I298962 九、發明說明： 【發明所屬之技術領域】 本發明係關於一種連接器的製造方法 【先前技術】 現有連接器一般係包括 灿 、、◦、、、豕承體以及設於其中的導 ’其製造時通常都是利用絕緣材料射出成型絕 二用金屬材料衝壓成型導電端子，其後再將導電 絕緣本體中，即形成所謂連接器 高’導電端子需準確的定位在： 侧連接器包括絕緣本體!及設置在絕缘= 中的固定端子2，及用以與固以子體1 動端子3與5，通過按壓操作件6實】;^性接觸的可 端:3與5的選擇性接觸’由於該二 車父向，故需將該固定端子有效的 破度 定端子部分編突起變形即會與可動:子 使r=連r不具有其所要求的靈敏度以 =器==Γ如設有壓縮接觸‘ ，也影響連接器的正常使用。又…形而失去彈性 上述：有必須設計一種新的連接器的製造方法，《克服 【發明内容】 本發明的目的是在於提供—種連接器的製造方法，使 5 1298962 用該方法製造的連接器能準確導通，保證連接器始終能夠 正常使用，該製造方法的步驟包括：⑴提供一絕緣本體； ⑵提供至少一具有槽孔的遮蔽物；⑶將遮蔽物覆蓋在絕緣 本體上；⑷利用物理鍍膜方法將金屬顆粒穿過槽孔鍍在絕 緣本體上以形成特定形狀的金屬層；⑸將絕緣本體侵入化 '學藥水中，使絕緣本體上的金屬層表面再鍍上至少一層保 ，護金屬層；⑹取下遮蔽物。 本發明還提供一種連接器的製造方法，該製造方法的 •步驟係包括：⑴提供一絕緣本體；⑵提供至少一具有槽孔 的遮蔽物；⑶將遮蔽物覆蓋在絕緣本體上；⑷利用物理鍍 膜方法將金屬顆粒穿過槽孔鍍在絕緣本體上以形成特定形 狀的形成金屬層；⑸取下遮蔽物；⑹將絕緣本體侵入化學 藥水中，使絕緣本體上的金屬層表面再鍍上至少一層保護 的金屬層。 與現有技術相比，本發明連接器的製造方法利用鍍膜 ^ 的方法形成相當於導電端子的金屬層，避免現有技術中所 述的若不能將固定端子有效的定位在絕緣本體所出現的問 題，可使連接器能準確導通，使用該方法製造的兩端壓縮 接觸型連接器可在絕緣本體上設置凸出的彈性接觸部，以 在彈性接觸部上鍍上相當於導電端子的金屬層也可避免現 有技術中所述的壓縮接觸形導電端子因過度受壓變形而失 去彈性，保證了連接器始終能夠正常使用。 【實施方式】 茲依附圖實施例將本發明結構特徵及其他作用、目的 6 1298962 詳細說明如下： 請參閱第一圖至第九圖，本發明的連接器1係指適用 於電子裝置（例如手機）上，為包括絕緣本體10、可動端 子12及按壓體，其中該絕緣本體上係設有固定接點。 將固定接點設置在絕緣本體上的方法即為本發明的連 •接器的製造方法，該製造方法包括以下步驟··⑴提供一絕 > 緣本體10,該絕緣本體10為工程塑料，其包括上下表面101 、102，其上設有貫穿絕緣本體上下表面1(Π、102的穿透孔 • 103，且絕緣本體四周設有定位機構104 ;⑵提供第一、第 二遮蔽物21、22，第一、第二遮蔽物21、22上根據需要設 有形狀不同的槽孔211、221 ;⑶將第一遮蔽物21覆蓋在絕 緣本體上表面101上，且使槽孔211分別對準穿透孔103， 再將第二遮蔽物22覆蓋在絕緣本體的下表面上，也使槽孔 221分別對準穿透孔103 ;⑷利用真空濺鍍等物理鍍膜方法 將金屬顆粒銅穿過槽孔211、221鍍在絕緣本體10露在槽孔 $ 211、221的部分以及穿透孔103的内表面上，以形成特定形 狀的金屬層106 ;⑸將絕緣本體10侵入化學藥水（未圖示） 中，在步驟⑷中進行物理鍍膜時，所述遮蔽物上也鍍有金 屬層，且在該步驟將絕緣本體侵入化學藥水中進行電鍍， 所述電鍍的電極（未圖示）與遮蔽物上的金屬層相導通，使 絕緣本體10上的金屬層106表面再鍍上一層保護的金屬 層107，該保護的金屬層107為鎳，後再在保護金屬層107 外鍍上一層金108 ;⑹取下第一、第二遮蔽物21、22。 同時，也可將上述步驟⑹取下第一、第二遮蔽物21、 7 1298962 22移至步驟⑷後，這時在步驟⑷後取下第一、第二遮蔽物 21、22，再將將絕緣本體10侵入化學藥水（未圖示）中，進 行化學鍵，在鍵有金屬層106的表面就可鍍上保護金屬層 107，該保護的金屬層107為鎳，後再在保護金屬層107外 鍍上一層金108 ，效果是一樣的。 固定接點包括中央固定接點1001及設置在中央固定接 •點1001周邊的周邊固定接點1002，在中央固定接點1001外 側還設有公用固定接點1003，所述中央固定接點1001、周 • 邊固定接點1002、公用固定接點1003都通過穿透孔103内 表面連接於絕緣本體的上下表面。 可動端子12包括呈圓形的中央可動接點121及設置 在中央可動接點121周邊的周邊可動接點122，該中央可動 接點121與周邊可動接點122通過大致呈圓環形的連接部 123連接為一整體結構，在其中兩周邊可動接點之間的連 接部123上形成公用接點124。 按壓體包括第一按壓體14及第二按壓體15，第一按壓 體14外輪廓大致為正方形，其中間設有圓臺狀的突部141 ，突部141上設有貫穿第一壓制體14底面的導孔143，所述 第二按壓體15可部分可動的收容在第一按壓體14的導孔 143内，第一按壓體14底面突出設有可用以壓制周邊可動 接點122的壓制部144。第二按壓體15為底部設有凸緣151 的杆狀結構，杆的上端為按壓部152。 組裝時，使中央可動接點121及周邊可動接點122分別 與中央固定接點1001及周邊固定接點1002對齊，後使第二 8 1298962 按壓體15的按壓部152穿過第一按屢龍的導孔i43，再將 第一 1二按壓體14、15放置在絕緣本體的定位機構1〇4 中。这樣’即得到如第七圖所示的連接器工，該連接器可 焊接在電子裝置（如手機）的電路板上，上述第二按壓體 可有選擇地的在垂直方向和傾倒方向上操作，通過垂直方 向操作，可使中央可動接點與中央固定接點處於接通，而 通過傾倒方向的操作’可使周邊可動接點與周邊固定接點 ，於接通。當然，還可在該連接器絕緣本體外設置一金屬 盍體（圖未顯示）。 。本發明連接H的製造方法湘频的方法形成相當於 =電端子的金屬層，避免現有技術中所述的料能將固定 鳊子有效的定位在絕緣本體所出現的問題，可使連接器能 準雀導通，使用该方法製造的兩端壓縮接觸型連接器可在 絕緣本體上設置凸㈣彈性躺部，以在雜接觸部上鑛 =相當於導f端子的金屬層也可避免現有技術巾所述的壓 縮接觸形導電端子因過度受壓變形而失去彈性，保證了連 接裔始終能夠正常使用。 【圖式簡單說明】 弟圖疋本舍明連接為、纟巴緣本體鑛上金屬層前的立體 圖。 第二圖是本發明第一遮蔽物的示意圖。 第三圖是本發明第二遮蔽物的示意圖。 第四圖是第一圖所示絕緣本體鍍上金屬層後的立體圖 1298962 第五圖是第四圖的另一方向示意圖。 第’、圖疋第四圖所示絕緣本體在鑛有金屬層處的局部 剖視圖。 第七圖是本發明連接器的組合圖。 第八圖是在第七圖所示連接H的分解圖。 第九圖是第人圖的另—方向示意圖。I298962 IX. Description of the Invention: [Technical Field] The present invention relates to a method of manufacturing a connector. [Prior Art] Existing connectors generally include a can, a crucible, an armor, and a guide disposed therein. It is usually manufactured by using an insulating material to inject and form a conductive terminal by using a metal material, and then to form a so-called connector high-conducting terminal in the conductive insulating body, which needs to be accurately positioned: the side connector includes insulation The main body! and the fixed terminal 2 disposed in the insulation = and the movable terminal 3 and 5 for fixing