TWI287060B - Synthetic resin leather - Google Patents

Synthetic resin leather Download PDF

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Publication number
TWI287060B
TWI287060B TW93140536A TW93140536A TWI287060B TW I287060 B TWI287060 B TW I287060B TW 93140536 A TW93140536 A TW 93140536A TW 93140536 A TW93140536 A TW 93140536A TW I287060 B TWI287060 B TW I287060B
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Taiwan
Prior art keywords
yarn
synthetic resin
base fabric
leather
layer
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TW93140536A
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Chinese (zh)
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TW200622058A (en
Inventor
Yoshinari Hatori
Shin Nakaya
Akira Nagata
Yasuhiro Tanaka
Kazuomi Ishimaru
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Okamoto Ind Inc
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  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Knitting Of Fabric (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention relates to synthetic resin leathers applying for inner materials of motor vehicles or surface materials of motor vehicle seat and furniture. To provide a new synthetic resin leather which little has a difference between the elongation in the longitudinal direction and the elongation in the latitudinal direction, has a prescribed thickness, is not liable to be melted, when burnt, and has good touch and good flame retardancy. This synthetic resin leather which comprises a base fabric (1) comprising an interlock knitted fabric and a synthetic resin layer (2) adhered to at least one side of the base fabric is characterized in that the base fabric (1) comprises the interlock knitted fabric formed by interknitting the first No. 10 to 40 count yarn (3) comprising rayon fibers, cotton, polyester fibers, nylon fibers, acrylic fibers or urethane fibers or their blend and the second yarn (4) 50-300 Denier comprising at least one of crimped filaments, thermoplastic elastomer filaments and polyurethane filaments so that the loops 5, 5' of the first yarn surround the loops 6, 6' of the second yarn (4), wherein the loops 6, 6' of the second yarn (4) are discontinuously formed in the longitudinal direction, in the latitudinal direction, on the front side and on the back side of the base fabric (1).

Description

1287060 九、發明說明: 【發明所屬之技術領域】 本^月係關於種使用於例如汽車内裝材料或汽車座 椅、家具表皮材質等之合成樹脂皮革。 【習知技術】 _以往,作為汽車座椅或其他椅子之表皮材質,係使用 、種於基布早面上形成有一層由軟質聚氯乙稀所構成之合 成树月日層的合成樹脂皮革,其基布主要係使用由人造絲、 棉、聚酯、尼龍、丙烯酸酯、胺基甲酸酯等之單獨或以混 纺方式編織而成之雙面針織物。 然,以往之雙面針織物’朝縱向之延展度遠比橫向小, 且朝縱向之拉伸強度又比橫向大,因&,使用此種針織之 «成树知皮革來作為汽車座椅或其他椅子之表皮材質時, 會發生曲面部分之扭曲或因.經t承受人體重量而導致起 皺、變形、破裂等,此為問題所在。 且’為了使基布保有作為皮革所不可或缺之自然的柔 软性及舒適性(觸感),並使得縫製後要製成座椅或椅子等 之裳配時之良率以及縫製作業良好,以往之雙面針織物的 厚度不厚,且朝縱向的拉伸強度大,<吏用此種針織之 樹月旨皮革來製成汽車座椅或其他椅子之表皮材質時,較難 製出具有自,然柔軟性及舒適性,料觸感不佳之虞。且', 方、座柯#配作業,也易產生皺折,必須於縫製後多加— 道利用蒸氣來除皺之修正作業。 另一方面,作為能縮小朝縱向及橫向延展度差異之合 1287060 、、、ί月曰纟I e S & 了例如於平紋針織針織之紗圈形成方 去上下工夫、或於雙面針織物之紗圈形成方法上下工夫。 但’就刖者之合成樹脂皮革而言,因為其為單面針織, 土布不厚’故作為皮革而言,較缺乏質感。 再者,就後者之合成樹脂皮革而言,因為其係由棉、 、、糸ΛΚ酉日、尼龍、a乙烯纖維等較不具伸縮性質料所 2織而成’朝橫向延展度小,因朝橫向拉伸強度大之故, 感乂難製出其自㈣軟性及舒適性能,作為皮革較缺乏質 【發明内容】 " 述以往之情形,本發明者發現到若使用使得 =延伸之具彈性之紗與易延伸之紗交織來編面 ::的基布,可解決上述以往所產生之問題,提供一具有 觸感之合成樹脂皮革。經過發明者再三潛心研究後得 為不易i伸之具彈性的紗使用纖維素系纖維之單獨 :::!中一種之10〜40支紗,做為易延伸紗使用長纖 西'% (域毛)加工、絲、熱塑性彈性體長纖維、聚胺基甲 文酉日長纖維中之—種的50〜_丹尼紗較為理想。 但’再經過深入研究後發現,上述長纖維捲縮加工紗、 …、塑性彈性體長纖維、聚胺基甲酸醋長纖維等紗,立溶點 :,以此類紗製成的紗圈若於雙面針織物中於縱向、橫向、 續f:在的情況’這部分在燃燒時容易溶融而破裂,1287060 IX. Description of the invention: [Technical field to which the invention pertains] This is a synthetic resin leather which is used for, for example, automotive interior materials, automobile seats, furniture skin materials, and the like. [Practical Technology] _In the past, as a skin material for a car seat or other chair, a synthetic resin leather was used which was formed on the early surface of the base fabric to form a synthetic tree moon layer made of soft polyvinyl chloride. The base fabric is mainly a double-faced knitted fabric woven from rayon, cotton, polyester, nylon, acrylate, urethane or the like alone or in a blended manner. However, in the past, the double-knit fabric has a tendency to extend in the longitudinal direction to be smaller than the lateral direction, and the tensile strength in the longitudinal direction is larger than that in the lateral direction, because of the use of such a knitted fabric as a car seat. Or the surface material of other chairs, the distortion of the curved surface may occur, or wrinkles, deformation, cracking, etc. caused by the weight of the human body, which is the problem. And 'In order to make the base fabric retain the natural softness and comfort (feel) that is indispensable for the leather, and to make the dressing ratio of the seat or chair after sewing, and the sewing work is good, In the past, the thickness of the double-knit fabric is not thick, and the tensile strength in the longitudinal direction is large, and it is difficult to produce the leather material of the car seat or other chair by using the knit tree leather. It has self-contained softness and comfort, and it has a bad touch. And ', Fang, Zuo Ke # with the operation, is also prone to wrinkles, must be added after the sewing - the use of steam to wrinkle correction work. On the other hand, as a reduction of the difference in the longitudinal and lateral extensions, 1287060, and ί 曰纟 I e S & The method of forming the yarn loop is up and down. However, as far as the synthetic resin leather of the latter is concerned, since it is a single-faced knit and the soil cloth is not thick, it is less leathery as leather. Furthermore, in the case of the synthetic resin leather of the latter, since it is woven from cotton, woven, nylon, a vinyl fiber, etc., it has a small degree of lateral expansion. The transverse tensile strength is large, it is difficult to produce its own (four) softness and comfort performance, as the leather is lacking in quality [invention content] " In the past, the inventors have found that if used, the extension is elastic The yarn is interwoven with the easily stretchable yarn to make the surface: the base fabric can solve the problems caused by the above, and provide a synthetic resin leather with a touch. After inventor's repeated research, it is possible to use a cellulosic fiber alone for the elastic yarn that is not easy to stretch. 10:40 yarns of a kind:::!, as a stretchable yarn, long fiber west '% (domain hair) The 50~_Dani yarn of the processing, silk, thermoplastic elastomer long fiber, and polyamine-based long-distance fiber is preferable. However, after further research, it was found that the above-mentioned long-fiber crimping processed yarn, ..., plastic elastomer long fiber, polyamine-based formic acid long fiber and other yarns, vertical melting point: if the yarn ring made of such yarn In the double-knit fabric, in the longitudinal direction, the transverse direction, and the continuous f: in the case of 'this part is easily melted and ruptured during burning,

^疋谷易著火。使用此種針織所構成之基布的合成樹脂皮 祀難通過車用内裝材料難燃規格(F肝% 3〇2,JIS D •1287060 1 2 0 1等),亦難應用於汽車座椅上。 本發明有鑒於上述之以往技術之各問題點,其目的在 於提供-種新穎的合成樹脂皮革,不僅觸感優異且具有難 燃性,而所具備之基布可減少在縱向及橫向延伸之差距, 且保持一定厚度,於燃燒時無熔融及破裂等之虞。 為了達成以上目的,本發明係一種合成樹脂皮革,由 交織之雙面針織物所構成之基布以及於該基布之至少一面 所接合之合成樹脂層所構成;其特徵在於,該基布是由U 〜40支紗的第一紗(纖維素系纖維之單獨或混紡κ由於不 易延展較粗且具彈性,作為皮革可有效的展現出質感)與Μ 3〇0丹尼之第二紗(擇自長纖維捲縮加工紗、熱塑性彈性 紗、聚胺基甲酸酯長纖維)(雖易延展但屬熔點低之紗)所交 織而成,且以該第一紗所形成的紗圈來包圍該第二紗所形 成之、V圈的方式來編織成雙面針織物,且第二紗所形成的 紗圈於基布之縱向、橫向、表裏不連續(申請專利範圍第工 項)。 依據此構成,因第1紗不易延展較粗且具彈性,所以 由雙面針織物所構成之基布能保有一定厚度,且藉由將此 第一紗與較易延展的第二紗交織成雙面針織物,可得到不 僅保有一定厚度、且在縱向與橫向之延伸差異小之基布。 再者,由於第二紗之紗圈於基布之縱向、橫向、表裏不連 續,即使因起火等原因造成第二紗熔融,與其鄰接之第一 V (含有纖維素系纖維之向熔點紗)之紗圈會碳化而防止熔 融或破裂等現象發生。因此,使用此基布之合成樹脂皮革, -1287060 其縱向與橫向之延伸差異小,且藉由基布之厚度,。 自然的柔軟性與舒適性’且質感良好, 可擁有 座椅時报少發生起皺現象,也兼具難燃之特性。於裳配 :者,在此所謂高炼點紗,係指於低於炫點之溫度會 之紗兔化現象之紗,係包含如熱固性樹㈣實際上無炫點 上述第-紗與第二紗的比率無特別限 口^ Shibuya is easy to catch fire. The synthetic resin skin of the base fabric made of such a knitting is difficult to pass the flame retardant specification of the vehicle interior material (F liver % 3〇2, JIS D • 1287060 1 2 0 1 , etc.), and is also difficult to apply to a car seat. on. The present invention has been made in view of the above problems of the prior art, and an object thereof is to provide a novel synthetic resin leather which is excellent in not only good in touch but also flame retardant, and the base fabric provided can reduce the gap in the longitudinal direction and the lateral direction. , and maintain a certain thickness, there is no melting and cracking after burning. In order to achieve the above object, the present invention is a synthetic resin leather comprising a base fabric composed of a double-faced knitted fabric and a synthetic resin layer joined to at least one side of the base fabric; characterized in that the base fabric is The first yarn of U ~ 40 yarns (cellulosic fibers alone or blended κ due to the difficulty of stretching thicker and more elastic, as leather can effectively show the texture) and Μ 3〇0 Danny's second yarn ( a long fiber crimped yarn, a thermoplastic elastic yarn, a polyurethane long fiber (a yarn that is easily stretched but has a low melting point), and is formed by the yarn loop formed by the first yarn The double-knit fabric is knitted in such a manner as to surround the V-ring formed by the second yarn, and the yarn loop formed by the second yarn is discontinuous in the longitudinal direction, the lateral direction, and the front surface of the base fabric (the application of the patent scope). According to this configuration, since the first yarn is less likely to be stretched and elastic, the base fabric composed of the double-knit fabric can maintain a certain thickness, and the first yarn is interlaced with the second yarn which is more easily stretched. The double-knit fabric can obtain a base fabric which not only has a certain thickness but also has a small difference in extension between the longitudinal direction and the lateral direction. Further, since the yarn loop of the second yarn is discontinuous in the longitudinal direction, the transverse direction, and the front surface of the base fabric, even if the second yarn is melted due to a fire or the like, the first V adjacent thereto (containing the melting yarn of the cellulose-based fiber) The yarn loops are carbonized to prevent melting or cracking. Therefore, the synthetic resin leather using this base fabric, -1287060, has a small difference in the extension of the longitudinal direction and the lateral direction, and is made by the thickness of the base fabric. Natural softness and comfort', and the texture is good. It can be wrinkled when it has a seat, and it also has a flame retardant property. Yu Changfu: In this case, the so-called high-precision yarn refers to the yarn of the rabbit phenomenon that is lower than the temperature of the bright point. It consists of a thermosetting tree (4). The ratio of yarn has no special limit

::於基布之縱向、橫向,以及表裏無連續即;第弟:: 之紗圏連續並無妨。 弟,V 但若是第一紗之紗圈太多(第一紗佔的比率太 在縱向與橫向之延伸之差異變大,有損壞質感之虞。Τ 因此第?的做法為··第一沙與第二紗之紗數比為 布之形成之紗圈與第二紗所形成之紗圈於基 布之縱向、檢向、表裏交互存在(申請專利範圍第2項)。 依據此構成,因第_纱 ν之办圈與弟二紗紗圈於基布之 果。° Ρ與表裏均等配置,所以能進一步提升上述之效 :上述合成樹脂皮革中,合成樹脂層並無特別限定, 2=於此種合成樹脂皮革所使用之氯乙稀樹脂或熱塑 層可於:布=由其他合成樹脂所構成之物質。合成樹脂 合成樹_==::均設置。且,基布與 ^ δ /包丨生曰成树脂層使之積層一體化, 皮I再使得發泡性合成樹脂層發泡,製成發泡性合成樹脂 1287060 但是,此種合成樹脂皮革之合成樹脂層,如上述般必 顶”有貝感,故一般係使用屬相當柔軟配合之軟質聚氣乙 烯,’但近年來因廢棄物再生利用等問題,亦有人提出取 代聚氯乙烯而使用由無規聚丙烯、乙稀醋酸乙烯酯樹脂、 氫笨乙烯一 丁一烯橡膠等構成之聚浠烴系樹脂皮革。 入且,本發明者率先提出一種代替氯乙稀而具有適宜的 合成樹脂層之合成樹脂皮革,不會損及丙烯酸系樹脂皮革 之込兴性質,扯裂強度高,可解決於使用裁縫時發生之縫 合處大且易從縫合處裂開等缺點。 將本發明者率先提出《合成樹脂皮革自關之合成樹脂 層與上述基布做組合的情況下,可藉由兩者之相乘效果, 得到良好之合成樹脂皮革。 亦即,本發明之合成樹脂皮革之一態樣,係於該基布 之至少單面設置一肖氏A硬纟65〜9〇之熱塑性聚胺基甲 酸醋50〜95重量%與肖氏A硬度5〇〜8〇之丙烯酸系軟質 樹脂50〜5重量%之混合樹脂|,且該混合_層之肖以 的硬度為6 0〜8 0。(申請專利範圍第3項) 由此構成之合成樹脂皮革,因將合成樹脂層作為上述 混合樹脂層,故具有與以往軟f聚氯乙烯皮革同樣的柔軟 性、觸感,在回復性、耐寒性以及耐表層損傷性優異,並 可經由高頻熔接機進行熔接加工,此外, 凡yr 於使用縫紉機等 進行縫製作業時,其縫合處不大,爭不思々 八更不易從縫合處裂開。 再者,藉由該混合樹脂層與上述基布間之相乘效果,可提 供-種具有優異質感,且難燃性優異之合成樹脂皮革。 ' 1287060 此合成樹脂皮革,可藉由具有下述特徵之製造方法來 製造。亦即,由肖氏A硬度6 5〜9 0之熱塑性聚胺基甲酸 酿50〜95重量%與肖氏b硬度50〜80之丙烯酸系軟質樹 月旨50〜5重量%所混合而成,視需要可再加入如難燃劑、 可塑劑、潤滑劑等添加劑,經充分混練後,再利用壓延機 或擠壓機將其製成片狀(混合樹脂層),再以將該片材與基 布積層製成一體。為了能順利進行壓延機成形,也可於混 合樹脂中配合(甲基)丙烯酸系聚合物、或是配合碳酸鈣。 為了製成上述片材(混合樹脂層),可利用壓延機加工, 亦可於混合樹脂中再配合(甲基)丙烯酸系聚合物來調整壓 延機加工時之熔融張力,使得壓延機加工順利進行。此(曱 基)丙烯酸系聚合物以例如使得甲基丙烯酸甲酯5〇〜9〇重 里%以及可與其共聚之其他乙烯系不飽和單體5〇〜$重量% 共聚所得之分子量50萬〜咖萬之共聚物為理想。此所舉 出之其他乙烯系不飽和單體為例如碳數2〜18之醇類的甲 基丙㈣醋、碳數2〜18之醇類之丙烯酸醋、笨乙烯、α — 甲基苯乙烯、丙烯腈、順丁烯二酸、衣康酸 締酸糸聚合物之配人晉如斜 土 物之配口里相對於混合樹脂100重量份,以〇 ir份為佳,2〜1 〇重量份則更理想。 丙稀:ί軟聚胺基μ酯樹脂或是該樹脂與 膠狀中,配合如碳料、氧化録、 U大—聽矽、矽酸鎂、氫 低使用壓延機加1之#^ //、機物貝如末,可降 卜枯 生’使遷延機加工更順剎、隹 灯。特別是使用碳酸鈣 更順利進 取仫無機物質之配合 10 1287060 1〇〇θ重量份之樹脂’ 範圍之重量份為佳,5〜2〇 重量份範圍則更理想。:: In the longitudinal and horizontal directions of the base fabric, and there is no continuity in the table; the second brother:: The yarn is continuous. Brother, V. However, if there is too much yarn loop of the first yarn (the ratio of the first yarn is too large in the extension of the longitudinal direction and the lateral direction, the texture is damaged.) Therefore, the first method is ···first sand The ratio of the number of yarns to the second yarn is the yarn loop formed by the cloth and the yarn loop formed by the second yarn in the longitudinal direction, the direction of inspection, and the front and back of the base fabric (the second item of the patent application scope). The result of the first y yarn ν circle and the second yarn yam on the base cloth. ° Ρ and the table are equally arranged, so the above effect can be further improved: in the synthetic resin leather, the synthetic resin layer is not particularly limited, 2= The vinyl chloride resin or the thermoplastic layer used in the synthetic resin leather may be: cloth = a substance composed of other synthetic resins. Synthetic resin synthetic trees _==:: are all set. Also, the base fabric and ^ δ / The packaged resin layer is laminated to form a resin layer, and the foamed synthetic resin layer is foamed to form a foamable synthetic resin 1287060. However, the synthetic resin layer of the synthetic resin leather is as described above. "The top must have a sense of shellfish, so it is generally used in a very soft fit. In the past, due to problems such as waste recycling, it has also been proposed to replace polyvinyl chloride with atactic polypropylene, ethylene vinyl acetate resin, hydrogen styrene-butylene rubber. In particular, the inventors of the present invention have proposed a synthetic resin leather having a suitable synthetic resin layer instead of vinyl chloride, which does not impair the stimulating properties of the acrylic resin leather and has high tear strength. It can solve the disadvantage that the seam which occurs when the seam is used is large and is easy to be split from the seam. The inventors have first proposed that the synthetic resin layer of the synthetic resin leather can be combined with the above-mentioned base fabric by The synergistic effect of the two results in a good synthetic resin leather. That is, one aspect of the synthetic resin leather of the present invention is a thermoplastic having a Shore A hardness of 65 to 9 Å disposed on at least one side of the base fabric. 50~95% by weight of polyurethane ketone and 50~5wt% of mixed resin of Shore A hardness of 5〇~8〇 of acrylic soft resin, and the hardness of the mixed layer is 6 0~8 0. (Apply According to the third aspect of the invention, the synthetic resin leather having the synthetic resin layer has the same flexibility and touch as the conventional soft-f-vinyl chloride leather, and has resilience and cold resistance. It is excellent in surface damage resistance and can be welded by a high-frequency welding machine. In addition, when yr is used for sewing work using a sewing machine, the stitching is not large, and it is not easy to crack from the stitching. By the synergistic effect between the mixed resin layer and the base fabric, it is possible to provide a synthetic resin leather having excellent texture and excellent flame retardancy. ' 1287060 This synthetic resin leather can have the following characteristics The manufacturing method is manufactured. That is, the thermoplastic polyurea having a Shore A hardness of 6 5 to 90 is 50 to 95% by weight and the Shore B hardness is 50 to 80. % is mixed, and if necessary, additives such as flame retardant, plasticizer, lubricant, etc. may be added, and after thorough kneading, it may be formed into a sheet (mixed resin layer) by a calender or an extruder, and then To The base fabric sheet laminated integrally formed. In order to smoothly form the calender, a (meth)acrylic polymer or a calcium carbonate may be blended in the mixed resin. In order to produce the above-mentioned sheet (mixed resin layer), it can be processed by a calender, or a (meth)acrylic polymer can be blended in the mixed resin to adjust the melt tension during the calender processing, so that the calender processing can be smoothly performed. . The (mercapto)acrylic polymer is obtained by copolymerizing, for example, a molecular weight of 500,000 to 5% by weight of methyl methacrylate 5 〇 to 9 〇 and other ethylenically unsaturated monomers copolymerizable therewith. The copolymer of 10,000 is ideal. Other ethylenically unsaturated monomers exemplified herein are, for example, methyl propylene (tetra) vinegar having a carbon number of 2 to 18, acryl vinegar having an alcohol having 2 to 18 carbon atoms, stupid ethylene, and α-methyl styrene. The acrylonitrile, maleic acid, itaconic acid ruthenium ruthenium polymer is matched with 100 parts by weight of the mixed resin, preferably 〇 ir, 2~1 〇 by weight. The share is more ideal. Acrylic: ί soft polyamine-based ester resin or the resin and gelatinous, such as carbon material, oxidation record, U------------------------------------------------------ The machine is like the end of the shell, but it can be lowered to make the processing of the machine more smooth and light. In particular, the use of calcium carbonate is more desirable for the blending of the inorganic material. 10 1287060 The resin of the range of 1 〇〇 θ by weight is preferably in the range of 5 to 2 parts by weight.

