TWI397164B - Chip package with connecting extension of tsv - Google Patents

Chip package with connecting extension of tsv Download PDF

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Publication number
TWI397164B
TWI397164B TW097141868A TW97141868A TWI397164B TW I397164 B TWI397164 B TW I397164B TW 097141868 A TW097141868 A TW 097141868A TW 97141868 A TW97141868 A TW 97141868A TW I397164 B TWI397164 B TW I397164B
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Taiwan
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substrate
wafer
holes
package structure
conductive
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TW097141868A
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Chinese (zh)
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TW201017855A (en
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Chi Hung Chiou
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Powertech Technology Inc
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Publication of TWI397164B publication Critical patent/TWI397164B/en

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    • HELECTRICITY
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    • H01L23/00Details of semiconductor or other solid state devices
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    • H01L23/481Internal lead connections, e.g. via connections, feedthrough structures
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
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    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/48Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
    • H01L21/4814Conductive parts
    • H01L21/4846Leads on or in insulating or insulated substrates, e.g. metallisation
    • H01L21/486Via connections through the substrate with or without pins
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    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/498Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
    • H01L23/49827Via connections through the substrates, e.g. pins going through the substrate, coaxial cables
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    • H01L24/82Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected by forming build-up interconnects at chip-level, e.g. for high density interconnects [HDI]
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    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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    • H01L2224/42Wire connectors; Manufacturing methods related thereto
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    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
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    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • H01L2224/48228Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item the bond pad being disposed in a recess of the surface of the item
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    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/8319Arrangement of the layer connectors prior to mounting
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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Wire Bonding (AREA)

Abstract

Disclosed is a chip package with connecting extension of TSV (Through Silicon Via), primarily comprising a substrate, a chip disposed on the substrate, a plurality of conductive fillers and an encapsulant encapsulating the chip. The substrate has a plurality of through holes vertically corresponding to and connecting to a plurality of TSVs through the chip. The conductive fillers are filled in the TSVs and the through holes and are further extruded from the bottom surface of the substrate to form as external bumps with hole-to-hole connection as a whole. Accordingly, conventionally wire-bonding and ball-placing steps can be skipped in manufacturing the chip package. Furthermore, the chip package has a reduced total height and a smaller dimension.

Description

矽穿孔連通延伸之晶片封裝構造Chip package structure with 矽 perforation extending

本發明係有關於半導體裝置,特別係有關於一種矽穿孔連通延伸之晶片封裝構造。The present invention relates to a semiconductor device, and more particularly to a chip package structure in which a crucible via extends.

在電子產品的微小化要求下,用以保護半導體晶片並提供外部電路連接的晶片封裝構造需要符合輕薄短小的發展趨勢。在晶片封裝構造中,晶片與基板之間的電性連接方式通常係採用打線方式,晶片封裝構造則係藉由銲球作為對外接合之媒介。然而,銲線具有一定的打線弧高而使得密封銲線之封膠體需具有較厚的厚度,而難以降低整體的封裝厚度與封裝尺寸。Under the miniaturization requirements of electronic products, the chip package structure for protecting semiconductor wafers and providing external circuit connections needs to conform to the trend of thinness and shortness. In the chip package structure, the electrical connection between the wafer and the substrate is generally performed by a wire bonding method, and the chip package structure is a medium for external bonding by using a solder ball. However, the wire has a certain arcing height so that the sealing body of the sealing wire needs to have a thick thickness, and it is difficult to reduce the overall package thickness and package size.

請參閱第1圖所示,一種習知打線連接之晶片封裝構造100,主要包含一基板110、一晶片120、一封膠體140、複數個銲線170以及複數個銲球180。該基板110係具有一上表面111、一下表面112、複數個鍍通孔113、複數個內接指114以及複數個外接墊115。該些內接指114係形成於該上表面111之周邊,該些外接墊115係形成於該下表面112,其中該些內接指114係藉由該些鍍通孔113電性連接至該些外接墊115。該些鍍通孔113係為在孔壁形成金屬層之貫通孔,並在封裝過程之前便以填充物填滿以不突出於該上表面111與該下表面112。在一黏晶步驟中,該晶片120係設置於該基板110之該上表面111並且不可覆蓋該些 內接指114。通常該晶片120係利用一黏晶層150之黏貼使其背面黏設於該基板110之該上表面111。在一打線步驟中,該些銲線170係電性連接該晶片120之複數個銲墊121至該基板110之該些內接指114,以達到該晶片120與該基板110之間的電性互連。在一模封步驟中,該封膠體140係形成於該基板110之該上表面111,並密封該晶片120與該些銲線170。在一植球步驟中,利用迴焊方式使該些銲球180係設置於該基板110之該些外接墊115,以作為該晶片封裝構造100之對外端子。Referring to FIG. 1 , a conventional wafer bonding structure 100 for wire bonding includes a substrate 110 , a wafer 120 , a gel 140 , a plurality of bonding wires 170 , and a plurality of solder balls 180 . The substrate 110 has an upper surface 111, a lower surface 112, a plurality of plated through holes 113, a plurality of internal fingers 114, and a plurality of external pads 115. The inner connecting fingers 114 are formed on the outer surface of the upper surface 111. The outer connecting pads 115 are formed on the lower surface 112. The inner connecting fingers 114 are electrically connected to the through-holes 113. Some external pads 115. The plated through holes 113 are through holes for forming a metal layer on the wall of the hole, and are filled with a filler before the packaging process so as not to protrude from the upper surface 111 and the lower surface 112. In a die bonding step, the wafer 120 is disposed on the upper surface 111 of the substrate 110 and cannot cover the wafers 110. The internal finger 114. Generally, the wafer 120 is adhered to the upper surface 111 of the substrate 110 by adhesion of a die layer 150. In a wire bonding step, the bonding wires 170 are electrically connected to the plurality of pads 121 of the wafer 120 to the internal fingers 114 of the substrate 110 to achieve electrical properties between the wafer 120 and the substrate 110. interconnection. In a molding step, the encapsulant 140 is formed on the upper surface 111 of the substrate 110 and seals the wafer 120 and the bonding wires 170. In a ball implantation step, the solder balls 180 are disposed on the external pads 115 of the substrate 110 by a reflow method to serve as external terminals of the chip package structure 100.

在上述習知的晶片封裝構造100中,該晶片120與該基板110係藉由該些銲線170進行電性連接。然而,該些銲線170必須具有一定的打線弧高,使得該封膠體140需具有相當的厚度才可避免銲線170外露之問題,因而造成該晶片封裝構造100具有較厚的厚度。由於該些銲線170係連接該些銲墊121至該些內接指114,故必須具有一定的長度與間距,以避免在模封的過程中產生沖線的問題。並且該些內接指114位於該基板110之晶片覆蓋區之外,以供該些銲線170連接,所以該基板110之尺寸需較大於該晶片120之尺寸,以供預留該些內接指114之形成位置,故無法縮小該基板110之尺寸,因而導致該晶片封裝構造100之封裝尺寸難以縮小。此外,當該些銲球180對外接合時,會因為應力的產生而導致掉球,造成產品的可靠度低 落。In the above-described conventional chip package structure 100, the wafer 120 and the substrate 110 are electrically connected by the bonding wires 170. However, the bonding wires 170 must have a certain arcing height, so that the sealing body 140 needs to have a considerable thickness to avoid the problem of the exposed bonding wires 170, thereby causing the wafer package structure 100 to have a relatively thick thickness. Since the bonding wires 170 connect the pads 121 to the internal fingers 114, they must have a certain length and spacing to avoid the problem of punching during the molding process. The inscribed fingers 114 are located outside the wafer coverage area of the substrate 110 for the bonding wires 170 to be connected. Therefore, the size of the substrate 110 needs to be larger than the size of the wafer 120 to reserve the inscribed portions. Referring to the formation position of the 114, the size of the substrate 110 cannot be reduced, and thus the package size of the chip package structure 100 is difficult to be reduced. In addition, when the solder balls 180 are externally joined, the ball may be dropped due to the stress, resulting in low reliability of the product. drop.

