TWI401340B - Method of anodizing metal surface - Google Patents

Method of anodizing metal surface Download PDF

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TWI401340B
TWI401340B TW96151333A TW96151333A TWI401340B TW I401340 B TWI401340 B TW I401340B TW 96151333 A TW96151333 A TW 96151333A TW 96151333 A TW96151333 A TW 96151333A TW I401340 B TWI401340 B TW I401340B
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ink
treatment
oxide film
metal surface
film
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TW96151333A
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TW200928005A (en
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Liang-Yu Cao
Fa-Hong Zeng
Li-Xia Hu
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Fih Hong Kong Ltd
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Description

金屬表面陽極處理方法 Metal surface anode treatment method

本發明涉及一種金屬表面陽極處理方法,尤其涉及一種可用於曲面之多色彩陽極處理方法。 The invention relates to a metal surface anode treatment method, in particular to a multi-color anode treatment method which can be used for a curved surface.

鋁、鈦及其合金材料因具有強度高、品質輕等優點,而廣泛應用於航空、電子、通訊等領域。為了進一步提高其表面品質及視覺效果,業界通常採用陽極處理工藝或噴漆法來達成。如美國專利第5,215,606號揭示了一種鈦基物件之裝飾方法,在對物件噴塗前,首先於真空下加熱基體,使其表面晶粒長大,然後進行陽極處理,並通過變化兩極電壓控制表面氧化層顏色,然該方法所獲之氧化膜厚度均一,缺乏凸凹之立體感。習知陽極處理工藝亦有採用多次陽極處理和多次著色來獲取不同色彩之氧化膜之方法,然這種方法雖能於金屬表面獲得多色彩氧化膜,但每次處理只能於同一平面上進行,無法一次性在曲面上獲得連續的具有立體感之彩色圖案。而噴漆法則圖案簡單、輪廓模糊且漆膜附著力弱。 Aluminum, titanium and alloy materials are widely used in aviation, electronics, communications and other fields due to their high strength and light weight. In order to further improve the surface quality and visual effect, the industry usually uses anodizing process or painting method to achieve. A method for decorating a titanium-based article is disclosed in U.S. Patent No. 5,215,606. First, prior to spraying the article, the substrate is first heated under vacuum to grow the surface of the substrate, then anodized, and the surface oxide layer is controlled by varying the voltage of the two electrodes. The color is obtained by the method, and the thickness of the oxide film is uniform, and the three-dimensional feeling of the convex and concave is lacking. The conventional anodizing process also has a method of obtaining an oxide film of different colors by using multiple anode treatments and multiple coloring. However, this method can obtain a multi-color oxide film on a metal surface, but each treatment can only be in the same plane. On the top, it is not possible to obtain a continuous three-dimensional color pattern on the curved surface at one time. The painting method has a simple pattern, a blurred outline and a weak adhesion of the paint film.

有鑒於此,有必要提供一種能在曲面上獲得連續之具有立體感之彩色圖案之金屬表面陽極處理方法。 In view of the above, it is necessary to provide a metal surface anodizing method capable of obtaining a continuous three-dimensional color pattern on a curved surface.

一種金屬表面陽極處理方法,用於處理鋁、鋁合金以及鈦合金基體表面,其包括以下步驟:(1)對所述基體進行陽極處理,以於基體表面形成一第一氧化膜; (2)對該第一氧化膜進行著色處理;(3)於該基體上噴塗油墨完全遮蔽其表面之第一氧化膜;(4)將製作有所需圖案之菲林膠片貼於所述噴塗有油墨之基體上;(5)曝光處理,以固化未被菲林膠片上之圖案部分遮擋之油墨;(6)去除未固化油墨;(7)去除未被油墨遮蓋之第一氧化膜:(8)對該基體進行第二次陽極處理,以於基體表面形成一第二氧化膜,所述第一氧化膜的厚度不同於第二氧化膜之厚度;(9)對該第二次陽極處理後所得之第二氧化膜進行著色處理;(10)去除剩餘遮蔽油墨;(11)重複步驟(3)~(10)。 A metal surface anode treatment method for treating aluminum, aluminum alloy and titanium alloy substrate surface, comprising the steps of: (1) anodizing the substrate to form a first oxide film on the surface of the substrate; (2) coloring the first oxide film; (3) spraying the ink on the substrate to completely shield the first oxide film on the surface; (4) attaching the film film having the desired pattern to the sprayed film (5) exposure treatment to cure ink that is not partially obscured by the pattern on the film film; (6) removal of uncured ink; (7) removal of the first oxide film not covered by the ink: (8) Performing a second anodizing treatment on the substrate to form a second oxide film on the surface of the substrate, the thickness of the first oxide film being different from the thickness of the second oxide film; (9) after the second anode treatment The second oxide film is subjected to a coloring treatment; (10) the remaining masking ink is removed; and (11) steps (3) to (10) are repeated.

