TWI357415B - - Google Patents
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- TWI357415B TWI357415B TW96118135A TW96118135A TWI357415B TW I357415 B TWI357415 B TW I357415B TW 96118135 A TW96118135 A TW 96118135A TW 96118135 A TW96118135 A TW 96118135A TW I357415 B TWI357415 B TW I357415B
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Description
1357415 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種朔 1 裡塑枓母粒及盆贺冰 品,牲則皁护一括从a ,、表&方法與應用產 〇〇特別疋扣種結合竹炭與特定塑料單妒、A如、 多種塑料搭配使用的竹炭$ ^ ,並可與 Μ了厌塑枓母粒、其製.造方 所製得的竹炭塑料產品。 及由其 【先前技術】1357415 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a plastic enamel masterbatch and a pottery ice product, and the soap is protected from a, table & method and application. It is a bamboo charcoal plastic product made by combining bamboo charcoal with a special plastic single enamel, A such as a variety of plastics, and with bamboo fiber charcoal products made of enamel plastic masterbatch and its manufacture. And by its [prior art]
Η ,,,、 斗且,风如士 π 〜…甘王座品,竹子在 匕…及收土壤中的礦物質並將其儲存在其孔隙中 ,經高溫10001以上燒製出的科供且山 ’、r 於物暂㈣“ 裝出的竹備長厌,可再將所儲藏的 礦物質釋放出來,並能透過盆处 /、夕孔隙的,、,σ構特質與本身材 特性’達到消除空氣中的里味公j .土 I、未刀子、抗函、調節濕氣、釋放 达紅線與釋放負離子等功,^ ^ ^ q π竹侑長厌產品已廣泛地被 製成商業化的產品,並應用於工業、農業、電子、醫藥衛生 、食品加工、環境保護、紡織等領域。 鑑於竹備炭具有除臭、淨化吸收雜質、調節濕氣、釋 放負離子與遠紅外線等功效,目前在塑膠工業所產製的產品 ,也開始將竹備長炭混摻入各種塑膠原料中,以增加所生產 的產品的特定功效,及進一步提升產品的附加價值。 業界目前普遍的作法是根據最終產品所採用的材質為 聚乙烯(polyethylene,簡稱為 ΡΕ)、聚丙烯(p〇lypr〇pyiene, 簡稱為PP)、聚笨乙烯(p〇lystyrene,簡稱為.pS)、丙烯腈·丁 一婦·本乙烯共聚物(acrylonitrile-butadiene-styrene,簡稱為 ABS) ’聚碳酸酯(p〇lycarb〇nate,簡稱為pc),或聚醯胺 5 1357415 (polyamide,簡稱為PA)等,先對應地選用與該等材質相同 的塑料單體與歡比例的竹炭粉粒相混合成_混合物(在該 混合物中,竹炭粉粒的含量一般多設定I 1〇㈣),並使該 混合物先經密練混合機混合均勾,再經螺桿式押出混煉造粒 機造粒後’製出可相酉&合使用的特定塑料竹炭母粒,例如, 最終產品是PE材質的塑膠袋時,則必須先以pE單體與竹 炭粉粒相混合製出PE竹炭母粒,再將該等pE竹炭母粒混 摻入PE塑膠原料中以進一步押出成型為竹炭塑膠袋。 雖然該現有製造方法已可製出含有竹炭粉末的竹炭塑 料母粒,並能再與特定的塑膠材料相配合製出具有預定型式 的產品,但實際上仍存有下列缺失: 一、以現有方式製造竹炭塑料母粒時,必須考慮最終 產品的材質,先對應地製出與該最終產品具相同塑料材質的 竹炭塑料母粒,才能順利地將該等竹炭粉末混摻到最終產品 中,使該現有製造方式相對具有該竹炭塑料母粒的通用性較 差,導致製程時間延長、製造效率降低,及經濟效益較差的 缺點。 一、由於以如述方式製造竹炭塑料母粒時,考量到技 術與製造成本,所添加的竹炭粉粒在該混合物中的含量最多 僅此達到1 Owt°/〇 ’使所製成的竹炭塑料母粒中的竹炭含量 也僅有1 Owt%,當將該等竹炭塑料母粒進一步添加入相同 材質的塑料中製成具有預定型式的產品時,最終產品中的竹 厌含量將會更少於1 〇wt% ’使該現有的竹炭塑料母粒與其 製造方法相對具有使所製得的產品的竹炭含量較低,而無法 有效發揮竹炭功效的缺點。 【發明内容】 因此,本發明的目的,是在提供一種可與各種不同材 質的塑料通用結合,且實質上竹炭含量相對較高的竹炭塑 料母粒。 本發明的另一目的是在提供一種能夠製出具有高竹炭 含量,且可與各種塑料通用結合的竹炭塑料母粒的製造方 法。 此外,本發明還進一步提供使用該竹炭塑料母粒搭配 各種塑料製得的竹炭塑料產品。 於是,本發明竹炭塑料母粒是由一半成品組成物經密 練混合.與造粒所製成,該半成品組成物包含以預定比例相 混合的一塑料組份、一竹炭組份、一離子鍵聚合物組份, 及一偶合劑(coupling agent)組份。 該塑料組份是選自熱可塑性的高分子聚合物,並且是 一選自於下列群組中的物質:乙烯-丙烯酸丁酯共聚物 (ethylene-butyl-acrylate,簡稱為EBA)、乙浠-丙烯酸-曱酉旨 共聚物(ethylene-methyl-acrylate,簡稱為 EMA)、乙浠-丙埽 酸乙醋共聚物(ethylene-ethyl-acrylate,簡稱為EEA),及乙 浠-辛烯共聚物(poly(octene-ethylene),或稱為a型烯聚合共 聚物,簡稱為POE,是一種聚烯烴彈性體(polyolefin elastomer)) ° 該竹炭組份包括多數個均勻地散布於該塑料組份中的 竹炭粉粒,該等竹炭粉粒是將高溫燒煉的竹備長炭,再進 一步研磨成超微細粉粒而製成。 該離子鍵聚合物組份是一選自於下列群組中的物質·· 鋅離子型聚合物、鈉離子型聚合物,及鋰離子型聚合物。 該偶合劑組份是一選自於下列群組中的物質:矽烷偶 合劑、鈦酸酯偶合劑、鋁酸酯偶合劑、矽鎂偶合劑,及硼 鎂偶合劑。 以該半成品組成物的總重計,該塑料組份的含量是介 於10 wt%〜50 Wt%,該竹炭組份的含量是介於3〇 wt%〜85 wt%,該離子鍵聚合物組份的含量介於1〇 wt%〜35 ,及 該编合劑組份的含量是介於1 wt%〜7 wt%。 本發明的有益效果在於··藉由使該竹炭組份搭配特定 的塑料組份、離子鍵聚合物組份與偶合劑組份,可製得所 結合的竹炭含量相對較高,並能分別搭配各種不同材質的 塑膠原料使用的高性能與多用途的竹炭塑料母粒,使本發 明該竹炭塑料母粒具有通用性較佳,及竹炭含量較高的特 性與優點。 本發明竹炭塑料母粒的製造方法包含下列步驟: (1)密練混合,於一預定溫度下,使一塑料組份與一離 子鍵聚合物組份相混合並捏合5〜2〇分鐘,待均勻軟化後, 再加入一包括多數個超微細竹歲粉粒的竹炭組份及一偶合 劑組份,繼續加壓密練捏合1〇〜3〇分鐘,以形成一半成品 組成物,且以該半成品組成物的總重計,該竹炭組份的含 量較佳為10wt%~85wt% ;及 (u)造粒,將該半成品組成物送入一押出混煉造粒機, 1357415 發明的有益效果在於:藉由使用特 離子鍵聚合物組份與偶合劑組份,可容易:炭 相淚合形成該半成品組成物,再 :厌、,且伤 順利地製出竹炭含量較高且能μ他不:::與造粒就能 結合的通用性較佳的竹炭„母粒=材㈣塑膠原料 一 竹厌塑枓母粒,使本發明具有可製造Η , , , , 斗 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ', r in the temporary (four) "prepared bamboo long-wearing, can release the stored minerals, and through the basin /, eve pores,, σ traits and their own properties to achieve air elimination In the middle of the taste of the public j. Soil I, no knife, anti-means, regulate moisture, release red line and release negative ions, ^ ^ ^ q π bamboo 侑 long-wear products have been widely made into commercial products, It is also used in the fields of industry, agriculture, electronics, medical and health, food processing, environmental protection, textiles, etc. In view of the deodorization, purification and absorption of impurities, regulation of moisture, release of negative ions and far infrared rays, the bamboo preparation industry is currently in the plastics industry. The products produced are also blended into various plastic raw materials to increase the specific efficacy of the products produced and further enhance the added value of the products. The current practice in the industry is based on the final products. The materials used are polyethylene (abbreviated as ΡΕ), polypropylene (p〇lypr〇pyiene, abbreviated as PP), polystyrene (p〇lystyrene, abbreviated as .pS), acrylonitrile·丁一妇·本Acrylonitrile-butadiene-styrene (abbreviated as ABS) 'polycarbonate (p〇lycarb〇nate, abbreviated as pc), or polyamine 5 1357415 (polyamide, abbreviated as PA), etc. The plastic monomers of the same material are mixed with the bamboo charcoal powder particles of the proportion of the mixture to form a mixture (in the mixture, the content of the bamboo charcoal powder particles is generally set to I 1 〇 (4)), and the mixture is first subjected to a compact mixer. Mixing and hooking, and then granulating by a screw-type extrusion granulator to produce a specific plastic bamboo charcoal masterbatch that can be used together, for example, when the final product is a PE plastic bag, The pE monomer and the bamboo charcoal powder are mixed to prepare PE bamboo charcoal masterbatch, and the pE bamboo charcoal masterbatch is mixed into the PE plastic raw material to be further extruded into a bamboo charcoal plastic bag. Although the existing manufacturing method can be prepared to contain Bamboo charcoal plastic masterbatch of bamboo charcoal powder And can be combined with a specific plastic material to produce a product with a predetermined type, but in fact, there are still the following defects: First, when manufacturing bamboo charcoal plastic masterbatch in the existing way, must consider the material of the final product, first correspondingly The bamboo charcoal plastic masterbatch having the same plastic material as the final product can be smoothly blended into the final product, so that the existing manufacturing method has poor versatility relative to the bamboo charcoal plastic masterbatch, resulting in process time. The shortcomings of prolonged, reduced manufacturing efficiency, and poor economic efficiency. 1. Since the bamboo charcoal plastic masterbatch is manufactured as described above, considering the technical and manufacturing costs, the added amount of bamboo charcoal powder in the mixture is at most 1 Owt ° / 〇 ' so that the bamboo charcoal plastic masterbatch in the prepared bamboo charcoal content is also only 1 Owt%, when the bamboo charcoal plastic masterbatch is further added to the same material of plastic to make a product with a predetermined type , the bamboo anaesthetic content in the final product will be less than 1 〇wt% 'to make the existing bamboo charcoal plastic masterbatch and its manufacturing method relatively The obtained product has a low bamboo charcoal content and cannot effectively exert the disadvantages of bamboo charcoal efficacy. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a bamboo charcoal plastic masterbatch that can be combined with plastics of various materials and has a substantially high bamboo charcoal content. Another object of the present invention is to provide a process for producing a bamboo charcoal plastic masterbatch which has a high bamboo charcoal content and which can be combined with various plastics. Further, the present invention further provides a bamboo charcoal plastic product obtained by using the bamboo charcoal plastic masterbatch in combination with various plastics. Therefore, the bamboo charcoal plastic masterbatch of the present invention is prepared by closely mixing and granulating a half of the finished product composition, the semi-finished composition comprising a plastic component, a bamboo charcoal component, and an ionic bond mixed in a predetermined ratio. a polymer component, and a coupling agent component. The plastic component is a polymer selected from the group consisting of thermoplastics, and is a material selected from the group consisting of ethylene-butyl-acrylate (EBA) and acetamidine- Acrylic-ethylene-acrylate (abbreviated as EMA), ethylene-ethyl-acrylate (EEA), and acetonitrile-octene copolymer ( Poly(octene-ethylene), or a type a olefin polymerized copolymer, abbreviated as POE, is a polyolefin elastomer) ° The charcoal component includes a plurality of uniformly dispersed in the plastic component. Bamboo charcoal powder, which is made from bamboo charcoal which is smelted at a high temperature and further ground into ultrafine powder. The ionomer component is a material selected from the group consisting of a zinc ion type polymer, a sodium ion type polymer, and a lithium ion type polymer. The coupler component is a material selected from the group consisting of a decane coupler, a titanate coupler, an aluminate coupler, a barium magnesium coupler, and a boron-magnesium coupler. The content of the plastic component is between 10 wt% and 50 wt%, and the content of the charcoal component is between 3 wt% and 85 wt%, based on the total weight of the semi-finished composition. The content of the component ranges from 1% by weight to 35%, and the content of the compounding agent component is from 1% by weight to 7% by weight. The beneficial effects of the invention are that: by combining the bamboo charcoal component with a specific plastic component, an ionomer component