另,有人提出一種先進的晶片封裝構造,具有矽穿孔(Through Silicon Via, TSV)之晶片設置於基板上,矽穿孔貫穿晶片,主要是運用在晶片的立體堆疊。在晶片與基板之結合界面中,最低層晶片的矽穿孔是利用焊料接合到基板的內接墊,由於晶片為半導體材質,而基板為有機材質,兩者材質不同導致存在有熱膨脹係數的差異,故應力會集中在晶片與基板之結合界面,導致焊料接合點的斷裂。在另一種晶片與基板之結合方式中,先在基板上設置插針,當晶片放置於基板上時,插針穿過晶片的矽穿孔達到電性連觸,當其中一插針不為直立或有彎斜現象時,會有孔對不準的問題,故製程良率甚低。並且,電性接觸不佳會有阻抗增加與訊號中斷的問題。In addition, an advanced wafer package structure has been proposed in which a wafer having a through silicon via (TSV) is disposed on a substrate, and a via is inserted through the wafer, mainly for use in a three-dimensional stack of wafers. In the bonding interface between the wafer and the substrate, the crucible perforation of the lowest layer wafer is an inner pad bonded to the substrate by soldering. Since the wafer is made of a semiconductor material and the substrate is made of an organic material, the difference in thermal expansion coefficient is caused by the difference in materials. Therefore, the stress concentrates on the bonding interface between the wafer and the substrate, resulting in breakage of the solder joint. In another method of combining a wafer and a substrate, a pin is first disposed on the substrate. When the wafer is placed on the substrate, the pin passes through the through hole of the wafer to achieve electrical contact, when one of the pins is not upright or When there is a phenomenon of bending, there will be a problem that the hole is inaccurate, so the process yield is very low. Moreover, poor electrical contact can cause problems with increased impedance and signal interruption.

為了解決上述之問題,本發明之主要目的係在於提供一種矽穿孔連通延伸之晶片封裝構造,以液態填充方式形成之導電填充材能同時取代習知在打線步驟形成之銲線與在植球步驟形成之銲球,也不會有習知矽穿孔在晶片與基板之結合界面中焊料接合點斷裂的問題以及習知以插針穿過晶片的矽穿孔造成孔對不準的低製程良率。此外,並能降低晶片封裝構造之整體高度與縮小封裝尺寸。In order to solve the above problems, the main object of the present invention is to provide a wafer package structure in which a perforated via extends and extends, and the conductive filler formed by liquid filling can simultaneously replace the conventionally formed wire bonding step in the wire bonding step. The formed solder balls do not have the problem that the solder joints are broken in the bonding interface between the wafer and the substrate, and the low-process yield of the hole misalignment caused by the pin-through holes of the pins passing through the wafer. In addition, the overall height of the chip package structure can be reduced and the package size can be reduced.

本發明的目的及解決其技術問題是採用以下技術 方案來實現的。本發明揭示一種矽穿孔連通延伸之晶片封裝構造,主要包含一基板、一晶片、複數個導電填充材以及一封膠體。該基板係具有一上表面、一下表面以及複數個基板通孔。該晶片係設置於該基板之該上表面,該晶片係具有複數個矽穿孔,該些矽穿孔與該些基板通孔係為縱向對應連通。該些導電填充材係以液態填充方式形成於該些矽穿孔與該些基板通孔中,該些導電填充材更突出於該基板之該下表面,以形成為複數個孔對孔一體連接之外接凸塊。該封膠體係形成於該基板之該上表面,以密封該晶片。The object of the present invention and solving the technical problem thereof is to adopt the following technology The program to achieve. The invention discloses a wafer package structure in which a crucible is connected and extended, and mainly comprises a substrate, a wafer, a plurality of conductive fillers and a gel. The substrate has an upper surface, a lower surface, and a plurality of substrate vias. The wafer is disposed on the upper surface of the substrate, and the wafer has a plurality of turns and the through holes are longitudinally correspondingly communicated with the substrate through holes. The conductive filler is formed in the liquid filling manner in the through holes and the through holes of the substrate, and the conductive filler protrudes from the lower surface of the substrate to form a plurality of holes and the holes are integrally connected. External bumps. The encapsulation system is formed on the upper surface of the substrate to seal the wafer.

本發明的目的及解決其技術問題還可採用以下技術措施進一步實現。The object of the present invention and solving the technical problems thereof can be further achieved by the following technical measures.

在前述晶片封裝構造中,該些導電填充材係可為內含金屬粒子的熱固性樹脂。In the foregoing wafer package structure, the conductive fillers may be thermosetting resins containing metal particles.

在前述晶片封裝構造中,該些導電填充材係可由金屬膏燒結成形。In the aforementioned wafer package construction, the conductive fillers may be formed by sintering a metal paste.

在前述晶片封裝構造中,該封膠體係可更覆蓋該些導電填充材外露在該晶片之複數個端部。In the foregoing wafer package construction, the encapsulation system can cover the plurality of conductive portions of the wafer.

在前述晶片封裝構造中,該些導電填充材之該些端部係可形成為複數個大於該些矽穿孔之凸塊部。In the foregoing chip package structure, the ends of the conductive fillers may be formed into a plurality of bump portions larger than the turns of the turns.

在前述晶片封裝構造中,該些導電填充材之液態填充方式係可包含模封(transfer molding)。In the foregoing wafer package construction, the liquid filling manner of the conductive fillers may include transfer molding.

在前述晶片封裝構造中,可另包含一黏晶層,係形成於該晶片與該基板之間,並且該基板係設有複數個 位在該上表面之擋環,其係環繞該些基板通孔在該上表面之開口,用以阻擋該黏晶層流入該些基板通孔。In the foregoing chip package structure, a die bond layer may be further formed between the wafer and the substrate, and the substrate is provided with a plurality of A retaining ring on the upper surface surrounds the opening of the substrate through hole in the upper surface to block the adhesive layer from flowing into the substrate through holes.

在前述晶片封裝構造中,該基板係可設有複數個位在該下表面之凸塊承座,其係環繞該些基板通孔在該下表面之開口,該些導電填充材之該些外接凸塊係結合於該些凸塊承座。In the foregoing chip package structure, the substrate may be provided with a plurality of bump sockets on the lower surface, which are surrounding the openings of the substrate through holes in the lower surface, and the external connections of the conductive fillers A bump is coupled to the bump holders.

