TWI283255B - Impregnated glass fiber strands and products including the same - Google Patents
Impregnated glass fiber strands and products including the same Download PDFInfo
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- TWI283255B TWI283255B TW89115360A TW89115360A TWI283255B TW I283255 B TWI283255 B TW I283255B TW 89115360 A TW89115360 A TW 89115360A TW 89115360 A TW89115360 A TW 89115360A TW I283255 B TWI283255 B TW I283255B
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1283255 A7 五、發明說明(i ) 本發明九致關於用以強化複合物之經塗覆纖維股,而 更特別地關於與股所加入之基質材料相容之經塗覆纖= 股。 、’ 在熱固性模塑操作中,良好之"濕透"(聚合基質材料穿 透襯物或纖物)及"濕潤"(聚合基質材料穿透襯物或織物中 之個別纖維束或股)性質爲希望的。相對地,良好之分散 性質(即,纖維在熱塑性材料内之良好分布性質)在典2熱 塑性模塑操作中爲主要之顧慮。 … 在將由纖維股形成之複合物或層合物紡織成織物之情 形,除了提供股良好之濕透及良好之濕潤性質,希望纖維 股表面上之塗層在處理時保護纖維免於磨損,提供良好之 織動力,特別是在空氣噴射織布機,及與纖維股加入之聚 合基質材料相容。然而,許多上槳成分不與聚合基質材料 相容且負面地影響玻璃纖維及聚合基質材料間之黏附。例 如,澱粉,其爲用於紡織纖維之常用上漿成分,通常不與 聚合基質材料相容。結果,在以聚合基質材料浸潰之前必 須自織物去除這些不相容材料。 此種非樹脂相容性上漿材料之去除,即,將織物脱脂或 脱油,可經許多種技術而完成。這些非樹脂相容性上漿材 料之去除最常藉由將纺織織物長時間暴露於高溫以熱分解 上聚料而完成(經常稱爲熱清除)。習知熱清除過程涉及在 380。(:將織物加熱60-80小時。然而,此熱清除步碟對於 玻璃纖維之強度爲有害的,而且始終無法成功地去除不相 容材料及0上漿分解產物進一步污染織物。已嚐試其他去 -4- 表紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱 (請先閱讀背面之注意事項再填寫本頁) ▼裝-----r---訂----------. 經濟部智慧財產局員工消費合作社印製 1283255 A7 B7 五、發明說明(2 ) 除上漿材料-之方法,如水洗及/或化學去除。然而,此種_ 方法通常需要將上漿組合物大爲重配以與此種水洗及/或 化學去除相容,而且通常在去除所有不相容材料不如熱清 除有效。 此外,由於織動過程對纖維玻璃紗爲相當磨損性,作爲 經紗之紗一般在織動前接受第二塗覆步驟,其通常稱爲,, 漿紗",而以耐磨塗層塗覆經紗(通常稱爲"漿紗上漿”)以 助於使玻璃纖維之磨耗最小。漿紗上漿通常塗佈於在纖維 形成操作時先前塗佈於玻璃纖維之第一上漿料上。然而, 由於典型之漿紗上漿通常亦不與聚合基質材料相容,其亦 必須自加入樹脂之前自纺織織物去除。 此外,爲了改良脱脂或脱油織物與聚合樹脂間之磨損, 在另一個處理步驟將最終之上漿料(一般爲矽烷偶合劑及 水)塗佈於織物以重塗玻璃纖維(通常稱爲”修整”)。 所有這些無附加價値處理步驟:漿紗、脱脂或脱油、及 修整,增加織物製造循環時間及成本。此外,其通常需要 對資本設備及勞力大量投資。此外,伴隨這些處理步骤之 織物附加處理造成織物損壞及降低之品質。 已努力改良一些這些處理步驟之效率或效果。但對塗層 仍持續完成以下之一或更多之需求:抑制破璃纖維之磨損 及破裂;與廣泛種類之基質材料相容;及提供良好之被基 質材料濕潤與濕透。此外,如果塗層與現代空氣噴射織動 裝置相容而增加生產力則爲特別有利的。此外,排除織物 形成操作中之無附加價値處理步骤’同時維持電子撑體應 (請先閱讀背面之注意事項再填寫本頁) _裝-----^----訂---- 經濟部智慧財產局員工消費合作社印製1283255 A7 V. INSTRUCTION DESCRIPTION (i) The present invention relates to coated fiber strands for reinforcing composites, and more particularly to coated fibers = strands which are compatible with the matrix material to which the strands are added. , 'In the thermosetting molding operation, good "wet " (polymeric matrix material penetrates the lining or fiber) and "wet" (polymeric matrix material penetrates the individual fiber bundles in the lining or fabric) Or the nature of the stock is hopeful. In contrast, good dispersion properties (i.e., good distribution properties of the fibers within the thermoplastic material) are a major concern in the 2 thermoplastic molding operation. ... in the case of spinning a composite or laminate formed of fiber strands into a fabric, in addition to providing good wettability and good wetting properties, it is desirable that the coating on the surface of the fiber strand protects the fibers from abrasion during handling, providing Good weaving power, especially in air jet looms, and compatible with the polymeric matrix material to which the fiber strands are added. However, many of the upper paddle components are not compatible with the polymeric matrix material and negatively affect the adhesion between the glass fibers and the polymeric matrix material. For example, starch, which is a common sizing component for textile fibers, is generally not compatible with polymeric matrix materials. As a result, these incompatible materials must be removed from the fabric prior to being impregnated with the polymeric matrix material. The removal of such non-resin compatible sizing materials, i.e., degreasing or deoiling the fabric, can be accomplished by a variety of techniques. The removal of these non-resin-compatible sizing materials is most often accomplished by exposing the woven fabric to elevated temperatures for prolonged thermal decomposition of the granules (often referred to as heat removal). The conventional heat removal process is involved in 380. (: The fabric is heated for 60-80 hours. However, this heat-clearing step is harmful to the strength of the glass fiber, and it has not been possible to successfully remove the incompatible material and the 0 sizing decomposition product to further contaminate the fabric. -4- Table paper scale applies to China National Standard (CNS) A4 specification (210 X 297 public love (please read the note on the back and fill in this page) ▼ Install-----r---book---- ------. Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 B7 V. Description of invention (2) In addition to sizing materials - methods such as washing and / or chemical removal. However, this method is usually The sizing composition needs to be heavily reconstituted to be compatible with such water washing and/or chemical removal, and is generally not as effective as heat removal in removing all incompatible materials. Furthermore, due to the weaving process, the fiberglass yarn is quite worn. Sex, as a warp yarn, generally accepts a second coating step prior to weaving, which is commonly referred to as, sizing ", while the warp yarn is coated with a wear resistant coating (commonly referred to as "sizing sizing)) To help minimize the abrasion of the glass fiber. Applied to the first sizing previously applied to the glass fibers during the fiber forming operation. However, since typical sizing sizing is generally not compatible with polymeric matrix materials, it must also be self-woven prior to the addition of the resin. In addition, in order to improve the abrasion between the degreased or deoiled fabric and the polymeric resin, the final upper slurry (generally a decane coupling agent and water) is applied to the fabric to recoat the glass fiber in another processing step (usually Called “trimming”. All of these have no additional price 値 processing steps: sizing, degreasing or degreasing, and trimming, increasing fabric manufacturing cycle time and cost. In addition, they often require significant capital investment in capital equipment and labor. The fabric additional treatment of these treatment steps results in fabric damage and reduced quality. Efforts have been made to improve the efficiency or effectiveness of some of these treatment steps. However, the coating continues to fulfill one or more of the following requirements: inhibiting the abrasion of the glass fiber and Rupture; compatible with a wide variety of matrix materials; and provides good wetting and wetting through the matrix material. It is particularly advantageous to have a coating that is compatible with modern air jet weaving devices to increase productivity. In addition, there is no additional price in the fabric forming operation. The processing step is maintained while maintaining the electronic support (please read the precautions on the back). This page) _装-----^----订---- Printed by the Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative
1283255 缝濟部智慧財產局員X消費合作社印製 A7 ----______ 五、發明說明(3 ) 用所而之織-物品質及提供良好之層合性質,爲有利的。 在結合附圖閱讀時,可較佳地了解以上之概述及以下較 佳具體實施例之詳細説明。在圖式中: 圖1爲以依照本發明之塗層組合物至少部份地塗覆之經 塗覆纖維股之正視圖; 圖2爲以上漿組合物及在至少—部份上漿組合物上以依 照本發明之第二塗層組合物至少部份地塗覆之經塗覆纖維 股之正視圖; 圖3爲至少郅份地塗覆上漿組合物、在至少一部份上裝 组合物上<第二塗層組合物、及在至少一部份第二塗層組 泛物上之依照本發明之第三塗層組合物之經塗覆纖維股之 正视圖; 圖4爲依照本發明之複合產物之上平面圖·, 圖5爲依照本發明之織物之上平面圖; 圖6爲依照本發明組合織物及形成層合物之方法之圖示 圖表; 圖7爲依照本發明之電子撑體之橫切面圖; 圖8與圖9爲依照本發明之電子撑體之替代具體實施例 之橫切面圖; 圖1〇爲在電子撑體之織物層中形成層合物之方法之略 示圖; 圖11爲鑽頭之末視圖,其描述第一切緣; 圖12爲鑽孔圖案之圖示;及 圖13爲戈_路圖案之圖表。 -----------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(4 ) 本發明々纖維股具有獨特之塗層,其不僅較佳地在處理, 時抑制纖維〈磨損與破裂,亦在形成複合物時提供至少一 種乂下m貧·良好之濕透、濕潤與分散性質。如以下所 詳、田定義,股包含多個個別織維,即,至少兩個織維。 使用之複合物表示本發明之經塗覆纖維股與額外材 料 且口,例如,但不限於,將一或更多層加入經塗覆纖 維股i織物組合聚合基質材料以形成層纟物。良好之層合 強度良好之熱安定力、良好之水解安定力(即,對水沿 纖維/聚口基貝材料界面移動之抗力)、在高濕度、反應性 酸與鹼存在下之低腐蝕與反應性、及與各種聚合基質材料 <相谷性(其可在層合前排除去除塗層之需求,特別是熱 或加壓水清除中),爲可由本發明之經塗覆纖維股呈現之 其他所需特徵。 車父佳爲’本發明之經塗覆纖維股提供良好之織動與針織 處理力。低細毛與孔環、低破裂纖絲、低股張力、高飄動 力與低插入時間爲本發明之經塗覆玻璃纖維股提供之較佳 個別或組合特徵,其較佳地利於織動及針織,而且一致地 提供具有極少表面缺陷之用於印刷電路板應用之織物。此 外’本發明之經塗覆纖維股適合用於空氣噴射織動法。在 此使用之”空氣噴射織動”表示其中以來自一或更多個空氣 喷射噴嘴之強壓縮空氣將填紗(緯紗)插入經紗棚中之織物 織動型式。 本發明之經塗覆纖維股較佳爲具有可利於沿纖維之經塗 覆表面導熱$獨特塗層。在作爲用於電子電路板之連續強 本紙張尺度適用中國國家標準(CNS)A4規格(21G X 297公爱 -----------------r---^--------- {:請先閱讀背面之注音?事項再填寫本頁} 經濟部智慧財產局員工消費合作社印制农 1283255 A7 ___B7__ 五、發明說明(5 ) 化物時,本·發明之此種經塗覆玻璃纖維可提供沿強化物促-進自熱源(如晶片或電路)熱散逸,以將熱導離電子組件之 機構,因而抑制電子組件、玻璃纖維及聚合基質材料之熱 降解及/或退化。本發明之經塗覆纖維股較佳爲提供比基 質材料高之導熱相,即,熱散逸與分布之偏好路徑’因 而,減少電子電路板之熱膨脹與捲曲差且改良焊接可靠 度。 本發明之經塗覆玻璃纖維股較佳爲減少或排除在基質樹 脂中加入導熱材料之需求,其改良層合物製造操作及減少· 昴貴之基質材料供應槽沖洗與維護。 本發明之經塗覆纖維股較佳爲呈現高股開放性。在此使 用之”高股開放性”表示股具有大橫切面面積及股之纖絲不 緊密地彼此結合。高股開放性可利於基質材料對股束之穿 透或濕潤。 由本發明之纖維股製造之本發明複合物,特別是層合 物,較佳爲呈現至少一種以下之性質:低熱膨脹係數;良 好之撓性強度;良好之層間結合強度;及良好之水解安定 力,即,對水沿纖維/基質界面移動之抗力。此外,由依 照本發明之纖維股製造之本發明電子撑體與印刷電路板較 佳爲具有至少一種以下之性質:良好之鑽洞力;及金屬移 動(亦稱爲陰極-陽極纖絲形成或CAF)抗力。參見 Tummala (編者)等人之 Microelectronics Packaging Handbook, (1989)第 896-897 頁,及 IPC-TR-476B,"Electrochemical Migration: Electrochemically Induced Failures in Printed Wiring 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----------裝-----^----訂--------- (請先閱讀背面之注意事項再填寫本頁) 12832551283255 Sewing Ministry Intellectual Property Manager X Consumer Cooperative Print A7 ----______ V. Invention Description (3) It is advantageous to use the quality of the fabric and provide good lamination properties. The above summary, as well as the following detailed description of the preferred embodiments, are in the In the drawings: Figure 1 is a front elevational view of a coated fiber strand at least partially coated with a coating composition in accordance with the present invention; Figure 2 is a top pulp composition and at least a portion of the sizing composition A front view of the coated fiber strands at least partially coated with a second coating composition in accordance with the present invention; FIG. 3 is a at least partially coated sizing composition, at least partially loaded with a combination [The second coating composition, and a front view of the coated fiber strands of the third coating composition according to the present invention on at least a portion of the second coating group of the panicle; FIG. 4 is in accordance with Figure 5 is a top plan view of a fabric in accordance with the present invention; Figure 6 is a pictorial view of a method of combining a fabric and forming a laminate in accordance with the present invention; Figure 7 is an electronic view in accordance with the present invention; FIG. 8 and FIG. 9 are cross-sectional views of an alternative embodiment of an electronic support according to the present invention; FIG. 1 is a schematic view of a method of forming a laminate in a fabric layer of an electronic support. Figure 11 is a rear view of the drill bit, which depicts the first cutting edge; Figure 12 is a drill An illustration of a hole pattern; and Figure 13 is a chart of a Go-road pattern. -----------Install-----r---订--------- (Please read the notes on the back and fill in this page) 1283255 Ministry of Economic Affairs Intellectual Property Bureau Employees' Consumption Cooperatives Print A7 V. INSTRUCTIONS (4) The enamel fiber strands of the present invention have a unique coating which not only preferably treats fibers when they are treated, but also provides at least one type of ruthenium when forming a composite. Under the m poor · good wet through, moist and dispersed properties. As defined below and in the field definition, the stock contains a plurality of individual weaving dimensions, i.e., at least two weaving dimensions. The composite used represents the coated fiber strands of the present invention and additional materials, such as, but not limited to, one or more layers added to the coated fiber i fabric to form a polymeric matrix material to form a layer. Good lamination strength, good thermal stability, good hydrolysis stability (ie resistance to water migration along the fiber/polycarbonate material interface), low corrosion in the presence of high humidity, reactive acids and bases Reactivity, and with various polymeric matrix materials < morbidity (which may eliminate the need to remove the coating prior to lamination, particularly in hot or pressurized water removal), may be presented by the coated fiber strands of the present invention Other required features. The car owner provides good woven and knit processing power for the coated fiber strands of the present invention. Low fine and perforated rings, low rupture filaments, low strand tension, high pulsating power and low insertion time are preferred individual or combination features of the coated glass fiber strands of the present invention, which are preferred for weaving and knitting And consistently provide fabrics for printed circuit board applications with minimal surface defects. Further, the coated fiber strand of the present invention is suitable for use in air jet weaving. As used herein, "air jet weaving" means a fabric weaving pattern in which a filler (weft) is inserted into a warp shed with strong compressed air from one or more air jet nozzles. The coated fiber strands of the present invention preferably have a unique coating that facilitates thermal conduction along the coated surface of the fiber. Applicable to China National Standard (CNS) A4 specification (21G X 297 public------------------r---^ as a continuous strong paper scale for electronic circuit boards) --------- {:Please read the phonetic transcription on the back? Please fill out this page again} Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperatives Printing Agriculture 1283255 A7 ___B7__ V. Invention Description (5) When the compound, Ben· The coated glass fiber of the present invention can provide a mechanism for thermally dissipating heat from a heat source (such as a wafer or a circuit) to conduct heat away from the electronic component, thereby suppressing electronic components, glass fibers, and polymeric matrix materials. Thermal degradation and/or degradation. The coated fiber strands of the present invention preferably provide a higher thermal conductivity than the matrix material, i.e., a preferred path for heat dissipation and distribution. Thus, the thermal expansion and curl of the electronic circuit board are reduced and improved. Soldering Reliability The coated glass fiber strands of the present invention preferably reduce or eliminate the need to incorporate a thermally conductive material into the matrix resin, which improves the laminate manufacturing operation and reduces the need for expensive matrix material supply tank rinsing and maintenance. The coated fiber strand of the invention is preferably In order to present high openness, the “high-openness” used herein means that the strand has a large cross-sectional area and the filaments of the strand are not tightly bonded to each other. The high-openness of the strand may facilitate the penetration of the matrix material into the strand or Wetting. The composite of the present invention, particularly a laminate, produced from the fiber strands of the present invention preferably exhibits at least one of the following properties: low coefficient of thermal expansion; good flexural strength; good interlaminar bonding strength; and good hydrolysis. Stability, that is, resistance to movement of water along the fiber/matrix interface. Further, the electronic support and printed circuit board of the present invention made from the fiber strands according to the present invention preferably have at least one of the following properties: a good drill hole Force; and metal movement (also known as cathodic-anode filament formation or CAF) resistance. See Tummala (editor) et al., Microelectronics Packaging Handbook, (1989) pp. 896-897, and IPC-TR-476B," Electrochemical Migration: Electrochemically Induced Failures in Printed Wiring This paper scale applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) ----------- ^ ---- --------- ----- booked (please read the back of the precautions to fill out this page) 1283255
五、發明說明(6 經濟部智慧財產局員工消費合作社印製V. Description of the invention (6 Printed by the Consumers' Cooperative of the Intellectual Property Office of the Ministry of Economic Affairs
Boards and AsSemblies",(1997),其特別地在此併入作爲參 考。依照本發明具有良好鑽洞力之纖維股具有鑽润時低工 具磨耗及良好之鑽孔位置正確性至少之一。 如上所述,典型之織物形成操作涉及使纖維破璃紗與由 其製造之織物接受許多無附加價値處理步驟,如漿紗、熱 清除及修整。本發明較佳地提供形成織物、層合物、電子 撑體與印刷電路板之方法,其自織物形成過程排除無附加 價値處理步驟,同時提供具有適合用於電子封裝應用之品 質I織物。本發明較佳具體實施例之其他優點包括降低之 生產循環時間、資本設備之排除、降低之織物處理與勞力 成本、良好之織物品質及良好之最終產品性質。 本發明亦提供藉由選擇具有本發明獨特塗層之纖維股而 抑制纖維股因接觸其他固體物件(如捲動、織動或針織裝 置之一部份)或因纖絲間磨損而磨耗之方法。 爲了本説明書之目的,應了解,除了在操作實例中,或 在指定之處,用於本説明書及申請專利範圍之所有表示成 分、反應條件等之數量在所有之情形以名詞”約”修飾。因 此,除非相反地表示,以下説明書及所附申請專利範圍中 敘述之數量參數爲約略値,其可視本發明尋求得到之所需 性質而改變。至少,而且並非限制對申請專利範圍等致物 學理之應用之嚐試,各數量參數應至少就所報告之主要位 數之數量及應用一般捨去技術而視之。 儘管敘述本發明廣義之數量範圍與參數爲約略値,儘可 能地精確地報告特定實例中敘述之數値。然而,任何數値 -9- 本紙張尺Ϊ適用中國國家標準(CNS)A4規格(210 X 297公釐) " -----------裝-----^----訂-----I--- (請先閱讀背面之注意事項再填寫本頁)Boards and AsSemblies", (1997), which is specifically incorporated herein by reference. The fiber strands having good drilling power according to the present invention have at least one of low tool wear during drilling and good drilling position correctness. As noted above, typical fabric forming operations involve subjecting the fiber crepe yarn to fabrics made therefrom with a number of no additional cost processing steps such as sizing, heat removal and conditioning. The present invention preferably provides a method of forming fabrics, laminates, electronic supports and printed circuit boards that eliminates the costly processing steps from the fabric forming process while providing a quality I fabric suitable for use in electronic packaging applications. Other advantages of preferred embodiments of the invention include reduced production cycle time, elimination of capital equipment, reduced fabric handling and labor costs, good fabric quality, and good end product properties. The present invention also provides a method of inhibiting abrasion of fiber strands by contact with other solid objects (such as a portion of a rolling, weaving or knitting device) or by abrasion between filaments by selecting fiber strands having a unique coating of the present invention. . For the purposes of this specification, it should be understood that, in the context of operation, or where specified, the meaning of Modification. Accordingly, the numerical parameters set forth in the following description and the appended claims are intended to be <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; At the very least, and not as an attempt to limit the application of the subject matter of the patent application, the quantitative parameters should be considered at least as far as the number of primary digits reported and the application are generally omitted. Notwithstanding that the numerical ranges and parameters of the invention are broadly described, the number recited in the particular examples can be accurately reported as much as possible. However, any number -9- of this paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) " -----------Install-----^-- --Book-----I--- (Please read the notes on the back and fill out this page)
12832551283255
必然地生成之- 固有地含由-在其各試驗測量中發現之標準差 特定誤差。 現在參考圖1 ’其中同樣之號踩I 一 银<唬碼表不同樣之元件,在圖 1中顯示包含多個纖維12之依照 囫 4I明〈經塗覆纖維股 10。在此使用之"股·,表示多個個別纖維,即,至少兩個 纖維’而且股可包含由不同可纖維化材料製造之纖維。 (纖維束亦可稱爲"紗。名詞"纖維"表示個別之纖絲。雖 然不限制本發明,纖維12較佳爲具有範圍爲3至35微米 之平均公稱纖維直徑。較佳爲,本發明之平均公稱纖維直 徑爲5微米及更大。對於"細紗"應用,平均公稱纖維直徑 較佳爲範圍爲5至7微米。 纖維12可由熟悉此技藝者已知之任何型式之可纖維化 材料形成,其包括可纖維化無機材料、可纖維化有機材 料、及以上任何之混合物。無機及有機材料可爲人造或天 然發生材料。熟悉此技藝者應了解,可纖維化無機及有機 材料亦可爲聚合材料。在此使用之名詞"聚合材料’·表示由 鍵結在一起且在溶液或固相中混雜之長鏈原子組成之巨分 子形成之材料1。在此使用之名詞”可纖維化"表示可形成 大致連續之纖絲、纖維,股或紗之材料。 較佳爲,纖維12由無機、可纖維化玻璃材料形成。用 於本發明之可纖維化玻璃材料包括但不限於由如” 玻璃” 1 James Mark 菩人之 Tnorganic P〇[7men Prentice Hall Polymer Science and Engineering Series,(1992),弟 1 頁’其在此併入 作爲參考^ 10- 本紙張尺度適用中國國家標準(CNS)A4規格(210x 297公《 ) ------------裝-----r--丨訂----I---- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255Inevitably generated - inherently contains - the standard deviation specific error found in its various test measurements. Referring now to Figure 1 ', wherein the same number is used for the I-silver & the weightlessness of the components, a plurality of fibers 12 are shown in Figure 1 in accordance with the coated fiber strands 10. As used herein, "strand" means a plurality of individual fibers, i.e., at least two fibers' and the strands may comprise fibers made from different fiberizable materials. (The fiber bundle may also be referred to as "yarn. The term "fiber" denotes an individual filament. Although not limiting, the fiber 12 preferably has an average nominal fiber diameter ranging from 3 to 35 microns. The average nominal fiber diameter of the present invention is 5 microns and greater. For "spun" applications, the average nominal fiber diameter preferably ranges from 5 to 7 microns. The fibers 12 can be of any type known to those skilled in the art. A fibrous material is formed comprising a fiberizable inorganic material, a fiberizable organic material, and a mixture of any of the above. The inorganic and organic materials may be artificial or naturally occurring materials. Those skilled in the art will appreciate that fiberizable inorganic and organic materials The material may also be a polymeric material. The term "polymeric material" used herein refers to a material formed by macromolecules composed of long-chain atoms that are bonded together and mixed in a solution or solid phase. "Fiberable" means a material that forms a substantially continuous filament, fiber, strand or yarn. Preferably, the fiber 12 is formed from an inorganic, fiberizable glass material. Fibrillar glass materials for use in the present invention include, but are not limited to, by, for example, "glass" 1 James Mark, Tnorganic P〇 [7men Prentice Hall Polymer Science and Engineering Series, (1992), brother 1 page, Into the reference ^ 10- This paper scale applies to the Chinese National Standard (CNS) A4 specifications (210x 297 public ") ------------ loaded-----r--丨--- -I---- (Please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Office Staff Cooperatives Printed 1283255
經濟部智慧財產局員工消費合作社印製 五、發明說明(8 ) 、•’A-破璃玻璃,,、玻璃,,、f,R_玻璃,,、,,^玻璃,, 、與E-玻璃衍生物之可纖維化玻璃組合物製備者。在此 使用之”E-玻璃衍生物”表示包括少量氟及/或硼,而且最 佳爲典氟及/或無硼之玻璃組合物。此外,在此使用之,,少 量氟”表示少於0.5重量%之氟,較佳爲少於〇j重量。/〇之 氟,及''少量硼”表示少於5重量%之硼,較佳爲少於2重 量%之硼。玄武岩及礦物羊毛爲用於本發明之其他可纖維 化玻璃材料之實例。較佳之玻璃纖維由E-玻璃或玻璃 衍生物形成。此組合物對熟悉此技藝者爲已知的,而且就 本發明而言,其進一步討論據信不爲必要的。 本發明之玻璃纖維可由此技藝中已知用於形成玻璃纖維 之任何適當方法形成。例如,玻璃纖維可在直接熔化纖維 形成操作或間接或彈珠熔化纖維形成操作形成。在直接熔 化纖維形成操作中,原料在玻璃化爐中組合、溶化及均 化。溶融之玻璃由爐移動至前爐且進入形成裝置中,熔融 玻璃在此變細成爲連續玻璃纖維。在彈珠熔化纖維形成操 作中’預先形成具有最終所需玻璃組合物之玻璃片或彈 珠,並且進料至襯套中,其在此熔化及變細成爲連續玻璃 纖維。如果使用預熔器,則首先將彈珠進料至預熔器中, 溶化,然後將熔化之玻璃進料至纖維形成裝置中,破璃在 此變細以形成連續纖維。在本發明中,玻璃纖維較佳爲藉 直接溶化纖維形成操作形成。有關玻璃組合物及形成破璃 纖維之方法之額外資訊,參見K· Loewenstein之The Manufacturing: Technology 〇f Continuous Glass Fibres (第 3 -11- 太缺话皮湳用中因®定德盡掬谂⑼0 x 2Q7公兹^ --— -----------裝-----· I--訂--丨丨丨—丨I - (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(9 ) . 版,1993 )-第 30-44 、47-103 、及 115-165 頁;美國專利--一 4,542,106 與 6,789,329 ;及 IPC-EG-140 "Specification forMinistry of Economic Affairs, Intellectual Property Bureau, Staff Consumer Cooperatives, Printing 5, Inventions (8), • 'A-glass, glass, glass, glass, glass, glass, glass, glass, glass, glass, glass, glass, glass, glass, glass, glass A producer of a glassy derivative of a fiberizable glass composition. As used herein, "E-glass derivative" means a glass composition comprising a small amount of fluorine and/or boron, and preferably a fluorine and/or boron-free glass. Further, as used herein, a small amount of fluorine" means less than 0.5% by weight of fluorine, preferably less than 〇j by weight. /〇 of fluorine, and ''a small amount of boron' means less than 5% by weight of boron, Preferably less than 2% by weight of boron. Basalt and mineral wool are examples of other fiberizable glass materials useful in the present invention. Preferred glass fibers are formed from E-glass or glass derivatives. Such compositions are known to those skilled in the art, and further discussion of the present invention is not believed to be necessary. The glass fibers of the present invention can be formed by any suitable method known in the art for forming glass fibers. For example, the glass fibers can be formed in a direct melt fiber forming operation or an indirect or marbled melt fiber forming operation. In the direct melt fiber forming operation, the raw materials are combined, melted, and homogenized in a vitrification furnace. The molten glass is moved from the furnace to the forehearth and into the forming apparatus where the molten glass is tapered into continuous glass fibers. The glass flakes or marbles having the final desired glass composition are preformed in the bead melt fiber forming operation and fed into the liner where they melt and thin into continuous glass fibers. If a pre-melt is used, the marbles are first fed into the pre-melter, melted, and then the molten glass is fed into a fiber forming device where the glass is tapered to form continuous fibers. In the present invention, the glass fibers are preferably formed by a direct melt fiber forming operation. For additional information on glass compositions and methods of forming glass-fibre, see K. Loewenstein's The Manufacturing: Technology 〇f Continuous Glass Fibres (3rd -11-Too 缺 湳 湳 中 中 掬谂 掬谂 掬谂 (9) 0 x 2Q7 公兹^ --- ----------- Pack-----· I--book--丨丨丨-丨I - (Please read the notes on the back and fill in this Page) 1283255 A7 B7 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperatives Printed V. Inventions (9) . Edition, 1993) - pages 30-44, 47-103, and 115-165; US patents - 4,542,106 and 6,789,329 ; and IPC-EG-140 "Specification for
Finished Fabric Woven from Έ· Glass for Printed Board"第 1 頁,The Institute for Interconnecting and Packaging Electronic Circuits之刊物(1997年6月),其特別地在此併入作爲參 考。 適合之非玻璃纖維化無機材料之非限制實例包括陶瓷材 料,如碳化矽、碳、石墨、富鋁紅柱石、氧化鋁及壓電陶 瓷材料。適合之可纖維化有機材料之非限制實例包括棉 花、纖維素、天然橡膠、亞麻、苧麻、麻、瓊麻及羊毛。 適合之可纖維化有機聚合材料之非限制實例包括由聚醯胺 (如耐綸與芳族醯胺)、熱塑性聚酯(如聚對酞酸伸乙酯與 聚對酞酸伸丁酯)、丙烯基(如聚丙烯腈)、聚烯烴、聚胺 基甲酸酯及乙烯基聚合物(如聚乙晞醇)形成者。用於本發 明之非玻璃纖維化材料及製備與處理此種纖維之方法在 Encyclopedia of Polymer Science and Technology,第 6 卷(1967) 第505-712頁詳細討論,其特別地在此併入作爲參考。 應了解,如果需要,任何以上材料之摻合物或共聚物及 由任何以上材料形成之纖維之組合可用於本發明。此外, 名詞股包含至少兩種由不同之可纖維化材料製造之不同纖 維。在較佳具體實施例中,本發明之纖維股含至少一個玻 璃纖維,雖然其可含其他型式之纖維。 本發明現在大致關於玻璃纖維股之内容討論,雖然熟悉 此技藝者應了解,股10可包含由以上討論之此技藝已知 -12- 木紙張尺唐逋用中國國家標準(CNS)A4規格(210 X 297公砮) -----------裝-----..----訂--------- (請先閱讀背面之注咅?事項再填寫本頁) 1283255 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(10 ) 之可纖祕材料形成之纖維12。因此,^關於破璃纖 維之时論大致應用於以上討論之其他纖維。 繼續參考圖1,在較佳具體實施例中,本發明纖維股 10至少之一而且較佳爲所有之纖維12具有塗層組合物(其 較佳爲塗層組合物殘渣)在纖維12表面16之至少一部份 17上之層14,以在處理時保護纖維表面16免於磨損及抑 制纖維破裂。較佳爲,層14存在於全部外表面16或纖維 12之週邊上。 本發明之塗層組合物較佳爲水性塗層組合物,而且較佳 爲水性樹脂相容塗層組合物。雖然因安全原因而不佳,塗 層組合物可如所需含揮發性有機溶劑,如醇或丙酮,但是 較佳爲無此種溶劑。此外,本發明之塗層組合物可作爲第 一上漿組合物及/或第二上漿或塗層組合物。 在較佳具體實施例中,在此使用之名詞"上漿料以狀”、 "上漿料sized ”或”上漿料Sizing"指在纖維形成後塗佈於纖 維之任何塗層組合物。名詞”第二上漿料sec〇ndary以汉,,、 ’’第二上漿料secondary sizing"或,•第二塗層”表示在塗佈第 一上漿料後塗佈於纖維之塗層組合物。名詞"第三上聚料 tertiary size "、”第三上漿料tertiary sizing"或"第三塗層,,表 示在塗佈第二上漿料後塗佈於纖維之塗層組合物。例如, 藉由塗覆織物,這些塗層可在纖維加入織物之前塗佈於纖 維’或者其可在纖維加入織物之後塗佈於纖維。在替代具 體實施例中,名詞π上漿料size "、"上漿料sized,,或”上漿 料sizing" 外指在已藉熱或化學處理去除至少一部份,而 -13- 太紙張尺唐i商用中國國突標聿規格(210 X 297公蝥) --------II-------^----^ · 11--— III (請先閱讀背面之注咅?事項再填寫本頁) !283255 部 智 慧 財 產 局 消 費 合 作 社 印 製 五、發明說明(U ) 且較佳爲所—有之習知非樹脂相容上漿組合物之後,塗佈於 纖維之塗層組合物(亦已知爲”修整上漿料"),即,修整上 漿料塗佈於加入織物形式中之裸玻璃纖維。 在此使用I名詞”樹脂相容”表示塗佈於玻璃纖維之塗層 組合物與玻璃纖維所加入之基質材料相容,使得塗層組合 物(或經選擇塗層成分)得到至少一種以下之性質:在加入 基質材料足前不需要去除(如藉脱脂或脱油)、在習知處理 時利於基質材料之良好濕潤與濕透、及生成具有所需物理 性質與水解安定力之最終複合產物。 本發明之塗層組合物包含一或更多個,而且較佳爲多個 顆粒18,其在塗佈於多個纖維12之至少一個纖維23時 黏附至少-個纖維23之外表面16,並且在股1〇之相鄰 玻璃纖維23,25之間提供一或更多個間隙空帛21,如 圖!所示。這些間隙空間21大致相當於位於相都纖維間 之顆粒18之大小19。本發明之顆粒18較佳爲不連續顆 粒。在此使用之名詞"不連續"表示顆粒在習知處理條件下 不趨於聚結或組合而形成連續膜,而是實質上保留其個別 差異性,而且通常保留其個別形狀或形式。本發明之不連 續顆粒在習知纖維處理時可進行剪切,即,去除顆粒中之 -層或-片原子,縮頸,即,'至少兩個顆粒間之第:級= 轉移,及部份聚結,而且仍可視爲"不連續"顆粒。 本發明之顆粒18較佳爲尺寸安定的。在此㈣之名 "尺寸安定顆粒"表示顆粒在習知纖維處理條件下,如在 動、纺條I f他處理操作時相鄰纖維間產生之力通# 詞 織 維 ---------^---------^9— (請先閱讀背面之注意事項再填寫本頁) J__- 14- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公楚) !283255 A7 B7 五、發明說明(U ) 持其平均減及形狀,而輯相鄰纖維23,25間之 全間。換言之,在典型破璃纖維處理條件下 · 於…,較佳爲達10〇l而且更佳爲達 : ί:,:安定顆粒較佳爲在塗層組合物中不崩溃、溶解I Η上變形而形成具有小於其經選擇平均粒度之最大尺^ 之顆粒。此外,在玻璃纖維處理條件下,而且更佳虚 理,度…rc之複合物處理條件下,顆粒18大小應 實質上不變大或膨脹。在此有關顆粒使用之名詞"大 實質上不變大"表示在處理時顆粒應不膨脹或增加大小至 超過其起始大小之三倍。此外,在此使用之名詞"尺寸安 定顆粒”涵蓋結晶與非晶顆粒。 較佳爲,本發明之塗層組合物實質上無熱可膨脹顆粒。 在此使用之名詞"熱可膨脹顆粒•,表Μ填或含某種材料之 顆粒,其在暴露於足錢材料揮發之溫度_脹或大小實 質上變大。這些熱可膨脹顆粒因此由於顆粒中材料(例 如’發泡劑)在正常處理條件下之相變化而造成膨服。結 果’名詞"不可熱膨脹顆粒"指由於顆粒中材料在正常處理 條件下之相變化而不膨脹之顆才立,而且在本發明之具體實 施例中’塗層組合物包含至少—個不可熱膨脹顆粒。、 通常,熱可膨脹顆粒爲具中央穴之中空顆粒。在本發明 之非限制具體實施例中,穴可至少部份地充填非固體材 料,如氣體、液體、及/或凝膠。 在此使用之名詞,,實質上無熱可膨服顆粒"表示基於總@ 體爲少於jo_重量%之熱可膨脹顆粒,更佳爲少於35重量 ___ - 15- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) ----------^--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(13 ) (請先閱讀背面之注意事項再填寫本頁) %。更佳爲>,本發明之塗層組合物本質上無熱可膨脹顆 粒。在此使用之名詞”本質上無熱可膨脹顆粒"表示上漿組 合物包含基於總固體爲少於20重量%之熱可膨脹顆粒, 更佳爲少於5重量%,而且最佳爲少於0.001重量%。 顆粒18較佳爲非蠟狀。名詞”非蠟狀”表示形成顆粒之 材料爲非蠟狀。在此使用之名詞"蠟狀"表示材料主要由具 有範圍爲25至100個碳原子之平均碳鏈長之不混雜烴鏈 組成1’2。 在本發明之較佳具體實施例中,本發明之顆粒18爲不. 連續、尺寸安定、非蠟狀顆粒。 顆粒18可具有任何所需之形狀或組態。雖然在本發明 中不限制,適合之顆粒形狀之實例包括球形(如顆粒、微 粒或中空球形)、立方體、板狀或針狀(長形或纖維狀)。 此外,顆粒18可具有中空、多孔性或無孔隙之内部結 構,或其組合,例如,中空中央及多孔性或實心壁。更多 適合顆粒特徵之資訊參見H· Katz等人(編者)之Handbook of Fillers and Plastics (1987)第9-10頁,其特別地在此併入作 經濟部智慧財產局員工消費合作社印製 1 L· H. Sperling 之 Introduction of Physical Polymer Science. John Willey and Sons公司(1986)第2-5頁,其特別地在此併入作 爲參考。 2 W. Pushaw 等人"Use of Micronised Waxes and Wax Dispersions in Waterborne Systems" Polymers. Paint. Colours Journal,第 189 卷,第 4412 期,1999 年 1 月第 18-21 頁, 其特別地奋此併入作爲參考。 -16· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(14) 爲參考 顆粒18可由選自聚合與非聚合無機材料、聚合與非聚 合有機材料、複合材料、及以上任何之混合物之材料形 成。在此使用之名詞π聚合無機材料”表示具有以碳以外之 元素爲主之主幹重複單位之聚合材料。更多之資訊參見L_ E. Mark等人第5頁,其特別地在此併入作爲參考。在此 使用之名詞”聚合有機材料"表示具有以碳爲主之主幹重複 單位之合成聚合材料、半合成聚合材料與天然聚合材料。 在此使用之”有機材料”表示含碳化合物,其中碳一般键 結至其本身及氫,而且亦經常至其他元素,並且排除如碳 氧化物、碳化物、二硫化碳等之二元化合物;如金屬氰化 物、金屬羰基、光氣、羰基硫等之三元化合物;及如金屬 竣酸鹽之含碳離子性化合物,如碳酸躬與碳酸鋼。參見R· Lewis,Sr.之 Hawlev丨s Condensed Chemical Dictionary·(第 12 版,1993 )第 761-762 頁,及 M. Silberberg 之 Chemistry The Molecular Nature of Matter and Change Π996)第 58ό 頁,其特 別地在此併入作爲參考。 在此使用之名詞”無機材料”表示任何不爲有機材料之材 料。 在此使用之名詞"複合材料”表示二或更多種不同材料之 組合。由複合材料形成之顆粒在其表面通常具有異於其表 面下之顆粒内部硬度之硬度。更特別地,顆粒之表面可以 此技藝已知之任何方法修改,其包括但不限於使用此技藝 已知之技術化學地或物理地改變其表面特徵,使得顆粒之 -17- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公爱) I----丨丨丨———•丨丨—---訂·! —丨丨丨—- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(15 表面硬度等-於或小於玻璃纖維之硬度,而表面下之 度大於玻璃纖維之硬度。例如,可由第-材料形成顆; 其以一或更多種第二材科塗覆、護面或封包,以形成:有 較柔軟表面之顆粒。在另—個替代具體實施例中,可由第 -材料形成由複合材料形成之顆粒,其以不同之第—材料 形式塗覆、護面或封包。更多用於本發明之顆粒之資訊參 見 G. Wypych 之 ,第 2 版(1999)第 15°_2〇2 頁’其特別地在此併入作爲參考。 用以形成本發明顆粒18之代表性非聚合無機材料包括 選自石墨、金屬、氧化物、碳化物、氮化物、硼化物、硫 化物、碎酸鹽、碳酸鹽、硫酸鹽及氫氧化物之無機材料。 形成顆粒18之適合無機氮化物之非限制實例爲氮化硼, 其局本發明之較佳具體實施例。具有六面體結晶結構之氮 化硼特佳。可用無機氧化物之非限制實例爲氧化鋅。適合 之無機硫化物包括二硫化鉬、二硫化鈕、二硫化鎢及二硫 化鋅。可用之無機矽酸鹽包括矽酸鋁及矽酸鎂,如蛭石。 適合之金屬包括鉬、鉑、鈀、鎳、鋁、銅、金、鐵、銀、 以上任何合金及混合物。 在本發明之非限制具體實施例中,顆粒18由固態潤滑 劑材料形成。在此使用之名詞”固態潤滑劑,•表示任何用於 兩個表面之間以在相對移動時提供免於損壞之保護及/或 減少磨擦與磨耗之固體。在具體實施例中,固態潤滑劑爲 無機固態潤滑劑。在此使用之"無機固態潤滑劑,,表示固態 潤滑劑具有,成其剪切成薄、平板之特徵結晶習性,其易 18- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 1283255 A7 __B7____ 五、發明說明(10 ) 於彼此滑動>,因此在纖維表面(較佳爲玻璃纖維表面)與相 鄰固體表面之間產生抗磨擦潤滑效果,其中至少之一移 動。參見 R· Lewis,Sr·之 Hawley^ Condensed Chemical Dictionary,(第12版,1993 )第712頁,其特別地在此併入 作爲參考。磨擦力爲固體彼此滑動之抗力。F· Clauss之 Solid Lubricants and Self-Lubricating Solids (1972)第 1 頁,其 特別地在此併入作爲參考。 在本發明之非限制具體實施例中,顆粒18具有薄平結 構。具有薄平結構之顆粒由六面體陣列之原子片或板組 成,其在片内具有強鍵結及在片間具有弱凡德瓦鍵結,而 提供片間之低剪切強度。薄平結構之非限制實例爲六面體 結晶結構。K. Ludema 之 Friction,Wear,Lubrication (1996)第 125 頁, Solid Lubricants and Self-Lubricating Solids 第 19-22、42-54、75-77、80-81、82、9(M02、113-120 與 128 頁;及 W. Campbell 之"Solid Lubricants",Boundary Lubrication: An Appraisal of World Literature. ASME Research Committee on Lubrication (1969)第 202-203 頁,其特別地在此 併入作爲參考。具有薄平fullerene (大球)結構之無機實心 顆粒亦可用於本發明。 具有可用於形成本發明顆粒18之薄平結構之適合材料 之非限制實例包括氮化硼、石墨、金屬二硫族化合物、雲 母、滑石、石膏、高嶺土、方解石、碘化鎘、硫化銀、及 以上任何之混合物。較佳之材料包括氮化羽、石墨、金屬 二硫族化舍物、及以上任何之混合物。適合之金屬二硫族 -19- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------I I I I · I I I l· I I I 丁 ·111 — 111 *^^^— (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 _B7 五、發明說明(17 ) 化合物包括-二硫化鉬、二硒化鉬、二硫化妲、二涵化短、---二硫化鎢、二硒化鎢、及以上任何之混合物。 在具體實施例中,顆粒18由具有薄平結構之無機固態 潤滑劑材料形成。用於本發明塗層組合物之具有薄平結構 之無機固態潤滑劑材料之非限制實例爲氮化硼,較佳爲具 有六面體結晶結構之氮化硼。由氮化硼,硫化鋅與微晶高 嶺石形成之顆粒亦在具有如耐綸6,6之聚合基質材料之複 合物中提供良好之白度。 由適合用於本發明之氮化硼形成之顆粒之非限制實例爲 POLARTHERM® 100 系列(PT 120、PT 140、PT 160 與 PT 180) ; 300 系列(PT 350)及 600 系列(PT 620、PT 630、PT 640與PT 670)氮化硼粉末顆粒,其商業得自俄亥俄州 Lakewood 之 Advanced Ceramics 公 司 0 "PolarTherm® Thermally Conductive Fillers for Polymeric Materials",俄亥俄 州 Lakewood 之 Advanced Ceramics 公司之技術公告(1996), 其特別地在此併入作爲參考。這些顆粒具有在25 °C爲每 ' 米。K 250-300瓦之傳熱度,3.9之介電常數及1015歐姆-公 分之體積電阻率。100系列粉末顆粒具有範園爲5至14 微米之平均粒度,300系列粉末顆粒具有範圍爲100至 150微米之平均粒度,及600系列粉末顆粒具有範圍爲15 至大於200微米之平均粒度。特別地,如其供應者所報 告,POLARTHERM 160顆粒具有6至12微米之平均粒 度,次微米至70微米之粒度範園,及如下之粒度分布: -20- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----------裝-----:----訂---------^9. (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(is ) -% 10 50 90 大小(微米) 18.4 7,4 0.6 依照此分布,所測量之POLARTHERM® 160氮化硼顆粒之 10%具有大於18.4微米之平均粒度。在此使用之”平均粒 度”指顆粒之平均顆粒大小。 依照本發明之顆粒之平均粒度可依照已知之雷射散射技 術測量。在本發明之非限制具體實施例中,使用Beckman Coulter LS 230雷射繞射粒度儀測量粒度,其使用具750奈 米波長之雷射束測量粒度,並且假設顆粒具有球形,即, ”粒度”指完全封包顆粒之最小球粒。例如,發現使用 Beckman Coulter LS 230 粒度儀測量之 POLARTHERM® 160 氮 化硼顆粒之顆粒具有11.9微米之平均粒度,顆粒範圍爲次 微米至36微米,及具有以下之顆粒分布: % 10 50 90 大小(微米) 20.6 11.3 4.0 (請先閱讀背面之注意事項再填寫本頁) 一裝 ϋ ϋ ϋ H 一一OJI ·ϋ n ϋ n ϋ 經濟部智慧財產局員工消費合作社印製 依照此分布,所測量之POLARTHERM⑧160氮化硼顆粒之 10%具有大於20.6微米之平均粒度。 在本發明之另一個非限制具體實施例中,顆粒18由不 可水合無機材料形成。在此使用之”不可水合”表示無機顆 粒不反應水分之以形成水合物,而且不含水合水或結晶 水。”水合*1"藉由水分子與其中H-0H键不斷裂之物質之 -21 - 本紙張尺度適用中國國家標準(CNS)A4規格<210 X 297公釐) 1283255 A7 B7 五、發明說明(19 ) (請先閱讀背面之注意事項再填寫本頁) 反應製造。-參見 R. Lewis,Sr.之 Hawley’s Condensed Chemical Dictionary.(第 12 版,1993 )第 609-610 頁,及 T. Perros 之 Chemistry. (1967)第186-187頁,其特別地在此併入作爲參 考。在水合物之式中,水分子之加成習知上以中央點表 示,例如,3Mg0.4Si02 H20 (滑石)、Al203.2Si0r2H20 (高嶺土)。結構上,可水合無機材料在一層晶格内包括 至少一個羥基(但是不包括在其表面平面上藉毛細作用吸 水之材料之單位結構表面平面之羥基),例如,如J. Mitchell 之 Fundamentals of Soil Behavior (1976)第 34 頁之第 3.6圖所示之高嶺土之結構所示,及各如H. van Olphen之 Clay Colloid Chemistry.(第 2 版,1977)第 62 頁之圖 18 與 19所示之1:1與2:1層礦物之結構所示,其特別地在此併 入作爲參考。一"層"晶格爲片(其爲原子平面之組合)之組 合。(參見 Minerals in Soil Environments. Soil Science Society of America (1977)第196-199頁,其特別地在此併入作爲參 考)。層與層間材料(如陽離子)之聚集稱爲單位結構。 經濟部智慧財產局員工消費合作社印製 水合物含配位水,其將陽離子配位於水合材料中且無法 不將結構及/或結構水(其佔據結構中間隙以增加靜電能量 而不破壞電荷平衡)破碎而去除。R. Evnas之An Introduction to Crystal Chemistry (1948)第 276 頁,其特別地 在此併入作爲參考。通常,塗層組合物含不超過50重量 %之可水合顆粒。在本發明之非限制具體實施例中,塗層 組合物較佳爲本質上無可水合顆粒。在此使用之名詞”本 質上無可水合顆粒”表示塗層組合物包含基於總固體爲少 -22- 1283255 A7 B7 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 _ _ 本紙張尺度適Gill家標準(CNS)A4規格⑽X 297公髮 五、發明說明(2〇 於20重量%”之可水合顆粒,更佳爲少於5重量。/❶,而且最 佳爲少於〇·⑼1重量%。在本發明之具體實施例中,顆粒 18由不可水合無機固態潤滑劑材料形成。 爲了代替或嗓了以上討論之不可水合無機材料,依照本 發明之塗層組合物可含由可水合或經水合無機材料形成之 顆粒。此種可水合無機材料之非限制實例爲黏土礦頁矽酸 鹽,其包括雲母(如白雲母)、滑石、微晶高嶺石、高嶺土 及石膏。如以上所解釋,由此種可水合或經水合無機材料 形成之顆粒通¥組成不超過塗層組合物中顆粒之重量 % 0 在本發明之另一個具體實施例中,顆粒18可由非聚合 有機材料形成。用於本發明之非聚合有機材料包括但不限 於硬脂酸鹽(如硬脂酸鋅與硬脂酸鋁)、碳黑及硬脂醯胺。 在本發明之另一個具體實施例中,顆粒18可由無機聚 合材料形成。可用無機聚合材料之非限制實例包括聚磷 嗪、聚矽烷、聚矽氧烷、聚鍺烷、聚硫、聚硒、聚矽氧、 及以上任何之混合物。由適合用於本發明之無機聚合材料 形成之顆粒之特定非限制實例爲TOSPEARL4,其爲由交聯 矽氧烷形成之顆粒,而且商業得自日本之東芝聚矽氧公 司。 在本發明之另一個具體實施例中,顆粒18可由合成有 機聚合材料形成。適合之有機聚合材料包括但不限於熱固 性材料及熱塑性材料。適合之熱固性材料包括熱固性聚 酉曰、乙烯醋:環氧材料、驗系、胺基塑料、熱固性聚胺基 -23- —_--------------Γ—^---------^9. (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 ___B7___ 五、發明說明(21 ) 甲酸S旨、及-以上任何之混合物。由環氧材料形成之較佳合· 成聚合顆粒之特定非限制實例爲環氧微膠顆粒。 適合之熱塑性材料包括熱塑性聚酯、聚碳酸酯、聚晞 煙、丙晞聚合物、聚酿胺、熱塑性聚胺基甲酸醋、乙缔基 聚合物、及以上任何之混合物。較佳之熱塑性聚酯包括但 不限於聚對酞酸伸乙酯、聚對酞酸伸丁酯及聚莕酸伸乙 酯。較佳之聚烯烴包括但不限於聚乙烯、聚丙烯及聚異丁 烯。較佳之丙烯聚合物包括苯乙烯與丙晞酸單體之共聚物 及含甲基丙烯酸之聚合物。由丙烯共聚物形成之合成聚合 顆粒之非限制實例爲RHOPLEX® B-855,其爲不透明、非 交聯固態丙晞顆粒乳液,ROPAQUE® HP-10556,其爲具有 1.0微米粒度、26.5重量%固體含量及55%孔隙體積之不 透明、非膜形成苯乙烯丙烯聚合合成顏料,ROPAQUE® OP-967與ROPAQUE® HP-543P8,其爲具有0.55微米粒度及 30.5重量%固體含量之相同不透明、非膜形成苯乙烯丙烯 聚合合成顏料分散液,及ROPAQUE® OP-62 L09,其亦爲 具有0.40微米粒度及36.5重量%固體含量之不透明、非膜 形成苯乙烯丙烯聚合合成顏料分散液。各指定顆粒商業得 自賓州費城之Rohm and Haas公司。 4 參見 R. J. Perry 之"Applications for Cross-Linked Siloxane Particles" Chemtech· 1999 年 2 月第 39-44 頁0 5參見得自賓州費城之Rohm and Haas公司之"Chemicals for the Textile Industry” 1987 年 9 月。 6參見得It賓州費城之Rohm and Haas公司之產品性質單, -24- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --:---------·裝-----Γ---訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 __B7 五、發明說明(22 ) 標題:"ROEAQUE⑧HP-1055,HollowSpherePigmentfoΓPaper_-一 and Paperboard Coatings” 1994 年 10 月,第 1 頁,其在此併 入作爲參考。 7參見得自賓州費城之Rohm and Haas公司之產品技術公 告,標題:"Architectural Coatings- ROPAQUE® OP-96. The All Purpose Pigment" 1997年4月,第1頁,其在此併入作爲參 考〇 8 ROPAQUE® HP-543P 及 ROPAQUE® OP-96 爲相同之材 料;此材料在塗料界視爲ROPAQUE®HP-543P及在塗層界 視爲 ROPAQUE® OP-96。 9參見得自賓州費城之Rohm and Haas公司之產品技術公 告,標題:"Architectural Coatings- ROPAQUE® OP-96· Tbe All Purpose Pigment" 1997年4月,第1頁,其在此併入作爲參 考。 依照本發明之顆粒18亦可由半合成有機聚合材料及天 然聚合材料形成。在此使用之”半合成材料”爲經化學修改 -之天然發生材料。可由其形成顆粒18之適合半合成有機 聚合材料包括但不限於纖維素,如甲基纖維素與纖維素乙 酸酯;及經修改澱粉,如澱粉乙酸酯與澱粉羥乙醚。可由 其形成顆粒18之適合天然聚合材料包括但不限於聚醣, 如澱粉;多肽,如酪蛋白;及天然烴,如天然橡膠與古搭 帕恰膠。 在本發明之非限制具體實施例中,聚合顆粒18由疏水 性聚合材料形成,以藉塗覆股降低或限制吸水性。此種疏 -25- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----------#裝----—訂---------^9. (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 ___B7___ 五、發明說明(23 ) . 水性聚合材〜料之非限制實例包括但不限於聚乙烯、聚丙,-晞、聚苯乙烯及聚甲基丙烯酸甲酯。聚苯乙烯共聚物之非 限制實例包括 ROPAQUE® HP-1055、ROPAQUE® OP-96、 ROPAQUE® HP-543P、及 ROPAQUE® OP-62 L0 顏料(各如 以上所討論)。 在本發明之另一個非限制具體實施例中,聚合顆粒18 由具有大於25 °C而且較佳爲大於50 °C之玻璃轉移溫度(Tg) 及/或熔點之聚合材料形成。 在本發明之另一個非限制具體實施例中,顆粒18可爲· 由選自聚合與非聚合無機材料、聚合與非聚合有機材料、 複合材料、及以上任何之混合物之材料形成之中空顆粒。 由其形成中空顆粒之適合材料之非限制實例如上所述。用 於本發明之中空聚合顆粒之非限制實例爲ROPAQUE® HP-1055 、ROPAQUE® OP-96 、ROPAQUE® HP-543P 、及 ROPAQUE® OP-62LO顏料(各如以上所討論)。用於本發明 之中空顆粒之其他非限制實例參見H. Katz等人(編 者)(1987)第437-452頁,其特別地在此併入作爲參考。Finished Fabric Woven from Glass· Glass for Printed Board", page 1, of the Institute for Interconnecting and Packaging Electronic Circuits (June 1997), which is specifically incorporated herein by reference. Non-limiting examples of suitable non-glass-fibrous inorganic materials include ceramic materials such as tantalum carbide, carbon, graphite, mullite, alumina, and piezoelectric ceramic materials. Non-limiting examples of suitable fiberizable organic materials include cotton, cellulose, natural rubber, linen, ramie, hemp, kenaf and wool. Non-limiting examples of suitable fiberizable organic polymeric materials include polyamines (such as nylon and aromatic decylamine), thermoplastic polyesters (such as polyethylene terephthalate and butyl butyl phthalate), A propylene group (such as polyacrylonitrile), a polyolefin, a polyurethane, and a vinyl polymer (such as polyethylene glycol) are formed. Non-glass fibrillated materials for use in the present invention and methods of making and treating such fibers are discussed in detail in Encyclopedia of Polymer Science and Technology, Vol. 6 (1967) at pages 505-712, which is specifically incorporated herein by reference. . It will be appreciated that any combination of any of the above materials or copolymers and fibers formed from any of the above materials can be used in the present invention, if desired. In addition, the noun shares contain at least two different fibers made from different fiberizable materials. In a preferred embodiment, the fiber strands of the present invention comprise at least one glass fiber, although it may contain other types of fibers. The present invention is now generally discussed in relation to the content of fiberglass strands, although it will be appreciated by those skilled in the art that strand 10 may comprise the Chinese National Standard (CNS) A4 specification known from the art discussed above. 210 X 297 砮) -----------Install-----..----Book--------- (Please read the note on the back? Fill in this page) 1283255 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau Employees Consumer Cooperatives Printed V. Inventions (10) Fibers formed from the secret material. Therefore, the theory of the glass fiber is generally applied to the other fibers discussed above. With continued reference to Figure 1, in a preferred embodiment, at least one and preferably all of the fibers 12 of the present invention have a coating composition (which is preferably a coating composition residue) on the surface of the fiber 12 The layer 14 on at least a portion of the portion 17 protects the fiber surface 16 from abrasion and inhibits fiber breakage during processing. Preferably, layer 14 is present on all outer surfaces 16 or the periphery of fibers 12. The coating composition of the present invention is preferably an aqueous coating composition, and is preferably an aqueous resin compatible coating composition. Although it is not preferable for safety reasons, the coating composition may contain a volatile organic solvent such as an alcohol or acetone as required, but it is preferred to have no such solvent. Further, the coating composition of the present invention can be used as the first sizing composition and/or the second sizing or coating composition. In a preferred embodiment, the term "upper slurry", "slurry" or "slurry" refers to any coating combination applied to the fiber after formation. "No." second upper paste sec〇ndary to Han,,, ''Second upper slurry secondary sizing' or "second coating" means applied to the fiber after coating the first upper slurry Coating composition. Noun "Third upper sizing", "third sizing matter sizing" or "third coating", indicating coating on the second sizing after coating the fiber Coating composition. For example, by coating the fabric, the coatings can be applied to the fibers before the fibers are added to the fabric or they can be applied to the fibers after the fibers are added to the fabric. In an alternative embodiment, the noun π upper paste size ", " upper slurry sized, or "upper slurry sizing" external finger has been removed by heat or chemical treatment to remove at least a portion, and - 13- Too paper ruler Tang i commercial China national standard 聿 specifications (210 X 297 cm) --------II-------^----^ · 11--- III (please first Read the note on the back? Please fill out this page again! !283255 Ministry of Intellectual Property Bureau Consumer Cooperative Printed 5, Invention Description (U) and preferably as a conventional non-resin compatible sizing composition, coated The fiber-coated coating composition (also known as "trimming the upper slurry"), that is, the trimmed upper slurry is applied to the bare glass fibers added to the fabric form. The use of the term "resin compatible" herein means that the coating composition applied to the glass fibers is compatible with the matrix material to which the glass fibers are added, such that the coating composition (or selected coating composition) results in at least one of the following: Properties: no need to remove (such as by degreasing or deoiling) before adding the matrix material, good wetting and wetting of the matrix material in the conventional treatment, and the formation of the final composite product with the desired physical properties and hydrolysis stability. . The coating composition of the present invention comprises one or more, and preferably a plurality of particles 18 which adhere to at least one outer surface 16 of the fibers 23 when applied to at least one of the fibers 23 of the plurality of fibers 12, and One or more gap spaces 21 are provided between adjacent glass fibers 23, 25 of the strands, as shown in the figure! Shown. These interstitial spaces 21 correspond approximately to the size 19 of the particles 18 located between the fibers of the phase. The particles 18 of the present invention are preferably discontinuous particles. The term "discontinuous" as used herein means that the particles do not tend to coalesce or combine under known processing conditions to form a continuous film, but substantially retain their individual differences, and typically retain their individual shape or form. The discontinuous particles of the present invention can be sheared during the treatment of conventional fibers, i.e., removing the layer or layer of atoms in the particles, necking, i.e., 'the at least two of the particles: level = transfer, and Cohesion, and still can be regarded as "discontinuous" particles. The particles 18 of the present invention are preferably dimensionally stable. In the name of (4), "Dimensional stability particles" means that the particles are produced under the conditions of conventional fiber processing, such as the force generated by the adjacent fibers during the processing operation of the moving and spinning strips. -----^---------^9— (Please read the notes on the back and fill out this page) J__- 14- This paper size applies to China National Standard (CNS) A4 specification (210 X 297 public Chu) !283255 A7 B7 V. Invention Description (U) With its average reduction and shape, the entire space of 23,25 adjacent fibers. In other words, under typical glass fiber processing conditions, preferably, up to 10 〇l and more preferably: ί:,: the granules preferably do not collapse in the coating composition, dissolve on the Η deformation Instead, particles having a maximum size less than their selected average particle size are formed. In addition, under the conditions of glass fiber treatment, and more preferably, the composition of the composite material of rc, the size of the particles 18 should be substantially constant or large. The term "large substantially unchanged" is used herein to mean that the particles should not swell or increase in size to more than three times their original size. Further, the term "size-stabilizing particles" as used herein encompasses both crystalline and amorphous particles. Preferably, the coating composition of the present invention is substantially free of thermally expandable particles. The term "hot expandable particles" as used herein. • A surface filled or containing particles of a material that expands to a temperature at which the volatilization of the material is volatilized. The size of the thermally expandable particles is therefore due to the material in the particles (eg, 'foaming agent'). The result is a change in the phase under normal processing conditions. The result 'noun" non-thermally expandable particle" refers to a particle that does not expand due to the phase change of the material in the particle under normal processing conditions, and is embodied in the present invention. In the example, the coating composition comprises at least one non-thermally expandable particle. Typically, the thermally expandable particle is a hollow particle having a central cavity. In a non-limiting embodiment of the invention, the cavity may be at least partially filled with a non-solid Materials such as gases, liquids, and/or gels. As used herein, the term "substantially free of heat-expandable particles" means that the total amount of heat is less than jo_% by weight. Expanded particles, more preferably less than 35 weights ___ - 15- This paper scale applies to China National Standard (CNS) A4 specifications (210 X 297 public) ----------^----- ---- (Please read the precautions on the back and fill in this page) 1283255 A7 B7 V. Inventions (13) (Please read the notes on the back and fill out this page) %. More preferably >, the present invention The coating composition is essentially free of thermally expandable particles. The term "essentially non-thermally expandable particles" as used herein means that the sizing composition comprises less than 20% by weight of thermally expandable particles based on total solids, more It is preferably less than 5% by weight, and most preferably less than 0.001% by weight. The particles 18 are preferably non-waxy. The term "non-waxy" means that the material forming the particles is non-waxy. The term "wax" as used herein means that the material consists essentially of 1'2 of a non-hybrid hydrocarbon chain having an average carbon chain length ranging from 25 to 100 carbon atoms. In a preferred embodiment of the invention, the particles 18 of the present invention are continuous, dimensionally stable, non-waxy particles. The particles 18 can have any desired shape or configuration. Although not limited in the present invention, examples of suitable particle shapes include spheres (e.g., granules, granules or hollow spheres), cubes, plates or needles (long or fibrous). Additionally, the particles 18 can have a hollow, porous or void-free internal structure, or a combination thereof, such as a hollow central and porous or solid wall. For more information on particle characteristics, see H. Katz et al. (eds.), Handbook of Fillers and Plastics (1987), pp. 9-10, which is specifically incorporated herein as the Ministry of Economic Affairs, Intellectual Property Office, Staff Consumer Cooperative, Printed 1 L. H. Sperling, Introduction of Physical Polymer Science. John Willey and Sons, Inc. (1986), pp. 2-5, which is hereby incorporated by reference in its entirety. 2 W. Pushaw et al. "Use of Micronised Waxes and Wax Dispersions in Waterborne Systems" Polymers. Paint. Colours Journal, Vol. 189, No. 4412, January 18-21, 1999 Into as a reference. -16· This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) 1283255 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed A7 B7 V. Invention Description (14) Reference particle 18 can be selected from polymerization Formed with non-polymeric inorganic materials, polymeric and non-polymeric organic materials, composite materials, and materials of any of the foregoing. As used herein, the term "π-polymeric inorganic material" means a polymeric material having a backbone repeating unit based on elements other than carbon. For more information, see L_E. Mark et al., page 5, which is specifically incorporated herein by reference. The term "polymeric organic material" as used herein refers to a synthetic polymeric material having a carbon-based backbone repeating unit, a semi-synthetic polymeric material, and a natural polymeric material. As used herein, "organic material" means a carbon-containing compound in which carbon is generally bonded to itself and hydrogen, and often to other elements, and excludes binary compounds such as carbon oxides, carbides, carbon disulfide, and the like; a ternary compound of cyanide, metal carbonyl, phosgene, carbonyl sulfide, etc.; and a carbon-containing ionic compound such as a metal ruthenate such as cesium carbonate and carbonic acid steel. See R. Lewis, Sr., Hawlev丨s Condensed Chemical Dictionary (12th ed. 1993), pp. 761-762, and M. Silberberg, Chemistry The Molecular Nature of Matter and Change Π 996, page 58, which specifically This is incorporated herein by reference. The term "inorganic material" as used herein means any material that is not an organic material. The term "composite" as used herein means a combination of two or more different materials. The particles formed from the composite material generally have a hardness on the surface that is different from the internal hardness of the particles below the surface. More particularly, the particles The surface may be modified by any method known in the art including, but not limited to, chemically or physically altering its surface characteristics using techniques known in the art such that the particle size of the paper is applicable to the Chinese National Standard (CNS) A4 specification ( 21〇X 297 公爱) I----丨丨丨————•丨丨----订·!——丨丨丨—- (Please read the notes on the back and fill out this page) 1283255 A7 B7 5. Description of the invention (15 surface hardness, etc. - at or below the hardness of the glass fiber, and the degree of the surface is greater than the hardness of the glass fiber. For example, the material may be formed from the first material; it is coated with one or more second materials Covering, facing or encapsulating to form: particles having a softer surface. In another alternative embodiment, particles formed from the composite material may be formed from the first material, which are coated in different first material forms, Protection Surface or package. For more information on the particles of the present invention, see G. Wypych, 2nd Edition (1999), pp. 15°_2〇2, which is hereby incorporated by reference in its entirety. Representative non-polymeric inorganic materials of 18 include inorganic materials selected from the group consisting of graphite, metals, oxides, carbides, nitrides, borides, sulfides, sulphates, carbonates, sulfates, and hydroxides. A non-limiting example of a suitable inorganic nitride is boron nitride, which is a preferred embodiment of the invention. Boron nitride having a hexahedral crystal structure is particularly preferred. A non-limiting example of an inorganic oxide can be zinc oxide. Suitable inorganic sulfides include molybdenum disulfide, disulfide knobs, tungsten disulfide and zinc disulfide. Useful inorganic niobates include aluminum niobate and magnesium niobate, such as vermiculite. Suitable metals include molybdenum, platinum, palladium. , nickel, aluminum, copper, gold, iron, silver, any of the above alloys and mixtures. In a non-limiting embodiment of the invention, the particles 18 are formed from a solid lubricant material. The term "solid lubricant" is used herein. table Any solid that is used between the two surfaces to provide protection against damage and/or reduce friction and wear during relative movement. In a particular embodiment, the solid lubricant is an inorganic solid lubricant. Inorganic solid lubricant, which means that the solid lubricant has the characteristic crystallization habit of shearing into a thin, flat plate, and its easy 18- paper scale applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 __B7____ V. Invention description (10) sliding on each other>, thus producing an anti-friction lubrication effect between the fiber surface (preferably the surface of the glass fiber) and the adjacent solid surface, wherein Move at least one. See R. Lewis, Sr., Hawley, Condensed Chemical Dictionary, (12th ed., 1993) at page 712, which is hereby incorporated by reference in its entirety. Friction is the resistance of solids to each other. F. Clauss, Solid Lubricants and Self-Lubricating Solids (1972), page 1, which is hereby incorporated by reference in its entirety. In a non-limiting embodiment of the invention, the particles 18 have a thin flat structure. Particles having a thin flat structure are composed of atomic sheets or plates of a hexahedral array which have strong bonds in the sheet and weak van der Waals bonds between the sheets to provide low shear strength between sheets. A non-limiting example of a thin flat structure is a hexahedral crystalline structure. K. Ludema, Friction, Wear, Lubrication (1996) p. 125, Solid Lubricants and Self-Lubricating Solids 19-22, 42-54, 75-77, 80-81, 82, 9 (M02, 113-120 and 128 pages; and W. Campbell "Solid Lubricants", Boundary Lubrication: An Appraisal of World Literature. ASME Research Committee on Lubrication (1969) pp. 202-203, which is hereby incorporated by reference in its entirety. Inorganic solid particles of the fullerene structure can also be used in the present invention. Non-limiting examples of suitable materials having a thin flat structure that can be used to form the particles 18 of the present invention include boron nitride, graphite, metal dichalcogenides, mica, Talc, gypsum, kaolin, calcite, cadmium iodide, silver sulfide, and any mixture of the above. Preferred materials include nitride feathers, graphite, metal dichalcogenides, and mixtures of any of the above. Suitable metal disulfide Family-19- This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) -------IIII · III l· III Ding·111 — 111 *^^^— (Please read first Precautions on the back side Fill in this page) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 _B7 V. Invention Description (17) Compounds include - molybdenum disulfide, molybdenum diselenide, antimony disulfide, di-capacity, --Tungsten disulfide, tungsten disilicide, and mixtures of any of the above. In a particular embodiment, the particles 18 are formed from an inorganic solid lubricant material having a thin flat structure. The coating composition of the present invention has a thin A non-limiting example of a flat structure inorganic solid lubricant material is boron nitride, preferably boron nitride having a hexahedral crystal structure. Particles formed from boron nitride, zinc sulfide and microcrystalline kaolinite are also A good whiteness is provided in the composite of the polymeric matrix material of nylon 6,6. A non-limiting example of a particle formed from boron nitride suitable for use in the present invention is the POLARTHERM® 100 series (PT 120, PT 140, PT 160) And PT 180); 300 series (PT 350) and 600 series (PT 620, PT 630, PT 640 and PT 670) boron nitride powder particles, commercially available from Advanced Ceramics, Inc., Lakewood, Ohio, 0 "PolarTherm® Th Ermally Conductive Fillers for Polymeric Materials", Technical Bulletin of Advanced Ceramics, Inc., Lakewood, Ohio (1996), which is incorporated herein by reference in its entirety. These granules have a per metre at 25 °C. K 250-300 watts of heat transfer, 3.9 dielectric constant and 1015 ohm-cm volume resistivity. The 100 series powder particles have an average particle size of 5 to 14 microns, the 300 series powder particles have an average particle size ranging from 100 to 150 microns, and the 600 series powder particles have an average particle size ranging from 15 to more than 200 microns. In particular, as reported by its suppliers, the POLYTHERM 160 particles have an average particle size of 6 to 12 microns, a submicron to 70 micron particle size, and a particle size distribution as follows: -20- This paper scale applies to the Chinese National Standard (CNS). A4 size (210 X 297 mm) -----------Install-----:----Book---------^9. (Please read the back Note: Please fill out this page again) 1283255 A7 B7 V. INSTRUCTIONS (IS) -% 10 50 90 Size (μm) 18.4 7,4 0.6 According to this distribution, 10% of the measured POLARHERM® 160 boron nitride particles are larger than Average particle size of 18.4 microns. As used herein, "average particle size" refers to the average particle size of the particles. The average particle size of the particles according to the invention can be measured in accordance with known laser scattering techniques. In a non-limiting embodiment of the invention, the particle size is measured using a Beckman Coulter LS 230 laser diffraction particle sizer, which uses a laser beam having a wavelength of 750 nm to measure the particle size, and assuming that the particles have a spherical shape, ie, "particle size" Refers to the smallest pellet of fully encapsulated particles. For example, it has been found that particles of POLARHERM® 160 boron nitride particles measured using a Beckman Coulter LS 230 particle size analyzer have an average particle size of 11.9 microns, a particle size ranging from submicron to 36 microns, and have a particle distribution of: % 10 50 90 size ( Micron) 20.6 11.3 4.0 (Please read the note on the back and then fill out this page) One installation ϋ ϋ H One OJI · ϋ n ϋ n ϋ Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed according to this distribution, measured 10% of the POLARTHERM 8160 boron nitride particles have an average particle size greater than 20.6 microns. In another non-limiting embodiment of the invention, the particles 18 are formed from a non-hydratable inorganic material. As used herein, "non-hydratable" means that the inorganic particles do not react with water to form a hydrate, and do not contain water or water of crystallization. Hydration*1" by means of water molecules and substances in which H-0H bonds are not broken - This paper scale applies to China National Standard (CNS) A4 specification <210 X 297 mm) 1283255 A7 B7 V. Description of invention (19) (Please read the notes on the back and fill out this page) Reaction Manufacturing. - See R. Lewis, Sr., Hawley's Condensed Chemical Dictionary. (12th ed. 1993) pp. 609-610, and T. Perros Chemistry. (1967) pp. 186-187, which is hereby incorporated by reference in its entirety. In the hydrated formula, the addition of water molecules is conventionally represented by a central point, for example, 3Mg0.4Si02 H20 (talc) , Al203.2Si0r2H20 (kaolin). Structurally, the hydratable inorganic material includes at least one hydroxyl group in a layer of crystal lattice (but does not include the hydroxyl group of the surface plane of the unit structure of the material which absorbs water by capillary action on its surface plane), for example , as shown by the structure of kaolin shown in Figure 3.6 on page 34 of J. Mitchell's Fundamentals of Soil Behavior (1976), and Clay Colloid Chemistry. (2nd edition, 1977) No. 62 by H. van Olphen. Page 18 and 1 The structure of the 1:1 and 2:1 layers of minerals shown in Figure 9 is specifically incorporated herein by reference. A "layer" lattice is a combination of sheets (which are combinations of atomic planes). See Minerals in Soil Environments. Soil Science Society of America (1977) pp. 196-199, which is hereby incorporated by reference in its entirety in its entirety. The sizing of layers and inter-layer materials (such as cations) is referred to as unit structure. Bureau employees' consumption cooperatives print hydrates containing coordinating water, which cations are located in hydrated materials and cannot be removed by breaking structural and/or structural water (which occupies gaps in the structure to increase electrostatic energy without destroying charge balance). An Introduction to Crystal Chemistry (1948), page 276, to R. Evnas, which is incorporated herein by reference in its entirety. In general, the coating composition contains no more than 50% by weight of hydratable particles. In a particular embodiment, the coating composition is preferably substantially free of hydratable particles. The term "essentially non-hydratable particles" as used herein means that the coating composition comprises less than total solids - 22-12 83255 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing _ _ This paper size is suitable for Gill family standard (CNS) A4 specification (10) X 297 public hair five, invention description (2 〇 20% by weight) hydration particles, better It is less than 5 weights. /❶, and preferably less than 〇·(9)1% by weight. In a particular embodiment of the invention, the particles 18 are formed from a non-hydratable inorganic solid lubricant material. In lieu of or in addition to the non-hydratable inorganic materials discussed above, the coating compositions in accordance with the present invention may comprise particles formed from hydratable or hydrated inorganic materials. A non-limiting example of such a hydratable inorganic material is a clay mineral silicate, which includes mica (e.g., muscovite), talc, microcrystalline kaolinite, kaolin, and gypsum. As explained above, the composition of particles formed from such hydratable or hydrated inorganic materials does not exceed the weight percent of the particles in the coating composition. 0 In another embodiment of the invention, the particles 18 may be non-polymeric organic. Material formation. Non-polymeric organic materials useful in the present invention include, but are not limited to, stearates such as zinc stearate and aluminum stearate, carbon black and stearylamine. In another embodiment of the invention, the particles 18 can be formed from an inorganic polymeric material. Non-limiting examples of useful inorganic polymeric materials include polyphosphorazines, polydecanes, polyoxyalkylenes, polydecanes, polysulfides, polyselenides, polyoxyxides, and mixtures of any of the foregoing. A specific non-limiting example of a granule formed from an inorganic polymeric material suitable for use in the present invention is TOSPEARL4, which is a granule formed from crosslinked decane, and is commercially available from Toshiba Polyoxo Co., Japan. In another embodiment of the invention, the particles 18 can be formed from a synthetic organic polymeric material. Suitable organic polymeric materials include, but are not limited to, thermoset materials and thermoplastic materials. Suitable thermosetting materials include thermosetting polyfluorene, vinyl vinegar: epoxy materials, laboratory, amine-based plastics, thermosetting polyamines-23-----------------Γ-^ ---------^9. (Please read the notes on the back and fill out this page.) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 ___B7___ V. Invention Description (21) Formic acid S, and - a mixture of any of the above. A preferred non-limiting example of a preferred polymeric particle formed from an epoxy material is an epoxy microgel particle. Suitable thermoplastic materials include thermoplastic polyesters, polycarbonates, polyfluorenes, propene polymers, polyamines, thermoplastic polyurethanes, ethylenic polymers, and mixtures of any of the foregoing. Preferred thermoplastic polyesters include, but are not limited to, poly(p-butyl phthalate), poly(p-butyl phthalate), and poly(ethylene terephthalate). Preferred polyolefins include, but are not limited to, polyethylene, polypropylene, and polyisobutylene. Preferred propylene polymers include copolymers of styrene and propionate monomers and polymers containing methacrylic acid. A non-limiting example of a synthetic polymeric particle formed from a propylene copolymer is RHOPLEX® B-855, which is an opaque, non-crosslinked solid propylene particle emulsion, ROPAQUE® HP-10556, which has a particle size of 1.0 micron and a solidity of 26.5% by weight. An opaque, non-film-forming styrene-propylene polymerized synthetic pigment with a content of 55% pore volume, ROPAQUE® OP-967 and ROPAQUE® HP-543P8, which are the same opaque, non-film forming with a 0.55 micron particle size and a 30.5 wt% solids content. A styrene propylene polymerization synthetic pigment dispersion, and ROPAQUE® OP-62 L09, which is also an opaque, non-film-forming styrene propylene polymerization synthetic pigment dispersion having a 0.40 micron particle size and a 36.5 weight percent solids content. Each of the designated pellets was commercially available from Rohm and Haas of Philadelphia, Pennsylvania. 4 See RJ Perry "Applications for Cross-Linked Siloxane Particles" Chemtech·February 1999, pp. 39-44. 0 5 See "Chemicals for the Textile Industry" from Rohm and Haas, Philadelphia, 1987 September. 6 See the product list of Rohm and Haas Company of Philadelphia, Pennsylvania, -24- This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) --:----- ----·装-----Γ---订--------- (Please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 __B7 V. INSTRUCTIONS (22) Title: "ROEAQUE8HP-1055, HollowSpherePigmentfo(R) Paper_-and Paperboard Coatings", October 1994, page 1, which is incorporated herein by reference. 7 See Product Technical Bulletin from Rohm and Haas, Inc., Philadelphia, Pa., Title: "Architectural Coatings- ROPAQUE® OP-96. The All Purpose Pigment" April 1997, page 1, incorporated herein as Reference 〇8 ROPAQUE® HP-543P and ROPAQUE® OP-96 are the same materials; this material is considered ROPAQUE® HP-543P in the coatings industry and ROPAQUE® OP-96 in the coatings industry. 9 See Product Technical Bulletin from Rohm and Haas, Inc., Philadelphia, Pa., Title: "Architectural Coatings- ROPAQUE® OP-96· Tbe All Purpose Pigment" April 1997, page 1, incorporated herein as reference. The granules 18 in accordance with the present invention may also be formed from semi-synthetic organic polymeric materials and natural polymeric materials. As used herein, "semi-synthetic material" is a chemically modified material that is naturally occurring. Suitable semi-synthetic organic polymeric materials from which particles 18 can be formed include, but are not limited to, celluloses such as methylcellulose and cellulose acetate; and modified starches such as starch acetate and starch hydroxyethyl ether. Suitable natural polymeric materials from which the particles 18 can be formed include, but are not limited to, polysaccharides such as starch; polypeptides such as casein; and natural hydrocarbons such as natural rubber and ancient papa gel. In a non-limiting embodiment of the invention, polymeric particles 18 are formed from a hydrophobic polymeric material to reduce or limit water absorption by coating the strands. This kind of paper--this paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) -----------#装------ ---^9. (Please read the note on the back and then fill out this page.) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 ___B7___ V. Invention description (23). Non-limiting examples of water-based polymer materials include However, it is not limited to polyethylene, polypropylene, polystyrene, polystyrene, and polymethyl methacrylate. Non-limiting examples of polystyrene copolymers include ROPAQUE® HP-1055, ROPAQUE® OP-96, ROPAQUE® HP-543P, and ROPAQUE® OP-62 L0 pigments (each discussed above). In another non-limiting embodiment of the invention, polymeric particles 18 are formed from a polymeric material having a glass transition temperature (Tg) and/or a melting point of greater than 25 ° C and preferably greater than 50 ° C. In another non-limiting embodiment of the invention, the particles 18 can be hollow particles formed from materials selected from the group consisting of polymeric and non-polymeric inorganic materials, polymeric and non-polymeric organic materials, composite materials, and mixtures of any of the foregoing. Non-limiting examples of suitable materials from which hollow particles are formed are as described above. Non-limiting examples of hollow polymeric particles for use in the present invention are ROPAQUE® HP-1055, ROPAQUE® OP-96, ROPAQUE® HP-543P, and ROPAQUE® OP-62LO pigments (each discussed above). Other non-limiting examples of hollow particles useful in the present invention are described in H. Katz et al. (eds.) (1987) pp. 437-452, which is incorporated herein by reference in its entirety.
