TWI379353B - Method for grinding a wafer - Google Patents

Method for grinding a wafer Download PDF

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TWI379353B
TWI379353B TW97119662A TW97119662A TWI379353B TW I379353 B TWI379353 B TW I379353B TW 97119662 A TW97119662 A TW 97119662A TW 97119662 A TW97119662 A TW 97119662A TW I379353 B TWI379353 B TW I379353B
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Taiwan
Prior art keywords
wafer
trench
forming
polishing method
grinding
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TW97119662A
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Chinese (zh)
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TW200949919A (en
Inventor
Cheng Wei Huang
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Advanced Semiconductor Eng
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1379353.1379353.

TW4532PA 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種晶圓研磨方法,且特別是有關於 一種薄化晶圓厚度之晶圓研磨方法。 【先前技術】 在晶圓研磨製程中,晶圓常會受到應力的作用,而在 晶圓的邊緣處產生裂缝。尤其是在凹口或平邊處,情況更 φ 是嚴重。裂缝處之晶片將無法重工,而必須直接報廢,使 得研磨後的晶粒良率降低。如果裂縫成長過於嚴重,甚至 導致整片晶圓的報廢。因此,如何提改善研磨晶圓過程所 * 產生裂縫之現象,實為目前研究方展之一重要方向。 【發明内容】 有鑑於此,本發明就是在提供一種晶圓研磨方法,藉 _由在晶圓上製作一溝槽以阻止裂縫的繼續成長。晶圓在研 • 磨的過程中,裂縫成長受阻於溝槽而停止,使得裂縫之成 長限制於晶圓之邊緣與溝槽之間。如此,研磨後的晶圓品 質不會受到裂縫成長的影響而降低。 根據本發明之一方面,提出一種晶圓研磨方法。晶圓 * 研磨方法包括提供一晶圓,晶圓具有相對之一第一表面及 - 一第二表面;形成至少一溝槽於第一表面,溝槽之深度大 於或等於一預定厚度;以及從第二表面研磨晶圓,直至晶 圓研磨至預定厚度。 1379353TW4532PA IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to a wafer polishing method, and more particularly to a wafer polishing method for thinning wafer thickness. [Prior Art] In a wafer polishing process, wafers are often subjected to stress and cracks are formed at the edges of the wafer. Especially at the notch or the flat edge, the situation is more serious. The wafer at the crack will not be reworked and must be scrapped directly, resulting in a reduced grain yield after grinding. If the crack grows too much, it can even lead to the scrapping of the entire wafer. Therefore, how to improve the phenomenon of cracks in the process of grinding wafers is an important direction of the current research and development. SUMMARY OF THE INVENTION In view of the above, the present invention provides a wafer polishing method by forming a trench on a wafer to prevent the crack from continuing to grow. During the grinding process, the crack growth is blocked by the groove and stops, so that the crack growth is limited between the edge of the wafer and the groove. In this way, the quality of the polished wafer is not affected by the growth of cracks. According to an aspect of the invention, a wafer grinding method is proposed. The wafer* polishing method includes providing a wafer having a first surface opposite to the first surface and a second surface; forming at least one trench on the first surface, the depth of the trench being greater than or equal to a predetermined thickness; The second surface grinds the wafer until the wafer is ground to a predetermined thickness. 1379353

