TWI392005B - Dicing/die bonding film - Google Patents

Dicing/die bonding film Download PDF

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TWI392005B
TWI392005B TW95133866A TW95133866A TWI392005B TW I392005 B TWI392005 B TW I392005B TW 95133866 A TW95133866 A TW 95133866A TW 95133866 A TW95133866 A TW 95133866A TW I392005 B TWI392005 B TW I392005B
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wafer
adhesive layer
adhesive
workpiece
bonding
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TW95133866A
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TW200814172A (en
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Takeshi Matsumura
Sadahito Misumi
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Nitto Denko Corp
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切晶、黏晶片Sliced, sticky wafer

本發明關於一種切晶(dicing)、黏晶片(diebond film)。切晶、黏晶片,在於切晶前將用於固定晶片狀工件(work)(半導體晶片(chip)等)與電極部件之黏接劑附設於工件(半導體晶圓(wafer)等)的狀態下,可用於將工件供於切晶。又,本發明關於一種使用該切晶、黏晶片之晶片狀工件的固定方法及半導體裝置的製造方法。進而關於一種藉由該固定方法或製造方法而黏接固定有晶片狀工件的半導體裝置。The present invention relates to a dicing, diebond film. The dicing and bonding wafers are used to fix a wafer-like workpiece (a semiconductor chip, etc.) and an electrode component adhesive to a workpiece (a semiconductor wafer, etc.) before dicing. Can be used to feed the workpiece to the crystal. Further, the present invention relates to a method of fixing a wafer-shaped workpiece using the diced or bonded wafer, and a method of manufacturing a semiconductor device. Further, a semiconductor device in which a wafer-like workpiece is bonded and fixed by the fixing method or the manufacturing method is used.

於先前半導體裝置之製造中,可使用銀漿料將半導體晶片固定於引線框架(lead frame)或電極部件上。相關固定處理是在於引線框架之晶片座(die pad)等之上進行漿料(paste)塗敷後,再於其上搭載半導體晶片,使漿料層硬化而實施。In the fabrication of previous semiconductor devices, a silver paste can be used to secure a semiconductor wafer to a lead frame or electrode component. The relevant fixing treatment is performed by applying a paste on a die pad or the like of a lead frame, and then mounting a semiconductor wafer thereon to cure the slurry layer.

形成電路圖案之半導體晶圓是根據需要於利用背面研磨而調整厚度(背面研磨步驟(Backgrind step))後,切晶成半導體晶片(切晶步驟(dicing step)),藉由黏接劑將該半導體晶片固定於引線框架等被黏接體上(晶粒黏著步驟(die attach step)),進而進行焊線接合步驟(wire bonding step)。於切晶步驟中,為了除去切割屑,通常以適度液壓清洗半導體晶圓。The semiconductor wafer forming the circuit pattern is diced into a semiconductor wafer (dicing step) by adjusting the thickness (backgrind step) by back grinding as needed, and the dicing step is performed by an adhesive The semiconductor wafer is fixed to a bonded body such as a lead frame (die attach step), and further subjected to a wire bonding step. In the dicing step, in order to remove the cutting chips, the semiconductor wafer is usually cleaned with moderate hydraulic pressure.

於該處理步驟中,另外塗布黏接劑於引線框架或形成晶片上的方法中,難以使黏接劑層均勻化,且塗布黏接劑必須特殊裝置及長時間。因此,於日本專利特開昭60-57642號公報(第1頁)中提出有一種切晶、黏晶片,其不僅於切晶步驟中黏接保持半導體晶圓,而且於晶粒黏著步驟中亦賦予必要之晶片固定用黏接劑層。In the treatment step, in the method of additionally applying the adhesive to the lead frame or the wafer, it is difficult to homogenize the adhesive layer, and the application of the adhesive must be specially designed and used for a long time. Therefore, in Japanese Patent Laid-Open Publication No. SHO 60-57642 (page 1), there is proposed a diced, viscous wafer which not only adheres to the semiconductor wafer during the dicing step but also in the die attach step. A necessary layer of the adhesive for fixing the wafer is provided.

該切晶、黏晶片是於支持基板上以可剝離之方式設置黏接劑層而成者,其為於其黏接劑層之保持下將半導體晶圓切晶後,延伸支持基材,將形成晶片與黏接劑層一倂剝離,將其各自回收,再經由其黏接劑層固定於引線框架等被黏接體上而成者。The dicing and bonding wafer is formed by detachably providing an adhesive layer on the supporting substrate, and the semiconductor wafer is diced after the adhesive layer is held, and the supporting substrate is extended. The formed wafer and the adhesive layer are peeled off one by one, and each of them is recovered, and then fixed to a bonded body such as a lead frame via the adhesive layer.

於此,切晶、黏晶片針對切割半導體晶圓時要求有使支持基材與黏接劑層不會剝離之強黏著力,謀求於切晶後,可容易地將半導體晶片與黏接劑層從支持基材上一倂剝離。In this case, the dicing and bonding wafers require a strong adhesion to prevent the support substrate and the adhesive layer from being peeled off when the semiconductor wafer is diced, and the semiconductor wafer and the adhesive layer can be easily formed after dicing. Peel off from the support substrate.

但是,若為上述結構之切晶、黏晶片,則難以調整黏接劑層之黏著力。因此,揭示有一種藉由於支持基材與黏接劑層之間設置黏著劑層,以黏著性與彔離性之平衡良好之方式而構成的切晶、黏晶片(參照日本專利特開平2-248064號公報(第1頁))。However, in the case of the dicing or sticking wafer of the above structure, it is difficult to adjust the adhesion of the adhesive layer. Therefore, there is disclosed a crystal-cutting and adhesive wafer which is formed by a method in which an adhesive layer is provided between a support substrate and an adhesive layer, and the balance between adhesion and detachment is good (refer to Japanese Patent Laid-Open No. 2- Bulletin No. 248064 (page 1)).

另外,於切晶步驟中,在切斷形成電路圖案之半導體晶圓時,存有自切晶、黏晶片中產生絲狀屑,並附著於半導體晶片或切晶、黏晶片的情況。該絲狀屑進而於以下步驟即晶粒黏著步驟、焊線接合步驟中,會附著於被黏接體即有機基板或引線框架、或者半導體晶片上,不僅會使操作性顯著降低,而且使半導體晶片之可靠性降低,從而成為大問題。Further, in the dicing step, when the semiconductor wafer on which the circuit pattern is formed is cut, there are cases where filamentous chips are generated from the diced wafer or the bonded wafer, and adhered to the semiconductor wafer or the diced or bonded wafer. The filamentous chips are further adhered to the organic substrate or the lead frame or the semiconductor wafer to be bonded, in the following steps, that is, the die bonding step and the bonding wire bonding step, not only significantly lowering the operability, but also making the semiconductor The reliability of the wafer is reduced, which becomes a big problem.

本發明是鑒於上述問題而成者,其目的在於提供一種抑制絲狀屑的產生,防止半導體晶片的品位下降的切晶、黏晶片;使用其之晶片狀工件的固定方法,藉由該方法所得到的半導體裝置及其製造方法。The present invention has been made in view of the above problems, and an object of the present invention is to provide a dicing die or a die wafer which suppresses the generation of filamentous chips and prevents the grade of a semiconductor wafer from being lowered, and a method of fixing a wafer-shaped workpiece using the method. The obtained semiconductor device and its manufacturing method.

本發明者等為達成上述目的而進行了研究,結果發現,產生絲狀屑是由藉由切割刀片切斷支持基材引起的,並藉由採用下述結構而完成了本發明。The present inventors have conducted studies for achieving the above object, and as a result, have found that the generation of filamentous chips is caused by cutting the support substrate by a dicing blade, and the present invention has been completed by employing the following structure.

即,本發明之切晶、黏晶片是為解決上述課題而將黏著劑層及晶片黏接用黏接劑層依次積層於支持基材上的切晶、黏晶片,其特徵在於:上述黏著劑層的厚度為10~80 μm,於23℃的於彈性模數為1×104 ~1×101 0 Pa。In other words, the dicing die or the adhesive wafer of the present invention is a diced or viscous wafer in which an adhesive layer and a die bonding adhesive layer are sequentially laminated on a support substrate to solve the above problems, and the adhesive is characterized in that the adhesive is used. layer has a thickness of 10 ~ 80 μm, at 23 ℃ in elastic modulus of 1 × 10 4 ~ 1 × 10 1 0 Pa.

上述結構之發明,藉由將黏著劑層之厚度設為10~80 μm、且將該黏著劑層於23℃時的彈性模數設於1×104 ~1×101 0 Pa之範圍內,而將黏著劑層的彈性成分(即,硬度)設定於預定範圍內。即,藉由設定於上述數值範圍內,使切晶時之切入深度止於黏著劑層,而防止支持基材被切割。其結果是可防止產生絲狀屑。若彈性模數未滿1×104 Pa,則存有例如切割工件時,工件由於振動而活動之情形。但是,藉由設定於上述數值範圍內,可將其抑制,其結果是可謀求,經晶片化的工件之一部分破損即所謂碎屑的減少。進而,若彈性模數超過1×101 0 Pa,則存有黏著劑層對晶片黏接用黏接劑層的黏著力不足的情況。但是,若設於上述數值範圍內,則可抑制黏著力過度降低,其結果是可確實地將工件固定於切晶、黏晶片上,而抑制切晶時產生飛片或不齊。Invention of the above construction, by the thickness of the adhesive layer is set to 10 ~ 80 μm, and the adhesive layer to the elastic modulus at 23 ℃ provided 1 × 10 4 ~ 1 × 0 10 1 Pa within the scope of The elastic component (i.e., hardness) of the adhesive layer is set within a predetermined range. That is, by setting it within the above numerical range, the cutting depth at the time of dicing is stopped at the adhesive layer, and the support substrate is prevented from being cut. As a result, the formation of filamentous debris can be prevented. If the elastic modulus is less than 1 × 10 4 Pa, there is a case where the workpiece moves due to vibration when the workpiece is cut, for example. However, by setting it within the above numerical range, it can suppress it, and as a result, it is possible to reduce the part of the wafer-formed workpiece, that is, the reduction of the so-called debris. Further, if the elastic modulus exceeds 1 × 10 1 0 Pa, the insufficient adhesive force of the adhesive layer by wafer bonding layer bonding agent situation there. However, if it is set in the above numerical range, the adhesive force can be suppressed from being excessively lowered, and as a result, the workpiece can be surely fixed to the diced or bonded wafer, and the flying sheet or the swarf can be suppressed during the dicing.

較好的是,上述黏著劑層是放射線硬化型黏著劑層。Preferably, the above adhesive layer is a radiation curable adhesive layer.

較好的是,至少在上述晶片黏接用黏接劑層上之工件貼附之部分所對應的部分滿足上述黏著劑層的彈性模數的數值範圍。Preferably, at least the portion corresponding to the portion to which the workpiece is attached to the adhesive layer for wafer bonding satisfies the numerical range of the elastic modulus of the adhesive layer.

較好的是,於上述黏著劑層與晶片黏接用黏接劑層的界面上,上述工件貼附部分所對應的界面上的剝離性大於其以外部分之一部分或全部所對應的界面上的剝離性。Preferably, at the interface between the adhesive layer and the adhesive layer for bonding the wafer, the peeling property at the interface corresponding to the workpiece attaching portion is greater than the interface at a portion corresponding to one or all of the other portions. Peelability.

上述界面的剝離性的關係,可藉由於上述黏著劑層之晶片黏接用黏接劑層所對應的黏著力中,形成上述工件貼附部分所對應的部分的黏著力小於其以外部分之一部分或者全部所對應的部分的黏著力的結構而得到。The peeling property of the interface may be due to an adhesive force corresponding to the adhesive layer for bonding the wafer of the adhesive layer, and an adhesive portion corresponding to the portion to which the workpiece is attached may be smaller than a portion of the portion other than the adhesive portion. Or the structure of the adhesion of all the corresponding parts is obtained.

藉由形成上述結構,於工件貼附部分以外部分的一部分或者全部所對應的部分中,與工件貼附部分所對應的部分相比,成為黏接劑層與晶片黏接用黏接劑層適度地黏接的狀態。其結果是,例如於切晶或延伸(expand)時,黏著劑層與晶片黏接用黏接劑層可容易地剝離。另一方面,工件貼附部分所對應的部分與其他部分相比,可更輕易地剝離。因此,即使對於如例如超過10 mm×10 mm之大型晶片,亦不會招致切晶不良,且可容易地剝離於切晶後所得到的晶片狀工件,從而可獲得拾取性優良的切晶、黏晶片。即,上述結構可適度平衡切晶等時的保持力與拾取時的剝離性。By forming the above structure, in a part or all of the portion corresponding to the portion other than the attached portion of the workpiece, the adhesive layer is adhesively bonded to the wafer as compared with the portion corresponding to the attached portion of the workpiece. The state of the ground bond. As a result, for example, in the case of dicing or expanding, the adhesive layer and the adhesive layer for bonding the wafer can be easily peeled off. On the other hand, the portion corresponding to the attached portion of the workpiece can be peeled off more easily than the other portions. Therefore, even for a large wafer such as, for example, more than 10 mm × 10 mm, crystal cutting defects are not caused, and the wafer-like workpiece obtained after the dicing can be easily peeled off, whereby crystal cutting excellent in pick-up property can be obtained. Sticky wafer. In other words, the above configuration can appropriately balance the holding force at the time of cutting or the like and the peeling property at the time of picking.

較好的是,於上述晶片黏接用黏接劑層之黏著力中,對上述工件貼附部分的工件的黏著力大於對上述工件貼附部分所對應部分的黏著劑層的黏著力。Preferably, in the adhesion of the adhesive layer for bonding the wafer, the adhesion to the workpiece attached to the workpiece is greater than the adhesion to the adhesive layer of the portion corresponding to the attachment portion of the workpiece.

藉由形成上述結構,例如於拾取切割工件而得到的晶片狀工件時,可容易地將該晶片狀工件在附設有晶片黏接用黏接劑層的狀態下自黏著劑層剝離。By forming the above-described structure, for example, when picking up a wafer-like workpiece obtained by cutting a workpiece, the wafer-shaped workpiece can be easily peeled off from the adhesive layer in a state in which the adhesive layer for wafer bonding is attached.

較好的是,上述工件貼附部分以外部分的一部分是切晶環貼附部分。Preferably, a part of the portion other than the attachment portion of the workpiece is a cleavage ring attachment portion.

較好的是,於上述晶片黏接用黏接劑層之黏著力中,對上述切晶環貼附部分的切晶環的黏著力小於對上述切晶環貼附部分所對應部分的黏著劑層的黏著力。Preferably, in the adhesion of the adhesive layer for bonding the wafer, the adhesion to the dicing ring of the dicing ring attachment portion is smaller than the adhesion to the corresponding portion of the dicing ring attachment portion. The adhesion of the layers.

藉由形成上述結構,將切晶環製成可容易地自晶片黏接用黏接劑層剝離,防止晶片黏接用黏接劑層貼著於該切晶環上的狀態自黏著劑層剝離。By forming the above structure, the dicing ring can be easily peeled off from the adhesive layer for bonding the wafer, and the adhesive layer for bonding the wafer is prevented from sticking to the dicing ring from the adhesive layer. .

較好的是,上述晶片黏接用黏接劑層是作為工件貼附部分而設置於上述黏著劑層上之一部分上,且於上述黏著劑層中,工件貼附部分所對應部分的黏著力小於其以外部分的黏著力。Preferably, the adhesive bonding layer for wafer bonding is provided on a part of the adhesive layer as a workpiece attaching portion, and an adhesive force of a portion corresponding to the attached portion of the workpiece in the adhesive layer. Less than the adhesion of the other parts.

藉此,即使於晶片黏接用黏接劑層是作為工件貼附部分而設置於黏著劑層上的一部分上的結構之情形時,於拾取晶片狀工件時,該晶片狀工件亦可於附設有晶片黏接用黏接劑層的狀態下自黏著劑層容易地剝離。Thereby, even when the adhesive layer for bonding the wafer is a structure which is provided on a part of the adhesive layer as the attachment portion of the workpiece, the wafer-shaped workpiece can be attached when the wafer-shaped workpiece is picked up. The adhesive layer is easily peeled off in the state of the adhesive layer for wafer bonding.

較好的是,於上述晶片黏接用黏接劑層的黏著力中,對上述工件貼附部分的工件的黏著力大於對上述工件貼附部分所對應部分的黏著劑層的黏著力。Preferably, in the adhesive force of the adhesive layer for bonding the wafer, the adhesive force to the workpiece attached to the workpiece is greater than the adhesive force to the adhesive layer of the portion corresponding to the workpiece attachment portion.

藉此,與上述相同,於拾取晶片狀工件時,該晶片狀工件可於附設有晶片黏接用黏接劑層的狀態下自黏著劑層容易地剝離。As a result, in the same manner as described above, when the wafer-shaped workpiece is picked up, the wafer-shaped workpiece can be easily peeled off from the adhesive layer in a state in which the adhesive layer for wafer bonding is attached.

較好的是,上述黏著劑層是藉由放射線硬化型黏著劑形成,且上述工件貼附部分所對應部分是藉由放射線照射而硬化之狀態。Preferably, the adhesive layer is formed by a radiation-curable adhesive, and a portion corresponding to the attached portion of the workpiece is cured by radiation.

又,本發明之晶片狀工件的固定方法是為解決上述課題而使用上述記載之切晶、黏晶片的晶片狀工件固定方法,其特徵在於,該晶片狀工件的固定方法包括:於上述晶片黏接用黏接劑層的工件貼附部分上壓接工件的步驟;作為將上述工件與上述晶片黏接用黏接劑層一倂切割成晶片狀的步驟的,於上述黏著劑層上停止切晶的步驟;將上述晶片狀工件與上述晶片黏接用黏接劑層的工件貼附部分一倂自上述黏著劑層上剝離的步驟;經由上述晶片黏接用黏接劑層的工件貼附部分,將晶片狀工件黏接固定於半導體元件的步驟。Moreover, the method of fixing a wafer-like workpiece according to the present invention is a wafer-shaped workpiece fixing method using the above-described dicing and sticking wafer to solve the above-described problems, and the method for fixing the wafer-shaped workpiece includes: bonding the wafer to the wafer a step of crimping the workpiece on the attached portion of the workpiece with the adhesive layer; and as a step of cutting the workpiece and the adhesive layer for bonding the wafer into a wafer, stopping cutting on the adhesive layer a step of crystallizing the workpiece attached portion of the wafer-like workpiece and the adhesive layer for bonding the wafer to the adhesive layer; and attaching the workpiece via the adhesive layer for bonding the wafer In part, the step of bonding and fixing the wafer-like workpiece to the semiconductor element.

