1284514 九、發明說明： 【發明所屬之技術領域】 本發明是有關於一種製造方法，特別是指一種用以製 造出表面具有圖樣之弧形罩杯的罩杯製造方法。 【先前技術】 女性内衣一般具有兩個左右對稱的弧形罩杯，可穿戴 在人體胸部上藉以承托美型，目前市面上已出現有相當多 種不同設計的罩杯，能供穿戴者依自身的需求選購使用。 多閱圖1，種習知罩杯1，是用來配戴在人體胸部上 ’並包含· -具柔軟彈性之發泡@ i i，及二分別被覆在該 發泡層11之内、外侧面上的表布層12。在製造上，先分別 備置發泡層11與表布層12，且將兩表布層12分別黏貼結 合在發泡層11的内、外側面上’再置人—高溫高壓之模具 2中，將發泡層11與表布層12 —起壓合固結成—凹孤形體1284514 IX. Description of the Invention: [Technical Field] The present invention relates to a manufacturing method, and more particularly to a method for manufacturing a cup for forming a curved cup having a pattern on its surface. [Prior Art] Women's underwear generally has two symmetrical curved cups, which can be worn on the human chest to support the US. Currently, there are quite a variety of different designs on the market, which can be used by the wearer according to their own needs. Purchase and use. Referring to Figure 1, a conventional cup 1 is worn on the chest of a human body and contains a flexible elastic foam @ ii, and two are coated on the outer side and the outer side of the foam layer 11, respectively. Table cloth layer 12. In the manufacturing, the foam layer 11 and the surface cloth layer 12 are respectively prepared, and the two surface cloth layers 12 are respectively adhered and bonded to the inner and outer surfaces of the foam layer 11 to be re-placed in the mold 2 of high temperature and high pressure. The foamed layer 11 is pressed together with the surface layer 12 to form a concave orphan body
此外，為了增加罩杯1的美觀性，業者通常會在罩杯ι 表面設有圖案，又由於罩杯丨是湘模具2之—公模21與 -母模22相對麼合成型’所以設計上便須在母模μ表面 雕刻預設的圖案㈣23,以於成型時相對在罩杯ι表面一 體形成有圖樣。 雖然，上述之製造方法可以一體成型出表面具有圖樣 的罩杯u而，在設計上即需要在模具2上直接刻設圖樣 ，相形之下將會提高模具2之設備成本，況且，同_模具2 僅能成型出一種固定不變的圖樣，若是需要生產具有不同 5 1284514 圖樣=杯卜就必須另外再加製模具2，卻因此造成罩杯 ㈣成本居间不下，導致業者在㈣各翻樣之前，皆 制、f、S平估效盈成本’不肯輕易隨便製造，所以罩杯1的 製造成本較高，而本發明創作人即是有㈣習知製造技術 仍有上边缺失，遂提出—兼具節省成本與環保概念 内容。 【發明内容】 因此本發明之目#，即在提供一種能簡便地更換模 具成型Μ，且t節省開發成本之罩杯製造方法。 於是，本發明罩杯製造方法是包含下列步驟··置備具 有一外表層之一基材、將形成一預定圖案之一紙模置於該 基材之外表層上，以及高溫加壓該置有紙模之基材，而使 该紙模與該基材之外表層重疊部位相對形成一圖樣部。 而且，本發明另一罩杯製造方法是包含下列步驟··置 備具有一外表層之一基材、將形成一預定圖案之一紙模置 於該基材之外表層上，以及高溫加壓該置有紙模之基材， 而使該紙模與該基材之外表層非重疊部位相對形成一圖樣 部。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效，在 以下配合參考圖式之三個較佳實施例的詳細說明中，將可 清楚的呈現。 在本發明被詳細描述之前’要注意的是，在以下的說 明内容中，類似的元件是以相同的編號來表示。 1284514 參閱圖2,本發明罩杯製造方法之苐—較佳實施例，是 用於製造出-女性内衣之軍杯，該罩杯包含：一凹弧形基 材3,及至少一鑲嵌在基材3表面的裝飾片4。該基材3包 括：-由橡膠或塑膠發泡聚合材料製成的發泡層Μ、一結 合在發泡層3 1之一外伽面μ # AL Φ β 卜側面上的外表層32、一結合在發泡層 31之一内側面上的内表層33 ’及一形成在該外表層32上 的圖樣部34。該内、外表層33、32可以由織布或不織布材 枓製成’而該圖樣部34是凹陷形成在該外表層Μ上，而 且可以選擇為花紋、圖案或字型等形狀。而該裝飾片4是 對應《在該圖樣部34中，為一配合圖樣们形狀之圖樣 了以疋提化布或車繡完成的布塊，亦可以是亮片或格 布塊。 、生厂，圖圖4與圖5，詳細地來說，本實施例罩杯製 ie方法是包含下列步驟·· ⑷備置.分別備置-片發泡層31、-片外表層32、一 片内表層33、_裝飾# 4(見圖2)，及一紙模$ 是裁剪成具有-形成花二二、 上該紙模5還可具有一設在鄰近外 印層"轉印…具有色_樣= 在發=之藉:：將内、外表層33、⑽ <内、外側面上，以成為基材3。 ⑷成1 •將紙模5鋪置在該基材3之外表層32上， 後一起送入一离w广 丨衣嘈*32上，而 使得基材3成且具有—模穴Μ之模具6中壓合， ”、、凹弧形體，同時基材3在紙模5之外型 Ϊ284514 坠片51疊置的部位，亦會相對被壓印而形成圖樣部％，而 ，该轉印層52會—起轉印到圖樣部34上，之後開啟模具6 姑取出凹弧形基材3以及紙模5。當然，在使用上亦可先將 、、、棋5鋪置在模具6中，再將該基材3送人壓製，也可以 得到相同的效果。 在其⑷貼花：配合參閱圖2，最後，將該裝飾片4對應黏貼 在基材3之圖樣部34上。 上述製造方法’是利用紙片裁剪成具有圖樣的紙模5, 屋印基材3以成型出圖樣部32，製造上相當簡便，此外 =可以在圖樣部32中職有裝飾片4，以具有較佳的美 參閱圖6,本發明罩杯製造方法之第二較佳實施例，本 上述實施例不同之處在於：本實施例⑷步驟中備 有夕張紙模，並在⑷步驟中將該等紙模――鋪置在職 1才上上’而後一起送入模具中屢合，使得基材3上相對： ^夕個圖樣部34’除此之外，若將前述紙模隨意排列更 不規則排列之圖樣部34，而形成不同的視覺效果。 