I II I

TW4532PA 為讓本發明之上述内容能更明顯易懂,下文特舉一較 佳實施例,並配合所附圖式,作詳細說明如下: 【實施方式】 請參照第1圖,其繪示依照本發明較佳實施例之晶圓 研磨方法之流程圖。晶圓研磨方法包括:首先,請參照第 2A圖及第2B圖,第2A圖繪示本實施例之晶圓之示意圖, 第2B圖繪示第2A圖之晶圓沿著2B-2B’之剖視圖。如第 • 2B圖所示,於步驟S101中,提供一晶圓200,晶圓200 具有相對之一第一表面202及一第二表面204。其中,第 一表面202例如是主動表面,而第二表面204例如是非主 動表面。此外,如第2A圖所示,晶圓更具有一凹口 201, 位於晶圓200之邊緣205。 接著,請參照第3A圖,其繪示本實施例之形成有溝 槽之晶圓之示意圖。於步驟S103中,形成至少一溝槽206 於第一表面202,溝槽_ 206係鄰近於晶圓200之邊緣205。 • 較佳地,溝槽206係位於凹口 201與晶圓200之中心之間。 也就是說,所有的邊緣205 (包含凹口 201的邊緣)皆位 於溝槽206之外。所以由邊緣205處所成長之裂縫均可以 被阻擋於溝槽206處。尤其是在邊緣205之外形變化較大 • 的區域(例如是凹口 201),溝槽206亦可達到阻止裂縫成 - 長的效果。 此外,請參照第3B圖,其繪示第3A圖之晶圓沿 3B-3B’之剖視圖,溝槽206之一深度D1大於或等於一預 1379353TW4532PA In order to make the above-mentioned contents of the present invention more comprehensible, the following description of the preferred embodiment and the accompanying drawings will be described in detail as follows: [Embodiment] Please refer to FIG. A flow chart of a wafer polishing method in accordance with a preferred embodiment of the invention. The wafer polishing method includes: first, please refer to FIG. 2A and FIG. 2B, FIG. 2A is a schematic view of the wafer of the embodiment, and FIG. 2B is a second wafer of FIG. 2A along the 2B-2B' Cutaway view. As shown in FIG. 2B, in step S101, a wafer 200 is provided. The wafer 200 has a first surface 202 and a second surface 204. Among them, the first surface 202 is, for example, an active surface, and the second surface 204 is, for example, a non-main surface. In addition, as shown in FIG. 2A, the wafer further has a notch 201 at the edge 205 of the wafer 200. Next, please refer to FIG. 3A, which is a schematic view showing the wafer in which the groove is formed in the embodiment. In step S103, at least one trench 206 is formed on the first surface 202, and the trench 206 is adjacent to the edge 205 of the wafer 200. • Preferably, the trench 206 is between the recess 201 and the center of the wafer 200. That is, all of the edges 205 (including the edges of the notches 201) are located outside of the grooves 206. Therefore, the crack grown by the edge 205 can be blocked at the groove 206. In particular, in areas where the shape of the outer edge 205 varies greatly (e.g., the recess 201), the groove 206 can also achieve the effect of preventing the crack from becoming long. In addition, please refer to FIG. 3B, which shows a cross-sectional view of the wafer along FIG. 3A along 3B-3B'. The depth D1 of one of the trenches 206 is greater than or equal to one pre- 1379353.

