TWI342034B - - Google Patents

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TWI342034B
TWI342034B TW098118208A TW98118208A TWI342034B TW I342034 B TWI342034 B TW I342034B TW 098118208 A TW098118208 A TW 098118208A TW 98118208 A TW98118208 A TW 98118208A TW I342034 B TWI342034 B TW I342034B
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TW
Taiwan
Prior art keywords
tube
sealing tube
electrically connected
discharge lamp
electrode
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TW098118208A
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Chinese (zh)
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TW201007812A (en
Inventor
Miyabi Kuriyama
Hiroshi Sugiyama
Yoshinori Aiura
Takeo Matsushima
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Ushio Electric Inc
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Publication of TW201007812A publication Critical patent/TW201007812A/en
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Publication of TWI342034B publication Critical patent/TWI342034B/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/84Lamps with discharge constricted by high pressure
    • H01J61/86Lamps with discharge constricted by high pressure with discharge additionally constricted by close spacing of electrodes, e.g. for optical projection
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70008Production of exposure light, i.e. light sources
    • G03F7/70016Production of exposure light, i.e. light sources by discharge lamps
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/04Electrodes; Screens; Shields
    • H01J61/06Main electrodes
    • H01J61/073Main electrodes for high-pressure discharge lamps
    • H01J61/0732Main electrodes for high-pressure discharge lamps characterised by the construction of the electrode
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/24Means for obtaining or maintaining the desired pressure within the vessel
    • H01J61/26Means for absorbing or adsorbing gas, e.g. by gettering; Means for preventing blackening of the envelope
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/36Seals between parts of vessels; Seals for leading-in conductors; Leading-in conductors
    • H01J61/366Seals for leading-in conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/82Lamps with high-pressure unconstricted discharge having a cold pressure > 400 Torr
    • H01J61/827Metal halide arc lamps
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J7/00Details not provided for in the preceding groups and common to two or more basic types of discharge tubes or lamps
    • H01J7/14Means for obtaining or maintaining the desired pressure within the vessel
    • H01J7/18Means for absorbing or adsorbing gas, e.g. by gettering
    • H01J7/186Getter supports

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • General Physics & Mathematics (AREA)
  • Vessels And Coating Films For Discharge Lamps (AREA)
  • Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)

Description

1342034 六、發明說明: 【發明所屬之技術領域】 本發明是關於在半導體或液晶的製造領域等所使用的 短弧型放電燈及其製造方法。 【先前技術】 習知,在被使用於半導體或液晶基板的曝光用的短弧 型放電燈的點燈時,保持高點燈壓力下,爲了確保放電空 間內與該燈外部的氣密性作爲目的,採用與玻璃封裝鉬等 的金屬箔而加以密封的方法。 如此地,利用鉬等的金屬箔被密封的單重密封構造的 短弧型放電燈是眾知有如揭示於專利文獻1。 在近年來的半導體或液晶基板的曝光,被要求提高半 導體處理時的生產率,或是提昇以液晶基板或濾色片作爲 對象的大面積照射時的處理能力。 對於此種要求,使用於曝光用光源的短弧型放電燈, 是將接通電力作成比習知以上還要高,就可加以對應。隨 著此,電極會大型化,而電極成爲極重。 如專利文獻1所述地,短弧型放電燈是僅保持著電極 的一知的懸臂構造。所以,當電極變重,則在製造時,經 由電極的軸部有很大應力施加於金屬箔,而在密封後的金 屬箔會形成雛紋,或是有金屬箔本身斷裂的情形。又,在 金屬箔形成有皺紋的狀態下點燈短弧型放電燈,則有損壞 密封部構造的問題。 -5- 1342034 爲了對應於此種問題,本案申請人是在專利文獻2中 ,提案一種具有雙重密封構造的短弧型放電燈。第6圖是 表示具有習知的雙重密封構造的短弧型放電燈的整體構成 〇 發光管1是封入有水銀的石英玻璃製的管。陽極2, '陰極3是分別具有配置於發光管內的本體部21、31,及 朝外側密封管內延伸的軸部22、32。 φ 短弧型放電燈是具有利用外側密封管1 2,內側密封 管1 1,金屬箔1 0及玻璃構件6被氣密的雙重密封構造。 以下’針對於陽極2側的密封部構造加以說明,惟陰極側 的密封部構造也與陽極側同樣。 ' 外側密封管12是連續於發光管1的兩端的圓筒狀部 ' 分。 內側密封管1 1是用於氣密地密封的圓筒狀的玻璃構 件。 鲁 玻璃構件6是在形成於兩部位的有底穴,保持軸部 2 2與外部導棒7 ^ , 電極保持部5是具有用以保持軸部22的開口的筒狀 體。 外部導棒保持體9是具有用以保持外部導棒7的開口 的筒狀體。 金屬箔1 0是介裝於玻璃構件6與內側密封管1 1之間 ’而電性地接觸第1聚電板4與第2聚電板8。 第1聚電板4是電性地連接軸部22與金屬箔1〇的金 -6 - 1342034 屬製構件。 第2聚電板8是電性地連接外部導棒7與金屬箔1〇 的金屬製的構件。 第7圖是表示習知的短弧型放電燈的一次密封的次序 的斷面圖。爲了方便上,僅說明陽極側的密封構造。利用 依次地進行以下的(a)〜(f)的次序,以完成表示於(g )的電極裝配台。 如(a )所示地,準備藉由軸部2 2,電極保持體5, 第1聚電板4,玻璃構件6,金屬箱10,第2聚電板8, 外部導棒7,外部導棒保持體9,裝配台帶23所構成的電 極裝配台構成體。 如(b )所示地,將電極裝配台構成體插入在貝備排 氣用的分支管1 1 a的內側密封管1 1的內部。 如(c )所示地,以燃燒器等加熱內側密封管π的兩 端部予以密封之後,經由排氣用分支管1 1 a而排氣內側密 封管11內使之成爲真空狀態。 如(d )所示地,藉由以燃燒器來加熱電極保持體5 ,玻璃構件6及外部導棒保持體9的周圍的內側密封管 1 1,俾將電極保持體5,玻璃構件6及外部導棒保持體9 的3件零件焊著於內側密封管1 ]。藉由將複數金屬箔! 〇 夾住在內側密封管1 1與玻璃構件6之間進行焊著使之密 封,實現內側密封管1 1與外部之間的氣密狀態。 在表示於(e )的2部位,切斷內側密封管1 1。 如(f)所示地,將軸部2 2的前端部嵌入本體部2】 1342034 的有底穴21a。 (g)是表示完成的電極裝配台2〇 /。 第8圖是表示習知的短弧型放電燈的二次密封的次序 的斷面圖。利用依次地進行以下的(a)〜(d)的次序, 完成氣密地被密封的密封部構造。 如(a )所示地,將電極裝配台2 0 插入在外側密封 管12內。 如(b)所示地,將陽極2的本體部21的軸部22的 一部分配置在發光管的內部,而且除了本體部21以外將 電極裝配台20 >的構成零件都配置於外側密封管1 2的內 部。 如(c )所示地,以燃燒器加熱外側密封管1 2的端部 使之密封,經由設於發光管1的未圖示的排氣用分支管, 並將發光管1與外側密封管1 2的內部予以排氣而成爲真 空狀態。 如(d )所示地,以燃燒器等加熱外側密封管1 2的D 部分。藉此,焊著內側密封管1 1與外側密封管1 2。如上 述地,在將複數金屬箔1 〇夾住在內側密封管1 1與玻璃構 件6之間的狀態下經加熱而焊著有內側密封管1 1與玻璃 構件6。因此藉由焊著有內側密封管1 1與外側密封管1 2 ,而實現外側密封管1 2內部與外部之間的氣密狀態。 專利文獻1 :日本專利第3 3 794 3 8號 專利文獻2 :日本特開2 0 0 5 - 2 4 3 4 8 4號 1342034 【發明內容】 具有習知的雙重密封構造的短弧型放電燈,是焊著內 側密封管1 1與玻璃構件6而結束一次密封之後,俾將重 量大的電極的本體部21嵌入於軸部22。亦即,具有雙重 密封構造的短弧型放電燈是在進行一次密封的階段中,重 量大的電極的本體部21未嵌入於軸部22的前端側之故, 因而在製造時可防止皺紋形成於金屬箔1 〇的情形。因此 ,在點燈時不會有損壞外側密封管1 2之顧慮。 然而’如上述地,具有習知的雙重密封構造的短弧型 放電燈’是外側密封管1 2與內側密封管1 1,爲內側密封 管11的全長全面以燃燒器等經加熱而被焊著之故,因而 會新發生如下的問題。 如上述的第8 ( d )圖所示地,以燃燒器等加熱相當 於外側密封管1 2的內側密封管1 1的全長度的領域D。使 得焊著的範圍較長之故,因而加熱費時,而且爲了驅動燃 燒器等需要很大能量。因此,具有習知的雙重密封構造的 短弧型放電燈,是有生產效率不好的問題。 又’如第8 ( b )圖所示地’習知的短弧型放電燈是 在進行將電極裝配台2 0 —插入在外側密封管1 2內的次序 之際’成爲必須將本體部2 1及軸部2 2 —致於外側密封管 1 2的中心軸的情形。該對位是內側密封管丨1的外徑與外 側密封管1 2的內徑並不一定一致之故,因而藉由利用設 於外部導棒7的基端部的裝配台帶23的伸縮力所進行。 該對位是需要作業人員的高度熟練,而在每一作業人員會 -9- 1342034 產生位置精度的差異的問題。如此地’具有習知的雙重密 封構造的短弧型放電燈是將電極裝配台2 0插入在外側 密封管12內,而將本體部21及軸部22配置於適當位置 上有困難。 W ±,# Μ明的目的是利用解決上述的習知的問題 ,以提高具有雙重密封構造的短弧型放電燈的生產效率’ 作爲目的。 本發明的短弧型放電燈’是具備:發光管’及連續於 其兩端的一對外側密封管’及與該外側密封管同軸上地配 置於上述外側密封管的內側而被焊著於上述外側密封管的 內側密封管,及相對於上述發光部內部所配置的本體部與 連續於其基端側而朝外側密封管的基端側延伸的軸部所構 成的一對電極,及電性地連接於上述電極的第1聚電板, 及電性地連接於上述第1聚電板的複數金屬箔,及上述複 數金屬箔不會互相地重疊被配置於外周面,夾住上述複數 金屬箔的方式焊著於上述內側密封管內部的玻璃構件,及 電性地連接於上述金屬箔的第2聚電板,及電性地連接於 上述第2聚電板的外部導棒,其特徵爲:上述內側密封管 是具有並未焊著於上述外側密封管而從上述外側密封管的 端部朝外部伸出的部位。 又’本發明的短弧型放電燈,爲上述外側密封管是朝 上述第1聚電板的徑方向外方延伸,爲其特徵者。 又’本發明的短弧型放電燈,是上述外側密封管的全 長比上述內側密封管的全長還要短,爲其特徵者。 -10- !342〇34 又,本發明的短弧型放電燈,是在上述發光管內,作 爲發光物質封入有水銀,爲其特徵者。 爲了實現本發明的短弧型放電燈的雙重密封構造的電 極裝配台,其特徵爲:具有:本體部與連續於其基端側的 軸部所構成的電極,及電性地連接於上述電極的第1聚電 板,及電性地連接於上述第1聚電板的複數金屬箔,及上 述複數金屬箔不會互相地重疊被配置於外周面的玻璃構件 ,及電性地連接於上述複數金屬箔的第2聚電板,及電性 地連接於上述第2聚電板的外部導棒,及夾住上述金屬箔 的方式焊著於上述玻璃構件的徑方向外方的內側密封管, 上述內側密封管朝上述第1聚電板的徑方向外方延伸,而 且超過上述外部導棒的基端部延伸。 本發明的短弧型放電燈的製造方法’其特徵爲:進行 裝配具有:本體部與連續於其基端側的軸部所構成的電極 ’及電性地連接於上述電極的第1聚電板,及電性地連接 於上述第1聚電板的複數金屬箔’及上述複數金屬箔不會 互相地重疊被配置於外周面的玻璃構件,及電性地連接於 上述複數金屬箔的第2聚電板’及電性地連接於上述第2 聚電板的外部導棒,及夾住上述金屬箔的方式焊著於上述 玻璃構件的徑方向外方的內側密封管的電極裝配台的次序 :及 上述內側密封管從外側密封管的端部朝外部延伸的方 式,將上述電極裝配台插入於外側密封管內的次序;及 焊著上述外側密封管與配霞在該外側密封管內的上述 .11 - 1342034 內側密封管的次序。 本發明的短弧型放電燈是具有利用玻璃構件,及內側 密封管,及被夾住於玻璃構件與內側密封管之間的金屬箔 ,及外側密封管所構成的雙重密封構造。因此,與習知相 同在製造時皺紋不會形成在金屬箔,確實地可防止短弧型 放電燈的點燈時的密封部之損壞。 而且,本發明的短弧型放電燈是上述內側密封管具有 不會焊著於上述外部密封管而從外側密封管的端部朝外部 伸出的部位。因此’內側密封管僅在其全長中有限的部位 焊著於外側密封管之故,因而加熱內側密封管與外側密封 管而爲了焊著所需要時間被縮短,且可減低爲了焊著所需 要的能量。