TWI403385B - Power-off braker - Google Patents

Power-off braker Download PDF

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TWI403385B
TWI403385B TW099133960A TW99133960A TWI403385B TW I403385 B TWI403385 B TW I403385B TW 099133960 A TW099133960 A TW 099133960A TW 99133960 A TW99133960 A TW 99133960A TW I403385 B TWI403385 B TW I403385B
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Taiwan
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elastic
tubular body
power
piston
tapered head
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TW099133960A
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Chinese (zh)
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TW201215478A (en
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Shang Te Chen
Chien Chin Liao
Chin Ming Chen
En Sheng Chang
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Ind Tech Res Inst
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Abstract

A power-off brake is disclosed, which comprises: an elastic claw component, a spindle and a driving unit. The elastic claw component has a tube-like body that has a first end and a second end formed on its axis at positions opposite to each other while enabling the two ends to communicate with each other. There is a plurality of elastic claws mounted on the first end, and the spindle, being composed of a shaft and a tapered head, is arranged for receiving the shaft inside the tube-like body while arranging the taped head to be surrounded by the plural claws. The driving unit is used for driving the spindle to move in a reciprocating manner between a first position and a second position, by that when the spindle arrives the first position, the taped head will trigger the plural elastic claws to be released in a manner that the outer side wall of each elastic claw is detached from engaging with the inner side wall of a concave formed on a rotary table; and when the spindle arrives the second position, the taped head will drive the plural elastic claws for enabling the outer side walls of the plural elastic claws to engage with the inner side wall of the concave.

Description

斷電煞車裝置Power off brake device

本發明係有關於一種斷電煞車裝置,尤指一種利用油壓驅動彈性爪張開,以達到煞車目的之斷電保護裝置,其煞車力穩定確實、結構簡單、製作成本低、重量輕、體積小、更換容易,尤適用於大型旋轉模組,可避免大型旋轉模組運作時突然的斷電產生時所造成的工安危害。The invention relates to a power-off brake device, in particular to a power-off protection device which uses oil pressure to drive an elastic claw to open to achieve the purpose of braking, and has stable braking force, simple structure, low manufacturing cost, light weight and volume. Small and easy to replace, especially suitable for large rotating modules, which can avoid the safety hazard caused by sudden power failure when large rotating modules operate.

一般所稱之大型旋轉模組,包含工具機中含液靜壓軸承與伺服馬達而能做大型車銑複合加工的旋轉工作台,以及風力發電設備、石油鑽勘設備。大型旋轉模組在高速轉動時,由於轉動慣量極高的緣故,當斷電發生時往往會產生相當程度的破壞,輕則造成模組精密傳動元件的損傷或是工件的毀損,重則可能會造成人員的傷亡。因此為了避免這種狀況,設計或安裝斷電煞車模組會是相當保險的作法。Generally speaking, the large-scale rotary module includes a rotary table with a hydrostatic bearing and a servo motor in the machine tool, which can be used for large-scale turning and milling, as well as wind power equipment and oil drilling equipment. When a large rotating module rotates at a high speed, due to the extremely high moment of inertia, a considerable degree of damage is often generated when a power failure occurs, which may cause damage to the precision transmission components of the module or damage to the workpiece, which may result in damage. Casualties of personnel. Therefore, in order to avoid this situation, it is quite safe to design or install a power-off brake module.

上述斷電煞車保護對於液靜壓軸承使用的旋轉工作台尤其重要,液靜壓軸承有低摩擦係數,以及高剛性的特點,但是不可避免的,液靜壓軸承需要一組油壓單元以提供作為軸承的油膜流量來源。而大型化的旋轉工作台由於高旋轉慣量與高速旋轉的效應,往往在斷電發生時油膜的供應也跟著消失,如此一來會產生相當大的破壞能量,也進而破壞昂貴的加工表面。因此需要一組安全裝置使斷電發生時協助將旋轉中的工作台停止,以延長液靜壓軸承的使用壽命以及增進操作者使用上的安全性。此外,斷電煞車也必須擁有方便更換的特點。由於斷電煞車器並非永久不壞的模組。在災害發生後也應相當容易的將耗損的斷電煞車器更新。以永久保障旋轉模組的精度可靠度與安全性。The above-mentioned power-off brake protection is especially important for rotary tables used in hydrostatic bearings. Hydrostatic bearings have low friction coefficient and high rigidity, but inevitably, hydrostatic bearings require a set of hydraulic units to provide Used as a source of oil film flow for bearings. Due to the high rotational inertia and the effect of high-speed rotation, the large-scale rotary table often disappears when the power supply occurs, which results in considerable destruction energy and damage to the expensive machined surface. A set of safety devices is therefore required to assist in stopping the rotating table during a power outage to extend the life of the hydrostatic bearing and to increase operator safety. In addition, the power-off brake must also have the characteristics of easy replacement. Because the power-off brake is not a permanent module. It is also quite easy to update the depleted power brakes after a disaster. To ensure the accuracy and safety of the rotating module for permanent protection.

針對習知專利而言,例如美國專利公開號US20100175505「CLAMPING DEVICE FOR ROTARY INDEX DEVICE FOR MACHINE TOOL」,該案結構特徵在於含有彈力預壓的彎曲壓盤及薄型煞車盤,其彎曲曲面煞車壓盤經由加工至某一定的高度預壓量,使其在彈力變形的狀況下壓住碟盤而達成煞車的目的與作用,當油壓進入活塞時,則使壓盤鬆脫對碟盤的夾持力,使工作台得以轉動,該案之缺點在於,該彎曲壓盤加工不易,組裝間隙調整困難、更換不易,且其煞車力道不易控制,作動移位煞車定位困難,也無法應用於大型化或高轉速之旋轉工作台。For a conventional patent, for example, US Patent Publication No. US20100175505 "CLAMPING DEVICE FOR ROTARY INDEX DEVICE FOR MACHINE TOOL", the structure is characterized by a curved pressure plate containing a spring preload and a thin brake disc, the curved curved brake plate is passed through Machining to a certain height preload, so that it can hold the disc under the condition of elastic deformation to achieve the purpose and function of braking, when the oil pressure enters the piston, the clamping force of the pressure plate is released to the disc The worktable can be rotated. The disadvantage of the case is that the bending platen is difficult to process, the assembly gap is difficult to adjust, the replacement is not easy, and the braking force is difficult to control, and the positioning of the shifting brake is difficult, and it cannot be applied to large or high. Rotating table for speed.