做為將基布與片材積層—體化之方法,舉例而言,^ 先於基布塗佈接著劑’於其塗佈上接著劑之一面,疊上, :材進行-些加熱加壓,接著至不致脫落程度,其次,視 :需要進行大理石印刷,塗佈消光處理劑,其後再將片材 以150〜2〇rc加熱,再以擠壓輥施行加壓。藉由上述加卷 作業,使基布與片材成為一體,得到合成樹脂皮革。 …而上述之接著劑,可使用如乙烯—醋酸乙烯酯共聚物系 礼膠、聚氯乙烯糊劑、二液型聚胺基甲酸§旨接著劑、環氧 系接著劑等等。此接著劑塗佈於基布面或是>{材面皆可。 此合成樹脂皮革,其朝縱向與橫向之延展度,以2〇% 模數(以HSK 6772為準)計在1〇〜25N/3cM|圍之内。且, 縱向與橫向之延展度平均以2〇%模數(以jisk —為準) 計在15〜20N/3Cm範圍内,縱向與橫向之延展度差距小,As a method of laminating a base fabric and a sheet, for example, a coating of an adhesive on the base fabric is applied to one side of the adhesive, and the laminate is heated and pressurized. Then, it is not soaked, and secondly, it is necessary to perform marble printing, apply a matting treatment agent, and then heat the sheet at 150 to 2 〇rc, and then pressurize it with a squeeze roll. By the above-described winding operation, the base fabric and the sheet are integrated to obtain a synthetic resin leather. As the above-mentioned adhesive, for example, an ethylene-vinyl acetate copolymer-based gum, a polyvinyl chloride paste, a two-liquid type polyurethane, an adhesive, an epoxy-based adhesive or the like can be used. This adhesive is applied to the base fabric surface or to the surface of the material. The synthetic resin leather has a ductility in the longitudinal direction and the transverse direction, and is within a range of 1 〇 25 N/3 cM Å by a modulus of 2% by weight (according to HSK 6772). Moreover, the longitudinal and lateral extensions are on average in the range of 15% to 20 N/3 cm for the 2% modulus (based on jisk), and the difference between the longitudinal and lateral extents is small.

且I展度於適度範圍之内,所以如前述般,所提供之合成 樹月曰皮革,可展現極優異之質感,擁有與以往所使用的軟 質聚氯乙烯皮革同等或更高之品質。 者本叙明者將上述合成樹脂層作為熱塑性聚胺基 甲&L S曰系彈丨生體層,針對其耐磨損性做了種種檢討。結果 叙現,方;熱塑性聚胺基甲酸酯彈性體中加入交聯劑之聚異 氰酸酯並加熱進行交聯反應之一般交聯反應物會喪失熱塑 f生而無法以壓延機加工成形為片狀,但若使得交聯反應於 加熱此練下進行而做動態交聯之交聯反應物,則不會喪失 11 •1287060 熱塑性’可藉由壓延機加工製成片狀,且動態交聯之熱塑 性聚胺基▼酸酯彈性體之耐磨損性可大幅提升,而率先提 出了相關技術。將此熱塑性聚胺基f酸酯彈性體層與上述 基布組合時,除了上述之效果外,可得一耐磨損性=優異Y 能廉價提供的合成樹脂皮革。 亦即,本發明之合成樹脂皮革之一態#,作為上述該 合成樹脂層之熱塑性聚胺基甲酸酯系彈性體層係、於執塑性 聚胺基甲酸醋系彈性體中配合聚異氰酸醋並經加熱混練做 動態交聯所得之熱塑性聚胺基甲酸I系彈性體以壓延機成 形為片狀者。(申請專利範圍第4項)。 入#上述熱塑性聚胺基甲酸酯系彈性體與聚異氰酸酯之 配T比例而言,當聚異氰酸酯係使用甲撐雙(4,丨―苯撐)二 ’、fL Ϊ夂S旨的情況,相對於1 〇 〇暂吾 匕/ 丁孓1 υ υ貝里如之熱塑性聚胺基甲酸 酉旨系彈性體,配合量為〇 1〜 ^ U- 1 2貝里伤較佳(申請專利範圍 項)。熱塑性聚胺基甲酸酯系彈性體層中,也可加入 磷系可塑劑。 所付之合成樹脂皮革,除保有上述之難燃效果 ^具有優異耐磨損性。|,以動態交聯方式製成之熱 n安基甲酸酯系彈性體’無論有無經過交聯均具有熱 成接:能以壓延機加工形成片狀’可容易且廉價地製造合 塑柯皮革又因熱塑性聚胺基甲酸酯系彈性體保有熱 ’也具有能與基布分開再回收之優點。 再者’本發明者’係將上述合成樹脂層作為熱塑性聚 土甲酸酯系彈性體發泡層與熱塑性聚胺基甲酸酯系彈性 12 1287060 體非發泡層,針對其發泡特性與耐磨損性做了各種" 結果發現,除了如上所料㈣❹聯之交聯反應物_ 之外’當配合發泡劑進行交聯的情況,發泡性能良好,而 率先提出了相關技術。將依序設置有此熱塑性聚胺基"吏 酯系彈性體發泡層與熱塑性聚胺基甲酸酯系彈性體非發: 層而成之合成樹脂與上述基布組合時,所得之合成樹脂皮 革,除了保有前面所述之難燃性與耐磨損性之外,其發泡 特性亦優異。 ’ ^ /亦即,本發明之合成樹脂皮革之—態樣,該合成樹脂 層係依序設置熱塑性聚胺基甲酸酯系彈性體發泡層與熱塑 性聚胺基甲酸酯系彈性體非發泡層而成者,該熱塑性聚胺 基甲酉文酉曰系彈性體發泡層,係於熱塑性聚胺基甲酸酯系彈 ϋ體中配合聚異氰酸酯以及發泡劑並經加熱混練做動態交 聯所得之熱塑性聚胺基甲酸酯系彈性體以壓延機成形為片 狀,其後再經由發泡處理使發泡劑發泡而成者(申請專利 乾圍第6項)。且,該熱塑性聚胺基f酸酯系彈性體非發 泡層’係於熱塑性聚胺基甲酸酯系彈性體中配合聚異氰酸 酉旨並經加熱混練做動態交聯所得之熱塑性聚胺基曱酸酯系 彈性體以壓延機成形為片狀者(申請專利範圍第7項)。該 聚異氰酸酯以使用甲撐雙(4, 1 -苯撐)二異氰酸酯為佳,相 對於100質量份之熱塑性聚胺基甲酸酯系彈性體,配合量 為〇. 1〜2質量份為佳,特佳為〇·;[〜丨· 5質量份(第8項)。 本發明中,該基布係使用氮—磷系難燃劑做難燃加工, 该合成樹脂層係含有擇自磷酸酯系難燃劑與氮系難燃劑中 13 1287060 至少一種者較為理想(申請專利範圍第9項)。 基布於難燃加工中,如使用一般之磷系難燃劑,無法 通過上述難燃之規格。本發明中所使用之上述氮_磷系難 燃劑,以使用擇自縮合磷酸銨、縮合磷酸三聚氰胺、縮八 磷酸醯胺銨以及磷酸胺基$酸酯之難燃劑較佳。 而作為於合成樹脂層中所含之難燃劑,因卣素或銻系 之^劑之安全性有顧慮,故考量安全面、成本、難燃效 果等等,以使用磷酸酯系難燃劑、氮系難燃劑等較為理想。Since the I exhibit is within a moderate range, as described above, the synthetic sapphire leather provided has an excellent texture and has the same or higher quality as the soft polyvinyl chloride leather used in the past. The above-mentioned synthetic resin layer was used as a thermoplastic polyamine-based &L S曰-elastic body layer, and various abrasion resistances were examined. As a result, the general cross-linking reactant in which a polyisocyanate of a crosslinking agent is added to a thermoplastic polyurethane elastomer and heated to carry out a crosslinking reaction loses the thermoplasticity and cannot be formed into a sheet by a calender. Shape, but if the cross-linking reaction is carried out under heating and the cross-linking reactant is dynamically cross-linked, it will not lose 11 • 1287060 thermoplastic 'can be processed into a sheet by calendering, and dynamically cross-linked The wear resistance of the thermoplastic polyamine-based acid ester elastomer can be greatly improved, and the related technology is first proposed. When this thermoplastic polyamino-f-ester elastomer layer is combined with the above-mentioned base fabric, in addition to the above effects, a synthetic resin leather which is excellent in abrasion resistance = excellent Y can be obtained at a low cost. That is, the synthetic resin leather of the present invention is one of the thermoplastic polyurethane layers of the synthetic resin layer, and the polyisocyanate is blended in the plastic polyurethane urethane elastomer. The thermoplastic polyurethane-based elastomer obtained by dynamic hydration and mixing by heating and kneading is formed into a sheet by a calender. (Applicant's scope 4). In the case where the T ratio of the thermoplastic polyurethane elastomer and the polyisocyanate is the same, when the polyisocyanate is methyl bis(4, fluorene-phenylene) di', fL Ϊ夂S, Compared with 1 〇〇 匕 匕 / 孓 孓 1 υ υ 里 如 热塑性 热塑性 热塑性 热塑性 热塑性 热塑性 热塑性 热塑性 热塑性 热塑性 热塑性 热塑性 热塑性 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 ( ( ( ( ( ). A phosphorus-based plasticizer may also be added to the thermoplastic polyurethane-based elastomer layer. The synthetic resin leather to be treated has excellent flame resistance in addition to the above-mentioned flame retardant effect. |The thermal n-based elastomer elastomer made by dynamic crosslinking method has thermal bonding regardless of whether it is cross-linked or not: it can be processed into a sheet by a calendering machine', and it can be easily and inexpensively manufactured. Leather also has the advantage of being able to be recycled separately from the base fabric due to the heat retention of the thermoplastic polyurethane elastomer. Further, the 'inventors' used the above-mentioned synthetic resin layer as a thermoplastic polyurethane elastomer foamed layer and a thermoplastic polyurethane-based elastomer 12 1287060 non-foamed layer, and the foaming property thereof was A variety of abrasion resistances were obtained. As a result, it was found that, in addition to the cross-linking reactants of the above-mentioned (4), the foaming performance was good when the crosslinking agent was blended, and the related art was first proposed. The synthetic resin obtained by sequentially combining the thermoplastic polyamine-based oxime-based elastomer foam layer and the thermoplastic polyurethane-based elastomer non-fabricated layer with the above-mentioned base fabric Resin leather is excellent in foaming properties in addition to the flame retardancy and abrasion resistance described above. ' ^ / that is, the synthetic resin leather of the present invention, the synthetic resin layer is sequentially provided with a thermoplastic polyurethane elastomer foam layer and a thermoplastic polyurethane elastomer In the foamed layer, the thermoplastic polyaminomethacrylate elastomer foam layer is blended with a polyisocyanate and a foaming agent in a thermoplastic polyurethane elastomer and heated and kneaded. The thermoplastic polyurethane elastomer obtained by dynamic crosslinking is formed into a sheet shape by a calender, and then the foaming agent is foamed by a foaming treatment (Patent No. 6 of the patent application). Further, the thermoplastic polyamine-based f-ester elastomer non-foamed layer is a thermoplastic poly-polymer obtained by blending polyisocyanate with a thermoplastic polyurethane elastomer and heating and kneading for dynamic crosslinking. The amine phthalate elastomer is formed into a sheet by a calender (No. 7 of the patent application). The polyisocyanate is preferably a bis(4,1-phenylene) diisocyanate, and the amount is preferably 0.1 to 2 parts by mass based on 100 parts by mass of the thermoplastic polyurethane elastomer. , especially good for 〇·; [~丨· 5 parts by mass (item 8). In the present invention, the base fabric is subjected to a flame-retardant process using a nitrogen-phosphorus-based flame retardant, and the synthetic resin layer preferably contains at least one of a phosphate-based flame retardant and a nitrogen-based flame retardant, 13 1287060 ( Apply for the patent scope item 9). In the case of flame-retardant processing, if the general phosphorus-based flame retardant is used, the above-mentioned flame retardant specifications cannot be passed. The above-mentioned nitrogen-phosphorus-based flame retardant used in the present invention is preferably a flame retardant selected from the group consisting of condensed ammonium phosphate, condensed melamine phosphate, decyl ammonium octaphosphate, and an amine phosphate ester. As a flame retardant contained in the synthetic resin layer, there is concern about the safety of the halogen or the bismuth-based agent, so the safety surface, the cost, the flame retardant effect, and the like are considered to use the phosphate-based flame retardant. Nitrogen-based flame retardants are preferable.