用於本發明塗層組合物之顆粒18可存在於水中之分散 液、懸浮液或乳液。如果需要,其他之溶劑,如礦物油或 醇(較佳爲少於5重量% ),可包括於分散液、懸浮液或乳 液中。由無機材料形成之顆粒之較佳分散液之非限制實例 爲 ORPAC BORON NITRIDE RELEASECOAT-CONC ,其爲 25 重量%之氮化硼顆粒於水中之分散液,而且商業得自田納 西州 Oak-Ridge 之 ZYP Coatings 公司。’ORPAC BORON -26· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ---------丨丨裝i丨丨—丨訂·丨丨丨丨丨— (請先閱讀背面之注意事項再填寫本頁) 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(24 ) . NITRIDE REiEASECOAT-CONC·,,ZYP Coatings 公司之技術—— 公告,特別地在此併入作爲參考。依照此技術公告’此產 品中之氮化硼顆粒具有小於3微米之平均粒度,並且包括 1%之鎂-鋁矽酸鹽以將氮化硼顆粒黏合至分散液塗佈之基 材。ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化 硼使用Beckman Coulter LS 230粒度分析儀之獨立試驗發現 6.2微米之平均粒度,顆粒範圍爲次微米至35微米,及具 有以下之顆粒分布: % 10 50 90 大小(微米) 10.2 5.5 2.4 依照此分布,所測量之 ORPAC BORON NITRIDE RELEASECOAT-CONC 25氮化硼顆粒之10%具有大於10·2 微米之平均粒度。 其他商業得自ZYP Coatings公司之可用產品包括BORON NITRIDE LUBRICOAT® 塗料,及 BRAZE STOP 與 WELD RELEASE產品。由丙晞聚合物與共聚物形成之合成聚合顆 粒之乳液與分散液之特定非限制實例包括:RHOPLEX® B-85丙烯乳液(如以上所討論)、RHOPLEX® GL-62310,其爲 具有45重量%固體含量及9S °C之玻璃轉移溫度之全丙烯 硬聚合物乳液;EMULSION E-232111,其爲具有45重量% 固體含量及105 °C之玻璃轉移溫度之硬甲基丙晞酸酯聚合 物乳液;iQPAQUE® OP-96 與 ROPAQU3E® HP-543P (如以 -27- 本紙張尺度適用甲國國家標準(CNS)A4規格(210 X 297公釐) -----------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(25 ) . 上所討論)π其如具有0.55微米粒度及30.5重量%固體含---量之分散液而供應;ROPAQUE® OP-62 LO (如以上所討 論),其如具有0.40微米粒度及36.5重量%固體含量之分 散液而供應;及ROPAQUE® ΗΡ-1055 (如以上所討論),其 如具有26.5重量%固體含量之分散液而供應;其均商業得 自賓州費城之Rohm and Haas公司。 10參見得自賓州費城之Rohm and Haas公司之產品性質單, 標題·· "Rhoplex® GL-623,Self-Crosslinking Acrylic Binder of Indrustrial Nonwovens",1997年3月,其在此併入作爲參 考。 11參見得自賓州費城之Rohm and Haas公司之產品性質單, 標題:"Building Products Industrial Coatings- Emulsion E-2321", 1990,其在此併入作爲參考。 在本發明之特佳具體實施例中,塗層組合物包含至少一 個無機顆粒(特別是氮化硼,而且更特別是以商標名 POLARTHERM® 及 / 或 ORPAC BORON NITRIDE RELEAS3ECOAT-CONC得到之氮化棚)及至少一種熱塑性材 料(特別是苯乙烯與丙烯單體之共聚物,而且更特別是以 商標名ROPAQUE⑧得到之共聚物)之混合物。 選擇顆粒18以得到足以在相鄰纖維間進行所需間隔之 平均粒度19。例如,較佳地選擇加入上漿組合物(其塗佈 於在空氣噴射織布機處理之纖維12)之顆粒18之平均粒度 19 ,以在至少兩個相鄰纖維間提供足以將纖維股1〇空氣 噴射運輸通缉織布機之間隔。在此使用之,,空氣喷射織布 -28 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) -----^----訂---1 經濟部智慧財產局員工消費合作社印製 1283255 A7 B7 五、發明說明(26 ) 機H表示其中以熟悉此技藝者已知之方法以來自一或更多 個空氣噴射噴嘴之強壓縮空氣將填紗(緯紗)插入經紗棚中 之織物織動型式。在另一個實例中,選擇加入上漿組合物 (其塗佈於以聚合基質材料浸潰之纖維12)之顆粒18之平 均粒度19 ,以在至少兩個相鄰纖維間提供足以將纖維股 10良好地濕潤及濕透之間隔。 雖然不限制本發明,顆粒18較佳爲具有使用雷射散射 技術測量爲不大於1000微米之平均粒度,更佳爲〇_〇〇1至 100微米,而且最佳爲0.1至25微米之平均粒度。 在本發明之特定非限制具體實施例中,顆粒18之平均 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 粒度19爲至少0·1微米,較佳爲至少〇 5微米,及範圍爲 〇.1微米至5微米,而且較佳爲05微米至2微米。在本發 明之具體實施例中,顆粒18具有通常比塗層組合物塗佈 之纖維12之平均直徑小之平均粒度19。已觀察到,由具 有一層14第一上漿組合物(其包含具有以上討論之平均粒 度19之顆粒18)殘渣之纖維股10製造之交織紗在以聚合 基質材料浸潰時,可有利地在相鄰纖維23, 25間提供足以 允許空氣噴射織動力(即,空氣噴射運輸通過織布機),同 時維持纖維股10之整體性且提供可接受濕透及濕潤特徵 之間隔。 在本發明之另一個特定非限制具體實施例中,顆粒18 之平均粒度19爲至少3微米,較佳爲至少5微米,及範 園爲3微米至100微米,較佳爲5微米至1〇〇〇微米,而且 更佳爲1CL至_ 25微米。在此具體實施例中,亦較佳爲顆粒 _____ -29- 本紙張尺度過用中國國家標準(CNS)A4規格(21() χ 297公爱) 經濟部智慧財產局員工消費合作社印製 1283255 A7 ____ B7 --------- --- 五、發明說明(27 ) "' 18之平均粒-度19大致相當於破璃纖維之平均公稱直徑。 已觀察到,在以聚合基質材料浸潰時,以在以上討論2大 小内之顆粒股製造之織物呈現良好之濕透及濕潤特徵。 熟悉此技藝者應了解,可將一或更多個具有不同平均粒 度19之顆粒18之混合物加入依照本發明之塗層組合物 中,以賦與纖維股10及繼而由其製造之產品所需之性質 及處理特徵。更特別地,不同大小之顆粒可以適當之量組 合以提供具有S氣噴射運輸性質之股,及提供呈現良好濕 透及濕潤特徵之織物。 纖維因接觸相鄰纖維及/或玻璃纖維在形成及後續之處 理時(如織動或纺條)接觸之其他固體物件或材料之粗面而 發生磨耗。在此使用之”磨耗"表示因磨擦接觸硬到對纖維 產生損壞之材料之顆粒、邊緣或整體,而刮除或切割少許 纖維表面或使纖維破碎。參見K. Ludema竿129頁,其特 別地在此併入作爲參考。股之磨耗對纖維股造成有害之影 響’如股在處理時破碎及如織布與複合物之產品之表面缺 陷,其增加浪費及製造成本。 在形成步驟中,例如,纖維,特別是玻璃纖維,在捲繞 成形成包裝之前接觸如金屬收集塊及移動台或螺旋彈簧之 固體物件。在織物組合操作中,如針織或織動,玻璃纖維 股接觸如纖維組合裝置(例如,織布機或針織裝置)之一部 份之物件,其磨損所接觸破璃纖維12之表面16。接觸破 璃纖維之織布機部份之實例包括空氣噴射及織梭。這些異 有大於玻璃纖維之硬度値之固體物件之表面粗面可造成戚 -30- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ^-----r---^-----I--- (請先閱讀背面之注意事項再填寫本頁) 1283255The granules 18 used in the coating composition of the present invention may be present in a dispersion, suspension or emulsion in water. Other solvents, such as mineral oil or alcohol (preferably less than 5% by weight), may be included in the dispersion, suspension or emulsion, if desired. A non-limiting example of a preferred dispersion of particles formed from an inorganic material is ORPAC BORON NITRIDE RELEASECOAT-CONC, which is a dispersion of 25 weight percent boron nitride particles in water, and is commercially available from ZYP, Oak-Ridge, Tennessee. Coatings company. 'ORPAC BORON -26· This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) --------- armored i丨丨—丨定·丨丨丨丨丨— (Please read the notes on the back and fill out this page) 1283255 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperatives Print A7 B7 V. Inventions (24) . NITRIDE REiEASECOAT-CONC·,, Technology of ZYP Coatings - Announcement, It is specifically incorporated herein by reference. The boron nitride particles in this product have an average particle size of less than 3 microns and include 1% magnesium-aluminum silicate to bond the boron nitride particles to the dispersion coated substrate. ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride An independent test using a Beckman Coulter LS 230 particle size analyzer found an average particle size of 6.2 microns, with particles ranging from submicron to 35 microns, and with the following particle distribution: % 10 50 90 size ( Micron) 10.2 5.5 2.4 According to this distribution, 10% of the measured ORPAC BORON NITRIDE RELEASECOAT-CONC 25 boron nitride particles have an average particle size greater than 10·2 microns. Other commercially available products from ZYP Coatings include BORON NITRIDE LUBRICOAT® coatings, and BRAZE STOP and WELD RELEASE products. Specific non-limiting examples of emulsions and dispersions of synthetic polymeric particles formed from a propylene polymer and a copolymer include: RHOPLEX® B-85 propylene emulsion (as discussed above), RHOPLEX® GL-62310, which has a weight of 45 % propylene hard polymer emulsion with % solids and glass transition temperature of 9 S ° C; EMULSION E-232111, which is a hard methyl methacrylate polymer having a solids content of 45 wt% and a glass transition temperature of 105 °C Emulsion; iQPAQUE® OP-96 and ROPAQU3E® HP-543P (for -27- this paper size applicable to National Standard (CNS) A4 (210 X 297 mm) ----------- Pack-----r---book--------- (please read the notes on the back and fill out this page) 1283255 A7 B7 V. Inventions (25) . Discussed above) Provided as a dispersion having a particle size of 0.55 micrometers and a solids content of 30.5 weight percent; ROPAQUE® OP-62 LO (as discussed above), such as a dispersion having a particle size of 0.40 micrometers and a solids content of 36.5 weight percent. Supply; and ROPAQUE® ΗΡ-1055 (as discussed above), such as a dispersion having a solids content of 26.5% by weight Supply; all of them are commercially available from Rohm and Haas of Philadelphia, Pennsylvania. 10 See Product Properties Sheet from Rohm and Haas, Inc., Philadelphia, Pa., "Rhoplex® GL-623, Self-Crosslinking Acrylic Binder of Indrustrial Nonwovens", March 1997, incorporated herein by reference . 11 See product listings from Rohm and Haas, Inc., of Philadelphia, Pa., "Building Products Industrial Coatings- Emulsion E-2321", 1990, which is incorporated herein by reference. In a particularly preferred embodiment of the invention, the coating composition comprises at least one inorganic particle (particularly boron nitride, and more particularly a nitriding shed obtained under the trade names POLARTHERM® and/or ORPAC BORON NITRIDE RELEAS3ECOAT-CONC) And a mixture of at least one thermoplastic material, in particular a copolymer of styrene and propylene monomer, and more particularly a copolymer obtained under the trade name ROPAQUE8. The granules 18 are selected to provide an average particle size 19 sufficient to provide the desired spacing between adjacent fibers. For example, the average particle size 19 of the granules 18 of the sizing composition applied to the fibers 12 treated by the air jet loom is preferably selected to provide sufficient fiber strands between at least two adjacent fibers. 〇Air jet transports the interval between overnight weaving machines. As used herein, Air Jet Weave -28 - This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (please read the notes on the back and fill out this page) ----- ^----订---1 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 B7 V. Invention Description (26) Machine H indicates that it is from one or more airs in a manner known to those skilled in the art. The strong compressed air of the jet nozzle inserts the fill yarn (weft) into the woven pattern of the fabric in the warp shed. In another example, the average particle size 19 of the granules 18 of the sizing composition applied to the fibers 12 impregnated with the polymeric matrix material is selected to provide sufficient fiber strands 10 between at least two adjacent fibers. Well wet and wet interval. Although not limiting to the invention, the particles 18 preferably have an average particle size of not more than 1000 microns as measured using a laser scattering technique, more preferably from 〇_〇〇1 to 100 microns, and most preferably from 0.1 to 25 microns. . In a particular non-limiting embodiment of the invention, the average economic ministry of the granules 18 of the Intellectual Property Office staff consumption cooperative prints a particle size of 19 of at least 0.1 micron, preferably at least 微米5 microns, and a range of 〇.1 micron. Up to 5 microns, and preferably from 05 microns to 2 microns. In a particular embodiment of the invention, the granules 18 have an average particle size 19 which is generally less than the average diameter of the fibers 12 coated by the coating composition. It has been observed that an interwoven yarn made from a fiber strand 10 having a layer 14 of a first sizing composition comprising particles 16 having an average particle size 19 as discussed above can advantageously be used when impregnated with a polymeric matrix material. Adjacent fibers 23, 25 provide a spacing sufficient to allow air jet weaving power (i.e., air jet transport through the loom) while maintaining the integrity of the fiber strands 10 and providing acceptable wet and wet characteristics. In another specific non-limiting embodiment of the invention, the particles 18 have an average particle size 19 of at least 3 microns, preferably at least 5 microns, and a range of from 3 microns to 100 microns, preferably from 5 microns to 1 inch. 〇〇 micron, and more preferably 1CL to _ 25 microns. In this particular embodiment, it is also preferred that the particles _____ -29- This paper scale has been used in China National Standard (CNS) A4 specification (21() 297 297 public interest) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 ____ B7 --------- --- V. Description of the invention (27) "' The average grain size of 18 is roughly equivalent to the average nominal diameter of the glass fiber. It has been observed that fabrics made from granule strands within 2 inches discussed above exhibit good wet through and wetting characteristics when impregnated with a polymeric matrix material. Those skilled in the art will appreciate that one or more mixtures of particles 18 having different average particle sizes of 19 may be added to the coating composition in accordance with the present invention to impart to the fiber strands 10 and, in turn, products made therefrom. Nature and processing characteristics. More particularly, particles of different sizes may be combined in suitable amounts to provide a strand having S gas jet transport properties and to provide a fabric that exhibits good wet and wet characteristics. The fibers are abraded by contact with the rough surfaces of adjacent solid fibers and/or glass fibers that are in contact with other solid objects or materials that are in contact with subsequent processing (e.g., weaving or spun). As used herein, "wearing" means scraping or cutting a small amount of fiber surface or breaking a fiber due to rubbing contact with particles, edges or the entirety of the material that is damaged by the fiber. See K. Ludema 竿 129, special This is incorporated herein by reference. The wear of the strands has a detrimental effect on the fiber strands, such as breakage of the strands during processing and surface defects such as woven fabrics and composites, which increase waste and manufacturing costs. For example, fibers, particularly glass fibers, contact solid objects such as metal collecting blocks and moving tables or coil springs prior to being wound into a package. In fabric combining operations, such as knitting or weaving, fiberglass strand contacts, such as fiber combinations. An object of a portion of the device (e.g., a loom or knitting device) that is worn to contact the surface 16 of the glass fiber 12. Examples of the loom portion that contacts the fiberglass include air jets and weaving shuttles. Surface roughness of solid objects larger than the hardness of glass fiber can cause 戚-30- This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 ^)-----r---^-----I--- (Please read the notes on the back and fill out this page) 1283255
璃纖維之磨-粍。例如,交織框、織布機及針織裝g之許多_ _ 部份由如鋼之金屬材料形成,其具有達8π之莫氏硬 度。玻璃纖維股因接觸這些固體物件之粗面之磨耗造成在 處理時之股破碎及如織布與複合物之產品之表面缺陷,其 増加浪費及製造成本。 12Grinding of glass fiber - 粍. For example, many of the interlacing frames, looms, and knits are formed of a metallic material such as steel having a Mohs hardness of 8π. The abrasion of the glass fiber strands due to the contact of the rough surfaces of these solid objects results in breakage of the strands during processing and surface defects of the products such as woven fabrics and composites, which adds waste and manufacturing costs. 12
Handbook of Chemistry and Physics 第 F-22 頁。 爲了使磨耗最小,在本發明之非限制具體實施例中,顆 粒18具有不超過(即,小於或等於)破璃纖維硬度値之硬 度値。顆粒及玻璃纖維之硬度値可由任何習知硬度測量方 法測定,如Vickers或Brinell硬度,但是較佳爲依照原始 莫氏硬度尺度測定,其表示材料表面由1至1〇之相對抗 刮性。玻璃纖維之莫氏硬度値通常範圍爲4.5至6.5 ,而 且通常爲 6。R. Weast (編者)之 Handbook of Ch^mjRtrv and £]1公1^,€1^?阳8(1975)第?_22頁,其特別地在此併入作 爲參考。在此具體實施例中,顆粒18莫氏硬度値較佳爲 範圍爲0.5至6。許多由適合用於本發明之無機材料形成 之顆粒之非限制實例之莫氏硬度値示於以下表A。 -----------^-----r----------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製Handbook of Chemistry and Physics page F-22. In order to minimize wear, in a non-limiting embodiment of the invention, the particles 18 have a hardness of no more than (i.e., less than or equal to) the hardness of the glass fiber. The hardness of the granules and glass fibers can be determined by any conventional hardness measurement method, such as Vickers or Brinell hardness, but is preferably measured in accordance with the original Mohs hardness scale, which indicates that the surface of the material has a relative scratch resistance of from 1 to 1 Torr. The Mohs hardness 玻璃 of glass fibers typically ranges from 4.5 to 6.5 and is typically 6. R. Weast (editor) Handbook of Ch^mjRtrv and £]1 public 1^, €1^? Yang 8 (1975)? Pp. 22, which is hereby incorporated by reference in its entirety. In this embodiment, the particle 18 Mohs hardness 値 is preferably in the range of 0.5 to 6. A number of non-limiting examples of Mohs hardness of particles formed from inorganic materials suitable for use in the present invention are shown in Table A below. -----------^-----r----------- (Please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Office Staff Cooperatives Printed
本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 A7 B7 五、發明說明(29 ) 經濟部智慧財產局員工消費合作社印製 —, 表A 顆粒材料 莫氏硬度,(原始尺度) 氮化硼 213 石墨 0.5-114 二硫化鉬 I15 滑石 1-1.516 雲母 2.8-3.217 高嶺土 2.0-2.518 石膏 1.6_219 方解石(碳酸鈣) 3 20 氟化鈣 421 氧化鋅 4.522 鋁 2.523 銅 2.5-324 鐵 4-525 金 2.5-326 鎳 527 4.828 鉑 4.329 銀 2.5-430 硫化鋅 3.5-431 13 K. Ludema, Friction. Wear. Lubrication. (1996)第 27 頁,其 -32- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝----l·. 訂---- 經濟部智慧財產局員工消費合作社印製 1283255 A7 _B7_ 五、發明說明(30 ) 在此併入作-爲參考。 14 R· Weast (編者),Handbook of Chemistry and Physics. CRC Press(1975)第 F-22 頁。 15 R. Lewis, Sr., Hawley's Condensed Chemical Dictionary,(第 12版I9% )第7%頁,其在此併入作爲參考。 16 Hawley^ Condensed Chemical Dictionary,(第 12 版 1993 )第 1113頁,其在此併入作爲參考。 17 Hawley’s Condensed Chemical Dictionary·(第 12 版 1993 )第 784頁,其在此併入作爲參考。 18 Handbook of Chemistry and Physics 第 F-22 頁。 19 Handbook of Chemistry and Physics 第 F-22 頁。 20 Friction. Wear. Lubrication 第 27 頁。 21 Friction. Wear. Lubrication 第 27 頁。 22 Friction. Wear. Lubrication 第 27 頁。 23 Friction. Wear. Lubrication 第 27 頁。 24 Handbook of Chemistry and Physics 第 F-22 頁。 25 Handbook of Chemistry and Physics,第 F_22 頁。 26 Handbook of Chemistry and Physics ,第 F_22 頁。 27 Handbook of Chemistry and Physics ,第 F_22 頁。 28 Handbook of Chemistry and Physics,第 F-22 頁。 29 Handbook of Chemistry and Physics,第 F-22 頁。 30 Handbook of Chemistry and Physics,第 F-22 頁。 31 R· Weast (編者),Handbook of Chemistry and Physics, CRC Press (第 71:版 1990),第 4_158 頁。 -33- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝----l·---訂---- #· 1283255 遵面或封包, 顆粒可由第一 護面或封包, 1________ -34 本紙張尺㈣財_家標準(CNS)A4祕⑽ A7 五 '發明說明(31 ) 如上所述·-彡氏硬度尺度有關材料之抗刮性。本發明因 此更意圖爲在其表面具有異於其表面下之顆粒内部硬度之 硬度之顆粒。更特別地,而且如以上所討論,可以此技蓺 已知之任何方法修改顆粒之表面,其包括但不限於使用: 技藝已知之技術化學地改變顆粒之表面特徵,使得顆粒之 表面硬度小於或等於玻璃纖維之硬度,而表面下之顆粒= 度大於玻璃纖維之硬度。至於另—個替代,可由第_ =料 形成顆粒,其被一或更多種第二材料塗覆 、 以形成具有較柔軟表面之複合材料。或者 材料形成,其被不同形式之第一材料塗覆 以形成具有較柔軟表面之複合材料。 在實例中,而且不限制本發明,由如碳化矽或氮化鋁之 無機材料形成之無機顆粒可具有碎石、碳酸鹽或奈微黏^ 以形成有用之複合顆粒。在另一個非限制實例中,具烷 側鏈之矽烷偶合劑可反應由無機氧化物形顆70、 表面,以提供具有"較柔軟"表面之有用複合顆粒1 = 實例包括由非聚合或聚合材料與不同之非聚合或聚合材= 形成之護面、封包或塗覆顆粒。此種複合顆粒之特定非限 制實例爲DUALITE,其爲塗覆碳酸鈣之合成聚合顆粒, 其商業得自紐約州Buffalo之Pierce aild Stevens公司。在本 發明之具體實施例中,顆粒18爲導熱性,即,較佳爲具 有在300K之溫度測量爲每米κ至少〇 2瓦,更佳爲每米 Κ至> 0.5瓦(傳熱度。在非限制具體實施例中,顆粒以 具有在3暖—之溫度測量爲每米κ至少! $,更佳爲;米 -34- ------------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 -------- -B7 五、發明說明(32 ) K至少5瓦-之傳熱度。在較佳具體實施例中,顆粒之導熱,一 度在300K之溫度測量爲每米κ至少25瓦,更佳爲每米κ 至少30瓦,而且甚至更佳爲每米κ至少100瓦。在另一 個較佳具體實施例中,顆粒之導熱度在3 00K之溫度測量 範圍爲每米K5至2000瓦,較佳爲每米K 25至2000瓦, 更佳爲每米K 30至2000瓦,而且最佳爲每米K 100至 2000瓦。在此使用之"導熱度"表示敘述其經本身轉移熱 之能力之顆粒性質。參見R. Lewis,Sr.之Hawley1^ ConH^nQ^H Chemical Dictionary,(第 12 版,1993 )第 305 頁,其特別地 在此併入作爲參考。 材料之導熱度可由熟悉此技藝者已知之任何方法測定。 例如,如果被試驗材料之導熱度範圍爲每米K 0.001瓦至 每米K 100瓦,則可在300K之溫度依照ASTM C-177-85 (其特別地在此併入作爲參考)使用較佳之隔離加熱板法測 定材料之導熱度。如果被試驗材料之導熱度範圍爲每米κ 20瓦至每米κ 1200瓦,則可依照ASTM C-518-91 (其特別 — 地在此併入作爲參考)使用隔離熱通量感應法測定材料之 導熱度。換言之,如果導熱度範圍爲每米Κ 0.001瓦至每 米Κ 20瓦,則使用隔離加熱板法。如果導熱度範圍爲每 米Κ超過100瓦,則使用隔離熱通量感應法。對於每米& 20至100瓦之範園,可使用任一種方法。 在隔離加熱板法中,使用含一個隔離加熱單位、兩個輔 助加熱板、兩個冷卻單位、邊緣絕熱、溫度控制第二隔 離、及溫度感應器讀取系統之隔離加熱板裝置,試驗兩個 -35- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I---— — — — — — · I I I l· I I I ^ ·11111111 (請先閱讀背面之注意事項再填寫本頁) 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(33 ) 、 本質上相同I樣品。將樣品置於隔離加熱單位之任一側,-- 樣品心相反表面接觸輔助加熱單位。然後將此裝置加熱至 所需試驗溫度且保持得到熱穩定狀態所需之時間。一但達 到穩定狀態條件,記錄通過樣品之熱流(Q)及通過樣品之 溫度度(ΔΤ)。然後使用下式⑴計算樣品之平均導熱度 (KTC):This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) 1283255 A7 B7 V. Invention description (29) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing - Table A Particle material Mohs hardness, ( Original scale) Boron nitride 213 Graphite 0.5-114 Molybdenum disulfide I15 Talc 1-1.516 Mica 2.8-3.217 Kaolin 2.0-2.518 Gypsum 1.6_219 Calcite (calcium carbonate) 3 20 Calcium fluoride 421 Zinc oxide 4.522 Aluminum 2.523 Copper 2.5-324 Iron 4-525 Gold 2.5-326 Nickel 527 4.828 Platinum 4.329 Silver 2.5-430 Zinc Sulfide 3.5-431 13 K. Ludema, Friction. Wear. Lubrication. (1996) Page 27, its -32- This paper scale applies to China Standard (CNS) A4 specification (210 X 297 mm) (Please read the note on the back and fill out this page) Pack----l.. Order---- Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 _B7_ V. Inventive Note (30) is incorporated herein by reference. 14 R· Weast (editor), Handbook of Chemistry and Physics. CRC Press (1975), pp. F-22. 15 R. Lewis, Sr., Hawley's Condensed Chemical Dictionary, (12th Edition, I9%), page 7%, which is incorporated herein by reference. 16 Hawley^ Condensed Chemical Dictionary, (12th Ed. 1993), page 1113, which is incorporated herein by reference. 17 Hawley's Condensed Chemical Dictionary (12th Ed. 1993) at page 784, which is incorporated herein by reference. 18 Handbook of Chemistry and Physics page F-22. 19 Handbook of Chemistry and Physics page F-22. 20 Friction. Wear. Lubrication Page 27. 21 Friction. Wear. Lubrication Page 27. 22 Friction. Wear. Lubrication Page 27. 23 Friction. Wear. Lubrication Page 27. 24 Handbook of Chemistry and Physics page F-22. 25 Handbook of Chemistry and Physics, page F_22. 26 Handbook of Chemistry and Physics, page F_22. 27 Handbook of Chemistry and Physics, page F_22. 28 Handbook of Chemistry and Physics, page F-22. 29 Handbook of Chemistry and Physics, page F-22. 30 Handbook of Chemistry and Physics, page F-22. 31 R. Weast (editor), Handbook of Chemistry and Physics, CRC Press (71: 1990), pp. 4_158. -33- This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) (please read the notes on the back and fill out this page). Pack----l·---book---- #· 1283255 Compliance or packet, the granules can be covered by the first cover or the package, 1________ -34 The paper ruler (4) Cai _ home standard (CNS) A4 secret (10) A7 Five 'invention description (31) As mentioned above - 彡 hardness The scale is related to the scratch resistance of the material. The invention is therefore more intended to be particles having a hardness on the surface which is different from the internal hardness of the particles below the surface thereof. More particularly, and as discussed above, the surface of the particles can be modified by any method known in the art including, but not limited to, the use of: techniques known in the art to chemically modify the surface characteristics of the particles such that the surface hardness of the particles is less than or equal to The hardness of the glass fiber, while the particle under the surface = the degree is greater than the hardness of the glass fiber. As a further alternative, particles may be formed from the first material, which is coated with one or more second materials to form a composite having a softer surface. Or a material is formed that is coated with a different form of the first material to form a composite having a softer surface. In the examples, and without limiting the invention, inorganic particles formed from inorganic materials such as tantalum carbide or aluminum nitride may have crushed stone, carbonate or nano-adhesive to form useful composite particles. In another non-limiting example, a decane coupling agent having an alkane side chain can be reacted with an inorganic oxide shaped particle 70, to provide a useful composite particle having a "softer" surface 1 = examples include by non-polymerization or Polymeric materials and different non-polymeric or polymeric materials = formed facing, encapsulated or coated particles. A specific non-limiting example of such a composite particle is DUALITE, which is a synthetic polymeric particle coated with calcium carbonate commercially available from Pierce aild Stevens of Buffalo, New York. In a particular embodiment of the invention, the particles 18 are thermally conductive, i.e., preferably have a temperature of 300 K measured at least 〇2 watts per metre, more preferably every metre to > 0.5 watts (degree of heat transfer) In a non-limiting embodiment, the particles are measured at a temperature of 3 warmth - at least !!! per metre, more preferably; 3-4 - ------------ ---r---订--------- (Please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 -------- - B7 V. Inventive Note (32) K is at least 5 watts - the degree of heat transfer. In a preferred embodiment, the heat conduction of the particles, once measured at a temperature of 300 K is at least 25 watts per metre, more preferably every metre. κ is at least 30 watts, and even more preferably at least 100 watts per metre. In another preferred embodiment, the thermal conductivity of the particles is measured at a temperature of 300 K ranging from K5 to 2000 watts per meter, preferably per meter. The meter K is 25 to 2000 watts, more preferably 30 to 2000 watts per meter, and most preferably 100 to 2000 watts per meter. The "thermal conductivity" used herein indicates the ability to transfer heat by itself. Graininess See also R. Lewis, Sr., Hawley 1 ^ Con H ^ n Q ^ H Chemical Dictionary, (12th ed., 1993), page 305, which is hereby incorporated by reference in its entirety. Any method known for determination. For example, if the thermal conductivity of the material to be tested ranges from K 0.001 watts per meter to K 100 watts per meter, it can be in accordance with ASTM C-177-85 at a temperature of 300 K (which is specifically incorporated herein). As a reference) the thermal conductivity of the material is determined using the preferred insulated heating plate method. If the thermal conductivity of the material to be tested ranges from κ 20 watts per metre to 1200 watts per metre, it may be in accordance with ASTM C-518-91 (its special – The insulative heat flux sensing method is used to determine the thermal conductivity of a material. In other words, if the thermal conductivity ranges from 0.001 watts per metre to 20 watts per metre, an isolated heating plate method is used. Use an isolated heat flux sensing method for a range of more than 100 watts per meter. For any meter of 20 to 100 watts per meter, use either method. In the isolated heating plate method, use an isolated heating unit. , two auxiliary heating plates, Isolation heating plate unit for cooling unit, edge insulation, temperature control second isolation, and temperature sensor reading system, test two-35- This paper scale is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) I----------------- III l· III ^ ·11111111 (Please read the note on the back and fill out this page) 1283255 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed A7 B7 V. Invention description ( 33), essentially the same I sample. Place the sample on either side of the isolated heating unit -- the opposite surface of the sample is in contact with the auxiliary heating unit. The device is then heated to the desired test temperature and maintained for the time required to obtain a thermally stable state. Once the steady state condition is reached, the heat flow through the sample (Q) and the temperature through the sample (ΔΤ) are recorded. Then calculate the average thermal conductivity (KTC) of the sample using the following formula (1):
KTC=QL/AAT 其中L爲樣品之平均厚度且A爲樣品組合面積之平均。 據仏具有較南導熱度之材料較快地散逸在鑽洞操作時由 孔區域產生之熱’生成延長之鑽頭壽命。表A中之經選擇 材料之導熱度包括於表B中。 雖然並非必要’在用於本發明之另—具體實施例中,顆 粒爲電絕緣或具有高電阻率,即,具有大於1〇〇〇微歐姆· 公分之電阻率。對於習知電子電路板應用,使用具有高電 阻率又顆粒較佳,以抑制由於電子經強化物傳導造成之電 信號損失。對於特殊之應用,如用於微波爐、無線頻率干 擾及電磁平擾應用之電路板,不需要具有高電阻率之顆 粒。表A中之經選擇材料之電阻率包括於表8中。 II------I---0 K-----r---訂---------^9. (請先閱讀背面之注意事項再填寫本頁) -36- 1283255 A7B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(34 )KTC = QL / AAT where L is the average thickness of the sample and A is the average of the combined area of the sample. According to the fact that the material having a souther thermal conductivity dissipates faster, the heat generated by the hole region during the drilling operation generates an extended bit life. The thermal conductivity of the selected materials in Table A is included in Table B. Although not necessary, in another embodiment for use in the present invention, the particles are electrically insulating or have a high electrical resistivity, i.e., have a resistivity greater than 1 〇〇〇 micro ohm. For conventional electronic circuit board applications, it is preferred to use particles having a high resistivity and to suppress electrical signal loss due to conduction of electrons through the reinforcement. For special applications, such as those used in microwave ovens, wireless frequency interference, and electromagnetic turbulence applications, particles with high resistivity are not required. The resistivity of the selected materials in Table A is included in Table 8. II------I---0 K-----r---book---------^9. (Please read the notes on the back and fill in this page) -36 - 1283255 A7B7 Printed by the Ministry of Economic Affairs, Intellectual Property Bureau, Staff and Consumers Co., Ltd. V. Instructions for Invention (34)
〜 表B 無機固體材料 導熱度 (在 300K 之 IN/mK) 電阻 (微歐姆·公分) 莫氏硬度 (原始尺度) 氮化硼 20032 1.7 X 101933 234 磷化硼 35035 - 9.536 磷化鋁 13037 - - 氮化鋁 20038 大於101939 940 氮化鎵 17041 - - 磷化鎵 10042 - 一 碳化矽 27043 4 X 105 至 1 X 106 44 大於945 氮化矽 3046 1019 至 102047 948 氧化鋇 24049 - 950 32 G· Slack,"Nonmetallic Crystals with High Thermial Conductivity, J, Phvs. Chem. Solids ^1973^ 落 34 卷,第 322 頁,其在此併 入作爲參考。 33 A· Weimqr (編者),Carbide,Nitride and Boride Materials Synthesis and Processing,(1997)第 654 頁。 34 Friction,Wear,Lubrication 第 27 頁。 35 G· Slack,"Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids Γ1973)第 34 卷,第 325 頁,其在此併 入作爲參考。 36 R· Lewis,Sr.,Hawley^ Condensed Chemical Dictionary.(第 l2版l"f)第164頁,其在此併入作爲參考。 -37- 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) n m n n n I I n ϋ a— —ai ϋ ϋ n I i I 一eJI n I ϋ I n i^i ί I (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(35 ) 37 G. Slack, "i^onmetallic Crystals with High Thermal Conductivity, T Phvs. Chem. Solids (1973)第 34 卷,第 333 頁,其在此併 入作爲參考。 38 G. Slack,"Nonmetallic Crystals with High Thermal Conductivity, T Phvs. Chem. Solids (1973^)第 34 卷,第 329 頁,其在此併 入作爲參考。 39 A. Weimer (編者),Carbide,Nitride and Boride Materials Synthesis and Processing, (1997)第 654 頁0 40 Friction. Wear. Lubrication 第 27 頁。 41 G. Slack, ''Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids Π973)第 34 卷,第 333 頁。 42 G. Slack, "Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem· Solids Π973、第 34 卷,第 321 頁,其在此併 入作爲參考。 43 Microelectronics Packaging Handbook 第 3ό 頁,其在此併入 作爲參考。 44 A. Weimer (編者),Carbide,Nitride and Boride Materials Synthesis and Processing,(1997)第 653 頁,其在此併入作爲 參考。 45 Friction. Wear. Lubrication ^ 27 頁。 46 Microelectronics Packaging Handbook 第 頁,其在此併入 作爲參考。 47 A. Weimer (編者),Carbide,Nitride and Boride Materials Synthesis afld Processing, (1997)第 654 頁。 -38 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) (請先閱讀背面之注意事項再填寫本頁)~ Table B Thermal conductivity of inorganic solid materials (IN/mK at 300K) Resistance (micro ohm·cm) Mohs hardness (original scale) Boron nitride 20032 1.7 X 101933 234 Phosphorus phosphide 35035 - 9.536 Aluminium phosphide 13037 - - Aluminum nitride 200238 is greater than 101939 940 Gallium nitride 17041 - - Gallium phosphide 10042 - Tantalum carbide 27043 4 X 105 to 1 X 106 44 Greater than 945 Tantalum nitride 3046 1019 to 102047 948 Tantalum oxide 24049 - 950 32 G· Slack, "Nonmetallic Crystals with High Thermial Conductivity, J, Phvs. Chem. Solids ^ 1973 ^ vol. 34, pp. 322, incorporated herein by reference. 33 A·Weimqr (Editor), Carbide, Nitride and Boride Materials Synthesis and Processing, (1997) p. 654. 34 Friction, Wear, Lubrication, p. 27. 35 G. Slack, "Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids Γ 1973, Vol. 34, page 325, which is hereby incorporated by reference. 36 R. Lewis, Sr., Hawley^ Condensed Chemical Dictionary. (1st Edition, l"f), page 164, which is incorporated herein by reference. -37- This paper size is applicable to China National Standard (CNS) A4 specification (210 297 297 mm) nmnnn II n ϋ a — — ai ϋ ϋ n I i I — eJI n I ϋ I ni^i ί I (please first Read the notes on the back and fill out this page.) 1283255 A7 B7 V. INSTRUCTIONS (35) 37 G. Slack, "i^onmetallic Crystals with High Thermal Conductivity, T Phvs. Chem. Solids (1973) Vol. 34, No. Page 333, which is incorporated herein by reference. 38 G. Slack, "Nonmetallic Crystals with High Thermal Conductivity, T Phvs. Chem. Solids (1973^), vol. 34, pp. 329, incorporated herein by reference. 39 A. Weimer (Editor), Carbide, Nitride and Boride Materials Synthesis and Processing, (1997) Page 654 0 40 Friction. Wear. Lubrication Page 27. 41 G. Slack, ''Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids Π 973), Vol. 34, p. 333. 42 G. Slack, "Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids Π 973, Vol. 34, pp. 321, incorporated herein by reference. 43 Microelectronics Packaging Handbook, page 3, which is hereby incorporated by reference. 44 A. Weimer (Editor), Carbide, Nitride and Boride Materials Synthesis and Processing, (1997) p. 653, which is incorporated herein by reference. 45 Friction. Wear. Lubrication ^ 27 pages. 46 Microelectronics Packaging Handbook, page, which is incorporated herein by reference. 47 A. Weimer (Editor), Carbide, Nitride and Boride Materials Synthesis afld Processing, (1997) p. 654. -38 - This paper size is applicable to China National Standard (CNS) A4 specification (210 297 297 mm) (please read the notes on the back and fill out this page)
裝-----r I--訂--I I # 經濟部智慧財產局員工消費合作社印製 1283255 表B (續) A7 B7 五、發明說明(36 ) 48 Friction. Wear, Lubrication 第 27 頁。 49 Microelectronics Packaging Handbook—第 905 頁,其在此併 入作爲參考。 50 Hawley’s Condensed Chemical Dictionary,(第 12 版 1993 )第 141頁,其在此併入作爲參考。 無機固體材料 導熱度 電阻 莫氏硬度 (在 300K 之 IN/mK) (微歐姆·•公分) (原始尺冬i 氧化鋅 26 - 4.551 硫化鋅 2552 2·7 X 105 至 1·2 X l〇i2 53 3.5-454 鑽石 230055 2·7 X 105 55 1057 矽 8458 10.059 γ60 石墨 達 200061 10062 0.5-163 鉬 13864 5.265 5.566 鉑 6967 10.668 4.369 凑巴 7〇70 10.871 4.872 鐵 20073 5.574 7.575 51 Friction. Wear. Lubrication 第 27 頁。 52 Handbook of Chemistry and Physics, CRC Press (1975)第 12-54頁。 53 Handbook of Chemistry and Physics· CRC Press (第 71 版 一- ·* 1990)第12-6—3頁,其在此併入作爲參考。 -39- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) •丨:---------#-裝 (請先閱讀背面之注意事項再填寫本頁) 訂--- 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 1283255 A7 _ B7 _ 五、發明說明(37 ) 54 Handbook of Chemistry and Phvsics· CRC Press (第 71 版 1990)第4-158頁,其在此併入作爲參考。 55 Microelectronics Packaging Handbook 第 36 頁。 56 Handbook of Chemistry and Physics. CRC Press (第 71 版 1990)第12-63頁,其在此併入作爲參考。 57 Handbook of Chemistry and Physics,第 F-22 頁。 58 Microelectronics Packaging Handbook 第 174 頁。 59 Handbook of Chemistry and Physics.第 F-Ιόό 頁,其在此併 入作爲參考。 60 Friction,Wear,Lubrication 第 27 頁。 61 G. Slack, "Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids (;1973^ 第 34 卷,第 322 頁,其在此併 入作爲參考。 62 See W. Callister, Materials Science and Engineering An Introduction,(第2版1991)第637頁,其在此併入作爲參 考。 63 Handbook of Chemistry and Physics.第 F-22 頁。 64 Microelectronics Packaging Handbook 第 174 頁。 65 Microelectronics Packaging Handbook 第 37 頁。 66 依照"Web Elements" http://www· shef.ac.uk/~chem/web_ elents/nofr-image-l/hardness-minerals-l.html ( 1998 年 2 月 26 曰)° 67 Microelectronics Packaging Handbook 第 174 頁。 68 Microelectronics Packaging Handbook 第 37 頁。 -40- 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) ----------------„----訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(38 ) 69 Handbook of Chemistry and Physics.第 F-22 頁。 70 Handbook of Chemistry and Physics,第 37 頁。 (請先閱讀背面之注意事項再填寫本頁) 71 Microelectronics Packaging Handbook % 37 頁。 72 Handbook of Chemistry and Physics.第 F-22 頁。 73 Handbook of Chemistry and Physics·第 37 頁。 74 Microelectronics Packaging Handbook 第 37 頁。 75 依照"Web Elements” http://www.shef.ac.uk/~ctiem/web· elents/nofr-image-l/hardness-minerals-l.html ( 1998 年 2 月 26 日)。 表Β (續) 無機固體材料 導熱度 電阻 莫氏硬度 (在 300K 之 W/mK) (微歐姆-公分) (原始尺度) 鎳 9276 6.877 578 20579 4.380 2.581 鉻 6682 2083 9.084 銅 39885 1.786 2.5-387 金 29788 2.289 2.5-390 鐵 74.591 992 4·593 銀 41894 1.695 2.5-496 76 經濟部智慧財產局員工消費合作社印製装-----r I--book--I I #Import Ministry Intellectual Property Bureau employee consumption cooperative printing 1283255 Table B (continued) A7 B7 V. Inventions (36) 48 Friction. Wear, Lubrication Page 27. 49 Microelectronics Packaging Handbook - page 905, which is hereby incorporated by reference. 50 Hawley's Condensed Chemical Dictionary, (12th Ed. 1993), page 141, which is incorporated herein by reference. Inorganic solid material thermal resistance resistance Mohs hardness (IN/mK at 300K) (micro ohm·•cm) (original ruler winter zinc oxide 26 - 4.551 zinc sulfide 2552 2·7 X 105 to 1·2 X l〇i2 53 3.5-454 Diamond 230055 2·7 X 105 55 1057 矽8458 10.059 γ60 Graphite 200061 10062 0.5-163 Molybdenum 13864 5.265 5.566 Platinum 6967 10.668 4.369 凑巴7〇70 10.871 4.872 Iron 20073 5.574 7.575 51 Friction. Wear. Lubrication 27 pages. 52 Handbook of Chemistry and Physics, CRC Press (1975) pp. 12-54. 53 Handbook of Chemistry and Physics· CRC Press (71st edition - -* 1990), pp. 12-6-3, This is incorporated by reference. -39- The paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) • 丨:---------#-装 (Please read the back of the note first) Matters fill out this page) Order --- Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperatives Printed Economy Ministry Intellectual Property Bureau Staff Consumer Cooperatives Printed 1283255 A7 _ B7 _ V. Invention Description (37 ) 54 Handbook of Chemistry and Phvsics· CRC Press (71st edition 1990), 4-158 This is hereby incorporated by reference. 55 Microelectronics Packaging Handbook Page 36. 56 Handbook of Chemistry and Physics. CRC Press (Release 71, 1990) pp. 12-63, which is incorporated herein by reference. 57 Handbook of Chemistry And Physics, page F-22. 58 Microelectronics Packaging Handbook, page 174. 59 Handbook of Chemistry and Physics. Page F-Ιόό, which is incorporated herein by reference. 60 Friction, Wear, Lubrication, p. 61 G. Slack, "Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids (; 1973, Vol. 34, p. 322, incorporated herein by reference. 62 See W. Callister, Materials Science and Engineering An Introduction, (2nd ed. 1991), page 637, which is incorporated herein by reference. 63 Handbook of Chemistry and Physics. Page F-22. 64 Microelectronics Packaging Handbook Page 174. 65 Microelectronics Packaging Handbook Page 37 66 Follow "Web Elements" http://www. shef.ac.uk/~chem/web_ elents/nofr-image-l/hardness-minerals-l.html (February 26, 1998)° 67 Microelectronics Packaging Handbook Page 174. 68 Microelectronics Packaging Handbook Page 37. -40- This paper size applies to the Chinese National Standard (CNS) A4 specification (210 297 297 mm) -------------- --„----订--------- (Please read the notes on the back and fill out this page) 1283255 A7 B7 V. Inventions (38) 69 Handbook of Chemistry and Physics. 22 pages. 70 Handbook of Chemistry and Phys Ics, page 37. (Please read the note on the back and fill out this page) 71 Microelectronics Packaging Handbook % 37. 72 Handbook of Chemistry and Physics. Page F-22. 73 Handbook of Chemistry and Physics·第37页74 Microelectronics Packaging Handbook Page 37. 75 According to "Web Elements" http://www.shef.ac.uk/~ctiem/web·elents/nofr-image-l/hardness-minerals-l.html (February 26, 1998). (Continued) Thermal conductivity of inorganic solid materials Mohs hardness (W/mK at 300K) (micro ohm-cm) (original scale) Nickel 9276 6.877 578 20579 4.380 2.581 Chromium 6682 2083 9.084 Copper 39885 1.786 2.5-387 Gold 29788 2.289 2.5-390 Iron 74.591 992 4·593 Silver 41894 1.695 2.5-496 76 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing
Microelectronics Packaging Handbook 第 174 頁。 77 Microelectronics Packaging Handbook 第 37 頁。 78 Handbook of Chemistry and Physics.第 F-22 頁。 -41- 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) 經濟部智慧財產局員工消費合作社印製 1283255 A7 _B7___ 五、發明說明(39 ) 79 Microelectronics Packaging Handbook 第 174 頁。 80 Microelectronics Packaging Handbook 第 37 頁。 81 Friction. Wear. Lubrication 第 27 頁。 82 Microelectronics Packaging Handbook 第 37 頁。 83 Microelectronics Packaging Handbook 第 37 頁。 84 Handbook of Chemistry and Physics.第 F-22 頁。 85 Microelectronics Packaging Handbook 第 174 頁。 86 Microelectronics Packaging Handbook 第 37 頁。 87 Handbook of Chemistry and Physics.第 F-22 頁。 88 Microelectronics Packaging Handbook 第 174 頁。 89 Microelectronics Packaging Handbook 第 37 頁。 90 Handbook of Chemistry and Physics.第 F-22 頁。 91 Microelectronics Packaging Handbook 第 174 頁。 92 Handbook of Chemistry and Physics. CRC Press (1975)第 D-171頁,其在此併入作爲參考。 93 Handbook of Chemistry and Physics,第 F-22 頁。 94 Microelectronics Packaging Handbook 第 174 頁。 95 Microelectronics Packaging Handbook 第 37 頁。 96 Handbook of Chemistry and Physics.第 F-22 頁。 熟悉此技藝者應了解,本發明塗層組合物之顆粒18可 包括以上討論之顆粒18之任何組合或混合物。更特別 地,而且不限制本發明,顆粒18可包括由任何上述材料 製造之額外顆粒之任何組合。因此,所有之顆粒18不必 爲相同的1其可化學地不同及/或化學地相同但是組態或 -42- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----------裝-----:----訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 ____B7 __ 五、發明說明(40 ) 性質相同。額外之顆粒通常包含至多顆粒18之一半,較 佳爲至多顆粒18之15%。 在具體實施例中,顆粒18包含基於總固體爲塗層組舍 物之0.001至99重量%,較佳爲50至99重量%,而JL更 佳爲75至99重量%。在此具體實施例中,特佳之塗層包 括但不限於:i)包含有機成分及具有在3 00K之溫度爲每 米K至少1瓦之導熱度之薄平顆粒之塗層;包含有機 成分及不可水合薄平顆粒之塗層;出)包含至少一種具宥 在300K之溫度爲每米K至少1瓦之導熱度之無硼薄十黷 粒之塗層;iv)包含具有在300K之溫度爲每米κ至少1瓦 之導熱度之薄平顆粒(即,纖維上之薄平顆粒)之水性組舍 物殘渣;及ν)包含具有在300Κ之溫度爲每米κ至少ι瓦 之導熱度I無鋁不可水合顆粒(即,纖維上之無鋁不吁水 合顆粒)之水性組合物殘渣。 在另-具體實施例中,顆粒18包含基於總固體爲塗廣 組合物之0.001至99重量%,較佳爲i至8〇重量%,而真 更佳爲1至40重量%。此外,在其中顆粒18爲不可水合 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 —---- C請先聞讀f面之浲意麥項存璘寫本貢〕 無機顆粒之特定具禮實施例中,顆粒較佳爲包含基於總固 體爲塗層組合物之1至50重I。/ ^ 里重/〇’而且更佳爲至多25重 量% 〇 在另-具體實施例中,顆粒18包含基於總固體爲大於 20重量% ’較佳爲範圍爲2〇 i %重量%,更佳爲範圍爲 25至8〇重量%,而且最佳爲銘 取佳馬範園爲50至60重量%。在 此具體實施例中,特佳之塗屉句k 尤盾包格樹脂相容塗層組合物,Microelectronics Packaging Handbook Page 174. 77 Microelectronics Packaging Handbook Page 37. 78 Handbook of Chemistry and Physics. Page F-22. -41- This paper scale applies to China National Standard (CNS) A4 specification (210 297 297 mm) Printed by the Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative 1283255 A7 _B7___ V. Invention Description (39) 79 Microelectronics Packaging Handbook Page 174. 80 Microelectronics Packaging Handbook Page 37. 81 Friction. Wear. Lubrication Page 27. 82 Microelectronics Packaging Handbook Page 37. 83 Microelectronics Packaging Handbook Page 37. 84 Handbook of Chemistry and Physics. Page F-22. 85 Microelectronics Packaging Handbook Page 174. 86 Microelectronics Packaging Handbook Page 37. 87 Handbook of Chemistry and Physics. Page F-22. 88 Microelectronics Packaging Handbook Page 174. 89 Microelectronics Packaging Handbook Page 37. 90 Handbook of Chemistry and Physics. Page F-22. 91 Microelectronics Packaging Handbook Page 174. 92 Handbook of Chemistry and Physics. CRC Press (1975), page D-171, which is incorporated herein by reference. 93 Handbook of Chemistry and Physics, page F-22. 94 Microelectronics Packaging Handbook Page 174. 95 Microelectronics Packaging Handbook Page 37. 96 Handbook of Chemistry and Physics. Page F-22. Those skilled in the art will appreciate that the particles 18 of the coating composition of the present invention may comprise any combination or mixture of particles 18 discussed above. More particularly, and without limiting the invention, the particles 18 may comprise any combination of additional particles made from any of the above materials. Therefore, all of the particles 18 do not have to be the same 1 which can be chemically different and/or chemically identical but configured or -42- This paper scale applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -- ---------Install-----:----Book--------- (Please read the notes on the back and fill out this page) 1283255 A7 ____B7 __ V. Invention Note (40) The properties are the same. The additional particles typically comprise at most one half of the plurality of particles 18, preferably 15% of the at most particles 18. In a particular embodiment, the granules 18 comprise from 0.001 to 99% by weight, preferably from 50 to 99% by weight, based on the total solids, and more preferably from 75 to 99% by weight of JL. In this embodiment, particularly preferred coatings include, but are not limited to: i) a coating comprising an organic component and a thin flat particle having a thermal conductivity of at least 1 watt per meter K at a temperature of 300 K; comprising an organic component and a coating of non-hydratable thin flat particles; comprising: at least one boron-free thin ten-grain coating having a thermal conductivity of at least 1 watt per metre K at a temperature of 300 K; iv) comprising a temperature at 300 K An aqueous group residue of a thin flat particle (i.e., a thin flat particle on the fiber) having a thermal conductivity of at least 1 watt per metre; and ν) comprising a thermal conductivity I having a temperature of 300 至少 of at least 10,000 watt per metre. Aqueous composition residue of aluminum-free non-hydratable particles (i.e., aluminum-free hydrated particles on the fibers). In another embodiment, the granules 18 comprise from 0.001 to 99% by weight, preferably from i to 8% by weight, and more preferably from 1 to 40% by weight, based on the total solids. In addition, in the case where the granules 18 are printed by the Intellectual Property Department of the Ministry of Economic Affairs, the Intellectual Property Bureau, the Consumers' Cooperatives-----C, please read the f-face 浲 浲 麦 麦 麦 麦 麦 麦 麦 麦 麦 麦 麦 麦 麦 麦 麦 麦 麦 麦Preferably, the particles comprise from 1 to 50 weight I of the coating composition based on the total solids. / ^ 重量 / 〇 ' and more preferably up to 25% by weight 〇 In another embodiment, the granules 18 comprise more than 20% by weight based on the total solids, preferably in the range of 2 〇 i % by weight, more preferably The range is 25 to 8 wt%, and the best is 50 to 60 wt% of the Jiama Fanyuan. In this embodiment, a particularly good coating composition, a special coating composition,
1283255 A7 B7 五、發明說明(W ) : 包含:於總固體爲大於2。重量%之至少—個選自無機 =、有機中空顆粒及複合顆粒之顆粒,此至少一個顆粒 値有不超過至少—個玻璃纖維之莫氏硬度値之莫氏硬度 在另一個具體實施例中,顆粒18包含基於總固體爲i 至8〇重量%,較佳爲1至-㈣。在具體實施例中, 塗層組合物含基於總固體爲2Q至6Q重量%之顆粒,而且 車父佳馬35至55重量%,而且更佳爲30至50重量%。此 具體實施例之更佳塗層包含樹脂相容塗層,其包含⑷多 個由選自不可熱膨脹有機材料、無機聚合材料、不可熱膨 脹複合材料及其混合物之材料形成之不連續顆粒,此顆粒 具有無需外來之熱應用而足以使股濕潤之平均粒度 至少一種異於該多個不連續顆粒之潤滑材料;及^至少 -種膜形成材料。除了顆粒,塗層組合物較佳爲包含—二 更多種膜形成材料,如有機、無機及天然聚合材料。可用 之有機材料包括但不限於選自合成聚合材料半合成聚合 材料、天然聚合材料、及以上任何之混合物之聚合材科。 合成聚合材料包括但不限於熱塑性材料及熱固性材料。較 佳爲,在塗佈於破璃纖維之表面16時,聚合膜形成材= 形成大致連續膜。 通常,膜形成材料之量範圍爲基於總固體爲塗層組合物 之1至99重量% β在具體實施例中,膜形成材料之^較 佳爲1至50重量❶/。,而且更佳爲i至25重量%。在另' 個具體實施例中,膜形成材料之量範圍爲2〇至99重量 , _一鶴44- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮 Λφ· Μ----------t---------0·. (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 42 五、發明說明( % ’而且更备爲6〇至8〇重量❶/❶。 在另個具體實施例中,膜形成材料之量較佳爲範圍爲 基於總固體爲塗層組合物之2〇至75重量%,而且更佳爲 40至50重量%。在此具體實施例中,特佳之塗層包含膜 形成材料,其包含基於總固體爲大於20重量%之至少一 個選自Λ機顆粒、有機中空顆粒及複合顆粒之顆粒,此至 少一個顆粒具有不超過至少一個玻璃纖維之莫氏硬度値之 莫氏硬度値。 在另個具體實施例中,聚合膜形成材料之量範圍爲基 於總固體爲塗層組合物之i至6〇重量%,較佳爲5至% 重里/。,而且更佳爲1〇至3〇重量%。此具體實施例之更 佳塗層包括樹脂相容塗層,其包含⑷多個由選自不可熱 略脹有機材料、典機聚合材料、不可熱膨脹複合材料及其 混合物之材料形成之不連續顆粒,此顆粒具有無需外來之 熱應用而足以使股濕潤之平均粒度;(⑴至少一種異於該 多個不連續顆粒之潤滑材料;及⑷至少一種膜形成^ 料。 在本發明之非限制具體實施例中,熱固性聚合膜形成材 料爲用於塗覆玻璃纖維股之塗層組合物之較佳聚合膜形成 材料。此種材料與作爲印刷電路板之層合物之熱固性基質 材料相谷,如FR-4 1哀氧樹脂,其爲多官能基環氧樹脂, 而且在本發明(特定具體實施例中爲二官能基溴化環氧樹 脂。參見 Electronic Materials Handb00kTM ASM Internati〇nai (1989)第5孤537胃,其特別地在此併人作爲參考。 I.__________-----^----訂-------— (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -45- 1283255 A7 B7 五、發明說明(43 ) 可用之熱^固性材料包括熱固性聚酯、環氧材料、乙晞’ 醋、酚系、胺基塑料、熱固性聚胺基甲酸酯、及以上任何 之混合物。適合之熱固性聚醋包括STYPOL聚醋,其商業 得自密蘇里州 Kansas 市之 Cook Composites and Polymers 公 司,及NEOXIL聚酯,其商業得自義大利Como之DSM Β· V. 公司。 熱固性聚合材料之非限制實例爲環氧材料。可用之環氧 材料在一個分子含至少一個環氧基或環氧乙烷基,如多羥 基醇或硫醇之聚縮水甘油醚。適合之環氧基膜形成聚合物 之實例包括ΕΡΟΝ® 826與ΕΡΟΝ® 880環氧樹脂,其商業得 自德州 Houston 之 Shell Chemical 公司。 可用之熱塑性聚合材料包括乙晞聚合物、熱塑性聚酯、 聚烯烴、聚醯胺(例如,脂族聚醯胺或如芳族醯胺之芳族 聚醯胺)、熱塑性聚胺基甲酸酯、丙烯聚合物(如聚丙烯 酸)、及以上任何之混合物。 在本發明之另一個非限制具體實施例中,較佳之聚合膜 形成材料爲乙烯聚合物。本發明之可用乙烯聚合物包括但 不限於聚乙烯基吡咯啶酮,如PVP K-15 、PVP K-30 、 PVP K-60與PVP K-90,其各商業得自紐澤西州Wayne之 International Specialty Products Chemicals 公司。其他適合之 乙烯聚合物包括RESYN 2828及RESYN 1037乙酸乙烯g旨共 聚物乳液,其商業得自组澤西州Bridgewater之National Starch and Chemical公司,其他之聚乙酸乙晞酯,如商業得 自 Η· B. Fuller 公司與賓州 Allentown 之 Air Products and -46- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印制衣 1283255 A7 ___B7__ 五、發明說明(44 ) ‘1283255 A7 B7 V. INSTRUCTIONS (W): Contains: The total solids are greater than 2. At least one weight % selected from the group consisting of inorganic =, organic hollow particles and composite particles, the at least one particle having a Mohs hardness of no more than at least one glass fiber, in another embodiment, The particles 18 comprise from i to 8% by weight, based on the total solids, preferably from 1 to -(d). In a particular embodiment, the coating composition contains particles from 2Q to 6Q% by weight based on total solids, and is from 35 to 55% by weight, and more preferably from 30 to 50% by weight, of the parent. A preferred coating of this embodiment comprises a resin compatible coating comprising (4) a plurality of discrete particles formed from a material selected from the group consisting of non-thermally expandable organic materials, inorganic polymeric materials, non-thermally expandable composite materials, and mixtures thereof, the particles A lubricating material having an average particle size sufficient to wet the strands without the need for external heat application, at least one different from the plurality of discrete particles; and at least a film forming material. In addition to the granules, the coating composition preferably comprises - two more film forming materials such as organic, inorganic and natural polymeric materials. Useful organic materials include, but are not limited to, polymeric materials selected from the group consisting of synthetic polymeric semi-synthetic polymeric materials, natural polymeric materials, and mixtures of any of the foregoing. Synthetic polymeric materials include, but are not limited to, thermoplastic materials and thermoset materials. More preferably, when applied to the surface 16 of the glass fiber, the polymeric film forming material = forms a substantially continuous film. Generally, the amount of the film-forming material ranges from 1 to 99% by weight based on the total solids of the coating composition. In a specific embodiment, the film-forming material is preferably from 1 to 50% by weight. And more preferably from i to 25% by weight. In another embodiment, the amount of film forming material ranges from 2 〇 to 99 重量, _一鹤 44- This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 公 Λ · Μ - - --------t---------0.. (Please read the notes on the back and fill out this page) 1283255 A7 B7 42 V. Invention description (% 'and more 6 〇至8〇重量❶/❶. In another embodiment, the amount of film forming material preferably ranges from 2〇 to 75% by weight, and more preferably from 40 to 50, based on the total solids of the coating composition. % by weight. In this embodiment, a particularly preferred coating comprises a film forming material comprising at least one particle selected from the group consisting of granules, organic hollow particles and composite particles based on total solids, at least one The particles have a Mohs hardness 値 of no more than the Mohs hardness of at least one glass fiber. In another specific embodiment, the amount of polymeric film forming material ranges from i to 6% by weight of the coating composition based on the total solids. Preferably, it is 5 to % by weight /., and more preferably 1 to 3 % by weight. A more preferred coating comprises a resin compatible coating comprising (4) a plurality of discrete particles formed from a material selected from the group consisting of non-thermally swellable organic materials, organic polymeric materials, non-thermally expandable composite materials, and mixtures thereof, the particles having An average particle size sufficient to wet the strands without the need for external heat application; ((1) at least one lubricating material different from the plurality of discrete particles; and (4) at least one film forming material. In a non-limiting embodiment of the invention, The thermosetting polymeric film forming material is a preferred polymeric film forming material for coating a glass fiber strand coating composition. The material is in phase with a thermosetting matrix material as a laminate of a printed circuit board, such as FR-4 1 An oxygen resin, which is a polyfunctional epoxy resin, and is a difunctional brominated epoxy resin in the present invention (particularly a specific embodiment. See Electronic Materials Handb00kTM ASM Internati〇nai (1989) 5th 537 stomach, It is specifically hereby incorporated by reference. I.__________-----^---------(Please read the notes on the back and fill out this page) Consumer Cooperatives Printed -45- 1283255 A7 B7 V. INSTRUCTIONS (43) Usable thermosetting materials include thermosetting polyester, epoxy, acetamidine, phenolic, amine-based plastics, thermosetting polyamines Acid esters, and mixtures of any of the above. Suitable thermosetting polyesters include STYPOL polyester, commercially available from Cook Composites and Polymers of Kansas, Missouri, and NEOXIL polyester, commercially available from Como, DSM, Italy. V. Company. A non-limiting example of a thermoset polymeric material is an epoxy material. Useful epoxy materials contain at least one epoxy or oxirane group in one molecule, such as a polyglycidyl ether of a polyhydric alcohol or a thiol. Examples of suitable epoxy-based film forming polymers include ΕΡΟΝ® 826 and ΕΡΟΝ® 880 epoxies commercially available from Shell Chemical Company of Houston, Texas. Useful thermoplastic polymeric materials include acetamyl polymers, thermoplastic polyesters, polyolefins, polyamines (eg, aliphatic polyamines or aromatic polyamines such as aromatic guanamine), thermoplastic polyurethanes. , a propylene polymer (such as polyacrylic acid), and a mixture of any of the above. In another non-limiting embodiment of the invention, the preferred polymeric film forming material is an ethylene polymer. Useful ethylene polymers of the present invention include, but are not limited to, polyvinylpyrrolidone, such as PVP K-15, PVP K-30, PVP K-60, and PVP K-90, each commercially available from Wayne, New Jersey. International Specialty Products Chemicals. Other suitable ethylene polymers include RESYN 2828 and RESYN 1037 vinyl acetate g copolymer emulsions, commercially available from National Starch and Chemical Company of Bridgewater, Jersey, and other polyvinyl acetates, such as commercially available from Η· B. Fuller Company and Air Products and -46- of Allentown, Pennsylvania This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) (please read the notes on the back and fill out this page) Intellectual Property Bureau Staff Consumption Cooperatives Ministry of Printing and Economy Ministry Intellectual Property Bureau Staff Consumer Cooperatives Printing Clothing 1283255 A7 ___B7__ V. Invention Description (44) '