又例如美國專利US6457383「ROTATING OR SWIVELING DEVICE OF A MACHINE TOOL」,該案係採用油壓上下驅動工作台並使用斜面以增加煞車力,該案所存在之缺點在於其結構複雜,導致組裝或更換不易,也無法應用於高轉速旋轉工作台,而由於該案煞車結構並非針對斷電煞車,因此並無法於斷電時煞車。For example, U.S. Patent No. 6,451,738, "ROTATING OR SWIVELING DEVICE OF A MACHINE TOOL", which uses oil pressure to drive the table up and down and use the inclined surface to increase the braking force. The disadvantage of the case is that the structure is complicated, resulting in difficulty in assembly or replacement. It can't be applied to the high-speed rotary table, and because the brake structure of the case is not aimed at the power-off brake, it is impossible to brake when the power is off.

又例如美國專利US3786721「CLAMP FOR ROTARY TABLES」,該案係採用油壓裝置帶動凸輪機構使夾爪撐開或夾緊,達到煞車目的,該案所存在之缺點在於,難以同步控制夾爪同時撐開,其煞車變位量大、精密定位煞車功能薄弱,且其煞車間隙難以掌握,煞車時會造成台面偏擺,無法應用於高轉速旋轉工作台,而由於該案煞車結構並非針對斷電煞車,因此並無法於斷電時煞車。For example, in the US patent US3786721 "CLAMP FOR ROTARY TABLES", the case uses a hydraulic device to drive the cam mechanism to open or clamp the jaws to achieve the purpose of braking, and the disadvantage of the case is that it is difficult to simultaneously control the jaws simultaneously. On the open, the brakes have a large displacement, the precision positioning brake function is weak, and the brake clearance is difficult to grasp. When the vehicle is braked, the table yaw will be caused, which cannot be applied to the high-speed rotary table, and the brake structure is not aimed at the power-off brake. Therefore, it is not possible to brake the car when the power is off.

又例如中國專利CN2835553Y「在鑽油或是風力發電的斷電煞車裝置」,該案係於斷電或是工作台停止時,經由一彈簧裝置將相對煞車來令片夾合而使旋轉中的物件停止,當再次啟動時,係由油壓缸撐出使該來令片鬆脫,該案架構雖然夾持扭力高,但是煞車元件倍數大於旋轉截面,安裝時必須使用吊具,安裝不易,而且也很難使用在一般的旋轉工作台上,此外,該案結構並無法確保所有煞車來令片同時夾合,其煞車變位量大,精密定位煞車功能薄弱。For example, the Chinese patent CN2835553Y "in the case of oil-drilling or wind-powered power-off brakes", when the power is cut off or the workbench is stopped, the brakes are clamped by a spring device to make the rotation When the object is restarted, it is propped out by the hydraulic cylinder to loosen the piece. The structure of the case has a high clamping torque, but the multiple of the brake component is larger than the rotating section. The spreader must be used during installation, and the installation is not easy. Moreover, it is also difficult to use on a general rotary table. In addition, the structure of the case does not ensure that all the brakes are used to make the sheets simultaneously clamped, and the brakes have a large displacement amount, and the precise positioning brake function is weak.

據此可知,如何能有一種煞車力穩定確實、結構簡單、製作成本低、重量輕、體積小、更換容易,且適用於大型旋轉模組之斷電煞車裝置,係相關技術領域業者急需解決之課題。According to this, it can be seen that there is a power-breaking brake device that is stable and reliable, simple in structure, low in production cost, light in weight, small in size, easy to replace, and suitable for large-scale rotary modules, and is urgently needed to be solved by related art fields. Question.

有鑑於習知技術之缺失,本發明提出一種斷電煞車裝置,利用油壓驅動彈性爪張開,以達到煞車目的,其煞車力穩定確實、結構簡單、製作成本低、重量輕、體積小、更換容易,尤適用於大型旋轉模組,可避免大型旋轉模組運作時突然的斷電產生時所造成的工安危害。In view of the lack of the prior art, the present invention provides a power-off braking device that uses oil pressure to drive the elastic claws to open, so as to achieve the purpose of braking, the braking force is stable, the structure is simple, the manufacturing cost is low, the weight is light, and the volume is small. Easy to replace, especially suitable for large rotating modules, which can avoid the safety hazard caused by sudden power failure during operation of large rotating modules.

為達到上述目的,本發明提出一種斷電煞車裝置,係提供一旋轉工作台煞車作用,該斷電煞車裝置包含:一彈性爪元件,其具有一管狀主體,該管狀主體具有一軸心,該管狀主體沿著其軸心具有相對且相互連通之一第一端及一第二端,於該管狀主體之第一端設有複數彈性爪,該複數彈性爪係環繞該軸心設置,於該旋轉工作台設有一凹部,該彈性爪元件之彈性爪係位於該凹部內;一心軸,係由一軸體以及一錐形頭部構成,該錐形頭部具有一第一端及第二端,該錐形頭部之第一端之外徑大於該錐形頭部之第二端之外徑,該錐形頭部之第二端係連接於該軸體之一軸向端,該軸體係軸設於該管狀主體內,該錐形頭部係位於該環繞之複數彈性爪內;以及一驅動裝置,係用以驅動該心軸平行於該軸體之軸心方向往復移動於一第一位置及一第二位置間,當該心軸位於該第一位置時,該錐形頭部之第一端係與該複數彈性爪脫離,且該複數彈性爪不與該旋轉工作台之凹部接觸,當該心軸位於該第二位置時,該錐形頭部之第一端內縮於該複數彈性爪內且推動該複數彈性爪,使該複數彈性爪與該旋轉工作台之凹部相互抵靠。In order to achieve the above object, the present invention provides a power-off braking device that provides a rotating table braking device, the power-off braking device comprising: a resilient claw member having a tubular body having an axis, the tubular body having an axis The tubular body has a first end and a second end opposite to each other along its axial center, and a plurality of elastic claws are disposed at the first end of the tubular body, and the plurality of elastic claws are disposed around the axis, The rotating table is provided with a recess, and the elastic claw of the elastic claw element is located in the recess; a mandrel is composed of a shaft body and a conical head, and the cone head has a first end and a second end. An outer diameter of the first end of the tapered head is larger than an outer diameter of the second end of the tapered head, and a second end of the tapered head is connected to one axial end of the shaft body, the shaft system The shaft is disposed in the tubular body, the tapered head is located in the surrounding plurality of elastic claws; and a driving device is configured to drive the spindle to reciprocate in a direction parallel to the axial direction of the shaft body. Between the position and a second position, when the mandrel In the first position, the first end of the tapered head is disengaged from the plurality of elastic claws, and the plurality of elastic claws are not in contact with the concave portion of the rotary table, when the spindle is in the second position, The first end of the tapered head is retracted into the plurality of elastic claws and pushes the plurality of elastic claws such that the plurality of elastic claws abut against the concave portion of the rotary table.

