TWI301004B - - Google Patents

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TWI301004B
TWI301004B TW95133178A TW95133178A TWI301004B TW I301004 B TWI301004 B TW I301004B TW 95133178 A TW95133178 A TW 95133178A TW 95133178 A TW95133178 A TW 95133178A TW I301004 B TWI301004 B TW I301004B
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Taiwan
Prior art keywords
plug
conductive blade
conductive
wire
process according
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TW95133178A
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Chinese (zh)
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TW200814451A (en
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Ming-Shan Wang
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Ming-Shan Wang
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Priority to TW95133178A priority Critical patent/TW200814451A/en
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Publication of TWI301004B publication Critical patent/TWI301004B/zh

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Description

1301004 九、發明說明: 【發明所屬之技術領域】 本發明係有關一種插頭導電刃之結構改良,尤指一種可 節省加工製程及降低佔用長度之導電刃者。 【先前技術】 按,插頭為了能與插座電性連接,其本體之前端面或底 面皆會凸伸出兩支或三支預定型體之金屬片(桿),俗稱導電 刃。而此種導電刃之形式規格眾多,而使用最為普遍的係如 第二圖所示之實心刃體厚度為i5min款式之扁平狀導電刃 (20)〇 習用此種導電刃(20)之製法係如第一圖所示,先在一片 厚度(tl)為1.5mm的金屬板(11)上,利用銳床將上段面(12) 銑成較薄之厚度(t2),俾能於後續衝壓製程中進行彎摺,是 故,在加工中即需增加一道銑薄的製程,不僅增加工時且浪 費材料。 進一步,如第二圖所示,由於習用導電刃(2〇)除刃體(21) 外,尚須一由較薄上段面(12)所衝摺而成一 u型體(22),俾藉 該U型體(22)包覆電線(30)之芯線(31)(第三圖所示)因該包 覆U型體有一定長寬尺寸,致使在衝壓時,該相鄰的兩片刃 體(21)之間會浪費過大的廢料間距(dl)。惟如此一來,衝壓掉 之金屬材料為數可觀,尤其近來銅金屬價格昴貴,致使浪費 之成本增加不少。再者,如第二、三圖所示,該習用導電刃(2〇) 除必須之刃體(21)長度(L1)外,其尚包含有u型體(22)之長 度(L2),以及芯線(3丨)連接端之長度(L3),而此三段長度 1301004 (L1)〜(L3)皆係在同一轴線(X-X)上,故使整個導電刃的壓著 結構變得很長而較佔空間,不利於插頭之設計。 而,更重要的一點,係如第四圖所示,該U型體(22)係利 用兩側向内衝壓成相互砥靠之彎摺體(221),進而將芯線(31) 包覆而形成電性連接。惟查,此種開口型彎摺砥靠包覆導芯 線(31)之加工方法,其穩定性及準確性較差,尤其該兩個相互 砥靠之彎摺體(221)易互相形成砥頂作用而不易密實地包覆 該芯線(31)故多使用於小電流,對於使用在大電流之電性連 接時,多使用管狀押著結構。 緣是,克服上揭問題點及缺失,為本發明所欲解決之 課題。 【發明内容】 本發明之主要目的,係在提供一種節省加工製程之插頭 導電刃壓著結構,其具有節省加工製程及降低内區段長度之 功效增進。 本發明之又一目的,則在提供一種節省加工製程之插頭 導電刃壓著結構,其具有節省金屬材料之浪費,進而使插頭 降低成本之功效增進。 本發明之再一目的,乃在提供一種節省加工製程之插頭 導電刃壓著結構,其具有與芯線壓著穩固之特點,進而可適 用於大電流之電性連接,並可提升插頭使用安全之功效者。 為達上述目的,本發明所採用之技術手段包含: 一導電刃,具備一扁平長型體,並界定出一可與供電插 孔電性連接之外區段,及一可與電線連接之内區段,且於該 内區段之扁平面上設有一由扁平長型體一體衝壓成型具一 1301004 貫穿孔且呈平面垂直之凸環體;以及 一電線,其芯線前段部係置於該貫穿孔内,並藉該凸環 體壓縮緊束而與該導電刃呈電性接合者。 【實施方式】 首先,請參閱第五圖〜第八圖所示,本發明較佳實施例 包含: 一導電刃(40),其係由1.5mm厚度之金屬板一體衝壓成 型,所述金屬板包括黃銅板或紅銅板等導電性及延展性良好 之材料,而本導電刃(4〇)之設計重點在於一次衝壓成型之結 構,勿須先用銑床銑薄及二次彎摺等多道加工程序,為實現 此一功效,該導電刃(4〇)具備一扁平長型體,其長度為(L1),並 界定出一可與供電插孔(圖未示)電性連接之外區段(41),及 一可與電線(30)連接(圖九有示)之内區段(42),且於該内區 丰又(42)之扁平面上,設有一由扁平長型體一體衝壓成型具一 貫穿孔(431)且呈平面垂直之凸環體(43)。 又,如第六圖所示,該貫穿孔(431)内徑包括設有一收縮 面(们2),如此方便電線(3〇)之芯線(3丨)穿入;當芯線(3丨)到達 預疋之貫穿孔(431)後,利用治具在該凸環體(43)之外周緣進 行緊束作業,如第七、八圖所示,於該凸環體(43)上形成一凹 入該貝穿孔(431)之壓縮面(433)。而此一壓著結構與習用壓 著結構之最大差異在於,習用之壓著結構係由u型體内彎摺 斤構成,無法完全緊束該包覆之芯線(31 ),反觀本發明之凸環 體(43)係與導電刃一體成型之無接縫結構,當其形成壓縮面 (433)而緊束該芯線(31),亦無任何接縫或間隙,故其乃穩固 束緊该芯線(3 1 ),不僅不易鬆弛,且電性連接佳,導電性亦可 1301004 提升。 本發明除前述壓著結構穩固之特徵外,由於其沒有習用 U型體之必要寬度,故如第五圖所示,該衝壓成型之二片導 電刃(40)之間距(d2)可以非常小,所以節省很多沖掉之金屬 材料,再者,其導電刃(40)之長度僅有(L1),而沒有第三圖所示 習用U型體(22)之(L2)長度,因為這部分本發明已由該凸環 體(43)所取代。故本發明可直接使導電刃(40)之成本降低, 符合經濟效益。 進一步,本發明除前述結構穩固及節省材料之功效外, 其另一特徵係如第九圖所示,即該電線(30)並非如習用般與 該導電刃(40)呈同一軸線(X-X),而是與該X轴線呈垂直之Y 軸線,亦即該芯線(31)之長度(L3)係在該導電刃(40)的侧邊, 而非在其上端,這樣的結構包括二支相向對稱為一組之正、 負導電刃型態時,其非常適用於第十圖所示,目前非常受歡 迎之扁平式插頭(50)的導電刃,該導電刃(40)之外區段(41) 係垂直凸伸於該扁平式插頭(50)之底面,而内區段(42)則固 定在插頭本體内,由於作為與電線(30)接合之凸環體(43),剛 好一體成型在該内區段(42)的侧面,因此該扁平式插頭(50) 之厚度(T)可以很薄,約在10mm左右内,是故,本發明亦有不 佔空間而得以降低插頭厚度之功效增進。