Chemicals公司者,及聚乙烯醇,其亦得自Air Products ancT 一 Chemicals 公司0 用於本發明之熱塑性聚酯包括DESMOPHEN 2000及 DESMOPHEN 2001KS ,其均商業得自賓州Pittsburgh之 Bayer公司。較佳之聚酯包括RD-847A聚酯樹脂,其商業 得自俄亥俄州 Columbus之 Borden Chemicals 公司, DYNAKOLL Si 100經化學修改松脂,其商業得自瑞典之 Eka Chemicals AB公司。可用之聚酿胺包括VERSAMID產 品,其商業得自俄亥俄州Cincinnati之Cognis公司,及得 自比利時Ciba Geigy公司之EUREDOR產品。可用之熱塑 性聚胺基甲酸酯包括WITCOBOND® W-290H,其商業得自 康乃迪克州Greenwich之CK Witco公司,及RUCOTHANE® 2011L聚胺基甲酸酯乳膠,其商業得自紐約州Hicksville之 Ruco Polymer 公司 〇 本發明之塗層組合物可包含一或更多種熱固性聚合材料 及一或更多種熱塑性聚合材料之混合物。在特別用於印刷 電路板之層合物之本發明非限制具體實施例中,水性上漿 組合物之聚合材料包括RD-847A聚酯樹脂、PVPK-30聚 乙烯基吡咯啶酮、DESMOPHEN 2000聚酯及VERSAMID聚 8盛胺之混合物。在適合用於印刷電路板之層合物之替代非 限制具體實施例中,水性上漿組合物之聚合材料包含PVP K-30聚乙烯基吡咯啶酮,其視情況地組合EPON 826環氧 樹脂。 適合作爲聚合膜形成材料之半合成聚合材料包括但不限 - -47- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ί ϋ ϋ ϋ ·ϋ ϋ ϋ ϋ ^1 I aaLi w MB w IBM (請先閱讀背面之注意事項再填寫本頁) 1283255Chemicals, and polyvinyl alcohol, also available from Air Products ancT Chemicals, Inc. 0 The thermoplastic polyesters used in the present invention include DESMOPHEN 2000 and DESMOPHEN 2001 KS, both of which are commercially available from Bayer Corporation of Pittsburgh, Pa. Preferred polyesters include RD-847A polyester resin commercially available from Borden Chemicals, Columbus, Ohio, DYNAKOLL Si 100, chemically modified rosin, commercially available from Eka Chemicals AB, Sweden. Useful polyamines include the VERSAMID product, commercially available from Cognis Corporation of Cincinnati, Ohio, and the EUREDOR product from Ciba Geigy, Belgium. Useful thermoplastic polyurethanes include WITCOBOND® W-290H, commercially available from CK Witco of Greenwich, Connecticut, and RUCOTHANE® 2011L polyurethane latex, commercially available from Hicksville, New York. Ruco Polymer The coating composition of the present invention may comprise a mixture of one or more thermoset polymeric materials and one or more thermoplastic polymeric materials. In a non-limiting embodiment of the invention particularly useful for laminates of printed circuit boards, polymeric materials for aqueous sizing compositions include RD-847A polyester resin, PVPK-30 polyvinylpyrrolidone, DESMOPHEN 2000 poly A mixture of ester and VERSAMID poly 8 amide. In an alternative non-limiting embodiment of a laminate suitable for use in a printed circuit board, the polymeric material of the aqueous sizing composition comprises PVP K-30 polyvinylpyrrolidone, optionally combining EPON 826 epoxy resin . Semi-synthetic polymeric materials suitable as polymeric film forming materials include, but are not limited to - 47- This paper scale applies to China National Standard (CNS) A4 specifications (210 X 297 mm) ί ϋ ϋ ϋ ·ϋ ϋ ϋ ϋ ^1 I aaLi w MB w IBM (please read the notes on the back and fill out this page) 1283255
於纖維素7如羥丙基纖維素,及經修改澱粉,如 KOLLOTEX 1250 (以環氧乙烷醚化之低黏度低直鏈澱粉鬲 鈐薯片爲主澱粉),其商業得自荷蘭之AVEBE公司。刀· 適合作爲聚合膜形成材料之天然聚合材料包括但不限於 由馬鈴薯、玉米、小麥、含蠟玉米、西米、稻米、蘆粟及 以上任何之混合物製備之殿粉。 應了解,視澱粉之本性而定,澱粉可作爲顆粒18及/戋 膜形成材料。更特別地,一些澱粉完全溶於溶劑中,特^ 是水中,並且作爲膜形成材料,而其他則不完全溶解且維 持特定之粒度及作爲顆粒18 。雖然依照本發明可使用澱 粉(天然及半合成),本發明之塗層組合物較佳爲實質上無 澱粉材料。在此使用之名詞,,實質上無澱粉材料”表示塗層 組合物包含基於塗層組合物之總固體爲少於5〇重量%, 較佳爲少於35重量%之澱粉材料。更佳爲,本發明之塗 層組合物本質上無澱粉材料。在此使用之名詞,,本質上無 澱粉材料”表示塗層組合物包含基於塗層組合物之總固體 爲少於20重量%,較佳爲少於5重量%,而且更佳爲無澱 粉材料。 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 塗佈於加入印刷電路板之層合物之纖維股之典型含澱粉 第一上漿組合物並非樹脂相容性,而且必須在加入聚合基 質材料之前去除。如前所討論,較佳爲,本發明之塗層組 合物爲樹脂相容性,而且不須在織物處理前自纖維股或纖 維去除。更佳爲,本發明之塗層組合物與用以製造印刷電 路板之基質材料(以下討論)相容,而且最佳爲環氧樹脂相 本紙張尺度適用中國國家標準7"CNS)A4規格⑽X 297公餐)---- A7For cellulose 7 such as hydroxypropyl cellulose, and modified starches such as KOLLOTEX 1250 (low viscosity low amylose potato chips based on ethylene oxide), commercially available from AVEBE in the Netherlands the company. Knives. Natural polymeric materials suitable as polymeric film forming materials include, but are not limited to, powders prepared from potato, corn, wheat, waxed corn, sago, rice, Milo, and mixtures of any of the foregoing. It will be appreciated that depending on the nature of the starch, starch can be used as the particulate 18 and/or film forming material. More particularly, some starches are completely soluble in the solvent, especially in water, and as a film forming material, while others do not completely dissolve and maintain a particular particle size and act as particles 18 . Although starch (natural and semi-synthetic) can be used in accordance with the present invention, the coating composition of the present invention is preferably substantially free of starch material. As used herein, the term "substantially free of starch material" means that the coating composition comprises less than 5% by weight, based on the total solids of the coating composition, of starch material, preferably less than 35% by weight. More preferably The coating composition of the present invention is substantially free of starch material. As used herein, the term "essentially free of starch material" means that the coating composition comprises less than 20% by weight, based on the total solids of the coating composition, preferably. It is less than 5% by weight, and more preferably is a starch-free material. The typical starch-containing starch coated on the fiber strands of the laminates added to the printed circuit board is not resin-compatible and must be removed prior to the addition of the polymeric matrix material by the Ministry of Economics, the Intellectual Property Administration, and the Consumers' Co., Ltd. As previously discussed, it is preferred that the coating composition of the present invention be resin compatible and need not be removed from the fiber strands or fibers prior to fabric treatment. More preferably, the coating composition of the present invention is compatible with the matrix material (discussed below) for manufacturing a printed circuit board, and is preferably an epoxy resin. The paper size is applicable to the Chinese National Standard 7"CNS) A4 Specification (10) X 297 Public meal)---- A7
1283255 五、發明說明(46 ) 容性。 聚合膜形成材料可爲水溶性、可乳化、可分散及/或可 硬化。在此使用之"水溶性"表示聚合材料可本質上均勻地 摻合及/或分子地或離子地分散於水中,以形成眞實溶 液。參見HaMey’s一第1〇75頁,其特別地在此併入作爲參 考。"可乳化"表示聚合材料可在乳化劑之存在下,在水中 形成本負上安疋混合物或懸洋。參見Hawlev’s第461頁, 其特別地在此併入作爲參考。適合之乳化劑之非限制實例 敛述於下。可分散表示聚合材料之任何成分可如細微分 割顆粒分布於全部水中,如乳膠。參見Hawlev^竿435 頁’其特別地在此併入作爲參考。分散液之均勻度可藉以 下討論之濕潤、分散或乳化劑(界面活性劑)之加成而增 加。”可硬化”表示聚合材料及上漿組合物之其他成分可聚 結成膜或彼此交聯而改變聚合材料之物理性質。參見 Hawley’s第331頁,其特別在此併入作爲參考。 除了或代替以上討論之膜形成材料,本發明之塗層組合 物較佳爲包含一或更多種玻璃纖維偶合劑,如有機;^娱^馬 合劑、過渡金屬偶合劑、磷酸偶合劑、鋁偶合劑、含胺基 Werner偶合劑、及以上任何之混合物。這些偶合劑_般具 有雙重功能。各金屬或矽原子具有一或更多個基連接之, 其可直接反應或與纖維表面及/或樹脂基質之成分相容。 在此使用之名詞”相容"表示基化學地連接(例如,藉極 性、濕潤或溶劑合力)但是不鍵結纖維表面及/或塗層組合 物之成分—。在非限制具體實施例中,各金屬或矽原子具有 -49- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) — — — — — — — — — — I · I I I l· I I I « — — — — — — I— Awl (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(47 ) 一或更多個—%使偶合劑反應玻璃纖維表面之可水解基’及 一或更多個可使偶合劑反應樹脂基質成分之官能基連接 之。可水解基之實例包括: 〇 Η 0 R3 II I II I 5 ^ -OR1,-O-C-R2, -Ν…C-R2, -0-N=C-R4, -〇-N=CR,及 單羥基及/或1,2-或1,3-二醇之環形C2-C3殘基,其中R1爲 CVC3烷基;R2爲Η或CrQ烷基;R3與r4獨立地選自 Η、CVC4烷基或C5-C6芳基;及R5爲C4-C7伸烷基。適合 之相容或官能基之實例包括環氧基、去水甘油基、氩硫 基、氰基、烯丙基、烷基、胺基甲酸基、自基、異氰酸 基、脲基、咪唑啉基、乙烯基、丙烯酸基、甲基丙烯酸 基、胺基或聚胺基。 官能基有機矽烷偶合劑用於本發明較佳。可用之官能有 機矽烷偶合劑之實例包括γ-胺基丙基三烷氧基矽烷、γ-異 氰酸基丙基三乙氧基矽燒、乙烯基三烷氧基矽燒、去水甘 油基丙基三烷氧基矽烷、及脲基丙基三烷氧基矽烷。較佳 之官能有機碎燒偶合劑包括Α-187 γ-去水甘油基丙基三甲 氧基碎燒、Α-174 γ-甲基丙烯氧基丙基三甲氧基碎院、a_ 1100 γ-胺基丙基二乙氧基参燒偶合劑、A-1108胺基碎燒偶 合劑、及A-1160 γ-脲基丙基三乙氧基矽烷(其各商業得自 紐約州Tarrytown之CK Witco公司)。有機矽烷偶合劑可在 應用於纖雖乏前以水至少部份地水解,較佳爲1 · 1化學計 -50- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公* ) -n ϋ i n — ϋ n MMmae in «1 I · ϋ βϋ n n ϋ n 0¾. · ϋ n ϋ ϋ n I ·ϋ 1 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 _ B7__ 五、發明說明(48 ) 量比例,如j需要則或以未水解形式應用。水之pH可藉 酸或鹼之加成修改以引發或加速偶合劑之水解,如此技藝 所已知。 適合之過渡金屬偶合劑包括敛、錯、乾及絡偶合劑。適 合之鈦酸鹽偶合劑與誥酸鹽偶合劑商業得自 Kenrich Petrochemical公司。適合之絡錯合物商業得自德拉瓦州 Wilmington 之 E.I. DuPont de Nemours 公司。含胺基 Werner 型偶合劑爲其中以具有胺基官能基之有機酸配位如鉻之三 價核原子之錯合物化合物。在此可使用熟悉此技藝者己知 之其他之金屬鉗合劑與配位型偶合劑。 偶合劑之量通常範圍基於總固體爲塗層組合物之1至 99重量%。在具體實施例中,偶合劑之量範圍基於總固體 爲塗層組合物之1至30重量%,較佳爲1至10重量%, 而且更佳爲2至8重量%。 本發明之塗層組合物更可包含一或更多種軟化劑或界面 活性劑,其賦與纖維表面均勻之電荷,造成纖維彼此排斥 及減少纖維間之磨擦,以作用如潤滑劑。雖然並非必要, 較佳爲,軟化劑爲化學地異於塗層組合物之其他成分。此 種軟化劑包括陽離子性、非離子性或陰離子性軟化劑及其 混合物,如脂肪酸之胺鹽、烷基咪唑啉衍生物(如CATION X,其商業得自紐:澤西州 Princeton 之 Rhone Poulenc/Rhodia 公司)、溶解酸之脂肪酸醯胺、脂肪酸與聚伸乙二亞胺及 經醯胺取代聚伸乙二亞胺(如EMERY® 6717 ,部份醯胺化 聚伸乙二1按,其商業得自俄亥俄州Cincinnati之Cognis -51- 本紙張尺度適用中國國家標準(CNS)A4規格mo X 297公釐) 1^1 B^i n ϋ ϋ βϋ n ϋ al·— H I 0 i ϋ ϋ flal· n n ϋ 訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A71283255 V. Description of invention (46) Capacitive. The polymeric film forming material can be water soluble, emulsifiable, dispersible, and/or hardenable. "Water Soluble" as used herein means that the polymeric material can be substantially uniformly blended and/or molecularly or ionically dispersed in water to form a tamping solution. See Ha Mey's, page 1, page 75, which is hereby incorporated by reference in its entirety. "Emulsifying" means that the polymeric material can form a negative ampule mixture or suspension in water in the presence of an emulsifier. See Hawlev's page 461, which is hereby incorporated by reference in its entirety. Non-limiting examples of suitable emulsifiers are summarized below. Any component that can be dispersed to indicate a polymeric material can be distributed throughout the water, such as latex, as finely divided particles. See,Hawlev, 435 pages, which is hereby incorporated by reference in its entirety. The uniformity of the dispersion can be increased by the addition of wetting, dispersing or emulsifying agents (surfactants) as discussed below. By "hardenable" is meant that the polymeric material and other components of the sizing composition can be formed into a film or crosslinked to each other to alter the physical properties of the polymeric material. See Hawley's page 331, which is incorporated herein by reference in its entirety. In addition to or in lieu of the film forming materials discussed above, the coating composition of the present invention preferably comprises one or more glass fiber coupling agents, such as organic; ^ entertainment ^ horse mixture, transition metal coupling agent, phosphoric acid coupling agent, aluminum A coupling agent, an amine-containing Werner coupling agent, and a mixture of any of the above. These couplers have a dual function. Each metal or germanium atom has one or more base linkages which are directly reactive or compatible with the fiber surface and/or the components of the resin matrix. The term "compatible" as used herein refers to a chemically bonded (eg, by polarity, wetting or solvent combination) but does not bond the surface of the fiber and/or the composition of the coating composition - in a non-limiting embodiment. , each metal or germanium atom has -49- This paper scale applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) — — — — — — — — — I · III l· III « — — — — — — I— Awl (Please read the note on the back and then fill out this page) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed A7 B7 V. Invention Description (47) More than -% allows the coupler to react with the hydrolyzable group on the surface of the glass fiber' and one or more of the functional groups of the coupler reactive resin matrix component. Examples of hydrolyzable groups include: 〇Η 0 R3 II I II I 5 ^ -OR1, -OC-R2, -Ν...C-R2, -0-N=C-R4, -〇-N=CR, and monohydroxy and/or 1,2- or 1,3- a cyclic C2-C3 residue of a diol wherein R1 is CVC3 alkyl; R2 is hydrazine or CrQ alkyl; R3 independently of r4 From oxime, CVC4 alkyl or C5-C6 aryl; and R5 is C4-C7 alkyl. Examples of suitable compatible or functional groups include epoxy, diglycidyl, arsenyl, cyano, olefin a propyl group, an alkyl group, an aminocarboxylic acid group, a self-based group, an isocyanato group, a ureido group, an imidazolinyl group, a vinyl group, an acryl group, a methacryl group, an amine group or a polyamine group. A functional organic decane coupling agent Preferred for use in the present invention. Examples of useful functional organodecane coupling agents include γ-aminopropyltrialkoxydecane, γ-isocyanatopropyltriethoxysulfonium, vinyltrialkoxy Terpine, deglyceryl propyl trialkoxy decane, and ureidopropyl trialkoxy decane. Preferred functional organic sinter coupling agents include Α-187 γ-dehydroglyceryl propyl trimethoxy hydride Calcined, Α-174 γ-methacryloxypropyltrimethoxyacetate, a-1100 γ-aminopropyldiethoxy oxyalkylene coupling agent, A-1108 amine based sinter coupling agent, and A- 1160 γ-ureidopropyl triethoxy decane (commercially available from CK Witco, Tarrytown, NY). Organic decane coupling agents can be used in fiber applications At least partially hydrolyzed with water, preferably 1 · 1 chemistry - 50 - This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 gong*) -n ϋ in — ϋ n MMmae in «1 I · ϋ βϋ nn ϋ n 03⁄4. · ϋ n ϋ ϋ n I ·ϋ 1 (Please read the note on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Office Staff Cooperatives Printed 1283255 A7 _ B7__ V. Description of invention ( 48) Amount ratio, as required by j or in unhydrolyzed form. The pH of the water can be modified by the addition of an acid or a base to initiate or accelerate the hydrolysis of the coupling agent, as is known in the art. Suitable transition metal coupling agents include pitch, error, dry and complex coupling agents. Suitable titanate couplers and citrate couplers are commercially available from Kenrich Petrochemical. A suitable complex is commercially available from E.I. DuPont de Nemours, Wilmington, Delaware. The amine group-containing Werner type coupling agent is a complex compound in which a trivalent nuclear atom such as chromium is coordinated with an organic acid having an amino functional group. Other metal chelating agents and coordination type coupling agents known to those skilled in the art can be used herein. The amount of coupling agent will generally range from 1 to 99% by weight of the coating composition based on the total solids. In a particular embodiment, the amount of coupling agent ranges from 1 to 30% by weight, preferably from 1 to 10% by weight, and more preferably from 2 to 8% by weight, based on the total solids of the coating composition. The coating composition of the present invention may further comprise one or more softeners or surfactants which impart a uniform charge to the surface of the fibers, causing the fibers to repel each other and reduce friction between the fibers to act as a lubricant. Although not necessary, it is preferred that the softening agent be chemically different from the other components of the coating composition. Such softeners include cationic, nonionic or anionic softeners and mixtures thereof, such as amine salts of fatty acids, alkyl imidazoline derivatives (such as CATION X, commercially available from New York: Rhone Poulenc of Princeton, Jersey) /Rhodia Company), soluble acid fatty acid decylamine, fatty acid and poly(ethyleneimine) and decylamine-substituted bis-diimide (such as EMERY® 6717, part of the amide-densified polyethylene-2) Commercially available from Cognis -51- Cincinnati, Ohio - This paper scale applies to the Chinese National Standard (CNS) A4 specification mo X 297 mm) 1^1 B^in ϋ ϋ βϋ n ϋ al·— HI 0 i ϋ ϋ flal· Nn ϋ ---------- (Please read the notes on the back and fill out this page) 1283255 A7
經濟部智慧財產局員工消費合作社印製 五、發明說明(49 ) 公司)之縮合物。雖然塗層組合物可包含達6〇重量%之軟-化劑,較佳爲’塗層組合物包含少於2〇重量%而且更佳 爲少於5重量%之軟化劑。更多軟化劑之資訊參見A j Hall 之 Textile Finishings,第 2 版(1957)第 108-115 頁,其特 別地在此併入作爲參考。 本發明之塗層組合物更可包括一或更多種化學地異於以 上討論之聚合物材料與軟化劑之潤滑材料,以在織動時賦 與纖維股所需之處理特徵。適合之潤滑材料可選自油、 蟻、月EJ、及以上任何之混合物。用於本發明之竣材料之非 限制實例包括水溶性、可乳化或可分散蠟材料,如蔬菜、 動物、礦物、合成或石油蟻,例如,鍵燒烴。用於本發明 之油包括天然油、半合成油及合成油。通常,蠟或其他潤 滑材料之量範圍基於總固體爲上漿組合物之〇至8〇重量 °/〇,較佳爲1至50重量%,更佳爲20至40重量%,而且 最佳爲25至35重量%。 較佳之潤滑材料包括具有極性特徵之蠟及油,而且更佳 爲包括具有極性特徵及高於35 X:而且更佳爲高於45 °C之 溶點之南結晶蠕。比較塗覆含不具有極性特徵之蝶及油之 上漿組合物之纖維股,此種材料據信改良塗覆含此種極性 材料之上漿組合物之纖維股上極性樹脂之濕潤及濕透。較 佳之具有極性特徵之潤滑材料包括由反應以下形成之酯··Ministry of Economic Affairs, Intellectual Property Bureau, employee consumption cooperatives, printing, five, invention description (49) company) condensate. While the coating composition may comprise up to 6% by weight of softening agent, preferably the coating composition comprises less than 2% by weight and more preferably less than 5% by weight of softener. For more information on softeners, see A j Hall, Textile Finishings, 2nd Edition (1957), pp. 108-115, which is hereby incorporated by reference in its entirety. The coating composition of the present invention may further comprise one or more lubricating materials which are chemically different from the polymeric materials and softeners discussed above to impart the desired processing characteristics to the fiber strands during weaving. Suitable lubricating materials can be selected from the group consisting of oils, ants, months EJ, and mixtures of any of the foregoing. Non-limiting examples of the crucible material used in the present invention include water-soluble, emulsifiable or dispersible wax materials such as vegetables, animals, minerals, synthetic or petroleum ants, for example, bonded hydrocarbons. The oil used in the present invention includes natural oils, semi-synthetic oils, and synthetic oils. Typically, the amount of wax or other lubricating material ranges from 〇 to 8 〇 weight/〇, preferably from 1 to 50% by weight, more preferably from 20 to 40% by weight, based on the total solids of the sizing composition, and most preferably 25 to 35 wt%. Preferred lubricating materials include waxes and oils having polar characteristics, and more preferably include southern crystal creeps having a polar character and a melting point higher than 35 X: and more preferably higher than 45 °C. The fiber strands coated with a sizing composition comprising a butterfly and oil having no polar character are compared, which is believed to improve the wetting and wetting of the polar resin on the fiber strands of the pulp composition containing the polar material. A preferred lubricating material having a polar character includes an ester formed by the reaction below.
(1)單羧酸及(2)單羥基醇。此種用於本發明之脂肪酸酯之 非限制實例包括較佳之棕櫚酸鯨蠟酯(如得自紐澤西州 Maywood 一之一 Stepan 公司之 KESSCO 653 或 STEPANTEX ____ -52- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 χ 297公釐) - I---r---^ ---— 111 — » (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 _^_B7___ _ 五、發明說明(50 )(1) a monocarboxylic acid and (2) a monohydric alcohol. Non-limiting examples of such fatty acid esters for use in the present invention include preferred cetyl palmitate (e.g., KESSCO 653 or STEPANTEX ____ -52 from Stepan Corporation, Maywood, New Jersey). National Standard (CNS) A4 Specification (21〇χ 297 mm) - I---r---^ ---- 111 — » (Please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Office Employee consumption cooperative printed 1283255 A7 _^_B7___ _ V. Invention description (50)
653 )、肉豆-惹酸鯨蠟酯(亦得自StePan公司之STEPANLUBE 654 )、月桂酸鯨蠟酯、月桂酸十八酯、肉豆蔻酸十八酯、 椋搁酸十八酯、及硬脂酸十八酯。用於本發明之其他脂肪 酸酯、潤滑材料包括三羥甲基丙烷三壬酸酯、天然鯨蠟及 三甘油醋,例如但不限於大豆油、亞麻油、環氧化大豆 油、及環氧化亞麻油。 潤滑材料亦可包括水溶性聚合材料。可用材料之非限制 實例包括聚伸烷多元醇及聚氧化伸烷多元醇,如MACOL E-300,其商業得自紐澤西州Parsippany之BASF公司,及 CARBOWAX 300與CARBOWAX 400,其商業得自康乃迪克 州Danbury之Union Carbide公司。可用潤滑材料之其他非 限制實例爲POLYOX WSR 301 ,其爲商業得自康乃迪克州653 ), nutmeg - cetyl ester (also available from STEPANLUBE 654 from StePan), cetyl laurate, octadecyl laurate, octadecyl myristate, octadecyl citrate, and hard Octadecyl citrate. Other fatty acid esters and lubricating materials useful in the present invention include trimethylolpropane tridecanoate, natural cetyl and triglycerin such as, but not limited to, soybean oil, linseed oil, epoxidized soybean oil, and epoxidized sub- sesame oil. The lubricating material may also include a water soluble polymeric material. Non-limiting examples of useful materials include polyalkylene polyols and polyoxyalkylene polyols, such as MACOL E-300, commercially available from BASF Corporation of Parsippany, New Jersey, and CARBOWAX 300 and CARBOWAX 400, commercially available from Union Carbide, Danbury, Connecticut. Another non-limiting example of a usable lubricant is POLYOX WSR 301, which is commercially available from Connecticut.
Danbury之Union Carbide公司之聚(環氧乙虎)。 代替或除了以上討論之潤滑材料,本發明之塗層組合物 可另外包括一或更多種其他之潤滑材料,如非極性石油 蠟。非極性石油蠟之非限制實例包括MICHEM® LUBE 296 微晶蠟、POLYMEKON® SPP-W 微晶蠟、及 PETROLITE 75 微晶蠛’其各商業得自俄亥俄州Cincinnai之Michelman公 司,及喬治亞州Cumming之Baker Petrolite公司,聚合物分 部。通常,此型蠟之量爲上漿組合物總固體之至多10重 量% 〇 本發明之塗層組合物亦可包括樹脂反應性稀釋劑,以藉 由在此製造操作中降低細毛、孔環與破裂纖絲之可能性, 同時維持樹脂相容性,而進一步改良本發明經塗覆纖維股 -53- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 x 297公釐) (請先閱讀背面之注意事項再填寫本頁) | 裝---I L----訂 i! 經濟部智慧財產局員工消費合作社印製 1283255 A7 _B7__ 五、發明說明(51 ) 之潤滑,及_在織動與針織提供良好之處理力。在此使用之 •,樹脂反應性稀釋劑"表示稀釋劑包括可化學地反應與塗層 組合物相容之相同樹脂之官能基。稀釋劑可爲任何具有一 或更多個可與樹脂系統反應之官能基之潤滑材料,較佳爲 反應環氧樹脂系統之官能基,而且更佳爲反應FR-4環氧 樹脂系統之官能基。適合之潤滑劑之非限制實例包括具有 胺基、醇基、酐基、酸基或環氧基之潤滑劑。具有胺基之 潤滑劑之非限制實例爲修改聚乙二胺,例如,EMERY 6717,其爲商業得自俄亥俄州Cincinnati之Cognis公司之 部份地醯胺化聚伸乙二亞胺。具有醇基之潤滑劑之非限制 實例爲聚乙二醇,例如,CARBOWAX 300,其爲商業得自 康乃迪克州Danbury之Union Carbide公司之聚乙二醇。具 有酸基之潤滑劑之非限制實例爲脂肪酸,例如,硬脂酸及 硬脂酸之鹽。具有環氧基之潤滑劑之非限制實例包括環氧 化大豆油與環氧化亞麻油,例如,FLEXOL LOE ,其爲環 氧化亞麻油,及FLEXOL EP0 ,其爲環氧化大豆油,其均 商業得自康乃迪克州Danbury之Union Carbide公司,及LE-9300環氧化聚碎氧乳液,其商業得自组約州Tarrytown之 CK Witco公司。雖然在本發明中不限制,上漿組合物可包 括基於總固體爲上漿組合物之至多15重量%之量之以上 討論之樹脂反應性稀釋劑。 塗層组合物可另外包括一或更多種乳化劑以乳化或分散 塗層組合物之成分,如顆粒18及/或潤滑材料。適合之乳 化劑或界承活性劑之非限制實例包括聚氧化伸烷基嵌段共 -54- 本紙張尺度適用中國國家標準<CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) -裝·丨丨丨丨丨丨訂-丨丨丨丨 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(52 ) . 聚物(如PLURONIC™ F-108聚氧化丙烯-聚氧化乙烯共聚_ · _ 物,其商業得自紐澤西州 Parsippany之BASF公司 (PLURONIC™ F-108共聚物在歐洲以商標名SYNPERONIC F-108得到)、乙氧化烷酚(如IGEPAL CA-630乙氧化辛基苯 氧基乙醇,其商業得自紐澤西州Wayne之GAF公司)、聚 氧化乙烯辛基苯基乙二醇乙醚、花楸醇醋之環氧乙烷衍生 物(如TMAZ 81,其商業得自組澤西州Parsippany之BASF 公司)、聚氧化乙烯化蔬菜油(如ALKAMULS EL-719 ,其 商業得自 Rhone-Poulenc/Rhodia公司)、乙氧化院扮(如 MACOL OP-10 SP ,其亦商業得自BASF公司)、及壬酚界 面活性劑(如MACOL NP-6與ICONOL NP-6,其亦商業得自 BASF公司,及SERMUL EN 668 ,其商業得自 CON BEA, Benelux)。通常,乳化劑之量範圍基於總固體爲塗層組合 物之1至30重量%,較佳爲1至15重量%。 交聯材料,如三聚氰胺甲醛,及塑性劑,如酞酸酯、偏 苯三甲酸酯與己二酯,亦可包括於塗層組合物中。交聯劑 或塑性劑之量範圍基於總固體爲塗層組合物之1至5重量 %。 其他之添加物可包括於塗層组合物中,如聚碎氧、殺眞 菌劑、殺菌劑及防沫材料,其通常爲少於5重量%之量。 足以提供塗層組合物2至10之pH之有機及/或無機酸或 鹼亦可包括於塗層組合物中。適合之聚矽氧乳液之非限制 實例爲LE-9300環氧化聚矽氧乳液,其商業得自紐約州 Tarrytown _之.CK Witco公司。適合之殺菌劑之實例爲 -55- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) —---------"^裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7Polybury (Union Carbide) from Danbury. Instead of or in addition to the lubricating materials discussed above, the coating compositions of the present invention may additionally comprise one or more other lubricating materials, such as non-polar petroleum waxes. Non-limiting examples of non-polar petroleum waxes include MICHEM® LUBE 296 microcrystalline wax, POLYMEKON® SPP-W microcrystalline wax, and PETROLITE 75 microcrystalline silicon, each of which is commercially available from Michelman of Cincinnai, Ohio, and Cumming, Georgia. Baker Petrolite, Polymer Division. Typically, the amount of this type of wax is up to 10% by weight of the total solids of the sizing composition. The coating composition of the present invention may also include a resin reactive diluent to reduce fine hair, pores and pores by the manufacturing operation herein. The possibility of rupturing the filament while maintaining the resin compatibility, and further improving the coated fiber strand-53- of this invention applies the Chinese National Standard (CNS) A4 specification (21〇x 297 mm) (please Read the notes on the back and fill out this page) | Pack---I L----Book i! Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 _B7__ V. Invention Description (51) Lubrication, and _ Weaving and knitting provide good handling. As used herein, a resin reactive diluent " means that the diluent comprises a functional group that chemically reacts with the same resin that is compatible with the coating composition. The diluent may be any lubricating material having one or more functional groups reactive with the resin system, preferably a functional group of the reactive epoxy resin system, and more preferably a functional group of the reactive FR-4 epoxy resin system. . Non-limiting examples of suitable lubricants include those having an amine group, an alcohol group, an anhydride group, an acid group or an epoxy group. A non-limiting example of a lubricant having an amine group is a modified polyethylene diamine, for example, EMERY 6717, which is a partially amided poly(ethyleneimine) commercially available from Cognis Corporation of Cincinnati, Ohio. A non-limiting example of a lubricant having an alcohol group is polyethylene glycol, for example, CARBOWAX 300, which is a polyethylene glycol commercially available from Union Carbide Corporation of Danbury, Connecticut. Non-limiting examples of lubricants having an acid group are fatty acids, for example, salts of stearic acid and stearic acid. Non-limiting examples of lubricants having epoxy groups include epoxidized soybean oil and epoxidized linseed oil, for example, FLEXOL LOE, which is an epoxidized linseed oil, and FLEXOL EP0, which is an epoxidized soybean oil, all commercially available from Union Carbide, Inc. of Danbury, Connecticut, and LE-9300 epoxidized polyoxylized emulsion, commercially available from CK Witco, Inc. of Tarrytown, OH. Although not limiting in the present invention, the sizing composition may comprise a resin reactive diluent as discussed above in an amount of up to 15% by weight based on the total solids of the sizing composition. The coating composition may additionally comprise one or more emulsifiers to emulsify or disperse components of the coating composition, such as particles 18 and/or lubricating materials. Non-limiting examples of suitable emulsifiers or boundary active agents include polyoxyalkylene alkyl blocks -54- This paper scale applies to the Chinese National Standard <CNS) A4 specification (210 X 297 mm) (please read the back first) Note: Please fill out this page) - Installed and ordered - 丨丨丨丨 1283255 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed A7 B7 V. Invention description (52) . Polymer (such as PLURONICTM F-108 polyoxypropylene-polyethylene oxide copolymer _ · _, commercially available from BASF of Parsippany, New Jersey (PLURONICTM F-108 copolymer is available under the trade name SYNPERONIC F-108 in Europe), ethoxylated Alkanols (such as IGEPAL CA-630 ethoxylated octylphenoxyethanol, commercially available from GAF, Wayne, New Jersey), polyoxyethylene octyl phenyl glycol ether, and epoxy resin Ethane derivatives (eg TMAZ 81, commercially available from BASF, Parsippany, Jersey), polyoxyethylated vegetable oils (eg ALKAMULS EL-719, commercially available from Rhone-Poulenc/Rhodia), ethoxylation Dress up (such as MACOL OP-10 SP, which is also commercially available from BAS F company), and phenolic surfactants (such as MACOL NP-6 and ICONOL NP-6, which are also commercially available from BASF Corporation, and SERMUL EN 668, commercially available from CON BEA, Benelux). Usually, emulsifiers The amount ranges from 1 to 30% by weight, preferably from 1 to 15% by weight, based on the total solids. Crosslinked materials such as melamine formaldehyde, and plasticizers such as phthalate, trimellitate and The diester may also be included in the coating composition. The amount of the crosslinking agent or plasticizer may range from 1 to 5% by weight based on the total solids of the coating composition. Other additives may be included in the coating composition. Such as polyoxygen, bactericide, bactericide and antifoam material, which is usually less than 5% by weight. Organic and / or inorganic acid or alkali sufficient to provide the pH of the coating composition 2 to 10 Included in the coating composition. A non-limiting example of a suitable polyoxynoxy emulsion is LE-9300 epoxidized polyoxyxide emulsion, commercially available from Tarrytown, NY, CK Witco, Inc. Examples of suitable bactericides are -55- This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) ---------- " ^ set --------- -------- installed (Read the back of the precautions to fill out this page) 1283255 A7 B7
、 業件自组澤西州Rahway 之M&TChemicals公司。適合之防沐材料之實例爲满 材料’其商業得自康乃迪克,州⑽㈣地之⑶胸。公 司,及MAZU DF.136,其商業得自备澤西州^吻㈣之 ^織公司。如果需要’可將氫氧钱加人塗層組合物以 女疋塗層。較佳爲’水,而且更佳爲去離子水,以足以利 於在股上塗佈大致均勻塗層之量包括於塗層組合物中。塗 層組合物之固體重量%通常範圍爲i至2〇重量%。 BIOMET 66技微生物化合物,其商 經濟部智慧財產局員X消費合作社印製 在具體實施例中,本發明之塗層組合物實質上無玻璃材 料。在此使用之"實質上無玻璃材料"表示塗層組合物包含 >於50體積%之形成破璃複合物之破璃基質材料,較佳 爲少於35體積%。在更佳具體實施例中,本發明之塗層 組合物本質上無玻璃材料。在此使用之"本質上無玻璃材 料”表示塗層組合物包含少於2〇體積%之形成玻璃複合物 之破璃基質材料,較佳爲少於5體積%,而且更佳爲無玻 璃材料。此種玻璃基質材料之實例包括黑破璃陶瓷基質材 料或鋁矽酸鹽基質材料,如熟悉此技藝者所已知。 在本發明之具體實施例中,包含多個纖維之纖維股以包 含有機成分及具有在300K之溫度爲每米K至少1瓦之導 熱度之薄平顆粒之塗層至少部份地塗覆。在另一個具體實 施例中,包含多個纖維之纖維股以包含有機成分及不可水 合薄平顆粒之塗覆至少部份地塗覆。在這些具體實施例 中,有機成分及薄平顆粒可選自以土討論之塗層成分。有 機成分及薄平顆粒可爲相同或不同’而且塗層可爲水性塗 ^----------^---- (請先閱讀背面之注意事項再填寫本頁) 蠢· -56- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公釐) 1283255 經濟部智慧財產局員工消費合作杜印製 A7 B7 五、發明說明(54 ) 層組合物殘-渣或粉狀塗層組合物。 在另一個具體實施例中,包含多個纖維之纖維股以包含 至少一個具有在30〇K之溫度爲每米κ至少1瓦之導熱度 之無硼薄平顆粒之塗層至少部份地塗覆。在另一個具體實 施例中,包含多個纖維之纖維股以包含具有在300Κ之溫 度爲每米Κ至少1瓦之導熱度之無硼薄平顆粒之水性組合 物殘渣至少部份地塗覆。在另一個具體實施例中,包含多 個纖維之纖維股以包含具有在300Κ之溫度爲每米Κ至少 1瓦之導熱度之無鋁不可水合顆粒之水性組合物殘渣至少 部份地塗覆。 這些具體實施例中之成分可選自以上討論之塗層成分, 而且另外之成分亦可選自上列者。 在本發明之另一個具體實施例中,包含多個纖維之纖維 股在該纖維至少之一之至少一部份表面上以樹脂相容塗層 組合物至少部份地塗覆,此樹脂相容塗層組合物包含:(a) 多個由選自不可熱膨脹有機材料、無機聚合材料、不可熱 膨脹複合材料及其混合物之材料形成之不連續顆粒,此顆 粒具有足以使股濕潤之平均粒度;(b)至少一種異於該多 種不連續顆粒之潤滑材料;及⑷至少一種膜形成材料。 這些具體實施例中之成分可選自以上討論之塗層成分。在 另一個具體實施例中,多個不連續顆粒在該纖維至少之一 與至少一個相鄰纖維之間提供間隙空間。 在另一個具體實施例中,包含多個纖維之纖維股在該纖 維至少疋二$至少一部份表面上以樹脂相容塗層紕合物至 x 297公釐) I I--I I I I -----..----^--I I----- (請先閱讀背面之注意事項再填寫本頁) 5 52 3 82 A7B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(55 ) 少部份地塗省,此樹脂相容塗層組合物. α · (a)多個顆_ 粒,其G各(1)至少一個由有機材料形成之顆粒;及(ii)至 少一個由選自氮化硼、石墨及金屬二硫族化合物之無機材 料形成之顆粒,其中多個顆粒具有足以使股濕潤之平均粒 度;(b)至少一種異於該多個不連續顆粒之潤滑材料·及⑷ 至少一種膜形成材料。 在另一個具體實施例中,包含多個纖維之纖維股在該纖 維至少之一之至少一部份表面上以樹脂相容塗層組合物至 少部份地塗覆’此樹脂相容塗層組合物包含:(a)多個由 選自有機材料、無機聚合材料、複合材料及其混合物之材 料形成之不連續顆粒,此顆粒具有依照雷射散射技術測量 範圍爲0.1至5微米之平均粒度;(b)至少一種異於該多個 不連續顆粒之潤滑材料;及(c)至少一種膜形成材料。 在另一個具體實施例中,以上敘述之樹脂相容塗層組合 物含⑷基於總固體爲20至60重量%,較佳爲35至55重 量%,而且更佳爲30至50重量%之多個不連續顆粒;(b) 基於總固體爲〇至80重量%,較佳爲1至50重量%,而 且更佳爲20至40重量%之至少一種潤滑材料;及(c)基於 總固體爲1至60重量%,較佳爲5至50重量%,而且更 佳爲10至30重量%之至少一種膜形成材料。 在本發明之另一個具體實施例中,包含多個纖維之纖維 股在該纖維至少之一之至少一部份表面上以樹脂相容塗層 組合物至少部份地塗覆,此樹脂相容塗層組合物包含:(a) 多個由選自有機材料、複合材料及其混合物之材料形成之 -58- 本紙張尺度適用中國國·家標準<CNS)A4規格(210 X 297公釐) 裝-----r---訂--------- ^•1 (請先閱讀背面之注意事項再填寫本頁) 1283255 、發明說明(56 ) 不連續非徵狀顆粒,此顆粒具有依照雷射散射技術測量範 圍爲0.1至5微米之平均粒度;及(¾)至少一種異於該多個 不連續顆粒之潤滑材料。 在本發明之另一個具體實施例中,包含多個纖維之纖維 股在該纖維至少之一之至少一部份表面上以樹脂相容塗層 組合物至少部份地塗覆,此樹脂相容塗層組合物包含基於 總固體爲大於20重量%之至少一個選自無機顆粒、有機 中空顆粒及複合顆粒之顆粒,此至少一個顆粒具有不超過 至少一個該纖維之莫氏硬度値之莫氏硬度値。 在本發明之另一個具體實施例中,包含多個纖維之纖維 股在孩纖維至少之一之至少一部份表面上以樹脂相容塗層 組合物至少部份地塗覆,此樹脂相容塗層組合物包含:⑷ 至少一個具有不超過至少一個該纖維之莫氏硬度値之莫氏 硬度値之薄平無機顆粒;及(b)至少一種聚合材料。 經 濟 部 智 慧 財 產 局 員 工 消 脅 合 作 社 印 製 在本發明之額外具體實施例中,包含多個纖維之纖維股 在琢纖維至少之一之至少一部份表面上以樹脂相容塗層組 合物至少部份地塗覆,此樹脂相容塗層組合物包含:(a) 至少一個中空不可熱膨脹有機顆粒;及⑻至少一種異於 至少一個中空有機顆粒之潤滑材料。 各以上具體實施例中之成分選自以上討論之塗層成分, 而且另外之成分亦可選自上列者。 在本發明之具體實施例中,纖維塗覆包含有機成分及具 有在300K之溫度爲每米K至少1瓦之導熱度之薄平顆粒 之組合物i在另一個具體實施例中,纖維塗覆包含有機成 -59-The company is from M&TChemicals, Inc. of Rahway, Jersey. An example of a suitable anti-mu material is full material 'commercially available from Connecticut (3) (4) (3) chest. The company, and MAZU DF.136, is commercially available from Jersey Co., Ltd. (4). If desired, the oxyhydrogen can be applied to the enamel coating. Preferably, 'water, and more preferably deionized water, is included in the coating composition in an amount sufficient to facilitate coating a substantially uniform coating on the strands. The solids by weight of the coating composition typically ranges from i to 2% by weight. BIOMET 66 Technical Microbial Compound, Commercial Intelligence Department Intellectual Property Officer X Consumer Cooperative Printed In a specific embodiment, the coating composition of the present invention is substantially free of glass material. As used herein, "substantially no glass material" means that the coating composition comprises > at 50% by volume of the glass-forming matrix material forming the glass-breaking composite, preferably less than 35% by volume. In a more preferred embodiment, the coating composition of the present invention is substantially free of glass material. As used herein, "there is essentially no glass material" means that the coating composition comprises less than 2% by volume of the glass-forming matrix material forming the glass composite, preferably less than 5% by volume, and more preferably no glass. Materials. Examples of such glass matrix materials include black glazed ceramic matrix materials or aluminosilicate matrix materials, as is known to those skilled in the art. In a particular embodiment of the invention, fiber strands comprising a plurality of fibers are A coating comprising an organic component and thin flat particles having a thermal conductivity of at least 1 watt per meter K at a temperature of 300 K is at least partially coated. In another embodiment, a fiber strand comprising a plurality of fibers is included The coating of the organic component and the non-hydratable thin flat particles is at least partially coated. In these embodiments, the organic component and the thin flat particles may be selected from the coating components discussed in the soil. The organic component and the thin flat particles may be Same or different' and the coating can be water-based coating ----------------------------------------------------------------- National Standard (CNS) A4 Specification (21〇X 29 7 mm) 1283255 Ministry of Economic Affairs Intellectual Property Office employee consumption cooperation Du printing A7 B7 V. Invention Description (54) Layer composition residue-slag or powder coating composition. In another embodiment, including multiple The fiber strands of the fibers are at least partially coated with a coating comprising at least one boron-free thin flat particle having a thermal conductivity of at least 1 watt per metre at a temperature of 30 〇 K. In another embodiment, The fiber strands of the plurality of fibers are at least partially coated with an aqueous composition residue comprising boron-free thin flat particles having a thermal conductivity of at least 1 watt per metre at a temperature of 300 Torr. In another embodiment, The fiber strands of the plurality of fibers are at least partially coated with an aqueous composition residue comprising aluminum-free, non-hydratable particles having a thermal conductivity of at least 1 watt per metre at a temperature of 300 Torr. The ingredients of these embodiments are optional. The coating composition discussed above, and the additional ingredients may also be selected from the above. In another embodiment of the invention, the fiber strand comprising the plurality of fibers is at least a portion of the surface of at least one of the fibers. on At least partially coated with a resin compatible coating composition comprising: (a) a plurality selected from the group consisting of non-thermally expandable organic materials, inorganic polymeric materials, non-thermally expandable composite materials, and mixtures thereof a discontinuous particle formed by the material, the particle having an average particle size sufficient to wet the strand; (b) at least one lubricating material different from the plurality of discrete particles; and (4) at least one film forming material. Selected from the coating components discussed above. In another embodiment, the plurality of discrete particles provide a gap space between at least one of the fibers and at least one adjacent fiber. In another embodiment, comprising more The fiber strands of the fibers are at least a portion of the surface of the fiber with a resin compatible coating composition to x 297 mm) I I--IIII -----..----^ --I I----- (Please read the notes on the back and fill out this page) 5 52 3 82 A7B7 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 5, Inventions (55) A small part of the province , the resin compatible coating composition α · (a) a plurality of particles, each of which (1) at least one particle formed of an organic material; and (ii) at least one inorganic material selected from the group consisting of boron nitride, graphite, and a metal dichalcogenide a granule formed, wherein the plurality of granules have an average particle size sufficient to wet the strand; (b) at least one lubricating material different from the plurality of discrete particles, and (4) at least one film forming material. In another embodiment, a fiber strand comprising a plurality of fibers is at least partially coated with a resin compatible coating composition on at least a portion of a surface of at least a portion of the fibers. The article comprises: (a) a plurality of discontinuous particles formed of a material selected from the group consisting of organic materials, inorganic polymeric materials, composite materials, and mixtures thereof, the particles having an average particle size ranging from 0.1 to 5 microns in accordance with a laser scattering technique; (b) at least one lubricating material different from the plurality of discontinuous particles; and (c) at least one film forming material. In another embodiment, the above-described resin-compatible coating composition contains (4) from 20 to 60% by weight, preferably from 35 to 55% by weight, and more preferably from 30 to 50% by weight, based on the total solids. a discontinuous particle; (b) at least one lubricating material based on the total solids to 80% by weight, preferably from 1 to 50% by weight, and more preferably from 20 to 40% by weight; and (c) based on total solids 1 to 60% by weight, preferably 5 to 50% by weight, and more preferably 10 to 30% by weight of at least one film forming material. In another embodiment of the present invention, a fiber strand comprising a plurality of fibers is at least partially coated with a resin compatible coating composition on at least a portion of a surface of at least one of the fibers, the resin being compatible The coating composition comprises: (a) a plurality of materials selected from the group consisting of organic materials, composite materials and mixtures thereof - 58- This paper scale applies to the Chinese National Standard <CNS) A4 specification (210 X 297 mm) )-----r---book--------- ^•1 (Please read the notes on the back and fill out this page) 1283255, invention description (56) discontinuous non-symptomatic particles The particles have an average particle size ranging from 0.1 to 5 microns in accordance with a laser scattering technique; and (3⁄4) at least one lubricating material different from the plurality of discrete particles. In another embodiment of the present invention, a fiber strand comprising a plurality of fibers is at least partially coated with a resin compatible coating composition on at least a portion of a surface of at least one of the fibers, the resin being compatible The coating composition comprises at least one particle selected from the group consisting of inorganic particles, organic hollow particles and composite particles based on total solids, the at least one particle having a Mohs hardness of no more than at least one Mohs hardness of the fiber value. In another embodiment of the present invention, a fiber strand comprising a plurality of fibers is at least partially coated with a resin compatible coating composition on at least a portion of a surface of at least one of the fibers of the child, the resin being compatible The coating composition comprises: (4) at least one thin flat inorganic particle having a Mohs hardness of not more than at least one Mohs hardness of the fiber; and (b) at least one polymeric material. In an additional embodiment of the present invention, the fiber-optic strand comprising a plurality of fibers has at least a portion of the surface of at least one of the fibers of the enamel fiber as a resin-compatible coating composition. Partially coated, the resin compatible coating composition comprises: (a) at least one hollow non-thermally expandable organic particle; and (8) at least one lubricating material different from at least one hollow organic particle. The ingredients in each of the above specific examples are selected from the coating components discussed above, and the other ingredients may also be selected from the above. In a particular embodiment of the invention, the fiber is coated with a composition comprising an organic component and a thin flat particle having a thermal conductivity of at least 1 watt per meter K at a temperature of 300 K. In another embodiment, the fiber coating Contains organic into -59-
合:::…合物。在另—個具趙實苑例 I纖維塗:包含至少一個具有在職之温度爲每米κ 芏V1瓦工導熱度之無硼薄平顆粒之組合物。在另一 體實施例中,纖維塗覆包含具有在3罐之溫度爲:固: 至少!瓦之導熱度之薄平顆粒之組合物。在另一個 施例中,纖維塗覆包含具有在峨之溫度爲每米κ'至^ 1瓦又導熱度又無鋁不可水合無機顆粒之級合物。 經濟部智慧財產局員工消费合作社印製 1283255 在本發明之另一個具趙實施例中,纖維塗:包含 組合物:⑷多個㈣自*可熱膨脹有機材料、 :料、不可熱膨服複合材料及其混合物之材料形:之不: 續顆H顆粒具有足以使股濕潤之平均粒度;⑼至少 一種異於該多個不連續顆粒之潤滑材料;及⑷至少 膜形成材料。在另-個具趙實施例中,纖維塗覆包二^ 之組合物:⑷多個顆粒,其包含⑴至少—個由有機材料 形成疋顆粒;及⑻至少一個由選自氮化爛、石墨及金屬 二硫族化合物之無機材料形成之顆粒’其中多個顆粒具有 足以使股濕潤之平均粒度;(b)至少一種異於該多個不連 續顆粒之潤滑材料;及(c)至少—種膜形成材料。 在另一個具體實施例中,纖維塗覆包含以下之組合物: (a)多個由選自有機材料、無機聚合材料、複合材料及其 混合物之材料形成之不連續顆粒,此顆粒具有依照雷射散 射技術測量範面爲Ο.〗至5微米之平均粒度;及(b)至少— 種異於該多锢不連續顆粒之潤滑材料;及(c)至少— 形成材料匕.Combination:::... compound. In another case, Zhao Shiyuan I Fiber Coating: Contains at least one composition of boron-free thin flat particles having a working temperature of κ 芏 V1 wattage per square meter. In another embodiment, the fiber coating comprises having a temperature of 3 cans: solid: at least! A composition of thin flat particles of thermal conductivity of the tile. In another embodiment, the fiber coating comprises a grade having a thermal conductivity of from κ' to 1400 watts per metre and no aluminum non-hydratable inorganic particles. Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 1283255 In another exemplary embodiment of the present invention, fiber coating: comprising a composition: (4) a plurality of (four) self-expandable organic materials, materials, non-heatable expanded composite materials The material shape of the mixture and the mixture thereof: the continuous H particles have an average particle size sufficient to wet the strands; (9) at least one lubricating material different from the plurality of discontinuous particles; and (4) at least a film forming material. In another embodiment, the fiber coating package comprises: (4) a plurality of particles comprising (1) at least one of cerium particles formed from an organic material; and (8) at least one selected from the group consisting of nitriding, graphite And particles formed of an inorganic material of a metal dichalcogenide wherein the plurality of particles have an average particle size sufficient to wet the strand; (b) at least one lubricating material different from the plurality of discrete particles; and (c) at least Film forming material. In another specific embodiment, the fiber coating comprises a composition comprising: (a) a plurality of discrete particles formed from a material selected from the group consisting of organic materials, inorganic polymeric materials, composite materials, and mixtures thereof, the particles having a The scatter technique measures the average grain size of 范. to 5 microns; and (b) at least - a lubricating material different from the plurality of discontinuous particles; and (c) at least - forming a material 匕.
-60- 1283255-60- 1283255
在本發明-之另一個具體實施例中, 組合物:⑻多個由選自有機材料、複人材料::以下I 之材料形成之不連續㈣㈣粒 其混合物 (請先閱讀背面之注意事項再填寫本頁) 射技術測量範圍爲…^微米之平:具有依照雷射散 種異於該多個不連續顆粒之潤滑材料。在另—個施 例中,纖維塗覆包含樹脂相容塗層組合物之組合物 脂相容塗層組合物包含基於總固禮爲大於20重量%之至 少-個選自無機顆粒、有機中空顆粒及複合職之顆粒, 該顆粒具有不超過該纖維之莫氏硬度値之莫氏硬度値。 經濟部智慧財產局員工消費合作社印製 在本發明之另一個具體實施例中,纖維塗覆包含以下之 組合物:(a)至少一個薄平無機顆粒;及(b)至少一種聚合 材料。在本發明之另一個具體實施例中,纖維塗覆包含以 下之組合物:(a)多個中空不可熱膨脹有機顆粒;及㈦至 少一種異於至少一個中空有機顆粒之聚合材料。在本發明 之額外具體實施例中,纖維塗覆樹脂相容塗層組合物,其 在該纖維之至少一部份表面上具有上漿組合物之第一塗 層’及包含水性塗層組合物殘;·查之第二塗層,此組合物包 含多個塗佈於上漿組合物之第一塗層之至少一部份上之不 連續顆粒。 各以上具體實施例中之成分選自以上討論之塗層成分, 而且另外之成分亦可選自上列者。 在本發明之非限制具體實施例中,本發明纖維股之該纖 維至少之一之至少*^部份塗佈包含P0LARTH3ERM® 160氮 化硼粉末及/或BORON NITRIDE RELEASECOAT分散液、 • 61 - 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 χ 297公釐) 1283255 A7 B7 五、發明說明(59 ) 、 EPON 826環^氧基膜形成材料、PVP K-30聚乙烯基吡咯啶.-一 酮、A-187環氧基官能基有機矽烷偶合劑、ALKAMULS EL-719聚氧化乙基化蔬菜油、IGEPAL CA-630乙氧化辛基 苯氧基乙醇、KESSCO PEG 600聚乙二醇單月桂酸酯(其商 業得自伊利語州芝加哥之Stephan公司)、及EMERY® 6717 部份醯胺化聚伸乙二亞胺之水性塗層組合物。 在本發明另一個用於織布之非限制具體實施例中,本發 明纖維股之該纖維至少之一之至少一部份塗佈包含 POLARTHERM® 160 氮化硼粉末及 / 或 BORON NITRIDE RELEASECOAT 分散液、RD-847A 聚酯、PVP K-30 聚乙晞 基吡咯啶酮、DESMOPHEN 2000聚酯、A-174丙烯基官能 基有機矽烷偶合劑、與A-187環氧基官能基有機矽烷偶合 劑、PLURONIC F-108聚氧化丙晞-聚氧化乙烯共聚物、 MACOL NP-6 壬酚界面活性劑、VERS AMID 140、及 LE-9300環氧化聚矽酮乳液之水性上漿組合物之乾燥殘渣。In another embodiment of the present invention, the composition: (8) a plurality of discontinuous (four) (four) particles formed of a material selected from the group consisting of organic materials, complex materials:: I, below (please read the notes on the back) Fill in this page) The shooting technology measurement range is...^micron level: there is a lubricating material that is different from the plurality of discontinuous particles according to the laser dispersion. In another embodiment, the fiber-coated composition comprising the resin-compatible coating composition comprises a lipid-compatible coating composition comprising at least 20% by weight based on total weight, selected from inorganic particles, organic hollow Granules and composite particles, the particles having a Mohs hardness 不 not exceeding the Mohs hardness of the fibers. Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed In another embodiment of the invention, the fiber coating comprises a composition comprising: (a) at least one thin flat inorganic particle; and (b) at least one polymeric material. In another embodiment of the invention, the fibers are coated with a composition comprising: (a) a plurality of hollow non-thermally expandable organic particles; and (7) at least one polymeric material different from at least one hollow organic particle. In an additional embodiment of the invention, a fiber coated resin compatible coating composition having a first coating of a sizing composition on at least a portion of the surface of the fiber and comprising an aqueous coating composition A second coating comprising a plurality of discrete particles coated on at least a portion of the first coating of the sizing composition. The ingredients in each of the above specific examples are selected from the coating components discussed above, and the other ingredients may also be selected from the above. In a non-limiting embodiment of the invention, at least a portion of at least one of the fibers of the fiber strands of the present invention comprises P0LARTH3ERM® 160 boron nitride powder and/or BORON NITRIDE RELEASECOAT dispersion, • 61 - Ben Paper scale applicable to China National Standard (CNS) A4 specification (21〇χ 297 mm) 1283255 A7 B7 V. Invention description (59), EPON 826 ring oxy-film forming material, PVP K-30 polyvinylpyrrolidine. -monoketone, A-187 epoxy functional organodecane coupling agent, ALKAMULS EL-719 polyoxyethylated vegetable oil, IGEPAL CA-630 ethoxylated octylphenoxyethanol, KESSCO PEG 600 polyethylene glycol Lauric acid ester (commercially available from Stephan Corporation of Chicago, Ill.), and EMERY® 6717 partially amided agglomerated aqueous coating composition. In another non-limiting embodiment of the present invention for woven fabric, at least a portion of at least one of the fibers of the fiber strand of the present invention is coated with a POLARTHERM® 160 boron nitride powder and/or a BORON NITRIDE RELEASECOAT dispersion. , RD-847A polyester, PVP K-30 polyacetylpyrrolidone, DESMOPHEN 2000 polyester, A-174 propylene functional organodecane coupling agent, and A-187 epoxy functional organodecane coupling agent, Dry residue of aqueous sizing composition of PLURONIC F-108 poly(propylene oxide)-polyoxyethylene copolymer, MACOL NP-6 decyl phenol surfactant, VERS AMID 140, and LE-9300 epoxidized polyfluorenone emulsion.