and a coupling component, the combined bamboo charcoal content can be relatively high and can be matched separately. The high-performance and multi-purpose bamboo charcoal plastic masterbatch used for various plastic materials of different materials makes the bamboo charcoal plastic masterbatch of the invention have the advantages of versatility and high bamboo charcoal content. The method for manufacturing the bamboo charcoal plastic masterbatch of the invention comprises the following steps: (1) mixing and mixing, mixing a plastic component with an ionomer component at a predetermined temperature and kneading for 5 to 2 minutes, until After uniformly softening, a bamboo charcoal component including a plurality of ultrafine bamboo powders and a coupling agent component are further added, and further kneading and kneading for 1 to 3 minutes to form a half finished product, and The total weight of the semi-finished composition is preferably 10% by weight to 85% by weight of the bamboo charcoal component; and (u) granulation, the semi-finished composition is sent to a squeezing and granulating machine, and the beneficial effect of the invention is 1357415 It is: by using the special ion-bonding polymer component and the coupling agent component, it is easy to: the carbon phase tears form the semi-finished composition, and then: the skin is high, and the wound can be smoothly produced. No::: The versatile bamboo charcoal that can be combined with granulation „ masterbatch=material (4) plastic raw material, bamboo disguised plastic masterbatch, making the invention manufacturable
出南性能多用途的竹炭塑料母粒的特性與優點。 本發明由該竹炭塑料母粒所製得的竹炭塑料產品是由 一竹炭塑料混合物經過押出成型、壓延成型、擠壓成型、 射出成型或抽絲成纖維等方式製成,該竹炭塑料混合物包 含多數個如前所述的竹炭塑料母粒,及—與該等竹炭塑料 母粒呈預定比例相混合的塑膠原料。 * "亥塑膠原料是一選自於下列群組中的物質:聚乙烤、The characteristics and advantages of bamboo charcoal plastic masterbatch for multi-purpose performance in South. The bamboo charcoal plastic product prepared by the bamboo charcoal plastic masterbatch is made by a bamboo charcoal plastic mixture by extrusion molding, calender molding, extrusion molding, injection molding or spinning into fibers, and the bamboo charcoal plastic mixture comprises a majority. The bamboo charcoal plastic masterbatch as described above, and the plastic raw material mixed with the bamboo charcoal plastic masterbatch in a predetermined ratio. * "Hai plastic raw material is a substance selected from the following groups: Polyethylene baking,
=丙婦、聚苯乙婦、丙稀腈·丁二焊苯乙稀共聚物、聚碳酸 酯、聚醯胺、聚醯胺彈性體,及聚酯。 本發明的有益效果在於:配合使用該等具有高竹炭含 =的竹厌塑料母粒可分別與各種不同材質的塑膠原料相混 口,並經預定的成型方式製出竹炭塑料產品,該竹炭塑料 產ua不仁可藉由該塑膠原料提供預定的成型效果與結構強 度,還可藉由該竹炭塑料母粒所含的竹炭粉粒提供除臭、 淨化調濕、保鮮等功效,使本發明該竹炭塑料產品相對 具有可增進環保、自然與健康的功效,而可提升該塑料產 品的附加價值。 9 【實施方式】 本發明竹炭塑料母粒、复 姘卢谢%裂方法,及由其所製得的 產品的前述以及其他技術内容、特點與功效,在 以下配合參考圖式的一較佳實施例 楚地明白。 T 肝J /月 本發明竹炭塑料母粒該較佳實施例是由—半成品Μ 物經密練混合與造粒所製成,該半成品組成物包含以預;= propylene, polystyrene, acrylonitrile, butadiene styrene copolymer, polycarbonate, polyamide, polyamine elastomer, and polyester. The invention has the beneficial effects that: the bamboo anaplastic plastic masterbatch having the high bamboo charcoal content can be mixed with the plastic materials of different materials, and the bamboo charcoal plastic product is prepared by a predetermined molding method, the bamboo charcoal plastic The ua can be made of the plastic material to provide a predetermined molding effect and structural strength, and the bamboo charcoal powder contained in the bamboo charcoal plastic masterbatch can provide deodorization, purification, humidity control, preservation, etc., so that the bamboo charcoal of the present invention can be used. Plastic products have the same environmental, natural and health benefits, and can add value to the plastic products. [Embodiment] The above-mentioned and other technical contents, features and effects of the bamboo charcoal plastic masterbatch, the retanning process, and the products obtained therefrom are in the following preferred embodiment with reference to the drawings. I understand clearly. T liver J / month The bamboo charcoal plastic masterbatch of the present invention is a preferred embodiment of the semi-finished product by dense mixing and granulation, and the semi-finished composition comprises
比例相混合的—塑料組份、-竹炭組份、—離子鍵聚合Φ 組份,及一偶合劑組份。 該塑料組份是選自熱可塑性的高分子聚合物,並且是 -選自於下列群組中的物f :乙烯_丙稀酸丁醋共聚物 (EBA)、乙烯_丙烯酸一甲輯共聚物(ema)、乙稀-丙稀酸乙酿 共聚物(EEA),及乙烯·辛烯共聚物(p〇E)。Proportionally mixed - plastic component, - bamboo charcoal component, - ionic bond polymerization Φ component, and a coupling component. The plastic component is a high molecular polymer selected from the group consisting of thermoplastics, and is selected from the group consisting of: ethylene-acrylic acid butyl acrylate copolymer (EBA), ethylene-acrylic acid-acrylic copolymer (ema), ethylene-acrylic acid ethylene copolymer (EEA), and ethylene octene copolymer (p〇E).