當然,本發明之導 電刃(40)構造,並非限於使用在薄形插頭亦適用於直形插頭 同樣有降低插頭高度之功效,其他諸多電連接件亦可適用, 容不贅述。 綜上所述,本發明所揭示之技術手段,確具「新穎性」、 「進步性」及「可供產業利用」等發明專利要件,祈請鈞 1301004 局惠賜專利,以勵發明,無任德感。 惟,上述所揭露之圖式、說明,僅為本發明之較佳實施例, 大凡熟悉此項技藝人士,依本案精神範疇所作之修飾或等效 變化,仍應包括本案申請專利範圍内。 1301004 【圖式簡單說明】 第一圖係習用導電刃之加工用金屬板示意圖。 第二圖係習用導電刃之衝壓成型立體圖。 第三圖係習用導電刃與電線壓著之立體圖。 第四圖係第三圖中4-4斷面剖示圖。 第五圖係本發明之導電刃立體圖。 第六圖係本發明之導電刃剖示圖。 第七圖係本發明導電刃壓著電線之剖示圖。 第八圖係第七圖中8-8斷面剖示圖。 第九圖係本發明與電線壓著完成之立體圖。 第十圖係本發明之一可行實施例使用狀態參考圖。 【主要元件符號說明】 (30) 電線 (31) 芯線 (40)導電刃 (42) 内區段 (43) 凸環體 (431) 貫穿孔 (432) 收縮面 (433) 壓縮面 (50) 扁平式插頭 (51) 底面 -10-1301004 IX. Description of the Invention: [Technical Field] The present invention relates to a structural improvement of a plug conductive blade, and more particularly to a conductive blade which can save processing steps and reduce occupation length. [Prior Art] According to the plug, in order to be electrically connected to the socket, the front end surface or the bottom surface of the main body protrudes from two or three predetermined metal pieces (rods) of a predetermined type, which is commonly called a conductive blade. The conductive blade has many forms and specifications, and the most commonly used one is the flat-shaped conductive blade with a solid blade thickness of i5min as shown in the second figure (20). As shown in the first figure, the upper surface (12) is milled into a thinner thickness (t2) on a metal plate (11) having a thickness (tl) of 1.5 mm, which can be used in subsequent stamping processes. In the process of bending, it is necessary to add a thinning process in the process, which not only increases working hours but also wastes materials. Further, as shown in the second figure, since the conventional conductive blade (2〇) is used to remove the blade body (21), it is required to be formed by a thin upper surface (12) to form a u-shaped body (22). The U-shaped body (22) covers the core wire (31) of the electric wire (30) (shown in the third figure) because the coated U-shaped body has a certain length and width dimension, so that the adjacent two blade bodies are formed during stamping. Excessive waste spacing (dl) is wasted between (21). However, the amount of metal materials stamped off is considerable, especially the recent price of copper metal, which increases the cost of waste. Furthermore, as shown in the second and third figures, the conventional conductive blade (2〇) includes the length (L2) of the u-shaped body (22) in addition to the length (L1) of the blade body (21). And the length (L3) of the connection end of the core wire (3丨), and the lengths 1301004 (L1) to (L3) of the three segments are all on the same axis (XX), so that the pressing structure of the entire conductive blade becomes very Long and more space, not conducive to the design of the plug. More importantly, as shown in the fourth figure, the U-shaped body (22) is stamped into a bent body (221) which is pressed against each other by both sides, thereby wrapping the core wire (31). Form an electrical connection. However, it is checked that the open-type bending 砥 depends on the processing method of covering the core wire (31), and the stability and accuracy thereof are poor, especially the two mutually bent bending bodies (221) are easy to form a dome effect with each other. However, it is not easy to densely cover the core wire (31), so it is often used for a small