為使 貴審查委員對於本發明之結構目的和功效有更進一步之了解與認同,茲配合圖示詳細說明如后。In order to enable your review committee to have a better understanding and recognition of the structural purpose and efficacy of the present invention, the detailed description is as follows.

以下將參照隨附之圖式來描述本發明為達成目的所使用的技術手段與功效,而以下圖式所列舉之實施例僅為輔助說明,以利 貴審查委員瞭解,但本案之技術手段並不限於所列舉圖式。The technical means and efficacy of the present invention for achieving the object will be described below with reference to the accompanying drawings, and the embodiments listed in the following drawings are only for the purpose of explanation, and are to be understood by the reviewing committee, but the technical means of the present invention are not Limited to the listed figures.

請參閱第一圖至第三圖所示,本發明所提供之斷電煞車裝置100,其包含一彈性爪元件10、一心軸20以及一驅動裝置30,該彈性爪元件10、心軸20及驅動裝置30係設置於一底座40上。Referring to the first to third figures, the power-off brake device 100 of the present invention comprises an elastic claw member 10, a spindle 20 and a driving device 30, the elastic claw member 10, the spindle 20 and The driving device 30 is disposed on a base 40.

該彈性爪元件10具有一管狀主體11,該管狀主體11具有一軸心Lc,該管狀主體11沿著其軸心Lc具有相對且相互連通之一第一端111及一第二端112,於該管狀主體11之第一端111設有一隔板113,於該隔板113設有一孔洞114,再於該管狀主體11之第一端111設有複數彈性爪12,該複數彈性爪12係環繞該軸心Lc設置,該每一彈性爪12之內側壁121具有一斜度θ1,該斜度θ1係由該彈性爪12內側壁121之頂緣向下且朝向該管狀主體11之軸心Lc傾斜,使該複數彈性爪12內側壁頂緣圍設之圓形直徑D1大於該複數彈性爪12內側壁底緣圍設之圓形直徑D2(顯示於第三圖),於該複數彈性爪12內部圍設形成一上寬下窄之圓錐形空間,於本實施例中,相鄰二彈性爪12之間具有一間距G,該間距G係依實際需要而設計,沒有一定限制,亦可使相鄰二彈性爪12相互貼靠,此外,該彈性爪12之數目沒有一定限制,依實際所需設計,可為圖示六爪設計。The elastic claw member 10 has a tubular body 11 having a shaft center Lc having a first end 111 and a second end 112 opposite to each other along its axis Lc. The first end 111 of the tubular body 11 is provided with a partition 113. The partition 113 is provided with a hole 114. The first end 111 of the tubular body 11 is provided with a plurality of elastic claws 12, and the plurality of elastic claws 12 are surrounded. The axis Lc is disposed, and the inner side wall 121 of each of the elastic claws 12 has a slope θ1 which is downward from the top edge of the inner side wall 121 of the elastic claw 12 and toward the axis Lc of the tubular body 11 Tilting, the circular diameter D1 enclosing the top edge of the inner side wall of the plurality of elastic claws 12 is larger than the circular diameter D2 (shown in the third figure) surrounded by the bottom edge of the inner side wall of the plurality of elastic claws 12, and the plurality of elastic claws 12 are The inner circumference is formed with a conical space of a width and a width. In the embodiment, a spacing G is formed between the two adjacent elastic claws 12, and the spacing G is designed according to actual needs, and is not limited, and may be The two adjacent elastic claws 12 abut each other, and the number of the elastic claws 12 is not limited. The actual design required, may be shown six claw design.

其次,該心軸20係由一軸體21以及一錐形頭部22構成,該錐形頭部22為一圓錐形,該錐形頭部22具有一第一端221及第二端222,該錐形頭部22之第一端221之直徑D3大於該錐形頭部22之第二端222之直徑D4,使該錐形頭部22之周緣具有一錐度θ2,值得注意的是,該第一端221之直徑D3並沒有一定限制,只要大於上述該複數彈性爪12內側壁頂緣圍設之圓形直徑D1即可,該錐形頭部22之第二端222係連接於該軸體21之一軸向端,且該第二端222之外徑大於該軸體21之外徑,該軸體21係穿設於上述該管狀主體11之該隔板113之孔洞114,且該軸體21軸設於該管狀主體11內,該錐形頭部22係位於該環繞之該複數彈性爪12內,於本實施例中,上述該彈性爪12內側壁121之斜度θ1係與該錐形頭部22之錐度θ2相同。Secondly, the mandrel 20 is composed of a shaft body 21 and a conical head portion 22. The conical head portion 22 has a conical shape. The conical head portion 22 has a first end 221 and a second end 222. The diameter D3 of the first end 221 of the tapered head 22 is larger than the diameter D4 of the second end 222 of the tapered head 22, so that the circumference of the tapered head 22 has a taper θ2, it is worth noting that the first The diameter D3 of the one end 221 is not limited, as long as it is larger than the circular diameter D1 surrounded by the top edge of the inner side wall of the plurality of elastic claws 12, and the second end 222 of the tapered head 22 is connected to the shaft body. An axial end of the second end 222 is larger than the outer diameter of the shaft body 21, and the shaft body 21 is bored through the hole 114 of the partition plate 113 of the tubular body 11 and the shaft The body 21 is disposed in the tubular body 11 , and the tapered head 22 is located in the plurality of elastic claws 12 . In the embodiment, the inclination θ1 of the inner side wall 121 of the elastic claw 12 is The taper θ2 of the tapered head 22 is the same.

