TWI394658B - Steel sheet for containers - Google Patents

Steel sheet for containers Download PDF

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TWI394658B
TWI394658B TW096111061A TW96111061A TWI394658B TW I394658 B TWI394658 B TW I394658B TW 096111061 A TW096111061 A TW 096111061A TW 96111061 A TW96111061 A TW 96111061A TW I394658 B TWI394658 B TW I394658B
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film
plating layer
phosphoric acid
steel sheet
amount
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TW096111061A
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TW200800589A (en
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Hiroshi Nishida
Shigeru Hirano
Akira Tachiki
Shinsuke Hamaguchi
Toshiaki Takamiya
Hirokazu Yokoya
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Nippon Steel & Sumitomo Metal Corp
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/021Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal alloy layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Laminated Bodies (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Rigid Containers With Two Or More Constituent Elements (AREA)

Description

容器用鋼板Steel plate for containers 技術領域Technical field

本發明係有關於一種可作為製罐加工用原料之容器用鋼板,特別是有關於一種沖壓拉伸加工(drawing and ironing process)、焊接性、抗蝕性、塗料密接性及膜密接性優異之容器用鋼板。The present invention relates to a steel sheet for containers which can be used as a raw material for can processing, and particularly relates to a drawing and ironing process, weldability, corrosion resistance, paint adhesion, and film adhesion. Steel plate for containers.

背景技術Background technique

用於飲料或食品等之金屬容器可大致區分成2片罐及3片罐。以DI罐為代表之2片罐係在進行沖壓拉伸加工後,在罐內面側進行塗裝,並在罐外面側進行塗裝及印刷。另外,3片罐係在相當於罐內面之面進行塗裝,並在相當於罐外面側之面進行印刷後,再進行罐身之焊接。Metal containers for beverages or foods can be roughly divided into two-piece cans and three-piece cans. A two-piece can represented by a DI can is subjected to press drawing processing, and then coated on the inner surface side of the can, and coated and printed on the outer side of the can. Further, the three-piece can was coated on the surface corresponding to the inner surface of the can, and printed on the surface corresponding to the outer surface of the can, and then the can body was welded.

不論是哪一種罐,都必須在製罐前後進行塗裝步驟。塗裝可使用溶劑系或水系塗料,之後再進行烘烤。在該塗裝步驟中,因塗料產生之廢棄物(廢溶劑等)係作為產業廢棄物排出,而排放氣體(主要為碳酸氣)則釋出至大氣中。近年,正進行以保護地球環境為目的,使該等產業廢棄物或排放氣體等減低的對策。其中,以膜貼合來取代塗裝的技術正備受矚目而急速擴展。Regardless of the type of can, the coating step must be performed before and after canning. A solvent-based or water-based paint can be used for the coating, followed by baking. In the coating step, waste (dissolved solvent, etc.) generated by the paint is discharged as industrial waste, and exhaust gas (mainly carbonic acid gas) is released into the atmosphere. In recent years, measures are being taken to reduce such industrial wastes or exhaust gases for the purpose of protecting the global environment. Among them, the technology of replacing the coating with film bonding is attracting attention and rapidly expanding.

目前為止,關於2片罐方面,已提供了不少將膜貼合來進行製罐之製罐方法或與其相關之發明等。例如,關於沖壓拉伸罐之製造方法係揭示於如專利文獻1中。另外,關於沖壓拉伸罐(drawn and ironed can)係揭示於如專利文獻2中。此外,關於薄型深沖壓罐(deep drawn can)之製造方法係揭示於如專利文獻3中。又,關於沖壓拉伸罐用被覆鋼板則揭示於如專利文獻4中。Heretofore, regarding the two-piece can, a number of methods for forming a can to form a can or a related invention have been provided. For example, a manufacturing method of a press-drawn can is disclosed as in Patent Document 1. Further, a drawn and ironed can is disclosed as in Patent Document 2. Further, a method of manufacturing a deep drawn can is disclosed in Patent Document 3, for example. Moreover, the coated steel sheet for a press-drawn can is disclosed in Patent Document 4, for example.

另外,在3片罐方面,三片罐用膜積層鋼帶及其製造方法係揭示於如專利文獻5中。另外,關於罐外面具有多層有機薄膜之三片罐用鋼板係揭示於如專利文獻6中。此外,關於具有條狀多層有機薄膜之三片罐用鋼板係揭示於如專利文獻7中。又,關於3片罐條狀積層鋼板之製造方法則揭示於如專利文獻8中。Further, in the case of a 3-piece can, a film-layered steel strip for a three-piece can and a method for producing the same are disclosed in Patent Document 5. Further, a steel sheet for a three-piece can having a multilayer organic film on the outside of the can is disclosed in Patent Document 6. Further, a steel sheet for a three-piece can having a strip-shaped multilayer organic film is disclosed in Patent Document 7. Further, a method for producing a three-piece can-shaped laminated steel sheet is disclosed in Patent Document 8.

另一方面,在積層膜之底材所用之鋼板上,大多使用經電解鉻酸處理後之鉻酸薄膜。鉻酸薄膜具有2層結構,金屬Cr層的上層有水合氧化Cr層存在。因此,積層膜(若是具有接著劑之膜則為接著層)可透過鉻酸薄膜之水合氧化Cr層來確保與鋼板之密接性。雖然關於該顯現密接性之機構的詳細情形尚未明確,但可說是水合氧化Cr之氫氧基與積層膜之羰基或酯基等之官能基的氫結合。On the other hand, a chromic acid film treated with electrolytic chromic acid is often used on the steel sheet used for the substrate of the laminated film. The chromic acid film has a two-layer structure, and the upper layer of the metal Cr layer has a hydrated oxidized Cr layer. Therefore, the laminated film (in the case of a film having an adhesive agent, it is an adhesive layer) can be oxidized by the chromic acid film to oxidize the Cr layer to ensure adhesion to the steel sheet. Although the details of the mechanism for exhibiting the adhesion are not clear, it can be said that the hydroxyl group of the hydrated oxidized Cr is bonded to the hydrogen of a functional group such as a carbonyl group or an ester group of the laminate film.

前述發明的確可以得到使地球環境的保護大有進展的效果,但另一方面,近年在飲料容器市場上,PET瓶、瓶子、紙等原料間之成本及品質的競爭愈演愈烈,對於前述積層容器用鋼板來說,不僅要確保對於習知技術之塗裝用途之優異密接性、抗蝕性,還需要更加優異之製罐加工性,特別是膜密接性、加工膜密接性、抗蝕性等。The above invention can indeed achieve the effect of greatly improving the protection of the global environment. On the other hand, in recent years, in the beverage container market, the competition between the cost and quality of raw materials such as PET bottles, bottles, and papers has intensified, and the above-mentioned laminated containers are used. In the steel sheet, it is necessary to ensure excellent adhesion to the coating application of the prior art and corrosion resistance, and further excellent can processing properties, particularly film adhesion, film adhesion, corrosion resistance, and the like.

【專利文獻1】專利第1571783號公報【專利文獻2】專利第1670957號公報【專利文獻3】特開平2-263523號公報【專利文獻4】專利第1601937號公報【專利文獻5】特開平3-236954號公報【專利文獻6】特開平3-113494號公報【專利文獻7】特開平5-111979號公報【專利文獻8】特開平5-147181號公報[Patent Document 1] Patent No. 1 571 783 [Patent Document 3] Patent Publication No. 1670957 (Patent Document 3) Japanese Laid-Open Patent Publication No. Hei No. Hei No. Hei. Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei.

發明揭示Invention

本發明係有鑑於前述問題點研究而成者,且其目的在於提供不僅可確保優異之密接性、抗蝕性、焊接性,還具有更加優異之製罐加工性的焊接性、製罐加工性、外觀優異之容器用鋼板。The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a weldability and a can processability which are excellent in not only excellent adhesion, corrosion resistance, weldability, but also excellent potability. Steel plate for containers with excellent appearance.

本發明人在專心致力於以Zr薄膜作為代替鉻酸薄膜之新薄膜活用的研究後,發現Zr薄膜或在Zr薄膜上複合磷酸薄膜或酚樹脂薄膜後之Zr薄膜與塗裝或積層膜可形成非常強力的共價鍵,得到在習知鉻酸薄膜之上的優異加工性,而完成以下所示之本發明。The present inventors have focused on the use of a Zr film as a substitute for a new film of a chromic acid film, and found that a Zr film or a Zr film and a coated or laminated film formed by compounding a phosphoric acid film or a phenol resin film on a Zr film can be formed. The very strong covalent bond gives excellent processability on a conventional chromic acid film, and the present invention shown below is completed.