在前述晶片封裝構造中,可另包含一異方性導電膠膜,係形成於該基板之該下表面並覆蓋該些外接凸塊。In the foregoing chip package structure, an anisotropic conductive film may be further formed on the lower surface of the substrate and cover the external bumps.

在前述晶片封裝構造中,該異方性導電膠膜係可包含複數個等球徑的導電顆粒,其中至少一導電顆粒係電性接觸該些外接凸塊至一外部印刷電路板,其中所述電性接觸之導電顆粒係局部嵌陷於該些導電填充材之對應外接凸塊內。In the foregoing chip package structure, the anisotropic conductive film may comprise a plurality of conductive particles of equal spherical diameter, wherein at least one of the conductive particles electrically contacts the external bumps to an external printed circuit board, wherein The electrically conductive conductive particles are partially embedded in the corresponding external bumps of the conductive filler.

在前述晶片封裝構造中,該基板之該上表面係可具有一接近該晶片之表面覆蓋區之面積。In the aforementioned wafer package construction, the upper surface of the substrate may have an area close to the surface coverage area of the wafer.

由以上技術方案可以看出,本發明之矽穿孔連通延伸之晶片封裝構造,具有以下優點與功效:一、以液態填充方式形成之導電填充材與封裝構造內部元件具有特定的連接關係能同時取代習知之銲線與銲球,故可省略打線步驟與植球步驟,以簡化製程。It can be seen from the above technical solution that the chip package structure of the present invention has the following advantages and effects: First, the conductive filler formed by the liquid filling method has a specific connection relationship with the internal components of the package structure and can simultaneously replace Conventional welding wire and solder ball, so the wire bonding step and the ball placement step can be omitted to simplify the process.

二、利用導電填充材同時貫穿基板與晶片並形成孔對孔一體連接之外接凸塊,故封膠體不需要保留超過晶片的打線弧高,並且基板之上表面周邊不需 要預設內指指的區域,故可降低晶片封裝構造之整體高度以及縮小封裝尺寸。Second, the conductive filler is used to penetrate the substrate and the wafer at the same time, and the hole-to-hole is integrally connected with the external bump, so the sealant does not need to remain above the arc height of the wafer, and the peripheral surface of the substrate does not need to be To preset the area of the inner finger, the overall height of the chip package structure can be reduced and the package size can be reduced.

三、由導電填充材的一端形成之外接凸塊可取代習知銲球,以供在表面接合(SMT)時使用異方性導電膠,使得異方性導電膠內的導電粒子可局部嵌埋在外接凸塊。3. The external bump formed by one end of the conductive filler can replace the conventional solder ball for the use of an anisotropic conductive paste during surface bonding (SMT), so that the conductive particles in the anisotropic conductive paste can be partially embedded. Attach the bumps.

四、利用導電填充材的材料特性,例如銀膠,產生高流動性並具有韌性,以防止外接凸塊或孔內斷裂。Fourth, the material properties of the conductive filler, such as silver paste, are used to produce high fluidity and toughness to prevent rupture of the external bumps or holes.

五、藉由導電填充材在晶片表面之端部形成為大於矽穿孔之凸塊部,可防止該些導電填充材的鬆脫。5. The conductive filler is formed at the end of the surface of the wafer to be larger than the bump portion of the crucible, so that the conductive filler can be prevented from coming loose.

六、藉由導電填充材以模封方式形成,能使導電填充材之外接凸塊具有一致且整齊的形狀。6. Formed by a conductive filler in a mold-sealing manner, the conductive filler can have a uniform and neat shape.

七、藉由凸塊承座環繞基板通孔在基板下表面之開口,能控制外接凸塊在基板下表面之覆蓋面積並可增進外接凸塊的結合力。7. By the opening of the bump socket surrounding the substrate through hole on the lower surface of the substrate, the coverage area of the external bump on the lower surface of the substrate can be controlled and the bonding force of the external bump can be improved.

以下將配合所附圖示詳細說明本發明之實施例,然應注意的是,該些圖示均為簡化之示意圖,僅以示意方法來說明本發明之基本架構或實施方法,故僅顯示與本案有關之元件與組合關係,圖中所顯示之元件並非以實際實施之數目、形狀、尺寸做等比例繪製,某些尺寸比例與其他相關尺寸比例或已誇張或是簡化處理,以提供更清楚的描述。實際實施之數目、形狀及尺寸比例為一種選置性之設計,詳細之元件佈局可能 更為複雜。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings in which FIG. The components and combinations related to this case, the components shown in the figure are not drawn in proportion to the actual number, shape and size of the actual implementation. Some size ratios are proportional to other related sizes or have been exaggerated or simplified to provide clearer description of. The actual number, shape and size ratio of the implementation is an optional design, and the detailed component layout may be More complicated.

依據本發明之一具體實施例,一種矽穿孔連通延伸之晶片封裝構造舉例說明於第2圖之截面示意圖。該晶片封裝構造200主要包含一基板210、一晶片220、複數個導電填充材230以及一封膠體240。該基板210舉例說明於第3圖之基板上表面示意圖以及第4圖之基板下表面示意圖。該基板210係具有一上表面211、一下表面212以及複數個基板通孔213。該些基板通孔213係由該上表面211貫穿至該下表面212,該些基板通孔213係可為無電性連接功能的貫穿孔,即該些基板通孔213內可以無電鍍金屬層。在本實施例中,該些基板通孔213係可以電射鑽孔或機械穿孔等方式形成。該些基板通孔213係可為陣列排列、周邊排列或是單/多排中心線排列。較佳地,該基板210之該上表面211係可具有一接近該晶片220之表面覆蓋區之面積,以達成晶片尺寸封裝,而不需要預留在習知基板上表面周圍的內接指。According to an embodiment of the present invention, a wafer package structure in which a turn-by-hole is extended and extended is illustrated in a cross-sectional view of FIG. The chip package structure 200 mainly includes a substrate 210, a wafer 220, a plurality of conductive fillers 230, and a gel 240. The substrate 210 is illustrated in the schematic diagram of the upper surface of the substrate in FIG. 3 and the lower surface of the substrate in FIG. The substrate 210 has an upper surface 211, a lower surface 212, and a plurality of substrate vias 213. The substrate through holes 213 are formed by the upper surface 211 to the lower surface 212. The substrate through holes 213 may be through holes of the non-electrical connection function, that is, the substrate through holes 213 may be provided with an electroless metal layer. In this embodiment, the substrate through holes 213 can be formed by electric drilling or mechanical perforation. The substrate through holes 213 may be arranged in an array, in a peripheral arrangement, or in a single/multiple center line. Preferably, the upper surface 211 of the substrate 210 can have an area close to the surface coverage area of the wafer 220 to achieve a wafer size package without the need to reserve an internal finger around the upper surface of the conventional substrate.

