TWM381196U - Electrical connector - Google Patents

Electrical connector Download PDF

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Publication number
TWM381196U
TWM381196U TW98222943U TW98222943U TWM381196U TW M381196 U TWM381196 U TW M381196U TW 98222943 U TW98222943 U TW 98222943U TW 98222943 U TW98222943 U TW 98222943U TW M381196 U TWM381196 U TW M381196U
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TW
Taiwan
Prior art keywords
terminal
block
terminals
terminal block
electrical connector
Prior art date
Application number
TW98222943U
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Chinese (zh)
Inventor
Ching-Shun Wang
Chia-Ho Chang
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Advanced Connection Tech Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Advanced Connection Tech Inc filed Critical Advanced Connection Tech Inc
Priority to TW98222943U priority Critical patent/TWM381196U/en
Publication of TWM381196U publication Critical patent/TWM381196U/en

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Description

M381196 五、新型說明: 【新型所屬之技術領域】 本創作係與電連接器有關,細是—種具有雙層交錯排列端子之 電連接器。 【先前技術】 參閱第1圖所示,由於科技的進步,資料錯存設備的容量也越來 越大’為了使傳輸設備能負荷更大的資料傳輸流量,電連接器必須要 曰加端子的數目’如USB3.G電連接器,係於相級USB1Q/2 〇之第 端子組10之外,額外增加一組第二端子組2〇,以增加資料傳輸流 !。第-端子組1〇及第二端子組20需要交錯排列,且每一根端子都 必須要互相隔離,以維持彼此之間互相絕緣。 為了在狹小空間中固定交錯排列的第一端子組10及第二端子組 2〇通常係分別將第一端子組10及第二端子組2〇分別埋設於絕緣之 第端子座30、第一端子座40之後,透過定位座5〇結合第一端子座 30、第二端子座4〇,達成第一端子組1〇及第二端子組2〇交錯排列且 互相絕緣之目的。最後,前述之組件在結合於一屏蔽殼體60中,而完 成符合USB3.0協定之電連接器。 第1圖所示之電連接器雖然有效地在小空間内將端子排列並隔 離’但此種結構製造過程較複雜,在狭小的空間内置入如此多的元件 在製造及組裝上都有相當的困難度,故此種結構的加工成本都很高。 【新型内容】 有鑑於此.,丰創作提出一種電連接器,包含複數個第一端子、複 3 M381196 數個第二端子、-端子座及—包埋塊。各該第—端子分別包含一第一 接觸端及-帛-焊接端。树帛—軒麟地般概端子座内,且 該些第-接觸端及該些第-焊接端露出該端子座。各該第二端子分別 包含第一接觸端及-第一焊接端。包埋塊成形於該端子座上,且各 該第二端子猶地麟賊包埋塊無軒紅間,使各該第二接觸 端及各該第二焊接端外露於該包埋塊之外。 本創作之f連接器朗包覆射域形麵成,軒座及包埋塊成 形時便已將該些端子包覆m定於其巾,不f人工組裝,且可以有效地 使該些第-焊接端無些第二焊接端不互相細,達成良雜緣效 果。 【實施方式】 第2-5圖係本創作實施例所揭露電連接器,其中第2圖為本創作端 子座300與第一端子100示意圖,第3圖為本創作第二端子200组裝 於端子座300之示意圖,第4圖為本創作包埋塊4〇〇組裝示意圖,第5 圖為本創作示意圖。 如第2-5圖所示,本創作實施例之電連接器包含複數個第一端子 100複數個第二端子200、一端子座300及一包埋塊4〇〇。 如第2圖所示,各第一端子100係長條形之導電金屬片,且各第一 端子1〇〇更包含一第一接觸端11〇及一第一焊接端12〇;其中第一接觸 端110用以接觸插入電連接器的端子,第一祥接端120用以焊接於機 板。 如第2圖所示,端子座300係一平台狀塑膠座體,係可透過塑膠射 出成形所製作。刖述之第一端子1〇〇並排地埋設於端子座3〇〇内,其 中第一端子100之中段部分係被包覆於端子座3⑻中,第一接觸端11〇 及第-焊接端1201:出端子座3〇〇。第一接觸端j 1〇只需要局部外露於 端子座300之表面,以接觸插入電連接器的端子;而第一焊接端12〇 露出端子座3GG後’更進—步向外延伸,以稱接於機板之作業(參閱 第2圖)。 參閲第3圖所不’各第二端子2⑽係以金屬片沖座成形所製成,於 沖壓作業完成時,各第二端子2〇〇仍連接於一外框2〇1,使得各第二端 子200可連同外框201 —起被移動。於外框2〇1相連之第二端子2〇〇, 係可被共同放置於端子座300上,端子座300上設有複數個定位槽 310,第二接觸端210置入定位槽中31〇定位,使得各第二端子2〇〇與 該些第一端子100交錯排列◦各第二端子2〇〇包含一第二接觸端21〇 及一第二焊接端220,其中第二接觸端21〇用以接觸插入電連接器的端 子,第二焊接端220用以焊接於機板。 參閱第4圖及第5圖所示,外框2〇1相連之第二端子2〇〇被共同放 置於端子座300上之後,外框2〇1、第二端子2〇〇及端子座300可再度 被放進另一塑膠射出成形之模具中,以進行二次塑膠射出成形❶於二 次塑膠射出成形之後,係可形成一包埋塊4〇〇,直接成形於端子座3〇〇 上,與端子座300呈一體結合。一般而言,端子座3〇〇及包埋塊4〇〇 皆為塑膠,且係採用不同塑膠材料。包埋塊4〇〇被成形之後,各第二 端子200係並排地埋設於包埋塊4〇〇與3〇〇端子座之間β其中包埋塊 400及端子座300僅局部地包埋第二端子2〇〇之中段,使得至少部分之 第二接觸端21G及第二焊接端22G外露於包埋塊4⑽表面^於包埋塊 400成形後,外框201則被移除,以形成完整之電連接器。 本創作之電連接器中,該些第-端子⑽與第二端子2⑽皆被塑移 材料包覆隔離,僅露出第-接觸端11G、第一焊接端12G、第二接觸端 210及第二焊接端22G等接點,第二接觸端训排顺第—接觸端11〇 上方,且與第一接觸端110交錯排列(參閱第5圖)。 本創作之包埋塊400同時具有固定與絕緣該些第二端子21〇之效 果’相較於現有技術’本創作巧妙應用包覆成形技術,端子座3⑻及 包埋塊400成形時便已將該些第一端子1〇〇及第二端子2〇〇包覆固定 於其中,不需先將第二端子200包覆絕緣後再組裝,且可以採用全程 自動化生產’不需組裝人工成本;由於包埋塊4〇〇直接成形於端子座 300上,不需設計包埋塊400與端子座3〇〇間接合韓構,模具構造簡 單,不但降低製造成本,更提高製程穩定度。 【圖式簡單說明】 第1圖為習知電連接器 第2圖為本創作端子座與第一端子示意圖 第3圖為本創作第二端子組裝示意圖 第4圖為本創作包埋塊組裝示意圖 第5圖為本創作示意圖 【主要元件符號說明】 第一端子組 第二端子組 10 20 M381196 MAR. 2 4. 2010 30...................................基座 40...................................端子座 50...................................定位座 60...................................屏蔽殼體 100.................................第一端子 110.................................第一接觸端 120.................................第一焊接端 200 .................................第二端子 201 .................................外框 210.................................第二接觸端 220.................................第二焊接端 300.................................端子座 310.................................