(1)一種容器用鋼板,係鋼板表面上形成有含有5mg/m2 ~150mg/m2 之Ni的Ni鍍層、或含有5mg/m2 ~150mg/m2 之Ni的Fe-Ni合金鍍層;且前述Ni鍍層或前述Fe-Ni合金鍍層上形成有300mg/m2 ~3000mg/m2 之鍍Sn;前述Ni鍍層或Fe-Ni合金鍍層之一部分或全部及前述鍍Sn之一部分係藉由熔融熔錫處理而合金化,且殘留一部分之金屬Sn鍍層;而前述鍍Sn合金及殘留金屬Sn鍍層之上層披覆有金屬Zr量為1mg/m2 ~500mg/m2 之Zr薄膜、P量為0.1mg/m2 ~100mg/m2 之磷酸薄膜、C量為0.1mg/m2 ~100mg/m2 之酚樹脂薄膜中之2種以上者。(1) A steel sheet for containers, formed 2 ~ 150mg / m Ni containing 5mg / m 2 of Ni-plating layer on the steel sheet surface, or containing 5mg / m 2 ~ 150mg / m Ni 2 of the Fe-Ni alloy plating layer; And the Sn plating of 300 mg/m 2 to 3000 mg/m 2 is formed on the Ni plating layer or the Fe-Ni alloy plating layer; part or all of the Ni plating layer or the Fe-Ni alloy plating layer and a part of the Sn plating layer are melted. It is alloyed by tin-melting treatment, and a part of the metal Sn plating layer remains. The upper layer of the Sn-plated alloy and the residual metal Sn plating layer is coated with a Zr film having a metal Zr amount of 1 mg/m 2 to 500 mg/m 2 , and the amount of P is 0.1mg / m 2 ~ 100mg / m 2 of phosphate films, C in an amount of 0.1mg / m 2 ~ 100mg / m 2 of phenol resin film of two kinds or more.

(2)一種容器用鋼板,係鋼板表面上形成有含有5mg/m2 ~150mg/m2 之Ni的Ni鍍層、或含有5mg/m2 ~150mg/m2 之Ni的Fe-Ni合金鍍層;且前述Ni鍍層或前述Fe-Ni合金鍍層上形成有300mg/m2 ~3000mg/m2 之鍍Sn;前述Ni鍍層或Fe-Ni合金鍍層之一部分或全部及前述鍍Sn之一部分係藉由熔融熔錫處理而合金化,且殘留一部份之金屬Sn鍍層;而前述鍍Sn合金及殘留金屬Sn鍍層之上層披覆有金屬Zr量為1mg/m2 ~15mg/m2 之Zr薄膜、P量為0.1mg/m2 ~15mg/m2 之磷酸薄膜、C量為0.1mg/m2 ~15mg/m2 之酚樹脂薄膜中之2種以上者。(2) A steel sheet for container, formed with Ni containing 5mg / m 2 ~ 150mg / m 2 of Ni-plating layer on the steel sheet surface, or containing 5mg / m 2 ~ 150mg m Ni 2 of the Fe-Ni alloy plating layer /; And the Sn plating of 300 mg/m 2 to 3000 mg/m 2 is formed on the Ni plating layer or the Fe-Ni alloy plating layer; part or all of the Ni plating layer or the Fe-Ni alloy plating layer and a part of the Sn plating layer are melted. The tin alloy is alloyed and a part of the metal Sn plating layer remains; and the upper layer of the Sn alloy and the residual metal Sn plating layer is coated with a Zr film having a metal Zr amount of 1 mg/m 2 to 15 mg/m 2 , P in an amount of 0.1mg / m 2 ~ 15mg / m 2 of phosphate films, C in an amount of 0.1mg / m 2 ~ 15mg / m 2 of phenol resin film of two kinds or more.

(3)一種容器用鋼板,係鋼板表面上形成有含有5mg/m2 ~150mg/m2 之Ni的Ni鍍層、或含有5mg/m2 ~150mg/m2 之Ni的Fe-Ni合金鍍層;且前述Ni鍍層或前述Fe-Ni合金鍍層上形成有300mg/m2 ~3000mg/m2 之鍍Sn;前述Ni鍍層或Fe-Ni合金鍍層之一部分或全部及前述鍍Sn之一部分係藉由熔融熔錫處理而合金化,且殘留一部份之金屬Sn鍍層;而前述鍍Sn合金及殘留金屬Sn鍍層之上層披覆有金屬Zr量為1mg/m2 ~9mg/m2 之Zr薄膜、P量為0.1mg/m2 ~8mg/m2 之磷酸薄膜、C量為0.1mg/m2 ~8mg/m2 之酚樹脂薄膜中之2種以上者。(3) A steel sheet for containers, formed 2 ~ 150mg / m Ni containing 5mg / m 2 of Ni-plating layer on the steel sheet surface, or containing 5mg / m 2 ~ 150mg / m Ni 2 of the Fe-Ni alloy plating layer; And the Sn plating of 300 mg/m 2 to 3000 mg/m 2 is formed on the Ni plating layer or the Fe-Ni alloy plating layer; part or all of the Ni plating layer or the Fe-Ni alloy plating layer and a part of the Sn plating layer are melted. The tin is treated and alloyed, and a part of the metal Sn plating layer remains; and the upper layer of the Sn alloy and the residual metal Sn plating layer is coated with a Zr film having a metal Zr amount of 1 mg/m 2 to 9 mg/m 2 , P in an amount of 0.1mg / m 2 ~ 8mg / m 2 of phosphate films, C in an amount of 0.1mg / m 2 ~ 8mg / m 2 of phenol resin film of two kinds or more.

(4)一種容器用鋼板,係鋼板表面上形成有含有560mg/m2 ~5600mg/m2 之Sn鍍層;前述Sn鍍層之一部分係藉由熔融熔錫處理而合金化;且前述經合金化後之Sn鍍層之上層披覆有金屬Zr量為1mg/m2 ~500mg/m2 之Zr薄膜、P量為0.1mg/m2 ~100mg/m2 之磷酸薄膜、C量為0.1mg/m2 ~100mg/m2 之酚樹脂薄膜中之2種以上者。(4) A steel sheet for containers, formed 2 ~ 5600mg / m of the Sn plating layer containing 560mg / m 2 on the steel sheet surface; part by the Department of the Sn-plated tin melting alloying treatment; and by alloying after the upper cladding of the Sn plating of a metal Zr in an amount of 1mg / m 2 ~ 500mg / m Zr film of 2, P in an amount of 0.1mg / m 2 ~ 100mg / m 2 of phosphate films, C in an amount of 0.1mg / m 2 Two or more of the phenol resin films of ~100 mg/m 2 .

(5)一種容器用鋼板,係鋼板表面上形成有含有560mg/m2 ~5600mg/m2 之Sn鍍層;前述Sn鍍層之一部分係藉由熔融熔錫處理而合金化;且前述經合金化後之Sn鍍層之上層披覆有金屬Zr量為1mg/m2 ~15mg/m2 之Zr薄膜、P量為0.1mg/m2 ~15mg/m2 之磷酸薄膜、C量為0.1mg/m2 ~15mg/m2 之酚樹脂薄膜中之2種以上者。Based portion of the Sn plating tin melting treatment by alloying;; and by the alloying (5) A steel sheet for containers with 2 ~ 5600mg / m Sn 2 of the plating layer containing 560mg / m is formed on the surface of the steel sheet upper cladding of the Sn plating of a metal Zr in an amount of 1mg / m 2 ~ 15mg / m Zr film of 2, P in an amount of 0.1mg / m 2 ~ 15mg / m 2 of phosphate films, C in an amount of 0.1mg / m 2 Two or more of the phenol resin films of ~15 mg/m 2 .

