1300021 九、發明說明： 【毛明所屬之技術領域】 •本發明係提供一種不鏽鋼管件焊接方法，尤指其 射ί JL· /j£ /、一種不鏽鋼鋼板預定位置先割長條透孔與突出 形體，再級k _^丄、 ^ 、、二折床折成C形管時，其突出板形體明顯成為焊 接定位點而可恤硅$ : 决速疋位，並可焊後精密底座之台面平整牢 ▲ 固且無須研磨者。 鲁【先前技術】1300021 IX. Description of the invention: [Technical field to which Mao Ming belongs] • The present invention provides a method for welding stainless steel pipe fittings, especially for the injection of a stainless steel plate at a predetermined position, first cutting a long through hole and protruding Shape, re-level k _ ^ 丄, ^,, when the double-folded bed is folded into a C-shaped tube, the protruding plate-shaped body becomes a soldering anchor point and the silicon plate can be worn: the speed is set, and the table top of the precision base can be welded. It is flat and firm, and it does not need to be ground. Lu [previous technology]
1子设備底座於高精密度產業使用冑乡，高精密度產 業對叹備要求上相當高，首先材質上儘量要求不鏽鋼（S s)材質’而不能為-般鋼材，因為不鏽鋼比較不會產 生鏽餘污染之問題，而—般鋼材則容易因潮濕而隸污毕 之問通。再者，電子設備需要的是承載力大的底座產品， 不鏽鋼鋼性較高’可承受較大之承載力。 底座之製作上大量採用C 其 鋼製作，則一定要用折庆，…C形官如果以不鏽 ^ σ工，所以不鏽鋼c形管製作精 畨電子設備底座，利用折床 木將板材、考折成C形管時，在蠻 折之位置一定會產生孤备 不可能彎折出直角。非直角之 C形管在兩支採直橫呈丁拿 τ子形之九十度合攏焊接時，合因 弧角位置產生間隙過大而焊接 Β ^ a -Γ # - ^ Λ 要困難或精準度不佳問題。所 以目刖還…以不鏽鋼製作精密底座 座製作技術仍待克服。 塌綱精么底 高科技產業尤其是在於| 热壓至晨的電子設備底庙，— 定要是外觀平整美觀，且— · 一 "要求尺寸精準及表面處理 5 Ϊ300021 •漂亮，以前習用的直管側邊垂直方向焊接 接觸位置全部惊技 γ U 係在 J坏接，但如果是不鏽鋼側邊 —不鏽鋼直管無法焊接精準美觀， ®弧與另一 焊接牢固，而如果採帛^心 置空隙大，無法 管邊角可製二！ ’則因為-般鋼材直 ι成直角，所以沒有間隙的問題，可以密人焊接 ，但其因為沒有適當之導流空… 从Π I Κ坪獲部位之材料合技 外凸出，所以焊接部位之表面一定要經 材抖“主 光處理才能使用，加工費時。 t千正’再予抛 :以’針對上述習知結構所存在之問題點，如何開發 更具理想實用性之創新結構，實消費者所殷切企盼， 亦係相關業者須努力研發突破之目標及方向。 1鑑於此，發明人本於多年從事相關產品之 與設計經驗，針對上述 Λ 务 ^, 目铩评加没計與審慎評估後， 終侍一確具實用性之本發明。 【發明内容】 欲解決之技術問題！^ — 士女]蟋點· I知之一般鋼材可利用其他 加工方式裝成具有直角之c形管，所以 管在作Τ形焊接時，比 角之C形 比季乂 /又有問碭，但因為焊接之 接關係，使焊接位置會呈條 ^ 、 '隆凸，舄要研磨磨平再拋光 般鋼材較會有織之困擾’承載重量比不 鏽鋼差，#其不鏽鋼以折床加 會有弧角，所以在丁形谭接… c形…折處 α 烊接時弧角形成之間隙太大，較難 校正台面平整，焊接亦較困難。 解決問題之技術特點：提供一種不鏽鋼管件焊接方法 6 1300021The sub-equipment base is used in the high-precision industry. The high-precision industry has a very high demand for sigh. First, the material should be made of stainless steel (S s) as much as possible, but not steel. The problem of rust pollution is generated, and the general steel is easy to get rid of due to the wetness. Furthermore, the electronic equipment requires a base product with a large bearing capacity, and the stainless steel has a higher steel rigidity, which can withstand a large bearing capacity. The production of the base is made of C steel, and it must be used for folding.... If the C-shaped official uses stainless steel, the stainless steel c-tube will be used to make the fine electronic equipment base. When folding into a C-shaped tube, it is absolutely impossible to bend the right angle at the position of the rough fold. When the non-right-angled C-shaped tube is welded at 90 degrees in two straight-and-horizon-shaped T-shaped τ sub-shapes, the gap is too large due to the arc angle position and the welding Β ^ a -Γ # - ^ Λ To be