1301777 九、發明說明： 【發明所屬之技術領域】 本發明係有關於一種以廢陶資源產製矽酸鈣板之 製作方法，其係利用回收的廢陶資源添加於矽酸鈣板 的製作過程，使其可減少昂貴矽酸鈣粉的用量，達到 節省產製成本的首先應用者。 【先前技術】 按，矽酸鈣板是一種以性能穩定而著稱於世的新 ^ 型建築板材，因矽酸鈣板具有防火、防潮、耐久、變 B 形率低、隔熱等特點，而其最大的優點是财久性能、 強度、使用壽命、防火、耐潮性能都明顯優於^統的 石膏板，這是使矽酸鈣板成為重要建築理想板材的主 要原因所在。 同時因矽酸鈣板的製造和回收不會損害環境，安 裝施工和表面裝飾十分便利，尤其適合用作建築内部 的牆板和屋頂，並且還有各種其他用途；更由於輕質 的特性，有利於減少建築物的負重，根據矽酸鈣板製 • 作的原料主要是矽質材料（矽酸鈣粉、石英粉、矽藻 土等）、#5質材料（水泥、石灰等）、增強纖維（紙衆 纖維、玻纖……等），經過製漿、成坯、蒸養、表面砂 光等工序製成的輕質板材，而其中原料配比和蒸養控 制是矽酸鈣板生產的技術關鍵。但也因矽酸鈣板製作 成分中的矽酸鈣粉原料成本昂貴，而造成矽酸鈣板價 位居高不下的原因。 【發明内容】 5 1301777 緣是，本發明人有鑑於此，秉持多年產製矽酸鈣 板豐富的專業知識、製造經驗及實際研究開發之歷 程，茲針對現有之矽酸鈣板所具之缺失予以研究改 良，因此，欲改善上述缺點，和基於綠色概念、資源 再生，以具有相同物性材料來替代矽酸鈣粉，如此， 才能完全改善現有之所有缺失者。 本發明係有關於一種以廢陶資源產製矽酸鈣板之 製作方法，其主要於矽酸鈣板的製作過程的基礎原料 中搭配廢陶資源，及廢陶資源經過調配、水合反應的 過程與其混合，經由抄造成型、裁剪、整平、養生及 乾燥等一連貫的程序，而可得一具防火、防水、質輕、 耐撞、隔音、隔熱之矽酸鈣板成品；藉此，利用廢陶 資源添加於矽酸鈣板的製作過程，使其可降低產製的 原料成本及同時可善用回收的環保資源者。 【實施方式】 而為令本發明之技術手段能夠更完整且清楚的揭 露，茲請一併參閱所附圖式及圖號，並詳細說明如下： 首先，請參閱第一圖所示，係為本發明以廢陶資 源產製矽酸鈣板之製作方法流程示意圖，該矽酸鈣板 之主要製作過程，步驟如下： (a)初料（1)—包含基礎原料（11)及廢陶土（12)，其基 礎原料（11)為卜特蘭水泥20〜25%、紙漿6〜10 %、纖維0· 1〜0. 5%、石膏5〜8%、灰飛5〜8%、 矽酸鈣粉10〜20%、石英粉10〜20%等其中數種， 及廢陶土（12)10〜15% ; 61301777 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method for producing a calcium silicate board by using waste ceramic resources, which is a process for producing calcium silicate board by using recycled waste ceramic resources. It can reduce the amount of expensive calcium citrate powder and achieve the first application to save production costs. [Prior Art] According to the calcium silicate board, it is a new type of building board which is famous for its stable performance. Because calcium silicate board has the characteristics of fireproof, moisture proof, durability, low B shape and heat insulation, Its biggest advantage is that the long-term performance, strength, service life, fireproof and moisture resistance are obviously superior to the gypsum board of the system, which is the main reason for making the calcium silicate board an important ideal board for construction. At the same time, the manufacture and recycling of calcium silicate board will not damage the environment, and the installation and surface decoration are very convenient. It is especially suitable for the wallboard and roof of the building, and there are various other uses. Moreover, due to the light characteristics, it is beneficial. In order to reduce the load of the building, according to the calcium silicate board, the raw materials are mainly enamel materials (calcium citrate powder, quartz powder, diatomaceous earth, etc.), #5 materials (cement, lime, etc.), reinforcing fibers. (paper fiber, glass fiber, etc.), light board made by pulping, blanking, steaming, surface sanding, etc., and the raw material ratio and steaming control are the production of calcium silicate board. The key to technology. However, the calcium ruthenate powder in the calcium silicate board preparation component is expensive, and the calcium silicate board price is high. SUMMARY OF THE INVENTION 5 1301777 The reason is that the present inventors have in view of the rich professional knowledge, manufacturing