TWI295961B - - Google Patents

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TWI295961B
TWI295961B TW95123772A TW95123772A TWI295961B TW I295961 B TWI295961 B TW I295961B TW 95123772 A TW95123772 A TW 95123772A TW 95123772 A TW95123772 A TW 95123772A TW I295961 B TWI295961 B TW I295961B
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TW
Taiwan
Prior art keywords
sheet
pull
forming
manufacturing
tab
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TW95123772A
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Chinese (zh)
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TW200800559A (en
Inventor
Chung Lung Chen
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Button Int Co Ltd
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Priority to TW95123772A priority Critical patent/TW200800559A/en
Publication of TW200800559A publication Critical patent/TW200800559A/en
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Publication of TWI295961B publication Critical patent/TWI295961B/zh

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  • Injection Moulding Of Plastics Or The Like (AREA)

Description

1295961 九、發明說明: 【發明所屬之技術領域】 本發明係有關一種製造立體内片及拉片之成型方 法,特別是指一種利用注射器注漆方式於成品本體内成型 出圖案體,提供成品本體具有良好的識別性,藉由圖案體 之3D立體效果,使成品本體呈現一良好之視覺效果。 【先前技術】 按,一般裝飾物為了與其他裝飾物有所區別,除設計 • 造型有所不同外,會在表面印刷圖案或以其他加工方式來 - 增附一圖案層於裝飾物上;亦有另種設計,以透明材質成 型在製造過程中,加入一具明顯特徵之立體内片於裝飾物 内,以達到裝飾及廣告效果。 習用裝飾物之製作方法,需要準備三套模具,先利用 第一套模具製作出具有凹槽之下片體,再以第二套模具製 作立體内片,將該立體内片置入下片體之凹槽,再將該下 片體置入第三套模具内,以射出成型出裝飾物。 上述成型之裝飾物製作方法,需要準備三套模具,其 開模費用花費龐大,造成製造成本昂貴,且在製作立體内 片時,因射出成型關係無法製作較為細小之圖案,過於細 小之圖案會有模具射出過程中,無法具體成型之困難,而 , 限制圖案設計樣式,以此加工程序較為費事與麻煩。 卜 如圖1所示,係為一經此製作方式成型之裝飾物A1, 該裝飾物A1之立體内片A2為一花型造型,係由模具射出 成型製成,因模具成型限制,立體内片A2之花型樣式其莖 1295961 % 部A3無法更為細小化,如果過於細小便無法成型,因此限 制了立體内片A2之設計,無法製作更為精緻之圖案設計為 一大缺失。 習用另一製作方式,僅使用兩套模具,利用第一套模 具製作出下片體,在下片體表面直接印刷一圖樣於其上, 再將該下片體置入第二套模具射出成型出成品,但由此製 作方式之裝飾物無法產生立體效果,在裝飾物的呈現上很 難有一炫麗之外觀效果,對於產品之識別性並無法具有很 # 大的突破。 故,習用裝飾物之製作方式仍有須待改進之缺失。 【發明内容】 爰是,本發明之主要目的,旨在提供一種製造立體内 片及拉片之成型方法,藉由注射器注漆方式成型出圖案 體,提供成品具有良好的識別性。 本發明之次一目的,旨在提供一種製造立體内片及拉 _ 片之成型方法,利用注射有色物質形成圖案體之方式,可 製作微小之圖案,提供多樣的設計圖案。 本發明之另一目的,旨在提供一種製造立體内片及拉 片之成型方法,僅使用兩套模具便可於成品内製作一具有 立體效果之内片,減少製造成本並擁有良好之外觀視覺效 气 果者。 - 為達上述之目的,本發明係為一種製造立體内片及拉 片之成型方法,其成型步驟包含: (A)、以成型模具成型出一具有凹槽之下片體。 1295961 (B) 、以一注射器注入有色物質於下片體之凹槽内, 待其乾燥成型。 (C) 、以另一模具成型出一與上述下片體對應之上 體。 (D) 、將該上、下片體相互結合。 並重複上述流程而成為一循環式之自動化製程。 在本實施例中,成品本體材質為TPU、TPR、p〇 ABS、 NYLON 等。 在另一實施例中,該凹槽依圖案設計有不同樣式。 於本實施例中,注射器為一針筒。 於一較佳實施例中,有色物質為一塑料或漆料,且有 色物質係以熱烘成型或乾燥成形為一圖案體。 在一理想實施例中,可於下片體末端結合一拉片,於 上、下片體結合後,使該拉片固設於上、下片體間。 藉由本發明之製程方式,可以注射器注漆形成更加細 小圖案之圖案體,而不會有習用使用模具方式無法成型之 缺失,並透過圖案體之圖案呈現,而使整體樣式更為特殊, 具有一獨特之識別性之目的者。 【實施方式】 茲為便於貴審查委員能更進一步對本發明之構 k、使用及其特徵有更深一層,明確、詳實的認識與瞭解, 發明人舉出較佳之實施例,配合圖式詳細說明如下: 首先請參閱第2圖所示,以圖示所成型之其中一種f 1295961 飾物型態為例,於本發明之製程中,其大致包括以注漆方 式成型之圖案體1卜以及包圍圖案體u之成品本體 凊參閱第3及5圖所示,為本發明之較佳實施例之一 系列連環製程。此—製程實施例包括第3圖之A-D流程, 並重複上述流程而成為-循環式之自動化製程。 本發明係為-種製造立體内片及拉片之成型方法,盆 成型步驟包含: 〃 (A)以成型模具2〇成型出一具有凹槽μ之下片體 (B)以,主射器30注入有色物質於下片體13之凹 槽14内,待其乾燥成型。 # (C)將上述下片體Η置於一製作模具?!内,該製 作模具21係具有一預設之成型空間。 (D)、於上述成型空間211内射出成型一與上述 體13對應之上片體15,使其與下片體13結合,而完成一 成品本體1 〇。 、上述步驟A係透過成型模具2〇將塑料由注料孔2〇1 /主入’成型出具有凹槽14之下片體13,其中依設計者* =更改成型模4 2Q的設計,而可成^出不同樣式之凹槽 一步驟B,則是以一注射器3〇注入有色物質3ι至下片 =凹宰槽二内’待有色物質31經由熱烘成型或乾燥成 成圖案體Π,於另一實施例中,可於下片體13放置 1295961 I · 一拉片12 ’供以成型後扣合之用。 步驟C,將該具有一圖案體π之下片體13置入一用 以成型成品本體1〇之製作模具21,將下片體13置放於製 作模具21之成型空間211。 步驟D,於上述製作模具21將塑料透過注料孔212射 出形成一上片體15,並藉由其塑料熱度與下片體13熱融 姑合成一成品本體1〇。 