difficult or precise Bad question. Therefore, it is still a good idea to make precision bases made of stainless steel. In particular, the high-tech industry is based on the hot-pressed electronic equipment at the bottom of the temple. It must be flat and beautiful, and - · a "requires accurate size and surface treatment 5 Ϊ300021 • Beautiful, previously used straight The welding position of the pipe in the vertical direction is all stunned. The γ U system is broken in J, but if it is stainless steel side—the stainless steel straight pipe cannot be welded accurately and beautifully, the ® arc is firmly welded to the other, and if the welding is tight, Big, can't control the corners to make two! 'Because the steel is straight into a right angle, so there is no gap problem, it can be welded by a dense person, but because there is no proper guiding flow... From the material of the Π I Κping part, it is convex, so the welding part The surface must be shaken by the main light processing, and the processing takes time. T Qianzheng's throwing: To solve the problem of the above-mentioned conventional structure, how to develop an innovative structure with more ideal and practicality. Consumers are eagerly awaiting, and the relevant industry players must work hard to develop breakthrough goals and directions. 1 In view of this, the inventor has been engaged in related product design and design experience for many years, and has witnessed the above measures. After the evaluation, the present invention is practical and practical. [Summary of the Invention] Technical problem to be solved! ^ — 士女]蟋点· I know that the general steel can be assembled into a c-shaped tube with a right angle by other processing methods. Therefore, when the tube is used for the Τ-shaped welding, the C-shape of the angle is more than the 乂 乂 又 又 又 又 砀 砀 砀 砀 砀 砀 砀 砀 砀 砀 砀 砀 砀 砀 砀 砀 焊接 焊接 焊接 焊接 焊接 焊接 焊接 焊接 焊接 焊接 焊接 焊接 焊接 焊接 焊接 焊接Steel There will be troubles in weaving. 'The load weight is worse than that of stainless steel. #The stainless steel is added to the folding bed to have an arc angle, so it is connected in the shape of the T-shaped... c-shaped... the angle of the arc is too large when the folding is formed. Difficult to correct the surface of the table, the welding is also difficult. Technical characteristics of the problem: provide a stainless steel pipe welding method 6 1300021
’其主要在不鏽鋼鋼板 ^ ^ 預疋位置先行切割長條透孔與突出 板形體，並於折床蠻柑 入叫 斤不鏽鋼鋼板成為c形管時，突出板 形體仍能保持平整及φ 大出板 出板形體端面平齊於c形管侧邊表 面，如此，達到之功效為 j遭录 n * 馮加工人貝一開始在擺放材料時， 就知道要焊接的位w力 7卞于 h 放材料擺放的位置在那裏 ，使加工過程得以很快 -4ci ^ ^ , 而知接的過程中，焊接熱脹之 Π可透孔位置移動，使得焊接的表面平整，並因 平整突出板形體與C形營衆目上士 μ主 &益貼加上表面平齊而相當容易校 正’密貼關係亦使焊接相♦ 田谷易 焊接平整後只需抛光即 0使用，可節省加工成本與加工時間者。 對照先前技術之功效： 1 ·不鏽鋼有鋼性動；古g π a祕i ^ 丨?乂阿及不生鏽之優點，雖其折成c 形官會有弧角的問冑，但在彎折前先行切割焊接部位即可 解決此-問題，使得焊後之精密底座可以在底座表面保持 平整美觀，而尺寸精準功效者。 2 ·不鏽鋼彎折前先行切割焊接部位，亦使得後續之 人員可藉由切割處，達到一開始就知道要將材料如何 擺放，並可得知那裏需要焊接，加快前置作業之速度。 