CN109605786A - A kind of how embedding film production process of INS film coated decorative - Google Patents
A kind of how embedding film production process of INS film coated decorative Download PDFInfo
- Publication number
- CN109605786A CN109605786A CN201811235748.4A CN201811235748A CN109605786A CN 109605786 A CN109605786 A CN 109605786A CN 201811235748 A CN201811235748 A CN 201811235748A CN 109605786 A CN109605786 A CN 109605786A
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- Prior art keywords
- diaphragm
- product
- decorative
- injection molding
- mold
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of how embedding film production process of INS film coated decorative, process flow is as follows: product reformation, mold design, plastics sucking moulding, cutting periphery, diaphragm punching, injection molding and test package post-processing.The diaphragm of two or more different effect of decorative patterns is put into type chamber injection molding simultaneously by the present invention, saves multiple location assembling procedure；Solving bottom can not overlay film；Compared with traditional technology, it is able to satisfy the design of any product, equipment required for process flow is less, and production cost is greatly saved.
Description
Technical field
The present invention relates to a kind of production technologies of vehicle decoration product, and in particular to how embedding a kind of INS film coated decorative film be raw
Production. art.
Background technique
Traditional automobile decorative panel can only carry out disassembling point if necessary to realize multiple decorative effects on product
Not Cheng Xing after assembled, need to put into more tooling and human cost；At least two sets and two sets are needed in traditional technology
Above moulds of industrial equipment also need electroplating tooling and molding equipment particular for the product of electroplating effect, and a whole set of cost is very high
It is high；And since the length thickness of panel will have a direct impact on whether its shape can deform, cause in the design process, designer's meeting
Can self-designed structure of worrying very much carry out production structure, often may require that the form for resolving into multiple components, this original mold
Design and installation of tool etc. can all make cost increase, while also be not so good as the architectonic beauty of the how embedding film art design slot overlay film of integral type in appearance
It sees.
Therefore, how to solve the above problems, the production technology for needing one kind new is to solve above-mentioned problem.
Summary of the invention
The object of the present invention is to provide a kind of how embedding film production process of INS film coated decorative, to overcome existing production technology
Existing disadvantages mentioned above and deficiency.
A kind of how embedding film production process of INS film coated decorative characterized by comprising
Step 1: product reformation is set towards processed products along needing the decorative effect processed to be cut in cut place
Set technology groove；
Step 2: mold design, plastics suction mould, die cutting die, injection mold are designed, injection mold and according to segmentation
The different decorative effect of latter two designs two sets, and plastics suction mould is designed according to different regions and decorative pattern；
Step 3: plastics sucking moulding, plastics suction mould are put into adsorption forming in vacuum or high-pressure forming machine, and coiled diaphragm is put
Enter and heated in plastic uptake equipment, then molding vacuumizes, and is coated to diaphragm on plastics suction mould；
Step 4: cutting periphery, be cut by laser and die cutting die cutting, by the edge grinding periphery of the diaphragm of forming into
Diaphragm is placed on material frame by row cutting；
Step 5: the diaphragm of peripheral well cutting is put under die cutting die on mode and is punched, will be punched by diaphragm punching
Good diaphragm is transported to injection molding region；
Step 6: injection molding wipes diaphragm, diaphragm is put into molding mold cavity, and mold-closing injection molding makes diaphragm
Substrate is merged with plastic basis material, and then product is taken out in die sinking, and product is put into post-conditioning region.
Step 7: test package post-processing carries out appearance test to product according to quality standard, after the assay was approved by product
Cast gate and flash trimming are clean, and product is put into bagging area after the completion, the product that post-processing is completed is carried out according to packing instructions
Packaging vanning, then enters packaged product to warehouse.
Further, in step 6, the diaphragm of different decorative patterns is respectively put into type chamber, is bonded diaphragm with type chamber, no
There is " technology groove " to be separated by among same diaphragm, diaphragm is coated on " technology groove " above position 0.2-1.0mm.
Further, in step 6, the plastic basis material heated is molded into type chamber by injection molding sprue, because of plastic basis material
Melt temperature between 220 DEG C -280 DEG C, mold cavity, mandrel temperatures between 20 DEG C -90 DEG C, by diaphragm ABS substrate layer into
Row melts, and heats diaphragm and plastic basis material together.