在本實施例中,該成品本體10材質為TPU、TPR、PC、 • ABS、NYLON 等。 請參閱第4至6圖,如上所述,其首先必須自成型模 具20經塑料射出成型出具有凹槽14之下片體13,藉由以 /主射器30注漆方式將有色物質31注於凹槽14,將該下 片體13放入烤箱熱烘成型出圖案體11,或使其乾燥成型, 其中,該圖案體u圖案可設計為產品商標等其他圖案 (LOGO),再將下片體13置於製作模具21内,待塑料射出 φ成型一上片體15與下片體13相互結合為成品本體1〇,待 成品本體ίο冷卻成型後,將該成品本體1〇由製作模具 取出,即完成一本發明之成品本體1〇者。 透過上述製程,改善習用製作方式無法做出細小之1295961 IX. Description of the Invention: [Technical Field] The present invention relates to a method for manufacturing a three-dimensional inner sheet and a pull-tab, and more particularly to a method for forming a pattern body in a finished body by means of a syringe painting method, and providing a finished body With good recognition, the finished body presents a good visual effect by the 3D effect of the pattern body. [Prior Art] According to the general decoration, in order to distinguish it from other decorations, in addition to the design and the shape, the surface will be printed on the surface or in other processing methods - a pattern layer is attached to the decoration; There is another design, which is formed by transparent material in the manufacturing process, and a stereoscopic inner piece with obvious features is added to the decoration to achieve the decoration and advertising effect. For the production method of the conventional decoration, it is necessary to prepare three sets of molds, firstly, the first set of molds is used to make the sheet body with the groove, and then the second set of molds is used to make the three-dimensional inner piece, and the three-dimensional inner piece is placed into the lower piece. The groove is placed in the third set of molds to inject and form the decorative object. The above-mentioned formed decorative method requires three sets of molds to be prepared, and the mold opening cost is huge, which causes the manufacturing cost to be expensive, and when the three-dimensional inner sheet is produced, a relatively small pattern cannot be produced due to the injection molding relationship, and a too small pattern will be produced. In the process of mold ejection, it is difficult to form a specific shape, and the pattern design pattern is limited, so that the processing procedure is troublesome and troublesome. As shown in FIG. 1 , it is a decorative object A1 formed by the manufacturing method. The three-dimensional inner piece A2 of the decorative object A1 is a flower-shaped shape, which is formed by injection molding, and is limited by the molding of the mold. The pattern of A2 has a stem of 1295961%. The part A3 cannot be made finer. If it is too small, it cannot be molded. Therefore, the design of the stereoscopic inner sheet A2 is limited, and it is impossible to make a more delicate design. Another method of production is to use only two sets of molds, the first set of molds is used to make the lower sheet body, a pattern is directly printed on the surface of the lower sheet body, and the lower sheet body is placed in the second set of molds to be molded out. The finished product, but the decoration made by the method can not produce a three-dimensional effect, and it is difficult to have a dazzling appearance effect on the appearance of the decoration, and the recognition of the product cannot have a great breakthrough. Therefore, there is still a need for improvement in the way in which the decorative objects are made. SUMMARY OF THE INVENTION