TWI294798B - Method of manufacturing precious metal card for plaques and article made using the method - Google Patents

Method of manufacturing precious metal card for plaques and article made using the method Download PDF

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TWI294798B
TWI294798B TW94109026A TW94109026A TWI294798B TW I294798 B TWI294798 B TW I294798B TW 94109026 A TW94109026 A TW 94109026A TW 94109026 A TW94109026 A TW 94109026A TW I294798 B TWI294798 B TW I294798B
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Taiwan
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metal
metal foil
foil
metal plate
card
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TW94109026A
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Chinese (zh)
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TW200633798A (en
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Hyun-Mo Choi
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Hyun-Mo Choi
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1294798 九、發明說明 【發明所屬之技術領域】 本發明是有關於一種用作銘牌之金屬卡之製造方法和利用 此方法所製造之物品。本方法欲使用由例如是純金或純銀等金屬 製成的一金屬薄片以及金屬板,來製作各種銘牌,包括觀賞用或 疋具紀念性的銘牌。特別是此方法包括(a)·形成一金屬薄片與一 具有一預定厚度之金屬板;(b).垂直地疊設金屬薄片與金屬板, 並於金屬薄片與金屬板之間設置一黏著層,且使用一熱壓著技術 於一預定溫度與壓力下熱壓著金屬薄片與金屬板,使金屬薄片與 % 金屬板黏合;以及(c)·將各種之圖案、字母或數字熱轉移至金屬 薄片之表面。如此一來,既能夠裝飾物品外觀的裝飾感,更能提 高物品之價值感。 【先前技術】 一般而言,若要在紀念品或是銘牌上加上一些裝飾的話,多 會透過下述幾種方法。第一種方法係將各種的圖案、字母或數字 等設計圖樣直接印刷於一具有預定厚度之材料的表面上,或者是 ••利用在材料的表面上進行如雕刻(carve)或壓花(emb〇ss)等方式, 藉以使各種的設計圖樣得以表現,然上述之方法皆為熟知該項技 術者所知。 或者,除了如上所述的方法以外,亦可能透過其他的方法來 、 達成。若預定要進行裝飾的材質係為一金屬板,特別是一個具有 、預定厚度的銅製板材的話,可以利用蝕刻銅製板材的表面層,進 而使各種的設計圖樣形成於金屬板上。而後,再將此一銅製板材 黏貼於一銘牌或是一紀念觀賞用銘牌上,藉以增進物品外觀的裝 飾感,並提高物品之價值感。 TW2246PA 5 * 1294798 修正 補充 然而,若以雕刻的方法欲將各種的設計圖樣裝 時,受限於技術本身的困難度,較無法隨意地依設計者需要而將 各種的圖案、字母或數字裝飾於金屬板上。而若是採用蝕刻的方 法,則在銘牌使用一段時間之後,容易產生褪色的情形。 為了解決此一問題,便採用一已經印製有各種設計圖樣的薄 膜紙片,並將此一薄膜紙片貼附於金屬板的表面上,藉以達成裝 飾性的功效。然而,由於薄膜紙片極容易與金屬板脫離,且薄膜 紙片本身較容易褪色,因此無法維持銘牌持久不變。 雖然韓國專利公告號第12175號之『複合紙牌』之專利的標 的與本發明不同,然由於此一韓國專利中亦提到與本發明類似的 概念,亦即:『使用一金屬製的薄片,特別是由純金所製的薄片』。 因此,以下將敘述此一韓國專利中所提到的結構,並進而陳述其 缺點與可能會產生的問題。 如韓國專利公告號第12175號之專利中的申請專利範圍第 一項所述:『本發明其特徵在於具有一與一金屬薄板重疊的二次 部,且此二次部係支承此一金屬薄板兩表面中的至少一表面,此 一金屬薄板之材質包括至少一金屬或其合金』。 在上述的複合紙牌中,用以作為金屬薄板的支撐板之二次 4 ’係以滾抽轍過後被放置於金屬薄板的至少一表面上。之後, 可在二次部的表面上形成圖案,便完成整個複合紙牌的製作。此 一複合紙牌的設計能夠應用於上班族之名片、信用卡、識別證等。 根據上述之複合紙牌』之專利,作為支撐板的二次部必須 要夾持此一金屬薄板,亦即,需夹持一金屬板,而所欲之圖案、 子母或數字等係被印製在此二次部上。再加上將二次部的表面塗 佈(coating)上一層薄膜。由於金屬板係與作為支撐板的二次部一 起滾動,因此金屬薄板的表面很平滑。如此一來,將很難以在複 TW2246(0705070)CRF 6 1294798 合織牌的表面上加上所欲裝飾的圖案,特別是使用如純金等金屬 ‘ 時’其困難度更加提升。 ' 另外,由於複合紙牌僅是由滾動金屬板和支撐板而製成的, 有了冑b在經過一段時間後,金屬板可能會與支撐板分離。 日為了解決此一問題,韓國υ·Μ·公司向韓國智慧財產局(KIP〇) 提出申請號第160239號之專利中請。此—專例中提到一種卡片 係利用於-薄板上滾動而製成,且此卡片的上下表面更分別塗佈 有一層透明的乙烯材料層。再者,另一 〇Ηρ薄膜亦疊設於此一 透明的乙烯材料層上,如此—來,卡片的上下表面便具有一層透 明的乙稀材料層,且可以使用電腦等設備很容易地將各種的圖 案、字母或數字等印製在ΟΗΡ薄膜上,進而增加卡片之整體外 觀’提升銷售率。然而,此種卡片卻有容易褪色與變形的缺點。 〇為了解決上述之缺點,另一韓國專利申請號第2001-57259 號『製造金屬卡的方法及其利用此方法所製造之物品』被提出。 此-製造方法包括-滾動步驟、—切割步驟、—熱處理步驟、一 描圖紙(tracing paper)準備步驟、一形成步驟、一第一薄膜塗佈步 驟’以及-第二薄膜塗佈步驟。在滾動步驟中,滾動例如黃金、 •雀白,或者白銀等稀有金屬’以提供一個薄板。接著,於切割步驟 中,對此薄板進行切割’使切割後的薄版符合至預定尺寸。然後, 於熱處理步驟中,將薄板加熱,使薄板變軟。之後,於描圖紙準 備步驟巾使用雷射印表機(laser㈣价打)將各種的圖案、字母 、 或數字等之設計圖樣印製於一般之描圖紙或印刷紙張上。 : 於形成步驟中,將具有各種的圖案、字母或數字等設計圖樣 的描圖紙放置在薄金屬板上—起滾動,使得描圖紙上的設計圖樣 此夠被磨印至薄金屬板上。接著,於第—薄膜塗佈步驟中,以透 明的乙烯材料覆蓋薄金屬板的上表面與下表面,再將另一具有其BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a metal card for use as a nameplate and an article manufactured by the method. The method is to use a metal foil made of a metal such as pure gold or sterling silver and a metal plate to make various nameplates, including ornamental or commemorative nameplates. In particular, the method comprises (a) forming a metal foil and a metal plate having a predetermined thickness; (b) vertically stacking the metal foil and the metal plate, and providing an adhesive layer between the metal foil and the metal plate And using a hot pressing technique to heat-press the foil and the metal sheet at a predetermined temperature and pressure to bond the foil to the % metal sheet; and (c) to thermally transfer various patterns, letters or numbers to the metal The surface of the sheet. In this way, it is possible to decorate the appearance of the item and enhance the sense of value of the item. [Prior Art] In general, if you want to add some decorations to a souvenir or nameplate, you will use the following methods. The first method is to directly print various patterns, letters or