TWI299884B - Etching method using photoresist etch barrier - Google Patents
Etching method using photoresist etch barrier Download PDFInfo
- Publication number
- TWI299884B TWI299884B TW91112897A TW91112897A TWI299884B TW I299884 B TWI299884 B TW I299884B TW 91112897 A TW91112897 A TW 91112897A TW 91112897 A TW91112897 A TW 91112897A TW I299884 B TWI299884 B TW I299884B
- Authority
- TW
- Taiwan
- Prior art keywords
- photoresist pattern
- layer
- photoresist
- hardening
- gas
- Prior art date
Links
Landscapes
- Materials For Photolithography (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
Description
A7 B7 I2998^()91112897號專利中請案 中文說明書替換頁(92年7月) 五、發明説明(1 ) 發明範4 本發明係關於一種製造半導體裝置之方法,更特別關於 ——種使用光阻蝕刻屏障物之蝕刻方法,該屏障物由用波長 在157奈米至193奈米範圍之光源曝光形成,如氟化氬(ArF) 雷射器或氟雷射器(F2雷射器)。 先前技藝說明 在半導體記憶器裝置製程中用光學微影法在具有不同 材料之基材上形成圖案。在輕層上塗覆一種光阻劑聚合物 ,並用一罩幕選擇性使其曝光,以在光阻劑中謗導光反應 。然後使該光阻劑顯影,以形成蝕刻靶層所用的蝕刻屏障 物,並由蝕刻該革巴層得到預定圖案。 半導體記憶器裝置整合傾用微影技術改良。微影製程一 般用曝光製程及顯影製程進行。最近,微影製程通常代表 曝光製程,而微影技術被分為光學微影法或非光學微影法。 研究光學微影法由研究曝光設備、光阻劑材料、罩幕及 製程的每個領域進行。在曝光系統領域,己研究出提供校 準的0.6毫米以上高數位孔徑透鏡及硬體。關於光阻材料研 究,化學增大可為一代表。研究相位移罩幕及光接近校正 為罩幕領域的極佳代表。而且,現已研究出三線性阻劑 (TLR)、二線性阻劑(BLR)、上表面成像(TSI)及防反射塗覆 (ARC)製程。 初始曝光設備為一種接觸式印刷機,在此,罩幕直接與 一基材接觸,並由操作者用直接裸眼查看罩幕及基材校準 。在基材和罩幕之間隙減小時能夠改良分辨率,並使基材 O:\78\78817-920725.doc/mg - 4 - _________ 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) A7 B7A7 B7 I2998^()91112897 Patent Application Replacement Page (July 1992) V. Invention Description (1) Invention 4 The present invention relates to a method of manufacturing a semiconductor device, and more particularly to the use of A method of etching a photoresist etch barrier formed by exposing a light source having a wavelength in the range of 157 nm to 193 nm, such as an argon fluoride (ArF) laser or a fluorine laser (F2 laser) . Prior Art Description Patterns were formed on substrates having different materials by optical lithography in a semiconductor memory device process. A photoresist polymer is applied to the light layer and selectively exposed by a mask to illuminate the light in the photoresist. The photoresist is then developed to form an etch barrier for etching the target layer, and a predetermined pattern is obtained by etching the layer of the grain. The semiconductor memory device is integrated with the lithography technology. The lithography process is generally carried out using an exposure process and a development process. Recently, lithography processes have generally represented exposure processes, while lithography has been divided into optical lithography or non-optical lithography. The study of optical lithography is carried out in each of the fields of exposure equipment, photoresist materials, masks and processes. In the field of exposure systems, high-order aperture lenses and hardware with a calibration height of 0.6 mm have been developed. Regarding the study of photoresist materials, chemical enlargement can be a representative. Study phase shift masks and light proximity corrections as excellent representatives in the field of masks. Moreover, trilinear resist (TLR), bilinear resist (BLR), upper surface imaging (TSI), and anti-reflective coating (ARC) processes have been developed. The initial exposure apparatus is a contact printer where the mask is in direct contact with a substrate and is visually calibrated by the operator with a direct naked eye view of the mask and substrate. Improves resolution when the gap between the substrate and the mask is reduced, and makes the substrate O:\78\78817-920725.doc/mg - 4 - _________ This paper scale applies to the Chinese National Standard (CNS) A4 specification (210X 297) Mm) A7 B7
12998 ^4)91112897號專利申請案 中文說明書替換頁(92年7月) 五、發明説明(2 用接近式印刷機曝光,如依賴間隙的軟接觸或硬接觸(低於 1 〇微米)。 在一十世紀七十年代初葉研究出用反射或折射光應用 光子t置的投影類型曝光设備,並改良分辨率及延長罩幕 可叩。結果,投影類型曝光設備開始應用於大型基材的產 品開發。 在二十世紀七十代中葉開始使用利用投影光學裝置的 步進器,開始研究顯影技術,這有助於大量製造半導體。 步進器為”步進和重複”的縮寫形式。運用使用步進器的曝 光设備改良分辨率及校準精確度。在早期的步進器中,設 計一種罩幕圖案對基材之比為5:丨或1〇: i的降低投影曝光 裝 方法。但由於罩幕圖案限制,通常利用5 :丨之降低投影曝光 方法。 ”步進和掃描”類型掃描器在九十年代早期開發,該掃描 器將比率減小到4:1。然而,該掃描器就罩幕圖案而言性能 不良,而在另一方面,當晶片尺寸減小時,可用作為曝光 设備的掃描器增加製造效率,且應用更有規律。 線 分辨率極大與光源波長有關。利用步進及重複類型的步 進器之波長已改變436奈米(g-線)、365奈米(i-線)、248奈 米次序KrF雷射(深紫外,DUV)利用g-線(波長(λ)=436奈米) 的初始曝光設備能夠實現〇·5微米級別圖案,而利用丨_線 (波長=365奈米)的曝光設備能夠實現〇.3微米級別圖案。在 使用波長為248奈米光的DUV光學微影法中,由於時間延 遲效應與基底依賴問題,可實現0.8微米級別圖案。因此, -5- O:\78\78817-920725 .doc/mg 本紙張尺度適用中國國家標準(CNS) A4規格(21〇χ297公釐) 1299叫4)91 i 12897鮮利申請案 中文說明書替換頁(92年7月) A7 B7 五、發明説明(3 ) 為形成低於0.15微米之圖案,需要開發一種使用波長為193 奈米ArF雷射的新型DUV光學微影技術。 