In view of the above, it is a primary object of the present invention to provide a method for forming a three-dimensional inner sheet and a pull-tab, which is formed by a syringe-painting method to provide a finished product with good recognizability. A second object of the present invention is to provide a method for producing a three-dimensional inner sheet and a pull sheet, which can form a minute pattern by injecting a colored material to form a pattern, and provide various design patterns. Another object of the present invention is to provide a method for manufacturing a three-dimensional inner sheet and a pull sheet, which can produce a three-dimensional inner sheet in a finished product by using only two sets of molds, thereby reducing manufacturing cost and having good appearance. Effective fruit. For the above purposes, the present invention is a method for forming a three-dimensional inner sheet and a pull sheet, and the molding step comprises: (A) forming a sheet having a groove under the forming mold. 1295961 (B), injecting a colored substance into a groove of the lower piece by a syringe, and drying it. (C) Forming an upper body corresponding to the lower sheet body by another mold. (D), combining the upper and lower sheets with each other. And repeat the above process to become a circular automatic process. In this embodiment, the finished body material is TPU, TPR, p〇 ABS, NYLON, and the like. In another embodiment, the grooves are designed in different patterns depending on the pattern. In this embodiment, the syringe is a syringe. In a preferred embodiment, the colored material is a plastic or lacquer, and the colored material is formed into a pattern by hot baking or drying. In a preferred embodiment, a pull tab can be attached to the end of the lower body, and after the upper and lower sheets are combined, the pull tab is fixed between the upper and lower sheets. According to the manufacturing method of the present invention, the pattern body of the finer pattern can be formed by syringe injection, without the defect that the mold can not be formed by using the mold, and the pattern of the pattern body is presented, so that the overall pattern is more special, and has a Unique identification purpose. [Embodiment] In order to facilitate the examination committee to further understand, understand and understand the structure, use and characteristics of the present invention, the inventors cite preferred embodiments, which are described in detail below with reference to the drawings. First, please refer to FIG. 2 , which is an example of the f 1295961 ornament type formed by the illustration. In the process of the present invention, it generally comprises a pattern body 1 formed by painting and a surrounding pattern body. The finished body of the present invention, as shown in Figures 3 and 5, is a series of serial processes of the preferred embodiment of the present invention. This process example includes the A-D process of Figure 3, and the above process is repeated to become a -cycle automated process. The invention is a method for manufacturing a three-dimensional inner sheet and a pull-tab, and the pot forming step comprises: 〃 (A) forming a sheet having a groove μ under the forming mold 2 (B), the main emitter 30 is injected into the recess 14 of the lower sheet 13 to