該驅動裝置30係用以驅動該心軸20可以平行於該軸體21之軸心方向往復移動,該驅動裝置30包括一盤型彈簧組31以及一活塞32,該盤型彈簧組31係設置於該管狀主體11內,且該盤型彈簧組31套設於該軸體21外部,該盤型彈簧組31具有相對之一第一彈性端311以及一第二彈性端312,該盤型彈簧組31可於該第一彈性端311及第二彈性端312之間彈性伸縮,該第一彈性端311係抵靠於該隔板113底部,該活塞32係設置於該管狀主體11內,且該活塞32係設置於該軸體21不具有該錐形頭部22之一端(亦即圖示該軸體21底端),且該活塞32之一側係抵靠於該盤型彈簧組31之第二彈性端312,藉由一螺栓321由該活塞32螺入該活塞32及該軸體21,可將該活塞32與該軸體21相互螺合。The driving device 30 is configured to drive the spindle 20 to reciprocate parallel to the axial direction of the shaft body 21. The driving device 30 includes a disc spring group 31 and a piston 32. The disc spring group 31 is disposed. In the tubular body 11, the disc spring group 31 is sleeved on the outside of the shaft body 21. The disc spring group 31 has a first elastic end 311 and a second elastic end 312. The disc spring The group 31 is elastically expandable and contractable between the first elastic end 311 and the second elastic end 312. The first elastic end 311 is abutted against the bottom of the partition 113. The piston 32 is disposed in the tubular body 11 and The piston 32 is disposed on the shaft body 21 and does not have one end of the tapered head 22 (that is, the bottom end of the shaft body 21 is illustrated), and one side of the piston 32 abuts against the disc spring group 31. The second elastic end 312 is screwed into the piston 32 and the shaft body 21 by a bolt 321 , and the piston 32 and the shaft body 21 can be screwed together.

上述該彈性爪元件10、心軸20及驅動裝置30之組合件設置於該底座40,於該底座40設有流道41,該流道41具有二入口端411以及一出口端412,該出口端412係連通該管狀主體11之第二端112,該入口端411係連接於油壓裝置,該入口端411可提供油壓進入該流道41並由該出口端412流入該管狀主體11之第二端112,此外,為了避免油壓洩漏,於該螺栓321外套設有一第一防漏環322,且該第一防漏環322係設置於該軸體21與該活塞32之接觸面之間,再於該活塞32外套設有一單向油封323,該單向油封323係設置於該活塞32與該管狀主體11之間,再於該該管狀主體11外套設有複數第二防漏環324,且該第二防漏環324係設置於該管狀主體11與該底座40之間。The assembly of the elastic claw member 10, the spindle 20 and the driving device 30 is disposed on the base 40. The base 40 is provided with a flow passage 41 having two inlet ends 411 and an outlet end 412. The outlet The end 412 is connected to the second end 112 of the tubular body 11, and the inlet end 411 is connected to the oil pressure device, and the inlet end 411 can supply oil pressure into the flow passage 41 and flow from the outlet end 412 into the tubular body 11 The second end 112, in addition, in order to avoid the oil pressure leakage, a first leakage preventing ring 322 is disposed on the bolt 321 and the first leakage preventing ring 322 is disposed on the contact surface of the shaft body 21 and the piston 32. The unidirectional oil seal 323 is disposed between the piston 32 and the tubular body 11 , and the second body of the tubular body 11 is provided with a plurality of second leakage preventing rings. 324 , and the second leakage preventing ring 324 is disposed between the tubular body 11 and the base 40 .

將該彈性爪元件10、心軸20、驅動裝置30與該底座40組合完成後,即可形成第一圖及第三圖所示模組化結構,該模組化結構有利於拆裝於旋轉工作台,但是該底座40之形式、尺寸並沒有一定限制,依實際所需而設計,亦可與旋轉工作台結合為一體,如第三圖所示,於一旋轉工作台50設有一凹部51,該旋轉工作台50為一大型旋轉模組,包含工具機中含液靜壓軸承與伺服馬達而能做大型車銑複合加工的旋轉工作台,以及風力發電設備、石油鑽勘設備,本發明該彈性爪元件之彈性爪12係伸入該凹部51,該底座40可定位於任意固定位置,該固定位置可為旋轉工作台50之基座或固定機架上,再由一油壓裝置將油壓由該底座40之入口端411輸入該流道41,油壓由該出口端412流出後,可進入該管狀主體11之第二端112,由於活塞32與該軸體21螺合,因此油壓可以同時推動該活塞32與該心軸20平行於該軸體21之軸心方向移動,由於軸體21外套設有盤型彈簧組31,因此該盤型彈簧組31可同時受到壓縮,此時,該活塞32係位於一壓縮位置,而該心軸20係位於一第一位置,位於該第一位置之心軸20之錐形頭部22係凸伸於該複數彈性爪12外,該錐形頭部22之第一端221係與該複數彈性爪12脫離,因此,該複數彈性爪12呈現未受力狀態,且該複數彈性爪12之外側壁不與該旋轉工作台50之凹部51之內側壁接觸,此時,該旋轉工作台50可以正常旋轉工作。After the elastic claw element 10, the mandrel 20, the driving device 30 and the base 40 are combined, the modular structure shown in the first figure and the third figure can be formed, and the modular structure is convenient for disassembly and assembly. The workbench, but the form and size of the base 40 are not limited, and are designed according to actual needs, and can also be integrated with the rotary table. As shown in the third figure, a recess 51 is provided in a rotary table 50. The rotary table 50 is a large rotary module, including a rotary table containing a hydrostatic bearing and a servo motor in the machine tool, capable of performing large-scale turning and milling combined processing, and a wind power generation device and an oil drilling equipment, and the invention The elastic claw 12 of the elastic claw member extends into the recess 51. The base 40 can be positioned at any fixed position, which can be the base or the fixed frame of the rotary table 50, and then is replaced by a hydraulic device. The oil pressure is input into the flow passage 41 from the inlet end 411 of the base 40. After the oil pressure flows out from the outlet end 412, the hydraulic pressure can enter the second end 112 of the tubular body 11. Since the piston 32 is screwed with the shaft body 21, the piston 32 is screwed into the shaft body 21. Oil pressure can push the piston 32 at the same time The mandrel 20 is moved parallel to the axial direction of the shaft body 21. Since the shaft body 21 is provided with the disc spring group 31, the disc spring group 31 can be simultaneously compressed. At this time, the piston 32 is located at one. a compression position, and the mandrel 20 is in a first position, and the tapered head 22 of the mandrel 20 in the first position protrudes from the plurality of elastic claws 12, and the first of the tapered heads 22 The end 221 is detached from the plurality of elastic claws 12, and therefore, the plurality of elastic claws 12 are in an unstressed state, and the outer side walls of the plurality of elastic claws 12 are not in contact with the inner side walls of the concave portion 51 of the rotary table 50. The rotary table 50 can be rotated normally.