experience and actual research and development process of the calcium silicate board for many years, and the existing calcium silicate board is lacking. Research and improvement, therefore, in order to improve the above shortcomings, and based on the green concept, resource regeneration, to replace the calcium citrate powder with the same physical material, in order to completely improve all the existing missing. The invention relates to a method for preparing a calcium silicate board by using waste ceramic resources, which is mainly used for arranging waste ceramic resources in the basic raw materials of the calcium silicate board production process, and the process of arranging and hydrating the waste ceramic resources. Mixing with it, through a continuous process of copying, cutting, leveling, curing and drying, a fire-resistant, waterproof, light-weight, crash-resistant, sound-insulating, heat-insulating calcium silicate board product can be obtained; The use of waste ceramic resources in the production process of calcium silicate board, which can reduce the cost of raw materials for production and at the same time make good use of recycled environmental resources. [Embodiment] In order to make the technical means of the present invention more complete and clear, please refer to the drawings and drawings, and the details are as follows: First, please refer to the first figure, The schematic diagram of the preparation method of the calcium silicate board produced by the waste pottery resource, the main production process of the calcium silicate board, the steps are as follows: (a) The preliminary material (1) - contains the basic raw material (11) and waste clay ( 12), the basic raw material (11) is Portland cement 20~25%, pulp 6~10%, fiber 0·1~0. 5%, gypsum 5~8%, gray fly 5~8%, tannic acid Several kinds of calcium powder 10~20%, quartz powder 10~20%, and waste clay (12) 10~15%; 6
1301777 (b) 廢陶水合反應物（2) —將廢陶土（21)、生石灰（22) 及水（23)調配（24)，經加熱溫度6〇〜；[2〇°c進行水 合反應（25)而得1〇〜2〇%的廢陶水合反應物（2); (c) 混合配料（3) —將初料（1)與廢陶水合反應物（2) 混合，再添加水調和成黏稠狀物質； (d) 抄造成型(4) 一將混合後的黏稠狀物質，經由模輪 數道抄造而成形長板狀物； (e) —次裁剪（5)—將長板狀物進行裁切成適當大小 的板體； ⑴整平⑻-將裁切後尺寸、厚度不一的板體進行高 壓的整平動作，使其尺寸、厚度一致； (g) 養生（7) —將整平後之板體進行溫度4〇〜65艽的 f壓養生，使其脫水、脫膜，及 高壓養生，使板體材質顯現物性； (h) 乾燥（8) —最後進行溫度12〇〜17〇〇c，時間3〇 5〇 分鐘的乾燥過程，使其完全乾燥而得石夕酸詞板初 成品（9)。 言月參閱第二圖所示，由上所得之初成品⑻係可再 ，由不同尺寸的二次裁剪（1G)、品質的_選（⑻）、堆 資打包⑽)程序而獲得可出貨之最終成品（1〇3)。 另經由上述初成品⑼經不同尺寸的二次裁剪 係會產生餘料，將硬質餘料經粉碎〇〇4)程序之 :，了將粉碎°°4)之物料回添至混合配料(3)步驟 度進彳了補義合；㈣在—讀剪⑸步驟中 所裁男之軟質物料，係同樣會產生餘料，而此處之餘 7 1301777 料可經由分散（105)程序，將其軟質物料分散細化，使 其非為塊狀物，然後，在將其餘料導入混合配料（3) 步驟中，再度進行原料的融合，以延續其他步驟者。 由此，於矽酸鈣板的製作中搭配廢陶資源，及廢 陶資源經過調配、水合反應的過程與其混合，經由抄 造成型、裁剪、整平、養生及乾燥等一連貫的程序， 而可得一具防火、防水、質輕、财撞、隔音、隔熱之 矽酸鈣板成品；藉此，利用廢陶資源添加於矽酸鈣板 的製作過程，使其可降低產製的原料成本及同時可善 用回收的環保資源者。 前述之實施例或圖示並非限定本發明之結構樣態 或尺寸，任何所屬技術領域中具有通常知識者之適當 變化或修飾，皆應視為不脫離本發明之專利範疇。 藉由上述可知，本發明之組成與使用實施說明相 較於一般現有加工技術，我們可以知道以廢陶資源產 製矽酸鈣板之製作方法，具有下列幾項優點，如下： 1. 本發明一種以廢陶資源產製矽酸鈣板之製作方法， 利用廢陶土添入矽酸鈣板之製作程序中，令其可減 少昂貴矽酸鈣粉的用量，如此，可降低製造原料成 本0 2. 本發明一種以廢陶資源產製矽酸鈣板之製作方法， 利用廢陶土添入矽酸鈣板之製作程序中，使其廢棄 不用之廢陶土具有可用之處，及有環保的再利用概 念，不會讓廢陶土的堆置產生後續處理之費用及污 染0 1301777 3.