TWI289938B - Manufacturing method of nitride light emitting device - Google Patents
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12899381289938
五、發明說明 【發明所屬之技術領域】 是指於T種製作氮化物發光裝置的方法,特別 高埶i係::/之ί成與壓合氮化物發光結構置換於 …、导係數基板的製造方法。 【先前技術】 習知技藝製作氮化物發光裝置 為基板,於JL卜、隹一石曰Γ 乃疋以氧化鋁(αι2ο3) 現直存t插二ΐ進仃成日日成長。基於實際操作的觀察,發 不良,故製作時必須將Ρ型和Ν型電;絕緣,導電性 Ϊ再者!;=用之面積’並減少晶粒有效發光區 而产Ϊ ί 物之導電性均遠低於N型氮化物, 透明之金屬導電層做為歐姆接觸層,雖能達到電 佈、’·也因恤盒屬導電層存在,而 光效應’並降低發光效率。 【發明内容】 了 一種利用晶片結合技 相較於習知技藝製作發 效。又鑒於上述發明背 導能力不佳,本發明乃 層’藉結合層由將成長 結構與高熱導係數基板 乾式蝕刻法或機械研磨 有鏗於上述問題,本發明揭示 術’製作氮化物發光裝置的方法, 光元件的缺點,得到多種進步的功 景中’因氧化鋁基板為絕緣體且熱 利用兩以占的金屬或合金為結合 於低熱導係數基板上之氮化物發光 結合在一起,而透過化學蝕刻法、V. INSTRUCTION DESCRIPTION OF THE INVENTION [Technical field to which the invention pertains] refers to a method of fabricating a nitride light-emitting device in a T type, in particular, a high-yield i-type: and/or a nitrided light-emitting structure is replaced with a conductive substrate. Production method. [Prior Art] A nitride light-emitting device is fabricated by a conventional technique, and is grown in a JL, a stone, a sputum, and an alumina (αι2ο3). Based on the observation of actual operation, it is not good, so it must be made of Ρ-type and Ν-type electricity; insulation, conductivity Ϊ again!; = area used 'and reduce the effective illuminating area of the grain to produce Ϊ 导电 conductivity They are far lower than N-type nitrides, and the transparent metal conductive layer acts as an ohmic contact layer. Although it can reach the electric cloth, '· also because of the existence of the conductive layer of the shirt box, and the light effect' and reduce the luminous efficiency. SUMMARY OF THE INVENTION A wafer bonding technique is utilized to produce effects in comparison to conventional techniques. In view of the poor performance of the above-mentioned invention, the present invention is a layer-by-bonding layer which is caused by the dry etching or mechanical polishing of a growth structure and a high thermal conductivity substrate, and the present invention discloses a method for fabricating a nitride light-emitting device. The method, the shortcomings of the optical element, is obtained in various advancements. 'Because the alumina substrate is an insulator and the heat is utilized by the two metals or alloys combined with the nitride light emitted on the low thermal conductivity substrate, the chemical transmission is combined. Etching method,
1289938 五、發明說明(2) 法去除低導熱係數基板,而將氮化物發光結構轉置於高導 熱係數基板上。 本發明之目的,一方面在於使氮化物發光結構磊晶層 可形成於高熱導係數與高導電性基板上,並完成只需單一 型態導線之垂直結構,例如N型電極或P型電極,從而大大 地降低遮蔽發光面積的範圍。另一方面,亦可利用透明導 電層與N型氮化層形成歐姆接觸,大幅改善電流分佈,並 減低吸光效應,以提昇發光裝置之發光效益。 本發明再一目的,係提出一種製作發光裝置於具有高 熱導係數基板的方法,因此裝置被應用於較高的電流下, 具較佳穩定性。 本發明又一目的,係提出一種垂直電極結構,僅需單 一型態導線之垂直結構,因此封裝成本大幅降低。 為了讓本發明的目的及優點更能彰顯,以下將由詳細描述 之具體實施例並配合圖式說明。 【實施方式】 第一圖係根據本發明氮化物發光裝置的製造方法實施 例之氮化物發光結構示意圖。本發明氮化物發光裝置的製 造方法設置有氮化物發光結構20,包含:第一基板201, 其材質為氧化鋁(A 1 20 3) , N型氮化物磊晶層2 0 3是磊晶 結構層,係以現行的磊晶技術成長並形成於第一基板2 〇 i 上,P型氮化物磊晶層2 0 5也是磊晶結構層,其成長也是以 相同於成長N型氮化物磊晶層2 0 3所用的磊晶技術,形成於1289938 V. INSTRUCTIONS (2) The method removes the low thermal conductivity substrate and transfers the nitride light emitting structure to the high thermal conductivity substrate. The object of the present invention is to enable an epitaxial layer of a nitride light-emitting structure to be formed on a substrate having a high thermal conductivity and a high conductivity, and to complete