對i-線及DOF而言,DUV微影技術具有極佳分辨率,但 此技術難以控制。可由短波長產生光學問題,由使用化學 增大阻劑產生化學問題。當波長變短時,臨界尺寸(CD)由 駐波改變,並由基底相差使反射光產生過度顯影。線寬之 CD變化周期性由入射光及反射光干擾改變,亦可由光阻劑 或基底薄膜厚度的微小變化改變。在DUV製程中需要用化 學增大阻劑改良敏感性。但有與反應機理有關的PED(後曝 光延遲)穩定性、基底依賴及類似問題。 現在開發用利用ArF雷射器(λ= 193奈米)的曝光設備形成 0.11微米圖案。使用ArF曝光技術的一個主要問題為研究 ArF所用光阻劑。KrF所用光阻劑基本上需要改良才能用於 ArF。但在使用ArF雷射器情況下不能使用KrF所用光阻劑 ,如COMA(環烯烴-馬來酸酐)族、丙烯酸酯族聚合物類型 或具有苯環結構的混合物類型光阻劑。在使用用於i-線KrF 雷射器情況下,具有苯環結構之光阻劑己用於保證乾燥蝕 刻的耐受性。在利用ArF雷射器下使用具有苯環結構之光 阻劑時,由於在193奈米(為ArF雷射器波長)光吸收增加, 光滲透性減低,以致不可能使光阻劑的較低侧曝光。此外 ,在用其中包含苯環之光阻劑利用ArF微影技術時,光阻 劑圖案產生變形。而且,在蝕刻製程中光阻劑圖案在一侧 聚集。 例如,在蝕刻製程中,由以ArF雷射器曝光形成的條紋 O:\78\78817-920725.doc/mg - 6 - 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1299884 A712998^4) Chinese Patent Specification Replacement Page 9112118897 (July 1992) V. INSTRUCTIONS (2) Exposure with a proximity printer, such as soft contact or hard contact (less than 1 〇 micron) depending on the gap. In the early 1970s, a projection type exposure apparatus using photons t-reflected or refracted light was developed, and the resolution was improved and the mask was extended. As a result, projection type exposure equipment began to be applied to large substrate products. Development. In the mid-70s of the 19th century, the use of stepper using projection optics began to study the development technology, which helped to mass-produce semiconductors. The stepper is an abbreviation of "stepping and repeating". The stepper's exposure equipment improves resolution and calibration accuracy. In the early stepper, a method of reducing the projection exposure of the mask pattern to the substrate ratio of 5: 丨 or 1〇: i was designed. Due to mask pattern limitations, the 5: 降低 reduced projection exposure method is often used. The "Step and Scan" type scanner was developed in the early 1990s, which reduced the ratio to 4:1. However, the scanner has poor performance in terms of the mask pattern, and on the other hand, when the wafer size is reduced, the scanner can be used as an exposure device to increase manufacturing efficiency, and the application is more regular. The line resolution is extremely large with the light source. Wavelength-dependent. The wavelength of stepper and repeat type stepper has been changed by 436 nm (g-line), 365 nm (i-line), 248 nm order KrF laser (deep ultraviolet, DUV) using g The initial exposure device of the -line (wavelength (λ) = 436 nm) is capable of achieving a 〇·5 micron level pattern, while the exposure device using 丨_line (wavelength = 365 nm) is capable of achieving a 〇.3 micron level pattern. In the DUV optical lithography method using a wavelength of 248 nm, a pattern of 0.8 micron level can be achieved due to the time delay effect and substrate dependence. Therefore, -5-O:\78\78817-920725 .doc/mg paper size Applicable to China National Standard (CNS) A4 Specification (21〇χ297 mm) 1299 Called 4)91 i 12897 Fresh Profit Application Chinese Manual Replacement Page (July 1992) A7 B7 V. Invention Description (3) 0.15 micron pattern, need to develop a wavelength of 193 New DUV optical lithography technology for nano ArF lasers. For i-line and DOF, DUV lithography has excellent resolution, but this technique is difficult to control. Optical problems can be created by short wavelengths, and chemical problems are created by the use of chemically amplified resists. When the wavelength becomes shorter, the critical dimension (CD) is changed by the standing wave, and the reflected light is excessively developed by the phase difference of the substrate. The CD variation of the line width is periodically changed by the incident light and the reflected light, and can also be changed by a small change in the thickness of the photoresist or the base film. Chemicals are needed to increase the sensitivity of the resist in the DUV process. However, there are PED (post-exposure delay) stability, substrate dependence and similar problems associated with the reaction mechanism. It is now developed to form a 0.11 micron pattern using an exposure apparatus using an ArF laser (λ = 193 nm). A major problem with ArF exposure technology is the study of photoresists used in ArF. The photoresist used in KrF basically needs improvement to be used in ArF. However, in the case of using an ArF laser, a photoresist used for KrF such as a COMA (cycloolefin-maleic anhydride) group, an