(6)一種容器用鋼板,係鋼板表面上披覆有含有560mg/m2 ~5600mg/m2 之Sn鍍層;前述Sn鍍層之一部分係藉由熔融熔錫處理而合金化;且前述經合金化後之Sn鍍層之上層披覆有金屬Zr量為1mg/m2 ~9mg/m2 之Zr薄膜、P量為0.1mg/m2 ~8mg/m2 之磷酸薄膜、C量為0.1mg/m2 ~8mg/m2 之酚樹脂薄膜中之2種以上者。(6) A steel sheet for container, the steel sheet has a surface coating containing 560mg / m 2 ~ 5600mg / m Sn plating layer of 2; a portion of the Sn-based plating layer of tin melting treatment by alloying; and by the alloying upper cladding of the Sn plating of a metal Zr in an amount of 1mg / m 2 ~ 9mg / m Zr film of 2, P in an amount of 0.1mg / m 2 ~ 8mg / m 2 of phosphate films, C in an amount of 0.1mg / m Two or more kinds of phenol resin films of 2 to 8 mg/m 2 .

(7)在前述第(1)~(6)項中任1項之容器用鋼板中,可藉由陰極電解處理來形成前述Zr薄膜、磷酸薄膜、酚樹脂薄膜之2種以上者。(7) In the steel sheet for a container according to any one of the items (1) to (6), two or more of the Zr film, the phosphoric acid film, and the phenol resin film may be formed by cathodic electrolysis.

(8)在前述第(1)~(6)項中任1項之容器用鋼板中,可藉由陰極電解處理來形成前述Zr薄膜、磷酸薄膜、酚樹脂薄膜之3種薄膜者。(8) The steel sheet for a container according to any one of the items (1) to (6), wherein the three types of films of the Zr film, the phosphoric acid film, and the phenol resin film are formed by cathodic electrolysis.

(9)如前述第(7)或(8)項之容器用鋼板,其中前述陰極電解處理可在酸性溶液或含有鞣酸之酸性溶液中進行。(9) The steel sheet for containers according to the above item (7) or (8), wherein the cathodic electrolysis treatment is carried out in an acidic solution or an acidic solution containing citric acid.

本發明之容器用鋼板具有優異之沖壓拉伸加工性、焊接性、抗蝕性、塗料密接性、膜密接性及外觀。The steel sheet for containers of the present invention has excellent press workability, weldability, corrosion resistance, paint adhesion, film adhesion, and appearance.

實施發明之最佳形態Best form for implementing the invention

以下詳細地說明焊接性、製罐加工性、外觀優異之本發明之容器用鋼板之實施形態。Hereinafter, an embodiment of the steel sheet for a container of the present invention excellent in weldability, potability, and appearance will be described in detail.

本發明所用之原板並未特別限定,通常係使用可作為容器材料來使用之鋼板。而該原板之製造方法,材質等也未特別限定、可從一般之鋼片製造步驟經由熱軋、酸洗、冷軋、退火、平整等步驟製造。鋼板表面披覆有金屬表面處理層,且關於其披覆方法並未特別限定,例如可使用電鍍法、真空蒸鍍法或濺鍍法等公知技術,亦可與用以披覆擴散層之加熱處理組合。The original sheet used in the present invention is not particularly limited, and a steel sheet which can be used as a container material is usually used. The method for producing the original sheet, the material, and the like are not particularly limited, and can be produced from a general steel sheet manufacturing step by hot rolling, pickling, cold rolling, annealing, and flattening. The surface of the steel sheet is coated with a metal surface treatment layer, and the coating method is not particularly limited. For example, a known technique such as an electroplating method, a vacuum evaporation method, or a sputtering method, or a heating method for coating the diffusion layer may be used. Process the combination.

在本實施形態中,金屬表面處理層之一形態係鋼板表面上形成有含有5mg/m2 ~150mg/m2 之Ni的Ni鍍層或含有5mg/m2 ~150mg/m2 之Ni的Fe-Ni合金鍍層,且其上還形成有300mg/m2 ~3000mg/m2 之鍍Sn;一部分或全部之底材Ni層及Sn鍍層之一部分係藉由熔融熔錫處理而合金化,且殘留一部分之金屬Sn鍍層。In this embodiment, Ni is formed containing 5mg / m 2 ~ 150mg / m 2 of Ni plating or the containing Fe- 5mg / m 2 ~ 150mg / m Ni on the steel sheet surface 2 of the metal surface treatment layer forms one line a Ni alloy plating layer on which 300 mg/m 2 to 3000 mg/m 2 of Sn plating is formed; part or all of the substrate Ni layer and one part of the Sn plating layer are alloyed by melt-melting treatment, and a part remains. Metal Sn plating.

在鋼板上進行鍍Ni或Fe-Ni合金之鍍Ni系,以披覆Ni系鍍層的目的在於確保抗蝕性。因Ni為高抗蝕金屬,故藉由將Ni鍍在鋼板表面上,可提高於熔融熔錫處理時所形成之合金層的抗蝕性。由於因Ni所產生之合金層抗蝕性提高效果要在所鍍之Ni量在5mg/m2 以上後才會開始顯現,所以Ni量必須要在5mg/m2 以上。合金層之抗蝕性提高效果會隨Ni量的增多而增加,但當該Ni量大於150mg/m2 時,其提高效果就會飽和。另外,因Ni係高價金屬,若鍍上150mg/m2 以上之Ni在經濟上也不划算。因此,Ni量必須控制在5mg/m2 ~150mg/m2A Ni-plated Ni or Fe-Ni alloy-plated Ni-based system is applied to the steel sheet to coat the Ni-based plating layer for the purpose of ensuring corrosion resistance. Since Ni is a high-resistance metal, by plating Ni on the surface of the steel sheet, the corrosion resistance of the alloy layer formed during the molten tin-melting treatment can be improved. Since the effect of improving the corrosion resistance of the alloy layer by Ni is not started until the amount of Ni plated is 5 mg/m 2 or more, the amount of Ni must be 5 mg/m 2 or more. The effect of improving the corrosion resistance of the alloy layer increases as the amount of Ni increases, but when the amount of Ni is more than 150 mg/m 2 , the effect of the improvement is saturated. Further, it is not economically economical to plate Ni with a high-valent Ni-based metal of 150 mg/m 2 or more. Therefore, the amount of Ni must be controlled at 5 mg/m 2 to 150 mg/m 2 .

此外,在使Ni擴散層形成時,係在鍍Ni後以退火爐進行擴散處理,來形成Ni擴散層,即使在Ni擴散處理的前後或同時進行氮化處理,也可發揮本發明之Ni系鍍層之Ni的效果及氮化處理層的效果。一般而言,鍍Ni及鍍Fe-Ni合金的方法可使用藉由電鍍法進行之公知方法。Further, when the Ni diffusion layer is formed, Ni plating is performed in an annealing furnace after Ni plating, and a Ni diffusion layer is formed, and the Ni system of the present invention can be exhibited even before or after the Ni diffusion treatment. The effect of Ni on the plating layer and the effect of the nitrided treatment layer. In general, a method of plating Ni and plating an Fe-Ni alloy can use a known method by electroplating.

接著,在鍍Ni系後進行鍍Sn。此處所說之鍍Sn係指使用金屬Sn來鍍,而不可避免地會有雜質混入的情形,也會有添加微量元素的情形。關於鍍Sn的方法並未特別限定,只要使用公知之電鍍法或浸漬於熔融之Sn中再鍍上去的方法等即可。鍍Sn的目的在於確保抗蝕性和焊接性。Sn本身即具有高抗蝕性,因此不論是金屬Sn,還是下述之藉由熔融熔錫處理形成之合金Sn,皆可發揮優異之抗蝕性。這種Sn之優異之抗蝕性在300mg/m2 以上後就顯著地提高,且抗蝕性會隨Sn鍍量的增多而提高,但在3000mg/m2 以上時,其效果就會飽和。因此,從經濟上的觀點來看,Sn之鍍量最好是控制在3000mg/m2 以下。Next, Sn plating is performed after Ni plating. The term "Sn plating" as used herein refers to a case where plating is performed using metal Sn, and inevitably, impurities may be mixed, and a trace element may be added. The method of plating Sn is not particularly limited, and any known plating method or a method of immersing in molten Sn and plating it may be used. The purpose of plating Sn is to ensure corrosion resistance and weldability. Since Sn itself has high corrosion resistance, excellent corrosion resistance can be exhibited regardless of the metal Sn or the alloy Sn formed by the molten tin treatment described below. The excellent corrosion resistance of such Sn is remarkably improved after 300 mg/m 2 or more, and the corrosion resistance increases as the amount of Sn plating increases, but when it is 3000 mg/m 2 or more, the effect is saturated. Therefore, from the economic point of view, the amount of Sn plating is preferably controlled to be 3000 mg/m 2 or less.

