TWI286513B - Bendable compact laminate and method for manufacturing the same - Google Patents

Bendable compact laminate and method for manufacturing the same Download PDF

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TWI286513B
TWI286513B TW94131467A TW94131467A TWI286513B TW I286513 B TWI286513 B TW I286513B TW 94131467 A TW94131467 A TW 94131467A TW 94131467 A TW94131467 A TW 94131467A TW I286513 B TWI286513 B TW I286513B
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resin
bendable
double
thermosetting resin
paper
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TW94131467A
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Chinese (zh)
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TW200711842A (en
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Ruei-Ting Hung
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Formica Taiwan Corp
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Abstract

There is provided a bendable compact laminate including alternately stacked kraft papers impregnated with phenol-formaldehyde resin and thermoplastic films; and two color papers impregnated with melamine resin, which are adhered to the upper and the lower most outer layers of the alternately stacked layers, respectively.

Description

K86513 九、發明說明: 【發明所屬之技術領域】 本發明係有關-種抗倍特板(eGmpaet laminate)及其製造方法, 更特別的是,本發明係有關-種可彎曲之抗倍特板及其製造方法。 【先前技術】 抗倍特板是-種實叫結構㈣,其芯材部分爲多層含浸紛 • 醛(phenoWbnnaWehyde)樹脂的牛皮紙,兩面最外層均以含浸三 聚氰胺(melamine)樹脂的裝飾紙附著,層疊後,再於高溫、高壓 的環境下壓製而成,厚度可依需要調整牛皮紙張數,從16_到 25mm皆可製作。抗倍特板是一種均質高溫、高壓一體成型之裝飾 材料或結構材料,其具有耐撞擊、耐煙灼、防水、防潮、抗腐蝕、 綠色環保,尺寸穩定且花色多声等特點。抗倍特板的應用範圍極 爲廣泛,家居生活中的廚具臺面、盥洗臺面、餐桌、書桌、門扇, 乃至公共空間的浴廁隔間、洗手台、接待櫃檯、置物櫃、天花板、 辦公桌與辦公室隔間等,皆可採用抗倍特板製作。由於抗倍特板 • 材比較堅硬,所以只能做直線造型,因此,在製作彎曲結構時, 耑要額外的L型接頭(elbowconnectors)來達成所欲之構型,例如 辦公室的隔間。 【發明内容】 因此,本發明之目的係在提供一種可彎曲之抗倍特板及其製造方 法,其係藉由在含浸熱固型樹脂的木質纖維紙薄板各層之間夹入一 熱塑膜’而使抗倍特板在高溫時易於進行彎曲加工,形成所欲之構 型。 5 1286513 為了達到上述目的,本發明提供一種可彎曲之抗倍特板,係由複 數層含浸第一熱固型樹脂的木質纖維紙及複數層熱塑膜交替堆疊 而成,並在其最外層兩面分別附著有一片含浸第二熱固型樹脂的 色紙。 另一方面’本發明提供一種可彎曲之抗倍特板的製造方法,包 括下列步驟:將複數張木質纖維紙浸溃於第一樹脂中;將該些含浸 第一樹脂的木質纖維紙與複數片熱塑膜彼此交替堆疊至所需之厚 度而形成一層合層;將兩張色紙浸渍於第二樹脂中,並於該層合 層的最外層兩面分別附著一含浸第二樹脂的色紙;以及在高溫、 咼壓下對該層合層進行熱壓、彎曲加工,再冷卻成型。 本發明係在含浸熱固型樹脂的木質纖維紙薄板各層之間夹入 一熱塑膜,在加熱後,因為熱塑膜在高溫時會呈融熔狀態,可提 供各層木質纖維紙薄板的滑動空間,待彎曲成型降溫後,熱塑膜 又會回復到原來的固體狀態,而將每一層薄板牢牢固定住,因而 製得可彎曲之抗倍特板。因此,·本發明的優點即在製作例如辦公室 隔間的彎曲結構時,利用本發明可彎曲之抗倍特板,便無需額外的 L型接頭,即可達成所欲之構型。 由本發明下述之實施方式及所附之圖式,本發明的前述及其他 目的、特徵、觀點及優點將會更加明瞭。 【實施方式】 將參考圖式以更加詳細的方式描述本發明的較佳實施例。 第一圖係本發明抗倍特板的構造圖。如第一圖所示,本發明之 抗倍特板10係由複數層含浸酚醛樹脂的牛皮紙2及複數層熱塑膜3 交替堆疊而成,並在其最外層兩面分別附著有一片含浸三聚氰胺. 樹脂的色紙4 ’其中該些含浸紛駿樹脂的牛皮紙2每一片之厚度為 6 1286513 1 mm。抗倍特板是一種實心的結構材料,而各種色紙的顏色圖案 可以通過自己的喜愛和室内顏色來搭配選擇。 本發明之抗倍特板10的製造方法將說明如下: 將複數張例如牛皮紙之木質纖維紙浸渍於具有良好的耐熱 性、耐腐蝕性及黏著性的熱固型樹脂中,該熱固型樹脂例如為酚 醛樹脂。若在酚醛樹脂中添加適量塑化劑並控制成型條件,則也 可使此含次盼酸樹脂的牛皮紙薄板2具有部分“熱塑性,,。然後在 含浸酚醛樹脂的牛皮紙2各層之間夾入一熱塑膜2,亦即,將含浸 • 酚醛樹脂的牛皮紙2、熱塑膜3、含浸酚醛樹脂的牛皮紙2、熱塑 膜3…依序層疊,直至所需之厚度而形成一層合層,其中該些含浸 酚醛樹脂的牛皮紙2每一片之厚度為lmm。然後將兩張色紙浸渍 於例如二聚氰胺樹脂之熱固型樹脂中,並於該層合層的最外層兩 面分別附著含浸三聚氰胺樹脂之色紙4,接著,製作可彎曲的抗倍 特板,即將最外層附著有色紙·4的層合層送入熱壓機中,在15〇 力之高溫、l〇〇kgf/cm2之高壓下熱壓並進行彎曲加工,然後冷卻 成型’即可製得本發明可彎曲之抗倍特板6,如第二圖所示,再取 • 出裁切修邊。