acrylate group polymer type or a mixture type photoresist having a benzene ring structure cannot be used. In the case of using an i-line KrF laser, a photoresist having a benzene ring structure has been used to ensure the resistance to dry etching. When a photoresist having a benzene ring structure is used under an ArF laser, since light absorption increases at 193 nm (which is an ArF laser wavelength), light permeability is lowered, so that it is impossible to make the photoresist lower. Side exposure. Further, when the ArF lithography technique is utilized using a photoresist containing a benzene ring therein, the photoresist pattern is deformed. Moreover, the photoresist pattern is concentrated on one side in the etching process. For example, in the etching process, the stripe formed by exposure with an ArF laser is O:\78\78817-920725.doc/mg - 6 - This paper scale applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm). ) 1299884 A7
類型光阻劑圖案變形。&以ArF雷射器曝光形成的光 圖案變形亦在接觸空穴形成的蝕刻製程中發生。因此,— 於攝影技術限制,不可能用光阻劑圖案獲得臨界大小為 微米或更小之接觸空穴。 因此,現已開發出不具有苯環、保證乾燥蝕刻耐受性、 具有良妤接著力且能夠用2.23% TMAH顯影之光阻劑。 圖1A至1D為顯示根據先前技藝用ArF微影技術形成位線 接觸空穴之方法圖解。 圖1八顯_示活性層n、字線12、位線13以及該活性層丨丨和 位線之間的位線接觸插塞之佈置。 圖1B為根據圖1A之線X-X,之橫截面圖;其顯示根據先前 技蟄形成的位線13。在圖1B中,參考數位,1〇,表示基材, 而’151和’16’表示絕緣中間層。如圖中所示,由於臨界尺 寸限制,位線接觸插塞14在位線13形成後曝光。 此外’如圖1C中所示,在形成位線π所用蝕刻製程期間 產生的損傷能夠形成下部切割1 8。在形成位線13所用蝕刻 製程期間亦損傷所曝露的位線接觸插塞14 ^因此,在接觸 插塞14中形成渠溝τ,該渠溝用絕緣層19填充,所以在絕 緣中間層19中形成空隙V。該位線13可能由於該空隙V與其 他傳導線路短路,且接觸電阻可能由於在該渠溝中填充的 絕緣層19而增加。 如上所述,不容易減小接觸空穴之臨界尺寸,因此需要 在高溫實施使光阻劑圖案流化之方法,以界定具有減低臨 界尺寸之接觸區域,但該方法導致另一種負擔,即,使覆 本紙張尺度適用中國國家標準(CNS) M規格(21〇x 297公釐) 1299884The type of photoresist pattern is deformed. The deformation of the light pattern formed by exposure with an ArF laser also occurs in an etching process in which contact holes are formed. Therefore, with the limitation of photographic technology, it is impossible to obtain contact holes having a critical size of micrometers or less with a photoresist pattern. Therefore, photoresists which do not have a benzene ring, ensure dry etching resistance, have good adhesion and can be developed with 2.23% TMAH have been developed. 1A through 1D are diagrams showing a method of forming bit line contact holes by ArF lithography techniques according to the prior art. Fig. 1 shows the arrangement of the active layer n, the word line 12, the bit line 13, and the bit line contact plug between the active layer 丨丨 and the bit line. Fig. 1B is a cross-sectional view taken along line X-X of Fig. 1A; showing a bit line 13 formed in accordance with the prior art. In Fig. 1B, reference numerals, 1 〇, indicate substrates, and '151 and '16' represent insulating interlayers. As shown in the figure, the bit line contact plug 14 is exposed after the bit line 13 is formed due to the critical size limitation. Further, as shown in Fig. 1C, the damage generated during the etching process for forming the bit line π can form the lower cut 18. The exposed bit line contact plug 14 is also damaged during the etching process for forming the bit line 13. Therefore, a trench τ is formed in the contact plug 14, which is filled with the insulating layer 19, so that it is in the insulating interlayer 19 A void V is formed. The bit line 13 may be short-circuited by the gap V and other conductive lines, and the contact resistance may increase due to the insulating layer 19 filled in the trench. As described above, it is not easy to reduce the critical dimension of contact holes, and therefore a method of fluidizing the photoresist pattern at a high temperature is required to define a contact region having a reduced critical dimension, but the method causes another burden, that is, Make the standard paper size applicable to China National Standard (CNS) M specification (21〇x 297 mm) 1299884