be dried and molded. # (C) Place the above-mentioned lower piece in a production mold? ! The mold 21 has a predetermined molding space. (D), in the molding space 211, a sheet body 15 corresponding to the body 13 is injection-molded and joined to the lower sheet body 13 to complete a finished body 1 . In the above step A, the plastic is formed from the injection hole 2〇1/main in the through-molding mold 2, and the sheet 13 having the groove 14 is formed, wherein the design of the molding die 4 2Q is changed according to the designer*= The step B of different styles can be formed by injecting the colored substance 3 ι into the lower piece = the concave groove 2 by a syringe 3 ' 'the colored substance 31 is formed by hot baking or drying into a pattern body Π, In another embodiment, 1295961 I · a pull tab 12' can be placed on the lower sheet 13 for post-forming fastening. In step C, the sheet body 13 having a pattern body π is placed in a mold 21 for molding the finished body 1 , and the lower sheet 13 is placed in the molding space 211 of the mold 21 . In step D, the plastic mold 21 is used to inject the plastic through the injection hole 212 to form an upper sheet body 15, and the plastic body is thermally fused with the lower sheet body 13 to form a finished body 1〇. In this embodiment, the finished body 10 is made of TPU, TPR, PC, ABS, NYLON, and the like. Referring to Figures 4 to 6, as described above, it is first necessary to mold the sheet 13 having the recess 14 from the molding die 20 through the plastic, and to inject the colored substance 31 by the injection of the /ejector 30. In the groove 14, the lower sheet 13 is placed in an oven to be hot-baked to form the pattern body 11 or dry-formed, wherein the pattern body u pattern can be designed as a product logo and other patterns (LOGO), and then The sheet body 13 is placed in the manufacturing mold 21, and is to be molded by the plastic. The upper sheet body 15 and the lower sheet body 13 are combined with each other to form the finished body 1〇. After the finished body is cooled and formed, the finished body 1 is made of a mold. Take out, that is, complete the finished body of the invention. Through the above process, the improvement of the production method can not be made small

式0 其圖案表現效果勝於習用採印刷圖案方 另一以本發明之相同概念之立體内片製作方式 ,請參 1295961 . 閱第3至6圖,其步驟包含有: (A) 、係於一由模具成型之具有凹槽14之下片體13。 (B) 、以注射器30將有色物質31注於凹槽14, 乾燥成型。 〃 (c)、以另一模具成型出一與上述下片體13對應 上片體15。 〜 (D)、將該上、下片體13、15相互結合。 ,上述上片體15與下片體13之結合方式,係以黏著劑 佈設於兩者之間使其黏合而成一成品本體1〇。 本發明依上述方式及其設備因而僅使用兩套模具成 ί出成απ本體1〇’而無需使用第三套模具製作圖案體I}, 俾以即省開;^費用減少製作成本,並以注射器注漆 可製作微小之圖案,使成品本體1()冑案表現效果更加^ 色,具有-獨特之識別性,其確具有高度產業上利用價值。 惟以上所述者,僅為本發明之較佳實施例而已, 能以此限定本發明實施之範圍,即大凡依本發明申請:利 範圍及發明朗㈣容所作之簡單的等效變化與修飾 應仍屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 第1圖,係習用裝飾物之外觀示意圖; 第2圖,係本發明之外觀示意圖; 第3圖,係本發明之製造流程圖; ^ 4圖,係本發明之具凹槽之下片體示意圖; 第5圖,係本發明之注射器注漆動作示意圖; 1295961 第6圖,係本發明之另一外觀示意圖。 【主要元件符號說明】Formula 0 has a better performance than the conventional printed pattern. For the stereoscopic inner film production method of the same concept of the present invention, please refer to 1295961. For reading steps 3 to 6, the steps include: (A) A sheet 13 formed by a mold having a recess 14 underneath. (B) The colored substance 31 is injected into the groove 14 by the syringe 30, and dried and molded. 