如此一來,因對於基布與合成樹脂均賦予高度難燃性, 可通過汽車内裝材料之難燃規格(FMVSS 3〇2,D 等),具有極優異之難燃性,可得一適用於作為汽車用内 裝材料、汽車座椅之表皮材質之合成樹脂皮革。 【實施方式】 以下,參照圖式加以詳細說明本案之發明。 圖I(i)所示之合成樹脂皮革A,係於基布丨之單面, 接合上合成樹脂層2所構成。基布i係由第一紗3與第二 紗4所父織而成之雙面針織物物。 第-紗3係單獨由棉、(黏膠纖維)人造絲、麻、銅銨 UUPra)、乙酸酯等纖維素系纖維構成,或將此等纖維素 系纖維與聚酯、尼青I、$ γ私 兩烯馱、胺基甲酸酯等混紡當中一 種之10〜40支紗,其不易延伸,較粗且具彈性,可對人 成樹脂皮革Α賦予既定之厚度(〇.9_〜U-),並使得; 成樹脂皮革A展現良好之質感。 而即使是單獨使用上述纖維素系纖維或混紡之其中一 14 l287〇6〇 :、:’如未滿10 <紗,由於紗太粗且延展力也小,於是 :相1變得厚且硬’有損及自然的柔軟度與舒適性,並不 及^反之’如超過40支紗,又會太細無彈性,也有損 |布1之自然柔軟度與舒適性,也不理想。 纖維素系纖維,因於燃燒時不會炼解而碳化,可有效 善合成樹脂皮革之燃燒性與難燃性。 為了使合成樹脂皮革A具有良好之質感,可將纖維素 此纖維與聚酯、尼龍、丙烯酸、胺基甲酸酯等做混紡較佳。 時j就考量欲改善其燃燒性與難燃性而言,所使用之纖 、、素系纖維含20%以上較為理想。 时弟二紗4,係使用長纖維的捲縮(絨毛)加工絲、熱塑 、彈丨生體長纖維、聚胺基甲酸酯長纖維中一種之5 〇〜3 0 0 :尼紗,易延展,ϋ由與第一紗3交織,能減少基布i之 縱向與橫向之延展度差距。 即使是長纖維的捲縮加工絲、熱塑性彈性體長纖維、 聚胺基甲酸酯長纖維中之一種,若未滿5〇丹尼,會太細 而降低拉伸強度,不甚理想。反之,如超過3〇〇丹尼則太 粗’延展度會降低,亦不理想。 作為長纖維捲縮加工絲之原料,如聚酯、尼龍、聚丙 烯等皆可,但,為了保有彈性且能對合成樹脂皮革賦予優 異之質感,又以使用聚酯(其中又以聚對笨二甲酸乙二醇 酯)最為理想。 而第二紗4若含有纖維素系纖維便無法獲得充分延展 力之故,並不理想。 15 1287060 _ 基布1是由上述第一紗3與第二紗4所交織而成。且, 摩皆卜、十、 返弟一紗3所形成的紗圈5來將第二紗4所形成之 紗團 R 6 匕圍而編織成為雙面針織物,以第二紗4所形成的 /圈6於基布丨之縱向、橫向、表裏不連續的方式做編織。 圖2為,第一紗3與第二紗4之紗數比為1: 1,且第 一紗3所形成的紗圈5,5,與第二紗4所構成的紗圈6,6,在 基布1之縱向、橫向、表裏交互存在編織而成之例。 又’圖中之符號5,6代表基布1之表層側所形成之紗 圈’符號5 ’,6,則為裏面側所形成之紗圈。且,為了圖示 能清楚分辨,表裏之紗圈5,5,與6,6’ ,其紗3與4之 粗細似有改變,但實際上係為相等粗細。 圖3為,第一紗3與第二紗4之紗數比為2:1,第一 紗3所形成之紗圈5, 5,於基布1之縱向連續形成兩個之 例子。 圖4為,第一紗3與第二紗4之紗數比為3: 1,第二 紗4所形成之紗圈6,6’於基布1之縱向與橫向,以每隔 一列形成之例子。 而合成樹脂層2之一態樣可舉出熱塑性聚胺基甲酸酉旨 50〜95重量%與丙烯酸系軟質樹脂50〜5重量%之混合樹脂 層。 本發明中使用之熱塑性聚胺基曱酸酯,係由二異氮酸 酯化合物與含有2個以上羥基之化合物相互反應所得。而 其中,又以使用由長鏈多元醇、二異氰酸酯、鎖伸長劑所 構成之所謂軟質鏈段與硬質鏈段所構成之聚胺基甲酸酯系 16 1287060 熱塑性彈性體(TPU)較佳。此等又以具有肖氏a硬度6 5〜9 〇 樹脂硬度,特別是70〜80之樹脂硬度者為理想。且,本 發明令商氏Α硬度是由ASTM D 2240所測定之值(測定溫 度23°C )為基準。 使用來合成熱塑性聚胺基甲酸酯之二異氰酸醋化合 物,如f笨二異氰酸酯、聯苯甲烷二異氰酸酯、萘二異氰 酸酯、聯甲苯胺二異氰酸酯、六甲撐二異氰酸酯、二甲苯 撐二異氰酸酯、氫化二甲苯撐二異氰酸酯、氳化二環己基 甲烷二異氰酸酯、異佛爾酮二異氰酸酯等皆可使用。 且,作為含兩個以上羥基之化合物,如己二酸、酞酸 等之一 70酸與乙二醇、丨,4—丁二醇等二醇類之縮合反應物 之水S日系多7G醇;乙烯碳酸酯等碳酸酯與二醇類之反應物 之來石反酉夂知系多元醇;聚乙二醇、聚丙二醇、聚四甲撐二 醇、聚乙二醇—聚丙二醇等聚醚系多元醇皆可使用。於本 發明之合成樹脂皮革中,基於物性考量以使用聚醚系多元 酉予為仏。再者,以聚酯系多元醇為原料之熱塑性聚胺基甲 駄酗,由於耐老化性、壓延機加工性良好,故從此觀點亦 為所希望者。 作為鎖伸長劑,如乙二醇、1,L丙二醇、1,3-丙二醇、 1,2-丁二醇、L 3—丁 二醇、丨,4—丁 二醇、2, 3-丁二醇、己 一 %等等之低分子多元二醇或二胺、水等皆可使用。 本务明中所使用之丙烯酸系軟質樹脂,是於常溫下如 車人貝來氯乙烯般展現柔軟性的樹脂。此丙烯酸系軟質樹脂 中係使用肖氏A硬度為5〇〜8〇,而又卩Η〜65者更佳。 17 工287〇6〇 此丙稀酸系軟質樹脂為多層構造聚合物,φ即由兩種以上 :丙烯酸系聚合物形成核_殼型多層構造的粒子狀聚合物 為佳。此類丙烯酸系軟質樹脂,於常溫中展現良好的柔軟 陡,保有彎曲耐久性,以及極佳的耐候性。 t以下列舉一例說明使用於本發明令之丙浠酸系軟質樹 脂。此丙烯酸系軟質多層構造樹脂,係將由至少一種之含 1碳數為1〜12烷基的丙烯酸烷酯3〇〜99 9重量%、含有 ,數為1〜8烧基的至少—種甲基丙烯酸Q〜7()重量 %、、可共聚之不飽和單體0〜30重量%、多官能交聯性單體 乂及/或疋多官能性接枝單體01〜1〇重量%所構成之單體 混合物經聚合後產生之Tg為3〇1以下之至少一層的聚合 物層[A]10〜90重量份以及由含有碳數為丨〜12烷基的至 少—種之丙烯酸烷_ 30〜99重量%、含有碳數為丨〜8烷 基的至少一種之曱基丙烯酸烷酯重量%、以及可共 聚之不飽和單體〇〜30重量%所構成之單體混合物經聚合 後產生之Tg為-20〜5〇。(:之至少一層的聚合物層[B]9〇〜1〇 重量份所組合而成的多層構造聚合物,且最外層為聚合物 層[B]。 以下再舉出丙烯酸系軟質樹脂之其他範例。此丙烯酸 &車人貝夕層構造樹脂’係由含碳數1〜8烧基之丙烯酸貌 酯60〜99·5重量%、含一個可共聚乙烯基之單官能性單體 0〜39.5重量%以及至少含有兩個乙烯基或亞乙烯基之多官 能性單體0·5〜5重量%所共聚而得之橡膠層30〜8〇重量 伤’以及由甲基丙烯酸甲酯4 0〜1 〇 〇重量%、含碳數為1〜 18 1287060 8烷基之丙烯酸烷酯〇〜6〇重量%以及含可乒翼 亞乙稀基的單體0〜20重量%所共聚而得之硬$乙稀基或 〜7〇重量份所構成,且最外層為硬質樹脂層。、曰曰〇 其次,再舉-丙烯酸系軟質樹脂之其他例子 由甲基丙烯酸酯80〜98. 99重量%、含碳數 ’、 請、多官能性接枝劑^〜〜== :…性交聯劑()〜〇.5重量%所構成之單體混合 =斤得的最内層之硬質聚合物層5〜3〇重量份;⑻由含 奴數為i〜8烧基之丙烯酸燒酯7〇〜99 5重量% 烯酸曱酯0〜30重量%、多官能性接枯 " 月“生接枝劑0·5〜5重量%以 夕吕月“生交聯劑0〜5重量%所構成之單體混合物經丘聚 後所得的中間層之硬質聚合物層2〇〜45重量份:⑹由甲 基丙烯酸甲醋90〜99重量%以及含碳數為卜8烧 烯酸烷酯“〜丨重量%所構成 土 凤之早體混合物經共聚所得的 最:層之硬質聚合物層50〜75重量份,所構成之平均粒 度為0.01〜0.3,之丙烯酸系軟質多層構造樹脂。 本發明之合成樹脂皮革中,熱塑性聚胺基甲酸醋與丙 坤酸糸軟質樹脂之配合比例為,熱塑性聚胺基甲酸_ 5〇〜 的重量%、丙烯酸系軟質樹脂6〇〜5重量%,而較佳為熱塑 旦。川重里<、丙烯酸系軟質樹脂40〜1〇 重量%,更佳為熱塑性聚胺基甲酸酯7〇〜9〇重量%、丙烯 30^10 M重主里% ’其扯裂強度會不^,縫合處會擴大,容易有破 衣的U形發生,另一方面,如熱塑性聚胺基甲酸酯超過Μ 19 1287060 重量%,觸感會變硬,不適合作為皮革使用,且於使用壓 延機加工時,會產生加工溫度升高有分解之虞。 於上述混合性樹脂中加入可塑劑,可改善製品的柔軟 性以及觸感。且,添加可塑劑可降低混合樹脂於壓延機加 工時之加工溫度,也因此可抑制熱塑性聚胺基甲酸酯加工 時之分解。 且,磷酸酯系之可塑劑也具有難燃作用,此時可兼具 可塑劑以及難燃劑作用。 以可塑劑而言 如酞酸二2-乙基己酯、酞酸異丁酯、 酞酸二異癸酯等酞酸酯; 三甲酸酯;二-2乙基己酯 偏苯三甲酸三-2乙基己酯等偏苯 己二酸酯、二-異壬基己二酸酯、 一一2乙基己基辛酯等脂肪族二元酸酯;環氧化大豆油、環 氧硬脂酸丁酯等環氧系可塑劑;磷酸三甲苯酯等磷酸酯 糸 乙—基#樣®文二丁 S旨等摔檬酸g旨等皆可使用。其中, 由可塑化效率高以及少有滲出問題之觀點來看,特別是使 用酞&L S曰、偏苯二甲酸酯等芳香族羧酸酯較佳。相對於混 合樹脂100重量份,可塑劑之配合量為0〜50重量份,而 ”中又以3 2 0重畺份較理想。如大量使用會發生移動或 滲出現象並非所喜好者。 +上述混合樹脂層中,視f要可再配合_般使用於合成 樹脂中的潤滑劑、紫外線吸收劑、光安定齊卜顏料、抗菌 ^寺寺。就潤滑劑而言,如硬脂酸#5、鎂、鋅、鋇等脂肪 私金屬鹽、聚乙烯蠟、硬脂酸、烯烴二脂肪酸醯胺等皆可 使用。就,外線吸收劑而言,2-(2 一㈣一 5,—甲基苯)笨并 20 1287060 二σ坐等苯并三唑系紫外線吸收劑等皆可使用。就光安定劑 而言’如二-(2, 2, 6, 6-四甲基-4-派啶辛酯等之阻滯胺系 ^安定劑皆可^^。而就抗菌劑而言,如銀系無機抗菌劑 等皆可使用之。 上述此合樹腊層以肖氏a硬度6 0〜8 0為理想。此硬度 可藉由使用肖氏A硬度6 5〜9 0之熱塑性聚胺基甲酸酯以 及肖氏A硬度5 0〜8 0之丙烯酸系軟質樹脂獲得。且,利 用此硬度,可得一與含有由聚氯乙烯1 00重量份中配合70 〜10 0重量份可塑劑(酞酸二乙基己酯)所得之軟質氯乙烯 層之皮革同樣柔軟度、手感、觸感之皮革。 就上述由混合樹脂層構成的混合樹艢片材(合成樹脂層 2)與基布1之接著而言,可使用乙基—醋酸乙烯酯共聚系 乳膠、聚氯乙稀糊劑、二液型聚胺基甲酸酯接著劑等。此 接著劑’除了可塗佈於基布面外,也可塗佈於混合樹脂片 材面。為了將基布與聚丙烯發泡片材、以及聚丙烯發泡片 材與混合樹脂片材能接著在一起,也可於聚丙烯發泡片材 之積層面上塗佈一層聚胺基甲酸酯系底漆層或環氧系樹脂 底漆層等之提升接著性之底漆層。 本例中之合成樹脂皮革A,可使用在汽車等之内裝材 料(座柯、頭枕、遮蓋、遮光板、車頂等)、室内之内裝材 料、自仃車鞍座之表皮材質、家具(椅子、沙發等)之表皮 材貝皮包等袋子之原料、雨衣、圍裙等。且,於基布1 之兩面白塗上混合樹脂層(合成樹脂層2)時,可以當作具 彈性容器之材料使用。 21 ί287〇6〇 一且’本發明中的合成樹脂皮革A,如圖2〜圖4所示, ^第一紗3之紗圖5蔣:裳-么丨、/w _ ,, ,一、v 4之,夕、圈β包圍的方式編織 基布i之縱向、橫向、 又褢不連縯,故也具有卓越的難燃性 其令,如圖2所示,第一紗3與第二紗4之紗數比為 •1 一且第-紗一之紗圈5與第二紗之紗圈6於基布i之縱 二、,也、向表裏父互存在編織而成者’在縱向與橫向之延 差異v,作為皮革具有優異之f感,且難燃性也優異。 :布丄進订難燃加工更為理想。而就基布1之難燃加 冷‘ _、係於基布附著上氮—磷系難燃劑之分散液或 之 < ’、’二過加熱乾燥,將難燃劑固定於基布上之方式來 而混合液則以浸潰、塗佈、喷霧等方式附著於基布 而作為氮-磷系難燃劑,較佳使用 氛胺 '縮合填酸酿胺錢以及填酸胺基曱 重!1二種以上之難燃劑。特別是磷酸胺基甲酸酯 水、固著性良好’即使不併用後述之合成樹脂乳膠或 7 ^之可進行具耐久性的堅固難燃加工 液之:製可使用丙嗣、異丙烯以及水等。 上述難燃加工t,也可使用由n系難燃劑與合 :’ j之礼膠或是氮—-系難燃劑與水溶液所成之混合 :,由併用合成樹脂乳膠或水溶液,可助長難燃加工之 而匕二堅1性’但難燃性會相對降低。就合成樹脂乳膠或 7 /今次而",可使用如丙烯酸酯或曱基丙烯酸酯之聚合 22 1287060 物、此等單體與丙烯酸、醋酸乙烯等其他乙烯系單體之共 聚物、此等單體與乙烯等之烯羥系單體之共聚物、聚胺基 甲酸酯酸乙烯酯、乙^^酸乙烯酯聚合物、聚酯、 i乙烯系橡膠 樹脂(固體成分)與難燃劑之比例為,每丨〇〇質量份之合成 樹脂搭配5〜1 00質量份之難燃劑。 且,於合成樹脂層2中,為了提升合成樹脂皮革人之 難燃性,可再加入磷酸酯系難燃劑使用。就磷酸酯系難燃 劑而3,如磷酸三甲酚酯、磷酸甲酚苯酯、磷酸三二甲笨 醋、甲紛~2, 6-二甲苯磷酸酯、磷酸間苯二酚酯、芳香族 縮合磷酸酯等皆可使用。但分子量如未達350,其揮發性 太南’不適用於車輛之内裝材料使用之故,必須使用分子 1 350以上較為理想。縮合型高分子量磷酸酯因難燃性稍 差,使用分子量350〜500程度之芳香族磷酸酯較佳。且, 也可併用氮系難燃劑。而就氮系難燃劑而言,如三聚氰胺、 一胺二酸胺、聯二脲、三聚氰胺、苯并鳥糞胺等皆可使用 之。 圖1 (i i)中,基布1與合成樹脂層2間夾入發泡性合 成樹脂片材1 〇進行接著積層,其後將發泡性合成樹脂片 材3進行發泡作業,製成發泡合成樹脂皮革A,。此發泡性 δ成樹脂片材1 〇中,也含有上述之磷酸酯系難燃劑,也 可與氮系難燃劑併用,可有效提高其難燃性。 _ 其次’就合成樹脂層2之其他態樣,係描述申請專利 〜圍第4與5項之態樣,在此將與上述重複部分省略說明。 23 1287060 此例中’作為合成樹肖匕 〇〇 取W月曰層2之熱塑性聚胺基甲酸酯系 彈性體層,係於敎塑性亨 …、基甲酸酯彈性體配合聚異氰酸 酯,加熱混練後經動能夺庐& π + ----之熱塑性聚胺基甲酸酯系 弹丨生體以壓延機成形為片狀所製成。就上述熱塑性聚胺基 "夂S曰系彈性體與聚異氰酸酯之配合比例而言,當使用甲 撐又(4, 1笨撐)一異氰酸酯作為聚異氰酸酯的情況,相對 方、1 00貝里伤之熱塑性聚胺基甲酸酯系彈性體,配合量為 〇· 1〜2貝置份較佳。而熱塑性聚胺基甲酸酯系彈性體層 t,如包含磷系可塑劑更理想。 於動態交聯後之熱塑性聚胺基甲酸酯系彈性體層令, 原料之熱塑性聚胺基甲酸酯系彈性體,係由二異氰酸酉旨化 口物鉍3有2個以上羥基之化合物相互反應所得之聚胺基 甲酸酯^ #中’又以使用包含末端活性氫之長鏈二醇與短 鏈二醇(短鏈鏈伸長劑)以及二異氰酸酯經加聚反應所得、 亦即由軟鏈段成分與硬鏈段成分所構成之聚胺基甲酸酯系 熱塑性彈性體(TPU)較佳。此等又以肖氏A硬度65〜9〇樹 脂硬度,特別是70〜80之樹脂硬度範圍内最為理想。且, 本發明中肖氏A硬度是由ASTM D 2240所測定之值(測定 溫度23。〇。二異氰酸酯化合物、長鏈二醇、鏈伸長劑等 可使用前述之種類。 為了使得上述聚胺基甲酸酯系熱塑性彈性體進行動態 交聯,首先,於上述聚胺基甲酸酯系熱塑性彈性體中加入 聚異氰酸酯,利用摻合機使之均勻混合。聚異氰酸g旨於加 熱混練進行動態交聯反應之際,為了保有良好剪切力,在 24 1287060 混練效率良好之溫度下進行交聯反應,以芳香族聚显氰酸 醋為適宜,特別是甲撐雙(4,卜苯撐)二異氰_旨⑽^為 他舉出^甲苯二異氰^等,因沸點 一達 25〇°c 太接近加θ 使用脂肪性聚異氰酸酿必須提高交聯溫度,會降低混練效 率’不甚理想。且’將聚異氰㈣調整為母料(贴此 batch)、亦即液態之聚異氰酸酯與聚胺基甲酸酯等合成樹 脂混合後使之固體化、顆粒化使用較佳。#此,可於交聯 作業開始前將作為原料之聚胺基甲酸_系熱塑性彈性體均 勻混合。且,也可將聚異氰酸酯封端化來抑制反應作業, 但於本發明中’因不含提早交聯會造成問題的製程,並鉦 特別的需要。 相對於聚胺基甲酸酯系熱塑性彈性體,聚異氰酸酯之 配合量為,當使用甲撐譬(4 1-笑田— 田ι/ητ仅又Hi本撐)一異氰酸酯(mdi)作 為聚異氰酸酉旨時,相對於100質量份之熱塑性聚胺基甲酸 I系彈性體,α 0·卜2·。質量份為佳。特別是由耐磨損 性與回收再生性來考量的話,其用量又以〇·2〜〇·6為理 想。用量如未it 0·1質量份,無交聯效果,如超過"質 量份,則壓延機之加工性會變差。再者,如使用甲撐雙'一 苯撐)二異氰酸酯(MDI)以外的聚異氰酸酯,必須考量其分 子ϊ與異氛酸醋基之數目’以上述為基準決定其適宜之用 量。 將聚胺基甲酸酯系熱塑性彈性體與聚異氰酸酯母料之 混合物加熱混練。#由加熱’可加快交聯反應,但也可邊 25 1287060 麟東邊進行父聯反應’藉此,聚胺基甲酸酯系熱塑性彈性 體便可進行動態交聯。A 了進行加熱混練作業,可使用班 或雙軸螺桿式可負荷高剪切力之裝 置。於此 行加熱混練時,係以溫度130〜20(rc進行3〜1〇分鐘。 經過加熱混練後,將動態交聯後之熱塑性聚胺基甲酸 酯系彈性體放入壓延機中製成片狀。且,若動態交聯後使 之冷卻後再加熱成形為片狀的情況下,加工性會降低,所 以動態交聯反應後不冷卻而直接製成片材較佳。所使用之 壓延機裝置並無特別限定,逆L型、Z型、[型等均可使 用。使用逆L子之4支壓延機時,輕表面溫度以14 〇〜1 6 〇 °C範圍内為佳。利用壓延機延壓出厚度〇· 〇7〜〇· 5mm之片 材後’使之冷卻做捲繞。可任意使用混練輥或熱親。 又,動態交聯後熱塑性聚胺基曱酸酯系彈性體中,可 視需要配合丙烯酸系軟質樹脂。其丙烯酸系軟質樹脂,以 多層構造聚合物,亦即由兩種以上之丙烯酸系聚合物以核 -殼型之多層構造構成的粒子狀聚合物為佳,肖氏A硬度 為65〜90’而又以65〜75為佳。此類丙缔酸系軟質樹脂, 於常溫中也可保持柔軟性,保有彎曲耐久性,以及極佳的 耐候性。於使用丙烯酸系軟質樹脂時,其理想之配合比例 [動態交聯後之熱塑性聚胺基曱酸酯系彈性體··丙烯酸系 軟質樹脂]以質量比計為80:20〜70:30。 且,一般配合使用於合成樹脂之可塑劑、潤滑劑、紫 外線吸收劑、光安定劑、顏料、抗菌劑等,於本發明中亦 26 1287060 可配合使用之。配合可塑劑,可改善製品的柔軟性以及觸 感。且’添加可塑劑可降低壓延機加工之加工溫度,也因 此可抑制動態交聯後之熱^11¾胺基曱酸酯系彈性體於加 工時之分解。就可塑劑而言,以磷酸三甲酚酯等磷酸醋系 較佳。磷酸酯系之可塑劑也具有難燃作用,也可一併當作 可塑劑以及難燃劑使用之。而上述之配合劑,可於混合聚 胺基甲酸酯系熱塑性彈性體與聚異氰酸酯之母料時一併加 入0 如上所述,將成形之片材利用氨基甲酸酯系接著劑使 其積層於基布,製成合成樹脂皮革。積層後視需要可於表 層進行大理石印刷,塗佈光澤調整劑或進行壓花處理等。 其次,就合成樹脂層2之其他態樣,係描述甲請專利 範圍弟6〜8項之悲樣,在此將與上述重複部分省略說明。 此例中’合成樹脂層2係由熱塑性聚胺基甲酸酯系彈 性體發泡層與熱塑性聚胺基甲酸酯系彈性體非發泡層依序 配置而成,上述熱塑性聚胺基甲酸酯系彈性體發泡層,係 於熱塑性聚胺基甲酸酯系彈性體加入聚異氰酸酯以及發泡 劑經加熱混練進行將動態交聯後之熱塑性聚胺基甲酸酯系 彈性體以壓延機成形為片狀,其後再經由發泡處理所製 成。且’上述熱塑性聚胺基甲酸酯系彈性體非發泡層,係 於熱塑性聚胺基甲酸酯系彈性體加入聚異氰酸酯經加熱混 練進行動態交聯後之熱塑性聚胺基甲酸酯系彈性體以壓延 機成形為片狀。上述聚異氰酸酯係使用甲撐雙(4,丨一苯撐) —異氰酸酯,相對於丨〇〇質量份之熱塑性聚胺基$酸酯系 27 1287060 彈性體,配合量為〇_ 1〜2質量份,而特別是〇· 1〜1 · 5質 1份範圍内更為理想。 於此,動態交聯之熱塑性聚胺基甲酸酯系彈性體發泡 層之形成方式,係將動態交聯後之己加入發泡劑的熱塑性 聚胺基甲酸酯系彈性體置入壓延機製成片狀,再將此片材 積層於基布上,其後經發泡處理使發泡劑發泡。利用壓延 機製成片狀後,即使至發泡過程還經過2〜3天程度,發 泡氣室狀態也不至於變差。因發泡劑必須充分混練於動態 父聯後之熱塑性聚胺基$酸酯系彈性體内,故於上述動態 交聯前加入較為理想。也就是說,於原料之熱塑性聚胺基 甲S文醋系彈性體中,加入交聯劑之聚異氰酸酯以及發泡 劑’經過加熱混練之後,藉由動態交聯得到動態交聯之含 發泡劑的熱塑性聚胺基甲酸酯系彈性體為佳。 且’將其置入壓延機製成片狀時,經加熱混練做動態 交聯之含發泡劑之熱塑性聚胺基甲酸酯系彈性體一旦冷卻 後再加熱成形為片狀的情況下,加工性會降低,所以動態 父增p反應後不冷卻而直接製成片材較佳。所使用之壓延機 衣置並無特別限定,逆L型、z型、L型等均可使用。使 用逆L予之4支壓延機時,輥表面溫度以14〇〜】6〇。〇範圍 内為佳。利用壓延機延壓出厚度〇 〇7〜〇 5mm之片材後, 使之冷卻做捲繞。可任意使用混練輥或熱輥。 就發泡劑而言,如偶氮甲醯胺(ADCA)、p,p,—氧基雙苯 磺醯肼(0BSH)、對甲笨磺醯肼(TSH)、二硝五甲撑四胺(DpT) 等皆可使用。以上也可任選2種以上混合使用。發泡層之 28 1287060In this way, the base fabric and the synthetic resin are highly flame retardant, and the flame retardant specification (FMVSS 3〇2, D, etc.) of the automobile interior material can be excellent, and it is excellent in flame retardancy. It is a synthetic resin leather that is used as a car interior material and a skin material for car seats. [Embodiment] Hereinafter, the invention of the present invention will be described in detail with reference to the drawings. The synthetic resin leather A shown in Fig. 1(i) is formed on one side of a base fabric and joined to a synthetic resin layer 2. The base fabric i is a double-knit fabric woven by the first yarn 3 and the second yarn 4. The first yarn 3 is composed of cellulose fibers such as cotton, viscose rayon, hemp, copper ammonium UUPra, acetate, or the like, or the cellulose fibers, polyester, and nicotine I. 10 to 40 yarns of a blend of γ 私 两 驮 驮, urethane, etc., which are not easy to extend, thick and elastic, and can impart a predetermined thickness to the artificial resin leather 〇 (〇.9_~U -), and make; resin leather A shows a good texture. Even if one of the above cellulose fibers or blends is used alone, 14 l287〇6〇:: 'If less than 10 yarns, the yarn is too thick and the elongation is small, so that the phase 1 becomes thick and hard. 'The damage and natural softness and comfort are not as good as ^ vice versa. If it exceeds 40 yarns, it will be too thin and inelastic, and it will also damage the natural softness and comfort of cloth 1 . Cellulose-based fibers are carbonized by burning without burning, and are effective in synthesizing the flammability and flame retardancy of resin leather. In order to impart a good texture to the synthetic resin leather A, it is preferred to blend the cellulose with polyester, nylon, acrylic, urethane or the like. When it is desired to improve the combustibility and flame retardancy, it is preferable to use 20% or more of the fiber and the plain fiber. Shidi 2 yarn 4, which is a kind of long-fiber crimped (fleece) processed silk, thermoplastic, elastic long-fiber, and polyurethane long-fiber 5 〇~3 0 0: Ni yarn, It is easy to extend, and the entanglement with the first yarn 3 can reduce the difference between the longitudinal and lateral directions of the base fabric i. Even if it is one of a long fiber crimped yarn, a thermoplastic elastomer long fiber, or a polyurethane long fiber, if it is less than 5 angstroms, it will be too fine to lower the tensile strength, which is not preferable. On the other hand, if more than 3 Danny is too thick, the degree of extension will decrease and it is not ideal. It can be used as a raw material for long-fiber crimping processing yarns, such as polyester, nylon, polypropylene, etc., but in order to maintain elasticity and impart excellent texture to synthetic resin leather, polyester is used (in which Ethylene glycol dicarboxylate is most desirable. On the other hand, if the second yarn 4 contains cellulose fibers, sufficient elongation cannot be obtained, which is not preferable. 15 1287060 _ The base fabric 1 is formed by interlacing the first yarn 3 and the second yarn 4 described above. Further, the moiré 5, the yarn loop 5 formed by the yarn 3 is used to knit the yarn group R 6 formed by the second yarn 4 into a double-knit fabric, and the second yarn 4 is formed. /Circle 6 is woven in the longitudinal, transverse, and discontinuous manners of the base fabric. 2, the yarn ratio of the first yarn 3 to the second yarn 4 is 1: 1, and the yarn loops 5, 5 formed by the first yarn 3 and the yarn loops 6, 6 formed by the second yarn 4, In the longitudinal direction, the lateral direction, and the surface of the base fabric 1, there is an example of weaving. Further, the symbols 5, 6 in the figure represent the yarn loops '5', 6 formed on the surface side of the base fabric 1, and the yarn loops formed on the inner side. Moreover, for the sake of clarity, the yarn loops 5, 5, and 6, 6' in the table have a change in the thickness of the yarns 3 and 4, but are actually equal in thickness. Fig. 3 shows an example in which the yarn ratio of the first yarn 3 to the second yarn 4 is 2:1, and the yarn loops 5, 5 formed by the first yarn 3 are continuously formed in the longitudinal direction of the base fabric 1. 4, the yarn ratio of the first yarn 3 to the second yarn 4 is 3: 1, and the yarn loops 6, 6' formed by the second yarn 4 are formed in every other column in the longitudinal direction and the transverse direction of the base fabric 1. example. The one of the synthetic resin layers 2 may be a mixed resin layer of 50 to 95% by weight of the thermoplastic polyurethane and 50 to 5% by weight of the acrylic soft resin. The thermoplastic polyaminophthalic acid ester used in the present invention is obtained by reacting a diisoxyl ester compound with a compound containing two or more hydroxyl groups. Among them, a polyurethane elastomer 16 1287060 thermoplastic elastomer (TPU) composed of a so-called soft segment and a hard segment composed of a long-chain polyol, a diisocyanate, and a lock elongation agent is preferably used. These are preferably those having a Shore A hardness of 6 5 to 9 Å resin hardness, particularly a resin hardness of 70 to 80. Further, the present invention is based on the value measured by ASTM D 2240 (measuring temperature 23 ° C). A diisocyanate compound used to synthesize a thermoplastic polyurethane such as f-diisocyanate, biphenylmethane diisocyanate, naphthalene diisocyanate, tolidine diisocyanate, hexamethylene diisocyanate, xylene diisocyanate Further, hydrogenated xylene diisocyanate, deuterated dicyclohexylmethane diisocyanate, isophorone diisocyanate or the like can be used. Further, as a compound containing two or more hydroxyl groups, such as adipic acid, citric acid or the like, a condensation reaction of a 70-acid with a glycol such as ethylene glycol, hydrazine or 4-butanediol, the water S is a 7G alcohol. a reaction product of a carbonate and a glycol such as ethylene carbonate, which is a polyhydric alcohol; a polyether such as polyethylene glycol, polypropylene glycol, polytetramethylene glycol, or polyethylene glycol-polypropylene glycol; Polyols can be used. In the synthetic resin leather of the present invention, a polyether-based polyvalent oxime is used for the purpose of physical properties. Further, since the thermoplastic polyaminocarbene which is a raw material of a polyester-based polyol is excellent in aging resistance and calendering workability, it is also desirable from this viewpoint. As a lock elongation agent, such as ethylene glycol, 1, L propanediol, 1,3-propanediol, 1,2-butanediol, L3-butanediol, anthracene, 4-butanediol, 2,3-butane A low molecular weight polyhydric diol or a diamine, water, or the like of an alcohol, a %, or the like can be used. The acrylic soft resin used in the present invention is a resin which exhibits flexibility at room temperature such as vinyl chloride. In the acrylic soft resin, the Shore A hardness is 5 〇 8 8 Å, and the 卩Η ~ 65 is more preferable. 17 287 〇 6 〇 This acrylic acid-based soft resin is a multilayer structure polymer, and φ is preferably a particulate polymer having two or more kinds of acryl-based polymers having a core-shell type multilayer structure. This type of acrylic soft resin exhibits good softness and steepness at room temperature, retains bending durability, and excellent weather resistance. t Hereinafter, an example of a propionate-based soft resin used in the present invention will be described. The acrylic soft multilayer structure resin is an at least one methyl group containing at least one alkyl acrylate having a carbon number of 1 to 12 alkyl groups, 3 〇 to 99 9% by weight, and containing 1 to 8 alkyl groups. Q to 7 (% by weight) of acrylic acid, 0 to 30% by weight of copolymerizable unsaturated monomer, polyfunctional crosslinkable monomer and/or polyfunctional graft monomer 01 to 1% by weight The monomer mixture obtained by polymerization has a Tg of at least one layer of at least one layer of polymer layer [A] of 10 to 90 parts by weight and at least one type of acrylonitrile having a carbon number of 丨~12 alkyl groups. ~99% by weight, a monomer mixture containing at least one alkyl methacrylate having a carbon number of 丨8-8 alkyl groups, and a copolymerizable unsaturated monomer 〇30% by weight, produced by polymerization Tg is -20~5〇. (: a multilayer structure polymer in which at least one polymer layer [B] 9 〇 to 1 〇 by weight is combined, and the outermost layer is a polymer layer [B]. Hereinafter, other acrylic soft resin is exemplified. Illustratively, the acrylic & car Aibei layer structure resin is a monofunctional monomer containing a copolymerizable vinyl group of 60 to 99.5% by weight of an acrylic acid ester having a carbon number of 1 to 8 alkyl groups. 39.5 wt% and a rubber layer of 30 to 8 wt% copolymerized by a polyfunctional monomer containing at least two vinyl or vinylidene groups, and a weight loss of methyl methacrylate 4 0 ~1 〇〇% by weight, a carbon number of 1~18 1287060 octaalkyl acrylate 〇~6〇% by weight and a ping-picked ethylene group-containing monomer 0~20% by weight copolymerized And the outermost layer is a hard resin layer. The second layer is exemplified by a methacrylate 80 to 98. 99% by weight. , carbon number ', please, multi-functional grafting agent ^~~== :...crosslinking agent () ~ 〇.5 wt% Monomer mixing = 5 to 3 parts by weight of the innermost layer of hard polymer layer; (8) Acrylic acid ester of 7 to 99 % by weight of i~8 alkyl group % by weight, multi-functionality and "half" raw grafting agent 0·5~5 wt% in the middle of the mixture of the monomer mixture composed of 0~5 wt% of the raw cross-linking agent The hard polymer layer of the layer is 〇45 to 45 parts by weight: (6) 90 to 99% by weight of methyl methacrylate, and the carbon number is octane octenoate 50 to 75 parts by weight of the most rigid polymer layer obtained by copolymerization, and an acrylic soft multilayer structure resin having an average particle size of 0.01 to 0.3. In the synthetic resin leather of the present invention, thermoplastic polyurethane vinegar The blending ratio with the beryllonic acid soft resin is 6% by weight of the thermoplastic polycarbamic acid, 6 5% to 5% by weight of the acrylic soft resin, and preferably thermoplastic dan. Chuanzhongli <, acrylic acid Soft resin 40~1〇% by weight, more preferably thermoplastic polyurethane 7〇~9〇 % by weight, propylene 30^10 M heavy main % 'The tear strength will not be ^, the stitching will expand, and it is easy to have a U-shape of the broken coat. On the other hand, if the thermoplastic polyurethane exceeds Μ 19 1287060% by weight, the touch will be hard, it is not suitable for use as leather, and when it is processed by a calender, it will cause decomposition of the processing temperature. Decomposition of the above-mentioned mixed resin can improve the softness of the product. And the addition of a plasticizer can reduce the processing temperature of the mixed resin in the calender processing, and thus can inhibit the decomposition of the thermoplastic polyurethane during processing. Moreover, the phosphate ester plasticizer is also flame retardant. At this time, it can be combined with a plasticizer and a flame retardant. In the case of a plasticizer, such as di-2-ethylhexyl phthalate, isobutyl phthalate, diisononyl phthalate, etc.; phthalic acid ester; di-2-ethylhexyl ester trimellitic acid tri- An aliphatic dibasic acid ester such as diethylhexyl adipate, di-isodecyl adipate or mono-2-ethylhexyloctyl ester; epoxidized soybean oil, epoxy succinate Epoxy-based plasticizers such as esters; phosphates such as tricresyl phosphate, etc., can be used. Among them, an aromatic carboxylic acid ester such as ruthenium & L S 曰 or a phthalic acid ester is preferable from the viewpoint of high plasticization efficiency and little bleeding. The compounding amount of the plasticizer is 0 to 50 parts by weight with respect to 100 parts by weight of the mixed resin, and it is preferable to use 325 parts by weight in the middle of the mixed resin. If it is used in a large amount, it may occur if it is moved or oozing, which is not preferred. In the mixed resin layer, the lubricant used in the synthetic resin, the ultraviolet absorber, the light stabilizer, and the antibacterial temple can be further blended. For the lubricant, such as stearic acid #5, Magnesium, zinc, barium and other fat private metal salts, polyethylene wax, stearic acid, olefin di-fatty acid decylamine, etc. can be used. In the case of external absorbent, 2-(2 - (tetra)-5,-methylbenzene ) stupid and 20 1287060 two sigma sitting and other benzotriazole-based ultraviolet absorbers can be used. In the case of light stabilizers, such as bis-(2, 2, 6, 6-tetramethyl-4-pyridinyl octyl ester The retardation amine system can be used as an antibacterial agent, such as a silver-based inorganic antibacterial agent, etc. The above-mentioned layered wax layer has a Shore A hardness of 60 to 80. Ideally, the hardness can be obtained by using a thermoplastic polyurethane having a Shore A hardness of 6 5 to 90 and an acrylic soft having a Shore A hardness of 5 0 to 80. The resin is obtained, and with this hardness, it is possible to obtain the same leather as the soft vinyl chloride layer obtained by blending 70 to 100 parts by weight of a plasticizer (diethylhexyl phthalate) in 100 parts by weight of polyvinyl chloride. Softness, hand, and touch leather. The above-mentioned mixed tree slab sheet (synthetic resin layer 2) composed of a mixed resin layer and the base fabric 1 may be an ethyl-vinyl acetate copolymer latex. a polyvinyl chloride paste, a two-liquid polyurethane adhesive, etc. The adhesive 'can be applied to the surface of the mixed resin sheet in addition to the surface of the base fabric. The polypropylene foamed sheet, and the polypropylene foamed sheet and the mixed resin sheet can be joined together, and a layer of a polyurethane primer layer can also be coated on the layer of the polypropylene foamed sheet. Or a primer layer for improving the adhesion of an epoxy resin primer layer, etc. The synthetic resin leather A in this example can be used for interior materials such as automobiles, headrests, covers, visors, and roofs. Etc.), interior interior materials, skin material for self-propelled saddles, furniture ( The material of the bag such as the chair, the sofa, etc., the raincoat, the apron, etc., and when the resin layer (synthetic resin layer 2) is white-coated on both sides of the base fabric 1, it can be used as the material of the elastic container. 21 ί287〇6〇一 and 'The synthetic resin leather A of the present invention, as shown in Fig. 2 to Fig. 4, ^The yarn of the first yarn 3Fig. 5: Shou-Mu, /w _ ,, , First, v 4, the way of encircling the circumstance and the circle β, weaving the longitudinal, transverse and non-continuous performance of the base fabric i, so it also has excellent flame retardancy, as shown in Figure 2, the first yarn 3 and The yarn ratio of the second yarn 4 is 1.1, and the yarn loop 5 of the first yarn and the yarn loop 6 of the second yarn are in the longitudinal direction of the base fabric i, and also the weaving of the father and the father in the table. The difference v in the longitudinal direction and the lateral direction is excellent as a leather, and is excellent in flame retardancy. : The cloth is more ideal for hard-to-burn processing. In the case of the flame-retardant cooling of the base fabric 1 , the dispersion of the nitrogen-phosphorus-based flame retardant attached to the base fabric or the < ', ' two overheat drying, the flame retardant is fixed on the base fabric In this way, the mixed solution is attached to the base fabric by dipping, coating, spraying, or the like as a nitrogen-phosphorus-based flame retardant, and it is preferred to use an amine amine 'condensed acid-filled amine and an amine-based amine. weight! 1 or more flame retardants. In particular, the urethane phosphate water and the fixing property are good. Even if the synthetic resin emulsion or the later-described synthetic resin emulsion is used in combination, a durable and flame-retardant processing liquid having durability can be used: propylene, isopropylene and water can be used. Wait. For the above-mentioned flame-retardant processing t, it is also possible to use a mixture of an n-type flame retardant and a combination of: 'j's gum or nitrogen-based flame retardant and an aqueous solution: by using a synthetic resin emulsion or an aqueous solution, it is possible to promote It is difficult to burn and it is hard to burn, but the flame retardancy will be relatively low. For synthetic resin emulsions or 7/this time, a polymer such as acrylate or methacrylate acrylate 22 1287060, a copolymer of such monomers with other vinyl monomers such as acrylic acid or vinyl acetate, etc., may be used. Copolymer of monomer and vinylene monomer such as ethylene, vinyl urethane, vinyl acetate polymer, polyester, i vinyl rubber resin (solid component) and flame retardant The ratio is such that each part by mass of the synthetic resin is blended with 5 to 100 parts by mass of the flame retardant. Further, in the synthetic resin layer 2, in order to improve the flame retardancy of the synthetic resin leather, a phosphate-based flame retardant may be further added. Phosphate-based flame retardant 3, such as cresyl phosphate, cresyl phenyl phosphate, trimethyl sulphate, chlorinated ~ 2, 6-xylene phosphate, resorcinol phosphate, aromatic A condensed phosphate ester or the like can be used. However, if the molecular weight is less than 350 and its volatility is too low, it is not suitable for use in the interior materials of vehicles. It is preferable to use a molecular weight of 1350 or more. The condensed high molecular weight phosphate is slightly inferior in flame retardancy, and an aromatic phosphate having a molecular weight of about 350 to 500 is preferably used. Further, a nitrogen-based flame retardant may be used in combination. For nitrogen-based flame retardants, such as melamine, monoamine diamine, biuret, melamine, benzoguanamine, etc., can be used. In Fig. 1 (ii), the foamable synthetic resin sheet 1 is interposed between the base fabric 1 and the synthetic resin layer 2, and then the foamed synthetic resin sheet 3 is foamed to form a hair. Foamed synthetic resin leather A. This foaming property δ is a resin sheet 1 which contains the above-mentioned phosphate ester-based flame retardant, and can also be used in combination with a nitrogen-based flame retardant, and the flame retardancy can be effectively improved. _ Next, in the case of the other aspects of the synthetic resin layer 2, the description of the patent application is the same as the fourth and fifth aspects, and the description of the above-mentioned overlapping portions will be omitted. 23 1287060 In this case, 'the thermoplastic polyurethane-based elastomer layer of the W-layer layer 2 is extracted as a synthetic tree, which is based on the plasticity of the ruthenium complex, the urethane elastomer, the polyisocyanate, and the heating and kneading. The post-kinetic kinetic energy & π + ---- thermoplastic polyurethane elastomer is formed into a sheet by a calender. In the case of the above ratio of the thermoplastic polyamino group "夂S曰 elastomer and polyisocyanate, when using methyl (4, 1 phenyl) monoisocyanate as the polyisocyanate, the opposite side, 100 berries The wound thermoplastic polyurethane elastomer is preferably used in an amount of 〇·1 to 2 Å. Further, the thermoplastic polyurethane-based elastomer layer t is more preferably contained as a phosphorus-based plasticizer. The thermoplastic polyurethane-based elastomer layer after dynamic crosslinking, the thermoplastic polyurethane-based elastomer of the raw material is composed of two or more hydroxyl groups of hydrazine diisocyanate. The polycarbamate obtained by the mutual reaction of the compounds is obtained by addition polymerization of a long-chain diol comprising a terminal active hydrogen with a short-chain diol (short chain chain extender) and a diisocyanate, that is, A polyurethane-based thermoplastic elastomer (TPU) composed of a soft segment component and a hard segment component is preferred. These are preferably in the range of hardness of the Shore A hardness of 65 to 9 ,, particularly in the range of resin hardness of 70 to 80. Further, in the present invention, the Shore A hardness is a value measured by ASTM D 2240 (measurement temperature 23. The above-mentioned types can be used for the diisocyanate compound, the long-chain diol, the chain extender, etc. in order to make the above-mentioned polyamine group. The formic acid-based thermoplastic elastomer is dynamically cross-linked. First, a polyisocyanate is added to the above-mentioned polyurethane-based thermoplastic elastomer, and the mixture is uniformly mixed by a blender. The polyisocyanate g is heated and kneaded. In the dynamic crosslinking reaction, in order to maintain good shearing force, the crosslinking reaction is carried out at a temperature of 24 1287060, and the aromatic polycyanic acid vinegar is suitable, especially the methyl bis (4, phenylene) Diisocyanine _ (10) ^ for him to give out toluene diisocyanine ^, because the boiling point of up to 25 ° ° ° too close to the addition of θ using fatty polyisocyanate must increase the crosslinking temperature, will reduce the efficiency of mixing 'Not ideal. 'It is better to adjust the polyisocyanate (4) to the masterbatch (attached to the batch), that is, the liquid polyisocyanate and the synthetic resin such as polyurethane to solidify and granulate. #此,可交交The polyaminocarbamic acid-based thermoplastic elastomer as a raw material is uniformly mixed before the start of the process. Further, the polyisocyanate may be blocked to inhibit the reaction, but in the present invention, the problem is caused by the absence of early crosslinking. Process, and special needs. Compared with polyurethane elastomers, the amount of polyisocyanate is used when using yttrium (4 1- laughing field - field ι / ητ only Hi this support) When the monoisocyanate (mdi) is used as the polyisocyanate, it is preferably a part by mass based on 100 parts by mass of the thermoplastic polyurethane-based elastomer, particularly in terms of abrasion resistance. When recycling is considered, the dosage is preferably 〇·2~〇·6. If the dosage is not 0. 1 part by mass, there is no crosslinking effect. If it exceeds the mass part, the processing property of the calender will be Further, if a polyisocyanate other than methyl bis-phenylene diisocyanate (MDI) is used, it is necessary to consider the number of molecular oxime and oleic acid acetate groups. The mixture of the polyurethane-based thermoplastic elastomer and the polyisocyanate masterbatch is heated and kneaded. #由加热' can accelerate the cross-linking reaction, but it can also carry out the parent-reacting reaction on the east side of the lining. In this way, the polyurethane-based thermoplastic elastomer can be dynamically cross-linked. A For the heating and kneading operation, a high-shear force device with a shifting force or a double-shaft screw type can be used. In this line of heating and kneading, the temperature is 130~20 (rc for 3~1〇 minutes. After heating and kneading, the dynamically crosslinked thermoplastic polyurethane elastomer is placed in a calender. Further, when it is dynamically crosslinked and then cooled and then heat-molded into a sheet form, the workability is lowered, so that it is preferably formed into a sheet without cooling after the dynamic crosslinking reaction. The calender used is used. The machine device is not particularly limited, and may be used in the reverse L-shape, Z-type, or the like. When four calenders of the reverse L-series are used, the light surface temperature is preferably in the range of 14 〇 to 16 〇 ° C. After the calender is pressed out of the sheet of thickness 〇·〇7~〇·5mm, 'cool it for winding. It can be used arbitrarily using a mixing roll or a hot one. Also, the thermoplastic polyurethane carboxylic acid ester after dynamic crosslinking In the case, an acrylic soft resin may be blended as needed. The acrylic soft resin is preferably a polymer having a multilayer structure, that is, a particulate polymer composed of a core-shell type multilayer structure of two or more kinds of acrylic polymers. , Shore A hardness is 65~90' and 65~75 is better. This type of propionic acid-based soft resin maintains flexibility at room temperature, retains bending durability, and has excellent weather resistance. When using acrylic soft resin, its ideal blend ratio [dynamically crosslinked thermoplastic Polyamine phthalate elastomer/acrylic soft resin] is 80:20 to 70:30 by mass ratio. Moreover, it is generally used in a synthetic resin, a lubricant, a UV absorber, and a light stabilizer. Agents, pigments, antibacterial agents, etc., can also be used in the present invention. 26 1287060 can be used together with plasticizers to improve the softness and feel of the product. And 'adding plasticizer can reduce the processing temperature of the calender processing, and therefore It is possible to suppress the decomposition of the heat-treated 1113⁄4 amino phthalate elastomer after dynamic crosslinking. In the case of a plasticizer, a phosphate vinegar such as cresyl phosphate is preferred. The phosphate-based plasticizer also has The flame retardant effect can also be used as a plasticizer and a flame retardant, and the above-mentioned compounding agent can be added together with the masterbatch of the polyurethane-based thermoplastic elastomer and the polyisocyanate. As described above, the formed sheet is laminated on a base fabric with a urethane-based adhesive to form a synthetic resin leather. After lamination, marble printing can be performed on the surface layer as needed, and a gloss adjuster or embossing can be applied. Secondly, in the other aspects of the synthetic resin layer 2, the description of the sorrows of the sixth to eighth items of the patent application is described, and the description of the above-mentioned repeated portions will be omitted. In this example, the 'synthetic resin layer 2' is composed of The thermoplastic polyurethane-based elastomer foam layer and the thermoplastic polyurethane-based elastomer non-foamed layer are sequentially disposed, and the thermoplastic polyurethane-based elastomer foam layer is The thermoplastic polyurethane-based elastomer is added to the thermoplastic polyurethane-based elastomer and the foaming agent is heated and kneaded to form a dynamically cross-linked thermoplastic polyurethane elastomer into a sheet shape by a calender, and then passed through a sheet. Made by foaming treatment. And the above-mentioned thermoplastic polyurethane-based elastomer non-foamed layer is a thermoplastic polyurethane system in which a thermoplastic polyurethane-based elastomer is added to a polyisocyanate by heating and kneading for dynamic crosslinking. The elastomer is formed into a sheet shape by a calender. The above polyisocyanate is a bis(4, fluorene monophenylene)-isocyanate, and the amount of the thermoplastic polyamine-based ester 27 2787060 elastomer is 〇 1 to 2 parts by mass based on the mass parts by mass of the thermoplastic polyamine ester. And especially in the range of 〇·1~1 · 5 quality 1 part is more ideal. Herein, the dynamically crosslinked thermoplastic polyurethane-based elastomer foam layer is formed by calendering a thermoplastic polyurethane-based elastomer which has been dynamically cross-linked and added to a foaming agent. The mechanism is formed into a sheet shape, and the sheet is laminated on the base fabric, and then the foaming agent is foamed by the foaming treatment. After the sheet is formed by the calendering mechanism, even after the foaming process has passed for 2 to 3 days, the state of the bubble chamber is not deteriorated. Since the foaming agent must be sufficiently kneaded in the thermoplastic polyamine-based ester elastomer after dynamic parenting, it is preferred to add it before the above dynamic crosslinking. That is to say, in the thermoplastic polyurethane of the raw material, the polyisocyanate and the foaming agent added with the crosslinking agent are heated and kneaded, and then dynamically crosslinked to obtain foaming by dynamic crosslinking. A thermoplastic polyurethane elastomer is preferred. And when it is placed in a calender to form a sheet, the thermoplastic polyurethane-containing elastomer containing a foaming agent which is dynamically cross-linked by heating and kneading is cooled and then heated and formed into a sheet shape. The workability is lowered, so that it is preferable to form the sheet directly without cooling after the dynamic parent-incubation reaction. The calendering clothes to be used are not particularly limited, and may be used in an inverse L type, a z type, or an L type. When four calenders of reverse L are used, the surface temperature of the rolls is 14 〇 to 6 〇. The range is better. After the sheet having a thickness of 〇 7 to 〇 5 mm is stretched by a calender, it is cooled and wound. A kneading roll or a hot roll can be used arbitrarily. In the case of blowing agents, such as azomethine (ADCA), p, p, oxy bisbenzene sulfonate (0BSH), p-methyl sulfonate (TSH), dinitrate pentamethyltetramine (DpT) can be used. The above may be used in combination of two or more kinds. Foam layer 28 1287060