蓋接觸空穴相鄰區域之光阻劑圖案變薄。因此,即使使用 使光阻劑圖案流化之方法,接觸空穴之臨界尺寸仍限於 奈米。 發明概要 因此,本發明一個目的為提供一種能夠防止用波長在 匕7奈米至193奈米範圍之光源(如氟化氬(ArF)雷射器或氟 雷射器(F2雷射器)曝光形成的光阻劑圖案變形之方法。 本發明一方面提供一種使用光阻劑圖案作為蝕刻屏障 物芡蝕刻方法,該方法包括以下步驟:將一種光阻劑層塗 在種革巴蝕刻層上,在用波長在157奈米至193奈米範圍之 光源使1¾光阻劑層曝光後使該光阻劑層顯影,由之形成光 阻劑圖案;形成一種聚合物層,且同時用以氟為基礎之氣 體、Ar氣體及〇2氣體之混合物姓刻部分該乾蝕刻層,其中 該以氟為基礎之氣體為CXFy或CaHbFc,且其中該χ、y、a 、13及(:分別在i至1〇之範圍内;並用該聚合物層及該光阻劑 圖案作為触刻罩幕姓刻該絶蚀刻層。 該方法可進一步在形成該聚合物層步驟之後或之前包 括使該光阻劑圖案硬化之步驟。 該方法可進一步在形成該聚合物層步騾之前包括使該 光阻劑圖案流化之步驟。 圖式之簡單說明 自以下所給較佳具體實施例說明及有關附圖,本發明之 以上及其它目的及特徵將顯而易見,其中: 圖1A至1D為顯示根據先前技藝用ArF微影技術形成接觸 -8- 本紙張义度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1299884 A7 —_—_B7 五、發明説明(6 ) 空穴之方法圖解; 圖2A至2D為橫截面圖,其顯示根據本發明一個第一具體 實施例用ArF微影技術形成接觸之方法; 一圖3A至3E為橫截面圖,其顯示根據本發明一個第二具體 實施例用ArF微影技術形成接觸之方法; 圖4A至4F為橫截面圖,其顯示根據本發明一個第三具體 實施例用ArF微影技術形成接觸之方法;而 圖5為_示光阻劑圖案之臨界尺寸根據不同溫度變化之 標繪圖。 鼓倖具體實施例詳細說明 此後將參考附圖詳細描述一種能夠防止用波長在157奈 米至193奈米範圍之光源(如氟化氬(ArF)雷射器或氟雷射 器(?2雷射器))曝光形成的光阻劑圖案變形之方法。 圖2A至2D為顯示根據本發明一個第一具體實施例形成 接觸空穴之方法之橫截面圖。 參考圖2A,首先在半導體基材2〇上形成作為相鄰傳導性 圖案實例的門電極2 1,在該電極的上表面及側壁上分別形 成硬罩幕22及襯墊23,然後在該半導體基材20上形成絕緣 中間層24。硬罩幕24防止在隨後的自校準接觸蝕刻製程期 間門電極受到損害。在本發明一個較佳具體實施例中,硬 罩幕及襯塾由氮化物層形成,絕緣中間層由高級平面化層 之氧化物、硼磷矽酸鹽(BPSG)、旋塗式玻璃(s〇G)、高密 度電漿氧化物或氮化物層形成。The photoresist pattern of the cover contacting the adjacent regions of the holes is thinned. Therefore, even if a method of fluidizing the photoresist pattern is used, the critical dimension of the contact hole is still limited to nano. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a light source (such as an argon fluoride (ArF) laser or a fluorine laser (F2 laser)) that is capable of preventing wavelengths in the range of 匕7 nm to 193 nm. A method of deforming a formed photoresist pattern. One aspect of the present invention provides a method of etching using a photoresist pattern as an etch barrier, the method comprising the steps of: applying a photoresist layer on a seed etch layer, After exposing the photoresist layer to a light source having a wavelength in the range of 157 nm to 193 nm, the photoresist layer is developed to form a photoresist pattern; a polymer layer is formed, and at the same time, fluorine is used. a mixture of a base gas, an Ar gas, and a helium 2 gas is partially engraved with the dry etching layer, wherein the fluorine-based gas is CXFy or CaHbFc, and wherein the χ, y, a, 13 and (: respectively at i Within the range of 1 ;; and using the polymer layer and the photoresist pattern as the etch mask to etch the etched layer. The method may further include the photoresist pattern after or before the step of forming the polymer layer The step of hardening. The step of fluidizing the photoresist pattern may be further included prior to forming the polymer layer step. BRIEF DESCRIPTION OF THE DRAWINGS The following description of the preferred embodiments and the accompanying drawings, the above and other objects of the present invention And the features will be apparent, wherein: Figures 1A to 1D show the formation of contact -8- according to the prior art using ArF lithography technology. The paper is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1299884 A7 — _ —_B7 V. DESCRIPTION OF THE INVENTION (6) Method diagram for holes; FIGS. 2A to 2D are cross-sectional views showing a method of forming a contact by ArF lithography according to a first embodiment of the present invention; FIG. 3A to FIG. Is a cross-sectional view showing a method of forming a contact by ArF lithography according to a second embodiment of the present invention; FIGS. 4A to 4F are cross-sectional views showing ArF lithography according to a third embodiment of the present invention. The technique forms a method of contact; and FIG. 5 is a plot showing the critical dimension of the photoresist pattern according to different temperature changes. Fortunately, the detailed description of the specific embodiment will be described in detail hereinafter with reference to the accompanying drawings. A method of preventing deformation of a photoresist pattern formed by exposure of a light source having a wavelength in the range of 157 nm to 193 nm, such as an argon fluoride (ArF) laser or a fluorine laser (?2 laser). 2A to 2D are cross-sectional views showing a method of forming contact holes according to a first embodiment of the present invention. Referring to Fig. 2A, a gate electrode 2 as an example of an adjacent conductive pattern is first formed on a semiconductor substrate 2? A hard mask 22 and a liner 23 are formed on the upper surface and the sidewall of the electrode, respectively, and then an insulating interlayer 24 is formed on the semiconductor substrate 20. The hard mask 24 prevents the gate during the subsequent self-aligned contact etching process The electrode is damaged. In a preferred embodiment of the invention, the hard mask and the lining are formed of a nitride layer, and the insulating interlayer is composed of an oxide of a higher planarization layer, borophosphonate (BPSG), spin coating Formed by a glass (s〇G), a high density plasma oxide or a nitride layer.