numbers, etc. on a surface of a material having a predetermined thickness, or to use a carve or embossing on the surface of the material (emb) 〇ss), etc., in order to make various design patterns behave, but the above methods are known to those skilled in the art. Alternatively, in addition to the methods described above, it may be achieved by other methods. If the material to be decorated is a metal plate, in particular, a copper plate having a predetermined thickness, the surface layer of the copper plate can be etched, and various design patterns can be formed on the metal plate. Then, the copper plate is adhered to a nameplate or a nameplate for commemorating the viewing, so as to enhance the appearance of the article and enhance the value of the article. TW2246PA 5 * 1294798 Correction Supplement However, if you want to install various design drawings by engraving, it is limited by the difficulty of the technology itself, and it is not easy to decorate various patterns, letters or numbers according to the designer's needs. On the metal plate. However, if the etching method is used, it is easy to cause fading after the nameplate has been used for a while. In order to solve this problem, a film paper which has been printed with various design patterns is attached, and this film paper sheet is attached to the surface of the metal plate to achieve the effect of decoration. However, since the film paper sheet is extremely easy to be detached from the metal sheet, and the film sheet itself is easily faded, the nameplate cannot be maintained for a long time. Although the subject matter of the "composite card" patent of Korean Patent Publication No. 12175 is different from the present invention, since this Korean patent also mentions a concept similar to the present invention, that is, "using a metal sheet, Especially the thin sheets made of pure gold. Therefore, the structure mentioned in this Korean Patent will be described below, and the disadvantages and problems that may arise are further stated. As described in the first paragraph of the patent application of the Korean Patent Publication No. 12175: "The present invention is characterized in that it has a secondary portion overlapping with a thin metal plate, and the secondary portion supports the metal thin plate At least one surface of the two surfaces, the material of the metal sheet comprises at least one metal or an alloy thereof. In the above composite card, the secondary 4' of the support plate serving as the metal thin plate is placed on at least one surface of the metal thin plate after being rolled. Thereafter, a pattern can be formed on the surface of the secondary portion to complete the production of the entire composite card. The design of this composite card can be applied to business cards, credit cards, identification cards, etc. of office workers. According to the above-mentioned composite card patent, the secondary part of the support plate must be clamped with the metal thin plate, that is, a metal plate needs to be clamped, and the desired pattern, mother or digital is printed. On this second part. In addition, the surface of the secondary portion is coated with a film. Since the metal plate is rolled together with the secondary portion as the support plate, the surface of the metal thin plate is smooth. As a result, it will be difficult to add a pattern to be decorated on the surface of the TW2246 (0705070) CRF 6 1294798 woven card, and in particular, the use of a metal such as pure gold is more difficult. In addition, since the composite card is made only of the rolling metal plate and the support plate, the metal plate may be separated from the support plate after a certain period of time. In order to solve this problem, the Korean company 向·Μ· Company filed a patent number No. 160239 with the Korea Intellectual Property Office (KIP〇). This is a special case in which a card is made by rolling on a thin plate, and the upper and lower surfaces of the card are each coated with a layer of transparent vinyl material. Furthermore, another 〇Ηρ film is also stacked on the transparent vinyl material layer, so that the upper and lower surfaces of the card have a transparent layer of ethylene material, and can be easily used by computers and the like. The pattern, letters or