請參閱第2圖所示,該晶片220係設置於該基板210之該上表面211,該晶片220係具有複數個矽穿孔221,該些矽穿孔221與該些基板通孔213係為縱向對應連通。該些矽穿孔221係貫穿該晶片220,該些矽穿孔221內可具有金屬層或其中一開口更貫穿該晶片220之銲墊,以作為該晶片220之內部端子。並利用該些導電填充材230作為連接該晶片220之該些矽穿 孔221之電氣訊號之傳遞通路。請再參閱第2圖所示,該晶片220係以該些矽穿孔221對準於該些基板通孔213之方式設置於該基板210上,以達到縱向對應連通。該些矽穿孔221之形成可利用既有的矽穿孔製造技術,例如由IBM公司開發的TSV (Through Silicon Via)晶片連接技術。As shown in FIG. 2, the wafer 220 is disposed on the upper surface 211 of the substrate 210. The wafer 220 has a plurality of turns 221, and the through holes 221 are longitudinally corresponding to the substrate through holes 213. Connected. The turns 221 are through the wafer 220. The turns 221 may have a metal layer or a pad extending through the die 220 to serve as an internal terminal of the die 220. And using the conductive filler 230 as the piercings connecting the wafers 220 The transmission path of the electrical signal of the hole 221 . Referring to FIG. 2 again, the wafer 220 is disposed on the substrate 210 such that the plurality of through holes 221 are aligned with the substrate through holes 213 to achieve longitudinal corresponding communication. The formation of the turns 221 can utilize existing helium perforation fabrication techniques such as TSV (Through Silicon Via) wafer bonding technology developed by IBM Corporation.

在本實施例中,該晶片封裝構造200可另包含一黏晶層250,其係黏接該晶片220與該基板210。請參閱第2圖所示,該黏晶層250係形成於該晶片220與該基板210之間。並且較佳地,該基板210係設有複數個位在該上表面211之擋環214(如第3圖所示),其係環繞該些基板通孔213在該上表面211之開口,用以阻擋該黏晶層250流入該些基板通孔213。關於該黏晶層250之形成方法,可先將該黏晶層250形成於該基板210上,再使該晶片220壓合於該黏晶層250。在另一實施例中,該黏晶層250的形成係採用底部填充(under filling)的方式,即先設置該晶片220在該基板210上,再點塗液態黏著膠,以形成填滿在該晶片220與該基板210之間的黏晶層250,使得該晶片220與該基板210為緊密接合。當該黏晶層250係以底部填充形成時,該黏晶層250在未固化時具有高流動性,故該些擋環214壓觸至該晶片220為一較佳的技術手段,以有效阻擋該黏晶層250流入該些基板通孔213。較佳地,該些擋環214的厚度係可略高於該基板 210在該上表面211之防焊層的厚度,以發揮阻擋該黏晶層250之作用。在不同實施例中,該基板210係可不具有防焊層,以進一步提升該些擋環214的擋膠效果並可加強該晶片220與該基板210之間之黏著力。此外,該些擋環214之材質可為金屬,如銅。該些擋環214係可為該基板210表面突出之金屬環,並位於該基板210用以設置該晶片220的區域內。In this embodiment, the chip package structure 200 may further include a die bonding layer 250 for bonding the wafer 220 and the substrate 210. Referring to FIG. 2, the die layer 250 is formed between the wafer 220 and the substrate 210. Preferably, the substrate 210 is provided with a plurality of retaining rings 214 (shown in FIG. 3) located on the upper surface 211, which surround the openings of the substrate through holes 213 at the upper surface 211. The barrier layer 250 is blocked from flowing into the substrate vias 213. Regarding the method for forming the die layer 250, the die layer 250 may be formed on the substrate 210, and the wafer 220 may be pressed against the die layer 250. In another embodiment, the bonding layer 250 is formed by under filling, that is, the wafer 220 is first disposed on the substrate 210, and then a liquid adhesive is applied to form a filling. The die layer 250 between the wafer 220 and the substrate 210 is such that the wafer 220 is in tight contact with the substrate 210. When the adhesive layer 250 is formed by underfill, the adhesive layer 250 has high fluidity when uncured, so that the retaining rings 214 are pressed against the wafer 220 as a better technical means to effectively block The die layer 250 flows into the substrate vias 213. Preferably, the thickness of the retaining ring 214 is slightly higher than the substrate. The thickness of the solder resist layer on the upper surface 211 is 210 to function to block the die layer 250. In different embodiments, the substrate 210 may not have a solder resist layer to further enhance the blocking effect of the retaining rings 214 and enhance the adhesion between the wafer 220 and the substrate 210. In addition, the material of the retaining ring 214 may be a metal such as copper. The retaining ring 214 is a metal ring protruding from the surface of the substrate 210 and located in a region where the substrate 210 is used to set the wafer 220.

請參閱第2圖所示,該些導電填充材230係以液態填充方式形成於該些矽穿孔221與該些基板通孔213中,該些導電填充材230更突出於該基板210之該下表面212,以形成為複數個孔對孔一體連接之外接凸塊231。在此所述的「孔對孔一體連接」係指每一導電填充材230在一體連接對應外接凸塊231的部位是更連接填充入縱向對應的該些矽穿孔221與該些基板通孔213。換言之,該些外接凸塊231係為該些導電填充材230之突出部位,其一體連接之根部更可嵌埋貫穿該基板210與該晶片220,形成為不可動搖或脫落的外接端子,為習知焊接在基板表面的銲球所不可預期的作用。As shown in FIG. 2 , the conductive fillers 230 are formed in the liquid filling manner in the through holes 221 and the substrate through holes 213 . The conductive fillers 230 protrude from the substrate 210 . The surface 212 is formed to form a plurality of holes and the holes are integrally connected to the external bumps 231. As used herein, the term "hole-to-hole integral connection" means that each of the conductive fillers 230 is connected to the corresponding ridges 221 and the substrate vias 213 in a portion where the corresponding external bumps 231 are integrally connected. . In other words, the external bumps 231 are protruding portions of the conductive fillers 230, and the integrally connected root portions can be embedded through the substrate 210 and the wafer 220 to form an external terminal that is not shaken or detached. It is known that solder balls soldered on the surface of the substrate have an unpredictable effect.

較佳地,該些導電填充材230係可為內含金屬粒子的熱固性樹脂,例如銀膠,產生高流動性並具有韌性,以防止該些外接凸塊231或孔內斷裂。在另一實施例中,該些導電填充材230係可由金屬膏燒結成形,例如銅膏或錫膏。Preferably, the conductive filler 230 is a thermosetting resin containing metal particles, such as silver paste, which has high fluidity and toughness to prevent breakage of the external bumps 231 or holes. In another embodiment, the conductive fillers 230 may be formed by sintering a metal paste, such as a copper paste or a solder paste.

該些導電填充材230之液態填充方式係可包含模封、液態點注或為毛細現象的孔填充,其中以模封方式為較佳。請參閱第5D圖所示,在模封過程中可利用一下模具10以使該些導電填充材230之外接凸塊231具有一致且整齊的形狀。該些外接凸塊231在該基板210之該下表面212的覆蓋面積係可大於該導電填充材230在該些基板通孔213內的截面積,以增加該些外接凸塊231對外電性連接的接觸面積。The liquid filling manner of the conductive filler 230 may include molding, liquid spotting or hole filling for capillary phenomenon, wherein the sealing method is preferred. Referring to FIG. 5D, the mold 10 can be utilized during the molding process to make the conductive fillers 230 have a uniform and neat shape. The coverage area of the pedestal bumps 231 on the lower surface 212 of the substrate 210 can be larger than the cross-sectional area of the conductive filler 230 in the substrate vias 213 to increase the external connection of the external bumps 231. Contact area.