因此,利用採用本發明的雙重密封構造,可提 高短弧型放電燈的生產效率。 【實施方式】 第1圖是表示本發明的短弧型放電燈全體的構成例的 斷面圖。 同圖的短弧型放電燈是具備:形成大約球狀的發光管 1,及連續於其兩端所形成的一對外側密封管1 2。 在發光管1的內部,互相地相對配置有陽極2的本體 部21與陰極3的本體部31,而且封入有發光物質的水銀 〇 陽極2是由在其前端側形成圓形的本體部2 1,及連 續於該本體部2 1的基端側的棒狀軸部22所構成。軸部 -12- 1342034 22的前端部嵌入於形成在本體部2丨的基端側的 2 1 a ° 陰極3是由其前端側具有隨著朝陽極2的本| 逐漸地縮徑的推拔部的本體部31,及連續於該本f ·> 的基端側的棒狀軸部3 2所構成。使得軸部3 2的前 嵌入在形成於本體部31的基端側的有底穴31a。 陽極2及陰極3是例如鎢所成的各本體部2 1 φ 各軸部22、32所構成。 陽極2及陰極3是如上述地各本體部21、31 部22、3 2互相爲其他構件也可以,或是各本體部 部一體地形成也可以。 水銀的封入量是例如2 0 m g / c c以上。 • 第2圖是表示第1圖的短弧型放電燈的雙重密 的擴大斷面圖。針對於陰極側的密封部構造,雖省 ,惟與陽極側的密封部構造相同。 φ 在軸部22的基端部設有金屬製第1聚電板4 聚電板4是具有在其中央具有貫通孔4a的圓板形 . 部22是其基端部貫通第1聚電板4的貫通孔4a, 成從第1聚電板4的基端面伸出,例如藉由焊接等 於第1聚電板4的開口端部。 電極保持體5是例如石英玻璃所成的筒狀構件 端部不會從內側密封管1 1的前端部伸出而把其全 容於內側密封管Π的內方,而鄰接配置於第1聚 。軸部22是貫通被形成於電極保持體5的中央的 有底穴 豊部21 I部3 1 端部被 、3 1及 與各軸 與各軸 封構造 略說明 。第1 狀。軸 而配置 被固定 ,其前 體被收 電板4 貫通孔 -13- 1342034 5a所配置。 玻璃構件6是例如石英玻璃所成的柱狀構件,鄰接配 置於第1聚電板4。在玻璃構件6,用於保持軸部22與外 部導棒7的有底穴6a、6b,分別形成於前端側與基端側 的雙方。在玻璃構件6的前端側的有底穴6a,嵌入有軸 部22的基端部而保持著軸部22。在玻璃構件6的基端側 的有底穴6b,嵌入有外部導棒7的前端部,而保持著外 部導棒7。 外部導棒7是例如鎢所構成的棒狀構件,在其前端部 設有金屬製的第2聚電板8。第2聚電板8是具有在其中 央具有貫通孔8a的圓板形狀。外部導棒7是其前端部貫 通第2聚電板8的貫通孔8a,而配置成從第2聚電板8 的前端面伸出,例如藉由焊接等被固定於第2聚電板8的 開口端部。 外部導棒保持體9是例如石英玻璃所成的筒狀構件, 鄰接配置於第2聚電板8。外部導棒7是貫通外部導棒保 持體9的貫通孔9a被配置。 在玻璃構件6的側周面,不會互相重疊,而與外側密 封管1 2的管軸方向平行地排列配置有複數金屬箔1 〇。各 金屬箔1 〇是例如鉬等金屬所構成。各金屬箔1 〇是例如藉 由焊接等’使其前端部電性地連接於第1聚電板4的側周 面’而且使其基端部電性地連接於第2聚電板8的側周面 〇 內側密封管1 1是例如石英玻璃所構成的直管狀構件 ,14 - 1342034 ,朝著電極保持體5,玻璃構件6及外部導棒保持體9的 徑方向外方延伸,而且配置成使其前端不會朝發光管1內 方伸出。將複數金屬箔10夾在兩者之間,藉由燃燒器等 被加熱而焊著有內側密封管1 1與玻璃構件6。內側密封 管1 1是具有從外側密封管1 2的基端部朝外部延伸的部位 1 1 X 〇 外側密封管1 2是藉由例如石英玻璃直管狀地形成, 其前端部連續於發光管1的端部。外側密封管1 2是朝電 極保持體5及第1聚電板4的徑方向外方延伸較佳。外側 密封管1 2的內部,藉由例如以燃燒器等加熱在同軸焊著 有內側密封管1 1。內側密封管1 1是比外側密封管1 2全 長還要長,不會與外側密封管1 2焊著,具有從外側密封 管1 2的基端部朝外方伸出的部位1 1 X。 具有上述構成的短弧型放電燈,是以所定燈電力進行 點燈驅動,藉此在陽極2與陰極3之間形成有放電,使得 波長3 65 nm的紫外線朝發光管1的外方射出。 短弧型放電燈的點燈條件,是例如燈電力爲1 0 k W以 上。 陽極2的本體部2 1是爲了能耐住此種點燈條件,例 如爲Φ 30mm以上,重量爲800g以上。 以下,第3圖是表示圖示於第1圖的短弧型放電燈的 —次密封次序的斷面圖。藉由依次地進行第3(a)圖至 第3(f)圖的次序,而完成圖示於第3(g)圖的電極裝 配台。在以下’ 「電極裝配台構成體j是指未焊著有內側 -15- 1342034 密封管者,而「電極裝配台」是指焊著有內側密封管者。 第3 (a)圖是表示製造電極裝配台構成體的次序。 準備在前端側與基端側的雙方形成有底穴6a、6b的玻璃 構件6,在基端部固定有第1聚電板4的軸部22,電極保 持體5,在前端部固定有第2聚電板8,而且在基端側設 有裝配台帶23的外部導棒7,外部導棒保持體9,及複數 金屬箔1 0。將軸部22的基端部嵌入於玻璃構件6前端側 的有底穴6a,同時使得軸部22的前端部貫通電極保持體 5的貫通孔5a的方式進行配置電極保持體5。同時,將外 部導棒7的前端部嵌入於玻璃構件6基端側的有底穴6b ’而且外部導棒7的基端部貫通外部導棒保持體9的貫通 孔9a的方式配置外部導棒保持體9。最後,將複數金屬 范1 〇的前端部配置成不會互相地重豊於玻璃構件6的側 周面上並將各金屬箔10的前端部藉由焊接等固定於第1 聚電板4的側周面’而且將各金屬箔丨〇的基端部藉由焊 接等固定於第2聚電板8的側周面。 第3(b)圖是表示將在第3(a)圖所製造的電極裝 配台構成體插入於內側密封管1 1內部的次序。將電極裝 配台構成體插入於內側密封管1 1內,使得電極裝配台構 成體全體能收容於內側密封管1 1內部。內側密封管n的 全長是比電極裝配台構成體全長還要更長。電極裝配台構 成體是利用裝配台帶23的伸縮力,使得軸部22配置成— 致於內側密封管1 1的中心軸。 第3 ( C )圖是表示密封內側密封管1 1的兩端部的次 -16- 1342034 序。以燃燒器等進行加熱內側密封管1 1的雙 以密封。又’經設於內側密封管1 1的排氣用 俾將內側密封管1 1內予以排氣而作成真空狀 內側密封管1 1的排氣之後,密封排氣用的分支 第3 ( d )圖是表示將內側密封管1 1焊著 台構成體的次序。在將複數金屬箔10夾住在 與內側密封管1 1之間的狀態下,以燃燒器等 內側密封管1 1的玻璃構件6的徑方向外方延 內側密封管1 1藉由熱被縮徑而焊著於玻璃構 作成同樣進行加熱而焊著朝內側密封管1 1的 5及外部導棒保持體9的徑方向延伸的部位。 第 3(e)圖是表示切斷焊著於電極裝配 內側密封管1 1的端部的次序。在表示於第3 部位切斷內側密封管。切斷部位是比電極保持| 面還要稍靠近軸部22前端的部位。 第3(f)圖是表示將陽極2的本體部21 裝配台構成體的軸部22的次序。將軸部22的 入於設在本體部21基端側的有底穴21a。 第3(g)圖是表示完成的電極裝配台20。 在此,完成的電極裝配台20的內側密封1 超過外部導棒7的基端部延伸的部位1 1 b較佳 切斷第3 ( e )圖的內側密封管1 1的次序,留 導棒7的基端部所延伸的部位1 1 b的方式進行 封管1 1者較佳。作成如此的情形’在下述二 方端部而予 分支管1 1 a 態。在結束 :管 1 la。 於電極裝配 玻璃構件6 進行加熱朝 伸的部位。 件6。又, 電極保持體 台構成體的 (e )圖的2 體5的前端 安裝於電極 前端部是嵌 「1 1是具有 。亦即,在 下超過外部 切斷內側密 次密封中, -17- 1342034 可容易地進行對於外側密封管1 2的電極裝配台2 0的對位 的次序。 以下’第4圖是表示圖示於第1圖的短弧型放電燈的 二次密封次序的斷面圖。利用依次地進行表示於第4 ( a )圖至第4(c)圖的次序,完成表示於第1圖的短弧型 放電燈。 第4 ( a )圖是表示對於外側密封管1 2的中心軸進行 對位電極裝配台20的次序。將一方的外側密封管1 2固定 於一方的密封用車床4 1。同時,將電極裝配台2 0的內側 密封管Π固定於另一方的密封用車床42。此時,藉由將 超過內側密封管1 1的外部導棒7的基端部延伸的部位 1 1 b固定於另一方的密封用車床42,可將陽極2的軸部 2 2容易地一致對於外側密封管1 2的中心軸。亦即,利用 內側密封管1 1具有超過外部導棒7的基端部延伸的部位 1 1 b,可將該部位藉由密封用車床4 2予以保持之故,因而 可將電極裝配台2 0容易地進行對於外側密封管1 2進行對 位的次序。 第4(b)圖是表示將電極裝配台20插入於發光管1 及外側密封管1 2內部的次序。 藉由固定有電極裝配台20的另一方的密封用車床42 朝向一方的密封用車床41移動,俾將電極裝配台20插入 於另一方的外側密封管1 2內。此時,外側密封管1 2朝電 極保持體5及第1聚電板4的徑方向外方延伸,而且內側 密封管1 1的基端部從外側密封管1 2的基端部朝外方伸出 -18- 1342034 第4 ( c )圖是表示將外側密封管1 2焊著於電極裝配 台20的次序。將稀有氣體或氮體等惰性氣體塡充於發光 管1內之後,以燃燒器等進行加熱外側密封管1 2的表示 於同圖的B的部位。外側密封管1 2藉由熱經縮徑而與內 側密封管1 1焊著。將惰性氣體充滿於發光管1的目的, 是爲了防止陽極2的本體部21或軸部22等的金屬製構件 氧化。 又,針對於陰極側的雙重密封構造,與上述的陽極側 的雙重密封構造相同之故,因而省略說明。 以上的本發明的短弧型放電燈,是在一次密封之際, 重量大的電極本體部21未設於軸部22的前端部之故,因 而皺紋不會形成在金屬箔10»而且,本發明的短弧型放 電燈是與具有習知的雙重密封構造的短弧型放電燈相比較 ,在二次密封中,可縮短加熱外側密封管1 2的全長。有 關於此,使用第5圖詳述於以下。 第5圖是表示與習知的雙重密封構造來比較本發明的 雙重密封構造的效果的擴大斷面圖。如第5 ( b )圖所示 地,習知的雙重密封構造是外側密封管1 2的全長相對地 成爲內側密封管1 1的全長還要長,因此’在二次密封中 ,以燃燒器等進行加熱外側密封管1 2的相當於內側密封 管11的全長的範圍D。 對於此,如第5 ( a )圖所示地,本發明的雙重密封 構造是外側密封管1 2的全長相對地作成比內側密封管1〗 -19- 1342034 的全長還要短’藉此’內側密封管μ具有從外側密封管 12的基端部朝外方伸出的部位llx的構造。因此,在二 次密封中,僅以燃燒器等進行加熱表示於第5 ( a )圖的B 的範圍,就可實現雙重密封構造。 若對比第5 ( a )圖、第5 ( b )圖,則可知本發明的 B範圍比習知的D範圍還要短。因此,採用本發明的雙重 密封構造’藉此,可縮短外側密封管1 2加熱所需要的時 間,而且可減低加熱所需要的能量之故,因而可提昇短弧 型放電燈的生產效率。 而且,本發明的短弧型放電燈是內側密封管1 1未被 焊著於外側密封管1 2的部位Π X,從外側密封管1 2基端 部朝外部伸出的構造之故,因而可期待以下的效果。在以 下,依據表示於第2圖的雙重密封構造進行說明。 在外部導棒7與外部導棒保持體9之間,形成有微小 空隙之故,因而經由該空隙會侵入大氣中的氧氣。鉬所成 的各金屬箔1 〇成爲例如3 50°C以上的高溫狀態的情形, 則金屬箔1 0與經由上述空隙所侵入的氧氣進行反應而藉 由生成氧化鉬會劣化,有無法點燈短弧型放電燈之虞。由 此些情事,儘量降低鉬所成的各金屬箔1 〇的溫度較佳。 依照本發明的雙重密封構造,被夾住於內側密封管 1 1與玻璃構件6之間的複數金屬箔1 0,未被配置於外側 密封管1 2的內部的構造。亦即,在金屬箔1 〇周圍僅延伸 內側密封管Π,藉此,可將點燈時的金屬箔1 〇的溫度作 成比習知的雙重密封構造還要低。 -20- 1342034 又,本發明是外側密封管1 2與內側密封管1 1的雙方 ’朝電極保持體5與第1聚電板4的徑方向外方延伸的構 造,可期待以下的效果。在以下,依據表示於第1圖的短 弧型放電燈進行說明。 第1聚電板4的外徑,是考慮金屬與玻璃之熱脹係數 的不相同,與電極保持體5的外徑相比較成爲相對地小。 所以在配置於第1聚電板4的兩側的電極保持體5的基端 部與玻璃構件6的前端部,及朝其徑方向外方延伸的玻璃 之間,分別形成有不可避免的楔狀空隙。亦即,在第1聚 電板4周邊,形成有楔狀空隙》 第1聚電板4的周邊,是藉由上述空隙之發生,可說 爲機械性地脆弱的部位。在點燈短弧型放電燈時,發光管 內的內壓施加於第1聚電板4附近的空際時,則裂縫發生 在朝該空隙的徑方向外方延伸的玻璃,而發生該裂縫朝玻 璃的徑方向進行的問題。 因此,本發明的短弧型放電燈是外側密封管1 2與內 側密封管1 1的雙方,作成至少朝第1聚電板4的徑方向 外方延伸的構成較佳。藉由如此地構成朝第1聚電板4的 徑方向外方延伸的玻璃的厚度變厚,可提高對於發光管1 的內壓的強度與機械性強度的雙方之故,因而確實可防止 上述的裂縫的進行。 又,第1圖是表示陽極2側與陰極3側的雙方的內側 密封管1 1,具備從焊著於該內側密封管1 1的雙方的外側 密封管1 2的基端部朝外方伸出的構成的短弧型放電燈’ -21 - 1342034 惟此並不被限定於本發明的一實施形態。例如,本發明是 具有從陽極側的內側密封管焊著於該內側密封管的外側密 封管的基端部朝外部伸出的部位,陰極側的雙重密封構造 與習知的雙重密封構造相同也可以,又,也可將陰極側作 成如專利文獻1所示的單重密封構造。 亦即,本發明的雙重密封構造是也可適用於陽極側與 陰極側的雙方,或是僅可適用於陽極側或陰極側的任一方 【圖式簡單說明】 第1圖是表示本發明的短弧型放電燈全體的構成例的 斷面圖。 第2圖是表示短弧型放電燈的雙重密封構造的擴大斷 面圖。 第3(a)圖至第3(g)圖是表示短弧型放電燈的一 次密封的次序的斷面圖。 第4(a)圖至第4(c)圖是表示短弧型放電燈的二 次密封的次序的斷面圖。 第5(a)圖及第5(b)圖是表示將本發明的效果與 習知的雙重密封構造比較的擴大斷面圖。 第6圖是表示習知的短弧型放電燈全體的構成的斷面 圖。 第7(a)圖至第7(g)圖是表示習知的短弧型放電 燈的一次密封的次序的斷面圖。 -22- 1342034 第8(a)圖至第8(d)圖是表示習知的短弧型放電 燈的二次密封的次序的斷面圖。 