current, and when a high-current electrical connection is used, a tubular squeezing structure is often used. The reason is that overcoming the problems and missing problems is the subject of the invention. SUMMARY OF THE INVENTION The main object of the present invention is to provide a plug-in conductive blade pressing structure which saves processing steps, which has the advantages of saving processing process and reducing the length of the inner section. Still another object of the present invention is to provide a plug-in conductive blade pressing structure that saves processing steps, which has a waste of metal material saving, thereby improving the cost of the plug. A further object of the present invention is to provide a conductive blade pressing structure for a plug which saves the processing process, which has the characteristics of being firmly pressed against the core wire, and thus can be applied to a high-current electrical connection and can improve the safety of the plug. Efficacy. In order to achieve the above object, the technical means adopted by the present invention comprises: a conductive blade having a flat elongated body and defining a section electrically connectable to the power supply socket, and a wire connectable a section, and a flat surface of the inner section is integrally formed with a flat elongated body integrally formed with a 1301004 through hole and a plane perpendicular to the convex ring body; and an electric wire, the front part of the core line is placed therethrough Inside the hole, and the convex ring body compresses the tight beam and electrically engages the conductive blade. [Embodiment] First, referring to the fifth to eighth embodiments, a preferred embodiment of the present invention comprises: a conductive blade (40) integrally stamped and formed of a metal plate having a thickness of 1.5 mm, the metal plate It includes materials such as brass or red copper, which are excellent in electrical conductivity and ductility. The design of this conductive blade (4〇) focuses on the structure of one-time stamping. It is not necessary to use milling machine for milling and secondary bending. The processing program, in order to achieve this effect, the conductive blade (4〇) has a flat long body, the length of which is (L1), and defines a region that can be electrically connected to the power supply jack (not shown). a segment (41), and an inner segment (42) connectable to the wire (30) (shown in Figure 9), and a flat elongated body on the flat surface of the inner region (42) The integral stamping is formed with a perforated (431) and a planar vertical convex ring body (43). Moreover, as shown in the sixth figure, the inner diameter of the through hole (431) includes a contraction surface (the 2), so that the core wire (3丨) of the electric wire (3〇) is penetrated; when the core wire (3丨) arrives After the through hole (431) is preliminarily pressed, the jig is used to perform a tight work on the outer periphery of the convex ring body (43), and as shown in the seventh and eighth figures, a concave is formed on the convex ring body (43). The compression surface (433) of the perforation (431) is inserted. The biggest difference between the pressing structure and the conventional pressing structure is that the conventional pressing structure is composed of a u-shaped body bending, and cannot completely tighten the coated