必須說明的是,輸入該流道41之油壓可共用該旋轉工作台50之油壓裝置,亦可採用獨立的油壓裝置,但是無論如何,提供該流道41之油壓裝置係與該旋轉工作台50之電力控制系統電性連接,亦即,當旋轉工作台50斷電時,該流道41所使用之油壓裝置也會立即切斷油壓供應,請參閱第四圖所示,當該旋轉工作台50突然斷電時,供應該流道41所使用之油壓裝置也立即切斷油壓供應,該活塞32與該心軸20由於失去油壓作用,因此會平行於該軸體21之軸心方向落下,該盤型彈簧組31可同時得到釋放,此時,該活塞32係位於一釋放位置,而該心軸20係位於一第二位置,位於該第二位置之心軸20之錐形頭部22之第一端221內縮於該複數彈性爪12之間,該第一端221係抵靠於該複數彈性爪12之內側壁,由於該第一端221之直徑D3大於該複數彈性爪12內側壁頂緣圍設之圓形直徑D1(顯示於第二圖),因此該第一端221可以推動該複數彈性爪12,使該複數彈性爪12以該管狀主體11之軸心Lc為中心徑向背離該軸心Lc移動,由於該複數彈性爪12可以同時被外撐,使該複數彈性爪12之外側壁與該旋轉工作台50之凹部51內側壁相互抵靠,藉由彈性爪12與凹部51間之摩擦力,可使該旋轉工作台50停止旋轉,當旋轉工作台50電力再度接通時,油壓可再度被打入該流道41內,使彈性爪12與凹部51分離,如第三圖所示狀態,旋轉工作台50即可恢復旋轉工作。It should be noted that the oil pressure input to the flow path 41 may share the hydraulic device of the rotary table 50, or an independent hydraulic device may be used, but in any case, the hydraulic device for providing the flow path 41 is The power control system of the rotary table 50 is electrically connected, that is, when the rotary table 50 is powered off, the hydraulic device used in the flow path 41 also immediately cuts off the oil pressure supply, as shown in the fourth figure. When the rotary table 50 is suddenly powered off, the hydraulic device used for supplying the flow path 41 also immediately cuts off the oil pressure supply, and the piston 32 and the mandrel 20 lose oil pressure, so they are parallel to the When the axial direction of the shaft body 21 falls, the disc spring group 31 can be simultaneously released. At this time, the piston 32 is in a release position, and the spindle 20 is in a second position, and the second position is located in the second position. The first end 221 of the tapered head 22 of the mandrel 20 is retracted between the plurality of resilient claws 12, and the first end 221 is abutted against the inner side wall of the plurality of resilient claws 12 due to the first end 221 The diameter D3 is larger than the circular diameter D1 surrounded by the top edge of the inner side wall of the plurality of elastic claws 12 (shown in Second, the first end 221 can push the plurality of elastic claws 12 such that the plurality of elastic claws 12 move radially away from the axis Lc about the axis Lc of the tubular body 11 due to the plurality of elastic claws. 12 can be externally supported, so that the outer side wall of the plurality of elastic claws 12 abuts against the inner side wall of the concave portion 51 of the rotary table 50, and the rotating table can be made by the friction between the elastic claw 12 and the concave portion 51. When the rotation of the rotary table 50 is turned on again, the oil pressure can be again driven into the flow path 41 to separate the elastic claw 12 from the concave portion 51. As shown in the third figure, the rotary table 50 is The rotation can be resumed.

另必須說明的是,請參閱第三圖,若是該彈性爪12內側壁121之斜度θ1為0度,亦即該複數彈性爪12內側壁平行於該管狀主體11之軸心Lc,該複數彈性爪12內側壁頂緣圍設之圓形直徑D1等於該複數彈性爪12內側壁底緣圍設之圓形直徑D2,或是該彈性爪12內側壁121之斜度θ1與該錐形頭部22之錐度θ2不相同時,仍然可以藉由該錐形頭部22之錐度推動該彈性爪12,但是斜度θ1與錐度θ2相同時,可降低彈性爪12與錐形頭部22之間的摩擦力,可使錐形頭部22推動彈性爪12之更為順暢,再者,若是該複數彈性爪12所圍設形成的空間並非圓錐形,或是該錐形頭部22並非圓錐形時,例如該複數彈性爪12所圍設形成的空間為多邊錐形,或是該錐形頭部22為多邊錐形時,或該複數彈性爪12所圍設形成的空間與該錐形頭部22形狀不同時,仍然可以藉由該錐形頭部22之錐度推動該彈性爪12,如前所述,本發明之設計重點在於該第一端221之直徑D3大於該複數彈性爪12內側壁頂緣圍設之圓形直徑D1(顯示於第二圖)即可。In addition, please refer to the third figure, if the inclination θ1 of the inner side wall 121 of the elastic claw 12 is 0 degree, that is, the inner side wall of the plurality of elastic claws 12 is parallel to the axial center Lc of the tubular body 11, the plural A circular diameter D1 surrounded by a top edge of the inner side wall of the elastic claw 12 is equal to a circular diameter D2 surrounded by a bottom edge of the inner side wall of the plurality of elastic claws 12, or a slope θ1 of the inner side wall 121 of the elastic claw 12 and the tapered head When the taper θ2 of the portion 22 is different, the elastic claw 12 can still be pushed by the taper of the tapered head 22, but when the inclination θ1 is the same as the taper θ2, the elastic claw 12 and the tapered head 22 can be lowered. The frictional force can make the tapered head 22 push the elastic claw 12 more smoothly. Further, if the space formed by the plurality of elastic claws 12 is not conical, or the tapered head 22 is not conical For example, when the space formed by the plurality of elastic claws 12 is a polygonal cone, or the tapered head 22 is a polygonal cone, or a space formed by the plurality of elastic claws 12 and the tapered head When the shape of the portion 22 is different, the elastic claw 12 can still be pushed by the taper of the tapered head 22, as before. The design of the present invention is that the diameter D3 of the first end 221 is larger than the circular diameter D1 (shown in the second figure) surrounded by the top edge of the inner side wall of the plurality of elastic claws 12.