本發明一種以廢陶資源產製矽酸鈣板之製作方法， 於初料中添加廢陶土，及與廢陶土反應物作調配混 合，而經一連貫的製作程序，可得具防火、防水、 質輕、耐撞、隔音、隔熱之石夕酸#5板成品，除節省 成本之外，係同樣確保產品精度及效能，為一不可 多的之發明技術者。 綜上所述，本發明實施例確能達到所預期之使用 功效，又其所揭露之具體構造，不僅未曾見諸於同類 產品中，亦未曾公開於申請前，誠已完全符合專利法 之規定與要求，爰依法提出發明專利之申請，懇請惠 予審查，並賜准專利，則實感德便。 1301777 【圖式簡單說明】 第一圖：本發明矽酸鈣板之製作流程示意圖（一） 第二圖：本發明矽酸鈣板之製作流程示意圖（二） 【主要元件符號說明】 <本發明> (1) 初料 (11) 基礎原料 (12) 廢陶土 (2) 廢陶水合反應物 (21) 廢陶土 (22) 生石灰 (23) 水 (24) 調配 (25) 水合反應 (3) 混合配料 (4) 抄造成型 (5) 一次裁剪 (6) 整平 (7) 養生 (8) 乾燥 (9) 初成品 (10) 二次裁剪 (101) 篩選 (102) 堆疊打包 (103) 成品 (104) 粉碎 (105) 分散 101301777 (b) Waste ceramic hydration reactant (2) - Mixing waste clay (21), quicklime (22) and water (23) (24), heating at a temperature of 6 〇~; [2〇 °c for hydration reaction ( 25) 1 to 2% by weight of waste ceramic hydration reactants (2); (c) Mixing ingredients (3) - mixing the primary material (1) with the waste ceramic hydration reactant (2), then adding water to reconcile (d) smear-type (4) a mixed viscous material, formed by long-term casting through a die wheel; (e) - secondary cutting (5) - long plate The material is cut into a suitably sized plate body; (1) Leveling (8) - The plate body of different size and thickness after cutting is subjected to high-pressure leveling action to make the size and thickness uniform; (g) Health (7) — The flattened plate body is subjected to f-pressure maintenance at a temperature of 4 〇 to 65 , to dehydrate, remove the film, and high-pressure health, so that the plate material exhibits physical properties; (h) drying (8) - finally temperature 12 〇 ~17〇〇c, time 3〇5〇 minutes of the drying process, making it completely dry to get the initial product of Shishi acid word board (9). Referring to the second figure, the first finished product (8) can be shipped from different sizes of secondary cutting (1G), quality _ selection ((8)), and stacking package (10). The final product (1〇3). In addition, through the above-mentioned preliminary product (9) through the different size of the secondary cutting system will produce the residual material, the hard residual material is crushed 〇〇 4) procedure:, the material of the crushing ° ° 4) is added back to the mixing ingredients (3) (4) The soft material of the man cut in the step of reading and cutting (5) will also produce the remaining material, and the remaining 7 1301777 material can be softened by the dispersion (105) procedure. The material is dispersed and refined so that it is not agglomerate. Then, in the step of introducing the remaining material into the mixed ingredient (3), the fusion of the raw materials is repeated to continue the other steps. Therefore, in the production of calcium silicate board, the waste ceramic resources and the waste pottery resources are mixed and mixed with the hydration reaction process, and a coherent process such as copying, cutting, leveling, curing and drying is performed. A fire-resistant, waterproof, light-weight, financial collision, sound-insulating, and heat-insulating calcium silicate board product can be obtained; thereby, the waste ceramic resources are added to the calcium silicate board manufacturing process, so that