TW201141940A - Polyester wood plastic and manufacturing method thereof - Google Patents

Polyester wood plastic and manufacturing method thereof Download PDF

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Publication number
TW201141940A
TW201141940A TW99116345A TW99116345A TW201141940A TW 201141940 A TW201141940 A TW 201141940A TW 99116345 A TW99116345 A TW 99116345A TW 99116345 A TW99116345 A TW 99116345A TW 201141940 A TW201141940 A TW 201141940A
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Taiwan
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wood
plastic
component
polyester
weight
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TW99116345A
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Chinese (zh)
Inventor
ming-yuan Shen
Wei-Ren Chen
ming-xian Song
yao-gui Xiao
ming-quan Ye
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Plastics Industry Dev Ct
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Publication of TW201141940A publication Critical patent/TW201141940A/en

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Abstract

A polyester wood plastic and a manufacturing method thereof are disclosed. The polyester wood plastic is made by using a mixture to perform extrusion molding or injection molding. The mixture comprises a wood powder component, a plastic material component, a compatibilizer component and a modifier component according to a predetermined ratio. The plastic material component comprises a first plastic material and a second plastic material according to a predetermined ratio, wherein the first plastic material is polyethylene terephthalate (PET). By mixing PET with the wood powder component, this invention can use relatively small quantity of wood powder component to combine with plastic material. Furthermore, by the PET having characteristic of easy processing, this invention can smoothly produce a wood plastic that has predetermined shape and verisimilitude wood feel. In addition, the PET plastic material is recyclable, thereby disclosed polyester wood plastic has characteristic of low cost and environmental protection.

Description

201141940 六、發明說明: 【發明所屬之技術領域】 本發明是有關於一種聚酯塑木及其製造方法,特別是 指-種以聚對苯二甲酸乙二酯為主要基材原料,且能產生 良好的仿木質感的聚酯塑木及其製造方法。 【先前技術】 見有的塑木主要是由聚丙稀(polyproylene,簡稱為 Pp)、聚乙烯(p〇lyethylene,簡稱為pE)及聚氯乙烯 (polyvinyl chloride,簡稱為PVC)等原料與木屑、竹粉、稻 5?又等木質纖維材料依一預定比例混合,並添加預定量的助 劑’以高溫、押出成型而製成。並具有類似木材的外觀與 塑膠品的高耐用性,主要用於包裝、建材、傢倶、物流等 行業。由於塑木類似木材的質感與適合工業化大量生產的 寺豸使其廣泛應用於日常用品中,並成為天然木材的替 代品’藉以減少天然木材的用量與對森林的破壞,成為一 種符合環保需求的材料。 然而,以pp、PE、PVC與木質纖維材料相混合所製備 的塑木產品,& 了形成仿木質感的外觀,其木質纖維材料 的添加s往往高達5〇 wt%以上,導致所製得的塑木結構強 度相對較差。此外,所用塑膠原料為PP或PE時,所製得 的塑木的仿木質感較差,而以PVC為塑膠原料時,由於 pvc本身易釋出有害的化學物質,且pvc在製造過程中所 用的添加劑易造成戴奥辛(dioxin)與重金屬(heavy metals)等 汙染,而具有容易對人體及環境造成危害且較不環保的缺 201141940 失0 方面’為了保護森林資源,需減少木材用於 :用,的數量’另一方面,& ”吏原來以木材製造的製。 :然保有類似木材的質感而呈現接近天㈣品的品質,°目° 引仍有持續開發符合環保需求、耐用性佳且能呈現良好仿 木質感的塑木製品的需求。 【發明内容】 因此,本發明的其中一個目的,是在提供一種以容易 回收再湘的聚對苯二甲酸乙二醋為主要基材原料所製出 的低成本、具有較佳的仿木質感且符合環保需求的聚醋塑 木0 該聚酯塑木是由一混合物經押出成型與射出成型的其 中一種方式製成,該混合物包含依預定比例相混合的一木 粉組份、一塑料組份、一相容劑組份及一改質劑組份,該 塑料組份包括預定比例相混合的一第一塑料及—第二塑 料,該第一塑料為聚對苯二甲酸乙二酯(p〇lyethyiene terephthalae,簡稱為pet),該第二塑料為一選自下列群組 中的尚分子聚合物.聚乙烯(p〇lyethylene,簡稱為pe)、聚 丙烯(polypropylene,簡稱為 pp)、聚苯乙烯(p〇Iystyrene, 簡稱為ps)、丙烯腈丁二烯苯乙烯共聚物(acryi〇nitrile_ butadiene-styrene,簡稱為 ABS)、聚醯胺 6(P〇lyamide 6 或 NYLON 6)、聚醯胺 66(Polyainide 66 或 NYLON 66)、聚碳 酸酯(polycarbonate,簡稱為PC)、聚甲基丙烯酸甲酯 (polymethylmethacrylate ’ 簡稱為 pmMA),及其等的組合。 201141940 本發明聚醋塑木的有益效果在於:以該塑料組份中的 第塑料PET作為與木粉組份相結合的主要基材,能透過 該木粉組份在該所製出的塑料製品上表現出仿木質感,此 外’利用配方混摻技術並透過相容劑組份與改質劑組份能 夠順利使較低成本且容易回收再利用的聚對苯二曱酸乙二 酯塑料與第二塑料形成良好的相容混摻,使該塑料組份與 該木粉組份相混合後仍能順利成型為具預定形狀,且結構 穩固的塑木製品,藉此,使本發明具仿木f感佳、原料成 本低且環保的實用效益。201141940 VI. Description of the Invention: [Technical Field] The present invention relates to a polyester plastic wood and a method for producing the same, and particularly to a polyethylene terephthalate as a main raw material, and capable of A polyester wood which produces a good woody feel and a method for producing the same. [Prior Art] Some plastic woods are mainly made of polyproylene (Pp), polyethylene (p〇lyethylene, pE) and polyvinyl chloride (PVC). Bamboo powder, rice 5, and other lignocellulosic materials are mixed in a predetermined ratio, and a predetermined amount of auxiliary agent is added to be formed at a high temperature and extrusion molding. It has a wood-like appearance and high durability of plastic products, and is mainly used in packaging, building materials, furniture, logistics and other