〃 (c), an upper sheet 15 corresponding to the lower sheet body 13 is formed by another mold. ~ (D), the upper and lower sheets 13, 15 are combined with each other. The combination of the upper sheet body 15 and the lower sheet body 13 is formed by bonding an adhesive between the two sheets to form a finished body 1 . According to the above-mentioned manner and the apparatus thereof, only two sets of molds are used to form the απ body 1〇' without using the third set of molds to make the pattern body I}, thereby saving the manufacturing cost; The syringe can be used to make tiny patterns, so that the finished body 1() can be more effective in color, with unique identification, and it has a high industrial value. However, the above is only the preferred embodiment of the present invention, and the scope of the present invention can be limited thereto, that is, the simple equivalent change and modification made by the invention according to the invention and the scope of the invention. It should remain within the scope of this invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the appearance of a conventional ornament; Fig. 2 is a schematic view showing the appearance of the present invention; Fig. 3 is a manufacturing flow chart of the present invention; Schematic diagram of the sheet under the groove; Fig. 5 is a schematic view showing the action of the syringe of the present invention; 1295961 Fig. 6 is another schematic view of the present invention. [Main component symbol description]

A1 · •裝飾物 A2 · •立體内片 A3 · •莖部 10 · •成品本體 11 · •圖案體 12 · •拉片 13 · •下片體 14 · •凹槽 15 · •上片體 20 · •成型模具 201 · •注料孔 21 · •製作模具 211 · •成型空間 212 · •注料孔 30 · •注射器 31 · •有色物質 11A1 · • Ornament A2 · • Stereo inner sheet A3 • • Stem 10 • • Finished body 11 • • Pattern body 12 • • Pull tab 13 • • Lower sheet 14 • • Groove 15 • • Upper sheet 20 • • Molding mold 201 • • Injection hole 21 • • Mold 211 • • Molding space 212 • • Injection hole 30 • • Syringe 31 • • Colored substance 11

Claims (1)

1295961 十、申請專利範圍: 種製造立體内片及拉片之成型方法,其步驟為·· (A) 、以成型模具成型出一具有凹槽之下片體; (B) 以一注射器注入有色物質於下片體之凹槽 内’待其乾燥成型; μ遍(a以另—模具成型出-與上述下諸對應之上 片體; • (D)、將該上、下片體相互結合。 2. ^請專利範㈣!項所述之製造立體内片及拉片之成 型方法,其中該凹槽依圖案設計有不同樣式。 3. 如申請專利範圍第!項所述之製造立體内片及拉片之成 型方法,其中注射器為一針筒。 4·如申請專利範㈣1項所述之製造立體内片及拉片之成 型方法,其中有色物質為一塑料。 • 如申:月專利範圍第1項所述之製造立體内片及拉片之成 型方法,其中有色物質為—漆料。 U申請專利範圍第1項所述之製造立體内片及拉片之成 3L方法其中有色物質係以熱烘成型,減少有色 型時間。 Λ =中π專利fell第1項所述之製造立體内片及拉片之成 聖方法,其中可於下片體末端結合一拉片 ,於上、下片 體結合後,使該拉片固設於上、下片體間。 申π專利範圍第7項所述之製造立體内片及拉片之成 1295961 » * 型方法,其中上、下片體結合方式,係以黏著劑將上、 下片體相互結合。 9‘一種製造立體内片及拉片之成型方法,其步驟如下: (A) 、以成型模具成型出一具有凹槽之下片體; (B) 、以一注射器注入有色物質於下片體之凹槽 内,待其乾燥成型; 曰 ^ (C)、將上述下片體置於一製作模具内,該製作模 Φ 具係具有一預設之成型空間; (D)於上述成型空間内射出成型一與上述下片體 對應之上片體,使其與下片體結合。 ίο·如申料利範圍第9項所述之製造立體μ及拉片之 成型方法,其中該凹槽依圖案設計有不同樣式。 11·如申料利範圍第9項所述之製造立體内片及拉片之 成型方法,其中注射器為一針筒。 12. 如申請專利範圍第9項所述之製造立體内片及拉片之 成型方法,其中有色物質為一塑料。 13. 如申請專利_第9項所述之製造立體㈣及拉片之 成型方法’其中有色物質為一漆料。 申請專利範圍第9項所述之製造立體内片及拉片之 '型方法’其中有色物質係以熱供成型,減少有色物 成型時間。、 15.t申請專利朗第9項所叙製造立體W及拉片之 型方法,其中可於下諸末端結合-拉片,於上、下 13 1295961 片體結合後,使該拉片固設於上、下片體間。1295961 X. Patent application scope: A method for manufacturing a three-dimensional inner sheet and a pull-tab, the steps of which are: (A) forming a sheet having a groove under a molding die; (B) injecting a color with a syringe The substance is dried in the groove of the lower sheet; the μ-pass (a is formed by another mold--the upper one corresponding to the lower one; and (D), the upper and lower sheets are combined with each other; 2. Please apply the method for manufacturing a three-dimensional inner sheet and a pull tab according to the patent specification (4), wherein the groove has different patterns according to the pattern design. 