本發明在含浸酚醛樹脂的牛皮紙2各層之間夾入一 熱塑膜3之緣由係因厚度越厚的板子越不易彎曲,也越不易進行較 小的R角彎曲,本發明克服此項困難係運用如同一束細銅絞線較相 同截面積的一根粗銅線好彎一樣的原理,而利用複數片熱塑膜3將 省知片厚尽的抗倍特板分隔成數片約imm厚的薄板而使抗倍特 板易於彎曲。本發明之抗倍特板6可直接用標準碳鋼合金刀具進行 鑽孔、敲擊、砂磨、導型、切割等工作。 本貫施例係在含浸酚醛樹脂的牛皮紙薄板各層之間夾入一熱 2膜在加熱後,因為熱塑膜在南溫時會呈融炼狀態,可提供各 1286513 層薄板的滑動空間,待彎曲成型降溫後,熱塑膜又會回到原來的 固體狀態,而將每一層薄板牢牢固定住,而製得彎曲抗倍特板6。 因此’若利用本發明可彎曲之抗倍特板6,則無需額外的[型接頭, 即可達成所欲之彎曲構型。 變化此技藝者而言,本發_顯地可以作好種修改及 及變化,精神和範圍。因此’本發明包括該些修改 、皆被包括在下附之中請專職誠其均等者中。 1286513 【圖式簡單說明】 第一圖係本發明抗倍特板的構造圖;以及 第二圖係本發明可彎曲之抗倍特板的示意圖。 【主要元件符號說明】 2 含浸酚醛樹脂的牛皮紙 3 熱塑膜 4 含浸三聚氰胺樹脂之色紙 6 可彎曲之抗倍特板 10 抗倍特板K86513 IX. Description of the Invention: [Technical Field] The present invention relates to an eGmpaet laminate and a method for manufacturing the same, and more particularly, the present invention relates to a bendable anti-double plate And its manufacturing method. [Prior Art] The anti-Bite plate is a kind of structure (4), and its core material is a multi-layer kraft paper impregnated with phenoWbnnaWehyde resin. The outermost layers of both sides are attached with decorative paper impregnated with melamine resin. After that, it is pressed under high temperature and high pressure environment. The thickness can be adjusted according to the needs of the number of kraft papers, from 16_ to 25mm. Anti-Bite board is a kind of decorative material or structural material with uniform high temperature and high pressure. It has the characteristics of impact resistance, smoke resistance, water resistance, moisture resistance, corrosion resistance, green environmental protection, stable size and multi-tone color. Anti-Bite boards are used in a wide range of applications, such as kitchen countertops, washstands, dining tables, desks, door fans, and even public space toilet cubicles, sinks, reception counters, lockers, ceilings, desks and offices. Compartments, etc., can be made with anti-special plates. Because the anti-battery board is relatively hard, it can only be made in a straight line. Therefore, when making a curved structure, additional l-shaped connectors (elbowconnectors) are required to achieve the desired configuration, such as the office compartment. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a bendable anti-double sheet and a method of manufacturing the same by sandwiching a thermoplastic film between layers of a lignocellulosic paper sheet impregnated with a thermosetting resin. 'The anti-Bite plate is easily bent at high temperatures to form the desired configuration. 5 1286513 In order to achieve the above object, the present invention provides a bendable anti-double plate which is formed by alternately stacking a plurality of layers of wood fiber paper impregnated with a first thermosetting resin and a plurality of layers of thermoplastic film, and at the outermost layer thereof. A piece of colored paper impregnated with a second thermosetting resin is attached to both sides. In another aspect, the present invention provides a method for manufacturing a bendable anti-double sheet comprising the steps of: dipping a plurality of lignocellulosic papers into a first resin; and dipping the lignocellulosic paper impregnated with the first resin with