由於上述方法的發明是使用具有厚度為10~80 μm、於23℃的彈性模數為1×104 ~1×101 0 Pa的黏著劑層的切晶、黏晶片,故而將工件至少與晶片黏接用黏接劑層一倂切割成晶片狀時,切晶止於黏著劑層,且支持基材未被切斷。其結果是,可防止因切斷支持基材而產生的絲狀屑。又,可降低切晶時工件因振動而產生的活動。其結果是,可減少晶片狀工件的碎屑。又,因可抑制對黏著劑層之晶片黏接用黏接劑層的黏著力的不足,故可將工件確實固定於切晶、黏晶片上,從而降低切晶時所產生之飛片或不齊。Since the invention of the above-described method is used having a thickness of 10 ~ 80 μm, the elastic modulus of 23 ℃ of 1 × 10 4 ~ 1 × 10 1 0 Pa of the adhesive layer was cut crystal, sticky wafer, and therefore the workpiece at least When the adhesive layer for wafer bonding is cut into a wafer shape, the dicing stops at the adhesive layer, and the support substrate is not cut. As a result, it is possible to prevent the filamentous chips generated by cutting the support substrate. Moreover, the activity of the workpiece due to vibration during the dicing can be reduced. As a result, debris of the wafer-like workpiece can be reduced. Moreover, since the adhesion of the adhesive layer for the adhesion of the adhesive layer to the adhesive layer can be suppressed, the workpiece can be surely fixed to the dicing die or the adhesive wafer, thereby reducing the flying chips generated during the crystal cutting or not. Qi.

又,本發明之半導體裝置之特徵在於:其是為解決上述課題,藉由上述記載之晶片狀工件固定方法,經由上述晶片黏接用黏接劑層中的黏接劑,將晶片狀工件黏接固定於半導體元件上。Further, in the semiconductor device of the present invention, in order to solve the above problems, the wafer-like workpiece is adhered by the above-described wafer-like workpiece fixing method, and the wafer-like workpiece is adhered via the adhesive in the adhesive layer for wafer bonding. It is fixed to the semiconductor component.

又,本發明之半導體裝置之製造方法是為解決上述課題使用上述所記載之切晶、黏晶片之半導體裝置製造方法,其特徵在於,該半導體裝置製造方法包括:於上述晶片黏接用黏接劑層的工件貼附部分上壓接工件的步驟;作為將上述工件與上述晶片黏接用黏接劑層一倂切割成晶片狀的步驟的,於上述黏著劑層停止切晶的步驟;將上述晶片狀工件與上述晶片黏接用黏接劑層中的黏接劑一倂自上述黏著劑層剝離的步驟;經由上述黏接劑將上述晶片狀工件黏接固定於半導體元件的步驟。Moreover, the method of manufacturing a semiconductor device according to the present invention is a method for fabricating a semiconductor device using the above-described diced or bonded wafer, which is characterized in that the method for fabricating a semiconductor device includes bonding the wafer to the wafer. a step of crimping the workpiece on the workpiece attaching portion of the agent layer; and a step of cutting the crystal into the wafer layer by the step of cutting the workpiece and the adhesive layer for bonding the wafer into the wafer; The step of peeling the wafer-like workpiece from the adhesive layer in the adhesive layer of the wafer bonding layer from the adhesive layer; and bonding the wafer-shaped workpiece to the semiconductor element via the adhesive.

又由於所述方法的發明中使用具有厚度為10~80 μm、於23℃的彈性模數為1×104 ~1×101 0 Pa的黏著劑層的切晶、黏晶片,故而可防止支持基材被切割,其結果是,可防止產生絲狀屑。又,可於減少切晶時的晶片狀工件碎屑的同時,抑制飛片或不齊的產生。Also, because the method of the invention having a thickness of 10 ~ 80 μm, the elastic modulus of 23 ℃ of 1 × 10 4 ~ 1 × 10 1 0 Pa of the adhesive layer was cut crystal wafer sticky, and therefore prevented The support substrate is cut, and as a result, generation of filamentous debris can be prevented. Moreover, it is possible to suppress the occurrence of flying chips or irregularities while reducing wafer-like workpiece debris at the time of dicing.

又,本發明之半導體裝置的特徵在於:其是為解決上述課題,藉由上述記載之半導體裝置製造方法,經由上述晶片黏接用黏接劑層中之黏接劑,將晶片狀工件黏接固定於半導體元件上。Further, in the semiconductor device of the present invention, in order to solve the above problems, the wafer-shaped workpiece is bonded via the adhesive in the adhesive layer for wafer bonding by the method for manufacturing a semiconductor device described above. Fixed to the semiconductor component.

本發明藉由上述所說明的方法,而發揮如下述的效果。The present invention exerts the following effects by the method described above.

即,若根據本發明之切晶、黏晶片,則因具有厚度為10~80 μm、於23℃的彈性模數為1×104 ~1×101 0 Pa的黏著劑層,故可防止切割工件時,支持基材被切斷,其結果是可防止產生絲狀屑。其結果是,可防止絲狀屑附著於晶片狀工件而被污染。That is, when the crystal cut in accordance with the present invention, the wafer sticky, due to having a thickness of 10 ~ 80 μm, the elastic modulus of 23 ℃ of 1 × 10 4 ~ 1 × adhesive layer 10 1 0 Pa, it is possible to prevent When the workpiece is cut, the support substrate is cut, and as a result, filamentous debris is prevented from being generated. As a result, it is possible to prevent the filamentous particles from adhering to the wafer-like workpiece and being contaminated.

一面參照圖式,一面就本發明之實施形態說明於下。其中,將無須說明之部分省略,又,為便於說明,而存有擴大或縮小等的圖示的部分。Embodiments of the present invention will be described below with reference to the drawings. In addition, the part which does not need to be explained is abbreviate|omitted, and the part which shows the illustration of enlargement or reduction is shown in FIG.

圖1是顯示實施例中本發明的切晶、黏晶片的一個例子的剖面模式圖。如同一圖中所示,切晶、黏晶片10為,將黏著劑層2、晶片黏接用黏接劑層3及可剝離的保護層4依次積層於支持基材1上的結構。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing an example of a diced or viscous wafer of the present invention in an embodiment. As shown in the same figure, the dicing wafer 10 is a structure in which an adhesive layer 2, a die bonding adhesive layer 3, and a peelable protective layer 4 are sequentially laminated on a support substrate 1.

上述支持基材1是切晶、黏晶片薄膜10的強度母體。支持基材1,例如可列舉:低密度聚乙烯、直鏈狀聚乙烯、中密度聚乙烯、高密度聚乙烯、超低密度聚乙烯、無規共聚合聚丙烯、嵌段共聚合聚丙烯、均聚丙烯、聚丁烯、聚甲基戊烯等聚烯烴,乙烯-乙酸乙酯共聚物、乙烯-丙烯共聚物、離子聚合物樹脂、乙烯-(甲基)丙烯酸共聚物、乙烯-(甲基)丙烯酸酯(無規、交替)共聚物、乙烯-丁烯共聚物、乙烯-己烯共聚物、聚胺基甲酸酯、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯等聚酯、聚碳酸酯、聚醯亞胺、聚醚醚酮、聚醯亞胺、聚醚醯亞胺、聚醯胺、全芳香族聚醯胺、聚苯基硫醚、芳香族聚醯胺(aramide)(紙)、玻璃、玻璃布(glass cloth)、氟樹脂、聚氯乙烯、聚偏氯乙烯、纖維素系樹脂、聚矽氧樹脂、包含這些混合物等的塑膠薄膜。又,亦可列舉上述樹脂的交聯體等聚合物。The support substrate 1 is a strength precursor of the diced, bonded wafer film 10. The support substrate 1 may, for example, be a low density polyethylene, a linear polyethylene, a medium density polyethylene, a high density polyethylene, an ultra low density polyethylene, a random copolymerized polypropylene, a block copolymerized polypropylene, or the like. Polyolefins such as homopolypropylene, polybutene, polymethylpentene, ethylene-ethyl acetate copolymer, ethylene-propylene copolymer, ionic polymer resin, ethylene-(meth)acrylic acid copolymer, ethylene-(A Acrylate (random, alternating) copolymer, ethylene-butene copolymer, ethylene-hexene copolymer, polyurethane, polyethylene terephthalate, polyethylene naphthalate Etc. Polyester, Polycarbonate, Polyimide, Polyetheretherketone, Polyimine, Polyetherimine, Polyamide, Fully Aromatic Polyamine, Polyphenylene Sulfide, Aromatic Polyfluorene Aramide (paper), glass, glass cloth, fluororesin, polyvinyl chloride, polyvinylidene chloride, cellulose resin, polyoxyn resin, plastic film containing these mixtures, and the like. Further, a polymer such as a crosslinked body of the above resin may also be mentioned.

又,支持基材1亦可使用未延伸者。進而,適宜地根據需要,亦可使用實施過單軸或者二軸延伸處理者。若為包含藉由延伸處理等賦予了熱收縮性的樹脂薄片的支持基材1,則可藉由於切晶後使其支持基材1熱收縮,而降低黏著劑層2與晶片黏接用黏接劑層3的黏接面積,謀求晶片狀工件回收的簡便化。Further, the support substrate 1 may also be used without extension. Further, if necessary, a one-axis or two-axis extension process may be used as needed. In the support substrate 1 including the resin sheet which is heat-shrinkable by the stretching treatment or the like, the adhesion of the adhesive layer 2 to the wafer can be reduced by heat-shrinking the support substrate 1 after the dicing. The bonding area of the adhesive layer 3 is simplified in the recovery of the wafer-like workpiece.

為提高與鄰接層之密著性、保持性等,支持基材1的表面亦可進行常用表面處理。其方法,例如可列舉:鉻酸處理、臭氧曝露、火炎曝露、高壓電擊曝露、游離輻射處理等化學或物理處理,使用底塗劑(例如,後述黏著物質)的塗布處理等。In order to improve adhesion to the adjacent layer, retention, and the like, the surface of the support substrate 1 may be subjected to a usual surface treatment. The method may, for example, be a chemical or physical treatment such as chromic acid treatment, ozone exposure, fire exposure, high-voltage electric shock exposure, or free radiation treatment, or a coating treatment using a primer (for example, an adhesive substance described later).

上述支持基材1可適直選擇使用其構成材料為同種或不同種類者。又,亦可根據需要使用混合有多種者。進而,為賦予抗靜電能力,支持基材1亦可使用於上述塑膠薄膜上設置有包含金屬、合金或此等的氧化物等的,厚度為30~500左右的導電性物質的蒸鍍層的薄膜。進而,亦可使用將上述薄膜彼此或者與其它薄膜進行貼合的層壓體等。再者,支持基材1亦可為將使用單層或者上述材料之薄膜等大於等於2層之複層化的積層薄膜。再者,於黏著劑層2為放射線硬化型的情形時,可使用至少一部分透過X射線、紫外線、電子射線等放射線者。The above-mentioned support substrate 1 can be appropriately selected and used as the same or different types of constituent materials. In addition, a variety of people can be used as needed. Further, in order to impart antistatic ability, the support substrate 1 may be provided on the plastic film, and may be provided with a metal, an alloy, or the like, and has a thickness of 30 to 500. A film of a vapor deposition layer of the left and right conductive materials. Further, a laminate or the like in which the above films are bonded to each other or to another film may be used. Further, the support substrate 1 may be a laminated film in which a single layer or a film of the above material or the like is laminated in two or more layers. In the case where the adhesive layer 2 is a radiation-curable type, at least a part of radiation that transmits X-rays, ultraviolet rays, or electron beams can be used.

又,黏著膜在防止於其黏著或剝離等時之靜電產生或其導致的半導體晶圓帶電破壞電路等目的下,亦可使其具有抗靜電能力。賦予抗靜電能力可藉由,添加抗靜電劑或導電劑支持薄片至黏著劑層、附設包含電荷轉移複合物或金屬膜等之導電層至支持薄片上等適宜方式進行,較好的是以難以產生可能導致半導體晶圓變質的雜質離子的方式。Further, the adhesive film can have an antistatic property for the purpose of preventing static electricity generated when it is adhered or peeled off or the like, or a semiconductor wafer charging destruction circuit. The antistatic property can be imparted by adding an antistatic agent or a conductive agent to support the sheet to the adhesive layer, and attaching a conductive layer including a charge transfer composite or a metal film to the support sheet, etc., preferably, it is difficult A way to create impurity ions that can cause deterioration of the semiconductor wafer.

支持基材1之厚度為例如5~200 μm左右,若具有藉由上述熱收縮而可承受晶片黏接用黏接劑層3產生的張力的厚度,則無特別限制。再者,該支持基材1亦可為透過紫外線者。The thickness of the support substrate 1 is, for example, about 5 to 200 μm, and is not particularly limited as long as it has a thickness capable of withstanding the tension generated by the adhesive layer 3 for wafer bonding by the above heat shrinkage. Furthermore, the support substrate 1 may also be a person who transmits ultraviolet rays.

上述黏著劑層2具有厚度為10~80 μm、於23℃的彈性模數成為1×104 ~1×101 0 Pa的物性。將厚度及於23℃的彈性模數設於上述數值範圍內是為了使切晶時的切入深度止於黏著劑層2的範圍內,而防止到達支持基材1。用於使黏著劑層2的厚度及彈性模數的數值範圍可充分發揮本發明之作用、效果的切晶條件是,例如切晶速度在5~150 mm/秒的範圍內,且切割刀片之旋轉數在25000~50000 rpm的範圍內。The above-described adhesive layer 2 having a thickness of 10 ~ 80 μm, the elastic modulus of 23 ℃ becomes 1 × 10 4 ~ 1 × 10 1 0 Pa properties of. The thickness and the modulus of elasticity at 23 ° C are set in the above numerical range in order to prevent the dicing depth at the time of dicing from being stopped within the range of the adhesive layer 2, and to prevent the support substrate 1 from reaching. The crystal cutting condition for making the thickness and the elastic modulus of the adhesive layer 2 sufficiently exert the action and effect of the present invention is, for example, a dicing speed in the range of 5 to 150 mm/sec, and the cutting blade The number of revolutions is in the range of 25,000 to 50,000 rpm.

又,可藉由將於23℃的彈性模數設於上述數值範圍內,而防止產生碎屑,並且防止拾取晶片狀工件時產生飛片或不齊。上述彈性模數,更好的是1×107 ~1×101 0 Pa,尤其好的是1×107 ~1×109 Pa。若彈性模數未滿1×107 Pa,則容易切割到支持基材1,而增加絲狀屑的產生。進而,切晶步驟會使晶片狀工件容易活動而產生碎屑。另一方面,若大於1×101 0 Pa,則切晶步驟容易產生飛片,又,於晶粒黏著步驟中,拾取晶圓時會產生飛片或不齊。進而,存有切割刀片的磨耗量増加或碎屑產生率增大的傾向。Further, by setting the elastic modulus at 23 ° C within the above numerical range, generation of chips can be prevented, and flying sheets or irregularities can be prevented from occurring when the wafer-like workpiece is picked up. The elastic modulus, more preferably 1 × 10 7 ~ 1 × 10 1 0 Pa, particularly preferably 1 × 10 7 ~ 1 × 10 9 Pa. If the modulus of elasticity is less than 1 × 10 7 Pa, it is easy to cut into the support substrate 1 and increase the generation of filamentous chips. Further, the dicing step causes the wafer-like workpiece to be easily moved to generate debris. On the other hand, if greater than 1 × 10 1 0 Pa, the step-cut crystal piece prone to fly, and, in the die attach step, or missing flyer generated when picking the wafer. Further, there is a tendency that the amount of wear of the dicing blade increases or the rate of generation of debris increases.

進而,將黏著劑層2之厚度設於上述數值範圍內,是為了防止晶片剖面缺損或固定保持晶片黏接用黏接劑層3的兼具性等。至於該厚度,較好的是20~70 μm,更好的是20~60 μm,尤其好的是20~50 μm。Further, the thickness of the adhesive layer 2 is set within the above numerical range in order to prevent wafer cross-section defects or to maintain the adhesiveness of the adhesive layer 3 for wafer bonding. As for the thickness, it is preferably 20 to 70 μm, more preferably 20 to 60 μm, and particularly preferably 20 to 50 μm.

上述黏著劑層2關於與晶片黏接用黏接劑層3的剝離性,是以具有如下關係的方式而構成(參照圖2)。即,於與晶片黏接用黏接劑層3的工件貼附部分3a(以下,有時稱為晶片黏接用黏接劑層3a)所對應的界面A,與其以外部分3b(以下,有時稱為晶片黏接用黏接劑層3b)所對應的界面B之間,存有界面A的剝離性大於界面B的剝離性的關係。為了滿足該關係,黏著劑層2是以例如如下方式而設計:工件貼附部分3a(下述)所對應的部分2a(以下,稱為黏著劑層2a)的黏著力小於其以外部分的一部分或者全部所對應的部分2b(以下,有時稱為黏著劑層2b)的黏著力。The adhesive layer 2 has a peeling property with respect to the adhesive layer 3 for bonding to the wafer, and has the following relationship (see FIG. 2). In other words, the interface A corresponding to the workpiece attaching portion 3a (hereinafter sometimes referred to as the wafer bonding adhesive layer 3a) of the adhesive layer 3 for bonding the wafer, and the other portion 3b (hereinafter, The interface B corresponding to the adhesive bonding layer 3b for wafer bonding has a relationship that the peeling property of the interface A is larger than the peeling property of the interface B. In order to satisfy this relationship, the adhesive layer 2 is designed, for example, in such a manner that the adhesive portion of the portion 2a (hereinafter referred to as the adhesive layer 2a) corresponding to the workpiece attaching portion 3a (described later) is smaller than a portion other than the portion thereof. Or the adhesion of all the corresponding portions 2b (hereinafter sometimes referred to as the adhesive layer 2b).

上述黏著劑層2a的黏著力,基於常溫(23℃)下的黏著力(90度剝離力(peel)的值,剝離速度為300 mm/min),就晶圓值固定保持力或所形成晶片的回收性等方面而言,較好的是小於等於0.5 N/20 mm,更佳的是0.01~0.42 N/20 mm,尤其好的是0.01~0.35 N/20 mm。另一方面,較好的是黏著劑層2b之黏著力為0.5~20 N/20 mm左右。黏著劑層2a即使為較低的剝離黏著力,亦可抑制黏著劑層2b的黏著力所引起的飛片等的產生,且可於晶圓加工時發揮充分的保持力。The adhesion of the above-mentioned adhesive layer 2a is based on the adhesive force at a normal temperature (23 ° C) (a value of a 90-degree peeling force (peel), a peeling speed of 300 mm/min), and the wafer value is fixed or a wafer is formed. In terms of recovery and the like, it is preferably 0.5 N/20 mm or less, more preferably 0.01 to 0.42 N/20 mm, and particularly preferably 0.01 to 0.35 N/20 mm. On the other hand, it is preferred that the adhesive layer 2b has an adhesive force of about 0.5 to 20 N/20 mm. Even if the adhesive layer 2a has a low peeling adhesive force, generation of a flyer or the like due to the adhesive force of the adhesive layer 2b can be suppressed, and sufficient holding force can be exhibited during wafer processing.