the sub-body 1 by pressing the operating member 6; the selective contact of the contact: 3 and 5 'Because of the two-passenger's direction, it is necessary to deform the terminal part of the fixed terminal to be deformed. It is movable and movable: the subroutine r does not have the required sensitivity to be ==== There is a compressed contact' that also affects the normal use of the connector. Further, the shape is lost in elasticity. The above is a method for manufacturing a new connector. "Overcoming" SUMMARY OF THE INVENTION The object of the present invention is to provide a method for manufacturing a connector, which is a connection manufactured by the method 5 1298962 The device can be accurately turned on to ensure that the connector can always be used normally. The steps of the manufacturing method include: (1) providing an insulating body; (2) providing at least one shielding having a slot; (3) covering the shielding on the insulating body; and (4) utilizing physics The coating method applies metal particles through the slots to the insulating body to form a metal layer of a specific shape; (5) invades the insulating body into the water, so that the surface of the metal layer on the insulating body is further plated with at least one layer of protection, metal protection Layer; (6) remove the shelter. The present invention also provides a method of manufacturing a connector, the method comprising: (1) providing an insulative body; (2) providing at least one shield having a slot; (3) covering the shield on the insulative body; (4) utilizing physics The coating method applies metal particles through the slots to the insulating body to form a metal layer of a specific shape; (5) removes the shielding; (6) invades the insulating body into the chemical solution, and further polishes the surface of the metal layer on the insulating body. A layer of protective metal. Compared with the prior art, the manufacturing method of the connector of the present invention forms a metal layer corresponding to the conductive terminal by the method of coating, and avoids the problem that the prior art can effectively locate the fixed terminal in the insulating body. The connector can be accurately turned on, and the two-end compression contact type connector manufactured by the method can be provided with a convex elastic contact portion on the insulating body to plate the elastic contact portion with a metal layer corresponding to the conductive terminal. It is avoided that the compression contact-shaped conductive terminal described in the prior art loses elasticity due to excessive compression deformation, and the connector is always used normally. [Embodiment] The structural features and other functions and purposes of the present invention are described in detail below with reference to the accompanying drawings. Referring to the first to ninth drawings, the connector 1 of the present invention is applied to an electronic device (for example, a mobile phone). The upper body includes an insulating body 10, a movable terminal 12, and a pressing body, wherein the insulating body is provided with a fixed contact. The method of disposing a fixed contact on an insulative housing is the manufacturing method of the connector of the present invention, and the manufacturing method includes the following steps: (1) providing a permanent body 10, which is an engineering plastic. The upper and lower surfaces 101 and 102 are disposed on the upper and lower surfaces 1 of the insulating body (the through holes 103 of the cymbals 102, and the positioning mechanism 104 is disposed around the insulating body; (2) the first and second shielding members 21 are provided. 