另外,電阻低之Sn較軟,藉由在焊接時將Sn於電極間加壓可使其延展,確保安定之通電域,而可發揮特別優異之焊接性。只要金屬Sn量在100mg/m2 以上,即可發揮這種優異之焊接性。此外,只要在本發明之Sn鍍量的範圍,便不需要規定金屬Sn量的上限量。因此,考慮上述2點,而將Sn鍍量限制在300mg/m2 ~3000mg/m2 的範圍。Further, Sn having a low electric resistance is soft, and Sn can be extended by pressurizing between the electrodes during welding to ensure a stable energization region, and particularly excellent weldability can be exhibited. As long as the amount of the metal Sn is 100 mg/m 2 or more, such excellent weldability can be exhibited. Further, as long as it is in the range of the Sn plating amount of the present invention, it is not necessary to define the upper limit amount of the amount of metal Sn. Therefore, considering the above two points, the amount of Sn plating is limited to the range of 300 mg/m 2 to 3000 mg/m 2 .

在鍍Sn後,進行熔融熔錫處理。進行熔融熔錫處理的目的在於熔融Sn,使其與底材鋼板或底材金屬等合金化,形成Sn-Fe或Sn-Fe-Ni合金層,以提高合金層之抗蝕性,並使一部分之金屬Sn殘留下來。金屬錫之殘留形態有島狀、水池狀、條狀等各種形態。藉由控制該熔融熔錫處理,即可得到具有一部分之金屬Sn殘留,而一部分之塗料及膜密接性優異之Sn-Ni或Fe-Ni-Sn合金鍍層露出之鍍結構的鋼板。After the Sn plating, a molten tinning treatment is performed. The purpose of performing the molten tinning treatment is to melt Sn and alloy it with a substrate steel plate or a substrate metal to form a Sn-Fe or Sn-Fe-Ni alloy layer to improve the corrosion resistance of the alloy layer and to partially The metal Sn remains. The residual form of the metallic tin has various forms such as an island shape, a pool shape, and a strip shape. By controlling the molten tin treatment, a steel sheet having a plating structure in which a part of the metal Sn remains and a part of the coating and the Sn-Ni or Fe-Ni-Sn alloy plating layer having excellent film adhesion is exposed can be obtained.

另外,本發明之金屬表面處理層之另一形態有鋼板表面上形成有含有560mg/m2 ~5600mg/m2 之鍍Sn,Sn鍍層之一部分係藉由熔融熔錫處理而合金化者。Sn雖具有優異之加工性、優異之焊接性及抗蝕性,但在只鍍Sn時,由抗蝕性的點來看,必須在560mg/m2 以上。雖抗蝕性會隨鍍Sn量的增多而提高,但在5600mg/m2 以上時,其效果就會飽和。因此,從經濟上的觀點來看,Sn之鍍量最好是控制在5600mg/m2 以下。又,藉由在鍍Sn後進行熔融熔錫處理,可形成Sn合金層,更加提高抗蝕性Further, another aspect of the present invention a metal surface treated with a layer of Ownership containing 560mg / m 2 ~ 5600mg / m of plated Sn 2, Sn-based plating layer portion of the tin melting treatment by alloying the steel sheet surface is formed. Sn has excellent workability, excellent weldability, and corrosion resistance. However, when Sn is only plated, it is necessary to be 560 mg/m 2 or more from the viewpoint of corrosion resistance. Although the corrosion resistance increases as the amount of plating Sn increases, the effect is saturated at 5600 mg/m 2 or more. Therefore, from the economical point of view, the amount of Sn plating is preferably controlled to be 5600 mg/m 2 or less. Further, by performing a molten tinning treatment after Sn plating, a Sn alloy layer can be formed, and corrosion resistance can be further improved.

這些金屬表面處理層之上層披覆有Zr薄膜、磷酸薄膜、酚樹脂薄膜中之2種以上。The upper surface of the metal surface treatment layer is coated with two or more of a Zr film, a phosphoric acid film, and a phenol resin film.

雖然Zr薄膜、磷酸薄膜、酚樹脂薄膜即使單獨使用也具有某種程度之效果,但並不具充分的實用性能。但是,複合有Zr薄膜、磷酸薄膜、酚樹脂薄膜中之2種以上的薄膜可發揮優異之實用性能。此外,若將Zr薄膜複合磷酸薄膜或酚樹脂薄膜之1種以上,可發揮更加優異之實用性能。而且,在薄膜量少的範圍中,因互補各個特性,複合有Zr薄膜、磷酸薄膜、酚樹脂薄膜之3種的薄膜具有更安定之實用性能。此外,同一薄膜內混合有Zr、磷酸系化合物、酚等中之2種以上的薄膜,與個別形成Zr薄膜、磷酸薄膜、酚樹脂薄膜之2種以上的情形相比,抗蝕性、密接性等實用性能較不佳。其理由尚未明確,但一般認為是由於在同一薄膜內混合Zr、磷酸系化合物、酚,而妨礙各個成分發揮性能。Although the Zr film, the phosphoric acid film, and the phenol resin film have a certain effect even when used alone, they do not have sufficient practical properties. However, two or more types of films of a Zr film, a phosphoric acid film, and a phenol resin film are combined to exhibit excellent practical properties. In addition, when one or more types of Zr film composite phosphoric acid film or phenol resin film are used, more excellent practical performance can be exhibited. Further, in the range where the amount of the film is small, three types of films in which a Zr film, a phosphoric acid film, and a phenol resin film are combined have a more stable practical performance due to the complementary characteristics. In addition, two or more kinds of films of Zr, a phosphoric acid compound, and a phenol are mixed in the same film, and corrosion resistance and adhesion are compared with those of two or more types of Zr film, phosphoric acid film, and phenol resin film. Such practical performance is not good. Although the reason for this is not clear, it is considered that the Zr, the phosphate compound, and the phenol are mixed in the same film, and the performance of each component is hindered.

Zr薄膜的功用在於確保抗蝕性和密接性。Zr薄膜係由氧化Zr、氫氧化Zr、氟化Zr、磷酸Zr等Zr化合物或其複合薄膜構成。該等Zr化合物具有優異之抗蝕性和密接性。因此,當Zr薄膜增加時,抗蝕性或密接性等就會開始提高,當金屬Zr量在1mg/m2 以上時,即可確保實用上沒有問題之程度的抗蝕性和密接性。而,當Zr薄膜再增加時,抗蝕性或密接性之提高效果也會增加,但Zr薄膜量之金屬Zr量大於500mg/m2 時,Zr薄膜就會過厚,使Zr薄膜本體之密接性劣化,並且電阻會上升,而使焊接性劣化。因此,Zr薄膜量之金屬Zr量需要控制在1mg/m2 ~500mg/m2The function of the Zr film is to ensure corrosion resistance and adhesion. The Zr film is composed of a Zr compound such as Zr oxide, Zr hydroxide, fluorinated Zr or phosphoric acid Zr or a composite film thereof. These Zr compounds have excellent corrosion resistance and adhesion. Therefore, when the Zr film is increased, the corrosion resistance, the adhesion, and the like are started to increase. When the amount of the metal Zr is 1 mg/m 2 or more, the corrosion resistance and the adhesion property to the extent that there is no practical problem can be ensured. However, when the Zr film is further increased, the effect of improving the corrosion resistance or the adhesion is also increased. However, when the amount of the Zr film of the Zr film is more than 500 mg/m 2 , the Zr film is too thick, so that the Zr film body is closely connected. The property is deteriorated, and the electric resistance is increased to deteriorate the weldability. Therefore, the amount of metal Zr of the Zr film amount needs to be controlled to be 1 mg/m 2 to 500 mg/m 2 .