黏著劑層2之其面內使黏著力不同的方法,例如可列舉使用放射線硬化型黏著劑。若藉由使用放射線硬化型黏著劑,對黏著劑層2進行部分性放射線照射,則可增大照射部分中構成其之高分子化合物的交聯度,其結果是可降低黏著力。因此,於本實施形態中,對黏著劑層2a照射放射線而使之硬化,可顯著降低黏著力。另一方面,不對黏著劑層2b照射放射線,可維持充分的黏著力。藉此,黏著劑層2可以黏接及剝離平衡性良好的方式支持晶片黏接用黏接劑層3。即,可將黏著劑層2b與晶片黏接用黏接劑層3充分黏接,並使黏著劑層2a與晶片黏接用黏接劑層3的剝離變得容易,而謀求拾取性的提高。A method of making the adhesive force different in the surface of the adhesive layer 2 is, for example, a radiation curable adhesive. When the adhesive layer 2 is partially irradiated with radiation by using a radiation-curable adhesive, the degree of crosslinking of the polymer compound constituting the irradiated portion can be increased, and as a result, the adhesive strength can be lowered. Therefore, in the present embodiment, the adhesive layer 2a is irradiated with radiation to be hardened, and the adhesive force can be remarkably lowered. On the other hand, the adhesive layer 2b is not irradiated with radiation, and a sufficient adhesive force can be maintained. Thereby, the adhesive layer 2 can support the adhesive layer 3 for wafer bonding in such a manner that the adhesion and the peeling balance are good. In other words, the adhesive layer 2b can be sufficiently adhered to the adhesive layer 3 for bonding the wafer, and the adhesive layer 2a can be easily peeled off from the adhesive layer 3 for bonding the wafer, thereby improving the pick-up property. .

構成黏著劑層2之黏著劑並無特別限制,較適宜的是本發明之上述放射線硬化型黏著劑。這是因為容易產生黏著劑層2a與黏著劑層2b的黏著力差異。放射線硬化型黏著劑可藉由照射紫外線等放射線使之交聯度增大,而容易地降低其黏著力。因此,可藉由對工件貼附部分3a所對應的黏著劑層2a照射放射線使之硬化,而容易地在黏著力顯著下降的區域進行。因晶片黏接用黏接劑層3之工件貼附部分3a位於被硬化且黏著力下降的黏著劑層2a上,黏著劑層2a與工件貼附部分3a之界面,具有拾取時易於剝離的性質。The adhesive constituting the adhesive layer 2 is not particularly limited, and is preferably the above-mentioned radiation-curable adhesive of the present invention. This is because the difference in adhesion between the adhesive layer 2a and the adhesive layer 2b is liable to occur. The radiation-curable adhesive can easily reduce the adhesion by irradiating ultraviolet rays or the like to increase the degree of crosslinking. Therefore, the adhesive layer 2a corresponding to the workpiece attaching portion 3a can be irradiated with radiation to be hardened, and can be easily performed in a region where the adhesive force is remarkably lowered. Since the workpiece attaching portion 3a of the adhesive bonding layer 3 for wafer bonding is located on the adhesive layer 2a which is hardened and has a reduced adhesive force, the interface between the adhesive layer 2a and the workpiece attaching portion 3a has a property of being easily peeled off at the time of picking up. .

另一方面,因未照射放射線之黏著劑層2b是含有未硬化之放射線硬化型黏著劑而構成,故具有充分的黏著力。為此,黏著劑層2b與晶片黏接用黏接劑層3可確實地黏著,其結果是作為黏著劑層2全體,即使在切晶時亦可確保可充分固定晶片黏接用黏接劑層3的保持力。含有如此之放射線硬化型黏著劑而構成的黏著劑層2可以黏接及剝離平衡良好的方式支持用於將晶片狀工件(半導體晶片等)固定於基板或者晶片狀工件等被黏接體(半導體元件)上的晶片黏接用黏接劑層3的平衡。On the other hand, since the adhesive layer 2b which is not irradiated with radiation is composed of an uncured radiation-curable adhesive, it has sufficient adhesive force. For this reason, the adhesive layer 2b and the adhesive layer 3 for adhesion to the wafer can be surely adhered, and as a result, as a whole of the adhesive layer 2, it is ensured that the adhesive for the wafer bonding can be sufficiently fixed even when the crystal is cut. The retention of layer 3. The adhesive layer 2 comprising such a radiation-curable adhesive can be used for fixing a wafer-like workpiece (a semiconductor wafer or the like) to a substrate or a wafer-like workpiece or the like by means of a good bonding and peeling balance (semiconductor The balance of the adhesive layer 3 for wafer bonding on the component).

構成黏著劑層2的黏著劑並無特別限制,較適宜的是,本發明的放射線硬化型黏著劑。放射線硬化型黏著劑,可無特別限制地使用具有碳-碳雙鍵等放射線硬化性之官能基,且顯示出黏著性者。The adhesive constituting the adhesive layer 2 is not particularly limited, and is preferably a radiation-curable adhesive of the present invention. As the radiation-curable adhesive, those having a radiation curable property such as a carbon-carbon double bond and exhibiting adhesiveness can be used without particular limitation.

放射線硬化型黏著劑,例如可例示:於上述丙烯酸系黏著劑、橡膠系黏著劑、聚矽氧系黏著劑、聚乙烯醚系黏著劑等一般性壓力感應黏著劑中,添加有放射線硬化性單體成分或寡聚物成分的添加型放射線硬化型黏著劑。上述壓力感應黏著劑就不適應半導體晶圓或者玻璃等污染的電子零件之超純水或醇等有機溶劑的潔淨清洗性等方面而言,較好的是以丙烯酸系聚合物作為原料聚合物(base polymer)的丙烯酸系黏著劑。For the radiation-sensitive adhesive, for example, a radiation-curable single-purpose adhesive is added to a general pressure-sensitive adhesive such as the above-mentioned acrylic adhesive, rubber adhesive, polyoxynoxy adhesive, or polyvinyl ether adhesive. An addition type radiation curable adhesive of a body component or an oligomer component. The pressure-sensitive adhesive is not suitable for the clean cleaning property of an ultra-pure water such as a semiconductor wafer or a contaminated electronic component such as glass or an organic solvent such as an alcohol, and the acrylic polymer is preferably used as a base polymer ( Base polymer) acrylic adhesive.

上述丙烯酸系聚合物,例如可列舉:以(甲基)丙烯酸烷基酯(例如,甲酯、乙酯、丙酯、異丙酯、丁酯、異丁酯、第二丁基酯、第三丁基酯、戊酯、異戊酯、己酯、庚酯、辛酯、2-乙基己基酯、異辛酯、壬酯、癸酯、異癸酯、十一烷基酯、十二烷基酯、十三烷基酯、十四烷基酯、十六烷基酯、十八烷基酯、二十烷基酯等烷基的碳數為1~30,尤其是碳數為4~18的直鏈狀或者支鏈狀烷基酯等)及(甲基)丙烯酸環烷基酯(例如,環戊酯、環己酯等)中的1種或2種以上作為單體成分而使用的丙烯酸系聚合物等。再者,(甲基)丙烯酸酯是指丙烯酸酯以及/或者甲基丙烯酸酯,本發明的(甲基)的意思全部相同。Examples of the acrylic polymer include alkyl (meth)acrylate (for example, methyl ester, ethyl ester, propyl ester, isopropyl ester, butyl ester, isobutyl ester, second butyl ester, and third). Butyl ester, amyl ester, isoamyl ester, hexyl ester, heptyl ester, octyl ester, 2-ethylhexyl ester, isooctyl ester, decyl ester, decyl ester, isodecyl ester, undecyl ester, dodecane The alkyl group, the tridecyl ester, the tetradecyl ester, the hexadecyl ester, the octadecyl ester, the eicosyl ester and the like have a carbon number of 1 to 30, especially a carbon number of 4~ One or two or more kinds of a linear or branched alkyl ester of 18 or a cycloalkyl (meth)acrylate (for example, a cyclopentyl ester or a cyclohexyl ester) are used as a monomer component. Acrylic polymer, etc. Further, (meth) acrylate means acrylate and/or methacrylate, and the meaning of (meth) in the present invention is the same.

上述丙烯酸系聚合物以凝集力、耐熱性的改性等為目的,亦可根據需要含有可與上述(甲基)丙烯酸烷基酯或環烷基酯進行共聚合的其他單體成分所對應的單位。如此之單體成分例如可列舉:丙烯酸、甲基丙烯酸、(甲基)丙烯酸羧乙酯、(甲基)丙烯酸羧戊酯、甲叉丁二酸、順丁烯二酸、反丁烯二酸、丁烯酸等含有羧基的單體;順丁烯二酸酐、甲叉丁二酸酐等酸酐單體;(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸6-羥基己酯、(甲基)丙烯酸8-羥基辛酯、(甲基)丙烯酸10-羥基癸酯、(甲基)丙烯酸12-羥基十二烷基酯、(甲基)丙烯酸(4-羥基甲基環己基)甲酯等含有羥基的單體;苯乙烯磺酸、丙烯磺酸、2-(甲基)丙烯醯胺-2-甲基丙磺酸、(甲基)丙烯醯胺丙磺酸、(甲基)丙烯酸磺丙基酯、(甲基)丙烯醯氧基萘磺酸等含有磺酸基的單體;丙烯醯氧基磷酸2-羥基乙酯等含有磷酸基的單體;丙烯醯胺、丙烯腈等。這些可共聚合的單體成分可使用1種或2種以上。這些可共聚合單體的使用量較好的是小於等於全單體成分的40重量%。The acrylic polymer is intended to be modified by a cohesive force or a heat resistance, and may contain other monomer components copolymerizable with the alkyl (meth)acrylate or the cycloalkyl ester, if necessary. unit. Examples of such a monomer component include acrylic acid, methacrylic acid, carboxyethyl (meth)acrylate, carboxypentyl (meth)acrylate, methylidene succinic acid, maleic acid, and fumaric acid. a monomer having a carboxyl group such as crotonic acid; an acid anhydride monomer such as maleic anhydride or methyl succinic anhydride; 2-hydroxyethyl (meth)acrylate; 2-hydroxypropyl (meth)acrylate; 4-hydroxybutyl methacrylate, 6-hydroxyhexyl (meth) acrylate, 8-hydroxyoctyl (meth) acrylate, 10-hydroxy decyl (meth) acrylate, (meth) acrylate 12- a hydroxyl group-containing monomer such as hydroxydodecyl ester or (4-hydroxymethylcyclohexyl)methyl (meth)acrylate; styrenesulfonic acid, acrylsulfonic acid, 2-(methyl) acrylamide-2 - a sulfonic acid group-containing monomer such as methyl propanesulfonic acid, (meth) acrylamide propyl sulfonic acid, (meth) propyl propyl acrylate or (meth) propylene phthaloxy naphthalene sulfonic acid; a monomer containing a phosphate group such as 2-hydroxyethyl oxyphosphate; acrylamide or acrylonitrile. These monomer components which can be copolymerized may be used alone or in combination of two or more. The amount of these copolymerizable monomers used is preferably less than or equal to 40% by weight of the total monomer component.

進而,因上述丙烯酸聚合物為可被交聯,故可根據需要含有多官能性單體等作為共聚合用單體成分。如此之多官能性單體,例如可列舉:己二醇二(甲基)丙烯酸酯、(聚)乙二醇二(甲基)丙烯酸酯、(聚)丙三醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯、聚酯(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯等。這些多官能性單體亦可使用1種或2種以上。就黏著特性等觀點而言,多官能性單體的使用量較好的是小於等於全單體成分的30重量%。Further, since the acrylic polymer is crosslinkable, a polyfunctional monomer or the like may be contained as a monomer component for copolymerization as necessary. Examples of such a polyfunctional monomer include hexanediol di(meth)acrylate, (poly)ethylene glycol di(meth)acrylate, and (poly)glycerol di(meth)acrylate. , neopentyl glycol di(meth)acrylate, pentaerythritol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol hexa(methyl) Acrylate, epoxy (meth) acrylate, polyester (meth) acrylate, urethane (meth) acrylate, and the like. These polyfunctional monomers may be used alone or in combination of two or more. The polyfunctional monomer is preferably used in an amount of not less than 30% by weight based on the total monomer component, from the viewpoint of adhesion characteristics and the like.

上述丙烯酸系聚合物的製備,例如可對1種或2種以上的成分單體的混合物應用溶液聚合方式、乳化聚合方式、塊狀聚合方式或懸濁聚合方式等適宜的方式而進行。黏著劑層就防止污染晶圓等方面而言,較好的是抑制了低分子量物質含量的組成,就相關方面而言,較好的是將重量平均分子量為大於等於30萬,尤其是40萬~300萬的丙烯酸系聚合物作為主成分者,因而,黏著劑可藉由內部交聯方式或外部交聯方式等而製成適宜的交聯類型。The preparation of the above-mentioned acrylic polymer can be carried out, for example, by a suitable method such as a solution polymerization method, an emulsion polymerization method, a bulk polymerization method or a suspension polymerization method, for a mixture of one or two or more kinds of component monomers. In terms of preventing the contamination of the wafer, the adhesive layer preferably suppresses the composition of the low molecular weight substance. In terms of related aspects, it is preferred to have a weight average molecular weight of 300,000 or more, especially 400,000. The ~3 million acrylic polymer is used as a main component, and therefore, the adhesive can be formed into a suitable crosslinking type by internal crosslinking or external crosslinking.

又,為了控制黏著劑層2的交聯密度,例如可採用:使用多官能異氰酸酯系化合物、環氧系化合物、三聚氰胺系化合物、金屬鹽系化合物、金屬螯合物系化合物、胺基樹脂系化合物或過氧化物等適宜的外部交聯劑而進行交聯處理的方式;或將具有大於等於2個之碳-碳雙鍵的低分子化合物進行混合,藉由能量線照射等進行交聯處理的方式等適宜方式。於使用外部交聯劑之情形時,其使用量可藉由與應交聯的原料聚合物的平衡,進而根據黏著劑的使用用途而適宜決定。一般而言,相對於100重量份的上述原料聚合物,較好的是添加小於等於5重量份左右,更好的是添加0.1~5重量份。再者,黏著劑中除上述成分以外,亦可根據需要使用各種黏著賦予劑、防老化劑等添加劑。Moreover, in order to control the crosslinking density of the adhesive layer 2, for example, a polyfunctional isocyanate compound, an epoxy compound, a melamine compound, a metal salt compound, a metal chelate compound, or an amine resin compound can be used. a method of crosslinking treatment by a suitable external crosslinking agent such as a peroxide; or mixing a low molecular compound having two or more carbon-carbon double bonds, and crosslinking treatment by energy ray irradiation or the like Ways such as the appropriate way. In the case of using an external crosslinking agent, the amount thereof can be appropriately determined by the balance with the raw material polymer to be crosslinked, and further depending on the intended use of the adhesive. In general, it is preferred to add about 5 parts by weight or less, more preferably 0.1 to 5 parts by weight, per 100 parts by weight of the above-mentioned base polymer. Further, in addition to the above components, additives such as various adhesion-imparting agents and anti-aging agents may be used as needed in the adhesive.

所添加的放射線硬化性單體成分,例如可列舉:胺基甲酸酯(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、四羥甲基甲烷四(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯,季戊四醇四(甲基)丙烯酸酯、二季戊四醇單羥基五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯等。Examples of the radiation curable monomer component to be added include urethane (meth) acrylate, trimethylolpropane tri (meth) acrylate, and tetramethylol methane tetra (meth) acrylate. Ester, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol monohydroxypenta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, 1,4-butanediol II (Meth) acrylate, etc.

又,放射線硬化性寡聚物成分,可列舉:胺基甲酸酯系、聚醚系、聚酯系、聚碳酸酯系、聚丁二烯系等各種寡聚物,其分子量在100~30000左右之範圍內者較為適宜。放射線硬化性單體成分或寡聚物成分的添加量,可根據上述黏著劑層的種類,而適宜決定黏著劑層黏著力的可降低量。一般而言,相對於100重量份的構成黏著劑之丙烯酸系聚合物等原料聚合物,例如為5~500重量份,較好的是70~150重量份左右。In addition, examples of the radiation curable oligomer component include various oligomers such as a urethane type, a polyether type, a polyester type, a polycarbonate type, and a polybutadiene type, and the molecular weight thereof is from 100 to 30,000. Those in the range of left and right are more suitable. The amount of the radiation-curable monomer component or the oligomer component to be added may be appropriately determined depending on the type of the pressure-sensitive adhesive layer. In general, the raw material polymer such as the acrylic polymer constituting the adhesive is, for example, 5 to 500 parts by weight, preferably about 70 to 150 parts by weight.

又,放射線硬化型黏著劑,除上述添加型之放射線硬化型黏著劑之外,亦可列舉使用於聚合物側鏈或主鏈中或者主鏈末端具有碳-碳雙鍵的內在型之放射線硬化型黏著劑作為原料聚合物。因內在型放射線硬化型黏著劑,無須含有低分子成分的寡聚物成分等,或者所含有不多,且寡聚物成分等不會隨著時間而於黏著劑中活動,可形成穩定層結構的黏著劑層,故較好。Further, the radiation curable adhesive may be an intrinsic type of radiation hardening which is used in a polymer side chain or a main chain or has a carbon-carbon double bond at the end of the main chain, in addition to the above-mentioned addition type radiation curable adhesive. The type of adhesive acts as a base polymer. The intrinsic type radiation curable adhesive does not need to contain a low molecular component oligomer component or the like, or contains little, and the oligomer component does not move in the adhesive over time, and a stable layer structure can be formed. The adhesive layer is better.

上述具有碳-碳雙鍵的原料聚合物,可無特別限制地使用具有碳-碳雙鍵且具有黏著性者。如此之原料聚合物較好的是將丙烯酸系聚合物作為基本骨架者。丙烯酸系聚合物的基本骨架,可列舉上述所例示的丙烯酸系聚合物。The above-mentioned base polymer having a carbon-carbon double bond can be used without any particular limitation, and has a carbon-carbon double bond and has adhesiveness. Such a raw material polymer preferably has an acrylic polymer as a basic skeleton. The basic skeleton of the acrylic polymer may, for example, be an acrylic polymer exemplified above.