置感均顯不足。 從先達到發泡溫度之部分起會一口氣發泡, 1勺氣室,而變成大的氣室,所以於強度和分 3另一方面,本發明之動態交聯後之己加入 發泡劑的熱塑性聚胺基甲酸酯系彈性體置入壓延機加工 後 部分未反應之交聯劑會殘留下來。若在設定為高於 i l杜;μ度之發泡溫度附近進行交聯反應,則先達到發泡 溫度部分之黏度會稍提高一些,其結果,可生成均勻且細 緻的發泡氣室,形成一高強度且具有分量感的發泡層。發 泡溫度比動態交聯溫度高別艺〜“弋程度較佳。如溫度低 於2 0 C ’動恶交聯之發泡劑分解量會變大;如溫度超過5 〇 C,其片材會太過柔軟,且,熱塑性聚胺基甲酸酯系彈性 肢之加工日守會開始進行分解,再者如使用肼撐甲驢胺般之 氮系難燃劑時’也會開始分解。如動態交聯溫度為1 6 〇。匸 時,藉由發泡助劑可控制溫度於1 90程度左右。 於動態交聯後之熱塑性聚胺基甲酸酯系彈性體發泡層 上所積層的熱塑性聚胺基甲酸酯系彈性體非發泡層之熱塑 性聚胺基曱酸酯系彈性體,可使用如上述之二異氰酸酯化 合物與含有2個以上羥基之化合物相互反應所得之聚胺基 甲酸酯、其中又以具有末端活性氳之長鏈二醇與短鏈二醇 (短鏈鏈伸長劑)以及二異氰酸酯經過加聚反應所得、亦即 由軟鏈段成分與硬鏈段成分所構成之聚胺基甲酸酯系熱塑 29 1287060 性彈性體(TPU)。此笼π , 寺又以肖氏Α硬度65〜90樹脂硬度, 特別是70〜80之抖& 、 <树知硬度範圍内最為理想。特別是使用 以此為原料如前戶斤;七 -;--之動態交聯之熱塑性聚胺基甲 …曰系彈f生體為乜。此類熱塑性聚胺基甲酸酯系彈性體係 置入壓延機中製成片狀而用於積層上。 且方、動L又聯後之熱塑性聚胺基甲酸酯系彈性體發 泡層以及/或是妖翅卜士 、塑性聚胺基甲酸酯系彈性體非發泡層 中,視需要也可配合丙稀酸系軟質樹脂。此丙稀酸系軟質 樹脂以多層構造聚合物,亦即 物以核-殼型之多層構造構成的The sense of insufficiency is insufficient. From the part that reaches the foaming temperature first, it will be foamed in one breath, 1 scoop of the gas chamber, and become a large gas chamber, so on the other hand, on the other hand, the dynamic crosslinking of the present invention has been added to the foaming agent. The thermoplastic polyurethane-based elastomer is placed in a calender and a portion of the unreacted cross-linking agent remains. If the crosslinking reaction is carried out in the vicinity of the foaming temperature set to be higher than il du; μ, the viscosity of the foaming temperature portion will be slightly increased first, and as a result, a uniform and fine foaming chamber can be formed to form A foamed layer of high strength and component. The foaming temperature is higher than the dynamic crosslinking temperature. The degree of enthalpy is better. If the temperature is lower than 20 C, the amount of decomposition of the foaming agent will increase. If the temperature exceeds 5 〇C, the sheet will be thicker. It will be too soft, and the processing of thermoplastic polyurethane-based elastic limbs will start to decompose, and if you use a nitrogen-based flame retardant like carbamide, it will start to decompose. The dynamic crosslinking temperature is 16 〇. When 匸, the temperature can be controlled to about 1 90 by the foaming aid. The layer is laminated on the thermoplastic polyurethane foamed layer after dynamic crosslinking. A thermoplastic polyaminophthalate elastomer of a thermoplastic polyurethane-based elastomer non-foamed layer, which can be obtained by reacting a diisocyanate compound as described above with a compound having two or more hydroxyl groups. An acid ester, which is obtained by a polycondensation reaction of a long-chain diol having a terminal active oxime with a short-chain diol (short chain chain extender) and a diisocyanate, that is, a soft segment component and a hard segment component. Polyurethane thermoplastic 29 1287060 Sexual elasticity (TPU). This cage π, the temple is also the hardness of the hardness of 65 ~ 90 resin, especially the 70 ~ 80 shake &< tree know the hardness range is the most ideal. Especially use this as the raw material as before Thermodynamic polyamine based on the dynamic cross-linking of the seven------the thermoplastic elastomer is a ruthenium. The thermoplastic polyurethane-based elastic system is placed in a calender to form a sheet. A thermoplastic polyurethane foamed layer and/or a wrapper, a plastic polyurethane-based elastomer non-foamed layer. In addition, an acrylic soft resin may be blended as needed. The acrylic acid soft resin is composed of a multilayer structure polymer, that is, a core-shell type multilayer structure.