22, the first and second shieldings 21, 22 are provided with slots 211, 221 of different shapes as needed; (3) the first shielding 21 is covered on the upper surface 101 of the insulating body, and the slots 211 are respectively aligned Through the hole 103, the second mask 22 is covered on the lower surface of the insulating body, and the slot 221 is also aligned with the through hole 103; (4) the metal grain copper is passed through the slot by physical plating such as vacuum sputtering. The holes 211, 221 are plated on the inner surface of the insulating body 10 exposed to the slots $211, 221 and the through hole 103 to form a metal layer 106 of a specific shape; (5) the insulating body 10 is invaded into the chemical solution (not shown) In the case of physical coating in step (4) The mask is also plated with a metal layer, and in this step, the insulating body is invaded into the chemical solution for electroplating, and the plated electrode (not shown) is electrically connected to the metal layer on the shield to make the insulative body 10 The surface of the upper metal layer 106 is further coated with a protective metal layer 107. The protected metal layer 107 is nickel, and then a layer of gold 108 is plated on the outside of the protective metal layer 107; (6) the first and second shields 21 are removed. 22, at the same time, the above step (6) can also remove the first and second shields 21, 7 1298962 22 after moving to step (4), then remove the first and second shields 21, 22 after step (4), and then The insulating body 10 is intruded into a chemical syrup (not shown) to perform a chemical bond, and a protective metal layer 107 may be plated on the surface of the metal layer 106, the protected metal layer 107 is nickel, and then the protective metal layer is applied. The outer layer of 107 is coated with a layer of gold 108. The effect is the same. The fixed contact includes a central fixed contact 1001 and a peripheral fixed contact 1002 disposed at the periphery of the central fixed connection point 1001, and is also provided outside the central fixed contact 1001. Fixed contact 1003, said middle The fixed contact 1001, the peripheral fixed contact 1002, and the common fixed contact 1003 are connected to the upper and lower surfaces of the insulating body through the inner surface of the through hole 103. The movable terminal 12 includes a circular movable contact 121 and is disposed at a peripheral movable contact 122 around the central movable contact 121, the central movable contact 121 and the peripheral movable contact 122 are connected by a substantially circular connecting portion 123 as a unitary structure, between the two peripheral movable contacts The common contact 124 is formed on the connecting portion 123. The pressing body includes a first pressing body 14 and a second pressing body 15, and the outer surface of the first pressing body 14 is substantially square, and a truncated cone portion 141 is formed therebetween. A guiding hole 143 is formed in the bottom surface of the first pressing body 14 , and the second pressing body 15 is partially movably received in the guiding hole 143 of the first pressing body 14 . It is possible to press the pressing portion 144 of the peripheral movable contact 122. The second pressing body 15 has a rod-like structure in which a flange 151 is provided at the bottom, and the upper end of