WO2004055313A1 - Deposited body from galvanized steel sheet, steel door, and method of making deposited body - Google Patents

Deposited body from galvanized steel sheet, steel door, and method of making deposited body Download PDF

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Publication number
WO2004055313A1
WO2004055313A1 PCT/JP2002/013223 JP0213223W WO2004055313A1 WO 2004055313 A1 WO2004055313 A1 WO 2004055313A1 JP 0213223 W JP0213223 W JP 0213223W WO 2004055313 A1 WO2004055313 A1 WO 2004055313A1
Authority
WO
WIPO (PCT)
Prior art keywords
door
steel
plate
bent
welding
Prior art date
Application number
PCT/JP2002/013223
Other languages
French (fr)
Japanese (ja)
Inventor
Toshihiko Tsukayama
Ryoji Tomiyama
Akikuni Uchida
Original Assignee
Sanwa Shutter Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2001188346A priority Critical patent/JP2003001456A/en
Application filed by Sanwa Shutter Corporation filed Critical Sanwa Shutter Corporation
Priority to PCT/JP2002/013223 priority patent/WO2004055313A1/en
Priority to CNB028300629A priority patent/CN100526592C/en
Publication of WO2004055313A1 publication Critical patent/WO2004055313A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/82Flush doors, i.e. with completely flat surface
    • E06B3/827Flush doors, i.e. with completely flat surface of metal without an internal frame, e.g. with exterior panels substantially of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • B23K26/24Seam welding
    • B23K26/242Fillet welding, i.e. involving a weld of substantially triangular cross section joining two parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • B23K26/24Seam welding
    • B23K26/244Overlap seam welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • B23K26/24Seam welding
    • B23K26/26Seam welding of rectilinear seams
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/82Flush doors, i.e. with completely flat surface
    • E06B3/822Flush doors, i.e. with completely flat surface with an internal foursided frame
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/045Hollow panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/18Sheet panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/34Coated articles, e.g. plated or painted; Surface treated articles

Definitions

  • the present invention belongs to the technical field of a welded body of a galvanized steel sheet, a steel door, and a welded method of the welded body, which are galvanized on the surface of a thin plate-shaped steel sheet.
  • a metal material As such a metal material, a galvanized steel sheet with a zinc-plated surface is used. By using the galvanized steel sheet, the anti-corrosion property of the surface of the plate material can be enhanced.
  • low melting point zinc (melting point: approx. 4 20 ° C, boiling point: approx. 9 20 ° C) is converted to high melting point iron (melting point: approx. 1580 ° C).
  • high melting point iron melting point: approx. 1580 ° C.
  • a filler with a high melting point for example, copper wire (melting point: about 1> 10 CTC) is added to the welding surface, and the temperature drop of the molten zinc part is measured in advance.
  • a filler with a high melting point for example, copper wire (melting point: about 1> 10 CTC) is added to the welding surface, and the temperature drop of the molten zinc part is measured in advance.
  • adding a filler in this way is expensive.
  • a bent portion is formed on at least three sides of a pair of front and back steel plates, and these bent portions are integrated by welding to form a predetermined portion. It has been proposed to form doors with a door thickness.
  • the welding of the bent parts in order to ensure the welded part and achieve a beautiful finish, when the laser beam welding is performed with a small contact area of the bent parts, the contact area is small.
  • the present invention has been made in view of the above circumstances and has been created for the purpose of solving these problems, and is a welded body formed by welding galvanized steel plates, The plate end surface of the other steel plate is abutted against the plate surface of the other steel plate, and the abutting portion is welded by laser one beam welding.
  • the galvanized steel sheet can be welded using a single laser beam, and a reliable welding without a pitting can be performed.
  • the welded body according to the present invention can be a steel door configured by using a pair of front and back galvanized steel sheets.
  • the front and back steel plates constituting the steel door of the present invention are used. That is, the side of one steel plate is bent, and the end surface of the other steel plate is abutted against the plate surface of the bent portion and welded.
  • this invention comprises the steel door which formed the bending part in the peripheral part of at least three sides of a pair of front and back steel plates, and laser beam welded the bending part which mutually opposes, and had predetermined
  • the steel door is formed by forming the upper or lower edge of the peripheral edge, or the bent parts of the upper and lower edges into L-shaped L-shaped parts.
  • the door thickness is adjustable and laminated.
  • the left and right edges of the steel door of the present invention are constructed by welding the abutting portions between the plate surface of the bent portion of one steel plate and the end surface of the bent portion of the other steel plate. In this way, in addition to the adjustment in the door thickness direction, it is possible to adjust in the left-right direction, making the welding more reliable and stronger, and the reliability of the product Can be improved.
  • the bent portions of the steel plates facing each other according to the present invention are formed such that one is an L-shaped L-shaped portion and the other is a folded-back folded portion, and the plate end surface of the L-shaped portion Can be configured to abut against the plate surface of the folded-back portion so that the door width can be adjusted freely, and the welding can be surely and strengthened to improve the reliability of the product.
  • the bent portion at one edge of the front steel plate of the present invention is formed into an L-shaped portion, the bent portion at the other edge is formed into a folded portion, and the bent portion at one edge of the back steel plate is formed.
  • the bent part at the other edge is formed into an L-shaped part, and the edge of the L-shaped part projects into the plate surface of the folded-up part so that the door width can be adjusted. It can be configured so that it can be applied, and the welding is reliable and strong, and the reliability of the product can be improved.
  • the plate end surface of the other steel plate is abutted against the plate surface of one steel plate, and the abutting portion is welded over the entire length by laser beam welding. It is.
  • Fig. 1 is a front view of the door.
  • FIG. 2 is a cross-sectional view taken along the line XX of FIG.
  • FIG. 3 is a cross-sectional view taken along line YY of FIG.
  • FIGS. 4 (A), (B), and (C) are cross-sectional views of the main parts.
  • FIG. 5 is a photograph of a part of the welded portion corresponding to the cross-sectional view of FIG. 4 (A).
  • FIG. 6 is a photograph of a part of the welded portion corresponding to the cross-sectional view of FIG. 4 (B).
  • FIG. 7 is a photograph of a part of the welded portion corresponding to the cross-sectional view of FIG. 4 (C).
  • FIG. 10 is a ZZ cross-sectional view of FIG.
  • FIGS. 11 (A) and (B) are front views of a conventional door and a new door, respectively, illustrating the state of measurement of the distortion of the plate surface in the second embodiment.
  • FIG. 12 is a table showing measured values of a gap gauge for measuring distortion of a steel door in the second embodiment.
  • FIG. 13 is a cross-sectional view of a steel door in the third embodiment.
  • FIG. 14 is a front view of the main door in the fourth embodiment.
  • FIG. 18 is a cross-sectional view of the child door in the fourth embodiment.
  • FIGS. 19 (A), (B), and (C) are cross-sectional views of relevant parts in the fifth, sixth, and seventh embodiments, respectively.
  • Figure 21 is a front view of conventional door D.
  • FIGS. 22 (A) and (B) are a YY sectional view and an XX sectional view of FIG. 21, respectively.
  • FIG. 23 is a cross-sectional view of the main part in another conventional example.
  • FIG. 25 is a photograph of a portion of the welded portion (addition of filler) corresponding to a cross-sectional view of another conventional example.
  • 1 is a main door composed of a steel door attached to an opening of a building, and the main door 1 is provided so as to be able to open and close and swing through a hinge 1 a fixed to the right end surface. It has been.
  • the left side of the main door 1 is provided with a child door 2 composed of a steel door, which is adjacent to the main door 1.
  • the pair of parent door 1 and child door 2 are configured to partition the opening.
  • the child door 2 is provided with a hinge 2a on the left end face, and is set so as to be able to provide a wide opening by swinging open and swinging together with the parent door 1.
  • the main door 1 is finished in the vertical direction finding dimension H, the horizontal direction finding dimension S, and the expected size (door thickness) D. So-called galvanized steel sheet It is used.
  • the front and back plates (hereinafter referred to as front and back steel plates) 3 and 4 are formed into the main door 1 by cutting, bending, and welding as appropriate, but the front steel plate 3 has a top half of the upper end surface on the upper edge.
  • Folding part 3 a for forming the part is bent in an L shape
  • the bent part 3 b for forming the right end face on the right edge is bent in the L shape
  • a bent portion 3 c for forming the eye plate is formed in a folded shape so as to cover the right edge of the child door 2 at the portion.
  • the back steel plate 4 has a bent portion 4 a for forming the back half of the upper end surface at the upper edge portion bent in an L shape, and a bent portion for forming the left end surface at the left edge portion.
  • the part 4 b is bent, but the bent part 4 b is set to be shorter (thinner) than the door thickness D by the expected dimension T of the face plate 3 c.
  • one leg piece of the aggregate 5 is fixed to the upper end portion and the lower end portion of the back steel plate 4 in advance, and one of the aggregate 5 is attached to the left and right edges of the back steel plate 4. Secure the leg piece 5a.
  • the aggregate 5 arranged on the left edge has a different shape from other aggregates 5 provided around the periphery of the main door 1, but the reinforcing function is the same.
  • the adhesion of the aggregate 5 to the front and back steel plates 3 and 4 is welding by a laser beam (in this embodiment, a jaggerizer), and the aggregate laser beam is irradiated from the inner surface of one aggregate leg piece 5a.
  • welding is performed (in the figure, the welding direction is indicated by an arrow W). Further, in this case, the welding of the aggregate 5 to the back steel plate 4 is spot-like welding.
  • the front end surface is a cut surface of the bent portion 3 b on the right side of the front steel plate 3 with respect to the front side surface (plate surface) of the right and left ends of the back steel plate 4. (Corresponding to the plate end face of the present invention) 3d (see Fig.
  • each welded part thus formed is a beautiful welded part without pits, and has an appearance that will not be damaged by design even if it is exposed to the outside (No. 5 (Refer to the photo in Fig. 6)
  • a metal aggregate 5 is arranged around the four circumferences, and only the core material 7 is arranged at the center. This is because, as a result of welding with a laser, there is little distortion between the steel plates 3 and 4, and the reinforcing strength of the welding strength is sufficiently reinforced by the aggregate 5 around the circumference.
  • 8 is a handle for opening and closing
  • 9 is a lock device mounting portion.
  • the child door 2 is formed as follows.
  • the child door 2 is finished in the upper and lower direction finding dimension H, the left and right direction finding dimension S l, and the expected dimension (door thickness) D.
  • Steel plates 10 and 11 are made of galvanized steel sheets with galvanized surfaces, and are constructed by cutting, bending, and welding a pair of front and back steel plates 10 and 11 as appropriate.
  • the front steel plate 10 has a bent portion (not shown) for forming a front half of the upper end surface at the upper edge portion, which is bent in an L shape, and a left end surface at the left edge portion. From the left-right direction dimension S 1 to receive the side plate (door-to-door) 3 c on the main door 1 side. Is also formed in a narrow shape, and a bent portion 10 b that bends to the back side is bent in an L shape at the right end portion thereof.
  • the back steel plate 11 is formed with a bent portion (not shown) for forming the back side half of the upper end surface at the upper edge, and the right edge is bent toward the front side. Then, the first bent portion 1 1 a for forming the right end surface and the second bent portion 1 1 b facing the left side from the edge of the first bent portion 1 1 a are folded back. Song formed The Here, the first bent portion 11a is dimensioned to a length obtained by subtracting the length in the front and back direction of the bent portion 10b of the right side edge of the front steel plate 10 from the door thickness dimension D. The plate surface of the second bent portion 11 b is set to face the front end surface 10 c which is a cut surface of the right edge bent portion 10 b.
  • one piece of the aggregate 5 is fixed to the left edge part of the back steel plate 1 1 while the front and back steel plates 10 and 11 are fixed to the upper end and the lower end of the back steel plate 10 in advance.
  • 5a is fixed by using a laser beam in the same manner as the main door 1, but the surface steel plate 10 and the other leg piece 5b of the aggregate 5 are fixed by the double-sided tape T.
  • both steel plates 10 and 11 are brought into contact with each other.
  • the front end surface which is a cut surface of the left bent portion 10 0 a of the front steel plate 10, with respect to the front side surface of the left and right ends of the back steel plate 1 1 1 0 c (see Fig. 4 (A)), and the front end surfaces, which are the cut surfaces of the upper bent parts of the front and back steel plates 10 and 11, are also abutted, and facing the face plate 3 c
  • the front end face 10 c which is a cut surface of the right bent part 10 b of the front steel plate 10 0 is abutted against the left front face of the second bent part 1 1 b (Fig. 4). (See (C)).
  • each of these abutting parts is welded over the entire length with a jig laser, so that each part is fixed integrally.
  • each welded part is a beautiful welded part without pits. It is welded so that it will not be damaged in design even if it is exposed to the outside (see the photographs in Figs. 5 and 6).
  • the parent and child doors 1 and 2 have a beautiful finish with no pits in the welded parts, and the upper ends of the doors 1 and 2 are abutted against the end faces of the galvanized steel plates.
  • the abutting surface is welded by applying a torch of a laser laser at a substantially right angle. Therefore, in the upper part, only the plate thickness is in contact and the contact area is small, and the vaporized zinc can escape from the plate surface side opposite to where the torch is applied. It is presumed that it is not formed and can be welded without pits.
  • each door 1 and 2 has an angle of approximately 90 degrees with respect to the plate surface of the galvanized steel plate.
  • the torches of the countersink are attached and welded at an angle of approximately 45 degrees to each plate surface.
  • the welded portion is in contact with the thickness of the galvanized steel sheet in the contact direction of the torch, and the contact area is small, and the zinc bubbles are on the opposite side of the contact with the torch. It is presumed that it is possible to escape from the gap, and that beautiful welding can be performed without forming a peat at the welded portion.
  • each of the parent and child doors 1 made of steel is formed by bending front and back steel plates 3, 4, 10 and 1 1 each having a zinc steel plate appropriately cut.
  • these steel plates 3 and 4, and 10 and 1 1 are joined together and welded.
  • each welded part is a cut surface with respect to the plate surface in order to reduce the weld area.
  • the plate end surface is abutted, and the abutting portion is welded by a counter-grasser, so that the contact surface in the abutting direction of the welding torch is made smaller than the plate thickness.
  • the escape of the blowhole generated during welding is secured and pit formation is eliminated, and the welded part can be firmly integrated without using a filler, and the appearance of the welded part is beautiful and excellent in design. Can be a thing.
  • there is no need for a bending allowance for welding unlike the conventional welding of the bent surfaces of the folding parts, which can reduce the weight and cost. The decline can also be measured.
  • the front end surface 1 that is the cut surface of the front surface steel plate right-hand bent portion 10 0 b is attached to the plate surface of the right-side second bent portion 1 lb that is the portion that receives the face plate 3 c. It is configured to abut against c, and dimensional errors are absorbed by adjusting the abutment position of the right-side bent part 1 O b against the second bent part 1 1 b. The error absorption in the left-right direction in 2 can be achieved. As a result, it is possible to provide a high-quality door while the dimensional accuracy higher than necessary in the left-right direction is not required.
  • the present invention is not limited to the above-described embodiment.
  • the second embodiment shown in FIGS. 8 to 12 can also be used.
  • the steel door 13 of the second embodiment is composed of a pair of front and back steel plates 14 and 15 which are metal plates, and the left and right edges and upper edges of each of the steel plates 14 and 15. And a bent portion 14 4 a, 14 b, 14 c, 15 a, 15 b, which constitutes a surface perpendicular to the plate surfaces of the front and back steel plates 2, 3 and becomes the door thickness 1 5 c is bent in an L shape. Then, each of the bent portions 14 a, 14 b, 14 c, 15 a, 15 b, 15 c is brought into contact with each other in abutting manner, and the end surfaces thus brought into contact with each other are laser-beamed.
  • the steel door 1 is formed by making full use of the above features, and the welded member is distorted and twisted as in the case of arc welding.
  • the aggregate can be reduced, the peripheral bones can be omitted, and post-processing such as polishing work and putty repair work after welding can be dispensed with.
  • Each of the front and back steel plates 14 and 15 is cut into a predetermined size from a metal plate, and the bent portions 1 4 a, 14 b, and 14 c are formed by bending the left and right edges and the upper edge of the plates. , 15a, 15b, 15c.
  • one leg piece 16 a of the aggregate 16 having a U-shaped cross section is abutted against the back steel plate 15 at an appropriate interval, and a laser beam is applied from the inner surface of the leg piece 16 a. It is set to be integrated by welding. ( By the way, the welding of the aggregate 16 to the back steel plate 15 is the same as the first embodiment.
  • the aggregate 16 is welded by a laser beam, even if the aggregate 16 is welded to the back steel plate 3 over its entire length, the back steel plate 15 is not distorted or twisted, and no weld marks are left on the exposed surface of the back steel plate 15. This is also possible.
  • each door 13 and D ′ has a slight gap at the center in the left-right direction, that is, the center is slightly dented.
  • the numerical value indicating the degree of the dent is that of the conventional door D, The numbers are large, and most of them are over 1 mm.
  • the range of the gap that exceeds 1 mm is wider in the conventional door D 'than in the new door 1 3, so the new door 1 3
  • the aggregate 5 as the core of the conventional door D is provided one more than the aggregate 16 of the new door 1 3, and consideration is given to reducing distortion and twisting of the front steel plate 14.
  • the new door 1 3 can reduce the lateral distortion of the surface steel plate 14 even if the number of aggregates 1 6 is reduced. It is proved that welding by laser beam, the third welding method, hardly deforms the shape of the steel sheet.
  • the vertical (vertical) plate state and the diagonal plate state are also compared and examined in the same way as the horizontal plate state is examined.