其中’為了達到柔勒性佳、溶點高、熱穩定性高、低 溫抗衝擊性、對無機填料的包容力強、極性以與各種聚 合物的相容性好,改性後熔點黏度不增加,及容易加工等 特性,該塑料組份較佳是選用如前所述的乙烯-丙烯酸酯類 共聚物,最佳是選用乙烯_丙烯酸丁酯共聚物。 該竹炭組份包括多數個均勻地散布於該塑料組份中的 竹炭粉粒,該等竹炭粉粒是將高溫燒煉的竹備長炭,再進 一步研磨成超微細粉粒而製成,且該等竹炭粉粒的粒徑範 圍較佳是介於lnm〜3以m。 該離子鍵聚合物組份是一選自於下列群組中的物質: 鋅離子型聚合物、鈉離子型聚合物,及鋰離子型聚合物。 10 1357415 由於該離子鍵聚合物組份的分手中含有金屬離子鍵能使 相鄰極性的高分子聚合物相交聯,因此能達到增加相容性 的作用。 該偶合劑組份是一選自於下列群組中的物質··矽烷偶 合劑、鈦酸酯偶合劑、鋁酸酯偶合劑、矽鎂偶合劑,及硼 鎂偶合劑。由於偶合劑是一種具有二個以上相異反應基的 分子,其分子中的一部分結構可與無機物表面的化學基團 φ 反應並形成牢固的化學鍵,另一部分的基團則具有親和有 機物的特性,而可與有機物分子反應形成化學鍵結或物理 f生纏繞,因此可猎由該偶合劑組份使二種不同性質的材質 順利結合,也就是說,可利用該偶合劑組份在該竹炭組份 • 肖該塑料組份表面產生鍵結以提高二者的結合力,界面的 #合能力提高後,還能進-步提高機械強度,藉由該偶合 劑組份除了可提高與該塑料組份相結合的竹炭組份的含量 ,而增加該竹炭塑料母粒中的竹炭含量外,還可使所製得 • ㈣炭塑料母粒配合其他塑料作進-步的製造加工時,容 易結合其他塑料,並能提升最終產品的機械強度。 β以該半成0口〇組成物的總重計,胃塑料組份的含量較佳 是介於10wt%〜50 wt〇/„,社以山ζ 該竹厌組伤的含量較佳是介於1〇Among them, in order to achieve good flexibility, high melting point, high thermal stability, low temperature impact resistance, strong tolerance to inorganic fillers, good compatibility with various polymers, and no change in melting point viscosity after modification. And the characteristics of easy processing, the plastic component is preferably an ethylene-acrylate copolymer as described above, and an ethylene-butyl acrylate copolymer is preferably used. The bamboo charcoal component comprises a plurality of bamboo charcoal powder particles evenly dispersed in the plastic component, and the bamboo charcoal powder particles are prepared by further grinding the bamboo charcoal charcoal which is smelted at a high temperature into ultrafine powder particles, and the The particle size range of the bamboo charcoal powder is preferably between 1 nm and 3 m. The ionomer component is a material selected from the group consisting of zinc ion type polymers, sodium ion type polymers, and lithium ion type polymers. 10 1357415 Since the ion-bonding polymer component has a metal ion bond in the hands of the ion-bonding polymer component, the polymer of adjacent polar groups can be cross-linked, thereby achieving an effect of increasing compatibility. The coupling agent component is a substance selected from the group consisting of a decane coupling agent, a titanate coupling agent, an aluminate coupling agent, a barium magnesium coupling agent, and a boron-magnesium coupling agent. Since the coupling agent is a molecule having two or more distinct reactive groups, a part of the structure of the molecule can react with the chemical group φ on the surface of the inorganic substance to form a strong chemical bond, and the other part of the group has the property of an affinity organic substance. However, it can react with organic molecules to form chemical bonds or physical entanglements, so that the coupler components can be smoothly combined to form two different properties, that is, the coupler component can be utilized in the bamboo charcoal component. • The surface of the plastic component is bonded to increase the bonding force of the two components. After the bonding ability of the interface is increased, the mechanical strength can be further improved. In addition to the component of the coupling agent, the plastic component can be improved. The content of the combined bamboo charcoal component increases the bamboo charcoal content in the bamboo charcoal plastic masterbatch, and can also be used to make the (four) carbon plastic masterbatch combined with other plastics for further processing. And can improve the mechanical strength of the final product. β is preferably 10% by weight to 50% 〇/„, based on the total weight of the composition of the sputum, and the content of the bamboo anatomical group is better. At 1〇
Wt%〜85該離子鍵聚合物組份的含量較^介於10 WI35 wt%’及該偶合劑組份的含量較佳是介於i端〜7 t%進纟地’為了提高該竹炭塑料母粒中竹炭的含量以 增強竹炭的應用特性與功效,以該組成物的總重計,該竹 戾組份的含量較佳是介於3Gwt%〜85wi%。 11 1357415 將前述組份經密練混合與造粒所製成的該竹炭塑料母 粒的粒徑範圍較佳是介於1mm〜5mm。進一步地,為了達到 較佳的應用效果,該竹炭塑料母粒的粒徑範圍最佳是介於 2mm〜3mm ° 參閱圖1,本發明製出該竹炭塑料母粒的製造方法的該 較佳實施例則包含下列步驟: 步驟101是密練混合,是在73°c〜145〇c的溫度範圍内 ,將該塑料組份與該離子鍵聚合物組份相混合並捏合5〜20 分鐘,待均勻軟化後,再加入具有該等竹炭粉粒的竹炭組 份及該偶合劑組份,繼續加壓密練捏合10〜30分鐘,以形 成該半成品組成物。 步驟102是造粒,是將該半成品組成物送入一押出混 煉造粒機,在l〇(TC〜19(rc的溫度範圍下,混煉擠押製成呈 顆粒狀,且粒徑範圍介於lmm〜5mm的通用級竹炭塑料母粒 〇 該押出混煉造粒機可因應需求使用單螺桿式或雙螺桿 式,其中,使用雙螺桿式押出混煉造粒機可使該半成品組 成物押出混煉的均勾度較佳,因此,可達到較佳的使用效 果。此外,該押出混煉造粒機還具有一形成有多孔穴而能 用於造粒的模頭迴轉刀,該模頭迴轉刀可以採用熱切式或 水2式設計的型式,其中,較佳是使用熱切式模頭迴轉刀 ,當該半成品組成物混煉均勾並擠押至該模頭迴轉刀處時 ,可馬上予以熱切造粒,由於熱切式的模頭迴轉刀具有特 疋的冷郃系統,水環式模頭迴轉刀則是利用水冷卻會使 12 含有水份,導致母粒品質相對較差 品質較佳。.,‘、轉刀可使所製得的竹炭塑料母粒的 应含二:驟101中所形成的該半成品組成物的成分 相Γ::Γ竹炭塑料母粒的半成品組成物的内容 相问,故在此不再贅述。 