12857251285725
I 九、發明說明： 【發明所屬之技術領域】 本發明係關於一種甲醇滴注式分解爐，尤指能夠充分分解 甲醇形成較南碳勢（C · p)之滲碳氣體，而能節省甲醇之浪 費’又不會產生煤煙，來降低短期間停爐除碳作業之損耗的裝 置。 【先前技術】 隨著工業科技的進步，不斷的有新產品被開發出來提供使 用，一個企業要永續經營，除了追求產品品質的提升，也要提 高製造設備之效率’以降低成品提高解力，就f知用於熱處 理的電解爐來說，請參關—所示，乃係在—淬火加熱爐工的 内壁设以間隔的加熱器i Ί，而—輸送裝置2可將欲^行熱處 理物輸人伽，且在爐體的上方設有丙㈣注口丨2及甲醇滴 主口 1 3 ’同時在淬火加熱爐工的另端下方設置一淬火槽3， 峨承接由輸送裝置2掉下的熱處理物，且經由—輸送帶3工 2火後的熱處理物送出，前述之結構長久以來一直被熱處理 業者所沿用，賴已經關_熱處理之目的，但是，由於係 直接經甲醇滴注口 13滴入爐内，藉由 u1 1之南溫加熱’來得到輸送氣體（c a r r i e r U s ) ’但糾為爐内的範圍較大，而使溫度不夠，以致甲 Ϊ 氣氛不。完全，導致所得到的石炭濃度（碳勢C . P )不I. Description of the Invention: [Technical Field] The present invention relates to a methanol dropping type decomposition furnace, in particular to a carburizing gas capable of fully decomposing methanol to form a souther carbon potential (C · p), thereby saving methanol Waste is a device that does not generate soot to reduce the loss of carbon removal during a short period of shutdown. [Prior Art] With the advancement of industrial technology, new products have been developed and provided for use. One enterprise must continue to operate, in addition to pursuing the improvement of product quality, it is also necessary to improve the efficiency of manufacturing equipment to reduce the finished product and improve the solution. In the case of an electrolytic furnace for heat treatment, please refer to the description - the heat exchanger i Ί is placed on the inner wall of the quenching furnace, and the conveying device 2 can heat-treat The object is 380, and a C (four) nozzle 丨 2 and a methanol drop main port 1 3 ′ are disposed above the furnace body, and a quenching tank 3 is disposed under the other end of the quenching heating furnace, and the crucible is supported by the conveying device 2 The heat treatment material is sent out, and the heat treatment material is sent through the heat transfer of the conveyor belt. The above structure has been used by the heat treatment industry for a long time, and has been used for the purpose of heat treatment, but it is directly passed through the methanol drip port. 13 drops into the furnace, and the carrier gas (carrier U s ) is obtained by heating the south temperature of u1 1 'but the range inside the furnace is large, and the temperature is not enough, so that the atmosphere of the nail is not. Complete, resulting in the obtained carboniferous concentration (carbon potential C. P) not
^ 崩d值，因此須再以相#量的丙烧（C^ collapse d value, so you must use the amount of C burning (C
)由秘滴注口12滴人爐内作為增碳（hr丄C 1 4不但造心醇及丙触浪冑，|S]時，由於甲 S 0 〇 酵的未完全鱗，因此料致在龍_部產生紐（由於甲 5 1285725 二加熱器,11上，而當加熱器11被煤煙 if事、，:^成停工祕之損失，因此會了防止上述情形之 X就必須疋期停爐作燒燼除碳之作業，此一停工就合造 度的中斷，對業者來說也是—種經濟上的損失，^ 者當前極待加以改良之處。 、、 【發明内容】 本發明之首-目㈣，乃在提供一種甲醇滴注式分解爐，苴 力:埶體内3設一加熱器，該加熱器外周咖^ ;^並《__管伸人淬火加熱爐的响 ΓΡ爐嗜t鮮之加齡甲料分轉，使形成 滲碳氣體，可纽的提高魏使用效率 費==曱_用量’又不需加注秘，來翻能源無謂浪 祕，=之又—目的’乃在提供—種甲_注式分解爐，主 要置設-加絲，該加熱科取保溫 ’加熱Μ並雜-氣體分解爐，_分_以—滴注管 至爐體外側，並以-輸出管伸人電熱爐内部，甲醇㈣ 解爐’經加熱器之加熱令甲醇充分分解，使形成^ 反素（c · Ρ)之滲碳氣體，而不會在爐内產生親，不 舰毀’同時並能降低短期間爐體哪^ 【實施方式】 為使貴審查委員能更易於了解本發明之裝置及所能達 1285725 到的功效，茲配合圖式說明如下： 首先請參閱圖二，本發明之曱醇滴注式分解爐4乃係置設 “ 在淬火加熱爐5的上方，而取代習知的甲醇滴注口，該甲醇滴 注式分解爐4，且配合圖三、四、五參閱，乃係在一爐體41 的内部設有一具加電熱線之加熱器4 2，該加熱器4 2與爐體 4 1之間設有保溫層4 3，而在加熱器4 2之中並置設一氣體 分解爐4 4，氣體分解爐4 4以一滴注管4 5延伸至爐體外侧 ，並以一輸出管4 6伸入淬火加熱爐5内部，且可由爐體41 _ 外侧以一測溫棒4 7伸入氣體分解爐4 4的内部。 