於上述丙烯酸系聚合物中導入碳-碳雙鍵的方法並無特別限制,可採用各種方法,就分子設計方面而言,碳-碳雙鍵可容易地導入聚合物側鏈。例如可列舉:預先將於丙烯酸系聚合物上共聚合具有官能基之單體後,將具有可與該官能基反應的官能基以碳-碳雙鍵的化台物,於維持碳-碳雙鍵之放射線硬化性的狀態下,進行縮合或加成反應的方法。The method of introducing the carbon-carbon double bond into the acrylic polymer is not particularly limited, and various methods can be employed. In terms of molecular design, the carbon-carbon double bond can be easily introduced into the polymer side chain. For example, a monomer having a functional group may be copolymerized on an acrylic polymer in advance, and a functional group having a carbon-carbon double bond capable of reacting with the functional group may be used to maintain a carbon-carbon double. A method of performing a condensation or an addition reaction in a state in which the bond is radiation-hardening.

這些官能基的組合的例子,可列舉:羧基與環氧基、羧基與氮丙啶基、羥基與異氰酸酯基等。即使於這些官能基的組合中,就反應追蹤的容易度而言,羥基與異氰酸酯基的組合較為適宜。又,若為藉由這些官能基的組合,而生成具有上述碳-碳雙鍵的丙烯酸系聚合物的組合,則官能基亦可為丙烯酸系聚合物與上述化合物之任一個,但上述較好組合中,較適宜的是丙烯酸系聚合物具有羥基、上述化合物具有異氰酸酯基的情形。於該情形時,具有碳-碳雙鍵之異氰酸酯化合物,例如可列舉:甲基丙烯醯異氰酸酯(methacryloyl isocyanate)、異氰酸2-甲基丙烯醯氧基乙酯、異氰酸間異丙烯基-α,α-二甲基苄酯等。又,丙烯酸系聚合物,可使用將上述所例示的含有羥基的單體或2-羥基乙基乙烯醚、4-羥基丁基乙烯醚、二乙二醇單乙烯基醚的醚系化合物等進行共聚合者。Examples of the combination of these functional groups include a carboxyl group, an epoxy group, a carboxyl group and an aziridine group, a hydroxyl group and an isocyanate group. Even in the combination of these functional groups, a combination of a hydroxyl group and an isocyanate group is suitable in terms of ease of reaction tracking. Further, in the case where a combination of these functional groups is used to form a combination of the acrylic polymer having the above carbon-carbon double bond, the functional group may be either an acrylic polymer or the above compound, but it is preferably the above. In the combination, it is preferred that the acrylic polymer has a hydroxyl group and the above compound has an isocyanate group. In this case, the isocyanate compound having a carbon-carbon double bond may, for example, be methacryloyl isocyanate, 2-methylpropenyloxyethyl isocyanate or iso-isopropenyl isocyanate. -α,α-dimethylbenzyl ester and the like. Further, as the acrylic polymer, an ether compound containing the above-exemplified hydroxyl group-containing monomer, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether or diethylene glycol monovinyl ether can be used. Co-aggregator.

上述內在型放射線硬化型黏著劑,可單獨使用具有上述碳-碳雙鍵的原料聚合物(尤其丙烯酸系聚合物),但亦可於不會損害特性的程度上添加上述放射線硬化性單體成分或寡聚物成分。相對於100重量部的原料聚合物放射線硬化性寡聚物成分等,通常於小於等於30重量份的範圍內,較好的是0~10重量份的範圍。The intrinsic radiation curable adhesive may be a raw material polymer (especially an acrylic polymer) having the above carbon-carbon double bond, but may be added to the radiation curable monomer component to the extent that the properties are not impaired. Or oligomer component. The raw material polymer radiation curable oligomer component or the like in 100 parts by weight is usually in the range of 30 parts by weight or less, preferably in the range of 0 to 10 parts by weight.

上述放射線硬化型黏著劑於藉由紫外線等進行硬化的情形時,含有光聚合引發劑。光聚合引發劑,例如可列舉:4-(2-羥基乙氧基)苯基(2-羥基-2-丙基)酮、α-羥基-α,α'-甲基苯乙酮、2-甲基-2-羥基苯丙酮、1-羥基己基苯基酮等α-酮系化合物;甲氧基苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、2,2-二乙氧基苯乙酮、1-羥基環己基苯基酮、2-甲基-[4-(甲硫基)-苯基]-2-嗎啉基丙烷-1等苯乙酮系化合物;安息香乙醚、安息香異丙醚、茴香甲醚等安息香醚系化合物;2-甲基-2-羥基苯丙酮等α-酮系化合物、苄基二甲基縮酮等縮酮系化合物;2-萘磺醯氯等芳香族磺醯氯系化合物;1-苯酚-1,1-丙烷二酮-2-(間乙氧基羰基)肟等光活性肟系化合物;二苯甲酮、苯甲醯苯甲酸、3-3'-二甲基-4-甲氧基二苯甲酮等二苯甲酮系化合物;噻噸酮(thioxanthone)、2-氯噻噸酮、2-甲基噻噸酮,2,4-二甲基噻噸酮、異丙基噻噸酮、2,4-二氯噻噸酮,2,4-二乙基噻噸酮、2,4-二異丙基噻噸酮等噻噸酮系化合物;樟腦醌(camphoroquinone);鹵化酮;醯基膦氧化物(acylphosphinoxyde);醯基膦酸鹽(acylphosphinate)等。相對於100重量份的構成黏著劑的丙烯酸系聚合物等原料聚合物,光聚合引發劑的添加量為例如0.05~20重量份左右。When the radiation curable adhesive is cured by ultraviolet rays or the like, it contains a photopolymerization initiator. Examples of the photopolymerization initiator include 4-(2-hydroxyethoxy)phenyl (2-hydroxy-2-propyl) ketone, α-hydroxy-α, α'-methylacetophenone, and 2- An α-ketone compound such as methyl-2-hydroxypropiophenone or 1-hydroxyhexyl phenyl ketone; methoxyacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2, 2 -Ethyl acetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-[4-(methylthio)-phenyl]-2-morpholinylpropane-1 and other acetophenone compounds a benzoin ether compound such as benzoin ethyl ether, benzoin isopropyl ether or anisole; an α-ketone compound such as 2-methyl-2-hydroxypropiophenone or a ketal compound such as benzyldimethylketal; An aromatic sulfonium chloride compound such as naphthosulfonium chloride; a photoactive lanthanide compound such as 1-phenol-1,1-propanedione-2-(m-ethoxycarbonyl)anthracene; benzophenone and benzamidine; a benzophenone compound such as benzoic acid or 3-3'-dimethyl-4-methoxybenzophenone; thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone , 2,4-dimethylthioxanthone, isopropylthioxanthone, 2 , 4-dichlorothioxanthone, 2,4-diethylthioxanthone, 2,4-diisopropylthioxanthone and other thioxanthone compounds; camphoroquinone; halogenated ketone; decyl phosphine Acylphosphinoxyde; acylphosphinate and the like. The amount of the photopolymerization initiator added is, for example, about 0.05 to 20 parts by weight based on 100 parts by weight of the base polymer such as the acrylic polymer constituting the pressure-sensitive adhesive.

又,用於形成黏著劑層2的放射線硬化型黏著劑,例如可列舉:於日本專利特開昭60-196956號公報中所揭示的含有,具有大於等於2個不飽和鍵結之加成聚合性化合物、具有環氧基之烷氧基矽烷等聚合性化合物,及羰基化合物、有機硫黃化合物、過氧化物、胺、鎓鹽系化合物等光聚合引發劑的橡膠系黏著劑或丙烯酸系黏著劑等。上述具有大於等於2個不飽和鍵結的加成聚合性化合物,例如可列舉:丙烯酸或甲基丙烯酸多元醇系酯或者寡酯、環氧系或胺基甲酸酯系化合物等。In addition, the radiation-curable adhesive for forming the adhesive layer 2 is, for example, an addition polymerization having two or more unsaturated bonds, as disclosed in Japanese Laid-Open Patent Publication No. Sho 60-196956. Polymeric compound such as a compound or an alkoxysilane having an epoxy group; and a rubber-based adhesive or acrylic adhesive of a photopolymerization initiator such as a carbonyl compound, an organic sulfur compound, a peroxide, an amine or a phosphonium salt compound; Agents, etc. Examples of the addition polymerizable compound having two or more unsaturated bonds described above include acrylic acid or methacrylic polyol esters or oligoesters, epoxy or urethane compounds.

一般而言,上述光聚合性化合物或光聚合引發劑的添加量,每100重量份原料聚合物各自為10~500重量份,較好的是0.05~20重量份。除這些添加成分以外,亦可根據需要另外添加於乙二醇二縮水甘油醚等分子中具有1個或2個以上的環氧基的環氧基官能性交聯劑,以提高黏著劑的交聯效果。In general, the photopolymerizable compound or the photopolymerization initiator is added in an amount of 10 to 500 parts by weight, preferably 0.05 to 20 parts by weight, per 100 parts by weight of the base polymer. In addition to these added components, an epoxy functional crosslinking agent having one or two or more epoxy groups in a molecule such as ethylene glycol diglycidyl ether may be additionally added as needed to improve crosslinking of the adhesive. effect.

於使用上述放射線硬化型黏著劑的黏著劑層2中,亦可根據需要而含有藉由放射線照射著色的化合物。可藉由利用放射線照射使黏著劑層2含有經著色的化合物,而僅對經放射線照射的部分著色。藉此,例如亦可對工件貼附部分3a所對應的黏著劑層2a著色。其結果是,可藉由目視對直接判明黏著劑層2是否被放射線照射,從而容易識別工件貼附部分3a,且容易貼合工件。又,於藉由光感測器等檢測半導體元件時,提高檢測精度,拾取半導體元件時不會產生誤操作。In the adhesive layer 2 using the radiation curable adhesive, a compound colored by radiation irradiation may be contained as needed. The adhesive layer 2 can be colored with a colored compound by radiation irradiation, and only the portion irradiated with radiation can be colored. Thereby, for example, the adhesive layer 2a corresponding to the workpiece attaching portion 3a can be colored. As a result, it is possible to directly recognize whether or not the adhesive layer 2 is irradiated with radiation by visual observation, thereby easily identifying the workpiece attaching portion 3a and easily adhering the workpiece. Further, when the semiconductor element is detected by a photo sensor or the like, the detection accuracy is improved, and an erroneous operation is not caused when the semiconductor element is picked up.

藉由放射線照射而著色的化合物於放射線照射前為無色或淡色,其是藉由放射線照射而成為有色的化合物。相關化合物的較好的具體例可列舉:無色染料(leuco dye)。無色染料,可較好使用常用的三苯基甲烷系、螢光黃母體(fluoran)系、酚噻嗪(phenothiazine)系、金黃胺(Auramine)系、螺吡喃(spiropyran)系者。具體而言,可列舉3-[N-(對甲苯基胺基)]-7-苯胺螢光黃母體、3-[N-(對甲苯基)-N-甲基胺基]-7-苯胺螢光黃母體、3-[N-(對甲苯基)-N-乙基胺基]-7-苯胺螢光黃母體、3-二乙基胺基-6-甲基-7-苯胺螢光黃母體、結晶紫內酯(crystal violet lactone)、4,4',4"-三(二甲基胺基)三苯基甲醇、4,4',4"-三(二甲基胺基)三苯基甲烷等。The compound colored by radiation irradiation is colorless or pale before irradiation with radiation, and is a colored compound by radiation irradiation. A preferred specific example of the related compound is exemplified by a leuco dye. As the leuco dye, a commonly used triphenylmethane system, a fluorescent yellow fluoran system, a phenothiazine system, a golden amine (Auramine) system, or a spiropyran system can be preferably used. Specifically, 3-[N-(p-tolylamino)]-7-phenylamine fluorescent yellow precursor, 3-[N-(p-tolyl)-N-methylamino]-7-aniline can be cited. Fluorescent yellow mother, 3-[N-(p-tolyl)-N-ethylamino]-7-aniline fluorescent yellow precursor, 3-diethylamino-6-methyl-7-aniline fluorescent Yellow mother, crystal violet lactone, 4,4',4"-tris(dimethylamino)triphenylmethanol, 4,4',4"-tris(dimethylamino) Triphenylmethane and the like.

與這些無色(leuco)染料共同較好地使用的顯色劑,可列舉自先前所使用的苯酚甲醛樹脂的初期聚合體、芳香族羧酸衍生物、活性白上等電子受體。進而,於使色調變化的情形時,亦可組合使用各種成色劑。Examples of the color developing agent which is preferably used together with these leuco dyes include an initial polymer of a phenol formaldehyde resin used previously, an aromatic carboxylic acid derivative, and an electron acceptor such as an active white. Further, in the case of changing the color tone, various couplers may be used in combination.

如此之藉由放射線照射的著色化合物,若溶解於有機溶媒等後,既可含於放射線硬化型黏著劑中,又,亦可製成微粉末狀而含於該黏著劑層2中。較理想的是,該化合物的使用比例於黏著劑層2中為0.01~10重量%,較好的是0.5~5重量%。若該化合物的比例超過10重量%,則因於黏著劑層2中所照射的放射線會為該化合物所吸收,故有時上述黏著劑層2a的硬化會不充分,且黏著力未充分下降。另一方面,若使用化合物比例未滿0.01重量%的量,則於放射線照射時,有時黏著薄片未充分著色,且於半導體元件之拾取時,有時容易產生誤操作。The coloring compound irradiated by the radiation may be contained in the radiation curable adhesive after being dissolved in the organic solvent or the like, or may be contained in the adhesive layer 2 in a fine powder form. Preferably, the compound is used in an amount of from 0.01 to 10% by weight, preferably from 0.5 to 5% by weight, based on the adhesive layer 2. When the ratio of the compound exceeds 10% by weight, the radiation irradiated to the adhesive layer 2 is absorbed by the compound, so that the curing of the adhesive layer 2a may be insufficient, and the adhesive strength may not be sufficiently lowered. On the other hand, when the compound ratio is less than 0.01% by weight, the adhesive sheet may not be sufficiently colored during radiation irradiation, and erroneous operation may occur during picking up of the semiconductor element.

於藉由放射線硬化型黏著劑形成黏著劑層2之情形時,可列舉:於支持基材1上形成放射線硬化型黏著劑層2後,於工件貼附部分3a所對應的部分上,部分性照射放射線而使之硬化形成黏著劑層2a的方法。部分性放射線照射可經由形成工件貼附部分3a以外部分(3b等)所對應的圖案的光罩而進行。又,可列舉光點性照射紫外線而使之硬化的方法等。放射線硬化型的黏著劑層2的形成,可藉由於分離體(seperator)上所設置者轉印至支持基材1上而進行。部分性放射線硬化亦可於分離體上所設置的放射線硬化型至黏著劑層2上進行。In the case where the adhesive layer 2 is formed by the radiation-curable adhesive, the radiation-curable adhesive layer 2 is formed on the support substrate 1, and the portion corresponding to the workpiece attachment portion 3a is partially A method of irradiating radiation to harden it to form the adhesive layer 2a. The partial radiation irradiation can be performed via a photomask that forms a pattern corresponding to a portion (3b or the like) other than the workpiece attachment portion 3a. Moreover, the method of hardening and irradiating an ultraviolet-ray by a spot is mentioned. The formation of the radiation-curable adhesive layer 2 can be carried out by transferring to the support substrate 1 by a person provided on a seperator. Partial radiation hardening can also be performed on the radiation hardening type to the adhesive layer 2 provided on the separation body.

又,於藉由放射線硬化型黏著劑形成黏著劑層2之情形時,亦可使用支持基材1的至少單面的工件貼附部分3a所對應的部分以外部分的全部或者一部分被遮光者,於形成放射線硬化型之黏著劑層2後照射放射線於其上,使工件貼附部分3a所對應的部分硬化,可形成黏著力降低的黏著劑層2a。遮光材料可使用可於支持薄膜上成為光罩者,可以印刷或蒸鍍等而形成。若根據該製造方法,則可高效製造本發明的切晶、黏晶片。Further, when the adhesive layer 2 is formed by the radiation-curable adhesive, all or a part of the portion other than the portion corresponding to the workpiece attachment portion 3a of at least one side of the support substrate 1 may be shaded. After the radiation-curable adhesive layer 2 is formed, radiation is irradiated thereon, and the portion corresponding to the workpiece attaching portion 3a is hardened, whereby the adhesive layer 2a having a reduced adhesive force can be formed. The light-shielding material can be formed by being used as a mask on the support film, and can be formed by printing or vapor deposition. According to this manufacturing method, the crystal-cut and sticky wafer of the present invention can be efficiently produced.

再者,於照射放射線時由氧氣導致硬化抑制的情形時,較好的是以某些方法自放射線硬化型的黏著劑層2的表面隔離氧氣(空氣)。例如可列舉以分離體包覆上述黏著劑層2表面的方法,或於氮氣環境中照射紫外線等放射線的方法等。Further, in the case where the hardening is inhibited by oxygen upon irradiation with radiation, it is preferred to isolate oxygen (air) from the surface of the radiation-curable adhesive layer 2 by some methods. For example, a method of coating the surface of the pressure-sensitive adhesive layer 2 with a separator or a method of irradiating radiation such as ultraviolet rays in a nitrogen atmosphere may be mentioned.

黏著劑層2的厚度,並無特別限定,就防止晶片切剖面的缺損及固定保持黏接層的兼具性等方面而言,較好的是1~50 μm左右。較好的是2~30 μm,更好的是5~25 μm。The thickness of the adhesive layer 2 is not particularly limited, and is preferably about 1 to 50 μm in terms of preventing the wafer from being cut and the adhesive layer being fixed. It is preferably 2 to 30 μm, more preferably 5 to 25 μm.

晶片黏接用黏接劑層3具有如下機能:於將該層上所壓接的工件(半導體晶圓等)切斷成晶片狀時,密著於工件而對其進行支持;於安裝晶片狀工件切斷片(半導體晶片等)時,作為該切斷片與基板或晶片狀工件切斷片的黏接劑層而發揮作用。晶片黏接用黏接劑層3,尤為重要的是具有於工件切斷時不使切斷片飛散的程度的黏接性。The adhesive bonding layer 3 for wafer bonding has a function of supporting the workpiece (semiconductor wafer or the like) pressed on the layer in a wafer shape, and adhering to the workpiece to support the wafer; When a workpiece cut piece (a semiconductor wafer or the like) is used, it functions as an adhesive layer of the cut piece and the substrate or the wafer-shaped workpiece cut piece. It is particularly important that the adhesive layer 3 for wafer bonding has adhesiveness to such an extent that the cut piece does not scatter when the workpiece is cut.