industries. Due to the wood-like texture of wood-plastic and the temples suitable for industrial mass production, it is widely used in daily necessities and becomes a substitute for natural wood. In order to reduce the amount of natural wood and damage to forests, it becomes an environmentally friendly demand. material. However, the wood-plastic products prepared by mixing pp, PE, PVC and lignocellulosic materials have the appearance of a wood-like appearance, and the addition of the lignocellulosic material is often as high as 5 〇wt% or more, resulting in the preparation. The wood-plastic structure is relatively inferior. In addition, when the plastic raw material used is PP or PE, the wood-like feeling of the obtained plastic wood is poor, and when PVC is used as a plastic raw material, since pvc itself is easy to release harmful chemicals, and pvc is used in the manufacturing process. Additives are easy to cause pollution such as dioxin and heavy metals, and have a risk of being harmless to the human body and the environment, and are less environmentally friendly. 201141940 Loss 0. In order to protect forest resources, it is necessary to reduce the use of wood for use. The quantity 'on the other hand, & 吏 吏 was originally made of wood. : However, it has a wood-like texture and is close to the quality of the day (four), and the continual development is still environmentally friendly, durable and capable. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a polyethylene terephthalate which is easy to recycle and which is mainly used as a base material. Polyester wood with low cost, good wood-like feel and environmental protection requirements. The polyester wood is extruded and injection molded from a mixture. Prepared in such a manner that the mixture comprises a wood flour component, a plastic component, a compatibilizer component and a modifier component which are mixed in a predetermined ratio, and the plastic component comprises a predetermined ratio of a mixed one. a first plastic and a second plastic, the first plastic is polyethylene terephthalate (p), and the second plastic is a molecular polymer selected from the group consisting of Polyethylene (p), polypropylene (abbreviated as pp), polystyrene (pp), acrylonitrile butadiene styrene (acryi〇nitrile_ butadiene) -styrene, abbreviated as ABS), polyamine 6 (P〇lyamide 6 or NYLON 6), polyamine 66 (Polyainide 66 or NYLON 66), polycarbonate (polycarbonate, PC), polymethyl methacrylate Polymethylmethacrylate 'abbreviated as pmMA, and combinations thereof, etc. 201141940 The beneficial effect of the polyacetal wood of the present invention is that the first plastic PET in the plastic component is used as the main substrate combined with the wood powder component. Through the wood powder group The product exhibits a woody feel on the plastic products produced by the company. In addition, the use of the formulation blending technology and the passage of the compatibilizer component and the modifier component can smoothly make the pair of the lower cost and easy to recycle. The ethylene phthalate plastic and the second plastic form a good compatible blending, so that the plastic component and the wood powder component can be smoothly formed into a predetermined shape, and the structure is stable, and the plastic wood product is Thereby, the invention has the advantages of good wood-like feeling, low raw material cost and environmental protection.

進一步地,本發明還提供一種以聚對笨二曱酸乙二酯 為主要原料並能承受高溫製程的聚酯塑木的製造方法。 於疋,本發明聚醋塑木的製造方法包含下列步驟: 一、在加工溫度在! 8〇°c〜26(rc的條件下對—混合物 進行混煉,以製出塑木原料膠粒,該混合物包含100重量 份的塑料組份,1〇〜90重量份的木粉組份、2〜1〇重量份的 相容劑組份及3〜20重量份的改質劑組份,且該塑料組份包 括50〜90 wt%的第一塑料,及1〇〜5〇 wt%的第二塑料,該第 —塑料為聚對苯二甲酸乙二酯,該第二塑料為一選自下列 群組中的高分子聚合物:聚乙烯、聚丙烯、聚苯乙烯、丙 烯腈丁二烯苯乙烯共聚物、聚醯胺6(亦稱為尼龍6)、聚醯 胺66(亦稱為尼龍66)、聚碳酸酯、聚甲基丙烯酸甲酯,及 其等的組合;及 二、將塑木原料膠粒投入一成型機中,並在加工溫度 為180°C〜26(TC的條件下,以押出成型與射出成型的其中 201141940 種方式成型出-具有預定結構體型式的聚龍塑木。 本發明聚醋塑木的製造方法的有益效果在於:配合所 用的原料將加工溫度提高至大於等於·t,再利用配方混 機降低該塑料組份中的第一、第二塑料的界面張力以 形成良好的相容效果,使該木粉組份能承受較高的加工溫 度且仍然能夠均勻地分散與結合在以ρΕτ為主原料的塑料 材質中,進而能呈現出較佳的仿木質感,因此,藉由本發 月的製方法I使低成本的ΡΕΤ與該木粉組份結合並順利 製出低成本、具較佳仿木質感且符合環保需求的聚酉旨塑 木。 【實施方式】 有關本發明之前述及其他技術内容'特點與功效,在 以下配合參考圖式之—個較佳實施例的詳細說明中,將可 清楚的呈現。 參閱圖1,本發明聚醋塑木2的較佳實施例是由一混合 物經押出成型與射出成型的其中—種方式製成。且以該混 合物所成型製出的聚醋塑木2具有一個塑膠基材部21,及 多數個散布著找_基#部的㈣與表面的木粉 顆粒2 2。 該混合物包含100重量份的塑料組份,1〇〜9〇重量份的 木粉組份、2〜10重量份的相容劑組份,以及3〜2〇重量份的 改質劑組份,且該塑料組份包括5〇〜9〇 wt%的第一塑料,及 10〜50 Wt%的第二塑料,該第一塑料為聚對苯二甲酸乙二 酯,該第二塑料為一選自下列群組中的高分子聚合物:聚 201141940 乙烯、聚丙烯、聚笨乙烯、丙烯腈丁二烯苯乙烯共聚物、 聚醯胺6(亦稱為尼龍6)、聚醯胺66(亦稱為尼龍66)、聚碳 酸酯、聚甲基丙烯酸甲酯,及其等的組合。