a vertical structure requiring only a single type of wire, such as an N-type electrode or a P-type electrode. Thereby the range of the shielded light-emitting area is greatly reduced. On the other hand, the transparent conductive layer can also be used to form an ohmic contact with the N-type nitride layer, which greatly improves the current distribution and reduces the light absorption effect, thereby improving the luminous efficiency of the light-emitting device. Still another object of the present invention is to provide a method of fabricating a light-emitting device for a substrate having a high thermal conductivity coefficient, so that the device is applied to a higher current and has better stability. Another object of the present invention is to provide a vertical electrode structure in which only a vertical structure of a single type of wire is required, so that the package cost is greatly reduced. In order to make the objects and advantages of the present invention more comprehensible, the detailed description of the embodiments will be described in the accompanying drawings. [Embodiment] The first figure is a schematic diagram of a nitride light-emitting structure according to an embodiment of a method for fabricating a nitride light-emitting device of the present invention. The method for fabricating the nitride light-emitting device of the present invention is provided with a nitride light-emitting structure 20, comprising: a first substrate 201 made of alumina (A 1 20 3), and an N-type nitride epitaxial layer 20 3 is an epitaxial structure. The layer is grown by the current epitaxial technique and formed on the first substrate 2 〇i, and the P-type nitride epitaxial layer 205 is also an epitaxial structure layer, and the growth is also the same as the growth of the N-type nitride epitaxial layer. The epitaxial technique used in layer 2 0 3 is formed in
1289938 五、發明說明(3) N型氮化物磊晶層2 0 3上。 而為了稍後的晶片結合,故在氮化物發光結構2 〇的p 型氮化物磊晶層205上,成長形成第一結合層21,可選用 沉積、濺鍍或電鍍的其中一個方式,根據本發明實施例, 採用沉積方式,其較佳材質為l n 金,較佳厚度為1微米(V m),其他可用材質為從鋁 (A1)、銀(Ag)、金(Au)、鎳(Ni)、銅(Cu)、鉑(pt)、鈦 (T i)及纪(p d)所組成之群組中選出的至少一個金屬。 第二圖係根據本發明氮化物發光裝置的製造方法實施 例之高導熱係數基板示意圖。本發明氮化物發光裝置的製 造方法設置有高導熱係數的第二基板3〇,其導熱係數大於 1 5OW/m-K,材質可選用半導體、金屬或合金材料其中的任 —。根據本發明實施例,第二基板3 〇材質採用鋁。 而為了稍後的與氮化物發光結構20的晶片進行結合, 故在第二基板30上,形成第二結合層31,第二結合^ ^之 材質包含從鋁(A1)、銀(Ag)、金(Αιι)、鎳(Ni)、鋼7Cu)、 鉑(Pt)、鈦(Ti)及纪(PjQ所組成之群組中選出的至少一個I// 金屬,其形成方式可選用沉積、濺鍍或電鍍的其中一個。 根據本發明實施例,第二結合層3丨較佳材質為鋁,形成 式為沉積,較佳厚度為1微米(以m)。 第三圖係根據本發明氮化物發光裝置的製造方法〃 例之高導熱係數基板與氮化物發光結構結合示意圖。根 本發明氮化物發光裝置的製造方法實施例之高導熱係數= 二基板3 0與氮化物發光結構2 〇結合,須使第一結合居1289938 V. INSTRUCTIONS (3) N-type nitride epitaxial layer 2 0 3 . For later wafer bonding, the first bonding layer 21 is grown on the p-type nitride epitaxial layer 205 of the nitride light emitting structure 2, and one of deposition, sputtering or electroplating may be selected. In the embodiment of the invention, the deposition method is preferred, and the material is preferably ln gold, preferably 1 micrometer (V m), and other available materials are from aluminum (A1), silver (Ag), gold (Au), nickel (Ni). At least one metal selected from the group consisting of copper (Cu), platinum (pt), titanium (T i), and (pd). The second drawing is a schematic view of a substrate having a high thermal conductivity according to an embodiment of the method for fabricating a nitride light-emitting