定位槽 400 包埋塊M381196 V. New description: [New technical field] This creation is related to the electrical connector, which is an electrical connector with two-layer staggered terminals. [Prior Art] As shown in Figure 1, due to advances in technology, the capacity of data-disconnected devices is increasing. In order for the transmission equipment to load more data transmission traffic, the electrical connector must be connected to the terminal. The number 'such as the USB3.G electrical connector is connected to the terminal group 10 of the phase-level USB1Q/2 ,, and a second set of second terminal groups 2 增加 is added to increase the data transmission stream! The first terminal group 1〇 and the second terminal group 20 need to be staggered, and each terminal must be isolated from each other to maintain mutual insulation from each other. In order to fix the staggered first terminal group 10 and the second terminal group 2 in a narrow space, the first terminal group 10 and the second terminal group 2 are respectively embedded in the insulated terminal block 30 and the first terminal, respectively. After the socket 40, the first terminal block 30 and the second terminal block 4 are joined through the positioning base 5, so that the first terminal group 1〇 and the second terminal group 2 are staggered and insulated from each other. Finally, the aforementioned components are incorporated into a shielded housing 60 to complete an electrical connector conforming to the USB 3.0 protocol. Although the electrical connector shown in Fig. 1 effectively arranges and isolates the terminals in a small space, the manufacturing process of such a structure is complicated, and the construction of such a large number of components in a small space is equivalent in manufacturing and assembly. Difficulty, so the processing cost of this structure is very high. [New content] In view of this, Feng Creative proposed an electrical connector comprising a plurality of first terminals, a plurality of 3 M381196 second terminals, a terminal block and an embedding block. Each of the first terminals includes a first contact end and a - - solder joint. The tree 帛 - 轩 地 般 概 概 概 概 概 概 概 轩 轩 轩 轩 轩 轩 轩 轩 轩 轩 轩 轩 轩 轩 轩 轩 轩 轩Each of the second terminals includes a first contact end and a - first solder end. The embedding block is formed on the terminal block, and each of the second terminals is not embedded in the red block, so that each of the second contact ends and each of the second soldering ends are exposed outside the embedding block . The f-connector of the present invention is covered with a surface-shaped surface, and the sockets and the embedded blocks are formed so that the terminal covers are fixed to the towel, and are not manually assembled, and can effectively make the first - There are no second welded ends on the welded end that are not fine with each other, achieving a good margin effect. [Embodiment] FIG. 2-5 is an electrical connector disclosed in the present embodiment, wherein FIG. 2 is a schematic view of the terminal block 300 and the first terminal 100, and FIG. 3 is a second terminal assembly 200 of the present invention. Schematic diagram of the terminal block 300, Fig. 4 is a schematic view of the assembly of the embedding block 4, and Fig. 5 is a schematic view of the creation. As shown in FIG. 2-5, the electrical connector of the present embodiment includes a plurality of first terminals 100, a plurality of second terminals 200, a terminal block 300, and a buried block 4A. As shown in FIG. 2, each of the first terminals 100 is an elongated strip of conductive metal, and each of the first terminals 1 further includes a first contact end 11〇 and a first solder end 12〇; wherein the first contact The terminal 110 is for contacting the terminal inserted into the electrical connector, and the first terminal 120 is for soldering to the board. As shown in Fig. 2, the terminal block 300 is a platform-shaped plastic seat body which can be produced by plastic injection molding. The first terminal 1 刖 is embedded in the terminal block 3〇〇 side by side, wherein the middle portion of the first terminal 100 is wrapped in the terminal block 3 (8), the first contact end 11 and the first-welded end 1201 : Out of the terminal block 3〇〇. The first contact end j 1 〇 only needs to be partially exposed on the surface of the terminal block 300 to contact the terminal inserted into the electrical connector; and the first soldering end 12 is exposed to the terminal block 3GG and then extends further outwards. Work on the board (see Figure 2). Referring to Figure 3, the second terminals 2 (10) are formed by metal sheet punching. When the stamping operation is completed, the second terminals 2 are still connected to an outer frame 2〇1, so that the first The two