  • the results of the examination are approximately the same measured values for the new door 13 and the conventional door D ', and the values are relatively small, resulting in slight distortion and twisting.
  • the new door 13 is an excellent product with almost no distortion or twisting on the plate surface.
  • the steel door 1 of the first embodiment is also welded with a small contact area by a single beam, so that welding is performed in the same manner as in the second embodiment. It is presumed that there is no distortion or deformation based on this.
  • the steel door 13 of the second embodiment is formed by welding with a laser beam when the front and back steel plates 14 and 15 are integrated with the aggregate 16. It can be seen that the deformation of the steel plates 14 and 15 can be almost eliminated. As a result, the number of aggregates 16 interposed between the front and back steel plates 14 and 15 can be reduced.
  • the bent portions formed at the left and right edges and the upper edge 14 a, 14 b, 14 c, 15 a, 15 b, 15 c are in a state where the contact area is small.
  • the abutted part is covered over the entire length by a laser beam. As a result, it is not necessary to reinforce the joints by providing strong ribs at the peripheral edge of the steel door 1 3, so the so-called strong ribs can be omitted, reducing the number of parts and reducing weight. It can also simplify the production work.
  • the welded portion of the peripheral portion has a small contact area corresponding to the plate thickness of the steel plates 14 and 15, so the welded portion No pits are formed, and the finish can be made beautiful, and the cost can be reduced by not requiring a filler.
  • the front and back steel plates 19 and 20 are integrated with the same configuration as the first embodiment with respect to the upper and lower edges, and the left edge of the front steel plate 19 with respect to the left edge.
  • the abutting portion between the front end surface 19 b of the L-shaped bent portion 19 a and the left plate surface of the back steel plate 20 is integrated as a welded portion, and further, the right side As for the edge, a contact portion between the front end surface 20 a of the L-shaped bent portion 20 a formed on the right edge of the back steel plate 20 and the left plate surface of the front steel plate 19 is formed. It is configured by integrating as a welding part.
  • the door of this embodiment is a double-opened (open / close swingable) left and right (parent, child) pair.
  • the steel plates 2 2 and 2 3 are each composed of a rectangular metal plate (steel plate), and bent portions are formed on the left and right edges and the upper edges of the front and back steel plates 2 2 and 2 3 respectively.
  • the opposing members of these bent parts are configured as described later, and by welding (welding (integrating)) each with a laser beam, the front and back steel plates 2 2, 2 3 and In the same way as in the above embodiments, the main door 21 is formed with a door thickness (probable surface) formed by the bent portion.
  • the main door 21 has a handle 8 on one side edge, and a hinge 2 provided at a plurality of locations in the vertical direction for connection to the housing on the other side edge (edge on the suspension side). 1 c, necessary parts such as door closer (not shown) are attached.
  • the bent portion at the left edge of the front steel plate 22 is a folded piece that is folded back in a state where the tip faces the right edge and is in contact with the back surface of the front steel plate 22. (Folded portion) 2 2 a is formed.
  • the tip is formed into a substantially L-shaped bent piece (L-shaped portion) 2 3 a that is bent so that the tip faces the front steel plate 2 2 side. . Then, the plate end surface which is the front end surface of the back surface side bent piece 2 3 a is abutted against the plate surface (back surface) of the front surface side bent piece 2 2 a, and the inclination is approximately 45 degrees with respect to the abutting portion Integration is achieved by laser-beam welding using a torch (not shown) that faces the direction.
  • the bent portion formed on the right edge of the front steel plate 22 is folded in a folded state with the tip facing the left edge and a predetermined gap between the front steel plate 22 and the front steel plate 22. It is bent (formed on the folded part) and includes a first bent piece 2 2 b that faces the back steel plate 2 3 side and constitutes the door thickness, and a second bent piece 2 2 c that faces the left edge side Configured.
  • the bent part formed on the right edge of the back steel plate 2 3 is a bent piece (L-shaped part) 2 3 bent in a substantially L shape with the tip facing the front steel plate 2 2 side. Formed in part b.
  • the plate end surface which is the front end surface of the back surface side bent piece 2 3 b is abutted against the plate surface (back surface) of the second bent piece 2 2 c of the front surface side bent portion, and against the abutting portion, It is integrated by laser beam welding using a torch (not shown) that faces an inclination direction of approximately 45 degrees.
  • the door thickness of the main door 21 on the right edge side is the back side bent piece. It is set based on the length dimension between 2 3 b and the front side first bent piece 2 2 b.
  • the bent part formed on the upper edge of the front steel plate 2 2 is a bent piece (L-shaped part) that is bent in a substantially L shape with the tip facing the back steel plate 2 3 side.
  • the bent part formed at the upper edge of the back steel plate 2 3 is a bent piece (L-shaped) with the tip facing the front steel plate 2 2 side. Part) 2 3 c is formed.
  • the two bent pieces 2 2 d and 2 3 c are in a state where the plate surfaces are stacked, that is, in the present embodiment, the lower plate surface of the front side bent piece 2 2 d and the back surface
  • a torch (not shown) that is placed in a state where it is in contact with the upper plate surface of the side bent pieces 2 3 c and that faces the direction perpendicular to the two plate surfaces.
  • the door thickness of the main door 21 on the right edge side is based on the front side first bent piece 2 2 d and the back side bent piece 2 3 c. Is set.
  • the upper edge of the door is generally arranged in a blindfold, and if the function as an integral part is sufficient
  • the inferiority in design is not necessary to consider so much and it can be said that there is no problem of pits.
  • the lower edges of the front and back steel plates 2 2 and 2 3 remain in a cut state.
  • the aggregate 5 is integrated with the double-sided tape 6, and the It is a gap between the leg pieces 5a and 5b of the aggregate 5, and the door thickness at the lower edge is set based on the length dimension of the bottom piece 5c.
  • the amount of overlap with the bent pieces 2 2 d and 2 3 c at the upper edge portion should be adjusted.
  • the gap is not formed in the butt portion between the bent portions of the left and right edges as well as the upper edge. Note that the error in the upward and downward direction (door height direction) is' cut off at the lower edge, so there is no problem in assembly and no adjustment mechanism is provided.
  • the child door 2 4 is configured by using a pair of front and back steel plates (steel plates) 2 5 and 2 6 made of metal plates, and the front and back steel plates 2 5 constituting the child door 2 4
  • the bent portions formed at the left and right edge portions of 26 are constructed as follows.
  • the left and right bent portions of the front and back steel plates 2 5 and 2 6 constituting the child door 2 4 are the left bent portion of the front steel plate 25 and the front end faces the right edge side. Folded in a folded shape with a predetermined gap between the steel plate 25 and the first bent piece 2 5a facing the back steel plate 26 and forming the door thickness.
  • the second bent piece 2 5 b facing toward the right side, and the right bent portion is formed into a substantially L-shaped bent piece 2 5 c that bends toward the back steel plate 26.
  • the left bent portion of the back steel plate 26 is composed of a substantially L-shaped bent piece 2 6a that bends toward the front steel plate 25.
  • the right bent portion has a tip at the left edge.
  • 1st bent piece 2 6 which is bent in a folded shape with a predetermined gap between it and the back steel plate 26, and facing the front steel plate 2 5 side. b and a second bent piece 2 5 c facing the right edge side.
  • the upper and lower edges of the front and back steel plates 2 5 and 2 6 are the same as the main door 2 1, and the upper bent portion is formed into L-shaped bent pieces 2 5 d and 2 6 d. The lower edge is cut open.
  • front and back steel plates 25, 26 are a double-sided tape consisting of a plurality of aggregates 5 arranged in the vertical direction between them and an aggregate 5 arranged in the lower side in the left-right direction.
  • the left and right edges and the upper edge face each other, and the front side second bent piece 25 b and the back side bent pieces 26 a Between the end surface, the back side second bent piece 2 6 c at the right edge and between the plate surface of the front side bent piece 2 5 c and the plate end surface of the front side bent piece 2 5 d, 2
  • the child doors 24 are formed by integrating the 6 d plate surfaces together by welding with a laser beam in the same manner as the parent door 21.
  • the error in the left-right direction is the L-shaped folding with respect to the plate surfaces of the second folded pieces 2 5 b, 2 6 c with the width in the left-right direction of the front and back steel plates 25, 26. It is absorbed by adjusting the abutment position of the plate end face of the bent pieces 2 5 c, 2 6 a, and the error in the front-rear direction (door thickness direction) is the folding of the upper edge of the front and back steel plates 25, 26 It is set so that it can be absorbed by adjusting the overlapping amount of the curved pieces 2 5 d and 2 6 d.
  • the error in the vertical direction (door height direction) is the same as the main door 24, because the lower end edge is in a state of being cut off, and there is no problem in assembly.
  • the integrated part with the back steel plate 26 at the right edge of the front steel plate 25 is stepped with respect to the front steel plate 25.
  • the stepped portion 2 4 a is set to face the door contact portion 21 b of the parent door 21.
  • the main door 2 1 and the child door 2 4 Means that bent parts are formed on the left and right edges and upper edges of the front and back steel plates 2 2, 2 3, 2 5 and 26, respectively, and these bent parts are integrated by laser beam welding.
  • the main door 2 1 and the child door 2 4 are each configured to have a door thickness.In this case, the main door 2 1 and the child door 2 4 are welded to each other by laser one-beam welding. It is constructed with a high design that eliminates the need for reinforcement such as the provision of aggregates and does not require post-processing of weld marks.
  • the dimensional error in the left-right direction can be absorbed by making the plate end surface of the bent portion abut against the plate surface of the bent portion that is long in the left-right direction.
  • the dimensional error in the door thickness direction can be absorbed by adjusting the amount of overlap between the plate surfaces of the bent part.
  • the welded structure capable of adjusting the door thickness is formed at the upper edge portion, the door thickness direction generated between the left and right edge portions of the front and back steel plates 2 2, 2 3 or 2 5, 26, for example, Dimensional errors can be absorbed by adjusting the amount of overlap with the bent pieces 2 2 d, 2 3 c or 25 d, 26 d in the upper edge.
  • the left and right width direction can also be adjusted, and dimensional errors in both directions can be absorbed.
  • 3 or 25, 26 is a good butt in each direction, and laser beam welding can be performed in this good butt, making it possible to reliably mass-produce superior products.
  • the bent portion is an L-shaped portion, and a portion where the L-shaped portion is overlapped in a stacked manner and laser one-beam welding is performed is a steel door as in the fourth embodiment. It is also possible to dispose at the lower edge instead of the upper edge. In this case, the upper edge may be cut off. Furthermore, it is also possible to provide a configuration in which bent portions are provided on the four circumferences of the steel plate, and the bent portions on the four circumferences are welded by laser one beam. In this, both upper and lower edges are formed in an L-shaped portion. Thus, it can be configured to be adjustable in the door thickness direction. Then, the laser beam welding is performed on the laminated portion of the upper and lower edge portions. In any case, the welded portion (integrated portion) to these laminated portions is located on the upper and lower end surfaces. Because it is blindfolded, there is no inferior design.
  • a prospective surface 3 1a which is a surface in the thickness direction of the door is bent at the periphery of the front steel plate 31 and the prospective surface 3 1a is formed.
  • the bent piece 3 1 b formed inwardly at the front end of the steel plate and the folded piece 3 2 a formed on the peripheral edge of the back steel plate 3 2 are brought into contact with each other in a superposed manner on the back surface side, It is configured to weld.
  • the folded portion 3 2 c has an R-shaped folded portion, so that the contact area between the folded piece 3 1 b and the folded piece 3 2 c is reduced, and laser beam welding is performed. The blowhole escape is ensured.
  • welding with a laser beam over the entire length of the contact portion increases the integrated strength, and the omission or reduction of the aggregate can be achieved. .
  • an L-shaped bent piece 3 7 a is formed on the back steel plate 37 side, the first on the front steel plate 38 side, A folded portion with a second bent piece 3 8 a, 3 8 b is formed, and a plate of the second bent piece 3 8 b is formed on the plate surface of the L-shaped bent piece 3 7 a.
  • the end face is abutted and laser beam welding is configured.
  • a laser is applied by applying a torch from an arrow direction inclined approximately 45 degrees with respect to the abutting direction of the plate end surface with respect to the plate surface.
  • One-beam welding is used, and this shape has the advantage that it can be easily positioned by the sensor during welding, enables automatic welding, and can be adjusted in the thickness direction of the door.
  • the first, second, and third bent pieces 3 9a, 3 so as to be substantially U-shaped on the surface steel plate 39 side.
  • 9 b and 3 9 c are formed
  • L-shaped bent piece 40 0 a is formed on the back steel plate 40 side
  • the plate end surface of the third bent piece 3 9 c is It is configured to abut against the plate surface of the steel plate 40 and to apply a torch from the direction of the arrow inclined approximately 45 degrees to the abutting portion to perform laser beam welding.
  • This shape also has the advantage that positioning by the sensor is easy and automatic welding is possible, and that adjustment in the thickness direction of the door is possible.
  • the welded form of the bent portion in the tenth and eleventh embodiments shown in FIGS. 20 (C) and (D) is the bent at the upper edge of the fourth embodiment.
  • the L-shaped bent pieces 4 1 a of the front and back steel plates 4 1, 4 2, 4 2 a It is a structure that can be adjusted in the door thickness direction by welding each other in a laminated form.
  • the torch is tilted approximately 45 degrees to the plate end surface and welded with the torch hitting, and as shown by the arrows in Fig. 20 (D), the torch is orthogonal to the two plate surfaces.
  • it is difficult to sense the welding position in the case of Fig. 20 (C) so welding is performed as shown in Fig. 20 (D). Can be said to be more effective. In this way, when welding in the orthogonal direction to the two plate surfaces, it is necessary to appropriately adjust the output of the laser beam.
  • the present invention can be widely applied to a welded galvanized steel sheet that has been galvanized on a thin steel sheet surface, a steel door, and a welding method for the welded body. This is useful when you want to reduce the incidence of defective products when mass-producing steel doors that are one of the welds.

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Abstract

In making a deposited body from a galvanized steel sheet by laser beams, formation of pits in the deposited area is prevented without using a feeler or the like. In forming parent and child doors (1, 2) by suitably cutting and bending a galvanized steel sheet to provide front and rear steel sheets (3, 4) and welding the latter, the deposited area is formed such that, for example, the sheet surface of one steel sheet is abutted against the sheet end surface of the other steel sheet, in such a manner that the front end surface (corresponding to the plate end surface of the invention) (3d), which is the cut plane of the right-hand side bend (3b) of the front steel sheet (3) is abutted against the front surface (sheet surface) of the horizontal right-hand side end edge of the rear steel sheet (4), whereupon the abutted portion is welded by yag laser.

Description

明 細 書 亜鉛鋼板の溶着体、 鋼製ドア、 および溶着体の溶着方法 技術分野  Description Zinc steel plate welded body, steel door, and welded body welding method Technical Field
本発明は、 薄板状の鋼板表面に亜鉛メツキ加工した亜鉛鋼板の溶着体、 鋼製ドア、 および溶着体の溶着方法の技術分野に属するものである。 背景技術  The present invention belongs to the technical field of a welded body of a galvanized steel sheet, a steel door, and a welded method of the welded body, which are galvanized on the surface of a thin plate-shaped steel sheet. Background art
般に、 建築用材料として金属材を用いることで、 強度や耐久性を高める ようにすることが知られており、 このような金属材として、 薄板状の鋼板 表面に亜鉛メツキを施した亜鉛鋼板があり、 該亜鉛鋼板を用いることによ り、 板材表面の防鲭性ゃ耐腐食性を高めることができる。  In general, it is known to increase strength and durability by using a metal material as a building material. As such a metal material, a galvanized steel sheet with a zinc-plated surface is used. By using the galvanized steel sheet, the anti-corrosion property of the surface of the plate material can be enhanced.
ところで、 亜鉛鋼板を用いて例えば建築用の建具、 具体的には開口部に 建付けられるドアを構成する場合、 適宜寸法に切断された表裏一対の鋼板 (面板) を適宜折曲加工し、 その後、 必要な箇所を溶着することにより表 裏鋼板間に所定の扉厚を存したドアが形成されるようになつている。 そし て、 前記溶着する手段としては、 従来アーク溶接することが一般であるが、 該アーク溶接による溶接方法は、 金属材の互いの接合部を高温状態として 溶融して接合するものであるため、 どうしても接合部近傍の板面に歪みや 捻れが生じてしまうという問題があった。 そこで、 第 2 1、 2 2図に示す ように、 表裏一対の鋼板 4 3、 4 4の折曲部 4 3 a、 4 3 b、 4 3 c、 4 4 a、 4 4 b , 4 4 c同志をそれそれスポッ ト的な溶着をすることにより 前記問題に対処していたが、 このようにすると溶着強度が低下してしまう という問題があって、 表裏一対の鋼板 4 3、 4 4のあいだに、 ドアの中央 部に配される複数の骨材 5だけでなく、 ドアの四周回りに配'される骨材 (所謂力骨) 5を介装する必要が生じるという別な問題があった。  By the way, when constructing, for example, a building fixture for construction using a galvanized steel plate, specifically, a door to be installed in an opening, a pair of front and back steel plates (face plates) cut into appropriate dimensions are appropriately bent, and then By welding the necessary parts, a door with a predetermined door thickness is formed between the front and back steel plates. And, as the means for welding, arc welding is generally used, but since the welding method by arc welding is to melt and join the joint portions of metal materials at a high temperature state, There was inevitably a problem that the plate surface near the joint would be distorted or twisted. Therefore, as shown in Fig. 2 1 and 2 2, the bent parts 4 3 a, 4 3 b, 4 3 c, 4 4 a, 4 4 b, 4 4 c of the pair of front and back steel plates 4 3 and 4 4 The comrades dealt with the above-mentioned problems by spot welding, but there is a problem that the welding strength is reduced by doing so, and between the pair of steel plates 4 3 and 4 4 In addition, there is another problem in that it is necessary to interpose not only a plurality of aggregates 5 arranged at the center of the door but also aggregates (so-called power frames) 5 arranged around the four circumferences of the door. .