在本發明之另一個用於電子電路板之織物之非限制具體 -實施例中,本發明纖維股之該纖維至少之一之至少一部份 塗佈包含POLARTHERM® PT 160氮化硼粉末及/或ORPAC BORON NITRIDE RELEASECOAT-CONC 25 分散液、PVP K-30聚乙烯基吡咯啶酮、A-174丙烯基官能基有機矽烷偶合 劑、A-187環氧基官能基有機矽烷偶合劑、ALKAMULS EL-719聚氧化乙基化蔬菜油、EMERY® 6717部份醯胺化 聚伸乙二亞胺、RD-847A聚酯、DESMOPHEN 2000聚酯、 PLURONICLF-108聚氧化丙烯-聚氧化乙烯共聚物、ICONOL -62- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂---- 線 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 1283255 A7 _B7__ 五、發明說明(6〇 ) NP-6烷氧化壬酚、及SAG 10防沫材料之水性塗層組合 物。如果需要,此特定具體實施例可視情況地另外包括 ROPAQUE® HP-1055 及 / 或 ROPAQUE® OP-96 苯乙晞-丙烯 共聚物中空球粒。 在本發明之另一個用於電子電路板之織物之非限制具體 實施例中,本發明纖維股之該纖維至少之一之至少一部份 塗佈包含POLARTHERM® PT 160氮化硼粉末及/或ORPAC BORON NITRIDE RELEASECOAT-CONC 25 分散液、RD-847A聚酯、PVP K-30聚乙烯基吡咯啶酮、DESMOPHEN 2000聚酯、A-174丙#基官能基有機矽烷偶合劑、A-187 環氧基官能基有機矽烷偶合劑、PLURONIC F-108聚氧化 丙烯-聚氧化乙烯共聚物、VERSAMID 140聚醯胺、及 MACOL NP-6壬酚之水性上漿組合物。如果需要,此特定 具體實施例可視情況地另外包括ROPAQUE® HP-1055及/ 或ROPAQUE® OP-96苯乙烯-丙烯共聚物中空球粒。 在本發明之另一個用於織動層合印刷電路板用織物之非 限制具體實施例中,本發明纖維股之該纖維至少之一之至 少一部份塗佈包含ROPAQUE® HP-1055及/或R0PAQUE® OP-96苯乙晞-丙烯共聚物中空球粒、PVP K-30聚乙烯基 吡咯啶酮、A-174丙#基官能基有機矽烷偶合劑與A-187 環氧基官能基有機矽烷偶合劑、EMERY® 6717部份醯胺 化聚伸乙二亞胺、STEPANTEX 653棕櫚酸鯨蠘酯、TMAZ 81花楸醇酯之環氧乙烷衍生物、MACOL OP-10乙氧化烷 酚、及M^ZU DF-136防沫材料之水性第一塗層組合物殘 -63- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----------裝-----„----訂---------^9. (請先閱讀背面之注意事項再填寫本頁) 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(61 ) ^ 渣。雖然1非必要,此特定具體實施例較佳爲更包括---POLARTHERM⑧ PT 160 氮化硼粉末及 / 或 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 分散液。 在本發明之另一個用於電子電路板之織物之非限制具體 實施例中,本發明纖維股之該纖維至少之一之至少一部份 塗佈包含DESMOPHEN 2000聚酯、A-174丙烯基官能基有 機矽烷偶合劑、A-187環氧基官能基有機矽烷偶合劑、 PLURONIC F-108聚氧化丙晞-聚氧化乙烯共聚物、 VERSAMID 140 聚醯胺、及 MACOL NP-6 壬酚、POLYOX WSR 301聚(環氧乙烷)、及DYNAKOLL Si 100松脂之水性 塗層組合物。此外,此特定具體實施例更包括 POLARTHERM® PT 160 氮化硼粉末及 / 或 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 分散液。In a non-limiting specific embodiment of another fabric for an electronic circuit board of the present invention, at least a portion of at least one of the fibers of the fiber strand of the present invention is coated with POLARTHERM® PT 160 boron nitride powder and/or Or ORPAC BORON NITRIDE RELEASECOAT-CONC 25 dispersion, PVP K-30 polyvinylpyrrolidone, A-174 propylene functional organodecane coupling agent, A-187 epoxy functional organodecane coupling agent, ALKAMULS EL- 719 polyoxyethylated vegetable oil, EMERY® 6717 partially amided poly(ethyleneimine), RD-847A polyester, DESMOPHEN 2000 polyester, PLURONICLF-108 polyoxypropylene-polyoxyethylene copolymer, ICONOL - 62- This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) (please read the note on the back and fill out this page). Order---- Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 _B7__ V. Description of invention (6〇) NP-6 alkoxylated phenol, and SAG 10 anti-foaming material aqueous coating composition. If desired, this particular embodiment may additionally include ROPAQUE® HP-1055 and/or ROPAQUE® OP-96 styrene-propylene copolymer hollow spheres. In a non-limiting embodiment of another fabric for an electronic circuit board of the present invention, at least a portion of at least one of the fibers of the fiber strand of the present invention is coated with POLARTHERM® PT 160 boron nitride powder and/or ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Dispersion, RD-847A Polyester, PVP K-30 Polyvinylpyrrolidone, DESMOPHEN 2000 Polyester, A-174 C#-Based Functional Organic Decane Coupler, A-187 Epoxy An aqueous functional octane coupling agent, a PLURONIC F-108 polyoxypropylene-polyoxyethylene copolymer, VERSAMID 140 polyamide, and an aqueous sizing composition of MACOL NP-6 nonylphenol. If desired, this particular embodiment may optionally include ROPAQUE® HP-1055 and/or ROPAQUE® OP-96 styrene-propylene copolymer hollow spheres. In a non-limiting embodiment of the fabric for woven laminated printed circuit boards of the present invention, at least a portion of at least one of the fibers of the fiber strands of the present invention is coated with ROPAQUE® HP-1055 and/or Or R0PAQUE® OP-96 styrene-propylene copolymer hollow spherule, PVP K-30 polyvinylpyrrolidone, A-174 propyl #yl functional organodecane coupling agent and A-187 epoxy functional organic Decane coupling agent, EMERY® 6717 partially amidedized polyethyleneimine, STEPANTEX 653 palmitate palmitate, TMAZ 81 decyl alcohol ester ethylene oxide derivative, MACOL OP-10 ethoxylated alkylphenol, And M^ZU DF-136 anti-foam material aqueous first coating composition residual -63- This paper scale applies to China National Standard (CNS) A4 specifications (210 X 297 mm) --------- --装-----„----订---------^9. (Please read the notes on the back and fill out this page) 1283255 Printed by the Ministry of Economic Affairs, Intellectual Property Bureau, Staff Consumer Cooperative A7 B7 V. INSTRUCTIONS (61) ^ Slag. Although 1 is not necessary, this particular embodiment preferably includes -POLARTHERM8 PT 160 boron nitride powder and / or ORPAC BORON NITR IDE RELEASECOAT-CONC 25 Dispersion. In a non-limiting embodiment of another fabric for an electronic circuit board of the present invention, at least a portion of at least one of the fibers of the fiber strand of the present invention comprises a DESMOPHEN 2000 poly Ester, A-174 propylene functional organodecane coupling agent, A-187 epoxy functional organodecane coupling agent, PLURONIC F-108 polypropylene oxide-polyethylene oxide copolymer, VERSAMID 140 polyamide, and MACOL An aqueous coating composition of NP-6 nonylphenol, POLYOX WSR 301 poly(ethylene oxide), and DYNAKOLL Si 100 rosin. In addition, this specific embodiment further includes POLARTHERM® PT 160 boron nitride powder and/or ORPAC. BORON NITRIDE RELEASECOAT-CONC 25 dispersion.
在本發明之另一個用於電子電路板之織物之非限制具體 實施例中,本發明纖維股之該纖維至少之一之至少一部份 塗佈包含DESMOPHEN 2000聚酯、A-174丙烯基官能基有 機矽烷偶合劑、A-187環氧基官能基有機矽烷偶合劑、 SYNPERONIC F-108聚氧化丙烯-聚氧化乙烯共聚物、 EUREDUR 140 聚醯胺、MACOL NP-6 壬酚、SERMUL EN 668乙氧化壬酚、POLYOX WSR 301聚(環氧乙烷)、及 DYNAKOLL Si 100松月旨之水性塗層組合物。此外,此特定 具體實施例更包括ROPAQUE® HP-1055及/或ROPAQUE⑧ OP-96苯乙烯-丙晞共聚物中空球粒,及/或 POLARTHERy® PT 160 氮化硼粉末及 / 或 ORPAC BORON -64- 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) •裝_ 訂· 丨 丨——暴 (請先閱讀背面之注意事項再填寫本頁) 1283255 經濟部智慧財產局員工消費合作社印製 在 A7 五、發明說明(62 ) NITRIDE RELEASECOAT-CONC 25 分散液。 雖然不佳’依照本發明可製備具有類似上述之無顆粒 18之塗層組合物之纖維股。特別地,依照本發明意圖製 造包括一或更多種膜形成材料,如PVP K-30聚乙缔吡咯 洛呢酮;一或更多種矽烷偶合劑,如A-174丙烯基官能基 有機矽烷偶合劑與A-187環氧基官能基有機矽烷偶合劑; 及基於總固體爲上漿組合物之至少25重量%之具有極性 特徵之潤滑材料,如STEPANTEX 653棕櫚酸鯨蠟酯之樹脂 相容塗層組合物。熟悉此技藝者更應了解,依照本發明可 將具有典顆粒18之樹脂相容塗層組合物之纖維股紡織成 織物且製成電子撑體及電子電路板(如以下所述)。 本發明之塗層組合物可藉任何適合之方法製備,如熟悉 此技藝者已知之習知混合。較佳爲,以上討論之成分以水 稀釋以具有所需之固體重量%且混合在一起。顆粒18可 在混合塗層之其餘成分之前以水預混,乳化,或加入塗層 組合物之一或更多種成分。 依照本發明之塗層組合物可以許多方式塗佈,例如,以 輥或帶塗器接觸纖絲,噴灑或其他之工具。經塗覆纖維較 佳爲在室溫或高溫乾燥。乾燥器自纖維去除過量之水份, 而且如果存在,則將任何可硬化上漿組合物成分硬化。將 玻璃纖維乾燥之溫度及時間視如塗層組合物中之固體%、 塗層組合物之成分及纖維型式之變數而定。 在此關於組合物而使用之名詞"硬化",如"硬化組合物 ’’’表示赴組合物之任何可交聯成分至少部份地交聯 -65- 械張尺度綱t關家標準(CNS)A4規格(210 X 297公爱 ------------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 _ B7__ 五、發明說明(63 ) . 本發明之特-定具體實施例中,可交聯成分之交聯密度,---即,交聯程度,範圍爲完全交聯之5%至100%。在其他之 具體實施例中,交聯密度範圍爲完全交聯之35%至85%。 在其他之具體實施例中,交聯密度範圍爲完全交聯之50% 至85%。熟悉此技藝者應了解,交聯之存在及程度,即, 交聯密度,可由許多種方法決定,如在氮下使用Polymer Laboratories MK III DMTA分析儀進行之動態機械熱分析 (DM 丁 A) 〇此方法決定塗層或聚合物之自由膜之玻璃轉移 溫度及交聯密度。硬化材料之這些物理性質有關交聯網路 之結構。 依照此點,首先測量被分析樣品之長度、寬度、及厚 度,樣品緊密地安裝在Polymer Laboratories MK III裝置, 並且將尺寸測量輸入裝置中。以3 °C /分鐘之加熱速率、1 Hz之頻率、120%之應變、及0.01 N之靜力進行熱掃描, 而且每2秒發生一次樣品測量。依照此方法可測定樣品之 變形模式、玻璃轉移溫度、及交聯密度。較高之交聯密度 _ 値表示塗層中較高之交聯程度。 存在於纖維股上之塗層組合物之量較佳爲少於30重量 %,更佳爲少於10重量%,而且最佳爲0.1至5重量%, 如點火損失(L0I)所測量。纖維股上之塗層組合物可爲水 性塗層組合物殘渣或粉狀塗層組合物。在本發明之具體實 施例中,L0I小於1重量%。在此使用之名詞”點火損失π 表示如方程式1所測定,存在於纖維股表面上之乾燥塗層 組合物之重量%。 -66- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----------袭-----r---訂---------^9. (請先閱讀背面之注意事項再填寫本頁)In a non-limiting embodiment of another fabric for an electronic circuit board of the present invention, at least a portion of at least one of the fibers of the fiber strand of the present invention comprises a DESMOPHEN 2000 polyester, an A-174 propylene functional group. Organic decane coupling agent, A-187 epoxy functional organodecane coupling agent, SYNPERONIC F-108 polyoxypropylene-polyoxyethylene copolymer, EUREDUR 140 polyamide, MACOL NP-6 decyl, SERMUL EN 668 An aqueous coating composition of cerium oxide, POLYOX WSR 301 poly(ethylene oxide), and DYNAKOLL Si 100. In addition, this particular embodiment further includes ROPAQUE® HP-1055 and/or ROPAQUE8 OP-96 styrene-acrylonitrile copolymer hollow spheres, and/or POLARTHERY® PT 160 boron nitride powder and/or ORPAC BORON-64 - This paper size is applicable to China National Standard (CNS) A4 specification (210 297 297 mm). • 装 订 订 丨丨 暴 ( 请 请 请 请 ( 请 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( 1 1 1 1 1 1 1 1 1 1 1 The Consumer Cooperative is printed on A7 V. Inventive Note (62) NITRIDE RELEASECOAT-CONC 25 Dispersion. Although not preferred, fiber strands having a coating composition similar to that described above without particles 18 can be prepared in accordance with the present invention. In particular, it is intended in accordance with the invention to produce one or more film forming materials, such as PVP K-30 polyethylpyrrolidone; one or more decane coupling agents, such as A-174 propylene functional organodecane a coupling agent and an A-187 epoxy functional organodecane coupling agent; and a lubricating material having a polar character based on a total solids of at least 25% by weight of the sizing composition, such as STEPANTEX 653 palmitic acid cetyl ester resin compatible Coating composition. It will be further appreciated by those skilled in the art that fiber strands of the resin compatible coating composition having the granules 18 can be woven into fabrics and formed into electronic supports and electronic circuit boards (as described below) in accordance with the present invention. The coating compositions of the present invention can be prepared by any suitable method, as is known in the art. Preferably, the ingredients discussed above are diluted with water to have the desired solids weight percent and mixed together. The granules 18 may be premixed, emulsified, or added to one or more of the coating compositions prior to mixing the remaining ingredients of the coating. The coating composition in accordance with the present invention can be applied in a number of ways, for example, by contacting a filament, spray or other tool with a roller or belt applicator. The coated fibers are preferably dried at room temperature or elevated temperature. The dryer removes excess moisture from the fibers and, if present, hardens any of the hardenable sizing composition components. The temperature and time at which the glass fibers are dried are determined by the % solids in the coating composition, the composition of the coating composition, and the fiber type. The term "hardening" as used herein with respect to the composition, such as "hardening composition", means that any crosslinkable component of the composition is at least partially crosslinked - 65 - mechanical scale Standard (CNS) A4 specifications (210 X 297 public ------------ installed-----r---book--------- (please read the back) Note: Please fill out this page again) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 _ B7__ V. Invention Description (63). In the specific embodiment of the present invention, the crosslink density of crosslinkable components, - - that is, the degree of crosslinking, ranging from 5% to 100% of complete crosslinking. In other embodiments, the crosslinking density ranges from 35% to 85% of complete crosslinking. In other embodiments The cross-linking density ranges from 50% to 85% of complete cross-linking. Those skilled in the art will appreciate that the presence and extent of cross-linking, i.e., cross-linking density, can be determined by a variety of methods, such as using Polymer Laboratories MK under nitrogen. Dynamic mechanical thermal analysis by a DMTA analyzer (DM D) This method determines the glass transition temperature and cross-linking of a free film of a coating or polymer. The physical properties of the hardened material are related to the structure of the interconnected network. According to this point, the length, width, and thickness of the sample to be analyzed are first measured, and the sample is closely mounted on the Polymer Laboratories MK III device, and the dimensional measurement is input into the device. The thermal scan is performed at a heating rate of 3 ° C / min, a frequency of 1 Hz, a strain of 120%, and a static force of 0.01 N, and a sample measurement occurs every 2 seconds. According to this method, the deformation mode of the sample can be determined. Glass transition temperature, and crosslink density. Higher crosslink density _ 値 indicates a higher degree of crosslinking in the coating. The amount of the coating composition present on the fiber strand is preferably less than 30% by weight, more preferably It is less than 10% by weight, and most preferably from 0.1 to 5% by weight, as measured by the ignition loss (L0I). The coating composition on the fiber strands may be an aqueous coating composition residue or a powder coating composition. In a particular embodiment of the invention, L0I is less than 1% by weight. The term "ignition loss π" as used herein refers to the weight of the dried coating composition present on the surface of the fiber strand as determined by Equation 1. -66- This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) ----------- Attack-----r---订----- ----^9. (Please read the notes on the back and fill out this page)
1283255 五、發明說明(64 ) LOI=1〇〇X[(W^ W.)/W,] (方程式 1)1283255 V. INSTRUCTIONS (64) LOI=1〇〇X[(W^ W.)/W,] (Equation 1)
其中W#爲在220 T (約l〇4。〇之烤箱中乾燥60分鐘後之 纖維股重量加塗層組合物重量,及爲纖維股在115〇T (約621 C)之烤箱中加熱2〇分鐘且在乾燥器中冷卻至室 溫後之裸纖維股重量。 在塗佈第一上漿料之後,即,在纖維形成後首次塗佈上 桌料,將纖維聚集成每股具有2至15,〇〇〇個纖維之股,而 且較佳爲每股100至1600個纖維。 第二塗層組合物可以足以塗覆或浸潰股部份之量塗佈於 第一上漿料,例如,藉由將經塗覆股浸於含第二塗層組合 物之浴中,將第二塗層組合物噴灑在經塗覆股上,或藉由 以以上討論之塗佈器接觸經塗覆股。經塗覆股可通過模以 自股去除過量塗層組合物及/或如以上所討論,乾燥足以 至少部份地乾燥或硬化第二塗層組合物之時間。將第二塗 層組合物塗佈於股之方法及裝置部份地由股材料之組態決 定。股較佳爲在塗佈第二塗層組合物後以此技藝已知之方 法乾燥。 適合之第二塗層組合物可包括一或更多種以上討論之膜 形成材料、潤滑劑、及其他添加劑。第二塗層較佳爲異於 第一上漿組合物,即,其(1)含至少一種化學地異於上漿 組合物之成分之成分;或(2)以異於上漿組合物中所含相 同成分之量’量含至少一種成分。包括聚胺基甲駿酯之適 -67- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) —.---------裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255Where W# is the weight of the fiber strand after drying for 60 minutes in a 220 T (about l〇4. oven) plus the weight of the coating composition, and heating the fiber strands in an oven at 115 〇T (about 621 C) 2 The weight of the bare fiber strand after 〇 minutes and cooling to room temperature in a desiccator. After coating the first sizing slurry, that is, coating the substrate for the first time after the fiber is formed, the fiber is aggregated to have 2 to each 15, a strand of fiber, and preferably from 100 to 1600 fibers per second. The second coating composition may be applied to the first sizing slurry in an amount sufficient to coat or impregnate the strand portion, for example Coating the second coating composition onto the coated strand by dipping the coated strand in a bath containing the second coating composition, or by contacting the coated strand with the applicator discussed above The coated strands may be removed from the excess coating composition by the mold and/or dried as discussed above, sufficient to at least partially dry or harden the second coating composition. The second coating composition The method and apparatus for coating the strands are determined in part by the configuration of the strand material. The strands are preferably coated with a second coating composition. It is then dried by methods known in the art. Suitable second coating compositions may include one or more of the film forming materials, lubricants, and other additives discussed above. The second coating is preferably different from the first. A slurry composition, i.e., (1) contains at least one component that is chemically different from the components of the sizing composition; or (2) contains at least one component in an amount different from the amount of the same component contained in the sizing composition. Including the content of polyamimethine-67- This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) —.---------Install------- -Book--------- (Please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255
五、發明說明(65 ) 經濟部智慧財產局員工消費合作社印製 合第二塗-層組合物之非限制實例揭示於美國專利i 4,762,751,其特別地在此併入作爲參考。 現在參考圖2 ’在依照本發明之替代具體實施例中,經 塗覆纖維股210之玻璃纖維212可塗佈第一上漿組合物之 第一層214 ,其以以上討論之量包括任何上漿成分。適合 t上聚組合物之實例敘述於竿237_29i頁(第3 版,1993 )及美國專利4 39〇 647與4 795 678,其各特別地 在此併入作爲參考。第二塗層組合物之第二層215塗佈於 第一層214 (至少一部份,而且較佳爲全部外表面。第二 塗層組合物包含一或更多型式之顆粒216,如以上顆粒18 所詳細討論。在具體實施例中,第二塗層爲在至少一部份 第一塗層上之水性第二塗層組合物殘渣,特別是包含薄平 顆粒之水性第二塗層組合物殘渣。在另一個具體實施例 中’第二塗層爲在至少一部份第一塗層上之粉狀塗層組合 物’特別是包含薄平顆粒之粉狀塗層組合物。 在替代具體實施例中,第二塗層組合物之顆粒包含在親 水性顆粒之間隙中吸收及保留水之親水性無機實心顆粒。 親水性無機實心顆粒在接觸水或參與水之化學反應時可吸 水或膨脹,例如,形成黏性膠狀溶液,其阻礙或抑制水進 入使用經塗覆破璃纖維股強化之通訊電纜之間隙。在此使 用之"吸收”表示水穿透親水性材料之内部結構或間隙,而 且實質上保留在其中。參見Hawlevfs Condensed Ch^tnical DLctionary第3頁,其特別地在此併入作爲參考。”膨脹" 表示親水姓、顆粒之大小或體積膨腺。參見Webster’s New -68 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------裝-----r---訂--------- (請先閱讀背面之注音?事項再填寫本頁) 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(67 ) 合物(1)含至^少一種化學地異於第一上漿料與第二塗層組_ 合物之成分之成分;或(2)以異於第一上漿料與第二塗層 組合物中所含相同成分之量之含至少一種成分。 在此具體實施例中,第二塗層組合物包含一或更多種以 上討論之聚合材料,如聚胺基甲酸酯,及第三粉狀塗層組 合物包含以上討論之實心顆粒,如POLARTHERM®氮化硼 顆粒,及中空顆粒,如ROPAQUE®顏料。較佳爲,藉由使 塗佈之具有液態第二塗層組合物之股通過流體化床或噴灑 裝置,以將粉末顆粒黏附在膠黏狀第二塗層組合物而塗佈 粉狀塗層。或者,股可在塗佈第三塗層92〇之層之前組合 成纖物912,如圖9所示。組合織物912與樹脂914之複 合物或層合物910亦包括導電層922,其類似在以下更詳 細地討論之圖8所示之構造。黏附於經塗覆纖維股31<)之 粉狀實心顆粒之重量%範圍可爲乾燥股總重量之〇1至乃 重量%,而且較佳爲〇」至3〇重量❶/〇。 第三粉狀塗層亦可包括一或更多種以上討論之聚合材 料,如丙烯聚合物、環氧化物、或聚晞烴,此塗層技藝已 知之習知安定劑及其他修改劑,其較佳爲乾燥粉末形式。 在具體實施例中,包含多個纖維之纖維股至少部份地以 上漿組合物之第一塗層塗覆纖維至少之一之至少一部份表 面,以包含聚合材料之第二塗層組合物塗覆第一組合物之 ,少一部份,及以包含不連續顆粒之第三塗層組合物塗覆 第二塗層之至少—部份。在另-個具體實施例巾,包含多 個纖維之纖維股至少部份地以上漿組合物之第一塗層塗覆 --------------------^--------- 華 (請先閱讀背面之注意事項再填寫本頁) -70- 1283255 A7 B7 五、發明說明( 68 該纖維至少-之一之至少一部份表面,以包含聚合材料之第· 二塗層組合物塗覆第一組合物之至少一部份,及以包含薄 平顆粒之第三塗層組合物塗覆第二塗層之爻少一部份。 在較佳具體實施例中’各以上具體實施例中之至少一種 塗層爲不同的。在另一個較佳具體實施例中,各以上具體 實施例中之至少兩種塗層爲不同的。此外,第三塗層可爲 粉狀塗層組合物之水性乳液殘渣。塗層組合物包含_或更 多種以上討論之塗層成分。 以上討論之經塗覆纖維股之各具體實施例可作爲連續股 或進一步處理成各種產品,如短切股、交織股、紡條及/ 或織物,如織物、非織物(包括單相織物)、針織物與編織物。此外,作爲織物之經紗與緯紗(即,填紗)股之經塗覆 纖維股可爲非交織(亦稱爲未交織或零交織),或在織動之 前交織,而I織物彳包括交織與非交織經紗與緯紗股之各 種組合。 本發明之較佳具體實施例包括至少部份地塗覆之織物, 其包含至少-個包含多個以上詳細討論之纖維之纖維股。 =、=發明中意圖爲由各所揭示包含多個纖維之纖維 =以至v、科地塗覆之織物。例如,本發明之較佳且 體實施例係關於至少部份地塗覆之織物,丨包含」' 包含多個纖維之纖維股,其塗 個蓮之溫度爲每^至少!瓦之導熱度^薄成平分^具有在 在本發明之具體實施例中,將依照本發明之塗/ 塗佈於個別纖維。在另-個具禮實施例中,將塗= I——------— · 71 -t g a a# χ 297 公爱)</ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; Referring now to Figure 2, in an alternative embodiment in accordance with the present invention, the glass fibers 212 of the coated fiber strands 210 can be coated with a first layer 214 of a first sizing composition, which includes any of the amounts discussed above. Pulp composition. Examples of suitable t-polypolymer compositions are described in pp. 237-29, pp. (3rd edition, 1993), and U.S. Patent Nos. 4,391,647 and 4,795, each incorporated herein by reference. A second layer 215 of the second coating composition is applied to the first layer 214 (at least a portion, and preferably all of the outer surface. The second coating composition comprises one or more types of particles 216, such as The particles 18 are discussed in detail. In a particular embodiment, the second coating is an aqueous second coating composition residue on at least a portion of the first coating, particularly an aqueous second coating combination comprising thin flat particles. Residue. In another embodiment, 'the second coating is a powder coating composition on at least a portion of the first coating', particularly a powder coating composition comprising thin flat particles. In a specific embodiment, the particles of the second coating composition comprise hydrophilic inorganic solid particles that absorb and retain water in the gap between the hydrophilic particles. The hydrophilic inorganic solid particles can absorb water when exposed to water or participate in a chemical reaction of water. Expanding, for example, to form a viscous gelatinous solution that hinders or inhibits the entry of water into the gap of a communication cable reinforced with coated glass fiber strands. The "absorption" as used herein refers to the internal structure of water penetrating hydrophilic materials. or Gap, and substantially remains therein. See Hawlevfs Condensed Ch^tnical DLctionary, page 3, which is hereby incorporated by reference in particular. "Expansion" means a hydrophilic surname, a particle size or a volume of an enlarged gland. See Webster's New - 68 - This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) ------------Installation-----r---订------ --- (Please read the phonetic transcription on the back? Please fill out this page again) 1283255 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed A7 B7 V. Invention description (67) Compound (1) contains less than one chemically different a component of a component of the first upper slurry and the second coating composition; or (2) containing at least one component in an amount different from the same component contained in the first upper slurry and the second coating composition In this particular embodiment, the second coating composition comprises one or more of the polymeric materials discussed above, such as a polyurethane, and the third powder coating composition comprises the solid particles discussed above, Such as POLARTHERM® boron nitride particles, and hollow particles, such as ROPAQUE® pigments. Preferably, by coating The strand having the liquid second coating composition is passed through a fluidized bed or spraying device to adhere the powder particles to the adhesive second coating composition to coat the powder coating. Alternatively, the strand may be coated in the third layer. The layer of coating 92 is combined into a fiber 912, as shown in Figure 9. The composite or laminate 910 of the combination fabric 912 and resin 914 also includes a conductive layer 922, similar to that discussed in more detail below. The configuration shown. The weight % of the powdery solid particles adhered to the coated fiber strands 31 <) may range from 1 to 5% by weight of the total dry weight, and preferably from 〇 to 3 〇 ❶ / Hey. The third powder coating may also include one or more of the polymeric materials discussed above, such as propylene polymers, epoxides, or polyfluorenes, conventional stabilizers and other modifiers known in the coating art. It is preferably in the form of a dry powder. In a specific embodiment, the fiber strand comprising the plurality of fibers at least partially coats at least a portion of the surface of at least one of the fibers of the first coating of the above pulp composition to comprise a second coating composition of polymeric material A portion of the first composition is applied, and a portion of the second coating is coated with a third coating composition comprising discrete particles. In another embodiment, the fiber strand comprising the plurality of fibers is at least partially coated with the first coating of the above pulp composition ------------------- -^--------- Hua (please read the notes on the back and fill out this page) -70- 1283255 A7 B7 V. INSTRUCTIONS (68 At least one part of the surface of the fiber, at least one part, At least a portion of the first composition is applied with a second coating composition comprising a polymeric material, and a portion of the second coating is applied with a third coating composition comprising thin flat particles. In a preferred embodiment, at least one of the coatings of the above specific embodiments is different. In another preferred embodiment, at least two of the coatings of the above specific embodiments are different. The third coating can be an aqueous emulsion residue of the powder coating composition. The coating composition comprises - or more of the coating components discussed above. Each of the specific embodiments of the coated fiber strands discussed above can be used as Continuous strands or further processed into various products such as chopped strands, interwoven strands, spun yarns and/or fabrics such as fabrics, non-woven fabrics (including Single-phase fabrics, knits and knits. In addition, the coated fiber strands of the warp and weft (ie, yarn-filled) strands of the fabric may be non-woven (also known as uninterwoven or zero interwoven), or Prior to moving, the I fabric comprises various combinations of interwoven and non-interwoven warp and weft strands. Preferred embodiments of the invention include at least partially coated fabrics comprising at least one of the more detailed discussions The fiber strands of the fibers. =, = The invention is intended to be a fabric comprising a plurality of fibers comprising a plurality of fibers, as well as a fabric coated with a fabric. For example, preferred embodiments of the invention relate, at least in part, to Coated fabric, comprising " fiber strands comprising a plurality of fibers, the temperature of which is applied to the lotus is at least watts of thermal conductivity ^ thin into equal parts ^ in the specific embodiment of the invention, The invention is applied/coated to individual fibers. In another embodiment, the coating will be coated with I =------------ 71-tgaa# χ 297 public)
(請先閱讀背面之注意事項再填寫本頁) I裝-----„----訂----- — II· 華 1283255 A7 I______B7 ___ 五、發明說明(69 ) 至少一個縢雉股。在另一個具體實施例中,將依照本發明 之塗層組合物塗佈於織物。這些替代具體實施例在以下詳 細討論。 雖然以上之討論大致關於在纖維形成後將本發明之塗層 組合物直接塗佈在破璃纖維上,繼而將纖維加入織物中, 本發明亦包括其中將本發明之塗層組合物塗佈於織物之具 體實施例。例如,藉由在製造織物前將塗層塗佈於纖維 股’或藉由在已使用此技藝已知之各種技術製造之後將塗 層塗佈於織物,而將塗層組合物塗佈於織物。視織物之處 理而定,本發明之塗層組合物可直接塗佈於織物中之破璃 纖維或,或另一個已在玻璃纖維及/或織物上之塗層。例 I如,玻璃纖維可在形成及纺織成織物之後塗覆習知殿粉_ 油上漿料。然後在塗佈本發明之塗層組合物之前處理織物 以去除澱粉-油上漿料。此上漿料去除可使用此技藝已知 之技術完成,如熱處理或清洗織物。在此情形中,塗層組 合物直接塗覆織物之纖維表面。如果在形成之後未去除起 初塗佈於玻璃纖維上之任何上漿組合物部份,則本發明之 經 塗層組合物塗佈於上漿組合物之殘餘部份而非直接在纖維 濟 表面上。 部 | 在本發明之另一個具體實施例中,可在形成後立即將本 | 發明塗層組合物之經選擇成分塗佈於坡璃纖維,而且可在 | 製造後將塗層組合物之其餘成分塗佈於織物。以類似以上 j 討論之方法,可在以其餘成分塗覆纖維及織物之前自破璃 % 纖維去除二亨或全部之經選擇成分。結果,其餘成分直接 1 I__ -72· ^紙張尺度適射國國家標準〈CNS)A4規格(210 X 297公^ ' -- -----r---t--------- (請先閱讀背面之注意事項再填寫本頁)(Please read the precautions on the back and then fill out this page) I---------------- II. Hua 1283255 A7 I______B7 ___ V. Invention description (69) At least one 縢雉In another embodiment, a coating composition in accordance with the present invention is applied to a fabric. These alternative embodiments are discussed in detail below. While the above discussion relates generally to coatings of the present invention after fiber formation. The composition is applied directly to the glass frit, which in turn is incorporated into the fabric. The invention also includes specific embodiments in which the coating composition of the invention is applied to a fabric. For example, by applying a fabric prior to fabricating the fabric. The layer is applied to the fiber strands' or the coating composition is applied to the fabric by applying the coating to the fabric after being manufactured using various techniques known in the art. Depending on the treatment of the fabric, the present invention The coating composition can be applied directly to the glass fiber in the fabric or to another coating already on the glass fiber and/or fabric. For example, the glass fiber can be coated after being formed and woven into a fabric.知殿粉_ Oil on the slurry. The fabric is treated to remove the starch-oil slurry prior to application of the coating composition of the present invention. This upper slurry removal can be accomplished using techniques known in the art, such as heat treating or cleaning the fabric. In this case, the coating combination Directly coating the fiber surface of the fabric. If any sizing composition portion originally applied to the glass fibers is not removed after formation, the coated composition of the present invention is applied to the remainder of the sizing composition a portion rather than directly on the surface of the fiber. In another embodiment of the invention, the selected component of the coating composition of the invention can be applied to the glass fiber immediately after formation, and The remainder of the coating composition is applied to the fabric after manufacture. In a manner similar to that discussed in j above, the second or all of the selected ingredients may be removed from the glass frit fibers prior to coating the fibers and fabric with the remaining ingredients. As a result, the remaining components are directly 1 I__ -72·^ paper size suitable national standard (CNS) A4 specifications (210 X 297 public ^ ' -- -----r---t-------- - (Please read the notes on the back and fill out this page)
12832551283255
取_表面去除之經選擇成 經濟部智慧財產局員工消費合作社印製 塗覆織物之-纖維表面或塗覆未自纖 分0 在依照本發明之另-個具體實施例中,包含至少—個包 含多個纖維之股之織物至少部份地塗覆第一塗層, 第-塗層之至少-部份上塗覆第二塗層,第二塗層::: 有在議K之溫度爲每米κ大於i瓦之導熱度之無機材料 顆粒。 在另-個具體實施例中,包含至少一個包含多個纖維之 股 < 織物至少部份地塗覆包含以下之塗層:(幻薄平無機 顆粒,其具有不超過至少一個破璃纖維之莫氏硬度値之莫 氏硬度値;及(b)膜形成材料。 在另一個具體實施例中,包含至少一個包含多個纖維之 股之織物至少部份地塗覆包含以下之塗層:(a)金屬顆 粒,其具有不超過至少一個玻璃纖維之莫氏硬度値之莫氏 硬度値’此金屬顆粒選自銦、錄、踢、金與銀,及⑼膜 形成材料。 在另一個具體實施例中,包含至少一個包含多個纖維股 之織物至少部份地塗覆第一塗層,而且在第一塗層之至少 一邵份上塗覆第二塗層’第二塗層多個在親水性顆粒之間 隙中吸收及保留水之親水性顆粒。 在另一個具體實施例中,包含至少一個包含多個纖維之 股之織物在織物之至少一部份表面上具有樹脂相容塗層組 合物,此樹脂相容塗層組合物包含··(a)多個由選自不可 熱膨脹有機^料、無機聚合材料、不可熱膨脹複合材料及 -73- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----------------·----^---------^9. (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 71 五、發明說明( 其混合物之-材料形成之不連續顆# '1 ’此顆粒具有依照雷射 散射技術測量範圍爲0.1至5微夫 做木 < 平均粒度;及(b)至少 -種異於該多個不連續顆粒之潤滑材料,及⑷至少—種 膜形成材料。 在另-個具體實施例中,包含至少一個包含多個纖維之 狀織物在織物之至少一部份表面上具有樹脂相容塗層板 合物,此樹脂相容塗層組合物包含:⑷多個由選自有機 材料、複合材料及其混合物之材料形成之不連續非壤狀顆 粒,及(b)至少一種異於孩多個不連續顆粒之潤滑材料。 在另-個具體實施例中,包含至少一個包含多個纖維之 股(織物在織物(至少一部份表面上具有樹脂相容塗層組 口物,此樹脂相容塗層組合物包含:(幻多個中空有機顆 粒;及(b)至少一種異於中空有機顆粒之聚合材料。The surface removal is selected as the Ministry of Economic Affairs, the Intellectual Property Office, the employee consumption cooperative, the printed fabric, the fiber surface, or the coated non-fiber segment. In another embodiment according to the present invention, at least one is included. The fabric comprising a plurality of strands of fibers is at least partially coated with a first coating, at least a portion of the first coating is coated with a second coating, and the second coating is:: at a temperature of K Inorganic material particles having a thermal conductivity greater than i watts. In another embodiment, the at least one strand comprising a plurality of fibers is at least partially coated with a coating comprising: (magic flat inorganic particles having no more than at least one glass fiber) Mohs hardness 値 Mohs hardness 値; and (b) film forming material. In another embodiment, the fabric comprising at least one strand comprising a plurality of fibers is at least partially coated with a coating comprising: a) a metal particle having a Mohs hardness of no more than at least one glass fiber 値 'this metal particle is selected from the group consisting of indium, nickel, silver, and silver, and (9) a film forming material. In an embodiment, the fabric comprising at least one fiber strand is at least partially coated with the first coating, and the second coating is applied to at least one of the first coatings. Hydrophilic particles that absorb and retain water in the interstices of the granules. In another embodiment, the fabric comprising at least one strand comprising a plurality of fibers has a resin compatible coating set on at least a portion of the surface of the fabric The resin compatible coating composition comprises (a) a plurality of materials selected from the group consisting of non-thermally expandable organic materials, inorganic polymeric materials, non-thermally expandable composite materials, and -73- paper size applicable to China National Standard (CNS) A4. Specifications (210 X 297 mm) -----------------·----^---------^9. (Please read the note on the back first) Matters fill out this page) 1283255 A7 B7 71 V. INSTRUCTIONS (The mixture - the discontinuity of the material formation # '1 ' This particle has a measurement range of 0.1 to 5 micrograms according to laser scattering technology. And (b) at least - a lubricating material different from the plurality of discrete particles, and (4) at least a film forming material. In another embodiment, comprising at least one fabric comprising a plurality of fibers At least a portion of the surface of the fabric has a resin compatible coating composition comprising: (4) a plurality of discontinuous non-soil formed from materials selected from the group consisting of organic materials, composite materials, and mixtures thereof Shaped particles, and (b) at least one lubricating material that is different from a plurality of discrete particles. In another embodiment And comprising at least one strand comprising a plurality of fibers (the fabric is on the fabric (at least a portion of the surface having a resin compatible coating composition, the resin compatible coating composition comprising: (a plurality of hollow organic particles; And (b) at least one polymeric material different from the hollow organic particles.
在本發明之另一個具體實施例係關於包含至少一個包含 ^個纖維之股之織物,其中織物之至少一部份具有樹脂相 谷塗層,其具有〇·1至i 6之點火損失,及依照ASTM D 737測量爲每分鐘每平方英呎不大於1〇標準立方英呎之透 氣力。 在此使用之”透氣力”表示織物使空氣流通之透氣性。透 氣力可依照ASTM D 737紡織織物透氣力之標準試驗方法 測量,其特別在此併入作爲參考。 這些用於這些具體實施例之成分可選自以上討論之塗層 成分,而且另外之成分亦可選自上列者。 在本發明孓較佳具體實施例中,以包含以下步驟之方法 ----- -74· 本紙張尺/fig用中國國玄標準(CNS)A4 ^(210 x 297 ^^ ; -----------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 B7 經濟部智慧財產局員工消費合作社印剩衣 發明說明(72 ) 製造適合強·化電子撑體之織物: (a) 得到至少一個包含多個纖維之填紗,而且在至少一 個填紗之至少一部份上具有第一樹脂相容塗層; (b) 得到至少一個包含多個纖維之經紗,而且在至少一 個經紗之至少一部份上具有第二樹脂相容塗層;及 (c) 織動至少一個填紗與至少一個經紗,以形成具有小 於2.5重量% i點火損失,適合強化電子撑體之織物。 在本發明之額外具體實施例中,織物藉由以下而組合: ⑷在滑動接觸織物組合裝置之表面粗面中,個別地^整 體地滑動接觸第一玻璃纖維股(其包含多個在其至少一部 份表面上具有依照任何先前具體實施例塗層之破璃纖維) 之至少一部份,如此抑制多個玻璃纖維之表面磨耗,此表 面粗面具有大於第一玻璃纖維股之玻璃纖維之莫氏硬度値 之莫氏硬度値;及(b)交織第一玻璃纖維股與第二纖維股 以形成織物。 本發明之其他具體實施例係關於藉由滑動接觸固體物件 之表面粗面,而抑制包含至少一個玻璃纖維之纖維股之磨 耗之方法,其包含: (a) 個別地或整體地將依照任何先前具體實施例之塗層 組合物塗佈於至少一個玻璃纖維股之至少—個破璃纖維之 至少一部份表面; (b) 至少部份地乾燥組合物,以在至少—個破璃纖維之 至少一部份表面上形成具有組合物殘逢之上漿破璃纖維 股;及 一 ·一 -75- 本紙張尺度適用中國國家標準<CNS)A4規格(210x297公釐) ^-----r---^---------^9. (請先閱讀背面之注意事項再填寫本頁) 1283255 經 濟 部 智 慧 財 產 局 員 工 消 費 合 具 社 印 製 A7 B7 五、發明說明(73 ) (C)滑動玻,璃纖維股之至少一部份以接觸固體物件之表. 面粗面,此表面粗面具有大於至少一個玻璃纖維之硬度値 之硬度値,使得藉塗層組合物抑制至少一個玻璃纖維股之 至少一個玻璃纖維因接觸固體物件之表面粗面之磨耗。 如上,用於這些具體實施例之塗層成分可選自以上討論 之塗層成分’而且另外之成分亦可選自上列者。 經塗覆纖維股10,210,310及由其形成之產品,如上 列之經塗覆織物,可用於廣泛之應用中,但是較佳爲作爲 強化聚合基質材料412之強化物410而形成複合物414,. 如圖4所示,其在以下詳細討論。此種應用包括但不限於 用於印刷電路板之層合物、用於通訊電境之強化物、及各 種其他之複合物。 本發明之經塗覆股及織物較佳爲與用以製造電子撑體及 印刷電路板之典型聚合基質材料相容。此外,經塗覆纖維 股適合用於常用以製造用於此種應用之強化織物之空氣喷 射織布機。塗佈於使用空氣噴射織布機紡織之纖維之習知 上漿組合物包括如澱粉及油之通常不與此種樹脂系統相容 之成分。已觀察到,塗覆包含依照本發明顆粒18之塗層 組合物之纖維股之織動特徵接近塗覆習知澱粉/油爲主上 浆組合物之纖維股之織動特徵,而且與編環氧樹脂相 容。雖然不表示受任何特定理論限制,據信本發明之顆粒 18在處理及空氣喷射織動時,藉由 吁猎由k供艾氣噴射織動操 作所需之纖維分離及空氣阻力,而 Λ頌似習知澱粉/油上 漿組合物之澱粉成分之方式作用,, _ I疋猎由提供與環氧樹 _________ -76· 本紙張尺彦逋用中國國家:標準格x — L----------φ 裝-----Γ---訂--------- (請先閱讀背面之注意事項再填寫本頁) !283255Another embodiment of the present invention is directed to a fabric comprising at least one strand comprising a plurality of fibers, wherein at least a portion of the fabric has a resin phase valley coating having an ignition loss of from 11 to i6, and The air permeability is not more than 1 inch of standard cubic inch per square inch per minute measured in accordance with ASTM D 737. As used herein, "breathing force" means the breathability of the fabric to circulate air. The permeable force can be measured in accordance with ASTM D 737 Standard Test Method for Textile Fabric Breathing Force, which is incorporated herein by reference in its entirety. These ingredients for use in these specific examples may be selected from the coating compositions discussed above, and additional ingredients may also be selected from the list above. In a preferred embodiment of the present invention, the method comprising the following steps ----- 74. The paper ruler/fig is used in China National Standard (CNS) A4 ^ (210 x 297 ^^ ; --- --------Install-----r---订--------- (Please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative System 1283255 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau Employees Consumption Cooperatives Printed Lens Description (72) Manufacture of fabrics suitable for strong and electronic supports: (a) Obtain at least one yarn containing multiple fibers, and at least one fill Having at least a portion of the yarn a first resin compatible coating; (b) obtaining at least one warp yarn comprising a plurality of fibers, and having a second resin compatible coating on at least a portion of the at least one warp yarn; (c) weaving at least one of the yarns and the at least one warp yarn to form a fabric having an ignition loss of less than 2.5% by weight i suitable for strengthening the electronic support. In an additional embodiment of the invention, the fabric is combined by: (4) In the rough surface of the surface of the sliding contact fabric assembly device, the sliding contact is individually a glass fiber strand comprising a plurality of at least a portion of the surface having a glass fiber coated in accordance with any of the preceding embodiments, such that surface wear of the plurality of glass fibers is inhibited, the surface being rough The surface has a Mohs hardness 値 greater than the Mohs hardness 値 of the glass fibers of the first glass fiber strand; and (b) the first glass fiber strand and the second fiber strand are interwoven to form a fabric. Other embodiments of the invention relate to A method of inhibiting abrasion of a fiber strand comprising at least one glass fiber by sliding contact with a surface rough surface of a solid article, comprising: (a) individually or collectively coating a coating composition according to any of the previous embodiments Having at least a portion of the surface of at least one of the glass fiber strands; (b) at least partially drying the composition to form a combination on at least a portion of the surface of at least one of the glass fibers The grain residue is broken with the fiberglass strand; and the one-to-75- paper scale applies to the Chinese national standard <CNS) A4 specification (210x297 mm) ^-----r---^--- ------^9. (Please Read the notes on the back and fill out this page.) 1283255 Ministry of Economic Affairs, Intellectual Property Office, Staff Consumer Co., Ltd. Printed A7 B7 V. Inventions (73) (C) Sliding glass, at least part of the glass fiber strands to contact solid objects The surface rough surface having a hardness 大于 greater than the hardness 至少 of at least one glass fiber such that at least one glass fiber of the at least one glass fiber strand is inhibited by the coating composition from contacting the surface rough surface of the solid object Wear. As above, the coating composition used in these embodiments may be selected from the coating compositions' discussed above and the additional ingredients may also be selected from the above. The coated fiber strands 10, 210, 310 and the products formed therefrom, such as the coated fabrics listed above, can be used in a wide variety of applications, but preferably form a composite as a reinforcement 410 of the reinforced polymeric matrix material 412. 414,. As shown in Figure 4, it is discussed in detail below. Such applications include, but are not limited to, laminates for printed circuit boards, reinforcements for communication environments, and various other composites. The coated strands and fabrics of the present invention are preferably compatible with typical polymeric matrix materials used to make electronic supports and printed circuit boards. In addition, the coated fiber strands are suitable for use in air jet looms commonly used to make reinforced fabrics for such applications. Conventional sizing compositions which are applied to fibers woven using air jet looms include ingredients such as starches and oils which are generally not compatible with such resin systems. It has been observed that the weaving characteristics of the fiber strands comprising the coating composition comprising the particles 18 according to the invention are close to the weaving characteristics of the fiber strands coated with the conventional starch/oil-based sizing composition, and Resin compatible. While not being bound by any particular theory, it is believed that the granules 18 of the present invention, when processed and air jet woven, utilize the fiber separation and air resistance required for the operation of the blasting operation by k. Like the function of the starch component of the conventional starch/oil sizing composition, _ I疋 hunting is provided by the epoxy tree _________ -76· This paper is used in China. Standard country x: L--- ------- φ 装-----Γ---订--------- (Please read the notes on the back and fill out this page) !283255
五、發明說明( 74 經濟部智慧財產局員工消費合作社印製 脂系統之松-容性而不以異於習知組合物之方式作用。例 如,顆粒18促進塗層類似澱粉塗層之乾燥潤滑特徵之乾 燥、粉末特徵。 在本發明之經塗覆股中,顆粒可有利地在股之纖維間提 供間隙,其利於其間基質材料更快速之流動及/或均勻地 濕潤及濕透股之纖維。此外,股較佳爲具有高股開放性 (以上討論),其亦利於基質材料在束中之流動。令人驚奇 地,在特定具體實施例中,顆粒量可超過塗佈於纖維之塗 層組合物總固體之20重量%,卻仍適當地黏附於纖維及 提供具有至少可與無顆粒塗層之股比擬之處理特徵之股。 現在參考圖8,本發明經塗覆股之優點爲,由加入經塗 覆股之織物812製造之層合物810可在織物812與聚合基 質材料814之間之界面具有良好之偶合。良好之偶合可在 由層合物810製造之電子撑體818中提供良好之水解安定 力及對金屬移動之抗力(以上討論)。 在圖5所示之另一個非限制具體實施例中,依照本發明 製造之經塗覆股510可在針織或纺織織物512強化物中作 爲經紗及/或緯紗股514與516,較佳爲形成用於印刷電路 板之層合物(如圖7-9所示)。雖然並非必要,經紗股514 可在使用前藉熟悉此技藝者已知之任何習知交織技術交 織。一種此種技術使用交織框以賦與股每英吋〇5至3圈 之X織。強化織物512較佳爲每公分包括5至1〇〇條經紗 股(每英对約13至254條經紗股),而且較佳爲每公分具 有ό至5(M电緯紗股(每英吋約15至約ι27條緯紗股)。織 裝-----r---訂--------- Sr (請先閱讀背面之注意事項再填寫本頁) -77- 1283255 A7 五、發明說明(75 ) 動構造亦可-爲規則平織或格網(如圖5所示),雖然可使用 熟悉此技藝者已知之任何其他織動 紋織動。 土式’如叉織織動或锻 在具體實施例中,適合之本發明織動強化織物512可藉 由使用熟悉此技藝者已知之任何習知織布機形成,如織梭 織布機、空乳噴射織布機或劍杆織布機,但是較佳爲使用 空氣喷射織布機形成。較佳之空氣嘴射織布機商業得自日 本 Tsudakoma 公司之型號 103 、1〇31 、1033 或 ΖΑχ · sulzerRutl型號L__、L侧或L_5細,其^業得自瑞 士 Zunch〈 Sulzer Br〇thers大限公司及τ〇帅型號 JAT610 〇 如圖中所述,空氣噴射織動指使用空氣喷射織布機626 之織物織動型式(如圖6所示),其中如以上所討論,以來 自-或更多個空氣噴射噴嘴618之強壓縮空氣614將填紗 (緯紗)610插入經紗棚中(如圖6與圖如所示)。填紗61〇 被壓縮空氣推動通過織物628之寬度624 (約1〇至約6〇 英吋),而且更佳爲0.91米(約36吋)。 空氣噴射充填系統可具有單一主噴嘴616 ,但較佳爲沿 經紗棚612亦具有多個輔助繼動噴嘴62〇以對填紗61〇提 供強輔助空氣622 ,而維持紗61〇橫越織物628之寬度 624所需之空氣壓力。供應至主空氣噴嘴616之空氣壓力 (里規)較佳爲範圍爲1〇3至413仟巴斯卡(kpa)(每平方英 叶約I5至約6〇磅(psi)),而且更佳爲31〇 kPa (約45 Psi)。主窀氣喷嘴616之較佳型式爲SulzerRuti針式空氣 - 78 - ^紙張尺唐摘用中固國定德進(ΓΝς)Α4播格⑽心7公兹) —*-----------------^—.—I—^9. (請先閱讀背面之注意事項再填寫本頁)V. INSTRUCTIONS INSTRUCTIONS (74 Ministry of Economic Affairs Intellectual Property Office employees consumption cooperatives print the looseness of the lipid system - not in a manner different from the conventional composition. For example, the granule 18 promotes the dry lubrication of the coating similar to the starch coating. Drying, powder characteristics of the features. In the coated strands of the present invention, the particles advantageously provide a gap between the fibers of the strands which facilitates faster flow of the matrix material and/or uniform wetting and wetting of the fibers therein In addition, the strands are preferably highly open (discussed above) which also facilitates the flow of the matrix material in the bundle. Surprisingly, in certain embodiments, the amount of particulates may exceed that applied to the fibers. 20% by weight of the total solids of the layer composition, while still suitably adhering to the fibers and providing a stock having processing characteristics at least comparable to those of the non-particulate coating. Referring now to Figure 8, the advantages of the coated strands of the present invention are The laminate 810 made from the coated stranded fabric 812 can have a good coupling at the interface between the fabric 812 and the polymeric matrix material 814. A good coupling can be made from the laminate 810. The electron support 818 provides good hydrolysis stability and resistance to metal movement (discussed above). In another non-limiting embodiment illustrated in Figure 5, the coated strands 510 made in accordance with the present invention may be knitted. Or woven fabric 512 reinforcement as warp and/or weft strands 514 and 516, preferably forming a laminate for a printed circuit board (as shown in Figures 7-9). Although not necessary, warp strands 514 may be Prior to use, it is interwoven by any conventional interleaving technique known to those skilled in the art. One such technique uses an interlaced frame to impart X-wovens of 5 to 3 turns per inch. The reinforcing fabric 512 preferably comprises 5 to 5 centimeters per cent. 1 warp yarn strands (approximately 13 to 254 warp strands per inch), and preferably from ό to 5 per centimeter (M electric weft yarn strands (about 15 to about ι 27 weft strands per inch). -----r---订--------- Sr (Please read the note on the back and fill out this page) -77- 1283255 A7 V. Invention description (75) Dynamic structure can also - For regular weave or grid (as shown in Figure 5), any other weave woven known to those skilled in the art may be used. For example, fork weaving or forging, in a particular embodiment, the woven reinforced fabric 512 of the present invention may be formed by using any conventional looms known to those skilled in the art, such as weaving loom, empty A milk jet loom or rapier loom, but preferably formed using an air jet loom. Preferably, the air jet loom is commercially available from Japan's Tsudakoma Corporation Models 103, 1, 31, 1033 or ΖΑχ. The sulzerRutl model L__, L side or L_5 is fine, and it is obtained from Zunch (Sulzer Br〇thers) and τ〇 handsome model JAT610 in Switzerland. As shown in the figure, air jet weaving refers to the use of air jet loom 626. a fabric weave pattern (shown in Figure 6) wherein, as discussed above, the fill yarn (weft) 610 is inserted into the warp shed with strong compressed air 614 from - or more air jet nozzles 618 (Fig. 6 with The figure is as shown). The fill yarn 61 is pushed by the compressed air through the width 624 of the fabric 628 (about 1 Torr to about 6 inches), and more preferably 0.91 meters (about 36 inches). The air jet filling system can have a single main nozzle 616, but preferably has a plurality of auxiliary relay nozzles 62 along the warp shed 612 to provide a strong auxiliary air 622 to the yarn 61 , while maintaining the yarn 61 traversing the fabric 628. The required air pressure of width 624. The air pressure supplied to the main air nozzle 616 is preferably in the range of 1 〇 3 to 413 kPa (kpa) (about 1 to about 6 psi) per square inch, and more preferably It is 31 kPa (about 45 Psi). The preferred type of main helium nozzle 616 is SulzerRuti needle air - 78 - ^ paper ruler Tang extract with Zhonggu Guoding Dejin (ΓΝς) Α 4 broadcast grid (10) heart 7 gongs) —*-------- ---------^—.—I—^9. (Please read the notes on the back and fill out this page)
1283255 五、發明說明(%) 噴射單位型-號044 455 001 ,其具有2亳米直徑617及20 公分長度621之噴嘴出口管619之内空氣噴射槽(商業得 自北卡州Spartanburg之Sulzer Ruti公司)。較佳爲,空氣噴 射充填系統具有15至20個輔助空氣噴嘴62〇,其以填紗 610之橫向方向供應輔助空氣以幫助推動紗61〇橫越織布 機626。供應至各輔助空氣噴嘴62〇之空氣壓力(量規)較 佳爲範圍爲3至6巴。 藉進料系統632以每分鐘18〇至550米,而且較佳爲每 分鐘274米(約300碼)之進料速率,自供應包裝63〇抽取 填紗610。經夾板將填紗61〇進料至主噴嘴618中。強空 氣推動預定長度之紗(大約等於所需之織物寬度)通過管導 片導件。在完成插入時,以切割器634切割在主噴嘴618 末梢之紗端。 不同紗及空氣噴射織動過程之相容性及空氣動力性質可 由以下之方法決定,其大致在此稱爲"空氣嘴射運輸阻力,, 試驗法。使用空氣噴射運輸阻力測量在以空氣噴射之力將 紗拉至空氣噴射噴嘴中時,施加在紗上之吸引或拉動力(,, 阻力")。在此方法中,在310仟巴斯卡(每平方英叶約45 磅)量規之空氣壓力,以每分鐘274米(約300碼)之速率將 各紗樣品進料通過Sulzer Ruti針式空氣嘴射喷嘴單位型號 044 455 001,其具有2毫米直徑617及20公分長度621之 喷嘴出口管619之内空氣噴射槽(商業得自北卡州 Spartanburg之Sulzer Ruti公司)。張力計在紗進入空氣噴射 喷嘴之前之位置接觸紗。張力計提供紗被拉至空氣噴射噴 -79- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) —-----------裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 五、發明說明( 77 嘴中時,空-氣噴射施加在紗之克力(阻力)測量。 每單位質量之阻力可作爲紗樣品之相對比較之基礎。對 於相對比較,將通過1公分長度之紗之阻力測量標準化。 1公分長度之紗之克質量可依照方程式2測定: 克質量=〇(d/2)2)(N)(p料)(1公分長度之紗) (方程式2) 其中d爲紗束單一纖維之直徑,N爲紗束中之纖維數量, 及P㈣爲玻璃在25 °C之密度(每立方公分約2.6克)。表c 列出許多種典型玻璃纖維紗產品之紗中之纖維直徑及數 量0 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本 紗型式 纖維直徑 束中之纖維數量 (公分) G75 9 X 1〇_4 400 G150 9 X 1〇·4 200 G225 7 X 10-4 200 G450 5.72 X 10'4 200 例如,1公分長度之G75紗之克質量爲(π(9 X 10·4/2)2)(400)(每立方公分2.6克)(1公分長度之紗)=6.62 X 1〇_4克質量。對於D450紗,克質量爲1.34 X ΗΤ4克質量。 藉由以張力計測定之阻力(克力)測量除以所試驗紗型式之 克質量,而計算每單位質量之相對阻力Γ空氣噴射運輸阻 -80- 紙張尺度適用中國國·家標準(CNS)A4規格(210 X 297公《 ) _裝-----r---訂----- Φ 1283255 經濟部智慧財產局員工消費合作社印製 A7 -------------Β7___ 五、發明說明(7S ) 力··)。例叙,對於G75紗,如果阻力之張力計測量爲 68.5 ’則每克質量之紗之空氣噴射運輸阻力等於6S5除以 6.62 X ι〇·4= 1〇3 474 克力。 依照以上討論之空氣噴射運輸阻力試驗方法測定,用以 形成依照本發明用於層合物之紡織織物之紗之空氣噴射運 輸阻力較佳爲每克質量之紗大於100,000克力,更佳爲範 圍爲每克質量之紗100,000至400,000克力,而且甚至更佳 爲範圍爲每克質量之紗12〇,〇〇〇至300,000克力。 本發明之織物較佳爲以適合用於電子撑體或印刷電路板 用層合物之型式紡織,如"Fabrics Around the world”所揭 示’其爲南卡州Anderson之Clark-Schwebel公司之技術公 告(1995),其特別地在此併入作爲參考。層合物可爲單向 層合物,其中各層織物中大部份之纖維、紗或股以相同之 方向定向。 例如’使用E225 E-玻璃纖維紗之非限制織物型式爲 2116型,其每5公分具有118條經紗及114條填紗(或緯 紗)(每英吋60條經紗及58條填紗);使用7 22 1χ〇(Ε225 1/0)經紗及填紗,·具有〇·〇94毫米(約0.037英吋)之公稱織 物厚度’及每平方米103.8克(每平方碼約3 〇6盎司)之織 物重量(或基本重量)。使用G75E-坡璃纖維紗之織物型式 之非限制實例爲7628型,其每5公分具有87條經紗及61 條填紗(每英吋44條經紗及31條填紗);使用9 68 1χ〇 g75 1/0)經紗及填紗;具有0.173毫米(約〇〇〇68英忖)之公稱織 物厚度;|每平方米203.4克(每平方碼約6〇〇盎司)之織 -81 · 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐] -- -------------------^---------^9. (請先閱讀背面之注意事項再填寫本頁) 1___ - 82 本紙張尺度適用中國國家標準<CNS)A4規格(210 X 297公釐 1283255 五、發明說明(79 ) 物重量。偏则E•玻璃纖維紗之織㈣式之非 例爲讎型,其每5公分具有118條經紗及%條填 英吋60條經紗及47條塡紗、· μ m r 〜),使用 511 lx0(D45〇1/〇) 及填紗;具有侧毫米(約0 0021英对)之公稱織物厚 度;及每平方米46.8克(每平方碼約 量。使用麵E-玻璃纖維紗之織物型式之非限制 1〇6型’其每5公分具有110條經紗及U〇條填紗(每英忖 56條經紗及56條填紗);使用55.5lx0(卿1/〇)經紗及 填秒’·具有0.033毫米(約〇加英对)之公稱織物厚度;及 每平方米24.4克(每平方碼約Q 72盘司)之織物重量。另 -種使用麵E·玻璃纖維紗之織物型式之非限制實例爲 1〇8型,其每5公分具有118條經紗及83條填紗(每英忖 60條經紗及47條填紗);使用5 5 5 1χ2 (D9〇〇 1/〇)經沙及 填紗;具有0.061毫米(約〇·_英对)之公稱織物厚度; 及每平方米47.5克(每平方碼約14〇盘司)之織物重量。 使用则與则£_玻璃纖維紗之織物型式之非限制實例 爲2113型,其每5公分具有118條經紗及ιι〇條填紗(每 英吋60條經紗及56條填紗);使用7 22 lx〇(D225丨⑼經紗 及5 11 lx〇(D450 1/〇)填紗;具有〇〇79毫米(約〇〇〇3ι英吋) 之公稱織物厚度,·及每平方米78 〇克(每平方碼約2 盎 司)之織物重量。使用G50與G75E_破璃纖維紗之織物型 式之非限制實例爲7535型,其每5公分具有打條經紗及 57條填紗(每英吋44條經紗及29條填紗);使用9邡1χ〇 (G75 1/0)經蜱及9 99 lx0 (G5〇 1/〇)填紗;具有〇 2〇ι毫米 -82 - - ----------^--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 _JB7__ 五、發明說明(80 ) (約0.0079荚吋)之公稱織物厚度;及每平方米232.3克(每 平方碼約6.85盎司)之織物重量。 這些及其他可用之織物型式規格示於IPC-EG-140 f,Specification for Finished Fabric Woven from Έ1 Glass for Printed Boards'丨, The Institute for Interconnecting and Packaging Electronic Circuits之刊物(1997年6月),其特別地在此併 入作爲參考。雖然上述織物型式使用交織紗,意圖依照本 發明製造這些或其他使用零交織紗或纺條結合或代替交織 紗之織物。 在本發明之具體實施例中,織物中之一些或全部經紗可 具有塗覆第一樹脂相容上漿組合物之纖維,而且一些或全 部填紗可具有塗覆異於第一組合物之第二樹脂相容塗層之 纖維,即,第二組合物(1)含至少一種化學地異於或在一 些形式異於第一上漿組合物之成分之成分;或(2)以異於 第一上漿組合物中所含相同成分之量之量含至少一種成 分。 現在參考圖7 ,藉由以基質材料塗覆及/或浸潰,較佳 爲聚合膜形成熱塑性或熱固性基質材料716,織物712可 用以形成複合物或層合物714。複合物或層合物714適合 作爲電子撑體。在此使用之”電子撑體”表示機械地支撑及 /或電交連元件之結構。實例包括但不限於,主動電子組 件、被動電子組件、印刷電路、積體電路、半導體装置, 及其他結合此種元件之硬體,其包括但不限於,連接器、 插槽、扣表及散熱器。 -83 - 本紙張尺度適用中國國.家標準(CNS)A4規格(21〇 X 297公釐) --·----------^裝-----r---訂--------- si (請先閱讀背面之注意事項再填寫本頁) 12832551283255 V. INSTRUCTIONS (%) Jet unit type - No. 044 455 001 with an air jet of 2 nozzle diameter 617 and a nozzle length 621 of 20 cm length 621 (commercially available from Sulzer Ruti, Spartanburg, North Carolina) the company). Preferably, the air injection filling system has 15 to 20 auxiliary air nozzles 62A that supply auxiliary air in the lateral direction of the yarn filling 610 to help push the yarn 61 to traverse the loom 626. The air pressure (gauge) supplied to each of the auxiliary air nozzles 62 is preferably in the range of 3 to 6 bar. The fill yarn 610 is withdrawn from the supply package 63 by the feed system 632 at a feed rate of 18 to 550 meters per minute, and preferably 274 meters (about 300 yards) per minute. The fill yarn 61 is fed into the main nozzle 618 via a splint. Strong air pushes a predetermined length of yarn (approximately equal to the desired fabric width) through the tube guide. Upon completion of the insertion, the end of the yarn at the tip of the main nozzle 618 is cut by a cutter 634. The compatibility and aerodynamic properties of different yarn and air jet weaving processes can be determined by the following method, which is generally referred to herein as "air nozzle transport resistance, test method. The air jet transport resistance is used to measure the attraction or pulling force (, resistance ") applied to the yarn when the yarn is pulled into the air jet nozzle by the force of the air jet. In this method, the yarn pressure is measured at a rate of 274 meters (about 300 yards) per minute at a flow rate of 310 仟basca (about 45 pounds per square inch) through the Sulzer Ruti needle air nozzle. The spray nozzle unit number 044 455 001 has an air jet groove within the nozzle outlet tube 619 of 2 mm diameter 617 and 20 cm length 621 (commercially available from Sulzer Ruti, Spartanburg, North Carolina). The tensiometer contacts the yarn at a position before the yarn enters the air jet nozzle. Tensiometer provides yarn to air jet spray-79- This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) —-----------Install----- ---Order--------- (Please read the note on the back and then fill out this page) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 V. Invention description (77 mouth, empty - Gas injection is applied to the yarn's gram force (resistance) measurement. The resistance per unit mass can be used as the basis for the relative comparison of the yarn samples. For relative comparison, the resistance measurement of the yarn by 1 cm length will be standardized. The mass can be determined according to Equation 2: gram mass = 〇 (d / 2) 2) (N) (p material) (yarn of 1 cm length) (Equation 2) where d is the diameter of the single fiber of the yarn bundle, and N is the yarn The amount of fiber in the bundle, and P (iv) is the density of the glass at 25 ° C (about 2.6 grams per cubic centimeter). Table c lists the fiber diameters and quantities in the yarns of many typical glass fiber yarn products. (Please read the notes on the back and fill out this page.) Ministry of Economic Affairs, Intellectual Property Bureau, Staff Cooperatives, Printed in the Type of Fiber Diameter Number of fibers (cm) G75 9 X 1〇_4 400 G150 9 X 1〇·4 200 G225 7 X 10-4 200 G450 5.72 X 10'4 200 For example, the mass of G75 yarn of 1 cm length is (π (9 X 10·4/2) 2) (400) (2.6 g per cubic centimeter) (yarn of 1 cm length) = 6.62 X 1 〇 4 g mass. For D450 yarns, the mass is 1.34 X ΗΤ 4 g. The relative resistance per unit mass is calculated by dividing the resistance (gram force) measured by the tensiometer by the gram mass of the tested yarn type. Air Jet Transport Resistance - 80 - Paper Scale Applicable to China National Standard (CNS) A4 Specifications (210 X 297 public) _装-----r---订----- Φ 1283255 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperatives printed A7 ------------ -Β7___ V. Invention description (7S) Force··). For example, for a G75 yarn, if the resistance tensiometer is measured as 68.5 ′, the air jet transport resistance per gram of quality yarn is equal to 6S5 divided by 6.62 X ι〇·4 = 1〇3 474 gram force. The air jet transport resistance of the yarn used to form the woven fabric for the laminate according to the present invention is preferably greater than 100,000 gram per gram of mass, more preferably in the range determined by the air jet transport resistance test method discussed above. It is 100,000 to 400,000 gram per gram of yarn, and even more preferably in the range of 12 inches per gram of yarn, up to 300,000 gram. The fabric of the present invention is preferably woven in a form suitable for use in laminates for electronic supports or printed circuit boards, as disclosed by "Fabrics Around the world", which is a technology of Clark-Schwebel Corporation of Anderson, South Carolina. Bulletin (1995), which is hereby incorporated by reference in its entirety, the disclosure of which is incorporated herein by reference in its entirety in the the the the the the the the the - The non-restricted fabric type of fiberglass yarn is Type 2116, which has 118 warp yarns and 114 yarns (or weft yarns) per 5 cm (60 warp yarns and 58 yarns per inch); 7 22 1 inch ( Ε225 1/0) warp and yarn filling, fabric weight of 公·〇94 mm (approx. 0.037 inch) and fabric weight of 103.8 grams per square meter (approximately 3 〇 6 ounces per square yard) (or basic Weight) A non-limiting example of a fabric type using G75E-glass fiber yarn is Type 7628, which has 87 warp yarns and 61 yarns per 5 cm (44 warp yarns per inch and 31 yarn fills); 68 1χ〇g75 1/0) warp and yarn filling; with 0.173 mm (about 〇 〇〇68 inches 公) nominal fabric thickness; | 203.4 grams per square meter (about 6 ounces per square yard) of woven-81 · This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) ] -- -------------------^---------^9. (Please read the notes on the back and fill out this page) 1___ - 82 This paper scale applies to the Chinese National Standard <CNS) A4 specification (210 X 297 mm 1283255 V. Inventive Note (79). The weight of the E•glass fiber yarn weave (4) is not a type, There are 118 warp yarns and 50 pieces of warp yarns and 47 crepe yarns per μm, · μ mr ~), using 511 lx0 (D45〇1/〇) and yarn filling; with side millimeters (about 0 0021 inches) The nominal fabric thickness of the pair; and 46.8 grams per square meter (amount per square yard. Non-restricted type 1〇6 of the fabric type using the surface E-glass fiber yarn) has 110 warp yarns and U-strips per 5 cm. Filling (56 warp yarns and 56 yarns per inch); use 55.5lx0 (clear 1/〇) warp yarns and fill in seconds '· have a nominal fabric thickness of 0.033 mm (about 〇加英英); and per square meter 24.4 grams (per flat The fabric weight of the square code is about Q 72. The non-limiting example of the fabric type using the surface E·glass fiber yarn is 1〇8 type, which has 118 warp yarns and 83 yarn fillings per 5 cm (each 60 warp yarns and 47 yarns in the UK; 5 5 5 1χ2 (D9〇〇1/〇) sand and yarn filling; nominal fabric thickness of 0.061 mm (about 〇·_英); and per square The fabric weight of 47.5 grams (about 14 inches per square yard). A non-limiting example of a fabric type with a glass fiber yarn of type 2113 is used, which has 118 warp yarns and ιι 填 yarns (60 warps and 56 yarns per inch) per 5 cm; 22 lx〇 (D225丨(9) warp and 5 11 lx〇 (D450 1/〇) filled; nominal fabric thickness of 〇〇79 mm (approx. 3 ι 吋), and 78 每g per square meter ( Fabric weight of approximately 2 ounces per square yard. A non-limiting example of a fabric type using G50 and G75E_glass fiber yarns is Type 7535, which has a warp yarn and 57 yarns per 5 cm (44 per inch) Warp yarns and 29 yarns); filled with 9邡1χ〇 (G75 1/0) and 9 99 lx0 (G5〇1/〇); with 〇2〇ι mm-82 - - ----- -----^--------- (Please read the notes on the back and fill out this page.) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 _JB7__ V. Invention Description (80) The nominal fabric thickness of 0.0079 Viburnum; and the fabric weight of 232.3 grams per square meter (approximately 6.85 ounces per square yard). These and other available fabric types are shown in IPC-EG-140 f,S Pecification for Finished Fabric Woven from Έ 1 Glass for Printed Boards', published by The Institute for Interconnecting and Packaging Electronic Circuits (June 1997), which is hereby incorporated by reference in its entirety. These or other fabrics that use zero interlaced yarns or spun yarns in combination with or in place of interwoven yarns are made in accordance with the present invention. In particular embodiments of the invention, some or all of the warp yarns in the fabric may have a first resin compatible sizing combination. Fiber of the article, and some or all of the yarn may have fibers coated with a second resin compatible coating different from the first composition, ie, the second composition (1) contains at least one chemically different or in some form a component different from the component of the first sizing composition; or (2) containing at least one component in an amount different from the amount of the same component contained in the first sizing composition. Referring now to Figure 7, by using a matrix material Coating and/or impregnation, preferably a polymeric film forms a thermoplastic or thermoset matrix material 716, which may be used to form a composite or laminate 714. The composite or laminate 714 is suitable as an electron support. As used herein, "electronic support" means a structure that mechanically supports and/or electrically interconnects components. Examples include, but are not limited to, active electronic components, passive electronic components, printing Circuits, integrated circuits, semiconductor devices, and other hardware incorporating such components include, but are not limited to, connectors, sockets, buckles, and heat sinks. -83 - This paper size is applicable to China National Standard (CNS) A4 specification (21〇X 297 mm) --·----------^装-----r--- --------- si (please read the notes on the back and fill out this page) 1283255
