TWI289132B - Container structure and manufacturing method of the same - Google Patents

Container structure and manufacturing method of the same Download PDF

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Publication number
TWI289132B
TWI289132B TW94138376A TW94138376A TWI289132B TW I289132 B TWI289132 B TW I289132B TW 94138376 A TW94138376 A TW 94138376A TW 94138376 A TW94138376 A TW 94138376A TW I289132 B TWI289132 B TW I289132B
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Taiwan
Prior art keywords
mold
container structure
container
plastic
forming
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TW94138376A
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Chinese (zh)
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TW200718617A (en
Inventor
Hsi-Keng Chen
Fon-Nien Lin
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Chao Yi Plastic Co Ltd
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Priority to TW94138376A priority Critical patent/TWI289132B/en
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Application granted granted Critical
Publication of TWI289132B publication Critical patent/TWI289132B/en

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Abstract

The present invention provides a container structure and a manufacturing method of the same. Prior to formation of a plastic product or plastic container molding, by forming an erosion region on the inner wall of a mold and mounting a label film on a corresponding position of the erosion region, the formed body and the label film are integrally formed into a container structure. Furthermore, a misty region is formed on the outer wall surface of the container structure corresponding to the roughness on the surface of the erosion region.

Description

1289132 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種容器結構及其成型方法,特別 是有關於一種利用模内貼標技術製成之所有相關塑膠射 出成型成品之容器結構及其成型方法。 【先前技術】 傳統的商用塑膠谷器製品,大多使用轉印的方式, 在已成型之塑膠容器上印上圖案或文字,或者是採用將 已印製好文字、圖案的塑膠膜貼合於已成型之塑膠容器 上的方式,纟提示商品的基本資訊並增加其商業附加價 值。但疋,上述方法各有其缺點,前者所能呈現的用色 及圖案有限,不能符合現今產品多樣化的需求,後者以 貼合的方式呈現,不僅成本偏高,貼合時不易對準產生 縫隙而影響美感,且塑膠膜表面光滑 於是,相關業界開發出一種新的^:標技術 (In-Mold Labeling) ’係利用將已印製好文字、圖案之多 層塑膠合成膜(簡稱塑膠膜)標籤放置於塑膠成型模且 内’再將熔融塑料以例如射出成型方式注人模且中,藉 由高溫、高壓使塑膠合成膜標籤與塑料—體成型,即^ 完成具有精緻外觀之塑膠成型品。除此之外,運用其一 體成型的特性,還可達到易於防偽、大幅降低成本Ϊ環 1289132 保且強度佳、不易破壞的優點,因此,近年來已逐漸成 為市場主流技術。 【發明内容】 本發明之目的在於提供一種容器結構及其成型方 法,藉由此發明來提升塑膠成型品於設計上的變化性, 以增進視覺上的效果。 本發明之目的在於提供一種容器結構及其成型方 法,藉由此發明以簡化製程作業,並使塑膠成型品之外 觀呈現更為精緻。 本發明之目的在於提供一種容器結構及其成型方 法,藉由此發明使塑膠成型品具有更佳的觸感,便於消 費者使用。 本發明之目的在於提供一種容器結構及其成型方 法,藉由此發明使產品具有更佳的防偽功能。 本發明係為一種容器結構及其成型方法,係於塑膠 成型機内模具之適當位置處施以放電加工(又稱放電花) 或是以溶劑浸蝕(又稱蝕花),使模具内部侧壁上形成具 較大表面粗糙度之浸蝕區域;接著,將已印製好文字、 圖案之標籤膜置入模具内之適當位置處;然後於模具内 注入熔融塑料,利用高溫、高壓使熔融塑料與標籤模一 體成型以構成一容器結構(如相關塑膠射出成型成品), 並在該容器結構之外壁面上形成對應於該浸蝕區域之霧 1289132 面區。藉上述成型方法製成之容器結構,標籤膜係以一 體成型方式環繞附著於本體之外壁上,以構成一容器結 構,並於標籤膜外側之局部區域上形成霧面區,以達到 較佳視覺及觸感效果。 【實施方式】 為使本發明内容得以獲得更具體之暸解,茲闡明一 個至數個較佳實施例,並配合圖示詳細說明如下。另外, 除了下列的詳細描述外,本發明亦可廣泛地施行於其他 實施例中。 請參照第一圖所示,為本發明之容器結構之成型方 法流程圖。其成型步驟說明如下,首先,在塑膠成型機 内部模具10内,以放電加工的方式,在模具10之侧壁 11之預定位置上形成所需的浸蝕區域12(又可稱作蝕花 區域),使浸蚀區域12具有較未加工區域更大的表面粗 糙度,如第二A圖所示者,浸蝕區域12的表面粗糙度 大小及位置分布可依需求適當控制。在本實施例中,以 塑膠製杯體為範例,故模具10形狀以杯狀簡單呈現,以 便於說明,實際之模具10樣態並不以此為限。且除了放 電加工法之外,還可以使用具浸蝕性的溶劑直接對模具 10進行浸蝕,以形成浸蝕區域12。 其次,將已印製好文字、圖案的標籤模20,如第二 B圖所示者,放入前述模具10内,並適當的固定於模具 1289132 10内部之側壁11表面上,使浸餘區域12與標籤膜20 印有文字、圖案的表面相對,如第二c圖所示者,接著, 將熔融的塑料,例如聚乙烯(PE)、聚丙烯(PP)或是聚乙烯 對苯二曱酸酯(PET)等塑膠原料,以射出成型方式由澆口 13注入模具10内,以成型出本體30,並藉由射出成型 時的高溫、高壓,使標籤膜20與本體30 —體成型製成 一容器結構40,而同時標籤膜20的文字、圖樣即環繞 呈現於本體30之外壁上。再者,由於模具10内浸蝕區 域12的作用,使標籤膜20在受到高溫、高壓的同時, 在表面上形成與浸蝕區域12的表面粗糙度相應的霧面 區21(又可稱作蝕花面或放電面),也就是霧面區21會形 成於容器結構40之外壁面上,如第二D圖所示。 利用上述方式在標籤膜20上所形成的霧面區21, 使得塑膠製品在外型設計時能有更大的視覺變化空間, 提升商品質感與附加價值,同時藉由標籤模20上表面粗 糙度的變化,讓使用者便於握持固定,提升使用上的便 科性。請參照第三A圖及第三B圖所示的範例,霧面區 21更可呈現簡單的幾何圖形排列變化,如方塊狀排列或 環狀排列等等,甚至可以進一步控制霧面區21的細部的 表面粗糙度,使其呈現各種粗細花版,例如皮革花、格 子花或木紋花等等各種圖案形式。 因此,藉由本發明之成型方法所得到的容器結構相 關塑膠射出成型成品,標藏膜20係一體成型環繞附著於 1289132 外側,且在容器結構40之外壁面上,也就是標籤膜2〇 外表面的局部區域形成有霧面區21。而標籤膜2〇係主 要由結合層、裝飾層及外護層所構成,且在裝飾層與外 護層之間更可設有金屬層,例如鋁層或錫膜,以增加標 籤膜20的圖案變化性。 本發明之容器結構及其成型方法,其使用範圍並不 僅眼於杯體,凡舉塑膠品或所有塑膠製容器皆可據以實 施。綜合以上所述内容,使本發明之容器結構具有更佳 參❸外觀質感、設計性及使肖效能,肖収針對以模内貼 標方式形成之塑膠射出成型品。本發明的應用範圍,不 是僅限定在前面所述的實施例而已,舉凡與本發明的發 明目的與所能達成的效果係構成等效或均等者,或屬本 發明的變形或改良’均應屬本發明得涵蓋之範圍:综上 所述’本發明成符合專利法之規定,爰依法提出申請, 盼早日准予專利。 ^ 9 【_式間單說明】 第/圖為本發明之容器結構成型方法之流程圖。 第>Α圖為本發明之容器結構成型方法第—步驟及 放Λ圖示。 第> Β圖為本發明之標籤膜外觀圖示。 第^圖為本發明之容器結構成型方法第二步驟圖示。 第> D圖所示為本發明之容器結構外觀圖示。 9 .1289132 第三A圖所示為本發明之容器結構外觀另一實施例圖 示。 * 第三B圖所示為本發明之容器結構外觀再一實施例圖 示。 