對比第三圖及第四圖可知,於該錐形頭部22之第一端221被油壓往復上推或落下時,該複數彈性爪12可以徑向朝向或背離該軸心Lc往復移動,該複數彈性爪12對於旋轉工作台50所產生的煞車作用立即而確實,據實作樣品驗證本發明該斷電煞車裝置100之功效,若該盤型彈簧組31之拉力為500kg,該彈性爪12內側壁121之斜度θ1與該錐形頭部22之錐度θ2為1/12,該彈性爪12與凹部51間的摩擦係數為0.15,可計算煞車力及煞車扭力如下:Comparing the third and fourth figures, when the first end 221 of the tapered head 22 is pushed up or down by oil pressure, the plurality of elastic claws 12 can reciprocate radially toward or away from the axis Lc. The effect of the plurality of elastic claws 12 on the braking effect generated by the rotary table 50 is immediately and surely verified. According to the actual sample, the effect of the power-off braking device 100 of the present invention is verified. If the pulling force of the disk-shaped spring group 31 is 500 kg, the elastic claws The inclination θ1 of the inner side wall 121 and the taper θ2 of the conical head 22 are 1/12, and the friction coefficient between the elastic claw 12 and the concave portion 51 is 0.15, and the braking force and the braking torque can be calculated as follows:

煞車力F=500kg*sin(1/12)*0.15=900kg煞Car power F=500kg*sin(1/12)*0.15=900kg

煞車扭力T=900*9.8*0.5=4410NmBrake torque T=900*9.8*0.5=4410Nm

若是設置多組該斷電煞車裝置100,則煞車力與煞車扭力也倍數提高,例如,若是設置四組,則煞車扭力為4*4410Nm=17610Nm,據此可知,本發明確實能發揮實際的煞車作用,尤其作為大型旋轉模組的斷電保護裝置,可避免大型旋轉模組運作時突然的斷電產生時所造成的工安危害,此外,可將該彈性爪12以圓形車刀處理以避免塑性變形產生,該彈性爪12內側壁121之斜度θ1以精車方式加工,該心軸20可使用滲碳研磨方式增加硬度並減少摩擦阻力。If a plurality of sets of the power-off brake device 100 are provided, the braking force and the braking torque are also multiplied. For example, if four sets are provided, the braking torque is 4*4410 Nm=17610 Nm, and according to this, the present invention can actually exert the actual braking. The function, especially as the power-off protection device of the large-scale rotary module, can avoid the safety hazard caused by sudden power failure when the large rotary module operates, and the elastic claw 12 can be processed by a circular turning tool. To avoid plastic deformation, the inclination θ1 of the inner side wall 121 of the elastic claw 12 is processed in a fine manner, and the mandrel 20 can increase the hardness and reduce the frictional resistance by using a carburizing method.

請參閱第五圖及第六圖所示,說明本發明具有不同的設置方式,如第五圖所示係平行於一旋轉工作台50A之軸心方向之二側對稱設置二凹部51A,於該凹部51A分別設有一斷電煞車裝置100,此外,亦可如第六圖所示,於一圓形旋轉工作台50B邊緣徑向等距安裝四組斷電煞車裝置100,於該旋轉工作台50B之邊緣徑向設有凹部51B,該斷電煞車裝置100係伸入該凹部51B內。Referring to the fifth and sixth figures, the present invention has different arrangements. As shown in the fifth figure, two recesses 51A are symmetrically disposed on two sides parallel to the axial direction of a rotary table 50A. Each of the recesses 51A is provided with a power-off brake device 100. Further, as shown in FIG. 6, four sets of power-off brake devices 100 can be mounted on the edge of a circular rotary table 50B in an equidistant manner, and the rotary table 50B is mounted on the rotary table 50B. The edge is provided with a recess 51B in the radial direction, and the power-off brake device 100 extends into the recess 51B.

綜上所述,本發明提供之斷電煞車裝置,利用油壓控制錐形頭部撐開彈性爪,可於旋轉工作台斷電時,立即產生煞車作用,可避免大型旋轉工作台於運作時突然的斷電產生時所造成的工安危害,且由於本發明提供之斷電煞車裝置具有模組化的特性,其結構簡單、製作成本低、重量輕、體積小,利於更換及拆裝。In summary, the power-off brake device provided by the present invention uses the hydraulic pressure control cone to open the elastic claws, and can immediately generate a braking effect when the rotary table is powered off, thereby avoiding the operation of the large rotary table during operation. The safety hazard caused by the sudden power failure is generated, and the power-off brake device provided by the present invention has modular characteristics, and has the advantages of simple structure, low manufacturing cost, light weight, small volume, and is convenient for replacement and disassembly.

惟以上所述者,僅為本發明之實施例而已,當不能以之限定本發明所實施之範圍。即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬於本發明專利涵蓋之範圍內,謹請 貴審查委員明鑑,並祈惠准,是所至禱。However, the above description is only for the embodiments of the present invention, and the scope of the invention is not limited thereto. That is to say, the equivalent changes and modifications made by the applicant in accordance with the scope of the patent application of the present invention should still fall within the scope of the patent of the present invention. I would like to ask your review committee to give a clear explanation and pray for it.