TW4532PA 定厚度D2。在本實施例中,深度D1係以大於預定厚度卯 為例作說明。舉例來說,在晶圓2〇〇預定研磨至預定厚度 D2在小於5英絲(mu)或者是小於i英絲的情況下最 容易發生裂缝之現象。 另外咕參照弟4A〜4C圖,其繪示本實施例之製作 溝槽之一種方式之示意圖。在步驟sl〇3之步驟中如第 4A圖所示,晶圓研磨方法更包括形成一光阻層21〇於第— 表面202。 然後,如第4B圖所示,圖案化光阻層21〇,以使已 圖案化之光阻層具有一姓刻開口 212。飯刻開口 212暴露 預定形成溝槽206之部分第一表面2〇2。 接者,如第4C圖所示,以已圖案化之光阻層21〇為 遮罩’㈣(Etching)第一表面2〇2以形成溝槽2〇6。至 此’即形成本實施例之溝槽2〇6。 雖然本實施例溝槽2G6之製作方法係以關方式為 =作說^然而’溝槽之製作方法亦可以採用雷射加工支 /如第5A〜5B圖所綠示,其緣示本實施例之製作溝槽 之另一種方式之示意圖。 如第5A圖所示,在步驟测之步驟中,晶圓研磨方 ㈣广首先,貼附一保護薄臈214於第-表面2〇2’ 矣、》,臈214具有一開口 216,開口 216係暴露部分第一 表面202。 如帛5B圖所示’以—雷射(未繪示)切割開口 所暴路之部分第一表面202。至此,即形成一溝槽贏。 1379353TW4532PA is set to a thickness of D2. In the present embodiment, the depth D1 is described as being larger than a predetermined thickness 卯. For example, the phenomenon of cracks is most likely to occur when the wafer 2 is scheduled to be ground to a predetermined thickness D2 of less than 5 filaments or less than i. Further, referring to Figures 4A to 4C, there is shown a schematic diagram of a method of fabricating a trench in the present embodiment. In the step of step sl3, as shown in FIG. 4A, the wafer polishing method further includes forming a photoresist layer 21 on the first surface 202. Then, as shown in Fig. 4B, the photoresist layer 21 is patterned such that the patterned photoresist layer has a surname opening 212. The rice opening 212 exposes a portion of the first surface 2〇2 that is intended to form the groove 206. Next, as shown in Fig. 4C, the patterned photoresist layer 21 is used as a mask to form a first surface 2〇2 to form trenches 2〇6. Thus, the groove 2〇6 of this embodiment is formed. Although the manufacturing method of the trench 2G6 in this embodiment is in the off mode, the method of fabricating the trench can also be performed by using a laser processing branch or a green image as shown in FIGS. 5A to 5B. A schematic diagram of another way of making a trench. As shown in FIG. 5A, in the step of measuring the step, the wafer polishing side (four) is wide, firstly, a protective thin layer 214 is attached to the first surface 2〇2' 矣, 臈 214 has an opening 216, and the opening 216 A portion of the first surface 202 is exposed. As shown in Fig. 5B, a portion of the first surface 202 of the open path is cut by a laser (not shown). At this point, a groove win is formed. 1379353

TW4532PA 請參照第6A圖及第6B圖,第6A圖繪示本實施例之 溝槽於研磨過程中阻止裂縫成長之示意圖,第6B圖繪示 第6A圖之晶圓沿著6B-6B’之剖視圖。如第6B圖所示, 於步驟S105中,從第二表面206研磨晶圓200,直至晶圓 200研磨至預定厚度D2。如第6A圖所示,在研磨的過程 中,裂缝218經常發生在應力集中的部位,例如是凹口 201。而本實施例之溝槽206阻止了裂缝218之成長,使 裂缝218之成長被侷限在晶圓200之邊緣205與溝槽206 之間,使得晶圓200在研磨完成後,可以確保溝槽206與 晶圓200之中心間的晶粒良率。 此外,雖然本實施例以第3A圖之溝槽形式為例作說 明。然而,溝槽之形式並不受第3A圖所侷限。請參照第7 圖,其繪示本實施例之溝槽之第二種形式之示意圖,一溝 槽208之形狀實質上近似於晶圓200之邊緣205的形狀, 亦即,鄰近於凹口 201之溝槽208係環繞於凹口 201之外 型而形成。命此’j善槽208以最靠近晶圓200之邊緣205 的形式形成,使得晶圓200於研磨後可以有較大的晶粒良 率。 或者,請參照第8圖,其繪示本實施例之溝槽之第三 種形式之示意圖。在步驟S103中,一溝槽220也可以僅 鄰近於凹口 201處。鄰近邊緣205之其餘地方則不設置溝 槽220以增加晶圓200的使用率。設計者係可在晶粒良率 與晶圓200使用率之間,依據實際情況選用適合的設計方 1379353 • »TW4532PA Please refer to FIG. 6A and FIG. 6B , FIG. 6A is a schematic diagram showing the crack growth of the trench in the embodiment during the grinding process, and FIG. 6B is a diagram showing the wafer of FIG. 6A along the 6B-6B′. Cutaway view. As shown in Fig. 6B, in step S105, the wafer 200 is polished from the second surface 206 until the wafer 200 is ground to a predetermined thickness D2. As shown in Fig. 6A, during the grinding process, the cracks 218 often occur at locations where stress is concentrated, such as the notches 201. The trench 206 of the present embodiment prevents the growth of the crack 218, so that the growth of the crack 218 is confined between the edge 205 of the wafer 200 and the trench 206, so that the wafer 200 can ensure the trench 206 after the polishing is completed. Grain yield between the center of the wafer 200. Further, although this embodiment is described by taking the groove form of Fig. 3A as an example. However, the form of the grooves is not limited by Figure 3A. Please refer to FIG. 7 , which illustrates a second form of the trench of the embodiment. The shape of a trench 208 is substantially similar to the shape of the edge 205 of the wafer 200 , that is, adjacent to the recess 201 . The groove 208 is formed around the shape of the recess 201. This 'j is well formed in the form of the edge 205 closest to the wafer 200 so that the wafer 200 can have a greater grain yield after grinding. Alternatively, please refer to Fig. 8, which is a schematic view showing a third form of the groove of the embodiment. In step S103, a groove 220 may also be adjacent only to the recess 201. The trench 220 is not provided adjacent to the remaining edge 205 to increase the throughput of the wafer 200. Designers can choose the appropriate design between the grain yield and the wafer 200 usage based on the actual situation. 1379353 • »