3 ·焊接過程中，焊接之熱脹材料得移向長條透孔， 使得焊接後之平台面可保持平整，僅需拋光即可使用。 有關本發明所採用之技術、手段及其功效，茲舉一較 佳實施例並配合圖式詳細說明於后，相信本發明上述之目 的、構造及特徵，當可由之得一深入而具體的瞭解。 【實施方式】 7 1300021 參閱第一圖所示，本發明係提供一種不鏽鋼管件焊 方法你使用於高科技產業無塵室之電子設備底座（ 〇,其基本的要求即是不能鏽蝕，卩台表面（1 1)平 整精準，焊接牢固，能夠承載具相當重量之精密儀器。'It mainly cuts the long through hole and the protruding plate shape in the pre-twisting position of the stainless steel plate ^ ^, and when the folding bed is made into a c-shaped tube, the protruding plate-shaped body can still be flat and φ large The end face of the plate-out body is flush with the side surface of the c-shaped tube, so that the effect is achieved when the n* von processing person first starts to place the material, and the position of the welding force is known to be 7 卞 h. The position where the material is placed is made there, so that the processing process can be quickly -4 ci ^ ^ , and in the process of knowing the connection, the thermal expansion of the welding can be moved through the hole position, so that the surface of the welding is flat, and the plate shape is flat due to the flatness. It is easy to calibrate with the C-shaped battalion sergeant μ main & affixed with the surface and the 'adhesive relationship' also makes the welding phase ♦ Tian Gu easy to weld after flattening, only need to be polished, 0, can save processing cost and processing time By. Compared with the effects of the prior art: 1 · Stainless steel has steel dynamics; ancient g π a secret i ^ 丨 乂 乂 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及This problem can be solved by cutting the welded part before folding, so that the precision base after welding can be kept flat and beautiful on the surface of the base, and the size is accurate. 2 · The stainless steel is cut before the bending, so that the subsequent personnel can know how to put the material at the beginning by cutting, and know that welding is needed there to speed up the front work. 3 · During the welding process, the welded thermal expansion material has to be moved to the long through hole, so that the platform surface after welding can be kept flat and can be used only by polishing. The above-mentioned objects, structures and features of the present invention will be described in detail with reference to the preferred embodiments of the present invention. . [Embodiment] 7 1300021 Referring to the first figure, the present invention provides a stainless steel pipe welding method. The electronic equipment base used in the clean room of the high-tech industry (〇, the basic requirement is that it cannot be rusted, the surface of the slab (1 1) Smooth and precise, welded firmly, capable of carrying precision instruments with considerable weight.
At由第圖之底座（1 )可以看到很乡T形焊接之狀 參閱第二至第五隹*1 固及第十圖所示，本發明之不鏽鋼管At the base of the figure (1), you can see the shape of the T-shaped weld. See the second to fifth 隹*1 and the tenth figure, the stainless steel tube of the present invention.