the rod is a pressing portion 152. During assembly, the central movable contact 121 and the peripheral movable contact 122 are respectively aligned with the central fixed contact 1001 and the peripheral fixed contact 1002, and then the second 8 1298962 pressing portion 152 of the pressing body 15 passes through the first press dragon The guide holes i43 are placed in the positioning mechanism 1〇4 of the insulative housing. Thus, the connector is as shown in the seventh figure, the connector can be soldered to the circuit board of an electronic device such as a mobile phone, and the second pressing body can be selectively in the vertical direction and the tilting direction. Operation, by the vertical direction operation, the central movable contact and the central fixed contact can be turned on, and the operation of the tilting direction can make the peripheral movable contact and the peripheral fixed contact open. Of course, a metal body (not shown) can also be disposed outside the insulator of the connector. . The method for manufacturing the connection H of the present invention forms a metal layer corresponding to the electric terminal, so as to avoid the problem that the material described in the prior art can effectively position the fixed tweezers in the insulating body, and the connector can be used. The two-end compression contact type connector manufactured by the method can be provided with a convex (four) elastic lying portion on the insulating body to mine the metal contact layer at the miscellaneous contact portion, which can also avoid the prior art towel. The compression contact-shaped conductive terminal loses elasticity due to excessive compression deformation, and ensures that the connecting person can always use normally. [Simple description of the diagram] The figure is connected to the three-dimensional diagram in front of the metal layer on the body of the body. The second figure is a schematic view of the first shield of the present invention. The third figure is a schematic view of the second shield of the present invention. The fourth figure is a perspective view of the insulating body shown in the first figure after being plated with a metal layer. 1298962 The fifth figure is a schematic view of the other direction of the fourth figure. A partial cross-sectional view of the insulating body shown in the fourth figure of Fig. 4 is a metal layer of the ore. The seventh figure is a combined view of the connector of the present invention. The eighth figure is an exploded view of the connection H shown in the seventh figure. The ninth picture is a schematic diagram of the other direction of the first person figure.
【主要元件符號說明】 1 連接器 101、102上下表面 104 定位機構 108 金 121中央可動接點 123連接部 14 第一按壓體 143 導孔 15第二按壓體 152 按壓部 21第一遮蔽物 22第二遮蔽物 6 按壓操作件 1002周邊固定接點 1 〇 絕緣本體 103穿透孔 106、107金屬層 12可動端子 122周邊可動接點 124公用接點 141 突部 144 壓制部 151凸緣 2固定端子 211 ' 221 槽孔 3、5 可動端子 1001中央固定接點 1003公用固定接點[Description of main component symbols] 1 Connector 101, 102 Upper and lower surfaces 104 Positioning mechanism 108 Gold 121 Central movable contact 123 Connecting portion 14 First pressing body 143 Guide hole 15 Second pressing body 152 Pressing portion 21 First shielding 22 2 shield 6 pressing operation member 1002 peripheral fixed contact 1 〇 insulating body 103 penetration hole 106, 107 metal layer 12 movable terminal 122 peripheral movable contact 124 common contact 141 protrusion 144 pressing portion 151 flange 2 fixed terminal 211 ' 221 slot 3, 5 movable terminal 1001 central fixed contact 1003 common fixed contact