100...斷電煞車裝置100. . . Power off brake device

10...彈性爪元件10. . . Elastic claw element

11...管狀主體11. . . Tubular body

111...第一端111. . . First end

112...第二端112. . . Second end

113...隔板113. . . Partition

114...孔洞114. . . Hole

12...彈性爪12. . . Elastic claw

121...彈性爪內側壁121. . . Elastic claw inner side wall

20...心軸20. . . Mandrel

21...軸體twenty one. . . Axle body

22...錐形頭部twenty two. . . Conical head

221...第一端221. . . First end

222...第二端222. . . Second end

30...驅動裝置30. . . Drive unit

31...盤型彈簧組31. . . Disc spring set

311...第一彈性端311. . . First elastic end

312...第二彈性端312. . . Second elastic end

32...活塞32. . . piston

321...螺栓321. . . bolt

322...第一防漏環322. . . First leakproof ring

323...單向油封323. . . One-way oil seal

324...第二防漏環324. . . Second leak proof ring

40...底座40. . . Base

41...流道41. . . Runner

411...入口端411. . . Entrance end

412...出口端412. . . Exit end

50、50A、50B...旋轉工作台50, 50A, 50B. . . Rotary table

51、51A、51B...凹部51, 51A, 51B. . . Concave

D1、D2、D3、D4...直徑D1, D2, D3, D4. . . diameter

G...間距G. . . spacing

Lc...軸心Lc. . . Axis

θ1...斜度Θ1. . . Slope

θ2...錐度Θ2. . . Taper

第一圖係本發明實施例之組合結構外觀立體圖。The first figure is a perspective view showing the appearance of the combined structure of the embodiment of the present invention.

第二圖係本發明實施例之部分分解結構外觀立體圖。The second drawing is a perspective view showing the appearance of a partially exploded structure of an embodiment of the present invention.

第三圖係第一圖之A-A剖面配合旋轉工作台凹部之結構示意圖。The third figure is a schematic view of the structure of the A-A section of the first figure in conjunction with the concave portion of the rotary table.

第四圖係本發明實施例對旋轉工作台產生煞車作用時之剖面結構示意圖。The fourth figure is a schematic cross-sectional structure of the embodiment of the present invention when a rotating workbench is activated.

第五圖係本發明實施例軸方向安裝於液靜壓旋轉工作台之剖面結構示意圖。The fifth figure is a schematic cross-sectional structure of the embodiment of the present invention mounted on the hydrostatic rotary table in the axial direction.

第六圖係本發明實施例徑方向安裝於旋轉工作台之結構示意圖。The sixth figure is a schematic structural view of the embodiment of the present invention installed in the radial direction on the rotary table.

第七圖係第六圖之B-B剖面結構示意圖。The seventh figure is a schematic view of the B-B cross-sectional structure of the sixth figure.

100...斷電煞車裝置100. . . Power off brake device

10...彈性爪元件10. . . Elastic claw element

11...管狀主體11. . . Tubular body

111...第一端111. . . First end

112...第二端112. . . Second end

113...隔板113. . . Partition

114...孔洞114. . . Hole

12...彈性爪12. . . Elastic claw

121...彈性爪內側壁121. . . Elastic claw inner side wall

20...心軸20. . . Mandrel

21...軸體twenty one. . . Axle body

22...錐形頭部twenty two. . . Conical head

221...第一端221. . . First end

222...第二端222. . . Second end

30...驅動裝置30. . . Drive unit

31...盤型彈簧組31. . . Disc spring set

311...第一彈性端311. . . First elastic end

312...第二彈性端312. . . Second elastic end

32...活塞32. . . piston

321...螺栓321. . . bolt

322...第一防漏環322. . . First leakproof ring

323...單向油封323. . . One-way oil seal

324...第二防漏環324. . . Second leak proof ring

40...底座40. . . Base

41...流道41. . . Runner

411...入口端411. . . Entrance end

412...出口端412. . . Exit end

50...旋轉工作台50. . . Rotary table

51...凹部51. . . Concave

D2...直徑D2. . . diameter

Lc...軸心Lc. . . Axis

θ1...斜度Θ1. . . Slope

θ2...錐度Θ2. . . Taper

Claims (10)