device of the present invention. The method for fabricating the nitride light-emitting device of the present invention is provided with a second substrate 3 having a high thermal conductivity, the thermal conductivity of which is greater than 15 OW/m-K, and the material may be any of a semiconductor, a metal or an alloy material. According to an embodiment of the invention, the second substrate 3 is made of aluminum. In order to combine with the wafer of the nitride light-emitting structure 20 later, a second bonding layer 31 is formed on the second substrate 30, and the material of the second bonding material includes aluminum (A1), silver (Ag), At least one I// metal selected from the group consisting of gold (Αιι), nickel (Ni), steel 7Cu), platinum (Pt), titanium (Ti), and PjQ, which can be formed by deposition or splashing One of the plating or electroplating. According to an embodiment of the present invention, the second bonding layer 3 is preferably made of aluminum, and is formed by deposition, preferably having a thickness of 1 μm (in m). The third figure is a nitride according to the present invention. The manufacturing method of the light-emitting device is a schematic diagram of the combination of the high thermal conductivity substrate and the nitride light-emitting structure. The high thermal conductivity of the embodiment of the method for fabricating the nitride light-emitting device is as follows: the two substrates 30 are combined with the nitride light-emitting structure 2 Make the first combination
第7頁 1289938 五、發明說明(4) 第二結合層3 1結合,箭頭所指代表所施加壓力的方向,其 係藉由一個夾具使第一結合層2 1與第二結合層3 1固定並為 面對面地彼此壓合。而第一結合層2 1與第二結合層3 1的結 合之較佳溫度值為攝^ 3 0 0度,較佳壓力值為每平方公分4 公斤重(‘kg/cm2)。Page 7 1289938 V. DESCRIPTION OF THE INVENTION (4) The second bonding layer 3 1 is combined, and the arrow indicates the direction of the applied pressure, which is fixed by the first bonding layer 2 1 and the second bonding layer 31 by a jig. And they are pressed against each other face to face. The preferred temperature of the combination of the first bonding layer 21 and the second bonding layer 31 is 1300 degrees, and the preferred pressure is 4 kilograms per square centimeter ('kg/cm2).
第四圖係根據本發明氮化物發光裝置的製造方法實施 =之氮化物發光結構轉置於高導熱係數基板示意圖。由第 二圖的結果,去1象化物發光結構2 〇之氧化鋁第一基板 2 0 1 ’以將氮化物發光結構2 0之剩餘部分,轉置於高熱導 係數第二基板30上,並同時顯露出_氮化物磊晶層2〇3。 去除第一基板201的方式可採化學蝕刻法、乾式蝕刻法或 機械研磨法,本發明實施例採用敗學钕刻法△。/ 第五圖係根據本發明氮化物發光裝置的製造方法實施 例透明導電層之示意圖。在賭氮化物蠢晶層2 〇 3上,沉積 形成透明導電層4,形成方式可選用沉積、濺鍍或電鍍中 ,一個’透明導電層4材質係從氧化銦(Indiuin 0Xide)、 氣化錫(Tin oxide)、氧化銦錫(indium tin oxide)、氧 化辞(Zinc oxide)、氧化銦鋅(Indium zinc 0Xide)、 導電氮化物(CN)及氧化鎮(Magnesium oxide)所組成之群The fourth figure is a schematic diagram of the transfer of the nitride light-emitting structure according to the manufacturing method of the nitride light-emitting device of the present invention to a substrate having a high thermal conductivity. As a result of the second figure, the first substrate of the first light-emitting structure 2 0 1 ' is removed, and the remaining portion of the nitride light-emitting structure 20 is transferred to the second substrate 30 having a high thermal conductivity coefficient, and At the same time, the nitride epitaxial layer 2〇3 is exposed. The method of removing the first substrate 201 may be a chemical etching method, a dry etching method or a mechanical polishing method, and the embodiment of