若該木粉組份 的用量少於1〇重量份時,將導致塑木材料的成本的相對增 加,且所製出的塑木的仿木質感較差。因此,相對於1〇〇 重直份的塑料組份,該木粉組份的用量較佳是設定在〜卯 重量份。 現有以聚乙烯或聚丙烯與木粉混合所製出的塑木,由 於聚乙烯、聚丙烯屬於烴類聚合物,本身結構單純由碳與 氫所組成,與木粉的相容性相對較差,導致其所製出的塑 木的仿木質感不如聚酯系的塑木。 較佳地,為了避免影響到該混合物的加工性及使所製 出的聚酯塑木符合物性需求,須使該木粉組份中的木粉粒 徑小於等於200# m ^並可經由研磨使木粉粒徑大小符合需 求。若該木粉組份中的木粉粒徑過大會使得木粉在高分子 間的流動性不佳、且易有團聚現象,如此,在製備該混合 物時會因為木粉分散不佳而使得所製出的塑木產品的物性 變差。 該相容劑組份是選自於含環氧雙官能基之樹脂,透過 該相容劑組份的雙功能性反應基團,其末端基團可與第二 塑料基產生反應,而主鍵的苯氧基(Ρ^ηοχγ)則可與聚對苯 二甲酸乙二酯相容,因此,可使該塑料組份中第一塑料的 聚對苯二甲酸乙二酯與第二塑料中的至少一種塑料成分形 成良好的相容效果。此外,藉由添加適當比例的相容劑組 201141940 份’可以有效防止該混合物在押出成型時發生模頭膨脹的 情形’並能降低該第一、第二塑料間的界面張力及提升界 面之黏著性以安定該混合物成型為聚酯塑木的形態,藉 此’能顯著提升該聚酯塑木的抗張強度、抗折模數及衝擊 強度等機械性質,進而製出低成本且品質穩定的聚酯塑 木。以該塑料組份的總重為100重量份計,若該相容劑組 份的用量少於2重量份,則會影響相容性的達成,若該相 容劑組份的用量超過10重量份,則該相容劑組份本身可能 會產生自交聯反應’而影響該混合物的加工性。 該改質劑組份是選用衝擊改質劑,其添加量比例可視 所需求的衝擊強度而定,藉由添加衝擊改質劑能夠增韌該 混合物的摻合系統’進而增強該聚酯塑木的耐衝擊強度。 較佳地,該改質劑組份可以選用由甲基丙烯酸曱酯(methyl methacrylate)、丁二烯(butadiene)與苯乙烯(styrene)的三元 共聚物形成的反應型核殼型衝擊改質劑,即MBS(methyl methacrylate· butadiene- styrene),MBS 為具有典型的核-殼 結構的改質劑。此外,該改質劑組份也可以選用具有化學 結構式(I)的反應型衝擊改質劑EGMA,此改質劑為反應型 的乙烯共聚物,同樣能達到提升該聚酯塑木的财衝擊強度 的效果。根據貫際g式作結果顯示,相對於丨重量份的塑 料組份,當該改質劑的用量範圍在3〜2〇重量份的範圍内 時,可使該塑木產品得到最佳的物性表現與平衡,如抗衝 擊性、熱變形溫度等。 201141940Further, the present invention also provides a method for producing a polyester wood which is made of polyethylene terephthalate as a main raw material and which can withstand a high temperature process. Yu Yu, the manufacturing method of the polyacetal wood of the invention comprises the following steps: First, the processing temperature is in! 8〇°c~26 (the mixture is kneaded under the condition of rc to prepare a plastic wood raw material gel, the mixture comprises 100 parts by weight of the plastic component, 1 to 90 parts by weight of the wood powder component, 2 to 1 part by weight of the compatibilizer component and 3 to 20 parts by weight of the modifier component, and the plastic component comprises 50 to 90 wt% of the first plastic, and 1 to 5 wt% a second plastic, the first plastic is polyethylene terephthalate, and the second plastic is a high molecular polymer selected from the group consisting of polyethylene, polypropylene, polystyrene, acrylonitrile a styrene copolymer, polyamine 6 (also known as nylon 6), polyamine 66 (also known as nylon 66), polycarbonate, polymethyl methacrylate, and combinations thereof; The plastic wood raw material rubber pellet is put into a molding machine, and formed at a processing temperature of 180 ° C to 26 (TC, in the form of extrusion molding and injection molding, which is formed in 201141940 manners - a polylong having a predetermined structure type) Plastic wood. The beneficial effect of the method for manufacturing the polyacetal wood of the invention is that the processing temperature is increased to be greater than the raw materials used. ·t, using the formula blender to reduce the interfacial tension of the first and second plastics in the plastic component to form a good compatibility effect, so that the wood powder component can withstand higher processing temperatures and still be evenly Dispersed and combined in a plastic material with ρΕτ as the main raw material, and thus can exhibit a better imitation woody feeling. Therefore, the low-cost enamel is combined with the wood powder component by the method I of the present month. The present invention and the other technical contents of the present invention are characterized by a low cost, a better wood-like sensation, and an environment-friendly demand. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In the detailed description of the embodiments, reference will be made to Fig. 1. The preferred embodiment of the polyacetal wood 2 of the present invention is made by one of a mixture of extrusion molding and injection molding. The polyacetal plastic wood 2 formed by the mixture has a plastic substrate portion 21, and a plurality of wood powder particles 2 2 interspersed with the (four) and surface of the surface portion. The mixture contains 100 parts by weight of the plastic component. , 1〇~ 9 parts by weight of the wood powder component, 2 to 10 parts by weight of the compatibilizer component, and 3 to 2 parts by weight of the modifier component, and the plastic component comprises 5 〇 to 9 〇 wt% a first plastic, and 10 to 50 Wt% of the second plastic, the first plastic is polyethylene terephthalate, and the second plastic is a high molecular polymer selected from the group consisting of: 201141940 