plural The thermoplastic films are alternately stacked to each other to form a layer; the two colored papers are immersed in the second resin, and a color paper impregnated with the second resin is attached to the outermost sides of the laminated layer; The laminated layer is subjected to hot pressing and bending under high temperature and rolling, and then cooled and molded. The invention sandwiches a thermoplastic film between layers of a wood fiber paper sheet impregnated with a thermosetting resin, and after heating, since the thermoplastic film is melted at a high temperature, the sliding of the wood fiber paper sheets of each layer can be provided. Space, after the temperature is reduced by bending, the thermoplastic film will return to the original solid state, and each layer of the sheet is firmly fixed, thereby producing a bendable anti-double plate. Therefore, the advantage of the present invention is that, when manufacturing a curved structure such as an office compartment, the bendable anti-double plate of the present invention can be used to achieve the desired configuration without the need for an additional L-shaped joint. The above and other objects, features, aspects and advantages of the present invention will become apparent from [Embodiment] A preferred embodiment of the present invention will be described in more detail with reference to the drawings. The first figure is a structural view of the anti-double plate of the present invention. As shown in the first figure, the anti-battery board 10 of the present invention is formed by alternately stacking a plurality of layers of kraft paper 2 impregnated with phenolic resin and a plurality of layers of thermoplastic film 3, and one piece of impregnated melamine is attached to each of the outermost sides thereof. Resin colored paper 4' wherein each of the kraft papers 2 impregnated with Rhodium resin has a thickness of 6 1286513 1 mm. Anti-Bite is a solid structural material, and the color patterns of various colored papers can be selected by your favorite and indoor colors. The method for producing the anti-battery sheet 10 of the present invention will be explained as follows: a plurality of sheets of kraft paper such as kraft paper are immersed in a thermosetting resin having good heat resistance, corrosion resistance and adhesion, the thermosetting resin For example, it is a phenol resin. If a proper amount of plasticizer is added to the phenolic resin and the molding conditions are controlled, the kraft paper sheet 2 containing the hypoalcopolymer may be partially "thermoplastic, and then sandwiched between the layers of the kraft paper 2 impregnated with the phenolic resin. The thermoplastic film 2, that is, the kraft paper 2 containing the phenolic resin, the thermoplastic film 3, the kraft paper impregnated with the phenolic resin 2, the thermoplastic film 3, etc. are sequentially laminated to a desired thickness to form a layer, wherein The kraft paper 2 impregnated with the phenolic resin has a thickness of 1 mm. The two colored papers are then