【主要元件符號說明】 1 :發光管 2 :陽極 2 1 :本體部 22 :軸部 3 :陰極 3 1 :本體部 3 2 :軸部 4 :第1聚電板 5 :電極保持體 6 :玻璃構件 7 :外部導棒 8 :第2聚電板 9 :外部導棒保持體 10 :金屬箔 1 1 :內側密封管 1 1 a :分支管 1 1 b :超過外部導棒的基端部所延伸的部位 1 1 X :從外側密封管的基端部朝外部伸出的部位 1 2 :外側密封管 20 :電極裝配台 -23- 1342034 23 :裝配台帶 41: 一方的密封用車床 42 :另一方的密封用車床[Technical Field] The present invention relates to a short arc type discharge lamp used in the field of semiconductor or liquid crystal production, and a method of manufacturing the same. [Prior Art] Conventionally, when lighting a short arc type discharge lamp for use in exposure of a semiconductor or a liquid crystal substrate, high air temperature is maintained, and airtightness in the discharge space and the outside of the lamp is ensured. A method of sealing with a metal foil such as glass-coated molybdenum is used. As described above, a short arc type discharge lamp having a single-sealed structure in which a metal foil such as molybdenum is sealed is known as disclosed in Patent Document 1. In the recent exposure of a semiconductor or a liquid crystal substrate, it is required to improve the productivity at the time of semiconductor processing or to improve the processing ability when irradiating a large area with a liquid crystal substrate or a color filter. In response to such a request, the short arc type discharge lamp used for the light source for exposure can be made to have a higher electric power than the conventional one. As a result, the electrodes are enlarged and the electrodes become extremely heavy. As described in Patent Document 1, a short arc type discharge lamp is a known cantilever structure in which only an electrode is held. Therefore, when the electrode becomes heavy, at the time of manufacture, a large stress is applied to the metal foil via the shaft portion of the electrode, and the metal foil after the sealing forms a crease or the metal foil itself is broken. Further, when the metal foil is formed with wrinkles, the short arc type discharge lamp is turned on, which may cause damage to the structure of the sealing portion. -5 - 1342034 In order to cope with such a problem, the applicant of the present application is in Patent Document 2, and proposes a short arc type discharge lamp having a double seal structure. Fig. 6 is a view showing the overall configuration of a short arc type discharge lamp having a conventional double seal structure. 发光 The arc tube 1 is a tube made of quartz glass in which mercury is sealed. The anode 2, 'the cathode 3 has a body portion 21, 31 disposed in the arc tube, and shaft portions 22, 32 extending toward the inside of the outer tube. The φ short arc type discharge lamp has a double seal structure in which the outer seal tube 1 2 and the inner seal tube 1 1 and the metal foil 10 and the glass member 6 are hermetically sealed. Hereinafter, the structure of the sealing portion on the side of the anode 2 will be described, but the structure of the sealing portion on the cathode side is also the same as that on the anode side. The outer seal tube 12 is a cylindrical portion that is continuous at both ends of the arc tube 1. The inner seal tube 1 1 is a cylindrical glass member for hermetically sealing. The glazing member 6 is a bottomed hole formed in two places, and holds the shaft portion 2 2 and the outer guide rod 7 ^. The electrode holding portion 5 is a cylindrical body having an opening for holding the shaft portion 22. The outer guide rod holding body 9 is a cylindrical body having an opening for holding the outer guide rod 7. The metal foil 10 is interposed between the glass member 6 and the inner sealing tube 1 1 and electrically contacts the first collecting plate 4 and the second collecting sheet 8. The first electric current collecting plate 4 is a member of the metal -6 - 1342034 which is electrically connected to the shaft portion 22 and the metal foil 1 。. The second current collecting plate 8 is a metal member that electrically connects the outer guide bar 7 and the metal foil 1〇. Fig. 7 is a cross-sectional view showing the sequence of primary sealing of a conventional short arc type discharge lamp. For the sake of convenience, only the sealing structure on the anode side will be described. The order of (a) to (f) below is sequentially performed to complete the electrode assembly stage shown in (g). As shown in (a), the shaft portion 2 2, the electrode holder 5, the first collector plate 4, the glass member 6, the metal case 10, the second collector plate 8, the outer guide bar 7, and the outer guide are prepared. The rod holding body 9 is assembled with the electrode assembly stage constituted by the stage tape 23. As shown in (b), the electrode assembly structure is inserted into the inside of the inner seal tube 1 1 of the branch pipe 1 1 a for exhaust gas discharge. As shown in (c), the both ends of the inner sealed tube π are heated by a burner or the like, and then sealed, and the inside of the inner tube is sealed by the exhaust branch pipe 1 1 a to be in a vacuum state. As shown in (d), the electrode holder 5, the electrode holder 5, the glass member 6 and the inner sealing tube 1 1 are heated by the burner to heat the electrode holder 5, the glass member 6 and the outer circumference of the outer rod holder 9. The three parts of the outer guide bar holder 9 are welded to the inner sealing tube 1]. By putting multiple metal foils!夹 Between the inner seal tube 1 1 and the glass member 6 is welded and sealed to achieve an airtight state between the inner seal tube 1 1 and the outside. The inner sealing tube 11 is cut at the two portions shown in (e). As shown in (f), the front end portion of the shaft portion 2 2 is fitted into the bottomed hole 21a of the body portion 2 1342034. (g) is the completed electrode assembly table 2 〇 /. Fig. 8 is a cross-sectional view showing the sequence of secondary sealing of a conventional short arc type discharge lamp. The sealing portion structure that is hermetically sealed is completed by sequentially performing the following steps (a) to (d). The electrode assembly table 20 is inserted into the outer seal tube 12 as shown in (a). As shown in (b), a part of the shaft portion 22 of the main body portion 21 of the anode 2 is disposed inside the arc tube, and the components of the electrode assembly table 20 > are disposed outside the main body portion 21 in the outer sealing tube. The interior of 1 2 . As shown in (c), the end portion of the outer sealed tube 12 is heated by a burner to be sealed, and the branch pipe for exhaust gas (not shown) provided in the arc tube 1 is passed, and the arc tube 1 and the outer tube are sealed. The inside of 1 2 is exhausted to be in a vacuum state. As shown in (d), the D portion of the outer sealed tube 12 is heated by a burner or the like. Thereby, the inner seal tube 1 1 and the outer seal tube 12 are welded. As described above, the inner sealing tube 1 1 and the glass member 6 are welded by heating while sandwiching the plurality of metal foils 1 之间 between the inner sealing tube 1 1 and the glass member 6. Therefore, the inner sealed tube 1 1 and the outer sealed tube 1 2 are welded together to achieve an airtight state between the inside and the outside of the outer sealed tube 1 2 . Patent Document 1: Japanese Patent No. 3 3 794 3 8 Patent Document 2: Japanese Patent Laid-Open No. 2 0 0 5 - 2 4 3 4 8 No. 1342034 [Disclosed] Short arc type discharge lamp having a conventional double seal structure After the inner sealing tube 1 1 and the glass member 6 are welded and the primary sealing is completed, the main body portion 21 of the electrode having a large weight is fitted into the shaft portion 22 . That is, in the short arc type discharge lamp having the double seal structure, in the stage of performing the primary sealing, the body portion 21 of the electrode having a large weight is not embedded in the front end side of the shaft portion 22, so that wrinkle formation can be prevented at the time of manufacture. In the case of metal foil 1 〇. Therefore, there is no concern that the outer sealing tube 12 is damaged when