200815119 九、發明說明： 【發明所屬之技術領域】 本發明係有關於一種以廢陶資源產製矽酸鈣板之 製作方法，其係利用回收的廢陶資源添加於矽酸鈣板 的製作過程，使其可減少昂貴石夕酸#5粉的用量，達到 節省產製成本的首先應用者。 【先前技術】 按，矽酸鈣板是一種以性能穩定而著稱於世的新 型建築板材，因矽酸鈣板具有防火、防潮、耐久、變 • 形率低、隔熱等特點，而其最大的優點是耐久性能、 強度、使用壽命、防火、耐潮性能都明顯優於道統的 石膏板，這是使矽酸鈣板成為重要建築理想板材的主 <要原因所在。 同時因矽酸鈣板的製造和回收不會損害環境，安 裝施工和表面裝飾十分便利，尤其適合用作建築内部 的牆板和屋頂，並且還有各種其他用途；更由於輕質 的特性，有利於減少建築物的負重，根據矽酸鈣板製 ⑩ 作的原料主要是矽質材料（矽酸鈣粉、石英粉、矽藻 土等）、鈣質材料（水泥、石灰等）、增強纖維（紙漿 纖維、玻纖……等），經過製漿、成坯、蒸養、表面砂 光等工序製成的輕質板材，而其中原料配比和蒸養控 制是矽酸鈣板生產的技術關鍵。但也因矽酸鈣板製作 成分中的矽酸鈣粉原料成本昂貴，而造成矽酸鈣板價 位居高不下的原因。 【發明内容】 5 200815119 緣是，本發明人有鐘於此，秉持多年 板豐ΐ的專業知識、製造經驗及實際研究開公= 炫針對現有之錢約板所具之缺失予以研究ς ^ ’因此’欲改善上述缺點’和基於綠色概念、資源 再生’以具有相同物性材料來減魏鑛如此， 才能完全改善現有之所有缺失者。 tj本發明係有關於一種以廢陶資源產製矽酸鈣板之200815119 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method for producing a calcium silicate board by using waste ceramic resources, which is a process for producing calcium silicate board by using recycled waste ceramic resources. So that it can reduce the amount of expensive Shihua acid #5 powder, to achieve the first application to save production costs. [Prior Art] According to the calcium silicate board, it is a new type of building board which is famous for its stable performance. Because calcium silicate board has the characteristics of fireproof, moisture proof, durability, low shape rate and heat insulation, its maximum The advantage is that the durability, strength, service life, fire resistance and moisture resistance are obviously superior to the gypsum board of Datong, which is the main reason for making calcium silicate board an important ideal board for construction. At the same time, the manufacture and recycling of calcium silicate board will not damage the environment, and the installation and surface decoration are very convenient. It is especially suitable for the wallboard and roof of the building, and there are various other uses. Moreover, due to the light characteristics, it is beneficial. In order to reduce the load of the building, the raw materials based on calcium silicate board 10 are mainly enamel materials (calcium citrate powder, quartz powder, diatomaceous earth, etc.), calcium materials (cement, lime, etc.), reinforcing fibers ( Pulp fiber, glass fiber, etc.), light board made by pulping, blanking, steaming, surface sanding, etc., and the raw material ratio and steaming control are the key technology of calcium silicate board production. . However, the calcium ruthenate powder in the calcium silicate board preparation component is expensive, and the calcium silicate board price is high. [Description of the Invention] 5 200815119 The reason is that the inventor has this, and has been studying the professional knowledge, manufacturing experience and practical research of the board for many years. The research on the lack of the existing money board is studied. Therefore, 'to improve the above shortcomings' and based on the green concept, resource regeneration' to have the same physical material to reduce Wei mine, can completely improve all the existing missing. Tj The invention relates to a method for producing calcium silicate board by using waste ceramic resources
^作方法，其主要於矽酸鈣板的製作過程的基礎原料 配廢陶資源，及廢陶資源經過調配、水合反應的 合，經由抄造成型、裁剪、整平、養生及 等連貫的程序，而可得一具防火、防水、質輕、 ，撞、隔音、隔熱之矽酸鈣板成品；藉此，利用廢陶 貧源添加於矽酸鈣板的製作過程，使其可降低產製的 1料成本及同時可善用回收的環保資源者。 【實施方式】 # 令本發明之技術手段能夠更完整且清楚的揭 路，茲請一併參閱所附圖式及圖號，並詳細說明如下： 、首先’凊參閱第一圖所示，係為本發明以廢陶資 源產製石夕酸鈣板之製作方法流程示意圖，該矽酸鈣板 之主要製作過程，步驟如下： (a)初料（1)一包含基礎原料（Π)及廢陶土（12)，其基 礎原料（Π)為卜特蘭水泥20〜25%、紙漿6〜10 %、纖維0· 1〜0· 5%、石膏5〜8%、灰飛5〜8%、 石夕酸鈣粉10〜20%、石英粉1〇〜20%等其中數種， 及廢陶土（12)10〜15% ; 6 200815119 (b) 廢陶水合反應物（2)—將廢陶土（21)、生石灰（22) 及水（23)調配（24)，經加熱溫度6〇〜i2(rc進行水 合反應（25)而得1〇〜20%的廢陶水合反應物（2)，· (c) 混合配料（3) —將初料（1)與廢陶水合反應物（2) 混合，再添加水調和成黏稠狀物質； (d )抄ie成型（4 ) 一將混合後的黏稠狀物質，經由模幹 數道抄造而成形長板狀物； (e) —次裁男（5) —將長板狀物進行裁切成適當大小 ，的板體； 田、 (f) 整平（6) —將裁切後尺寸、厚度不一的板體進行高 壓的整平動作，使其尺寸、厚度一致； 同 (g) 養^(7)—將整平後之板體進行溫度4〇〜65它的 常壓養生，使其脫水、脫膜，及150°C〜21〇°c的 兩壓養生’使板體材質顯現物性； (h) 乾燥（8)一最後進行溫度120〜170°C，時間3〇〜5〇 t鐘的。乾燥過程，使其完全乾燥而得矽酸鈣板初 成品（9)。 