由兩種以上之丙稀酸系聚合 粒子狀聚合物為佳,肖氏A 更度為50 80 ’而又以65〜75為佳。此類丙烯酸系軟質 樹脂,於常溫中也可保持柔軟性,保有彎曲耐久性,以及 極佳的耐候性。於使用丙烯酸系軟質樹脂時,其理想之配 合比例[動態交聯後之熱塑性聚胺基甲酸酯系彈性體:丙 烯酸系軟質樹脂]以質量比計為8〇 : 2〇〜70 : 30。 且,1配合使用於合成樹脂之可塑劑、潤滑劑、紫 外線吸收劑、光安定劑、顏料、抗菌劑等,於本發明中亦 可配合使用之。配合可塑劑,可改善製品的柔軟性以及觸 感。且,添加可塑劑可降低壓延機加工之加工溫度,也因 此可抑制動態交聯後之熱塑性聚胺基甲酸酯系彈性體於加 工時之分解。就可塑劑而言,以磷酸三甲酚酯等礙酸醋系 較佳。磷酸酯系之可塑劑也具有難燃作用,此時也可一併 當作可塑劑以及難燃劑使用之。而上述之配合劑,可於混 合聚胺基甲酸酯系熱塑性彈性體與聚異氰酸s旨之母料時_ 30 1287060 併加入做混合。 丄厂/| 〜八π 1夂 < 己加入發泡劑 塑性聚胺基甲酸酯系彈性體h剎田Ρ甘 … ^基甲酸酯系接著劑藉 層於基布,接菩籍廢献翻~_ --____T s夂Θ日糸接著劑葙 曰於基 層後經過發泡作業使發泡劑發泡來製成合成樹脂皮革。: 者可視情況施行應花處理。於發泡、壓花處理前後可視· 要於表層進行大理石印刷、塗佈光澤調整劑。 * 實施例 以下’係舉出與申請專利範圍第1〜3項之發明對應實 施例與比較例,來更詳盡說明本案之發明。 (實施例1〜3) 作為合成樹脂層,係將熱塑性聚胺基甲酸酯(麵―ΜΑ· 三菱化學股份有限公司製作,使用了特殊酯系多元醇之聚 胺基旨,肖氏Α硬度77)8()重量份、丙烯酸系軟質樹 脂(曰SA —i_P:庫拉雷股份有限公司製作,肖氏Α硬度7〇)2〇 重ϊ份、甲基丙烯酸甲酯—丙烯酸烷酯聚合物(美塔布連p_ 530A:三菱雷永股份有限公司製造)5重量份、碳酸鈣(Ns-A·· 日東粉化工業公司製造)1〇重量份、抗氧化劑(PEP-36,旭 屯為化子工業股份有限公司製造)〇· 3重量份、潤滑劑(聚 乙烯蠟)〇· 5重量份、紫外線吸收劑(苯并三唑系)0.7重量 仏、光女疋劑(HALS) 0 _ 3重量份以及顏料微量混合後,再 經由壓延機成形得到厚度0.25mm之片材。 此混合樹脂片材(合成樹脂2)中,第一紗3是由65%之 聚酯(聚對笨二曱酸乙二醇酯)以及35%之人造絲混紡而成 31 1287060 之2〇支紗,而第二紗4則是使用1 50丹尼聚酯(聚對苯二 甲駄乙—私酯)長纖維的絨毛加工絲,將此兩紗交互編織, 所示之雙土針^物基布"目接合所得之合1樹 一如圖3所不之雙面針織物基布 相接合所得之合成樹脂皮革做為實施例2。與如圖“斤 面針織物基布1相接合所得之合成樹脂皮革做為實 (比較例1 ) 如圖5所示,除了使用美右 』從用基布1之外,其餘均與實施例 1〜3相同方式來製作合成樹脂皮革。 此基布卜以如上所述之第一紗3與第二紗4所交織 而成。且第二紗之紗圈6,6,,於美右 孓丞f 1之橫向以及表裏 均以連續方式構成。 (比較例2) 除了使用僅利用上述第—紗3以雙面針織物基布外, 其餘均與實施例1〜3相同方式來製作合成樹脂皮革。 (比較例3) 除了使用僅利用上述第二紗4編織為平级針織之基布 夕,其餘均與實施例!〜3㈣方式來製作合成樹脂皮革。 就此等實施例與比較例之人 ^ ^成枒脂皮革,對其燃燒性、 縱向與橫向之延展力、牟款性、It is preferred to polymerize the particulate polymer of two or more kinds of acrylic acid, and the Shore A is more preferably 50 80 ' and more preferably 65 to 75. These acrylic soft resins retain flexibility at room temperature, retain bending durability, and have excellent weather resistance. When an acrylic soft resin is used, the desired compounding ratio [thermoplastic polyurethane elastomer after dynamic crosslinking: acrylic soft resin] is 8 〇 : 2 〇 to 70 : 30 by mass ratio. Further, a plasticizer, a lubricant, an ultraviolet absorber, a photosetter, a pigment, an antibacterial agent and the like which are used in combination with a synthetic resin can also be used in the present invention. With plasticizers, it improves the softness and feel of the product. Moreover, the addition of a plasticizer lowers the processing temperature of the calender processing, and also inhibits the decomposition of the dynamically crosslinked thermoplastic polyurethane elastomer during processing. In the case of a plasticizer, it is preferred to use a cresyl phosphate or the like. Phosphate-based plasticizers also have a flame retardant effect and can also be used as a plasticizer and a flame retardant at this time. The above-mentioned compounding agent can be added and mixed in the case of mixing a polyurethane-based thermoplastic elastomer with a polyisocyanate masterbatch _ 30 1287060.丄厂/| ~8π 1夂< has added foaming agent plastic polyurethane elastomer t-field Tiangan... ^Base-based adhesive to layer on the base cloth, pick up the waste The ~ ____ ~ ~ ~ ~ ~ ~ ~ ~ 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 。 。 。 。 。 : The person should be treated according to the situation. It can be visualized before and after foaming and embossing. Marble printing and coating of gloss modifiers are required on the surface. * EXAMPLES Hereinafter, the invention of the present invention will be described in more detail by referring to the examples and comparative examples corresponding to the inventions of claims 1 to 3. (Examples 1 to 3) As a synthetic resin layer, a thermoplastic polyurethane (manufactured by Miki-Mitsubishi Chemical Co., Ltd.) was used, and a polyamine group of a special ester-based polyol was used. 77) 8 parts by weight, acrylic soft resin (曰SA —i_P: manufactured by Kuraray Co., Ltd., Shore Α hardness 7〇) 2〇 heavy 、, methyl methacrylate-alkyl acrylate polymer (Mettablian p_ 530A: manufactured by Mitsubishi Rayon Co., Ltd.) 5 parts by weight, calcium carbonate (Ns-A··Nitto Powder Chemical Co., Ltd.) 1 part by weight, antioxidant (PEP-36, Asahi Kasei)化子工业股份有限公司))·3 parts by weight, lubricant (polyethylene wax) 〇·5 parts by weight, UV absorber (benzotriazole) 0.7 weight 仏, 光女疋剂(HALS) 0 _ After 3 parts by weight and a small amount of the pigment were mixed, a sheet having a thickness of 0.25 mm was formed by a calender. In the mixed resin sheet (synthetic resin 2), the first yarn 3 is a blend of 65% polyester (polyparaphenyl phthalate) and 35% rayon, which is a blend of 31 1287060 Yarn, and the second yarn 4 is a pile processing yarn using 1 50 denier polyester (polyparaphenylene bromide). The two yarns are alternately woven, and the double soil needles are shown. The synthetic resin leather obtained by joining the double-knit fabric base fabric as shown in Fig. 3 is the same as that of the second embodiment. The synthetic resin leather obtained by joining the knit fabric base fabric 1 as shown in the figure (Comparative Example 1) is as shown in Fig. 5, except that the base fabric 1 is used except for the use of the base fabric. The synthetic resin leather is produced in the same manner as 1 to 3. The base cloth is interwoven with the first yarn 3 and the second yarn 4 as described above, and the second yarn loop 6,6, is in the right-hand side. The transverse direction and the surface of the 丞f 1 were formed in a continuous manner. (Comparative Example 2) A synthetic resin was produced in the same manner as in Examples 1 to 3 except that the above-mentioned first yarn 3 was used as the double-knit fabric base fabric. (Comparative Example 3) A synthetic resin leather was produced in the same manner as in the examples! to 3 (4) except that the base fabric which was knitted by the second yarn 4 alone was used, and the persons of the examples and the comparative examples were prepared. ^ ^ into rouge leather, its flammability, longitudinal and lateral extension, levy,