藉由前述步驟所製得的竹炭塑料母粒可以進The content of the ion-bonding polymer component of Wt%~85 is more than 10 WI35 wt%' and the content of the coupling component is preferably between i-end and 7 t% into the ground to improve the bamboo charcoal plastic. The content of bamboo charcoal in the master batch is to enhance the application characteristics and efficacy of the bamboo charcoal, and the content of the bamboo glutinous component is preferably from 3 Gwt% to 85 wi% based on the total weight of the composition. 11 1357415 The bamboo charcoal plastic masterbatch prepared by blending and granulating the above components preferably has a particle size ranging from 1 mm to 5 mm. Further, in order to achieve a better application effect, the bamboo charcoal plastic masterbatch has an optimum particle size range of 2 mm to 3 mm. Referring to FIG. 1, the preferred embodiment of the method for producing the bamboo charcoal plastic masterbatch of the present invention is described. The method comprises the following steps: Step 101 is a close mixing, mixing the plastic component with the ionomer component in a temperature range of 73 ° c to 145 ° C and kneading for 5 to 20 minutes. After uniformly softening, the bamboo charcoal component having the bamboo charcoal powder particles and the coupling agent component are further added, and the kneading is continued by kneading for 10 to 30 minutes to form the semi-finished product composition. Step 102 is granulation, and the semi-finished composition is sent to a squeezing and granulating machine, and is granulated in a temperature range of TC~19 (rc, and the particle size range is obtained by kneading and extruding. The general-purpose bamboo charcoal plastic masterbatch of lmm~5mm can be used for the single-screw or twin-screw type according to the demand, wherein the semi-finished composition can be obtained by using a twin-screw extrusion mixing granulator. The kneading of the kneading mixture is better, and therefore, the better use effect can be achieved. In addition, the extrusion kneading granulator has a die rotary knife which is formed with a porous hole and can be used for granulation, the mold The head rotary knife can be of a hot cut type or a water type 2 design. Among them, it is preferable to use a hot cut type die rotary knife, and when the semi-finished product composition is kneaded and pushed to the rotary cutter of the die, Hot-cut granulation is immediately carried out. Since the hot-cut die-turning knives have a special cold heading system, the water-ring die-turning knives use water to cool the water containing 12, resulting in a relatively poor quality of the masterbatch. .., 'Rotate the knife to make the bamboo charcoal The masterbatch of the masterbatch should contain two components: the composition of the semi-finished product formed in step 101 is opposite to the content of the semi-finished product of the bismuth bamboo charcoal plastic masterbatch, so it will not be described here. The obtained bamboo charcoal plastic masterbatch can enter
L並搭配適當的塑膠原料製成具有額外附加功效的簡 座rm 〇 因此,本發明竹炭塑料產品該較佳實施例是由一竹炭 塑料混合物經過押出成型、壓延成型、擠屋成型、射出成 里或抽絲錢維等方式製成,該竹炭塑料混合物包含多數 個依前述步驟製得的竹炭塑料母粒,及—與該等竹炭塑料 母粒呈預定比例相混合的塑膠原料。L is combined with a suitable plastic material to make a simple rm 具有 with additional additional effects. Therefore, the preferred embodiment of the bamboo charcoal plastic product of the present invention is formed by extrusion molding, calendering, extrusion molding, and injection of a bamboo charcoal plastic mixture. Or the method of drawing the silk and the like, the bamboo charcoal plastic mixture comprises a plurality of bamboo charcoal plastic masterbatch prepared according to the foregoing steps, and a plastic raw material mixed with the bamboo charcoal plastic masterbatch in a predetermined ratio.
a該塑耀原料是-選自於下列群組中的物質··聚乙婦、 聚丙烯$苯乙稀、丙婦腈·丁二烯_苯乙稀共聚物、聚碳酸 酯、聚醯胺、聚醯胺彈性體,及聚酯。 人田以該竹炭塑料混合物的總重計,該等竹炭塑料母粒的 含篁較佳是介於lwt%~4Gwt%,及該塑膠原料的含量較佳是 介於6〇wt%〜99wt%。其中,該等竹炭塑料母粒與該塑膠原 料依前述比例範圍混合均勻後,是在14〇。(:〜38〇。〇的溫度範 圍内,進行押出成型、壓延成型、擠壓成型、射出成型或 抽’·糸成纖维等處理,以進一步形成預定型式的竹炭塑料產 品0 13 1357415 較佳地,為了再增加該竹炭塑料產品的附加價值,可 在衣造5玄竹厌塑料產品的過程中,再額外地在該竹炭塑料 混合物中添加-添加物組份,且該添加物組份是一選自於 下列群組中的物質:奈米銀、奈米氧化鋅、奈米二氧化鈦 、奈米磁粉、抗靜電劑、抗紫外線劑、光起始劑,以及直 等之組合。藉以賦予最终製品額外的應用功效。 ' 值付5尤明的是,在兮望// , 在^等竹厌塑料母粒中較佳是選用a The raw material of the plastic is - a substance selected from the group consisting of Polyethylene, polypropylene, styrene, acrylonitrile, butadiene, styrene, polycarbonate, polyamide , polyamide elastomers, and polyester. The cerium of the bamboo charcoal plastic masterbatch is preferably between 1% by weight and 4% by weight, and the content of the plastic raw material is preferably between 6 〇wt% and 99% by weight based on the total weight of the bamboo charcoal plastic mixture. . Wherein, the bamboo charcoal plastic masterbatch and the plastic raw material are uniformly mixed in the above ratio range, and are at 14 〇. (: ~ 38 〇. In the temperature range of 〇, extrusion molding, calendering, extrusion molding, injection molding or pumping, 糸 糸 fiber processing, etc., to further form a predetermined type of bamboo charcoal plastic products 0 13 1357415 is preferred In order to increase the added value of the bamboo charcoal plastic product, an additive component may be additionally added to the bamboo charcoal plastic mixture during the process of fabricating the plastic product of the bamboo charcoal plastic, and the additive component is a substance selected from the group consisting of nano silver, nano zinc oxide, nano titanium dioxide, nano magnetic powder, antistatic agent, ultraviolet light inhibitor, photoinitiator, and straight combination. The additional application effect of the product. ' The value of 5 is especially clear, in the lookout / /, in the bamboo and other plastic masterbatch is preferred
Eba、EMA、eea& p〇E等共聚醋類聚合物作為該塑料组 =的來源’主要是由於此類聚合物的結構中,具有與該塑 膠原料的單體類似的基團,因此使該等竹炭塑料母粒加入 不同的塑膠原料中時,與該塑膠原 相容性,而有利於該等竹炭母#^的界面 塑抖母粒均勻地分散在該塑膠 ^中’且該塑料㈣還有明顯的料效果,尤其是透過 其與該塑膠原料的結構相似性,可 〜 作用,使所製得的竹炭塑料產 疋、为子間濁滑 。 的加工流動性也獲得改善 該竹炭塑料混合物是進—步被製 :::炭塑料產品:曰用傢俱、飯匙、碗筷湯匙 士 、保鮮盖、保鮮膜、保鮮袋、茶杯、垃圾袋、垃圾 桶、購物袋、衣物保存袋 紗、牙刷毛、清潔刷毛 '奶瓶、玩:製…尼龍紗、聚輯 品外殼,及發泡製品。〜、汽車内裝板、冗產 因此,該竹炭塑料產品除 容易塑形、加工盘且有預—^ 藉由该塑膠原料達到 一有預疋的結構強度的特質,並形成可 14 1357415 供使用的預定結構型式外,還可再透過該等竹炭塑料母粒 中的竹炭粉粒的多孔隙特性,有效地發揮抗菌、除臭、淨 化空氣'調整濕氣、釋放紅外線與負離子等效果,賦予該 竹炭塑料產品在基本機能外還有額外的健康保健功能。 【具體例】 以下就一個依本發明製造方法製出該竹炭塑料母粒, 及進一步以該竹炭塑料母粒配合一塑膠原料(聚丙烯)製出一A copolymerized vinegar polymer such as Eba, EMA, eea & p〇E as the source of the plastic group = mainly because the structure of such a polymer has a group similar to the monomer of the plastic raw material, thus When the bamboo charcoal plastic masterbatch is added to different plastic raw materials, it is compatible with the original plastic material, and the interface plastic shake masterbatch which is beneficial to the bamboo charcoal mother #^ is uniformly dispersed in the plastic ^ and the plastic (four) is also It has obvious material effect, especially through its structural similarity with the plastic raw material, which can make the bamboo charcoal plastic produced and produce turbidity. The processing fluidity is also improved. The bamboo charcoal plastic mixture is further processed::: Charcoal plastic products: furniture, rice spoons, bowls and spoons, fresh-keeping lids, plastic wrap, storage bags, tea cups, garbage bags, Trash cans, shopping bags, clothing storage bags, bristles, cleaning bristles, bottles, play: nylon yarn, poly-shells, and foamed products. ~, automotive interior panels, redundant production, therefore, the bamboo charcoal plastic products in addition to easy to shape, processing discs and pre-^ through the plastic raw materials to achieve a pre-existing structural strength characteristics, and can be formed 14 1357415 for use In addition to the predetermined structural type, the porous charcoal powder particles in the bamboo charcoal plastic masterbatch can be further utilized to effectively exert antibacterial, deodorizing, purifying air, 'adjusting moisture, releasing infrared rays and negative ions, and the like. Bamboo charcoal plastic products have additional health care features in addition to basic functions. [Specific Example] The bamboo charcoal plastic masterbatch is prepared according to the manufacturing method of the present invention, and further, the bamboo charcoal plastic masterbatch is compounded with a plastic raw material (polypropylene).
備長炭飯匙的具體例,說明本發明竹炭塑料母粒、其製造 方法,及由其所製得的竹炭塑料產品的特性。 (一)高竹炭含量之竹炭塑料母粒的製備: (1)使用密練混合機,並將其溫度設定在1〇5艺,加入 160公斤的乙烯-丙烯酸丁酯共聚物、3〇公斤的杜邦沙林 (SurlynK料鍵聚合物组份),捏合約1()分鐘待均勾軟化 後,再加入約300公斤的竹備長炭粉粒,及9公斤的欽酸 醋偶合劑〔偶合劑組份)’、繼續加壓密練捏合2〇分鐘,形成 該半成品組成物。Specific examples of the charcoal rice spoon show the characteristics of the bamboo charcoal plastic masterbatch of the present invention, the method for producing the same, and the bamboo charcoal plastic product obtained therefrom. (1) Preparation of bamboo charcoal plastic masterbatch with high bamboo charcoal content: (1) Using a compact mixer and setting the temperature to 1 〇 5 art, adding 160 kg of ethylene-butyl acrylate copolymer, 3 〇 kg DuPont Sarin (SurlynK bond polymer component), pinch contract 1 () minutes to be softened, then add about 300 kg of bamboo charcoal powder, and 9 kg of vinegar coupling agent [coupler group份), continue to pressurize and knead for 2 minutes to form the semi-finished composition.