これに対し、 近年レーザービームによる溶着手段が提唱されている。 こ のレーザービーム溶接は、 溶接部位の周辺が高温にならないうえ、 レーザ —ビームの放射範囲が小さいため、 スパヅ夕が飛散することがなく、 ビ一 ドの発生も殆どなくすことができるという利点があるうえ、 異種材料間、 例えば鋼材とステンレスとの溶接が可能であるという利点があり、 溶接に 伴う歪みや捻れを低減することができて骨材を少なくできるとともに力骨 の省略が可能となって、 さらには、 溶接後の研磨作業やパテ補修作業等の 後処理の簡略化等が図れるようになつた。 On the other hand, welding means using a laser beam have been proposed in recent years. In this laser beam welding, the area around the weld does not become hot and the laser -Because the radiation range of the beam is small, there is an advantage that the spa evening does not scatter and almost no bead is generated, and it is possible to weld between different materials such as steel and stainless steel. It is possible to reduce the distortion and twist caused by welding, reduce the aggregate and reduce the need for hard bones.Furthermore, post-treatment such as polishing work and putty repair work after welding Simplification of the system and so on.
しかるに、 前記レーザ一ビームによる溶着により、 前述したような亜鉛 鋼板を溶着するにあたり、 例えば第 2 3図に示すように、 一方の亜鉛鋼板 4 5に折返し状に折曲した折曲片 4 5 aを形成し、 該折曲片 4 5 aに対し、 他方の亜鉛鋼板 4 6の側部に、 面厚方向に間隙を存する状態で折返し状に 折曲した折曲片 4 6 aを互いに板面同志が当接する状態とし、 該折曲片 4 5 a、 4 6 aの当接面部位を溶着するようにした場合、 溶着の過程でプロ 一ホールができ溶着表面にピット (窪み) が形成されてしまい (第 2 4図 に示す写真図参照) 、 溶着部が弱くなるうえ、 外観が損なわれるという問 題がある。 これは、 レーザービームによる溶接の場合、 融点の低い亜鉛 (融点:約 4 2 0 °C、 沸点:約 9 2 0 °C ) が融点の高い鉄 (融点:約 1 5 8 0 °C ) に先行して溶融することになるが、 鋼が溶融するまでの時間が瞬 時であるが故に、 亜鉛が気化する以前の段階で鋼が既に溶融してしまい、 亜鉛の気化と鋼の溶融とが同時進行状態で発生することになつて、 溶着表 面に気泡が残るものと想定される。 とくにこの現象は、 前述したように、 溶接用のトーチの突当て方向に幅広な当接面同志のあいだを溶着するもの のように、 当接面積が大きい状態で溶着する場合に、 気化した亜鉛の逃げ 場がないことから顕著に発生することが知られている。 そこで、 これに対 処するには、 溶着表面に融点の高い例えば銅線 (融点:約 1 > 1 0 CTC ) に よるフイラ一を添加し、 先行して溶融する亜鉛部分の温度低下を計り、 ブ 口一ホールをできにく くすると もに、 ゆっく りと高温化するあいだに亜 鉛を気化させてプロ一ホールをなくすようにすることが考えられ、 実際に ピヅ トをなくすことができることが実証されている (第 2 5図に示す写真 図参照) 。 しかしながら、 このようにフイラ一を添加するのは、 コスト高 になるだけでなく、 作業性に劣り、 しかも美しい仕上げにならないという 問題があり、 ここに本発明が解決しょうとする課題がある。 However, when welding the galvanized steel plate as described above by welding with one laser beam, for example, as shown in FIG. 23, a bent piece 4 5 a bent into one galvanized steel plate 45, as shown in FIG. And the bent pieces 4 6 a folded in a folded state with a gap in the surface thickness direction on the side of the other galvanized steel plate 4 6 with respect to the bent pieces 45 a When the comrades are in contact with each other, and the contact surfaces of the bent pieces 4 5 a and 4 6 a are welded, a professional hole is formed in the welding process, and pits (dents) are formed on the welding surface. (Refer to the photograph shown in Fig. 24), and there are problems that the welded part becomes weak and the appearance is damaged. For laser beam welding, low melting point zinc (melting point: approx. 4 20 ° C, boiling point: approx. 9 20 ° C) is converted to high melting point iron (melting point: approx. 1580 ° C). Although it will melt in advance, because the time until the steel melts is instantaneous, the steel has already melted before the zinc vaporizes, and the vaporization of zinc and the melting of the steel It is assumed that bubbles are left on the welding surface because they occur in the simultaneous progress state. In particular, as described above, this phenomenon occurs when zinc is vaporized when welding with a large contact area, such as welding between wide contact surfaces in the contact direction of the welding torch. It is known that this phenomenon occurs remarkably because there is no escape. Therefore, in order to deal with this, a filler with a high melting point, for example, copper wire (melting point: about 1> 10 CTC) is added to the welding surface, and the temperature drop of the molten zinc part is measured in advance. In addition to making the mouth hole difficult, it is possible to eliminate the professional hole by vaporizing zinc while the temperature rises slowly, and it is possible to actually eliminate the pitch. (See the photo shown in Fig. 25). However, adding a filler in this way is expensive. In addition, there is a problem that the workability is inferior and the finish is not beautiful, and there is a problem to be solved by the present invention.
さらには、 このような亜鉛鋼板を用いてドアを形成する場合に、 表裏一 対の鋼板の少なくとも三方に折曲部を形成し、 これら折曲部同志を溶接に より一体化することにより所定のドア厚を有したドアを形成することが提 唱されており、 このような鋼製ドアをレーザ一ビーム溶接により量産する 場合では、 鋼板の切断時における寸法誤差、 折曲部の形成時における誤差 を考慮する必要がある。 これに対し、 折曲部同志の溶着において、 溶着部 を確実にするとともに美しい仕上とするため、 折曲部同志の当接面積を少 なく してレーザービーム溶接をする場合では、 当接面積が少ないが故に鋼 板に生じた寸法誤差により折曲部同志の全長にわたる当接が難しくなり、 隙間が形成されてしまうことがある。 この場合に、 鋼板の板厚が厚いもの であればレーザービーム溶接をすることで隙間を埋めることが可能である が、 鋼板の板厚が薄くなるほど隙間を埋めるのが難しく、 寸法誤差の吸収 ができないことも想定され、 不良品の発生率が高くなつてしまうという問 題があり、 ここにも本発明が解決しょうとする課題があった。 発明の開示  Furthermore, when forming a door using such a galvanized steel sheet, a bent portion is formed on at least three sides of a pair of front and back steel plates, and these bent portions are integrated by welding to form a predetermined portion. It has been proposed to form doors with a door thickness. When mass-producing such steel doors by laser one-beam welding, dimensional errors when cutting steel sheets, errors when forming bent parts Need to be considered. On the other hand, in the welding of the bent parts, in order to ensure the welded part and achieve a beautiful finish, when the laser beam welding is performed with a small contact area of the bent parts, the contact area is small. Because of the small amount, the dimensional error that occurs in the steel plate makes it difficult to make contact over the entire length of the bent parts, and a gap may be formed. In this case, if the steel plate is thick, laser beam welding can be used to fill the gap, but the thinner the steel plate, the more difficult it is to fill the gap and absorption of dimensional errors is reduced. There is also a problem that the rate of occurrence of defective products will increase, and there is also a problem that the present invention intends to solve. Disclosure of the invention
本発明は、 上記の如き実情に鑑み、 これらの課題を解決することを目的 として創作されたものであって、 亜鉛鋼板同志を溶着して構成した溶着体 であって、 該溶着体は、 一方の鋼板の板面に対して他方の鋼板の板端面が 突当てられ、 該突当て部位がレーザ一ビーム溶接により溶着されているも のである。  The present invention has been made in view of the above circumstances and has been created for the purpose of solving these problems, and is a welded body formed by welding galvanized steel plates, The plate end surface of the other steel plate is abutted against the plate surface of the other steel plate, and the abutting portion is welded by laser one beam welding.
そして、 このようにすることにより、 亜鉛鋼板をレーザ一ビームを用い て溶着するものでありながら、 ピッ トのない確りとした溶着を行うことが できる。  By doing so, the galvanized steel sheet can be welded using a single laser beam, and a reliable welding without a pitting can be performed.
このものにおいて、 本発明の溶着体は、 表裏一対の亜鉛鋼板を用いて構 成した鋼製ドアであるものとすることができる。  In this structure, the welded body according to the present invention can be a steel door configured by using a pair of front and back galvanized steel sheets.
さらに、 このものにおいて、 本発明の鋼製ドアを構成する表裏鋼板のう ち、 一方の鋼板の側部を折曲し、 該折曲部の板面に他方の鋼板の板端面を 突当てて溶着されているものとすることができる。 Further, in this, the front and back steel plates constituting the steel door of the present invention are used. That is, the side of one steel plate is bent, and the end surface of the other steel plate is abutted against the plate surface of the bent portion and welded.
そして、 本発明は、 表裏一対の鋼板の少なくとも三方の周縁部に折曲部 を形成し、 互いに対向する折曲部同志をレーザービーム溶接して所定のド ァ厚を有した鋼製ドアを構成するにあたり、 鋼製ドアは、 周縁部のうち上 縁部または下縁部、 あるいは上下両縁部の折曲部をそれそれ L字状の L字 状部に形成し、 これら L字状部をドア厚調整自在に積層して構成されてい るものである。  And this invention comprises the steel door which formed the bending part in the peripheral part of at least three sides of a pair of front and back steel plates, and laser beam welded the bending part which mutually opposes, and had predetermined | prescribed dough thickness. In doing so, the steel door is formed by forming the upper or lower edge of the peripheral edge, or the bent parts of the upper and lower edges into L-shaped L-shaped parts. The door thickness is adjustable and laminated.
そして、 このようにすることにより、 ドア厚方向の調整ができる状態で 溶着することができて、 左右縁部における折曲部同志の突合せ部に隙間が できないようにすることができ、 レーザ一ビーム溶接による溶着を確実、 かつ、 強固に行うことができ、 鋼製ドアを量産するような場合に、 不良品 の発生を低減できる。  And by doing in this way, it can weld in the state which can be adjusted in the door thickness direction, and it can be made not to have a gap in the butt | matching part of the bending parts in a right-and-left edge part, and laser one beam Welding by welding can be performed reliably and firmly, and the occurrence of defective products can be reduced when mass-producing steel doors.
このものにおいて、 本発明の鋼製ドアの左右両縁部は、 一方の鋼板の折 曲部の板面と、 他方の鋼板の折曲部の端面との突当て部位を溶着したもの に構成されているものとすることができ、 このようにすることによって、 ドア厚方向の調整に加えて左右方向の調整ができることになつて、 溶着が さらに確実、 かつ、 強固になって、 製品の信頼性を向上できる。  In this structure, the left and right edges of the steel door of the present invention are constructed by welding the abutting portions between the plate surface of the bent portion of one steel plate and the end surface of the bent portion of the other steel plate. In this way, in addition to the adjustment in the door thickness direction, it is possible to adjust in the left-right direction, making the welding more reliable and stronger, and the reliability of the product Can be improved.
さらに、 このものにおいて、 本発明の表裏対向する鋼板の折曲部は、 一 方が L字状の L字状部に、 他方が折返し状の折返し部に形成され、 L字状 部の板端面が折返し部の板面にドア幅調整自在に突当てられるように構成 されているものとすることができ、 溶着が確実、 かつ、 強固になって、 製 品の信頼性を向上できる。  Furthermore, in this, the bent portions of the steel plates facing each other according to the present invention are formed such that one is an L-shaped L-shaped portion and the other is a folded-back folded portion, and the plate end surface of the L-shaped portion Can be configured to abut against the plate surface of the folded-back portion so that the door width can be adjusted freely, and the welding can be surely and strengthened to improve the reliability of the product.
また、 このものにおいて、 本発明の表鋼板の一方縁部の折曲部は L字状 部に、 他方縁部の折曲部は折返し状部に形成され、 裏鋼板の一方縁部の折 曲部は折返し状部に、 他方縁部の折曲部は L字状部に形成され、 それぞれ の縁部は、 L字状部の板端面が折返し状部の板面にドア幅調整自在に突当 てられるように構成されているものとすることができ、 溶着が確実、 かつ、 強固になって、 製品の信頼性を向上できる。 また、 本発明は、 亜鉛鋼板同志を溶着するにあたり、 一方の鋼板の板面 に対して他方の鋼板の板端面を突当て、 該突当て部位をレーザービーム溶 接により全長に亘つて溶着するものである。 Further, in this structure, the bent portion at one edge of the front steel plate of the present invention is formed into an L-shaped portion, the bent portion at the other edge is formed into a folded portion, and the bent portion at one edge of the back steel plate is formed. The bent part at the other edge is formed into an L-shaped part, and the edge of the L-shaped part projects into the plate surface of the folded-up part so that the door width can be adjusted. It can be configured so that it can be applied, and the welding is reliable and strong, and the reliability of the product can be improved. Further, in the present invention, when welding galvanized steel plates, the plate end surface of the other steel plate is abutted against the plate surface of one steel plate, and the abutting portion is welded over the entire length by laser beam welding. It is.
そして、 このようにすることにより、 溶着部を、 ピヅ トが形成されない 確りとしたものにすることができる。  And by doing in this way, a welding part can be made into the firm thing in which a peat is not formed.
図面の簡単な説明 Brief Description of Drawings
第 1図は、 ドアの正面図である。  Fig. 1 is a front view of the door.
第 2図は、 第 1図の X— X断面図である。  FIG. 2 is a cross-sectional view taken along the line XX of FIG.
第 3図は、 第 1図の Y— Y断面図である。  FIG. 3 is a cross-sectional view taken along line YY of FIG.
第 4図 (A ) 、 ( B ) 、 ( C ) は、 はそれそれ要部の断面図である。 第 5図は、 第 4図 (A ) の断面図に相当する溶着部の一部を撮影した写 真図である。  FIGS. 4 (A), (B), and (C) are cross-sectional views of the main parts. FIG. 5 is a photograph of a part of the welded portion corresponding to the cross-sectional view of FIG. 4 (A).
第 6図は、 第 4図 (B ) の断面図に相当する溶着部の一部を撮影した写 真図である。  FIG. 6 is a photograph of a part of the welded portion corresponding to the cross-sectional view of FIG. 4 (B).
第 7図は、 第 4図 (C ) の断面図に相当する溶着部の一部を撮影した写 真図である。  FIG. 7 is a photograph of a part of the welded portion corresponding to the cross-sectional view of FIG. 4 (C).
第 8図は、 第二の実施の形態における鋼製ドアの全体正面図である。 第 9図 (A ) 、 ( B ) はそれそれ第 8図の X— X断面図、 Y— Y断面図 である。  FIG. 8 is an overall front view of the steel door in the second embodiment. 9 (A) and 9 (B) are the XX sectional view and the YY sectional view of FIG. 8, respectively.
第 1 0図は、 第 8図の Z— Z断面図である。  FIG. 10 is a ZZ cross-sectional view of FIG.
第 1 1図 (A ) 、 ( B ) はそれぞれ第二の実施の形態における板面の歪 みの測定状態を説明する従来型ドアと新規型ドアの正面図である。  FIGS. 11 (A) and (B) are front views of a conventional door and a new door, respectively, illustrating the state of measurement of the distortion of the plate surface in the second embodiment.
第 1 2図は、 第二の実施の形態における鋼製ドアの歪みを測定する隙間 ゲージの測定値を示す表図である。  FIG. 12 is a table showing measured values of a gap gauge for measuring distortion of a steel door in the second embodiment.
第 1 3図は第三の実施の形態における鋼製ドアの横断面図である。 第 1 4図は、 第四の実施の形態における親扉の正面図である。  FIG. 13 is a cross-sectional view of a steel door in the third embodiment. FIG. 14 is a front view of the main door in the fourth embodiment.
第 1 5図は、 第四の実施の形態における親扉の横断面図である。 第 1 6図は、 第四の実施の形態における親扉、 子扉の縦断面図である。 第 1 7図は、 第四の実施の形態における子扉の正面図である。 FIG. 15 is a cross-sectional view of the main door in the fourth embodiment. FIG. 16 is a longitudinal sectional view of the main door and the child door in the fourth embodiment. FIG. 17 is a front view of the child door in the fourth embodiment.
第 1 8図は、 第四の実施の形態における子扉の横断面図である。  FIG. 18 is a cross-sectional view of the child door in the fourth embodiment.
第 1 9図 (A ) 、 ( B ) 、 ( C ) はそれぞれ第五、 第六、 第七の実施の 形態における要部断面図である。  FIGS. 19 (A), (B), and (C) are cross-sectional views of relevant parts in the fifth, sixth, and seventh embodiments, respectively.
第 2 0図 (A ) 、 ( B ) 、 ( C ) 、 ( D ) はそれぞれ第八、 第九、 第+、 第十一の実施の形態を説明する断面図である。  FIGS. 20 (A), (B), (C), and (D) are cross-sectional views illustrating the eighth, ninth, +, and eleventh embodiments, respectively.
第 2 1図は、 従来型ドア D, の正面図である。  Figure 21 is a front view of conventional door D.