晶片黏接用黏接劑層3可藉由通常的晶片黏接劑而形成。晶片黏接劑較好的是可製成薄片狀者。晶片黏接劑的材料,具體而言可適宜使用例如熱可塑性樹脂、熱硬化性樹脂。這些材料可單獨或組合2種以上而使用。又,晶片黏接用黏接劑層3較好的是於小於等於70℃時可黏著半導體晶圓等工件或者切晶環者。更好的是可於常溫下黏著者。The adhesive bonding layer 3 for wafer bonding can be formed by a usual wafer bonding agent. The wafer adhesive is preferably one which can be formed into a sheet. As the material of the wafer adhesive, specifically, for example, a thermoplastic resin or a thermosetting resin can be suitably used. These materials may be used alone or in combination of two or more. Further, it is preferable that the adhesive layer 3 for bonding the wafer adheres to a workpiece such as a semiconductor wafer or a dicing ring at 70 ° C or lower. Even better is the adhesive at room temperature.

用作晶片黏接劑之熱可塑性樹脂(熱可塑性晶片黏接劑),例如可列舉:飽和聚酯樹脂、熱可塑性聚胺基甲酸酯系樹脂、醯胺系樹脂(尼龍系樹脂)、醯亞胺系樹脂等。又,熱硬化性樹脂(熱硬化性晶片黏接劑),例如可列舉:環氧樹脂、不飽和聚酯系樹脂、熱硬化性丙烯酸樹脂、苯酚系樹脂等。熱硬化性樹脂,適宜的是脫溶劑化、薄片化、B步驟(B-stage)化之熱硬化性樹脂。再者,這些熱硬化性樹脂與熱可塑性樹脂的混合物亦可於經B步驟的狀態下使用。又,於本發明中,玻璃轉移溫度較高的聚矽氧系、橡膠系、胺基甲酸酯系、醯亞胺系、丙烯酸系等樹脂亦可用作晶片黏接劑。Examples of the thermoplastic resin (thermoplastic die attaching agent) used as the wafer bonding agent include a saturated polyester resin, a thermoplastic polyurethane resin, a guanamine resin (nylon resin), and ruthenium. An imide resin or the like. Further, examples of the thermosetting resin (thermosetting film adhesive) include an epoxy resin, an unsaturated polyester resin, a thermosetting acrylic resin, and a phenol resin. The thermosetting resin is preferably a thermosetting resin which is desolvated, flaky, and B-staged. Further, a mixture of these thermosetting resins and a thermoplastic resin can also be used in the state of step B. Further, in the present invention, a resin such as a polyfluorene-based, rubber-based, urethane-based, quinone-imide-based or acrylic-based resin having a high glass transition temperature can also be used as the wafer bonding agent.

又,晶片黏接用黏接劑層3中為了賦予導電性、提高熱傳導性等目的,亦可添加導電性物質(導電填充料)。導電性物質,可列舉:銀、鋁、金、銅、鎳、導電性合金等的球狀、針狀、片狀金屬粉,氧化鋁等金屬氧化物,非結晶碳黑,石墨等。Further, in the adhesive layer 3 for bonding the wafer, a conductive material (conductive filler) may be added for the purpose of imparting conductivity and improving thermal conductivity. Examples of the conductive material include spherical, needle-like, sheet-like metal powders such as silver, aluminum, gold, copper, nickel, and conductive alloys, metal oxides such as alumina, amorphous carbon black, and graphite.

晶片黏接用黏接劑層3亦可適當組合玻璃轉移溫度不同的熱可塑性樹脂、熱硬化溫度不同的熱硬化性樹脂,而具有2層以上的多層構造。再者,因工件(半導體晶圓等)的切割步驟中使用切削水,故而存有晶片黏接用黏接劑層3吸濕,達到常態以上的含水率的情形。若於如此之高含水率下直接與基板等黏接,則存有於後處理(aftercure)階段,於黏接界面上會積存水蒸氣,從而產生氣泡的情形。因此,晶片黏接用黏接劑是以晶片黏接劑夾住透濕性較高的薄膜而構成。藉此,於後處理階段,水蒸氣可透過薄膜而擴散,從而可避免相關問題。因此,晶片黏接用黏接劑層3亦可為依次積層有黏接劑層、薄膜、黏接劑層的多層構造。The adhesive layer 3 for bonding the wafer may have a multilayer structure having two or more layers by appropriately combining a thermoplastic resin having a different glass transition temperature and a thermosetting resin having a different heat curing temperature. In addition, since the cutting water is used in the dicing step of the workpiece (semiconductor wafer or the like), the adhesive layer 3 for wafer bonding absorbs moisture and reaches a water content of a normal state or higher. If it adheres directly to a substrate or the like at such a high water content, it exists in an aftercure stage, and water vapor is accumulated in the adhesion interface, and a bubble is generated. Therefore, the adhesive for bonding a wafer is constituted by sandwiching a film having a high moisture permeability with a wafer adhesive. Thereby, in the post-treatment stage, water vapor can diffuse through the film, thereby avoiding related problems. Therefore, the adhesive layer 3 for bonding the wafer may have a multilayer structure in which an adhesive layer, a film, and an adhesive layer are sequentially laminated.

晶片黏接用黏接劑層3是兼有於切晶時保待黏接工件(半導體晶圓等)的功能,及將晶片狀工件切斷片(半導體晶片等)黏接固定於基板導被黏接體的功能者。其厚度並無特別限定,例如為1~100 μm,較好的是3~70 μm,更好的是5~50 μm左右。The adhesive bonding layer 3 for wafer bonding has a function of protecting a workpiece (semiconductor wafer or the like) during die cutting, and bonding and fixing a wafer-shaped workpiece cutting piece (semiconductor wafer or the like) to the substrate to be adhered. The function of the connector. The thickness thereof is not particularly limited and is, for example, 1 to 100 μm, preferably 3 to 70 μm, more preferably 5 to 50 μm.

晶片黏接用黏接劑層3,其對工件貼附部分3a工件的黏著力與對黏著劑層2a的黏著力較好的是,設計成對工件的黏著力大於對黏著劑層2a的黏著力。對工件的黏著力,可根據工件種類而適宜調整。The adhesion layer 3 for bonding the wafer, the adhesion of the workpiece to the workpiece attaching portion 3a and the adhesion to the adhesive layer 2a are preferably designed to have a greater adhesion to the workpiece than to the adhesive layer 2a. force. The adhesion to the workpiece can be adjusted according to the type of the workpiece.

工件貼附部分3a的對黏著劑層2a的黏著力(90度剝離力(peel)的值,剝離速度300 mm/min),如上所述,較好的是小於等於0.5 N/20 mm,更好的是0.01~0.42 N/20 mm,尤其好的是0.01~0.35 N/20 mm。另一方面,對工件貼附部分3a的工件的黏著力(與上述相同條件),就切晶時、拾取時、黏晶片時的可靠性、拾取性方面而言,較好的是小於等於10~50 N/20 mm,更好的是10~30 N/20 mm。The adhesion of the workpiece attaching portion 3a to the adhesive layer 2a (the value of the 90-degree peeling force (peel), the peeling speed of 300 mm/min), as described above, is preferably 0.5 N/20 mm or less. Good is 0.01~0.42 N/20 mm, especially preferably 0.01~0.35 N/20 mm. On the other hand, the adhesion to the workpiece of the workpiece attaching portion 3a (the same condition as described above) is preferably 10 or less in terms of dicing, picking, reliability at the time of sticking the wafer, and pick-up property. ~50 N/20 mm, more preferably 10~30 N/20 mm.

於切割作為工件的半導體晶圓而使用切晶環(晶圓環)之情形時,本發明之切晶、黏晶片可採用以下結構。圖3是顯示本發明之切晶、黏晶片的其他例子的剖面模式圖。圖4是顯示於切晶、黏晶片上貼附半導體晶圓及切晶環的情形的平面圖。如圖3所示,切晶、黏晶片11是於支持基材1上具有黏著劑層2'、於該黏著劑層2'上具有晶片黏接用黏接劑層3'的構成。晶片黏接用黏接劑層3'於上述部分3b的一部分上設置有切晶環貼附部分3b'。又,於黏著劑層2'上設置有與切晶環貼附部分3b'所對應的部分2b'(稱為黏著劑層2b')。進而,黏著劑層2',其切晶環貼附部分3b'與對應其而形成的黏著劑層2b'的界面B'的剝離力是設計成界面A的剝離力大於界面B'的剝離力的關係。再者,圖2之黏著劑層2中,黏著劑層2a以外的全部成為黏著劑層2b,但如圖3所示,黏著劑層2a以外的一部分亦可作為黏著劑層2b'。In the case where a dicing ring (wafer ring) is used for cutting a semiconductor wafer as a workpiece, the diced or viscous wafer of the present invention may have the following structure. Fig. 3 is a schematic cross-sectional view showing another example of the diced or bonded wafer of the present invention. 4 is a plan view showing a state in which a semiconductor wafer and a dicing ring are attached to a diced, bonded wafer. As shown in FIG. 3, the die-cut and adhesive wafer 11 has an adhesive layer 2' on the support substrate 1, and a die bonding adhesive layer 3' on the adhesive layer 2'. The die bonding adhesive layer 3' is provided with a dicing ring attaching portion 3b' on a portion of the above portion 3b. Further, a portion 2b' (referred to as an adhesive layer 2b') corresponding to the dicing ring attaching portion 3b' is provided on the adhesive layer 2'. Further, in the adhesive layer 2', the peeling force of the interface B' between the cleavage ring attaching portion 3b' and the adhesive layer 2b' formed corresponding thereto is such that the peeling force of the interface A is larger than the peeling force of the interface B' Relationship. Further, in the adhesive layer 2 of Fig. 2, all of the adhesive layer 2a other than the adhesive layer 2a is the adhesive layer 2b. However, as shown in Fig. 3, a part other than the adhesive layer 2a may be used as the adhesive layer 2b'.

於切晶、黏晶片11中,於將工件貼附部分3a以外部分作為切晶環貼附部分3b'之情形時,於晶片黏接用黏接劑層3'之切晶環貼附部分3b'中,對切晶環之黏著力與對於黏著劑層2b'的黏著力較好的是設計成對切晶環的黏著力小於對黏著劑層2b'的黏著力。對切晶環的黏著力可根據切晶環種類進行適宜調整。In the case where the portion other than the workpiece attaching portion 3a is used as the dicing ring attaching portion 3b' in the dicing wafer or the adhesive wafer 11, the dicing ring attaching portion 3b of the adhesive layer 3' for the wafer bonding is used. In the case, the adhesion to the dicing ring and the adhesion to the adhesive layer 2b' are preferably designed such that the adhesion to the dicing ring is less than the adhesion to the adhesive layer 2b'. The adhesion to the cleavage ring can be appropriately adjusted according to the type of cleavage ring.

對晶片黏接用黏接劑層3'的黏著劑層2b'的黏著力(於上述相同之條件),如上所述較好的是0.5~20 N/20 mm左右。另一方面,對晶片黏接用黏接劑層3'的切晶環的黏著力(與上述相同條件),就切晶以及黏晶時操作性方面而言,較好的是小於等於0.3~5 N/20mm,更好的是0.5~5N/20mm。The adhesion to the adhesive layer 2b' of the adhesive layer 3' for the wafer bonding (the same conditions as described above) is preferably about 0.5 to 20 N/20 mm as described above. On the other hand, the adhesion to the dicing ring of the adhesive layer 3' for the wafer bonding (the same condition as described above) is preferably 0.3 or less in terms of dicing and operability in the case of die bonding. 5 N/20mm, more preferably 0.5~5N/20mm.

黏著劑層2'中,工件貼附部分3a所對應的黏著劑層2a及其以外的黏著劑層2b',是設計成黏著劑層2a的黏著力小於黏著劑層2b'的黏著力。對工件貼附部分3a的黏著劑層2a的黏著力(與上述相同條件),如上所述較好的是小於等於0.5 N/20 mm,更好的是0.01~0.42 N/20 mm,尤其好的是0.01~0.35 N/20 mm。In the adhesive layer 2', the adhesive layer 2a corresponding to the workpiece attaching portion 3a and the adhesive layer 2b' other than the adhesive layer 2b are designed such that the adhesive force of the adhesive layer 2a is smaller than that of the adhesive layer 2b'. The adhesion to the adhesive layer 2a of the workpiece attaching portion 3a (the same condition as described above) is preferably 0.5 N/20 mm or less, more preferably 0.01 to 0.42 N/20 mm, as described above, particularly preferably. It is 0.01~0.35 N/20 mm.

本發明之切晶、黏晶片亦可製成,僅於黏著劑層2上的貼合工件的部分上設置有晶片黏接用黏接劑層的結構。圖5是本發明之切晶、黏晶薄膜的進而其他例的剖面模式圖。如圖中所示,切晶、黏晶片12為於支持基材1上具有黏著劑層2,於該黏著劑層2上具有晶片黏接用黏接劑層3"的結構。The dicing die or the adhesive wafer of the present invention can also be formed by providing a structure for bonding the adhesive layer for wafer bonding only on the portion of the adhesive layer 2 to which the workpiece is bonded. Fig. 5 is a schematic cross-sectional view showing still another example of the dicing crystal and the die-bonding film of the present invention. As shown in the figure, the dicing wafer 12 has a structure in which an adhesive layer 2 is provided on a support substrate 1, and an adhesive layer 3" for bonding the wafer is provided on the adhesive layer 2.

對晶片黏接用黏接劑層3"的黏著劑層2a的黏著力(於上述同樣條件下),如上所述較好的是小於等於0.5 N/20 mm,更好的是0.01~0.42 N/20 mm,尤其好的是0.01~0.35 N/20 mm。另一方面,對晶片黏接用黏接劑層3"的工件的黏著力(於上述同樣條件下),就切晶時、拾取時、黏晶時的可靠性、拾取性方面而言,較好的是小於等於10~50 N/20 mm,更好的是10~30 N/20 mm。The adhesion to the adhesive layer 2a of the adhesive layer 3" for the wafer bonding (under the same conditions as described above) is preferably 0.5 N/20 mm or less, more preferably 0.01 to 0.42 N as described above. /20 mm, particularly preferably 0.01 to 0.35 N/20 mm. On the other hand, the adhesion of the workpiece to the adhesion bonding layer 3" of the wafer (under the same conditions as described above) is picked up and picked up. In terms of time, reliability, and pick-up property, it is preferably 10 to 50 N/20 mm or less, more preferably 10 to 30 N/20 mm.

上述切晶、黏晶片10~12的晶片黏接用黏接層3、3"亦可藉由保護層4進行保護。即,可任意設置保護層4。保護層4具有保護晶片黏接用黏接劑層3、3"到供於實際使用為止的作為保護材料的功能。再者,保護層4可進而用作於黏著劑層2上轉印晶片黏接用黏接劑層3、3a時的支持基材。保護層4可於切晶、黏晶片11~12之晶片黏接用黏接劑層3,3"上貼著工件時進行剝離。保護層4,可列舉:聚乙烯、聚丙烯或,表面包覆有氟系剝離劑、長鏈烷基丙烯酸酯系剝離劑等剝離劑的塑膠薄膜或紙等。The die bonding adhesive layers 3 and 3" for the die-cutting and adhesive wafers 10 to 12 can also be protected by the protective layer 4. That is, the protective layer 4 can be arbitrarily provided. The protective layer 4 has a protective adhesive for bonding the wafer. The function of the adhesive layer 3, 3" as a protective material for practical use. Further, the protective layer 4 can be further used as a supporting substrate when the adhesive layer 3, 3a for wafer bonding is transferred onto the adhesive layer 2. The protective layer 4 can be peeled off when the workpiece is adhered to the die bonding adhesive layer 3, 3" of the die-bonding and adhesive wafers 11 to 12. The protective layer 4 can be exemplified by polyethylene, polypropylene or surface coating. A plastic film or paper coated with a release agent such as a fluorine-based release agent or a long-chain alkyl acrylate release agent.

本發明之切晶、黏晶片10~12可適當剝離任意設置於晶片黏接用黏接劑層3、3"上的分離體,並以如下之方式使用。即,於切晶、黏晶片薄膜10~12之晶片黏接用黏接劑層3a(3")上壓接工件,將其黏接保持而使之固定。壓接可藉由通常方法進行。被黏接體工件,例如可使用:半導體晶圓、多層基板、整體密封模組等。本發明中被黏接體或工件可適宜使用半導體晶圓。The dicing and adhesive wafers 10 to 12 of the present invention can be suitably peeled off any of the separators provided on the adhesive layer 3, 3" for bonding the wafer, and used in the following manner. The workpiece is bonded to the 10~12 wafer bonding adhesive layer 3a (3"), and the bonding is held and fixed. Crimp can be performed by a usual method. For the bonded workpiece, for example, a semiconductor wafer, a multilayer substrate, an integral sealing module, or the like can be used. In the present invention, a semiconductor wafer can be suitably used for the bonded body or the workpiece.

繼而,如圖6所示,將工件切割成晶片狀。同圖是顯示切晶樣子的剖面模式圖。切晶至少可進行至完全切斷晶片黏接用黏接劑層3(3'、3")為止。對於黏著劑層2(2'),可進行至利用切割刀片13切入深度達到預定值為止且未到達支持基材1。至於工件例如可列舉半導體晶圓、多層基板、整體密封模組等。切晶藉由旋轉圓形刀片(round blade)等以適宜方法將亦包括晶片黏接用黏接劑層3在內的工件製成晶片狀工件(半導體晶片等)。Then, as shown in FIG. 6, the workpiece is cut into a wafer shape. The same figure shows a cross-sectional pattern of a crystal cut. The dicing can be performed at least until the wafer bonding adhesive layer 3 (3', 3") is completely cut. For the adhesive layer 2 (2'), the cutting depth can be reached until the cutting depth is reached by a predetermined value. The support substrate 1 is not reached. Examples of the workpiece include a semiconductor wafer, a multilayer substrate, an integral sealing module, etc. The dicing is also performed by a suitable method such as rotating a round blade or the like. The workpiece inside the adhesive layer 3 is formed into a wafer-like workpiece (semiconductor wafer or the like).