參閲圖7與圖8,本發明罩杯製造方法 例與上述實施例不同之處在於:本實施例= 之紙模5具有-形成手掌圖案的透空缺槽53， 基二：霄施例所製成的罩杯’該圖樣部34是浮凸形成在 參閱圖5與圖7，爭士菜+ # 4r ^ ^ , 包含下列步驟：乎5之’本實施例罩杯製造方法係 1284514 (a) 備置：分別備置一片發泡層3 1、一片外表層π、一 片内表層33,及一具有透空缺槽53的紙模5。 (b) 結合：藉由黏膠將内、外表層33、32分別黏貼結合 在發泡層31之内、外侧面上，以成為基材3。 (匀成型：將紙模5鋪置在該基材3之外表層32上，而 後一起送入一高溫高壓之模具6中壓合，使得基材3成為 一凹弧形體，同時基材3在紙模5疊置的部位亦會相對被In addition, in order to increase the aesthetics of the cup 1, the manufacturer usually has a pattern on the surface of the cup ι, and since the cup is the composite mold of the mold 2 and the master mold 22, the design must be The mother mold μ surface engraves a preset pattern (4) 23 so as to form a pattern integrally with the surface of the cup ι during molding. Although the manufacturing method described above can integrally form the cup u having a pattern on the surface, it is necessary to directly engrave the pattern on the mold 2 in the design, which will increase the equipment cost of the mold 2, and the same as the mold 2 Only a fixed pattern can be formed. If it is necessary to produce different 5 1284514 patterns = cups, it is necessary to add another mold 2, but the cost of the cups (4) is not enough, leading the industry to (4) before each sample The system, f, and S flat estimate the cost of profitability 'will not be easily manufactured casually, so the manufacturing cost of the cup 1 is higher, and the creator of the present invention has (4) the conventional manufacturing technology is still lacking in the above, and it is proposed to save Cost and environmental concept content. SUMMARY OF THE INVENTION Therefore, the object of the present invention is to provide a cup manufacturing method capable of easily replacing a mold forming crucible and saving development cost. Therefore, the method for manufacturing the cup of the present invention comprises the steps of: providing a substrate having an outer skin layer, placing a paper mold forming a predetermined pattern on the outer surface of the substrate, and pressurizing the paper with high temperature. The substrate of the mold forms a pattern portion opposite to the surface layer overlapping the substrate. Moreover, another method of manufacturing the cup of the present invention comprises the steps of: providing a substrate having an outer skin layer, placing a paper mold forming a predetermined pattern on the outer surface of the substrate, and pressing the substrate at a high temperature. The substrate of the paper mold is formed such that the paper mold forms a pattern portion opposite to the non-overlapping portion of the surface of the substrate. The above and other technical contents, features and effects of the present invention will be apparent from the following detailed description of the preferred embodiments of the drawings. Before the present invention is described in detail, it is to be noted that in the following description, similar elements are denoted by the same reference numerals. 