、發明說明( 81 經濟部智慧財產局員工消費合作社印製 發明I較佳具體實施例係關於強化複合物,其包含至 ' 個包含多個以上詳述之纖維之部份塗覆纖維股。本發 明因此意圖爲由各所揭示包含多個纖維之纖維股製造之強 化複合物。例如,本發明之較佳具體實施例係關於強化複 合物’其包含基質材料及至少一個包含多個纖維之部份塗 覆、纖維股’其塗層包含有機成分及具有在3〇〇κ之溫度爲 每米K至少1瓦之導熱度之薄平顆粒。 本發明之另一個較佳具體實施例係關於強化複合物,其 包含(a)包含多個纖維之至少部份地塗覆之纖維朦,其塗 層包含至少一個薄平顆粒,及(b)基質材料。 本發明之另一個較佳具體實施例係關於強化複合物,其 包含(a)包含多個玻璃纖維之至少部份地塗覆之纖維股, 其塗層包含水性組合物殘渣,其包含⑴多個由選自有機材 料、無機聚合材料、複合材料及其混合物之材料形成之不 連續顆粒;(ii)至少一種異於該多個不連續顆粒之潤滑材 料;及(iii)至少一種膜形成材料;及(b)基質材料。 本發明之另一個較佳具體實施例係關於強化複合物,其 包含至少一個纖維股及基質材料,其中強化複合物更包含 水性組合物殘渣,其包含⑷多個由選自有機材料、無機 聚合材料、複合材料及其混合物之材料形成之不連續顆 粒;(b)至少一種異於該多個不連續顆粒之潤滑材料;及(c) 至少一種膜形成材料。 本發明之另一個較佳具體實施例係關於強化複合物,其 包含(a)包―含〜多個玻璃纖維之至少部份地塗覆之纖維股, -84 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公楚) IL---------——l· — — —訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 五、發明說明(82 其塗層。。K H、、且合物殘渣,其包含基於總固體爲大於 20重量%之不連續顆粒,此顆粒具有不超過至少-個該玻 瑪纖維之莫氏硬度値之莫氏硬度値;及⑻基質材料。 本發明之另—個較佳具體實施例係關於強化複合物,其 包含至V個。含夕個玻璃纖維之纖維股及基質材料,其 中強化複合物更包含水性組合物㈣,其包含基於總固禮 爲大於20重量%之不連續顆粒,此顆粒具有不超過至少 —個該玻璃纖維之莫氏硬度値之莫氏硬度値。 本發明之額外具體實施例係關於強化複合物,其包含⑷ 至少一個包含多個破璃纖維之纖維股,此股塗層包含^個 由選自有機材料、無機聚合材料、複合材料及其混合物之 材料形成之不連續顆粒之樹脂相容组合物,其中不:續顆 粒具有小於5微米之平均粒度;及⑻基質材料。特別 地,多個不連續顆粒由選自以上任何之不可熱膨脹有機材 料、無機聚合材料、不可熱膨脹複合材料、及其混合物之 材料形成。 用於以上有關強化複合物之具體實施例之塗層與樹脂相 容組合物之成分可選自以上討論之塗層成分,而且另外之 成分亦可選自上列者。 用於本發明之較佳基質材料包括熱固性材料,如熱固性 聚醋、乙晞醋、環氧化物(在分子中含至少一個環氧基或 環氧乙烷基,如多羥基醇或硫醇之聚縮水甘油_)、盼 系、胺基塑料、熱固性聚胺基甲酸酯、以上任何之衍生 物、及以上f何之混合物。形成用於印刷電路板之層合物 丨卜---------------r---訂--------- (請先閱讀背面之注音?事項再填寫本頁)DESCRIPTION OF THE INVENTION (81 Ministry of Economic Affairs Intellectual Property Office Employees Consumer Cooperatives Printing Invention I Preferred embodiment relates to a reinforced composite comprising a plurality of coated fiber strands comprising a plurality of fibers detailed above. The invention is therefore intended to be a reinforced composite made from various fiber strands comprising a plurality of fibers. For example, a preferred embodiment of the invention relates to a reinforced composite comprising a matrix material and at least one portion comprising a plurality of fibers The coated, fiber strands' coatings comprise organic components and thin flat particles having a thermal conductivity of at least 1 watt per meter K at a temperature of 3 Å. Another preferred embodiment of the invention relates to reinforced composites. And comprising (a) at least partially coated fiber strands comprising a plurality of fibers, the coating comprising at least one thin flat particle, and (b) a matrix material. Another preferred embodiment of the invention is The reinforced composite comprises (a) an at least partially coated fiber strand comprising a plurality of glass fibers, the coating comprising an aqueous composition residue comprising (1) a plurality selected from the group consisting of organic materials a discontinuous particle formed of a material, an inorganic polymeric material, a composite material, and a mixture thereof; (ii) at least one lubricating material different from the plurality of discrete particles; and (iii) at least one film forming material; and (b) A matrix material. Another preferred embodiment of the present invention relates to a reinforced composite comprising at least one fiber strand and a matrix material, wherein the reinforced composite further comprises an aqueous composition residue comprising (4) a plurality selected from the group consisting of organic materials a discontinuous particle formed of a material of an inorganic polymeric material, a composite material, and a mixture thereof; (b) at least one lubricating material different from the plurality of discrete particles; and (c) at least one film forming material. Another aspect of the present invention Preferred embodiments relate to a reinforced composite comprising (a) a package comprising at least partially coated fiber strands of at least a plurality of glass fibers, -84 - the paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 public Chu) IL---------——l· — — —--------- (Please read the notes on the back and fill out this page) Property Bureau staff consumption Co-published 1283255 V. Description of the invention (82 its coating. KH, compound residue, containing more than 20% by weight of discontinuous particles based on total solids, the particles having no more than at least one of the Boma The Mohs hardness of the fiber 値 Mohs hardness 値; and (8) the matrix material. Another preferred embodiment of the invention relates to a reinforced composite comprising up to V. Fiber strands and matrix of the glass fiber The material, wherein the reinforced composite further comprises an aqueous composition (IV) comprising more than 20% by weight of discontinuous particles based on total weight, the particles having a Mohs hardness of no more than at least one Mohs hardness of the glass fiber 値An additional embodiment of the present invention relates to a reinforced composite comprising (4) at least one fiber strand comprising a plurality of glass fibers, the strand coating comprising from an organic material, an inorganic polymeric material, a composite material and A resin compatible composition of discontinuous particles formed from the material of the mixture, wherein: no: the continuous particles have an average particle size of less than 5 microns; and (8) a matrix material. Specifically, the plurality of discontinuous particles are formed of a material selected from any of the above non-thermally expandable organic materials, inorganic polymeric materials, non-thermally expandable composite materials, and mixtures thereof. The components of the coating and resin compatible compositions used in the above specific examples of the reinforced composite may be selected from the coating components discussed above, and the other ingredients may also be selected from the above. Preferred matrix materials for use in the present invention include thermosetting materials such as thermosetting polyesters, acetamidine vinegars, epoxides containing at least one epoxy or oxirane group in the molecule, such as polyhydric alcohols or thiols. Polyglycidyl _), a desired base, an amine based plastic, a thermosetting polyurethane, any of the above derivatives, and mixtures thereof. Forming a laminate for a printed circuit board---------------r---book--------- (please read the phonetic notes on the back first? Fill in this page again)
1283255 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(83 ) 之較佳基質_材料爲FR-4環氧基樹脂(其爲如二官能基溴化^ 環氧樹脂多官能基環氧樹脂)、聚醯亞胺及液晶聚合物, 此種組合物對熟悉此技藝者爲已知的。如果需要有關此種 組合物之進一步資訊,參見 Electronic Materials Handbook™. ASM International (1989)第534-537頁,其特別在此併入作 爲參考。 適合之聚合熱塑性基質材料之非限制實例包括聚烯烴、 聚醯胺、熱塑性聚胺基甲酸酯與熱塑性聚酯、乙烯聚合 物、及以上任何之混合物。可用熱塑性材料之其他實例包. 括聚醯亞胺、聚醚颯、聚苯基颯、聚醚酮、聚伸苯基氧化 物、聚伸苯基硫化物、聚縮醛、聚氣乙烯、及聚碳酸酯。 較佳之基質材料配方包括EPON1120-A80環氧樹脂(商 業得自德州Houston之Shell Chemical公司)、二氰二酿胺、 2-甲基咪唑、及DOWANOL PM乙二醇乙醚(商業得自密西 根州 Midland 之 The Dow Chemical 公司)。 複合物中之聚合基質材料及強化材料可包括之其他成分 包括著色劑或顏料、潤滑劑或處理助劑、紫外光(UV)安定 劑、抗氧化劑、其他之填料及摻和劑。在較佳具體實施例 中,聚合基質材料包括無機材料。這些無機材料包括陶资 材料及金屬材料,而且可選自以上詳述之無機材料。 織物712可藉由將織物712浸於聚合基質材料716之浴 中而塗覆及浸潰,例如,如R. Tummala (編者)之 Microelectronics Packaging Handbook, (1989)第 895-890 頁所討 論,其特別地在此併入作爲參考。更常爲,以手或任合自 -86 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) — ΙΓΙ — — —— — — — · I I I l· I I I 一呑,·11111111 (請先閱讀背面之注意事項再填寫本頁)1283255 A7 B7 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 5, Invention Note (83) The preferred substrate _ material is FR-4 epoxy resin (which is such as difunctional bromination ^ epoxy resin polyfunctional group Epoxy resins), polyimines, and liquid crystal polymers, such compositions are known to those skilled in the art. For further information on such compositions, see Electronic Materials HandbookTM. ASM International (1989) pp. 534-537, which is incorporated herein by reference in its entirety. Non-limiting examples of suitable polymeric thermoplastic matrix materials include polyolefins, polyamines, thermoplastic polyurethanes and thermoplastic polyesters, ethylene polymers, and mixtures of any of the foregoing. Other examples of thermoplastic materials may be used. Polyimide, polyether oxime, polyphenyl fluorene, polyether ketone, polyphenylene oxide, polyphenylene sulfide, polyacetal, polyethylene, and Polycarbonate. Preferred matrix material formulations include EPON 1120-A80 epoxy resin (commercially available from Shell Chemical Company of Houston, Texas), dicyandiamide, 2-methylimidazole, and DOWANOL PM ethylene glycol ether (commercially available from Michigan) The Dow Chemical Company of Midland). The polymeric matrix materials and reinforcing materials in the composite may include other components including colorants or pigments, lubricants or processing aids, ultraviolet (UV) stabilizers, antioxidants, other fillers, and blending agents. In a preferred embodiment, the polymeric matrix material comprises an inorganic material. These inorganic materials include ceramic materials and metal materials, and may be selected from the inorganic materials detailed above. Fabric 712 can be applied and impregnated by dipping fabric 712 into a bath of polymeric matrix material 716, for example, as discussed in R. Tummala (eds.) Microelectronics Packaging Handbook, (1989) pp. 895-890. It is specifically incorporated herein by reference. More often, by hand or by any from -86 - this paper scale applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) — ΙΓΙ — — — — — — III l· III 一 , 11111111 (Please read the notes on the back and fill out this page)
1283255 五、發明說明(84 ) 動進料或混_合裝置將短切或連續纖維股強化材料分散於基 /材料中,其將強化材料大致均勻地分布於全部聚合基質 材料。例如,可藉由同時或循序地乾燥摻合所有之成分, 而將強化材料分散於聚合基質材料。 視如所使用聚合基質材料之型式之因素而定,可藉許多 種方法將聚合基質材料716及股形成複合物或層合物 714 。例如’對熱固性基質材料,複合物可藉壓縮或注射 模塑、粉碎、纖絲捲繞、手動堆疊、噴灑、或藉板片模塑 或容積模塑繼而壓縮或注射模塑而形成。熱固性聚合基質 材料可藉由’例如,基質材料中包括交聯劑及/或應用熱 而硬化。用以交聯聚合基質材料之適合交聯劑如以上所討 論。熱固性聚合基質材料之溫度及硬化時間視例如但不限 於所使用聚合基質材料、基質系統中之其他添加劑、及複 合物厚度之因素而定。 對於熱塑性基質材料,形成複合物之適合方法包括直接 模塑或擠製複合繼而注射模塑。藉以上方法形成複合物之 方法及裝置討論於 I Rubin 之 Handbook of Plastic Materials aai TechTiolog^ (1990)第 955-1062,1179-1215 及 1225-1271 頁,其特別地在此併入作爲參考。 本發明之額外具體實施例係關於適合用於電子撑體之強 化層合物,其包含至少部份地塗覆之織物,其包含至少一 個以上祥述之纖維股。因此,本發明意圖爲由各所揭不包 含至少一個纖維股之織物製造之適合用於電子撑體之強化 層合物。恕如,本發明之較佳具體實施例係關於適合用於 -87- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 x 297公釐) —>---------裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(85 ) 電子撑體之·強化層合物,其包含基質材料及至少一種包含 至少一個纖維股之部份地塗覆之織物,此塗層包含有機成 分及具有在300K之溫度爲每米K至少1瓦之導熱度之薄 平顆粒。在其他具體實施例中,塗層與適合用於電子撑體 之強化層合物中之基質材料相容。 本發明之額外具體實施例係關於適合用於電子撑體之強 化層合物,此層合物包含⑷基質材料,及⑻至少一種包 含至少一個纖維股之未脱脂織物,至少一種織物之至少一 部份具有塗層,其與適合用於該電子撑體之該強化層合物 中之基質材料相容。本發明之另一個具體實施例係關於適 合用於電子撑體之強化層合物,此層合物包含⑷基質材 料,及(b)至少一種包含至少一個纖維股且在織物之至少 一部份表面上具有未修整樹脂相容塗層組合物之織物。 在此使用之”未脱脂織物”爲未進行自織物去除非樹脂相 谷上裝材料之習知纖維處理之織物。如以上所討論,除了 洗務’熱清除及水嘴射清洗爲此種習知纖維處理之實例。 在此使用之”未修整”樹脂相容塗層組合物指未在習知纖維 修整過程中使用之以上討論之樹脂相容塗層組合物。例 如’未修整樹脂相容塗層組合物指以上討論之第一、第二 及/或第三塗層組合物,但是不指典型修整上漿料,例 如,由矽烷偶合劑與水所製造,並且在脱脂後塗佈於纖維 者。然而’本發明確實意圖使塗層包含具有修整上漿料塗 佈於塗層之依照本發明之樹脂相容塗層。 本發明之g —個具體實施例係關於形成用於電子律體應 I_______ ____-88- 本紙張尺度適用t國國·家標準(CNS)A4規格(21〇 X 297公爱) --^---------------r---訂---------線 (請先閱讀背面之注意事項再填寫本頁) 12832551283255 V. INSTRUCTION DESCRIPTION (84) A dynamic feed or mixing device disperses a chopped or continuous fiber strand reinforcement material in a matrix/material that distributes the reinforcement material substantially uniformly throughout the polymeric matrix material. For example, the reinforcing material can be dispersed in the polymeric matrix material by simultaneously or sequentially drying the blended ingredients. Depending on the type of polymeric matrix material used, the polymeric matrix material 716 and the strands can be formed into a composite or laminate 714 in a number of ways. For example, for a thermoset matrix material, the composite may be formed by compression or injection molding, comminution, filament winding, manual stacking, spraying, or by sheet molding or volume molding followed by compression or injection molding. The thermoset polymeric matrix material can be cured by, for example, including a crosslinking agent in the matrix material and/or applying heat. Suitable crosslinking agents for crosslinking the polymeric matrix material are discussed above. The temperature and hardening time of the thermoset polymeric matrix material will depend, for example, but not limited to, the polymeric matrix material used, other additives in the matrix system, and the thickness of the composite. For thermoplastic matrix materials, suitable methods of forming the composite include direct molding or extrusion compounding followed by injection molding. Methods and apparatus for forming composites by the above methods are discussed in I Rubin, Handbook of Plastic Materials aai TechTiolog (1990), pp. 955-1062, 1179-1215, and 1225-1271, which is incorporated herein by reference in its entirety. Additional embodiments of the present invention are directed to a fortified laminate suitable for use in an electronic support comprising an at least partially coated fabric comprising at least one fiber strand of the above description. Accordingly, the present invention is intended to be a reinforced laminate suitable for use in an electronic support made from a fabric that does not include at least one fiber strand. For example, a preferred embodiment of the present invention is applicable to the Chinese National Standard (CNS) A4 specification (21〇x 297 mm) suitable for -87- this paper scale->-------- -装--------Book--------- (Please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 B7 Ministry of Economics Intellectual Property Bureau employee consumption cooperative printing 5, invention description (85) an electronic support layer, comprising a matrix material and at least one partially coated fabric comprising at least one fiber strand, the coating comprising organic components And thin flat particles having a thermal conductivity of at least 1 watt per meter K at a temperature of 300K. In other embodiments, the coating is compatible with the matrix material suitable for use in the reinforced laminate of the electron support. Additional embodiments of the present invention are directed to a reinforced laminate suitable for use in an electron support, the laminate comprising (4) a matrix material, and (8) at least one non-defatted fabric comprising at least one fiber strand, at least one of at least one fabric Portions have a coating that is compatible with the matrix material suitable for use in the reinforced laminate of the electron support. Another embodiment of the invention relates to a reinforced laminate suitable for use in an electron support, the laminate comprising (4) a matrix material, and (b) at least one comprising at least one fiber strand and at least a portion of the fabric A fabric having an unfinished resin compatible coating composition on the surface. As used herein, "non-defatted fabric" is a conventional fiber treated fabric that has not been subjected to fabric removal of non-resin phase inclusions from the fabric. As discussed above, in addition to the washing 'thermal removal and nozzle cleaning are examples of such conventional fiber treatments. As used herein, "untrimmed" resin compatible coating composition refers to the resin compatible coating composition discussed above that is not used in conventional fiber conditioning processes. For example, an 'untrimmed resin compatible coating composition refers to the first, second and/or third coating composition discussed above, but does not refer to a typical finishing slurry, for example, made from a decane coupling agent and water, And after being degreased, it is applied to the fiber. However, the present invention does intend to provide a coating comprising a resin compatible coating according to the present invention having a finished upper slurry applied to the coating. A specific embodiment of the present invention relates to the formation of an electronic law body for I_______ ____-88- This paper scale applies to the National Standard (CNS) A4 specification (21〇X 297 public) -^- --------------r---book--------- line (please read the notes on the back and fill in this page) 1283255
、發明說明(86 ) 經,濟部智慧財產局員工消費合作社印製 用之層合物—之方法,此方法包含步驟: (a) 得到藉由織動至少一個包含多個纖維之填紗而且在 至少一個填紗之至少一部份上具有第一樹脂相容塗層,及 ^ 個包含多個纖維之經紗而且在至少一個經紗之至少 部份上具有第二樹脂相容塗層,而形成之適合強化電子 撑體之織物; (b) 以基質材料樹脂至少部份地塗覆織物之至少一部 份; (C)至少部份地硬化至少部份地塗覆之織物以形成預漫 紗層;及 (d)將二或更多個預浸紗層層合在一起而形成適合用於 電子撑體之層合物。 用於以上有關強化層合物之具體實施例之塗層之組合物 可選自以上討論之塗層成分,而且另外之成分亦可選自上 列者。 本發明之額外較佳具體實施例係關於包含至少部份地塗 覆之織物(其包含至少一個以上詳細討論之纖維股)之電子 撑體用預浸紗。因此,本發明意圖爲由包含至少一個纖維 股之各所揭示織物製造之電子撑體用預浸紗。 本發明之另一個具體實施例係關於用於電子撑體之預浸 紗,此預浸紗包含⑷基質材料,·及(b)至少一種包含至少 一個纖維股之未脱脂織物,至少一種織物之至少一部份具 有塗層,其與用於該電子撑體之該預浸紗中之基質材料相 容。本發销之另一個具體實施例係關於用於電子律體之預 •89- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) " ' --.----------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255, invention description (86), the method of printing a laminate for the employee's consumer cooperative of the Ministry of Intellectual Property of the Ministry of Commerce, the method comprising the steps of: (a) obtaining by woven at least one yarn containing a plurality of fibers and Forming a first resin compatible coating on at least a portion of the at least one yarn, and a warp yarn comprising a plurality of fibers and having a second resin compatible coating on at least a portion of the at least one warp yarn to form Suitable for reinforcing the fabric of the electronic support; (b) at least partially coating at least a portion of the fabric with the matrix material resin; (C) at least partially hardening the at least partially coated fabric to form the pre-diffuse yarn And (d) laminating two or more layers of prepreg to form a laminate suitable for use in an electron support. The composition for the coating of the above specific embodiment relating to the reinforced laminate may be selected from the coating components discussed above, and the other ingredients may also be selected from the above. Additional preferred embodiments of the present invention are directed to prepreg yarns for electronic supports comprising at least partially coated fabrics comprising at least one fiber strand as discussed in detail above. Accordingly, the present invention is intended to be a prepreg for an electronic support made from each of the disclosed fabrics comprising at least one fiber strand. Another embodiment of the invention relates to a prepreg for an electronic support comprising (4) a matrix material, and (b) at least one non-defatted fabric comprising at least one fiber strand, at least one fabric At least a portion has a coating that is compatible with the matrix material in the prepreg for the electronic support. Another specific embodiment of the present invention relates to the use of the Chinese National Standard (CNS) A4 specification (210 X 297 mm) for the pre-89-paper scale for electronic law. " ' --.---- ------Install-----r---book--------- (please read the notes on the back and fill out this page) 1283255
五、發明說明(87 經濟部智慧財產局員工消費合作社印製 浸'V,此預J曼紗包含⑷基質材料;及⑻至少一種包含至 少個纖維股且在織物之至少一部份表面上具有未修整樹 脂相容塗層組合物之織物。 如上,用於以上具體實施例之塗層之成分可選自以上討 論之塗層成分,而且另外之成分亦可選自上列者。 在圖8所示之特定非限制具體實施例中,複合物或錯合 物810包括以相容基質材料814浸潰之織物812。經浸潰 織物然後在一組計量輥之間擠壓以留下可測量之基質材料 量,並且乾燥以形成半硬化基材或預浸紗形式之電子撢 體。可沿預浸紗之一部侧面822以以下説明書中討論之方 式安置導電層820 ,而且將預浸紗硬化以形成具有導電層 之電子撑體818 。在本發明之另一個具體實施例中,而且 更¥在電子撑體工業中,將二或更多個預浸紗組合一個或 更多個導電層,而且以熟悉此技藝者已知之方法層合在一 起及硬化,以形成多層電子撑體。例如但不限制本發明, 預次紗堆疊可藉由壓縮堆疊而層合,例如,在拋光鋼板之 間,在高溫及壓力預定時間長度以將聚合基質硬化及形成 所需厚度之層合物。一或更多個預浸紗之一部份可在層合 之前或之後具有導電層並且硬化,使得生成之電子撑體爲 沿一部份暴露表面具有至少一個導電層之層合物(在以下 稱爲”護面層合物”)。 電路然後使用此技藝已知之技術由單層或多層電子撑體 之導電層形成,以構成印刷電路板或印刷線路板形式之電 子撑體(在_以._下概略地稱爲”電子電路板”)。 ' ---------^---------線 (請先閱讀背面之注意事項再填寫本頁)V. Description of the invention (87 Ministry of Economic Affairs, Intellectual Property Office, Staff Cooperatives, Printed Dip 'V, this pre-J Man yarn comprises (4) a matrix material; and (8) at least one comprising at least one fiber strand and having at least a portion of the surface of the fabric The fabric of the resin-compatible coating composition is not trimmed. As above, the components of the coating used in the above specific examples may be selected from the coating components discussed above, and the other components may also be selected from the above. In the particular non-limiting embodiment shown, the composite or complex 810 comprises a fabric 812 impregnated with a compatible matrix material 814. The impregnated fabric is then extruded between a set of metering rolls to leave a measurable The amount of matrix material is dried and formed to form an electronic body in the form of a semi-hardened substrate or prepreg. The conductive layer 820 can be placed along one side 822 of the prepreg in the manner discussed in the following specification, and the prepreg will be The yarn is hardened to form an electronic support 818 having a conductive layer. In another embodiment of the invention, and furthermore, in the electronic support industry, two or more prepregs are combined to one or more conductive Floor Moreover, laminated and hardened to form a multilayer electronic support in a manner known to those skilled in the art. For example, but not limiting of the invention, the pre-spun yarn stack can be laminated by compression stacking, for example, between polished steel sheets. At a high temperature and pressure for a predetermined length of time to harden the polymeric matrix and form a laminate of the desired thickness. One or more portions of the prepreg may have a conductive layer before or after lamination and harden, resulting in generation The electron support is a laminate having at least one conductive layer along a portion of the exposed surface (hereinafter referred to as "face laminate"). The circuit is then formed from a single or multiple layer of electron support using techniques known in the art. The conductive layer is formed to constitute an electronic support in the form of a printed circuit board or a printed wiring board (referred to as an "electronic circuit board" under _..). ' ---------^-- ------- line (please read the notes on the back and fill out this page)
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五、發明說明(88 ) 經濟部智慧財產局員工消費合作社印製 本發明之-額外較佳具體實施例係關於包含至少部份地塗 覆織物(其包含至少一個以上詳細討論之纖維股)之電子撑 體及電子電路板。因此,本發明意圖爲由包含至少一個纖 維股之各所揭示織物製造電子撑體及電子電路板。 本發明之另一個具體實施例係關於電子撑體,其包含⑷ 至少一種包含至少一個纖維股之未脱脂織物,至少一種未 脱脂織物之至少一部份具有基質材料相容之塗層;及(b) 在電子撑體中至少一種織物之至少一部分上之至少一種基 質材料。額外具體實施例係關於電子撑體,其包含(a)至 少一種包含至少一個纖維股且在織物之至少一部份表面上 具有未修整樹脂相容塗層組合物之織物;及⑼在電子撑 體中至少一種織物之至少一部分上之至少一種基質材料。 本發明之另一個具體實施例係關於形成電子撑體之方 法,此方法包含步驟: (a) 得到藉由織動至少一個包含多個纖維之填紗而且在 至少一個填紗之至少一部份上具有第一樹脂相容塗層,及 至少一個包含多個纖維之經紗而且在至少一個經紗之至少 一部份上具有第二樹脂相容塗層,而形成之適合強化電子 撑體之織物; (b) 以基質材料樹脂至少部份地塗覆織物之至少—部 份; (c) 將塗層至少部份地硬化成織物之至少一部分以形成 預浸紗層;及 (d) 將一—或〜更多個預浸紗層與一或更多锢導電層層合在 本紙張尺度適用中國國.家標準(CNS)A4規格(21〇 x 297公釐) I h.----------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 經濟部智慧財產局員X消費合作社印製 A7 B7 五、發明說明(89) —起而形成-電子撑體。 在更佳具體實施例中,至少一種織物及至少一種基質在 電子撑體中形成第一複合物層。在另一個更佳具體實施例 中,電子撑體更包含異於第一複合物層之第二複合物層。 額外較佳具體實施例係關於電子電路板,其包含(a)電 子撑體,其包含⑴至少一種包含至少一個纖維股之未脱脂 織物,至少一種未脱脂織物之至少一部份具有基質材料相 容之塗層,及(ii)在電子撑體中至少一種織物之至少一部 份上之至少一種基質材料,·及⑻導電層,撑體及導電層. 含於電子電路板中。 額外較佳具體實施例係關於電子電路板,其包含⑷電 子撑體,其包含⑴至少一種包含至少一個纖維股且在纖物 之至少一部份表面上具有未修整樹脂相容塗層組合物之織 物,及(ii)在電子撑體中至少一種織物之至少一部份上之 至少一種基質材料;及(b)導電層,撑體及導電層含於電 子電路板中。 在更佳具體實施例中,相鄰電子撑體之選擇部份安置導 電層。在另一個更佳具體實施例中,至少一種織物及至少 一種基質形成第一複合物層。在另一個具體實施例中,電 子撑體更包含異於第一複合物層之第二複合物層。較佳 爲,相鄰電子撑體之第一及/或第二複合物層之選擇部份 安置導電層。 本發明之另一個具體實施例係關於形成印刷電路板之方 法,此方法包含步驟: -92- _______ 本紙張尺度適用中國國.家標準(CNS)A4規格(210 X 297公釐) ---------------l· 丨丨 I ·1111!111 線 (請先閱讀背面之注意事項再填寫本頁) 1283255V. INSTRUCTIONS (88) The Ministry of Economic Affairs, the Intellectual Property Office, the Staff Consumer Cooperative, which prints the invention - an additional preferred embodiment relates to the inclusion of at least partially coated fabrics comprising at least one of the fiber strands discussed in detail above Electronic support and electronic circuit board. Accordingly, the present invention is intended to produce electronic supports and electronic circuit boards from the disclosed fabrics comprising at least one fiber strand. Another embodiment of the invention is directed to an electronic support comprising (4) at least one non-defatted fabric comprising at least one fiber strand, at least a portion of at least one non-defatted fabric having a matrix material compatible coating; b) at least one matrix material on at least a portion of at least one of the fabrics in the electronic support. Additional embodiments relate to an electronic support comprising (a) at least one fabric comprising at least one fiber strand and having an untrimmed resin compatible coating composition on at least a portion of the surface of the fabric; and (9) in the electronic support At least one matrix material on at least a portion of at least one fabric of the body. Another embodiment of the invention is directed to a method of forming an electronic support, the method comprising the steps of: (a) obtaining at least one portion of at least one of the yarns by weaving at least one yarn comprising a plurality of fibers Having a first resin compatible coating layer, and at least one warp yarn comprising a plurality of fibers and having a second resin compatible coating on at least a portion of the at least one warp yarn to form a fabric suitable for reinforcing the electron support; (b) at least partially coating at least a portion of the fabric with a matrix material resin; (c) at least partially hardening the coating into at least a portion of the fabric to form a prepreg layer; and (d) Or ~ more prepreg layers laminated with one or more conductive layers at the paper scale applicable to China National Standard (CNS) A4 (21〇x 297 mm) I h.----- -----装-----r---订--------- (Please read the notes on the back and fill out this page) 1283255 Ministry of Economic Affairs Intellectual Property Officer X Consumer Cooperatives Print A7 B7 V. Description of the invention (89) - Forming - an electron support. In a more preferred embodiment, the at least one fabric and the at least one matrix form a first composite layer in the electron support. In another preferred embodiment, the electron support further comprises a second composite layer that is different from the first composite layer. Further preferred embodiments relate to an electronic circuit board comprising (a) an electronic support comprising (1) at least one non-defatted fabric comprising at least one fiber strand, at least a portion of at least one non-defatted fabric having a matrix material phase a coating, and (ii) at least one matrix material on at least a portion of at least one of the fabrics of the electronic support, and (8) a conductive layer, a support and a conductive layer. Included in the electronic circuit board. Further preferred embodiments relate to an electronic circuit board comprising (4) an electronic support comprising (1) at least one fiber comprising at least one fiber strand and having an untrimmed resin compatible coating composition on at least a portion of the surface of the fiber a fabric, and (ii) at least one matrix material on at least a portion of at least one of the electronic supports; and (b) a conductive layer, the support and the conductive layer are contained in the electronic circuit board. In a more preferred embodiment, the selected portion of the adjacent electron support houses a conductive layer. In another preferred embodiment, the at least one fabric and the at least one matrix form a first composite layer. In another embodiment, the electron support further comprises a second composite layer that is different from the first composite layer. Preferably, the selected portion of the first and/or second composite layers of adjacent electron supports are provided with a conductive layer. Another embodiment of the present invention relates to a method of forming a printed circuit board, the method comprising the steps of: -92- _______ The paper size is applicable to the China National Standard (CNS) A4 specification (210 X 297 mm) --- ------------l· 丨丨I ·1111!111 line (please read the notes on the back and fill out this page) 1283255
五、發明說明(90 ) 經濟部智慧財產局員工消費合作社印製 a)得到藉。由織動至少一個包含多個纖維之填紗而且在 至少一個填紗之至少一部份上具有第一樹脂相容塗層,及 至少一個包含多個纖維之經紗而且在至少一個經紗之至少 分上具有第二樹脂相容塗層,而形成之包含一或更多 個導私層及至少一種適合強化電子撑體之織物之電子撑 體; (b)將電子撑體之一或更多個導電層至少之一圖樣化以 形成印刷電路板。 用於以上關於電子撑體與電子電路板之具體實施例之塗 層之成分可選自以上討論之成分,而且另外之成分亦可選 自下列者。 如果需要,可藉此技藝已知之任何方便之方法,其包括 但不限於機械鑽洞與雷射鑽洞,在電子撑體中形成穿孔或 孔(亦稱爲”通路”),以使電子撑體相反表面之電路及/或 組件之間電交連。更特別地,參考圖10,穿孔1060延伸 通過本發明電子撑體1054之織物1012之至少一層1062。 織物1012包含經塗覆纖維股,其包含多個具有與各種聚 合基質材料相容之層之玻璃纖維,如在此所敎示。在形成 穿孔1060時,電子撑體1〇54置於穿孔形成裝置中,如鑽 錐1064或雷射頭。藉由使用鑽錐1064或雷射形成通過織 物1012之至少一層1062之一部份1066之穿孔1060。 在較佳具體實施例中,在使用0·46毫米(0.018英吋)直 徑碳化鎢鑽頭,以每平方公分62個洞(每平方英吋400個 洞)之洞密_度及0.001之板片負載,通過3個層合物之堆疊 -93- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公f " I ^------------裝-----^----訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 經 濟 部 智 慧 財 產 局 員 X 消 費 合 社 印 製 五、發明說明(91 ) 鑽2000個孔之後,層合物具有不大於36微米之誤差距 離。在額外具體實施例中,在使用0.46毫米(0.018英吋) 直徑碳化鎢鑽頭,以每平方公分62個洞(每平方英忖400 個洞)之孔密度及0.001之板片負載,通過3個層合物之堆 疊鑽2000個孔之後,層合物具有不大於32%之鑽具磨耗 % 〇 在其他具體實施例中’將包含無機潤滑劑之流體流分配 在穿孔形成裝置附近,使得無機潤滑劑接觸穿孔形成裝置 與電子撑體間之至少一部份界面。較佳爲,無機潤滑劑選 自以上詳述之無機潤滑劑。 本發明之另一個具體實施例係關於形成通過電子電路板 用電子系統撑體織物層之穿孔之方法,其包含: (1) 安置電子系統撑體,其包含織物層(其包含在織物之 至少一邵份表面上包含樹脂相容塗層組合物之經塗覆纖維 股)之一部份,其中以穿孔形成裝置形成穿孔;及 (2) 在織物之層部份形成穿孔。 在形成穿孔後,將一層導電材料沈積在穿孔壁或以導電 材料充填穿孔,以利於電子撑體1054表面上之一或更多 個導電層(在圖10中未示)間之所需電交連及/或熱散逸。 通路部份地通過或完全通過電子撑體及/或印刷電路板而 延伸,其可在電子撑體及/或印刷電路板之一或兩個表面 暴露’或者其可完全隱藏或含於電子撑體及/或印刷電路 板内("隱藏通路")。 圖8所#之導電層820可藉熟悉此技藝者已知之任何方 --·---------------Γ---訂----------線 (請先閱讀背面之注意事項再填寫本頁) -94- 1283255 A7 五、發明說明(92 (請先閱讀背面之注意事項再填寫本頁) 法形成。例-如但不限制本發明,$電層可藉由將金屬材料 薄片或羯層合在半硬化或硬化預浸紗或層合物之至少一部 份側面上而形成。至於替代,導電層可藉由使用已知之技 術,其包括但不限於電鍍、無電電艘或喷艘,將一層金屬 材料沈積在半硬化或硬化預浸紗或層合物之至少一部份側 面上而形成。適合作爲導電層之金屬材料包括但不限於銅 (較佳)、銀、鋁、金、錫、錫-鉛合金、鈀及其組合。 在本發明之另一個非限制具體實施例中,電子撑體可爲 藉由將一或更多個電子電路板(上述)與一或更多個護面屬 合物(上述)及/或一或更多個預浸紗(上述)層合在一起而 構成之多層電子電路板之形式。如果需要,額外導電層吁 加入電子撑體中,例如,沿多層電子電路板之一部份暴露 側面。此外,如果需要,可以以上討論之方式由導電層形 成額外之電路。應了解,視多層電子電路板之層之相對位 置而定,板可具有内與外電路。如前所討論,形成部份地 通過或完全通過板之額外穿孔以在選擇之位置使層間電交 連。應了解,生成之結構可具有一些完全延伸通過結構之 經 濟 部 智 慧 財 產 局 員 X 消 費 合 作 社 印 製 穿孔,一些僅部份通過結構之穿孔,及一些完全在結構内 之穿孔。 較佳爲,形成電子撑體254之層合物厚度大於0 051毫 米(約0·002英吋),而且更佳爲範圍爲〇13毫米(約〇〇〇5 英吋)至2.5毫米(約〇.1英吋)。對於7628型織物之八層層 合物’厚度通常爲1.32亳米(約〇〇52英吋)。層合物中鐵 物之層數可|於層合物之所需厚度而改變。V. Description of invention (90) Printed by the Consumers' Cooperative of the Intellectual Property Office of the Ministry of Economic Affairs a) Obtained. Having at least one yarn comprising a plurality of fibers and having a first resin compatible coating on at least a portion of the at least one yarn, and at least one warp yarn comprising a plurality of fibers and at least one warp yarn Having a second resin-compatible coating formed thereon, comprising one or more conductive layers and at least one electronic support suitable for reinforcing the fabric of the electron support; (b) one or more of the electron supports At least one of the conductive layers is patterned to form a printed circuit board. The ingredients used in the coatings of the above specific embodiments relating to the electronic support and the electronic circuit board may be selected from the components discussed above, and the other ingredients may be selected from the following. If desired, any convenient method known in the art may be employed, including but not limited to mechanical drilling and laser drilling, forming perforations or holes (also referred to as "vias") in the electronic support to enable the electronic support Electrical interconnection between circuits and/or components on opposite surfaces of the body. More specifically, referring to Fig. 10, perforations 1060 extend through at least one layer 1062 of fabric 1012 of electronic support 1054 of the present invention. Fabric 1012 comprises coated fiber strands comprising a plurality of glass fibers having layers compatible with the various polymeric matrix materials, as illustrated herein. In forming the perforations 1060, the electron support 1〇54 is placed in a perforation forming device such as a drill cone 1064 or a laser head. A perforation 1060 through a portion 1066 of at least one of the layers 1062 of the fabric 1012 is formed by the use of a drill cone 1064 or laser. In a preferred embodiment, a 0. 46 mm (0.018 inch) diameter tungsten carbide drill bit is used, with a hole size of 6.2 degrees per square centimeter (62 holes per square inch) and a sheet of 0.001. Load, through the stack of 3 laminates -93- This paper scale applies to China National Standard (CNS) A4 specifications (210 X 297 public f " I ^------------ installed -- ---^----订--------- (Please read the notes on the back and fill out this page) 1283255 A7 B7 Ministry of Economic Affairs Intellectual Property Officer X Consumer Co., Ltd. Print 5, Invention Description ( 91) After drilling 2000 holes, the laminate has an error distance of no more than 36 microns. In an additional embodiment, a 0.46 mm (0.018 inch) diameter tungsten carbide drill bit is used, with 62 holes per square centimeter (per The hole density of 400 holes per square inch and the plate load of 0.001, after drilling 2000 holes through the stack of 3 laminates, the laminate has a drill wear % of not more than 32% 〇 in other specific examples Medium' distributes the fluid stream containing the inorganic lubricant to the vicinity of the perforation forming device, so that the inorganic lubricant contacts the perforation forming device At least a portion of the interface with the electronic support. Preferably, the inorganic lubricant is selected from the inorganic lubricants detailed above. Another embodiment of the present invention relates to forming an electronic system support fabric for an electronic circuit board. A method of perforating a layer comprising: (1) positioning an electronic system support comprising a fabric layer comprising coated fiber strands comprising a resin compatible coating composition on at least one of the surface of the fabric a part in which a perforation is formed by a perforation forming device; and (2) a perforation is formed in a layer portion of the fabric. After the perforation is formed, a layer of electrically conductive material is deposited on the perforated wall or filled with a conductive material to facilitate the electron support. 1054 required electrical interconnection and/or heat dissipation between one or more conductive layers (not shown in Figure 10). The vias extend partially or completely through the electronic support and/or printed circuit board It can be exposed on one or both surfaces of the electronic support and/or printed circuit board 'or it can be completely hidden or contained in the electronic support and/or printed circuit board ("hidden path"). Where# The conductive layer 820 can be any one known to those skilled in the art-----------------Γ------------- line (please Read the notes on the back and fill out this page.) -94- 1283255 A7 V. Invention Description (92 (Please read the note on the back and fill out this page). Form - If not limiting the invention, $1 It may be formed by laminating a thin sheet of metal material or tantalum on at least a portion of the side of the semi-hardened or hardened prepreg or laminate. Alternatively, the conductive layer may be formed by using known techniques, including but not Limited to electroplating, electro-electric boats or spray boats, a layer of metallic material is deposited on the side of at least a portion of the semi-hardened or hardened prepreg or laminate. Metallic materials suitable as conductive layers include, but are not limited to, copper (preferred), silver, aluminum, gold, tin, tin-lead alloys, palladium, and combinations thereof. In another non-limiting embodiment of the present invention, the electronic support may be formed by combining one or more electronic circuit boards (described above) with one or more facing members (described above) and/or one A plurality of prepreg yarns (described above) are laminated together to form a multilayer electronic circuit board. If desired, an additional conductive layer is added to the electronic support, for example, to expose the side along a portion of the multilayer electronic circuit board. In addition, additional circuitry can be formed from the conductive layer in the manner discussed above, if desired. It will be appreciated that the board may have internal and external circuitry depending on the relative position of the layers of the multilayer electronic circuit board. As discussed previously, additional vias are formed partially or completely through the plates to electrically interconnect the layers at selected locations. It should be understood that the resulting structure may have some perforations printed by the Ministry of Economics, the Department of Economics, and the Consumer Council, X-Drug Co., Ltd., some of which are only partially perforated through the structure, and some perforations that are completely within the structure. Preferably, the thickness of the laminate forming the electron support 254 is greater than 0 051 mm (about 0·002 inch), and more preferably in the range of 〇13 mm (about 〇〇〇5 inches) to 2.5 mm (about 〇.1 miles). The eight layer laminate for the 7628 type fabric typically has a thickness of 1.32 inches (about 52 inches). The number of layers of iron in the laminate can vary depending on the desired thickness of the laminate.
1283255 A7 B7 五、發明說明(93 ) . (請先閱讀背面之注意事項再填寫本頁) 層合物之-樹脂含量較佳爲範圍爲35至80重量%,而且·- 一 更佳爲40至75重量%。層合物中之織物量較佳爲範圍爲 20至65重量%,而且更佳爲25至60重量%。 經濟部智慧財產局員工消費合作社印製 對於由纺織E-玻璃織物及使用具有110 °C之最低玻璃轉 移溫度之FR-4環氧樹脂基質形成之層合物,依照IPC-4101 Specification for Base Materials for Rigid and Multilayer Printed Boards"第 20 頁, The Institute for Interconnecting and Packaging Electronic Circuits 之刊物( 1997 年 12 月),橫越機 器或寬度方向(大致垂直織物之縱抽,即,在充填方向)之 較佳最小撓性強度大於3 X 107公斤/平方米,更佳爲大於 3.52 X 107公斤/平方米(約50 kpsi),而且甚至更佳爲大 於,4·9 X 107公斤/平方米(約70 kpsi)。IPC-4101特別地 在此併入作爲參考。在長度方向,在長度方向(大致平行 織物之縱軸,即,在經紗方向)之所需最小撓性強度較佳 爲大於4 X 107公斤/平方米,而且更佳爲大於4.23 X 107 公斤/平方米。撓性強度依照ASTM D-790及IPC-TM-650 Test Methods Manual of the Institute for Interconnecting and Packaging Electronic Circuits ( 1994 年 12 月)測量(其特別地 在此併入作爲參考),而且藉由依照IPC-4101之3.S.2.4部 份完全地去除金屬護面。本發明之電子撑體之優點包括高 撓性強度(張力及壓縮強度)及高模數,其可減少電路板 (包括層合物)之變形。 依照IPC試驗方法2.4.4.1 (其特別地在此併入作爲參 考),本t服之銅護面FR-4環氧基層合物形式之電子撑體 -96- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(94 ) 較佳爲在層-合物之z-方向("z-CTE”),即,橫越層合物之厚 度,具有至50 °C至288 °C爲0.01至5·0重量%之熱膨脹係 數。各此種層合物較佳爲含八層7628型織物,雖然或可 使用例如但不限於106、1〇8、1080、2113 、2116或 7535型織物之型式。此外,層合物可加入這些織物型式之 組合。具有低熱膨脹係數之層合物通常較不易膨脹及收縮 且可使板歪曲最小。 本發明更意圖爲多層層合物及電子電路板之製造,其包 括至少一個依照在此之敎示製造之複合物層,及至少一假 以異於在此敎示之複合物層之方法製造之複合物層,例 如,使用習知玻璃纖維複合物技術。更特別地及如熟悉此 技藝者所已知,傳統上,以包括部份或全部糊精化澱粉或 直鏈殿粉、氫化蔬菜油、陽離子性濕潤劑、乳化劑及水之 澱粉/油上漿料,其包括但不限於Loewenst^in ^ 237-244頁 (第3版,1993 )中所揭示者,其特別地在此併入作爲參 考’處理用於織動織物之連續玻璃纖維股中之纖維。然後 在織動前以溶液處理由這些股製造之經紗以保護股防止在 織動過程時磨損,例如,聚(乙烯醇),如美國專利 4,530,876第3攔,第67行至第4欄,第u行所揭示,其 特別地在此併入作爲參考。此操作通常稱爲漿紗。聚(乙 缔醇)及澱粉/油上漿料通常不與複合物製造者使用之聚合 基質材料相容,因此清除織物以在浸潰紡織織物之前自玻 璃纖維表面去除本質上所有之有機材料。其可以許多方式 完成,例如」藉由洗滌織物,或更常爲藉由以此技藝已知 -97· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)1283255 A7 B7 V. INSTRUCTIONS (93) . (Please read the notes on the back and fill out this page.) The laminate-resin content is preferably in the range of 35 to 80% by weight, and -- a better 40 Up to 75% by weight. The amount of the fabric in the laminate is preferably in the range of 20 to 65% by weight, and more preferably 25 to 60% by weight. Ministry of Economic Affairs, Intellectual Property Office, Staff Consumer Cooperative, printed on laminates made of woven E-glass fabric and FR-4 epoxy resin matrix with a minimum glass transition temperature of 110 °C, in accordance with IPC-4101 Specification for Base Materials For Rigid and Multilayer Printed Boards", page 20, The Institute for Interconnecting and Packaging Electronic Circuits (December 1997), traversing machine or width direction (roughly vertical fabric draw, ie, in the filling direction) The minimum minimum flexural strength is greater than 3 X 107 kg/m2, more preferably greater than 3.52 X 107 kg/m2 (about 50 kpsi), and even more preferably greater than, 4·9 X 107 kg/m2 (about 70 Kpsi). IPC-4101 is specifically incorporated herein by reference. In the longitudinal direction, the required minimum flexural strength in the longitudinal direction (substantially parallel to the longitudinal axis of the fabric, i.e., in the warp direction) is preferably greater than 4 x 107 kg/m2, and more preferably greater than 4.23 X 107 kg/ Square meters. The flexural strength is measured in accordance with ASTM D-790 and IPC-TM-650 Test Methods Manual of the Institute for Interconnecting and Packaging Electronic Circuits (December 1994), which is specifically incorporated herein by reference, and by reference to IPC. The 3.S.2.4 part of -4101 completely removes the metal facing. Advantages of the electronic support of the present invention include high flexibility (tension and compressive strength) and high modulus, which can reduce deformation of the board (including laminate). In accordance with IPC Test Method 2.4.4.1 (which is specifically incorporated herein by reference), the copper support FR-4 epoxy-based laminate in the form of an electron support-96- paper scale applies to Chinese national standards ( CNS) A4 specification (210 X 297 mm) 1283255 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed A7 B7 V. Invention description (94) Preferably in the z-direction of layer-composition ("z-CTE" That is, the thickness of the delaminated laminate has a coefficient of thermal expansion of from 0.01 to 5.0% by weight to 50 ° C to 288 ° C. Each such laminate preferably comprises eight layers of 7628 type fabric, although Or a type of fabric such as, but not limited to, 106, 1〇8, 1080, 2113, 2116 or 7535. Further, laminates may be added to combinations of these fabric types. Laminates having a low coefficient of thermal expansion are generally less prone to swelling. And shrinking and minimizing plate distortion. The invention is more intended to be a multilayer laminate and an electronic circuit board, comprising at least one composite layer fabricated in accordance with the teachings herein, and at least one different from a composite layer produced by the method of presenting the composite layer, for example Conventional fiberglass composite techniques are used, more particularly and as known to those skilled in the art, to include, in part or in whole, a partially or fully dextrinized starch or linear powder, a hydrogenated vegetable oil, a cationic wetting agent, Emulsifier and water starch/oil slurry, including but not limited to those disclosed in Loewenst, pp. 237-244 (3rd edition, 1993), which is specifically incorporated herein by reference for Woven fibers in the continuous glass fiber strands of the fabric. The warp yarns produced from these strands are then treated with a solution prior to weaving to protect the strands from abrasion during weaving, for example, poly(vinyl alcohol), such as U.S. Patent 4,530,876. 3 blocks, lines 67 to 4, the disclosure of which is incorporated herein by reference. Compatible with the polymeric matrix material used by the composite manufacturer, thus removing the fabric to remove substantially all of the organic material from the surface of the glass fiber prior to impregnating the woven fabric. This can be accomplished in a number of ways, such as by washing the fabric, or often With this skill known -97 · This paper scales applicable Chinese National Standard (CNS) A4 size (210 X 297 mm) (Please read the back of the precautions to fill out this page)
dM 訂---------參 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(95 ) 之方法熱處-理織物。清除操作之結果,在用以浸潰織物之, 聚合基質材料與清潔玻璃纖維表面之間並無適合之界面, 使得必須將偶合劑塗佈於玻璃纖維表面。此操作有時被熟 悉此技藝者稱爲修整。最常用於修整操作之偶合劑爲矽 燒,其包括但不限於 E. P. Plueddemann 之 Silane Coupling Agents (1982)第146-147頁所揭示者,其特別在此併入作爲 參考。亦參見 Loewenstein 第 249-256 頁(第 3 版,1993 ) 〇 在以矽烷處理後,織物以相容聚合基質材料浸潰,在一組 計量輥之間擠壓,及乾燥以形成半固化預浸紗,如以上所· 討論。應了解,在本發明中視上漿料之本性、清除操作及 /或修整步驟。一或更多個結合習知玻璃纖維複合物技術 之預浸紗然後可組合一或更多個結合本發明之預浸紗,以 形成以上討論之電子撑體,特別是多層層合物或電子電路 板。對於更多有關電子電路板製造之資訊,參見Electronic Materials Handbook™ ,ASM International (1989)第 113-115 頁, R. Tummala (編者)之 Microelectronics Packaging Handbook. (1989)第 858-861 及 895-909 頁,M. W· Jawitz 之 Printed Circuit Board Handbook Γ1997、第 9.1-9.42 頁,及 C. F. Coombs, Jr.(編者)之 Printed Circuits Handbook.(第 3 版,1988 年),第6.1-6.7頁,其特別地在此併入作爲參考。 形成本發明電子撑體之複合物及層合物可用以形成用於 電子工業之封裝,更特別是第一、第二及/或第三層封 裝,如Tummala第25-43頁所揭示者,其特別地在此併入 作爲參考2此外,本發明亦可用於其他之封裝層。 -98 - 本紙張尺度適用中國國家標準(CNS)A4規格〈210 X 297公釐) ----------------裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255dM order---------Part 1283255 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed A7 B7 V. Invention Description (95) Method of heat - fabric. As a result of the cleaning operation, there is no suitable interface between the polymeric matrix material and the surface of the cleaned glass fibers for impregnating the fabric, such that the coupling agent must be applied to the surface of the glass fibers. This operation is sometimes referred to as being trimmed by the skilled artisan. The coupling agent most commonly used in trimming operations is smoldering, including but not limited to those disclosed by E. P. Plueddemann, Silane Coupling Agents (1982), pp. 146-147, which is incorporated herein by reference in its entirety. See also Loewenstein, pp. 249-256 (3rd edition, 1993). After treatment with decane, the fabric is impregnated with a compatible polymeric matrix material, extruded between a set of metering rolls, and dried to form a semi-cured prepreg. Yarn, as discussed above. It will be appreciated that in the present invention, the nature of the slurry, the cleaning operation and/or the finishing step are considered. One or more prepregs incorporating conventional glass fiber composite technology can then be combined with one or more prepregs incorporating the present invention to form the electronic supports discussed above, particularly multilayer laminates or electrons Circuit board. For more information on electronic circuit board manufacturing, see Electronic Materials HandbookTM, ASM International (1989) pp. 113-115, R. Tummala (editor) Microelectronics Packaging Handbook. (1989) 858-861 and 895-909 Page, Printed Circuit Board Handbook by M. W. Jawitz, 1997, pp. 9.1-9.42, and CF Coombs, Jr. (eds.) Printed Circuits Handbook. (3rd edition, 1988), pp. 6.1-6.7, It is specifically incorporated herein by reference. The composites and laminates forming the electronic support of the present invention can be used to form packages for the electronics industry, more particularly first, second and/or third layer packages, as disclosed in Tummala, pp. 25-43. It is specifically incorporated herein by reference. In addition, the invention is also applicable to other encapsulating layers. -98 - This paper size is applicable to China National Standard (CNS) A4 specification <210 X 297 mm) ----------------Installation--------Set-- ------- (Please read the notes on the back and fill out this page) 1283255
在非限制〜具體實施例中,依照本發明由8層預浸紗(其 :7628型、E-破璃織物及具有14〇乇之心之呢4聚合樹 j成)U,並且依照ipc_TM-65〇, N〇 2 4 4 (其特別地 在此併入作爲參考)試驗之未護面層合物之撓性強度,在 平仃織物足經紗方向試驗時,較佳爲每平方英吋大於 ιοο’οοο磅(約690百萬巴斯卡),而且在平行織物之充填方 向試驗時,車交佳爲大於80,_碲(約552百萬巴斯卡)。、 、,在本發明之另一個具體實施例中,依照本發明由8層預 忒紗(其由7628型、E-玻璃織物及具有14〇之Tg之FR_ 4聚合樹脂形成)製造,並且使用5之跨距長度對厚度 比,依照ASTMD 2344-84 (其特別地在此併入作爲參考) 試驗之未護面層合物之短束剪切強度,在平行織物之經紗 方向試驗時,較佳爲每平方英吋大於74〇〇磅(約W百萬 巴斯卡),而且在平行織物之充填方向試驗時,較佳爲每 平方英吋大於5600磅(約39百萬巴斯卡)。 在本發明I另一個具體實施例中,依照本發明由8層預 浸紗(其由7628型、E-玻璃織物及具有140 X:之Tg之FR— 4聚合樹脂形成)製造,並且使用5之跨距長度對厚度比 及在沸水中浸潰24小時後,依照ASTMD 2344-84試驗之 未護面層合物之短束剪切強度,在平行織物之經紗方向試 驗時,較佳爲每平方英吋大於5〇〇〇磅(約34百萬巴斯 卡),而且在平行織物之充填方向試驗時,較佳爲每平方 英吋大於4200磅(約30百萬巴斯卡)。 本發明亦包括強化基質材料以形成複合物之方法。此方 |_____ -99- 本紙張尺_ _家標準(CNS)A4規& (⑽x 297公笼 II' 0M.--------^---------^9— (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明( 97 濟 部In a non-limiting embodiment, in accordance with the present invention, an 8-layer prepreg yarn (which: 7628 type, E-glass fabric, and a 14-inch core 4 polymer tree) U, and in accordance with ipc_TM- 65〇, N〇2 4 4 (which is specifically incorporated herein by reference) the flexural strength of the uncovered laminate tested, preferably greater than one inch per square inch when tested in the direction of the warp yarn of the flat fabric Ιοο'οοο lb (approx. 690 million baska), and when tested in the direction of filling of parallel fabrics, the car is better than 80, _ 碲 (about 552 million baska). And, in another embodiment of the present invention, according to the present invention, 8 layers of pre-twisted yarn (formed of 7628 type, E-glass fabric and FR-4 polymer resin having a Tg of 14 Å) are manufactured and used. The span length to thickness ratio of 5, according to ASTM D 2344-84 (which is specifically incorporated herein by reference), the short bundle shear strength of the uncovered laminate tested, when tested in the warp direction of parallel fabrics, Preferably, it is greater than 74 pounds per square inch (about W million Baska), and when tested in the direction of filling of parallel fabrics, it is preferably greater than 5600 pounds per square inch (about 39 million Baska). . In another embodiment of the present invention I, according to the present invention, an 8-layer prepreg yarn (formed of a 7628 type, an E-glass fabric, and an FR-4 polymer resin having a Tg of 140 X:) is used, and 5 is used. The span length to thickness ratio and the short bundle shear strength of the uncoated laminate according to ASTM D 2344-84 after being immersed in boiling water for 24 hours, preferably in the warp direction of the parallel fabric, preferably The square inch is greater than 5 pounds (about 34 million Bass) and is preferably greater than 4200 pounds per square inch (about 30 million Bass) when tested in the direction of filling of the parallel fabric. The invention also includes a method of strengthening a matrix material to form a composite. This side|_____ -99- This paper ruler _ _ home standard (CNS) A4 gauge & ((10)x 297 male cage II' 0M.--------^---------^9 — (Please read the notes on the back and fill out this page) 1283255 A7 B7 V. Inventions (97 Ministry of Economy
I 製 法包含:⑴,將至少一種以上詳細討論之第一、第二及/或 第二塗層組合物(其包含在股之相鄰纖維間提供間隙空間 之顆粒)塗佈於纖維股強化材料,(2)乾燥塗層以在強化材 料上形成塗層,·(3)組合強化材料與基質材料;及(4)至少 4伤地硬化基質材料以提供強化複合物。雖然不限制本發 明,強化材料可組合聚合基質材料,例如,藉由將其分散 在基質材料中。較佳爲,塗層在乾燥時在強化材料上形成 實質上均勻塗層。在本發明之非限制具體實施例中,顆粒 包含基於總固體爲至少20重量%之上漿組合物。在另一 個非限制具體實施例中,顆粒具有至少3微米,而且較佳 馬至少5微米之最小平均顆粒尺寸。在其他之非限制具體 實施例中,顆粒具有小於任何含於纖維股之破璃纖維之莫 氏硬度値之莫氏硬度値。 本發明亦包括抑制纖維股之相鄰纖維間之黏附之方法, 其包含步驟:(1)將至少一種以上詳細討論之第一、第二 及/或第二塗層組合物(其包含在股之相鄰纖維間提供間隙 空間之顆粒)塗佈於纖維股,(2)乾燥塗層以在纖維股之纖 維上形成塗層,使得抑制股之相鄰纖維間之黏附。較佳 爲,塗層在乾燥時在強化材料上形成實質上均勾塗層。在 本發明之非限制具體實施例中,顆粒包含基於總固體爲至 少20重量%之上漿組合物。在另_個非限制具體實施例 中顆粒具有至少3微米,而且較佳爲至少5微米之最小 平均顆粒尺寸。例如,在球形顆粒,最小平均顆粒尺寸相 當於顆粒直徑。例如,在長方形顆粒,最小平均顆粒尺寸 指平均顆#長度、寬度或高度。在其他之非限制^體實 -100- — I. ---------^i.------- (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用t國國家標準(CNS)A4規格(21G X 297公iThe method of I comprises: (1) applying at least one of the first, second and/or second coating compositions discussed in detail above, which comprises particles providing interstitial space between adjacent fibers of the strand, to the fiber strand reinforcing material (2) drying the coating to form a coating on the reinforcing material, (3) combining the reinforcing material with the matrix material; and (4) hardening the matrix material to at least 4 to provide a strengthening composite. While not limiting the invention, the reinforcing material can be combined with a polymeric matrix material, for example, by dispersing it in a matrix material. Preferably, the coating forms a substantially uniform coating on the reinforcing material upon drying. In a non-limiting embodiment of the invention, the granules comprise at least 20% by weight of the oversize composition based on the total solids. In another non-limiting embodiment, the particles have a minimum average particle size of at least 3 microns and preferably at least 5 microns. In other non-limiting embodiments, the particles have a Mohs hardness 値 that is less than any Mohs hardness of the glass fibers contained in the fiber strands. The invention also includes a method of inhibiting adhesion between adjacent fibers of a fiber strand, comprising the steps of: (1) at least one of the first, second and/or second coating compositions discussed in detail above (which are included in the Particles providing interstitial space between adjacent fibers are coated on the fiber strands, and (2) the coating is dried to form a coating on the fibers of the fiber strands such that adhesion between adjacent fibers of the strands is inhibited. Preferably, the coating forms a substantially uniform coating on the reinforcing material upon drying. In a non-limiting embodiment of the invention, the granules comprise at least 20% by weight of the oversize slurry composition based on total solids. In another non-limiting embodiment, the particles have a minimum average particle size of at least 3 microns, and preferably at least 5 microns. For example, in spherical particles, the minimum average particle size is equivalent to the particle diameter. For example, in rectangular particles, the minimum average particle size refers to the average length, width, or height. In the other non-restricted body -100- — I. ---------^i.------- (Please read the note on the back and fill out this page) National Standard (CNS) A4 specification (21G X 297 public i