另外,當Zr薄膜量之金屬Zr量大於15mg/m2 時,薄膜之附著不均(mura)就會顯現為外觀上之不均,故Zr薄膜量之金屬Zr量以1mg/m2 ~15mg/m2 較佳。而且,為使外觀上之不均更良好安定化,Zr薄膜量中之金屬Zr量以0.1mg/m2 ~9mg/m2 更佳。In addition, when the amount of the metal Zr of the Zr film amount is more than 15 mg/m 2 , the uneven adhesion of the film (mura) appears to be uneven in appearance, so the amount of the metal Zr of the Zr film amount is 1 mg/m 2 to 15 mg. /m 2 is preferred. Further, in order to make the appearance unevenness more stable, the amount of the metal Zr in the amount of the Zr film is preferably from 0.1 mg/m 2 to 9 mg/m 2 .

磷酸薄膜的功用為確保抗蝕性和密接性。磷酸薄膜係由與底材反應而形成之由磷酸Fe、磷酸Sn、磷酸Ni、磷酸Zr或磷酸酚樹脂薄膜等薄膜或是其複合薄膜構成。該等磷酸薄膜具有優異之抗蝕性和密接性。因此,當磷酸薄膜增加時,抗蝕性或密接性等就會開始提高,當P量在0.1mg/m2 以上時,即可確保實用上沒有問題之程度的抗蝕性和密接性。而,當磷酸薄膜再增加時,抗蝕性或密接性之提高效果也會增加,但磷酸薄膜量之P量大於100mg/m2 時,磷酸薄膜就會過厚,使磷酸薄膜本體之密接性劣化,並且電阻會上升,而使焊接性劣化。因此,磷酸薄膜量之P量需要控制在0.1mg/m2 ~100mg/m2The function of the phosphoric acid film is to ensure corrosion resistance and adhesion. The phosphoric acid film is formed of a film of phosphoric acid Fe, phosphoric acid Sn, phosphoric acid Ni, phosphoric acid Zr or a phosphate phenol resin film or a composite film formed by reaction with a substrate. These phosphoric acid films have excellent corrosion resistance and adhesion. Therefore, when the phosphoric acid film is increased, the corrosion resistance, the adhesion, and the like are started to increase. When the amount of P is 0.1 mg/m 2 or more, the corrosion resistance and the adhesion property to the extent that there is no practical problem can be ensured. On the other hand, when the phosphoric acid film is further increased, the effect of improving the corrosion resistance or the adhesion is also increased. However, when the amount of the phosphoric acid film is more than 100 mg/m 2 , the phosphoric acid film is too thick to make the phosphoric acid film body adhere. Deterioration, and the resistance rises, and the weldability is deteriorated. Therefore, the amount of P in the phosphoric acid film amount needs to be controlled to be 0.1 mg/m 2 to 100 mg/m 2 .

另外,當磷酸薄膜量之P量大於15mg/m2 時,薄膜之附著不均就會顯現為外觀上之不均,故磷酸薄膜量之P量以0.1mg/m2 ~15mg/m2 較佳。而且,為使外觀上之不均更良好安定化,磷酸薄膜量中之P量以0.1mg/m2 ~8mg/m2 更佳。Further, when the amount of P of the phosphoric acid film is more than 15 mg/m 2 , the uneven adhesion of the film appears to be uneven in appearance, so the amount of P of the phosphoric acid film is 0.1 mg/m 2 to 15 mg/m 2 . good. Further, in order to make the appearance unevenness more stable, the amount of P in the phosphoric acid film amount is more preferably 0.1 mg/m 2 to 8 mg/m 2 .

酚樹脂薄膜的功用為確保密接性。酚樹脂本身即為有機物,因此具有非常優異之與塗料或積層膜等之密接性。因此,當酚樹脂薄膜增加時,密接性等就會開始提高,當C量在0.1mg/m2 以上時,即可確保實用上沒有問題之程度的密接性。而,當酚樹脂薄膜再增加時,密接性之提高效果也會增加,但酚樹脂薄膜量之C量大於100mg/m2 時,電阻就會上升,而使焊接性劣化。因此,酚樹脂薄膜量之C量需要控制在0.1mg/m2 ~100mg/m2The function of the phenol resin film is to ensure adhesion. Since the phenol resin itself is an organic substance, it has excellent adhesion to a coating material or a laminated film. Therefore, when the phenol resin film is increased, the adhesion and the like are started to increase, and when the amount of C is 0.1 mg/m 2 or more, the adhesion to the extent that there is no practical problem can be ensured. On the other hand, when the phenol resin film is further increased, the effect of improving the adhesion is also increased. However, when the amount of C of the phenol resin film is more than 100 mg/m 2 , the electric resistance is increased and the weldability is deteriorated. Therefore, the amount of C of the phenol resin film amount needs to be controlled to be 0.1 mg/m 2 to 100 mg/m 2 .

另外,當酚樹脂薄膜量之C量大於15mg/m2 時,薄膜之附著不均就會顯現為外觀上之不均,故酚樹脂薄膜量之C量以0.1mg/m2 ~15mg/m2 較佳。而且,為了更減少外觀上之不均,使其良好安定化,酚樹脂薄膜量之C量以0.1mg/m2 ~8mg/m2 更佳。Further, when the amount of C of the phenol resin film is more than 15 mg/m 2 , the uneven adhesion of the film appears to be uneven in appearance, so the amount of C of the phenol resin film is 0.1 mg/m 2 to 15 mg/m. 2 is preferred. Further, in order to further reduce the unevenness in appearance and to make it stable, the amount of C of the phenol resin film is preferably from 0.1 mg/m 2 to 8 mg/m 2 .

披覆該等薄膜的方法有將鋼板浸漬於溶解有Zr離子、磷酸離子、低分子之酚樹脂之酸性溶液中的方法,或藉由陰極電解處理來進行的方法。因浸漬處理係對底材進行蝕刻來形成各種薄膜,故附著會不均一。另外,因處理時間較長,故在工業生產上較為不利。另一方面,陰極電解處理係因強制性之電荷移動及產生於鋼板界面之氫所引起之表面清淨化、與因pH上升所引起之加速附著效果相輔相承,而可在數秒到數十秒左右的短時間內處理好均一的薄膜,所以在工業上極為有利。因此,最好是利用陰極電解處理來披覆本發明之Zr薄膜、磷酸薄膜、酚樹脂薄膜。The method of coating the films is a method of immersing the steel sheet in an acidic solution in which Zr ions, phosphate ions, and low molecular phenol resins are dissolved, or a method of performing cathodic electrolysis. Since the immersion treatment etches the substrate to form various films, adhesion may be uneven. In addition, because of the long processing time, it is disadvantageous in industrial production. On the other hand, the cathodic electrolysis treatment is complementary to the surface cleaning caused by the forced charge movement and the hydrogen generated at the interface of the steel sheet, and the accelerated adhesion effect due to the pH rise, and can be in the range of several seconds to several tens A uniform film is handled in a short time of about seconds, so it is extremely advantageous industrially. Therefore, it is preferable to coat the Zr film, the phosphoric acid film, and the phenol resin film of the present invention by cathodic electrolysis treatment.

此外,在浸漬處理或陰極電解處理等所使用之酸性溶液中添加鞣酸時,鞣酸會與Fe結合,在表面形成鞣酸Fe的薄膜,有提高抗鏽性或密接性等的效果。因此,亦可依用途,在添加有鞣酸之溶液中進行。Further, when citric acid is added to an acidic solution used for immersion treatment or cathodic electrolysis treatment, tannic acid is bonded to Fe to form a film of bismuth citrate on the surface, which has an effect of improving rust resistance, adhesion, and the like. Therefore, it can also be carried out in a solution to which citric acid is added depending on the application.

以下,說明本發明之實施例及比較例,並將其結果顯示於第1表~第3表。首先,使用以下處理(1)~(3)的方法,在板厚0.17mm~0.23mm的鋼板上形成表面處理層。Hereinafter, examples and comparative examples of the present invention will be described, and the results thereof will be shown in the first to third tables. First, a surface treatment layer is formed on a steel sheet having a thickness of 0.17 mm to 0.23 mm by the following methods (1) to (3).

(1)將在冷軋後進行退火、平整後之原板脫脂、酸洗,然後利用電鍍馬口鐵浴(ferrostan bath)來鍍Sn。之後,進行熔融熔錫處理,製作具有Sn合金層之鍍Sn鋼板。(1) The original plate which was annealed and smoothed after cold rolling was degreased and pickled, and then Sn was plated using a plating ferrostan bath. Thereafter, a molten tinning treatment was performed to prepare a Sn-plated steel sheet having a Sn alloy layer.