the present invention adopts a smashing method Δ. / Fifth Fig. is a schematic view showing a transparent conductive layer of the embodiment of the method for fabricating a nitride light-emitting device of the present invention. On the gambling nitride layer 2 〇 3, a transparent conductive layer 4 is deposited, which can be formed by deposition, sputtering or electroplating. A 'transparent conductive layer 4 is made of indium oxide (Indiuin 0Xide), vaporized tin. Group of (Tin oxide), indium tin oxide, Zinc oxide, Indium zinc 0Xide, conductive nitride (CN) and Magnesium oxide
組中選出的至少一個。本發明實施例採用氧化銦為透明導 電層4材質。 第六圖係根據本發明氮化物發光裝置的製造方法實施 例N型電極與p型電極示意圖。本發明實施例分別在透明導 電層4上沉積形成N型電極5與在高熱導係數第二基板3〇上At least one selected from the group. In the embodiment of the invention, indium oxide is used as the material of the transparent conductive layer 4. Fig. 6 is a view showing an embodiment of a method of fabricating a nitride light-emitting device according to the present invention, an N-type electrode and a p-type electrode. The embodiment of the present invention deposits an N-type electrode 5 on the transparent conductive layer 4 and a second substrate 3 on the high thermal conductivity coefficient.
1289938 五、發明說明(5) 沉積形成P型電極6。除沉積形成方式外,尚可選用濺鑛或 •電鍍中的一個方式,以形成N型電極5與P型電極6。 第七圖係根據本發明氮化物發光裝置的製造方法之流 程圖。本發明氮化物發光裝置的製造方法,設置有氮化物 發光結構2 0與第二基板3 0。 為了稍後的晶片結合的步驟75,先分別進行形成第一 結合層的步驟71與形成第二結合層的步驟73,分別於氮化 物發光結構2 0的P型氮化物磊晶層2 0 5上沉積第一結合層 21’及於高導熱係數的第二基板3 〇上沉積第二結合層31。 進行結合的步驟7 5,使第一結合層2 1與第二結合層3 1透過 一個夾具固定並為面對面地彼此壓合,使氮化物發光結構 2 0轉置於高熱導係數第二基板3〇上。而第一結合層21與第 二結合層3 1的結合之較佳溫度值為攝氏3 〇 〇度,較佳壓力 值為每平方公分4公斤重(4kg/cm2)。 接著,進行形成透明導電層4的步驟77,去除氮化物 發光結構20的第一基板201,以使氮化物發光結構2〇的N型 氮化物磊晶層2 0 3曝露,並形成透明導電層4於_氮化物 磊晶層2 0 3上。1289938 V. INSTRUCTIONS (5) Deposition to form a P-type electrode 6. In addition to the deposition formation mode, one of sputtering or plating may be used to form the N-type electrode 5 and the P-type electrode 6. Fig. 7 is a flow chart showing a method of manufacturing a nitride light-emitting device according to the present invention. A method of manufacturing a nitride light-emitting device of the present invention is provided with a nitride light-emitting structure 20 and a second substrate 30. For a later step 75 of wafer bonding, a step 71 of forming a first bonding layer and a step 73 of forming a second bonding layer, respectively, a P-type nitride epitaxial layer of the nitride light-emitting structure 20, respectively, are performed. A second bonding layer 31 is deposited on the first bonding layer 21' and a second substrate 3 on the high thermal conductivity. Step 7 of bonding, the first bonding layer 2 1 and the second bonding layer 31 are fixed by a jig and pressed against each other face to face, and the nitride light emitting structure 20 is transferred to the second substrate 3 having high thermal conductivity. 〇上. The preferred combination of the first bonding layer 21 and the second bonding layer 31 is a temperature of 3 摄 Celsius, and a preferred pressure is 4 kg/cm 2 (cm 4 ). Next, the step 77 of forming the transparent conductive layer 4 is performed, the first substrate 201 of the nitride light emitting structure 20 is removed, so that the N-type nitride epitaxial layer 2 0 3 of the nitride light emitting structure 2 is exposed, and a transparent conductive layer is formed. 4 on the _ nitride epitaxial layer 2 0 3 .