the raw materials can be reduced. Cost and environmental resources that can also make good use of recycling. The above-described embodiments or illustrations are not intended to limit the structure or the scope of the present invention, and any suitable variations or modifications of the invention will be apparent to those skilled in the art. From the above, it can be seen that the composition of the present invention and the implementation description are compared with the conventional processing techniques, and we can know that the method for producing calcium silicate board by using waste ceramic resources has the following advantages, as follows: 1. The present invention The invention relates to a method for preparing calcium silicate board by using waste ceramic resources, and adding waste ceramics to the preparation process of calcium silicate board, so that the amount of expensive calcium citrate powder can be reduced, thereby reducing the cost of manufacturing raw materials. The invention relates to a method for preparing calcium silicate board by using waste ceramic resources, adding waste ceramics to the production process of calcium silicate board, making waste wood which is discarded and usable, and environmentally friendly recycling. The concept does not cause the cost of subsequent processing of the waste ceramics to be piled up and the pollution. 0 1301777 3. The invention produces a calcium silicate board by using waste ceramic resources, adding waste clay to the preliminary material, and waste wood The reactants are compounded and mixed, and through a continuous production process, the products of fireproof, waterproof, light weight, crashworthy, soundproof and heat-insulating #5 board can be obtained, in addition to cost saving, the same is ensured. Product accuracy and performance, of a plurality of non-disclosure of those techniques. In summary, the embodiments of the present invention can achieve the expected use efficiency, and the specific structure disclosed therein has not been seen in similar products, nor has it been disclosed before the application, and has completely complied with the provisions of the Patent Law. And the request, the application for the invention of a patent in accordance with the law, please forgive the review, and grant the patent, it is really sensible. 1301777 [Simple description of the drawing] First: Schematic diagram of the production process of the calcium silicate board of the present invention (I) Second: Schematic diagram of the production process of the calcium silicate board of the present invention (2) [Explanation of main component symbols] <This Inventions> (1) Primary materials (11) Basic materials (12) Waste clay (2) Waste ceramics hydration reactants (21) Waste clay (22) Quicklime (23) Water (24) Blending (25) Hydration reaction (3) Mixing ingredients (4) Copying type (5) One-time cutting (6) Leveling (7) Health (8) Drying (9) First-time product (10) Secondary cutting (101) Screening (102) Stacking and packing (103) Finished product (104) crushed (105) dispersed 10