TW4532PA 雖然本實施例之溝槽數目只有一個,然而,於其它實 施方式中,請參照第9圖所示,其繪示本實施例之溝槽之 第四種形式之示意圖。於步驟S103中,可以形成二個以 上之溝槽224於第一表面202。並且,此些溝槽224也可 以環繞成多個封閉路徑。溝槽224對於裂缝之發生有雙重 屏障。也就是說,若裂缝成長過於激烈,可以形成多個溝 槽以緩和裂縫之激烈成長。 雖然,本實施例以形成有凹口之晶圓為例作說明,然 • 而於其它實施方式中,溝槽也可以形成於不具有凹口或平 邊之晶圓。因為無論晶圓有沒有凹口或平邊,在研磨過程 中,晶圓仍有可能在外型變化較大之部位,例如是晶圓之 ' 邊緣產生裂缝。更進一步地說,只要晶圓進行了研磨動 作,就有可能會發生裂縫。所以,只要是進行研磨之晶圓, 都可以應用本發明來阻止裂缝之成長。 本發明上述實施例所揭露之晶圓研磨方法,藉由晶圓 上溝槽之形成,阻止研摩過程中裂縫之成長。使得晶圓在 • 研磨過程中,裂缝之成長被限制在晶圓之邊緣與溝槽之 間。因此,晶圓之品質不會受到裂缝的影響之外。 綜上所述,雖然本發明已以一較佳實施例揭露如上, 然其並非用以限定本發明。本發明所屬技術領域中具有通 • 常知識者,在不脫離本發明之精神和範圍内,當可作各種 - 之更動與潤飾。因此,本發明之保護範圍當視後附之申請 專利範圍所界定者為準。 1379353TW4532PA Although there are only one groove number in this embodiment, in other embodiments, please refer to FIG. 9, which shows a schematic view of the fourth form of the groove of the embodiment. In step S103, two or more grooves 224 may be formed on the first surface 202. Also, the grooves 224 may be surrounded by a plurality of closed paths. The grooves 224 have a double barrier to the occurrence of cracks. That is to say, if the crack grows too intensely, a plurality of grooves can be formed to alleviate the fierce growth of the crack. Although the present embodiment is exemplified by a wafer in which a notch is formed, in other embodiments, the trench may be formed on a wafer having no recess or flat. Because the wafer has no notches or flat edges, the wafer may still have a large change in the shape of the wafer during the grinding process, such as the crack at the edge of the wafer. Furthermore, as long as the wafer is subjected to a grinding operation, cracks may occur. Therefore, the present invention can be applied to prevent the growth of cracks as long as it is a wafer to be polished. The wafer polishing method disclosed in the above embodiments of the present invention prevents the growth of cracks during the grinding process by the formation of grooves on the wafer. The growth of the crack during the polishing process is limited between the edge of the wafer and the trench. Therefore, the quality of the wafer is not affected by cracks. In view of the above, the present invention has been disclosed in a preferred embodiment, and is not intended to limit the present invention. Those skilled in the art having the knowledge of the present invention can make various changes and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims. 1379353