由於該些導電填充材230係用以電性連接該晶片220與該基板210並提供作為該晶片封裝構造200之對外接合,故能同時取代習知之銲線與銲球,可省略習知打線步驟與植球步驟,以簡化製程。Since the conductive filler 230 is used to electrically connect the wafer 220 and the substrate 210 and provide external bonding as the wafer package structure 200, the solder wire and the solder ball can be replaced at the same time, and the conventional wire bonding step can be omitted. Steps with the ball planting to simplify the process.

請參閱第2圖所示,較佳地,該基板210係可設有複數個位在該下表面212之凸塊承座215,其係環繞該些基板通孔213在該下表面212之開口,該些導電填充材230之該些外接凸塊231係結合於該些凸塊承座215,該些凸塊承座215具有控制該些導電填充材230之該些外接凸塊231在該基板210之該下表面212之覆蓋面積並可增進該些外接凸塊231的結合力。其中該些外接凸塊231係可完全覆蓋該些凸塊承座215。更具體而言,該些凸塊承座215之尺寸係稍大於該些擋環214之尺寸。請參閱第4圖所示,在本實施例中,該些凸塊承座215之形狀係可為具有開孔之矩形。此外,該基板210更具有複數個虛置墊216,係 設置於該基板210之該下表面212並顯露於該下表面212,以增加散熱效果,但可不具有訊號傳遞的作用。具體而言,該些虛置墊216係排列於該基板210之兩相對側邊或周邊。Referring to FIG. 2, the substrate 210 is preferably provided with a plurality of bump holders 215 located on the lower surface 212, which surround the opening of the substrate through holes 213 at the lower surface 212. The plurality of external bumps 231 of the conductive filler 230 are coupled to the bump receptacles 215. The bump receptacles 215 have the external bumps 231 for controlling the conductive fillers 230 on the substrate. The coverage area of the lower surface 212 of the 210 can enhance the bonding force of the external bumps 231. The external bumps 231 can completely cover the bump sockets 215. More specifically, the size of the bump sockets 215 is slightly larger than the size of the retaining rings 214. Referring to FIG. 4, in the embodiment, the shape of the bump holders 215 may be a rectangle having an opening. In addition, the substrate 210 further has a plurality of dummy pads 216. The lower surface 212 of the substrate 210 is disposed on the lower surface 212 to increase the heat dissipation effect, but may not have the function of signal transmission. Specifically, the dummy pads 216 are arranged on opposite sides or the periphery of the substrate 210.

請參閱第2圖所示,該封膠體240係形成於該基板210之該上表面211,以密封該晶片220。該封膠體240係提供適當的封裝保護,以防止電性短路與塵埃污染。請再參閱第2圖所示,該封膠體240係可更覆蓋該些導電填充材230外露在該晶片220之複數個端部232,以形成單晶片封裝之結構。較佳地,該些導電填充材230之該些端部232係可形成為複數個大於該些矽穿孔221之凸塊部,可防止該些導電填充材230的鬆脫。請參閱第2圖所示,在本實施例中,每一導電填充材230係形成為一如「工」字形之截面形狀,以防止脫落或位移。Referring to FIG. 2, the encapsulant 240 is formed on the upper surface 211 of the substrate 210 to seal the wafer 220. The encapsulant 240 provides proper package protection to prevent electrical shorts and dust contamination. Referring to FIG. 2 again, the encapsulant 240 can cover the plurality of ends 232 of the conductive package 230 to form a single-chip package. Preferably, the end portions 232 of the conductive fillers 230 are formed into a plurality of bump portions larger than the plurality of the through holes 221 to prevent the conductive filler 230 from being loosened. Referring to FIG. 2, in the present embodiment, each of the conductive fillers 230 is formed into a cross-sectional shape such as a "work" shape to prevent falling off or displacement.

由上述可知,利用該些導電填充材230填入縱向對應且連通之該些矽穿孔221與該些基板通孔213的結構,使該晶片220之電氣訊號能傳遞至突出於該基板210之該些外接凸塊231,能同時取代習知在打線步驟形成之銲線與在植球步驟形成之銲球,也不會有習知矽穿孔在晶片與基板之結合界面中焊料接合點斷裂的問題以及習知以插針穿過晶片的矽穿孔造成孔對不準的低製程良率。此外,利用該些導電填充材230同時貫穿該基板210與該晶片220並形成孔對孔一體連接 之該些外接凸塊231,故該封膠體240不需要保留超過晶片的打線弧高,並且基板之上表面周邊不需要預設內指指的區域,故可降低該晶片封裝構造200之整體高度以及縮小封裝尺寸。As can be seen from the above, the electrically conductive filler 230 is used to fill the longitudinally corresponding and communicating the plurality of through holes 221 and the substrate through holes 213, so that the electrical signals of the wafer 220 can be transmitted to the substrate 210. The external bumps 231 can simultaneously replace the solder wires formed in the wire bonding step and the solder balls formed in the ball bonding step, and there is no problem that the solder joints in the bonding interface between the wafer and the substrate are broken. And conventionally, the perforation of the pin through the wafer causes the hole to be misaligned with low process yield. In addition, the conductive filler 230 is used to simultaneously penetrate the substrate 210 and the wafer 220 to form a hole-to-hole connection. The external bumps 231 need not be retained beyond the arcing height of the wafer, and the peripheral surface of the substrate does not need to be preset within the surface of the substrate, so that the overall height of the chip package structure 200 can be reduced. And shrink the package size.

在本實施例中,如第5H圖所示,該晶片封裝構造200可另包含一異方性導電膠膜260,係形成於該基板210之該下表面212並覆蓋該些外接凸塊231。該些外接凸塊231係突出於該基板210之該下表面212,有助於該異方性導電膠膜260接觸。該異方性導電膠膜260係可包含複數個等球徑的導電顆粒261,其中至少一導電顆粒261A係電性接觸該些外接凸塊231至一外部印刷電路板20之複數個連接墊21,其中所述電性接觸之導電顆粒261A係局部嵌陷於該些導電填充材230之對應外接凸塊231內,使得電性接觸更為確實。當該晶片封裝構造200與該外部印刷電路板20接合時,該晶片封裝構造200會下壓至該異方性導電膠膜260,而該些導電填充材230之該些外接凸塊231會壓到至少一導電顆粒261A,因而使該晶片封裝構造200與該外部印刷電路板20電性導通,其餘的該些導電顆粒261會由非導電性的膠體區隔開來,不會導致電性短路。由該些導電填充材230的一端形成之該些外接凸塊231可取代習知銲球,以供在表面接合(SMT)時使用該異方性導電膠260,使得該異方性導電膠260內的導電粒子261A可局部嵌埋在該些外接凸塊231,並 使該晶片封裝構造200與該外部印刷電路板20結合,此方式亦可運用在手機、記憶卡以及記憶體模組。In this embodiment, as shown in FIG. 5H , the chip package structure 200 may further include an anisotropic conductive film 260 formed on the lower surface 212 of the substrate 210 and covering the external bumps 231 . The external bumps 231 protrude from the lower surface 212 of the substrate 210 to facilitate the contact of the anisotropic conductive film 260. The anisotropic conductive film 260 may include a plurality of conductive particles 261 of equal spherical diameter, wherein at least one of the conductive particles 261A electrically contacts the plurality of connection pads 21 of the external bumps 231 to an external printed circuit board 20. The electrically contacting conductive particles 261A are partially embedded in the corresponding external bumps 231 of the conductive fillers 230, so that the electrical contact is more reliable. When the chip package structure 200 is bonded to the external printed circuit board 20, the chip package structure 200 is pressed down to the anisotropic conductive film 260, and the external bumps 231 of the conductive fillers 230 are pressed. The at least one conductive particle 261A is electrically connected to the external printed circuit board 20, and the remaining conductive particles 261 are separated by a non-conductive colloidal region, which does not cause an electrical short circuit. . The external bumps 231 formed by one end of the conductive filler 230 can replace the conventional solder balls for use in surface bonding (SMT), so that the anisotropic conductive paste 260 is used. The conductive particles 261A may be partially embedded in the external bumps 231, and The chip package structure 200 is combined with the external printed circuit board 20, and the method can also be applied to a mobile phone, a memory card, and a memory module.