而本發明之作用，乃係將曱醇經滴注管4 5流入氣體分解 爐44内，利用加熱器4 2之電熱線所產生的高溫加熱，由於 氣體；7解爐4 4的空間較小，並可利用測溫棒4 7控制内部達 到所，的高溫，在空間狹小之下，可令曱醇充分的分解，使形 成較高碳素（C· p)之滲碳氣體，再經由輸出管4 6送至泮 火加熱爐5内以供使用，經測試分解後之碳勢可達到^ .〇% =上’而為習知2·5倍以上的效率，因此能夠有效的提高熱 _ 能使用效率，不但可減少甲醇的消耗量，也因此不須再增碳， 而不必再滴注丙烧，同時，由於曱醇的充分分解，因此，在泮 火力:熱爐5的爐_不會產生雜，則就不會發生有煤煙附^ ^乎火加缝5的爐壁及設於其爐壁處電熱ϋ 5 1之情事，在 電熱器5 1沒有遭到遮覆下，電熱器5 1的熱能因沒有阻礙下 •織^完整的輪出，而不會發生過熱焚毁之弊端，來杜絕維修 5 1之停工困擾，及延長電熱器5工之使用壽命，也因 為沒有煤煙之產生，則淬火加熱爐5燒儘除碳作業的期限，相 對就能夠延長，可避免進度之中斷，有效的提高工作效率，又 7 1285725 能降低製造成本。 綜上所述，本發明之裝置並未見於市面，且確能增進使用 之功效，而達到產業之利用性，應已符合發明專利新穎性及進 步性之要件，緣依法提出申請，祈請貴審查委員之詳鏗，惠 賜為准予專利之審定，至感德便。 “ 1285725 【圖式簡單說明】 圖一係習知電熱爐之示意圖。 圖二係利用本發明之電熱爐示意圖。 圖三係本發明一較佳實施例之剖視圖。 圖四係圖三之加熱器之立體圖。 圖五係本發明氣體分解爐之立體圖。 【主要元件符號說明】) From the secret drop nozzle 12 drops in the furnace as carbon increase (hr丄C 1 4 not only the alcohol and C-wave, |S], due to the incomplete scale of the A S 0 fermentation, so the Dragon _ part produces New Zealand (because A 5 1285725 two heaters, 11 on, and when the heater 11 is soaked by the soot, : ^ ^ into the loss of the secret, so will prevent the above situation X must be scheduled to stop For the operation of burning and removing carbon, this shutdown is a disruption of the degree of cooperation, which is also an economic loss for the industry. The current situation is extremely urgent to be improved. [, the content of the invention] Head (4), is to provide a methanol drip-type decomposition furnace, 苴力: 埶 埶 3 set a heater, the heater outside the coffee ^ ^ ^ and "__ tube extension of the quenching furnace Fresh ageing nail material is transferred to make carburizing gas, and New Zealand's use efficiency is reduced. ==曱_Usage' does not need to add secret, to turn energy into unnecessary wave, and then - purpose In the provision of a kind of _ injection-type decomposition furnace, mainly set-wire, the heating section takes the insulation 'heating Μ and hetero-gas decomposition furnace, _ minutes _ to - drip tube To the outside of the furnace body, and to extend the inside of the electric furnace with the -output tube, the methanol (four) furnace is heated by the heater to fully decompose the methanol, so that the carburizing gas of the gas (c · Ρ) is formed without In the furnace, the pro is not destroyed, and the furnace can be reduced at the same time. [Embodiment] In order to make it easier for the reviewing committee to understand the device of the present invention and the effect of the 1285725, it is accompanied by a schematic description. First, please refer to FIG. 2, the sterol drip-type decomposition furnace 4 of the present invention is disposed "above the quenching furnace 5, instead of the conventional methanol drip port, the methanol drip-type decomposition furnace 4 Referring to FIG. 3, FIG. 4 and FIG. 5, a heater 4 2 with a heating hot line is disposed inside the furnace body 41, and an insulating layer 4 3 is disposed between the heater 42 and the furnace body 4 1 . A gas decomposition furnace 44 is disposed in the heater 4 2 , and the gas decomposition furnace 44 extends to the outside of the furnace body by a drop pipe 4 5 and extends into