繼而,將晶片狀工件與晶片黏接用黏接劑層3的工件貼附部分3a(或者晶片黏接用黏接劑層3")自黏著劑層2的黏著劑層2a上一併剝離。所拾取的晶片狀工件經由工件貼附部分3a等,黏接固定於作為被黏接體的半導體元件上。半導體元件可列舉:引線框架、TAB薄膜、基板或者另外製作的晶片狀工件等。被黏接體,例如既可為容易變形的變形型被黏接體,亦可為難以變形的非變形型被黏接體(半導體晶圓等)。被黏接體較適宜的是半導體晶圓。於晶片黏接用黏接劑層3、3'、3"為熱硬化型之情形時,可藉由加熱硬化將工件黏接固定於被黏接體上,而提高耐熱強度。再者,經由晶片黏接用黏接劑層3a、3"將晶片狀工件黏接固定於基板者,可供於回銲(reflow)步驟。Then, the workpiece-attached portion 3a (or the wafer-bonding adhesive layer 3") of the wafer-like workpiece and the wafer-adhesive adhesive layer 3 is peeled off from the adhesive layer 2a of the adhesive layer 2 together. The wafer-shaped workpiece to be picked up is bonded and fixed to the semiconductor element as the adherend via the workpiece attaching portion 3a or the like. The semiconductor element may be a lead frame, a TAB film, a substrate, or a separately formed wafer-like workpiece. The adhesive body may be, for example, a deformable bonded body that is easily deformed, or a non-deformable bonded body (semiconductor wafer or the like) that is difficult to deform. The bonded body is preferably a semiconductor wafer. In the case where the adhesive layer 3, 3', 3" for bonding the wafer is a thermosetting type, the workpiece can be adhered and fixed to the adherend by heat hardening, thereby improving the heat resistance. Further, the wafer-like workpiece is bonded and fixed to the substrate via the adhesive layer 3a, 3" for bonding the wafer, and is available for a reflow step.

又,切晶、黏晶片10~12,於防止黏接或剝離等時產生靜電或由此引起的工件(半導體晶圓等)帶電而導致電路損壞等目的下,可使之具有抗靜電能力。可以如下適宜方式賦予抗靜電能力:於支持基材1、黏著劑層2、2'或晶片黏接用黏接劑層3、3'、3"上添加抗靜電劑或導電性物質的方法;於支持基材1上附設包含電荷轉移複合物或金屬膜等導電層等。這些方式較好的是以難以產生可能使半導體晶圓變質的雜質離子的方式。於賦予導電性、提高熱傳導性等目的下所添加的導電性物質(導電填充料),可列舉:銀、鋁、金、銅、鎳、導電性合金等球狀、針狀、片狀金屬粉,氧化鋁等金屬氧化物,非結晶碳黑,石墨等。Further, the dicing and bonding wafers 10 to 12 can have an antistatic property for the purpose of preventing static electricity generated during adhesion or peeling, or causing damage to the workpiece (semiconductor wafer or the like) and causing damage to the circuit. The antistatic ability can be imparted in a suitable manner: a method of adding an antistatic agent or a conductive substance to the support substrate 1, the adhesive layer 2, 2' or the adhesive layer 3, 3', 3" for bonding the wafer; A conductive layer such as a charge transfer composite or a metal film is attached to the support substrate 1. These methods are preferably such that impurity ions which may deteriorate the semiconductor wafer are less likely to be formed, and conductivity, heat conductivity, and the like are imparted. The conductive material (conductive filler) to be added for the purpose includes spherical, needle-like, flaky metal powder such as silver, aluminum, gold, copper, nickel, or a conductive alloy, and a metal oxide such as alumina. Crystalline carbon black, graphite, and the like.

以下,對本發明的適宜實施例加以例示性詳細說明。但,本實施例中所記載的材料及添加量等,只要無特別限定的記載,則本發明的範圍並非僅限於此等者,而僅為單獨的說明例。Hereinafter, preferred embodiments of the present invention will be exemplarily described in detail. However, the materials, addition amounts, and the like described in the examples are not intended to limit the scope of the invention, but are merely a single illustrative example unless otherwise specified.

(實施例1)(Example 1)

於包含厚度為60 μm之聚乙烯薄膜的支持基材上,塗布可藉由紫外線硬化的丙烯酸系黏著劑的溶液,並乾燥、形成厚度為20 μm的黏著劑層。其後,經由遮罩,僅於晶圓所貼附的部分照射500 mJ/cm2 的紫外線,獲得包含該支持基材及於晶圓上所貼附之部分被紫外線所硬化的黏著劑層的黏著薄膜A。黏著劑層厚度的測定方法及紫外線的照射條件述如下所述。On a support substrate comprising a polyethylene film having a thickness of 60 μm, a solution of an acrylic adhesive which was cured by ultraviolet rays was applied and dried to form an adhesive layer having a thickness of 20 μm. Thereafter, ultraviolet rays of 500 mJ/cm 2 are irradiated only to the portion to which the wafer is attached via the mask, and an adhesive layer including the support substrate and the portion adhered to the wafer to be cured by ultraviolet rays is obtained. Adhesive film A. The method of measuring the thickness of the adhesive layer and the irradiation conditions of ultraviolet rays are as follows.

可紫外線硬化的丙烯酸系黏著劑的溶液的製備如下所述。即,將70重量份的丙烯酸丁酯、30重量份的丙烯酸乙酯及5重量份的丙烯酸於乙酸乙酯中以通常方法進行共聚合,獲得重量平均分子量為80萬的丙烯酸系聚合物。其次,於100重量份的該丙烯酸系聚合物中,添加0.5重量份的多官能環氧化合物作為交聯劑、20重量份的二季戊四醇單羥基五丙烯酸酯作為光聚合性化合物、1重量份的α-羥基環己基苯基酮作為光聚合引發劑,將此等均勻溶解於作為有機溶劑的甲苯中,獲得濃度為30重量%的丙烯酸系黏著劑溶液。The preparation of a solution of an ultraviolet curable acrylic adhesive is as follows. Namely, 70 parts by weight of butyl acrylate, 30 parts by weight of ethyl acrylate, and 5 parts by weight of acrylic acid were copolymerized in ethyl acetate by a usual method to obtain an acrylic polymer having a weight average molecular weight of 800,000. Next, 0.5 parts by weight of a polyfunctional epoxy compound as a crosslinking agent and 20 parts by weight of dipentaerythritol monohydroxypentaacrylate as a photopolymerizable compound and 1 part by weight are added to 100 parts by weight of the acrylic polymer. As a photopolymerization initiator, α-hydroxycyclohexyl phenyl ketone was uniformly dissolved in toluene as an organic solvent to obtain an acrylic pressure-sensitive adhesive solution having a concentration of 30% by weight.

於此,測定黏著薄膜A於23℃的彈性模數。其結果為3×108 Pa。測定方法詳述如下。Here, the elastic modulus of the adhesive film A at 23 ° C was measured. The result was 3 × 10 8 Pa. The measurement method is detailed below.

其次,製作晶片黏接用黏接劑層。即,相對於100重量份的以丙烯酸乙酯-甲基丙烯酸甲酯作為主成分的丙烯酸酯系聚合物(根上工業(股份)製,Paracron W-197CM),將3重量份的多官能異氰酸酯系交聯劑、23重量份的環氧樹脂(日本環氧樹脂(股份)製,Epicoat 1004),6重量份的苯酚樹脂(三井化學(股份)製,Milex XLC-LL),溶解於甲基乙基酮中,並將濃度調整為20重量%。Next, an adhesive layer for wafer bonding is produced. That is, 3 parts by weight of a polyfunctional isocyanate system is used in an amount of 100 parts by weight of an acrylate-based polymer (Paracron W-197CM, manufactured by Kokusai Industrial Co., Ltd.) containing ethyl acrylate-methyl methacrylate as a main component. Crosslinking agent, 23 parts by weight of epoxy resin (made by Nippon Epoxy Co., Ltd., Epicoat 1004), 6 parts by weight of phenol resin (manufactured by Mitsui Chemicals Co., Ltd., Milex XLC-LL), dissolved in methyl ethyl In the ketone, the concentration was adjusted to 20% by weight.

將該黏接劑組成物溶液塗布於包含厚度為50 μm的聚對苯二甲酸乙二酯薄膜的脫模處理薄膜上。其後,於120℃下乾燥3分鐘,形成厚度為20 μm的晶片黏接用黏接劑層A。再者,脫模處理薄膜是使用於對苯二甲酸乙二酯薄膜進行聚矽氧脫模處理者。This adhesive composition solution was applied onto a release-treated film containing a polyethylene terephthalate film having a thickness of 50 μm. Thereafter, it was dried at 120 ° C for 3 minutes to form a film bonding adhesive layer A having a thickness of 20 μm. Further, the release-treated film is a polyoxyxylene mold release treatment used for a polyethylene terephthalate film.

繼而,將晶片黏接用黏接劑層A轉寫至包含上述丙烯酸系黏著劑的黏著薄膜A上的黏著劑層側上,而獲得本實施例的切晶、黏晶片。Then, the wafer bonding adhesive layer A is transferred onto the adhesive layer side of the adhesive film A containing the above acrylic adhesive to obtain the diced and bonded wafer of the present embodiment.

(實施例2)(Example 2)

本實施例中,除使用以丙烯酸丁酯作為主成分的聚合物(根上工業(股份)製,Paracron SN-710)代替以丙烯酸乙酯-甲基丙烯酸甲酯作為主成分的丙烯酸酯系聚合物,且將黏著薄膜A的厚度變更為30 μm以外,以與上述實施例1同樣的方式製作本實施例的切晶、黏晶片。In the present embodiment, in place of the acrylate polymer having ethyl acrylate-methyl methacrylate as a main component, a polymer containing butyl acrylate as a main component (Paracron SN-710, manufactured by Kokusai Industrial Co., Ltd.) was used. The dicing wafer or the adhesive wafer of this example was produced in the same manner as in the above-described first embodiment except that the thickness of the adhesive film A was changed to 30 μm.

(實施例3)(Example 3)

於含有厚度為80 μm的聚乙烯薄膜的支持基材上,塗布可紫外線硬化的丙烯酸系黏著劑的溶液,並進行乾燥,而形成厚度為70 μm的黏著劑層。其後,經由遮罩,僅於晶圓所貼附的部分照射500 mJ/cm2 的紫外線,獲得包含該支持基材及於晶圓所貼附部分被紫外線硬化的黏著劑層的黏著薄膜B。紫外線照射條件如下所述。A solution of an ultraviolet curable acrylic adhesive was applied onto a support substrate containing a polyethylene film having a thickness of 80 μm, and dried to form an adhesive layer having a thickness of 70 μm. Thereafter, ultraviolet rays of 500 mJ/cm 2 are irradiated only to the portion to which the wafer is attached via the mask, and an adhesive film B including the support substrate and the adhesive layer which is cured by ultraviolet rays on the attached portion of the wafer is obtained. . The ultraviolet irradiation conditions are as follows.

可紫外線硬化的丙烯酸系黏著劑的溶液的製備如下所述。即,將包含50重量份的丙烯酸乙酯、50重量份的丙烯酸丁酯、16重量份的丙烯酸2-羥基乙酯的添加組成物於甲苯溶液中進行共聚合,獲得重量平均分子量為50萬的丙烯酸系聚合物。The preparation of a solution of an ultraviolet curable acrylic adhesive is as follows. That is, an additive composition containing 50 parts by weight of ethyl acrylate, 50 parts by weight of butyl acrylate, and 16 parts by weight of 2-hydroxyethyl acrylate was copolymerized in a toluene solution to obtain a weight average molecular weight of 500,000. Acrylic polymer.

其次,相對於100重量份的該丙烯酸系聚合物,使20重量份的異氰酸2-甲基丙烯醯氧基乙酯進行加成反應,於聚合物分子內側鏈導入碳-碳雙鍵。該側鏈長度為13個原子。相對於100重量份的該聚合物,進而添加1重量份的多官能異氰酸酯系交聯劑,3重量份的苯乙酮系光聚合引發劑,將此等均勻溶解於作為有機溶劑的甲苯中,而獲得濃度為20重量%的上述丙烯酸系黏著劑溶液。Next, 20 parts by weight of 2-methylpropenyloxyethyl isocyanate was subjected to an addition reaction with respect to 100 parts by weight of the acrylic polymer, and a carbon-carbon double bond was introduced into the inner chain of the polymer molecule. The side chain is 13 atoms in length. Further, 1 part by weight of a polyfunctional isocyanate crosslinking agent and 3 parts by weight of an acetophenone-based photopolymerization initiator are added to 100 parts by weight of the polymer, and these are uniformly dissolved in toluene as an organic solvent. The above acrylic adhesive solution having a concentration of 20% by weight was obtained.

於此,測定黏著薄膜B於23℃的彈性模數。其結果為4×107 Pa。再者,測定方法詳述如下。Here, the elastic modulus of the adhesive film B at 23 ° C was measured. The result was 4 × 10 7 Pa. Furthermore, the measurement method is described in detail below.

其次,除將厚度變更為10 μm以外,以與上述實施例1同樣的方式製作晶片黏接用黏接劑層A。繼而,將晶片黏接用黏接劑層A轉寫至包含上述丙烯酸系黏著劑的黏著薄膜B上的黏著劑層側,而獲得本實施例的切晶、黏晶片。Next, the adhesive layer A for wafer bonding was produced in the same manner as in the above Example 1 except that the thickness was changed to 10 μm. Then, the adhesive layer A for bonding the wafer is transferred to the side of the adhesive layer on the adhesive film B containing the acrylic adhesive, and the diced or bonded wafer of the present embodiment is obtained.

(比較例1)(Comparative Example 1)

除將黏著劑層的厚度設為100 μm以外,以與上述實施例1同樣的方式製作該比較例的切晶、黏晶片。A diced or bonded wafer of this comparative example was produced in the same manner as in Example 1 except that the thickness of the adhesive layer was changed to 100 μm.

(比較例2)(Comparative Example 2)

除將黏著劑層的厚度設為3 μm以外,以與上述實施例3同樣的方式製作該比較例的切晶、黏晶片。A diced or bonded wafer of this comparative example was produced in the same manner as in the above Example 3 except that the thickness of the adhesive layer was changed to 3 μm.

(比較例3)(Comparative Example 3)

於包含厚度為60 μm的聚乙烯薄膜的支持基材上,塗布可紫外線硬化的丙烯酸系黏著劑的溶液,並進行乾燥,而形成厚度為30 μm的黏著劑層。其後,經由遮罩,僅於晶圓所貼附部分照射500 mJ/cm2 的紫外線,獲得包含該支持基材及於晶圓所貼附之部分被紫外線硬化的黏著劑層的黏著薄膜C。紫外線照射條件述於下。A solution of an ultraviolet curable acrylic adhesive was applied to a support substrate comprising a polyethylene film having a thickness of 60 μm, and dried to form an adhesive layer having a thickness of 30 μm. Thereafter, ultraviolet rays of 500 mJ/cm 2 are irradiated only to the portion to which the wafer is attached via the mask, and an adhesive film C including the support substrate and the ultraviolet-cured adhesive layer attached to the wafer is obtained. . The ultraviolet irradiation conditions are described below.

可紫外線硬化的丙烯酸系黏著劑的溶液的製備如下所述。即,將包含100重量份的丙烯酸丁酯與2重量份的丙烯酸的單體混合物,使用甲苯200重量份及0.1重量份的偶氮異丁腈,藉由通常方法進行共聚合,獲得重量平均分子量為約30萬的丙烯酸系聚合物。其次,於100重量份的該丙烯酸系聚合物中,添加0.5重量份的多官能環氧化合物作為交聯劑、5重量份的二季戊四醇單羥基五丙烯酸酯作為光聚合性化合物、1重量份的α-羥基環己基苯基酮作為光聚合引發劑,將此等均勻溶解於作為有機溶劑的甲苯中,而獲得濃度為30重量%的上述丙烯酸系黏著劑溶液。The preparation of a solution of an ultraviolet curable acrylic adhesive is as follows. That is, a monomer mixture containing 100 parts by weight of butyl acrylate and 2 parts by weight of acrylic acid, using 200 parts by weight of toluene and 0.1 part by weight of azoisobutyronitrile, copolymerization by a usual method to obtain a weight average molecular weight It is about 300,000 acrylic polymers. Next, 0.5 parts by weight of a polyfunctional epoxy compound as a crosslinking agent and 5 parts by weight of dipentaerythritol monohydroxypentaacrylate as a photopolymerizable compound and 1 part by weight are added to 100 parts by weight of the acrylic polymer. As a photopolymerization initiator, α-hydroxycyclohexyl phenyl ketone was uniformly dissolved in toluene as an organic solvent to obtain a 30% by weight of the above acrylic pressure-sensitive adhesive solution.

於此,測定黏著薄膜C於23℃的彈性模數。其結果為7×105 Pa。再者,測定方法詳述如下。Here, the elastic modulus of the adhesive film C at 23 ° C was measured. The result was 7 × 10 5 Pa. Furthermore, the measurement method is described in detail below.

除將黏著劑層的厚度設為1 μm以外,以與上述實施例1同樣的方式製作該比較例的切晶、黏晶片。A diced or bonded wafer of this comparative example was produced in the same manner as in Example 1 except that the thickness of the adhesive layer was set to 1 μm.

(比較例4)(Comparative Example 4)

於包含厚度為60 μm的聚乙烯薄膜的支持基材上,塗布可紫外線硬化的丙烯酸系黏著劑的溶液,並進行乾燥,而形成厚度為30 μm的黏著劑層。其後,經由遮罩,僅於晶圓所貼附部分照射500 mJ/cm2 的紫外線,獲得包含該支持基材及於晶圓所貼附部分被紫外線硬化的黏著劑層的黏著薄膜D。紫外線照射條件述於下。A solution of an ultraviolet curable acrylic adhesive was applied to a support substrate comprising a polyethylene film having a thickness of 60 μm, and dried to form an adhesive layer having a thickness of 30 μm. Thereafter, ultraviolet rays of 500 mJ/cm 2 were irradiated only to the portion to which the wafer was attached via the mask, and an adhesive film D including the support substrate and the adhesive layer which was cured by ultraviolet rays on the portion to which the wafer was attached was obtained. The ultraviolet irradiation conditions are described below.

可紫外線硬化的丙烯酸系黏著劑的溶液的製備如下所述。即,使用200重量份的甲苯及0.1重量份的偶氮異丁腈,藉由通常方法與包含100重量份之甲基丙烯酸甲酯、5重量份之丙烯酸的單體混合物進行共聚合,獲得重量平均分子量為40萬的丙烯酸系聚合物。其次,於100重量份的該丙烯酸系聚合物中,添加3重量份的多官能環氧化合物作為交聯劑、30重量份的二季戊四醇單羥基五丙烯酸酯作為光聚合性化合物、3重量份的α-羥基環己基苯基酮作為光聚合引發劑,將此等均勻溶解於作為有機溶劑的甲醇中,而獲得濃度30重量%的上述丙烯酸系黏著劑溶液。The preparation of a solution of an ultraviolet curable acrylic adhesive is as follows. That is, by using 200 parts by weight of toluene and 0.1 part by weight of azoisobutyronitrile, copolymerization is carried out by a usual method with a monomer mixture containing 100 parts by weight of methyl methacrylate and 5 parts by weight of acrylic acid to obtain a weight. An acrylic polymer having an average molecular weight of 400,000. Next, in 100 parts by weight of the acrylic polymer, 3 parts by weight of a polyfunctional epoxy compound is added as a crosslinking agent, and 30 parts by weight of dipentaerythritol monohydroxypentaacrylate is used as a photopolymerizable compound, and 3 parts by weight. As a photopolymerization initiator, α-hydroxycyclohexyl phenyl ketone was uniformly dissolved in methanol as an organic solvent to obtain a 30% by weight of the above acrylic pressure-sensitive adhesive solution.