件焊接方法為（如第十圖所示）·· 先進行切割·在不鏽鋼鋼板之狀態下，即標定出 切割面積、位置及煜技 斗接位置’以雷射切割在預定焊接位置 刀割出長條透孔（9 1 、 、 形體 卩Z1)及及為透孔圍繞所形成之突出板 接的营由（如第-圖所示）；雷射切割之長度剛好為焊 再折床折出C形管（3 〇The welding method is as shown in the tenth figure. ································································· The long through hole (9 1 , , the shape 卩Z1) and the battalion for the through hole formed around the protruding plate (as shown in the figure - picture); the length of the laser cut is just the weld and the folding bed is folded out C-shaped tube (3 〇
D 再將切割後之不 鋼鋼板-(如第四圖所厂、 利用折床折出C形管（3 〇 ) gs ^ . 丁 ，成型之C形管（3 0 )得以看出很明 .^ 2 1 )及犬出板形體（2 2 )位置， 也可以作為施工 直所Μ 很快速知道材粗’而在焊接之前置作業時’得以 c '的擺放位置，達到前置作業之時間節省。 -心管二出接广C形管：二C形管作τ形焊接，其係以 平整。在進r:形體與另一c形管端邊貼#，並焊後表面 (40)二：之九十度角焊接時，首先將第二C形管 一… 大出板形體（2 2 )及長條透孔（2 i )之 1300021 ' 4 0 )設成側面（3 1 )，該第二C形管（4 0 )朝向突 ^出板形體（22)處形成端邊（41)，端邊（41)可 .-貼靠於突出板形體（2 2 )及C形管（3 0 )側面（3 1 ")(如第三圖所示），突出板形體朝上為表面（2 2 1 )， 第二C形管（40)朝上為表面（42)，如此突出板形 體（22)表面（221)與第二C形管（40)表面（ '4 2)得以對齊平整者。在突出板形體（2 2)與第二C 形管（4 0 )對齊後，可先行施以數點之先點焊（5 0 ) 固定位置（如第四圖所示），其先點焊（50)目的在於 仍能以量具調校C形管（3 0 )與第二C形管（4 0 )之 平整程度，等到確實調校完全後，再於二C形管接觸位置 全周施以全周焊接（5 1)固定（如第五圖所示）。D will be the steel plate after cutting - (as shown in the fourth figure, using the folding bed to fold out the C-shaped tube (3 〇) gs ^. Ding, the formed C-shaped tube (30) can be seen very clearly. ^ 2 1 ) and the position of the dog's plate body (2 2 ), it can also be used as a straightforward construction. It is very fast to know the material is thick and the position of the 'c" can be placed before the welding to reach the front work. Time savings. - The heart tube is connected to the wide C-shaped tube: the second C-shaped tube is used for the τ-shaped welding, which is flattened. In the r: shape and the other c-shaped pipe end side paste #, and after welding the surface (40) two: ninety degree angle welding, first the second C-shaped pipe ... large out of the plate shape (2 2 ) And a long through hole (2 i ) of 1300021 ' 4 0 ) is set as a side surface ( 3 1 ), and the second C-shaped tube (40) is formed at an end edge (41) toward the protruding plate-shaped body (22). The end edge (41) can be abutted against the protruding plate-shaped body (2 2 ) and the C-shaped pipe (30) side (3 1 ") (as shown in the third figure), and the protruding plate-shaped body faces the surface ( 2 2 1 ), the second C-shaped tube (40) faces up to the surface (42), so that the surface of the plate-shaped body (22) (221) and the surface of the second C-shaped tube (40) are aligned with each other. By. After the protruding plate-shaped body (2 2) is aligned with the second C-shaped pipe (40), a number of spot welding (50) fixed positions (as shown in the fourth figure) may be applied first, and the spot welding is performed first. (50) The purpose is to adjust the flatness of the C-shaped tube (30) and the second C-shaped tube (40) with the gage, and wait until the adjustment is completed completely, and then apply the entire circumference of the contact position of the second C-shaped tube. It is fixed by full-week welding (5 1) (as shown in Figure 5).
