TWI406746B - Packing-case, assembling tray and method for assembling a computer - Google Patents

Abstract

The present invention provides a method for assembling a computer. The method includes the steps of: at workstation 1: putting large components into corresponding compartments of a packing-case, and attaching the packing-case onto an assembling tray to make the packing-case and a chassis to be assembled input the next workstation together; at workstation 2: fetching CPU and memory to be assembled from a component region storing the CPU and memory near the current workstation, and assembling the CPU and memory on a motherboard placed in the compartments; from workstation 3 to workstation 8: fetching corresponding components from the compartments of the packing-case, and assembling the components on the chassis to be assembled; at workstation 9: judging whether a component in the compartments of the packing-case is not assembled, and assembling side covers on the chassis if all components are assembled thereby finishing assembling the computer. The invention can optimizing flows to assemble a computer, and improve efficiency of assembling the computer.

Description

Assembly method of preparation box, assembly tray and computer mainframe

The invention relates to a preparation method of a material preparation box, an assembly tray and a computer main body.

At present, the level 10 computer mainframe assembly adopts the method of loading and assembling at the side, and all the stations need to store materials. The traditional computer host assembly process is shown in Figure 1. In Figure 1, the materials required for each assembly station (from station 1 to station 8) are placed near the station. Among them, the assembly of the optical disk drive of the station 6 includes the connection of the data lines of the optical disk drive, and the hard disk assembly of the work station 7 includes the connection of the hard disk data lines.

However, large materials occupy a large amount of space in the assembly line, which is likely to cause poor transportation and affect assembly efficiency. Moreover, when the staff assembles the computer mainframe, due to the negligence of the work, the situation of missing parts sometimes occurs, which seriously affects the work efficiency.

In view of the above, it is necessary to provide a preparation box which is composed of a plurality of mutually separated storage cells, and a side wall on which one of the longest edges of the preparation box is located is mounted with a lower side hook, wherein: The spacers between the mutually separated storage cells adopt the movable knife card method, and the number and size of the storage cells can be adjusted according to different material types and sizes, and combined into different storage cells.

In view of the above, it is also necessary to provide an assembly tray for use with the above-described preparation bin, the preparation bin being coupled to the assembly tray through the lower side hook, the surface of the assembly tray being composed of a plurality of squares The composition is used to place the preparation box and the chassis to be assembled.

In view of the above, it is also necessary to provide a method for assembling a computer main body by using the above-mentioned preparation box, the method comprising the following steps: at the station 1: placing the chassis to be assembled on an assembly tray, and placing large materials at the same time The storage bin corresponding to the storage bin is configured to store a material in each storage compartment, and then the storage bin is mounted on the assembly tray to follow the chassis to be assembled and enter the next station. The bulk material includes a motherboard, a CPU heat sink, a display card, a CD player, a hard disk, and a data line, and the data line includes a CD player data line and a hard disk data line; at the station 2: from the vicinity of the current station The CPU and the memory preparation area take the required CPU and memory and install it on the motherboard in the storage cell; at the station 3: the operator first performs a visual inspection to confirm that the CPU and the memory have been After the installation is in place, the motherboard is installed into the chassis to be assembled; at the station 4: the required CPU heatsink is taken out from the corresponding storage compartment of the preparation bin, and is installed to the to-be-assembled Inside the chassis; at the station 5 Removing the required display card from the corresponding storage compartment of the preparation box and installing it into the chassis to be assembled; at the station 6: taking out the required optical disk drive from the corresponding storage compartment of the preparation bin And installing it into the chassis to be assembled; at the station 7: taking out the required hard disk from the corresponding storage compartment of the preparation box, and installing it into the chassis to be assembled; At the station 8: the required CD player data cable and the hard disk data cable are taken out from the corresponding storage cells of the preparation box, and installed into the chassis to be assembled; at the station 9: the operator inspection office After there is no remaining material in all the storage compartments of the preparation box, take the required side cover from the side cover preparation area near the current station, install it on the chassis to be assembled, and complete the assembly of the computer mainframe.

Compared with the prior art, the computer host assembly method can utilize the preparation box and the assembly tray to optimize the computer host assembly process, the material storage layout mode and the loading mode, thereby improving the efficiency of assembling the computer mainframe and reducing the leakage. The situation of multiple parts is generated.

Referring to FIG. 1 , it is a production flow chart of the assembly line before the optimization of the assembly method of the computer main body of the present invention. In Figure 1, the materials required for each assembly station (from station 1 to station 8) are placed near the station.

Referring to FIG. 2, it is a schematic diagram of a stock tank used in the assembly method of the computer main body of the present invention. The preparation tank 2 is composed of a plurality of compartments 21 which are separated from each other. Wherein, a side wall 22 on which the longest edge of the preparation box 2 is located is mounted with a lower side hook 22, and the lower side hook 22 is provided with a buffer spacer 23, and the four corners of the preparation box 2 face upward A riveted fixing structure 24 is installed at the location. In the present embodiment, the lower side hook 22 is mounted on one side wall of the longest edge of the preparation box 2. In other embodiments, the lower side hooks 22 can be simultaneously mounted on the two side walls where the longest edge of the preparation box 2 is located.