(2)將捏合完成的半成品組成物送入一雙螺桿式押出混 煉造粒機,將溫度設定在12(rc,並將造粒粒徑直徑設定在 2.5mm ’進们昆煉擠押’就能經由該模頭迴轉刀熱切製得呈 顆粒狀,且粒徑為2〜3mm的竹炭塑料母粒。 值得說明的是,在步驟⑴中所使用的該離子鍵聚人物 組=選自杜邦公司的包裝和工業用熱封及枯合樹脂主 要疋攸下列二種商品中擇一使用,以下並列出所用的離子 鍵聚合物組份的商品名及其性能資料: 15 1357415 商品^\ 1融指數 分克/分鐘 沙林 (Surlyn®) 13 1601-2 芬林tm (Surlyn®) ------- 11 1650SB 沙林1M (Surlyn®) 1652SR 5.4 一 密度 g/mm3 0.94 1〇〇 81(2) The kneaded semi-finished composition is sent to a twin-screw extrusion mixing granulator, and the temperature is set at 12 (rc, and the granulated particle diameter is set at 2.5 mm 'into the Kunming refining' The bamboo charcoal plastic masterbatch having a particle size of 2 to 3 mm can be hot-cut through the die cutter, and it is worth noting that the ion-bonded group used in the step (1) is selected from DuPont. The company's packaging and industrial heat sealing and drying resins are mainly used in one of the following two products. The trade names and performance data of the ionomer components used are listed below: 15 1357415 Commodities ^\ 1 Index gram/min Sarin (13) 1-2 Finlin tm (Surlyn®) ------- 11 1650SB Sarin 1M (Surlyn®) 1652SR 5.4 One density g/mm3 0.94 1〇〇81
熔點 °C 維卡軟化點Melting point °C Vicat softening point
添加劑或 共聚單體 79 鋅離子型 0.73% 滑 爽劑 0.27% 脫 臈劑Additive or comonomer 79 Zinc ion type 0.73% Slip agent 0.27% Deodorizer
(二)竹炭塑料產品的製造_以竹備長炭飯匙為例: 取lOOg的竹炭塑料母粒,與90 山細上丨Α σ h U0g的聚丙烯作為該竹 厌塑料產如的塑膠原料,使二者 ,Η „ 々日成。均勻形成該竹炭塑 I合μ’配合使用—射出成型機,在咖。c進行射出成 型’就能將该竹炭塑料混合物進一 7展成一竹炭塑料產品 0(II) Manufacture of bamboo charcoal plastic products _ Take bamboo long carbon rice spoon as an example: Take lOOg of bamboo charcoal plastic masterbatch, and the polypropylene of 90 细 h σ h U0g as the plastic raw material of the bamboo disgusting plastic. Make the two, Η 々 々 成. Evenly form the bamboo charcoal plastic I and μ' with the use of injection molding machine, in the coffee. c injection molding 'can be the bamboo charcoal plastic mixture into a 7 bamboo charcoal plastic products 0
參閱圖2與圖3,該具體例是以該竹備長炭飯匙2 該竹炭塑料產品進行說明。該飯匙2包含—握柄H 由該握柄21的一前端往前延伸的盛接體22,該盛接體22 包括相間隔設置的-盛接面221、一底面222,及多數條相 間隔且相平行地突設於該盛接面221的上肋條223 '下肋條 224,〆且該等上、下肋條223、⑵的間距是大於飯粒顆粒 的粒徑寬度’及該等上肋條223與該盛接面22ι、該等下肋 條224與該底面222還相配合界定出多數個呈r型倒 面的交界段225、226。 因此’該飯碎2除了利用聚丙稀的塑膠原料200材質 16 1357415 而有可耐冷(俄)與财熱⑽。c)的特性、可直接成型呈呈 有預定形狀與預定強度的結構體,而能_該盛接體n盛 置飯粒,及利用該等上、下肋條223、224,與經r型倒角 處理的又界& 225、226達到不易沾附飯粒的效果外,還可 透過該等竹戾塑料母㈣含,並散佈於該_原料200 t 的竹反粉粒201提供抗菌、消臭與維持米飯美味新鮮不易Referring to Fig. 2 and Fig. 3, the specific example is described by the bamboo charcoal plastic spoon 2 of the bamboo charcoal plastic product. The rice spoon 2 includes a receiving body 22 extending from a front end of the grip 21, and the receiving body 22 includes spaced-abutting surfaces 221, a bottom surface 222, and a plurality of phases The upper rib 223' lower rib 224 protrudes from the receiving surface 221 at intervals and in parallel, and the pitch of the upper and lower ribs 223, (2) is larger than the particle size width of the rice grain particles and the upper ribs 223 In conjunction with the mating surface 22i, the lower ribs 224 and the bottom surface 222 also define a plurality of intersecting sections 225, 226 that are r-shaped inverted. Therefore, the rice cake 2 has the ability to withstand cold (Russia) and heat (10) in addition to the polypropylene plastic material 200 material 16 1357415. The characteristics of c) can be directly formed into a structure having a predetermined shape and a predetermined strength, and the container n can be used to hold the rice grains, and the upper and lower ribs 223 and 224 can be used to be chamfered by the r-shape. The treatment of the boundary & 225, 226 can not easily adhere to the effect of rice grains, but also through the bamboo plastic mother (four), and scattered in the raw material 200 t of bamboo anti-powder 201 to provide antibacterial, deodorant and Keep the rice delicious and fresh
變質的功能,使祕匙2不僅作為方便盛飯心具,還有 其他有益使用者健康與使用感受的效果。 值得一提的是,該竹炭塑料產品的型式不應該受到限 制’例如,將竹炭塑料母粒配合塑夥原料(例如,pp或印 製成竹炭保鮮膜、保鮮袋或保鮮盒時,可利用該等竹炭粉 粒保鮮、調濕與抗菌功效延長存放在其内的魚、肉、蔬果 的保鮮期限’或將竹炭塑料母粒配合pE塑料所製成的竹炭 垃圾袋’具有消臭、去味與抗菌的功效’或者將竹炭塑料 母粒配。PA塑料所製成的毛刷絲可進—步被製成牙刷毛、 清潔刷毛’而具有抗菌、柔勒的功效,或將竹炭塑料母粒 與特定的塑膠原料製錢房水槽用的瀘水網或%產品外殼 等:都可藉由前述竹炭塑料產品所内含的竹炭粉粒表現出 抗菌、消臭等額外的附加價值。 歸納上述’本發明竹炭塑料母粒、其製造方 =斤製得的竹炭塑料產品可獲致下述的功效及優點,故確 貫能達到本發明的目的: 本發明藉由使用該竹炭組份搭配特定的塑料組份 、離子鍵聚合物組份與偶合劑組份所形成的半成品組成物 17 1357415 ,藉由所使用的塑料組份、離子鍵聚合物組份與偶合劑組 伤的特性,使該半成品組成物中的竹炭組份含量可相對被 提向,進而能製得具有比現有塑料母粒竹炭含量高的竹炭 塑料母粒,當使用此種竹炭塑料母粒配合塑膠原料製成竹 厌塑料產品時,使該竹炭塑料產品甲的竹炭含量也比現有 市面上一般竹炭塑料產品的竹炭含量高,使本發明除了可 製得高竹炭含量的塑料母粒外,還能進一步配合特定的塑 膠原料製成高竹炭含量的塑料產品,使所製得的竹炭塑料 產品相對具有更佳的抗菌、除臭、淨化、釋放紅外線與負 離子等與竹炭特質有關的特性。 一、本發明藉由使用該竹炭組份搭配特定的塑料組份 、離子鍵聚合物組份與偶合劑組份所製成的竹炭塑料母粒 ,由於其所選用的該塑料組份具有與各種塑料原料的單體 相類似的基團而能形成高相容性的特性,因此能夠分別搭 酉。己各種不同材f的塑膠原料進—步製成特定的竹炭塑料產 品,不需要再針對不同的塑膠原料分別再製造與該塑膠原 料相對應的竹炭㈣母粒,使本發明所製得的該竹炭塑料 母粒具有通用性較佳、可應用範圍較廣泛,及可節省製程 時間的特性與優點。 惟以上所述者,僅為本發明之一較佳實施例而已,當 不能以此限定本發明實施之範圍,即大凡依本發明申請專 利範圍及發明說明内容所作之簡單的等效變化與修飾,皆 仍屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 18 1357415 圖1是一說明本發明竹炭塑料母粒製造方法-較佳· 施例的流程圖; Λ 圖2疋一立體示意圖,說明本發明配合該竹炭塑 粒所製得的一竹虑谢 竹厌塑料產σσ呈一飯匙的型式;及 。圖^是一剖視示意圖,以該飯匙為例說明該竹炭塑料 產。σ,藉由混合多數個竹炭塑料母粒與一塑膠原料,使多 數個竹炭粉粒散佈在該塑膠原料的情形。