第 2 2図 (A ) 、 ( B ) はそれぞれ第 2 1図の Y— Y断面図、 X— X断 面図である。  FIGS. 22 (A) and (B) are a YY sectional view and an XX sectional view of FIG. 21, respectively.
第 2 3図は、 他の従来例における要部の断面図である。  FIG. 23 is a cross-sectional view of the main part in another conventional example.
第 2 4図は、 他の従来例の断面図に相当する溶着部の一部を撮影した写 真図である。  FIG. 24 is a photograph of a part of the welded portion corresponding to a cross-sectional view of another conventional example.
第 2 5図は、 他の従来例の断面図に相当する溶着部 (フイラ一添加) の 一部を撮影した写真図である。 発明を実施するための最良の形態  FIG. 25 is a photograph of a portion of the welded portion (addition of filler) corresponding to a cross-sectional view of another conventional example. BEST MODE FOR CARRYING OUT THE INVENTION
つぎに、 第 1図〜第 6図の図面の記載に基づいて本発明の第一の実施の 形態について説明する。  Next, a first embodiment of the present invention will be described with reference to the drawings in FIGS.
図面において、 1は建築物の開口部に取付けられる鋼製ドアで構成され る親扉であって、 該親扉 1は右側端面に止着された蝶番 1 aを介して開閉 揺動自在に設けられている。 そして親扉 1の左側には、 同じく鋼製ドアで 構成される子扉 2が隣接する状態で設けられており、 これら一対の親扉 1、 子扉 2とで開口部を仕切るように構成されている。 尚、 子扉 2は左側端面 に蝶番 2 aが介装されており、 親扉 1とともに観音開き状に開放揺動する ことで、 広い開口部を提供できるように設定されている。  In the drawings, 1 is a main door composed of a steel door attached to an opening of a building, and the main door 1 is provided so as to be able to open and close and swing through a hinge 1 a fixed to the right end surface. It has been. The left side of the main door 1 is provided with a child door 2 composed of a steel door, which is adjacent to the main door 1. The pair of parent door 1 and child door 2 are configured to partition the opening. ing. The child door 2 is provided with a hinge 2a on the left end face, and is set so as to be able to provide a wide opening by swinging open and swinging together with the parent door 1.
前記親扉 1は、 上下方向見付け寸法 H、 左右方向見付け寸法 S、 そして 見込寸法 (ドア厚) Dの仕上りとなっており、 親扉 1を構成する表裏一対 の面板 3、 4としては、 表面が亜鉛メツキされた所謂亜鉛鋼板がそれぞれ 用いられている。 前記各表裏面板 (以降、 表裏鋼板としする) 3、 4は、 適宜切断、 折曲、 溶着することで親扉 1に構成されるが、 表鋼板 3は、 上 縁部に上側端面の表側半部を形成するための折曲部 3 aが L字状に折曲形 成され、 右側縁部に右側端面を形成するための折曲部 3 bが L字状に折曲 形成され、 左側縁部に子扉 2の右側縁部を覆蓋するべく目板を構成するた めの折曲部 3 cが折返し状に折曲形成されている。 The main door 1 is finished in the vertical direction finding dimension H, the horizontal direction finding dimension S, and the expected size (door thickness) D. So-called galvanized steel sheet It is used. The front and back plates (hereinafter referred to as front and back steel plates) 3 and 4 are formed into the main door 1 by cutting, bending, and welding as appropriate, but the front steel plate 3 has a top half of the upper end surface on the upper edge. Folding part 3 a for forming the part is bent in an L shape, and the bent part 3 b for forming the right end face on the right edge is bent in the L shape, and the left edge A bent portion 3 c for forming the eye plate is formed in a folded shape so as to cover the right edge of the child door 2 at the portion.
一方、 裏鋼板 4は、 上縁部に上側端面の裏側半部を形成するための折曲 部 4 aが L字状に折曲形成され、 左側縁部に左側端面を形成するための折 曲部 4 bが折曲形成されているが、 該折曲部 4 bは、 前記ドア厚寸法 Dよ りも目板 3 cの見込み寸法 T分だけ短く (薄く) 寸法設定されている。 そして、 表裏鋼板 3、 4の一体化において、 予め裏鋼板 4の上端部と下 端部に骨材 5の一方脚片を固着するとともに、 裏鋼板 4の左右縁部に骨材 5の一方の脚片 5 aを固着する。 尚、 左側縁部に配される骨材 5は、 親扉 1の周回りに設けられる他の.骨材 5とは異形状となっているが、 補強機能 としては同様である。 そして、 骨材 5の表裏鋼板 3、 4との固着は、 レー ザ一ビーム (本実施の形態ではャグレ一ザ) による溶着であり、 一方の骨 材脚片 5 aの内側面からャグレーザを照射することで溶着 (図中、 溶接方 向を矢印 Wにより示す) がなされている。 また、 この場合に、 骨材 5の裏 鋼板 4への溶接はスポット的な溶接になっているが、 このものでは、 溶着 がャグレーザによるものであるため、 骨材 5を全長に亘つて何れの鋼板 3、 4に溶着したとしても、 鋼板 3、 4に歪み、 捻れが生じることがなく、 鋼 板 3、 4の露出面 (外側面) に溶接痕が残ることはなく、 このようにする ことも可能であるが、 本実施の形態では、 表鋼板 3と骨材 5の他方の脚片 5 bとの固着は、 両面テープ等、 ャグレーザによらない固着で充分であり、 本実施の形態では両面テープ Tによる固着がなされている。  On the other hand, the back steel plate 4 has a bent portion 4 a for forming the back half of the upper end surface at the upper edge portion bent in an L shape, and a bent portion for forming the left end surface at the left edge portion. The part 4 b is bent, but the bent part 4 b is set to be shorter (thinner) than the door thickness D by the expected dimension T of the face plate 3 c. Then, in the integration of the front and back steel plates 3 and 4, one leg piece of the aggregate 5 is fixed to the upper end portion and the lower end portion of the back steel plate 4 in advance, and one of the aggregate 5 is attached to the left and right edges of the back steel plate 4. Secure the leg piece 5a. The aggregate 5 arranged on the left edge has a different shape from other aggregates 5 provided around the periphery of the main door 1, but the reinforcing function is the same. Then, the adhesion of the aggregate 5 to the front and back steel plates 3 and 4 is welding by a laser beam (in this embodiment, a jaggerizer), and the aggregate laser beam is irradiated from the inner surface of one aggregate leg piece 5a. As a result, welding is performed (in the figure, the welding direction is indicated by an arrow W). Further, in this case, the welding of the aggregate 5 to the back steel plate 4 is spot-like welding. Even if it is welded to steel plates 3 and 4, the steel plates 3 and 4 will not be distorted and twisted, and there will be no weld marks on the exposed surfaces (outer surfaces) of the steel plates 3 and 4. However, in the present embodiment, it is sufficient to fix the surface steel plate 3 and the other leg piece 5b of the aggregate 5 with a double-sided tape or the like that does not depend on the laser beam. In this embodiment, Adhering with double-sided tape T.
続いて、 両鋼板 3、 4を互いに突き合せるが、 裏鋼板 4の左右方向右端 縁の表側面 (板面) に対し、 表鋼板 3の右側の折曲部 3 bの切断面である 先端面 (本発明の板端面に相当する) 3 dを突当て (第 4図 (A ) 参照) 、 骨材 5と折曲部 3 bとのあいだにスぺーサ 6を介装する一方、 上側の折曲 部 3 aの切断面である先端面 3 Θを裏鋼板 4上側の折曲部 4 aの切断面で ある先端面 4 cに対して突当て、 さらに、 目板 3 cを構成する折曲げ片の 裏側面に対して裏鋼板 4左側の折曲部 4 bの切断面である先端面 4 dを突 当てる (第 4図 (B ) 参照) 。 そして、 これら各突当て部を順次ャグレー ザにより全長に亘つて溶接することにより、 それぞれの部位を一体的に固 着するように構成されている。 因みに、 このようにして形成された各溶着 部は、 それぞれピットのない美しい溶着部となっており、 外部に露出させ ても意匠的に損なわれるようなことのない外観となっている (第 5図、 第 6図の写真図参照) 。 さらに、 表裏鋼板 3、 4とのあいだには、 四周回り に位置して金属製の骨材 5が配され、 中央部にはコア材 7のみが配設され る構成となっているが、 これは、 ャグレーザーによる溶着をした結果、 鋼 板 3、 4間に生じる歪みが少なく、 溶着強度の補強としては四周回りの骨 材 5で充分に補強されるためである。 Subsequently, both steel plates 3 and 4 are brought into contact with each other. The front end surface is a cut surface of the bent portion 3 b on the right side of the front steel plate 3 with respect to the front side surface (plate surface) of the right and left ends of the back steel plate 4. (Corresponding to the plate end face of the present invention) 3d (see Fig. 4 (A)), while the spacer 6 is interposed between the aggregate 5 and the bent portion 3b, Folding The front end surface 3 Θ that is the cut surface of the portion 3 a is abutted against the front end surface 4 c that is the cut surface of the back steel plate 4 and the upper bent portion 4 a, and the bent piece constituting the face plate 3 c The front end surface 4d, which is a cut surface of the bent portion 4b on the left side of the back steel plate 4, is abutted against the back side surface of the steel plate (see FIG. 4 (B)). Each of these abutting portions is sequentially welded over the entire length by an assembler so that the respective portions are integrally fixed. Incidentally, each welded part thus formed is a beautiful welded part without pits, and has an appearance that will not be damaged by design even if it is exposed to the outside (No. 5 (Refer to the photo in Fig. 6) Furthermore, between the front and back steel plates 3 and 4, a metal aggregate 5 is arranged around the four circumferences, and only the core material 7 is arranged at the center. This is because, as a result of welding with a laser, there is little distortion between the steel plates 3 and 4, and the reinforcing strength of the welding strength is sufficiently reinforced by the aggregate 5 around the circumference.
尚、 図中、 8は開閉用の把手、 9は錠装置取付け部位である。  In the figure, 8 is a handle for opening and closing, and 9 is a lock device mounting portion.
一方、 子扉 2は次のようにして形成されている。 前記子扉 2は、 上下方 向見付け寸法 H、 左右方向見付け寸法 S l、 そして見込寸法 (ドア厚) D の仕上りとなっており、 子扉 2についても前記親扉 1と同様に、 各表裏鋼 板 1 0、 1 1は表面が亜鉛メツキされた亜鉛鋼板がそれそれ用いられ、 こ れら表裏一対の鋼板 1 0、 1 1を適宜切断、 折曲、 溶着することで構成さ れている。 前記表鋼板 1 0は、 上側縁部に上側端面の表側半部を形成する ための折曲部 (図示せず) が L字状に折曲形成され、 左側縁部に左側端面 を形成するための左片部 1 0 aが折曲形成されたものに形成され、 さらに、 右側縁部は親扉 1 側の目板 (戸当り部) 3 cを受けるべく、 左右方向見 付け寸法 S 1よりも幅狭に形成され、 その右側先端部に、 裏面側に折曲す る折曲部 1 0 bが L字状に折曲形成されている。  On the other hand, the child door 2 is formed as follows. The child door 2 is finished in the upper and lower direction finding dimension H, the left and right direction finding dimension S l, and the expected dimension (door thickness) D. Steel plates 10 and 11 are made of galvanized steel sheets with galvanized surfaces, and are constructed by cutting, bending, and welding a pair of front and back steel plates 10 and 11 as appropriate. . The front steel plate 10 has a bent portion (not shown) for forming a front half of the upper end surface at the upper edge portion, which is bent in an L shape, and a left end surface at the left edge portion. From the left-right direction dimension S 1 to receive the side plate (door-to-door) 3 c on the main door 1 side. Is also formed in a narrow shape, and a bent portion 10 b that bends to the back side is bent in an L shape at the right end portion thereof.
一方、 裏鋼板 1 1は、 上縁部に上側端面の裏側半部を形成するための折 曲部 (図示せず) が折曲形成され、 右側縁部には、 表面側に向いて折曲さ れて右側端面を形成するための第一折曲部 1 1 aと、 該第一折曲部 1 1 a の端縁から左側を向く第二折曲部 1 1 bとが折返し状に折曲形成されてい る。 ここで、 前記第一折曲部 1 1 aは、 前記ドア厚寸法 Dから、 表鋼板 1 0右側縁部の折曲部 1 0 bの表裏方向長さを差し引いた長さに寸法設定さ れ、 該第二折曲部 1 1 bの板面には、 前記右側縁部折曲部 1 0 bの切断面 である先端面 1 0 cに対向するように設定されている。 On the other hand, the back steel plate 11 is formed with a bent portion (not shown) for forming the back side half of the upper end surface at the upper edge, and the right edge is bent toward the front side. Then, the first bent portion 1 1 a for forming the right end surface and the second bent portion 1 1 b facing the left side from the edge of the first bent portion 1 1 a are folded back. Song formed The Here, the first bent portion 11a is dimensioned to a length obtained by subtracting the length in the front and back direction of the bent portion 10b of the right side edge of the front steel plate 10 from the door thickness dimension D. The plate surface of the second bent portion 11 b is set to face the front end surface 10 c which is a cut surface of the right edge bent portion 10 b.
そして、 表裏鋼板 1 0、 1 1を、 予め裏鋼板 1 0の上端部と下端部に骨 材 5の一片を固着するとともに、 裏鋼板 1 1の左縁部に骨材 5の一方の脚 片 5 aを、 前記親扉 1と同様にャグレーザを用いて固着するが、 表鋼板 1 0と骨材 5の他方の脚片 5 bとの固着は両面テープ Tによる固着になって いる。  And, one piece of the aggregate 5 is fixed to the left edge part of the back steel plate 1 1 while the front and back steel plates 10 and 11 are fixed to the upper end and the lower end of the back steel plate 10 in advance. 5a is fixed by using a laser beam in the same manner as the main door 1, but the surface steel plate 10 and the other leg piece 5b of the aggregate 5 are fixed by the double-sided tape T.
続いて、 両鋼板 1 0、 1 1を互いに突き合せるが、 裏鋼板 1 1の左右方 向左端の表側面に対し、 表鋼板 1 0の左側折曲部 1 0 aの切断面である先 端面 1 0 cを突当てる (第 4図 (A ) 参照) とともに、 表裏鋼板 1 0、 1 1の上側折曲部の切断面である先端面同志を突当て、 さらに、 目板 3 cと 対向する部位において、 第二折曲部 1 1 bの左側の表側面に対して、 表鋼 板 1 0の右側折曲部 1 0 bの切断面である先端面 1 0 cを突当てる (第 4 図 (C ) 参照) 。 そして、 これら各突当て部を順次ャグレーザにより全長 に亘つて溶接することで、 それそれの部位が一体的に固着されるが、 この 場合でも各溶着部はピットのない美しい溶着部となっており、 外部に露出 させても意匠的に損なわれることがないように溶接されている (第 5図、 第 6図の写真図参照) 。  Subsequently, both steel plates 10 and 11 are brought into contact with each other. The front end surface, which is a cut surface of the left bent portion 10 0 a of the front steel plate 10, with respect to the front side surface of the left and right ends of the back steel plate 1 1 1 0 c (see Fig. 4 (A)), and the front end surfaces, which are the cut surfaces of the upper bent parts of the front and back steel plates 10 and 11, are also abutted, and facing the face plate 3 c At the part, the front end face 10 c, which is a cut surface of the right bent part 10 b of the front steel plate 10 0, is abutted against the left front face of the second bent part 1 1 b (Fig. 4). (See (C)). And each of these abutting parts is welded over the entire length with a jig laser, so that each part is fixed integrally. In this case, each welded part is a beautiful welded part without pits. It is welded so that it will not be damaged in design even if it is exposed to the outside (see the photographs in Figs. 5 and 6).
このように、 親、 子扉 1、 2は、 それそれ溶着部にピットのない美しい 仕上げとなっており、 さらに、 各扉 1、 2の上部については、 亜鉛鋼板の 板端面同志を突当て、 該突当て面に対し、 ャグレーザのトーチを略直角状 に当てて溶着がなされている。 このため、 該上部においては、 板厚分だけ が当接していて当接面積が小さく、 気化した亜鉛は、 トーチが当てられる のとは反対側の板面側から逃げることができ、 ブローホールが形成されず、 ピットのない溶着ができるものと推測される。  In this way, the parent and child doors 1 and 2 have a beautiful finish with no pits in the welded parts, and the upper ends of the doors 1 and 2 are abutted against the end faces of the galvanized steel plates. The abutting surface is welded by applying a torch of a laser laser at a substantially right angle. Therefore, in the upper part, only the plate thickness is in contact and the contact area is small, and the vaporized zinc can escape from the plate surface side opposite to where the torch is applied. It is presumed that it is not formed and can be welded without pits.
さらに、 各扉 1、 2の左右部における溶着については、 第 4、 5、 6、 7図に示すように、 亜鉛鋼板の板面に対し、 板端面を略 9 0度の角度を存 して突当てて溶着するようになっており、 このような溶着の場合、 ャグレ 一ザのトーチは各板面に対して略 4 5度の角度を存する状態で当てがつて 溶着されている。 そして、 溶着部は、 トーチの突当て方向には亜鉛鋼板の 板厚分のに相当する当接となっていて当接面積が小さく、 亜鉛の気泡は、 トーチ 当てがわれるのとは反対側の隙間から逃げることができることに なって、 溶着部にピヅ トが形成されることのない美しい溶着ができるもの と推測される。 In addition, as shown in Figs. 4, 5, 6, and 7, the welding at the left and right sides of each door 1 and 2 has an angle of approximately 90 degrees with respect to the plate surface of the galvanized steel plate. In this case, the torches of the countersink are attached and welded at an angle of approximately 45 degrees to each plate surface. The welded portion is in contact with the thickness of the galvanized steel sheet in the contact direction of the torch, and the contact area is small, and the zinc bubbles are on the opposite side of the contact with the torch. It is presumed that it is possible to escape from the gap, and that beautiful welding can be performed without forming a peat at the welded portion.