參閱第六、第七圖所示，該不鏽鋼C形管在邊角位置 之焊接方式為，第三C形管（60)在不鏽鋼鋼板時，即 利用雷射切割在端邊位置割除多餘材料，而留下一板形凸 _部（6 1 )，板形凸部（6 1 )之外部輪廓等同於第四C • 形管（7 0 )之外周形狀（如第六圖所示），再以折床折 * 出第三C形管（60)，第四C形管（70)在朝向第三 C形管（6 0 )側端邊位置，於不鏽鋼鋼板時，即利用雷 射切割有長條透孔（7 1 )與突出板形體（7 2 )，折床 折成第四C形管（70)，而第四C形管（70)與第三 C形管（6 0 )接合時，第四C形管（7 0 )在朝向第三 C形管（6 0 )側端邊（6 2 )位置也能夠密切貼合（如 第七圖所示），而可增加焊接之面積。 9 1300021 參閱第八、势1 ^ 第九圖所示，C形管（30、+ •開口槽（3 9u J之 乙），C形管（3 0 )開口槽（3 9、 •得於適當距離煌 離~接固定板片（8 0 )，藉由板片, 補強C形管（1 — d 0 )之強度，如板片（8 0 )怜 管之焊接位置時 ， ^ 寻’也可增加焊接面積，而c 内部空間配合如 才反片（8 0 )可作為線槽（3 3 ) 本發明功致增進之處如下： 1 、用 > 用之不鏽鋼鋼板經過折床折製C形管 I元焊接時，f用之焊接精準度不足，而本發明 疋切割，再折製C形管後，採丁形焊接固定時， s平整精準度高，且無需研磨而只需直接抛光即 2、本發明除可達成焊接處之平整外，其焊 作業，亦可因為預先之雷射切割而可立即準備的 ’縮短前置作業時間。 1用之焊接沒有多餘空間可供熱脹材料 以均會往表面突出，冷卻後需要以研磨方式磨平 行拋光，本發明之突出板形體下方為長條透孔， 時熱脹材料可往長條透孔移動，使焊接表面平整 磨，只要拋光即可使用。 前文係針對本發明之較佳實施例為本發明之 進行具體之說明；惟，熟悉此項技術之人士當可 本發明之精神與原則下對本發明進行變更與修改 變更與修改，皆應涵蓋於如下申請專利範圍所界 底部設成 位置， ：8 0 ) 好在管與 (30) 使用者。 ，再進行 之先行預 知接處相 可使用。 接之前置 擺置材料 移動，所 ，才能進 所以焊接 而無需研 技術特徵 在不脫離 ，而該等 之乾缚 1300021 [ 圖 式 簡單說明 第 一 圖 :係 本發 明 其 一 例 第 _ _ 圖 :係 本發 明 之 不 鏽 第 圖 :係 本發 明 之 兩 C 第 四 圖 :係 本發 明 之 先 點 第 五 圖 :係 本發 明 之 全 周 第 六 圖 :係 本發 明 兩 C 形 第 七 圖 :係 本發 明 兩 C 形 第 八 圖 ••係 本發 明 之 C 形 第 九 圖 :係 本發 明 之 C 形 第 十 圖 :係 本發 明 之 焊 接 【主要元件符號說明】 (1 )底座 (2 0 )不鏽鋼鋼板 (2 2 )突出板形體 • ( 3 0 ) C形管 (3 2 )開口槽 ‘ （4 0 )第二C形管 (4 2 )表面 (5 1 )全周焊接 (6 1 )板形凸部 (7 0 )第四C形管 (71)長條透孔 (8 0 )板片 底座之立體示意圖。 鋼鋼板切割後之平面示意圖。 形管焊接處靠攏之剖示圖。 焊立體示意圖。 焊接立體示意圖。 管邊角焊接之立體分解圖。 管邊角焊接之立體示意圖。 管焊接板片補強之立體分解圖。 管焊接板片補強之立體示意圖。 方法流程圖。 (1 1 )平台表面 (2 1 )長條透孔 (2 2 1 )表面 (3 1 )侧面 (3 3 )線槽 (4 1 )端邊 (5 0 )先點焊 (6 0 )第三C形管 (6 2 )側端邊 (7 2 )突出板形體 11Referring to the sixth and seventh figures, the stainless steel C-shaped pipe is welded at the corner position. When the third C-shaped pipe (60) is in the stainless steel plate, the excess material is cut off at the end position by laser cutting. And leaving a plate-shaped convex portion (6 1 ), the outer contour of the plate-shaped convex portion (6 1 ) is equivalent to the outer peripheral shape of the fourth C-shaped tube (7 0 ) (as shown in the sixth figure), and then The third C-shaped tube (60) is folded in a folding bed, and the fourth C-shaped tube (70) is located at the end side of the third C-shaped tube (60), and is cut by a laser when the stainless steel sheet is used. The elongated through hole (7 1 ) and the protruding plate-shaped body (72) are folded into a fourth C-shaped tube (70), and the fourth C-shaped tube (70) is joined to the third C-shaped tube (60) At the same time, the fourth C-shaped tube (70) can also be closely attached to the side (6 2) side of the third C-shaped tube (60) (as shown in the seventh figure), and the area of the welding can be increased. . 9 1300021 Refer to the eighth, potential 1 ^ ninth figure, C-shaped tube (30, + • open slot (3 9u J of B), C-shaped tube (30) open slot (3 9, • is appropriate From the detachment to the fixed plate (80), the strength of the C-tube (1 - d 0 ) is reinforced by the plate, such as the welding position of the plate (80) Increasing the welding area, and the internal space of the c, such as the reversal film (80), can be used as the wire trough (3 3 ). The improvement of the present invention is as follows: 1. The stainless steel plate used is folded into a C shape by a folding bed. When the tube I element is welded, the welding accuracy of f is insufficient, and the invention is 疋 cut, and after folding the C-shaped tube, when the welding is fixed by welding, the s flatness is high precision, and it is only required to directly polish without grinding. 