於此,測定黏著薄膜D於23℃的彈性模數。其結果為8×101 0 Pa。再者,測定方法詳述如下。Here, the elastic modulus of the adhesive film D at 23 ° C was measured. As a result 8 × 10 1 0 Pa. Furthermore, the measurement method is described in detail below.

繼而使用黏著薄膜D,以與上述實施例1同樣的方式製作該比較例的切晶、黏晶片。Then, using the adhesive film D, the diced and bonded wafer of this comparative example was produced in the same manner as in the above-described first embodiment.

(實施例4)(Example 4)

於包含厚度為60 μm的聚乙烯薄膜的支持基材上,塗布可紫外線硬化的丙烯酸系黏著劑的溶液,並進行乾燥,而形成厚度為10 μm的黏著劑層。其後,經由遮罩,僅於晶圓所貼附部分照射500 mJ/cm2 之紫外線,獲得包含該支持基材及於晶圓所貼附部分被紫外線硬化的黏著劑層的黏著薄膜a。黏著劑層厚度的測定方法及紫外線照射條件如下所述。A solution of an ultraviolet curable acrylic adhesive was applied onto a support substrate comprising a polyethylene film having a thickness of 60 μm, and dried to form an adhesive layer having a thickness of 10 μm. Thereafter, ultraviolet rays of 500 mJ/cm 2 were irradiated only to the portion to which the wafer was attached via the mask, and the adhesive film a including the support substrate and the adhesive layer which was cured by ultraviolet rays on the portion to which the wafer was attached was obtained. The method for measuring the thickness of the adhesive layer and the ultraviolet irradiation conditions are as follows.

可紫外線硬化的丙烯酸系黏著劑的溶液的製備如下所述。即,將70重量份的丙烯酸丁酯、30重量份的丙烯酸乙酯及5重量份的丙烯酸於乙酸乙酯中以通常方法進行共聚合,獲得重量平均分子量為80萬的丙烯酸系聚合物。其次,於100重量份之該丙烯酸系聚合物中,添加0.5重量份的多官能環氧化合物作為交聯劑、20重量份的二季戊四醇單羥基五丙烯酸酯作為光聚合性化合物、1重量份的α-羥基環己基苯基酮作為光聚合引發劑,將此等均勻溶解於作為有機溶劑的甲苯中,而獲得濃度18重量%的丙烯酸系黏著劑溶液。The preparation of a solution of an ultraviolet curable acrylic adhesive is as follows. Namely, 70 parts by weight of butyl acrylate, 30 parts by weight of ethyl acrylate, and 5 parts by weight of acrylic acid were copolymerized in ethyl acetate by a usual method to obtain an acrylic polymer having a weight average molecular weight of 800,000. Next, 0.5 parts by weight of a polyfunctional epoxy compound as a crosslinking agent and 20 parts by weight of dipentaerythritol monohydroxypentaacrylate as a photopolymerizable compound and 1 part by weight are added to 100 parts by weight of the acrylic polymer. As a photopolymerization initiator, α-hydroxycyclohexyl phenyl ketone was uniformly dissolved in toluene as an organic solvent to obtain an acrylic pressure-sensitive adhesive solution having a concentration of 18% by weight.

於此,測定黏著薄膜a於23℃的彈性模數。其結果為8×106 Pa。再者,測定方法詳述如下。Here, the elastic modulus of the adhesive film a at 23 ° C was measured. The result was 8 × 10 6 Pa. Furthermore, the measurement method is described in detail below.

其次,製作晶片黏接用黏接劑層。即,相對於100重量份的以丙烯酸乙酯-甲基丙烯酸甲酯作為主成分的丙烯酸酯系聚合物(根上工業(股份)製,Paracron W-197CM),將3重量份的多官能異氰酸酯系交聯劑、23重量份的環氧樹脂(日本環氧樹脂(股份)製,Epicoat 1004)、6重量份的苯酚樹脂(三井化學(股份)製,Milex XLC-LL),溶解於甲基乙基酮中,並將濃度調整為20重量%。Next, an adhesive layer for wafer bonding is produced. That is, 3 parts by weight of a polyfunctional isocyanate system is used in an amount of 100 parts by weight of an acrylate-based polymer (Paracron W-197CM, manufactured by Kokusai Industrial Co., Ltd.) containing ethyl acrylate-methyl methacrylate as a main component. Crosslinking agent, 23 parts by weight of epoxy resin (made by Nippon Epoxy Co., Ltd., Epicoat 1004), 6 parts by weight of phenol resin (manufactured by Mitsui Chemicals Co., Ltd., Milex XLC-LL), dissolved in methyl ethyl In the ketone, the concentration was adjusted to 20% by weight.

將該黏接劑組成物溶液塗布於包含厚度為50 μm的對苯二甲酸乙二酯薄膜的脫模處理薄膜上。其後,於120℃下乾燥3分鐘,形成厚度為20 μm的晶片黏接用黏接劑層a。再者,脫模處理薄膜是使用於對苯二甲酸乙二酯薄膜上進行聚矽氧脫模處理者。This adhesive composition solution was applied onto a release-treated film containing a film of ethylene terephthalate having a thickness of 50 μm. Thereafter, the film was dried at 120 ° C for 3 minutes to form a film bonding adhesive layer a having a thickness of 20 μm. Further, the release-treated film is a polyoxyxylene mold release treatment used on a polyethylene terephthalate film.

繼而,將晶片黏接用黏接劑層a轉寫至包含上述丙烯酸系黏著劑之黏著薄膜A上的黏著劑層上,而獲得本實施例的切晶、黏晶片。Then, the adhesive layer a for bonding the wafer is transferred onto the adhesive layer on the adhesive film A containing the acrylic adhesive to obtain a diced or bonded wafer of the present embodiment.

(實施例5)(Example 5)

於本實施例中,除使用以丙烯酸丁酯作為主成分的聚合物(根上工業(股份)製,Paracron SN-710)代替以丙烯酸乙酯-甲基丙烯酸甲酯作為主成分的丙烯酸酯系聚合物,及將黏著劑層厚度變更為30 μm以外,以與上述實施例4同樣的方式製作本實施例的切晶、黏晶片。In the present embodiment, an acrylate-based polymerization using ethyl acrylate-methyl methacrylate as a main component was used in addition to a polymer using butyl acrylate as a main component (Paracron SN-710, manufactured by Kokusai Industrial Co., Ltd.). The dicing and bonding wafer of this example was produced in the same manner as in the above-described Example 4 except that the thickness of the adhesive layer was changed to 30 μm.

(實施例6)(Example 6)

於包含厚度為80 μm的聚乙烯薄膜的支持基材上,塗布可紫外線硬化的丙烯酸系黏著劑的溶液,並進行乾燥,而形成厚度為70 μm的黏著劑層。其後,經由遮罩,僅於晶圓所貼附部分照射500 mJ/cm2 的紫外線,獲得包含該支持基材及於晶圓所貼附部分被紫外線硬化的黏著劑層的黏著薄膜b。紫外線照射條件如下所述。A solution of an ultraviolet curable acrylic adhesive was applied onto a support substrate comprising a polyethylene film having a thickness of 80 μm, and dried to form an adhesive layer having a thickness of 70 μm. Thereafter, ultraviolet rays of 500 mJ/cm 2 were irradiated only to the portion to which the wafer was attached via the mask, and an adhesive film b including the support substrate and the adhesive layer which was cured by ultraviolet rays on the portion to which the wafer was attached was obtained. The ultraviolet irradiation conditions are as follows.

可紫外線硬化的丙烯酸系黏著劑的溶液的製備如下所述。即,將包含50重量份的丙烯酸乙酯、50重量份的丙烯酸丁酯、16重量份的丙烯酸2-羥基乙酯的添加組成物於甲苯溶液中進行共聚合,而獲得重量平均分子量為50萬的丙烯酸系聚合物。The preparation of a solution of an ultraviolet curable acrylic adhesive is as follows. That is, an additive composition containing 50 parts by weight of ethyl acrylate, 50 parts by weight of butyl acrylate, and 16 parts by weight of 2-hydroxyethyl acrylate was copolymerized in a toluene solution to obtain a weight average molecular weight of 500,000. Acrylic polymer.

其次,相對於100重量份的該丙烯酸系聚合物,使20重量份的異氰酸2-甲基丙烯醯氧基乙酯進行加成反應,於聚合物分子內側鏈導入碳-碳雙鍵。該側鏈長度為13個原子。相對於100重量份的該聚合物,進而添加1重量份的多官能異氰酸酯系交聯劑、3重量份的苯乙酮系光聚合引發劑,將此等均勻溶解於作為有機溶劑的甲苯中,而獲得濃度為27重量%的上述丙烯酸系黏著劑溶液。Next, 20 parts by weight of 2-methylpropenyloxyethyl isocyanate was subjected to an addition reaction with respect to 100 parts by weight of the acrylic polymer, and a carbon-carbon double bond was introduced into the inner chain of the polymer molecule. The side chain is 13 atoms in length. Further, 1 part by weight of a polyfunctional isocyanate crosslinking agent and 3 parts by weight of an acetophenone-based photopolymerization initiator are added to 100 parts by weight of the polymer, and these are uniformly dissolved in toluene as an organic solvent. The above acrylic adhesive solution having a concentration of 27% by weight was obtained.

於此,測定黏著薄膜b於23℃的彈性模數。其結果為3×105 Pa。再者,測定方法詳述如下。Here, the elastic modulus of the adhesive film b at 23 ° C was measured. The result was 3 × 10 5 Pa. Furthermore, the measurement method is described in detail below.

其次,以與上述實施例4同樣的方式製作晶片黏接用黏接劑層a,繼而,將晶片黏接用黏接劑層a轉寫至包含上述丙烯酸系黏著劑之黏著薄膜A上的黏著劑層側上,而獲得本實施例的切晶、黏晶片。Then, the adhesive layer a for wafer bonding was produced in the same manner as in the above-described Example 4, and then the adhesive layer a for bonding the wafer was transferred to the adhesive film A containing the acrylic adhesive. On the side of the agent layer, the diced, sticky wafer of the present embodiment was obtained.

(比較例5)(Comparative Example 5)

除將黏著劑層厚度設為100 μm以外,以與上述實施例4同樣的方式製作該比較例的切晶、黏晶片。A diced or bonded wafer of this comparative example was produced in the same manner as in the above Example 4 except that the thickness of the adhesive layer was changed to 100 μm.

(比較例6)(Comparative Example 6)

於包含厚度為60 μm的聚乙烯薄膜的支持基材上,塗布可紫外線硬化的丙烯酸系黏著劑的溶液,並進行乾燥,而形成厚度為30 μm的黏著劑層。其後,經由遮罩,僅於晶圓所貼附部分照射500 mJ/cm2 的紫外線,獲得包含該支持基材及於晶圓所貼附部分被紫外線硬化的黏著劑層的黏著薄膜c。紫外線照射條件如下所述。A solution of an ultraviolet curable acrylic adhesive was applied to a support substrate comprising a polyethylene film having a thickness of 60 μm, and dried to form an adhesive layer having a thickness of 30 μm. Thereafter, ultraviolet rays of 500 mJ/cm 2 were irradiated only to the portion to which the wafer was attached via the mask, and an adhesive film c including the support substrate and the adhesive layer which was cured by ultraviolet rays on the portion to which the wafer was attached was obtained. The ultraviolet irradiation conditions are as follows.

可紫外線硬化的丙烯酸系黏著劑的溶液的製備如下所述。即,使用200重量份的甲苯及0.1重量份的偶氮異丁腈以通常方法與包含100重量份的丙烯酸甲酯、2重量份的丙烯酸的單體混合物進行共聚合,而獲得重量平均分子量為30萬的丙烯酸系聚合物。其次,於100重量份的該丙烯酸系聚合物中,添加0.5重量份的多官能環氧化合物作為交聯劑、5重量份的二季戊四醇單羥基五丙烯酸酯作為光聚合性化合物、1重量份的α-羥基環己基苯基酮作為光聚合引發劑,將此等均勻溶解於作為有機溶劑的甲苯中,而獲得濃度30重量%的上述丙烯酸系黏著劑溶液。The preparation of a solution of an ultraviolet curable acrylic adhesive is as follows. That is, 200 parts by weight of toluene and 0.1 part by weight of azoisobutyronitrile were used in the usual manner to copolymerize with a monomer mixture containing 100 parts by weight of methyl acrylate and 2 parts by weight of acrylic acid to obtain a weight average molecular weight of 300,000 acrylic polymers. Next, 0.5 parts by weight of a polyfunctional epoxy compound as a crosslinking agent and 5 parts by weight of dipentaerythritol monohydroxypentaacrylate as a photopolymerizable compound and 1 part by weight are added to 100 parts by weight of the acrylic polymer. As a photopolymerization initiator, α-hydroxycyclohexyl phenyl ketone was uniformly dissolved in toluene as an organic solvent to obtain a 30% by weight of the above acrylic pressure-sensitive adhesive solution.

於此,測定黏著薄膜c於23℃的彈性模數。其結果為3×103 Pa。再者,測定方法詳述於下。Here, the elastic modulus of the adhesive film c at 23 ° C was measured. The result was 3 × 10 3 Pa. Furthermore, the measurement method is described in detail below.

其次,使用黏著薄膜c,以與上述實施例1同樣的方式製作該比較例的切晶、黏晶片。Next, using the adhesive film c, the dicing and the adhesive wafer of this comparative example were produced in the same manner as in the above-described first embodiment.

(比較例7)(Comparative Example 7)

於包含厚度為60 μm的聚乙烯薄膜的支持基材上,塗布可紫外線硬化的丙烯酸系黏著劑的溶液,並進行乾燥,而形成厚度為30 μm的黏著劑層。其後,經由遮罩,僅於晶圓所貼附部分照射500 mJ/cm2 的紫外線,獲得包含該支持基材及於晶圓所貼附部分被紫外線硬化的黏著劑層的黏著薄膜d。紫外線照射條件如下所述。A solution of an ultraviolet curable acrylic adhesive was applied to a support substrate comprising a polyethylene film having a thickness of 60 μm, and dried to form an adhesive layer having a thickness of 30 μm. Thereafter, ultraviolet rays of 500 mJ/cm 2 were irradiated only to the portion to which the wafer was attached via the mask, and an adhesive film d including the support substrate and the adhesive layer which was cured by ultraviolet rays on the portion to which the wafer was attached was obtained. The ultraviolet irradiation conditions are as follows.

可紫外線硬化的丙烯酸系黏著劑的溶液的製備如下所述。即,使用200重量份的甲苯及0.1重量份的偶氮異丁腈以通常方法與包含100重量份的丙烯酸甲酯、5重量份的丙烯酸的單體混合物進行共聚合,而獲得重量平均分子量為40萬的丙烯酸系聚合物。其次,於100重量份的該丙烯酸系聚合物中,添加3重量份的多官能環氧化合物作為交聯劑、30重量份的二季戊四醇單羥基五丙烯酸酯作為光聚合性化合物、3重量份的α-羥基環己基苯基酮作為光聚合引發劑,將此等均勻溶解於作為有機溶劑的甲醇中,獲得濃度27重量%的上述丙烯酸系黏著劑溶液。The preparation of a solution of an ultraviolet curable acrylic adhesive is as follows. That is, 200 parts by weight of toluene and 0.1 part by weight of azoisobutyronitrile were used in the usual manner to copolymerize with a monomer mixture containing 100 parts by weight of methyl acrylate and 5 parts by weight of acrylic acid to obtain a weight average molecular weight of 400,000 acrylic polymers. Next, in 100 parts by weight of the acrylic polymer, 3 parts by weight of a polyfunctional epoxy compound is added as a crosslinking agent, and 30 parts by weight of dipentaerythritol monohydroxypentaacrylate is used as a photopolymerizable compound, and 3 parts by weight. As a photopolymerization initiator, α-hydroxycyclohexyl phenyl ketone was uniformly dissolved in methanol as an organic solvent to obtain an acrylic pressure-sensitive adhesive solution having a concentration of 27% by weight.

於此,測定黏著薄膜d於23℃的彈性模數。其結果為5×101 0 Pa。再者,測定方法詳述於下。Here, the elastic modulus of the adhesive film d at 23 ° C was measured. As a result, 5 × 10 1 0 Pa. Furthermore, the measurement method is described in detail below.

其次,使用黏著薄膜d,以與上述實施例4同樣的方式製作該比較例的切晶、黏晶片。Next, using the adhesive film d, the diced and bonded wafer of this comparative example was produced in the same manner as in the above-described Example 4.

(切晶及拾取)(Cutting and picking up)

使用實施例1~6以及比較例1~7的各切晶、黏晶片,按以下要領,實際進行半導體晶圓的切晶、黏晶,並評價各切晶、黏晶片的性能。Using the respective dicing and bonding wafers of Examples 1 to 6 and Comparative Examples 1 to 7, the dicing and die-bonding of the semiconductor wafer were actually performed in the following manner, and the performance of each of the diced and bonded wafers was evaluated.

對形成電路圖案的半導體晶圓(直徑為8英吋,厚度為0.6 mm)進行背面研磨處理,並使用厚度為0.15 mm的鏡面晶圓(mirror wafer)作為工件。磨光裝置是使用DISCO公司製造的DFG-840(商品名)。將該鏡片晶圓於各自之切晶、黏晶片上,於40℃下進行輥壓接並貼合,進而進行切晶。貼合是使用日東精機(股份)製造的晶圓貼合裝置(DR-8500)。又,切晶是以成為5 mm邊長的正方形晶的片尺寸的方式進行全切割(fullcut)。針對切斷後的半導體晶圓及切晶、黏晶片,調查其有無絲狀屑。絲狀屑的觀察方法及切晶條件詳述於下。A semiconductor wafer (with a diameter of 8 inches and a thickness of 0.6 mm) forming a circuit pattern was subjected to back grinding treatment, and a mirror wafer having a thickness of 0.15 mm was used as a workpiece. The polishing device was DFG-840 (trade name) manufactured by DISCO Corporation. The lens wafers were placed on respective diced and bonded wafers, and rolled and bonded at 40 ° C to perform dicing. The bonding is a wafer bonding apparatus (DR-8500) manufactured by Nitto Seiki Co., Ltd. Further, the dicing is performed in a full cut so as to be a square crystal piece having a side length of 5 mm. The presence or absence of filamentous debris was investigated for the cut semiconductor wafer, the diced wafer, and the bonded wafer. The method of observing the filamentous chips and the crystal cutting conditions are detailed below.