尚、 1 2は、 親、 子扉 1、 2のあいだを施錠するための施錠具である。 叙述の如く構成された本発明の実施の形態において、 鋼製ドアである親、 子各扉 1は、 それぞれ亜鉛鋼板を適宜寸法に切断した表裏鋼板 3、 4、 1 0、 1 1を折曲加工するとともに、 これら鋼板 3と 4、 1 0と 1 1同志を 突合せて溶着することで形成されるが、 この場合に、 各溶着部は、 溶着面 積を小さくするべく板面に対し切断面である板端面を当接させる構成とし、 該当接部をャグレ一ザにより溶着する構成となっているので、 溶接用のト 一チの突当て方向の当接面が板厚分の小さいものになり、 溶着時に発生す るブローホールの逃げが確保されてピットの形成がなくなり、 フィラーを 用いることなく確りと一体化された溶着部を形成できて、 溶着部の外観を 美しく意匠性の優れたものにすることができる。 しかも、 従来の折曲部同 志の折曲面同志を溶着するもののように、 溶着用の折曲代が必要になるこ とがなく、 この分、 軽量化を果すことが可能であるうえ、 コスト低下を計 ることもできる。  In addition, 1 2 is a locking device for locking between the parent and the child doors 1 and 2. In the embodiment of the present invention configured as described above, each of the parent and child doors 1 made of steel is formed by bending front and back steel plates 3, 4, 10 and 1 1 each having a zinc steel plate appropriately cut. In addition to processing, these steel plates 3 and 4, and 10 and 1 1 are joined together and welded. In this case, each welded part is a cut surface with respect to the plate surface in order to reduce the weld area. The plate end surface is abutted, and the abutting portion is welded by a counter-grasser, so that the contact surface in the abutting direction of the welding torch is made smaller than the plate thickness. As a result, the escape of the blowhole generated during welding is secured and pit formation is eliminated, and the welded part can be firmly integrated without using a filler, and the appearance of the welded part is beautiful and excellent in design. Can be a thing. Moreover, there is no need for a bending allowance for welding, unlike the conventional welding of the bent surfaces of the folding parts, which can reduce the weight and cost. The decline can also be measured.
このように、 本発明が実施された形態においては、 亜鉛鋼板に対してャ グレーザによる溶接を行うものであるが、 鋼板 3と 4、 1 0と 1 1同志は、 板面と板面との当接部位を溶着させて一体化するのではなく、 板面に対し て板面の切断面である板端面を突当てて溶着する構成となっていて、 溶接 用のトーチの突当て方向に対して鋼板の板厚に相当する小さい当接面積を 溶着するので、 鋼が溶融するのと亜鉛が気化するのとが略同時的になった としても、 気泡はトーチを当てる側とは逆の裏面側から逃出すことができ て、 溶着表面部にピットが生じてしまうような不具合がない。 ところで、 ャグレーザを用いて表裏鋼板を溶着する場合、 溶着により生 じる寸法誤差は殆ど考慮する必要がないほどに小さい。 このため、 ャグレ —ザによる溶着手段を用いる場合、 切断時や折曲加工時における高い寸法 精度を要求される。 そこで、 本実施の形態のものにおいて、 親扉 1の場合 では、 表鋼板 3に折返し形成された目板 3 cの裏面に、 裏鋼板 4の左側折 曲部 4 bの先端面 4 dを突当てることで目板 3 cを形成する構成として、 目板 3 cへの左側折曲部 4 bの突当て位置を調整することにより寸法誤差 の吸収を行うようにしている。 また、 子扉 2の場合では、 目板 3 cを受け る部位である右側の第二折曲部 1 l bの板面に、 表鋼板右側折曲部 1 0 b の切断面である先端面 1 0 cを突当てる構成とし、 該右側折曲部 1 O bの 第二折曲部 1 1 bに対する突当て位置を調整することにより寸法誤差の吸 収を行うようにしており、 各扉 1、 2における左右方向の誤差吸収が図れ るようになっている。 この結果、 左右方向において必要以上の高い寸法精 度が要求されることがないものでありながら、 高品質なドアを提供できる 尚、 本発明は前記実施の形態に限定されないことは勿論であって、 第 8 図〜第 1 2図に示す第二の実施の形態のようにすることもできる。 In this way, in the embodiment in which the present invention is implemented, welding is performed on a zinc steel plate by a tag laser, but the steel plates 3 and 4, 10 and 1 1 are connected to each other between the plate surface and the plate surface. Instead of welding and integrating the contact parts, the plate end surface, which is the cut surface of the plate surface, is abutted against the plate surface and welded, and with respect to the abutting direction of the welding torch Since a small contact area corresponding to the plate thickness of the steel plate is welded, even if the steel melts and the zinc vaporizes almost simultaneously, the bubbles are on the back side opposite to the side to which the torch is applied. It is possible to escape from the side, and there is no problem that pits are generated on the welding surface. By the way, when the front and back steel plates are welded using a laser beam, the dimensional error caused by the welding is so small that it is not necessary to consider it. For this reason, when using a means of welding with a gauger, high dimensional accuracy is required at the time of cutting and bending. Therefore, in the case of the main door 1 in the present embodiment, the front end surface 4d of the left bent portion 4b of the back steel plate 4 protrudes from the back surface of the face plate 3c formed to be folded back on the front steel plate 3. As a configuration in which the eye plate 3 c is formed by contact, the dimensional error is absorbed by adjusting the abutting position of the left bent portion 4 b to the eye plate 3 c. Further, in the case of the child door 2, the front end surface 1 that is the cut surface of the front surface steel plate right-hand bent portion 10 0 b is attached to the plate surface of the right-side second bent portion 1 lb that is the portion that receives the face plate 3 c. It is configured to abut against c, and dimensional errors are absorbed by adjusting the abutment position of the right-side bent part 1 O b against the second bent part 1 1 b. The error absorption in the left-right direction in 2 can be achieved. As a result, it is possible to provide a high-quality door while the dimensional accuracy higher than necessary in the left-right direction is not required. Of course, the present invention is not limited to the above-described embodiment. The second embodiment shown in FIGS. 8 to 12 can also be used.
前記第二の実施の形態の鋼製ドア 1 3は、 金属製板材である表裏一対の 鋼板 1 4、 1 5で構成されており、 これら各鋼板 14、 1 5の左右縁部と 上縁部とには、 前記表裏鋼板 2、 3の板面に対して直行する面を構成して ドア厚となる折曲部 1 4 a、 1 4 b、 1 4 c、 1 5 a、 1 5 b、 1 5 cが それそれそれそれ L字状に折曲形成されている。 そして、 これら各折曲部 1 4 a、 1 4 b、 14 c, 1 5 a、 1 5 b、 1 5 c同志を互いに突当て状 に当接せしめ、 該突当てられた端面同志をレーザービームにより溶着する ことで、 一体化された折曲部 1 4 a、 1 4 b、 1 4 c、 1 5 a、 1 5 b、 1 5 cによるドア厚方向 (前後方向) の見込み面が形成されるように設定 されている。 これは、 前記第一の実施の形態の上縁部における当接状態が 下縁部を除く三方において実施される構成であり、 このようにした場合も、 溶接用のトーチの突当て方向に対して鋼板 1 4、 1 5の板厚に相当する小 さい当接面積が溶着されるように設定されている。 1 6は金属板材を断面门字形に折曲することで構成された長尺状の骨材 (中骨として機能する骨材) であって、 該骨材 1 6は、 表裏鋼板 1 4、 1 5間に上下方向に伸長する状態で、 左右幅方向に複数 (第二の実施の形態 では三本) 配されている。 これら各骨材 1 6は、 表裏一対の脚片 1 6 a、 1 6 bを備えて構成されている。 The steel door 13 of the second embodiment is composed of a pair of front and back steel plates 14 and 15 which are metal plates, and the left and right edges and upper edges of each of the steel plates 14 and 15. And a bent portion 14 4 a, 14 b, 14 c, 15 a, 15 b, which constitutes a surface perpendicular to the plate surfaces of the front and back steel plates 2, 3 and becomes the door thickness 1 5 c is bent in an L shape. Then, each of the bent portions 14 a, 14 b, 14 c, 15 a, 15 b, 15 c is brought into contact with each other in abutting manner, and the end surfaces thus brought into contact with each other are laser-beamed. As a result of welding, the prospective surface in the door thickness direction (front-rear direction) is formed by the integrated bent parts 14a, 14b, 14c, 15a, 15b, 15c. Is set to This is a configuration in which the contact state at the upper edge portion of the first embodiment is performed on three sides except the lower edge portion. Even in this case, the contact direction of the welding torch is Therefore, a small contact area corresponding to the thickness of steel plates 14 and 15 is set to be welded. 1 6 is a long aggregate (an aggregate that functions as a central bone) formed by bending a metal plate into a cross-section, and the aggregate 1 6 is composed of front and back steel plates 1 4, 1 A plurality (three in the second embodiment) are arranged in the left-right width direction in a state of extending vertically between the five. Each of these aggregates 16 includes a pair of front and back leg pieces 16a and 16b.
尚、 鋼製ドア 1 3の下縁部には、 表裏鋼板 1 4、 1 5とのあいだに補強 用として断面コ字形状の骨材 1 6が介装されているが、 該骨材 1 6は、 表 裏鋼板 1 4、 1 5の接合の補強ではなく、 使用時に大きな力がかかりやす い部位故、 該使用時負荷における鋼板変形を防止するべく設けられており、 該下縁部に設けられる骨材 1 6の目的は、 前記第一の実施の形態に設けら れる下縁部の骨材 5と同様である。 また、 ドアクロ一ザ一、 蝶番 (ともに 図示せず) 、 把手 8の取付け部位においては、 それそれ補強ライナー材 1 7がレーザ一ビームによる溶接により溶着されている。  In addition, the lower edge of the steel door 1 3 is provided with an aggregate 16 having a U-shaped cross section for reinforcement between the front and back steel plates 1 4 and 1 5. Is not a reinforcement of the joining of the front and back steel plates 14 and 15 but is a part where a large force is easily applied during use, so it is provided to prevent deformation of the steel plate under the load during use. The purpose of the aggregate 16 to be obtained is the same as that of the aggregate 5 at the lower edge portion provided in the first embodiment. In addition, the reinforcement liner material 17 is welded to each of the attachment portions of the door closer, the hinge (not shown) and the handle 8 by welding with a laser beam.
ここで、 レーザ一ビームにより溶接した場合、 溶接部位が高温にならな い、 レーザ一ビームの放射範囲が小さい、 スパヅ夕が飛散しない、 ビード が殆ど生じない、 さらには異種材料間、 例えば鋼材とステンレスとの溶接 が可能である等の特徴がある。 そうして、 本実施の形態では前記特徴を充 分に駆使して鋼製ドア 1が形成されており、 アーク溶接により形成された もののように、 被溶接部材に溶接に伴う歪みや捻れが生じることがなく、 これによつて、 骨材を少なくすること、 周縁部の力骨の省略ができ、 また、 溶接後の研磨作業やパテ補修作業等の後処理を不要にできるという利点も ある。  Here, when welding with a laser beam, the welded part does not reach a high temperature, the radiation range of the laser beam is small, no spatter is scattered, almost no bead is generated, and between different materials, for example, steel It has features such as welding with stainless steel. Thus, in the present embodiment, the steel door 1 is formed by making full use of the above features, and the welded member is distorted and twisted as in the case of arc welding. As a result, there is an advantage that the aggregate can be reduced, the peripheral bones can be omitted, and post-processing such as polishing work and putty repair work after welding can be dispensed with.
つぎに、 鋼製ドア 1 3の組立手順について説明する。 前記表裏鋼板 1 4、 1 5は、 それぞれ金属板材を所定寸法に切断され、 これら板材の左右縁部 および上縁部に曲げ加工を施して折曲部 1 4 a、 1 4 b、 1 4 c、 1 5 a、 1 5 b、 1 5 cを形成する。 続いて、 前記裏鋼板 1 5に、 適間隔を存して 断面コ字形状の骨材 1 6の一方の脚片 1 6 aを突当て、 脚片 1 6 aの内側 面からレーザ一ビームによる溶接をして一体化するように設定されている ( 因みに、 骨材 1 6の裏鋼板 1 5への溶接は、 前記第一の実施の形態と同様 にスポッ ト的な溶接がなされているが、 この場合でも、 骨材 16の溶着は レーザ一ビームによりなされるため、 骨材 1 6を全長に亘つて裏鋼板 3に 溶着したとしても、 裏鋼板 15に歪み、 捻れが生じることがないうえ、 裏 鋼板 15の露出面に溶接痕が残ることがなく、 このようにすることも可能 である。 Next, the assembly procedure of the steel door 13 will be described. Each of the front and back steel plates 14 and 15 is cut into a predetermined size from a metal plate, and the bent portions 1 4 a, 14 b, and 14 c are formed by bending the left and right edges and the upper edge of the plates. , 15a, 15b, 15c. Subsequently, one leg piece 16 a of the aggregate 16 having a U-shaped cross section is abutted against the back steel plate 15 at an appropriate interval, and a laser beam is applied from the inner surface of the leg piece 16 a. It is set to be integrated by welding. ( By the way, the welding of the aggregate 16 to the back steel plate 15 is the same as the first embodiment. However, even in this case, since the aggregate 16 is welded by a laser beam, even if the aggregate 16 is welded to the back steel plate 3 over its entire length, the back steel plate 15 is not distorted or twisted, and no weld marks are left on the exposed surface of the back steel plate 15. This is also possible.
ところで、 骨材 16は表裏鋼板 14、 15間に介装することで、 鋼製ド ァ 13の使用時における両鋼板 14、 15の補強、 並びに歪みや、 橈みを 規制するものであるが、 アーク溶接により骨材 1 6を溶着する場合、 該溶 着に伴う歪みや捻れが生じる。 このため、 従来、 両鋼板 14、 15間に介 装される骨材 16の本数を増やして、 形成段階での裏鋼板 14の歪みや捻 れを防止しているが、 本実施の形態の骨材 1 6は、 レ一ザ一ビームによる スポット溶接により裏鋼板 1 5に溶着さているので、 裏鋼板 15に与える 板面形状の影響が殆どなく、 骨材 1 6としては鋼製ドア 13の使用過程に おける奎みや橈みに耐えるだけの強度を付与できれば良いことになつて、 本実施の形態では、 中央部の三本の骨材 16と下縁部における骨材 16の みが配されている。  By the way, the aggregate 16 is interposed between the front and back steel plates 14 and 15 to regulate the reinforcement of the steel plates 14 and 15 when the steel dough 13 is used, as well as to restrict distortion and stagnation. When the aggregate 16 is welded by arc welding, distortion and twist associated with the welding occur. For this reason, conventionally, the number of aggregates 16 interposed between the steel plates 14 and 15 is increased to prevent distortion and twisting of the back steel plate 14 at the formation stage. Since material 16 is welded to back steel plate 15 by spot welding with a laser beam, there is almost no effect of the plate surface shape on back steel plate 15, and steel door 13 is used as aggregate 16 In this embodiment, only the three aggregates 16 at the center and the aggregate 16 at the lower edge are arranged, as long as the strength enough to withstand stagnation and stagnation in the process can be provided. Yes.
続いて、 裏鋼板 15に溶着された骨材 1 6の他方の脚片 16 bに両面テ —プ Tを貼着した後、 表鋼板 14を、 各折曲部 14 a、 14 b、 14 c, 15 a、 15 b、 15 cの端面同志が互いに突当て状に当接するような状 態で被装する。 そして、 骨材 16に貼着された両面テープ Tを表鋼板 14 に貼着させ、 各折曲部 14 a、 14 b、 14 c、 15 a、 15 b、 15 c の端面同志の当接部をレーザ一ビーム溶接するが、 該溶接は、 各折曲部 1 4 a、 14 b、 14 c、 15 a、 15 b、 15 cの端面同志がぴったり当 接する状態となるよう、 治具等を用いて両鋼板 14、 15同志を挟み込ん だ状態で行うことで確実かつ精度よく溶着することができる。 このとき、 これら端面同志の溶接は全長に亘つてなされているが、 折曲部 14 a、 1 4 b、 14 c、 1 5 a、 15 b、 15 cに歪みや捻れが生じてしまゔこと はない。  Subsequently, after attaching double-sided tape T to the other leg piece 16b of the aggregate 16 welded to the back steel plate 15, the front steel plate 14 is attached to each bent portion 14a, 14b, 14c. , 15 a, 15 b, 15 c are mounted in such a manner that the end faces of each other abut against each other. Then, the double-sided tape T adhered to the aggregate 16 is adhered to the front steel plate 14, and the contact portions of the end faces of the respective bent portions 14a, 14b, 14c, 15a, 15b, 15c Laser one-beam welding is performed, but the welding is performed using a jig or the like so that the end faces of each bent portion 14a, 14b, 14c, 15a, 15b, 15c are in close contact with each other. By using the steel plates 14 and 15 with both steel plates sandwiched between them, welding can be performed reliably and accurately. At this time, these end faces are welded over the entire length, but the bent parts 14a, 14b, 14c, 15a, 15b, 15c will be distorted and twisted. There is no.