本發明進一步說明該晶片封裝構造200之製造方法,以彰顯本案的功效。請參閱第5A至5E圖之元件截面示意圖。The present invention further illustrates the method of fabricating the wafer package structure 200 to demonstrate the efficacy of the present invention. Please refer to the cross-sectional views of the components in Figures 5A to 5E.

首先,請參閱第5A圖所示,提供該晶片220。該晶片220係具有複數個矽穿孔221,該些矽穿孔221的形成可採用離子反應蝕刻或是雷射鑽孔等技術。接著,請參閱第5B圖所示,提供該基板210,用以承載該晶片220,該基板210係具有複數個貫穿該上表面211至該下表面212之基板通孔213。該晶片220係以該些矽穿孔221對準於該些基板通孔213之方式黏貼於該基板210之該上表面211。請再參閱第5B圖所示,一黏晶層250係局部塗佈在該基板210之該上表面211且不覆蓋該些基板通孔213。在本實施例中,該基板210更設有複數個擋環214以及複數個凸塊承座215,該些擋環214係位在該上表面211並環繞該些基板通孔213在該上表面211之開口,該些凸塊承座215係位在該下表面212並環繞該些基板通孔213在該下表面212之開口。接著,請參閱第5C圖所示,在黏晶時,該些矽穿孔221可縱向對應連通至該些基板通孔213,並可藉由該些擋環214阻擋該黏晶層250流入該些基板通孔213,以避免該黏晶層250溢膠之問題。較佳地,該些擋環214的厚度係略高於該基板 210之防焊層的厚度,以發揮擋膠之作用。First, please refer to FIG. 5A to provide the wafer 220. The wafer 220 has a plurality of turns 221, and the formation of the turns 221 can be performed by ion-reactive etching or laser drilling. Next, as shown in FIG. 5B, the substrate 210 is provided to carry the wafer 220. The substrate 210 has a plurality of substrate through holes 213 extending through the upper surface 211 to the lower surface 212. The wafer 220 is adhered to the upper surface 211 of the substrate 210 in such a manner that the turns 221 are aligned with the substrate through holes 213. Referring to FIG. 5B, a die layer 250 is partially coated on the upper surface 211 of the substrate 210 and does not cover the substrate vias 213. In this embodiment, the substrate 210 further includes a plurality of retaining rings 214 and a plurality of bump retainers 215. The retaining rings 214 are located on the upper surface 211 and surround the substrate through holes 213 on the upper surface. The protrusions 211 are located at the lower surface 212 and surround the opening of the substrate through holes 213 at the lower surface 212. Then, as shown in FIG. 5C, the puncturing holes 221 are longitudinally correspondingly connected to the substrate through holes 213, and the blocking layer 214 blocks the viscous layer 250 from flowing into the holes. The substrate via 213 avoids the problem of the adhesive layer 250 overflowing. Preferably, the thickness of the retaining ring 214 is slightly higher than the substrate. The thickness of the solder mask of 210 is used to function as a stopper.

之後,請參閱第5D圖所示,提供一下模具10並將已承載有該晶片220之基板210置放於該下模具10,其中該基板210之該下表面212係朝向該下模具10。該下模具10係具有一定位槽11及複數個形成於該定位槽11內之凹穴12,其中該些凹穴12的深度係大於該定位槽11的深度。該定位槽11係用以容置該基板210,且該定位槽11之尺寸係概等於該基板210之尺寸,以避免該基板210位移。該些凹穴12係對準該些基板通孔213,且該些凹穴12之尺寸係大於該些基板通孔213的截面積,用以形成該些外接凸塊231。接著,請參閱第5E圖所示,可利用模封方式填入該些導電填充材230於該些矽穿孔221與該些基板通孔213,同時利用該下模具10之該些凹穴12承接該些由上而下的導電填充材230,以形成複數個具有一致且整齊形狀的外接凸塊231。在形成該些外接凸塊231之後,烘烤固化該些導電填充材230,使得該晶片220與該基板210上下導通結合。在本實施例中,該些導電填充材230更具有複數個外露在該晶片220且大於該些矽穿孔221之端部232。因此,藉由該些外接凸塊231與該些端部232可防止該些導電填充材230的鬆脫。Thereafter, referring to FIG. 5D, the mold 10 is provided and the substrate 210 on which the wafer 220 has been carried is placed on the lower mold 10, wherein the lower surface 212 of the substrate 210 faces the lower mold 10. The lower mold 10 has a positioning groove 11 and a plurality of pockets 12 formed in the positioning groove 11 , wherein the depth of the holes 12 is greater than the depth of the positioning groove 11 . The positioning slot 11 is configured to receive the substrate 210, and the size of the positioning slot 11 is substantially equal to the size of the substrate 210 to avoid displacement of the substrate 210. The recesses 12 are aligned with the substrate through holes 213 , and the recesses 12 are larger than the cross-sectional areas of the substrate through holes 213 for forming the external bumps 231 . Then, as shown in FIG. 5E, the conductive fillers 230 may be filled in the through-holes 221 and the substrate vias 213 by using a molding method, and the recesses 12 of the lower mold 10 are used. The top-down conductive filler 230 is formed to form a plurality of contiguous bumps 231 having a uniform and uniform shape. After the external bumps 231 are formed, the conductive fillers 230 are baked and cured, so that the wafers 220 are electrically connected to the substrate 210. In this embodiment, the conductive filler 230 further has a plurality of ends 232 exposed on the wafer 220 and larger than the turns 221 . Therefore, the conductive bumps 230 can be prevented from being loosened by the external bumps 231 and the end portions 232.