【主要元件符號說明】 10模具 11側壁 B 12浸餘區域 13 澆口 20 標籤膜 21 霧面區 30 本體 40 容器結構1289132 IX. Description of the Invention: [Technical Field] The present invention relates to a container structure and a molding method thereof, and more particularly to a container structure of all related plastic injection molded products made by using in-mold labeling technology and Its molding method. [Prior Art] Traditional commercial plastic grain products are mostly printed or printed on a plastic container that has been molded, or a plastic film with printed characters and patterns has been applied to it. The way the molded plastic container is used to remind the basic information of the product and increase its commercial added value. However, the above methods have their own shortcomings. The color and pattern that the former can present are limited, and cannot meet the diversified needs of today's products. The latter is presented in a conforming manner, which is not only costly but also difficult to align when fitted. The gap affects the aesthetics, and the surface of the plastic film is smooth. The related industry has developed a new type of technology: In-Mold Labeling, which uses a multi-layer plastic synthetic film (referred to as a plastic film) that has printed characters and patterns. The label is placed in the plastic molding die and the molten plastic is injected into the mold in an injection molding manner, for example, and the plastic synthetic film label and the plastic body are molded by high temperature and high pressure, that is, the plastic molded product having the refined appearance is completed. . In addition, the use of its integrated molding characteristics can also achieve the advantages of easy anti-counterfeiting and greatly reduced cost. The ring 1289132 has good strength and is not easily damaged. Therefore, it has gradually become the mainstream technology in the market in recent years. SUMMARY OF THE INVENTION An object of the present invention is to provide a container structure and a molding method therefor, by which the variability of a plastic molded article in design can be improved to enhance a visual effect. SUMMARY OF THE INVENTION An object of the present invention is to provide a container structure and a molding method therefor, whereby the invention is simplified to simplify the process and the appearance of the plastic molded article is more refined. SUMMARY OF THE INVENTION An object of the present invention is to provide a container structure and a molding method therefor, whereby the plastic molded article has a better touch and is convenient for the consumer to use. SUMMARY OF THE INVENTION It is an object of the present invention to provide a container structure and a method of forming the same, whereby the product has a better anti-counterfeiting function. The invention relates to a container structure and a molding method thereof, which are subjected to electric discharge machining (also called discharge flower) at a suitable position of a mold in a plastic molding machine or by solvent etching (also called etched flower) to make the inner side wall of the mold Forming a etched area with a large surface roughness; then, placing a printed film with a printed text and pattern into a suitable position in the mold; then injecting molten plastic into the mold, and using the high temperature and high pressure to make the molten plastic and the label The mold is integrally formed to form a container structure (e.g., a related plastic injection molded product), and a surface region of the mist 1289132 corresponding to the etched region is formed on the outer wall surface of the container structure. In the container structure prepared by the above molding method, the label film is attached to the outer wall of the body in an integrally formed manner to form a container structure, and a matte area is formed on a partial area outside the label film to achieve better vision. And touch effects. [Embodiment] In order to obtain a more specific understanding of the present invention, one or more preferred embodiments are illustrated in the accompanying drawings. In addition, the present invention may be widely practiced in other embodiments in addition to the detailed description below. Please refer to the first figure for a flow chart of the molding method of the container structure of the present invention. The molding step is as follows. First, in the inner mold 10 of the plastic molding machine, a desired etching region 12 (also referred to as an etched region) is formed at a predetermined position of the side wall 11 of the mold 10 by electric discharge machining. The etched region 12 has a larger surface roughness than the unprocessed region. As shown in FIG. 2A, the surface roughness and position distribution of the etched region 12 can be appropriately controlled according to requirements. In the present embodiment, the plastic cup is taken as an example, so that the shape of the mold 10 is simply presented in a cup shape for convenience