core wire (31), and the convexity of the present invention is reflected. The ring body (43) is a seamless structure integrally formed with the conductive blade. When it forms a compression surface (433) and tightly binds the core wire (31) without any joints or gaps, it is firmly tightened to the core wire. (3 1 ), not only is not easy to relax, and the electrical connection is good, and the conductivity can be improved by 1301004. In addition to the characteristics of the aforementioned pressing structure being stable, since the necessary width of the U-shaped body is not used, the distance (d2) between the two conductive blades (40) of the press forming can be very small as shown in the fifth figure. Therefore, it saves a lot of washed metal materials. Moreover, the length of the conductive blade (40) is only (L1), and there is no (L2) length of the conventional U-shaped body (22) shown in the third figure, because this part The present invention has been replaced by the convex ring body (43). Therefore, the present invention can directly reduce the cost of the conductive blade (40), which is economical. Further, in addition to the foregoing structural stability and material saving effect, the present invention has another feature as shown in the ninth figure, that is, the electric wire (30) is not in the same axis as the conductive blade (40) as usual (XX). , but the Y axis perpendicular to the X axis, that is, the length (L3) of the core wire (31) is on the side of the conductive blade (40), not at the upper end thereof, and the structure includes two branches. When the opposing pairs are called a set of positive and negative conductive edge types, they are very suitable for the conductive blade of the very popular flat plug (50) shown in the tenth figure, the outer section of the conductive blade (40) (41) is vertically protruded from the bottom surface of the flat plug (50), and the inner section (42) is fixed in the plug body, and is formed as a convex ring body (43) joined to the electric wire (30). Formed on the side of the inner section (42), so the thickness (T) of the flat plug (50) can be very thin, about 10 mm or so, so the present invention also has no space to reduce the thickness of the plug. The effect is enhanced. Of course, the structure of the conductive blade (40) of the present invention is not limited to the use of a thin plug and a straight plug, and has the same effect of reducing the height of the plug. Other electrical connectors are also applicable, and are not described herein. In summary, the technical means disclosed in the present invention have the invention patents such as "novelty", "progressiveness" and "available for industrial use", and pray for the patent of 钧1301004, to encourage invention, no Ren De sense. However, the drawings and descriptions disclosed above are only preferred embodiments of the present invention, and those skilled in the art will be able to include modifications or equivalent changes in the spirit of the present invention. 