1284514 Referring to FIG. 2, a preferred embodiment of the method for manufacturing a cup of the present invention is a military cup for manufacturing a feminine undergarment, the cup comprising: a concave curved substrate 3, and at least one inlaid on the substrate 3 Decorative sheet on the surface 4. The substrate 3 comprises: a foam layer made of a rubber or plastic foamed polymeric material, an outer layer 32 bonded to one side of the outer surface of the foam layer 31, and a side surface 32, An inner skin layer 33' bonded to one of the inner side faces of the foam layer 31 and a pattern portion 34 formed on the outer skin layer 32. The inner and outer skin layers 33, 32 may be made of woven or non-woven fabric, and the pattern portion 34 is recessed on the outer skin layer, and may be selected to have a shape such as a pattern, a pattern or a font. The decorative sheet 4 corresponds to "in the pattern portion 34, a piece of the pattern of the pattern, which is finished with a crepe cloth or a car embroidery, and may be a sequin or a plaque. 4, and FIG. 5, in detail, the method for manufacturing the cup of the present embodiment includes the following steps: (4) preparing. The sheet-foaming layer 31, the sheet outer layer 32, and the inner surface layer are respectively prepared. 33, _ decoration # 4 (see Figure 2), and a paper mold $ is cut into having - forming flowers 22, the paper mold 5 can also have a set adjacent to the outer print layer " transfer ... with color _ Sample = Borrowing:: The inner and outer skin layers 33, (10) < inner and outer faces are used to form the substrate 3. (4) into 1 • The paper mold 5 is laid on the outer surface layer 32 of the substrate 3, and then fed together to a mold which is made of a wide-area 32*32, so that the substrate 3 is formed and has a mold cavity 6 intermediate pressure, ",, concave arc-shaped body, while the substrate 3 is outside the paper mold 5 type Ϊ 284514, the portion of the wafer 51 is stacked, and will be embossed to form a pattern portion%, and the transfer The layer 52 is transferred to the pattern portion 34, and then the mold 6 is opened to take out the concave curved substrate 3 and the paper mold 5. Of course, in the use, the chess piece 5 can be placed in the mold 6 first. The substrate 3 can be pressed and pressed to obtain the same effect. In the (4) decal: with reference to Fig. 2, finally, the decorative sheet 4 is adhered to the pattern portion 34 of the substrate 3. The method 'is cut into a paper mold 5 having a pattern, and the roof substrate 3 is used to form the pattern portion 32, which is relatively simple to manufacture. In addition, the decorative sheet 4 can be used in the pattern portion 32 to have a better Referring to FIG. 6, a second preferred embodiment of the method for manufacturing the cup of the present invention, the difference in the above embodiment is as follows: in the step (4) of the embodiment There is a stencil sheet, and in the step (4), the paper molds are laid on the job 1 and then fed into the mold together, so that the substrate 3 is opposite: ^ 夕 pattern portion 34' In addition, if the paper mold is