lighting. However, as described above, the short arc type discharge lamp having the conventional double seal structure is the outer seal tube 1 2 and the inner seal tube 1 1, and the entire length of the inner seal tube 11 is welded by heating or the like by a burner or the like. For the sake of this, the following problems will occur. As shown in the eighth (d) above, the field D corresponding to the full length of the inner seal tube 1 1 of the outer seal tube 12 is heated by a burner or the like. Since the welding range is long, heating takes time, and a large amount of energy is required to drive the burner or the like. Therefore, a short arc type discharge lamp having a conventional double seal structure has a problem of poor production efficiency. Further, 'the short-arc type discharge lamp of the prior art shown in Fig. 8(b) is in the order of inserting the electrode assembly stage 20 into the outer sealed tube 12, and becomes the main body part 2 1 and the shaft portion 2 2 is the case where the central axis of the outer tube 1 2 is sealed. This alignment is such that the outer diameter of the inner seal tube 1 does not necessarily coincide with the inner diameter of the outer seal tube 12, and thus the expansion force of the assembly belt 23 provided at the base end portion of the outer guide rod 7 is utilized. In progress. This alignment is highly skilled for the operator, and in each operator the -9-1342034 produces a difference in positional accuracy. As described above, in the short arc type discharge lamp having the conventional double sealing structure, it is difficult to insert the electrode assembly 20 into the outer sealing tube 12, and to arrange the main body portion 21 and the shaft portion 22 at appropriate positions. The purpose of W ±, # Μ明 is to solve the above-mentioned conventional problems to improve the production efficiency of a short arc type discharge lamp having a double seal structure. The short arc type discharge lamp of the present invention includes an arc tube 'and a pair of outer seal tubes ' continuous at both ends thereof, and is disposed on the inner side of the outer seal tube coaxially with the outer seal tube, and is welded to the above The inner seal tube of the outer seal tube, and a pair of electrodes formed by a main body portion disposed inside the light-emitting portion and a shaft portion extending toward the proximal end side of the outer seal tube continuously on the proximal end side thereof, and electrical properties And a plurality of metal foils electrically connected to the electrodes, and a plurality of metal foils electrically connected to the first current collector, and the plurality of metal foils are disposed on the outer peripheral surface without overlapping each other, and sandwiching the plurality of metals a glass member welded to the inside of the inner sealing tube, a second collecting plate electrically connected to the metal foil, and an outer conductive rod electrically connected to the second collecting plate. The inner seal tube has a portion that is not welded to the outer seal tube and protrudes outward from an end portion of the outer seal tube. Further, in the short arc type discharge lamp of the present invention, the outer sealed tube is characterized in that it extends outward in the radial direction of the first collecting plate. Further, the short arc type discharge lamp of the present invention is characterized in that the outer length of the outer seal tube is shorter than the entire length of the inner seal tube. -10- 342 〇 34 Further, the short arc type discharge lamp of the present invention is characterized in that mercury is enclosed as a luminescent material in the above-mentioned arc tube. An electrode assembly stage for realizing a double seal structure of a short arc type discharge lamp according to the present invention is characterized in that it has an electrode formed by a main body portion and a shaft portion continuous on a proximal end side thereof, and is electrically connected to the electrode And a plurality of metal foils electrically connected to the first current collector, and the plurality of metal foils are not overlapped with each other by a glass member disposed on the outer peripheral surface, and are electrically connected to the above a second conductive plate of a plurality of metal foils, an outer conductive bar electrically connected to the second current collecting plate, and an inner sealing tube that is welded to the outer side in the radial direction of the glass member so as to sandwich the metal foil The inner seal tube extends outward in the radial direction of the first collecting plate and extends beyond the base end portion of the outer guide bar. A method of manufacturing a short arc type discharge lamp according to the present invention is characterized in that: an electrode having a main body portion and a shaft portion continuous on a proximal end side thereof and a first electric current electrically connected to the electrode are assembled a plate, and a plurality of metal foils electrically connected to the first current collector plate and the plurality of metal foils are not overlapped with each other by a glass member disposed on an outer peripheral surface, and electrically connected to the plurality of metal foils a current collector rod electrically connected to the second current collector plate and an electrode assembly that is electrically connected to the outer side of the glass member in the outer side of the glass member The order of inserting the electrode assembly table into the outer sealing tube in a manner in which the inner sealing tube extends outward from the end of the outer sealing tube; and welding the outer sealing tube and the distribution in the outer sealing tube The order of the above-mentioned .11 - 1342034 inner sealing tube. The short arc type discharge lamp of the present invention has a double seal structure comprising a glass member, an inner seal tube, a metal foil sandwiched between the glass member and the inner seal tube, and an outer seal tube. Therefore, wrinkles are not formed in the metal foil at the time of manufacture as in the prior art, and it is possible to surely prevent damage of the sealing portion at the time of lighting of the short arc type discharge lamp. Further, in the short arc type discharge lamp of the present invention, the inner seal tube has a portion which is not welded to the outer seal tube and protrudes outward from the end portion of the outer seal tube. Therefore, the 'inner sealing tube is welded to the outer sealing tube only in a limited portion of its entire length, so that the inner sealing tube and the outer sealing tube are heated, the time required for welding is shortened, and the need for welding is reduced. energy. Therefore, with the double seal structure of the present invention, the production efficiency of the short arc type discharge lamp can be improved. [Embodiment] FIG. 1 is a cross-sectional view showing a configuration example of the entire short arc