of explanation, and the actual mold 10 is not limited thereto. Further, in addition to the discharge processing method, the mold 10 may be directly etched using an etchant solvent to form the etched region 12. Next, the label mold 20, which has been printed with characters and patterns, is placed in the mold 10 as shown in the second drawing B, and is suitably fixed on the surface of the side wall 11 inside the mold 1289132 10 to make the immersion area. 12 is opposite to the surface on which the label film 20 is printed with characters or patterns, as shown in the second c, followed by molten plastic such as polyethylene (PE), polypropylene (PP) or polyethylene terephthalene. A plastic material such as an acid ester (PET) is injected into the mold 10 from the gate 13 by injection molding to form the body 30, and the label film 20 and the body 30 are integrally molded by high temperature and high pressure during injection molding. The container structure 40 is formed, and at the same time, the characters and patterns of the label film 20 are circumferentially presented on the outer wall of the body 30. Moreover, due to the action of the etched region 12 in the mold 10, the label film 20 is subjected to high temperature and high pressure, and a matte surface 21 corresponding to the surface roughness of the etched region 12 is formed on the surface (also referred to as etched flower). The face or discharge face, that is, the matte zone 21, is formed on the outer wall of the container structure 40, as shown in the second D. By using the matte surface 21 formed on the label film 20 in the above manner, the plastic product can have a larger visual change space when the outer shape is designed, thereby improving the quality and added value of the quotient, and at the same time, the surface roughness of the label mold 20 The change allows the user to easily hold and fix the convenience of use. Referring to the examples shown in FIG. 3A and FIG. 3B, the matte area 21 can exhibit a simple geometric arrangement change, such as a square arrangement or a circular arrangement, and the like, and even the matte area 21 can be further controlled. The surface roughness of the detail makes it appear in various patterns, such as leather flowers, tartan flowers or wood grain flowers. Therefore, the container structure related plastic injection molding product obtained by the molding method of the present invention, the label film 20 is integrally formed and attached to the outer side of the 1289132, and on the outer wall surface of the container structure 40, that is, the outer surface of the label film 2 The partial area forms a matte area 21. The label film 2 is mainly composed of a bonding layer, a decorative layer and an outer protective layer, and a metal layer such as an aluminum layer or a tin film may be further disposed between the decorative layer and the outer protective layer to increase the label film 20 Pattern variability. The container structure of the present invention and the molding method thereof are not limited to the cup body, and any plastic or all plastic containers can be implemented. Based on the above, the container structure of the present invention has better appearance, design, and performance, and is suitable for plastic injection molding formed by in-mold labeling. The scope of application of the present invention is not limited to the embodiments described above, and the effects and effects achieved by the present invention are equivalent or equal, or are variants or improvements of the present invention. The scope of the invention is covered: In summary, the invention conforms to the provisions of the patent law, and the application is filed according to law, and it is expected to grant the patent as soon as possible. ^ 9 [_式单单说明] The first figure is a flow chart of the container structure forming method of the present invention. The figure is the first step and the illustration of the container structure forming method of the present invention. The > is an illustration of the appearance of the label film of the present invention. The figure is a second step diagram of the method for forming a container structure of the present invention. Fig. D is a view showing the appearance of the structure of the container of the present invention. 9 .1289132 FIG. 3A is a view showing another embodiment of the appearance of the container structure of the present invention. * Figure 3B shows a further embodiment of the appearance of the container structure of the present invention. [Main component symbol description] 10 mold 11 side wall B 12 immersion area 13 gate 20 label film 21 matte area 30 body 40 container structure