Beneficial effects of the present invention:
The diaphragm of two or more different effect of decorative patterns is put into type chamber injection molding simultaneously by the present invention, saves multiple location
Assembling procedure；Solving bottom can not overlay film；Compared with traditional technology, it is able to satisfy the design of any product, needed for process flow
The equipment wanted is less, and production cost is greatly saved.
Detailed description of the invention
Fig. 1 is process flow chart of the invention.
Specific embodiment
Below in conjunction with specific embodiment, progress explanation is made to the present invention.It should be understood that following embodiment is merely to illustrate this hair
It is bright not for limiting the scope of the invention.
Embodiment 1
Fig. 1 is process flow chart of the invention.
A kind of how embedding film production process of INS film coated decorative includes:
Step 1: product reformation is set towards processed products along needing the decorative effect processed to be cut in cut place
Set technology groove.
Step 2: mold design, plastics suction mould, die cutting die, injection mold are designed, injection mold and according to segmentation
The different decorative effect of latter two designs two sets, and plastics suction mould is designed according to different regions and decorative pattern.
Step 3: plastics sucking moulding, plastics suction mould are put into adsorption forming in vacuum or high-pressure forming machine, and coiled diaphragm is put
Enter and heated in plastic uptake equipment, then molding vacuumizes, and is coated to diaphragm on plastics suction mould.
Step 4: cutting periphery, be cut by laser and die cutting die cutting, by the edge grinding periphery of the diaphragm of forming into
Diaphragm is placed on material frame by row cutting.
Step 5: the diaphragm of peripheral well cutting is put under die cutting die on mode and is punched, will be punched by diaphragm punching
Good diaphragm is transported to injection molding region.
Step 6: injection molding wipes diaphragm, diaphragm is put into molding mold cavity, and mold-closing injection molding makes diaphragm
Substrate is merged with plastic basis material, and then product is taken out in die sinking, and product is put into post-conditioning region.
Step 7: test package post-processing carries out appearance test to product according to quality standard, after the assay was approved by product
Cast gate and flash trimming are clean, and product is put into bagging area after the completion, the product that post-processing is completed is carried out according to packing instructions
Packaging vanning, then enters packaged product to warehouse.
In step 6, the diaphragm of different decorative patterns is respectively put into type chamber, is bonded diaphragm with type chamber, different films
There is " technology groove " to be separated by among piece, diaphragm is coated on " technology groove " above position 0.2-1.0mm.
In step 6, the plastic basis material heated is molded into type chamber by injection molding sprue, because of plastic basis material melt temperature
Between 220 DEG C -280 DEG C, diaphragm ABS substrate layer is melted, is made between 20 DEG C -90 DEG C by mold cavity, mandrel temperatures
Diaphragm and plastic basis material heat together.
Beneficial effects of the present invention:
On traditional process of surface treatment, in order to reach multiple figure decoration effects on a product, it can pass through
The mode of assembly is disassembled to realize, it will usually it is related to the techniques such as spraying, dermatoglyph, plating, laser carving, process is extremely complex, and
Different Product Process will be realized by different toolings, cause the investment of moulds of industrial equipment expense larger, due to being multiple products
It is assembled, each product directly assembles gap and the debugging by more taking turns is needed just to be able to satisfy tolerance, and to production
The problem of stability requirement of technique is relatively high, not so will appear overproof fit-up gap or abnormal sound, in order to meet the difference of client
The decorative effect of decorative pattern, needs to be dealt into different products in different processes and carries out development and production, manages to the quality of product
Very big influence is produced, is all lost more than gain from cost, efficiency, surface effect, is lost larger.
The present invention reaches the techniques such as spraying, dermatoglyph, plating, laser carving by the diaphragm of different surface detail decorative effects
Effect, and the sophistication of surface detail may be implemented, improves product surface effect, can be designed on the same product identical
Or different technology groove (similar fit-up gap size) completes the boundary of different decorative pattern diaphragm overlay films, because product is once to be molded
Molding, so the technology groove (i.e. fit-up gap) of product is able to maintain consistency, it is not in problem not of uniform size；From product
Development investment from the point of view of it is relatively traditional disassemble assembling mode save cover moulds of industrial equipment, reduce development cost, in addition because
Product is that disposable injection molding is completed, and does not need by manually being assembled, to improve the production efficiency of product, reduces life
Produce cost；In addition designer can design small bright wisp to reach the decorative effect of small bright wisp when product design early period
It is very narrow, it is traditional to disassemble assembling and cannot achieve, carry out design and assembly structure without more spaces, it is possible to pass through
The structure of mostly embedding film realizes that a product reaches decorative effect, so that designer is had wider array of innovative thinking, makes product more
It is beautiful.