請參閱第5F圖所示,形成該封膠體240於該基板210之該上表面211,並密封該晶片220與該些導電填充材230之該些端部232,以形成單晶片封裝之結構。 接著,請參閱第5G圖所示,將一異方性導電膠膜260貼覆在一外部印刷電路板20上,並覆蓋該外部印刷電路板20之複數個連接墊21。該異方性導電膠膜260係包含複數個等球徑的導電顆粒261。最後,請參閱第5H圖所示,壓合該晶片封裝構造200至該外部印刷電路板20,並藉由該異方性導電膠膜260之至少一導電顆粒261A電性接觸該些外接凸塊231至該些連接墊21,以達到該晶片封裝構造200與該外部印刷電路板20之電性互連。Referring to FIG. 5F, the encapsulant 240 is formed on the upper surface 211 of the substrate 210, and the ends of the wafer 220 and the conductive filler 230 are sealed to form a single-chip package structure. Next, referring to FIG. 5G, an anisotropic conductive film 260 is attached to an external printed circuit board 20 and covers a plurality of connection pads 21 of the external printed circuit board 20. The anisotropic conductive film 260 includes a plurality of conductive particles 261 of equal spherical diameter. Finally, referring to FIG. 5H, the chip package structure 200 is pressed to the external printed circuit board 20, and the at least one conductive particle 261A of the anisotropic conductive film 260 is electrically contacted with the external bumps. 231 to the connection pads 21 to electrically interconnect the chip package structure 200 and the external printed circuit board 20.

因此,由以上的製造方法可知,可以省略習知之打線步驟與植球步驟,在模封步驟之後再進行標記步驟與切割步驟即可完成整個晶片封裝製程。本發明能以一膠填孔之步驟取代習知打線步驟與植球步驟,亦不會有習知沖線的問題。Therefore, as can be seen from the above manufacturing method, the conventional wire bonding step and the ball implantation step can be omitted, and the entire wafer packaging process can be completed by performing the marking step and the cutting step after the molding step. The invention can replace the conventional wire-drawing step and the ball-planting step with a step of filling the holes, and there is no problem of conventional punching.

以上所述,僅是本發明的較佳實施例而已,並非對本發明作任何形式上的限制,雖然本發明已以較佳實施例揭露如上,然而並非用以限定本發明,任何熟悉本項技術者,在不脫離本發明之技術範圍內,所作的任何簡單修改、等效性變化與修飾,均仍屬於本發明的技術範圍內。The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention. Any simple modifications, equivalent changes and modifications made without departing from the technical scope of the present invention are still within the technical scope of the present invention.

10‧‧‧下模具10‧‧‧ Lower mold

11‧‧‧定位槽11‧‧‧ positioning slot

12‧‧‧凹穴12‧‧‧ recess

20‧‧‧外部印刷電路板20‧‧‧External printed circuit board

21‧‧‧連接墊21‧‧‧Connecting mat

100‧‧‧晶片封裝構造100‧‧‧ Chip package construction

110‧‧‧基板110‧‧‧Substrate

111‧‧‧上表面111‧‧‧Upper surface

112‧‧‧下表面112‧‧‧ lower surface

113‧‧‧鍍通孔113‧‧‧ plated through holes

114‧‧‧內接指114‧‧‧Internal finger

115‧‧‧外接墊115‧‧‧External mat

120‧‧‧晶片120‧‧‧ wafer

121‧‧‧銲墊121‧‧‧ solder pads

140‧‧‧封膠體140‧‧‧ Sealant

150‧‧‧黏晶層150‧‧‧Mack layer

170‧‧‧銲線170‧‧‧welding line

180‧‧‧銲球180‧‧‧ solder balls

200‧‧‧矽穿孔連通延伸之晶片封裝構造200‧‧‧ 矽 矽 连通 continuous extending chip package structure

210‧‧‧基板210‧‧‧Substrate

211‧‧‧上表面211‧‧‧ upper surface

212‧‧‧下表面212‧‧‧ lower surface

213‧‧‧基板通孔213‧‧‧Substrate vias

214‧‧‧擋環214‧‧‧ retaining ring

215‧‧‧凸塊承座215‧‧‧Bump bearing

216‧‧‧虛置墊216‧‧‧Void pad

220‧‧‧晶片220‧‧‧ wafer

221‧‧‧矽穿孔221‧‧‧矽Perforated

230‧‧‧導電填充材230‧‧‧Electrical filler

231‧‧‧外接凸塊231‧‧‧External bumps

232‧‧‧端部232‧‧‧End

240‧‧‧封膠體240‧‧‧ Sealant

250‧‧‧黏晶層250‧‧‧Mack layer

260‧‧‧異方性導電膠膜260‧‧‧ anisotropic conductive film

261‧‧‧導電顆粒261‧‧‧Electrical particles

261A‧‧‧導電顆粒261A‧‧‧Electrical particles

第1圖:習知晶片封裝構造之截面示意圖。Figure 1: Schematic cross-sectional view of a conventional wafer package structure.

第2圖:依據本發明一具體實施例的一種矽穿孔連通延伸之晶片封裝構造之截面示意圖。2 is a cross-sectional view showing a wafer package structure in which a crucible is perforated and extended according to an embodiment of the present invention.

第3圖:依據本發明之一具體實施例的晶片封裝構造的基板上表面示意圖。Figure 3 is a schematic illustration of the upper surface of a substrate in a wafer package construction in accordance with an embodiment of the present invention.

第4圖:依據本發明之一具體實施例的晶片封裝構造的基板下表面示意圖。4 is a schematic view of a lower surface of a substrate of a wafer package structure in accordance with an embodiment of the present invention.

第5A與5H圖:依據本發明之一具體實施例的晶片封裝構造在製程中元件的截面示意圖以及該晶片封裝構造接合至外部印刷電路板之截面示意圖。5A and 5H are schematic cross-sectional views of components in a process in accordance with an embodiment of the present invention, and a cross-sectional view of the wafer package structure bonded to an external printed circuit board.

200‧‧‧矽穿孔連通延伸之晶片封裝構造200‧‧‧ 矽 矽 连通 continuous extending chip package structure

210‧‧‧基板210‧‧‧Substrate

211‧‧‧上表面211‧‧‧ upper surface

212‧‧‧下表面212‧‧‧ lower surface

213‧‧‧基板通孔213‧‧‧Substrate vias

214‧‧‧擋環214‧‧‧ retaining ring

215‧‧‧凸塊承座215‧‧‧Bump bearing

216‧‧‧虛置墊216‧‧‧Void pad

220‧‧‧晶片220‧‧‧ wafer

221‧‧‧矽穿孔221‧‧‧矽Perforated

230‧‧‧導電填充材230‧‧‧Electrical filler

231‧‧‧外接凸塊231‧‧‧External bumps

232‧‧‧端部232‧‧‧End

240‧‧‧封膠體240‧‧‧ Sealant

250‧‧‧黏晶層250‧‧‧Mack layer

Claims (14)