terminals 200 can be moved together with the outer frame 201. The second terminal 2〇〇 connected to the outer frame 2〇1 can be placed together on the terminal block 300. The terminal block 300 is provided with a plurality of positioning slots 310, and the second contact end 210 is placed in the positioning slot 31. Positioning, such that each of the second terminals 2〇〇 is staggered with the first terminals 100, and each of the second terminals 2A includes a second contact end 21〇 and a second soldering end 220, wherein the second contact end 21〇 For contacting the terminal inserted into the electrical connector, the second soldering end 220 is for soldering to the board. Referring to FIGS. 4 and 5, after the second terminal 2〇〇 connected to the outer frame 2〇1 is placed together on the terminal block 300, the outer frame 2〇1, the second terminal 2〇〇, and the terminal block 300 It can be placed in another plastic injection molding mold for secondary plastic injection molding. After the secondary plastic injection molding, a buried block 4〇〇 can be formed and directly formed on the terminal block 3〇〇. And integrated with the terminal block 300. In general, the terminal block 3〇〇 and the embedded block 4〇〇 are both plastic and are made of different plastic materials. After the embedding block 4 is formed, each of the second terminals 200 is buried side by side between the embedding block 4〇〇 and the 3〇〇 terminal block β, wherein the embedding block 400 and the terminal block 300 are only partially embedded. The middle portion of the two terminals is such that at least a portion of the second contact end 21G and the second soldering end 22G are exposed on the surface of the embedding block 4 (10). After the embedding block 400 is formed, the outer frame 201 is removed to form a complete Electrical connector. In the electrical connector of the present invention, the first terminal (10) and the second terminal 2 (10) are both covered by the plastic material, and only the first contact end 11G, the first soldering end 12G, the second contact end 210 and the second are exposed. The soldering end 22G and the like are connected, and the second contact end is arranged above the contact end 11〇 and is staggered with the first contact end 110 (refer to FIG. 5). The embedding block 400 of the present invention has the effect of fixing and insulating the second terminals 21 ' at the same time. Compared with the prior art, the present invention skillfully applies the overmolding technology, and the terminal block 3 (8) and the embedding block 400 are formed. The first terminal 1〇〇 and the second terminal 2〇〇 are covered and fixed therein, and the second terminal 200 is not covered and insulated before being assembled, and the whole process can be automatically produced, “the assembly labor cost is not required; The embedding block 4 is directly formed on the terminal block 300. It is not necessary to design the embedding block 400 and the terminal block 3 to be joined to each other. The mold structure is simple, which not only reduces the manufacturing cost, but also improves the process stability. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic diagram of a conventional electrical connector. Fig. 2 is a schematic view of the terminal block and the first terminal. Fig. 3 is a schematic view showing the assembly of the second terminal of the present invention. Figure 5 is a schematic diagram of the creation [Description of main components] First terminal group second terminal group 10 20 M381196 MAR. 2 4. 2010 30................... ................Base 40............................... .... terminal block 50................................... positioning seat 60..... ..............................Shielding housing 100................ .................The first terminal 110............................. ....first contact end 120......................................................................................................................................................... ..............................Second terminal 201 ................ .................Outer frame 210.............................. ...the second contact end 220...........................the second soldering end 300.... .............................Terminal block 310.................. ...............positioning slot 400 embedded block