最後,進行形成電極的 透明導電層4上,及形成p型 本文以上所述僅為本發 以限定本發明之申請專利範 所揭示之精神而完成的改變 專利範圍。 步驟7 9,分別形成N型電極5於 電極6於第二基板30上 明之較佳實施例而已,並非用 圍’任何其它凡不脫離本發明 或修飾,均應屬本發明之申請Finally, the formation of the electrode on the transparent conductive layer 4, and the formation of a p-type is described herein above for the purpose of limiting the scope of the invention as defined by the present invention. Steps 7 and 9 respectively form a preferred embodiment in which the N-type electrode 5 is formed on the second substrate 30 of the electrode 6, and it is not intended to use any application that does not deviate from the present invention or modification.
第9頁 1289938 圖式簡單說明 第一圖係根據本發明氮化物發光裝置的製、生 氮化物發光結構示意圖。 ^方法實施例之 第二圖係根據本發明氮化物發光裝置的製、& 高導熱係數基板示意圖。 &方法實施例之 製造方法實施例之 示意圖。 ,造方法實施例之 示意圖。 製造方法實施例透Page 9 1289938 BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a schematic diagram of a nitride-emitting structure of a nitride light-emitting device according to the present invention. The second embodiment of the method embodiment is a schematic diagram of a substrate and a high thermal conductivity substrate of a nitride light-emitting device according to the present invention. & Schematic diagram of an embodiment of a method of manufacturing a method embodiment. A schematic diagram of an embodiment of the method. Manufacturing method embodiment
第三圖係根據本發明氮化物發光裝置的 高導熱係數基板與氮化物發光結構結合 第四圖係根據本發明氮化物發光裝置的 氮化物發光結構轉置於高導熱係數基板 第五圖係根據本發明氮化物發光裝置的 明導電層之示意圖。 第六圖係根據本發明氮化物發光裝置、的製造方法實施例N 型電極與P型電極示意圖。 & 第七圖係根據本發明氮化物發光裝置的製造方法之流程 【元件符號說明】 20 氮化物發光結構 201第一基板 9 2 0 3 _氮化物磊晶層 20 5 p型氮化物磊晶層 21 第一結合層 30第二基板The third diagram is based on the high thermal conductivity substrate of the nitride light-emitting device according to the present invention combined with the nitride light-emitting structure. The fourth diagram is based on the fifth embodiment of the nitride light-emitting structure of the nitride light-emitting device according to the present invention. A schematic view of a bright conductive layer of the nitride light-emitting device of the present invention. Fig. 6 is a schematic view showing an N-type electrode and a P-type electrode according to a method of manufacturing a nitride light-emitting device according to the present invention. <Seventh Embodiment is a flow of a method for fabricating a nitride light-emitting device according to the present invention. [Explanation of Symbols] 20 Nitride light-emitting structure 201 First substrate 9 2 0 3 _ nitride epitaxial layer 20 5 p-type nitride epitaxial Layer 21 first bonding layer 30 second substrate
1289938 圖式簡單說明 31 第二結合層 4 透明導電層 5 N型電極 6 P型電極 71 形成第一結合層的步驟 73 形成第二結合層的步驟 75 結合的步驟 77 形成透明導電層的步驟 79 形成電極的步驟1289938 Brief description of the pattern 31 Second bonding layer 4 Transparent conductive layer 5 N-type electrode 6 P-type electrode 71 Step of forming a first bonding layer 73 Step of forming a second bonding layer Step 77 of bonding Step 77 of forming a transparent conductive layer Step of forming an electrode
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