numbers are printed on the enamel film, which in turn increases the overall appearance of the card's increased sales rate. However, such cards have the disadvantage of being easily faded and deformed. In order to solve the above-mentioned drawbacks, another Korean Patent Application No. 2001-57259 "Method of manufacturing a metal card and articles manufactured by the same method" is proposed. The manufacturing method includes a rolling step, a cutting step, a heat treatment step, a tracing paper preparation step, a forming step, a first film coating step, and a second film coating step. In the rolling step, a rare metal such as gold, • white, or silver is rolled to provide a thin plate. Next, in the cutting step, the thin plate is cut 'to make the cut thin plate conform to a predetermined size. Then, in the heat treatment step, the sheet is heated to soften the sheet. After that, use a laser printer (laser price) on the tracing paper preparation step to print various patterns, letters, or numbers on the tracing paper or printed paper. : In the forming step, a tracing paper having various design patterns such as patterns, letters or numbers is placed on a thin metal plate - rolling so that the design on the tracing paper is sufficiently polished to a thin metal plate. Next, in the first film coating step, the upper surface and the lower surface of the thin metal plate are covered with a transparent vinyl material, and the other has

TW2246PA 7 1294798 他字母或圖案的薄膜紙片設置在薄金屬板的表面上。秋後,於 二薄膜塗佈步驟中,再—次以透_乙烯㈣覆蓋薄金屬板的上 表面與下表面。 承上所述,由於薄金屬板係被加熱直到薄金屬板軟化,且薄 金屬板係以三維方向上進行加工,亦即立體的薄金屬板之每一面 向均可能與具有各種圖案或字母的印刷紙張接觸,故薄金屬板與 描圖紙的設計必須以三維來表現。 然而,上述之薄金屬板必須先加熱軟化,並於描圖紙上印製 所欲的圖t,再將薄金屬板與印刷紙張—起進行滾動。上述之方 法不僅製程繁複,另外,當此種金屬卡經過―段時間的使用後, 貼附於於表面的薄膜容易與金屬卡本身分離。 再者,由於描圖紙或者用來塗佈紙的本身因素,其使用之黃 金或白銀的金屬板無法充分被轉印,也就是說,由於這個金屬板 僅僅有-個平滑的表面和光澤,因此而使得f知之金屬卡的裝飾 性受限。 【發明内容】TW2246PA 7 1294798 His letter or pattern of film paper is placed on the surface of a thin metal plate. After the autumn, in the second film coating step, the upper surface and the lower surface of the thin metal plate are covered again by the PTFE (4). As described above, since the thin metal plate is heated until the thin metal plate is softened, and the thin metal plate is processed in a three-dimensional direction, that is, each of the three-dimensional thin metal plates may have various patterns or letters. Printing paper is in contact, so the design of thin metal sheets and tracing papers must be expressed in three dimensions. However, the above-mentioned thin metal plate must be heated and softened first, and the desired pattern t is printed on the tracing paper, and the thin metal plate is rolled together with the printing paper. The above method is not only complicated in the process, but also, when the metal card is used for a period of time, the film attached to the surface is easily separated from the metal card itself. Moreover, due to the tracing paper or the factors used to coat the paper itself, the metal plate of gold or silver used cannot be sufficiently transferred, that is, since the metal plate has only a smooth surface and gloss, The decorative nature of the metal card is limited. [Summary of the Invention]

有鑑於此,為了解決上述問題,本發明的目的就是在提供一 種用作銘牌之金屬卡,其使用例如是由純金或純銀等金屬所組成 之一金屬薄片與一金屬板,並僅透過一十分簡單之製造過程即可 完成整個製作過程。 再者,本發明之再一目的就是提供一種用作銘牌之金屬卡製 造方法以及利用此方法所製造之物品。其中一金屬薄片與一金屬 板係透過一熱壓著技術而彼此互相緊黏結合,如此一來,能夠避 免因5:外力或其他因素,而導致金屬薄片與金屬板分離,甚至於 當金屬卡使用過一段相當長的時間後,仍可維持金屬薄片與金屬In view of the above, in order to solve the above problems, an object of the present invention is to provide a metal card for use as a nameplate, which uses, for example, a metal foil composed of a metal such as pure gold or sterling silver and a metal plate, and only passes through a ten The entire manufacturing process can be completed in a simple manufacturing process. Further, it is still another object of the present invention to provide a metal card manufacturing method for use as a nameplate and articles manufactured by the method. One of the metal foils and the metal plate are tightly bonded to each other through a heat pressing technique, so that the metal foil can be prevented from being separated from the metal plate due to 5: external force or other factors, even when the metal card is used. After a long period of use, the foil and metal can still be maintained.