ethylene , polypropylene, polystyrene, acrylonitrile butadiene styrene copolymer, polyamine 6 (also known as nylon 6), polyamide 66 (also known as nylon 66), polycarbonate, polymethacrylic acid A combination of a methyl ester, and the like. If the amount of the wood flour component is less than 1 part by weight, the relative cost of the wood-based material is relatively increased, and the resulting wood-like wood feel is poor. Therefore, the amount of the wood flour component is preferably set to be less than 卯 by weight with respect to 1 〇〇 of the straight plastic component. The existing plastic wood prepared by mixing polyethylene or polypropylene with wood powder, because polyethylene and polypropylene belong to hydrocarbon polymer, its structure is composed solely of carbon and hydrogen, and the compatibility with wood powder is relatively poor. The wood-like feel of the plastic wood produced by it is not as good as that of polyester wood. Preferably, in order to avoid affecting the processability of the mixture and to meet the physical property requirements of the prepared polyester wood, the wood powder particle size in the wood powder component is required to be 200# m ^ and can be ground. Make the particle size of the wood powder meet the demand. If the particle size of the wood powder in the wood powder component is too large, the fluidity of the wood powder between the polymers is poor, and the agglomeration phenomenon is easy, so that the mixture is prepared because the wood powder is poorly dispersed. The physical properties of the manufactured plastic wood products deteriorated. The compatibilizer component is selected from the group consisting of epoxy-functional difunctional resins, through which a bifunctional reactive group of the compatibilizer component has a terminal group reactive with the second plastic group, and the primary bond The phenoxy group (Ρ^ηοχγ) is compatible with polyethylene terephthalate, so that at least the polyethylene terephthalate of the first plastic and the second plastic in the plastic component can be A plastic component forms a good compatible effect. In addition, by adding an appropriate proportion of the compatibilizer group 201141940 'can effectively prevent the mold from expanding during extrusion molding' and can reduce the interfacial tension between the first and second plastics and enhance the adhesion of the interface To stabilize the mixture into a form of polyester wood, thereby significantly improving the mechanical properties such as tensile strength, flexural modulus and impact strength of the polyester wood, thereby producing a low-cost and stable quality. Polyester plastic wood. If the total weight of the plastic component is 100 parts by weight, if the amount of the compatibilizer component is less than 2 parts by weight, the compatibility can be affected, if the amount of the compatibilizer component exceeds 10 In parts by weight, the compatibilizer component itself may produce a self-crosslinking reaction' which affects the processability of the mixture. The modifier component is an impact modifier selected according to the required impact strength, and the blending system of the mixture can be toughened by adding an impact modifier to enhance the polyester plastic wood. Impact strength. Preferably, the modifier component may be a reactive core-shell type impact modification formed by a terpolymer of methyl methacrylate, butadiene and styrene. Agent, MBS (methyl methacrylate·butadiene- styrene), MBS is a modifier with a typical core-shell structure. In addition, the modifier component may also be a reactive impact modifier EGMA having the chemical formula (I), and the modifier is a reactive ethylene copolymer, which can also achieve the improvement of the polyester plastic wood. The effect of impact strength. According to the results of the continuous g formula, the plastic component can be obtained with the best physical properties when the amount of the modifier is in the range of 3 to 2 parts by weight relative to the weight of the plastic component. Performance and balance, such as impact resistance, heat distortion temperature, etc. 201141940