randomly arranged in the pattern portion 34 which is more irregularly arranged, different visual effects are formed. Referring to FIGS. 7 and 8, the example of the method for manufacturing the cup of the present invention is different from the above embodiment in that: Example = The paper mold 5 has a vacant groove 53 forming a palm pattern, and the base portion is: a cup made of the embodiment. The pattern portion 34 is embossed. Referring to Fig. 5 and Fig. 7, # 4r ^ ^ , The following steps are included: The manufacturing method of the cup of this embodiment is 1284514 (a) Preparation: a foam layer 3 1 , an outer layer π , an inner surface layer 33 , and a transparent surface are respectively provided. The paper mold 5 of the groove 53. (b) Bonding: The inner and outer skin layers 33 and 32 are adhered to the inner and outer surfaces of the foam layer 31 by adhesive, respectively, to form the substrate 3. The paper mold 5 is laid on the outer surface layer 32 of the substrate 3, and then fed together into a high temperature and high pressure mold 6, so that The substrate 3 becomes a concave curved body, and the substrate 3 is relatively opposed to the portion where the paper mold 5 is stacked.
壓印，並相對在未疊置之透空缺槽53部位形成浮凸的圖樣 口 P 34(見圖8) ’之後開啟模具6，取出凹弧形基材3以及紙 模5，該紙模5可繼續供下次模製時使用。 當然在設計上，紙模5之形狀、大小、數量與位置並 不以上述實施例為限，亦可以有其他不同的搭配，而且更 可藉由陽刻或陰刻的不同來呈現凹、凸相異的紋路，或可 選用不同的厚度，來顯示深淺凹凸的立體視感，以下不再 洋細說明。 由上述說明可知，本發明罩杯製造方法，是藉由成 較低且便於製造之紙模5，成為模具6中絲_成型基 3之圖樣部32的轉印片體，模具6中並不需要刻設圖樣 所以设備成本較為低廉’況且，紙模5可以紙片裁剪而, ，能便於業者設計圖樣製造，而且在同—模具中只要利) 不同_ 5,就可製造出不同變化的圖樣，不需要另夕H ^昂貴_具，因此製造成本較便宜，可提供較大的設售 ，由度’具有便於製造成型之功效，此外，更可以在削 口P 3 2中鑲嵌裝飾片4，可突吞g山你 顯出獨特的造型，因此視感| 9 1284514 化性較大，所以確實能夠達到本發明之目的，因此，本發 明不僅是則所未有之創新，更可供產業上利用。 淮X上所述者，僅為本發明之較佳實施例而已，當不 能以此限定本發明實施之範圍，即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾，皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一種習知罩杯之製造方法的一立體分解圖； g圖2是本發明之罩杯製造方法之一第一較佳實施例所 製出之罩杯的一立體分解圖，圖中是以一外表層朝上的狀 態來說明； 圖3是該第一較佳實施例的一製造示意圖，說明將一 、、’氏杈與-基材一起送入一模具中的狀態，圖中是讓該外表 層朝下； ，、圖4是該第一較佳實施例的一剖視示意圖，說明該模 具壓合時的狀態，圖中是讓該外表層朝下； 圖5是該第一較佳實施例的一製造流程圖； ,圖6疋本發明之罩杯製造方法的一第二較佳實施例所 製出之罩杯的一正視示意圖； —u圖7是本發明之罩杯製造方法的一第三較佳實施例的 —製造示意圖，說明將一紙模與一基材一起送入一模具中 的狀悲，圖中是讓一外表層朝下；及 製圖8丨本發明之罩杯製造方法的一第三車交佳實施例所 ，出之罩杯的一立體示意圖，圖中是以該外表層朝上的狀 10 1284514 態來說明。 1284514 【主要元件符號說明】 3…… •…·基材 5…… ••…紙模 3 1…… .....發泡層 51 •.… ••…外型壓片 32 .....外表層 52.•… ••…轉印層 33 .....内表層 53 ••… ••…透空缺槽 .....闻接划 f....... .....播a_ 3 4..... 圃银4 4…… ••…裝飾片 61•… ••…槙穴Embossing, and opening the mold 6 with respect to the embossed pattern port P 34 (see FIG. 8) in the unstacked vacant groove 53 portion, and taking out the concave curved substrate 3 and the paper mold 5, the paper mold 5 Can continue to be used for the next molding. Of course, in design, the shape, size, number and position of the paper mold 5 are not limited to the above embodiments, and may have other different combinations, and may be concave or convex by the difference of the embossing or the sham. The texture, or different thicknesses, can be used to display the stereoscopic perception of the depth and convexity. As apparent from the above description, the method for