經由圖戶:示’由上所得之初成品(9)係可再 宙不π尺寸的二次裁剪（1G)、品 豐打包(_程序而獲得可出貨之最終成：^ (100,彳上述初成品經不同尺寸的二次裁剪 ’糸_產生餘料，將硬質餘料經粉碎（104)程序之 中^ ^粕碎（104)之物料回添至混合配料（3)步驟 所裁剪㈣在_錢剪⑸步驟中 貝物枓，係同樣會產生餘料，而此處之餘 7 200815119 料可經由分散（105)程序，將其軟質物料分散細化，使 其非為塊狀物，然後，在將其餘料導入混合配料（3) 步驟中，再度進行原料的融合，以延續其他步驟者。 由此，於矽酸鈣板的製作中搭配廢陶資源，及廢 陶資源經過調配、水合反應的過程與其混合，經由抄 造成型、裁剪、整平、養生及乾燥等一連貫的程序， 而可得一具防火、防水、質輕、耐撞、隔音、隔熱之 矽酸鈣板成品；藉此，利用廢陶資源添加於矽酸鈣板 的製作過程，使其可降低產製的原料成本及同時可善 用回收的環保資源者。 ° 前述之實施例或圖示並非限定本發明之結構樣態 或尺寸，任何所屬技術領域中具有通常知識者之適當 變化或修飾，皆應視為不脫離 專利範疇。 藉由上述可知，本發明之組成與使用實施說明相 权於-般現有加卫技術，我們可❹道以廢陶資源產 製石夕酸練之製作方法，具有下列幾項優點，如下·· 1·本發明-種以廢陶㈣H續練之製作方法， 利用廢陶土添人雜舞板之製作程序中，令其可減 少昂貴石夕_粉的用量，如此，可降低製造原料成 本。 2.本發明-種以廢陶資源產製㈣純之製作方法， 利用廢陶土添入石夕酸舞板之製作程序中，使其廢棄 不用之廢陶土具有可用之處，及有環保的再利用概 念’不會讓廢陶土的堆置產生後續處理之費用及污 200815119 3.本發明一種以廢陶資源產製矽酸鈣板之製作方法， 於初料中添加廢陶土，及與廢陶土反應物作調配混 合，而經一連貫的製作程序，可得具防火、防水、 質輕、耐撞、隔音、隔熱之矽酸鈣板成品，除節省 成本之外，係同樣確保產品精度及效能，為一不可 多的之發明技術者。 綜上所述，本發明實施例確能達到所預期之使用 功效，又其所揭露之具體構造，不僅未曾見諸於同類 產品中，亦未曾公開於申請前，誠已完全符合專利法 之規定與要求，爰依法提出發明專利之申請，懇請惠 予審查，並賜准專利，則實感德便。 200815119 【圖式簡單說明】 第一圖：本發明矽酸鈣板之製作流程示意圖（一） 第二圖：本發明矽酸鈣板之製作流程示意圖（二） 【主要元件符號說明】 〈本發明〉 (I) 初料 (11) 基礎原料 (12) 廢陶土 (2) 廢陶水合反應物 (21) 廢陶土 (22) 生石灰 (23) 水 (24) 調配 (25) 水合反應 (3) 混合配料 (4) 抄造成型 (5) 一次裁剪 (6) 整平 (7) 養生 (8) 乾燥 (9) 初成品 (10) 二次裁剪 (101) 篩選 (102) 堆疊打包 (103) 成品 (104) 粉碎 (105) 分散 10^The method is mainly based on the waste material of the basic raw materials in the production process of calcium silicate board, and the combination of waste ceramic resources and hydration reaction, through the process of copying, cutting, leveling, health and coherence. And a fire-resistant, waterproof, light-weight, crash, sound-proof, heat-insulating calcium silicate board product can be obtained; thereby, the waste ceramics source is added to the calcium silicate board production process, so that the production can be reduced. The cost of one material and the environmental resources that can make good use of recycling. [Embodiment] # The technical means of the present invention can be more completely and clearly revealed. Please refer to the drawings and drawing numbers together, and explain in detail as follows: First, 'see the first figure, The schematic diagram of the production process of the calcium silicate board produced by the waste ceramic resources of the present invention, the main production process of the calcium silicate board, the steps are as follows: (a) the initial material (1) one contains the basic raw materials (Π) and waste Clay (12), the basic raw material (Π) is 20~25% of Portland cement, 6~10% of pulp, 0. 1~0·5% of fiber, 5~8% of gypsum, 5~8% of gray fly, 10 to 20% of calcium sulphate powder, 1 to 20% of quartz powder, and 10 to 15% of waste clay (12); 6 200815119 (b) Waste ceramic hydration reactant (2) - waste clay (21), quicklime (22) and water (23) are blended (24), and the temperature is 6〇~i2 (rc is hydrated (25) to obtain 1〇~20% of waste ceramic hydration reactant (2), · (c) Mixing the ingredients (3) - mixing the primary material (1) with the waste ceramic hydration reactant (2), adding water to make a viscous material; (d) copying the molding (4) Viscous substance Forming a long plate from a number of die-cuts; (e) - secondary man (5) - cutting a long plate into a suitably sized plate; field, (f) leveling (6) - The plate body of different size and thickness after cutting is subjected to high-pressure leveling action to make the size and thickness uniform; the same as (g) raising (7) - the temperature of the flattened plate is 4〇~65 Its normal pressure health, dehydration, stripping, and two pressures of 150 ° C ~ 21 ° ° c health 'to make the material of the plate material; (h) dry (8) a final temperature of 120 ~ 170 ° C , time 3 〇 ~ 5 〇 t clock. Drying process, make it completely dry to get the initial product of calcium silicate board (9). Via the map: show the original product (9) obtained from the above Π-size secondary cutting (1G), Pinfeng packaging (_ program to obtain the final product that can be shipped: ^ (100, 彳 the above-mentioned preliminary products through the secondary cutting of different sizes '糸_ produces