相較於習知技術,本發明方法通過將製作有所需圖案之菲林膠片真空壓貼在遮蔽氧化膜油墨上,通過先曝光固化一部分油墨,再顯影褪去部分未固化油墨之方法來精確劃分出需要進行再次陽極處理之區域,使圖案更精細、清晰。該方法所使用之菲林膠片不僅可用來壓貼於金屬基體之某一平面,而且,其可發生變形,因而亦可以用來壓貼於金屬基體之曲面上,從而可以一次性在金屬基體之整個表面獲得連續且具有立體感之圖案。同時,通過改變每次陽極處理之條件使金屬表面獲得具有高低起伏之多紋路質感圖案。 Compared with the prior art, the method of the present invention precisely divides the film film having the desired pattern by vacuum pressing on the masking oxide film ink, by curing a part of the ink by first exposure, and then developing a part of the uncured ink. The area where re-anodic treatment is required to make the pattern finer and clearer. The film film used in the method can be used not only to be pressed against a certain plane of the metal substrate, but also to be deformed, so that it can also be pressed against the curved surface of the metal substrate, so that it can be used all at once in the metal substrate. The surface is obtained in a continuous and three-dimensional pattern. At the same time, the metal surface is obtained with a texture pattern having a high and low undulation by changing the conditions of each anode treatment.

本發明較佳實施例金屬表面陽極處理方法通過對一金屬基體之陽極表面處理為例進行說明,包括如下步驟: The metal surface anodizing method of the preferred embodiment of the present invention is described by taking an anode surface treatment of a metal substrate as an example, and includes the following steps:

(1)用含有相應金屬脫脂劑之溶液清洗金屬基體,然後將該金屬基體置於含磷酸和硫酸之溶液進行化學拋光處理,接著用含硝酸之溶液對該化學拋光處理後之金屬基體剝黑膜,以去除工件因上述化學拋光處理時於其表面形成之一黑色膜。 (1) cleaning the metal substrate with a solution containing the corresponding metal degreaser, then subjecting the metal substrate to a solution containing phosphoric acid and sulfuric acid for chemical polishing, followed by stripping the chemically polished metal substrate with a solution containing nitric acid The film is used to remove a black film formed on the surface of the workpiece due to the above chemical polishing treatment.

(2)對金屬基體進行陽極處理,以在金屬基體表面形成氧化膜。該步驟中陽極處理溶液中含有180~200g/L之硫酸以及小於20g/L之鋁離子,處理電壓為11~13V,於室溫下處理30~50分鐘。 (2) The metal substrate is anodized to form an oxide film on the surface of the metal substrate. In this step, the anode treatment solution contains 180 to 200 g/L of sulfuric acid and less than 20 g/L of aluminum ions, and the treatment voltage is 11 to 13 V, and is treated at room temperature for 30 to 50 minutes.

(3)對上述陽極處理後之金屬基體進行吸附著色或者化學著色處理。 (3) The metal substrate after the above anodization is subjected to adsorption coloring or chemical coloring treatment.

(4)對上述著色處理後之金屬基體進行封孔處理以提高其表面氧化膜之防污染和抗腐蝕性能。 (4) The metal substrate after the coloring treatment is subjected to a sealing treatment to improve the anti-pollution and anti-corrosion properties of the surface oxide film.

(5)於金屬基體上噴塗油墨且完全遮蔽其表面氧化膜。所述油墨為感光油墨,油墨厚度為10~50μm。 (5) Spraying the ink on the metal substrate and completely shielding the surface oxide film. The ink is a photosensitive ink, and the thickness of the ink is 10 to 50 μm.

(6)將製作有所需圖案之菲林膠片真空壓貼於所述噴塗有油墨之金屬基體上。該步驟採用一真空發生器,使菲林膠片和金屬基體之間形成一真空,在該真空吸附力之作用下使菲林膠片貼附於金屬基體表面上。該菲林膠片上有圖案之部分已曝光呈黑色,無圖案之部分為透明。 (6) A film film having a desired pattern is vacuum-applied to the metal substrate coated with the ink. In this step, a vacuum generator is used to form a vacuum between the film film and the metal substrate, and the film film is attached to the surface of the metal substrate under the vacuum suction force. The patterned portion of the film has been exposed to black, and the unpatterned portion is transparent.