其次,對於實施例1~3及比較例1~4的各切晶、黏晶片,將其等進行延展,並進行各晶片之間形成預定間隔的延伸步驟。進而,自各切晶、黏晶片的支特基材側以針頂起方式拾取矽晶片,並進行飛片及拾取性的評價。又,調查所拾取的晶片有無碎屑。測定方法如下所述。Next, each of the diced and bonded wafers of Examples 1 to 3 and Comparative Examples 1 to 4 was stretched, and an extension step of forming a predetermined interval between the respective wafers was performed. Further, the tantalum wafer was picked up from the side of the base material of each of the crystal-cut and sticky wafers by the needle-up method, and the flying sheet and the pick-up property were evaluated. Also, investigate whether the wafers picked up have debris. The measurement method is as follows.

[黏著劑層厚度的測定方法][Method for Measuring Thickness of Adhesive Layer]

黏著劑層厚度的測定是藉由1/1000針盤量軌(dial gauge)進行。The thickness of the adhesive layer was measured by a 1/1000 dial gauge.

[紫外線照射條件][UV irradiation conditions]

紫外線(UV)照射裝置:NEL M-110(商品名,日東精機(股份)製)紫外線照射累計光量:500 mJ/cm2 Ultraviolet (UV) irradiation device: NEL M-110 (trade name, manufactured by Nitto Seiki Co., Ltd.) UV irradiation cumulative light amount: 500 mJ/cm 2

[彈性模數的測定方法][Method for measuring elastic modulus]

彈性模數是使用Rheometric公司製造的黏彈性波譜測定儀(商品名:RSA-Ⅱ)進行測定。測定條件:頻率為1 Hz、樣品厚度為2 mm、壓接加重為100 g,升溫速度為5℃/min,於-50℃~200℃的範圍內,取於23℃的測定值。The elastic modulus was measured using a viscoelastic spectrum analyzer (trade name: RSA-II) manufactured by Rheometric. The measurement conditions were as follows: the frequency was 1 Hz, the sample thickness was 2 mm, the crimping weight was 100 g, the heating rate was 5 ° C/min, and the value was measured at 23 ° C in the range of -50 ° C to 200 ° C.

[切晶條件][Cutting conditions]

切晶裝置:DFD-651(商品名,DISCO公司製)切晶速度:80 mm/sec切割刀片:2050HECC(商品名,DISCO公司製)旋轉數:40,000 rpm對切晶、黏晶片的切入深度:15 μm(參照圖6)切割方式:全切割、A模式晶片尺寸:5 mm邊長的正方形Cleavage device: DFD-651 (trade name, manufactured by DISCO Corporation) Cleavage speed: 80 mm/sec Cutting blade: 2050 HECC (trade name, manufactured by DISCO) Rotation number: 40,000 rpm cutting depth of dicing and bonding wafer: 15 μm (refer to Figure 6) Cutting method: full cut, A mode wafer size: 5 mm side square

[絲狀屑的觀察方法][Method of observing silky chips]

將包括所切斷的半導體晶圓的中心線的左右3條線(合計7條線)以光學顯微鏡(50倍)進行觀察,計數大於等於10 μm的長絲狀屑的個數(參照圖4)。絲狀屑的觀察是於半導體晶片的表面及側面,及切晶、黏晶片的所切斷的線近傍的表面上進行。The left and right three lines (the total of seven lines) including the center line of the cut semiconductor wafer are observed by an optical microscope (50 times), and the number of filament-like chips of 10 μm or more is counted (refer to FIG. 4). ). The observation of the filaments is performed on the surface and the side surface of the semiconductor wafer, and on the surface of the diced, bonded wafer with the cut line near the crucible.

[延伸條件][Extension condition]

切晶環:2-8-1(商品名、DISCO公司製,內徑19.5 cm)切除量:5 mm黏晶機(die bonder):SPA-300(商品名,(股份)新川製)Cleavage ring: 2-8-1 (trade name, manufactured by DISCO, inner diameter 19.5 cm) Excision amount: 5 mm die bonder: SPA-300 (trade name, (share) Shinkawa)

[碎屑評價方法][Debris evaluation method]

切晶後,拾取(剝離)50個任意半導體晶片(被切斷體),觀察半導體晶片側面的碎屑。以三角形狀的晶片碎片作為碎屑進行觀察,並計數大於等於20 μm尺寸者。After dicing, 50 arbitrary semiconductor wafers (cut bodies) were picked up (peeled), and debris on the side surface of the semiconductor wafer was observed. The wafer fragments of the triangular shape were observed as chips, and the size of 20 μm or more was counted.

[拾取性評價][pickup evaluation]

拾取所切割的5 mm×5 mm正方形的半導體晶片時,確認半導體晶片底面是否附著有黏著劑。再者,於拾取時,將於80 W/cm2 的高壓水銀燈下放置了10秒鐘的黏著劑層放射線硬化後,進行拾取。其結果是,將無破損及缺損而完成晶片可拾取的情形設為○,產生破損、缺損或拾取錯誤之情形設為×,而進行評價。When the cut semiconductor wafer of 5 mm × 5 mm square was picked up, it was confirmed whether or not an adhesive was adhered to the bottom surface of the semiconductor wafer. Further, at the time of picking up, the adhesive layer was left to stand under a high-pressure mercury lamp of 80 W/cm 2 for 10 seconds, and then the pickup was performed. As a result, the case where the wafer was picked up without damage or defect was set to ○, and the case where damage, defect, or pickup error occurred was set to ×, and the evaluation was performed.

(結果)(result)

如自下述表1以及表2可知,於實施例1~6中完全未觀察到絲狀屑,於比較例2中,任意處均觀察到較多的絲狀屑。As is apparent from Tables 1 and 2 below, filamentous chips were not observed at all in Examples 1 to 6, and in Comparative Example 2, many filamentous chips were observed at any position.

關於碎屑,其雖於實施例3及4中產生了若干個,但為於晶片性能上可使用的狀態。於實施例1、2、4及5中完全未產生碎屑,較為良好。另一方面,於比較例1、3、4、5及6中可觀察到碎屑的產生,為晶片性能上無法使用的狀態。又,關於產生飛片,於各實施例中完全未觀察到,可確認其具有用於固定半導體晶片的充分黏著力。另一方面,於比較例4中可觀察到多次飛片,可確認其黏著劑層的黏著力不足。又,比較例7的切晶、黏晶片不可貼附切晶環,因而無法進行切晶。Regarding the chips, although several were produced in Examples 3 and 4, they were in a state usable in the performance of the wafer. In Examples 1, 2, 4 and 5, no debris was generated at all, which was good. On the other hand, in Comparative Examples 1, 3, 4, 5, and 6, the generation of debris was observed, which was a state in which the performance of the wafer could not be used. Further, the generation of the flying sheet was not observed at all in all the examples, and it was confirmed that it had a sufficient adhesive force for fixing the semiconductor wafer. On the other hand, in Comparative Example 4, a plurality of flyers were observed, and it was confirmed that the adhesiveness of the adhesive layer was insufficient. Further, in the dicing and the adhesive wafer of Comparative Example 7, the dicing ring was not attached, and thus the dicing could not be performed.

由此等試驗結果亦可明瞭,若黏著劑層較薄,則藉由切割刀片切斷支持基材,容易產生絲狀屑。另一方面,如厚度過厚,則會產生碎屑,並可確認半導體品位顯著下降。As a result of such tests, it is also clear that if the adhesive layer is thin, the support substrate is cut by the dicing blade, and filamentous chips are easily generated. On the other hand, if the thickness is too thick, chips are generated, and the semiconductor grade is remarkably lowered.

1...支持基材1. . . Support substrate

2、2'、2"...黏著劑層2, 2', 2"... adhesive layer

2a...工件貼附部分所對應的部分2a. . . The part corresponding to the attached part of the workpiece

2b...工件貼附部分以外部分一部分或者全部所對應的部分2b. . . Part or all of the part corresponding to the part attached to the workpiece

2b'...切晶環貼附部分所對應的部分2b'. . . The part corresponding to the affixed ring attachment part

3、3'、3"...晶片黏接用黏接劑層3, 3', 3"... adhesion layer for wafer bonding

3a...工件貼附部分3a. . . Workpiece attachment part

3b'...切晶環貼附部分3b'. . . Cut ring attachment part

3b...工件貼附部分以外的部分3b. . . Part other than the attached part of the workpiece

4...保護層4. . . The protective layer

10、11、12...黏晶片10, 11, 12. . . Sticky wafer

13...切割刀片13. . . Cutting blade

A...3a所對應的界面A. . . 3a corresponding interface

B...3b所對應的界面B. . . 3b corresponding interface

B'...3b'所對應的界面B'. . . 3b' corresponding interface

圖1是顯示本發明的切晶、黏晶片的一個實施例的剖面模式圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic cross-sectional view showing an embodiment of a diced, viscous wafer of the present invention.

圖2是用於說明上述切晶、黏晶片的黏著劑層與晶片黏接用黏接劑層3之剝離性所相關的關係的剖面模式圖。FIG. 2 is a cross-sectional schematic view for explaining the relationship between the adhesive layer of the above-mentioned crystal-cut and adhesive wafer and the peeling property of the adhesive layer 3 for wafer bonding.

圖3是顯示本發明的切晶、黏晶片的其它實施例的剖面模式圖。Figure 3 is a cross-sectional schematic view showing another embodiment of the diced, bonded wafer of the present invention.

圖4是顯示於上述切晶、黏晶片上貼附半導體晶圓及切晶環的情形的平面圖。4 is a plan view showing a state in which a semiconductor wafer and a dicing ring are attached to the above-mentioned diced and bonded wafer.

圖5是顯示本發明的切晶、黏晶片的進而其他實施例的剖面模式圖。Figure 5 is a cross-sectional schematic view showing still another embodiment of the diced, bonded wafer of the present invention.

圖6是顯示將工件切晶成晶片狀時的情形的剖面模式圖。Fig. 6 is a schematic cross-sectional view showing a state in which a workpiece is crystallized into a wafer shape.

1...支持基材1. . . Support substrate

2...黏著劑層2. . . Adhesive layer

3...晶片黏接用黏接劑層3. . . Adhesive layer for wafer bonding

4...保護層4. . . The protective layer

10...黏晶片10. . . Sticky wafer

Claims (15)

黏晶片,於支持基材上依次積層有黏著劑層及晶片黏接用黏接劑層的切晶、黏晶片,其特徵在於:上述黏著劑層的厚度為10~80 μm,於23℃的彈性模數為1×104 ~1×1010 Pa。A diced wafer having a layer of an adhesive layer and a layer of adhesive for bonding a wafer, wherein the thickness of the adhesive layer is 10 to 80 μm at 23 ° C. The modulus of elasticity is 1 × 10 4 to 1 × 10 10 Pa. 如申請專利範圍第1項所述之切晶、黏晶片,其中上述黏著劑層是放射線硬化型黏著劑層。 The diced, sticky wafer according to claim 1, wherein the adhesive layer is a radiation hardening adhesive layer. 如申請專利範圍第1項所述之切晶、黏晶片,其中至少於上述晶片黏接用黏接劑層上的工件貼附部分所對應的部分上,滿足上述黏著劑層的彈性模數的數值範圍。 The dicing and adhesive wafer according to claim 1, wherein at least the portion corresponding to the attached portion of the workpiece on the adhesive layer for bonding the wafer satisfies the elastic modulus of the adhesive layer. The range of values. 如申請專利範圍第3項所述之切晶、黏晶片,其中於上述黏著劑層與晶片黏接用黏接劑層的界面上,上述工件貼附部分所對應的界面上的剝離性大於其以外部分的一部分或者全部所對應的界面上的剝離性。 The dicing and adhesive wafer according to claim 3, wherein at the interface between the adhesive layer and the adhesive layer for bonding the wafer, the peeling property at the interface corresponding to the attached portion of the workpiece is greater than Peelability at the interface corresponding to some or all of the other parts. 如申請專利範圍第3項所述之切晶、黏晶片,其中於上述黏著劑層的對晶片黏接用黏接劑層的黏著力中,上述工件貼附部分所對應部分的黏著力小於其以外部分的一部分或者全部所對應部分的黏著力。 The dicing and adhesive wafer according to claim 3, wherein in the adhesive force of the adhesive layer for the adhesion layer of the adhesive layer, the adhesive portion of the corresponding portion of the workpiece attachment portion is less than The adhesion of some or all of the corresponding parts of the other parts. 如申請專利範圍第3項或第4項所述之切晶、黏晶片,其中於上述晶片黏接用黏接劑層之黏著力中,對上述工件貼附部分的工件的黏著力大於對上述工件貼附部分所對應的部分的黏著劑層的黏著力。 The dicing and adhesive wafer according to the third or fourth aspect of the patent application, wherein in the adhesive force of the adhesive layer for bonding the wafer, the adhesion to the workpiece attached to the workpiece is greater than The adhesion of the adhesive layer of the portion corresponding to the workpiece attachment portion. 如申請專利範圍第3項或第4項所述之切晶、黏晶片,其中上述工件貼附部分以外部分的一部分是切晶環貼 附部分。 The dicing or adhesive wafer according to the third or fourth aspect of the patent application, wherein a part of the portion other than the attached portion of the workpiece is a dicing ring Attached to the section. 如申請專利範圍第7項所述之切晶、黏晶片,其中於上述晶片黏接用黏接劑層之黏著力中,對上述切晶環貼附部分的切晶環的黏著力小於對上述切晶環貼附部分所對應部分的黏著劑層的黏著力。 The dicing and adhesive wafer according to claim 7, wherein in the adhesion of the adhesive layer for bonding the wafer, the adhesion to the dicing ring of the dicing ring attachment portion is less than The adhesion of the adhesive layer of the portion corresponding to the etched ring attachment portion. 如申請專利範圍第1項或第2項所述之切晶、黏晶片,其中上述晶片黏接用黏接劑層是作為工件貼附部分而設置於上述黏著劑層上的一部分上;於上述黏著劑層中,工件貼附部分所對應的部分的黏著力小於其以外部分的黏著力。 The dicing or adhesive wafer according to claim 1 or 2, wherein the adhesive layer for bonding the wafer is provided on a part of the adhesive layer as a workpiece attaching portion; In the adhesive layer, the adhesive portion of the portion corresponding to the attached portion of the workpiece is smaller than the adhesive force of the portion other than the adhesive portion. 如申請專利範圍第9項所述之切晶、黏晶片,其中於上述晶片黏接用黏接劑層的黏著力中,對上述工件貼附部分的工件的黏著力大於對上述工件貼附部分所對應部分的黏著劑層的黏著力。 The dicing and adhesive wafer according to claim 9, wherein in the adhesive force of the adhesive layer for bonding the wafer, the adhesion to the workpiece attached to the workpiece is greater than the attachment to the workpiece The adhesion of the adhesive layer of the corresponding portion. 如申請專利範圍第3項或第4項所述之切晶、黏晶片,其中上述黏著劑層是藉由放射線硬化型黏著劑而形成;上述工件貼附部分所對應部分為藉由放射線照射而硬化的狀態。 The dicing or adhesive wafer according to the third or fourth aspect of the invention, wherein the adhesive layer is formed by a radiation hardening adhesive; the corresponding portion of the workpiece attachment portion is irradiated by radiation. Hardened state. 一種晶片狀工件固定方法,該晶片狀工件的固定方法為使用如申請專利範圍第1項至第11項之任一項所述之切晶、黏晶片,其特徵在於該晶片狀工件的固定方法包括:於上述晶片黏接用黏接劑層的工件貼附部分上壓接工件的步驟;作為將上述工件與上述晶片黏接用黏接劑層一併切割 成晶片狀的步驟的,於上述黏著劑層停止切晶的步驟;將上述晶片狀工件與上述晶片黏接用黏接劑層的工件貼附部分一併自上述黏著劑層剝離的步驟;以及經由上述晶片黏接用黏接劑層的工件貼附部分,將晶片狀工件黏接固定於半導體元件的步驟。 A method of fixing a wafer-like workpiece, the method of fixing the wafer-like workpiece, using the dicing or adhesive wafer according to any one of claims 1 to 11, characterized in that the method for fixing the wafer-like workpiece The method includes the steps of: crimping a workpiece on a workpiece attaching portion of the adhesive layer for wafer bonding; and cutting the workpiece together with the adhesive layer for bonding the wafer a step of stopping the dicing in the adhesive layer in the step of forming a wafer; and a step of peeling the wafer-like workpiece from the workpiece attaching portion of the adhesive layer for bonding the wafer; and removing the adhesive layer; The step of adhering and fixing the wafer-shaped workpiece to the semiconductor element via the workpiece attaching portion of the adhesive layer for wafer bonding described above. 一種半導體裝置,其特徵在於:該半導體裝置是藉由如申請專利範圍第12項所述之晶片狀工件的固定方法,經由上述晶片黏接用黏接劑層的工件貼附部分,將晶片狀工件黏接固定於半導體元件上。 A semiconductor device according to the method of fixing a wafer-like workpiece according to claim 12, wherein the wafer is attached via a workpiece attaching portion of the adhesive layer for wafer bonding The workpiece is bonded and fixed to the semiconductor component. 一種半導體裝置之製造方法,該半導體裝置之製造方法為使用如申請專利範圍第1項至第11項中任一項所述之切晶、黏晶片,其特徵在於該製造方法包括:於上述晶片黏接用黏接劑層的工件貼附部分上壓接工件的步驟;作為將上述工件與上述晶片黏接用黏接劑層同時切晶成晶片狀的步驟的,於上述黏著劑層停止切晶的步驟;將上述晶片狀工件與上述晶片黏接用黏接劑層中的黏接劑一併自上述黏著劑層剝離的步驟;以及將上述晶片狀工件,經由上述黏接劑而黏接固定於半導體元件的步驟。 A method of manufacturing a semiconductor device, the method of fabricating a semiconductor device according to any one of claims 1 to 11, wherein the method of manufacturing comprises: a step of crimping a workpiece on a workpiece attaching portion of the adhesive layer; and a step of simultaneously cutting the adhesive layer of the workpiece and the wafer into a wafer, stopping the cutting of the adhesive layer a step of crystallizing the wafer-like workpiece from the adhesive layer in the adhesive layer for bonding the wafer; and bonding the wafer-shaped workpiece through the adhesive A step of being fixed to a semiconductor component. 一種半導體裝置,其特徵在於:該半導體裝置是藉由如申請專利範圍第14項所述之半導體裝置製造方法,經由上述晶片黏接用黏接劑層中的黏接劑,將晶片狀工件黏接固定於半導體元件上。A semiconductor device characterized by the method of manufacturing a semiconductor device according to claim 14, wherein the wafer-like workpiece is adhered via an adhesive in the adhesive layer for bonding the wafer. It is fixed to the semiconductor component.
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