surplus material, will be hard In the pulverization (104) procedure, ^^ mash (104) material is added back to the mixing ingredient (3) step (4) in the _ money shear (5) step, the same material will produce the remaining material, and this Where I 7 200815119 The material can be dispersed and refined by the dispersion (105) procedure to make it non-blocky. Then, in the step of introducing the remaining material into the mixing ingredient (3), the raw materials are re-fused to Therefore, in the production of calcium silicate board, the waste ceramic resources and the waste pottery resources are mixed and hydrated, and the mixture is mixed, cut, flattened, maintained and dried. A coherent process, which can obtain a fire-resistant, waterproof, light-weight, crash-resistant, sound-proof, and heat-insulating calcium silicate board; thereby, the waste ceramic resources are added to the calcium silicate board production process to make it Reduce the cost of raw materials for production and at the same time make good use of recycled environmental resources. The above-described embodiments or illustrations are not intended to limit the structure or dimensions of the present invention, and any suitable variations or modifications of the ordinary skill in the art should be considered as not departing from the scope of the patent. From the above, it can be seen that the composition of the present invention and the use of the implementation instructions are in line with the conventional reinforcement technology, and we can use the waste ceramic resources to produce the production method of Shixi acid, which has the following advantages, as follows: 1. The present invention - a method for producing a waste ceramic (four) H continuation, using a waste ceramics to add a dance board to the production process, so that it can reduce the amount of expensive Shi Xi _ powder, thus reducing the cost of manufacturing raw materials. 2. The present invention - a production method of waste ceramic resources (4) pure production method, using waste ceramics to be added into the production process of the stone sorrel dance board, so that the waste wood used for disposal is available, and environmentally friendly The concept of 'will not cause the cost of subsequent treatment of the waste ceramics pile and the pollution 200815119. 3. The invention produces a calcium silicate board by using waste ceramic resources, adding waste clay to the initial material, and waste wood The reactants are compounded and mixed, and through a continuous production process, the calcium silicate board products with fireproof, waterproof, light weight, crashworthiness, sound insulation and heat insulation can be obtained, and in addition to cost saving, the product precision is also ensured. Performance is one of the inventors of the invention. In summary, the embodiments of the present invention can achieve the expected use efficiency, and the specific structure disclosed therein has not been seen in similar products, nor has it been disclosed before the application, and has completely complied with the provisions of the Patent Law. And the request, the application for the invention of a patent in accordance with the law, please forgive the review, and grant the patent, it is really sensible. 200815119 [Simplified description of the drawings] First: Schematic diagram of the production process of the calcium silicate board of the present invention (1) Second: Schematic diagram of the production process of the calcium silicate board of the present invention (2) [Explanation of main components] 〉 (I) Primitives (11) Basic materials (12) Waste clay (2) Waste ceramic hydration reactants (21) Waste clay (22) Quicklime (23) Water (24) Blending (25) Hydration (3) Mixing Ingredients (4) Copy type (5) Once cut (6) Leveling (7) Health (8) Drying (9) First product (10) Secondary cutting (101) Screening (102) Stacking and packing (103) Finished product ( 104) Crushing (105) Dispersing 10