(7)曝光處理,以固化未被菲林膠片上之圖案部分遮擋之油墨。該曝光處理步驟使用散光曝光機,曝光能量為100~150mj/cm2,曝光強度為5~25,該步驟處理後金屬基體上未被菲林膠片上之圖案遮擋之油墨固化,被菲林膠片上之圖案遮擋之油墨未能固化。 (7) Exposure treatment to cure ink that is not partially obscured by the pattern on the film. The exposure processing step uses an astigmatism exposure machine with an exposure energy of 100 to 150 mj/cm 2 and an exposure intensity of 5 to 25. The ink on the metal substrate that is not blocked by the pattern on the film film is cured by the film on the film. The pattern-blocking ink failed to cure.

(8)解除所述真空狀態使菲林膠片脫離金屬基體,於一顯影液中溶解未固化油墨。 (8) The vacuum state is released to disengage the film from the metal substrate, and the uncured ink is dissolved in a developing solution.

(9)鐳射雕刻或者化學蝕刻去除未被油墨遮蓋之氧化膜。該步驟中化學蝕刻液為60℃、40g/L之氫氧化鈉溶液,蝕刻時間為10~60秒。 (9) Laser engraving or chemical etching to remove an oxide film that is not covered by ink. In this step, the chemical etching solution is a 60 ° C, 40 g / L sodium hydroxide solution, and the etching time is 10 to 60 seconds.

(10)對化學拋光以及剝黑膜後之金屬基體進行第二次陽極處理,該化學拋光和剝黑膜方法與步驟(1)所述相同。 (10) A second anodizing treatment is performed on the chemical polishing and the metal substrate after the black film is peeled off, and the chemical polishing and blackening method is the same as described in the step (1).

(11)對第二次陽極處理後所得之氧化膜進行吸附著色或者化學著色處理。 (11) The oxide film obtained after the second anodizing treatment is subjected to adsorption coloring or chemical coloring treatment.

(12)對第二次陽極處理後所得之氧化膜進行封孔處理。 (12) The oxide film obtained after the second anodizing treatment is subjected to a sealing treatment.

(13)用油墨專用剝離劑去除剩餘之遮蔽油墨,即可於該金屬基體上獲得具有輪廓清晰、立體感強之圖案。 (13) A mask having a clear outline and a strong stereoscopic effect can be obtained on the metal substrate by removing the remaining masking ink with a special stripping agent for the ink.

可以理解,重複以上步驟(5)至(12),可以於該金屬基體獲得更多色彩之圖案。 It can be understood that by repeating the above steps (5) to (12), a more color pattern can be obtained on the metal substrate.

可以理解,可通過改變每次陽極處理之條件如陽極處理時間來使每次陽極處理所獲之氧化膜之厚度不同,因而可以使整個金屬表面獲得具有高低起伏之立體圖案。 It can be understood that the thickness of the oxide film obtained by each anode treatment can be made different by changing the conditions of each anode treatment such as the anode treatment time, so that a three-dimensional pattern having a high and low undulation can be obtained for the entire metal surface.

本發明方法適用於鋁、鋁合金以及鈦合金等金屬基體之表面處理。本發明方法通過將製作有所需圖案之菲林膠片真空壓貼於遮蔽氧化膜油墨上,通過曝光先固化一部分油墨,再顯影褪去部分未固化油墨之方法來精確劃分出需要再次陽極處理之區域,使圖案更精細、清晰。該方法使用之菲林膠片不僅可用來壓貼於金屬基體之某一平面,而且,其可發生變形,因而亦可以用來壓貼於金屬基體之曲面上,從而可以一次性在金屬基體之整個表 面獲得連續且具有立體感之圖案。同時,通過改變每次陽極處理之條件使金屬表面獲得具有高低起伏之多紋路質感圖案。 The method of the invention is suitable for surface treatment of metal substrates such as aluminum, aluminum alloys and titanium alloys. The method of the invention accurately presses the area which needs to be anodized again by vacuum-pressing the film film having the desired pattern onto the masking oxide film ink, curing a part of the ink by exposure, and developing the uncured part of the uncured ink. Make the pattern more precise and clear. The film film used in the method can be used not only to press on a certain plane of the metal substrate, but also to deform, and thus can also be pressed on the curved surface of the metal substrate, so that the entire surface of the metal substrate can be used at one time. The face is obtained in a continuous and three-dimensional pattern. At the same time, the metal surface is obtained with a texture pattern having a high and low undulation by changing the conditions of each anode treatment.