\1/ I /IV 猎由該塑料組份容易成型加工的特性,使該混合物食丨 多:依使用需求選擇適當的成型方式與設計模具成型為具* 疋結構體型式的聚s旨塑木,例如,該聚自旨塑木能以異型^ f的方式成型為一選自了列群組中的結構體型< :板體、 管體、塊體、桿體、長柱體及特定形狀的產品。並能透纪 與該塑料組份相結合的木粉組份在成型完成的塑木結構错 上呈現出仿木質感,使該聚§旨塑木具有類似木材的外觀兩 極適合作為木材的代用品’並能進一步製成各種需要以才 紋呈現外觀質感的生活用品。 由於該聚g旨塑木仍'然保有塑膠材質的特質,因此仍旦 有容易加工的特性、抗壓與耐衝擊的結構強度,及耐酸 驗、防水、不易腐钮、不繁殖細菌、不易被蟲M、不發霉 ”可路天使用的特性,極適合製成财用的生活用品。例 如’該聚酯塑木可進一步智忐 v裊成一選自下列群組中的產品: 建材、百葉窗、文具、傢俱及置物桶。 本發明藉由結合玄_具& 丄 _加工的塑膠原料與該等木粉 顆粒22’而能在該塑膠基 聚am 表現出仿木質成’並使該 ;:木2具有類似木材的外觀而適合作為木材的代用 口〇。在本實施例中,是以#刑& + 疋以成型為方形柱體狀的聚酯塑 201141940 為例進行說明,但不應以此限制該塑酯塑木2的形狀。可 經由押出成型與射出成型的其中一種方式配方預先設計的 模具成型出特;t形狀的聚g旨塑木2或其相關產品。例如, 如圖2料’為以押出成型方式所製出# —方形管體狀的 聚酯塑木2,如圖3所示’為以射出成型方式所製出的一呈 特定形狀容器的聚醋塑木2製品,此種型式的聚酯塑木2 製品可作筆筒使用。 δ亥聚酯塑木的製造方法’則包含下列步驟: 步驟101疋製造塑木原料膠粒,由於該混合物中作為鲁 該塑料組份的主要成分的ΡΕΤ的熔點約為260<t,為了獲 侍良好的混煉效果,須相應地提高對該混合物的加工溫 度且較佳疋在溫度在180。(:〜260°c的條件下對該混合物 進行混煉’就能順利製出塑木原料膠粒。其中,該混合物 中的木粉組份是先經研磨處理以使木粉粒徑小於等於2〇〇从 m。在本實施例中,是配合使用雙螺桿押出機、高速混合 機、除濕乾燥機製出塑木原料膠粒。 步驟102是依生產需求,以押出成型與射出成型的其鲁 中—種方式並配合預先設計的模具,在溫度l8(rc〜26(rc 的條件下,將塑木原料膠粒投入一成型機中以成型出一具 有預疋結構體型式的聚酯塑木。當進行押出成型時,是使 用除濕乾燥機搭配異型押出機完成。當造行射出成型時, 則是使用除濕乾燥機搭配射出機完成。押出成型與射出成 型屬現有技術,其細節在此不再詳述。 當進行押出成型時,通常會視押出機台的加熱段數 10 201141940 量,以逐漸升高溫度的方式設定由入料至押出的每一加熱 段的溫度,最低溫設定在18(rc,最高溫則設定在26〇<t, 在本實施例是將該押出機台最前段的溫度設定為18〇。〇,最 後段的溫度則設定為26〇t。該押出機台的轉逮則是設定在 10〜40rpm 〇 當進行射出成型時,也是依射出成型機台的加熱段, 由入料至噴嘴逐漸升高設定的溫度,且最低溫 別設定在職、辑,最後—段_溫度 C。射出成型模具則保持常溫。另外,射出速度與射出壓 力為10%〜50%。 如圖4⑷、(b)所示,分別為以本發明製造方法並採 押出成型法所製出的方形柱體與方形管體製品,如 ⑼所示,則為本發明製造方法採用射出成型法所 具容器及垃圾桶製品’該等製品表面皆呈現出類材= 路的質感與外觀。 材次 如下表·! Μ ’為本發明㈣得的—㈣ 塑木'ΡΕ塑木、ΡΡ塑木的純比㈣: ◊⑽ 的物性比較\1/ I /IV Hunting characteristics of the plastic component are easy to shape and process, so that the mixture has many kinds of recipes: according to the needs of use, the appropriate molding method and the design mold are formed into a polycrystalline solid wood with a * 疋 structure type. For example, the poly-plastic wood can be shaped into a structural type selected from the group of columns in the form of a shape: a plate body, a tube body, a block body, a rod body, a long column body, and a specific shape. The product. The wood powder component which can be combined with the plastic component exhibits a woody feel on the formed plastic wood structure, so that the plastic wood has a wood-like appearance and the two poles are suitable as substitutes for wood. 'It can be further made into various daily necessities that require the appearance of texture. Because the poly-g-plastic wood still retains the characteristics of the plastic material, it still has the characteristics of easy processing, the structural strength of compression and impact resistance, and the acid resistance, waterproof, non-corrosive button, no breeding bacteria, and not easy to be Insect M, not moldy, can be used as a daily necessities for financial purposes. For example, 'The polyester plastic wood can be further improved into a product selected from the following groups: building materials, blinds, Stationery, furniture and storage bins. The present invention can be used to form imitation wood in the plastic-based polyam by combining the plastic raw materials processed with the enamel & 丄_ and the wood powder particles 22'; The wood 2 has a wood-like appearance and is suitable as a substitute for wood. In the present embodiment, the polyester plastic 201141940 which is formed into a square cylinder shape is taken as an example, but should not be used. In this way, the shape of the plastic ester wood 2 is limited. The pre-designed mold can be formed by one of the methods of extrusion molding and injection molding; the t-shaped polyg is the plastic wood 2 or its related products. For example, as shown in the figure 2 material 'for the extrusion molding party Formulated as a square tube-shaped polyester plastic wood 2, as shown in Fig. 3, is a polystyrene-plastic wood 2 product produced by injection molding in a container of a specific shape. Ester-plastic wood 2 products can be used as pen holders. The manufacturing method of δ hai polyester wood-plastics includes the following steps: Step 101: Manufacture of plastic-wood raw material granules, which is the main component of the plastic component of the mixture. The melting point is about 260 < t, in order to obtain a good mixing effect, the processing temperature of the mixture should be increased accordingly, and preferably the mixture is mixed at a temperature of 180 ° (: 260 ° C) The refining 'can smoothly produce the plastic wood raw material rubber particles. The wood powder component in the mixture is first ground to make the wood powder particle size less than or equal to 2 〇〇 from m. In this embodiment, it is matched The twin-screw extruder, the high-speed mixer, and the dehumidifying and drying mechanism are used to produce the plastic