TW2246PA 8 1294798 板之緊黏結合狀態。 本發明之另一目的就是提供一種用作銘牌之金屬卡製造方 法以及利用此方法所製造之物品,透過一壓花製程,能夠有效地 將各種的圖案、字母或數字裝飾於例如是由純金或純銀所組成之 金屬薄片上。如此一來,既能夠增進物品外觀的裝飾感,更能提 南物品之價值感。 根據本發明的目的,提出一種用作銘牌之金屬卡製造方法, 包括(a)·利用滚軸於一金屬上滾動以產生一金屬薄片,金屬係純 金或純銀,並利用滾轴於銅上滾動以產生一具有一預定厚度之金 屬板’(b).垂直地豐設金屬薄片與金屬板,並於金屬薄片與金屬 板之間設置一黏著層,且使用一熱壓著技術於一預定溫度下熱壓 著金屬薄片與金屬板,使金屬薄片與金屬板黏合;以及(c)•將各 種之圖案、字母或數字熱轉移至金屬薄片之一表面,以產生一顯 示部。其中,於步驟(b)中更包括:形成至少一突起花紋於黏著層 之一表面上。 為讓本發明之上述目的、特徵、和優點能更明顯易懂,下文 特舉一較佳實施例,並配合所附圖式,作詳細說明如下· 【實施方式】 以下係以一實施例作本發明之詳細說明,然而此實施例並不 會對本發明欲保護之範圍做限縮。本發明係關於一金屬卡,特別 是可用作銘牌、或鑑賞之銘牌等之一金屬卡,且具有如字母、圖 案或數字於金屬卡之表面上。此金屬卡的製造方法包括,首先, 進行步驟(a),形成一金屬薄片10與一金屬板1〇,。接著,進行步 驟(b),於金屬薄片ίο與金屬板10,之間設置一黏著層2〇後,使 用一熱壓著技術熱壓著金屬薄片10與金屬板1〇,,使金屬薄片 TW2246PA 9 1294798 10與金屬板10,黏合。然後,進行步騾(c),將各種之 或數子熱轉移至金屬薄片10之表面。 修正 、傘您年g月外曰 補无 圖案、字母 習知於f驟(句中,上述之形成一金屬薄片10的製造方法係採用 ;〇。在此,注意的是,『薄片』一詞指的是一非= 上 ^㊉其厚度約為5/100mm或低於5/100mm之厚度。換句 兒薄片』係比透過熱滾動(hot rolling)或冷滾動(cold r〇iiin2) 而得至丨丨夕_ m 与度為3mm的薄板還要薄。有鑑於此,『薄片』所使 ,之材質勢必為一具有良好延展性之金屬,例如是純金、純銀或 是鋁等金屬。由於純金具有良好延展性的特性,故於本發明中係 使用純金來作為金屬薄片之材質。 ^ 金屬板10,的厚度係大於金屬薄片1〇。於本實施例中,係可 利用滾轴於銅上滾動以產生―具有i定厚度之金屬板ι〇,,且 金屬板10,較佳地為一厚度約為3mm之薄板。 y 當金屬薄片10與金屬板10,皆分別以純金和銅製作完畢 接著進行步驟⑻。於金屬薄片1G與金屬板1G,之間設置—黏 著層2^)後,利用熱壓著技術,使用一熱壓頭於一預定溫度(約 為180+C)下,並以高壓來進行熱壓著金屬薄片1〇與金屬板丨〇,, 使黏著層20賴’微融化且與金屬薄片1〇與金屬板⑺,黏合,如第 3圖所示’其繪示乃用作銘牌之金屬卡,於第1圖之製造方法之 第二步驟中進行熱壓著之示意圖。 *由於金屬薄片10係比一般的紙要來的薄,因此,若要於金 屬薄片10之表面表現出某些文字或圖案等内容時,則採用如雕 刻或壓花等方式來進行,亦即,如第5a圖至第5d圖所示,形& 至少-突起花紋21於黏著層2G之表面上。帛5a圖繪示乃依昭 本發明另-實施例之形成至少一突起花紋於一黏著層上之示咅TW2246PA 8 1294798 The tight bonding state of the board. Another object of the present invention is to provide a metal card manufacturing method for use as a nameplate and an article manufactured by the method, which can effectively decorate various patterns, letters or numbers, for example, by pure gold or by an embossing process. On a metal foil consisting of sterling silver. In this way, it can not only enhance the decorative sense of the appearance of the article, but also enhance the sense of value of the article. According to an object of the present invention, a metal card manufacturing method for use as a nameplate is provided, which comprises (a) rolling a metal onto a metal to produce a metal foil, metal pure gold or sterling silver, and rolling on the copper by a roller. To produce a metal plate having a predetermined thickness '(b). vertically to form a metal foil and a metal plate, and to provide an adhesive layer between the metal foil and the metal plate, and using a heat pressing technique to a predetermined temperature The foil is pressed against the metal sheet to bond the foil to the metal sheet; and (c) the various patterns, letters or numbers are thermally transferred to one surface of the foil to produce a display portion. Wherein, in the step (b), the method further comprises: forming at least one protrusion pattern on a surface of the adhesive layer. The above described objects, features, and advantages of the present invention will become more apparent from the aspects of the embodiments of the invention. The detailed description of the present invention, however, does not limit the scope of the present invention. The present invention relates to a metal card, particularly a metal card that can be used as a nameplate, or a nameplate for appreciation, and has a letter, pattern or number on the surface of the metal card. The method of manufacturing the metal card includes, firstly, performing step (a) to form a metal foil 10 and a metal plate 1 . Then, step (b) is performed, and after an adhesive layer 2 is disposed between the metal foil ίο and the metal plate 10, the metal foil 10 and the metal plate 1 are thermally pressed by a hot pressing technique to make the metal foil TW2246PA. 9 1294798 10 is bonded to the metal plate 10. Then, step (c) is carried out to thermally transfer various or a plurality of numbers to the surface of the metal foil 10. Correction, umbrella, you have no pattern, and the letter is known to f (in the sentence, the above-mentioned method of forming a metal sheet 10 is adopted; 〇. Here, note that the word "sheet" Refers to a non-zero upper thickness of about 5/100mm or less than 5/100mm. In other words, it is better than hot rolling (cold rolling) or cold rolling (cold r〇iiin2). It is thinner than the thin plate with a degree of 3mm. In view of this, the material of the "slice" is bound to be a metal with good