A specific embodiment of the invention is illustrated above, but the present invention is not limited thereto, without departing from
Spirit of the invention, the present invention can also have various change.
Claims (3)
1. a kind of how embedding film production process of INS film coated decorative characterized by comprising
Step 1: work is arranged in cut place towards processed products along needing the decorative effect processed to be cut in product reformation
Skill slot；
Step 2: mold design, plastics suction mould, die cutting die, injection mold are designed, injection mold and according to after segmentation two
The different decorative effect of kind designs two sets, and plastics suction mould is designed according to different regions and decorative pattern；
Step 3: plastics sucking moulding, plastics suction mould are put into adsorption forming in vacuum or high-pressure forming machine, and coiled diaphragm is put into suction
It is heated in modeling equipment, then molding vacuumizes, and is coated to diaphragm on plastics suction mould；
Step 4: cutting periphery is cut by laser and die cutting die is cut, the edge grinding periphery of the diaphragm of forming is cut
It cuts, diaphragm is placed on material frame；
Step 5: the diaphragm of peripheral well cutting is put under die cutting die on mode and is punched, by what is be punched by diaphragm punching
Diaphragm is transported to injection molding region；
Step 6: injection molding wipes diaphragm, diaphragm is put into molding mold cavity, and mold-closing injection molding makes diaphragm substrate
It is merged with plastic basis material, then product is taken out in die sinking, and product is put into post-conditioning region；
Step 7: test package post-processing carries out appearance test to product according to quality standard, after the assay was approved by product cast gate
And flash trimming is clean, and product is put into bagging area after the completion, and the product that post-processing is completed is packed according to packing instructions
Vanning, then enters packaged product to warehouse.
2. a kind of how embedding film production process of INS film coated decorative according to claim 1, it is characterised in that:, will in step 6
The diaphragm of different decorative patterns is respectively put into type chamber, is bonded diaphragm with type chamber, there is " technology groove " phase among different diaphragms
Every diaphragm is coated on " technology groove " above position 0.2-1.0mm.
3. a kind of how embedding film production process of INS film coated decorative according to claim 1, it is characterised in that: in step 6, lead to
It crosses injection molding sprue the plastic basis material heated is molded into type chamber, because plastic basis material melt temperature is between 220 DEG C -280 DEG C,
Mold cavity, mandrel temperatures melt diaphragm ABS substrate layer between 20 DEG C -90 DEG C, heat diaphragm and plastic basis material
Together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811235748.4A CN109605786A (en) | 2018-10-23 | 2018-10-23 | A kind of how embedding film production process of INS film coated decorative |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811235748.4A CN109605786A (en) | 2018-10-23 | 2018-10-23 | A kind of how embedding film production process of INS film coated decorative |
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| CN109605786A true CN109605786A (en) | 2019-04-12 |
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| CN201811235748.4A Pending CN109605786A (en) | 2018-10-23 | 2018-10-23 | A kind of how embedding film production process of INS film coated decorative |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110356336A (en) * | 2019-07-26 | 2019-10-22 | 重庆长安汽车股份有限公司 | A kind of gradual change light-emitting appearance dash board decoration panel structure |
| CN110435176A (en) * | 2019-09-05 | 2019-11-12 | 东莞广华汽车饰件科技有限公司 | A kind of anti-overflow gluing method of more glue film injection moldings |