(2)將在冷軋後進行退火、平整後之原板脫脂、酸洗,然後利用硫酸-鹽酸浴形成鍍Fe-Ni合金,接著,再利用電鍍馬口鐵浴來鍍Sn。之後,進行熔融熔錫處理,製作具有Sn合金層之鍍Ni、Sn鋼板。(2) The original plate after annealing and flattening after cold rolling is degreased and pickled, and then a Fe-Ni alloy is formed by a sulfuric acid-hydrochloric acid bath, and then a plating tinplate bath is used to plate Sn. Thereafter, a molten tinning treatment was performed to prepare a Ni-plated or Sn-coated steel sheet having a Sn alloy layer.

(3)在冷軋後,使用瓦特浴(watts bath)進行鍍Ni,於退火時形成Ni擴散層,再於脫脂、酸洗後,使用電鍍馬口鐵浴來鍍Sn。之後,進行熔融熔錫處理,製作具有Sn合金層之鍍Ni、Sn鋼板。(3) After cold rolling, Ni plating was performed using a watts bath, a Ni diffusion layer was formed during annealing, and after degreasing and pickling, Sn was plated using an electroplated tinplate bath. Thereafter, a molten tinning treatment was performed to prepare a Ni-plated or Sn-coated steel sheet having a Sn alloy layer.

在藉由前述處理形成表面處理層後,利用以下處理(4)~(11)來形成Zr薄膜、磷酸薄膜、酚樹脂薄膜。After the surface treatment layer is formed by the above treatment, a Zr film, a phosphoric acid film, and a phenol resin film are formed by the following treatments (4) to (11).

(4)將前述鋼板浸漬於溶解有氟化Zr、磷酸、酚樹脂的處理液中,進行陰極電解後再予以乾燥,形成Zr薄膜、磷酸薄膜、酚樹脂薄膜。(4) The steel sheet is immersed in a treatment liquid in which fluorinated Zr, phosphoric acid, or phenol resin is dissolved, and subjected to cathodic electrolysis, followed by drying to form a Zr film, a phosphoric acid film, and a phenol resin film.

(5)將前述鋼板浸漬於溶解有磷酸、酚樹脂的處理液中,進行陰極電解後再予以乾燥,形成磷酸薄膜、酚樹脂薄膜。(5) The steel sheet is immersed in a treatment liquid in which phosphoric acid or phenol resin is dissolved, and subjected to cathodic electrolysis, followed by drying to form a phosphoric acid film or a phenol resin film.

(6)將前述鋼板浸漬於溶解有氟化Zr、磷酸的處理液中,進行陰極電解後再予以乾燥,形成Zr薄膜、磷酸薄膜。(6) The steel sheet is immersed in a treatment liquid in which fluorinated Zr or phosphoric acid is dissolved, subjected to cathodic electrolysis, and then dried to form a Zr film or a phosphoric acid film.

(7)將前述鋼板浸漬於溶解有氟化Zr、酚樹脂的處理液中,進行陰極電解後再予以乾燥,形成Zr薄膜、酚樹脂薄膜。(7) The steel sheet is immersed in a treatment liquid in which fluorinated Zr or a phenol resin is dissolved, and subjected to cathodic electrolysis, followed by drying to form a Zr film or a phenol resin film.

(8)將前述鋼板浸漬於溶解有氟化Zr、磷酸、鞣酸的處理液中,再予以乾燥,形成Zr薄膜、磷酸薄膜。(8) The steel sheet is immersed in a treatment liquid in which fluorinated Zr, phosphoric acid, and citric acid are dissolved, and then dried to form a Zr film or a phosphoric acid film.

(9)將前述鋼板浸漬於溶解有氟化Zr、磷酸、酚樹脂的處理液中,再予以乾燥,形成Zr薄膜、磷酸薄膜、酚樹脂薄膜。(9) The steel sheet is immersed in a treatment liquid in which fluorinated Zr, phosphoric acid, or phenol resin is dissolved, and then dried to form a Zr film, a phosphoric acid film, or a phenol resin film.

(10)將前述鋼板浸漬於溶解有磷酸、酚樹脂的處理液中,再予以乾燥,形成磷酸薄膜、酚樹脂薄膜。(10) The steel sheet is immersed in a treatment liquid in which phosphoric acid or a phenol resin is dissolved, and then dried to form a phosphoric acid film or a phenol resin film.

(11)將前述鋼板浸漬於溶解有氟化Zr、磷酸的處理液中,再予以乾燥,形成Zr薄膜、磷酸薄膜。(11) The steel sheet is immersed in a treatment liquid in which fluorinated Zr or phosphoric acid is dissolved, and then dried to form a Zr film or a phosphoric acid film.

對進行有前述處理之試驗材進行關於以下所示之(A)~(H)的各評價項目之性能評價。將厚度20μm之PET膜於200℃下貼合,製作試驗材,進行關於以下所示之(A)~(H)的各評價項目之性能評價。The performance evaluation of each of the evaluation items (A) to (H) shown below was performed on the test material subjected to the above treatment. A PET film having a thickness of 20 μm was bonded at 200 ° C to prepare a test material, and performance evaluations of the respective evaluation items (A) to (H) shown below were performed.

(A)加工性將厚度20μm之PET膜於200℃下貼合於試驗材兩面,階段性地進行利用沖壓加工及拉伸加工來進行之製罐加工,再將成型以4階段(◎:極佳、○:佳、△:可確認出瑕疵、╳:斷裂而無法加工)進行評價。(A) Processability A PET film having a thickness of 20 μm was bonded to both sides of a test material at 200 ° C, and can be subjected to canning processing by press working and drawing processing in stages, and then formed into four stages (◎: pole Good, ○: good, △: It can be confirmed that 瑕疵, ╳: broken and cannot be processed).

(B)焊接性使用線縫焊機(wire seam melder),在焊線速度為80m/min的條件下,變更電流來焊接試驗材,根據由可得到充分焊接強度的最小電流、和灰塵及焊濺物等之焊接缺陷開始顯著的最大電流值構成之適當電流範圍的幅度,作綜合性之判斷,再將焊接性以4階段(◎:極佳、○:佳、△:劣、×:無法焊接)進行評價。(B) Weldability Using a wire seam melder, the current is changed to weld the test material under the condition of a wire speed of 80 m/min, based on the minimum current at which sufficient weld strength can be obtained, and dust and welding. The welding defects such as splashes begin to show the magnitude of the appropriate current range by the significant maximum current value, and the comprehensive judgment is made, and the weldability is further in four stages (◎: excellent, ○: good, △: inferior, ×: impossible) Soldering) for evaluation.

(C)膜密接性將厚度20μm之PET膜於200℃下貼合於試驗材兩面,進行沖壓拉伸加工,製作罐體,再於125℃進行30min之蒸餾處理,再將膜之剝離狀況以4階段(◎:完全沒有剝離、○:有並無實用上之問題之程度的極些微剝離、△:有些許剝離、×:有一大部分剝離)進行評價。(C) Film Adhesiveness A PET film having a thickness of 20 μm was bonded to both sides of a test material at 200 ° C, and subjected to press drawing processing to prepare a can body, which was further subjected to a distillation treatment at 125 ° C for 30 minutes, and then the film was peeled off. Four stages (?: no peeling at all, ○: there was a slight peeling to the extent that there was no practical problem, Δ: some peeling, ×: a large part of peeling) was evaluated.

(D)塗料密接性將環氧酚樹脂塗布於試驗材上,於200℃烘乾30min後,以1mm之間隔劃入深達底鐵之方格,然後以膠帶剝離,再將剝離狀況以4階段(◎:完全沒有剝離、○:有並無實用上之問題之程度的極些微剝離、△:有些許剝離、×:有一大部分剝離)進行評價。(D) Coating adhesion The epoxy phenol resin was applied to the test material, dried at 200 ° C for 30 min, and then divided into squares of deep iron at intervals of 1 mm, and then peeled off with a tape, and then peeled off to 4 The stage (?: no peeling at all, ○: there was a slight peeling to the extent that there was no practical problem, Δ: some peeling, ×: a large part of peeling) was evaluated.