1283255 五、發明說明(98 ) 施例中’顆-粒具有小於任何含於纖維股之破璃纖維之莫氏 硬度値之莫氏硬度値。 本發明亦包括抑制纖維強化複合物之基質材料水解之方 法。此方法包含:(1)將至少一種以上詳細討論之第一、 第二及/或第三塗層組合物(其包含基於總固體爲大於2〇 重量%之不連續顆粒)塗佈於纖維股強化材料,(2)乾燥塗 層以在強化材料上形成塗層;(3)組合強化材料與基質材 料;及(4)至少部份地硬化基質材料以提供強化複合物。 較佳爲,塗層在乾燥時在強化材料上形成實質上均勻塗 層。如以上所討論,強化材料可藉由,例如,將強化材料 分散於基質材料中而組合基質材料。 在本發明之非限制具體實施例中,織物較佳爲纺織成 7628型織物且具有每分鐘小於1〇立方英吸,而且更佳爲 每分鐘小於5立方英呎之透氣力,如ASTM D 737紡織織 物透乳力之標準試驗方法所測量。雖然在本發明中不限 制,比較使用漿紗經紗製造之多種習知織物,據信本發明 之經紗之伸長橫切面及高股開放性(以下詳細討論)降低本 發明織物之透氣力。 如前所討論,在電子撑體應用之習知織動操作中,經紗 一般在織動前塗覆漿紗上漿料,以助於防止經紗在織動過 程時黏附。漿紗上漿組合物一般藉由通過使經紗通過含漿 紗上漿料之浸盤或浴,然後通過一或更多組擠壓輥以去除 任何過量之材料,而塗佈於經紗。典型漿紗上漿組合物可 包括’例和?膜形成材料、塑性劑及潤滑劑。常用於漿紗 -101 - 本紙張尺度適用中國固家標準(CNS)A4規格(210 X 297公釐) ——---------------l·---訂---------線 Φ- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員Η消費合作社印製 1283255 A7 B7 五、發明說明(99 ) _ (請先閱讀背面之注意事項再填寫本頁) 上漿組合物-之膜形成材料爲聚乙烯醇。在漿紗後,經紗乾,_ _ 燥且捲繞在織軸上。經紗末端之數量及間隔視被紡織織物 之型式而定。在乾燥後,由於第一及漿紗上漿料之組合, 漿紗之經紗一般具有大於2.0%之點火損失。 一般而言,漿紗上漿料,及澱粉/油上漿料,在加入織 物作爲電子撑體之強化物時,通常不與複合物製造者之聚 合樹脂材料相容,使得必須在浸潰紡織織物之前清除織物 以自玻璃纖維表面去除本質上所有之有機材料。其可以許 多方式完成,例如,藉由洗滌織物,或更常爲藉由以此技 藝已知之方法熱處理織物。清除操作之結果,在用以浸潰 織物之聚合基質材料與清潔玻璃纖維表面之間並無適合之 界面,使得必須將偶合劑塗佈於玻璃纖維表面。此操作有 時被熟悉此技藝者稱爲修整。一般而言,修整上漿料提供 織物小於0.1之LOI。 經濟部智慧財產局員工消費合作社印製 在以修整上漿料處理後,織物以相容聚合基質材料浸 潰,在一組計量輥之間擠壓,及乾燥以形成半固化預浸 -紗,如以上所討論。對於更多有關電子電路板製造之資 訊,參見 Electronic Materials Handbook™ ,ASM International (1989)第 113_115 頁,R· Tummala (編者)之 Microelectronics Packaging Handbook, (1989)第 858-861 及 895-909 頁,M· W. Jawitz 之 Printed Circuit Board Handbook (1997)第 9.1-9.42 頁,及 C. F. Coombs,Jr.(編者)之 Printed Circuits Handbook· (第3版,1988年),第6.1-6.7頁,其特別地在此併入作 爲參考。_ . -102- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) !2832551283255 V. INSTRUCTION DESCRIPTION (98) In the example, the granules have a Mohs hardness 値 which is less than the Mohs hardness of any glass fiber contained in the fiber strands. The invention also includes a method of inhibiting hydrolysis of a matrix material of a fiber reinforced composite. The method comprises: (1) applying at least one of the first, second and/or third coating compositions discussed in detail above, comprising discrete particles greater than 2% by weight based on total solids, to the fiber strands Reinforcing the material, (2) drying the coating to form a coating on the reinforcing material; (3) combining the reinforcing material with the matrix material; and (4) at least partially hardening the matrix material to provide a reinforced composite. Preferably, the coating forms a substantially uniform coating on the reinforcing material upon drying. As discussed above, the reinforcing material can be combined by, for example, dispersing the reinforcing material in the matrix material. In a non-limiting embodiment of the invention, the fabric is preferably woven into a 7628 type fabric and has a gas permeability of less than 1 inch cubic foot per minute, and more preferably less than 5 cubic feet per minute, such as ASTM D 737. Measured by the standard test method for the wetting force of textile fabrics. Although not limited in the present invention, a variety of conventional fabrics made using sizing warp yarns are believed to be useful, and it is believed that the elongated cross-section of the warp yarns of the present invention and high strand openness (discussed in detail below) reduce the breathability of the fabrics of the present invention. As previously discussed, in conventional weaving operations for electronic support applications, the warp yarns are typically coated with a sizing slurry prior to weaving to help prevent warp yarns from sticking during weaving. The sizing sizing composition is typically applied to the warp yarns by passing the warp yarns through a dipping pan or bath containing the slurry on the sizing yarn and then passing one or more sets of squeezing rolls to remove any excess material. Typical sizing sizing compositions can include 'examples and? Film forming materials, plasticizers and lubricants. Commonly used in sizing-101 - This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) ——---------------l·--- --------- Line Φ- (Please read the note on the back and then fill out this page) Ministry of Economic Affairs Intellectual Property Bureau Η Consumer Cooperative Printed 1283255 A7 B7 V. Invention Description (99) _ (Read first Precautions for the back side Fill in this page) The sizing composition - the film forming material is polyvinyl alcohol. After the sizing, the warp yarns are dried, _ _ dry and wound on the woven shaft. The number and spacing of the ends of the warp yarns depend on the type of fabric to be woven. After drying, the warp yarns of the sizing generally have an ignition loss of greater than 2.0% due to the combination of the first and sizing on the sizing. In general, the sizing slurry, and the starch/oil slurry, when added to the fabric as a reinforcement for the electron support, are generally not compatible with the polymeric resin material of the composite manufacturer, necessitating the impregnation of the textile. The fabric is removed prior to the fabric to remove substantially all of the organic material from the surface of the fiberglass. It can be accomplished in a number of ways, for example, by laundering the fabric, or more often by heat treating the fabric by methods known in the art. As a result of the cleaning operation, there is no suitable interface between the polymeric matrix material used to impregnate the fabric and the surface of the cleaned glass fibers, such that the coupling agent must be applied to the surface of the glass fibers. This operation is sometimes referred to as trimming by those skilled in the art. In general, the trimming slurries provide a LOI of less than 0.1 for the fabric. Printed by the Intellectual Property Office of the Ministry of Economic Affairs, the Consumer Cooperatives, after the processing of the finished slurry, the fabric is impregnated with a compatible polymeric matrix material, extruded between a set of metering rolls, and dried to form a semi-cured prepreg, As discussed above. For more information on electronic circuit board manufacturing, see Electronic Materials HandbookTM, ASM International (1989), pp. 113_115, R. Tummala (editor), Microelectronics Packaging Handbook, (1989) pp. 858-861 and 895-909. M. W. Jawitz's Printed Circuit Board Handbook (1997) pp. 9.1-9.42, and CF Coombs, Jr. (eds.) Printed Circuits Handbook (3rd edition, 1988), pp. 6.1-6.7, special This is incorporated herein by reference. _ . -102- This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) !283255
五、發明說明(1〇〇) 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 由於漿紗-過程將相當厚之塗層置於經紗上,紗比未漿紗 之經紗變硬且不爲撓性。漿紗上漿料趨於將紗保持在一起 成爲大致具有圓形橫切面之緊密束。雖然不表示限制本發 明,據信此種紗結構(即,緊密束及大致圓形橫切面)在後 續處理步驟時,如預浸潰,可阻礙聚合樹脂材料對經紗束 之穿透,即使是在去除漿紗上漿料之後。 雖然漿紗對本發明無害,漿紗不佳。因此,在本發明之 較佳具體實施例中,經紗在織動之前不接受漿紗步驟,而 且實質上無漿紗上漿料殘渣。在此使用之名詞,,實質上無,, 表示經紗具有少於2〇重量❶/c,更佳爲少於5重量%之漿紗 上漿料殘渣。在本發明之更佳具體實施例中,經紗在織動 之前不接受漿紗步驟,而且本質上無漿紗上漿料殘渣。在 此使用之名詞"本質上無"表示經紗在其表面上具有少於 〇·5重量%,更佳爲少於oj重量%,而且最佳爲〇重量% 之漿紗上漿料殘渣。然而,如果經紗在織動前接受第二塗 覆操作,較佳爲,在織動前塗佈於經紗表面之第二塗層之 量少於上漿經紗之0.7重量%。 在本發明之較佳具體實施例中,在織動時,經紗之點火 損失較佳爲少於2.5重量❶/。,更佳爲少於! 5重量%,而且 最佳爲少於〇·8重量%。此外,本發明之織物較佳爲具有 範園爲〇·1至1.6%,更佳爲範圍爲〇4至13%,而且甚至 更佳爲0.6至1%之總點火損失。 在本發明之另一個非限制具體實施例中,經紗較佳爲具 有長形橫匆面及高股開放性。在此使用之名詞,,長形橫切 _ 103 - I紙張尺度適用t國國.家標準(CNS)A4規格(21G X 297公髮)_ --Γ---------------r---訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1283255 A7V. INSTRUCTIONS INSTRUCTIONS (1〇〇) Employees of the Ministry of Economic Affairs, the Ministry of Finance and Industry, Consumers' Printing Co., Ltd. Printed Because the sizing-process places a relatively thick coating on the warp yarns, the yarns are harder and less flexible than the warp yarns. The sizing slurry tends to hold the yarns together into a tight bundle of generally circular cross-sections. While not limiting the invention, it is believed that such a yarn structure (i.e., a tight bundle and a substantially circular cross-section) may interfere with the penetration of the polymeric resin material into the warp yarns during subsequent processing steps, such as pre-impregnation, even if After removing the slurry on the sizing. Although the sizing is not harmful to the present invention, the sizing is not good. Thus, in a preferred embodiment of the invention, the warp yarns are not subjected to the sizing step prior to weaving, and substantially no slurry residue on the sizing. As used herein, the term "substantially absent" means that the warp yarn has a sizing residue on the sizing of less than 2 〇 ❶ / c, more preferably less than 5% by weight. In a more preferred embodiment of the invention, the warp yarns do not accept the sizing step prior to weaving, and are essentially free of slurry residue on the sizing. The term "essentially absent" as used herein means that the warp yarn has less than 〇·5 wt% on its surface, more preferably less than oj wt%, and most preferably 〇% by weight of the sizing residue on the sizing yarn. . However, if the warp yarn is subjected to the second coating operation before weaving, it is preferred that the amount of the second coating applied to the surface of the warp yarn before weaving is less than 0.7% by weight of the sizing warp yarn. In a preferred embodiment of the invention, the warp yarn ignition loss is preferably less than 2.5 weight ❶/ during weaving. , better than less! 5% by weight, and most preferably less than 〇·8% by weight. Further, the fabric of the present invention preferably has a total ignition loss of from 1 to 1.6%, more preferably from 4 to 13%, and even more preferably from 0.6 to 1%. In another non-limiting embodiment of the invention, the warp yarns preferably have an elongated cross face and a high strand openness. The term used here, the long cross-cut _ 103 - I paper scale applies to the country of the country (CNS) A4 specifications (21G X 297 public) _ --Γ---------- -----r---book--------- line (please read the notes on the back and fill out this page) 1283255 A7
五、發明說明(l〇1) 經濟部智慧財產局員工消費合作社印製 面表示經紗具有大致平坦或橢圓形橫切面形狀。以上討 論之高股開放性指紗或股之個別纖維未緊密地保持在一 起,而且在一或更多個個別纖維間之開放空間利於基質材 料穿透至束中之特徵。漿紗之經紗(如以上所討論)通常具 有圓形橫切面及低股開放性,因此不利於此穿透。雖然在 本發明中不限制,據信藉由降低或排除水份進入層合物與 電子撑體中之路徑,在層合時良好之樹脂穿透至經紗束中 (即,良好之樹脂濕透)可改良依照本發明製造之層合物與 電子撑體之總水解安定力。其對於降低由此種層合物與電 子撑體製造之印刷電路板由於在暴露於潮濕條件時,在偏 壓下形成導電性陽極纖絲而呈現電短路失敗之趨勢,亦可 具有正面影響。 股之開放性程度可由F-指數試驗測量。在F-指數試驗 中,被測量之紗通過一系列垂直對齊之輥,而且相鄰包含 發光表面與相反之感光表面之水平配置感應裝置而安置, 使得紗之垂直軸大致平行對齊發光及感光表面。感應裝置 安裝在使其大約爲垂直對齊輥之間一半之垂直高度,而且 藉由朝向或離開感應裝置移動輥而控制紗與感應裝置之間 之水平距離。在紗通過輥時(一般爲每分鐘約30米),視 股之開放性而定,紗之一或更多個部份可遮蔽來自發光表 面之光之一部份,因而觸發感光裝置中之反應。然後對特 定紗長度(一般爲約10米)將遮蔽數量作表,而且生成比 例(即,每單位長度之遮蔽數量)視爲股開放性之測度。 據信來I習知漿紗玻璃纖維紗之織物之緊密經紗結構及 -104- 本紙張尺度適用中國國.家標準<CNS)A4規格(210 X 297公釐) ------------------r---訂--------- (請先閱讀背面之注咅?事項再填寫本頁) 1283255 A7 經 濟 部 智 慧 財 產 局 員 X 消 費 合 作 社 印 製 五、發明說明(102) 此種紗之低濶放性(如以上所討論),造成這些習知織物具、 有比本發明較佳織物(較佳爲包括長形經紗橫切面及較高 之Ί紗開放性)之透氣力高之透氣力。在本發明之非限制 具體實施例中’如ASTM D 737標準試驗方法所測量,織 物具有每分鐘每平方英呎不大於1〇標準立方英呎(每分鐘 每平方米約0.05標準立方米),更佳爲每分鐘每平方英呎 不大於5立方英呎(每分鐘每平方米152標準立方米),而 且最佳爲每分鐘每平方英呎不大於3立方英呎(每分鐘每 平方米約0.91標準立方米)之透氣力。在本發明之另一値 具體實施例中,將織物紡織成7628型織物,而且如ASTM D 737標準試驗方法所測量,具有每分鐘每平方英呎不大 於1〇標準立方英呎,更佳爲每分鐘每平方英呎不大於5 立方英呎,而且最佳爲每分鐘每平方英呎不大於3立方英 雖然不表示受任何特定理論限制或以任何方式限制,兹 主張具有長形或平均橫切面之經紗亦可在由加入經紗之織 物製造之層合物中改良鑽銅性能。更特別地,由於具有長 形橫切面經紗之織物中之經紗與填紗間交叉點具有比加入 具有圓形橫切面經紗之習知織物低之外形,鑽過織物之鑽 錐在鑽洞時接觸極少之玻璃纖維,因而發生較少之磨耗。 如前所討論,在本發明之具體實施例中,較佳爲經紗與填 紗均具有在形成時塗佈之樹脂相容第一塗層組合物。塗佈 於經紗足樹脂相容第一塗層組合物可與塗佈填紗之樹脂相 容第一塗層組合物相同,或者其可異於塗佈於填紗之樹脂 I l·.----— II---裝-----^----訂------1_ (請先閱讀背面之注意事項再填寫本頁) -105· 1283255 A7V. INSTRUCTIONS (l〇1) The Printed Face of the Intellectual Property Office of the Intellectual Property Office of the Ministry of Economic Affairs indicates that the warp yarn has a substantially flat or elliptical cross-sectional shape. The high-volume openness discussed above refers to the individual fibers of the yarn or strand that are not closely held together, and the open space between one or more individual fibers facilitates the penetration of the matrix material into the bundle. The sizing warp yarns (as discussed above) typically have round cross-sections and low strand openness, which is detrimental to this penetration. Although not limiting in the present invention, it is believed that by reducing or eliminating the path of moisture entering the laminate and the electron support, a good resin penetrates into the warp yarn bundle during lamination (ie, a good resin is wet through) The total hydrolysis stability of the laminate and the electron support produced in accordance with the present invention can be improved. It also has a tendency to cause an electrical short-circuit failure due to the formation of conductive anode filaments under partial pressure when exposed to wet conditions in a printed circuit board made of such a laminate and an electronic support, and may also have a positive influence. The degree of openness of the shares can be measured by the F-index test. In the F-index test, the measured yarn is placed through a series of vertically aligned rolls and adjacent to the horizontally-configured sensing device comprising the illuminated surface and the opposite photosensitive surface such that the vertical axis of the yarn is aligned substantially parallel to the illuminated and photosensitive surface. . The sensing device is mounted at a vertical height of approximately halfway between the vertically aligned rollers and controls the horizontal distance between the yarn and the sensing device by moving the roller toward or away from the sensing device. When the yarn passes through the roller (typically about 30 meters per minute), depending on the openness of the strand, one or more portions of the yarn can shield a portion of the light from the illuminated surface, thereby triggering the photosensitive device reaction. The amount of shading is then tabulated for a particular yarn length (typically about 10 meters) and the ratio (i.e., the amount of shading per unit length) is taken as a measure of the openness of the strand. It is believed that the tight warp structure of the fabric of the sizing glass fiber yarn and the -104- paper scale are applicable to the Chinese national standard <CNS) A4 specification (210 X 297 mm) ------- -----------r---book--------- (please read the note on the back? Please fill out this page again) 1283255 A7 Ministry of Economic Affairs Intellectual Property Officer X Consumer Cooperative Printing 5, Invention Description (102) The low release of such yarns (as discussed above) results in these conventional fabrics having a fabric that is preferred over the present invention (preferably including long warp cross-sections and High crepe openness) breathable force with high air permeability. In a non-limiting embodiment of the invention, the fabric has a standard cubic inch per square inch per square inch (approximately 0.05 standard cubic meters per minute per square meter) as measured by the ASTM D 737 standard test method. More preferably, it is not more than 5 cubic feet per square inch per minute (152 standard cubic meters per minute per square meter), and is preferably no more than 3 cubic feet per square inch per minute (about every square meter per minute) 0.91 standard cubic meter) of air permeability. In another embodiment of the invention, the fabric is woven into a 7628 type fabric and has a standard cubic inch per square inch per minute as measured by ASTM D 737 standard test method, more preferably Not more than 5 cubic feet per square inch per minute, and optimally no more than 3 cubic feet per square inch per minute. Although not meant to be bound by any particular theory or in any way, it is claimed to have a long or average cross. The cross-section warp yarns can also improve the copper-boring properties in laminates made from fabrics incorporating warp yarns. More particularly, since the intersection between the warp yarn and the yarn in the fabric having the elongated cross-section warp yarn has a lower shape than the conventional fabric having the circular cross-section warp yarn, the drill cone drilled through the fabric contacts the drill hole Very few glass fibers, resulting in less wear. As previously discussed, in a particular embodiment of the invention, it is preferred that both the warp yarn and the yarn have a resin compatible first coating composition that is applied upon formation. The first coating composition applied to the warp-to-resin-compatible resin may be the same as the first coating composition compatible with the coated yarn, or it may be different from the resin coated on the yarn I.. --- II---装-----^----订------1_ (Please read the notes on the back and fill out this page) -105· 1283255 A7
經濟部智慧財產局員工消費合作社印製 相容第一塗-層組合物。在此參考塗佈於經紗之樹脂相容第 塗層組合物使用之名詞"異於塗佈於填紗之樹脂相容第 一塗層組合物”表示,塗佈於經紗之第一塗層組合物之至 少一種成分以異於塗佈於填紗之第一塗層組合物之量存 在’或者塗佈於經紗之第一塗層組合物之至少一種成分不 存在於塗佈於填紗之第一塗層組合物中,或者塗佈於填紗 之第一塗層組合物之至少一種成分不存在於塗佈於經紗之 第一塗層組合物中。 在本發明之另一個非限制具體實施例中,織物之紗之玻 璃纖維爲具有每立方公分小於2.60克之密度之破璃纖 維。在另一個非限制具體實施例中,在紡織成爲7628型 織物時,E-玻璃纖維紗製造具有大於同型習知熱清除與 修整織物之強度(經紗方向)之平行經紗方向張力強度之織 物。在本發明之另一個非限制具體實施例中,較佳爲,樹 脂相容第一塗層組合物實質上無,,膠黏狀”膜形成材料, 即,第一塗層組合物包含較佳爲基於總固體小於1〇重量 °/〇,更佳爲基於總固體小於5重量%。 在較佳具體實施例中,樹脂相容第一塗層組合物本質上 無"膠黏狀”膜形成材料,即,第一塗層組合物包含較佳爲 基於總固體小於1重量%,更佳爲基於總固體小於〇5重 量%,而且最佳爲基於總固體小於〇· 1重量。/❶之膠黏狀膜 形成材料。膠黏狀膜形成材料如因降低填紗之空氣嘴射運 輸力及造成經紗彼此黏附,而對其所塗佈之紗之織動力爲 有害的。膠^狀膜形成材料之特定非限制實例爲水溶性環 ------------------r---訂---------線 (請先閱讀背面之注意事項再填寫本頁) -106- 1283255 A7 B7Printed by the Intellectual Property Office of the Ministry of Economic Affairs, the Consumer Cooperative of the Ministry of Economics. Compatible with the first coating-layer composition. Reference is made herein to the use of a resin-compatible first coating composition applied to a warp yarn, which is equivalent to a resin-compatible first coating composition applied to a yarn filling, and the first coating applied to the warp yarn. At least one component of the composition is present in an amount different from the first coating composition applied to the yarn filling or at least one component of the first coating composition applied to the warp yarn is not present in the coating. At least one component of the first coating composition, or the first coating composition applied to the yarn, is not present in the first coating composition applied to the warp yarn. Another non-limiting specificity of the present invention In an embodiment, the glass fibers of the yarn of the fabric are glass fibers having a density of less than 2.60 grams per cubic centimeter. In another non-limiting embodiment, the E-glass fiber yarn is manufactured to be greater than when the fabric is a 7628 fabric. A fabric of the same type of conventional heat-clearing and dressing fabric strength (warp direction) parallel warp direction tensile strength. In another non-limiting embodiment of the invention, preferably, the resin compatible first coating composition is No Adhesive ,, the like "film-forming material, i.e., a first coating composition comprising preferably less than 1〇 based on the total solids weight ° / square, more preferably less than 5 by weight based on total% solids. In a preferred embodiment, the resin compatible first coating composition is substantially free of "gummy" film forming material, i.e., the first coating composition comprises preferably less than 1% by weight based on total solids. More preferably, it is less than 〇5% by weight based on the total solids, and is preferably a binder-forming material based on a total solids of less than 〇·1 by weight. The adhesive film forming material is such that the air is injected by the lowering of the yarn. The transport force and the warp yarns adhere to each other, and the weaving power of the coated yarn is harmful. A specific non-limiting example of the film forming material is a water-soluble ring ------------ ------r---book--------- line (please read the notes on the back and fill out this page) -106- 1283255 A7 B7
、 -----r---訂---------線 (請先閱讀背面之注意事項再填寫本頁} 1283255 經濟部智慧財產局員工消費合作社印製 A7 ------ B7 _ 五、發明說明(奶) 解。 > 此外,在f知織物形成過程中,在藉熱清除去除上漿組 合物之後,必須在浸潰之前將修整上漿料塗佈於織物以改 艮織物與聚合樹脂之間之相容性。藉由在本發明之織動前 將樹脂相容塗層塗佈於經紗及/或填紗,亦排除織物修整 之需求。因此,在本發明之另—個較佳具體實施例中,織 物較佳爲實質上無來自第二塗層及/或修整上漿料之殘 /旦,即,小於15重量%,更佳爲小於1〇重量%之殘渣來 自第二塗層及/或修整上漿料。在本發明之更佳具體實施 例中,織物本質上無來自第二塗層及/或修整上漿料之殘 渣。在此使用之名詞"本質上"表示織物具有小於丨重量 /〇,更佳爲小於0.5重量❶/。之殘渣來自第二塗層及/或修整 上漿料。 本發明現在由以下之特定非限制具體實施例描述。 實例1 以類似以上討論之方法混合表1A中所述量之成分,以 形成依照本發明之水性形成上漿組合物A_F。小於i重量 %足乙酸包括於各組合物中。將水性形成上漿組合物A-f 塗覆於E-玻璃纖維股上。各形成上漿組合物具有2 5重量 %之固體。以使用習知交織裝置之類似方法,交織各經塗 覆破璃纖維股以形成紗並且捲繞在線軸上。以水性形成上 衆組合物B塗覆樣品Bvac,但是在19〇下之溫度眞空乾燥 約46小時。樣品A-F各具有小於1重量❶/〇之點火損失値。 樣品Chl反D_hl各具有ι·59及重量❶/❶之點火損失値。 _____- 108 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 一 ' -----r------------ (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消费合作社印製 1283255 A7 ___B7 五、發明說明(1〇6), -----r---book--------- line (please read the note on the back and then fill out this page) 1283255 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed A7 ---- -- B7 _ V. Invention Description (Milk) Solution. In addition, after the sizing composition is removed by heat removal, the sizing slurry must be applied to the fabric before impregnation. In order to improve the compatibility between the fabric and the polymer resin, the resin-compatible coating is applied to the warp yarns and/or the yarns before the weaving of the present invention, thereby eliminating the need for fabric finishing. In another preferred embodiment of the invention, the fabric is preferably substantially free of residuals/denier from the second coating and/or the topping slurry, i.e., less than 15% by weight, more preferably less than 1% by weight. The % residue is from the second coating and/or the trimmed slurry. In a more preferred embodiment of the invention, the fabric is essentially free of residue from the second coating and/or the conditioning slurry. The noun "essentially" means that the fabric has a weight less than 丨/〇, more preferably less than 0.5 ❶/. Coating and/or conditioning of the upper slurry. The invention is now described by the following specific non-limiting specific examples.Example 1 The ingredients of the amounts described in Table 1A were mixed in a manner similar to that discussed above to form an aqueous formation in accordance with the present invention. Sizing composition A_F. Less than i% by weight of the foot acetic acid is included in each composition. The aqueous forming sizing composition Af is applied to the E-glass fiber strands. Each of the sizing compositions formed has 25 wt% solids. In a similar manner using a conventional interlacing device, each coated glass fiber strand is interlaced to form a yarn and wound on a bobbin. The sample Bvac is coated with an aqueous forming composition B, but the temperature is hollowed out at 19 Torr. Dry for about 46 hours. Samples AF each have an ignition loss of less than 1 weight ❶/〇. The sample Chl anti-D_hl each has an ignition loss of ι·59 and weight ❶/❶. _____- 108 - This paper scale applies to Chinese national standards (CNS) A4 specification (210 X 297 public) A ' -----r------------ (Please read the note on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Bureau Employee consumption cooperative printed 1283255 A7 ___B7 Explain (1〇6)
表1A 基於總固體之成分重量% 樣品 成分 A B C D E F RD-847A97 28.6 29.1 31.58 50.71 0 0 DESMOPHEN200098 43.7 39.1 0 0 0 0 EPI-REZ 3522-W-66" 0 0 21.05 0 0 0 EPON 826100 0 0 0 0 16.12 63.54 PVP-K30101 0 9.7 15.79 15.21 1.31 5.18 Α-187102 2.3 2.3 8.42 8.11 3.17 12.51 Α-174103 4.7 4.8 0 0 0 0 Α-1100104 0 0 8.42 8.11 0 0 PLURONIC F-108105 10.7 5.6 0 0 0 0 IGEPAL CA-630106 0 0 4.74 6.39 1.63 6.44 VERSAMED 140107 4.8 4.8 0 0 0 0 ALKAMULS EL-719108 0 0 0 0 1.63 6.44 KESSCO PEG 600109 0 0 0 0 0.79 3.11 MACOL NP-6110 3.6 3.6 4.74 6.39 0 0 97 RD_847A聚酯樹脂,其商業得自俄亥俄州Columbus之 Borden Chemicals 公司0 98 DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓州 Pittsburgh 之 Bayer 公司。 99 EPI-REZ 3522-W-66 其商業得自德州 Houston 之 Shell Chemical ^ ^ 〇 -1Ό9 · 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ---I--------------^----訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 _B7 五、發明說明(1〇7) 100 EPON 826,其商業得自德州 Houston 之 Shell Chemical 公-- 司。 1G1 PVP-K30聚乙烯基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 1G2 Α-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐約 州 Tarrytown 之 CK Witco 公司。 ιω Α-174 γ_甲基丙烯氧基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 1G4 A-1100胺基官能基有機矽烷偶合劑,其商業得自紐約州 Tarrytown 之 CK Witco 公司。 1Q5 PLURONIC™ F-108聚氧化丙烯-聚氧化乙烯共聚物,其商 業得自紐:澤西州Parsippany之BASF公司。 1G6 IGEPAL CA-630乙氧化辛基苯氧基乙醇,其商業得自組澤 西州Wayne之GAF公司。 107 VERSAMID 140聚醯胺,其商業得自俄亥俄州Cincinnati之 Cognis 公司 ° 1G8 ALKAMULS EL-719聚氧化乙烯化蔬菜油,其商業得自 Phone-Poulenc 公司 ° 109KESSC〇 PEG 000聚乙二醇單月桂酸酯,其商業得自伊利諾 州芝加哥之Stepan公司。 11G MACOL NP-6壬酚界面活性劑,其商業得自紐澤西州 Parsippany 之 BASF 公司0 -110- 本紙張尺度適用中國國家標準<CNS)A4規格(210 X 297公釐) I ---------裝--------訂---------^9. (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(⑽) 表1A (續) 基於總固體之成分重量% 樣品 成分 A B c D E F EMERY 6717111 0 0 0 0 0.40 1.56 EMERY 6760112 0 0 4.21 4.06 0 0 POLYOX WSR-301113 0.6 0 0 0 0 0 POLARTHERMPT 160114 1.0 1.0 0 0 74.78 1.00 RELEASECOAT-CONC 25115 0 0 1.05 1.01 0 0 111 EMERY® 6717部分酿胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司。 112 EMERY® 6760潤滑劑,其商業得自俄亥俄州Cincinnati 之Cognis公司 〇 113 POLYOX WSR-301聚(環氧乙烷),其商業得自康乃迪克 州 Danbury 之 Union Carbide 公司。 114 POLARTHERM® PT 160氮化硼粉末顆粒,其商業得自俄 亥俄州 Lakewood 之 Advanced Ceramics 公司。 115 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼 顆粒於水性分散液中,其商業得自田納西州Oak Ridge之 ZYP Coatings 公司0 亦評估經商業產品631與633 D-450塗覆澱粉-油之紗; 經690與695塗覆澱粉-油之紗,及1383 G-75紗之比較性 樣品,其商業得自PPG Industries公司。此外,亦試驗各塗 覆以下表所述之相同水性形成組合物X之三個比較性 -111- (請先閱讀背面之注意事項再填寫本頁) ί裝 -----訂--------- 經濟部智慧財產局員工消費合作社印製 太缺误疳滴用Φ圃圃窒燻進(Τ:Ν<^Α4描梭Olfl X㈧7公铉) 1283255 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(109) . 樣品XI、-X2與X3。比較性樣品XI具有2.5重量%之固-一 體。比較性樣品X2具有4.9重量%之固體並且在25 °C風 乾約8小時。比較性樣品X3具有4.6重量%之固體。Table 1A Component weight % based on total solids Sample composition ABCDEF RD-847A97 28.6 29.1 31.58 50.71 0 0 DESMOPHEN200098 43.7 39.1 0 0 0 0 EPI-REZ 3522-W-66" 0 0 21.05 0 0 0 EPON 826100 0 0 0 0 16.12 63.54 PVP-K30101 0 9.7 15.79 15.21 1.31 5.18 Α-187102 2.3 2.3 8.42 8.11 3.17 12.51 Α-174103 4.7 4.8 0 0 0 0 Α-1100104 0 0 8.42 8.11 0 0 PLURONIC F-108105 10.7 5.6 0 0 0 0 IGEPAL CA- 630106 0 0 4.74 6.39 1.63 6.44 VERSAMED 140107 4.8 4.8 0 0 0 0 ALKAMULS EL-719108 0 0 0 0 1.63 6.44 KESSCO PEG 600109 0 0 0 0 0.79 3.11 MACOL NP-6110 3.6 3.6 4.74 6.39 0 0 97 RD_847A polyester resin, Commercially available from Borden Chemicals, Columbus, Ohio, 0 98 DESMOPHEN 2000 poly(ethylene adipate), commercially available from Bayer Corporation of Pittsburgh, Pa. 99 EPI-REZ 3522-W-66 Commercially available from Shell Chemical, Texas, USA ^ ^ 〇-1Ό9 · This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) ---I--- -----------^----Order---------Line (please read the notes on the back and fill out this page) Printed by the Intellectual Property Office of the Ministry of Economic Affairs 1283255 A7 _B7 V. INSTRUCTIONS (1〇7) 100 EPON 826, commercially available from Shell Chemicals, Houston, Texas. 1G1 PVP-K30 polyvinylpyrrolidone commercially available from ISP Chemicals, Inc. of Wayne, New Jersey, 0 1G2 Α-187 γ-dehydrated propyl trimethoxy decane, commercially available from Tarrytown, New York. CK Witco. Igω Α-174 γ-methacryloxypropyltrimethoxydecane, commercially available from CK Witco, Tarrytown, New York. 1G4 A-1100 Amino-functional organodecane coupling agent commercially available from CK Witco, Tarrytown, New York. 1Q5 PLURONICTM F-108 polyoxypropylene-polyoxyethylene copolymer, commercially available from New Zealand: BASF Corporation of Parsippany, Jersey. 1G6 IGEPAL CA-630 ethoxylated octylphenoxyethanol commercially available from GAF Corporation of Wayne, Jersey. 107 VERSAMID 140 Polyamide, commercially available from Cognis Inc. of Cincinnati, Ohio, 1G8 ALKAMULS EL-719 polyoxyethylated vegetable oil, commercially available from Phone-Poulenc, Inc. 109KESSC〇PEG 000 polyethylene glycol monolaurate Ester, commercially available from Stepan Corporation of Chicago, Ill. 11G MACOL NP-6 phenolic surfactant, commercially available from BASF, Parsippany, New Jersey 0 - 110 - This paper scale applies to the Chinese National Standard <CNS) A4 Specification (210 X 297 mm) I -- -------装--------Book---------^9. (Please read the notes on the back and fill out this page) 1283255 A7 B7 V. Description of invention ( (10)) Table 1A (continued) Component weight based on total solids Sample composition AB c DEF EMERY 6717111 0 0 0 0 0.40 1.56 EMERY 6760112 0 0 4.21 4.06 0 0 POLYOX WSR-301113 0.6 0 0 0 0 0 POLARTHERMPT 160114 1.0 1.0 0 0 74.78 1.00 RELEASECOAT-CONC 25115 0 0 1.05 1.01 0 0 111 EMERY® 6717 partially brewed aminated ethylenediimide commercially available from Cognis, Cincinnati, Ohio. 112 EMERY® 6760 Lubricant, commercially available from Cognis, Inc., Cincinnati, Ohio 〇 113 POLYOX WSR-301 poly(ethylene oxide) commercially available from Union Carbide, Danbury, Connecticut. 114 POLARTHERM® PT 160 boron nitride powder granules, commercially available from Advanced Ceramics, Lakewood, Ohio. 115 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride granules in aqueous dispersions, commercially available from ZYP Coatings, Inc., Oak Ridge, Tennessee 0 also evaluated commercially available products 631 and 633 D-450 coated starch-oil yarns; A comparative sample of starch-oil yarn and 1383 G-75 yarn was applied at 690 and 695, commercially available from PPG Industries. In addition, three comparative -111- coatings of the same aqueous forming composition X described in the following table were also tested (please read the back of the note first and then fill in this page) ί装-----订--- ------ Ministry of Economic Affairs, Intellectual Property Bureau, employee consumption cooperatives, printing too much mistakes, Φ 圃圃窒 圃圃窒 Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Printed by the employee consumption cooperative. V. Description of invention (109). Samples XI, -X2 and X3. Comparative Sample XI had a solid-integral of 2.5% by weight. Comparative sample X2 had a solid of 4.9% by weight and was air dried at 25 °C for about 8 hours. Comparative Sample X3 had a solid of 4.6% by weight.
表1B 基於總固體之成分重量% 成分 樣品X RD-847A116 28.9 DESMOPHEN 2000117 44.1 A-187118 2.3 A-174119 4.8 PLURONIC F-108120 10.9 VERSAMID 140121 4.8 MACOL NP-6122 3.6 POLYOX WSR-301123 0.6 116 RD-847A聚酯樹脂,其商業得自俄亥俄州COlumbus之 Borden Chemicals 公司。 117 DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓 州 Pittsburgh 之 Bayer 公司。 118 A-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 119 Α-174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自 紐:約州Tarrytown之CK Witco公司。 12G PLURONIC™ F-108聚氧化丙晞-聚氧化乙烯共聚物,其 商業得自忌澤西州Parsippany之BASF公司。 -112- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --:---------------„----訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 _ B7 五、發明說明(111) 一 表1C 樣品號碼 紗型式 LOI (%) 阻力 (克力) 空氣噴射運輸阻力 (每克質量之克力) A G-75 0.35 68.5 130,474 B G-75 0.30 84.9 128,248 B vac G-75 0.35 95.0 143,587 c D-450 0.52 37.33 278,582 D D-450 0.40 47.1 351,493 E G-75 0.35 79.3 119,789 F G-75 0.35 83.2 125,680 比較性樣品 631* D-450 1.6 21.45 160,075 633* D-450 1.3 38.1 284,328 690* G-75 1.0 108.23 163,489 695* G-75 1.0 100.46 151,752 1383 G-75 0.75 14.47 21,858 XI G-75 0.33 36.4 54,985 X2 G-75 0.75 19.0 28,701 X3 D-450 1.37 12.04 89,851 Chi D-45O 1.59 9.00 67,164 Chi D-450 1.66 10.43 77,836 塗覆澱粉-油之上漿配方。 如以上表1C所示,依照本發明各塗覆聚合基質材料相 -114- (請先閱讀背面之注意事項再填寫本頁) 擎裝-----r---訂----- ^•1. 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(112) . 容上漿組合-物之紗A-F具有大於100,000之空氣噴射運輸---阻力値。僅以澱粉-油上漿之商業股具有大於100,000之空 氣噴射運輸阻力値,其通常不與以上討論之聚合基質材料 相容。具有聚合基質相容塗層之樣品紗Chl與Dhl因紗上之 高塗層含量(即,大於1.5%之點火損失)而具有大於 100,000之空氣噴射運輸阻力値,其藉空氣噴射抑制纖維 之分離或紗之纖絲化。 爲了評估層合物強度,各由695、樣品B與樣品Bvac G-75秒(以上討論)之樣品形成7628型織物(以上討論之型式 參數)。8層各織物樣品層合EPON 1120-A80環氧樹脂(商 業得自德州Houston之Shell Chemical公司)、二氰二酿胺、 2-甲基咪唑、及DOWANOL PM乙二醇乙醚(商業得自密西 根州Midland之The Dow Chemical公司)之FR-4樹脂系統, 以形成層合物。 依照 ASTM D-790 及 IPC-TM-650 Test Methods Manual of the Institute for Interconnecting and Packaging Electronics ( 1994 年 12月)(其特別地在此併入作爲參考)評估各層合物之撓性 強度(最大損壞應力),其藉由依照IPC-4101之3.8.2.4部份 蝕刻而完全去除金屬護面,及依照ASTM D-2344,其特別 地在此併入作爲參考,使用15.9毫米(5/8英吋)跨距及每 分鐘1.27毫米(0.05英吋)之十字頭速率評估層合物剪切強 度(短束剪切強度)。這些評估之結果示於以下表1D。 -115- 尺度適用中國0家標準(CNS)A4規格(210 X 297公釐) ------------裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(II3)Table 1B Component based on total solids wt% Component X RD-847A116 28.9 DESMOPHEN 2000117 44.1 A-187118 2.3 A-174119 4.8 PLURONIC F-108120 10.9 VERSAMID 140121 4.8 MACOL NP-6122 3.6 POLYOX WSR-301123 0.6 116 RD-847A Ester resin, commercially available from Borden Chemicals, Inc. of COlumbus, Ohio. 117 DESMOPHEN 2000 poly(ethylene adipate), commercially available from Bayer Corporation of Pittsburgh, Pennsylvania. 118 A-187 γ-Glycidylpropyltrimethoxydecane, commercially available from CK Witco, Tarrytown, New York. 119 Α-174 γ-Methoxypropoxypropyltrimethoxydecane, commercially available from CK Witco, Tarrytown, Jo.. 12G PLURONICTM F-108 poly(propylene oxide)-polyoxyethylene copolymer, commercially available from BASF, Parsippany, Jersey. -112- This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) --:---------------„----订---- -----Line (please read the note on the back and then fill out this page) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 _ B7 V. Invention Description (111) 1 Table 1C Sample Number Yarn Type LOI (% Resistance (gram force) Air jet transport resistance (grams per gram of mass) A G-75 0.35 68.5 130,474 B G-75 0.30 84.9 128,248 B vac G-75 0.35 95.0 143,587 c D-450 0.52 37.33 278,582 D D- 450 0.40 47.1 351,493 E G-75 0.35 79.3 119,789 F G-75 0.35 83.2 125,680 Comparative sample 631* D-450 1.6 21.45 160,075 633* D-450 1.3 38.1 284,328 690* G-75 1.0 108.23 163,489 695* G-75 1.0 100.46 151,752 1383 G-75 0.75 14.47 21,858 XI G-75 0.33 36.4 5585 X2 G-75 0.75 19.0 28,701 X3 D-450 1.37 12.04 89,851 Chi D-45O 1.59 9.00 67,164 Chi D-450 1.66 10.43 77,836 Coated starch-oil Above slurry formulation. As shown in Table 1C above, each coated polymeric matrix material phase -114- (in accordance with the present invention) Please pay attention to this page.) 装装-----r---订----- ^•1. This paper scale applies to China National Standard (CNS) A4 specification (210 x 297 mm) 1283255 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperatives Printed A7 B7 V. Invention Description (112). The sizing combination-object yarn AF has more than 100,000 air jet transport---resistance 値. Only starch-oil sizing Commercial strands have an air jet transport resistance of greater than 100,000, which is generally not compatible with the polymeric matrix materials discussed above. Sample yarns Chl and Dhl having a polymeric matrix compatible coating have a high coating content on the yarn (ie, greater than 1.5% ignition loss) and air jet transport resistance 大于 greater than 100,000, which inhibits the separation of fibers or the fibrillation of the yarn by air injection. To assess laminate strength, samples of each of 695, sample B and sample Bvac G-75 seconds (discussed above) formed a 7628 type fabric (type parameters discussed above). 8 layers of each fabric sample laminated EPON 1120-A80 epoxy resin (commercially available from Shell Chemical Company of Houston, Texas), dicyandiamide, 2-methylimidazole, and DOWANOL PM ethylene glycol ether (commercially self-contained) The FR-4 resin system of The Dow Chemical Company of Midland, West Michigan to form a laminate. Evaluating the flexural strength of each laminate (maximum damage) in accordance with ASTM D-790 and IPC-TM-650 Test Methods Manual of the Institute for Interconnecting and Packaging Electronics (December 1994), which is specifically incorporated herein by reference. Stress), which is completely removed by a partial etching according to 3.8.2.4 of IPC-4101, and in accordance with ASTM D-2344, which is specifically incorporated herein by reference, using 15.9 mm (5/8 inch) The shear strength (short beam shear strength) of the laminate was evaluated by the span and the crosshead rate of 1.27 mm (0.05 inch) per minute. The results of these evaluations are shown in Table 1D below. -115- Scale applies to China's 0 standard (CNS) A4 specifications (210 X 297 mm) ------------Installation--------Set------- -- (Please read the notes on the back and fill out this page) 1283255 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 5, Invention Description (II3)
表1D 樣品 撓性: 強度 撓性模數 短束剪切強度 巴斯卡 psi 巴斯卡 psi 巴斯卡 psi B 4.9 X 106 71534 2.4 X 1〇10 3465000 2.6 X 107 3742 Bvac 5.0 X 106 72215 2.4 X 1〇10 3450600 2.5 X 107 3647 695 4.3 X 106 62959 2.3 X 1〇10 3360800 2.3 X 107 3264 如表ID所示,在比較由經695澱粉-油塗覆玻璃纖維紗 製備之層合物樣品時,依照本發明製備之層合物樣品B及 Bvac具有較高之撓性強度與模數値及類似之短束剪切強 度。 亦藉由經一對習知張力測量裝置(其具有安裝在其間以 代替5公分來自張力測量裝置間直線路徑之約5公分(2英 忖)直徑之固定絡柱)以每分鐘274米(300碼)之速率拉樣 品,對各紗樣品施加30克之張力,評估樣品a與B及比 較性樣品1383與XI之磨擦力。克力差敘述於以下表 IE。磨擦力試驗意圖模擬紗在織動操作時接受之磨擦力。 亦使用磨損試驗器評估樣品A與B及比較性樣品1383 與XI之破裂纖絲。在經磨損試驗裝置以每分鐘0 46米 (18英吋)之速率拉各試驗樣品5分鐘時,對各試驗樣品施 加200克之張力,評估各樣品及比較性樣品之兩次試驗, 而且破裂纖絲數量之平均報告於以下表1E 。磨損試驗器 包括兩個平行之鋼黃片列’各列間隔1英忖。各試驗紗樣 品在第一列簧片之兩個相鄰簧片間螺旋,然後在第二列脊 片之兩個相郝簧片間螺旋,但是在兩列簧片間位移半英对 -116 - 本紙張尺度適用中國®家標準(CNS)A4規格(210 X 297公釐) ~--- «I Γ---------裝---- (請先閱讀背面之注意事項再填寫本頁) 訂--- 1283255 A7 五、發明說明(1H) 距離。簧片以每分鐘240 m ;去、參 向之Table 1D Sample Flexibility: Strength Flexibility Modulus Short Beam Shear Strength Baska psi Baska psi Baska psi B 4.9 X 106 71534 2.4 X 1〇10 3465000 2.6 X 107 3742 Bvac 5.0 X 106 72215 2.4 X 1〇10 3450600 2.5 X 107 3647 695 4.3 X 106 62959 2.3 X 1〇10 3360800 2.3 X 107 3264 As shown in Table ID, when comparing laminate samples prepared from 695 starch-oil coated glass fiber yarns, Laminate samples B and Bvac prepared in accordance with the present invention have higher flexural strength and modulus 値 and similar short beam shear strength. Also at 274 meters per minute by a pair of conventional tension measuring devices having a fixed column of about 5 cm (2 inches) diameter mounted between them to replace the linear path between the tension measuring devices. The sample was pulled at a rate, and a tension of 30 grams was applied to each of the yarn samples to evaluate the frictional forces of samples a and B and comparative samples 1383 and XI. The difference in gram strength is described in the following table IE. The friction test is intended to simulate the frictional force that the yarn is subjected to during the weaving operation. The fractured filaments of samples A and B and comparative samples 1383 and XI were also evaluated using a wear tester. When each test sample was pulled at a rate of 0 46 m (18 in.) per minute for 5 minutes through a wear test apparatus, a tensile force of 200 g was applied to each test sample, and two tests of each sample and the comparative sample were evaluated, and the fiber was broken. The average number of filaments is reported in Table 1E below. The wear tester consisted of two parallel steel pieces arranged in columns of 1 inch apart. Each test yarn sample is spiraled between two adjacent reeds of the first row of reeds and then spiraled between the two phase reeds of the second row of ridges, but displaced between the two rows of reeds by half-pairs -116 - This paper size is applicable to China® Home Standard (CNS) A4 specification (210 X 297 mm) ~--- «I Γ---------装---- (Please read the notes on the back first) Fill in this page again) Order --- 1283255 A7 V. Description of invention (1H) Distance. Reeds are 240 m per minute; go, participate
、 芽刀蠖24υ圈足逮率,以平行紗橫越方 方向’在4英寸長度來回位移。 (請先閱讀背面之注意事項再填寫本頁) 如表1Ε所示,在比較比較性樣品時,依照本發明以包 含氮化硼之上漿組合物塗覆之樣品Α與Β具有較少之破 裂纖維及低磨擦力。 實例2 以類似以上討論之方法混合表2Α中所述之量之各成 分,以形成依照本發明之上漿組合物G與Η ,及比較性 樣品。在各組合物中包括基於總重量爲少於1重量%之乙 酸。 經濟部智慧財產局員工消費合作社印製 將表1Α之實例1中水性形成上漿組合物Ε與F,及表 2A之比較性樣品γ,塗覆於g-75 E-玻璃纖維股。各形成 上漿組合物具有6至25重量%之固體。 -117- 木紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 A7 B7 五、發明說明(ll5) 一严 表2A 基於總固體之成分重量% 樣品 成分 G Η 比較性樣品Υ EPON 826124 16.12 63.54 60.98 PVP K-30125 1.31 5.18 4.97 ALKAMULS EL-719126 1.63 6.44 6.18 IGEPAL CA-630127 1.63 6.44 6.18 KESSCO PEG 600128 0.79 3.11 2.98 A-187129 3.17 12.51 12.00 EMERY 6717130 0.40 1.56 1.50 PROTOLUBE HD131 0 0 4.61 POLARTHERMPT 160132 0 0 0 RELEASECOAT-CONC 25133 74.78 1.00 0 124 EPON 826,其商業得自德州 Houston 之 Shell Chemical 公 司。 (請先閱讀背面之注意事項再填寫本頁) 裝 tri-------爭 經濟部智慧財產局員工消費合作社印製 m PVP K-30聚乙缔基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 120 ALKAMULS EL-719聚氧化乙缔化蔬菜油,其商業得自 Rhone-Poulenc 公司0 127IGEPAL CA-630乙氧化辛基苯氧基乙醇,其商業得自紐 澤西州Wayne之GAF公司。 128 KESSCO PEG 600聚乙二醇單月桂酸酯,其商業得自伊利 諸州芝加哥之Stepan公司。 -118- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 A7 B7 五、發明說明(116) 、 129 Α-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐---約州 Tarrytown 之 CK Witco 公司。 nG EMERY® 6717部分醯胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司。 131 PROTOLUBE HD高密度聚乙烯乳液,其商業得自紐澤西 州 Birmingham 之 Sybron Chemicals 公司。 132 POLARTHERM® PT160氮化硼粉末顆粒,其商業得自俄 亥俄州 Lakewood 之 Advanced Ceramics 公司 0 133 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼 顆粒於水性分散液中,其商業得自田納西州Oak Ridge之 ZYP Coatings 公司。 交織各經塗覆玻璃纖維股以形成紗及使用習知交織裝置 以類似之方法捲繞在線軸上。樣品F與Η之紗在交織時呈 現最少之上漿料脱落,而且樣品Ε與G在交織時呈現嚴 重之上漿料脱落。 以類似以上實例1之方法評估樣品E-Η及比較性樣品Υ · 之紗之空氣阻力,除了在表2Β所示之壓力測定兩個線軸 樣品之空氣阻力値。使用Shirley 84 041L型破裂纖絲偵測 器,其商業得自英國之SDL International公司,以每分鐘 200米評估各紗之每1200米之紗之平均破裂纖絲數量。這 些値表示在各紗之四個線軸上進行之測量之平均。由全部 線軸取得之部份(自線轴解下之136克(3/10磅)及272克 (6/10磅)之紗)報告破裂纖絲値。 亦評估各,、之閘張力,試驗敘述於以下表2B 。藉由以 (請先閱讀背面之注意事項再填寫本頁) 裝 tr--------- 經濟部智慧財產局員工消費合作社印製 -119- 1283255 經濟部智慧財產局員工消費合作社印製 A7 _B7 五、發明說明(117) 200米/分鐘咱線軸解下紗樣品,將紗螺旋通過一系列8個,--平行陶瓷針,及使紗通過以上討論之Shirley破裂纖絲偵測 器以計算破裂纖絲數量,依照閘張力法測量破裂纖絲數 量0 -12Ό- 士祕法J?痒田士撕G0玄摄淮,OJC:、Δ/1 ϋ v 9CV7 移、 丨;----------裝-----^----訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(118) 經濟部智慧財產局員工消費合作社印製 一 表2B 樣品 每米之紗之破裂纖絲數量 E F G Η 比較性樣品Υ 全部線軸 0.887 0.241 大於10 0.065 0.192 136 克(3/10 磅) 0.856 0.017 大於10 0.013 0.320 272 克(3/10 磅) 0.676 0,030 大於10 0.101 0.192 閘張力(每米之髮數) 閘2 - 0.039 - 0.0235 0.721 閘3 - 0.025 - 0.028 0.571 閘4 - 0.0125 - 0.068 0.4795 閘5 - 0.015 - 0.093 0.85 閘6 - 0.0265 - 0.118 0.993 閘7 - 0.0695 - 0.31 1.0835 閘8 - 0.117 - 0.557 1.81 空氣阻力(克數) 25 psi 線軸1 - 10.420 - 10.860 11.610 線軸2 - 10.600 - 7.850 11.610 30 psi 線軸1 - 11.690 - 12.500 13.680 線轴2 - 12.200 - 8.540 13.850 35 psi 線軸1 - 13.490 - 14.030 15.880 線軸2 _ 13.530 - 9.570 15.630 40 psi 線軸1 - 14.740 - 14.110 17.560 線軸2 - 14.860 - 11.010 17.610 45 psi 線轴1 - 16.180 - 16.390 19.830 線轴2 - 16.680 - 12.700 18.950 50 psi 線軸1 - 17.510 - 19.280 22.410 線抽2 - 17.730 - 14.000 20.310 55 psi 線軸1 - 19.570 - 23.350 29.350 一線軸2 19.660 - 20.250 26.580 -121 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁), 24 υ 足 足 足 , , , , 足 足 足 足 足 足 足 蠖 足 。 。 。 。 。 。 。 。 。 。 。 (Please read the note on the back and then fill out this page.) As shown in Table 1Ε, when comparing comparative samples, the samples coated with the boron nitride-containing slurry composition have less ruthenium and ruthenium according to the present invention. Cracked fiber and low friction. Example 2 The components of the amounts described in Table 2 were mixed in a manner similar to that discussed above to form a slurry composition G and hydrazine according to the present invention, and a comparative sample. Less than 1% by weight of acetic acid based on the total weight is included in each composition. Printed by the Intellectual Property Office of the Ministry of Economic Affairs, the Consumers' Cooperatives. The water-based sizing compositions Ε and F of Table 1 and the comparative sample γ of Table 2A were applied to g-75 E-glass fiber strands. Each of the sizing compositions formed has from 6 to 25% by weight solids. -117- Wood paper scale applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 1283255 A7 B7 V. Description of invention (ll5) One strict table 2A Based on total solids Weight % Sample composition G Η Comparative sample Υ EPON 826124 16.12 63.54 60.98 PVP K-30125 1.31 5.18 4.97 ALKAMULS EL-719126 1.63 6.44 6.18 IGEPAL CA-630127 1.63 6.44 6.18 KESSCO PEG 600128 0.79 3.11 2.98 A-187129 3.17 12.51 12.00 EMERY 6717130 0.40 1.56 1.50 PROTOLUBE HD131 0 0 4.61 POLARTHERMPT 160132 0 0 0 RELEASECOAT-CONC 25133 74.78 1.00 0 124 EPON 826, commercially available from Shell Chemical Company of Houston, Texas. (Please read the precautions on the back and fill out this page) Install tri-------For the Ministry of Economic Affairs, the Intellectual Property Office, the employee consumption cooperative, print m PVP K-30 polyethyl phenylpyrrolidone, which is commercially available. ISP Chemicals, Inc. of Wayne, New Jersey 0 120 ALKAMULS EL-719 polyoxygenated vegetable oil, commercially available from Rhone-Poulenc Corporation 0 127IGEPAL CA-630 ethoxylated octylphenoxyethanol, commercially available from New York GAF, Wayne, Jersey. 128 KESSCO PEG 600 polyethylene glycol monolaurate commercially available from Stepan Corporation of Chicago, Illinois. -118- This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 1283255 A7 B7 V. Inventive Note (116), 129 Α-187 γ-dehydroglycerylpropyltrimethoxydecane, Its business is derived from CK Witco, Inc., Tarrytown, Jo.. nG EMERY® 6717 partially amided poly(ethyleneimine) commercially available from Cognis, Inc., Cincinnati, Ohio. 131 PROTOLUBE HD high density polyethylene emulsion commercially available from Sybron Chemicals of Birmingham, New Jersey. 132 POLARTHERM® PT160 boron nitride powder particles commercially available from Advanced Ceramics, Inc., Lakewood, Ohio. 0 133 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride particles in an aqueous dispersion commercially available from ZYP, Oak Ridge, Tennessee Coatings company. Each coated glass fiber strand is interwoven to form a yarn and wound onto a spool in a similar manner using conventional interlacing means. When the sample F and the yam yarn are interlaced, the slurry is peeled off at least, and the sample Ε and G are severely entangled when the interlacing occurs. The air resistance of the yarns of the sample E-Η and the comparative sample was evaluated in a manner similar to that of the above Example 1, except that the air resistance of the two bobbin samples was measured at the pressure shown in Table 2Β. A Shirley 84 041L rupture filament detector, commercially available from SDL International, UK, was used to evaluate the average number of ruptured filaments per 1200 meter of yarn per filament at 200 meters per minute. These 値 represent the average of the measurements taken on the four spools of each yarn. The portion taken from all the spools (136 grams (3/10 lbs) and 272 gram (6/10 lbs) of yarn from the bobbin) reported cracked fibrils. The tension of each gate is also evaluated. The test is described in Table 2B below. By (please read the note on the back and then fill out this page) install tr--------- Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing -119- 1283255 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative System A7 _B7 V. Description of invention (117) The 200 m/min 咱 spool unwinds the yarn sample, spirals the yarn through a series of eight, parallel ceramic needles, and passes the yarn through the Shirley rupture filament detector discussed above. In order to calculate the number of ruptured filaments, the number of ruptured filaments is measured according to the sluice tension method. 0 -12 Ό - 士 secret method J? 痒田士 tear G0 Xuan Huai Huai, OJC:, Δ/1 ϋ v 9CV7 shift, 丨;--- -------Install-----^----Book--------- (Please read the notes on the back and fill out this page) 1283255 A7 B7 V. Invention Description (118 ) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed a table 2B Sample rupture filament number per metre of yarn EFG Η Comparative sample Υ All spools 0.887 0.241 Greater than 10 0.065 0.192 136 g (3/10 lb) 0.856 0.017 Greater than 10 0.013 0.320 272 g (3/10 lb) 0.676 0,030 Greater than 10 0.101 0.192 Brake tension (number of hairs per meter) Gate 2 - 0.03 9 - 0.0235 0.721 Gate 3 - 0.025 - 0.028 0.571 Gate 4 - 0.0125 - 0.068 0.4795 Gate 5 - 0.015 - 0.093 0.85 Gate 6 - 0.0265 - 0.118 0.993 Gate 7 - 0.0695 - 0.31 1.0835 Gate 8 - 0.117 - 0.557 1.81 Air Resistance (g Number) 25 psi Spool 1 - 10.420 - 10.860 11.610 Spool 2 - 10.600 - 7.850 11.610 30 psi Spool 1 - 11.690 - 12.500 13.680 Spool 2 - 12.200 - 8.540 13.850 35 psi Spool 1 - 13.490 - 14.030 15.880 Spool 2 _ 13.530 - 9.570 15.630 40 psi bobbin 1 - 14.740 - 14.110 17.560 bobbin 2 - 14.860 - 11.010 17.610 45 psi bobbin 1 - 16.180 - 16.390 19.830 bobbin 2 - 16.680 - 12.700 18.950 50 psi bobbin 1 - 17.510 - 19.280 22.410 line pumping 2 - 17.730 - 14.000 20.310 55 psi Spool 1 - 19.570 - 23.350 29.350 Spool 2 19.660 - 20.250 26.580 -121 - This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (please read the notes on the back and fill in the form) This page)
1283255 五、發明說明(119) 雖然表邡所示之試驗結果顯然顯示依照本發明之樣品 E-Η具有大致比比較品樣品γ高之耐磨損力,據信這些結 果並非確定性的,因爲據信比較性樣品丫之聚乙晞乳液成 分(在樣品E-Η中不存在)有助於紗之磨損性質。 實例3 混合表3A中所述之量之各成分,以形成依照本發明之 水性形成上漿組合物K至N。各水性形成上漿組合物以 類似以上討論之方法製備。在各組合物中包括基於總重量 爲少於1重量%之乙酸。 將表3A之各水性形成上漿組合物塗覆於2G-18E-破填 纖維股。各形成上漿組合物具有1〇重量❶/()之固體。 ------------t-----r I--訂--------- (請先閱讀背面之注专?事項再填寫本頁,> 經濟部智慧財產局員工消費合作社印製 -122- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 A7 ___B7 五、發明說明(l2〇) 一产 表3A 基於總固體之成分重量% 才i 1品 成分 K L Μ Ν 比較性樣品2 熱塑性聚胺基甲酸酯膜形成聚合物134 34.4 34.2 33.4 31.35 34.5 熱塑性聚胺基甲酸酯膜形成聚合物135 51.5 51.2 50.18 46.9 5L7 聚氧化伸烷基多元醇共聚物 0.3 0.3 0.3 0.3 0.33 環氧化聚酯潤滑劑 7.2 7.1 7.0 6.55 7.22 γ-胺基丙基三乙氧基碎烷偶合劑 2.7 2.7 2.7 2.5 2.76 γ-脲基丙基三乙氧基梦烷偶合劑 3.3 3.3 3.2 3.0 3.34 胺基官能基有機矽烷偶合劑 0.1 0.1 0.1 0.1 0.14 RELEASECOAT-CONC 25136 0.1 1.0 2.9 9.1 0 點火損失(%) 1.11 1.14 1.05 1.08 1.17 134熱塑性聚酯爲主聚胺基甲酸酯水性乳液,其具有65固 體%,陰離子性顆粒電荷,約2微米之粒度,7.5之pH, 及在25 °C爲400厘泊之黏度(Brookfield LVF)。 (請先閱讀背面之注意事項再填寫本頁) 裝 tr---------Φ. 經濟部智慧財產局員工消費合作社印製 135熱塑性聚酯爲主聚胺基甲酸酯水性乳液,其具有62固 體%,約10之pH ,及範圍爲約0.8至約2.5微米之粒 度。 136 ORPAC BORON NITRIDE RELEASECOAT_CONC 25 氮化硼顆粒 於水性分散液中,其商業得自田納西州Oak Ridge之ZYP Coatings 公司 〇1283255 V. INSTRUCTION DESCRIPTION (119) Although the test results shown in Table 显然 clearly show that the sample E-Η according to the present invention has a wear resistance substantially higher than that of the comparative sample γ, it is believed that these results are not deterministic because It is believed that the comparative sample of the polyethyl hydrazine emulsion component (not present in the sample E-Η) contributes to the abrasive properties of the yarn. Example 3 The ingredients in the amounts described in Table 3A were mixed to form aqueous sizing compositions K to N in accordance with the present invention. Each aqueous forming sizing composition was prepared in a manner similar to that discussed above. Acetic acid is included in each composition in an amount of less than 1% by weight based on the total weight. Each of the aqueous sizing compositions of Table 3A was applied to 2G-18E-breaking fiber strands. Each of the sizing compositions formed had a solid weight of 〇/(). ------------t-----r I--book--------- (Please read the note on the back first, then fill out this page, > Economy Ministry of Intellectual Property Bureau employee consumption cooperative printing -122- This paper scale applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1283255 A7 ___B7 V. Invention description (l2〇) One production table 3A based on total solids Ingredient% by weight i 1 component KL Μ Ν Comparative sample 2 Thermoplastic polyurethane film forming polymer 134 34.4 34.2 33.4 31.35 34.5 Thermoplastic polyurethane film forming polymer 135 51.5 51.2 50.18 46.9 5L7 Poly Oxidized alkyl polyol copolymer 0.3 0.3 0.3 0.3 0.33 Epoxidized polyester lubricant 7.2 7.1 7.0 6.55 7.22 γ-Aminopropyl triethoxy hydride coupling agent 2.7 2.7 2.7 2.5 2.76 γ-ureidopropyl three Ethoxymontane coupling agent 3.3 3.3 3.2 3.0 3.34 Amino functional organodecane coupling agent 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 A polyurethane emulsion aqueous emulsion having 65% solids Particle charge, particle size of about 2 microns, pH of 7.5, and viscosity of 400 centipoise at 25 °C (Brookfield LVF). (Please read the note on the back and fill out this page) Install tr----- ----Φ. Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 135 thermoplastic polyester based polyurethane aqueous emulsion, which has 62% solids, a pH of about 10, and a range of about 0.8 to about 2.5 Micron particle size. 136 ORPAC BORON NITRIDE RELEASECOAT_CONC 25 Boron nitride particles in aqueous dispersions, commercially available from ZYP Coatings, Inc., Oak Ridge, Tennessee
各以上經塗覆玻璃纖維樣品之複合樣品及比較性樣品Z -123- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 A7 _B7___ 五、發明說明(121) 在270 °C以-7 MPa (975 psi)擠製模塑4«秒以製造254 X 254-X 3.175毫米(10 X 10 X 0.125英吋)之板。在以下指定之玻 璃含量評估各樣本之:依照ASTM方法D-638之張力強 度、張力伸長與張力模數;依照ASTM方法D-790之撓性 強度與能性模數;及依照ASTM方法D-256之缺口與無缺 口艾氏衝擊強度。 表3B提出在使用習知耐綸6,6基質樹脂形成之複合物 上進行之試驗結果。 (請先閱讀背面之注意事項再填寫本頁) -裝-----r---訂----Composite sample of each of the above coated glass fiber samples and comparative sample Z -123- This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) 1283255 A7 _B7___ V. Description of invention (121) at 270 °C was extruded at -7 MPa (975 psi) for 4 « seconds to make a plate of 254 X 254-X 3.175 mm (10 X 10 X 0.125 inch). The samples were evaluated for the glass content specified below: tensile strength, tensile elongation and tensile modulus in accordance with ASTM method D-638; flexural strength and energy modulus in accordance with ASTM method D-790; and in accordance with ASTM method D- 256 notched and unnotched Izod impact strength. Table 3B presents the results of tests conducted on a composite formed using a conventional nylon 6,6 matrix resin. (Please read the notes on the back and fill out this page) -Install-----r---Book----
S 經濟部智慧財產局員工消費合作社印製 -124- 1283255 A7 _____B7五、發明說明(122) 表3B 樣品 單位 K L M N 比較彳生樣品z 張力強度 kpsi 27.1 27.6 27.3 27.4 26.2 MPa 186.9 190.34 188.27 188.96 180.68 張力伸長 % 3.32 3.37 3.36 3.42 3.32 張力模數 mpsi 1.48 1.55 1.47 1.44 1.51 GPa 10.2 10.7 10.1 9.9 10.4 撓性強度 kpsi 44.6 46.3 45.7 45.5 44.0 MPa 307.6 319.3 315.2 313.8 303.4 撓性模數 mpsi 1.52 1.56 1.54 1.54 1.5 GPa 10.5 10.7 10.6 10.6 10.6 缺口艾氏衝擊 fllb/in 1.86 2.24 1.94 1.63 1.16 kJ/m2 7.89 9.50 8.23 6.91 4.92 無缺口艾氏衝擊 ftlb/in 21.8 22.9 21.1 20· 5 22.0 kJ/m2 92.43 97.10 89.46 86.92 93.28 _ 玻璃含量 % 32.9 32.6 32.4 32.3 32.4 丨、----------裝-----..----訂----I I---- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 如表3B所示,在比較具有類似成分之比較性樣品(其在 耐綸6,6強化物中不含氮化硼)時,依照本發明以氮化硼顆 粒塗覆之破璃纖維股(樣品K-N)呈現改良之張力強度與缺 口艾氏衝擊性質,及類似之張力伸長與模數,撓性強度與 模數,及無缺口艾氏衝擊性質。在類似條件下使用耐綸6 樹脂評估,,未觀察到張力強度及缺口艾氏衝擊性質之改 良。- -— —_ - 125 _ 本紙張尺度(CNS)A4規格⑽χ 297公爱)--— --- 1283255 A7 B7 五、發明說明(l23) - 實例4 (請先閱讀背面之注意事項再填寫本頁) 混合表4A中所述之量之各成分,以形成依照本發明之 水性形成上漿組合物P至S。各水性形成上漿組合物以類 似以上討論之方法製備。在各組合物中包括基於總重量爲 少於1重量%之乙酸。 將表4A之各水性形成上漿組合物塗覆於G-31 E-玻璃纖 維股。各形成上漿組合物具有10重量%之固體。S Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed -124-1283255 A7 _____B7 V. Description of Invention (122) Table 3B Sample Unit KLMN Comparison of Twin Samples z Tensile Strength kpsi 27.1 27.6 27.3 27.4 26.2 MPa 186.9 190.34 188.27 188.96 180.68 Tensile elongation % 3.32 3.37 3.36 3.42 3.32 Tensile modulus mpsi 1.48 1.55 1.47 1.44 1.51 GPa 10.2 10.7 10.1 9.9 10.4 Flexibility kpsi 44.6 46.3 45.7 45.5 44.0 MPa 307.6 319.3 315.2 313.8 303.4 Flexible modulus mpsi 1.52 1.56 1.54 1.54 1.5 GPa 10.5 10.7 10.6 10.6 10.6 Notched Ehrlich impact fllb/in 1.86 2.24 1.94 1.63 1.16 kJ/m2 7.89 9.50 8.23 6.91 4.92 Unnotched Ehrlich impact ftlb/in 21.8 22.9 21.1 20· 5 22.0 kJ/m2 92.43 97.10 89.46 86.92 93.28 _ Glass content% 32.9 32.6 32.4 32.3 32.4 丨, -----------------..--------I I---- (Please read the notes on the back and fill in this Page) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing as shown in Table 3B, when comparing comparative samples with similar composition (which does not contain boron nitride in nylon 6,6 reinforcement) The glass fiber strand (sample KN) coated with boron nitride particles in accordance with the present invention exhibits improved tensile strength and notched impact properties, and similar tensile elongation and modulus, flexural strength and modulus, and no gap Ehrlich impact properties. No improvement in tensile strength and notched impact properties was observed using Nylon 6 resin under similar conditions. - -— —_ - 125 _ This paper size (CNS) A4 size (10) 297 297 public)) --- --- 1283255 A7 B7 V. Description of invention (l23) - Example 4 (Please read the notes on the back and fill in This page mixes the ingredients in the amounts described in Table 4A to form the aqueous forming sizing compositions P to S in accordance with the present invention. Each aqueous sizing composition is prepared in a manner similar to that discussed above. Acetic acid is included in each composition in an amount of less than 1% by weight based on the total weight. Each of the aqueous forming sizing compositions of Table 4A was applied to G-31 E-glass fiber strands. Each of the sizing compositions formed had a solids content of 10% by weight.