このように、 第二の実施の形態のものでは、 折曲部 14 a、 14b、 1 4 c、 15 a、 15 b、 15 cの端面同志が全長に亘つて溶着されており、 端面同志の連結強度が確保されていて、 従来のように鋼製ドア 13の下縁 部を除く周回りである折曲部 14 a、 14 b、 14 c, 15 a、 15 b、 15 cに骨材 (力骨) を設ける必要がないようになつている。 Thus, in the second embodiment, the bent portions 14a, 14b, 1 The end faces of 4 c, 15 a, 15 b, and 15 c are welded over the entire length, and the connection strength between the end faces is secured, and the circumference excluding the lower edge of the steel door 13 as before. There is no need to provide aggregate (stressed bone) at the bent parts 14a, 14b, 14c, 15a, 15b, 15c.
つぎに、 前記第二の実施の形態に基づいて形成した鋼製ドア 13 (以降、 新規型ドア 13と記載する) の歪み、 捻れの状態について、 従来のアーク 溶接により形成した前述の従来の鋼製ドア D, (第 1 1図 (A) 、 第 2 1 図および第 22図に示すドアであって、 以降、 従来型ドア D' と記載す る) との比較において検討した結果を説明する。 尚、 従来型ドア D' は、 表裏鋼板 43、 44のあいだに左右方向に並設されるものとしての骨材 5 が、 前記新規型ドア 13よりも一本多い四本のものが配され、 また、 四周 縁部には力骨としての骨材 5が配され、 各部材がアーク溶接により一体化 されたものとなっている。  Next, with respect to the state of distortion and twist of the steel door 13 (hereinafter referred to as a new door 13) formed based on the second embodiment, the conventional steel formed by conventional arc welding is used. Explains the results of a comparison with the door made of D, (the door shown in Fig. 11 (A), Fig. 21 and Fig. 22 and hereinafter referred to as the conventional door D ') . In the conventional door D ′, the aggregate 5 is arranged in the horizontal direction between the front and back steel plates 43, 44, and four doors, one more than the new door 13, are arranged, In addition, aggregate 5 as a strength bone is arranged on the four peripheral edges, and each member is integrated by arc welding.
これら新規型、 従来型ドア 13、 D' の歪み、 捻れの状態は、 各ドア 1 3、 D' を水平な架台の上に表鋼板 14が上方を向く状態でそれぞれ載置 し、 該表鋼板 14上に水平に保持された基準定規を適宜箇所に当接させて、 該基準定規と表鋼板 14とのあいだに形成される隙間を隙間ゲージで測定 した数値により解析できるが、 ここでは、 第 1 1図に示すように、 基準定 規を左右方向を向く A、 B、 C、 D、 Eの各箇所 (実線にて図示) に当て、 該基準定規と表鋼板 2とのあいだに形成される隙間を、 I、 I I、 I I I、 I V、 Vの測定線 (破線にて図示されるが、 Iは右端部より 50mm内側 部位、 I Iは骨材 (中骨) 上部位、 I I Iは中骨と中骨とのあいだの部位、 I Vは中骨近傍部位、 Vは左端部より 50mm内側部位) との交点におい て隙間ゲージを用いて測定し、 これによつて各ドア 13、 D ' の左右方向 の歪みについて検討する。 尚、 上記測定の結果は第 12図の表図に示すが、 これら数値の単位はミリメ一トル (mm) である。  These new and conventional doors 13 and D 'are distorted and twisted by placing each door 13 and D' on a horizontal base with the steel plate 14 facing upwards. The gap between the reference ruler and the surface steel plate 14 can be analyzed by a numerical value measured with a gap gauge. 1 As shown in Fig. 1, the standard ruler is applied to each part A, B, C, D, E (illustrated by solid lines) facing left and right, and it is formed between the standard ruler and surface steel plate 2. The I, II, III, IV, and V measurement lines (shown in broken lines, I is the part 50mm inside from the right end, II is the upper part of the aggregate (central bone), and III is the central bone. Measure with a gap gauge at the intersection with the middle bone, IV is near the middle bone, V is 50mm inside the left edge) Based on this, the lateral distortion of each door 13, D 'will be examined. The results of the above measurements are shown in the table of Fig. 12. The unit of these numerical values is millimeters (mm).
前記第 12図の表図によると、 何れのドア 13、 D' も、 左右方向中央 部において僅かな隙間が見られる、 つまり、 中央部がややへこむ状態とな つている。 そして、 そのへこみ具合を示す数値は、 従来型ドア D, の方が 大きい数値となっており、 しかも、 ほとんどが 1 ミリメートルを越える大 きさとなっている。 さらには、 一ミリメートルを越える隙間となっている 箇所の範囲は、 新規型ドア 1 3よりも従来型ドア D ' の方が広い範囲に亘 ることが解り、 もって、 新規型ドア 1 3は、 溶接の過程で横方向の歪みを 殆ど生じていないといえる。 さらに、 従来型ドア D, の中骨としての骨材 5は、 新規型ドア 1 3の骨材 1 6よりも一本多く設けられており、 表鋼板 1 4の歪みや捻れを減少させる配慮がなされている事実から、 新規型ドア 1 3は骨材 1 6の本数を減少したとしても、 表鋼板 1 4の横方向の歪みを 低減させることが可能となっており、 もって、 新規型ドア 1 3の溶着手段 であるレーザ一ビームによる溶接では、 鋼板に形状変形を殆ど与えないこ とが実証される。 According to the table of FIG. 12, each door 13 and D ′ has a slight gap at the center in the left-right direction, that is, the center is slightly dented. And the numerical value indicating the degree of the dent is that of the conventional door D, The numbers are large, and most of them are over 1 mm. Furthermore, it can be seen that the range of the gap that exceeds 1 mm is wider in the conventional door D 'than in the new door 1 3, so the new door 1 3 It can be said that there is almost no lateral distortion during the welding process. Furthermore, the aggregate 5 as the core of the conventional door D, is provided one more than the aggregate 16 of the new door 1 3, and consideration is given to reducing distortion and twisting of the front steel plate 14. As a result, the new door 1 3 can reduce the lateral distortion of the surface steel plate 14 even if the number of aggregates 1 6 is reduced. It is proved that welding by laser beam, the third welding method, hardly deforms the shape of the steel sheet.
尚、 各ドア 1 3、 D ' について、 上下 (縦) 方向の板面状態および対角 線方向の板面状態についても、 前記横方向の板面状態を検討するのと同様 の方法で比較検討したが、 該検討結果は、 新規型ドア 1 3と従来型ドア D ' とにおいて略同様の測定値であり、 しかもその数値は比較的小さいも のとなつており、 僅かな歪みや捻れが生じている状態であることが解り、 新規型ドア 1 3は板面に歪みや埝れが殆どない優れた製品であることが実 証される。  For each door 13 and D ', the vertical (vertical) plate state and the diagonal plate state are also compared and examined in the same way as the horizontal plate state is examined. However, the results of the examination are approximately the same measured values for the new door 13 and the conventional door D ', and the values are relatively small, resulting in slight distortion and twisting. As a result, it is proved that the new door 13 is an excellent product with almost no distortion or twisting on the plate surface.
これらのことから、 前記第一の実施の形態の鋼製ドア 1についても、 レ — 一ビームによる当接面積の少ない溶着になっているので、 本第二の実 施の形態と同様に、 溶接に基づく歪みや変形のないものであることが推測 される。  From these facts, the steel door 1 of the first embodiment is also welded with a small contact area by a single beam, so that welding is performed in the same manner as in the second embodiment. It is presumed that there is no distortion or deformation based on this.
このように、 第二の実施の形態の鋼製ドア 1 3は、 表裏鋼板 1 4、 1 5 を骨材 1 6を介装して一体化するにあたり、 レーザ一ビームによる溶着を おこなうことによって両鋼板 1 4、 1 5の形状変形を殆どなくすことがで きることがわかり、 この結果、 表裏鋼板 1 4、 1 5間に介装される骨材 1 6の本数を減少させることができる。 しかも、 左右縁部と上縁部に形成さ れた折曲部 1 4 a、 1 4 b、 1 4 c、 1 5 a、 1 5 b、 1 5 c同志は、 当 接面積が小さい状態で突当てられた部位をレーザ一ビームにより全長に亘 つて溶着されているので、 鋼製ドア 1 3の周縁部に力骨を設けて接合部の 補強をする必要がなく、 所謂力骨を省略することができて部品点数の削減、 軽量化を実現でき、 製作作業の簡略化をも果すことができる。 As described above, the steel door 13 of the second embodiment is formed by welding with a laser beam when the front and back steel plates 14 and 15 are integrated with the aggregate 16. It can be seen that the deformation of the steel plates 14 and 15 can be almost eliminated. As a result, the number of aggregates 16 interposed between the front and back steel plates 14 and 15 can be reduced. In addition, the bent portions formed at the left and right edges and the upper edge 14 a, 14 b, 14 c, 15 a, 15 b, 15 c are in a state where the contact area is small. The abutted part is covered over the entire length by a laser beam. As a result, it is not necessary to reinforce the joints by providing strong ribs at the peripheral edge of the steel door 1 3, so the so-called strong ribs can be omitted, reducing the number of parts and reducing weight. It can also simplify the production work.
しかも、 第二の実施の形態の銅製ドア 1 3においても、 周縁部の溶着は 当接面が鋼板 1 4、 1 5の板厚分に相当する小さい当接面積となっている ため、 溶着部にピットが形成されるようなことがなく、 美しい仕上りとす ることができるうえ、 フイラ一を必要としない分、 コスト低下を図ること が可能となる。  Moreover, also in the copper door 13 of the second embodiment, the welded portion of the peripheral portion has a small contact area corresponding to the plate thickness of the steel plates 14 and 15, so the welded portion No pits are formed, and the finish can be made beautiful, and the cost can be reduced by not requiring a filler.
つぎに、 第 1 3図に示す第三の実施の形態について説明する。 本実施の 形態の鋼製ドア 1 8は、 前記第二の実施の形態の鋼製ドア 1 3と同様に単 独で用いられる構成となっている。 そして、 このものでは、 左右方向に所 定間隔で骨材 5が設けられれるとともに、 鋼製ドア 1 8の周縁部にも骨材 5が配されている。 因みに、 骨材 5は、 裏鋼板 2 0とのあいだがスポッ ト 的なレーザ一ビーム溶接による一体化、 表鋼板 1 9とのあいだが両面テ一 プ Tによる一体化となっている。 、  Next, a third embodiment shown in FIG. 13 will be described. The steel door 18 according to the present embodiment is configured to be used independently as with the steel door 13 according to the second embodiment. In this case, the aggregate 5 is provided at a predetermined interval in the left-right direction, and the aggregate 5 is also arranged on the peripheral portion of the steel door 18. Incidentally, aggregate 5 is integrated with spot steel plate 20 but with spot laser beam welding, and with steel plate 19 with double-sided tape T. ,
このものにおいて、 表裏鋼板 1 9、 2 0は、 上下の縁部については前記 第一の実施の形態と同様の構成で一体化され、 左側の縁部については、 表 鋼板 1 9の左側縁部に形成された L字状の折曲部 1 9 aの先端面 1 9 bと、 裏鋼板 2 0の左側の板面との当接部を溶'着部として一体化し、 さらに、 右 側の縁部については、 裏鋼板 2 0の右側縁部に形成された L字状の折曲部 2 0 aの先端面 2 0 aと、 表鋼板 1 9の左側の板面との当接部を溶着部と して一体化することにより構成されている。 そして、 このものでも、 レ一 ザ一ビームによる全長に亘る溶着により、 周縁部の一体化が確実かつ、 歪 みのないものにでき、 しかも、 前記第一、 第二の実施の形態と同様に、 当' 接面積の少ない部位を溶着することにより、 ピッ トのない意匠性の優れた 溶着を実施することができる。  In this, the front and back steel plates 19 and 20 are integrated with the same configuration as the first embodiment with respect to the upper and lower edges, and the left edge of the front steel plate 19 with respect to the left edge. The abutting portion between the front end surface 19 b of the L-shaped bent portion 19 a and the left plate surface of the back steel plate 20 is integrated as a welded portion, and further, the right side As for the edge, a contact portion between the front end surface 20 a of the L-shaped bent portion 20 a formed on the right edge of the back steel plate 20 and the left plate surface of the front steel plate 19 is formed. It is configured by integrating as a welding part. Even in this case, by welding over the entire length by the laser beam, the integration of the peripheral portion can be ensured and distortion-free, and as in the first and second embodiments. By welding a portion having a small contact area, it is possible to carry out welding with no pitting and excellent design.
続いて、 第 1 4図〜第 1 8図に示す第四の実施の形態について説明する < 本実施の形態のドアは、 両開き状 (開閉揺動自在) の左右 (親、 子) 一 対に構成されており、 このうち、 親扉 2 1を構成する表裏一対 (前後) の 鋼板 2 2、 2 3は、 それぞれ矩形の金属製板材 (鋼板) により構成されて おり、 これら表裏鋼板 2 2、 2 3の左右縁部と上縁部とには、 それそれ折 曲部が形成され、 これら折曲部の対向するもの同志を、 後述するような構 成とするとともに、 それそれレーザ一ビームによる溶接 (溶着 (一体 化) ) をすることによって、 表裏鋼板 2 2 , 2 3とのあいだに折曲部によ るドア厚 (見込み面) が形成された親扉 2 1が構成されていることは、 前 記各実施の形態と同様である。 Next, the fourth embodiment shown in FIGS. 14 to 18 will be described. <The door of this embodiment is a double-opened (open / close swingable) left and right (parent, child) pair. Among these, of the pair of front and back (front and rear) that constitute the main door 2 1 The steel plates 2 2 and 2 3 are each composed of a rectangular metal plate (steel plate), and bent portions are formed on the left and right edges and the upper edges of the front and back steel plates 2 2 and 2 3 respectively. The opposing members of these bent parts are configured as described later, and by welding (welding (integrating)) each with a laser beam, the front and back steel plates 2 2, 2 3 and In the same way as in the above embodiments, the main door 21 is formed with a door thickness (probable surface) formed by the bent portion.
前記表裏鋼板 2 2、 2 3間には、 左右方向に所定間隔を存して並列する 複数の骨材 5と、 下縁部の骨材とがそれぞれ配設されるが、 これら骨材 5 は、 前後一対の脚片 5 a、 5 bと表裏鋼板 2 2、 2 3とのあいだは両面テ ープ Tにより一体化されている。 因みに、 骨材 5の表裏鋼板 2 2、 2 3へ の固定手段は、 前述したように、 裏鋼板 2 3と一方の脚片 5 aとはレ一ザ —ビームによる溶着、 表鋼板 2 2と他方の脚片 5 bとは両面テ一プ Tとす ることも可能である。  Between the front and back steel plates 2 2 and 2 3, a plurality of aggregates 5 arranged in parallel with a predetermined interval in the left-right direction and an aggregate at the lower edge portion are respectively arranged. The pair of front and rear leg pieces 5 a and 5 b and the front and back steel plates 2 2 and 2 3 are integrated by a double-sided tape T. Incidentally, the means for fixing the aggregate 5 to the front and back steel plates 2 2 and 2 3 is as described above. The back steel plate 2 3 and one leg piece 5 a are welded by a laser beam, and the front steel plate 2 2 and The other leg piece 5b can be a double-sided tape T.
また、 親扉 2 1には、 一方の側縁部に把手 8、 他方の側縁部 (吊り元側 の縁部) に躯体との連結のための上下方向複数箇所に配設された蝶番 2 1 c、 ドアクロ一ザ一 (図示せず) 等の必要な部材が取付けられている。 つぎに親扉 2 1の左縁部における表裏鋼板 2 2、 2 3の一体化について 説明する。 前記表鋼板 2 2の左縁部の折曲部は、 先端が右縁部側を向き、 かつ、 表鋼板 2 2の裏面に当接状態で折返し状に折曲された折返し状の折 曲片 (折返し状部) 2 2 aに形成されている。 一方、 裏鋼板 2 3の左縁部 に.は、 先端が表鋼板 2 2側を向くよう折曲された略 L字状の折曲片 (L字 状部) 2 3 aに形成されている。 そして、 裏面側折曲片 2 3 aの先端面で ある板端面を、 表面側折曲片 2 2 aの板面 (裏面) に突当て、 該突当て部 に対し、 略 4 5度の傾斜方向を向く トーチ (図示せず) を用いてレーザ一 ビーム溶接することで一体化がなされている。  In addition, the main door 21 has a handle 8 on one side edge, and a hinge 2 provided at a plurality of locations in the vertical direction for connection to the housing on the other side edge (edge on the suspension side). 1 c, necessary parts such as door closer (not shown) are attached. Next, the integration of the front and back steel plates 2 2 and 2 3 at the left edge of the main door 21 will be described. The bent portion at the left edge of the front steel plate 22 is a folded piece that is folded back in a state where the tip faces the right edge and is in contact with the back surface of the front steel plate 22. (Folded portion) 2 2 a is formed. On the other hand, at the left edge of the back steel plate 2 3, the tip is formed into a substantially L-shaped bent piece (L-shaped portion) 2 3 a that is bent so that the tip faces the front steel plate 2 2 side. . Then, the plate end surface which is the front end surface of the back surface side bent piece 2 3 a is abutted against the plate surface (back surface) of the front surface side bent piece 2 2 a, and the inclination is approximately 45 degrees with respect to the abutting portion Integration is achieved by laser-beam welding using a torch (not shown) that faces the direction.