the quenching furnace 5 with an output pipe 46 . And can extend into the interior of the gas decomposition furnace 44 by a temperature measuring rod 47 from the outside of the furnace body 41 _. The sterol is introduced into the gas decomposition furnace 44 through the drip tube 4 5, and is heated by the high temperature generated by the electric heating wire of the heater 4 2, and the space is small due to the gas; The temperature measuring rod 47 controls the internal high temperature, and under the narrow space, the sterol can be fully decomposed, so that a higher carbon (C·p) carburizing gas is formed, and then sent through the output tube 46. It can be used in the bonfire heating furnace 5, and the carbon potential after being tested and decomposed can reach ^.〇%=up' and is more than 2.5 times the efficiency of the conventional one, so that the heat _ energy efficiency can be effectively improved. Not only can the consumption of methanol be reduced, so there is no need to increase the carbon, and it is no longer necessary to inject the C-burning. At the same time, due to the full decomposition of the sterol, the igniting force of the furnace 5 does not cause impurities. Then, there will be no case where the coal wall with the soot attached to the fire and the seam 5 and the electric heater 设 5 1 disposed at the wall of the furnace, the heat energy of the electric heater 51 is not covered by the electric heater 51. Because there is no obstacle to the next round of weaving, and there will be no disadvantages of overheating and burning, to stop the maintenance of the 5 1 stoppage, And prolonging the service life of the electric heater 5, and because there is no generation of soot, the quenching furnace 5 burns out the carbon removal operation period, and can be extended relatively, can avoid the interruption of the schedule, effectively improve the work efficiency, and 7 1285725 Can reduce manufacturing costs. In summary, the device of the present invention is not found in the market, and can indeed enhance the effect of use, and to achieve the utility of the industry, should meet the requirements of the novelty and progressiveness of the invention patent, and apply for it according to law. The details of the review committee, Hui Ci is the approval of the patent, to the sense of virtue. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view of a conventional electric furnace. Fig. 2 is a schematic view of an electric furnace using the present invention. Fig. 3 is a cross-sectional view showing a preferred embodiment of the present invention. Figure 5 is a perspective view of the gas decomposition furnace of the present invention.
12丙烷滴注口 1淬火加熱爐 11加熱器 13甲醇滴注口 2輸送裝置 3淬火槽 3 1輸送帶 4 2加熱器 4 4氣體分解爐 46輸出管 4 f醇滴注式分解爐41爐體 4 3保溫層 4 5滴注管 4 7測溫棒 5淬火加熱爐 5 1電熱器 912 propane drip port 1 quenching furnace 11 heater 13 methanol drip port 2 conveying device 3 quenching tank 3 1 conveyor belt 4 2 heater 4 4 gas decomposition furnace 46 output pipe 4 f alcohol drip type decomposition furnace 41 furnace body 4 3 insulation layer 4 5 drop tube 4 7 temperature measuring rod 5 quenching heating furnace 5 1 electric heater 9