表4A 基於總固體之成分重量% 樣品 成分 Ρ Q R S 熱塑性聚胺基甲酸酯膜形成聚合物137 23 28.75 28.75 23 熱塑性聚胺基甲酸酯膜形成聚合物138 34.45 43.1 43.1 34.45 聚氧化伸烷基多元醇共聚物 0.22 0.27 0.27 0.22 環氧化聚酯潤滑劑 4.8 6.0 6.0 4.8 γ-胺基丙基三乙氧基碎烷偶合劑 1.84 2.3 2.3 1.84 γ-脲基丙基三乙氧基碎烷偶合劑 2.22 2.78 2.78 2.22 胺基官能基有機矽烷偶合劑 0.1 0.12 0.12 0.1 POLARTHERMPT 16Ό139 33.3 16.7 0 0 經濟部智慧財產局員工消費合作社印製 137熱塑性聚酯爲主聚胺基甲酸酯水性乳液,其具有65固 體%,陰離子性顆粒電荷,約2微米之粒度,7.5之pH, 及在25 X:爲400厘泊之黏度(Brookfield LVF)。 138熱塑性聚酯爲主聚胺基甲酸酯水性乳液,其具有62固 體%,約之pH ,及範園爲約0.8至約2.5微米之粒 -126- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(124 ) 139 POLARTHERM® PT 160氮化硼粉末顆粒,其商業得自俄亥 俄州 Lakewood 之 Advanced Ceramics 公司 〇 表4A (續) 基於總固體之成分重量% 樣品 成分 P Q R S VANTALC 2003140 0 0 16.7 33.3 點火損失(%) 0.52 0.81 0.80 0.64 140 VANTALC 2003滑石粉顆粒,其商業得自康乃迪克州 Norwalk 之 R. T. Vanderbilt 公司0 各以上經塗覆玻璃纖維樣品之複合樣品及比較性樣品Z 在以上實例3所述之條件下擠製模塑以製造400 X 400 X 2.5毫米(16 X 16 X 0.100英吋)之板。在以下指定之玻璃含 量評估各樣本之:張力強度、張力伸長、張力模數、缺口 與無缺口艾氏衝擊強度,如以上實例3所討論。 使用Hunter比色計D25-PC2A型在具有3.175毫米(1/8英 吋)厚度及76.2毫米(3英吋)直徑之複合物上實行顏色試 驗。爲了評估材料處理特徵,在短切玻璃纖維之樣品上進 行漏斗流動試驗。漏斗爲18英吋長,而且在頂部具有17 英吋直徑開口及在底部具有2英吋開口。振動漏斗且記錄 20磅樣品材料流經漏斗之時間。PD-104試驗評估短切玻 璃纖維樣吴對纖絲化之抗力。將60克之樣品、140克之 -127 - ^紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 裝·tr--------- (請先閱讀背面之注意事項再填寫本頁) A7 1283255 ______B7 五、發明說明(125 ) 磨損材料(經研磨胡桃木樹皮顆粒6八〇號’其商業得自--Hammon Products公司)、及習知泡末型抗靜電乾燥劑片封 閉在4公升不銹鋼燒杯中,並使用Red Devil塗料搖動器 54〇OE3型振動6分鐘。使用5號及6號美國標準試驗篩篩 選經振動材料。以下報告在篩網上收集之細毛材料之重量 %如原始樣品之百分比。 表4B提出在使用樣品P-S及比較性樣品z使用耐給6,6 基質樹脂形成之複合物上進行之試驗結果。 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 128- 1283255 A7 B7 五、發明說明(l26) 經濟部智慧財產局員工消費合作社印製 〜 表4B 樣品 單位 P Q R S 比較彳生樣品z 張力強度 kpsi 29.5 28.6 28.7 27.7 29.6 Mpa 203.5 197.2 197.9 191.0 204.1 張力伸長 % 3.03 3.05 2.98 2.97 3.01 張力模數 kpsi 1866 1779 1720 1741 1748 Gps 12.86 12.26 11.86 12.0 12.05 缺口艾氏衝擊 ftlb/in 2.10 1.96 1.94 1.78 2.26 kJ/m2 8.90 8.31 8.23 7.55 9.58 無缺口艾氏衝擊 ftlb/in 24.9 23.4 22.8 22.2 26.4 kJ/m2 105.58 99.22 96.67 94.13 111.94 實際點火損失 % 0.81 0.52 0.80 0.64 1.17 PD 104 % 1.3 0.7 0.1 1.4 0.1 漏斗流動 秒數 13.8 15.2 15.4 23.5 13.0 白化指數 -15.1 -12.0 -17.6 -18.5 -18.2 黃化指數 40.0 37.5 42.5 43.4 43.6 玻璃含量 % 33.30 33 32.90 31.70 33.80 如表4B所示,在比較具有類似成分之比較性樣品Z (其 在耐綸6,6強化物中不含氮化硼)時,依照本發明以氮化硼 顆粒塗覆之玻璃纖維股(樣品P-S)呈現改良之白化與黃 化,及類似之張力強度、伸長與模數,撓性強度與模數, 及缺口與無缺口艾氏衝擊性質。 一- ** -129 - 本紙張尺度適用中國國家標準CCNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) ▼裝 訂---- ^•1. 1283255 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(127) - 實例5 混合表5中所述之量之各成分,以形成依照本發明之水 性形成上漿組合物T與U 。各水性形成上漿組合物以類 似以上討論之方法製備。在各組合物中包括基於總重量爲 少於1重量%之乙酸。表5 A提出在使用樣品T、U及比 較性樣品Z (如實例3之表3 A中所討論且在以下重複)使 用耐綸6,6基質樹脂形成之複合物上進行之白化及黃化試 驗結果。使用Hunter比色計D25-PC2A型在具有3.175毫米 (1/8英吋)厚度及76.2毫米(3英吋)直徑之複合物上實行 顏色試驗。 表5 I ^----------------r---訂--------- ^•1 (請先閱讀背面之注意事項再填寫本頁) 基於總固體之成分重量% 樣品 成分 Τ U 比較性樣品Ζ 熱塑性聚胺基甲酸酯膜形成聚合物141 31.35 28.75 34.5 熱塑性聚胺基甲酸酯膜形成聚合物142 46.9 43.1 51.7 聚氧化伸烷基多元醇共聚物 0.3 0.27 0.3 環氧化聚酯潤滑劑 6.55 6.0 7.22 γ-胺基丙基三乙氧基碎烷偶合劑 2.5 2.3 2.76 γ-脉基丙基三乙氧基碎燒偶合劑 3.0 2.78 3.34 胺基官能基有機矽烷偶合劑 0.1 0.12 0.14 RELEASECOAT-CONC 25143 9.1 16.7 0 白化指數 -16.3 -15.0 -20.7 ~ “黃化指數 39.3 38.1 42.7 -130- 本紙張尺度適用中國國家標準(CNS)A4規格<210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 1283255 A? B7 五、發明說明(l28 ) 141熱塑性聚-酯爲主聚胺基甲酸酯水性乳液,其具有65固 禮%,陰離子性顆粒電荷,約2微米之粒度,7·5之pH, 及在25 °C爲400厘泊之黏度(Brookfield LVF)。 142熱塑性聚酯爲主聚胺基甲酸酯水性乳液’其具有62固 禮%,約10之pH ,及範圍爲約0.8至約2.5微米之粒 度。 143 呈水性分散物之 ORPAC BORON NITRIDE RELEASECOAT-CONC 25氮化硼顆粒,其可自ZYP Coatings公司(Oak Ridge· 田納西)取得。 如表5所示,樣品T與U,其各塗覆依照本發明之含氮 化顆粒之上聚組合物,在时論6,6具有比比較性樣品Z 之類似配方(其不包括氮化硼)低之白化指數。 實例6 堆疊五層之ADELO-C™針狀短切玻璃纖維網,其商業得 自PPG Industries公司,以形成具有每平方米爲4614克(每 平方英吋約15盎司)之表面重量之網。各樣品之厚度爲25 毫米(約1英吋)。將此網之四個8英吋平方樣品加熱至 649 °C (約1200 °F )之溫度以自樣品去除本質上所有之上漿 成分。 使用2個未塗覆樣品作爲比較性樣品("比較性樣品”)。 將其他2個樣品("樣品X”)浸在包括1150毫升之ORPAC BORON NITRIDE RELEASECOAT-CONC ( 25 重量 % 之氮化硼 顆粒於水中之分散液)及150毫升之Α-187 γ-去水甘油基丙 基三甲氧基矽烷之5重量%水溶液之水性塗層組合物浴中 •131· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------丨丨-------r I I I ^ 0 I I------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(129) . 且飽和。水-性塗層組合物之總固體爲18.5重量%。塗佈於---各網樣品之氮化硼顆粒之量爲120克。經塗覆網樣品在25 °C之溫度在空氣中乾燥過夜,並且在150 °C之烤箱中加熱 3小時。 依照ASTM方法(M77,其特別地在此併入作爲參考, 評估各組樣品在300K (約70 °F)之溫度之導熱度及耐熱 性。各樣品之導熱度及耐熱性之値敘述於以下表6。 表6 樣品 X 比較性樣品 厚度(忖) 1.09 1.0 (公分) 2.77 2.54 溫度(F) 75.62 74.14 CC) 24.23 23.41 導熱度 每小時平方英呎T之Btu英吋 0.373 0.282 每米K之瓦數 0.054 0.041 耐熱性 每BTU之小時平方英呎 2.92 3.66 每瓦之平方米K 0.515 0.626 參考表6 ,依照本發明塗覆氮化硼顆粒之試驗樣品在 300K之溫度之導熱度大於未塗覆氮化硼顆粒之比較性樣 品之導熱度。 -132- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) — l·----------i — (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製Table 4A Component Weight % Based on Total Solids Sample Composition Ρ QRS Thermoplastic Polyurethane Film Forming Polymer 137 23 28.75 28.75 23 Thermoplastic Polyurethane Film Forming Polymer 138 34.45 43.1 43.1 34.45 Polyoxyalkylene Polyol Copolymer 0.22 0.27 0.27 0.22 Epoxidized Polyester Lubricant 4.8 6.0 6.0 4.8 γ-Aminopropyl Triethoxy Acridine Coupler 1.84 2.3 2.3 1.84 γ-ureidopropyl Triethoxy Acridine Coupler 2.22 2.78 2.78 2.22 Amino-functional organodecane coupling agent 0.1 0.12 0.12 0.1 POLARTHERMPT 16Ό139 33.3 16.7 0 0 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative printed 137 thermoplastic polyester based polyurethane aqueous emulsion with 65 Solid %, anionic particle charge, particle size of about 2 microns, pH of 7.5, and viscosity at 25 X: 400 centipoise (Brookfield LVF). 138 thermoplastic polyester based polyurethane aqueous emulsion with 62% solids, about pH, and a range of about 0.8 to about 2.5 microns. - This paper scale applies to China National Standard (CNS) A4 size (210 X 297 mm) 1283255 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed A7 B7 V. Inventions (124) 139 POLARTHERM® PT 160 boron nitride powder particles, commercially available from Advanced Ceramics, Lakewood, Ohio Company Table 4A (continued) Component Weight Based on Total Solids Sample Component PQRS VANTALC 2003140 0 0 16.7 33.3 Ignition Loss (%) 0.52 0.81 0.80 0.64 140 VANTALC 2003 Talc Particles, Commercially Available from Norwalk, Connecticut Vanderbilt Corporation 0 Composite samples of each of the coated glass fiber samples and comparative sample Z were extrusion molded under the conditions described in Example 3 above to produce 400 X 400 X 2.5 mm (16 X 16 X 0.100 inch) board. Each sample was evaluated for the glass content specified below: tensile strength, tensile elongation, tensile modulus, notched and unnotched Izod impact strength, as discussed in Example 3 above. A color test was carried out on a composite having a thickness of 3.175 mm (1/8 inch) and a diameter of 76.2 mm (3 inch) using a Hunter colorimeter D25-PC2A. To evaluate material handling characteristics, a funnel flow test was performed on samples of chopped glass fibers. The funnel is 18 inches long and has a 17 inch diameter opening at the top and a 2 inch opening at the bottom. Vibrate the funnel and record the time that 20 pounds of sample material flows through the funnel. The PD-104 test evaluated the resistance of chopped glass fiber-like Wu to fibrillation. 60 grams of sample, 140 grams of -127 - ^ paper scale is applicable to China National Standard (CNS) A4 specification (210 X 297 mm). · tr--------- (Please read the note on the back first) Fill in this page) A7 1283255 ______B7 V. INSTRUCTIONS (125) Wear material (ground walnut bark granules 6 〇 ' '' commercially available from Hammon Products), and conventional bubble-type antistatic desiccant tablets It was enclosed in a 4 liter stainless steel beaker and shaken for 6 minutes using a Red Devil paint shaker 54 〇 OE3. The vibrating material was selected using a No. 5 and No. 6 U.S. standard test sieve. The following reports report the weight % of fine wool material collected on the screen as a percentage of the original sample. Table 4B presents the results of tests conducted on a composite formed using the sample P-S and the comparative sample z using a resin resistant to 6,6 matrix. (Please read the notes on the back and fill out this page.) Ministry of Economic Affairs, Intellectual Property Office, Staff and Consumer Cooperatives Printed 128- 1283255 A7 B7 V. Invention Description (l26) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed ~ Table 4B Sample Unit PQRS Comparison of twin samples z Tensile strength kpsi 29.5 28.6 28.7 27.7 29.6 Mpa 203.5 197.2 197.9 191.0 204.1 Tensile elongation % 3.03 3.05 2.98 2.97 3.01 Tensile modulus kpsi 1866 1779 1720 1741 1748 Gps 12.86 12.26 11.86 12.0 12.05 Notched Ehrlich impact ftlb/in 2.10 1.96 1.94 1.78 2.26 kJ/m2 8.90 8.31 8.23 7.55 9.58 Unnotched Ehrlich impact ftlb/in 24.9 23.4 22.8 22.2 26.4 kJ/m2 105.58 99.22 96.67 94.13 111.94 Actual ignition loss % 0.81 0.52 0.80 0.64 1.17 PD 104 % 1.3 0.7 0.1 1.4 0.1 Funnel flow seconds 13.8 15.2 15.4 23.5 13.0 Whitening index -15.1 -12.0 -17.6 -18.5 -18.2 Yellowing index 40.0 37.5 42.5 43.4 43.6 Glass content% 33.30 33 32.90 31.70 33.80 As shown in Table 4B, in comparison with similar components Comparative sample Z (which does not contain boron nitride in nylon 6,6 reinforcement) At the time, the glass fiber strands (sample PS) coated with boron nitride particles according to the present invention exhibit improved whitening and yellowing, and similar tensile strength, elongation and modulus, flexibility and modulus, and notches and no Notched Ehrlich impact properties. One - ** -129 - This paper size applies to Chinese National Standard CCNS) A4 specification (210 X 297 mm) (Please read the note on the back and fill out this page) ▼Binding---- ^•1. 1283255 A7 B7 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 5, Invention Description (127) - Example 5 The components of the amounts described in Table 5 were mixed to form aqueous sizing compositions T and U in accordance with the present invention. Each aqueous sizing composition is prepared in a manner similar to that discussed above. Acetic acid is included in each composition in an amount of less than 1% by weight based on the total weight. Table 5 A presents whitening and yellowing on composites formed using nylon 6,6 matrix resin using samples T, U and comparative sample Z (as discussed in Table 3 A of Example 3 and repeated below) test results. Color testing was performed on a composite having a thickness of 3.175 mm (1/8 inch) and a diameter of 76.2 mm (3 inches) using a Hunter colorimeter D25-PC2A. Table 5 I ^----------------r---book--------- ^•1 (Please read the notes on the back and fill out this page) Component based on total solids % by sample Τ U Comparative sample 热塑性 Thermoplastic polyurethane film forming polymer 141 31.35 28.75 34.5 Thermoplastic polyurethane film forming polymer 142 46.9 43.1 51.7 Polyoxyalkylene Polyol Copolymer 0.3 0.27 0.3 Epoxidized Polyester Lubricant 6.55 6.0 7.22 γ-Aminopropyl Triethoxy Acridine Coupler 2.5 2.3 2.76 γ-Protonylpropyl Triethoxy Broken Coupler 3.0 2.78 3.34 Amino functional organodecane coupling agent 0.1 0.12 0.14 RELEASECOAT-CONC 25143 9.1 16.7 0 Whitening index -16.3 -15.0 -20.7 ~ "Yellowing index 39.3 38.1 42.7 -130- This paper scale applies to China National Standard (CNS) A4 specification <;210 X 297 mm) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A? B7 V. Invention description (l28) 141 thermoplastic poly-ester-based polyurethane aqueous emulsion, which has 65% , anionic particle charge, particle size of about 2 microns, pH of 7.5, and 40 at 25 °C Viscosity of 0 centipoise (Brookfield LVF) 142 thermoplastic polyester based polyurethane aqueous emulsion 'having 62% solids, a pH of about 10, and a particle size ranging from about 0.8 to about 2.5 microns. ORPAC BORON NITRIDE RELEASECOAT-CONC 25 boron nitride particles in aqueous dispersion available from ZYP Coatings, Inc. (Oak Ridge, Tennessee). As shown in Table 5, samples T and U, each coated in accordance with the present invention The nitride-containing particle-on-polymer composition has a whitening index lower than that of the comparative sample Z (which does not include boron nitride) in the case of 6,6. Example 6 Stacking five layers of ADELO-CTM needles A chopped fiberglass web commercially available from PPG Industries to form a web having a surface weight of 4,614 grams per square meter (approximately 15 ounces per square inch). Each sample has a thickness of 25 mm (approximately 1 inch) The four 8-inch square samples of the grid were heated to a temperature of 649 ° C (about 1200 ° F) to remove essentially all of the slurry components from the sample. Two uncoated samples were used as comparative samples ( "Comparative sample"). Immerse the other 2 samples ("Sample X") in a 1150 ml ORPAC BORON NITRIDE RELEASECOAT-CONC (25% by weight dispersion of boron nitride particles in water) and 150 ml of Α-187 γ-dewatered Aqueous coating composition of 5% by weight aqueous solution of glyceryl propyl trimethoxy decane in the bath • 131 · This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) ------- -丨丨-------r III ^ 0 I I------- (Please read the notes on the back and fill out this page) 1283255 A7 B7 V. Description of invention (129) . The total solids of the water-based coating composition was 18.5% by weight. The amount of boron nitride particles coated on each of the net samples was 120 g. The coated web samples were dried in air at a temperature of 25 ° C. Overnight, and heated in an oven at 150 ° C for 3 hours. According to the ASTM method (M77, which is specifically incorporated herein by reference, the thermal conductivity and heat resistance of each group of samples at a temperature of 300 K (about 70 ° F) are evaluated. The thermal conductivity and heat resistance of each sample are described in Table 6 below. Table 6 Sample X Comparative Sample Thickness (忖) 1.09 1.0 (Male ) 2.77 2.54 Temperature (F) 75.62 74.14 CC) 24.23 23.41 Thermal conductivity per square mile T 之 Btu 吋 0.373 0.282 K watts per meter 0.054 0.041 Heat resistance per BTU hour 平方 2.92 3.66 Square watts per watt Meter K 0.515 0.626 Referring to Table 6, the test sample coated with boron nitride particles according to the present invention has a thermal conductivity at a temperature of 300 K greater than that of a comparative sample of uncoated boron nitride particles. -132- This paper scale applies China National Standard (CNS) A4 Specification (210 X 297 mm) — l·----------i — (Please read the notes on the back and fill out this page.) Ministry of Economic Affairs Intellectual Property Office staff consumption Cooperative printing
1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(130) 〜 實例7 由塗覆以上實例2之上漿料G之G-75紗及商業得自 PPG Industries公司之1062玻璃纖維紗之樣品,製備捲繞纖 絲之圓柱形複合物。藉由自紗供應抽取8個紗末端,以以 下所述之基質材料塗覆紗,及使用習知纖絲捲繞裝置將紗 纖絲捲繞成圓柱形形狀,而製備圓柱體。各圓柱體爲12.7 公分(5英吋)高,具有14·6公分(5.75英吋)之内徑,及 0.635公分(0.25英吋)之壁厚。 基質材料爲1〇〇份之ΕΡΟΝ 800樹脂(商業得自德州 Houston 之 Shell Chemical 公司)、80 份之 AC-220J 甲基四氫 S太酸(商業得自組澤西州 Newark之Anhydrides and Chemicals公司)、及1份之ARALDITE® DY 062芊基二甲胺 加速劑(商業得自Ciba-Geigy公司)之混合物。纖絲捲繞圓 柱體在100 °C硬化2小時然後在150 °C 3小時。 藉由將樣品圓柱體壁之一側暴露於6.4仟焦耳閃光燈, 並且使用CCD陣列紅外線照相機以每秒達2000張之速率 偵測相反側之溫度變化,而測定各試驗樣品在空氣中之徑 向熱擴散度(導熱度/(熱容量X密度))。亦沿紗之長度(圓 周)及沿圓柱體之長度或高度(軸向)測定熱擴散度値。試 驗結果敘述於以下表7。 -133- 本紙張尺度適用中國國家標準(CNS)A4規格<210 X 297公釐)1283255 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed A7 B7 V. Inventive Note (130) ~ Example 7 G-75 yarn coated with slurry G above Example 2 and 1062 glass fiber commercially available from PPG Industries A sample of the yarn is prepared to prepare a cylindrical composite of the wound filament. The cylinder is prepared by extracting 8 yarn ends from the yarn supply, coating the yarn with the matrix material described below, and winding the yarn into a cylindrical shape using a conventional filament winding device. Each cylinder is 12.7 cm (5 inches) high with an inner diameter of 14.6 cm (5.75 inch) and a wall thickness of 0.635 cm (0.25 inch). The matrix material was 1 part ΕΡΟΝ 800 resin (commercially available from Shell Chemical Company of Houston, Texas) and 80 parts of AC-220J methyl tetrahydro S too acid (commercially available from Anhydrides and Chemicals, Newark, Jersey). And 1 part of a mixture of ARALDITE® DY 062 dimethyl dimethylamine accelerator (commercially available from Ciba-Geigy). Filament winding The cylinder was hardened at 100 °C for 2 hours and then at 150 °C for 3 hours. The radial direction of each test sample in air was determined by exposing one side of the sample cylinder wall to a 6.4 Torr Joule flash and using a CCD array infrared camera to detect temperature changes on the opposite side at a rate of 2000 sheets per second. Thermal diffusivity (thermal conductivity / (heat capacity X density)). The thermal diffusivity 値 is also measured along the length of the yarn (circumference) and along the length or height (axial direction) of the cylinder. The test results are described in Table 7 below. -133- This paper size applies to China National Standard (CNS) A4 specification <210 X 297 mm)
If —----I I I I · I---r I I I ^ ·1111111» (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(131) 表7 熱g 廣散度(平方毫米/秒) 徑向 轴向 周圍 樣品 0.37 0.33 0.49 比較性樣品 0.38 0.38 0.57 參考表7,試驗樣品(其塗覆少量之氮化硼)之熱擴散度 之値小於未塗覆氮化硼之比較性樣品。纖絲捲繞圓柱體之 氣洞及小試驗樣品面積爲影響這些結果之因素。 實例8 對各含8層由經Bvac塗覆紗(實例i中所討論)及經⑼ 澱粉-油塗覆紗(實例1中所討論)(對照)之樣品製備之 7628型織物之層合物樣品,評估層合物&方向(即, 層合物之厚度)之熱膨脹係數(”Z-CTE,,)。使用實例} ' 討論之FR-4環氧樹脂製備層合物,並且依脖 ρ 一 所 “、、驗法 2.4.41 ’其特別地在此併入作爲參考, W ·隻面。依照 IPC試驗法2.4.41評估各層合物樣品在288 V、 l < z-方向哉 膨脹係數。評估結果示於以下表8。 … I -----^----^--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -134- 1283255 A7 B7 五、發明說明(m 樣品 樣品3Βλ 樣品Bm1 (重試) 樣品 樣品Bvac2 (重試) 樣品 樣品Bvac3 (重試) 對照 表8 Z-CTE(%) 4.10 4.41 4.06 4.28 4.17 4.26 5.0 (請先閱讀背面之注意事項再填寫本頁) 5.4 經濟部智慧財產局員工消費合作社印製 對照2 如表8所示,對於依照本發明之層合物Al-A3,層人物 之z-方向熱膨脹係數小於由經695澱粉-油塗覆紗製備之 對照樣品1與2。 實例9 混合表9A中所述之量之各成分,以形成依本發明之水 性第一上漿組合物AA、BB與CC。各水性第一上漿組合 物以類似以上討論之方法製備。在各組合物中包括基於總 重量爲少於1重量°/❶之乙酸。將表9A之各水性上漿組合 物塗覆於G-75 E-玻璃纖維股上。 將各經塗覆纖維股乾燥,使用習知交識裝以類似之方法 交織以形成紗,及捲繞在線軸上。塗覆上漿組合物之紗在 交織時呈現最少之上漿料脱落。 -135- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公楚) 1283255 A7 B7 五、發明說明(U3) 表9A 基於總固體之成分重量% 樣品 成分 AA BB CC PVP K-30144 14.7 14.7 13.4 STEPANTEX 653145 30.0 29.9 27.3 A-187146 1.8 1.8 1.6 A-174147 3.7 3,7 3.3 EMERY 6717148 2.4 2.4 2.2 MACOL ΟΡ-ΙΟ149 1.6 1.6 1.5 TMAZ-81150 3.3 3.3 3.0 MAZUDF-136151 0.2 0.2 0.2 ROPAQUE HP-1055152 0 42.4 0 ROPAQUE OP-96153 42.3 0 38.6 REKEASECIAT-CONC 25154 0 0 6.3 POLARTHERMPT 160155 0 0 2.6 ------------裝-----Γ---訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 144 PVP K-30聚乙缔基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 145 STEPANTEX 653,其商業得自紐澤西州Maywood之Stepan 公司。 140 Α-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐約 州 Tarrytown 之 CK Witco 公司。 147 Α-174 γ-甲基丙缔氧基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 -136- 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(134) 148 EMERY®幻17部分醯胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司。 149 MACOL OP-10乙氧化烷酚;此材料類似MACOL OP-10 SP ,除了 MACOL OP-10 SP接受後處理以去除觸媒; MACOL OP-10不再商業可得。 15G TMAZ-81花揪醇酯之環氣乙烷衍生物,其商業得自紐澤 西州Parsippany之BASF公司。 151 MAZU DF-136防沫劑,其商業得自紐澤西州Parsippany之 BASF公司。 152ROPAQUE® HP-1055 ,1.0微米顆粒分散液,其商業得自 賓州費城之Rohm and Haas公司。 153 ROPAQUE® OP-96,0.55微米顆粒分散液,其商業得自賓 州費城之Rohm and Haas公司0 154 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼分散 液,其商業得自田納西州Oak Ridge之ZYP Coatings公司。 155 POLARTHERM™ PT 160氮化硼粉末顆粒,其商業得自俄亥 俄州 Lakewood 之 Advanced Ceramics 公司。 在使用Sulzer Ruti 5200型空氣噴射織布機織動7628型織 物時,使用以各上漿組合物(AA、BB與CC )上漿之紗作 爲填紗。經爲纖維塗覆不同之樹脂相容上漿組合物之交織 G-75 E-玻璃纖維股156。織物繼而以具有140 X:之Tg之 FR-4環氧樹脂(加州Anaheim之Nelco International公司之代 號4000-2樹脂)預浸。在預浸之前未自織物去除上漿組合 物。藉由在2層1盎司銅之間堆疊8層之預浸材料,並且 -137- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)~— -----------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 -------B7____ 五、發明說明(135) 在355 °F (约179 °C)之溫度,每平方英吋300磅(約2·1百-萬巴斯卡)之壓力,將其層合在一起159分鐘(總循環時間) 而製備層合物。層合物無銅之厚度範圍爲0.043英吋(約 〇·11公分)至0.050英吋(約0.13公分)。 在形成後,如以下表9Β所示試驗層合物(依照製造其之 纖維股稱爲ΑΑ、ΒΒ與CC)。在試驗時,在由玻璃纖維 紗製造之第一層合物塗覆上漿組合物樣品ΑΑ (以下稱爲 層合物樣品ΑΑ1 )時,同時試驗層合物ΒΒ。稍後,在由玻 璃纖維紗製造之第二層合物塗覆上漿組合物樣品CC (以 下稱爲層合物樣品ΑΑ2 )時,同時試驗層合物CC。 表9Β 屬 卜合物樣品 試驗 單位 AA1* ΒΒ* ΑΑ2** CC** 平均厚度 英吋 0.048 0.048 0.053-0.055 0.053-0.055 谭錫浮動 秒數 409 386 235 253 焊錫浸潰 秒數 320 203 243 242 撓性強度經紗方向157 kpsi 99 102 91 90 撓性強度緯紗方向158 kpsi 86 81 73 72 *基於2個樣品。 **基於3個樣品。 150此經紗爲PPG Industries公司之商業可得纖維玻璃紗產 品’代號G-75玻璃纖維紗,其塗覆PPG Industries公司黏 合劑。 157 Per IPC-TM-650 ^Flexural Strength of Laminates (At Ambient -138 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) L----------•裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 經濟部智慧財產局員工消費合作社印製 A7 B7_ 五、發明說明(136) • Temperature^·,12/94,修正 B 版。 m同一章節。 藉由將4英吋乘4英吋平方(1〇· 16公分乘ι〇16公分)之 銅護面層合物浮在550 T (約288 °C)之共熔鉛-錫焊錫浴 中’直到觀察到起泡或分離,而進行焊錫浮動試驗。然後 記錄直到第一次起泡或分離之時間秒數。 藉由切割層合物之樣品,藉蝕刻自樣品去除銅,藉拋光 使樣ρα之切緣光滑,及將樣品置於2 5 〇下(約121 °C )及每 平方英叶15镑(約0.1百萬巴斯卡)之壓力鍋中6〇分鐘, 而進行焊錫浸潰試驗。此試驗爲下表所稱之壓力鍋試驗。 在暴露60分鐘後,自壓力鍋去除樣品,拍乾且浸入55〇 °F(約288 °C)之共熔鉛-錫焊錫浴中,直到觀察到起泡或 分離。然後記錄直到第一次起泡或分離之時間秒數。 依照所示之IPC標準進行撓性試驗。 使用各以上漿組合物AA、BB與CC上之纖維股製造之 層合物AA、BB與CC具有作爲印刷電路板用電子撑體之 可接受性質(如表9B所示)。 亦對樣品AA、BB與CC實行以下之試驗,並且敘述於 表 9C 〇 、 -139- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) l·-------—裝-----^----訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(137)If —----IIII · I---r III ^ ·1111111» (Please read the note on the back and fill out this page) 1283255 A7 B7 V. Description of invention (131) Table 7 Heat g Dispersion (square Mm/sec) Radial axial surrounding sample 0.37 0.33 0.49 Comparative sample 0.38 0.38 0.57 Referring to Table 7, the thermal diffusivity of the test sample (which is coated with a small amount of boron nitride) is less than that of uncoated boron nitride. Sex sample. The cavity of the filament winding cylinder and the area of the small test sample are factors that affect these results. Example 8 Laminates of Type 7628 fabrics prepared from 8 samples of Bvac coated yarn (discussed in Example i) and (9) Starch-oil coated yarn (discussed in Example 1) (control) Sample, evaluate the thermal expansion coefficient of the laminate & direction (ie, the thickness of the laminate) ("Z-CTE,"). Example of use </ br> FR-4 epoxy resin to prepare the laminate, and according to the neck ρ A ",, test 2.4.41" is specifically incorporated herein by reference, W. The 哉 膨胀 expansion coefficient of each laminate sample in the 288 V, l < z- direction was evaluated in accordance with IPC Test Method 2.4.41. The results of the evaluation are shown in Table 8 below. ... I -----^----^--------- (Please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Office Staff Cooperatives Printed -134- 1283255 A7 B7 V. Description of invention (m sample sample 3Βλ sample Bm1 (retry) sample sample Bvac2 (retry) sample sample Bvac3 (retry) comparison table 8 Z-CTE (%) 4.10 4.41 4.06 4.28 4.17 4.26 5.0 (Read first Note on the back side of this page) 5.4 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed Control 2 As shown in Table 8, for the laminate Al-A3 according to the present invention, the z-direction thermal expansion coefficient of the layer is less than Control samples 1 and 2 prepared from 695 starch-oil coated yarns. Example 9 The ingredients in the amounts described in Table 9A were mixed to form aqueous first sizing compositions AA, BB and CC according to the present invention. The aqueous first sizing composition is prepared in a manner similar to that discussed above. Each of the compositions comprises less than 1 weight percent per gram of acetic acid based on the total weight. Each aqueous sizing composition of Table 9A is applied to G- 75 E-glass fiber strands. Dry the coated fiber strands and use similar knowledge to match The method is interwoven to form a yarn, and is wound on a bobbin. The yarn coated with the sizing composition exhibits a minimum of slurry shedding during interlacing. -135- The paper scale applies to the Chinese National Standard (CNS) A4 specification (210 X 297 public Chu) 1283255 A7 B7 V. Description of invention (U3) Table 9A Based on total solids Weight % Sample composition AA BB CC PVP K-30144 14.7 14.7 13.4 STEPANTEX 653145 30.0 29.9 27.3 A-187146 1.8 1.8 1.6 A-174147 3.7 3,7 3.3 EMERY 6717148 2.4 2.4 2.2 MACOL ΟΡ-ΙΟ149 1.6 1.6 1.5 TMAZ-81150 3.3 3.3 3.0 MAZUDF-136151 0.2 0.2 0.2 ROPAQUE HP-1055152 0 42.4 0 ROPAQUE OP-96153 42.3 0 38.6 REKEASECIAT-CONC 25154 0 0 6.3 POLARTHERMPT 160155 0 0 2.6 ------------装-----Γ---订--------- (Please read the notes on the back and fill out this page) Economy 144 PVP K-30 Polyethylpyrrolidone, commercially available from ISP Chemicals, Inc., Wayne, New Jersey, 0 145 STEPANTEX, which is commercially available from Maywood, New Jersey. Stepan company. 140 Α-187 γ-Glycidylpropyltrimethoxydecane, commercially available from CK Witco, Tarrytown, New York. 147 Α-174 γ-Methylpropoxypropyltrimethoxydecane, commercially available from CK Witco, Tarrytown, New York. -136- This paper size applies to China National Standard (CNS) A4 specification (210 297 297 mm) 1283255 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed A7 B7 V. Inventions (134) 148 EMERY® Magic 17 Part of Indoleamine Ethylene diimide, commercially available from Cognis, Cincinnati, Ohio. 149 MACOL OP-10 ethoxylated alkanol; this material is similar to MACOL OP-10 SP except that MACOL OP-10 SP is post-treated to remove catalyst; MACOL OP-10 is no longer commercially available. 15G TMAZ-81 a cyclohexane ester of phytosterol ester commercially available from BASF Corporation of Parsippany, New Jersey. 151 MAZU DF-136 antifoam, commercially available from BASF, Parsippany, New Jersey. 152ROPAQUE® HP-1055, a 1.0 micron particle dispersion commercially available from Rohm and Haas, Philadelphia, PA. 153 ROPAQUE® OP-96, a 0.55 micron particle dispersion commercially available from Rohm and Haas, Pa., USA 0 154 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 boron nitride dispersion commercially available from ZYP, Oak Ridge, Tennessee Coatings company. 155 POLARTHERMTM PT 160 boron nitride powder granules, commercially available from Advanced Ceramics, Lakewood, Ohio. When the 7628 type fabric was woven using a Sulzer Ruti 5200 air jet loom, the yarn sizing with each sizing composition (AA, BB, and CC) was used as a yarn. The interwoven G-75 E-glass fiber strands 156 were coated with different resin compatible sizing compositions for the fibers. The fabric was then pre-impregnated with FR-4 epoxy resin (No. 4000-2 resin of Nelco International, Anaheim, Calif.) having a Tx of 140 X:. The sizing composition was not removed from the fabric prior to prepreg. By stacking 8 layers of prepreg between 2 layers of 1 ounce of copper, and -137- this paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm)~- ------- ----装-----r---book--------- (please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 - ------B7____ V. INSTRUCTIONS (135) At a temperature of 355 °F (about 179 °C), 300 lbs per square inch (about 1-2 million Pascals), The laminate was prepared by laminating together for 159 minutes (total cycle time). The thickness of the laminate without copper ranges from 0.043 inches (about 11 cm) to 0.050 inches (about 0.13 cm). After the formation, the test laminates (referred to as fiber strands in accordance with the manufacture thereof) are referred to as ruthenium, osmium and CC as shown in Table 9 below. At the time of the test, when the first laminate made of the glass fiber yarn was coated with the sizing composition sample ΑΑ (hereinafter referred to as the laminate sample ΑΑ 1 ), the laminate ΒΒ was simultaneously tested. Later, when the sizing composition sample CC (hereinafter referred to as the laminate sample ΑΑ2) was applied to the second laminate made of the glass fiber yarn, the laminate CC was simultaneously tested. Table 9 属 卜 样品 sample test unit AA1 * ΒΒ * ΑΑ 2** CC** average thickness 吋 0.048 0.048 0.053-0.055 0.053-0.055 Tan Xi floating seconds 409 386 235 253 solder dipping seconds 320 203 243 242 scratch Strength Strength warp direction 157 kpsi 99 102 91 90 Flexibility weft direction 158 kpsi 86 81 73 72 *Based on 2 samples. ** Based on 3 samples. 150 This warp yarn is a commercially available fiberglass yarn product of PPG Industries, ' code G-75 fiberglass yarn, which is coated with a PPG Industries adhesive. 157 Per IPC-TM-650 ^Flexural Strength of Laminates (At Ambient -138 - This paper size applies to Chinese National Standard (CNS) A4 size (210 x 297 mm) L----------• -----r---订--------- (Please read the notes on the back and fill out this page) 1283255 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed A7 B7_ V. Invention description ( 136) • Temperature^·, 12/94, Revised B. m Same chapter. Float by 4 inch by 4 inch square (1〇·16 cm by ι〇16 cm) copper cladding laminate Solder float test in a 550 T (about 288 ° C) eutectic lead-tin solder bath until the blistering or separation is observed. Then record the number of seconds until the first blistering or separation. Cutting the sample of the laminate, removing copper from the sample by etching, smoothing the cut edge of the sample ρα, and placing the sample under 25 〇 (about 121 ° C) and 15 pounds per square inch (about 0.1 100) In the pressure cooker of Wanbasa), the soldering test was carried out for 6 minutes. This test is the pressure cooker test referred to in the following table. After 60 minutes of exposure, the pressure cooker In addition to the sample, pat dry and immersed in a fused lead-tin solder bath at 55 °F (about 288 °C) until foaming or separation was observed. Then record the number of seconds until the first foaming or separation. Flexibility tests were carried out in accordance with the IPC standards shown. Laminates AA, BB and CC made using fiber strands on each of the above pulp compositions AA, BB and CC have acceptable properties as electronic supports for printed circuit boards ( As shown in Table 9B. The following tests were also carried out on samples AA, BB and CC, and are described in Table 9C -, -139- This paper scale applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) l ·-------—装-----^----订--------- (Please read the notes on the back and fill out this page) 1283255 A7 B7 Ministry of Economics Intellectual Property Bureau employee consumption cooperative printing 5, invention description (137)
〜 表9C 樣品 試驗 單位 AA BB CC Tg by DSC 0/30/60 min V 141/140/139 140/141/141 138/140/139 屢力锅 吸水% 0.37 0.37 0.38 防水性159 重量增加% 0.12 0.09 0.09 DMF抗力 重量增加% 0.35 0.27 0.29 MeC12 抗生 16() 重量增加% 0.77 0.82 0.68 銅剝除強度161 (經紗/填紗) 碲數 11.8/11.0 12.1/11.1 11.2/11.4 層間黏合強度162 每英叶之碎數 12.8 14.2 15.4 159 依照 IPC-TM-650, No. 2.6.2.1,"Water Absorption,Metal Clad Plastic Laminates”,5/86,修正 A 版0 160 依照 IPC-TM-650, No. 2.3.4.3. "Chemical Resistance of Core Materials to Methylene Chloride", 5/86.~ Table 9C Sample test unit AA BB CC Tg by DSC 0/30/60 min V 141/140/139 140/141/141 138/140/139 Repeater water absorption % 0.37 0.37 0.38 Water resistance 159 Weight increase % 0.12 0.09 0.09 DMF resistance weight increase % 0.35 0.27 0.29 MeC12 Antibiotic 16 () Weight increase % 0.77 0.82 0.68 Copper stripping strength 161 (warp / fill) Number of turns 11.8/11.0 12.1/11.1 11.2/11.4 Interlayer bond strength 162 per inch Fragment 12.8 14.2 15.4 159 In accordance with IPC-TM-650, No. 2.6.2.1, "Water Absorption, Metal Clad Plastic Laminates", 5/86, Amendment A Edition 0 160 in accordance with IPC-TM-650, No. 2.3. 4.3. "Chemical Resistance of Core Materials to Methylene Chloride", 5/86.
161 依照 IPC-TM-650,No. 2.4.8,"Peel Strength: As Received, After Thermal Stress,After Process Chemicals",1/86,修正 B 版0 162 依照 IPC_TM_650,No. 2.4.40,"Inner Layer Bond Strength of Multilayer Printed Circuit Boards",10/87 〇 實例10 混合表10中所述之量之各成分,以形成依照本發明之 水性上漿組合物DD、EE與FF。在各組合物中包括基於 總重量爲少^ 0.5重量%之乙酸。 -140 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I.----------•裝-----r---訂------ 丨!i (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 _ B7 五、發明說明(138) 一 表10 基於總固體之成分重量% 樣品 成分 DD EE FF PVP K-30163 12.3 11.7 12.3 STEPANTEX 653164 25.0 23.9 25.0 TMAZ 81165 3.5 3.9 2.7 MACOL OP-10166 1.8 2.0 1.4 POLARTHERMPT 160167 2.4 2.3 2.4 EMERY 6717168 2.0 2.0 2.0 A-174169 3.1 2.9 3.1 A-187170 1.5 1.4 1.5 RELEASECOAT-CONC 25171 5.7 5.5 5.6 MAZUDF-136172 0.2 0.2 0.2 ROPAQUE OP-96173 35.2 33.7 35.3 FLEXOL LOE174 7.3 10.5 0 FLEXOLEPO175 0 0 7.3 I.----------裝-----r---訂---------^9 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 163PVP K-30聚乙晞基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 164STEPANTEX 653 ,其商業得自伊利諾州芝加哥之Stepan 公司。 165TMAZ 81花揪醇酯之環氧乙烷衍生物,其商業得自紐澤 西州Parsippany之BASF公司。161 In accordance with IPC-TM-650, No. 2.4.8, "Peel Strength: As Received, After Thermal Stress, After Process Chemicals", 1/86, Amendment B version 0 162 according to IPC_TM_650, No. 2.4.40, " Inner Layer Bond Strength of Multilayer Printed Circuit Boards", 10/87 Example 10 The ingredients of the amounts described in Table 10 were mixed to form aqueous sizing compositions DD, EE and FF in accordance with the present invention. Acetic acid in an amount of 0.5% by weight based on the total weight is included in each composition. -140 - This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) I.----------•装-----r---订---- -- Hey! i (Please read the note on the back and fill out this page) 1283255 A7 _ B7 V. INSTRUCTIONS (138) A table 10 Based on total solids Weight % Sample composition DD EE FF PVP K-30163 12.3 11.7 12.3 STEPANTEX 653164 25.0 23.9 25.0 TMAZ 81165 3.5 3.9 2.7 MACOL OP-10166 1.8 2.0 1.4 POLARTHERMPT 160167 2.4 2.3 2.4 EMERY 6717168 2.0 2.0 2.0 A-174169 3.1 2.9 3.1 A-187170 1.5 1.4 1.5 RELEASECOAT-CONC 25171 5.7 5.5 5.6 MAZUDF-136172 0.2 0.2 0.2 ROPAQUE OP-96173 35.2 33.7 35.3 FLEXOL LOE174 7.3 10.5 0 FLEXOLEPO175 0 0 7.3 I.----------Install-----r---订---------^9 ( Please read the notes on the back and fill out this page.) Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 163PVP K-30 Polyethylidene Pyrrolidone, commercially available from ISP Chemicals, Inc., Wayne, New Jersey 0 164 STEPANTEX 653 The business was obtained from Stepan Corporation of Chicago, Illinois. An oxirane derivative of 165 TMAZ 81 sterol ester commercially available from BASF Corporation of Parsippany, New Jersey.
166MACOL OP-10乙氧化烷酚;此材料類似MACOL OIMO -141 - 經濟部智慧財產局員工消費合作社印製 1283255 A7 __B7___ 五、發明說明(139) SP ,除了 ”MACOL OP-10 SP接受後處理以去除觸媒; MACOL ΟΡ-ΙΟ不再商業可得。 167POLARTHERM® PT 160氮化硼粉末顆粒,其商業得自俄 亥俄州 Lakewood 之 Advanced Ceramics 公司。 168EMERY® 6717部分醯胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司。 1ό9Α-174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自 紐:約州Tarrytown之CK Witco公司。 17GA-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 171ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼分散 液,其爲約25重量%氮化硼顆粒於水中之分散液,其商 業得自田納西州Oak Ridge之ZYP Coatings公司。 172MAZU DF-136 P方沫劑,其商業得自紐澤西州Parsippany 之BASF公司。 173ROPAQUE® OP-96 , 0.55微米顆粒分散液,其商業得自 賓州費城之Rohm and Haas公司0 174FLEXOL LOE環氧化亞麻油,其商業得自康乃迪克州 Danbury 之 Union Carbide 公司 ° mFLEXOL EPO環氧化大豆油,其商業得自康乃迪克州 Danbury 之 Union Carbide 公司 ° -142- 本紙張尺度適用中國國家標準<CNS)A4規格(210 X 297公釐) L----------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(140) 表10 (續) 基於總固體之成分重量% 樣品 成分166MACOL OP-10 ethoxylated alkanol; this material is similar to MACOL OIMO-141 - Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 __B7___ V. Invention description (139) SP, except for "MACOL OP-10 SP accept post-processing Catalyst removal; MACOL ΟΡ-ΙΟ is no longer commercially available. 167POLARTHERM® PT 160 boron nitride powder granules, commercially available from Advanced Ceramics, Lakewood, Ohio. 168EMERY® 6717 partially amided poly(ethyleneimine), Commercially available from Cognis, Cincinnati, Ohio. 1ό9Α-174 γ-Methoxypropoxypropyltrimethoxydecane, commercially available from New Zealand: CK Witco, Tarrytown, Jo. 17GA-187 γ-dehydrated glycerol Propyl trimethoxydecane, commercially available from CK Witco, Tarrytown, New York. 171 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 boron nitride dispersion, which is a dispersion of about 25% by weight of boron nitride particles in water, Commercially available from ZYP Coatings, Oak Ridge, Tennessee. 172MAZU DF-136 P foam, commercially available from BASF, Parsippany, New Jersey. 173ROPAQUE® OP- 96, a 0.55 micron particle dispersion commercially available from Rohm and Haas, Pennsylvania, 0 174 FLEXOL LOE epoxidized linseed oil commercially available from Union Carbide, Inc. of Danbury, Connecticut, as a mFLEXOL EPO epoxidized soybean oil. Commercially available from Union Carbide, Inc., Danbury, Connecticut ° -142- This paper size applies to the Chinese National Standard <CNS) A4 Specification (210 X 297 mm) L---------- Pack-- ---r---订--------- (Please read the notes on the back and fill out this page) 1283255 A7 B7 V. Description of invention (140) Table 10 (continued) Based on total solids Weight % sample composition
DDDD
EEEE
FF 固體重量% 3.4 3.5 3.4FF solid weight% 3.4 3.5 3.4
LOI 0.42 0.39 0.30 經濟部智慧財產局員工消費合作社印製 使用表10之各水性上漿組合物塗覆玻璃纖維而形成G-75 E-玻璃纖維股.將各經塗覆玻璃纖維股乾燥,使用習知 交織裝置以類似之方法交織以形成紗,及捲繞在線軸上。 藉由比較此經塗覆紗與以類似樣品DD但無環氧化亞麻 油之上漿組合物塗覆之紗(以下稱爲,,比較性樣品丨"),而 評估樣品DD之紗。此比較包括目視檢視空氣嘴射織布機 纺織之7628型織物之外觀。紡織之織物使用樣品dd作爲 填紗’纖維以不同之樹脂相容上漿組合物塗覆之交織G-75 E-玻璃纖維股176作爲經紗。在比較塗覆比較性樣品1之 紗纺織之織物時,觀察到以塗覆樣品DD之紗紡織之織物 在織物上呈現較少之鬆弛細毛,及在織布機上之接觸點收 集到較少之細毛,特別是在蓄紗器。因爲在織布機上觀察 到之細毛高起始量,無織物使用加入塗覆樣品EE或FF之 纖維之紗紡織。據信此情況爲比防止過量毛形成所需爲低 之LOI程度之結果。在本發明中,預期以上討論之上漿組 合物需要至少0.40之LOI,以在織動時減少細毛形成。 176 此經紗爲PPG Industries公司之商業可得纖維玻璃紗產 一. - 品,代號G-75玻璃纖維紗,其塗覆PPG Indimries公司之 1·---------1·裝-----·—---訂--------- (請先閱讀背面之注意事項再填寫本頁) • 143 1283255 經濟部智慧財產局員工消費合作社印製 A7 ---------- Β7 ____ 五、發明說明(141) 1383黏合劑。 實例11 評估樣品ΑΑ、ΒΒ與CC及比較性樣品2!77 (塗覆澱粉 /油上漿料之紗)之許多物理性質,如點火損失(L〇i)、空氣 噴射相容性(空氣阻力)及磨擦力。結果示於表U。 各樣品之點火損失(形成上漿組合物之固體除以破璃與 乾燥形成上漿組合物之總重量之重量%)敘述於表u。 藉由經檢查線張力計(其對紗施加張力),及138 kpa (每平方英吋20磅)空氣力Ruti之2毫米直徑空氣嘴嘴, 以每分鐘274米(300碼)之控制進料速率將紗進料而評估 紗之空氣阻力或張力。 亦藉由經一對習知張力測量裝置(其具有安裝在其間以 代替5公分來自張力測量裝置間直線路徑之約5公分英 吋)直徑乏固定鉻柱)以每分鐘274米(3〇〇碼)之速率拉樣 品,對各紗樣品施加20克之張力,而評估樣品及比較性 樣品2之磨擦力。克力差敘述於以下表〗〗。磨擦力試驗 意圖模擬紗在織動操作時接受之磨擦力。 在試驗時,在第一份之玻璃纖維紗塗覆上漿組合物樣品 AA (以下稱爲樣品AA3 )時,同時試驗樣品BB及比較性 樣品2 ,而且在第二份之玻璃纖維紗塗覆上漿組合物樣品 AA (以下稱爲樣品AA4)時,同時試驗樣品cc 。樣品 177 此經紗爲PPG Industries公司之商業可得纖維玻璃紗, 代號G-75玻璃纖維紗,其塗覆ρρ〇 in(justries公司之695 澱粉/油黏—合L劑。 ------------裝------r---訂--------- (請先閱讀背面之注意事項再填寫本頁) -144- 1283255 .A7 ---—-§z__— 五、發明說明(142) AA3、AA4〜與BB爲2·8重量%之固體·樣品CC爲3.1重量、 %之固體。比較性樣品2爲5.9重量%之固體。 表11 樣品 AA3 BB 2 AA4 CC LOI (重量%) 0.42 0.49 1.11 0.38 0.37 空氣阻力(克數) 56.2 51.2 52.9 58.8 53.2 摩擦力(克數) 53.6 61.5 95.1 48.8 68.9 由表11可見到,上漿樣品ΑΑ、ΒΒ與CC具有可與比 較性樣品2 (澱粉/油黏合劑)比擬之空氣阻力。此外,在 比較比較性樣品2時,樣品ΑΑ、ΒΒ與CC之較低磨擦力 表示在織動時紗較易自織布機蓄紗器去除。 實例12 以類似以上實例11之方法評估樣品ΑΑ、ΒΒ與CC及 比較性樣品2之空氣阻力,除了在表12所示之壓力測定 線軸樣品之空氣阻力値。 亦使用Shirley 84 041L型破裂纖絲偵測器,其商業得自 英國之SDL International公司,以每分鐘200米評估各紗之 每1200米之紗之平均破裂纖絲數量(在表12中示爲試驗 1)。破裂纖絲値以自線軸去除227克(0.5磅)之紗後之線 軸及自線軸去除4540克(10磅)之紗後之線軸,由全部線 軸取得之部份報告。進一步評估各紗在增加張力及磨損程 度時之破裂纖絲數量(在表12中示爲試驗2)。在試驗2 中,以2(ί〇咮/分鐘自線軸解下紗,在均句張力控制裝置 -145- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝-----r---訂--I-- 經濟部智慧財產局員工消費合作社印製 1283255 A7 ------—-- 五、發明說明(143) ^ ^ " (有時稱爲岵張力裝置)上以蛇形通過一系列8個卩自衣 J更釺, 及通過Shirley破裂纖絲偵測器以計算破裂纖絲數| I。使用 不同之針盤設定改變張力裝置上之針之間隔,以對紗# _ 不同之張力程度。使此特定試驗使用商業得自南卡外丨^ Steel Heddle公司之UTC-2003型張力裝置。破裂纖絲以每 米之紗之破裂纖絲數量報告。 樣品AA、BB與CC及比較性樣品2之試驗結果敘迷於 以下表12。以類似以上實例11討論之方法,在第一份之 玻璃纖維紗塗覆上漿組合物樣品AA (以下稱爲樣品AA5 ) 時,同時試驗樣品BB及比較性樣品2,而且在稍後,在 第二份之玻璃纖維紗塗覆上漿組合物樣品AA (以下稱爲 樣品AA6 )時,同時試驗樣品CC。 ------------·1-----r---tr--------- Γ嗜先閱磧背¾<在%事項再填寫本頁) 經濟部智慧財產局員工消费合作社印製 -146- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 1283255 A7 B7 五、發明說明(144) " 表12 樣品 ΑΑ5 ΒΒ 2 ΑΑ6 CC 空氣阻力(克數) 15 psi 46.10 42.50 42.23 47.47 42.33 20 psi 56.20 51.20 52.94 58.84 53.18 25 psi 67.33 60.30 64.13 69.45 67.66 30 psi 77.34 70.84 75.74 75.29 77.63 35 psi 89.42 89.96 85.96 83.70 82.74 40 psi 104.97 101.21 98.48 87.23 92.18 45 psi 113.41 107.74 110.34 99.91 102.91 試驗1 全部線軸 0.170 0.882 0.032 1.735 0.066 227 克(0.5 磅) 0.160 0.648 0.041 0.904 0.075 4540 克(10 磅) 0.098 1.348 0.008 0.518 0.022 試驗2 設定2 0.683 5.017 0.119 0.372 0.011 設定3 0.753 4.772 0.083 0.450 0.017 設定4 0.713 3.753 0.147 0.367 0.017 設定5 1.267 4.025 0.150 0.811 0.061 設定6 1.608 8.383 0.322 0.286 0.044 設定7 4.128 6.517 0.611 0.403 0.058 設定8 . 4.472 14.800 0.978 0.406 0.128 -147- (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準<CNS)A4規格(210 X 297公釐) 1283255 經濟部智慧財產局員工消費合作社印製 A7 Β7__ 五、發明說明(145) 由表12苛見到,上漿樣品AA、BB與CC具有可與比 較性樣品2 (澱粉/油黏合劑)比擬之空氣阻力。 實例13 試驗由加入織物(其具有不同上漿組合物之紗)之預浸紗 製造之電子級層合物,以評估其鑽洞性質,而且更特別是 (i)用以通過層合物鑽孔之鑽之鑽頭磨耗,及(ii)通過層合 物鑽孔之孔之位置正確性。對照GG及樣品HH爲加入先 前討論之7628織物之層合物。對照GG中之織物爲商業得 自Clark Schwebel公司之7628-718之經熱清除及矽烷修整 織物。樣品HH中之織物由包含玻璃纖維(其塗覆在此敎 示且示於表13A之樹脂相容上漿料)之紗紡織。據信此織 物亦包括樣品HH作爲經紗。然而,經紗可爲PPG Industries公司之1383商業可得纖維玻璃紗產品。纺織成 樣品HH之玻璃纖維具有0.35%之點火損失。LOI 0.42 0.39 0.30 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed using the water-based sizing composition of Table 10 to coat glass fibers to form G-75 E-glass fiber strands. Dry the coated glass fiber strands, use Conventional interlacing devices are interwoven in a similar manner to form a yarn, and wound onto a spool. The yarn of the sample DD was evaluated by comparing the coated yarn with a yarn coated with a slurry similar to the sample DD but without the epoxidized linseed oil composition (hereinafter, comparative sample 丨 "). This comparison includes the visual inspection of the appearance of the 7628 type fabric of the air jet looms. The woven fabric used sample dd as a yarn' fiber as a warp yarn with interwoven G-75 E-glass fiber strands 176 coated with different resin compatible sizing compositions. When comparing the fabrics coated with the comparative sample 1 yarn, it was observed that the fabric woven with the yarn coated with the sample DD exhibited less slack fine hair on the fabric, and less contact points were collected on the loom. Fine hair, especially in the accumulator. Because of the high initial amount of fine hair observed on the loom, the no-woven fabric was spun using a yarn that was coated with the fibers of the coated sample EE or FF. This situation is believed to be the result of a lower LOI than is required to prevent excessive hair formation. In the present invention, it is contemplated that the above slurry composition will require an LOI of at least 0.40 to reduce fines formation during weaving. 176 This warp yarn is a commercial fiberglass yarn produced by PPG Industries, a product, code G-75 fiberglass yarn, which is coated with PPG Indimries 1·--------1· ----··---Book--------- (Please read the notes on the back and fill out this page) • 143 1283255 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed A7 ---- ------ Β7 ____ V. Invention Description (141) 1383 Adhesive. Example 11 Evaluation of samples ΑΑ, ΒΒ and CC and comparative sample 2! 77 (coating of starch/oil-slurry yarn) many physical properties such as ignition loss (L〇i), air jet compatibility (air resistance) ) and friction. The results are shown in Table U. The ignition loss of each sample (% by weight of the solids forming the sizing composition divided by the total weight of the sizing composition formed by breaking the glass and drying) is described in Table u. Feeded at 274 m (300 yards) per minute by a checked line tensiometer (which applies tension to the yarn) and a 2 mm diameter air nozzle of 138 kpa (20 psi per square inch) air force Ruti The yarn is fed at a rate to assess the air resistance or tension of the yarn. It is also 274 meters per minute by a pair of conventional tension measuring devices (which have a diameter of about 5 cm installed between them instead of 5 cm from the linear path between the tension measuring devices). The sample was pulled at a rate, and a tension of 20 g was applied to each of the yarn samples to evaluate the frictional force of the sample and the comparative sample 2. The difference in gram strength is described in the following table. The friction test is intended to simulate the friction force that the yarn receives during the weaving operation. At the time of the test, when the first glass fiber yarn was coated with the sizing composition sample AA (hereinafter referred to as sample AA3), the sample BB and the comparative sample 2 were simultaneously tested, and the second portion of the glass fiber yarn was coated. When the sizing composition sample AA (hereinafter referred to as sample AA4), the sample cc was simultaneously tested. Sample 177 This warp yarn is commercially available fiberglass yarn from PPG Industries, code G-75 fiberglass yarn, which is coated with ρρ〇in (justries 695 starch/oil adhesive-L agent. ------ ------Install ------r---book--------- (please read the notes on the back and fill out this page) -144- 1283255 .A7 ---- -§z__- V. Inventive Note (142) AA3, AA4~ and BB are 2.8 wt% solids. Sample CC is 3.1 wt% solids. Comparative sample 2 is 5.9 wt% solids. Table 11 Samples AA3 BB 2 AA4 CC LOI (% by weight) 0.42 0.49 1.11 0.38 0.37 Air resistance (grams) 56.2 51.2 52.9 58.8 53.2 Friction (grams) 53.6 61.5 95.1 48.8 68.9 As seen in Table 11, sizing samples ΑΑ, ΒΒ and CC has air resistance comparable to that of Comparative Sample 2 (starch/oil binder). In addition, when comparing Comparative Sample 2, the lower frictional force of the samples ΑΑ, ΒΒ and CC indicates that the yarn is easier to self-woven during weaving. The loom accumulator was removed. Example 12 The air resistance of the samples ΑΑ, ΒΒ and CC and Comparative Sample 2 was evaluated in a manner similar to Example 11 above, except The air resistance of the spool samples as shown in Table 12. The Shirley 84 041L rupture filament detector, also commercially available from SDL International, UK, evaluates each 1200 m of each yarn at 200 m per minute. The average number of broken filaments of the yarn (shown as Test 1 in Table 12). The broken filaments were removed from the bobbin after removing 227 g (0.5 lb) of yarn from the bobbin and after removing 4540 g (10 lb) of yarn from the bobbin. The spool, a partial report from all spools. Further evaluate the number of broken filaments for each yarn when increasing tension and wear (shown as Test 2 in Table 12). In Test 2, 2 (〇咮) /min from the spool to unwind the yarn, in the uniform tension control device -145- This paper scale applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (please read the back note before filling this page) -----r---订--I-- Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 --------- V. Invention description (143) ^ ^ " (sometimes Known as the 岵 tension device), it is serpentine shaped through a series of 8 卩 卩 釺 釺, and by Shirley Filaments crack detector to calculate the number of broken filaments | I. using different dial settings to change the tension on the spacing of the needle means to # _ of different yarn tension degrees. This particular test was conducted using a UTC-2003 tensioning device commercially available from South Carolina 丨^ Steel Heddle. The ruptured filaments are reported as the number of ruptured filaments per meter of yarn. The test results of samples AA, BB and CC and Comparative Sample 2 are summarized in Table 12 below. In a method similar to that discussed in Example 11 above, when the first portion of the glass fiber yarn was coated with the sizing composition sample AA (hereinafter referred to as sample AA5), the sample BB and the comparative sample 2 were simultaneously tested, and later, at When the second glass fiber yarn was coated with the sizing composition sample AA (hereinafter referred to as sample AA6), the sample CC was simultaneously tested. ------------·1-----r---tr--------- Γ 先 先 3 3 3 3 3 3 3 3 3 在 在 在 在 经济 经济 经济 经济 经济 经济 经济 经济 经济Ministry of Intellectual Property Bureau employee consumption cooperative printing -146- This paper scale applies China National Standard (CNS) A4 specification (210 X 297 mm) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing 1283255 A7 B7 V. Invention description (144 " Table 12 Sample ΑΑ5 ΒΒ 2 ΑΑ6 CC Air resistance (grams) 15 psi 46.10 42.50 42.23 47.47 42.33 20 psi 56.20 51.20 52.94 58.84 53.18 25 psi 67.33 60.30 64.13 69.45 67.66 30 psi 77.34 70.84 75.74 75.29 77.63 35 psi 89.42 89.96 85.96 83.70 82.74 40 psi 104.97 101.21 98.48 87.23 92.18 45 psi 113.41 107.74 110.34 99.91 102.91 Test 1 All spools 0.170 0.882 0.032 1.735 0.066 227 grams (0.5 lbs) 0.160 0.648 0.041 0.904 0.075 4540 grams (10 lbs) 0.098 1.348 0.008 0.518 0.022 Test 2 Settings 2 0.683 5.017 0.119 0.372 0.011 Setting 3 0.753 4.772 0.083 0.450 0.017 Setting 4 0.713 3.753 0.147 0.367 0.017 Setting 5 1.267 4.025 0.150 0.811 0.061 Setting 6 1. 608 8.383 0.322 0.286 0.044 Setting 7 4.128 6.517 0.611 0.403 0.058 Setting 8. 4.472 14.800 0.978 0.406 0.128 -147- (Please read the note on the back and fill out this page) This paper size applies to the Chinese National Standard <CNS) A4 specification ( 210 X 297 mm) 1283255 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed A7 Β7__ V. Invention Description (145) From Table 12, the sizing samples AA, BB and CC have comparable sample 2 (starch) / oil binder) compared to the air resistance. Example 13 An electronic grade laminate made from prepreg yarns added to a fabric having yarns of different sizing compositions was tested to evaluate its hole drilling properties, and more particularly (i) to be drilled through the laminate. The drill bit wear of the hole drill, and (ii) the correct position of the hole drilled through the laminate. Control GG and sample HH were laminates of the previously discussed 7628 fabric. The fabric in the control GG was a heat-removed and decane-trimmed fabric commercially available from Clark Schwebel, 7628-718. The fabric in sample HH was woven from yarn comprising glass fibers coated with a resin compatible slurry as shown herein and shown in Table 13A. It is believed that this fabric also includes sample HH as a warp yarn. However, the warp yarn may be a 1383 commercially available fiberglass yarn product from PPG Industries. The glass fibers woven into the sample HH had an ignition loss of 0.35%.