immersed in a thermosetting resin such as melamine resin, and the impregnated melamine resin is attached to the outermost sides of the laminated layer. Color paper 4, then, to make a flexible anti-double plate, that is, the laminated layer with the outermost layer of colored paper·4 is fed into the hot press, at a high temperature of 15 〇, and a high pressure of l〇〇kgf/cm 2 The hot-pressing and bending process is then carried out to form the bendable anti-double plate 6 of the present invention, as shown in the second figure, and then the trimming trimming is performed. The present invention is impregnated with phenolic resin. 2 between layers The reason for entering the thermoplastic film 3 is that the thicker the plate is, the more difficult it is to bend, and the more difficult it is to perform the smaller R-angle bending. The present invention overcomes this difficulty by using the same cross-sectional area of the same bundle of thin copper strands. The principle that a thick copper wire is bent like the same, and the plurality of thermoplastic film 3 is used to divide the anti-double plate which is thick in thickness into a plurality of thin plates of about imm thickness, so that the anti-double plate is easy to bend. Bite plate 6 can be directly drilled, tapped, sanded, guided, cut, etc. with standard carbon steel alloy cutters. The present application is to sandwich a hot 2 film between the layers of kraft paper impregnated with phenolic resin. After heating, because the thermoplastic film will be in a state of melting at the south temperature, the sliding space of each 1286513 thin plate can be provided. After the bending is formed, the thermoplastic film will return to the original solid state, and each layer will be returned. The thin plate is firmly fixed, and the bent anti-double plate 6 is produced. Therefore, if the bendable anti-double plate 6 of the present invention is used, an additional [type joint] is not required, and the desired curved configuration can be achieved. For the craftsman, this hair _ can be done well Modifications and changes, spirit and scope. Therefore, the present invention includes these modifications, which are included in the attached section, and are invited to be full-time and equal. 1286513 [Simplified illustration] The first figure is the anti-double board of the present invention. Schematic diagram of the bendable anti-double plate of the present invention. [Main component symbol description] 2 Kraft paper impregnated with phenolic resin 3 Thermoplastic film 4 Colored paper impregnated with melamine resin 6 Bendable anti-Bite Board 10 anti-special board

Claims (1)