manufacturing the cup of the present invention is a transfer sheet of the pattern portion 32 of the yarn-forming base 3 in the mold 6 by the paper mold 5 which is made low and easy to manufacture, and is not required in the mold 6. The pattern is engraved so the equipment cost is relatively low. Moreover, the paper mold 5 can be cut by the paper sheet, which can facilitate the design of the design of the manufacturer, and in the same mold, as long as the difference _ 5, can produce different patterns of change, There is no need to use H ^ expensive _, so the manufacturing cost is relatively cheap, can provide a larger installation, the degree 'has the convenience of manufacturing molding, in addition, can also be inlaid in the cutting P 3 2 decorative sheet 4, You can show the unique shape, so the visual sense | 9 1284514 is more flexible, so it can achieve the purpose of the present invention. Therefore, the present invention is not only an unprecedented innovation, but also an industrial one. use. The above descriptions of the present invention are merely preferred embodiments of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made in accordance with the scope of the invention and the description of the invention. All remain within the scope of the invention patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an exploded perspective view of a conventional method for manufacturing a cup; FIG. 2 is an exploded perspective view of a cup formed by a first preferred embodiment of the method for manufacturing a cup according to the present invention; FIG. 3 is a schematic view showing the manufacturing process of the first preferred embodiment, illustrating the state in which the first and second substrates are fed together into a mold. In the figure, the outer layer is facing downwards; and FIG. 4 is a schematic cross-sectional view of the first preferred embodiment, illustrating the state of the mold when it is pressed, and the outer layer is facing downward; FIG. Is a manufacturing flow chart of the first preferred embodiment; FIG. 6 is a front view of a cup made by a second preferred embodiment of the method for manufacturing the cup of the present invention; FIG. 7 is a view of the present invention. A manufacturing diagram of a third preferred embodiment of the method for manufacturing a cup, illustrating the sorrow of feeding a paper mold together with a substrate into a mold, wherein the outer surface is facing downward; and the drawing is shown in FIG. In the third embodiment of the method for manufacturing the cup of the invention, the cup is provided A perspective schematic drawing of the outer skin is shaped upwardly 101,284,514 state will be described. 1284514 [Description of main component symbols] 3... •...·Substrate 5... ••...paper mold 3 1............foam layer 51 •.... ••...external tablet 32 ... .. outer surface layer 52.•... ••...transfer layer 33 ..... inner surface layer 53 ••... ••...through the empty slot.....small access f....... ... broadcast a_ 3 4..... 圃 silver 4 4... ••...decorative piece 61•... ••...槙穴
1212