇〇 F. 計算材料總成本（元/ l〇〇kg) = 12891.〇3 请參閱圖二，為本發明原料溶練材料配方計算方法之配 方修正計算流程示意圖，由圖中可知，為本發明進行配方修 正計算之流程，首先輸入欲熔煉材料的配方2〇1，再輸入目 前熔煉後有問題之材料配方202,計算目前熔煉後有問題之 Ο 材料配方與需求規格間之差異203，再從材料資料庫中選取 適合本次修正熔煉材料配方所需的材料2〇4，並決定調整配 方之熔煉總重量及列舉各項配方之計算公式2〇5，以成本最 低為目標使用無限制條件多變數最佳化方法進行最佳化計 算206 ’將最佳化的結果與需求規格進行比對以驗證計算結 果疋否正確2G7 ’若計算結果不正確，則需調整溶煉材料配 方所需之材料種類後再進行最佳化計算，若計算結果正確， ❹則將最佳化計算所得之材料進行成本計算鹰，以便再次進 行炫煉。 上述實施流程舉例說明如下： 2.熔煉後由於現場操作人員加入材料之重量不正確導致所 得之材料配方與要求有所差異，再次使用本發明進行配方 調整計算： A.最終材料需求成分比例: [C ： Si ： Mn ： Ni ： Cr ： Mo] = [〇. 27 ： 1. 87 ： 1. 〇l : 8. 89 ： 7 201035329 18. 92 ： 0.21] B.目前熔煉後材料成分比例（％): [C ： Si ： Mn ： Ni : Cr ： Mo] = [0.25 ： 1. gn · 18. 0 ： 〇. 15] . 0. 9 : 8, 00 : c.輸入調整所需添加之重量（Kg) : 5 D.需求元素百分比（％)6 201035329 E. Check the sum of material weight (Kg) = 1〇〇〇〇〇F. Calculate the total cost of materials (yuan / l〇〇kg) = 12891.〇3 Please refer to Figure 2 for the formulation of the raw material scouring material of the present invention. A schematic diagram of the formula correction calculation process of the calculation method. It can be seen from the figure that the process of formula correction calculation for the present invention first inputs the formula 2〇1 of the material to be smelted, and then inputs the material formula 202 which is currently problematic after smelting, and calculates the current smelting. After the problem Ο the difference between the material formula and the demand specification 203, and then select the material 2〇4 suitable for the formulation of the modified smelting material from the material database, and decide to adjust the total smelting weight of the formula and enumerate the formulas. Calculate the formula 2〇5, use the unrestricted multivariate optimization method to optimize the calculation with the lowest cost. 206 'Comparison the optimized result with the demand specification to verify the calculation result is correct 2G7 ' If the calculation result is not correct, the material type required for the formulation of the lysing material needs to be adjusted before optimization is performed. If the calculation result is correct, ❹ will be optimized. The material is costed to calculate the eagle for further smelting. The above implementation process is illustrated as follows: 2. After the smelting, due to the incorrect weight of the material added by the field operator, the obtained material formulation and requirements are different, and the formula adjustment calculation is again performed using the present invention: A. The final material demand component ratio: C : Si : Mn : Ni : Cr : Mo] = [〇. 27 : 1. 87 : 1. 〇l : 8. 89 : 7 201035329 18. 92 : 0.21] B. Proportion of material composition after smelting (%) : [C : Si : Mn : Ni : Cr : Mo] = [0.25 : 1. gn · 18. 0 : 〇. 15] . 0. 9 : 8, 00 : c. Enter the weight to be added for adjustment (Kg ) : 5 D. Percentage of demand elements (%)
F·算出後各元素重量（Kg) --------- 廢料 材料1 材料2 Η- Μ ^ ------ 材料4 〇. 738 3. 116 0. 877 ------ 〇. 049 ^ ΤΤ 0 0. 133 材料5 °* 〇〇2 材料6 0. 085 G.檢查材料重量總和（Kg) = 5.〇G〇 H•計算材料總成本（元/1〇〇kg) = U48 2〇 本發明所提供之原料炼煉材料配方計算方法，與其他習 用技術相互比較時，更具備下列優點： 1.本發明之射4熔煉㈣配料算方法，細廢料為 201035329 熔煉基底材料進行配方計算，可節省料材料之成 本。 2. 本發明之原㈣煉材料配方計算方法，係以最低成 本為計算條件，㈣電腦程式模擬計算最佳化配方 組成，因此可得最低成本之熔煉配方。 3. 本發明之原料料材料配方計算方法，#熔練後材 Ο 料配方不正確時’可立即進行調整，使其符合原規 劃設定之需求。 4. 本發明之原㈣煉材料配方計算㈣1具有計算 精確無誤及计算快速等優點。 發明專利申請案，以勵發明 〇 【圖式簡單說明】 綜上所述’本案不但在空間型態上確屬創新，並能較習 用物品増進上述多項功效’應已充分符合㈣性及進步性之 法定發明術件，…㈣請，《請輪准本件 ’至感德便 示 圖二為本發明原贿煉材料配方計算方法之實施流程 意圖，以及 圖二 程示意圖 為該原料溶煉材料 配方计算方法之配方修正計算流 主要元件符號說明 無 9F·weight of each element after calculation (Kg) --------- scrap material 1 material 2 Η- Μ ^ ------ material 4 〇. 738 3. 116 0. 877 ----- - 〇. 049 ^ ΤΤ 0 0. 133 Material 5 °* 〇〇2 Material 6 0. 085 G. Check the weight of the material (Kg) = 5. 〇 G 〇 H • Calculate the total cost of the material (yuan / 1 〇〇 kg = U48 2〇 The method for calculating the formulation of the raw material refining material provided by the present invention has the following advantages when compared with other conventional techniques: 1. The method for calculating the composition of the fourth embodiment of the present invention, the fine scrap is 201035329 melting base Material calculations can save the cost of materials. 2. The original (four) refining material formula calculation method of the present invention is based on the minimum cost calculation condition, and (4) the computer program simulation calculation optimization composition, so that the lowest cost smelting formula can be obtained. 3. The method for calculating the formulation of the raw material material of the present invention, #化化材 When the recipe of the material is incorrect, it can be adjusted immediately to meet the requirements of the original plan setting. 4. The original (four) refining material formula calculation (4) 1 of the present invention has the advantages of accurate calculation and fast calculation. Invention patent application, to invent invention 〇 [simple description of the schema] In summary, 'this case is not only innovative in space type, and can be more than the above-mentioned multiple effects of customary items' should have fully met (four) sex and progress The statutory inventions, ... (4) Please, "Please turn this order" to the sense of virtue, Figure 2 is the implementation process of the original bribery material formula calculation method, and the schematic diagram of the second process is the raw material melting material formula Formulation of the calculation method Correction calculation flow Main component symbol description No 9