因みに、 該左縁側における親扉 2 1のドア厚は、 裏面側折曲片 2 3 aの 長さ寸法に基づいて設定されている。 このとき、 裏面側折曲片 2 3 aの板 端面は、 表面側折曲片 2 2 aの折返し端部 (左端縁部) よりも内側に位置 して突当てられており、 これによつて、 折曲片 2 2 aの折返し部側が、 子 扉 2 4側に突出する戸当り部 (目板) 2 1 bに形成されている。 Incidentally, the door thickness of the main door 21 on the left edge side is set based on the length dimension of the back side bent piece 2 3 a. At this time, the plate end surface of the back-side bent piece 2 3 a is positioned on the inner side of the folded end (left edge) of the front-side bent piece 2 2 a. As a result, the folded portion 2 2 a has a folded-back portion side formed in a door-contact portion (eye plate) 2 1 b that protrudes toward the child door 2 4 side.
一方、 表鋼板 2 2の右縁部に形成される折曲部は、 先端が左縁部側を向 き、 かつ、 表鋼板 2 2とのあいだに所定の隙間を存する状態で折返し状に 折曲 (折返し状部に形成) されており、 裏鋼板 2 3側を向きドア厚を構成 する第一折曲片 2 2 bと左縁部側を向く第二折曲片 2 2 cとを備えて構成 されている。 また、 裏鋼板 2 3の右縁部に形成される折曲部は、 先端が表 鋼板 2 2側を向く状態の略 L字状に折曲された折曲片 (L字状部) 2 3 b 部に形成されている。 そして、 裏面側折曲片 2 3 bの先端面である板端面 を、 表面側折曲部の第二折曲片 2 2 cの板面 (裏面) に突当て、 該突当て 部に対し、 略 4 5度の傾斜方向を向く トーチ (図示せず) を用いてレーザ —ビーム溶接することで一体化がなされており、 該右縁側における親扉 2 1のドア厚は、 裏面側折曲片 2 3 bと表面側第一折曲片 2 2 bとの長さ寸 法に基づいて設定されている。  On the other hand, the bent portion formed on the right edge of the front steel plate 22 is folded in a folded state with the tip facing the left edge and a predetermined gap between the front steel plate 22 and the front steel plate 22. It is bent (formed on the folded part) and includes a first bent piece 2 2 b that faces the back steel plate 2 3 side and constitutes the door thickness, and a second bent piece 2 2 c that faces the left edge side Configured. The bent part formed on the right edge of the back steel plate 2 3 is a bent piece (L-shaped part) 2 3 bent in a substantially L shape with the tip facing the front steel plate 2 2 side. Formed in part b. Then, the plate end surface which is the front end surface of the back surface side bent piece 2 3 b is abutted against the plate surface (back surface) of the second bent piece 2 2 c of the front surface side bent portion, and against the abutting portion, It is integrated by laser beam welding using a torch (not shown) that faces an inclination direction of approximately 45 degrees. The door thickness of the main door 21 on the right edge side is the back side bent piece. It is set based on the length dimension between 2 3 b and the front side first bent piece 2 2 b.
さらに、 表鋼板 2 2の上縁部に形成される折曲部は、 先端が裏鋼板 2 3 側を向く状態の略 L字状に折曲された折曲片 (L字状部) 3 dに形成され る一方、 裏鋼板 2 3の上縁部に形成される折曲部は、 先端が表鋼板 2 2側 を向く状態の略 L字状に折曲された折曲片 (L字状部) 2 3 cに形成され ている。 そして、 これら両折曲片 2 2 d、 2 3 cとは、 板面同志が積層す る状態、 即ち、 本実施の形態では、 表面側折曲片 2 2 dの下側板面と、 裏 面側折曲片 2 3 cの上側板面とが当接する状態で重ね合わせた状態とし、 該重ね合わせた部位に対し、 二枚の板面に直交する方向を向く トーチ (図 示せず) を用いてレーザ一ビーム溶接することで一体化がなされており、 該右縁側における親扉 2 1のドア厚は、 表面側第一折曲片 2 2 dと裏面側 折曲片 2 3 cとに基づいて設定されている。  Furthermore, the bent part formed on the upper edge of the front steel plate 2 2 is a bent piece (L-shaped part) that is bent in a substantially L shape with the tip facing the back steel plate 2 3 side. On the other hand, the bent part formed at the upper edge of the back steel plate 2 3 is a bent piece (L-shaped) with the tip facing the front steel plate 2 2 side. Part) 2 3 c is formed. The two bent pieces 2 2 d and 2 3 c are in a state where the plate surfaces are stacked, that is, in the present embodiment, the lower plate surface of the front side bent piece 2 2 d and the back surface Use a torch (not shown) that is placed in a state where it is in contact with the upper plate surface of the side bent pieces 2 3 c and that faces the direction perpendicular to the two plate surfaces. Are integrated by laser one beam welding, and the door thickness of the main door 21 on the right edge side is based on the front side first bent piece 2 2 d and the back side bent piece 2 3 c. Is set.
因みに、 この場合の溶着において、 プロ一ホールの逃げについての配慮 はないが、 ドアの上縁部は一般には、 目隠し状に配されることも合って、 一体化としての機能が充分であれば意匠性についての劣性については、 そ れほど考慮する必要がなく、 ピットの問題はないといえる。 尚、 表裏鋼板 2 2、 2 3の下縁部は切断状態のままになっており、 あい だには前述したように骨材 5が両面テープ 6により一体化された状態とな つており、 該骨材 5の両脚片 5 a、 5 bのあいだの間隙であって、 底片部 5 cの長さ寸法に基づいて下縁部におけるドア厚が設定されている。 Incidentally, in this case, there is no consideration for the escape of the professional hole in the welding, but the upper edge of the door is generally arranged in a blindfold, and if the function as an integral part is sufficient The inferiority in design is not necessary to consider so much and it can be said that there is no problem of pits. The lower edges of the front and back steel plates 2 2 and 2 3 remain in a cut state. In the meantime, as described above, the aggregate 5 is integrated with the double-sided tape 6, and the It is a gap between the leg pieces 5a and 5b of the aggregate 5, and the door thickness at the lower edge is set based on the length dimension of the bottom piece 5c.
そして、 表裏鋼板 2 2、 2 3や骨材 5をそれそれ製作する過程において、 切断、 折曲の各工程において生じる寸法誤差に対し、 左右方向 (ドア幅方 向) における寸法誤差は、 表鋼板 2 2の左右方向幅のある折曲片 2 2 a、 第二折曲片 2 2 cの板面に対する裏鋼板 2 3の左右の折曲片 2 3 a、 2 3 bの板端面の突当て位置を調整することにより吸収できるように設定され ている。 また、 前後方向 (ドア厚方向) における寸法誤差は、 表裏鋼板 2 2、 2 3の上縁部の折曲片 2 2 d、 2 3 cの重ね合わせ量を調整すること により吸収できるように設定されている。 これによつて、 例えば左右縁部 の折曲部同志のあいだに寸法誤差があったとしても、 これを上縁部の折曲 片 2 2 d、 2 3 cとの重ね合せ量を調整することで吸収することができる うえ、 上縁部はもとより、 左右縁部における折曲部同志の突合せ部におい て隙間が形成されてしまうことがないように構成されている。 尚、 上下方 向 (ドア高さ方向) における誤差は、'下端縁部が切放し状態となっている ので、 組み立て上に問題が生じることはなく、 あえて調整機構は設けられ ていない。  In the process of manufacturing the front and back steel plates 2 2 and 2 3 and the aggregate 5, the dimensional errors in the left and right direction (door width direction) 2 2 Folded pieces with a width in the left-right direction 2 2 a, 2nd bent piece 2 2 c against the plate surface 2 3 Left and right bent pieces 2 3 a, 2 3 b It is set so that it can be absorbed by adjusting the position. In addition, the dimensional error in the front-rear direction (door thickness direction) is set so that it can be absorbed by adjusting the overlapping amount of the bent pieces 2 2 d and 2 3 c on the upper edges of the front and back steel plates 2 2 and 2 3 Has been. Thus, for example, even if there is a dimensional error between the bent portions at the left and right edge portions, the amount of overlap with the bent pieces 2 2 d and 2 3 c at the upper edge portion should be adjusted. In addition, the gap is not formed in the butt portion between the bent portions of the left and right edges as well as the upper edge. Note that the error in the upward and downward direction (door height direction) is' cut off at the lower edge, so there is no problem in assembly and no adjustment mechanism is provided.
一方、 子扉 2 4は、 金属製板材で構成される表裏一対の鋼板 (鋼板) 2 5、 2 6を用いて構成される設定となっており、 子扉 2 4を構成する表裏 鋼板 2 5、 2 6の左右縁部に形成される折曲部はつぎのように構成されて いる。  On the other hand, the child door 2 4 is configured by using a pair of front and back steel plates (steel plates) 2 5 and 2 6 made of metal plates, and the front and back steel plates 2 5 constituting the child door 2 4 The bent portions formed at the left and right edge portions of 26 are constructed as follows.
つまり、 子扉 2 4を構成する表裏鋼板 2 5、 2 6の左右縁部の折曲部は、 表鋼板 2 5の左側折曲部については、 先端が右縁部側を向き、 かつ、 表鋼 板 2 5とのあいだに所定の隙間を存する状態で折返し状に折曲されており、 裏鋼板 2 6側を向いてドア厚を構成する第一折曲片 2 5 aと左縁部側を向 く第二折曲片 2 5 bとを備えて構成され、 右側折曲部については、 裏鋼板 2 6側に向けて折曲する略 L字状の折曲片 2 5 cに構成されている。 また、 裏鋼板 2 6の左側折曲部については、 表鋼板 2 5側に向けて折曲する略 L 字状の折曲片 2 6 aに構成され、 右側折曲部については、 先端が左縁部側 を向き、 かつ、 裏鋼板 2 6とのあいだに所定の隙間を存する状態で折返し 状に折曲されており、 表鋼板 2 5側を向いてドア厚を構成する第一折曲片 2 6 bと右縁部側を向く第二折曲片 2 5 cとを備えて構成されている。 また、 表裏鋼板 2 5、 2 6の上下縁部については、 親扉 2 1と同様であ つて、 上側折曲部は L字状の折曲片 2 5 d、 2 6 dに形成される一方、 下 縁部は切放し状に構成されている。 In other words, the left and right bent portions of the front and back steel plates 2 5 and 2 6 constituting the child door 2 4 are the left bent portion of the front steel plate 25 and the front end faces the right edge side. Folded in a folded shape with a predetermined gap between the steel plate 25 and the first bent piece 2 5a facing the back steel plate 26 and forming the door thickness. The second bent piece 2 5 b facing toward the right side, and the right bent portion is formed into a substantially L-shaped bent piece 2 5 c that bends toward the back steel plate 26. ing. Also, The left bent portion of the back steel plate 26 is composed of a substantially L-shaped bent piece 2 6a that bends toward the front steel plate 25. The right bent portion has a tip at the left edge. 1st bent piece 2 6 which is bent in a folded shape with a predetermined gap between it and the back steel plate 26, and facing the front steel plate 2 5 side. b and a second bent piece 2 5 c facing the right edge side. The upper and lower edges of the front and back steel plates 2 5 and 2 6 are the same as the main door 2 1, and the upper bent portion is formed into L-shaped bent pieces 2 5 d and 2 6 d. The lower edge is cut open.
そして、 表裏鋼板 2 5、 2 6とは、 これらのあいだに上下方向を向いて 配設される複数の骨材 5と、 下部に左右方向を向いて配設される骨材 5と を両面テープ Tを用いて介装した状態とし、 左右縁部及び上縁部を対向せ しめ、 左縁部における表面側第二折曲片 2 5 bの板面と裏面側折曲片 2 6 aの板端面とのあいだ、 右縁部における裏面側第二折曲片 2 6 cの板面と 表面側折曲片 2 5 cの板端面とのあいだ、 上縁部における折曲片 2 5 d、 2 6 dの板面同志のあいだを、 前記親扉 2 1と同様にそれぞれレーザービ ームによる溶接で一体化することで子扉 2 4が形成されている。 このとき、 左右方向 (ドア幅方向) における誤差は、 表裏鋼板 2 5、 2 6の左右方向 幅のある第二折曲片 2 5 b、 2 6 cの板面に対して L字状の折曲片 2 5 c、 2 6 aの板端面の突当て位置を調整することにより吸収され、 また、 前後 方向 (ドア厚方向) における誤差は、 表裏鋼板 2 5、 2 6の上縁部の折曲 片 2 5 d、 2 6 dの重ね合わせ量を調整することにより吸収できるように 設定されている。 尚、 上下方向 (ドア高さ方向) における誤差は、 下端縁 部が切放し状態となっているので、 組み立て上に問題が生じないことは親 扉 2 4と同様である。  And the front and back steel plates 25, 26 are a double-sided tape consisting of a plurality of aggregates 5 arranged in the vertical direction between them and an aggregate 5 arranged in the lower side in the left-right direction. The left and right edges and the upper edge face each other, and the front side second bent piece 25 b and the back side bent pieces 26 a Between the end surface, the back side second bent piece 2 6 c at the right edge and between the plate surface of the front side bent piece 2 5 c and the plate end surface of the front side bent piece 2 5 d, 2 The child doors 24 are formed by integrating the 6 d plate surfaces together by welding with a laser beam in the same manner as the parent door 21. At this time, the error in the left-right direction (door width direction) is the L-shaped folding with respect to the plate surfaces of the second folded pieces 2 5 b, 2 6 c with the width in the left-right direction of the front and back steel plates 25, 26. It is absorbed by adjusting the abutment position of the plate end face of the bent pieces 2 5 c, 2 6 a, and the error in the front-rear direction (door thickness direction) is the folding of the upper edge of the front and back steel plates 25, 26 It is set so that it can be absorbed by adjusting the overlapping amount of the curved pieces 2 5 d and 2 6 d. Note that the error in the vertical direction (door height direction) is the same as the main door 24, because the lower end edge is in a state of being cut off, and there is no problem in assembly.
また、 子扉 2 4においては、 表鋼板 2 5の右縁部における裏鋼板 2 6と の一体化部位は、 表鋼板 2 5に対して段差状になっているが、 親扉 2 1と ともに子扉 2 4を閉鎖したとき、 親扉 2 1の戸当り部 2 1 bに、 前記段差 部 2 4 aが対向するように設定されている。  In the child door 2 4, the integrated part with the back steel plate 26 at the right edge of the front steel plate 25 is stepped with respect to the front steel plate 25. When the child door 24 is closed, the stepped portion 2 4 a is set to face the door contact portion 21 b of the parent door 21.
このように構成された第四の実施の形態において、 親扉 2 1と子扉 2 4 とは、 それぞれ表裏鋼板 2 2、 2 3、 2 5、 2 6の左右縁部と上縁部とに 折曲部が形成され、 これら折曲部同志がレーザービーム溶接して一体化さ れることにより、 それそれドア厚を有した親扉 2 1、 子扉 2 4に構成され るが、 この場合に、 親扉 2 1と子扉 2 4とは、 レーザ一ビーム溶接をする ことで、 周縁部の骨材を設けるような補強を不要とするとともに、 溶接痕 の後処理を不要とする意匠性の高いものに構成される。 しかも、 このもの において、 左右方向における寸法誤差については、 それぞれ左右方向に長 い折曲部の板面に対し折曲部の板端面を突当てる構成にすることにより吸 収でき、 さらに、 前後方向 (ドア厚方向) の寸法誤差については、 それそ れ折曲部の板面同志の重ね合わせ量を調整することにより吸収できる。 こ の結果、 各鋼板 2 2、 2 3、 2 5、 2 6や骨材 5を切断、 折曲加工するェ 程において寸法誤差が発生したような場合であっても、 表裏鋼板 2 2と 2 3、 2 5と 2 6とを突き合せる段階で誤差を吸収することができ、 両鋼板 2 2と 2 3、 2 5と 2 6の溶接部、 折曲部同志の突合せ部に隙間ができて しまうような不具合がなく、 良好な突合せ状態でレーザ一ビーム溶接を実 施することができることになつて、 溶着が確実、 かつ、 強固になる。 従つ て、 このような鋼製ドアを量産するような場合であっても、 不良品の発生 を低減した状態で生産することができて、 しいてはコスト低下を期待でき る o In the fourth embodiment configured as described above, the main door 2 1 and the child door 2 4 Means that bent parts are formed on the left and right edges and upper edges of the front and back steel plates 2 2, 2 3, 2 5 and 26, respectively, and these bent parts are integrated by laser beam welding. The main door 2 1 and the child door 2 4 are each configured to have a door thickness.In this case, the main door 2 1 and the child door 2 4 are welded to each other by laser one-beam welding. It is constructed with a high design that eliminates the need for reinforcement such as the provision of aggregates and does not require post-processing of weld marks. Moreover, in this case, the dimensional error in the left-right direction can be absorbed by making the plate end surface of the bent portion abut against the plate surface of the bent portion that is long in the left-right direction. The dimensional error in the door thickness direction can be absorbed by adjusting the amount of overlap between the plate surfaces of the bent part. As a result, even if a dimensional error occurs in the process of cutting and bending each steel plate 2 2, 2 3, 2 5, 2 6 and aggregate 5, the front and back steel plates 2 2 and 2 3, 2 5 and 2 6 can be absorbed at the stage of abutting, and there is a gap in the welded part of both steel plates 2 2 and 2 3 and 2 5 and 2 6 As a result, it is possible to perform laser one-beam welding in a good butt condition, and welding is ensured and strengthened. Therefore, even in the case of mass production of such steel doors, it is possible to produce with reduced occurrence of defective products, which can be expected to reduce costs o
しかも、 このものにおいて、 ドア厚調整可能な溶着構成は上縁部におい てなされているため、 表裏鋼板 2 2、 2 3または 2 5、 2 6の例えば左右 縁部のあいだにおいて生じるドア厚方向の寸法誤差を、 上縁部の折曲片 2 2 d、 2 3 cまたは 2 5 d、 2 6 dとの重ね合わせ量の調整によって吸収 することができる。  In addition, in this case, since the welded structure capable of adjusting the door thickness is formed at the upper edge portion, the door thickness direction generated between the left and right edge portions of the front and back steel plates 2 2, 2 3 or 2 5, 26, for example, Dimensional errors can be absorbed by adjusting the amount of overlap with the bent pieces 2 2 d, 2 3 c or 25 d, 26 d in the upper edge.