wood material rubber. Step 102 is according to the production demand, and the extrusion molding and injection molding are carried out in a manner similar to the pre-designed mold at a temperature of 18 (rc~26(rc under the condition that The wood raw material rubber pellet is put into a molding machine to form a polyester plastic wood having a pre-twisted structure type. When the extrusion molding is performed, the dehumidifying dryer is used together with the special type extrusion machine. When the injection molding is performed, It is done by using a dehumidifying dryer with an injection machine. Extrusion molding and injection molding are prior art, and the details thereof will not be described in detail here. When performing extrusion molding, the number of heating sections of the extruder is usually 10 201141940, gradually The method of raising the temperature sets the temperature of each heating section from the feed to the extrusion, and the lowest temperature is set at 18 (rc, the highest temperature is set at 26 〇 < t, in this embodiment, the front end of the extrusion machine The temperature is set to 18 〇. 〇, the temperature of the last segment is set to 26 〇t. The transfer of the extrusion machine is set at 10 to 40 rpm. When the injection molding is performed, it is also based on the heating section of the injection molding machine. The temperature is gradually increased from the feeding to the nozzle, and the lowest temperature is set. Series, last - segment _ temperature C. The injection molding mold is kept at a normal temperature. Further, the injection speed and the injection pressure are 10% to 50%. As shown in Fig. 4 (4) and (b), respectively, the square cylinder and the square tubular product produced by the manufacturing method of the present invention and the extrusion molding method are as shown in (9), and the injection molding method is used for the manufacturing method of the present invention. All the containers and trash can products have the appearance of the material = the texture and appearance of the road. The number of materials is as follows! Μ ‘ is the invention (4) obtained—(4) The pure ratio of plastic wood 'ΡΕ plastic wood and ΡΡ plastic wood (4): 物(10)

抗折強度(Mpa) 201141940 抗折彈性係數(Gpa) ~~ ' -η 3, 1 5.2 Γ7Γ ASTM D7Qn 衝擊強度(J /m) 12 50 33.4 26.2 ASTM -1 D256 ,聚酉曰塑木的物性與現有pVC塑木、塑木、pp塑木 ,丨相比互有優劣’但聚酯塑木的物性強度已能符合 貝用私準,說明本發明聚醋塑木不但有較環保、能表現較 佳仿木質感的特性,也具有可供產業上大量製造生產的實 用價值。 知納上述,本發明聚酯塑木及其製造方法,可獲致下 述的功效及優點’故能達到本發明的目的: 社I、以該塑料組份中的第一塑料ΡΕΤ料與木粉組份 。&的主要基材,除了能利用配方混摻技術及預定相容 齊1且伤與改質劑組份之助,順利地使較低成本且容易回收 再利用的PET塑料與第二塑料形成良好的相容混推,使 成為能夠應用在聚醋塑木產品的新基材原料外,仍然 =夠透過該木粉組份在該所製出的塑料製品上表現出仿木 質感’再藉由控制木粉組份的用量與粒徑大小,該塑料組 份與該木粉組份相混合後仍能順利成型為預定形狀,且結 構穩^的塑木製品,使本發明聚g旨塑木具有原料成本低、 仿木負感佳的特性,且能符合回收再利用的環保與經濟效 益。 二、本發明製造方法藉由將PET作為第一塑料與第二 成為聚醋塑木主要基材的配方,對應將製程加: /皿度提冋至l8〇c〜26〇。。’再利用配方混摻技術降低該塑 12 201141940 碑知中的第_、第二塑料的界面張力以形成良好的相容 效果’以該切組份能承受較高的加卫溫度使木粉組份能 :利分散且結合在卩PET為主原料的塑料材質中,進而能 王現出#又佳的仿木質感’使本發明的製造方法能順利將低 成本的JET塑料應用於塑木製品成為適合該木粉組份散 佈、固著的基材載體’ it而能夠製出低成本、具較佳仿木 質感且符合環保需求的聚酯塑木。 三、本發明以PET為該塑料組份中的主要成分,所需 添加的木粉組份可以比現有的塑木中的木粉含量少(該木粉 組份在該混合物巾的含量小於4G wt%),就能夠在該塑木上 呈現較佳的仿木質感,使本發明的聚酯塑木及其製造方法 具有能減少木粉用量的特性。 惟以上所述者,僅為本發明之較佳實施例而已,當不 能以此限定本發明實施之範圍,即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一立體示意圖,說明本發明聚酯塑木的—較佳 實施例成型為方形柱體狀的型式; 圖2是一立體示意圖’說明該較佳實施例成型為方形 管體狀的型式; 圖3是一立體示意圖,說明該較佳實施例成型為特定 形狀的容器的型式; 圖4是透過本發明聚酯塑木的製造方法並採用押成型 13 201141940 方式所製出的二種聚酯塑木製品的圖片;及 圖5是透過本發明聚酯塑木的製造方法並採用射成型 方式所製出的二種塑酯塑木製品的圖片。Flexural strength (Mpa) 201141940 Flexural modulus (Gpa) ~~ ' -η 3, 1 5.2 Γ7Γ ASTM D7Qn Impact strength (J / m) 12 50 33.4 26.2 ASTM -1 D256 , physical properties of polyplastic wood Existing pVC plastic wood, plastic wood, pp plastic wood, 丨 互 互 互 互 互 但 但 但 但 但 但 但 但 但 但 但 但 但 但 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯 聚酯The characteristics of good woody feel also have practical value for mass production and production in the industry. In view of the above, the polyester plastic wood of the present invention and the method for producing the same can achieve the following effects and advantages, so that the object of the present invention can be achieved: I, the first plastic material and wood powder in the plastic component Component. The main substrate of &, in addition to the formulation blending technology and the predetermined compatibility and the component of the damage and modifier, can smoothly form the PET plastic and the second plastic which are relatively low cost and easy to recycle. Good