Ik後’將一種光阻劑塗在該絕緣中間層24上,並由用波 -9 - 張尺度適财關家鮮(CNS) X 297公爱) 1299884 A7 _______ B7 五、發明説明(7 ) —"" " 長在157奈米至193奈米範圍之光源曝光形成光阻_案乃 ,如使用ArF雷射器或匕雷射器。在本發明一個較佳具體實 施例中’為形成該光阻劑圖案25,塗覆c〇ma(環婦烴-馬 來酐)族或丙缔酸脂族阻劑達到在約5〇〇埃至約仙㈧埃範 圍之厚度。 S考圖2 B用由氟及氧之混合物產生的電漿在該光阻劑 圖業上形成聚合物層26,然後由使用Ar形成硬化光阻劑圖 案25、 聚合物-層26由以氟為基礎之氣體(如CxFy或CaHbFc ,其中一-X、y、a、b、及〇分別在1至10之範圍内)、F2氣體及〇2氣體 產生的氧及氟電漿在約^^至約8〇t溫度形成。此時, 氣體以約1 seem至約5 seem之速率提供。 為改良蝕刻耐受性,由Ar電漿處理或心離子注入形成硬 化光阻劑圖案25’。Ar電漿處理在約1毫托(mTorr)至約1〇亳 托之低壓及約500瓦特至約2〇〇〇瓦特之高功率進行。^離 子注入由以在約1 〇 1 〇/釐米3至約丨〇 1"釐米3範圍之劑量與在 1〇〇千電子伏特至300千電子伏特範圍之能量注入Ar離子 進行。因此,可由在低壓及高功率條件形成硬化光阻劑圖 案防止光阻劑圖案變形。 參考圖2C ’用聚合物層26及硬化光阻劑圖案做為蝕刻罩 幕触刻絕緣中間層24,以形成使襯墊23以及相鄰門電極2丨 間之半導體基材20表面曝露之接觸空穴27。在形成接觸空 穴27的I虫刻製程中將該半導體基材1〇保持於恆溫及由以氟 為基礎氣體(CxFy^ CaHbFc,其中X、y、a、b及c分別在1至 -10- 本紙張尺度適用中S國家標準(CNS) A4規格(210 X 297公釐) 1299884 A7 一1 ' … _B7_ 五、發明説明" --- 10(乾圍内)及Ar氣體產生的電漿。蝕刻製程後,進行清潔 製程,以除去副產物,如,聚合物。 \考圖2 D,除去聚合物層2 6及硬化光阻劑圖案。 由本發明之第一具體實施例,可防止用波長在157奈 米至193奈米範圍之光源曝光形成的光阻劑圖案由使其上 形成聚合物層的光阻劑圖案硬化產生變形。 圖3 A至3E為顯示根據本發明一個第二具體實施例用A汴 微影技術形成位線之方法之橫截面圖。 多考圖_3 A,在其中形成活性層3丨(如,源或汲極)之半導 體基材上30上形成絕緣中間層32。隨後,選擇性蝕刻絕緣 中間層3 2,以形成暴露活性層3丨的接觸空穴,然後在該半 導體基材上30形成導電層。使導電層平化之製程進行到絕 緣中間層32之表面暴露,藉以獲得通過接觸空穴接觸到活 性層3 1之位線接觸插塞33。隨後,在該絕緣中間層32和位 線接觸插塞33形成絕緣中間層34。在該本發明之較佳具體 實施例中,導電層由選擇性磊晶生長生長單晶矽層或多晶 矽層形成,而絕緣中間層34由高級平面化層之氧化物、硼 磷矽S’文鹽(BPSG)、旋塗式玻璃(S0G)、高密度電漿氧化物 或氮化物層形成。 參考圖3B,由用波長在157奈米至193奈米範圍之光源 (如ArF雷射斋或F2雷射器)曝光在絕緣中間層3 4上形成光 阻劑圖案35 ’並使光阻劑圖案35硬化,以改良蝕刻耐受性 。在本發明一較佳具體實施例中,光阻劑圖案35由c〇ma (環烯烴-馬來酸酐)族或丙烯酸酯族阻劑形成。光阻劑圖案 -11 - 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) A7 B7 12998^^^2897號專利申請案 中文說明書替換頁(92年7月) 五、發明説明(9 ) 35由Ar離子注入或電子束注入硬化。如果用電子束注入, 光阻劑圖案可能收縮,所以需要注入具有適當能量之電子 束。在本發明之較佳具體實施例中,所注入電子束具有在 約400微庫侖/釐米3至約4000微庫侖/釐米3之範圍能量。 參考圖3C ,此時使一種聚合物層36形成約5〇埃至約5〇〇 埃之厚度,同時蝕刻部分絕緣中間層34。為形成該聚合物 層,在約10¾托至約50毫托之壓力以約500瓦特至約2〇〇〇 瓦特之功率經約1〇秒至60秒提供約5 sccm至約2〇 sccm以 氟為基礎之氣體、約100 sccm至約1000 8(^111之^氣體以及 約i sccm至約5 sccm 〇2氣體。以說為基礎之氣體為CxFy或After Ik, a photoresist is applied to the insulating interlayer 24, and is used by the wave -9 - sheet scale for the wealth of the home (CNS) X 297 public) 1299884 A7 _______ B7 V. Description of invention (7) —""" Long exposure of light sources in the range of 157 nm to 193 nm forms a photoresist _ case, such as the use of ArF lasers or 匕 lasers. In a preferred embodiment of the invention 'in order to form the photoresist pattern 25, a coating of c〇ma (cyclo-glycol-maleic anhydride) or a propionate-based resist is achieved at about 5 angstroms. To the thickness of the range of about sen (eight) angstroms. S. Fig. 2B forms a polymer layer 26 on the photoresist pattern with a plasma generated from a mixture of fluorine and oxygen, and then forms a hardened photoresist pattern 25 by using Ar, and a polymer-layer 26 is made of fluorine. Based on gas (such as CxFy or CaHbFc, where -X, y, a, b, and 〇 are in the range of 1 to 10, respectively), F2 gas and 〇2 gas produced oxygen and fluorine plasma in about ^^ It is formed at a temperature of about 8 〇t. At this point, the gas is supplied at a rate of from about 1 seem to about 5 seem. To improve the etching resistance, the hard photoresist pattern 25' is formed by Ar plasma treatment or cardiac ion implantation. Ar plasma treatment is carried out at a low pressure of from about 1 milliTorr (mTorr) to about 1 Torr and a high power of from about 500 watts to about 2 watts. The ion implantation is carried out by injecting Ar ions at a dose ranging from about 1 〇 1 〇/cm 3 to about 丨〇 1 " cm 3 and an energy in the range of 1 千 volts to 300 keV. Therefore, the resist pattern can be prevented from being deformed by forming a hardened photoresist pattern under low pressure and high power conditions. Referring to FIG. 2C', the dielectric layer 26 and the hardened photoresist pattern are used as an etch mask to etch the insulating interlayer 24 to form a surface contact between the liner 23 and the adjacent semiconductor substrate 20 between the gate electrodes 2 Hole 27. The semiconductor substrate 1〇 is maintained at a constant temperature and a fluorine-based gas (CxFy^CaHbFc, wherein X, y, a, b, and c are respectively in the range of 1 to 10) in the process of forming the contact hole 27. - This paper size applies to the S National Standard (CNS) A4 specification (210 X 297 mm) 1299884 A7 - 1 ' ... _B7_ V. Invention Description " --- 10 (dry) and Ar gas generated plasma After the etching process, a cleaning process is performed to remove by-products, such