2. In addition to the flatness of the welded joint, the welding operation of the present invention can also be prepared immediately by the pre-laser cutting, shortening the pre-operation time. 1 There is no extra space for the thermal expansion material to be used for welding. Both will protrude to the surface, and after polishing, it needs to be ground and polished in parallel by grinding. The protruding plate body of the present invention has a long through hole below. The thermal expansion material can be moved to the long through hole to make the welding surface smooth and ground, and can be used as long as it is polished. The foregoing is a specific description of the preferred embodiment of the present invention; however, it is familiar with the technology. Modifications and modifications of the present invention may be made to the position of the bottom of the following claims, as well as the following: Then, the pre-existing connection phase can be used. The material placed before the placement is moved, so that it can be soldered without the need to study the technical features without leaving, and the dry bindings 1300021 [Figure simple description first BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an example of the present invention. FIG. 3 is a view of the present invention. FIG. 2 is a second view of the present invention. FIG. The seventh figure of the two C-shapes of the present invention is the eighth figure of the two C-shapes of the present invention. The ninth figure of the C-shape of the present invention is the C-shaped tenth of the present invention. : Welding of the present invention [Description of main components] (1) Base (20) Stainless steel plate (2 2 ) Projected plate body • ( 3 0 ) C-shaped pipe (3 2 ) Open groove ' (4 0 ) Second The C-shaped tube (4 2 ) surface (5 1 ) is welded all the way (6 1 ), the plate-shaped convex portion (70), the fourth C-shaped tube (71), the elongated through hole (80), and the perspective view of the plate base. Schematic diagram of the steel plate after cutting. A cross-sectional view of the welded portion of the tube. Three-dimensional schematic diagram of welding. A three-dimensional schematic diagram of welding. An exploded view of the tube corner weld. A three-dimensional schematic diagram of tube corner welding. An exploded view of the tube welded sheet reinforcement. A three-dimensional schematic diagram of the tube welded plate reinforcement. Method flow chart. (1 1 ) platform surface (2 1 ) long through hole (2 2 1 ) surface (3 1 ) side (3 3 ) line groove (4 1 ) end edge (5 0 ) first spot welding (6 0 ) third C-shaped tube (6 2 ) side end edge (7 2 ) protrudes from plate-shaped body 11