type discharge lamp of the present invention. The short arc type discharge lamp of the same figure is provided with an arc tube 1 which is formed in a spherical shape, and a pair of outer sealing tubes 12 which are formed continuously at both ends thereof. Inside the arc tube 1, the main body portion 21 of the anode 2 and the main body portion 31 of the cathode 3 are disposed opposite to each other, and the mercury crucible anode 2 in which the luminescent substance is enclosed is formed by a circular body portion 2 1 formed on the front end side thereof. And a rod-shaped shaft portion 22 continuous on the proximal end side of the main body portion 21. The front end portion of the shaft portion -12- 1342034 22 is embedded in the 2 1 a ° formed on the proximal end side of the body portion 2, and the cathode 3 is pushed from the front end side thereof with the diameter gradually decreasing toward the anode 2 The main body portion 31 of the portion is formed by a rod-shaped shaft portion 32 that is continuous on the proximal end side of the present f ·>. The front portion of the shaft portion 3 2 is fitted in the bottomed hole 31a formed on the proximal end side of the body portion 31. The anode 2 and the cathode 3 are formed by, for example, the main body portions 2 1 φ of the respective shaft portions 22 and 32 made of tungsten. As the anode 2 and the cathode 3, as described above, the main body portions 21, 31, 22, and 3 2 may be other members, or the main body portions may be integrally formed. The amount of mercury enclosed is, for example, 20 m g / c c or more. • Fig. 2 is a double-thick enlarged cross-sectional view showing the short arc type discharge lamp of Fig. 1. The structure of the sealing portion on the cathode side is the same as that of the sealing portion on the anode side. φ is provided with a metal first electric current plate 4 at the base end portion of the shaft portion 22. The electric current collecting plate 4 has a disk shape having a through hole 4a at the center thereof. The portion 22 has a base end portion penetrating the first collecting plate. The through hole 4a of the fourth hole 4a protrudes from the base end surface of the first collecting plate 4, and is equal to the opening end portion of the first collecting plate 4 by welding, for example. The electrode holder 5 is, for example, a cylindrical member made of quartz glass. The end portion does not protrude from the front end portion of the inner seal tube 1 1 and is entirely contained inside the inner seal tube, and is disposed adjacent to the first gather. The shaft portion 22 is a structure in which the bottom portion of the electrode holder 5 is formed so as to penetrate through the center of the electrode holder 5, and the end portions are provided, and the respective shafts and the shaft seal structures are slightly described. The first shape. The shaft is fixed and its front body is configured by the through hole -13 - 1342034 5a of the power receiving plate 4. The glass member 6 is, for example, a columnar member made of quartz glass, and is placed adjacent to the first collecting plate 4. In the glass member 6, the bottomed cavities 6a and 6b for holding the shaft portion 22 and the outer guide bar 7 are formed on both the front end side and the base end side. The bottom portion 6a on the distal end side of the glass member 6 is fitted with the proximal end portion of the shaft portion 22 to hold the shaft portion 22. The bottomed hole 6b on the proximal end side of the glass member 6 is fitted with the front end portion of the outer guide bar 7, and the outer guide bar 7 is held. The outer guide bar 7 is a rod-shaped member made of, for example, tungsten, and a second dielectric plate 8 made of metal is provided at the front end portion thereof. The second electric current collecting plate 8 has a circular plate shape having a through hole 8a at its center. The outer guide bar 7 is a through hole 8a whose front end portion penetrates the second current collecting plate 8, and is disposed to protrude from the front end surface of the second collecting plate 8, and is fixed to the second collecting plate 8 by welding or the like, for example. The end of the opening. The outer bar retaining body 9 is, for example, a cylindrical member made of quartz glass, and is disposed adjacent to the second collecting plate 8 . The outer guide bar 7 is disposed through the through hole 9a penetrating the outer guide bar retaining body 9. The side surface of the glass member 6 does not overlap each other, and a plurality of metal foils 1 are arranged in parallel with the tube axis direction of the outer sealing tube 12 . Each of the metal foils 1 is made of a metal such as molybdenum. Each of the metal foils 1 is electrically connected to the side surface of the first current collecting plate 4 by soldering or the like, and the base end portion thereof is electrically connected to the second collecting plate 8 . The side peripheral surface inner side sealing tube 1 1 is a straight tubular member made of, for example, quartz glass, 14 - 1342034, extending outward in the radial direction of the electrode holder 5, the glass member 6 and the outer rod holding body 9, and is disposed The front end does not protrude toward the inside of the light-emitting tube 1. The plurality of metal foils 10 are sandwiched between the two, and the inner sealing tube 1 1 and the glass member 6 are welded by heating by a burner or the like. The inner seal tube 1 1 has a portion extending from the base end portion of the outer seal tube 12 toward the outside. 1 1 X 〇 The outer seal tube 12 is formed by, for example, a straight glass tubular shape, and the front end portion thereof is continuous with the arc tube 1 The end. The outer sealed tube 12 is preferably extended outward in the radial direction of the electrode holding body 5 and the first collecting plate 4. Inside the outer sealed tube 12, the inner sealed tube 11 is coaxially welded by heating, for example, with a burner or the like. The inner seal tube 1 1 is longer than the outer seal tube 12 and is not welded to the outer seal tube 12, and has a portion 1 1 X extending outward from the base end portion of the outer seal tube 12 . The short arc type discharge lamp having the above configuration is driven by the predetermined lamp power, whereby a discharge is formed between the anode 2 and the cathode 3, so that ultraviolet rays having a wavelength of 3 65 nm are emitted toward the outside of the arc tube 1. The lighting condition of the short arc type discharge lamp is, for example, that the lamp power is 10 k W or more. The main body portion 2 1 of the anode 2 is Φ 30 mm or more and has a weight of 800 g or more in order to withstand such lighting conditions. Hereinafter, Fig. 3 is a cross-sectional view showing a secondary sealing sequence of the short arc type discharge lamp shown in Fig. 1. The electrode assembly table shown in Fig. 3(g) is completed by sequentially performing the order of Figs. 3(a) to 3(f). In the following, "the electrode assembly