as a polymer. Figure 2D, removing the polymer layer 26 and the cured photoresist pattern. By the first embodiment of the present invention, it is prevented A photoresist pattern formed by exposure of a light source having a wavelength in the range of 157 nm to 193 nm is deformed by hardening a photoresist pattern on which a polymer layer is formed. Figures 3A to 3E show a second specific embodiment according to the present invention. DETAILED DESCRIPTION OF THE INVENTION A cross-sectional view of a method of forming a bit line using A lithography technique. Multi-Picture _3 A, forming an insulating intermediate on a semiconductor substrate 30 on which an active layer 3 (eg, source or drain) is formed Layer 32. Subsequently, the insulating interlayer 3 2 is selectively etched to form an exposed active layer 3 The hole is contacted, and then a conductive layer is formed on the semiconductor substrate 30. The process of flattening the conductive layer is performed to expose the surface of the insulating interlayer 32 to obtain a bit line contact plug which contacts the active layer 31 through the contact hole. Plug 33. Subsequently, an insulating interlayer 34 is formed between the insulating interlayer 32 and the bit line contact plugs 33. In a preferred embodiment of the invention, the conductive layer is grown by selective epitaxial growth of a single crystal layer or The polysilicon layer is formed, and the insulating interlayer 34 is formed of an oxide of a high-level planarization layer, a borophosphonium S's salt (BPSG), a spin-on glass (S0G), a high-density plasma oxide or a nitride layer. 3B, a photoresist pattern 35' is formed on the insulating interlayer 34 by exposure to a light source having a wavelength in the range of 157 nm to 193 nm (such as an ArF laser or F2 laser) and the photoresist pattern is formed. 35 hardening to improve etching resistance. In a preferred embodiment of the invention, the photoresist pattern 35 is formed of a c〇ma (cycloolefin-maleic anhydride) family or an acrylate group resist. Pattern-11 - This paper scale applies to China National Standard (CNS) A4 Specification (210X297 mm) A7 B7 12998^^^2897 Patent Application Chinese Manual Replacement Page (July 1992) V. Invention Description (9) 35 is hardened by Ar ion implantation or electron beam injection. If electron beam injection is used The photoresist pattern may shrink, so an electron beam with appropriate energy needs to be implanted. In a preferred embodiment of the invention, the injected electron beam has a wavelength of from about 400 microcoulombs/cm to about 4000 microcoulombs/cm3. Range of Energy. Referring to Figure 3C, a polymer layer 36 is then formed to a thickness of from about 5 angstroms to about 5 angstroms while partially insulating the intermediate layer 34. To form the polymer layer, from about 10 sccm to about 2 〇sccm is supplied at a pressure of from about 10 Torr to about 50 mTorr at a power of from about 500 watts to about 2 watts for about 1 sec to 60 seconds. a gas based on about 100 sccm to about 1000 8 (a gas of about 111 cm and about i sccm to about 5 sccm 〇 2 gas. The gas based on it is CxFy or
CaiibFc,其中x、y、a、b&c分別在1至1〇之範圍内。可由 聚合物層36之厚度降低接觸空穴之臨界尺寸。 ’考圖3D 合物層36覆蓋的硬化光阻劑圖案35作為 敍刻罩幕㈣絕緣中間層34,以形成使位線接觸插塞別暴 露的接觸空穴37。隨後,除去光阻劑圖案35及聚合物層%。 參考圖3E,形成通過接觸空穴37接_位線接觸插塞之 位線38。在該本發明之較佳具體實施例中,位線38_、 Ti或Co形成。 藉由本發明之第二具體實施例’為形成精細圖案及改良 可靠性,可在使光阻劑圖案硬化後在用波長於157奈米至 193奈米範圍光源曝光形成的光阻劑圖案上形成聚合物層。CaiibFc, wherein x, y, a, b & c are in the range of 1 to 1 分别, respectively. The critical dimension of the contact holes can be reduced by the thickness of the polymer layer 36. The hardened photoresist pattern 35 covered by the mask 3D layer 36 serves as a mask (4) insulating interlayer 34 to form contact holes 37 which expose the bit line contact plugs. Subsequently, the photoresist pattern 35 and the polymer layer % are removed. Referring to Fig. 3E, a bit line 38 is formed which is connected to the bit line contact plug by contact holes 37. In a preferred embodiment of the invention, bit lines 38_, Ti or Co are formed. By forming the fine pattern and improving the reliability of the second embodiment of the present invention, after the photoresist pattern is hardened, it can be formed on the photoresist pattern formed by exposure of the light source having a wavelength in the range of 157 nm to 193 nm. Polymer layer.