At ^ 八导 縫合處擴張狀態、觸感(官 月b許價)、座椅組裝時之作辈f 衣才之作菜14寻各別進行試驗。其結果 合併標示於表1。 32 1287060 表i 實施例1 實施例2 實施例3 比較例1 比較例2 比較例3 基布編織法 交織-雙面 針織(圖2) 交織-雙面 針織(圖3) 交織-雙面 針織(圖4) 交織-雙面 針織(圖5) 第一紗之 雙面針織 第二紗之 平紋針織 燃燒性 〇 〇 〇 X 〇 X 朝縱向之延展度 20.6N/3cm 21.6N/3cm 23.5N/3cm 19.6N/3cm 70.6N/3cm 19.6N/3cm 朝橫向之延展度 12.7N/3cm 12.7N/3cm 12.7N/3cm 12.7N/3cm 27.0N/3cm 8.5N/3cm 朝縱向及橫向之延展 平均度 16.65N/3c m 17. 15N/3c m 18.lN/3cm 16.15N/3c m 48.8N/3cm 14.05N/3c m 柔軟性 〇 〇 〇 〇 X 〇 縫合處之擴張狀態 〇 〇 〇 〇 〇 X 厚度(mm) 1. 06 1. 04 0. 98 1. 05 0. 82 0. 73 質感 〇 〇 〇 〇 〇 X 座椅組裝時之作業性 〇 〇 〇 〇 X 〇 表1中,燃燒性之評價,係將合成樹脂皮革以其合成 樹脂層位於下方來保持水平狀態下著火之際,一邊燃燒一 邊下垂燃燒起來者定為X,無下垂而靜靜燃燒者定為〇。 縱向與橫向之拉伸強度,則以JIS K 6772為基準之20% 模數試驗(2 0%伸長時之拉伸強度)來測定。 柔軟性之測定則以手來觸摸製造後各皮革,以其觸感 與軟質聚氯乙烯皮革(合成樹脂層為100重量份聚氯乙烯 中配合了 1 00重量份之可塑劑酞酸二乙基己酯之聚氣乙烯 組成物皮革)相比來評價。〇表示與軟質聚氯乙烯皮革有 相等之觸感,X表示觸感堅硬,無法代替軟質聚氣乙烯皮 革° 缝合處之擴張狀態之評價,係使用各皮革以 JASO M40 3-83之縫合處疲勞試驗為基準,目視其縫合處狀態。 〇者表示縫合處無擴張,X者表示缝合處擴張,缺乏商品 33 l287〇6〇 實用性。 ^就觸感而言,將實施例與比較例之合成樹脂皮革作為 質使用之,將此聚氯乙 ,皮革(合成tT^tr^Ts&TToTt 12之可塑劑酞酸二乙基己酯之聚氣乙烯組成物皮革)相 比來評價。〇者表示與軟質聚氯乙烯皮革有相等之觸感, x者表示觸感較軟質聚氣乙烯皮革稍差。 ^而就座椅組裝時之作業性之評價而言,將其縫製成座 可狀進行裝配作業,如無起皺以〇表示,起皺則以X表示。 由以上試驗結果得知,本發明之合成樹脂皮革,朝縱 向與k向之延展差異小,且擁有一定厚度,觸感良好,可 N效率進行座椅組裝之作業,且,為具有難燃性之新穎合 成樹脂皮革。又,其中,使用圖2基布丨之實施例丨中的 合成樹脂皮革特別優異。 相對於此,比較例1之合成樹脂皮革,因第二紗之紗 圈6,6於基布1’之橫向、表裏呈連續之故,評定為其難 燃性不足。比較例2之合成樹脂皮革,因僅使用第一紗3 製造基布,故縱向與橫向延伸差異大,且因對於延展之應 力大’評定其柔軟性能不足。比較例3之合成樹脂皮革, 口僅使用第二紗製造基布,故縱向與橫向延伸差異大,縫 合處擴張,欠缺商品實用性,且因厚度不足,欠缺質感。 又’於上述各實施例、比較例中,將第一紗3、第一 紗4之原料改用本發明所使用之其他原料的情況也得到與 表1同樣的結果。 34 .1287060 又,就難燃性、縱向與橫向延展及其平均、厚产等, 即使於合成樹脂層使用聚氯乙烯皮革時子又 A ,, 仍锌到和表1相 同之結果 (貫施例4〜6) 曲 ,〜又叫儿丄菓公司製造_ 辰寧109(將磷酸胺基甲酸酯分散於異丙醇/水之氮-磷系^ 燃劑)進行難燃加工之基布與含磷酸At ^ Eight Guides The state of expansion of the suture, the sense of touch (the price of the official month b), and the preparation of the seat when the seat is assembled. The results are shown in Table 1. 32 1287060 Table i Example 1 Example 2 Example 3 Comparative Example 1 Comparative Example 2 Comparative Example 3 Base fabric weaving interlacing - double-sided knitting (Fig. 2) Interlacing - double-sided knitting (Fig. 3) Interlacing - double-sided knitting (Fig. 3) Figure 4) Interlaced-double-knit (Fig. 5) The double-knit of the first yarn The second yarn of the second yarn is woven. X 〇X The longitudinal extension is 20.6N/3cm 21.6N/3cm 23.5N/3cm 19.6N/3cm 70.6N/3cm 19.6N/3cm The lateral spread is 12.7N/3cm 12.7N/3cm 12.7N/3cm 12.7N/3cm 27.0N/3cm 8.5N/3cm The average of the longitudinal and lateral extension is 16.65. N/3c m 17. 15N/3c m 18.lN/3cm 16.15N/3c m 48.8N/3cm 14.05N/3c m Softness 〇〇〇〇X 〇Expanded state of suture 〇〇〇〇〇X Thickness ( Mm) 1. 06 1. 04 0. 98 1. 05 0. 82 0. 73 Texture 〇〇〇〇〇 X Workability in seat assembly 〇 X 〇 Table 1, evaluation of flammability, When the synthetic resin leather was placed under the synthetic resin layer and kept in a horizontal state, the person who sag and burned while burning was set to X, and the person who did not sag and quietly burned was designated as 〇. The tensile strength in the machine direction and the transverse direction was measured by a 20% modulus test (tensile strength at 20% elongation) based on JIS K 6772. For the measurement of softness, the leather after manufacture is touched by hand, and the touch is made with soft polyvinyl chloride leather (100 parts by weight of synthetic resin layer is blended with 100 parts by weight of plasticizer diethyl phthalate). The hexyl ester of the gas-polymerized ethylene composition of leather) was evaluated. 〇 indicates that it has the same feel as soft PVC leather. X indicates that the touch is hard and can not replace the soft polyethylene leather. The evaluation of the expansion state of the suture is the use of each leather with JASO M40 3-83 seam fatigue. The test is based on the baseline and the state of the suture is visually observed. The latter indicated that there was no expansion at the suture, and the X indicated that the suture was dilated, lacking the product 33 l287〇6〇 practicability. ^ In terms of touch, the synthetic resin leather of the examples and the comparative examples was used as a substance, and the polyvinyl chloride, leather (synthetic tT^tr^Ts& TToTt 12 plasticizer diethylhexyl citrate) The gas-gathered ethylene composition leather was compared. The latter said that it has the same touch as the soft PVC leather, and the x indicates that the touch is slightly worse than the soft polyethylene paper. ^ As for the evaluation of the workability at the time of seat assembly, it is sewed into a seat for assembly work, if no wrinkles are indicated by 〇, and wrinkles are indicated by X. As a result of the above test, the synthetic resin leather of the present invention has a small difference in the longitudinal direction and the k-direction, and has a certain thickness, a good touch, and can be used for seat assembly work with N efficiency, and is flame-retardant. Novel synthetic resin leather. Further, among them, the synthetic resin leather used in the Example of the base fabric of Fig. 2 is particularly excellent. On the other hand, in the synthetic resin leather of Comparative Example 1, the yarn loops 6, 6 of the second yarn were continuous in the lateral direction and the front and back of the base fabric 1', and it was evaluated that the flame retardancy was insufficient. In the synthetic resin leather of Comparative Example 2, since the base fabric was produced using only the first yarn 3, the difference in the longitudinal direction and the lateral direction was large, and the softness was insufficient due to the large stress on the elongation. In the synthetic resin leather of Comparative Example 3, the base fabric was produced using only the second yarn, so that the difference between the longitudinal direction and the lateral direction was large, the seam was expanded, the product was not practical, and the texture was insufficient due to insufficient thickness. Further, in the above respective examples and comparative examples, the same results as in Table 1 were obtained in the case where the raw materials of the first yarn 3 and the first yarn 4 were changed to the other raw materials used in the present invention. 34 .1287060 In addition, in terms of flame retardancy, longitudinal and lateral extension, and average, thick yield, etc., even when the synthetic resin layer is made of polyvinyl chloride leather, A is still the same result as in Table 1. Example 4~6) Qu,~ also called 丄 丄 公司 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ With phosphoric acid