ductility, such as pure gold, sterling silver or aluminum. Pure gold has good ductility characteristics, so in the present invention, pure gold is used as the material of the metal foil. ^ The thickness of the metal plate 10 is larger than that of the metal foil. In the present embodiment, the roller can be used for copper. Rolling up to produce a metal plate having a certain thickness, and the metal plate 10, preferably a thin plate having a thickness of about 3 mm. y When the metal foil 10 and the metal plate 10 are made of pure gold and copper, respectively. Then proceed to step (8). On the metal foil 1G and the metal plate 1G, After the setting—adhesive layer 2^), using a hot pressing technique, a hot pressing head is used at a predetermined temperature (about 180+C), and the metal foil is pressed and pressed with a high pressure. , the adhesive layer 20 is 'micro-melted and bonded to the metal foil 1〇 and the metal plate (7), as shown in FIG. 3, which is used as a metal card for the nameplate, in the manufacturing method of FIG. A schematic diagram of hot pressing in the second step. * Since the foil 10 is thinner than a normal paper, if some characters or patterns are to be displayed on the surface of the foil 10, it is performed by engraving or embossing, that is, As shown in Figs. 5a to 5d, the shape & at least - the pattern 21 is on the surface of the adhesive layer 2G. Figure 5a shows a representation of at least one raised pattern on an adhesive layer in accordance with another embodiment of the present invention.

TW2246(0705070)CRF 10 修正 補充 1294798 圖,第5b圖繪示乃第5a圖中沿α-Α方向所做之吾,第5c 圖繪不乃第5b圖之金屬薄片已黏合至黏著層之上表面之示意 圖,以及第5d圖繪示乃第5c圖之金屬薄片已進行熱壓著之示意 圖。如上述之步驟(b)中所述,突起花紋21係向外突出於金屬薄 片1〇的外表面,且金屬薄片1〇係設置於黏著層2〇的上表面上, 如此一來,即可將欲表現之圖案或花紋等設置於金屬薄片1 〇上。 更進一步地說明,黏著層20設置於上述之金屬薄片與金 屬板10之間,且利用熱壓著技術,使用一熱壓頭於一約為 _ 18〇C之溫度下,並以一適當壓力來進行熱壓著金屬薄片與金 屬板10,使金屬薄片10與金屬板1 〇 ’黏合。此時,透過熱壓著 ,術’在黏著層20之上表面上之突起花紋21即可被轉移至金屬 薄片10的表面上,亦藉此,使得欲表現於金屬薄片1〇表面上之 ί殊花紋、圖案或奇特設計得以利用在黏著層20之上表面上之 突起花紋21能夠轉移之特性,而能良好地顯示於金屬薄片1〇上。 如第3圖所示,墊部31係設置於熱壓頭3〇之一端,用以接 觸金屬薄片10。因此,當熱壓著技術在進行時,金屬薄片1〇係 可相對於大起化紋21的相對位置來進行熱壓著,使得突起花紋 攀 21得以能夠精確地轉移至金屬薄片1〇的表面上。 黏著層20較佳地可包括一聚酯樹脂(p〇lyester_based resin)。由於銘牌係利用將金屬薄片1〇與金屬板ι〇,以熱壓著方 式黏合在一起後而形成,並不像習知技術一般,是採用具有圖案 之薄膜紙片,因此,本發明可使得產品能夠持久不冑,即使在經 過-段很長時狀後,仍可使產品維持於原有之最佳狀態。更進 -步,在不需要任何額外的元件之下,本發明可使金屬薄片1〇 與金屬板10’緊密結合,而不需如習知技術中所述之專利一樣, 必需使用二次部。 TW2246(0705070)CRF 11 1294798 修正 曰 補充鑛年^月7 當設計者所設計之突起花紋21形成,黏著層 紋21即被轉印至金屬薄片10的表面,藉以產生一個3D立體效 果。突起花紋21例如是各種的背景圖案、字母,或商桿等等。 如此-來,可製作出高品質的銘牌5〇,且諸如純金等稀:金屬的 質地亦能被充分展示。 當突起花紋21形成於黏著層2〇上後,黏著層2〇係被進一 步設置於金屬薄片10與金屬板1〇,之間,並於一適當溫度與壓 力下,以熱壓著技術將金屬薄片1〇與金屬板1〇,黏著並固定在 一起,並可能夠有效地避免金屬薄片與金屬板分離。 —如第5a至5d圖所示,可以是各種圖案、字母或數字等的突 起钯紋21亦可做為一基底圖案(base design)。從而,透過一埶壓 著的技術,可將突起花紋21之3]3立體感傳遞至金屬薄片1〇'的 表面,使得金屬薄片10的表面具有立體的裝飾與美感。 當金屬薄片10與金屬板10,黏合後,接著進行步驟(c),以 完成金屬卡1的製作。在第三步驟中,經過熱轉移過程後,顯示 部40之各種顏色、字母與圖案可利用一習知技術,於一適當溫 度與壓力下,轉移至金屬薄片1〇之表面上。 此時,金屬薄片10係使用如純金等材質,直接將顯示部4〇 之各種顏色、字母與圖案轉移至金屬薄片10之表面上。雖然未 以圖繪示,然此熱轉移過程係可以一習知技術達成。亦即,當薄 膜紙片貼附於金屬薄片10的表面層後,薄膜紙片之各種顏色、 字母與圖案可再被轉移至顯示部40的表面上。 請參照第7圖與第g圖,第7圖繪示乃將透過上述方法所製 成之金屬卡1應用於銘牌50之示意圖,而第8圖乃使用本發明 之方法所製造之銘牌50之照片。然而,除了銘牌若是觀賞用銘 牌之外,本發明亦能夠應用於各種使用金屬薄片之裝飾物或名片 TW2246(061024)CRF 12 1294798 上 承上所述,本發明提供1作轉之金屬卡製^ 用純金或純銀所製成之金屬薄片。在本方法中,在金屬薄片底下 的金屬板’其材質例如是純銅等’且另一黏著 金屬薄片與金屬板之間。而用以續干久插圖宏、 ⑺M顯不各種圖案、字母,或商標等TW2246 (0705070) CRF 10 Correction Supplement 1294798 Figure 5b shows the 5th in the direction of α-Α, the 5th drawing is not the metal foil of Figure 5b has been bonded to the adhesive layer A schematic view of the surface, and Figure 5d, is a schematic view of the metal foil of Figure 5c having been hot pressed. As described in the above step (b), the protrusion pattern 21 protrudes outwardly from the outer surface of the metal foil 1〇, and the metal foil 1 is disposed on the upper surface of the adhesive layer 2〇, so that The pattern or pattern to be expressed is placed on the metal foil 1 〇. It is further explained that the adhesive layer 20 is disposed between the above-mentioned metal foil and the metal plate 10, and uses a hot pressing technique at a temperature of about -18 C and a suitable pressure by a hot pressing technique. The metal foil 10 and the metal plate 10 are heat-pressed to bond the metal foil 10 to the metal plate 1 〇'. At this time, by the heat pressing, the protrusion pattern 21 on the upper surface of the adhesive layer 20 can be transferred onto the