stage structure j means that the inner side -15-1342034 seal tube is not welded, and the "electrode assembly stage" means the inner side seal tube is welded. Fig. 3(a) is a view showing the order of manufacturing the electrode assembly structure. A glass member 6 having the bottom holes 6a and 6b formed on both the front end side and the base end side is prepared, and the shaft portion 22 of the first collecting plate 4 is fixed to the base end portion, and the electrode holding body 5 is fixed at the front end portion. The polyelectrode plate 8 is provided with an outer guide bar 7 for assembling the land 23, an outer guide bar holding body 9, and a plurality of metal foils 10 on the proximal end side. The base end portion of the shaft portion 22 is fitted into the bottomed hole 6a on the distal end side of the glass member 6, and the tip end portion of the shaft portion 22 is passed through the through hole 5a of the electrode holder 5 so that the electrode holder 5 is placed. At the same time, the front end portion of the outer guide bar 7 is fitted into the bottomed hole 6b' on the proximal end side of the glass member 6, and the proximal end portion of the outer guide bar 7 is passed through the through hole 9a of the outer guide bar holder 9. Hold body 9. Finally, the front end portions of the plurality of metal electrodes 1 are disposed so as not to overlap each other on the side peripheral surface of the glass member 6, and the front end portions of the respective metal foils 10 are fixed to the first current collecting plate 4 by welding or the like. The side peripheral surface of the metal foil crucible is fixed to the side peripheral surface of the second collector plate 8 by welding or the like. Fig. 3(b) is a view showing the procedure of inserting the electrode assembly structure formed in Fig. 3(a) into the inside of the inner sealing tube 1 1. The electrode assembly stage structure is inserted into the inner seal tube 1 1 so that the entire electrode assembly structure can be housed inside the inner seal tube 1 1 . The entire length of the inner seal tube n is longer than the entire length of the electrode assembly. The electrode assembly structure is formed by the expansion and contraction force of the assembly table 23 such that the shaft portion 22 is disposed so as to be the central axis of the inner seal tube 11. The third (C) diagram shows the order of the -16-1342034 which seals both end portions of the inner seal tube 1 1 . The inner sealing tube 1 1 is heated by a burner or the like to seal. In addition, the exhaust gas provided in the inner seal pipe 1 is exhausted to the inside of the inner seal pipe 1 to form a vacuum-like inner seal pipe 1 1 , and then the branch for sealing the exhaust gas 3 ( d ) The figure shows the order in which the inner seal tube 1 1 is welded to the base structure. In a state in which the plurality of metal foils 10 are sandwiched between the inner and outer sealing tubes 1 1 , the inner side of the glass member 6 of the inner tube 1 1 of the burner is sealed in the radial direction, and the inner side of the sealing tube 1 1 is shrunk by heat. The glass is welded to the glass to be heated in the same manner, and the portion of the inner sealing tube 1 1 and the outer rod holding body 9 extending in the radial direction is welded. Fig. 3(e) is a view showing the order of cutting off the end portion of the inside sealing tube 1 1 of the electrode assembly. The inner sealing tube was cut at the third portion. The cut portion is a portion that is slightly closer to the front end of the shaft portion 22 than the electrode holding surface. The third (f) diagram shows the order in which the main body portion 21 of the anode 2 is assembled to the shaft portion 22 of the table structure. The shaft portion 22 is placed in the bottomed hole 21a provided on the proximal end side of the main body portion 21. Fig. 3(g) is a view showing the completed electrode assembly stage 20. Here, the portion 1 1 b of the inner seal 1 of the completed electrode assembly 20 that extends beyond the base end portion of the outer guide rod 7 preferably cuts the order of the inner seal tube 11 of the third (e) diagram, leaving the guide rod It is preferable to seal the tube 1 1 in such a manner that the base end portion of the base portion 7 extends. In such a case, the branch pipe 1 1 a state is applied to the two end portions described below. At the end: tube 1 la. The electrode assembly glass member 6 is heated to extend. Item 6. Further, the tip end of the second body 5 in the (e) diagram of the electrode holding body structure is attached to the tip end portion of the electrode, and is embedded in "1 1", that is, in the lower inner sealing inner sealing, -17-1342034 The order of alignment of the electrode assembly stages 20 of the outer sealed tube 12 can be easily performed. The following Fig. 4 is a cross-sectional view showing the secondary sealing sequence of the short arc type discharge lamp shown in Fig. 1. The short arc type discharge lamp shown in Fig. 1 is completed by sequentially performing the order shown in Fig. 4(a) to Fig. 4(c). Fig. 4(a) shows the outer sealed tube 1 2 The center axis is in the order of the counter electrode assembly 20. The one outer seal tube 12 is fixed to one of the sealing lathes 41. At the same time, the inner seal tube of the electrode assembly 20 is fixed to the other seal. The lathe 42 is used. At this time, the shaft portion 2 2 of the anode 2 can be fixed by fixing the portion 1 1 b extending beyond the proximal end portion of the outer guide rod 7 of the inner seal tube 1 to the other sealing lathe 42. It is easy to agree to the central axis of the outer sealing tube 12. That is, the inner sealing tube 1 1 is utilized. The portion 1 1 b extending beyond the base end portion of the outer guide bar 7 can be held by the sealing lathe 42 , so that the electrode assembly table 20 can be easily performed for the outer sealing tube 1 2 The order of alignment is performed. Fig. 4(b) shows the order in which the electrode assembly 20 is inserted into the inside of the arc tube 1 and the outside sealing tube 12. The other lathe 42 for sealing by the electrode assembly table 20 is fixed. The sealing lathe 41 is moved toward one of the sealing lathes 41, and the electrode mounting base 20 is inserted into the other outer sealing tube 1 2. At this time, the outer sealing tube 12 faces the radial direction of the electrode holder 5 and the first collecting plate 4. The outer side extends, and the base end portion of the inner seal tube 1 1 projects outward from the base end portion of the outer seal tube 1 2 - 1342034. Figure 4 (c) shows that the outer seal tube 12 is welded to The order of the electrode assembly table 20. After the inert gas such as a rare gas or a nitrogen gas is filled in the arc tube 1, the outer sealing tube 1 is heated by a burner or the like to the portion of the same figure B. The outer sealing tube 1 2 is welded to the inner sealing tube 11 by heat reduction. Inert gas The purpose