3Θ日糸難燃劑之合成;I3ΘDay synthesis of flame retardant; I

脂積層層一體化之合成樹脂皮革做為實施例4〜6。 相對於實施例4〜6之合成樹脂皮革,依JIS D 12〇1 之燃燒試驗對於汽車内裝材料之難燃性進行評價的处果, 燃燒速度未滿lOOmm/min,評定可通過作為汽車内裝材料 之難燃性測定。 且,特別是其基布不會變硬,評定其柔軟性與實施例 1 ^ 3相同。 (比較例4〜6) 於上述實施例1〜3中,以使用丸菱油化工業公司製造 之農寧R023-4(磷系難燃劑)進行難燃加工之基布者做為比 較例4〜6。 相對於比較例4〜6之合成樹脂皮革,經由JIS D ΐ2〇ι 為基準之燃燒測驗,對於汽車内裝材料之難燃性進行呼價 的結果,燃燒速度為100mm/min以上,無法通過作為气車 内裝材料之難燃性試驗。 (實施例7〜14,比較例7) 於實施例1中之基布上,將丸菱油化工業公司製造之 35 -1287060 農寧109(磷酸胺基甲酸酯分散於異丙醇/ 「<氮-鱗系難 燃劑:實施例7〜⑷、或是丸菱油化工業公司製迭之農* R〇23^^^b^)以固體成分成為35g/m、 方式做塗佈,再經由加熱 , in 另一方面 加入表2所示之樹脂與添加劑(其數字為配合比例,以重 量份標示),藉由壓延機製出厚度〇·25_之片枒,, …於上述難燃加工後之基布單面上,塗佈聚胺^酸醋 樹月曰系接者劑。之後再將前述成 接英刻冷故^ ^ Φ之片材以重叠接著在該 接者„1塗佈面上,以-般方法塗佈光澤調整劑 材加熱到18(TC,使用當、、w夕押两± t ^ 用书/凰之擠壓輥與橡膠輥進行加焊。 使得基布與樹脂片材一體, ^ 辰成具有條紋之合 革。再將此合成樹脂皮革進· 噝 设曰 ^ 丁難九、、5式驗以及揮發減量試 ^ 其結果一併紀錄於矣 9 rb 3-, n 、 中。再者,難燃試驗係以JI s D1 2 01 -1 9 9 8為準,測屮妒a ' 、、、向之燃燒速度(mm/分)n==1〇之最 大值。而作為車輛之内 υ心取 劣化規… 内衣材枓必須達到1〇〇以下,為避免 另化現象發生,又以η 丁从 e . 0 下為理想。而揮發減量試驗, 疋將党測物於120。(:之環户々— ^ 得之曹旦、兄軋汛下經過100小時曝曬後所 下才算通過。 而作為車輛内裝材料,必須達5以 36 1287060 表2Synthetic resin leather in which the lipid layer was integrated was used as Examples 4 to 6. Compared with the synthetic resin leathers of Examples 4 to 6, the burning test according to JIS D 12〇1 evaluates the flame retardancy of the automobile interior material, and the burning speed is less than 100 mm/min, and the evaluation can be passed as the automobile. Determination of the flame retardancy of the loaded materials. Further, in particular, the base fabric did not become hard, and the softness was evaluated to be the same as in Example 1 ^3. (Comparative Examples 4 to 6) In the above-mentioned Examples 1 to 3, a base fabric using a Nanning R023-4 (phosphorus-based flame retardant) manufactured by Maruichi Oil Chemical Industry Co., Ltd. as a comparatively hard fabric was used as a comparative example. 4 to 6. The synthetic resin leather of Comparative Examples 4 to 6 was subjected to a combustion test based on JIS D ΐ2〇ι, and as a result of the price hazard of the flame retardancy of the automobile interior material, the burning rate was 100 mm/min or more, and it was impossible to pass the test. The flame retardancy test of the interior materials of gas vehicles. (Examples 7 to 14, Comparative Example 7) On the base fabric of Example 1, 35-1287060 manufactured by Maru Oil Chemical Industry Co., Ltd. Nongning 109 (the urethane phosphate was dispersed in isopropyl alcohol / " <Nitrogen-scale flame retardant: Example 7 to (4), or the product of the company, which is manufactured by Maruichi Oil Chemical Industry Co., Ltd., with a solid content of 35 g/m. And by heating, on the other hand, the resin and the additive shown in Table 2 (the figures are in the proportion of the parts, in parts by weight), and the thickness of the film is 压25_ by the calendering mechanism, ... On the single side of the base fabric after burning, the polyamine/sour vinegar tree scorpion splicer is coated, and then the sheet of the squeegee is cooled to be overlapped and then the „1 On the coated surface, the gloss-adjusting agent is coated in a general manner and heated to 18 (TC, using the same, and w 押 two ± t ^ with the book / phoenix squeeze roller and rubber roller for welding. The resin sheet is integrated, ^ Chen Cheng has a stripe of leather. Then the synthetic resin leather is set to 曰 ^ Ding Difficulty, 5 test and volatile reduction test ^ The results are combined Recorded in 矣9 rb 3-, n, medium. Furthermore, the flame-retardant test is based on JI s D1 2 01 -1 9 9 8 and measures the burning speed (mm/min) of a ' , , and . The maximum value of n==1〇, and the deterioration gauge of the inside of the vehicle is taken as the inside of the vehicle. The underwear material must be less than 1〇〇, in order to avoid the occurrence of the externalization phenomenon, it is ideal to use η丁 from e. Volatile reduction test, 疋 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党 党To 36 1287060 Table 2

(樹脂) ¥塑性聚i基曱酸酯(2)~~ ^塑性聚胺基甲酸酯(3)^ ^烯酸系軟質樹脂 笨乙烯系^1| —尼龍樹脂 Θ塑劑) 磷酸三甲酚醋 磷酸甲酚二笨s旨 芳香族縮合磷酸醋 駄酸二烷酯(c1Q〜c12) (添加劑) 碳酸鈣 肼撐二羧醯胺 南分子量丙稀酸系加工助劑 苯酚系抗氧化劑 過氯酸納加工助劑 笨并三唑系紫外線吸收劑""" 阻滯胺系光安定劑 聚乙烯蠟加工助劑 (基布處理) " 氮磷系處理 磷系處理 ~~~ (試驗結果) ' 難燃試驗(JISD1201) 揮發減量 樹脂層之肖氏A硬度~ 表2中,熱塑性聚胺基甲酸酯(n泛_ — 、J為二曼化學股份有限(Resin) ¥Plastic polyethyl phthalate (2)~~ ^Plastic polyurethane (3)^^enoic acid soft resin stupid vinyl ^1| —Nylon resin plasticizer glyceryl phosphate Acetate cresyl phosphate bisphenol s aromatic aromatic condensed bismuth citrate diacetate (c1Q~c12) (additive) calcium carbonate hydrazine dicarboxy carbamide amine molecular weight acrylic acid processing aid phenolic antioxidant perchloric acid Nano processing aids stupid triazole UV absorbers "" Blocking amine light stabilizer polyethylene wax processing aids (base cloth treatment) " Nitrogen and phosphorus treatment phosphorus system ~~~ (test RESULTS) 'Flame burn test (JISD1201) Shore A hardness of volatile loss resin layer ~ In Table 2, thermoplastic polyurethane (n-pan__, J is a limited liability company)

公司製作之UHE-75AUK使用趟系多元醇作為原料,宵 硬度75)、熱塑性聚胺基甲酸酯(2)為陶氏化學公司擎,A 21 03-70A(使用醚系多元醇作為原料,肖氏人硬 二作之 37 1287060 塑性4基甲酸_ (3)為DIC拜耳公司製作之T-8375(使用 酸系夕兀S子作為原料,肖氏A硬度75)。丙烯酸系軟質樹 之 SA-1 000P(丙烯酸系軟質 M月曰’肖氏A硬度70)、苯乙烯系橡膠為理肯提克諾斯公 司製造之891 5X(聚笨乙烯與聚丙烯之極性變性嵌段聚合 物)、尼龍樹脂為東麗公司製造之阿米郎cM—6541Χ3。芳香 鉍細合磷酸酯係由大八化學公司製造之CR_741(分子量 大,揮發性低之磷酸_)、高分子量丙烯酸系加工助劑為 二变雷永公司製造之美塔布連p — 53〇 (甲基丙烯酸甲酯一丙 稀酸烧酯共聚物)。 表2中,實施例7〜14之合成樹脂皮革,評定其樹脂 層具柔軟性且於難燃試驗及揮發減量試驗皆優異。 (貫施例1 5〜21、比較例8〜1 〇 ) 將表3中所示成分於常溫下混合,利用班伯里混練機 在160t下進行5分鐘的加熱混練,做動態交聯反應。接 著將混練物置於熱輥上,且以溫度不致降低的方式導料, 以輥溫度150°C施行擠壓機加工,製成厚〇· 25mm之片材。 所得之片材與實施例1中之基布利用丙烯酸系接著劑使之 積層,於表層進行大理石印刷,並施以光澤調整劑塗佈處 理、壓钯處理,得合成樹脂皮革。所使用之基布係於上述 之物塗佈丸菱/甴化工業公司製造之農寧l〇g(將填酸胺基甲 酸酯分散於異丙醇/水中之氮—磷系難燃劑)達固體成分 35g/m2,再進行乾燥作業所得者。 且,方;表3中,熱塑性聚胺基甲酸酯為ρ I c拜耳之 38 1287060 T-8375N(肖氏a硬度75)、丙烯酸系軟質樹脂為庫拉雷之 ’ SA1 000P(肖氏A硬度7〇)、苯乙烯系橡膠為理肯提克諾斯 之8915X、共聚醯胺為東麗之CM-6541X3(熔點133°C )。且, 之曱撐 氛酸醋與70質量份%之對苯二甲酸丁二醇聚四甲撐醚二醇 · 共聚物所構成之顆粒。且,肼撐二羥胺是大塚化學ΚΒΗ-3〇, · 碳酸鈣為日東粉化工業製造之NS—Α,高分子量丙烯酸系如 · 工助劑則使用三菱雷永美塔布連之P-53〇A。 就所得之合成樹脂皮革,進行其壓延機加工性、耐磨鲁 損性、難燃性、柔軟性等試驗。其結果合併標示於表3。The company's UHE-75AUK uses lanthanide polyol as raw material, 宵 hardness 75), thermoplastic polyurethane (2) for Dow Chemical Company, A 21 03-70A (using ether polyol as raw material, Shaw's hard work 37 1287060 Plastic 4-based formic acid _ (3) T-8375 made by DIC Bayer (using acid-based S-substituent as raw material, Shore A hardness of 75). Acrylic soft tree SA -1 000P (acrylic soft M 曰 'Shore A hardness 70), styrene rubber is 891 5X (polystyrene and polypropylene polar denatured block polymer) manufactured by Lectra Texinos, The nylon resin is Amilang cM-6541Χ3 manufactured by Toray Industries Co., Ltd. The aromatic hydrazine phosphate is a CR_741 (large molecular weight, low volatility phosphoric acid) manufactured by Daeba Chemical Co., Ltd., and a high molecular weight acrylic processing aid. The second phase of the Raytheon company's melbazine p - 53 〇 (methyl methacrylate monoacrylic acid ester copolymer). Table 2, the synthetic resin leather of Examples 7 to 14, the resin layer is assessed to be soft It is excellent in both the flame-retardant test and the volatile reduction test. (Example 1 5~2) 1. Comparative Example 8 to 1 〇) The components shown in Table 3 were mixed at room temperature, and subjected to heating and kneading at 160 t for 5 minutes using a Banbury kneading machine to perform dynamic crosslinking reaction. Then, the kneaded material was placed on a hot roll. On the other hand, the material was guided in such a manner that the temperature was not lowered, and an extruder was applied at a roll temperature of 150 ° C to prepare a sheet having a thickness of 25 mm. The obtained sheet and the base fabric of Example 1 were subjected to an acrylic system. The agent is laminated, marble-printed on the surface layer, and subjected to a gloss adjuster coating treatment and a palladium treatment to obtain a synthetic resin leather. The base fabric used is coated with the above-mentioned material coated Marubeni / Suihua Industrial Co., Ltd. Nongning l〇g (a nitrogen-phosphorus-based flame retardant in which hydroxylactate is dispersed in isopropyl alcohol/water) reaches a solid content of 35 g/m2, and is then obtained by drying. In 3, the thermoplastic polyurethane is ρ I c Bayer 38 1287060 T-8375N (Shore A hardness 75), and the acrylic soft resin is Curaray's SA 1 000P (Shore A hardness 7 〇), Styrene rubber is 8915X from Lincoln, and acetamide is CM-6541X3 from Toray. Point 133 ° C), and a granule composed of a copolymer of vinegar and 70 parts by mass of a butylene terephthalate polytetramethylene ether glycol copolymer, and the hydrazine dihydroxylamine is a large hydrazine. ΚΒΗ 〇 〇 · · · · · · · · · · · · · · · · · · · · Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Α Tests such as calendering processability, wear resistance, flame retardancy, and softness were carried out. The results are collectively shown in Table 3.

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LO o ο- ο CO 〇CNI CD C<J Machinable not tn N i 03 Good oo T-< LO rH ο m 〇ο CO <〇Lrt CD Bu ο CO 〇<ΝΙ LO 寸o Good CO 1 '<r" i Qualified slightly hard CD o CD in cz> ο LO Ο) Ο) CO CD tn CT5 οο CO 〇οα LO cz> Good Csl σο Qualified slightly Hard ΟΟ S o ο LO CD CO ο mo 卜 CD CO 〇 CO CO o Good oo C<1 CNI Qualified slightly harder m LO CM LO LO > i ο LO 〇ο CO cz> LO 〇 CD CD CO 〇CO 〇 > Good CD CJO l < Qualified Good CO L〇LTD CNI LO LO CD ο LO 〇◦ CO CD LO ◦ CD CD CO 〇CN1 Oa <〇好o CD Qualified good LO LO LO oa LO 〇> rH ο LO ◦ ο LO CO o LO CD Divination CO 〇CNI inch o Good o inch f-H Good condition (1) Thermoplastic polyamine 曱Acid ester elastomer (2) Acrylic soft resin (3) Styrene rubber (4) Copolymerized polyamide (5) Diisocyanate masterbatch (6) Triterpene phosphate plasticizer (7) Tannic acid dimer Ester ester plasticizer (8) Polyethylene wax processing aid (9) Calcium carbonate (10) High molecular weight acrylic processing aid (11) Phenol antioxidant (12) Sodium percarbonate processing aid (1 3 ) Benzene And triazole-based UV absorber (14) Blocking amine light stabilizer (15) Pigment diiso-acid ester / (1) Elastomer (parts by mass) Calendering process Recyclability, abrasion resistance, flame retardancy Test 1287060 The test methods and evaluation methods of calendering processability, abrasion resistance, flame retardancy, and flexibility in Table 3 are as follows. Calendering processability · It can be rated as "good" by smooth processors at a roller temperature of 150 °C. When it is processed by the Banbury mixer, it hardens, and it cannot be processed by the calender. Abrasion resistance: The No. 6 canvas specified in JIS L31 02 (1 978) was installed in the lateral direction using the vibration tester specified in JIS K6404-1 6 (1 999). A few back evaluations can be used with a load of 1 kg to the degree of rupture. If it is not 80 times, it means that it is not durable as a seat surface. Flame retardancy: Tested in accordance with JIS D1201 (1 998). A pass indicates that the burning rate is less than l〇〇mm/min. Softness: When used as a seating surface for foaming urethane, it is evaluated by function. The embodiment 1 of Table 3 is applicable to the seat skin material of the vehicle. In particular, Example 1 5 to 17 has excellent flexibility. (Example 2 2 to 2 8, Comparative Examples 11 to 1 3 ) φ The foam layer components of the respective examples and the comparative examples shown in Table 4 and Table 5 were mixed, and the Banbury kneading machine was used for i 6 (The rc under 5 minutes, heating and mixing to do the dynamic cross-linking reaction. Then, the kneaded material is guided to the hot roll in such a way that the temperature is not lowered, and the roll temperature is 15 (rc is processed by the calender, and the coat is thick. A sheet of 0 mm 2 mm. The obtained sheet and the base fabric of Example 做 were laminated with an acrylic adhesive to obtain a laminate. On the other hand, each of Examples and Comparative Examples shown in Tables 4 and 5 The non-foaming layer is mixed with a 'Banbury mixing machine at room temperature for 5 minutes for heating and mixing at 16 〇 41 1287060 ° C for dynamic crosslinking reaction. However, Example 23 and Comparative Example 11, 12 The non-foamed layer of the kneaded material does not undergo dynamic cross-linking reaction because it is not blended with the diisocyanate masterbatch. Secondly, the kneaded material is guided to the hot roll by means of maintaining the temperature without falling. , at a roll temperature of 1 5 〇, it is subjected to k-machining to make a sheet of thick 〇·25 mm. This sheet is laminated. The laminate was placed on the laminate sheet, and then the laminate was heat-treated at 21 ° C to foam the foaming agent, and then subjected to marble printing, coated with a gloss adjusting agent, and subjected to embossing to obtain a synthetic resin leather. Nippon Coating Co., Ltd., manufactured by Nippon Oil Chemical Industry Co., Ltd., Nanning Ning 9 (a phosphate-based flame retardant dispersed in isopropanol/water) makes the solid content 35 g/m2. Drying operation. And 'In Table 4 and Table 5, the thermoplastic polyurethane is DIC Bayer 7 5 N (Shore A hardness 7 5 ), and the acrylic acid-based resin resin Curaray SA 10_ (Sha A hardness of 7 ()), styrene rubber is 891 5X, and the copolymerized amine is CM-6541X3 (melting point 1331) of Toray. And, ^ ^ 疋 is 30 parts by mass of the support Bis(4,phenylene)diisocyanate s with 7 η temporary/V-alcoholic polymer: " butyl terephthalate polytetramethylene ether... Gathering MASTER). And, toe poems _ listening brothers AC-