3. The manufacturing method is as described in the scope of the patent application. The method for forming a sheet and a pull-tab, wherein the syringe is a syringe. 4. The method for forming a three-dimensional inner sheet and a pull sheet as described in claim 1 (4), wherein the colored substance is a plastic. The method for forming a three-dimensional inner sheet and a pull sheet according to the above item 1, wherein the colored material is a paint. The method for manufacturing a three-dimensional inner sheet and a pull sheet according to the first item of the patent application is the 3L method. Made by hot baking to reduce colored Λ = The sacred method for manufacturing a three-dimensional inner piece and a pull piece according to the first item of the π patent, wherein a pull piece can be combined at the end of the lower piece, and the upper and lower pieces are combined to make the pull The sheet is fixed between the upper and lower sheets. The method for manufacturing the three-dimensional inner sheet and the pull-tab according to item 7 of the patent scope of claim π is 1295961», wherein the upper and lower sheets are combined by an adhesive. The upper and lower sheets are combined with each other. 9' A method for forming a three-dimensional inner sheet and a pull sheet, the steps of which are as follows: (A) forming a sheet having a groove under the forming mold; (B) The syringe injects the colored substance into the groove of the lower piece body, and is dried and formed; 曰^(C), the lower piece body is placed in a manufacturing mold, and the manufacturing mold Φ has a predetermined molding space; (D) projecting and forming a sheet corresponding to the lower sheet body in the molding space to be combined with the lower sheet body. ίο· Manufacture of the three-dimensional μ and the pull tab as described in claim 9 The molding method, wherein the groove has different patterns according to the pattern design. The method for forming a three-dimensional inner sheet and a pull-tab according to the above-mentioned item 9, wherein the syringe is a syringe. 12. The method for forming a three-dimensional inner sheet and a pull sheet according to claim 9 of the patent application, wherein the color is The material is a plastic. 13. The method for manufacturing a three-dimensional (four) and a pull-tab according to claim 9 wherein the colored substance is a paint. The three-dimensional inner sheet and the pull of the invention described in claim 9 The 'type method' of the film, wherein the colored material is formed by heat supply, and the time for forming the colored material is reduced. 15.t The method for manufacturing the three-dimensional W and the pull-tab type described in the patent application No. 9 can be combined at the lower end. - Pull-tab, after the upper and lower 13 1295961 sheets are combined, the pull-tab is fixed between the upper and lower sheets.
TW95123772A 2006-06-30 2006-06-30 Forming method of manufacturing three-dimensional inner sheet and pulling sheet TW200800559A (en)

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