The plurality of mutually separated storage cells 21 are used for storing large materials, including: a motherboard, a CPU heat sink, a display card, a CD player, a hard disk, a data line, and the like. The spacer between the plurality of mutually separated storage cells 21 adopts a movable knife card method, and the number and size of the storage cells can be adjusted according to the material type and size of different assembled models, and combined into different storage cells. The number of the storage cells is equal to the quantity of the material types, and one storage cell stores only one material, and always maintains “one grid and one object”.

The lower side hook 22 is used for attaching the preparation box 2 to an assembly tray (as shown in FIG. 3), so that the two are integrated into one body, and then split and returned to the first station after the assembly is completed. use.

The buffer spacer 23 is used to reduce the collision force when other objects (such as the chassis to be assembled) and the preparation box 2 collide, to prevent appearance damage of other objects, and the like. The cushioning spacer 23 may be a soft and elastic material such as foam or the like.

The riveting fixing structure 24 is for fixing other stocking boxes vertically placed above the stock making bin 2.

Referring to Figure 3, there is shown a schematic view of an assembly tray for use with the stock bin 2 shown in Figure 2. The surface of the assembly tray 1 is composed of a plurality of squares for placing the preparation box 2 and the chassis to be assembled (not shown in Fig. 3). In order to prevent electrostatic interference, the surface of the assembly tray 1 may be covered with an antistatic cloth. The preparation tank 2 is connected to the assembly tray 1 through the lower side hook 22. In the present embodiment, the surface of the assembly tray 1 is designed in a checkered pattern, and its function is to enhance the mechanical strength when the assembly tray 1 is loaded. In other embodiments, the assembly tray 1 The surface can also be designed in other styles.

Referring to FIG. 4, it is a production flow chart of the assembly line optimized by the computer host assembly method of the present invention. Station 1 (starting station): loading, placing the chassis to be assembled onto the assembly tray 1 while placing large pieces of material into the corresponding storage compartment 21 of the preparation box 2, so that each storage A material is stored in the compartment 21, and the preparation box 2 is attached to the assembly tray 1 to follow the chassis to be assembled and enter the next station. The bulk material includes: a motherboard, a CPU heat sink, a display card, a CD player, a hard disk, a data line, and the like, and the data line includes a CD player data cable and a hard disk data cable. The optical disk data cable and the hard disk data cable are distinguished by different colors. For example, the optical drive data cable is marked in orange and the hard drive data cable is marked in blue. In order to minimize the transportation route and reduce the time and labor required for material transportation, it is appropriate to place the station 1 as close as possible to the material storage warehouse. Through the preparation box 2, the large-sized materials used in the assembly process of the following stations are prepared as far as possible at the station 1, so as to avoid loading during the assembly process of the subsequent stations and improve the assembly efficiency. When all the storage compartments 21 of the preparation box 2 are placed with materials, the materials are confirmed to be ready.

Station 2: The motherboard is pre-processed, and the required CPU and memory are taken from the CPU and the memory preparation area near the current station, and installed on the motherboard in the storage compartment 21. Since the CPU and the memory are relatively expensive, easy to be damaged in transit, and occupy a small space, the CPU and the memory are arranged to be directly loaded and installed at the motherboard pre-processing station.

Station 3: The motherboard is assembled, and the operator first performs a visual inspection to confirm that the CPU and the memory are installed in place, and then install the motherboard to the assembly to be assembled. Inside the chassis.

Station 4: The CPU heatsink is assembled, and the required CPU heatsink is taken out from the corresponding storage compartment 21 of the stocker 2 and installed into the chassis to be assembled.

Station 5: The display card is assembled, and the required display card is taken out from the corresponding storage compartment 21 of the stocker 2 and installed into the chassis to be assembled.

Station 6: The optical disk drive is assembled, and the desired optical disk drive is taken out from the corresponding storage compartment 21 of the stocker 2 and installed into the chassis to be assembled.

Station 7: Hard disk assembly, taking out the required hard disk from the corresponding storage compartment 21 of the preparation box 2, and installing it into the chassis to be assembled.

Station 8: The data line is connected, and the required optical disk data cable and hard disk data cable are taken out from the corresponding storage cells 21 of the stocking box 2, and installed into the chassis to be assembled.

Station 9: side cover assembly, after the operator checks that there is no remaining material in all the storage compartments 21 of the preparation bin 2, take the required side cover from the side cover preparation area near the current work station, and install it to the office. Complete the assembly of the computer host on the assembled chassis.