TW4532PA 【圖式簡單說明】 第1圖繪示依照本發明較佳實施例之晶圓研磨方法 之流程圖。 第2 A圖繪示本實施例之晶圓之示意圖。 第2B圖繪示第2A圖之晶圓沿著2B-2B’之剖視圖。 第3A圖繪示本實施例之形成有溝槽之晶圓之示意 圖。 第3B圖繪示第3A圖之晶圓沿3B-3B’之剖視圖。 • 第4A〜4C圖繪示本實施例之製作溝槽之一種方式之 示意圖。 第5A〜5B圖繪示本實施例之製作溝槽之另一種方式 之示意圖。 第6A圖繪示本實施例之溝槽於研磨過程中阻止裂缝 成長之示意圖。 第6B圖繪示第6A圖之晶圓沿著6B-6B’之剖視圖。 第7 _垮示本實施例之溝槽之第二種形式之示意圖。 • 第8圖繪示本實施例之溝槽之第三種形式之示意圖。 第9圖繪示本實施例之溝槽之第四種形式之示意圖。 【主要元件符號說明】 200 :晶圓 . 201 :凹口 202 :第一表面 204 :第二表面 1379353TW4532PA [Simple Description of the Drawings] Fig. 1 is a flow chart showing a method of polishing a wafer in accordance with a preferred embodiment of the present invention. FIG. 2A is a schematic view showing the wafer of the embodiment. Figure 2B is a cross-sectional view of the wafer of Figure 2A taken along line 2B-2B'. Fig. 3A is a schematic view showing the wafer on which the trench is formed in the embodiment. Figure 3B is a cross-sectional view of the wafer of Figure 3A taken along line 3B-3B'. • Figs. 4A to 4C are views showing a manner of making a groove in the present embodiment. 5A to 5B are views showing another mode of fabricating the trenches of the present embodiment. Fig. 6A is a view showing the growth of the groove of the embodiment to prevent crack growth during the grinding process. Figure 6B is a cross-sectional view of the wafer of Figure 6A taken along line 6B-6B'. Fig. 7 is a schematic view showing the second form of the groove of this embodiment. • Fig. 8 is a schematic view showing a third form of the groove of the embodiment. Figure 9 is a schematic view showing the fourth form of the groove of the embodiment. [Main component symbol description] 200: Wafer. 201: Notch 202: First surface 204: Second surface 1379353

TW4532PA 205 :邊緣 206、208、220、224 :溝槽 210 :光阻層 212 :蝕刻開口 214 :保護薄膜 216 :開口 218 :裂縫 D1 :深度 D2 :預定厚度TW4532PA 205: edge 206, 208, 220, 224: trench 210: photoresist layer 212: etching opening 214: protective film 216: opening 218: crack D1: depth D2: predetermined thickness

Claims (1)