1301004 [Simple description of the drawing] The first figure is a schematic diagram of the metal plate for processing the conductive blade. The second figure is a perspective view of a stamped forming of a conventional conductive blade. The third figure is a perspective view of a conventional conductive blade and wire crimping. The fourth figure is a cross-sectional view of the section 4-4 in the third figure. The fifth figure is a perspective view of the conductive blade of the present invention. Figure 6 is a cross-sectional view of the conductive blade of the present invention. Figure 7 is a cross-sectional view of the conductive blade crimping wire of the present invention. Figure 8 is a cross-sectional view taken along line 8-8 of the seventh figure. The ninth drawing is a perspective view of the present invention and the completion of crimping of the electric wire. The tenth figure is a state reference diagram of a possible embodiment of the present invention. [Main component symbol description] (30) Wire (31) Core wire (40) Conductive blade (42) Inner section (43) Coronal ring body (431) Through hole (432) Shrinking surface (433) Compression surface (50) Flat Plug (51) bottom -10-

Claims (1)

1301004 十、申請專利範園·· 1 ·-種節省加工製程之插頭導電刀屡著結構,尤指一 種實心刃體厚度為1.5mm款式之扁平狀導電刃結構,其包 含: 一導電刃,具備-扁平長型體,並界定出—可與供電插 孔電性連接之外區段,及—可與電線連接之内區段,且於該 内區段之爲平面上,时—由扁平長型體_體衝塵成型具一 貫穿孔且呈平面垂直之凸環體;以及 一電線’其芯線前段部係置於該貫穿孔内,並藉該凸環 體壓縮緊束而與該導電刃呈電性接合者。 2.如申請專利範圍第i項所述節省加工製程之插頭 導電刀壓著結構,其中,該凸環體上包括形成—凹入該貫穿 孔之壓縮面。 、3·如申請專利範圍第1項所述節省加工製程之插頭 導電刃壓著結構,其中,該貫穿孔内徑包括設有-收縮面。 4·如申請專利範圍第1項所述節省加工製程之插頭 導電刃壓著結構,其中,該導電刀包括二支相向對稱為一組 之正、負導電刃型態。 、 、5·如申請專利範圍第1項所述節省加工製程之插頭 導電刃壓著結構,其中,該正、負導電刃係包括垂直設於一扁 平式插頭之底面者。 -11 -1301004 X. Applying for a patented Fan Park····························································· - a flat elongated body and defining - an outer section electrically connectable to the power supply jack, and - an inner section connectable to the electric wire, and on the plane of the inner section, when - flattened The body _ body dust forming has a perforated and planar vertical convex ring body; and a wire 'the front portion of the core wire is placed in the through hole, and is compressed by the convex ring body to be tight with the conductive blade Electrical connector. 2. A plug-in conductive stamping structure as claimed in claim i of claim i, wherein the collar body includes a compression surface formed to recess the through hole. 3. The plug of the machining process according to claim 1, wherein the inner diameter of the through hole comprises a contraction surface. 4. The plug of the machining process according to the first aspect of the patent application, the conductive blade pressing structure, wherein the conductive blade comprises two pairs of opposing pairs called a set of positive and negative conductive edge types. 5. The plug of the machining process according to the first aspect of the patent application, the conductive blade pressing structure, wherein the positive and negative conductive blades comprise a bottom surface vertically disposed on a flat plug. -11 -
TW95133178A 2006-09-08 2006-09-08 Pressing structure of electric conduction blade in a plug for saving the manufacture process TW200814451A (en)

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TWI301004B true TWI301004B (en) 2008-09-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102832474A (en) * 2011-06-14 2012-12-19 富士康(昆山)电脑接插件有限公司 Conducting terminal and molding method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102832474A (en) * 2011-06-14 2012-12-19 富士康(昆山)电脑接插件有限公司 Conducting terminal and molding method thereof
CN102832474B (en) * 2011-06-14 2015-11-25 富士康(昆山)电脑接插件有限公司 Conducting terminal and forming method thereof

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