surface of the metal foil 10, thereby making it appear on the surface of the metal foil 1 The pattern, the pattern, or the peculiar design can be favorably displayed on the metal foil 1 by utilizing the characteristics that the projection pattern 21 on the upper surface of the adhesive layer 20 can be transferred. As shown in Fig. 3, the pad portion 31 is provided at one end of the thermal head 3 to contact the metal foil 10. Therefore, when the hot pressing technique is being performed, the foil 1 can be heat-pressed with respect to the relative position of the large embossing 21, so that the projection 21 can be accurately transferred to the surface of the foil 1 on. The adhesive layer 20 preferably may include a polyester resin (p〇lyester_based resin). Since the nameplate is formed by bonding the metal foil 1〇 and the metal plate to the metal plate by heat pressing, unlike the conventional technique, the film paper having the pattern is used, and therefore, the present invention can make the product It can last forever, even after a long period of time, it can keep the product in its original state. Further, the present invention allows the foil 1〇 to be tightly bonded to the metal sheet 10' without the need for any additional components, without the need for a secondary portion as in the prior art. . TW2246(0705070)CRF 11 1294798 Correction 补充 Supplementary Year of the Year ^7 When the design pattern 21 of the designer is formed, the adhesive layer 21 is transferred to the surface of the foil 10 to produce a 3D effect. The raised pattern 21 is, for example, various background patterns, letters, or traders, and the like. In this way, a high-quality nameplate can be produced, and the texture of the metal such as pure gold can be fully displayed. After the protrusion pattern 21 is formed on the adhesive layer 2, the adhesive layer 2 is further disposed between the metal sheet 10 and the metal sheet 1 , and the metal is pressed by a heat pressing technique under an appropriate temperature and pressure. The sheet 1〇 and the metal sheet 1〇 are adhered and fixed together, and the separation of the metal sheet from the metal sheet can be effectively prevented. - As shown in Figures 5a through 5d, the raised palladium pattern 21, which may be various patterns, letters or numbers, may also be used as a base design. Therefore, the 3] 3 three-dimensional feeling of the projection pattern 21 can be transmitted to the surface of the metal foil 1 〇 ' by a pressing technique, so that the surface of the metal foil 10 has a three-dimensional decoration and aesthetics. After the foil 10 is bonded to the metal plate 10, the step (c) is followed to complete the fabrication of the metal card 1. In the third step, after the heat transfer process, the various colors, letters and patterns of the display portion 40 can be transferred to the surface of the foil 1 at a suitable temperature and pressure using a conventional technique. At this time, the metal foil 10 is directly transferred to the surface of the metal foil 10 by using various materials such as pure gold and the various colors, letters and patterns of the display portion 4〇. Although not shown, the thermal transfer process can be achieved by a conventional technique. That is, when the film paper sheet is attached to the surface layer of the metal foil 10, the various colors, letters and patterns of the film paper sheet can be transferred to the surface of the display portion 40. Please refer to FIG. 7 and FIG. g. FIG. 7 is a schematic diagram showing the application of the metal card 1 manufactured by the above method to the nameplate 50, and FIG. 8 is a nameplate 50 manufactured by the method of the present invention. photo. However, the present invention can also be applied to various decorative articles or business cards using metal foils in addition to the nameplates for viewing. The present invention provides a metal card for the transfer of the metal card TW2246 (061024) CRF 12 1294798. A foil made of pure gold or sterling silver. In the method, the metal plate under the metal foil is made of, for example, pure copper or the like and the other is adhered between the metal foil and the metal plate. And used to continue to work for a long time, (7) M display various patterns, letters, or trademarks, etc.