(E)抗蝕性將環氧酚樹脂塗布於試驗材上,於200℃烘乾30min後,劃入深達底鐵之十字格(crosscut),然後在由1.5%檸檬酸-1.5%食鹽混合液構成之試驗液中於45℃浸漬72小時,再於洗淨、乾燥後進行膠帶剝離,再將十字格部之塗膜下之腐蝕狀況與平板部之腐蝕狀況以4階段(◎:無法看到塗膜下腐蝕、○:可看到並無實用上之問題之程度的塗膜下腐蝕、△:可看到細微塗膜下腐蝕及平板部些微之腐蝕、×:可看到嚴重的塗膜下腐蝕及平板部腐蝕)進行評價。(E) Corrosion resistance The epoxy phenol resin was coated on a test material, dried at 200 ° C for 30 min, and then crossed into a cross-cut of a deep iron, and then mixed in 1.5% citric acid-1.5% salt. The test liquid of the liquid composition was immersed at 45 ° C for 72 hours, and then peeled off after washing and drying, and the corrosion state under the coating film of the cross section and the corrosion state of the flat plate portion were in four stages (◎: Unable to see Corrosion under the coating film, ○: Corrosion under the coating film to the extent that there is no practical problem, △: corrosion under the fine coating film and slight corrosion of the flat portion can be seen, ×: severe coating can be seen Evaluation of under-film corrosion and flat plate corrosion).

(F)抗鏽性將試驗材於乾濕反覆(濕度90%、2hr<=>濕度40%、2hr)之大氣環境中放置2個月,再將生鏽狀況以4階段(◎:完全沒有生鏽、○:有並無實用上之問題之程度的極些微生鏽、△:有些許生鏽、×:有一大部分生鏽)進行評價。(F) Rust resistance The test material was placed in an atmospheric environment of dry and wet repetitive (humidity 90%, 2 hr <=> humidity 40%, 2 hr) for 2 months, and then the rust condition was 4 stages (◎: no at all Rusting, ○: There is a slight rust, Δ: some rust, ×: a large part of rust, which is not practically problematic.

(G)外觀以目視觀察試驗材,再將Zr薄膜、磷酸薄膜、酚樹脂薄膜的不均產生狀況以5階段(◎◎:完全沒有不均、◎:有並無實用上之問題之程度的些微不均、○:有些微不均、△:有不均、×:產生顯著不均)進行評價。(G) Appearance: The test material was visually observed, and the unevenness of the Zr film, the phosphoric acid film, and the phenol resin film was changed to five stages (◎: ◎ there was no unevenness at all, ◎: there was no practical problem. Some unevenness, ○: some slight unevenness, △: unevenness, ×: significant unevenness were evaluated).

(H)金屬Sn狀況以光學顯微鏡觀察在鍍Ni系後進行鍍Sn,再控制溶解熔錫處理後之金屬Sn在表面的殘留狀況,再將金屬Sn狀況以3階段(○:殘留在表面全體、△:有未殘留之部分、×:未殘留)進行評價。(H) The state of the metal Sn is observed by an optical microscope after the Ni plating is performed, and Sn is controlled, and then the residual state of the metal Sn after the molten tin treatment is controlled, and the state of the metal Sn is again in three stages (○: residual on the entire surface) , △: there was a portion that did not remain, and ×: no residue) was evaluated.

薄膜附著量中,Zr、P量係以螢光X線進行定量分析,而C附著量則由總碳量測定法求出。Among the film adhesion amounts, the Zr and P amounts were quantitatively analyzed by fluorescent X-rays, and the C adhesion amount was determined by the total carbon amount measurement method.

在該等第1表~第3表中,實施例1~42滿足本發明所規定之條件。相較於此,比較例1~5皆脫離本發明所規定之條件。在前述(A)~(H)的所有評價項目中,實施例1~42皆得到良好之評價結果。特別是實施例No.31~No.42皆披覆有Zr薄膜附著量之Zr量為0.1mg/m2 ~9mg/m2 ,磷酸薄膜附著量之P量皆為0.1mg/m2 ~8mg/m2 ,且酚樹脂薄膜附著量之C量皆為0.1mg/m2 ~8mg/m2 之酚樹脂薄膜中之2種以上。所以,特別是在外觀上可得到優異之特性。相較於此,比較例1~5在前述(A)~(H)的所有評價項目中皆未能得到良好的評價結果。In the first to third tables, Examples 1 to 42 satisfy the conditions specified in the present invention. In contrast, Comparative Examples 1 to 5 were all out of the conditions specified in the present invention. Among all the evaluation items of the above (A) to (H), Examples 1 to 42 gave good evaluation results. In particular, in Examples No. 31 to No. 42, the Zr amount of the Zr film adhesion amount was 0.1 mg/m 2 to 9 mg/m 2 , and the P amount of the phosphoric acid film adhesion amount was 0.1 mg/m 2 to 8 mg. /m 2 , and the C amount of the phenol resin film adhesion amount is two or more kinds of phenol resin films of 0.1 mg/m 2 to 8 mg/m 2 . Therefore, excellent characteristics can be obtained particularly in appearance. In contrast, Comparative Examples 1 to 5 failed to obtain good evaluation results in all of the evaluation items (A) to (H) described above.

產業上利用之可能性Industrial use possibility

根據本發明,可得到具有優異之沖壓拉伸加工性、焊接性、抗蝕性、塗料密接性、膜密接性及外觀的容器用鋼板。According to the present invention, a steel sheet for a container having excellent press workability, weldability, corrosion resistance, paint adhesion, film adhesion, and appearance can be obtained.

Claims (10)