In this embodiment, the bulk materials stored in the storage compartment 21 of the preparation box 2 include: a motherboard, a CPU heat sink, a display card, a CD player, a hard disk, a data line, and the like. In other embodiments, the user can adjust the number and size of the storage cells according to the material type and size of different assembled models, and combine them into different storage cells, and each storage cell stores one material.

In addition, the assembly order of the station 4 to the station 7 in the present embodiment is also Adjust according to the material type of different assembled models.

The computer host assembly method of the present invention is disclosed above in the preferred embodiment, but it is not intended to limit the present invention. Any person skilled in the art will be able to make changes and refinements without departing from the spirit and scope of the invention, and the scope of the invention is defined by the scope of the appended claims.

1‧‧‧Assemble tray

2‧‧‧feeding bin

21‧‧‧ memory

22‧‧‧Lower hook

23‧‧‧ Buffer spacers

24‧‧‧Riveted fixed structure

1‧‧‧ loading station

2‧‧‧Main board pre-processing station

3‧‧‧ motherboard assembly

4‧‧‧CPU Radiator Assembly Station

5‧‧‧Display card assembly

6‧‧‧Disc Assembly

7‧‧‧hard disk assembly station

8‧‧‧Data line connection

9‧‧‧Side cover assembly

1 is a flow chart of the assembly line production before the optimization of the assembly method of the computer mainframe of the present invention.

2 is a schematic view of a preparation bin used in the assembly method of the computer main body of the present invention.

Figure 3 is a schematic illustration of an assembly tray for use with the stock bin shown in Figure 2.

FIG. 4 is a flow chart of the assembly line production after the computer host assembly method of the present invention is optimized.

1‧‧‧ loading station

2‧‧‧Main board pre-processing station

3‧‧‧ motherboard assembly

4‧‧‧CPU Radiator Assembly Station

5‧‧‧Display card assembly

6‧‧‧Disc Assembly

7‧‧‧hard disk assembly station

8‧‧‧Data line connection

9‧‧‧Side cover assembly

Claims (9)

A preparation box, wherein the preparation box is composed of a plurality of storage compartments separated from each other, and a side wall on which the longest edge of the preparation box is located is mounted with a lower side hook, and the lower side hook is provided with a buffer isolation The spacer between the plurality of mutually separated storage cells adopts a movable knife card method, and the number and size of the storage cells can be adjusted according to different material types and sizes, and combined into different storage cells. The preparation box of claim 1, wherein the buffer spacer is made of an elastic material. The preparation box according to claim 1, wherein a riveting fixing structure is installed at four corners of the preparation box facing upward for fixing other preparation boxes vertically placed above the preparation box. An assembly tray for use with a preparation bin in the first application of claim 1, wherein the preparation bin is coupled to the assembly tray through the lower side hook, and the surface of the assembly tray is composed of a plurality of squares The composition is used to place the preparation box and the chassis to be assembled. The assembly tray of claim 4, wherein the surface of the assembly tray is covered with a layer of antistatic cloth. A method for assembling a computer main body by using a preparation box in the first item of the patent application scope, the method comprising the following steps: at the work station 1: placing the chassis to be assembled on an assembly tray, and placing large materials at the same time Storing a material in each storage compartment, and then loading the preparation bin onto the assembly tray to follow the chassis to be assembled and entering the next station, Bulk materials include motherboards, CPU coolers, display cards, CD players, hard drives, a data line, the data line includes a CD player data line and a hard disk data line; at the station 2: take the required CPU and memory from the CPU and the memory preparation area near the current station, and install it to the station On the motherboard in the storage compartment; at station 3: the operator first performs a visual inspection to confirm that the CPU and the memory are installed in place, and then install the motherboard into the chassis to be assembled; 4: taking out the required CPU heat sink from the corresponding storage compartment of the preparation box, and installing it into the chassis to be assembled; at the station 5: taking out the corresponding storage space from the storage bin a display card, which is installed into the chassis to be assembled; at the station 6: the required optical disk drive is taken out from the corresponding storage compartment of the storage bin, and installed into the chassis to be assembled; At the station 7: take out the required hard disk from the corresponding storage compartment of the preparation box, and install it into the chassis to be assembled; at the station 8: take out the corresponding storage compartment of the preparation box Required CD player data cable and hard disk data cable to be mounted to the chassis to be assembled And at the station 9: after the operator checks that there is no remaining material in all the storage compartments of the preparation box, take the required side cover from the side cover preparation area near the current station, and install it to the waiting area On the assembled chassis, complete the assembly of the computer mainframe. The computer main assembly method according to claim 6, wherein the assembly order of the station 4 to the station 7 can be adjusted according to the material type of the different assembled models. The computer main assembly method according to claim 6, wherein the large material stored in the storage box of the preparation box is determined according to the material type of different assembled models, and the number and size of the storage cells are assembled according to different conditions. The type and size of the material of the model are adjusted, and the number of the storage cells is equal to the number of types of materials. The computer main assembly method of claim 6, wherein the optical disk data cable and the hard disk data cable are identified by different colors.