Claims (1)

•1289132 十、申請專利範圍: 一種容器結構成型方法,係包含有下列步驟: 於模具之適當位置處施以放電加工,使該模具内部側 壁上形成浸蝕區域; 將標籤膜置入該模具内對應於該側壁之位置上; 於該模具内注入熔融塑料,利用高溫、高壓使熔融塑 料與該標籤膜一體成型以構成一容器結構,同時,在該 容器結構之外壁面上形成對應於該浸蝕區域之霧面區。 如申請專利範圍第1項所述之容器成型方法,其中更可 用具浸蝕性溶劑來浸蝕該模具内部側壁,以形成浸蝕區 3·如申料利範則1項所述之容H成型方法,其中該浸 钱區域具特定花版樣式。 人丨又 4·如申請專利範圍第1項所述之容器成型方法,其中該炼 φ 融塑料係利用射出成型方式注入該模具内。 裝飾層上印有特定圖樣, 6· 一種容器結構,係包 係以 體点刑古4 I里》夫Ifi ^如申明專利範圍第1項所述之容器成型方法,其中該標 戴臈主要係由結合層、裝飾層及外護膜所構成,其中在該 且该霧面區係形成於該外護膜上。• 1289132 X. Patent Application Range: A container structure forming method includes the following steps: applying an electric discharge machining at an appropriate position of the mold to form an etching region on the inner side wall of the mold; placing a label film into the mold correspondingly At a position of the side wall; injecting molten plastic into the mold, integrally molding the molten plastic with the label film by using high temperature and high pressure to form a container structure, and forming a corresponding area on the outer wall surface of the container structure The matte area. The method for forming a container according to claim 1, wherein the inner wall of the mold is further etched with an etching solvent to form an etching zone. 3. The method for forming a volume H as described in claim 1 The money-immersed area has a specific pattern. The container molding method according to claim 1, wherein the φ fused plastic is injected into the mold by injection molding. The decorative layer is printed with a specific pattern, 6· a container structure, which is a container forming method according to the first aspect of the patent scope of the invention. The bonding layer, the decorative layer and the outer protective film are formed, wherein the matte region is formed on the outer protective film.
TW94138376A 2005-11-02 2005-11-02 Container structure and manufacturing method of the same TWI289132B (en)

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