表13A 基於用於樣品HH之上漿料全部固體重量之成分重量% 成分 樣品HH RD-847A178 27.0 DESMOPHEN 2000179 36.2 PVP K-30180 9.0 A-187181 2.1 A-174182 4.4 mRD-847A聚酯樹脂,其商業得自俄亥俄州Columbus之 Borden Chemicals ^ ^ ° -148- 本紙張尺度適用中國國家標準(CNS)A4規格<210 X 297公釐) -----------裝-----r---訂--------1 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 _ B7 __ 五、發明說明(146) 179desmophTen 2000聚己二酸伸乙酯二醇,其商業得自賓 州 Pittsburgh 之 Bayer 公司。 isopyp K-3〇聚乙烯基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司。 mA-187 γ·去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 182Α-174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自 紐:約州Tarrytown之CK Witco公司0 表13A (續) 成分 樣品HH PLURONIC F-108183 9.0 VERS AMID 140184 4.4 MACOL NP-6185 5.4 POLARTHERM PT 160186 0.9 RELEASECOAT-CONC 25187 1.5 乙酸 <0.1 183PLURONIC™ F-108聚氧化丙晞-聚氧化乙烯共聚物,其 商業得自紐澤西州Parsippany之BASF公司。 184 VERS AMID 140聚醯胺,其商業得自俄亥俄州Cincinnati 之Cognis公司 0 185MACOL NP-6壬酚界面活性劑,其商業得自紐澤西州 Parsippany 之 BASF 公司。 186POLARTHERM PT 160氮化硼粉末顆粒,其商業得自俄亥 一·· 俄州 Lakewood 之 Advanced Ceramics 公司。 -149- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----------裝-----r---訂---------^一^ (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 B7 五、發明說明(Η7) 187ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼 分散液,其爲約25重量%氮化硼顆粒於水中之分散液, 其商業得自田納西州Oak Ridge之ZYP Coatings公司。 以手積程序製備預侵紗,其係採刷塗方式將標準FR-4 環氧樹脂(EPON 1120_A80樹脂,可自Shell化學公司取得) 施用於織物上。該樹脂飽和織物立即在163 °C (約325 °F) 之通入熱空氣之烘箱中”乾燥”及B階段,直到達到在 171 °C (約340 °F)之所要膠化時間爲124秒爲止。將預侵 紗修飾成46公分X 46公分(18英吋X 18英吋)部分,秤 重以決定樹脂含量。只有樹脂含量爲44±2%之預侵紗才可 用於後續積層程序。 將預侵紗堆成8層高,於177 °C( 350 T)及345牛頓/公 分2 (500 psi)之Wabash輾壓中模製。所有積層板均在沒有 銅箔層之下模製的。積層板顯示各種空氣捕捉量。據信在 積層期間缺少眞空及溫度增減變化下對此條件有益。 工具磨耗分析 進行第一系列之試驗之評估鑽頭之磨耗。鑽頭磨耗以使 用下式計算之"鑽頭磨耗百分比”: 鑽頭磨耗百分比=100 X (Pi-PfVh 其中Pi =第一切緣之起初寬度Table 13A Based on the total solid weight of the slurry above the sample HH, component weight % component sample HH RD-847A178 27.0 DESMOPHEN 2000179 36.2 PVP K-30180 9.0 A-187181 2.1 A-174182 4.4 mRD-847A polyester resin, its commercial Borden Chemicals from Columbus, Ohio ^ ^ ° -148- This paper scale applies to the Chinese National Standard (CNS) A4 specification <210 X 297 mm) -----------Install---- -r---订--------1 (Please read the note on the back and then fill out this page) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 _ B7 __ V. Invention description (146) 179 desmophTen 2000 poly(ethylene adipate), commercially available from Bayer Corporation of Pittsburgh, Pa. Isopyp K-3 〇 polyvinylpyrrolidone, commercially available from ISP Chemicals, Wayne, New Jersey. mA-187 γ-dehydroglycerylpropyltrimethoxydecane, commercially available from CK Witco, Tarrytown, New York. 182Α-174 γ-Methoxypropoxypropyltrimethoxydecane, commercially available from CK Witco, Tarrytown, Johor. 0 Table 13A (continued) Ingredient sample HH PLURONIC F-108183 9.0 VERS AMID 140184 4.4 MACOL NP -6185 5.4 POLARTHERM PT 160186 0.9 RELEASECOAT-CONC 25187 1.5 Acetic acid <0.1 183 PLURONICTM F-108 poly(propylene oxide)-polyethylene oxide copolymer commercially available from BASF Corporation of Parsippany, New Jersey. 184 VERS AMID 140 Polyamide, commercially available from Cognis Corporation of Cincinnati, Ohio as a 0 185 MACOL NP-6 indophenol surfactant commercially available from BASF Corporation of Parsippany, New Jersey. 186 POLARTHERM PT 160 boron nitride powder granules commercially available from Advanced Ceramics, Inc., Lakewood, Ohio. -149- This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) -----------Install-----r---订------ ---^一^ (Please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 B7 V. Invention Description (Η7) 187ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron Nitride Dispersion The liquid, which is a dispersion of about 25% by weight of boron nitride particles in water, is commercially available from ZYP Coatings, Inc. of Oak Ridge, Tennessee. The pre-invasive yarn was prepared by a hand-folding procedure, and the standard FR-4 epoxy resin (EPON 1120_A80 resin, available from Shell Chemical Co., Ltd.) was applied to the fabric by brushing. The resin-saturated fabric was immediately "dried" and stage B in a hot air oven at 163 ° C (about 325 ° F) until the desired gel time of 171 ° C (about 340 ° F) was 124 seconds. until. The pre-invasive yarn was modified to a 46 cm X 46 cm (18 inch X 18 inch) portion and weighed to determine the resin content. Only pre-invasive yarns with a resin content of 44 ± 2% can be used for subsequent lamination procedures. The pre-invasive yarns were piled up to 8 layers high and molded in Wabash pressure at 177 °C (350 T) and 345 Newtons/cm 2 (500 psi). All laminates were molded without a copper foil layer. The laminate shows a variety of air captures. It is believed that this condition is beneficial in the absence of short-selling and temperature changes during the accumulation period. Tool Wear Analysis The first series of tests were performed to evaluate the wear of the drill bit. Drill wear is calculated using the following formula: "Drill wear percentage": Drill wear percentage = 100 X (Pi-PfVh where Pi = initial width of the first cutting edge)
Pf=在鑽分配孔後之第一切緣之寬度 參考圖11,在鑽頭周圍邊緣測量鑽1174之第一切緣1172 之寬度1170。 使用單、-鑽頭機進行鑽銅。鑽洞在具有0.203毫米 -150 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----------裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255Pf = width of the first cutting edge after drilling the dispensing aperture. Referring to Figure 11, the width 1170 of the first cutting edge 1172 of the drill 1174 is measured at the peripheral edge of the drill bit. Use a single, - drill machine for drilling copper. The drill hole is available in the 0.203 mm-150 - paper scale for the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -----------Package--------Set- -------- (Please read the notes on the back and fill out this page) 1283255
五、發明說明(148) 經濟部智慧財產局員Η消費合作社印製 (〇·〇〇8英忖)厚銘入口及i·88毫米(〇〇74英忖)厚紙核經‘ 塗覆襯墊之3個層合物之高堆疊(以上討論)上實行。測定 兩個鑽頭直徑之鑽頭磨耗%: 〇·35亳米(〇〇138英吋)及 〇·46毫米(0.018英吋)。兩個鑽頭均爲得自加州Qardeniat Tulon公司之508系列碳化鎢鑽頭。在鑽洞時之板片負載 對各工具保持固定在〇 001 。在此使用之••板片負載"表示 以每分鐘英吋測量鑽頭插入速率對以每分鐘圈數(rpm)測 量之心軸速度之比例。對於〇·35毫米鑽頭,心軸速度爲 100,000 i:pm及插入速率爲每分鐘100英吋(254公分)。對 於0.46耄米鑽頭’心軸速度爲80 000及插入速率爲每 分鐘80英吋(203公分)。對各工具直徑保持固定在每分鐘 2.54米(100英吋)之收縮速率及1 65毫米(0.065英吋)之上 鑽頭限制。在此使用之”鑽頭限制”表示在層合物上表面上 抽回靖頭之距離。 基於圖12所示之500孔鑽洞圖案測定鑽頭磨耗%,其包 括391個在0.635公分乘10.16公分(0.25英吋乘4英吋)之 區(部份1280)鑽洞之孔,繼而爲100個在10乘10孔圖案 (部份1282)之孔,繼而爲9個在3乘3孔圖案(部份1284) 之孔。各部份中之孔以每平方公分62個孔(每平方英吋 400個孔)之孔密度鑽洞。圖案重複另外三次而總共爲 2000個孔。使用Uniline 2000單頭鑽洞機完成試驗1及2 之鑽洞,及使用CNC-7單頭鑽洞機完成試驗3之鑽洞。兩 種機器均得自華盛頓州Beiievu€之Esterline Technologies公 司。 一- -151- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------裝-----r---訂--------- (請先閱讀背面之注意事項再填鳶本頁) 1283255 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(149) 表13B顯_示0.35與0.46毫米直徑鑽頭以以上討論之圖 案對對照GG與樣品HH鑽2000個孔之後之鑽頭磨耗%。 各試驗以新鑽錐開始。V. Description of invention (148) Printed by the Ministry of Economic Affairs, Intellectual Property Bureau, Consumer Cooperatives (〇·〇〇8 inches), thick entrance and i.88 mm (〇〇74 inches) thick paper core The high stacking of the three laminates (discussed above) was carried out. The bit wear % of the two drill diameters was measured: 〇·35 亳m (〇〇138 inches) and 〇·46 mm (0.018 inches). Both drill bits are from the 508 series tungsten carbide drill bits from Qardeniat Tulon, California. The plate load during drilling is fixed to 〇 001 for each tool. • Plate Load " used here means the ratio of the bit insertion rate per minute to the spindle speed measured in revolutions per minute (rpm). For the 〇·35 mm drill bit, the mandrel speed is 100,000 i: pm and the insertion rate is 100 inches (254 cm) per minute. For a 0.46 钻头 drill bit, the mandrel speed is 80 000 and the insertion rate is 80 inches (203 cm) per minute. The diameter of each tool is fixed at a contraction rate of 2.54 meters (100 inches) per minute and a drill limit of 1 65 mm (0.065 inches). As used herein, "bit limit" means the distance at which the head is drawn back on the upper surface of the laminate. The bit wear % was determined based on the 500-hole drill hole pattern shown in Figure 12, which included 391 holes in the hole of 0.635 cm by 10.16 cm (0.25 inch by 4 inches) (part 1280), followed by 100 holes. A hole in a 10 by 10 hole pattern (part 1282), followed by 9 holes in a 3 by 3 hole pattern (part 1284). The holes in each section were drilled at a hole density of 62 holes per square centimeter (400 holes per square inch). The pattern was repeated three more times for a total of 2000 holes. The drilling holes of tests 1 and 2 were completed using a Uniline 2000 single-head drilling machine, and the drilling holes of the test 3 were completed using a CNC-7 single-head drilling machine. Both machines are available from Esterline Technologies of Beiievu, Washington.一--151- This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) ------------Install-----r---book--- ------ (Please read the note on the back and fill in this page) 1283255 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 5, Invention Description (149) Table 13B shows 0.35 and 0.46 mm diameter The drill bit wears % of the drill after drilling 2000 holes of the control GG and the sample HH in the pattern discussed above. Each test started with a new drill cone.
表13B 對照GG 樣品HH 試驗1 工具數量 3 3 0.35毫米直徑鑽頭 平均鑽頭磨耗% 28.8 22.2 試驗2 工具數量 20 20 0.46毫米直徑鑽頭 平均鑽頭磨耗% 34.0 24.4 試驗3 工具數量 10 10 0.46毫米直徑鑽頭 平均鑽頭磨耗°/〇 30.8 29.3 如表13B所見到,試驗1及2之樣品HH (其包括塗覆 在此敎示與層合物基質樹脂相容之上漿料之玻璃纖維纖絲) 在2000個孔之後呈現遠比對照GG (其包括必須在塗覆含 矽烷修整上漿料之前熱清除之玻璃纖維纖絲)小之鑽頭磨 耗%。試驗3顯示在鑽頭磨耗%僅有些微之改良,但是據 信其乃由於用於此試驗之CNC-7鑽洞機較老舊,而且對鑽 洞試驗提供比用於試驗1及2之Uniline 2000鑽洞機少之 控制之事實所造成。 位置正確性 用以評定層合物之鑽洞性能之常見基質爲孔位置正確 性。此試驗測量實際孔位置對其意圖位置之距離之偏誤。 此測量取自3個層合物堆疊之下層合物之下表面,鑽頭離 一· -· 開層合物堆圣之處,因爲預期此孔位置距意圖或”眞正”孔 -152- 本紙張尺度適用中國國家標準(CNS)A4規格(2i0 X 297公釐) -----------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 _— _B7 ______ 五、發明說明(15〇) 位置具有最k差異。此差異以,,偏誤距離”評定,即,鑽孔 在層合物表面上之實際眞正中心至孔之意圖眞正中心之距 離。偏誤距離在以上討論之500個孔序列重複4次之後測 量,即,在各工具鑽總共2000個孔之後。對最後鑽的1〇〇 個孔圖案測量偏誤距離,即,最後鑽的部份582 。使用以 上討論型式之得自Tulon公司之〇·46毫米(0.018英吋)直徑 508系列鑽孔。如同在工具磨耗試驗中所使用,對於o.ooi 之板片負載,鑽頭之心軸速度爲80,000 rpm ,及插入速率 爲每分鐘80英吋。對各對照GG及樣品HH,試驗重複8 次,各試驗以新鑽頭開始。 表13C顯示對照Gg及樣品HH在經鑽孔2000個後之位 置準確度試驗之結果。Table 13B Control GG Sample HH Test 1 Number of Tools 3 3 0.35 mm Diameter Bit Average Bit Wear % 28.8 22.2 Test 2 Number of Tools 20 20 0.46 mm Diameter Bit Average Bit Wear % 34.0 24.4 Test 3 Number of Tools 10 10 0.46 mm Diameter Bit Average Bit Abrasion °/〇30.8 29.3 As seen in Table 13B, samples HH of Tests 1 and 2 (which include glass fiber filaments coated with a slurry that is compatible with the matrix resin of the laminate) are in 2000 holes. It then appears to be much smaller than the control GG (which includes the glass fiber filaments that must be thermally removed prior to coating the decane-containing slurry). Run 3 shows only a slight improvement in bit wear, but it is believed to be due to the older CNC-based rig used in this test and the Uniline 2000 for the drill test compared to Tests 1 and 2. The fact that the drilling machine is less controlled. Positional Correctness A common matrix used to assess the performance of a hole in a laminate is hole position correctness. This test measures the deviation of the actual hole position from its intended position. This measurement is taken from the underlying surface of the laminate under the three laminate stacks, and the drill bit is separated from the one-by-layer stack, since the hole is expected to be located from the intent or "眞正" hole - 152- The paper scale applies to the Chinese National Standard (CNS) A4 specification (2i0 X 297 mm) -----------Install-----r---订--------- ( Please read the notes on the back and fill out this page.) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 _— _B7 ______ V. Invention Description (15〇) The position has the most k difference. This difference is evaluated by the deviation distance, that is, the distance from the actual center of the hole on the surface of the laminate to the intended center of the hole. The offset distance is repeated 4 times in the 500 hole sequence discussed above. After the measurement, that is, after each tool has drilled a total of 2000 holes, the offset distance of the last drilled 1 hole pattern is measured, that is, the final drilled portion 582. The above discussion type is obtained from Tulon Corporation. 46 mm (0.018 inch) diameter 508 series bore. As used in the tool wear test, the spindle speed of the o.ooi is 80,000 rpm and the insertion rate is 80 inches per minute. For each control GG and sample HH, the test was repeated 8 times, and each test was started with a new drill bit. Table 13C shows the results of the positional accuracy test of the control Gg and the sample HH after 2000 holes were drilled.
表13C 對照GG 樣品HH 鑽洞次數 8 8 平均偏誤距離(微米) 38 28 如所見到,樣品HH呈現比對照GG低之偏誤距離,其 在使用層合物作爲加入大量孔與電路之電子撑體時特別重 要。其與以上表13B所示之鑽頭磨耗%數據一致。更特別 地,預期呈現較低鑽頭磨耗%之層合物亦呈現較小之偏誤 距離,因爲在大量鑽洞之後,鎅頭較尖銳。 實例14 在實例14中,進行另外之鑽具磨耗百分比試驗。試驗 電子級層合物對照jj及如前所述加入%28型織物之樣品 ______ - 153- 私紙張尺度適用中國國家標準(CNS)A4規格(2W x 297公餐1 ------ -----------·裝----l·—訂---------^9. (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(151) AA、BB奐KK之鑽具磨耗%。對照JJ中之織物爲得自 Clark-Schwebel 公司之 7628_718 織物。樣品 AA、BB 與 KK 中之織物由包含各塗覆實例9之表9A及以下表14所敎示 之樹脂相容上漿料之玻璃纖維之填紗,及具有塗覆不同聚 合基質材料相容塗層組合物m之玻璃纖維之經紗纺織。 188此經紗爲PPG Industries公司之商業可得纖維玻璃紗產 品,代號G-75玻璃纖維紗,其塗覆PPG Industries公司黏 合劑。 i^i n an i i 11 I mmmam n · I —ϋ I ^^1 I ί I · ϋ I i^i ir n ·1 ϋ I (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -154- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 Α7Β7 五、發明說明< 152)Table 13C Control GG sample HH Drilling holes 8 8 Average deviation distance (μm) 38 28 As can be seen, sample HH exhibits a lower error distance than control GG, which uses laminates as electrons for adding a large number of holes and circuits It is especially important when supporting the body. This is consistent with the bit wear % data shown in Table 13B above. More specifically, it is expected that the laminate exhibiting a lower bit wear % also exhibits a smaller offset distance because the hoe is sharper after a large number of holes are drilled. Example 14 In Example 14, an additional drill wear percentage test was performed. Test electronic grade laminate control jj and sample of %28 type fabric added as before ______ - 153- Private paper scale applicable to China National Standard (CNS) A4 specification (2W x 297 public meal 1 ------ -----------·装----l·—订---------^9. (Please read the notes on the back and fill out this page) 1283255 A7 B7 V , invention description (151) AA, BB KK drilling tool wear %. The fabric in the control JJ is 7628_718 fabric obtained from Clark-Schwebel Company. The fabrics in samples AA, BB and KK are composed of each coating example 9 Table 9A and the filler of the glass fiber of the resin compatible upper slurry shown in Table 14 below, and the warp yarn of the glass fiber coated with the different polymeric matrix material compatible coating composition m. 188 This warp yarn is PPG Industries' commercially available fiberglass yarn product, code G-75 fiberglass yarn, coated with PPG Industries adhesive. i^in an ii 11 I mmmam n · I —ϋ I ^^1 I ί I · ϋ I i^i ir n ·1 ϋ I (Please read the note on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed -154- The paper size is suitable China National Standard (CNS) A4 size (210 X 297 mm) 1283255 Α7Β7 V. Description of the Invention < 152)
’ 表 14A 用於樣品KK之上漿料基於總固體之成分重量% 基於總固體之成分重量% 樣品 成分 KK PVP Κ-30189 13.4 Α-187190 1.9 Α-174191 3.8 EMERY 6717192 1.9 SAG 10193 0.2 RELEASECOAT-CONC 25194 3.8 POLARTHERM PT 160195 5.9 RD-847A196 23.0 DESMOPHEN 2000197 31.0 PLURONIC F-108198 8.4 ALKAMULS EL-7191" 2.5 ICONOL NP-6200 4.2 LOI (%) 0.35 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 189PVP K-30聚乙晞基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司。 19GA-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tanyjown 之 CIC Witco 公司。 191Α·174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自 -155- 本紙張尺度適用中國國家標準(CNS)A4規格(210x 297公釐) 經濟部智慧財產局員工消f合作社印製 1283255 A7 _B7_—_ 五、發明說明(153) 紐:約州 Tarrytowii 之 CK Witco 公司。 192EMERY® 6717部分醯胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司。 193SAG 10防沫材料,其商業得自康乃迪克州Greenwich之 CK Witco 公司。 194ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼 分散液,其爲約25重量%氮化硼顆粒於水中之分散液, 其商業得自田納西州Oak Ridge之ZYP Coatings公司。 195POLARTHERM® PT 160氮化硼粉末顆粒,其商業得自俄 亥俄州 Lakewood 之 Advanced Ceramics 公司。 196RD-847A聚酯樹脂,其商業得自俄亥俄州Columbus之 Borden Chemicals 公司。 197DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓 州 Pittsburgh 之 Bayer 公司。 198PLURONIC™ F-108聚氧化丙烯-聚氧化乙烯共聚物,其 商業得自組澤西州Parsippany之BASF公司0 199ALKAMULS EL-719聚氧化乙烯化蔬菜油,其商業得自 Rhone-Poulenc 公司0 200ICONOL NP-6烷氧化壬酚,其商業得自紐澤西州 Parsippany 之 BASF 公司。 織物繼而以具有140 °C之Tg之FR-4環氧樹脂(加州 Anaheim 之 Nelco International 公司之代號 4000-2 樹脂)形成 預浸紗。在預浸之前未自織物去除上漿組合物。藉由堆疊 8層預浸玲材料及4層1盎司銅(如以下所示),並且在 _ 156-_ 本紙張尺度適用_國國家標準<CNS)A4規格<210 X 297公釐) -----------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 經濟部智慧財產局員工消费合作社印製 A7 五、發明說明(154) 355 τ(約179。〇之溫度,每平方英付碎(約幻百萬 巴斯卡)之壓力,將其層合在—起150分鐘(總循環時間) 而製備層合物。層合物與銅之厚度範圍爲0.052英付(約 0.132公分)至0.065英蚪广认Λ \ \、 呀(、·々0.165公分)。在形成層合物 時,8個預浸紗以以下之排列堆疊銅層。 一個1盎司/平方英呎擦亮銅層 三個預浸紗層 一個1盎司/平方英呎RTF (預備用經處理箔)銅層 兩個預浸紗層 一個1盎司/平方英呎RTF銅層 三個預浸紗層 一個1盎司/平方英呎擦亮銅層 完成之層合物剪修成40.6公分乘50.8公分(16英吋乘20 英吋)。 使用Uniline 2000單頭鑽洞機。鑽洞在具有〇 〇1〇英吋 (0.254毫米)厚鋁入口及o.i英吋(2 54毫米)厚鋁護面顆粒 板襯墊之3個層合物之高堆疊(以上討論)上實行。測定得 自加州Gardenia之Tulon公司之80系列碳化鎢鑽頭,〇 34 耄米(0.0135英忖)工具直徑之鑽頭磨耗%。在蹲洞時之板 片負載保持固定在0.001 ,心轴速度爲95,000 rpm及插入 速率爲每分鐘95英对(241公分)。鑽頭收縮速率爲每分鐘 90英吋(2·29米)及上鑽頭限制爲0.059英吋(1.5毫米) 基於1500及2500孔鑽洞圖案測定鑽頭磨耗。/。。各部份 中之孔以每平方公分2S個孔(每平方英吋17¾個孔)之孔 -157- 本紙張尺度適用中國國家標準<CNS)A4規格(210 X 297公« ) -----------^ ------— (請先閱讀背面之注意事項再填寫本頁) 1283255 A7Table 14A For the sample above KK, based on the total solids, the component weight % based on the total solids component weight % sample composition KK PVP Κ -30189 13.4 Α-187190 1.9 Α-174191 3.8 EMERY 6717192 1.9 SAG 10193 0.2 RELEASECOAT-CONC 25194 3.8 POLARTHERM PT 160195 5.9 RD-847A196 23.0 DESMOPHEN 2000197 31.0 PLURONIC F-108198 8.4 ALKAMULS EL-7191" 2.5 ICONOL NP-6200 4.2 LOI (%) 0.35 (Please read the note on the back and fill out this page) The Property Bureau Staff Consumer Cooperative printed 189 PVP K-30 polyethylidene pyrrolidone commercially available from ISP Chemicals, Wayne, New Jersey. 19GA-187 γ-Glycidylpropyltrimethoxydecane, commercially available from CIC Witco, Tanyjown, New York. 191Α·174 γ-Methoxypropoxypropyltrimethoxydecane, commercially available from -155- This paper scale applies to China National Standard (CNS) A4 specification (210x 297 mm). Co-operative printing 1283255 A7 _B7_-_ V. Invention description (153) New: CK Witco of Tarrytowii, Johor. 192EMERY® 6717 partially amided poly(ethyleneimine) commercially available from Cognis, Cincinnati, Ohio. 193SAG 10 anti-foam material, commercially available from CK Witco, Greenwich, Connecticut. 194ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride dispersion, a dispersion of about 25% by weight of boron nitride particles in water, commercially available from ZYP Coatings, Oak Ridge, Tennessee. 195POLARTHERM® PT 160 boron nitride powder particles commercially available from Advanced Ceramics, Lakewood, Ohio. 196RD-847A polyester resin commercially available from Borden Chemicals, Columbus, Ohio. 197DESMOPHEN 2000 poly(ethylene adipate), commercially available from Bayer Corporation of Pittsburgh, Pennsylvania. 198PLURONICTM F-108 polyoxypropylene-polyoxyethylene copolymer commercially available from BASF Corporation of Parsippany, Jersey, 0 199 ALKAMULS EL-719 polyoxyethyleneated vegetable oil, commercially available from Rhone-Poulenc Corporation 0 200 ICONOL NP -6 alkoxylated phenol, commercially available from BASF Corporation of Parsippany, New Jersey. The fabric was then pre-impregnated with FR-4 epoxy resin (codename 4000-2 resin from Nelco International, Anaheim, CA) having a Tg of 140 °C. The sizing composition was not removed from the fabric prior to pre-impregnation. By stacking 8 layers of prepreg material and 4 layers of 1 ounce of copper (as shown below), and at _ 156-_ this paper scale applies _ national standard <CNS) A4 size <210 X 297 mm) -----------Install-----r---订--------- (Please read the notes on the back and fill in this page) 1283255 Ministry of Economic Affairs Intellectual Property Bureau Employees' consumption cooperatives printed A7 V. Invention description (154) 355 τ (about 179. The temperature of 〇., the pressure per square inch of crushed (about 10,000 million baht), layered it for 150 minutes ( The total cycle time) was prepared to form a laminate. The thickness of the laminate and copper ranged from 0.052 ounces (about 0.132 cm) to 0.065 lbs. \, \ (, 々 0.165 cm). For the first time, 8 prepregs are stacked in the following arrangement: 1 ounce/square inch polished copper layer three prepreg layers 1 ounce/square inch RTF (prepared treated foil) copper layer Two prepreg layers One ounce/square mile RTF copper layer Three prepreg layers One ounce/square inch polished copper layer Finished laminate trimmed to 40.6 cm by 50.8 cm (16 inches) 20 inches). Use Uniline 2000 single-head drilling machine. The drilling hole is made of 〇〇1〇 inch (0.254mm) thick aluminum inlet and oi inch (2 54mm) thick aluminum facing particle board liner. The high stacking of the laminates (discussed above) was carried out. The 80 series tungsten carbide drills from Tulon, Inc., of Gardenia, California, were measured for 钻头34 耄m (0.0135 ft) tool diameter drill wear %. The plate load is fixed at 0.001, the mandrel speed is 95,000 rpm and the insertion rate is 95 inches per minute (241 cm). The bit shrinkage rate is 90 inches per minute (2. 29 meters) and the upper drill limit is 0.059 inches.吋 (1.5 mm) The bit wear is measured based on the 1500 and 2500 hole drilling pattern. The hole in each part is 2S holes per square centimeter (173⁄4 holes per square inch) -157- This paper size Applicable to China National Standard <CNS) A4 Specification (210 X 297 public « ) -----------^ ------— (Please read the notes on the back and fill in this page) 1283255 A7
五、發明說明(155) 密度鑽洞。> 表14B顯不對照JJ及樣品AA、BB與KK在鑽1500及 2500個孔(後〈绩頭磨耗%。各組試驗以新鐵錐開始,而 且各層a物堆叠具有十個15GG孔組及十個2遍孔組。將 各織物型式〈二個層合物堆疊鑽洞,使得對各樣品測量 30個鑽頭之鳞頭磨耗%。 表1里 鑽頭磨耗% 樣品BB 19,5 24,3 如表14B所見到,樣品AA、BB與KK (其包括塗覆在 此敎示與層合物基質樹脂相容之上漿料之玻璃纖維纖絲) 在1500個孔之後呈現遠比對照Jjr (其包括必須在塗覆含 矽烷修整上漿料之前熱清除之玻璃纖維纖絲)小之鑽頭磨 耗%。在2500個孔之後,樣品AA、BB與κκ之鑽頭磨 耗%之量仍小於對照JJ,但是較不顯著。其乃預期由於大 部份工具磨耗在各組之早期鑽孔中而非在最後鑽孔中發 生。 基於以上,雖然在本發明中不限制,較佳爲以塗覆在此 敎示之聚合基質相容上漿料之玻璃纖維織物製造之預浸紗 具有不大於32%,更佳爲不大於30%,而且最佳爲不大於 25%之鑽頭磨耗%,如在3個層合物堆疊(各層合物包括8 個,預浸紗)1[吏用0.46亳米(約0.018英吋)直徑碳化鐫鑽 -158- 本紙張尺度適用中國國家標準<CNS)A4規格(210 X 297公釐) - -----------φ Μ-----r---訂--------- C請先閱讀背面之注意事項再填寫本頁} 經濟部智慧財產局員工消费合作社印製 1283255 A7 ------------B7 _ 五、發明說明(156) 頭,以每平方英吋400個孔之孔密度及0 0〇1之板片負載 鑽2000個洞之後所測定。 此外,基於以上,雖然在本發明中不限制,較佳爲以塗 覆在此敎不之聚合基質相容上漿料之玻璃纖維織物製造之 預浸紗具有不大於36微米,更佳爲不大於33微米,而且 最佳爲不大於31微米之偏誤距離,如在3個層合物堆疊 (各層合物包括8個預浸紗)使用〇 46毫米(約0.018英吋) 直徑碳化鎢鑽頭,以每平方英吋4〇〇個孔之孔密度及 〇·〇〇1之板片負載鑽2000個洞之後所測定。 雖然不表示受任何特定理論限制,據信固態潤滑劑在在 此所揭示之玻璃纖維塗層組合物中之存在,而且在特定具 體實施例中,氮化硼之存在,有助於改良本發明層合物之 鑽銅性質。更特別地,固態潤滑劑有助於鑽頭磨耗之減少 及讚孔位置正確性之改良。 以塗覆在此敎示之聚合基質相容上漿料之玻璃纖維織物 製造之層合物之改良鑽洞性質提供許多優點。首先,較長 之鑽頭哥命表示各鑽錐可在再磨銳或丟棄之前鑽更多之 孔。此外,因爲通過本發明層合物鑽孔之位置正確性大於 習知層合物,預期可堆疊超過3個層合物而以在習知層合 物之3個層合物之堆疊得到之相同之正確性同時鑽洞。這 些優點之結果爲更節省成本之鑽洞操作。此外,改良在層 合物中鑽孔之位置正確性,使得改良加入改良層合物之電 子撑體之品質。 -159- 本紙張尺度適用中國國家標準(CNS)A4規格〈210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) · I — I ϋ 1 1_^eJe n i-i ϋ n ϋ _ϋ n I , 經濟部智慧財產局員工消費合作社印製 1283255 A7 _ B7 __ 五、發明說明(157) — 實例15 以下表15中之樣品表示本發明之額外具體實施例。製 造但未試驗塗層樣品LL。尚未製造塗層樣品MM-QQ。 表15 基於總固體之成分重量% 樣品 成分 LL ΜΜ ΝΝ 00 ΡΡ QQ POLYOX WSR301201 0.56 0.55 0.61 0.43 0.47 0.34 Α-174202 3.68 4.31 4.74 3.32 3.68 2.61 Α-187203 1.74 2.08 2.29 1.60 1.78 1.26 DYNAKOLL SI 100204 26.60 26.58 - 20.46 _ 16.08 SER3MULEN668205 3.33 - - - - - DESMOPHEN 2000206 40.58 39.93 43.92 30.75 34.14 24.15 SYNPERONIC F-108207 9.98 - - - - 一 POLARTHERMPT 160208 5.46 5.45 - - 6.00 6.00 EUREDUR 140209 4.43 - 一 一 - _ PLURONIC F-108210 - 9.83 10.81 7.56 8.40 5.94 MACOL ΝΡ-6211 - 3.28 3.60 2.52 2.80 1.98 VERSAMED 140212 - 4.36 4.80 3.36 3.73 2.64 2G1POLYOX WSR 301聚(環氧乙烷),其商業得自康乃迪克州 Danbury 之 Union Carbide 公司 ° 2Q2A-174 γ-甲基丙晞氧基丙基三甲氧基矽烷,其商業得自 组約州Tarrytown之CK Witco公司。 2Q3A-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 -160- 本紙張尺度適用中國國家標準<CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝----l· IT--------- 經濟部智慧財產局員工消費合作社印製 1283255 經濟部智慧財產局員工消费合作社印製 A7 B7 五、發明說明(158) 約州 Tarrytown 之 CK Witco 公司0 204DYNAKOLL SI 100松脂,其商業得自瑞典之Eka Chemicals AB公司。 205SERMUL ΕΝ 668乙氧化壬酚,其商業得自CON BEA, Benelux 〇 2G6DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓州 Pittsburgh 之 Bayer 公司0 2G7SYNPERONIC F-108聚氧化丙烯-聚氧化乙烯共聚物,其爲 PLURONIC F_108之歐洲配對物、 2Q8POLARTHERM PT 160氮化硼粉末顆粒,其商業得自俄亥俄 州 Lakewood 之 Advanced Ceramics 公司。 2G9E_DUR 140爲聚醯胺樹脂,其商業得自比利時之Ciba Geigy公司。 210PLURONIC F-108聚氧化丙烯-聚氧化乙烯共聚物,其商業 得自紐澤西州Parsippany之BASF公司。 211MACOL NP-6壬酚界面活性劑,其商業得自紐澤西州 Parsippany 之 BASF 公司。 212VERSAMED 140聚酿胺,其商業得自俄亥俄州Cincinnati之 Cognis 公司。 -161 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) -----------^-----r--I ^--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 經濟部智慧財產局員工消費合作社印製 A7 _ B7 五、發明說明(159) 表15 (續) 基於總固體之成分重量% 樣品 成分 LL MM NN 00 PP QQ RELEASECOAT-CONC 25213 3.64 3.63 - 麵 4.00 4.00 ROPAQUE OP-96214 - - 29.23 30.00 35.00 35.00 塗層中之估計固體% 5.4 5.6 5.1 7.3 6.5 9.3 213ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼分散 液,其爲約25重量%氮化硼顆粒於水中之分散液,其商 業得自田納西州Oak Ridge之ZYP Coatings公司。 214ROPAQUE® OP-96,0.55微米顆粒分散液,其商業得自賓 州費城之Rohm and Haas公司。 實例16 以實例9所述之材料及方法製造未護面層合物,除了在 層合時未使用銅。然後將各未護面層合物切割成52個1 英吋X 1/2英吋(約2.54公分X約1.27公分)長方形片。約 一半之片以平行經紗方向切割,而且約一半之片以平行填 紗方向切割。然後將26個得自各層合物之長方形(13個平 行經紗方向切割及13個平行填紗方向切割)置於有水之回 流裝置中,而且使水沸騰。使水沸騰24小時。在24小時 後,自水去除#片且擦乾。其餘來自各層合物之26片並未 沸騰。亦製造以如以上實例9製造試驗層合物之相同方 法,使用習知熱清除及修整織物製造之未護面對照層合 物,並且依寤以上之步驟試驗。 -162 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 五、發明說明(16〇) 然後依照ASTM D 2344-84測量經沸騰及未沸騰片之短束 男切強度。試驗結果示於表9 ,其中未護面樣品AA 、 BB與CC相當於使用各具有以上漿組合物AA、bb、cC 上漿之纖維之織物(敘述於實例9)製造之層合物。如以上 所討論,對照樣品使用習知之熱清除及修整織物製造。試 驗層合物(未護面樣品AA 、BB與CC )之厚度範圍爲 0.050英忖(約〇·127公分)至ο·英忖(約〇⑽公分)。試 驗時,跨距長度對樣品厚度之比例爲5。 -----------裝-----r---訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -163 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(161) 〜 表16 試驗 單位 AA BB CC 對照 短束剪切強度,未 每平方英吋之镑 7787 8477 7769 7382 沸騰經紗方向 數(百萬巴斯卡) (54) (56) (54) (51) 樣品厚度N=13 英吋 0.060 0.050 0.056 0.055 (公分) (0.152) (0.127) (0.142) (0.140) 短束剪切強度,未 每平方英吋之碲 6626 7594 7118 5506 沸騰填紗方向 數(百萬巴斯卡) (46) (52) (49) (38) 樣品厚度N=13 英吋 0.061 0.050 0.060 0.055 (公分) (0.155) (0.127) (0.152) (0.140) 短束剪切強度24 每平方英吋之榜 5695 6522 5081 4929 小時沸騰經紗方向 數(百萬巴斯卡) (39) (45) (35) (34) 樣品厚度N=13 英吋 0.061 0.051 0.057 0.057 (公分) (0.155) (0.130) (0.145) (0.145) 短束剪切強度24 每平方英吋之碎 5266 5832 5179 4116 小時沸騰填紗方向 數(百萬巴斯卡) (36) (40) (36) (28) 樣品厚度N=13 英吋 0.063 0.051 0.062 0.056 (公分) (0.160) (0.130) (0.157) (0.142) 在此試驗中,試驗層合物(未護面樣品AA、BB與CC) 在經紗與緯紗方向之短束剪切強度,在水沸騰之前與之後 均觀察到比對照樣品高。 實例17 將由塗覆實例9之表9A所示上漿組合物CC之E-玻璃 纖維股製造I填紗,及由PPG Industries公司之1383商業 -164 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) · ί «1 ϋ a— n βϋ an 1 t I I I * I μ·! I 蜃 (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(162) . 可得纖維玻螭紗產品製造之經紗,使用空氣嘴射織布機紡---織成7628型織物。織物繼而預浸及層合以形成銅護面層 合物,如以上實例9所述。 繼而將銅護面層合物CC (如以上實例9所述)處理 (即’鑽洞、電鍍及圖案化)成爲具有多個試驗圖案之試驗 板以试驗金屬移動性能。更特別地’各板包括三組七層 電路圖案1310 ,如圖13所示。一組圖案沿板之X-軸定 向,另一組沿板之Y-軸,及第三組沿橫越板之45。。各電 路圖案1310包括50列五個鑽孔1312,其各具有13.5 mil 之直fe,及範圍爲40至54.7 mil之相鄰列之孔間中心對中 心間隔。在鑽這些孔時,將兩個板堆疊在一起,使得在單 一鑽洞操作中將其鑽洞。各圖案中交錯列之孔沿板之第一 主要表面以匯流排1314及引線1316互連,如圖13所示。 將引線焊在各匯流排以連接電源。各電路更包括1K歐姆 表面電阻1322 ,以確定如果一個電路板損壞則仍維持對 其餘電路之電源。將各板浸於76.7 °C ( 170 T )去離子水10 分鐘以去除任何焊錫助熔劑殘渣及乾燥。然後將板置於 85 C (185 T )及85%相對濕度之槽中,並且對圖案連續地 施加13.5伏特之DC電流。每200小時將槽關閉,打開槽 門以使圖案安定至周圍實驗室溫度,及測量各圖案之絕緣 電阻。 在此有兩個樣品CC及兩個對照板。對照板以如樣品 CC之相同方式製造,但是使用習知之熱清除及修整織 物。各板包括21個電路圖案(即,三組七層電路圖案), -165· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) 裝-----r---訂----- 華 經濟部智慧財產局員工消費合作社印製 1283255 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明( 樣沖CC及ih、、、板均試驗總共42個電路。以下表η顯示 200、400及1000小時之結果,其中表列値爲具有指定電 阻之圖案數量。 絕緣電阻 ------ 1 / --—樣品 CC 對照 OHMS 200 Hrs 400 Hrs 1000 hrs 400 Hrs 短路 0 1 7 42 105 1 4 2 0 106 1 1 1 0 107 0 2 0 0 108 1 0 1 0 109 3 2 1 0 >1010 36 32 30 0 樣品CC板在暴露200小時後具有比對照板少之短路。 在暴露400小時後,所有之對照板圖案損壞。爲了此試驗 樣品之目的,11短路"指小於1〇5歐姆之絕緣電阻値。 實例18 混合表18A中所述之量之各成分,以形成依照本發明之 水性樹脂相容第一上漿樣品RR。在組合物中包括基於總 重量爲少於1重量%之乙酸。將樣品RR塗覆於形成G-75 E-玻璃纖維股之玻璃纖維。使用習知交織裝置以類似之方 法將經塗覆玻璃纖維股交織以形成交織紗,並且捲繞在線 軸上。經塗J紗具有0.35%之LOI。 -166- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I-----------β I-----r---^--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 _B7_ 五、發明說明(164)V. INSTRUCTIONS (155) Density drilling holes. > Table 14B shows no control JJ and samples AA, BB and KK are drilling 1500 and 2500 holes (after the head wear %. Each group test starts with a new iron cone, and each layer a material stack has ten 15GG hole groups) And ten groups of 2 passes. The fabric pattern <two laminates were stacked to drill holes, so that the scale wear of 30 drill bits was measured for each sample. The bit wear % in Table 1 Sample BB 19,5 24,3 As seen in Table 14B, samples AA, BB, and KK (which include glass fiber fibrils coated with a slurry that is compatible with the laminate matrix resin) exhibited a much deeper than the control Jjr after 1500 holes ( It includes a small bit wear % that must be thermally removed before coating the tarane to trim the upper slurry. After 2500 holes, the amount of bit wear of the samples AA, BB and κ is still less than the control JJ, However, it is less noticeable. It is expected that most of the tool wear occurs in the early drilling of each group rather than in the final drilling. Based on the above, although not limited in the present invention, it is preferably coated here. a prepreg yarn made of a glass fiber fabric woven with a polymeric matrix compatible with a slurry It has a drill wear percentage of not more than 32%, more preferably not more than 30%, and most preferably not more than 25%, such as stacking in three laminates (each laminate includes 8, prepreg) 1 [吏Carbonized ruthenium drill with 0.46 亳m (approx. 0.018 inch) diameter -158- This paper scale applies to Chinese National Standard <CNS) A4 Specification (210 X 297 mm) - -----------φ Μ-----r---订--------- C Please read the notes on the back and then fill out this page} Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 A7 ----- -------B7 _ V. Description of Invention (156) The head was measured after drilling a hole of 400 holes per square inch and 2000 holes for a plate load of 0 0〇1. Further, based on the above, although not limited in the present invention, it is preferred that the prepreg made of the glass fiber fabric coated with the polymer matrix compatible with the slurry is not more than 36 μm, more preferably not Greater than 33 microns, and optimally a misalignment distance of no more than 31 microns, such as a 46 mm (about 0.018 inch) diameter tungsten carbide drill bit used in 3 laminate stacks (each laminate including 8 prepregs) It was measured after the hole density of 4 holes per square inch and the hole of 〇·〇〇1 was drilled 2000 holes. While not being bound by any particular theory, it is believed that the presence of a solid lubricant in the glass fiber coating composition disclosed herein, and in certain embodiments, the presence of boron nitride contributes to the improvement of the present invention. The copper-boring properties of the laminate. More specifically, solid lubricants contribute to the reduction in bit wear and the improvement in the correct position of the hole. The improved drill hole properties of the laminates made from the glass fiber fabric coated with the polymeric matrix compatible slurries shown herein provide a number of advantages. First, a longer drill bit indicates that each drill cone can drill more holes before resharpening or discarding. Furthermore, since the positional correctness of drilling through the laminate of the present invention is greater than that of the conventional laminate, it is expected that more than 3 laminates can be stacked to obtain the same stack of the three laminates of the conventional laminate. The correctness is to drill holes at the same time. The result of these advantages is a more cost effective drilling operation. In addition, the correctness of the position of the borehole in the laminate is improved to improve the quality of the electron support added to the modified laminate. -159- This paper size is applicable to China National Standard (CNS) A4 specification <210 X 297 mm) (Please read the notes on the back and fill out this page) · I — I ϋ 1 1_^eJe n ii ϋ n ϋ _ϋ n I , Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 1283255 A7 _ B7 __ V. INSTRUCTION DESCRIPTION (157) - EXAMPLE 15 The samples in Table 15 below represent additional specific embodiments of the present invention. The coated sample LL was produced but not tested. The coating sample MM-QQ has not been manufactured. Table 15 Component based on total solids % by weight Sample composition LL ΜΜ ΝΝ 00 ΡΡ QQ POLYOX WSR301201 0.56 0.55 0.61 0.43 0.47 0.34 Α-174202 3.68 4.31 4.74 3.32 3.68 2.61 Α-187203 1.74 2.08 2.29 1.60 1.78 1.26 DYNAKOLL SI 100204 26.60 26.58 - 20.46 _ 16.08 SER3MULEN668205 3.33 - - - - - DESMOPHEN 2000206 40.58 39.93 43.92 30.75 34.14 24.15 SYNPERONIC F-108207 9.98 - - - - A POLARTHERMPT 160208 5.46 5.45 - - 6.00 6.00 EUREDUR 140209 4.43 - One-one - _ PLURONIC F-108210 - 9.83 10.81 7.56 8.40 5.94 MACOL ΝΡ-6211 - 3.28 3.60 2.52 2.80 1.98 VERSAMED 140212 - 4.36 4.80 3.36 3.73 2.64 2G1POLYOX WSR 301 poly(ethylene oxide) commercially available from Union Carbide, Danbury, Connecticut ° 2Q2A-174 γ Methylpropoxypropyltrimethoxydecane, commercially available from CK Witco, Inc. of Tarrytown, OH. 2Q3A-187 γ-Glycidylpropyltrimethoxydecane, commercially available from New Zealand-160- This paper scale applies to the Chinese National Standard <CNS)A4 specification (210 X 297 mm) (please read the back Note: Please fill in this page) Pack-----l· IT--------- Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1283255 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed A7 B7 V. Invention Description (158) CK Witco Corporation 0 204DYNAKOLL SI 100 rosin from Tarrytown, Jo., which is commercially available from Eka Chemicals AB of Sweden. 205 SERMUL ΕΝ 668 ethoxylated phenol, commercially available from CON BEA, Benelux 〇 2G6 DESMOPHEN 2000 poly(ethylene adipate), commercially available from Bayer, Pittsburgh, Pa. 0 2G7 SYNPERONIC F-108, polyoxypropylene-polyoxidation Ethylene copolymer, a European counterpart of PLURONIC F-108, 2Q8 POLYTHMERM PT 160 boron nitride powder particles commercially available from Advanced Ceramics, Lakewood, Ohio. 2G9E_DUR 140 is a polyamide resin commercially available from Ciba Geigy, Belgium. 210 PLURONIC F-108 polyoxypropylene-polyoxyethylene copolymer commercially available from BASF Corporation of Parsippany, New Jersey. 211 MACOL NP-6 Indophenol Surfactant, commercially available from BASF Corporation of Parsippany, New Jersey. 212 VERSAMED 140 polyamine, commercially available from Cognis, Cincinnati, Ohio. -161 - This paper size applies to China National Standard (CNS) A4 specification (210 X 297 public) -----------^-----r--I ^------ --- (Please read the note on the back and fill out this page) 1283255 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed A7 _ B7 V. Description of Invention (159) Table 15 (Continued) Component Weight Based on Total Solids Sample Ingredient LL MM NN 00 PP QQ RELEASECOAT-CONC 25213 3.64 3.63 - Noodle 4.00 4.00 ROPAQUE OP-96214 - - 29.23 30.00 35.00 35.00 Estimated solids in the coating % 5.4 5.6 5.1 7.3 6.5 9.3 213ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride The dispersion, which is a dispersion of about 25% by weight of boron nitride particles in water, is commercially available from ZYP Coatings, Inc. of Oak Ridge, Tennessee. 214ROPAQUE® OP-96, a 0.55 micron particle dispersion commercially available from Rohm and Haas, Philadelphia, PA. Example 16 An uncovered laminate was made using the materials and methods described in Example 9, except that copper was not used in lamination. Each uncovered laminate was then cut into 52 1 inch by 1/2 inch (about 2.54 cm x about 1.27 cm) rectangular sheets. About half of the pieces are cut in the direction of the parallel warp yarns, and about half of the pieces are cut in the direction of the parallel filling. Then, 26 rectangles (13 cut warp direction cuts and 13 parallel fill directions cut) from each laminate were placed in a water reflux device and the water was boiled. Let the water boil for 24 hours. After 24 hours, the #片 was removed from the water and dried. The remaining 26 tablets from each laminate did not boil. An uncoated control laminate made using a conventional heat removal and conditioning fabric was also fabricated in the same manner as in the above Example 9 for the production of the test laminate, and was tested according to the above procedure. -162 - This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) -----------Install-----r---订------ --- (Please read the note on the back and fill out this page) 1283255 A7 V. INSTRUCTIONS (16 〇) The short beam men's shear strength of the boiled and unboiled sheets is then measured in accordance with ASTM D 2344-84. The test results are shown in Table 9, in which the uncovered samples AA, BB and CC correspond to laminates produced using the fabrics of the fibers having the above sizing compositions AA, bb, cC (described in Example 9). As discussed above, the control samples were made using conventional heat removal and conditioning fabrics. The thickness of the test laminate (non-face samples AA, BB and CC) ranged from 0.050 inches (about 127 127 cm) to ο· 忖 (about 〇 (10) cm). At the time of the test, the ratio of the length of the span to the thickness of the sample was 5. -----------Install-----r---订--------- (Please read the notes on the back and fill in this page) Ministry of Economic Affairs Intellectual Property Office staff Consumer Cooperative Printed -163 - This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) 1283255 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed V. Inventions (161) ~ Table 16 Test Unit AA BB CC Control short bundle shear strength, not pounds per square inch 7787 8477 7769 7382 Number of boiling warp directions (million Baska) (54) (56) (54) (51) Sample thickness N=13吋0.060 0.050 0.056 0.055 (cm) (0.152) (0.127) (0.142) (0.140) Short-shear shear strength, not per square inch 碲6626 7594 7118 5506 Number of boiling fill directions (millions of Baska) (46) (52) (49) (38) Sample thickness N=13 吋0.061 0.050 0.060 0.055 (cm) (0.155) (0.127) (0.152) (0.140) Short beam shear strength 24 per square mile 5695 6522 5081 4929 hours of boiling warp direction (million bahka) (39) (45) (35) (34) sample thickness N = 13 inches 0.061 0.051 0.057 0.057 (cm) ( 0.155) (0.130) (0.145) (0.145) Short-shear shear strength 24 pieces per square inch 5266 5832 5179 4116 hours boiling direction of filling (million Baska) (36) (40) (36) ( 28) Sample thickness N=13 吋0.063 0.051 0.062 0.056 (cm) (0.160) (0.130) (0.157) (0.142) In this test, the test laminate (non-face samples AA, BB and CC) in the warp The short bundle shear strength with the weft direction was observed to be higher than the control sample before and after the water boiled. Example 17 A yarn was produced from the E-glass fiber strand of the sizing composition CC shown in Table 9A of Example 9, and the Chinese National Standard (CNS) A4 was applied by PPG Industries, Inc., 1383 Commercial-164 - This paper scale. Specifications (210 X 297 mm) · ί «1 ϋ a- n βϋ an 1 t III * I μ·! I 蜃 (Please read the notes on the back and fill out this page) 1283255 A7 B7 V. Description of invention (162 The warp yarns made from the fiberglass yarn products can be woven into a 7628 type fabric by air jet looms. The fabric was then pre-impregnated and laminated to form a copper facing laminate as described in Example 9 above. The copper finish laminate CC (as described in Example 9 above) was then treated (i.e., drilled, plated, and patterned) into test panels having multiple test patterns to test metal mobility. More specifically, each panel includes three sets of seven-layer circuit patterns 1310 as shown in FIG. One set of patterns is oriented along the X-axis of the plate, the other set is along the Y-axis of the plate, and the third set is along the 45 of the traverse plate. . Each circuit pattern 1310 includes 50 columns of five bores 1312, each having a straight cast of 13.5 mils and a central center-to-center spacing between adjacent rows of 40 to 54.7 mils. When drilling these holes, the two plates are stacked together so that they are drilled in a single hole operation. The staggered columns of the patterns are interconnected along the first major surface of the board by bus bars 1314 and leads 1316, as shown in FIG. Solder the leads to each busbar to connect to the power supply. Each circuit further includes a 1K ohm surface resistance 1322 to ensure that power to the remaining circuits is maintained if one board is damaged. The plates were immersed in 76.7 ° C (170 T) deionized water for 10 minutes to remove any solder flux residue and dry. The plate was then placed in a 85 C (185 T) and 85% relative humidity bath and a 13.5 volt DC current was applied continuously to the pattern. The trough was closed every 200 hours, the trough door was opened to stabilize the pattern to the surrounding laboratory temperature, and the insulation resistance of each pattern was measured. There are two sample CCs and two control plates. The control panel was fabricated in the same manner as Sample CC, but with conventional heat removal and trimming of the fabric. Each board includes 21 circuit patterns (ie, three sets of seven-layer circuit patterns), -165· This paper size applies to China National Standard (CNS) A4 specifications (210 X 297 public). (Please read the notes on the back and fill in the fields. This page)-----r---订----- Ministry of Economic Affairs, Intellectual Property Bureau, Staff Consumer Cooperatives, Printing 1283255 A7 B7 Ministry of Economic Affairs, Intellectual Property Bureau, Staff Consumer Cooperatives, Printing 5, Invention Description (sample A total of 42 circuits were tested for CC and ih, and board. The following table η shows the results of 200, 400 and 1000 hours, where 表 is the number of patterns with the specified resistance. Insulation resistance ------ 1 / - - Sample CC Control OHMS 200 Hrs 400 Hrs 1000 hrs 400 Hrs Short circuit 0 1 7 42 105 1 4 2 0 106 1 1 1 0 107 0 2 0 0 108 1 0 1 0 109 3 2 1 0 >1010 36 32 30 0 The sample CC plate had fewer short circuits than the control plate after 200 hours of exposure. All of the control plate patterns were damaged after 400 hours of exposure. For the purpose of this test sample, 11 short circuit "insulation resistance less than 1 〇 5 ohms Example 18 Mixing the components of the amounts described in Table 18A to form The aqueous resin of the invention is compatible with the first sizing sample RR. The composition comprises less than 1% by weight of acetic acid based on the total weight. The sample RR is applied to the glass fibers forming the G-75 E-glass fiber strand. The conventional interlacing device interweaves the coated glass fiber strands in a similar manner to form an interlaced yarn, and is wound on a bobbin. The coated J yarn has an LOI of 0.35%. -166- This paper scale applies to the Chinese national standard (CNS) A4 size (210 X 297 mm) I-----------β I-----r---^--------- (Please read the back of the note first) Please fill out this page again) 1283255 A7 _B7_ V. Description of invention (164)
— 表 18A 樣品RR上漿料基於總固體之成分重量% 成分 樣品RR RD-847A215 27.0 DESMOPHEN 2000216 36.2 PVP K-30217 9.0 A-187218 2.1 A-174219 4.4 PLURONIC F-108220 9.0 VERS AMID 140221 4.4 MACOL NP-6222 5.4 POLARTHERM PT 160223 0.9 RELEASECOAT-CONC 25224 1.5 乙酸 <0.1 (請先閱讀背面之注意事項再填寫本頁) 裝-----r---訂---- 經濟部智慧財產局員工消費合作社印製 215RD-847A聚酯樹脂,其商業得自俄亥俄州Columbus之 Borden Chemicals 公司 〇 216DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓 州 Pittsburgh 之 Bayer 公司0 217PVP K-30聚乙烯基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 218Α-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 OSi Specialties 公司。 219Α-174 γ-甲基丙晞氧基丙基三甲氧基矽烷,其商業得自 一. " 、紐:約州 Tarrytown 之 OSi Specialties 公司。 -167- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 A7 _B7_ 五、發明說明(165) 220PLURONIC_ F-108聚氧化丙烯-聚氧化乙烯共聚物,其商 業得自紐澤西州Parsippany之BASF公司。 221 VERS AMID 140 聚醯胺,其商業得自 General Mills Chemicals 公司 〇 222MACOL NP-6壬酚界面活性劑,其商業得自紐澤西州 Parsippany 之 BASF 公司 〇 223POLARTHERM® PT 160氮化硼粉末顆粒,其商業得自俄 亥俄州 Lakewood 之 Advanced Ceramics 公司。 224ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼 分散液,其爲約25重量%氮化硼顆粒於水中之分散液, 其商業得自田納西州Oak Ridge之ZYP Coatings公司。 混合表18B中所述之量之各成分,以形成依照本發明之 水性樹脂相容第一上漿樣品SS。將樣品SS塗覆於形成G-75 E-玻璃纖維股纖維之玻璃纖維,而且未將股交織。經 塗覆之未交織紗具有0.7%之LOI。 I-----------^-----r------------ (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 A7B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(I66)— Table 18A Sample on the RR sample based on total solids by weight % Component Sample RR RD-847A215 27.0 DESMOPHEN 2000216 36.2 PVP K-30217 9.0 A-187218 2.1 A-174219 4.4 PLURONIC F-108220 9.0 VERS AMID 140221 4.4 MACOL NP- 6222 5.4 POLARTHERM PT 160223 0.9 RELEASECOAT-CONC 25224 1.5 Acetic acid <0.1 (Please read the note on the back and fill out this page) Pack------r---Book---- Ministry of Economic Affairs Intellectual Property Office staff consumption Co-op printing 215RD-847A polyester resin commercially available from Borden Chemicals, Columbus, Ohio, 〇216DESMOPHEN 2000 poly(ethylene adipate), commercially available from Bayer, Pittsburgh, Pa. 0 217 PVP K-30 Vinylpyrrolidone, commercially available from ISP Chemicals, Inc. of Wayne, New Jersey, 0 218 Α-187 gamma-dehydroglycerylpropyltrimethoxydecane, commercially available from OSi Specialties, Tarrytown, New York. 219Α-174 γ-methylpropoxypropyltrimethoxydecane, commercially available from I. " New Zealand: OSi Specialties, Tarrytown, Jo.. -167- This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 1283255 A7 _B7_ V. Description of invention (165) 220PLURONIC_ F-108 polyoxypropylene-polyoxyethylene copolymer, commercially available from BASF Corporation of Parsippany, New Jersey. 221 VERS AMID 140 Polyamide, commercially available from General Mills Chemicals, Inc. 222 MACOL NP-6 Indophenol Surfactant, commercially available from BASF Corporation of Parsippany, New Jersey, 〇223 POLARTHERM® PT 160 boron nitride powder particles, It is commercially available from Advanced Ceramics, Lakewood, Ohio. 224ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride dispersion, a dispersion of about 25% by weight of boron nitride particles in water, commercially available from ZYP Coatings, Oak Ridge, Tennessee. The ingredients in the amounts described in Table 18B were mixed to form an aqueous resin compatible first sizing sample SS in accordance with the present invention. Sample SS was applied to the glass fibers forming the G-75 E-glass fiber strands, and the strands were not interwoven. The coated uninterwoven yarn had an LOI of 0.7%. I-----------^-----r------------ (Please read the notes on the back and fill out this page.) Ministry of Economic Affairs Intellectual Property Office staff The consumption cooperative printed this paper scale applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1283255 A7B7 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing 5, invention description (I66)
_ 表 18B 每100加侖樣品SS上漿料之成分磅數 成分 樣品SS MAPEG 600 DOT225 9.24 ALUBRASPIN 226226 1.9 A-174227 10.9 A-187228 5.45 A-1 10229 2.41 EPON 880230 91.1 PLURONIC F-108231 9.11 ALKAMULS EL-719232 9.11 MACOL OP-10-SP233 4.57 EPIREZ 3 5 2 2 234 20.9 乙酸 2.6 225爲得自BASF公司之乙氧化二牛脂。 226ALUBRASPIN 226部分醯胺化聚伸乙二亞胺,其商業得自 紐:澤西州Parsippany之BASF公司。 227 Α-174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自 紐:約州Tarrytown之CK Witco公司。 22SA-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 229A-1100胺基官能基有機矽烷偶合劑,其商業得自紐約州_ Table 18B Parts per 100 gallons of sample SS on the slurry. Component sample SS MAPEG 600 DOT225 9.24 ALUBRASPIN 226226 1.9 A-174227 10.9 A-187228 5.45 A-1 10229 2.41 EPON 880230 91.1 PLURONIC F-108231 9.11 ALKAMULS EL-719232 9.11 MACOL OP-10-SP233 4.57 EPIREZ 3 5 2 2 234 20.9 Acetic acid 2.6 225 is ethoxylated tallow from BASF. 226ALUBRASPIN 226 Partially amidated polyethylenimine, commercially available from BASF, Parsippany, Jersey. 227 Α-174 γ-Methoxypropoxypropyltrimethoxydecane, commercially available from CK Witco, Tarrytown, Jo.. 22SA-187 γ-Glycidylpropyltrimethoxydecane, commercially available from CK Witco, Tarrytown, New York. 229A-1100 Amino-functional organodecane coupling agent commercially available from New York State
Tarrytown 之 CK Witco 公司0 一· · 23σΕΡΟΝ 880環氧樹脂,其商業得自德州Houston之Shell -169- 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) -----------裝--------訂-------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1283255 A7 B7 五、發明說明(167)Tarrytown's CK Witco Company 0 · · 23σΕΡΟΝ 880 Epoxy, commercially available from Houston, Texas Shell -169- This paper scale applies to China National Standard (CNS) A4 specification (210 297 297 mm) ----- ------Install--------Set-------- (Please read the notes on the back and fill out this page) Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1283255 A7 B7 V. Description of invention (167)
Chemical 公司0 231PLURONIC™ F-108聚氧化丙烯-聚氧化乙烯共聚物,其 商業得自組澤西州Parsippany之BASF公司0 232ALKAMULS EL-719聚氧化乙烯化蔬菜油,其商業得自 Rhone-Poulenc 公司0 233MACOL OP-10 SP乙氧化烷酚,其商業得自紐澤西州 Parsippany 之 BASF 公司。 234EPIREZ 3522固態聯酚A二縮水甘油醚環氧樹脂之分散 液,其商業得自德州Houston之Sell Chemical公司0 使用以樣品RR與SS上漿之紗作爲經紗及填紗(或緯 紗),並且纺織成7628型織物。亦將對照紗紡織成7628型 織物,其爲具有塗層PPG 695上漿料之纖維且得自賓州 Pittsburgh之PPG Industries公司之商業可得G-75 E-交織 紗。上漿之經紗與填紗對照紗具有1%之LOI 。在織動 前,以聚乙烯醇組合物將經紗開缝,其將經紗之LOI增至 約2至約2.5%。生成織物具有範圍爲1.6至1.9%之LOI。 依照ASTM D 737纺織織物透氣力之標準試驗方法試驗 各織物之透氣力。織物纺織之平均透氣力示於以下表 1SC 〇 -170 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) :-----------裝--------訂---------^91 (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7 五、發明說明(168)Chemical Company 0 231 PLURONICTM F-108 polyoxypropylene-polyoxyethylene copolymer commercially available from BASF Corporation of Parsippany, Jersey, 0 232 ALKAMULS EL-719 polyoxyethyleneated vegetable oil, commercially available from Rhone-Poulenc 0 233 MACOL OP-10 SP ethoxylated alkanol, commercially available from BASF Corporation of Parsippany, New Jersey. 234EPIREZ 3522 dispersion of solid bisphenol A diglycidyl ether epoxy resin commercially available from Sell Chemical Company of Houston, Texas. 0 Use of sample RR and SS sizing yarn as warp and fill (or weft), and textile Made into a 7628 fabric. The control yarn was also woven into a Type 7628 fabric which was a fiber having a coating of PPG 695 and was commercially available from PPG Industries of Pittsburgh, Pa., as a commercially available G-75 E-woven yarn. The sizing warp yarn and the yarn-filled control yarn have an LOI of 1%. The warp yarn is slit with a polyvinyl alcohol composition prior to weaving, which increases the LOI of the warp yarn to from about 2 to about 2.5%. The resulting fabric has an LOI ranging from 1.6 to 1.9%. The air permeability of each fabric was tested in accordance with ASTM D 737 Standard Test Method for Air Penetration of Textile Fabrics. The average air permeability of fabric weaving is shown in Table 1SC 〇-170 - This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm):-----------Installation--- -----Order---------^91 (Please read the notes on the back and fill in this page) 1283255 A7 B7 V. Invention Description (168)
表18C 透氣力 (每分鐘每平方英呎之標準立方英呎) 對照樣品 41 樣品RR 2.8 樣品SS 1.6 (請先閱讀背面之注意事項再填寫本頁) 如由表18C所見到,加入樣品A與B之紡織織物之透 氣力遠低於以對照樣品纺織之織物。 實例19 表19包括塗佈於玻璃纖維(繼而將其纺織成織物)之額 外非限制上漿配方。各組合物中包括少於1重量%之乙 酸。 表19 基於總固體之成分重量% 成分 樣品TT 樣品UU 樣品XX 樣品YY PVP K-30235 13.7 13.5 15.3 14.7 STEPANTEX 653236 27.9 13.6 A-187237 1.7 1.9 1.9 1.8 經濟部智慧財產局員工消費合作社印製 235 PVP K-30聚乙烯基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 236 STEPANTEX 653 ,其商業得自紐澤西州Maywood之 Stepan 公司 0 237 A-187 r-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 -171- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1283255 A7B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(169) 表19 (續) 成分 樣品TT 樣品UU 樣品XX 樣品YY A-174238 3.4 3.8 3.8 3.7 EMERY 6717239 2.3 1.9 2.5 2.4 MACOL ΟΡ-ΙΟ240 1.5 1.7 1.6 TMAZ-81241 3.0 3.4 3.3 MAZU DF-136242 0.2 0.3 0.2 ROPAQUE OP-96243 39.3 43.9 42.3 RELEASECOAT-CONC 25244 4.2 6.4 POLARTHERMPT 160245 2.7 2.6 SAG 10246 0.2 RD-847A247 23.2 DESMOPHEN 2000248 31.2 PLURONIC F-108249 8.5 238 A-174 r -甲基丙烯氧基丙基三甲氧基矽烷,其商業得自 、紐:約州 Tarrytown 之 CK Witco 公司。 239EMERY® 6717部份醯胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司。 240 MACOL OP-10乙氧化烷酚;此材料類似MACOL OP-10 SP ,除了 MACOL OP-10 SP接受後處理以去除觸媒; MACOL OP-10不再商業可得。 241 TMAZ-81花楸醇酯之環氧乙烷衍生物,其商業得自紐澤 西州Parsippany之BASF公司。 242 MAZU DF-136防沫劑,其商業得自紐澤西州i^rsippany之 -172- 本紙張尺度適用令國國家標準(CNS)A4規格(210 X 297公釐) -----------^w> ^-----^----^--------- (請先閱讀背面之注意事項再填寫本頁) 1283255 A7 B7_ 五、發明說明(170) BASF公司。 (請先閱讀背面之注意事項再填寫本頁) 243ROPAQUE® OP-96,0.55微米顆粒分散液,其商業得自賓 州費城之Rohm and Haas公司。 244 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼分散 液,其爲約25重量%氮化硼顆粒於水中之分散液,其商 業得自田納西州Oak Ridge之ZYP Coatings公司。 245 POLARTHERM PT® 160氮化硼粉末顆粒,其商業得自俄亥 俄州 Lakewood 之 Advanced Ceramics 公司。 246 SAG 10防沫材料,其商業得自康乃迪克州Greenwich之 CK Witco 公司。 247 RD-847A聚酯樹脂,其商業得自俄亥俄州Columbus之 Borden Chemicals 公司 ° 248DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓州 Pittsburgh 之 Bayer 公司。 249 PLURONIC™ F-108聚氧化丙烯-聚氧化乙烯共聚物,其商 業得自紐:澤西州Parsippany之BASF公司0 表19 (續) 成分 樣品TT 樣品UU 樣品XX 樣品YY ALKAMULS EL-719250 3.4 ICONOL NP-6251 3.4 FLEXOL ΕΡ0252 13.6 30.0 經濟部智慧財產局員工消费合作社印製 ALKAMULS EL-719聚氧化乙缔化蔬菜油,其商業得自 Piioiie-Poiilenc 公司。 251 ICONOL Νί>-6烷氧化壬酚,其商業得自紐澤西州 -173- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)Table 18C Air permeability (standard cubic inches per square inch per minute) Control sample 41 Sample RR 2.8 Sample SS 1.6 (please read the back note before completing this page) As seen in Table 18C, add sample A and The fabric of B has a much lower air permeability than the fabric woven with the control sample. Example 19 Table 19 includes an additional non-limiting sizing formulation applied to glass fibers which in turn were woven into a fabric. Less than 1% by weight of acetic acid is included in each composition. Table 19 Component weight based on total solids % Component sample TT Sample UU Sample XX Sample YY PVP K-30235 13.7 13.5 15.3 14.7 STEPANTEX 653236 27.9 13.6 A-187237 1.7 1.9 1.9 1.8 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 235 PVP K -30 polyvinylpyrrolidone commercially available from ISP Chemicals, Inc. of Wayne, New Jersey, 0 236 STEPANTEX 653, commercially available from Stepan Corporation of Maywood, New Jersey, 0 237 A-187 r-dehydroglyceryl Propyltrimethoxydecane, commercially available from CK Witco, Tarrytown, New York. -171- This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) 1283255 A7B7 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed V. Inventions (169) Table 19 (continued) Component Sample TT Sample UU Sample XX Sample YY A-174238 3.4 3.8 3.8 3.7 EMERY 6717239 2.3 1.9 2.5 2.4 MACOL ΟΡ-ΙΟ240 1.5 1.7 1.6 TMAZ-81241 3.0 3.4 3.3 MAZU DF-136242 0.2 0.3 0.2 ROPAQUE OP-96243 39.3 43.9 42.3 RELEASECOAT-CONC 25244 4.2 6.4 POLARTHERMPT 160245 2.7 2.6 SAG 10246 0.2 RD-847A247 23.2 DESMOPHEN 2000248 31.2 PLURONIC F-108249 8.5 238 A-174 r-methacryloxypropyltrimethoxydecane, commercially available from New York, CK, Tarrytown, Jo. Witco company. 239EMERY® 6717 is a partially amided poly(ethyleneimine) commercially available from Cognis, Cincinnati, Ohio. 240 MACOL OP-10 ethoxylated alkanol; this material is similar to MACOL OP-10 SP except that MACOL OP-10 SP is post-treated to remove catalyst; MACOL OP-10 is no longer commercially available. 241 TMAZ-81 an alcohol oxide derivative of a sterol ester commercially available from BASF Corporation of Parsippany, New Jersey. 242 MAZU DF-136 antifoaming agent, commercially available from New Jersey i^rsippany-172- This paper size applies to the national standard (CNS) A4 specification (210 X 297 mm) ------ -----^w> ^-----^----^--------- (Please read the note on the back and fill out this page) 1283255 A7 B7_ V. Invention Description ( 170) BASF Corporation. (Please read the note on the back and fill out this page.) 243ROPAQUE® OP-96, a 0.55 micron particle dispersion commercially available from Rohm and Haas, Philadelphia, PA. 244 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride dispersion, a dispersion of about 25% by weight of boron nitride particles in water, commercially available from ZYP Coatings, Oak Ridge, Tennessee. 245 POLARTHERM PT® 160 boron nitride powder granules commercially available from Advanced Ceramics, Lakewood, Ohio. 246 SAG 10 anti-foam material commercially available from CK Witco, Greenwich, Connecticut. 247 RD-847A polyester resin commercially available from Borden Chemicals, Columbus, Ohio, ° 248 DESMOPHEN 2000 poly(ethylene adipate), commercially available from Bayer Corporation of Pittsburgh, Pa. 249 PLURONICTM F-108 polyoxypropylene-polyoxyethylene copolymer commercially available from New Zealand: BASF, Parsippany, Jersey 0 Table 19 (continued) Ingredient sample TT Sample UU Sample XX Sample YY ALKAMULS EL-719250 3.4 ICONOL NP-6251 3.4 FLEXOL ΕΡ0252 13.6 30.0 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperatives printed ALKAMULS EL-719 polyoxygenated vegetable oil, which is commercially available from Piioiie-Poiilenc. 251 ICONOL Νί>-6 alkoxylated phenol, commercially available from New Jersey -173- This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm)
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US14686299P | 1999-08-03 | 1999-08-03 | |
US18356200P | 2000-02-18 | 2000-02-18 | |
US52703400A | 2000-03-16 | 2000-03-16 |
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TW89115360A TWI283255B (en) | 1999-07-30 | 2000-11-14 | Impregnated glass fiber strands and products including the same |
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