さらに、 本発明が実施された形態では、 ドア厚方向の調整に加えて左右 幅方向についても調整自在となっており、 これら両方向の寸法誤差を吸収 することができるので、 表裏鋼板 2 2、 2 3または 2 5、 2 6の突合せ状 態が各方向において良好となり、 該良好な突合せ状態でのレーザービーム 溶接ができることになつて、 より優れた製品を確実に量産することができ る。 Furthermore, in the embodiment in which the present invention is implemented, in addition to the adjustment in the door thickness direction, the left and right width direction can also be adjusted, and dimensional errors in both directions can be absorbed. 3 or 25, 26 is a good butt in each direction, and laser beam welding can be performed in this good butt, making it possible to reliably mass-produce superior products. The
また、 本発明は、 折曲部を L字状部とし、 これら L字状部を積層状に重 ね合わせてレーザ一ビーム溶接する部位を、 前記第四の実施の形態のよう に鋼製ドアの上縁部ではなく、 下縁部に配設することも可能であり、 この 場合では、 上縁部を切放し状としてもよい。 さらには、 鋼板の四周に折曲 部を設け、 これら四周の折曲部同志をレーザ一ビーム溶接する構成とする ことも可能であり、 このものにおいて、 上下両縁部を L字状部に形成して ドア厚方向に調整自在な構成とすることができる。 そして、 該上下縁部の 積層部に対してレーザービーム溶接をする構成とすることになるが、 何れ の場合であっても、 これら積層部に対する溶着部位 (一体化部位) は上下 端面に位置して目隠し状態となっているので、 意匠的に劣るようなことは ない。  Further, according to the present invention, the bent portion is an L-shaped portion, and a portion where the L-shaped portion is overlapped in a stacked manner and laser one-beam welding is performed is a steel door as in the fourth embodiment. It is also possible to dispose at the lower edge instead of the upper edge. In this case, the upper edge may be cut off. Furthermore, it is also possible to provide a configuration in which bent portions are provided on the four circumferences of the steel plate, and the bent portions on the four circumferences are welded by laser one beam. In this, both upper and lower edges are formed in an L-shaped portion. Thus, it can be configured to be adjustable in the door thickness direction. Then, the laser beam welding is performed on the laminated portion of the upper and lower edge portions. In any case, the welded portion (integrated portion) to these laminated portions is located on the upper and lower end surfaces. Because it is blindfolded, there is no inferior design.
尚、 第 1 9図に第五〜第七の実施の形態を示すが、 第 1 9図 (A ) に示 す第五の実施の形態において、 鋼製ドア 2 7は、 表裏鋼板 2 8、 2 9の周 縁部に形成された折曲部 2 8 a、 2 9 aを、 ドア厚方向面において重ね合 わせ状に当接せしめて溶着するように構成されているが、 こ-の-もので'は、 前記第四の実施の形態とは異なり表裏鋼板折曲部 2 8 a、 2 9 aの外側面 が面一になるよう、 一方の折曲部 (本実施の形態の場合裏鋼板側) 2 9 a に段差状部 2 9 bが形成されている。  FIG. 19 shows the fifth to seventh embodiments. In the fifth embodiment shown in FIG. 19 (A), the steel door 2 7 includes front and back steel plates 28, 2 It is configured so that the bent portions 2 8 a and 2 9 a formed on the peripheral edge of 9 are brought into contact with each other in the overlapping manner on the surface in the thickness direction of the door and welded. Unlike the fourth embodiment, the one's bent portion (in the case of this embodiment, the back side) is such that the outer surfaces of the front and back steel plate bent portions 28a and 29a are flush with each other. On the steel plate side) 29 9 a is formed with a stepped portion 29 9 b.
さらに、 第 1 9図 (B ) に示す鋼製ドア 3 0は、 表鋼板 3 1の周縁部に ドア厚方向の面となる見込み面 3 1 aを折曲形成し、 該見込み面 3 1 aの 先端部に内側に折曲形成した折り曲げ片部 3 1 bと、 裏鋼板 3 2の周縁部 に形成した折返し片 3 2 aとを、 裏面側において重ね合わせ状に当接し、 該当接部位を溶接する構成となっている。 そして、 このものでは、 折返し 片 3 2 cの折返し部を R状とすることにより、 折り曲げ片部 3 1 bと折返 し片 3 2 cとの当接面積を小さく して、 レーザービーム溶接時のブローホ ールの逃げが確保できるようにしている。  Further, in the steel door 30 shown in FIG. 19 (B), a prospective surface 3 1a which is a surface in the thickness direction of the door is bent at the periphery of the front steel plate 31 and the prospective surface 3 1a is formed. The bent piece 3 1 b formed inwardly at the front end of the steel plate and the folded piece 3 2 a formed on the peripheral edge of the back steel plate 3 2 are brought into contact with each other in a superposed manner on the back surface side, It is configured to weld. In this case, the folded portion 3 2 c has an R-shaped folded portion, so that the contact area between the folded piece 3 1 b and the folded piece 3 2 c is reduced, and laser beam welding is performed. The blowhole escape is ensured.
また、 第 1 9図 (C ) の鋼製ドア 3 3は、 裏鋼板 3 4の周縁部に、 ドア 厚方向面となる見込み面部 3 5の一端縁部に折曲形成された折曲片 3 5 a を重ね合わせ状に当接して、 該当接部に対して直交方向から溶接する一方、 見込み面部 3 5の他端縁部に折曲形成された折曲片 3 5 aに表鋼板 3 6の 周縁部を重ね合わせ状に当接させ、 該当接部位に対して直交方向から溶接 するように構成されている。 Further, the steel door 33 shown in FIG. 19 (C) is a bent piece 3 formed at the peripheral edge of the back steel plate 34 at the one end edge of the prospective surface portion 35 that becomes the door thickness direction surface. 5 a Are welded from the direction orthogonal to the abutting portion, and the peripheral edge of the surface steel plate 3 6 on the bent piece 3 5 a formed at the other end edge portion of the prospective surface portion 35 The parts are brought into contact with each other in a superposed manner, and are welded from the orthogonal direction to the contact part.
そして、 前記何れのような構成としても、 当接部位を全長に亘つてレー ザ一ビームによる溶接を行うことで、 一体化強度が高まり、 骨材の省略ま たは減少化を図ることができる。  In any of the configurations described above, welding with a laser beam over the entire length of the contact portion increases the integrated strength, and the omission or reduction of the aggregate can be achieved. .
さらには、 第 2 0図に示すようにすることもできる。  Furthermore, it may be as shown in FIG.
つまり、 第 2 0図 (A ) に示す第八の実施の形態のものは、 裏鋼板 3 7 側に L字状の折曲片 3 7 aを形成し、 表鋼板 3 8側に第一、 第二折曲片 3 8 a、 3 8 bを備えた折返し状の折曲部を形成し、 L字状の折曲片 3 7 a の板面に、 第二折曲片 3 8 bの板端面を突当ててレーザービーム溶接する ように構成したものである。 このものでは、 前記第一の実施の形態の左右 縁部を溶接するときと同様に、 板面に対する板端面の突当て方向に対し、 略 4 5度傾斜させた矢印方向からトーチを当ててレーザ一ビーム溶接をし ており、 この形状では、 溶接時におけるセンサによる位置決めが容易で、 自動溶接が可能になるという利点があり、 さらに、 ドア厚方向の調整が可 能であるという利点もある。  That is, in the eighth embodiment shown in FIG. 20 (A), an L-shaped bent piece 3 7 a is formed on the back steel plate 37 side, the first on the front steel plate 38 side, A folded portion with a second bent piece 3 8 a, 3 8 b is formed, and a plate of the second bent piece 3 8 b is formed on the plate surface of the L-shaped bent piece 3 7 a. The end face is abutted and laser beam welding is configured. In this case, as in the case of welding the left and right edge portions of the first embodiment, a laser is applied by applying a torch from an arrow direction inclined approximately 45 degrees with respect to the abutting direction of the plate end surface with respect to the plate surface. One-beam welding is used, and this shape has the advantage that it can be easily positioned by the sensor during welding, enables automatic welding, and can be adjusted in the thickness direction of the door.
また、 第 2 0図 (B ) に示す第九の実施の形態のものは、 表鋼板 3 9側 に略 U字状となるよう第一、 第二、 第三折曲片 3 9 a、 3 9 b、 3 9 cを 備えた折曲部を形成し、 裏鋼板 4 0側に L字状の折曲片 4 0 aを形成し、 第三折曲片 3 9 cの板端面を、 裏鋼板 4 0の板面に突き当て、 該突当て部 に対して略 4 5度傾斜させた矢印方向からトーチを突当ててレーザ一ビー ム溶接ををするように構成されている。 この形状においても、 センサによ る位置決めが容易で自動溶接が可能になるという利点と、 ドア厚方向の調 整が可能であるという利点がある。  Further, in the ninth embodiment shown in FIG. 20 (B), the first, second, and third bent pieces 3 9a, 3 so as to be substantially U-shaped on the surface steel plate 39 side. 9 b and 3 9 c are formed, L-shaped bent piece 40 0 a is formed on the back steel plate 40 side, and the plate end surface of the third bent piece 3 9 c is It is configured to abut against the plate surface of the steel plate 40 and to apply a torch from the direction of the arrow inclined approximately 45 degrees to the abutting portion to perform laser beam welding. This shape also has the advantage that positioning by the sensor is easy and automatic welding is possible, and that adjustment in the thickness direction of the door is possible.
さらに、 第 2 0図 (C ) 、 ( D ) に示す第十、 第十一の実施の形態にお ける折曲部の溶接形態は、 前記第四の実施の形態の上縁部における折曲部 と同様の構成であって、 表裏鋼板 4 1、 4 2の各 L字状の折曲片 4 1 a、 4 2 a同志を積層状に重ね合わせて溶接することでドア厚方向の調整が可 能な構成のものであるが、 この場合に、 第 2 0図 (C ) の矢印で示すよう に、 一方の板端面に対し、 略 4 5度傾斜させてトーチを突当てて溶接する 場合と、 第 2 0図 (D ) の矢印で示すように、 二枚の板面に対して直交状 にトーチを突当てて溶接する場合とがあり、 自動溶接の場合では、 第.2 0 図 (C ) のものの場合では溶接位置をセンシングしにくいことから、 第 2 0図 (D ) のようにして溶接する方が有効であるといえる。 尚、 このよう に、 二枚の板面に対して直交方向に溶接する場合、 レーザービームの出力 を適宜調整することが必要である。 産業の利用可能性 Further, the welded form of the bent portion in the tenth and eleventh embodiments shown in FIGS. 20 (C) and (D) is the bent at the upper edge of the fourth embodiment. The L-shaped bent pieces 4 1 a of the front and back steel plates 4 1, 4 2, 4 2 a It is a structure that can be adjusted in the door thickness direction by welding each other in a laminated form. In this case, as indicated by the arrow in Fig. 20 (C), The torch is tilted approximately 45 degrees to the plate end surface and welded with the torch hitting, and as shown by the arrows in Fig. 20 (D), the torch is orthogonal to the two plate surfaces. In the case of automatic welding, it is difficult to sense the welding position in the case of Fig. 20 (C), so welding is performed as shown in Fig. 20 (D). Can be said to be more effective. In this way, when welding in the orthogonal direction to the two plate surfaces, it is necessary to appropriately adjust the output of the laser beam. Industrial applicability
本発明は、 薄板状の鋼板表面に亜鉛メツキ加工した亜鉛鋼板の溶着体、 鋼製ドア、 および溶着体の溶着方法に広く適用でき、 特に溶着部をピット のない強固でかつ意匠性の高いものにしたい場合に有用であるとともに、 溶着体の一つである鋼製ドアを量産するときに、 不良品の発生率を低下さ せたいような場合においても有用である。  INDUSTRIAL APPLICABILITY The present invention can be widely applied to a welded galvanized steel sheet that has been galvanized on a thin steel sheet surface, a steel door, and a welding method for the welded body. This is useful when you want to reduce the incidence of defective products when mass-producing steel doors that are one of the welds.

Claims

請 求 の 範 囲 The scope of the claims
1 . 亜鉛鋼板同志を溶着して構成した溶着体であって、 該溶着体は、 一方 の鋼板の板面に対して他方の鋼板の板端面が突当てられ、 該突当て部位が レーザービーム溶接により溶着されている亜鉛鋼板の溶着体。 1. A welded body constituted by welding galvanized steel plates, wherein the welded body is abutted against the plate surface of one steel plate, the plate end surface of the other steel plate, and the abutting site is laser beam welding A welded body of galvanized steel that is welded by
2 . 請求項 1において、 溶着体は、 表裏一対の亜鉛鋼板を用いて構成した 鋼製ドアである亜鉛鋼板の溶着体。  2. The welded body of galvanized steel sheet according to claim 1, wherein the welded body is a steel door formed by using a pair of front and back galvanized steel sheets.
3 . 請求項 2において、 鋼製ドアを構成する表裏鋼板のうち、 一方の鋼板 の側部を折曲し、 該折曲部の板面に他方の鋼板の板端面を突当てて溶着さ れている亜鉛鋼板の溶着体。  3. In claim 2, among the front and back steel plates constituting the steel door, the side portion of one steel plate is bent, and the plate end surface of the other steel plate is abutted against the plate surface of the bent portion and welded. Welded steel sheet.
4 . 表裏一対の鋼板の少なくとも三方の周縁部に折曲部を形成し、 互いに 対向する折曲部同志をレーザ一ビーム溶接して所定のドア厚を有した鋼製 ドアを構成するにあたり、 鋼製ドアは、 周縁部のうち上縁部または下縁部、 あるいは上下両縁部の折曲部をそれそれ L字状の L字状部に形成し、 これ ら L字状部をドア厚調整自在に積層して構成されている鋼製ドア。  4. When forming a steel door having a predetermined door thickness by forming a bent portion at the peripheral edge of at least three sides of a pair of front and back steel plates and laser-beam welding the bent portions facing each other. The door made of the upper edge or lower edge of the peripheral edge, or the bent parts of the upper and lower edges are formed into L-shaped L-shaped parts, and these L-shaped parts are adjusted for door thickness. Steel doors that are freely laminated.
5 . 請求項 4において、 鋼製ドアの左右両縁部は、 一方の鋼板の折曲部の 板面と、 他方の鋼板の折曲部の端面との突当て部位を溶着したものに構成 されている鋼製ドア。  5. The left and right edges of the steel door according to claim 4 are formed by welding the abutting portions between the plate surface of the bent portion of one steel plate and the end surface of the bent portion of the other steel plate. Steel door.
6 . 請求項 5において、 表裏対向する鋼板の折曲部は、 一方が L字状の L 字状部に、 他方が折返し状の折返し部に形成され、 L字状部の板端面が折 返し部の板面にドア幅調整自在に突当てられるように構成されている鋼製 ドア。  6. In claim 5, the bent portions of the steel plates facing each other are formed such that one is an L-shaped L-shaped portion and the other is a folded-back folded portion, and the plate end surface of the L-shaped portion is folded. Steel door that is configured to abut against the plate surface of the door so that the door width can be adjusted.
7 . 請求項 5または 6において、 表鋼板の一方縁部の折曲部は L字状部に、 他方縁部の折曲部は折返し状部に形成され、 裏鋼板の一方縁部の折曲部は 折返し状部に、 他方縁部の折曲部は L字状部に形成され、 それぞれの縁部 は、 L字状部の板端面が折返し状部の板面にドア幅調整自在に突当てられ るように構成されている鋼製ドア。  7. In claim 5 or 6, the bent portion at one edge of the front steel plate is formed into an L-shaped portion, the bent portion at the other edge is formed into a folded portion, and the bent portion at one edge of the back steel plate is formed. The bent part at the other edge is formed into an L-shaped part, and the edge of the L-shaped part projects into the plate surface of the folded-up part so that the door width can be adjusted. A steel door configured to be applied.
8 . 亜鉛鋼板同志を溶着するにあたり、 一方の鋼板の板面に対して他方の 鋼板の板端面を突当て、 該突当て部位をレーザービーム溶接により全長に 亘つて溶着する溶着体の溶着方法, 8. When welding the galvanized steel plates, the end surface of the other steel plate is abutted against the surface of one steel plate, and the abutting part is made full length by laser beam welding. Welding method of welded body,
PCT/JP2002/013223 2001-06-21 2002-12-18 Deposited body from galvanized steel sheet, steel door, and method of making deposited body WO2004055313A1 (en)

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JP2001188346A JP2003001456A (en) 2001-06-21 2001-06-21 Deposited body of galvanized steel sheet and deposition method thereof
PCT/JP2002/013223 WO2004055313A1 (en) 2001-06-21 2002-12-18 Deposited body from galvanized steel sheet, steel door, and method of making deposited body
CNB028300629A CN100526592C (en) 2001-06-21 2002-12-18 Steel door

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CN102359336A (en) * 2011-08-09 2012-02-22 天津华夏防火设备有限公司 Steel door
CN103240331A (en) * 2012-02-07 2013-08-14 林正元 Forming and manufacturing method of metal door sheet
CN107876983B (en) * 2017-12-27 2023-05-23 长沙理工大学 Method and system for remotely welding galvanized steel sheet for vehicle

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