圖4A至4F為顯示根據本發明-個第三具體實施例用ArF 微影技術形成位線之方法之橫截面圖。 參考圖4A,在其中形成活性層41(如,源或汲極)之半導 O:\78\78817-920725.doc/mg4A through 4F are cross-sectional views showing a method of forming a bit line by ArF lithography in accordance with a third embodiment of the present invention. Referring to FIG. 4A, a semiconducting O is formed therein (eg, source or drain) O:\78\78817-920725.doc/mg
1299884 A7 _______B7 五、發明説明(10 ) 體基材40上形成絕緣中間層42。隨後,選擇性蝕刻絕•緣中 間層42,以形成暴露活性層4丨的接觸空穴,然後在該半導 體基材40上形成導電層,並進行使導電層平化之製造,直 到絕緣中間層42之表面暴露,藉以獲得通過接觸空穴接觸 到活性層4 1足位線接觸插塞43。隨後,在該絕緣中間層u 和位線接觸插塞43上形成絕緣中間層44。在該本發明之較 佳具體實施例中,導電層由選擇性磊晶生長生長單晶矽層 或多晶矽層形成,而絕緣中間層44由高級平面化層之氧化 物、硼磷矽酸鹽(BPSG)、旋塗式玻璃(s〇G)、高密度電漿 氧化物或氮化物層形成。 參考圖4B ,由用波長在157奈米至193奈米範圍之光源 (如ArF雷射器或F2雷射器)曝光在絕緣中間層44上形成光 阻劑圖案45。光阻劑圖案45界定臨界尺寸為以之接觸空穴 ,以暴露一個接觸區域。在本發明一較佳具體實施例中, 光阻劑圖案45由COMA(環烯烴-馬來酸酐)族或丙烯酸酯族 阻劑形成。 參考圖4C,現在進行流化製程,以將接觸空穴之臨界尺 寸自d 1減小到d2。流化製程用熱板、烘箱或uv烘焙以正常 壓力在約100°C至約220°C之溫度進行1分鐘至3〇分鐘。 參考圖4D,在經歷泥化製程的光阻劑圖案*5上形成聚合 物層46,以將接觸空穴之臨界尺寸自d2減小到们。為形成 該聚合物層,在約10毫托至約5〇毫托之壓力以約5〇〇瓦特至 約2000瓦特之功率提供約5 sccm至約2〇 sccm以氟為基礎 之氣體、約100 seem至約1〇〇〇 sccmiAr氣體以及約1 seem -13- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1299884 A7 B7 五、發明説明(11 ) 至約5 seem 〇2氣體。以氟為基礎之氣體, 其中X、y、a、b及c分別在丨至1〇之範圍内。可由用聚合物 層46保護經歷流化製程的光阻劑圖案45改良製造可靠性, 並可由聚合物4 6之厚度降低接觸空穴之臨界尺寸。 參考圖4 E ’用聚合物層4 6覆蓋的光阻劑圖案4 5作為|虫刻 罩幕蚀刻絕緣中間層44,以形成具有臨界尺寸们且使位線 接觸插塞42曝露的接觸空穴47。隨後,除去光阻劑圖案45 及聚合物層4 6。 參考圖4F,形成通過接觸空穴47接觸到位線接觸插塞42 之位線48。在該本發明之較佳具體實施例中、位線48由w 、T i或C 〇形成。 圖5顯示臨界尺寸K&K,之流化溫度相關性。在圖$中,κ 表示根據習知方法用波長在157奈米至193奈米範圍之光源 (如ArF雷射器或F2雷射器)曝光形成的光阻劑圖案之臨界 尺寸’而Kf表示由本發明形成的光阻劑圖案之臨界尺寸。 即’臨界尺寸K’係自其上在流化製程後形成聚合物層之光 阻劑圖案獲得。如圖5中所示,可將臨界尺寸減小20埃。藉 由本發明之第三具體實施例,為形成精細圖案及改良可靠 性’可在使光阻劑圖案流化後在用波長於157奈米至193奈 米範圍之光源曝光形成的光阻劑圖案上形成聚合物層。 因此’藉由在光阻劑圖案上形成聚合物層以及同時用氟 和氧產生的電漿蝕刻部分絕緣中間層,可防止在用光阻劑 圖案作為餘刻罩幕進行蝕刻製程期間光阻劑圖案變形。亦 也在經歷流化製程的羌阻劑圖案上形成聚合物層之後防止 -14- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 1299884 A7 ______B7_ ____ 五、發明説明(12 ) 由用光阻劑圖案作為蝕刻罩幕導致的光阻劑圖案變形,以 界足精細區域。此外,可由聚合物層之厚度降低臨界尺寸 ,因此,能夠獲得精細圖案。此外,藉由用Ar或電子束注 入使光阻劑圖案硬化,亦可改良光阻劑圖案的蝕刻耐受性。 隹二:已關毛特足具體貫施例描述本發明,但對熟請此蓺 ^顯而易見,可在不脫離以下申請專利範圍界定的本發二 範圍内作出各種變化和修飾。 -15-1299884 A7 _______B7 V. DESCRIPTION OF THE INVENTION (10) An insulating intermediate layer 42 is formed on the bulk substrate 40. Subsequently, the insulating interlayer 42 is selectively etched to form contact holes exposing the active layer 4, and then a conductive layer is formed on the semiconductor substrate 40, and fabrication for planarizing the conductive layer is performed until the insulating interlayer 42 is formed. The surface is exposed to obtain contact with the active layer 4 1 through the contact holes. Subsequently, an insulating interlayer 44 is formed on the insulating interlayer u and the bit line contact plugs 43. In a preferred embodiment of the invention, the conductive layer is formed by selective epitaxial growth of a single crystal germanium layer or a polycrystalline germanium layer, and the insulating intermediate layer 44 is composed of an oxide of an advanced planarization layer, borophosphonate ( BPSG), spin-on glass (s〇G), high density plasma oxide or nitride layer formation. Referring to Fig. 4B, a photoresist pattern 45 is formed on the insulating interlayer 44 by exposure with a light source having a wavelength in the range of 157 nm to 193 nm (e.g., an ArF laser or an F2 laser). The photoresist pattern 45 defines a critical dimension to contact the holes to expose a contact area. In a preferred embodiment of the invention, the photoresist pattern 45 is formed of a COMA (cycloolefin-maleic anhydride) family or an acrylate family resist. Referring to Figure 4C, a fluidization process is now performed to reduce the critical dimension of contact holes from d1 to d2. The fluidization process is carried out using a hot plate, oven or uv baking at a normal pressure of from about 100 ° C to about 220 ° C for from 1 minute to 3 minutes. Referring to Fig. 4D, a polymer layer 46 is formed on the photoresist pattern *5 subjected to the mashing process to reduce the critical dimension of contact holes from d2 to those. To form the polymer layer, from about 5 Torr to about 2,000 watts, at a pressure of from about 10 mTorr to about 5 Torr, from about 5 sccm to about 2 〇 sccm of fluorine-based gas, about 100 Seem to about 1〇〇〇sccmiAr gas and about 1 seem -13- This paper scale applies to Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1299884 A7 B7 V. Invention description (11) to about 5 seem 〇 2 gas. A fluorine-based gas in which X, y, a, b, and c are each in the range of 丨 to 1 。. The photoresist reliability can be improved by protecting the photoresist pattern 45 subjected to the fluidization process with the polymer layer 46, and the critical dimension of the contact holes can be lowered by the thickness of the polymer 46. Referring to FIG. 4E', the photoresist pattern 45 covered with the polymer layer 46 is used as a etch mask to insulate the insulating interlayer 44 to form contact holes having critical dimensions and exposing the bit line contact plugs 42. 