十、申請專利範圍: 1· 一種可彎曲之抗倍特板,係由複數層含浸第一熱固型樹脂的木 質纖維紙及複數層熱塑膜交替堆疊而成,並在其最外層兩面分 別附著有一含浸第二熱固型樹脂的色紙。 2·如申請專利範圍第1項所述之可彎曲之抗倍特板,其中, 該些含浸第一熱固型樹脂的木質纖維紙每一片之厚度為 1 mm 〇 3·如申請專利範圍第1項所述之可彎曲之抗倍特板,其中, 該木質纖維紙為牛皮紙。 4·如申請專利範圍第1項所述之可彎曲之抗倍特板,其中, 該第一熱固型樹脂為酚醛樹脂。 5·如申請專利範圍第1項所述之可彎曲之抗倍特板,其中, 該第二熱固型樹脂為三聚氛胺樹脂。 6· —種可彎曲之抗倍特板的製造方法,包括下列步驟: 將複數張木質纖維紙浸溃於第一樹脂中; 、 將該些含浸第一樹脂的木質纖維紙與複數片熱塑膜 彼此交替堆疊至所需之厚度而形成一層合層; 將兩張色紙浸渍於第二樹脂中,並於該層合層的最外層 兩面分別附著一含浸第二樹脂的色紙;以及 1在高溫、高壓下對該層合層進行熱壓,再冷卻成型而獲 得一可彎曲之抗倍特板。 7·如申請專利範圍第6項所述之可彎曲之抗倍特板的製造方 法’更包括在南溫下對該可變曲之抗倍特板進行彎曲加工 的步驟。 8.如申請專利範圍第6項所述之可料之抗倍特板的製造方 法’其中’該些含浸第一熱固型樹脂的木質纖維紙每一片 1286513 之厚度為1 mm。 9. 如申請專利範圍第6項所述之可彎曲之抗倍特板的製造方 法,其中,該木質纖維紙為牛皮紙。 10. 如申請專利範圍第6項所述之可彎曲之抗倍特板的製造方 法,其中,該第一熱固型樹脂為酚醛樹脂。 11. 如申請專利範圍第6項所述之可彎曲之抗倍特板的製造方 法,其中,該第二熱固型樹脂為三聚氰胺樹脂。 12. 如申請專利範圍第6或第7項所述之可彎曲之抗倍特板的 製造方法,其中,高溫為150°C。 13. 如申請專利範圍第6項所述之可彎曲之抗倍特板的製造方 法,其中,高麼為l〇〇kgf/cm2。X. Patent application scope: 1. A bendable anti-double plate, which is composed of a plurality of layers of wood fiber paper impregnated with the first thermosetting resin and a plurality of layers of thermoplastic film alternately stacked, and respectively on the outermost sides thereof A colored paper impregnated with a second thermosetting resin is attached. 2. The bendable anti-special plate according to claim 1, wherein each of the lignocellulosic paper impregnated with the first thermosetting resin has a thickness of 1 mm 〇3. The bendable anti-double sheet according to item 1, wherein the wood fiber paper is kraft paper. 4. The bendable anti-double sheet of claim 1, wherein the first thermosetting resin is a phenolic resin. 5. The bendable anti-double sheet according to claim 1, wherein the second thermosetting resin is a trimeric amine resin. 6. A method for manufacturing a bendable anti-double plate, comprising the steps of: immersing a plurality of lignocellulosic paper in a first resin; and dipping the lignocellulosic paper impregnated with the first resin with a plurality of thermoplastics The films are alternately stacked to each other to form a layer; the two colored papers are immersed in the second resin, and a color paper impregnated with the second resin is attached to the outermost sides of the laminated layer; The laminated layer is hot pressed under high pressure, and then cooled and molded to obtain a bendable anti-double plate. 7. The method of manufacturing a bendable anti-double plate as described in claim 6 further includes the step of bending the variable-flex anti-double plate at a south temperature. 8. A method of producing an anti-double sheet as described in claim 6 wherein the wood fiber paper impregnated with the first thermosetting resin has a thickness of 186513 per sheet. 9. The method of producing a bendable anti-double sheet according to claim 6, wherein the lignocellulosic paper is kraft paper. 10. The method of producing a bendable anti-double sheet according to claim 6, wherein the first thermosetting resin is a phenol resin. 11. The method of producing a bendable anti-double sheet according to claim 6, wherein the second thermosetting resin is a melamine resin. 12. The method of producing a bendable anti-double sheet according to claim 6 or claim 7, wherein the high temperature is 150 °C. 13. The method for producing a bendable anti-double sheet according to item 6 of the patent application, wherein the height is l〇〇kgf/cm2.
TW94131467A 2005-09-13 2005-09-13 Bendable compact laminate and method for manufacturing the same TWI286513B (en)

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