肼撐二羥胺是大塚化學KBH-30,碳A 日東粉化工章掣袢夕MO A 火Q夂’為 NS-A,高分子量丙稀酸系力 使用三菱雷永暮拔t、由 示加工助劑則 水吴塔布連之P-530A。 ?尤所侍之合成樹脂皮革,進行壓延機加 性、難燃性、柔軟怕 耐磨才貝 ’、 寺忒驗。其結果合併標示於表中。 42 1287060 43 發泡性 柔軟性 難燃性 耐摩損性 Η 發泡助% 偶氮二羧醯胺( 顏料 词 Ai 漭 * 笨并三唾系紫外 I» u 笨酚系抗氧 高分子量丙烯酸秀 碳酸鈣 s u 酞酸二異癸酯 磷酸三曱酚酯 军 l· 暮 二異氰酸酯 共聚聚醯, 來、 讲、 屢 降 港 鵾1 薄 ρ— 發泡劑) m. 線吸收劑 I-1 化劑 i加工助劑 \ 1 S S 可塑劑 可塑劑 pr*T 母料 m ^323 m(T aa 良好 良好 合格 CD 良好 DO DO o CO 〇 <〇 cn CD GO cn t—4 CD cn CJ1 〇 <〇 U1 DO zjy 発泡層 CO CO 實施例 良好 CO CD 〇〇 〇> —α CD cn 〇 GO cn I—* ο cn 二 C71 DO 〇Ί 非発泡層 良好 良好 合格 140 良好 CO tND CD CO C3 〇> ΟΊ CD CO cn CD ΟΊ cn 〇 〇 cn CO CJl 〇 発泡層 CO OJ 良好 CO CD GO Ο -s] o un 〇 CO ΟΊ h—* CD ΟΊ 〇 〇 cn DO CJl 非発泡層 良好 良好 合格 〇 〇 良好 DO DO o CO <〇 <〇 cn <〇 CO I—* CD cn CD cn cn CO cn -<1 CJ1 発泡層 CO 良好 DO o CO O CD ZJ\ CD CO I— c=> cn on 〇 ο ΟΊ cn CO cn 非発泡層 良好 良好 合格 CD CD 良好 CO DO o CO 〇> 〇 cn CD GO 1—* cz> cn cn cn CO cn 発泡層 CO cn 良好 CO C3 GO o o CJl 〇 GO o CJl Η—* cn cn DO CJl 非発泡層 良好 稍硬 合格 228 良好 CO DO (〇 CO CD o tn 〇 GO H-* CD cn 1—* Ο CO 〇〇 発泡層 CO σ> 良好 CO o CO o o cn 〇 GO 1—* o cn <〇 CsD 〇〇 非発泡層 良好 稍硬 合格 CO tND 良好 CO CO <〇 oo o CD 〇1 〇 GO μ—A CD cn cn ◦ Ο cn 100 発泡層 CO 1良好1 C\D o CO ◦ -<1 o ΟΊ 〇 OO i—* o cn CD cn 1— 〇 非発泡層 1287060 表5肼 二 Dihydroxylamine is Otsuka Chemical KBH-30, Carbon A Nitto Powder Chemicals 掣袢 掣袢 MO A Fire Q 夂 ' is NS-A, high molecular weight acrylic acid force using Mitsubishi Rayong 暮 pull, The agent is water Wutabulian P-530A. The synthetic resin leather that is specially served by the company is calendered, inflammable, soft and wear-resistant, and the temple is tested. The results are combined and indicated in the table. 42 1287060 43 Foaming softness, flame retardant, abrasion resistance 发泡 foaming aid azodicarboxylimide (pigment word Ai 漭* stupid and trisal UV I» u phenolic antioxidant high molecular weight acrylic acid carbonate Calcium bis-isodecyl phthalate phosphate triterpene ester ester l· 暮 diisocyanate copolymerization 醯, come, speak, repeatedly drop 鵾 1 thin ρ — foaming agent) m. line absorbent I-1 agent i Processing Aids \ 1 SS Plasticizer Plasticizer pr*T Masterbatch m ^ 323 m (T aa Good Good Qualified CD Good DO DO o CO 〇<〇cn CD GO cn t-4 CD cn CJ1 〇<〇U1 DO zjy foam layer CO CO Example Good CO CD 〇〇〇> -α CD cn 〇GO cn I-* ο cn Two C71 DO 〇Ί Non-foam layer Good and good 140 Good CO tND CD CO C3 〇> ΟΊ CD CO cn CD ΟΊ cn 〇〇cn CO CJl 〇発 foam layer CO OJ Good CO CD GO Ο -s] o un 〇CO ΟΊ h—* CD ΟΊ 〇〇cn DO CJl Non-foam layer Good and good 〇〇 Good DO DO o CO <〇<〇cn <〇CO I—* CD cn CD cn cn CO cn -≪1 CJ1 foam layer CO good DO o CO O CD ZJ\ CD CO I- c=> cn on 〇ο ΟΊ cn CO cn non-foam layer good and good qualified CD CD good CO DO o CO 〇> 〇cn CD GO 1—* cz> cn cn cn CO cn 発 CO CO CO cn Good CO C3 GO oo CJl 〇GO o CJl Η—* cn cn DO CJl Non-foam layer good slightly hard qualified 228 Good CO DO (〇CO CD o tn 〇 GO H-* CD cn 1—* Ο CO 〇〇発 CO CO σ> Good CO o CO oo cn 〇GO 1—* o cn <〇CsD 〇〇Non-foam layer good slightly hard qualified CO tND Good CO CO &lt ;〇oo o CD 〇1 〇GO μ-A CD cn cn ◦ Ο cn 100 発 bubble layer CO 1 good 1 C\D o CO ◦ -<1 o ΟΊ 〇OO i—* o cn CD cn 1— 〇 Bubble layer 1287060 Table 5

表4與表5中之壓延機加工性、耐磨損性、難燃性、 柔軟性等试驗方法與評價方式如下所示。 壓延機加工性:針對發泡層與非發泡層分別試驗。於 1筑輥溫度下可順利加工者料「良好」。於使用班伯 里混練機加卫時發生硬化,無法使用壓延機加卫者評為「無 法加工」。 … 耐磨損性: 擦試驗機試驗, 使用JIS K6404-16(1999)規定之學振型摩 將JIS L3102(1978)所定之6號帆布以橫 44 1287060 向女裝。以負荷1 kg至破裂程度能使用幾回來評價。未達 80次者表示使用於座面不耐用。 難^fe^^^nS^D1201(l998)試驗。合格就表示其 柔軟性··作為發泡胺基曱酸酯之座面使用時之硬度以 官能評價。 ♦泡性·利用顯微鏡觀察其截面,以目視評價氣室之 均勻程度。 貝施例22〜28適用於車輛之座椅表皮材質。特別是實 施例22〜24具有卓越的柔軟性。 以上係茶照本發明之圖式與實施例來詳細說明本發明 之實靶形恶,但本發明並不僅限定於此等圖示例與實施 例曰可在本發明申請專利範圍所記載之技術思想的範 疇内做各種的變更。 產業上可利用忡 本么明之合成樹脂皮革,如專利申請範圍第丨項所述, 使用不易延展、且粗而具有彈性之第一炒與較易延展的 第二紗交織成雙面針織物當作基布,藉此,所提供之合成 樹脂皮革不僅朝縱向與橫向延伸之差異小,且擁有既定的 厚度,具有自然柔軟性與舒適性,觸感良好。再者,第二 紗之紗圈因於基布之縱向、橫向、表裏不連續,即使因起 火等原因造成第二紗炫融,肖此鄰接之第一紗(高熔點之 紗)之紗圈產生碳化現象1止炫融或破裂等現象發生, 因此兼具難燃性’且能防止於座椅組裝時發生之起皺現 45 1287060 象,能提供一種鏠製作業性良 D ;, 之新穎合成樹脂皮革。 且,如申請專利範圍第2 楚Λ;員令所述’第一紗之紗圖與 弟二紗之紗圈於基布之縱向、 ^ ^ 更犬顯上述之種種^^ # ^ ^ . °午夕政果,作為汽車内裝材 科、^車座椅之表皮材質等均非常適用。 為·;基布所積層之合成樹脂層,可使用各種氯 日或熱塑㈣性體1及其他於此種合成樹脂皮革 所使用之各種合成樹脂所構成者。 如申請專利範圍第4盥筮ς /、弟5項中所述之合成樹脂層, 除了具備上述效果,接/J£ , ^ 尚柃供一耐磨損性優異、可廉價製造 之合成樹脂皮革。 、 如申請專利範圍第6〜8項中所述之合成樹脂層,除了 ,、備上述效果,尚可提供—種發泡性能與财磨損性優異、 可廉價製造之合成樹脂皮革。 I如申請專利範圍帛9項戶斤述,基布經由氮—填系難燃劑 經過難燃力口 I,且合成樹脂層含有磷㉟醋系難燃劑以及/ 或疋氮系難燃劑時,更能提升其難燃性效果。 【圖式簡單說明】 圖1為本發明之合成樹脂皮革實施形態例中所示之縱 截面圖。 圖2為本發明之合成樹脂皮革實施形態例中所示之基 布編織方式示意圖。 圖3、圖4為基布之其他編織方式示意圖。 圖5為基布編織方式之比較例示意圖。 46 1287060 【主要元件符號說明】 1 基布 2 合成樹脂層 3 第一紗 4 第二紗 。 4, 紗圈 ~ 5,55 紗圈 6, 6, 紗圈 10 A, A5 發泡性合成樹脂片材 發泡性合成樹脂皮革 A, A5The test methods and evaluation methods of calendering processability, abrasion resistance, flame retardancy, and flexibility in Tables 4 and 5 are as follows. Calendering processability: Tested separately for the foamed layer and the non-foamed layer. The material that can be processed smoothly at 1 roll temperature is "good". Hardened when using the Banbury blender, it could not be rated as “unprocessable” using the calender. ... Abrasion resistance: The test of the wiping test machine was carried out using the JYK6404-16 (1999) stipulated by the JIS K3204-16 (1999). The No. 6 canvas specified in JIS L3102 (1978) was applied to the women's clothing at 44 4487060. A few back evaluations can be used with a load of 1 kg to the degree of rupture. Those who have not reached 80 times indicate that the seat is not durable. Difficult ^fe^^^nS^D1201 (l998) test. When it is qualified, it indicates the flexibility. The hardness when used as a seat surface of the foaming amine phthalate is evaluated by the function. ♦ Foaming property • The cross section was observed with a microscope to visually evaluate the uniformity of the gas cell. Shell examples 22 to 28 are applicable to the seat material of the vehicle. In particular, Examples 22 to 24 have excellent flexibility. The above drawings and the embodiments of the present invention are used to describe the actual target shape and evil of the present invention in detail, but the present invention is not limited to the drawings and the examples and the techniques described in the patent application scope of the present invention. Make various changes within the scope of thought. The synthetic resin leather of Sakamoto Momo can be used in the industry, as described in the scope of the patent application, the second yarn which is not easy to stretch, coarse and elastic, and the second yarn which is more easily stretched is interwoven into a double-knit fabric. As a base fabric, the synthetic resin leather provided is not only small in the longitudinal direction and the lateral direction, but also has a predetermined thickness, has natural softness and comfort, and has a good touch. Furthermore, the yarn loop of the second yarn is discontinuous in the longitudinal direction, the transverse direction and the front and back of the base fabric, and even if the second yarn is smashed due to fire or the like, the yarn of the adjacent first yarn (high-melting yarn) is adjacent. Carbonization phenomenon 1 occurs when the phenomenon of glare or rupture occurs, so it is both flame retardant and can prevent wrinkles that occur during seat assembly. It can provide a kind of workability D; Synthetic resin leather. And, as for the scope of the patent application, the second part of the patent; the order of the yarn of the first yarn and the yarn of the second yarn in the longitudinal direction of the base fabric, ^ ^ more dogs show the above kinds ^ ^ # ^ ^ . ° The midnight eve is very suitable as the material for the interior of the car and the skin of the car seat. The synthetic resin layer laminated on the base fabric may be composed of various chlorine or thermoplastic (tetra) bodies 1 and various synthetic resins used in such synthetic resin leather. In addition to the above-mentioned effects, the synthetic resin layer described in the fourth paragraph of the patent application, and the fifth aspect of the invention, is provided with a synthetic resin leather which is excellent in abrasion resistance and can be inexpensively manufactured. . In addition to the above effects, the synthetic resin layer described in the sixth to eighth aspects of the patent application can provide a synthetic resin leather which is excellent in foaming performance and chemical abrasion resistance and can be produced at low cost. If the patent application scope is 9 items, the base cloth passes through the nitrogen-filled flame retardant through the flame retardant port I, and the synthetic resin layer contains the phosphorus 35 vinegar-based flame retardant and/or the bismuth-nitrogen flame retardant. At the same time, it can enhance its flame retardant effect. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a longitudinal cross-sectional view showing an embodiment of a synthetic resin leather of the present invention. Fig. 2 is a schematic view showing the weaving method of the base fabric shown in the embodiment of the synthetic resin leather of the present invention. 3 and 4 are schematic views of other knitting methods of the base fabric. Fig. 5 is a schematic view showing a comparative example of a base fabric weaving method. 46 1287060 [Description of main component symbols] 1 Base fabric 2 Synthetic resin layer 3 First yarn 4 Second yarn. 4, yarn loop ~ 5,55 yarn loop 6, 6, yarn loop 10 A, A5 foaming synthetic resin sheet foaming synthetic resin leather A, A5

Claims (1)

1287060 十、申請專利範圍: 1 · 一種合成樹脂皮革,係由交織之雙面針織物所構成 及於該基布之至少一面所接合之合成樹脂層所 ^ 。亥基布是由1 0〜40支紗的第一紗(纖維素系纖維之單 獨或混紡)與50〜300丹尼之第二紗(擇自長纖維捲縮加工 紗、熱塑性彈性體長纖維、聚胺基甲酸酯長纖維)所交織而 成者,且以該第一紗所形成的紗圈來包圍該第二紗所形成 之紗圈的方式來編織成雙面針織物,且第二紗所形成的紗 圈於基布之縱向、橫向、表裏不連續。 2·如申請專利範圍第1項之合成樹脂皮革,其中,第 々與第_紗之紗數比為1 · 1,且第一紗所形成之紗圈與 第二紗所形成之紗圈於基布之縱向、橫向、表襄交互存在。 3·如申請專利範圍第1或第2項之合成樹脂皮革,其 中,該合成樹脂層係宵氏Α硬度65〜90之埶塑性令胺某 甲酸一重量%與肖氏A硬度5。〜80 :丙稀 質樹脂50〜5重量%之混合樹脂層,且該混合樹脂層之肖 氏A的硬度為60〜80。 4.如申請專利範圍第i或第2項之合成樹脂皮革,; 中,該合成樹脂層係熱塑性聚胺基甲酸醋系彈性體,該赛 塑性聚胺基甲酸醋系彈性體係於熱塑性聚胺基甲酸醋^ 性體中配合聚異氰酸酯並經加熱混練做勤能& 切心、父聯所得之奏 塑性聚胺基甲酸酯系彈性體以壓延機成形為片狀者 ” 5·如申請專利範圍第4項之合成樹脂皮革,其中,免 48 1287060 10.如申請專利範圍第1或2項之合成樹脂皮革,其中, 該基布係使用氮-磷系難燃劑做難燃加工,該合成樹脂層 係含有擇自鱗酸醋系難燃劑與氮系難燃劑中至少一種者。 十一、囷式: 如次頁 501287060 X. Patent application scope: 1 · A synthetic resin leather composed of a double-faced knitted fabric and a synthetic resin layer joined to at least one side of the base fabric. Heibubu is a first yarn of 10 to 40 yarns (separate or blended with cellulose fibers) and a second yarn of 50 to 300 deniers (selected from long-fiber crimped yarns, thermoplastic elastomer long fibers) a polyurethane woven fabric, which is woven by a yarn loop formed by the first yarn to surround the yarn loop formed by the second yarn, and is knitted into a double-faced knitted fabric, and The yarn loop formed by the two yarns is discontinuous in the longitudinal direction, the transverse direction and the front and back of the base fabric. 2. The synthetic resin leather of claim 1, wherein the yarn ratio of the first yarn to the first yarn is 1 · 1, and the yarn loop formed by the first yarn and the yarn formed by the second yarn are The vertical, horizontal, and surface interactions of the base fabric exist. 3. The synthetic resin leather according to claim 1 or 2, wherein the synthetic resin layer has a 宵 65 hardness of 65 to 90 令 plasticity such that the amine has a weight% of a formic acid and a Shore A hardness of 5. 〜80: a mixed resin layer of 50 to 5% by weight of the acryl resin, and the Shore A hardness of the mixed resin layer is 60 to 80. 4. The synthetic resin leather of claim i or 2, wherein the synthetic resin layer is a thermoplastic polyurethane urethane elastomer, and the synthetic polyurethane carboxylic acid system is a thermoplastic polyamine. The formic acid vinegar is compounded with polyisocyanate and heated and kneaded to do diligent & heart-cutting, parent-linked plastic polyurethane-based elastomers are formed into tablets by a calender." The synthetic resin leather of the fourth aspect of the patent, wherein, the patent is in the form of the synthetic resin leather of claim 1 or 2, wherein the base fabric is made of a nitrogen-phosphorus flame retardant for flame retardant processing, The synthetic resin layer contains at least one selected from the group consisting of a sulphuric acid vinegar-based flame retardant and a nitrogen-based flame retardant.
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JP2021187124A (en) * 2020-06-03 2021-12-13 トヨタ紡織株式会社 Skin material, interior material, and method for manufacturing interior material
JP2021187125A (en) * 2020-06-03 2021-12-13 トヨタ紡織株式会社 Skin material and method for manufacturing the same, and interior material

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