一種矽穿孔連通延伸之晶片封裝構造,包含:一基板,係具有一上表面、一下表面以及複數個基板通孔;一晶片,係設置於該基板之該上表面,該晶片係具有複數個矽穿孔,該些矽穿孔與該些基板通孔係為縱向對應連通;複數個導電填充材,係以液態填充方式形成於該些矽穿孔與該些基板通孔中,該些導電填充材更突出於該基板之該下表面,以形成為複數個孔對孔一體連接之外接凸塊,其中該些導電填充材係為內含金屬粒子的熱固性樹脂;以及一封膠體,係形成於該基板之該上表面,以密封該晶片。A wafer package structure in which a perforated via extends and extends, comprising: a substrate having an upper surface, a lower surface, and a plurality of substrate vias; and a wafer disposed on the upper surface of the substrate, the wafer having a plurality of turns The plurality of conductive fillers are vertically connected to the substrate through holes, and the plurality of conductive fillers are formed in the liquid filling manner in the through holes and the through holes of the substrate, and the conductive fillers are more prominent Forming a plurality of holes on the lower surface of the substrate to integrally connect the external bumps, wherein the conductive filler is a thermosetting resin containing metal particles; and a gel is formed on the substrate The upper surface to seal the wafer. 如申請專利範圍第1項所述之晶片封裝構造,其中該封膠體係更覆蓋該些導電填充材外露在該晶片之複數個端部。The wafer package structure of claim 1, wherein the encapsulation system further covers the conductive fillers at a plurality of ends of the wafer. 如申請專利範圍第2項所述之晶片封裝構造,其中該些導電填充材之該些端部係形成為複數個大於該些矽穿孔之凸塊部。The chip package structure of claim 2, wherein the end portions of the conductive filler are formed into a plurality of bump portions larger than the plurality of turns. 如申請專利範圍第1項所述之晶片封裝構造,其中該些導電填充材之液態填充方式係包含模封。The wafer package structure of claim 1, wherein the conductive filling material is filled in a liquid-filled manner. 如申請專利範圍第1項所述之晶片封裝構造,另包含一黏晶層,係形成於該晶片與該基板之間,並 且該基板係設有複數個位在該上表面之擋環,其係環繞該些基板通孔在該上表面之開口,用以阻擋該黏晶層流入該些基板通孔。The chip package structure of claim 1, further comprising a die bonding layer formed between the wafer and the substrate, and And the substrate is provided with a plurality of retaining rings on the upper surface, which surround the openings of the substrate through holes in the upper surface for blocking the flow of the adhesive layer into the substrate through holes. 如申請專利範圍第1項所述之晶片封裝構造,其中該基板係設有複數個位在該下表面之凸塊承座,其係環繞該些基板通孔在該下表面之開口,該些導電填充材之該些外接凸塊係結合於該些凸塊承座。The chip package structure of claim 1, wherein the substrate is provided with a plurality of bump sockets on the lower surface, and the openings of the substrate through holes are formed in the lower surface. The circumscribing bumps of the conductive filler are bonded to the bump holders. 如申請專利範圍第1項所述之晶片封裝構造,另包含一異方性導電膠膜,係形成於該基板之該下表面並覆蓋該些外接凸塊。The wafer package structure of claim 1, further comprising an anisotropic conductive film formed on the lower surface of the substrate and covering the external bumps. 如申請專利範圍第7項所述之晶片封裝構造,其中該異方性導電膠膜係包含複數個等球徑的導電顆粒,其中至少一導電顆粒係電性接觸該些外接凸塊至一外部印刷電路板,其中所述電性接觸之導電顆粒係局部嵌陷於該些導電填充材之對應外接凸塊內。The wafer package structure of claim 7, wherein the anisotropic conductive film comprises a plurality of conductive particles of equal spherical diameter, wherein at least one of the conductive particles electrically contacts the external bumps to an external portion. The printed circuit board, wherein the electrically contactive conductive particles are partially embedded in corresponding corresponding bumps of the conductive filler. 如申請專利範圍第1項所述之晶片封裝構造,其中該基板之該上表面係具有一接近該晶片之表面覆蓋區之面積。The wafer package structure of claim 1, wherein the upper surface of the substrate has an area close to a surface coverage area of the wafer. 一種矽穿孔連通延伸之晶片封裝構造,主要包含一基板、一設於該基板上之晶片以及複數個突出於該基板下之外接凸塊,其特徵在於,該些外接凸塊係由導電填充材所形成並貫穿該基板與該晶片,以 形成複數個外露在該晶片之端部,該晶片封裝構造係另包含一黏晶層,係形成於該晶片與該基板之間,並且該基板係設有複數個位在該上表面之擋環,其係環繞該些基板通孔在該上表面之開口,用以阻擋該黏晶層流入該些基板通孔。A chip package structure in which a perforated via extends and extends, comprising a substrate, a wafer disposed on the substrate, and a plurality of external bumps protruding from the substrate, wherein the external bumps are made of conductive filler Forming and penetrating the substrate and the wafer to Forming a plurality of exposed portions of the wafer, the chip package structure further comprising a die bond layer formed between the wafer and the substrate, and the substrate is provided with a plurality of retaining rings on the upper surface And surrounding the opening of the substrate through holes in the upper surface for blocking the flow of the adhesive layer into the substrate through holes. 如申請專利範圍第10項所述之晶片封裝構造,另包含有一封膠體,係形成於該基板設有該晶片之一表面,以密封該晶片並覆蓋該些端部。The wafer package structure of claim 10, further comprising a glue formed on the substrate to provide a surface of the wafer to seal the wafer and cover the ends. 一種矽穿孔連通延伸之晶片封裝構造,包含:一基板,係具有一上表面、一下表面以及複數個基板通孔;一晶片,係設置於該基板之該上表面,該晶片係具有複數個矽穿孔,該些矽穿孔與該些基板通孔係為縱向對應連通;複數個導電填充材,係以液態填充方式形成於該些矽穿孔與該些基板通孔中,該些導電填充材更突出於該基板之該下表面,以形成為複數個孔對孔一體連接之外接凸塊;以及一封膠體,係形成於該基板之該上表面,以密封該晶片;其中該基板係設有複數個位在該下表面之凸塊承座,其係環繞該些基板通孔在該下表面之開口,該些導電填充材之該些外接凸塊係結合於該些凸塊承座。A wafer package structure in which a perforated via extends and extends, comprising: a substrate having an upper surface, a lower surface, and a plurality of substrate vias; and a wafer disposed on the upper surface of the substrate, the wafer having a plurality of turns The plurality of conductive fillers are vertically connected to the substrate through holes, and the plurality of conductive fillers are formed in the liquid filling manner in the through holes and the through holes of the substrate, and the conductive fillers are more prominent Forming a plurality of holes to form a plurality of externally connected bumps on the lower surface of the substrate; and forming a colloid on the upper surface of the substrate to seal the wafer; wherein the substrate is provided with a plurality of The bump holders on the lower surface surround the openings of the substrate through holes in the lower surface, and the external bumps of the conductive fillers are bonded to the bump holders. 如申請專利範圍第11項所述之晶片封裝構造,另包含一異方性導電膠膜,係形成於該基板之該下表面並覆蓋該些外接凸塊。The wafer package structure of claim 11, further comprising an anisotropic conductive film formed on the lower surface of the substrate and covering the external bumps. 如申請專利範圍第13項所述之晶片封裝構造,其中該異方性導電膠膜係包含複數個等球徑的導電顆粒,其中至少一導電顆粒係電性接觸該些外接凸塊至一外部印刷電路板,其中所述電性接觸之導電顆粒係局部嵌陷於該些導電填充材之對應外接凸塊內。The wafer package structure of claim 13, wherein the anisotropic conductive film comprises a plurality of conductive particles of equal spherical diameter, wherein at least one of the conductive particles electrically contacts the external bumps to an external portion. The printed circuit board, wherein the electrically contactive conductive particles are partially embedded in corresponding corresponding bumps of the conductive filler.
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