of filling the arc tube 1 is to prevent oxidation of the metal member such as the main body portion 21 or the shaft portion 22 of the anode 2. The double seal structure on the cathode side is the same as the double seal structure on the anode side described above. Therefore, the short arc type discharge lamp of the present invention has a large weight of the electrode main body portion 21 not provided at the front end portion of the shaft portion 22 at the time of primary sealing, so that wrinkles are not formed in the metal. Foil 10» Moreover, the short arc type discharge lamp of the present invention can shorten the total length of the heated outer sealed tube 12 in the secondary seal as compared with the short arc type discharge lamp having the conventional double seal structure. In this regard, the use of Figure 5 is detailed below. Fig. 5 is an enlarged cross-sectional view showing the effect of comparing the double seal structure of the present invention with a conventional double seal structure. As shown in Fig. 5(b), the conventional double seal structure is such that the entire length of the outer seal tube 12 is relatively longer than the entire length of the inner seal tube 1 1 , so that in the secondary seal, the burner is used. The range D corresponding to the entire length of the inner sealed tube 11 that heats the outer sealed tube 1 2 is heated. In this regard, as shown in Fig. 5(a), the double seal structure of the present invention is such that the overall length of the outer seal tube 12 is relatively shorter than the total length of the inner seal tube 1 -19 - 1342034. The inner seal tube μ has a structure of a portion 11x that protrudes outward from the proximal end portion of the outer seal tube 12. Therefore, in the secondary sealing, only the heating by a burner or the like is expressed in the range of B in the fifth (a) diagram, and the double seal structure can be realized. Comparing the fifth (a) and fifth (b) figures, it is understood that the B range of the present invention is shorter than the conventional D range. Therefore, the double seal structure of the present invention is employed, whereby the time required for heating the outer seal tube 12 can be shortened, and the energy required for heating can be reduced, so that the production efficiency of the short arc type discharge lamp can be improved. Further, the short arc type discharge lamp of the present invention has a structure in which the inner seal tube 1 1 is not welded to the outer seal tube 12 and protrudes outward from the base end portion of the outer seal tube 12, and thus The following effects can be expected. Hereinafter, the double seal structure shown in Fig. 2 will be described. Since a small gap is formed between the outer guide bar 7 and the outer bar retaining body 9, oxygen in the atmosphere is invaded through the gap. When each of the metal foils 1 made of molybdenum is in a high temperature state of, for example, 3 50 ° C or higher, the metal foil 10 reacts with oxygen gas that has entered through the voids to cause deterioration of molybdenum oxide, and it is impossible to light. Short arc discharge lamp. In view of such circumstances, it is preferable to lower the temperature of each metal foil 1 钼 which is formed by molybdenum. According to the double seal structure of the present invention, the plurality of metal foils 10 sandwiched between the inner seal tube 1 1 and the glass member 6 are not disposed in the outer seal tube 12. That is, only the inner sealing tube 延伸 extends around the metal foil 1 Π, whereby the temperature of the metal foil 1 点 at the time of lighting can be made lower than the conventional double sealing structure. Further, in the present invention, both of the outer seal tube 1 2 and the inner seal tube 1 1 are configured to extend outward in the radial direction of the electrode holder 5 and the first collector sheet 4, and the following effects can be expected. Hereinafter, the description will be made based on the short arc type discharge lamp shown in Fig. 1. The outer diameter of the first electric current collecting plate 4 is different from the outer diameter of the electrode holding body 5 in consideration of the difference in thermal expansion coefficient between the metal and the glass. Therefore, inevitable wedges are formed between the proximal end portions of the electrode holders 5 disposed on both sides of the first current collecting plate 4, the front end portions of the glass member 6, and the glass extending outward in the radial direction. Shaped voids. In other words, a wedge-shaped void is formed around the first current collector 4, and the periphery of the first current collector 4 is a mechanically weak portion by the occurrence of the gap. When a short arc type discharge lamp is turned on, when the internal pressure in the arc tube is applied to the air in the vicinity of the first collecting plate 4, the crack occurs in the glass extending outward in the radial direction of the gap, and the crack occurs. The problem is in the direction of the glass. Therefore, the short arc type discharge lamp of the present invention is preferably configured such that both the outer sealed tube 12 and the inner sealed tube 11 extend outward in the radial direction of the first collecting plate 4. By forming the thickness of the glass extending outward in the radial direction of the first electric current collecting plate 4 as described above, both the strength and the mechanical strength of the internal pressure of the arc tube 1 can be improved, and thus it is possible to prevent the above. The cracks proceed. In the first embodiment, the inner seal tube 1 1 on both the anode 2 side and the cathode 3 side is provided with the inner end portion of the outer seal tube 1 2 welded to the inner seal tube 1 1 . The short-arc discharge lamp of the configuration '-21 - 1342034 is not limited to one embodiment of the present invention. For example, the present invention has a portion in which the base end portion of the outer seal tube welded to the inner seal tube from the inner side seal tube is protruded outward, and the double seal structure on the cathode side is the same as the conventional double seal structure. Alternatively, the cathode side may be formed as a single-sheath structure as shown in Patent Document 1. That is, the double seal structure of the present invention is also applicable to both the anode side and the cathode side, or can be applied only to either the anode side or the cathode side. [Brief Description] FIG. 1 is a view showing the present invention. A cross-sectional view showing a configuration example of the entire short arc type discharge lamp. Fig. 2 is an enlarged cross-sectional view showing the double seal structure of the short arc type discharge lamp. Figs. 3(a) to 3(g) are cross-sectional views showing the order of primary sealing of the short arc type discharge lamp. Figs. 4(a) to 4(c) are cross-sectional views showing the sequence of secondary sealing of the short arc type discharge lamp. Fig. 