1379353 101年05月17日核正替換頁 曰修正替換頁 2012/5/17_la 申復&修正 十、申請專利範圍: 1. 一種晶圓研磨方法包括: 提供一晶圓,該晶圓具有相對之一第一表面及一第二 表面; 形成至少一溝槽於該第一表面,該溝槽之深度大於或 等於一預定厚度,其中該溝槽之形狀實質上近似於該晶圓 之邊緣的形狀;以及 從該第二表面研磨該晶圓,直至該晶圓被研磨至該預 定厚度。 2. 如申請專利範圍第1項所述之晶圓研磨方法,其 中在該形成該溝槽之步驟中,該溝槽係鄰近於該晶圓之邊 緣。 3. 如申請專利範圍第1項所述之晶圓研磨方法,其 中在該形成該溝槽之步驟中,該溝槽係環繞成一封閉路 徑。 4. 如申請專利範圍第1項所述之晶圓研磨方法,其 中該晶圓更具有一凹口( notch),該凹口係位於該晶圓之 邊緣,在該形成該溝槽之步驟中,該溝槽係位於該凹口與 該晶圓之中心之間。 5. 如申請專利範圍第1項所述之晶圓研磨方法,其 中該形成該溝槽之步驟更包括: 形成一光阻層於該第一表面; 圖案化該光阻層,以使已圖案化之該光阻層具有一蝕 刻開口,該蝕刻開口暴露預定形成該溝槽之部分該第一表 097119662 1013185704-0 1379353 [ϊ〇1年05月17日按正替换ϋ 2012/5/n_Jst 申復 & 修正 面; - I f ——- '月丨η日修正替換頁 以已圖案化之該光阻層為遮罩,蝕 第-表面以形成該溝槽。 心該6. 如申凊專利範圍第!項所述之晶 中該形成該溝槽之步驟更包括: ^ 貼附-保護薄膜於該第一表面,該保護薄膜具有 口 ’該開π係暴露部分該第—表面;以及 以一雷射切割該開口所暴露之部分該第一表面。7. 如申請專利範圍第i項所述之晶 :該形成該溝槽之步驟係形成二個以上溝槽於該^表、 ^ 8.如申請專利範圍第7項所述之晶圓研磨方法 中該些溝槽係環繞成複數個封閉路徑。 9.如申請專利範圍第!項所述之晶圓研磨 中該預定厚度小於5英絲(mil)。 4 10·如申請專利範圍第1項所述之晶圓研 中该預疋厚度小於1英絲(mi 1 )。 lh如申請專利範圍第1項所述之晶圓研磨 中該第-表面為主動表面’該第二表面為非主動表面 直 其 其 097119662 1013185704-0 131379353 May 17, 101 Nuclear replacement page 曰Revision and replacement page 2012/5/17_la Application & Amendment 10, patent application scope: 1. A wafer grinding method includes: providing a wafer with relative a first surface and a second surface; forming at least one trench on the first surface, the trench having a depth greater than or equal to a predetermined thickness, wherein the trench has a shape substantially similar to an edge of the wafer Shape; and grinding the wafer from the second surface until the wafer is ground to the predetermined thickness. 2. The wafer polishing method of claim 1, wherein in the step of forming the trench, the trench is adjacent to a edge of the wafer. 3. The wafer polishing method of claim 1, wherein in the step of forming the trench, the trench is surrounded by a closed path. 4. The wafer polishing method of claim 1, wherein the wafer further has a notch, the notch being located at an edge of the wafer, in the step of forming the trench The trench is located between the recess and the center of the wafer. 5. The wafer polishing method of claim 1, wherein the step of forming the trench further comprises: forming a photoresist layer on the first surface; patterning the photoresist layer to pattern The photoresist layer has an etch opening that exposes a portion of the trench that is intended to form the trench. The first table 097119662 1013185704-0 1379353 [ϊ〇1, May 17th, according to the replacement ϋ 2012/5/n_Jst Complex & Correction Surface; - I f —— - '月丨η日修正 replacement page with the patterned photoresist layer as a mask, etched the first surface to form the trench. The heart should be 6. If you apply for the patent scope! The step of forming the trench in the crystal of the item further comprises: attaching a protective film to the first surface, the protective film having a mouth π-exposed portion of the first surface; and a laser A portion of the first surface exposed by the opening is cut. 7. The crystal according to claim i: the step of forming the trench is to form two or more trenches in the table, and the wafer polishing method according to claim 7 of claim 7 The grooves are surrounded by a plurality of closed paths. 9. If you apply for a patent scope! The predetermined thickness in the wafer grinding described in the item is less than 5 mils. 4 10. The thickness of the pre-tanning is less than 1 inch (mi 1 ) in the wafer research described in item 1 of the patent application. Lh, as in the wafer grinding described in claim 1, the first surface is an active surface 'the second surface is an inactive surface straight 097119662 1013185704-0 13
TW97119662A 2008-05-28 2008-05-28 Method for grinding a wafer TWI379353B (en)

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