The function of deterioration makes the key 2 not only as a convenient meal, but also beneficial to the health and use of the user. It is worth mentioning that the type of the bamboo charcoal plastic product should not be limited. For example, when the bamboo charcoal plastic masterbatch is combined with the plastic raw material (for example, pp or printed into a bamboo charcoal wrap, a fresh-keeping bag or a crisper, the Such bamboo charcoal powder preservation, humidity control and antibacterial effect prolong the preservation period of fish, meat, fruits and vegetables stored therein or the bamboo charcoal garbage bag made of bamboo charcoal plastic masterbatch combined with pE plastic has deodorization, taste and The antibacterial effect 'or the bamboo charcoal plastic masterbatch. The PA brush made of PA plastic can be made into the bristles, clean the bristles and has the effect of antibacterial and soft, or the bamboo charcoal plastic masterbatch The special plastic raw material for the water tank of the money room sink or the outer shell of the product: etc.: The bamboo charcoal powder contained in the bamboo charcoal plastic product can exhibit additional added value such as antibacterial and deodorizing. The invention discloses that the bamboo charcoal plastic masterbatch and the bamboo charcoal plastic product obtained by the manufacturer thereof can obtain the following functions and advantages, so that the object of the present invention can be achieved by the following: The present invention is characterized by using the bamboo charcoal component The semi-finished composition 17 1357415 formed by the predetermined plastic component, ionomer component and coupler component is characterized by the plastic component used, the ionomer component and the coupler component. The content of the bamboo charcoal component in the semi-finished product composition can be relatively raised, thereby obtaining a bamboo charcoal plastic masterbatch having a higher content of bamboo charcoal than the existing plastic masterbatch, and using the bamboo charcoal plastic masterbatch with the plastic raw material to make the bamboo anatomy In the case of plastic products, the bamboo charcoal content of the bamboo charcoal plastic product A is also higher than the bamboo charcoal content of the conventional bamboo charcoal plastic products on the market, so that the present invention can further be combined with a specific plastic in addition to the plastic masterbatch which can produce a high bamboo charcoal content. The raw material is made into a plastic product with high bamboo charcoal content, so that the obtained bamboo charcoal plastic product has better characteristics related to bamboo charcoal characteristics such as antibacterial, deodorizing, purifying, releasing infrared rays and negative ions. Bamboo charcoal plastic masterbatch made of bamboo charcoal component with specific plastic component, ionomer component and coupling component, due to its choice The plastic component has similar groups as the monomers of various plastic raw materials and can form high compatibility characteristics, so that it can be separately lapped. The plastic raw materials of various materials f are further processed into specific bamboo charcoal plastic products. The bamboo charcoal (four) masterbatch corresponding to the plastic raw material is not required to be separately manufactured for different plastic raw materials, so that the bamboo charcoal plastic masterbatch prepared by the invention has the advantages of versatility, wide application range, and The characteristics and advantages of the process time are saved. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention cannot be limited thereto, that is, the scope of the patent application and the description of the invention are generally made. The simple equivalent changes and modifications are still within the scope of the present invention. [Simplified description of the drawings] 18 1357415 FIG. 1 is a flow chart illustrating a method for manufacturing a bamboo charcoal plastic masterbatch of the present invention - a preferred embodiment Figure 2 is a perspective view showing the shape of a bamboo made by the bamboo charcoal plastic granules of the present invention. Figure 2 is a schematic cross-sectional view showing the bamboo charcoal plastic production using the rice spoon as an example. σ, by mixing a plurality of bamboo charcoal plastic masterbatch and a plastic raw material, so that a plurality of bamboo charcoal powder particles are dispersed in the plastic raw material.
19 1357415 【主要元件符號說明】 2........ —飯政 224·.·· •…下肋條 21…… 握柄 225 ·.·. •…交界段 22…… •…盛接體 226...· •…交界段 221 ···· •…盛接面 200·"· …·塑膠原料 222 ·... …·底面 201 ·.·· •…竹炭粉粒 223 ·... •…上肋條 2019 1357415 [Explanation of main component symbols] 2........ —饭政 224·.··......lower rib 21... grip 225 ·.·. •... junction section 22... •... Body 226...· •... Junction section 221 ···· •... Sheng junction 200·"···Plastic material 222 ·...··Bottom surface 201 ···· •... Bamboo charcoal powder 223 ·. .. •...upper ribs 20
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