compatibility and mixing, so that it can be applied to the new substrate material of the poly-plastic wood products, still = enough to show the imitation wood feeling on the plastic products produced by the wood powder component. By controlling the amount and particle size of the wood powder component, the plastic component and the wood powder component can be smoothly formed into a predetermined shape, and the structurally stable plastic wood product enables the polyg-shaped plastic wood of the present invention. It has the characteristics of low raw material cost and good negative wood feel, and it can meet the environmental and economic benefits of recycling. 2. The manufacturing method of the present invention, by using PET as the first plastic and the second to be the main substrate of the polystyrene wood, correspondingly adding the process: / the degree of the dish to l8〇c~26〇. . 'Reuse formula blending technology to reduce the interfacial tension of the first and second plastics in the plastic 12 201141940 to form a good compatibility effect'. The cut component can withstand higher curing temperatures to make the wood powder group The energy can be dispersed and combined with the plastic material of 卩PET as the main raw material, and then the king can produce #good wood-like feeling. The manufacturing method of the invention can smoothly apply the low-cost JET plastic to the plastic wood product. The base material carrier which is suitable for spreading and fixing the wood powder component can produce a polyester plastic wood which is low in cost, has a good wood-like feel and meets environmental protection requirements. 3. In the present invention, PET is the main component of the plastic component, and the wood powder component to be added may be less than the wood powder in the existing plastic wood (the wood powder component is less than 4G in the mixture towel). The wt%) is capable of exhibiting a better imitative woody feel on the wood, so that the polyester wood of the present invention and the method for producing the same have the property of reducing the amount of wood powder. The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing a preferred embodiment of the polyester wood of the present invention formed into a square cylinder shape; and Fig. 2 is a perspective view showing the preferred embodiment formed into Figure 3 is a perspective view showing the shape of the container of the preferred embodiment molded into a specific shape; Figure 4 is a method of manufacturing the polyester wood according to the present invention and adopting the molding method 13 201141940 A picture of two kinds of polyester wood products produced by the invention; and Fig. 5 is a picture of two plastic ester wood products produced by the method for producing the polyester wood according to the invention and by injection molding.

14 201141940 【主要元件符號說明】 _ 木粉顆粒 2 ..........聚酯塑木 22 21.........塑膠基材部14 201141940 [Description of main component symbols] _ Wood powder particles 2 .......... Polyester plastic wood 22 21.........Plastic base material

1515

Claims (1)

201141940 七、申請專利範圍: 1 · 一種聚酿塑木,是由一混合物經押出成型與射出成型的 其中一種方式製成’該混合物包含依預定比例相混合的 木粉組份、一塑料組份、一相容劑組份及一改質劑組 伤’該塑料組份包括預定比例相混合的一第一塑料及一 第一塑料’該第一塑料為聚對笨二曱酸乙二酯,該第二 塑料為一選自下列群組中的高分子聚合物:聚乙烯、聚 丙烯、聚苯乙烯、丙烯腈丁二烯苯乙烯共聚物、聚醯胺 6、聚酿胺66、聚碳酸酯、聚曱基丙烯酸甲酯,及其等 的組合。 2. 依據申請專利範圍第丨項所述的聚酯塑木,其中,該木 份組份的木粉粒徑小於等於200 y m。 3. 依據申請專利範圍第2項所述的聚酯塑木,其中,以該 塑料組伤的總重為1 〇 〇重量份計,該木粉組份的用量為 10〜90重量份,該相容劑組份的用量為2〜1()重量份,及 該改質劑組份的用量為3〜2〇重量份。 4. 依據申清專利範圍第3項所述的聚g旨塑木,其中,該塑 料組份中含有50〜90 wt%的第一塑料,及1〇〜5〇糾%的 第二塑料。 5. 依據申請專利範圍第1項所述的聚酯塑木,其中,該相 容劑组份是選自於含環氧雙官能基之樹脂,及該改質劑 組份是選自於由甲基丙烯酸甲酯、丁二烯與笨乙稀的= 元共聚物形成的反應型核殼型衝擊改質劑,或具有化與 結構式(I)的反應型衝擊改質劑EGMA, 16 201141940201141940 VII. Patent application scope: 1 · A poly-plasticized wood is made by one method of extrusion molding and injection molding. The mixture contains wood powder component and a plastic component which are mixed according to a predetermined ratio. a compatibilizer component and a modifier group injury. The plastic component comprises a first plastic and a first plastic mixed in a predetermined ratio. The first plastic is polyethylene terephthalate. The second plastic is a high molecular polymer selected from the group consisting of polyethylene, polypropylene, polystyrene, acrylonitrile butadiene styrene copolymer, polyamidamine 6, polybrene 66, polycarbonate A combination of an ester, a polymethyl methacrylate, and the like. 2. The polyester wood according to the invention of claim 2, wherein the wood component has a wood powder particle size of 200 y m or less. 3. The polyester wood according to claim 2, wherein the wood powder component is used in an amount of 10 to 90 parts by weight based on the total weight of the plastic group. The compatibilizer component is used in an amount of 2 to 1 part by weight, and the modifier component is used in an amount of 3 to 2 parts by weight. 