專之突起花紋卿成於黏著層±。隨後,金屬薄片與金屬板便使 用一熱’於適當之溫度與壓力下,進行熱壓著過程,使得各 ,圖案、字母,或商標等等能夠以浮雕的方式,立體地展現於金 f片的表©上’進而能夠將諸如純金或純銀等稀有金屬的質地 $分,示出來。再者,銘牌或具紀念性的銘牌上的各種短句、、數 字,是圖案亦能夠經由熱轉移方式轉移至金屬薄片的表面上,藉 以提供-顯示部。由先前技術可知,由於銘牌或具紀純的銘牌 係使用-黃金薄片來製造的,且因為後續之滾動製程使然:,造成 銘牌表面變的平坦而無法達到具有浮雕的效果。而本發明能夠改 善上述習知方法的缺點,能夠保有金屬薄片外觀上的浮雕的效 果再者,本發明可使黏著層上突起花紋精確地表現於金屬薄片 上了產生3D立體效果’既能夠增加裝飾物品外觀的裝飾感, 更月b同物品之價值感。 另外’本發明能夠防止具有圖案或字母於其上之薄膜紙片與 金屬板分離,且可避免薄膜紙片褪色或變色的問題,保持圖案或 字母顏色之恆久不變。因此,即使經過一段長時間的使用之後, 透過熱麼著而被轉移至金屬薄片上之顯示部,㈣夠維持原有的 色澤。 再者,本發明大大地簡化了使用純金等來製作金屬卡的製程 步驟,在施行上不僅簡單方便,更因此能夠降低製造成本。 綜上所述,雖然本發明已以一較佳實施例揭露如上,然其並 TW2246(0705070)CRF 13 1294798 ~— 補充伞%年6肜❽ 非=以限定本發明,任何熟習此技藝者,在不脫離; 和範圍内,當可作各種之更動與潤飾,因此本發明之保護範圍當 視後附之申請專利範圍所界定者為準。 【圖式簡單說明】 第1圖、、會示乃依照本發明一實施例之一種製造方法之流程 圖。 第2圖繪示乃依照本發明一實施例之用作銘牌之金屬卡之 剖面圖。 第3圖繪示乃用作銘牌之金屬卡,於第丨圖之製造方法之第 二步驟中進行熱壓著之示意圖。 第4圖繪示乃第3圖中藉由熱轉移而於一金屬薄片之表面上 ^成"一顯不部之不意圖。 第5a圖繪示乃依照本發明另一實施例之形成至少一突起花 紋於一黏著層上之示意圖。 第5b圖繪示乃第5a圖中沿A-A方向所做之剖面圖。 第5c圖繪示乃第5b圖之金屬薄片已黏合至黏著層之上表面 之示意圖。 第5d圖繪示乃第5c圖之金屬薄片已進行熱壓著之示意圖。 第6圖繪示乃利用第5a圖至第5d圖之金屬薄片而得之金屬 卡之示意圖。 第7圖繪示乃將本發明之金屬卡應用於銘牌之示意圖。 第8圖乃使用本發明之方法所製造之銘牌之照片。 TW2246(0705070)CRF 14 1294798 【圖式標號說明】 10 :金屬薄片 10 ’ :金屬板 20 :黏著層 21 :突起花紋 31 :墊部 40 :顯示部 50 :銘牌 % % 15The special pattern is formed on the adhesive layer. Subsequently, the metal foil and the metal sheet are subjected to a hot pressing process under a suitable temperature and pressure so that each pattern, letter, or trademark can be embossed in a three-dimensional manner on the gold foil. On the table ©, 'and then the texture of rare metals such as pure gold or sterling silver can be shown. Furthermore, the various short sentences and numerals on the nameplate or the commemorative nameplate are such that the pattern can also be transferred to the surface of the metal foil by means of thermal transfer, thereby providing a display portion. As can be seen from the prior art, since the nameplate or the pure nameplate is made using the gold foil, and because of the subsequent rolling process: the surface of the nameplate is flat and cannot be embossed. However, the present invention can improve the disadvantages of the above-mentioned conventional methods, and can retain the effect of the relief on the appearance of the metal foil. Further, the present invention can accurately display the projection pattern on the adhesive layer on the metal foil to produce a 3D stereoscopic effect. The decorative appearance of the decorative items, the sense of value of the moon and the same items. Further, the present invention can prevent the separation of the film paper sheet having the pattern or the letter thereon from the metal plate, and can avoid the problem of discoloration or discoloration of the film paper sheet, keeping the color of the pattern or the letter constant for a long time. Therefore, even after a long period of use, it is transferred to the display portion on the metal foil by heat, and (4) is sufficient to maintain the original color. Furthermore, the present invention greatly simplifies the process steps for producing a metal card using pure gold or the like, and is not only simple and convenient in implementation, but also can reduce manufacturing costs. In summary, although the present invention has been disclosed above in a preferred embodiment, it is also TW2246 (0705070) CRF 13 1294798 ~ - Supplemental Umbrella % 肜❽ not = to limit the present invention, anyone skilled in the art, The scope of protection of the present invention is defined by