Claims (10)

一種金屬表面陽極處理方法,用於處理鋁、鋁合金以及鈦合金基體表面,其包括以下步驟:(1)對所述基體進行陽極處理,以於基體表面形成一第一氧化膜;(2)對該第一氧化膜進行著色處理;(3)於該基體上噴塗油墨完全遮蔽其表面之第一氧化膜;(4)將製作有所需圖案之菲林膠片貼於所述噴塗有油墨之基體上;(5)曝光處理,以固化未被菲林膠片上之圖案部分遮擋之油墨;(6)去除未固化油墨;(7)去除未被油墨遮蓋之第一氧化膜;(8)對該基體進行第二次陽極處理,以於基體表面形成一第二氧化膜,所述第一氧化膜的厚度不同於第二氧化膜之厚度;(9)對該第二次陽極處理後所得之第二氧化膜進行著色處理;(10)去除剩餘遮蔽油墨;(11)重複步驟(3)~(10)。 A metal surface anode treatment method for treating aluminum, aluminum alloy and titanium alloy substrate surfaces, comprising the steps of: (1) anodizing the substrate to form a first oxide film on the surface of the substrate; (2) Coloring the first oxide film; (3) spraying the ink on the substrate to completely shield the first oxide film on the surface; (4) attaching the film film having the desired pattern to the ink-coated substrate (5) exposure treatment to cure ink that is not partially obscured by the pattern on the film film; (6) removing the uncured ink; (7) removing the first oxide film not covered by the ink; (8) the substrate Performing a second anodizing treatment to form a second oxide film on the surface of the substrate, the thickness of the first oxide film being different from the thickness of the second oxide film; (9) the second obtained after the second anode treatment The oxide film is subjected to a coloring treatment; (10) the remaining masking ink is removed; and (11) steps (3) to (10) are repeated. 如申請專利範圍第1項所述之金屬表面陽極處理方法,其中所述第一次或第二次陽極處理電壓為11~13V之間,處理時間為30~50分鐘。 The metal surface anode treatment method according to claim 1, wherein the first or second anode treatment voltage is between 11 and 13 V, and the treatment time is 30 to 50 minutes. 如申請專利範圍第1項所述之金屬表面陽極處理方法,其中所述著色處理為吸附著色或電解著色。 The metal surface anodizing method according to claim 1, wherein the coloring treatment is adsorption coloring or electrolytic coloring. 如申請專利範圍第1項所述之金屬表面陽極處理方法,其中所述油墨為感光油墨。 The metal surface anodizing method according to claim 1, wherein the ink is a photosensitive ink. 如申請專利範圍第1項所述之金屬表面陽極處理方法,其中所述曝光能量為100~150 mj/cm2,曝光強度為5~25。 The metal surface anodizing method according to claim 1, wherein the exposure energy is 100 to 150 mj/cm 2 and the exposure intensity is 5 to 25. 如申請專利範圍第1項所述之金屬表面陽極處理方法,其中所述步驟(6)採用顯影液去除未固化油墨。 The metal surface anodizing method according to claim 1, wherein the step (6) removes the uncured ink with a developing solution. 如申請專利範圍第1項所述之金屬表面陽極處理方法,其中所述步驟(7)採用化學蝕刻法去除未被油墨遮蓋之第一氧化膜。 The metal surface anodizing method according to claim 1, wherein the step (7) removes the first oxide film not covered by the ink by chemical etching. 如申請專利範圍第1項所述之金屬表面陽極處理方法,其中所述步驟(10)採用油墨專用剝離劑去除剩餘遮蔽油墨。 The metal surface anodizing method according to claim 1, wherein the step (10) removes the remaining masking ink by using a special stripping agent for ink. 如申請專利範圍第1項所述之金屬表面陽極處理方法,其中所述每次陽極處理前均要進行表面化學拋光以及剝黑膜處理。 The metal surface anodizing method according to claim 1, wherein the surface chemical polishing and the blackening treatment are performed before each of the anodizing treatments. 如申請專利範圍第1項所述之金屬表面陽極處理方法,其中所述每次著色處理後均要對所述氧化膜進行封孔處理。 The metal surface anodizing method according to claim 1, wherein the oxide film is subjected to a sealing treatment after each coloring treatment.
TW96151333A 2007-12-31 2007-12-31 Method of anodizing metal surface TWI401340B (en)

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TW200525573A (en) * 2003-10-14 2005-08-01 Lg Chemical Ltd Method for preparing electrode system, electrode system prepared therefrom, and electric device comprising the same
TW200531749A (en) * 2004-03-26 2005-10-01 Latec Technology Co Ltd A coating method for coating colorful figures or characters on aluminum alloys surface and its products

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TW200525573A (en) * 2003-10-14 2005-08-01 Lg Chemical Ltd Method for preparing electrode system, electrode system prepared therefrom, and electric device comprising the same
TW200531749A (en) * 2004-03-26 2005-10-01 Latec Technology Co Ltd A coating method for coating colorful figures or characters on aluminum alloys surface and its products

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