5(a) and Fig. 5(b) are enlarged cross-sectional views showing the effect of the present invention in comparison with a conventional double seal structure. Fig. 6 is a cross-sectional view showing the entire configuration of a conventional short arc type discharge lamp. Figs. 7(a) to 7(g) are cross-sectional views showing the order of primary sealing of a conventional short arc type discharge lamp. -22- 1342034 Figs. 8(a) to 8(d) are cross-sectional views showing the order of secondary sealing of a conventional short arc type discharge lamp. [Description of main component symbols] 1 : Light-emitting tube 2 : Anode 2 1 : Main body portion 22 : Shaft portion 3 : Cathode 3 1 : Main body portion 3 2 : Shaft portion 4 : First collecting plate 5 : Electrode holding body 6 : Glass Member 7: External guide bar 8: 2nd collector plate 9: External guide bar holder 10: Metal foil 1 1 : Inside sealing tube 1 1 a : Branch pipe 1 1 b : Exceeding beyond the base end portion of the outer guide bar Part 1 1 X : a portion extending from the base end portion of the outer seal tube toward the outside 1 2 : outer seal tube 20 : electrode assembly table -23 - 1342034 23 : assembly table 41 : one of the sealing lathes 42 : another One side sealing lathe

-24--twenty four-

Claims (1)

1342034 第098 1 1 8208號專利申請案中文申請專利範圍修正本 民國99年12月6日修正 七、申請專利範圍: 1 . 一種短弧型放電燈,是具備: 發光管,及連續於其兩端的一對外側密封管,及與該 外側密封管同軸上地配置於上述外側密封管的內側而被焊 著於上述外側密封管的內側密封管,及相對於上述發光部 φ 內部所配置的本體部與連續於其基端側而朝外側密封管的 基端側延伸的軸部所構成的一對電極,及電性地連接於上 述電極,具有圓板形狀的第1聚電板,及電性地連接於上 述第1聚電板的複數金屬箔,及上述複數金屬箔不會互相 地重疊被配置於外周面,夾住上述複數金屬箔的方式焊著 •於上述內側密封管內部的玻璃構件,及電性地連接於上述 金屬箔,具有圓板形狀的第2聚電板,及電性地連接於上 述第2聚電板的外部導棒,其特徵爲: 9 在上述第1聚電板的徑方向外方,延伸著上述內側密 封管與上述外側密封管,而且在上述第2聚電體的徑方向 外方,僅延伸著上述內側密封管,上述內側密封管是具有 並未焊著於上述外側密封管而從上述外側密封管的端部朝 外部伸出的部位。 2 .如申請專利範圍第1項所述的短弧型放電燈’其中 ’上述外側密封管的全長比上述內側密封管的全長還要短 3 ·如申請專利範圍第1項所述的短弧型放電燈’其中 1342034 ’在上述發光管內,作爲發光物質封入有水銀。 4. 一種電極裝配台,是爲了製造申請專利範圍第1項 至申請專利範圍第3項所述的短弧型放電燈所使用的電極 裝配台,其特徵爲: 具有:本體部與連續於其基端側的軸部所構成的電極 ’及電性地連接於上述電極的第1聚電板,及電性地連接 於上述第1聚電板的複數金屬箔,及上述複數金屬箔不會 互相地重疊被配置於外周面的玻璃構件,及電性地連接於 上述複數金屬箱的第2聚電板,及電性地連接於上述第2 聚電板的外部導棒,及夾住上述金屬箱的方式焊著於上述 玻璃構件的徑方向外方的內側密封管, 上述內側密封管朝上述第1聚電板的徑方向外方延伸 ,而且超過上述外部導棒的基端部延伸。 5. —種短弧型放電燈的製造方法,其特徵爲:進行 裝配具有:本體部與連續於其基端側的軸部所構成的 電極’及電性地連接於上述電極,具有圓板形狀的第1聚 電板,及電性地連接於上述第1聚電板的複數金屬箱,及 上述複數金屬箔不會互相地重疊被配置於外周面的玻璃構 件’及電性地連接於上述複數金屬箔,具有圓板形狀的第 2聚電板’及電性地連接於上述第2聚電板的外部導棒, 及夾住上述金屬箔的方式焊著於上述玻璃構件的徑方向外 方的內側密封管的電極裝配台的次序;及在上述第1聚電 板的徑方向外方,延伸著上述內側密封管與上述外側密封 管,而且在上述第2聚電體的徑方向外方,僅延伸著上述 -2- 1342034 的內側密封管,上述內側密封管從外側密封管的端部朝外 部延伸的方式,將上述電極裝配台插入於外側密封管內的 次序:及 將上述外側密封管焊著於配置在該外側密封管內的上 述內側密封管的次序。1342034 Patent Application No. 098 1 1 8208 Amendment of Patent Application for Chinese Patent Application December 6, 1999 Amendment VII. Scope of Application: 1. A short arc discharge lamp with: an illuminating tube, and two consecutive a pair of outer sealing tubes at the ends, and an inner sealing tube which is disposed inside the outer sealing tube coaxially with the outer sealing tube and is welded to the outer sealing tube, and a body disposed inside the light emitting portion φ a pair of electrodes formed by a shaft portion extending toward the proximal end side of the outer sealing tube continuously on the proximal end side thereof, and a first electrically concentrated plate having a disk shape electrically connected to the electrode and electrically connected thereto The plurality of metal foils that are connected to the first current collector, and the plurality of metal foils are placed on the outer peripheral surface without overlapping each other, and the glass inside the inner sealing tube is welded to the plurality of metal foils. a member, and a second conductive plate having a disk shape electrically connected to the metal foil, and an external conductive bar electrically connected to the second current collecting plate, wherein: The inner seal tube and the outer seal tube extend outward in the radial direction of the electric plate, and the inner seal tube extends only outside the radial direction of the second current collector, and the inner seal tube has no A portion that is welded to the outer seal tube and protrudes outward from an end portion of the outer seal tube. 2. The short arc type discharge lamp according to claim 1, wherein the total length of the outer sealing tube is shorter than the total length of the inner sealing tube. 3. The short arc as described in claim 1 The type of discharge lamp 'in which 1342034' is enclosed in the above-mentioned arc tube is mercury as a luminescent substance. 4. An electrode assembly table for manufacturing an electrode assembly table for use in a short arc type discharge lamp according to claim 1 to claim 3, characterized in that: having: a body portion and continuous An electrode formed by the shaft portion on the proximal end side and a first polyelectroplater electrically connected to the electrode, and a plurality of metal foil electrically connected to the first polyelectrode, and the plurality of metal foils are not And superimposing the glass member disposed on the outer peripheral surface, and the second conductive plate electrically connected to the plurality of metal cases, and the external conductive rod electrically connected to the second conductive plate, and sandwiching the above The metal case is welded to the inner sealing tube outside the radial direction of the glass member, and the inner sealing tube extends outward in the radial direction of the first collecting plate and extends beyond the proximal end portion of the outer guiding rod. 5. A method of manufacturing a short arc type discharge lamp, comprising: assembling an electrode formed by a body portion and a shaft portion continuous on a proximal end side thereof; and electrically connecting to the electrode, having a circular plate a first conductive plate having a shape and a plurality of metal cases electrically connected to the first current collecting plate, and the plurality of metal foils are not overlapped with each other by a glass member disposed on the outer peripheral surface and electrically connected to The plurality of metal foils have a disk-shaped second collector plate ′ and an outer guide bar electrically connected to the second collector plate, and are welded to the radial direction of the glass member so as to sandwich the metal foil The order of the electrode mounting table of the outer inner sealing tube; and the inner sealing tube and the outer sealing tube extending outward in the radial direction of the first collecting plate, and in the radial direction of the second current collector The outer side only extends the inner sealing tube of the above -2- 1342034, and the inner sealing tube extends from the end of the outer sealing tube toward the outside, and the order of inserting the electrode assembly table into the outer sealing tube is as follows: The outer sealing tube welded in order on said inner seal disposed within the outer tube seals the tube. -3--3-
TW098118208A 2008-08-08 2009-06-02 Short arc discharge lamp and method of manufacturing the same TW201007812A (en)

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