47. Subsequently, the photoresist pattern 45 and the polymer layer 46 are removed. Referring to FIG. 4F, a bit line 48 that contacts the bit line contact plug 42 through the contact hole 47 is formed. In a preferred embodiment of the invention, bit line 48 is formed by w, T i or C 〇 . Figure 5 shows the fluidization temperature dependence of the critical dimension K&K. In Figure $, κ represents the critical dimension of the photoresist pattern formed by exposure of a light source having a wavelength in the range of 157 nm to 193 nm (such as an ArF laser or F2 laser) according to a conventional method, and Kf represents The critical dimension of the photoresist pattern formed by the present invention. That is, the 'critical dimension K' is obtained from the photoresist pattern on which the polymer layer is formed after the fluidization process. As shown in Figure 5, the critical dimension can be reduced by 20 angstroms. By the third embodiment of the present invention, in order to form a fine pattern and improve reliability, a photoresist pattern formed by exposure of a light source having a wavelength ranging from 157 nm to 193 nm after fluidizing the photoresist pattern can be formed. A polymer layer is formed thereon. Therefore, by forming a polymer layer on the photoresist pattern and simultaneously etching the partially insulating interlayer with a plasma generated by fluorine and oxygen, it is possible to prevent the photoresist from being used in the etching process using the photoresist pattern as a mask. The pattern is deformed. Also after the formation of the polymer layer on the resisting agent pattern of the fluidization process, the -14- paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). 1299884 A7 ______B7_ ____ V. Description of invention (12) The photoresist pattern is deformed by the photoresist pattern as an etching mask to define a fine area. Further, the critical dimension can be lowered by the thickness of the polymer layer, and therefore, a fine pattern can be obtained. Further, the etching resistance of the photoresist pattern can be improved by hardening the photoresist pattern by injecting with Ar or electron beam.隹 : : : : : : : : : : : : : : : : : 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 -15-
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW91112897A TWI299884B (en) | 2002-06-13 | 2002-06-13 | Etching method using photoresist etch barrier |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW91112897A TWI299884B (en) | 2002-06-13 | 2002-06-13 | Etching method using photoresist etch barrier |
Publications (1)
Publication Number | Publication Date |
---|---|
TWI299884B true TWI299884B (en) | 2008-08-11 |
Family
ID=45069814
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW91112897A TWI299884B (en) | 2002-06-13 | 2002-06-13 | Etching method using photoresist etch barrier |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI299884B (en) |
-
2002
- 2002-06-13 TW TW91112897A patent/TWI299884B/en not_active IP Right Cessation
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US6524964B2 (en) | Method for forming contact by using ArF lithography | |
US7354847B2 (en) | Method of trimming technology | |
US6803661B2 (en) | Polysilicon processing using an anti-reflective dual layer hardmask for 193 nm lithography | |
US6569778B2 (en) | Method for forming fine pattern in semiconductor device | |
JP3287459B2 (en) | Method for manufacturing semiconductor device | |
US6136679A (en) | Gate micro-patterning process | |
US6716763B2 (en) | Method of controlling striations and CD loss in contact oxide etch | |
US6818141B1 (en) | Application of the CVD bilayer ARC as a hard mask for definition of the subresolution trench features between polysilicon wordlines | |
TWI305013B (en) | Method for forming an anti-etching shielding layer of resist patterns in semiconductor fabrication | |
US6416933B1 (en) | Method to produce small space pattern using plasma polymerization layer | |
US4758305A (en) | Contact etch method | |
JP2005150333A (en) | Method of manufacturing semiconductor device | |
US7125496B2 (en) | Etching method using photoresist etch barrier | |
JPH0212810A (en) | Method of forming semiconductor device | |
US6867145B2 (en) | Method for fabricating semiconductor device using photoresist pattern formed with argon fluoride laser | |
KR20050077729A (en) | Method for manufacturing semiconductor device | |
US6900139B1 (en) | Method for photoresist trim endpoint detection | |
US6448179B2 (en) | Method for fabricating semiconductor device | |
EP0859400A2 (en) | Improvements in or relating to integrated circuits | |
TWI299884B (en) | Etching method using photoresist etch barrier | |
US6709986B2 (en) | Method for manufacturing semiconductor memory device by using photoresist pattern exposed with ArF laser beam | |
KR100489360B1 (en) | A fabricating method of semiconductor device using ArF photolithography | |
US6391525B1 (en) | Sidewall patterning for sub 100 nm gate conductors | |
US7279267B2 (en) | Method for manipulating the topography of a film surface | |
KR100318462B1 (en) | Micro pattern gap formation method of semiconductor device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
MM4A | Annulment or lapse of patent due to non-payment of fees |