| CN110435179A (en) * | 2019-09-05 | 2019-11-12 | 东莞广华汽车饰件科技有限公司 | A kind of more coating film forming methods |
| CN110816001A (en) * | 2019-12-04 | 2020-02-21 | 吴新蕾 | Automobile interior INS membrane structure and INS manufacturing process |
| CN111673978A (en) * | 2020-05-28 | 2020-09-18 | 爱卓智能科技(上海)有限公司 | Nested INS film covering method for automobile panel |
| WO2023103286A1 (en) * | 2021-12-09 | 2023-06-15 | 成都航天模塑股份有限公司 | Ins film-coated cavity for automotive interiors |
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| CN104198056A (en) * | 2014-09-25 | 2014-12-10 | 中国科学院国家天文台南京天文光学技术研究所 | Schack hartmann wavefront sensor for low contrast expansion source telescope |
| CN104819776A (en) * | 2015-05-04 | 2015-08-05 | 中国科学院国家天文台南京天文光学技术研究所 | Calibration lamp system for astroobservation spectrometer |
| CN104985746A (en) * | 2015-06-29 | 2015-10-21 | 中山市华中思明通塑胶科技有限公司 | Film lamination injection molding process containing circuit screen printing |
| CN105479764A (en) * | 2015-12-16 | 2016-04-13 | 爱卓塑料(上海)有限公司 | Double-mold-embedment production process of instrument panel |
| CN206696506U (en) * | 2017-03-27 | 2017-12-01 | 中国科学院国家天文台南京天文光学技术研究所 | Filter wheel mechanism for automatically switching provided with high-accuracy flexible positioning system |
| CN107825649A (en) * | 2017-10-26 | 2018-03-23 | 爱卓塑料(上海)有限公司 | A kind of embedding membrane process that sense of touch, printing opacity and circuit one are realized in product surface |
| CN107825725A (en) * | 2017-10-30 | 2018-03-23 | 爱卓塑料(上海)有限公司 | The more embedding seam production technology of mould zero |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS59127718A (en) * | 1983-01-07 | 1984-07-23 | Mitsuboshi Belting Ltd | Manufacture of plastic molded item with multi-color surface layer |
| CN104198056A (en) * | 2014-09-25 | 2014-12-10 | 中国科学院国家天文台南京天文光学技术研究所 | Schack hartmann wavefront sensor for low contrast expansion source telescope |
| CN104819776A (en) * | 2015-05-04 | 2015-08-05 | 中国科学院国家天文台南京天文光学技术研究所 | Calibration lamp system for astroobservation spectrometer |
| CN104985746A (en) * | 2015-06-29 | 2015-10-21 | 中山市华中思明通塑胶科技有限公司 | Film lamination injection molding process containing circuit screen printing |
| CN105479764A (en) * | 2015-12-16 | 2016-04-13 | 爱卓塑料(上海)有限公司 | Double-mold-embedment production process of instrument panel |
| CN206696506U (en) * | 2017-03-27 | 2017-12-01 | 中国科学院国家天文台南京天文光学技术研究所 | Filter wheel mechanism for automatically switching provided with high-accuracy flexible positioning system |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110356336A (en) * | 2019-07-26 | 2019-10-22 | 重庆长安汽车股份有限公司 | A kind of gradual change light-emitting appearance dash board decoration panel structure |
| CN110435176A (en) * | 2019-09-05 | 2019-11-12 | 东莞广华汽车饰件科技有限公司 | A kind of anti-overflow gluing method of more glue film injection moldings |
| CN110435179A (en) * | 2019-09-05 | 2019-11-12 | 东莞广华汽车饰件科技有限公司 | A kind of more coating film forming methods |
| CN110816001A (en) * | 2019-12-04 | 2020-02-21 | 吴新蕾 | Automobile interior INS membrane structure and INS manufacturing process |
| CN111673978A (en) * | 2020-05-28 | 2020-09-18 | 爱卓智能科技(上海)有限公司 | Nested INS film covering method for automobile panel |
| CN111673978B (en) * | 2020-05-28 | 2022-07-08 | 爱卓智能科技(上海)有限公司 | Nested INS film covering method for automobile panel |
| WO2023103286A1 (en) * | 2021-12-09 | 2023-06-15 | 成都航天模塑股份有限公司 | Ins film-coated cavity for automotive interiors |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: No. 185, Yuanxin Road, Baoshan District, Shanghai, 2004 Applicant after: Aizhuo Intelligent Technology (Shanghai) Co., Ltd. Address before: No. 185, Yuanxin Road, Baoshan District, Shanghai, 2004 Applicant before: Atra Plastics (Shanghai) Co., Ltd. |
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| CB02 | Change of applicant information | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190412 |
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| WD01 | Invention patent application deemed withdrawn after publication |