the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a flow chart showing a manufacturing method according to an embodiment of the present invention. Fig. 2 is a cross-sectional view showing a metal card used as a nameplate in accordance with an embodiment of the present invention. Fig. 3 is a schematic view showing the hot stamping of the metal card used as the nameplate in the second step of the manufacturing method of the second drawing. Fig. 4 is a view showing the fact that in Fig. 3, by heat transfer, it is formed on the surface of a metal foil. Figure 5a is a schematic view showing the formation of at least one protrusion pattern on an adhesive layer in accordance with another embodiment of the present invention. Figure 5b shows a cross-sectional view taken along line A-A in Figure 5a. Fig. 5c is a schematic view showing that the metal foil of Fig. 5b has been bonded to the upper surface of the adhesive layer. Figure 5d is a schematic view showing that the metal foil of Figure 5c has been hot pressed. Fig. 6 is a schematic view showing a metal card obtained by using the metal foil of Figs. 5a to 5d. Figure 7 is a schematic view showing the application of the metal card of the present invention to a nameplate. Figure 8 is a photograph of a nameplate made using the method of the present invention. TW2246(0705070)CRF 14 1294798 [Description of Drawings] 10: Metal foil 10 ′ : Metal plate 20 : Adhesive layer 21 : Protrusion pattern 31 : Pad 40 : Display part 50 : Nameplate % % 15

TW2246PATW2246PA

Claims (1)

1294798 j£ 申請專利範圍 g充 種用作銘牌之金屬卡製造方法,包括: 本年⑺月i田 (吐利用滾軸於一金屬上滾動以產生一金屬薄片,該金屬係 純金或純銀’並利用滾轴於銅上滾動以產生-具有-預定厚度之 金屬板; 、又 (b).垂直地叠設該金屬薄片與該金屬板’並於該金屬薄片盥 該金屬板之間設置-黏著層,且使用—熱㈣技術於—預定溫度 下熱遷著該金屬薄片與該金屬板,使該金屬薄片與該 合;以及 ~ ⑷.將各種之圖案、字母或數字熱轉移至該金屬薄片之一表 面’以產生一顯示部。 2. 如申請專利範圍第1項所述 Φ #勺虹·轳# s丨 、吓、之衣&方法,其中於步驟(b) 中更包括.形成至少—突起花紋於該 3. 如申請專利範圍第i項所述之製二,表二^ 係由-銅材製成。 至屬板 4·如申請專利範圍第丨項所述 包括一聚輯脂。 (之錢方法,其中該黏著層 5· 一種㈣上述中請專利範圍第1項至第4項中任一項之 方法而製作之一用作銘牌之金屬卡。 、 TW2246(070903)CRF 161294798 j£ Patent application scope g is a method for manufacturing a metal card used as a nameplate, including: This year (7) month i field (the spit rolls on a metal to produce a metal foil, the metal is pure gold or sterling silver) Rolling on the copper to produce - a metal plate having a predetermined thickness; and (b) vertically stacking the metal foil and the metal plate 'and placing and bonding between the metal foil and the metal plate a layer, and using a thermal (four) technique to heat the metal foil and the metal sheet at a predetermined temperature to cause the metal foil to merge with the metal foil; and ~ (4) to thermally transfer various patterns, letters or numbers to the metal foil One surface 'to produce a display portion. 2. Φ #勺虹·轳# s丨, scare, clothing & method, as described in claim 1, wherein step (b) further includes At least the protrusion pattern is as described in the third paragraph of the patent application, and the table 2 is made of - copper. The slab 4 is as described in the scope of the patent application. Fat. (The method of money, where the adhesive layer 5· (Iv) Make the above species patentable scope of the method of any one of items 1 to item 4 fabricated of a metal plate as one card., TW2246 (070903) CRF 16
TW94109026A 2005-03-23 2005-03-23 Method of manufacturing precious metal card for plaques and article made using the method TWI294798B (en)

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