一種斷電煞車裝置,係提供一旋轉工作台煞車作用,該斷電煞車裝置包含:一彈性爪元件,其具有一管狀主體,該管狀主體具有一軸心,該管狀主體沿著其軸心具有相對且相互連通之一第一端及一第二端,於該管狀主體之第一端設有複數彈性爪,該複數彈性爪係環繞該軸心設置,於該旋轉工作台設有一凹部,該彈性爪元件之彈性爪係位於該凹部內;一心軸,係由一軸體以及一錐形頭部構成,該錐形頭部具有一第一端及第二端,該錐形頭部之第一端之外徑大於該錐形頭部之第二端之外徑,該錐形頭部之第二端係連接於該軸體之一軸向端,該軸體係軸設於該管狀主體內,該錐形頭部係位於該環繞之複數彈性爪內;以及一驅動裝置,係用以驅動該心軸平行於該軸體之軸心方向往復移動於一第一位置及一第二位置間,當該心軸位於該第一位置時,該錐形頭部之第一端係與該複數彈性爪脫離,該錐形頭部之第一端係凸伸於該複數彈性爪外,且該複數彈性爪不與該旋轉工作台之凹部接觸,當該心軸位於該第二位置時,該錐形頭部之第一端係位於該複數彈性爪內且抵靠於該複數彈性爪之內側壁,且該錐形頭部之第一端推動該複數彈性爪以該管狀主體之軸心為中心徑向背離該軸心移動,使該複數彈性爪與該旋轉工作台之凹部相互抵靠。 A power-off braking device provides a rotating table braking device, the power-off braking device comprising: an elastic claw member having a tubular body, the tubular body having an axis, the tubular body having along an axial center thereof The first end and the second end of the tubular body are oppositely connected to each other, and a plurality of elastic claws are disposed at the first end of the tubular body, the plurality of elastic claws are disposed around the axis, and the rotating table is provided with a concave portion. The elastic claw of the elastic claw element is located in the concave portion; a mandrel is composed of a shaft body and a conical head, the conical head has a first end and a second end, and the first end of the conical head The outer diameter of the end is larger than the outer diameter of the second end of the tapered head, and the second end of the tapered head is connected to one axial end of the shaft body, and the shaft system is axially disposed in the tubular body The tapered head is located in the surrounding plurality of elastic claws; and a driving device is configured to drive the spindle to reciprocate parallel to the axial direction of the shaft body between a first position and a second position, The tapered head when the mandrel is in the first position The first end is detached from the plurality of elastic claws, the first end of the tapered head is protruded from the plurality of elastic claws, and the plurality of elastic claws are not in contact with the concave portion of the rotary table, and the mandrel In the second position, the first end of the tapered head is located in the plurality of elastic claws and abuts against the inner side wall of the plurality of elastic claws, and the first end of the tapered head pushes the plurality of elastic claws Radially moving away from the axis centering on the axis of the tubular body, the plurality of elastic claws abut against the concave portion of the rotary table. 如申請專利範圍第1項所述之斷電煞車裝置,其中該每一彈性爪之內側壁具有一斜度,該斜度係由該彈性爪內 側壁之頂緣向下且朝向該管狀主體之軸心傾斜。 The power-off brake device of claim 1, wherein the inner side wall of each of the elastic claws has a slope, and the slope is from the elastic claw The top edge of the side wall is downward and inclined toward the axis of the tubular body. 如申請專利範圍第2項所述之斷電煞車裝置,其中該複數彈性爪內側壁之斜度係與該錐形頭部之錐度相配合,當該心軸位於該第一位置時,該彈性爪之內側壁可貼靠於該錐形頭部。 The power-off brake device of claim 2, wherein the slope of the inner side wall of the plurality of elastic claws matches the taper of the tapered head, and the elasticity is when the mandrel is in the first position The inner side wall of the claw can abut against the tapered head. 如申請專利範圍第1項所述之斷電煞車裝置,其中該彈性爪元件具有一隔板,該隔板係設置於該管狀主體之第一端,於該隔板設有一孔洞,該心軸之軸體係穿設於該隔板之孔洞,該錐形頭部係位於該環繞之複數彈性爪內。 The power-off brake device of claim 1, wherein the elastic claw member has a partition disposed at a first end of the tubular body, and the partition is provided with a hole, the spindle The shaft system is disposed in the hole of the partition, and the tapered head is located in the surrounding plurality of elastic claws. 如申請專利範圍第4項所述之斷電煞車裝置,其中該錐形頭部之第二端之外徑大於該軸體之外徑。 The power-off brake device of claim 4, wherein the outer diameter of the second end of the tapered head is larger than the outer diameter of the shaft body. 如申請專利範圍第4項所述之斷電煞車裝置,其中該驅動裝置包括:一彈簧組,係設置於該管狀主體內,且該彈簧組套設於該軸體外部,該彈簧組具有相對之一第一彈性端以及一第二彈性端,該彈簧組可於該第一彈性端及第二彈性端之間彈性伸縮,該第一彈性端係抵靠於該隔板;一活塞,係設置於該管狀主體內,且該活塞係設置於該軸體不具有該錐形頭部之一端,且該活塞之一側係抵靠於該彈簧組之該第二彈性端;一油壓裝置,係用以驅動該活塞平行於該軸體之軸心方向往復移動於一釋放位置及一壓縮位置間,且該活塞可推動該心軸往復移動於該第一位置及該第二位置間,當該活塞位於該釋放位置時,該心軸係位於該第一位置,以及當該活塞位於該壓縮位置時,該心軸係位於該第二 位置。 The power-off brake device of claim 4, wherein the drive device comprises: a spring set disposed in the tubular body, and the spring set is sleeved outside the shaft body, the spring set has a relative a first elastic end and a second elastic end, the spring set is elastically expandable between the first elastic end and the second elastic end, the first elastic end is abutted against the partition; a piston Provided in the tubular body, the piston system is disposed on the shaft body does not have one end of the tapered head, and one side of the piston is abutted against the second elastic end of the spring group; a hydraulic device And driving the piston to reciprocate parallel to the axial direction of the shaft body between a release position and a compression position, and the piston can push the spindle to reciprocate between the first position and the second position, When the piston is in the release position, the mandrel is in the first position, and when the piston is in the compressed position, the mandrel is in the second position position. 如申請專利範圍第6項所述之斷電煞車裝置,其中該驅動裝置更包括:至少一螺栓,係用以將該活塞與該軸體相互螺合;一第一防漏環,係套設於該螺栓外,且該第一防漏環係設置於該軸體與該活塞之間;以及一單向油封,係套設於該活塞外與該管狀主體之間。 The power-off brake device of claim 6, wherein the driving device further comprises: at least one bolt for screwing the piston and the shaft body; a first leak-proof ring is sleeved Outside the bolt, the first leak-proof ring is disposed between the shaft body and the piston; and a one-way oil seal is sleeved between the outer portion of the piston and the tubular body. 如申請專利範圍第1項所述之斷電煞車裝置,其更包括一底座,該彈性爪元件之管狀主體係設置於該底座上。 The power-off brake device of claim 1, further comprising a base, the tubular main system of the elastic claw member being disposed on the base. 如申請專利範圍第8項所述之斷電煞車裝置,其更包括至少一第二防漏環,該第二防漏環係套設於該管狀主體外部與該底座之間。 The power-off brake device of claim 8, further comprising at least one second leak-proof ring sleeved between the outside of the tubular body and the base. 如申請專利範圍第8項所述之斷電煞車裝置,其中該底座具有一流道,該流道具有至少一入口端以及一出口端,該出口端係連通該管狀主體之第二端,該入口端係連接於油壓裝置,該入口端可提供油壓進入該流道並由該出口端流入該管狀主體之第二端。The power-off brake device of claim 8, wherein the base has a first-class track, the flow path having at least one inlet end and an outlet end, the outlet end being connected to the second end of the tubular body, the inlet The end is coupled to the oil pressure device, the inlet end providing oil pressure into the flow passage and flowing from the outlet end into the second end of the tubular body.
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