4. The poly-g-shaped wood according to claim 3, wherein the plastic component contains 50 to 90% by weight of the first plastic, and 1 to 55% of the second plastic. 5. The polyester wood according to claim 1, wherein the compatibilizer component is selected from the group consisting of epoxy-containing bifunctional resins, and the modifier component is selected from the group consisting of A reactive core-shell impact modifier formed by methyl methacrylate, butadiene and stupid ethylene = copolymer, or a reactive impact modifier EGMA having a chemical formula (I), 16 201141940 6.依據申請專利範圍第丨項所述的聚酯塑木,是成型為〜 選自下列群組中的結構體型式:板體、管體、塊體、椁 體、長柱體及特定形狀的容器。 鲁7.依據申請專利範圍第1項所述的聚酯塑木,是進一步製 成一選自下列群組中的產品:建材、百葉窗、文具、像 倶及置物桶。 8. —種聚酯塑木的製造方法,包含下列步驟: 一、 在溫度為180°C〜260°C的條件下對一混合物進 行》rtj煉,以製出塑木原料膠粒’該混合物包含1 〇 〇重量 份的塑料組份’ 10〜90重量份的木粉組份、2〜10重量份 的相容劑組份,以及3〜20重量份的改質劑組份,且該塑 φ 料組份包括5〇~9〇 Wt%的第一塑料,及10〜5〇 wt%的第 二塑料’該第一塑料為聚對苯二甲酸乙二酯,該第二塑 料為一選自下列群組中的高分子聚合物:聚乙烯、聚丙 烯、聚苯乙稀、丙烯腈丁二烯苯乙稀共聚物、聚醯胺 6、聚醯胺66、聚碳酸酯、聚甲基丙烯酸曱酯,及其等 的組合;及 二、 將塑木原料膠粒投入一成型機中,並在溫度大 於1 80°C〜260°C的條件下’以押出成型與射出成型的其 17 201141940 中一種方式成型出一具有預定結構體型式的聚酯塑木。 9.依據申請專利範圍第8項所述的聚酯塑木的製造方法, 其中’在步驟二中’是將塑木原料膠粒成型為一選自下 列群組中的結構體型式:板體、管體、塊體、桿體、長 柱體及特定形狀的容器。 1 〇.依據申請專利範圍第8項所述的聚酯塑木的製造方法, 其中’在步驟一中,該木份組份是經研磨處理而使木粉 粒徑小於等於2〇〇 y m。 11.依據申請專利範圍第10項所述的聚酯塑木的製造方法, 籲 其中’在步驟一中,該木份組份是經研磨處理而使木粉 粒徑介於10# m〜5 0〆m。 186. The polyester wood according to the scope of the patent application is formed into a structure type selected from the group consisting of a plate body, a pipe body, a block body, a carcass body, a long column body and a specific shape. Container. Lu 7. The polyester wood according to item 1 of the patent application is further produced into a product selected from the group consisting of building materials, shutters, stationery, enamel and storage buckets. 8. A method for producing a polyester wood, comprising the steps of: 1. performing a rtj smelting of a mixture at a temperature of 180 ° C to 260 ° C to produce a plastic wood granule 1 part by weight of the plastic component '10 to 90 parts by weight of the wood powder component, 2 to 10 parts by weight of the compatibilizer component, and 3 to 20 parts by weight of the modifier component, and the plastic component The φ material component comprises 5〇~9〇Wt% of the first plastic, and 10~5〇wt% of the second plastic'. The first plastic is polyethylene terephthalate, and the second plastic is selected Polymers from the following groups: polyethylene, polypropylene, polystyrene, acrylonitrile butadiene styrene copolymer, polyamine 6, polyamine 66, polycarbonate, polymethyl a combination of decyl acrylate, and the like; and second, the plastic wood raw material rubber pellet is put into a molding machine, and at a temperature of more than 180 ° C to 260 ° C, the extrusion molding and injection molding are carried out. One way in 201141940 is to form a polyester wood having a predetermined structural form. 9. The method for producing a polyester wood according to claim 8, wherein in the second step, the plastic wood material is formed into a structure selected from the group consisting of: a plate body. , tube body, block body, rod body, long column body and container of specific shape. The method for producing a polyester wood according to claim 8, wherein in the first step, the wood component is ground to have a wood powder particle size of 2 〇〇 y m or less. 11. The method for producing a polyester wood according to claim 10, wherein in the first step, the wood component is ground to have a wood particle size of 10#m~5. 0〆m. 18
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI455994B (en) * 2011-07-19 2014-10-11
TWI674296B (en) * 2018-09-06 2019-10-11 楊豐銘 Aggregates of high-strength wood plastic composites and the manufacturing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI455994B (en) * 2011-07-19 2014-10-11
TWI674296B (en) * 2018-09-06 2019-10-11 楊豐銘 Aggregates of high-strength wood plastic composites and the manufacturing

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