一種容器用鋼板,係鋼板表面上形成有含有5mg/m2 ~150mg/m2 之Ni的Ni鍍層、或含有5mg/m2 ~150mg/m2 之Ni的Fe-Ni合金鍍層;且前述Ni鍍層或前述Fe-Ni合金鍍層上形成有300mg/m2 ~3000mg/m2 之鍍Sn;前述Ni鍍層或Fe-Ni合金鍍層之一部分或全部及前述鍍Sn之一部分係藉由熔融熔錫處理而合金化,且殘留一部分之金屬Sn鍍層;而金屬Zr量為1mg/m2 ~500mg/m2 之含有氧化Zr的Zr薄膜、P量為0.1mg/m2 ~100mg/m2 之含有磷酸Zr或磷酸Sn的磷酸薄膜、C量為0.1mg/m2 ~100mg/m2 之酚樹脂薄膜中之2種以上的薄膜係個別披覆在前述鍍Sn合金及殘留金屬Sn鍍層之上層。A container with a sheet, is formed on the steel sheet surface of the Ni containing 5mg / m 2 ~ 150mg / m 2 of the Ni plating layer, or containing 5mg / m 2 ~ 150mg / Fe -Ni alloy plating m Ni 2 of; and the Ni a plating layer of 300 mg/m 2 to 3000 mg/m 2 is formed on the plating layer or the Fe-Ni alloy plating layer; a part or all of the Ni plating layer or the Fe-Ni alloy plating layer and a part of the Sn plating layer are treated by molten tin melting And alloyed, and a part of the metal Sn plating layer remains; and the metal Zr amount is 1 mg/m 2 to 500 mg/m 2 of the Zr film containing oxidized Zr, and the P content is 0.1 mg/m 2 to 100 mg/m 2 of the phosphoric acid A phosphoric acid film of Zr or phosphoric acid, and a film of two or more kinds of phenol resin films having a C content of 0.1 mg/m 2 to 100 mg/m 2 are individually coated on the above-mentioned Sn-plated alloy and residual metal Sn plating layer. 一種容器用鋼板,係鋼板表面上形成有含有5mg/m2 ~150mg/m2 之Ni的Ni鍍層、或含有5mg/m2 ~150mg/m2 之Ni的Fe-Ni合金鍍層;且前述Ni鍍層或前述Fe-Ni合金鍍層上形成有300mg/m2 ~3000mg/m2 之鍍Sn;前述Ni鍍層或Fe-Ni合金鍍層之一部分或全部及前述鍍Sn之一部分係藉由熔融熔錫處理而合金化,且殘留一部份之金屬Sn鍍層; 而金屬Zr量為1mg/m2 ~15mg/m2 之含有氧化Zr的Zr薄膜、P量為0.1mg/m2 ~15mg/m2 之含有磷酸Zr或磷酸Sn的磷酸薄膜、C量為0.1mg/m2 ~15mg/m2 之酚樹脂薄膜中之2種以上的薄膜係個別披覆在前述鍍Sn合金及殘留金屬Sn鍍層之上層。A container steel sheet, is formed on the steel sheet surface of the Ni containing 5mg / m 2 ~ 150mg / m 2 of the Ni plating layer, or containing 5mg / m 2 ~ 150mg / Fe -Ni alloy plating m Ni 2 of; and the Ni a plating layer of 300 mg/m 2 to 3000 mg/m 2 is formed on the plating layer or the Fe-Ni alloy plating layer; a part or all of the Ni plating layer or the Fe-Ni alloy plating layer and a part of the Sn plating layer are treated by molten tin melting And alloyed, and a part of the metal Sn plating layer remains; and the metal Zr amount is 1 mg/m 2 to 15 mg/m 2 of the Zr film containing oxidized Zr, and the amount of P is 0.1 mg/m 2 to 15 mg/m 2 A phosphoric acid film containing phosphoric acid Zr or phosphoric acid, and a film of two or more kinds of phenol resin films having a C content of 0.1 mg/m 2 to 15 mg/m 2 are individually coated on the above-mentioned Sn-plated Sn alloy and residual metal Sn plating layer. . 一種容器用鋼板,係鋼板表面上形成有含有5mg/m2 ~150mg/m2 之Ni的Ni鍍層、或含有5mg/m2 ~150mg/m2 之Ni的Fe-Ni合金鍍層;且前述Ni鍍層或前述Fe-Ni合金鍍層上形成有300mg/m2 ~3000mg/m2 之鍍Sn;前述Ni鍍層或Fe-Ni合金鍍層之一部分或全部及前述鍍Sn之一部分係藉由熔融熔錫處理而合金化,且殘留一部份之金屬Sn鍍層;而金屬Zr量為1mg/m2 ~9mg/m2 之含有氧化Zr的Zr薄膜、P量為0.1mg/m2 ~8mg/m2 之含有磷酸Zr或磷酸Sn的磷酸薄膜、C量為0.1mg/m2 ~8mg/m2 之酚樹脂薄膜中之2種以上的薄膜係個別披覆在前述鍍Sn合金及殘留金屬Sn鍍層之上層。A container with a sheet, is formed on the steel sheet surface of the Ni containing 5mg / m 2 ~ 150mg / m 2 of the Ni plating layer, or containing 5mg / m 2 ~ 150mg / Fe -Ni alloy plating m Ni 2 of; and the Ni a plating layer of 300 mg/m 2 to 3000 mg/m 2 is formed on the plating layer or the Fe-Ni alloy plating layer; a part or all of the Ni plating layer or the Fe-Ni alloy plating layer and a part of the Sn plating layer are treated by molten tin melting And alloyed, and a part of the metal Sn plating layer remains; and the metal Zr amount is 1 mg/m 2 to 9 mg/m 2 of the Zr film containing oxidized Zr, and the amount of P is 0.1 mg/m 2 to 8 mg/m 2 A phosphoric acid film containing phosphoric acid Zr or phosphoric acid, and a film of two or more kinds of phenol resin films having a C content of 0.1 mg/m 2 to 8 mg/m 2 are individually coated on the above-mentioned Sn-plated Sn alloy and residual metal Sn plating layer. . 一種容器用鋼板,係鋼板表面上形成有含有560mg/m2 ~5600mg/m2 之Sn鍍層;前述Sn鍍層之一部分係藉由熔融熔錫處理而合金化; 且金屬Zr量為1mg/m2 ~500mg/m2 之含有氧化Zr的Zr薄膜、P量為0.1mg/m2 ~100mg/m2 之含有磷酸Zr或磷酸Sn的磷酸薄膜、C量為0.1mg/m2 ~100mg/m2 之酚樹脂薄膜中之2種以上的薄膜係個別披覆在前述經合金化後之Sn鍍層之上層。Steel sheet for a container, is formed on the steel sheet surface 2 ~ 5600mg / m Sn 2 of the plating layer containing 560mg / m; the Sn-based plating layer portion of the tin melting treatment by alloying; and the metal Zr in an amount of 1mg / m 2 ~500 mg/m 2 of a Zr thin film containing Zr oxide and a phosphoric acid film containing a phosphoric acid Zr or a phosphoric acid Sn having a P content of 0.1 mg/m 2 to 100 mg/m 2 and a C amount of 0.1 mg/m 2 to 100 mg/m 2 Two or more kinds of the film of the phenol resin film are individually coated on the above-mentioned alloyed Sn plating layer. 一種容器用鋼板,係鋼板表面上形成有含有560mg/m2 ~5600mg/m2 之Sn鍍層;前述Sn鍍層之一部分係藉由熔融熔錫處理而合金化;且金屬Zr量為1mg/m2 ~15mg/m2 之含有氧化Zr的Zr薄膜、P量為0.1mg/m2 ~15mg/m2 之含有磷酸Zr或磷酸Sn的磷酸薄膜、C量為0.1mg/m2 ~15mg/m2 之酚樹脂薄膜中之2種以上的薄膜係個別披覆在前述經合金化後之Sn鍍層之上層。Steel sheet for a container, is formed on the steel sheet surface 2 ~ 5600mg / m Sn 2 of the plating layer containing 560mg / m; the Sn-based plating layer portion of the tin melting treatment by alloying; and the metal Zr in an amount of 1mg / m 2 ~ 15mg / m 2 of the Zr oxide film containing Zr, P in an amount of 0.1mg / m 2 ~ 15mg / m 2 of a film containing phosphoric acid or phosphoric acid Sn, Zr, C in an amount of 0.1mg / m 2 ~ 15mg / m 2 Two or more kinds of the film of the phenol resin film are individually coated on the above-mentioned alloyed Sn plating layer. 一種容器用鋼板,係鋼板表面上披覆有含有560mg/m2 ~5600mg/m2 之Sn鍍層;前述Sn鍍層之一部分係藉由熔融熔錫處理而合金化;且金屬Zr量為1mg/m2 ~9mg/m2 之含有氧化Zr的Zr薄膜、P量為0.1mg/m2 ~8mg/m2 之含有磷酸Zr或磷酸Sn的磷酸薄膜、C量為0.1mg/m2 ~8mg/m2 之酚樹脂薄膜中之2種以上的薄膜係個別披覆在前述經合金化後之Sn鍍層之 上層。A container steel sheet, the steel sheet coated with a surface containing 560mg / m 2 ~ 5600mg / m Sn 2 of the plating layer; the train part of the Sn plating layer by tin melting alloying treatment; and the metal Zr in an amount of 1mg / m 2 to 9 mg/m 2 of Zr thin film containing Zr oxide and a phosphoric acid film containing phosphoric acid Zr or phosphoric acid having a P content of 0.1 mg/m 2 to 8 mg/m 2 , and the amount of C is 0.1 mg/m 2 to 8 mg/m. Two or more kinds of the film of the phenol resin film of 2 are individually coated on the above-mentioned alloyed Sn plating layer. 如申請專利範圍第1~6項中任1項之容器用鋼板,係藉由陰極電解處理來形成前述Zr薄膜、磷酸薄膜、酚樹脂薄膜中之2種以上者。 The steel sheet for a container according to any one of the first to sixth aspects of the invention is formed by a cathodic electrolytic treatment to form two or more of the Zr film, the phosphoric acid film, and the phenol resin film. 如申請專利範圍第7項之容器用鋼板,其中前述陰極電解處理係在酸性溶液或含有鞣酸之酸性溶液中進行。 The steel sheet for containers according to claim 7, wherein the cathodic electrolysis treatment is carried out in an acidic solution or an acidic solution containing citric acid. 如申請專利範圍第1~6項中任1項之容器用鋼板,係藉由陰極電解處理來形成前述Zr薄膜、磷酸薄膜、酚樹脂薄膜之3種薄膜者。 The steel sheet for a container according to any one of the first to sixth aspects of the invention is formed by forming a film of the Zr film, a phosphoric acid film, or a phenol resin film by cathodic electrolysis. 如申請專利範圍第9項之容器用鋼板,其中前述陰極電解處理係在酸性溶液或含有鞣酸之酸性溶液中進行。The steel sheet for containers according to claim 9, wherein the cathodic electrolysis treatment is carried out in an acidic solution or an acidic solution containing citric acid.
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