Claims (1)

M381196M381196 六、申請專利範圍 1· 一種電連接器,包含: ' 一端子座; 複數個第一端子,分別包含一第一接觸端及一第一焊接端;各該第 一端子並排地埋設於該端子座内,且該些第一接觸端及該些第一焊接端 露出該端子座; 一包埋塊’成形於該端子座上;及 複數個第二端子,包含一第二接觸端及一第二焊接端,各該第二端 子並排地埋設於該包埋塊與該端子座之間,使各該第二接觸端及各該第 一焊接端外露於該包埋塊之外。 2.如请求項1所述之電連接器,其中該包埋塊係以二二欠塑朦射出成形於該 端子座上。 月求項1所述之電連接器,其令各該第一端子之第一接觸端外露於該 端子座之表面。6. Patent application scope 1. An electrical connector comprising: 'a terminal block; a plurality of first terminals respectively including a first contact end and a first soldering end; each of the first terminals being buried side by side at the terminal a first contact end and the first soldering ends exposing the terminal block; a buried block 'shaped on the terminal block; and a plurality of second terminals including a second contact end and a first The second soldering end is embedded between the embedding block and the terminal block, and the second contact end and each of the first soldering ends are exposed outside the embedding block. 2. The electrical connector of claim 1, wherein the embedding block is injection molded on the terminal block by two or two plastic embossing. The electrical connector of claim 1, wherein the first contact end of each of the first terminals is exposed on a surface of the terminal block. .如請求頂1路麻、*If requesting top 1 road, * 且部分外露於該端子座表面。 M381196And partially exposed on the surface of the terminal block. M381196 99
TW98222943U 2009-12-08 2009-12-08 Electrical connector TWM381196U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103840350A (en) * 2012-11-27 2014-06-04 矽玛科技股份有限公司 Method for locating connecting terminal by using repeat buried injection technology
TWI488391B (en) * 2012-11-06 2015-06-11 Simula Technoligy Inc The use of multiple submerged technology to locate the connection terminal of the process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI488391B (en) * 2012-11-06 2015-06-11 Simula Technoligy Inc The use of multiple submerged technology to locate the connection terminal of the process
CN103840350A (en) * 2012-11-27 2014-06-04 矽玛科技股份有限公司 Method for locating connecting terminal by using repeat buried injection technology
CN103840350B (en) * 2012-11-27 2016-08-17 矽玛科技股份有限公司 Utilize repeatedly to bury and penetrate the method that technological orientation connects terminal

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