TWI230698B - Impregnated glass fiber strands and products including the same - Google Patents
Impregnated glass fiber strands and products including the same Download PDFInfo
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- TWI230698B TWI230698B TW89115361A TW89115361A TWI230698B TW I230698 B TWI230698 B TW I230698B TW 89115361 A TW89115361 A TW 89115361A TW 89115361 A TW89115361 A TW 89115361A TW I230698 B TWI230698 B TW I230698B
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1230698 A71230698 A7
1230698 A7 B7 五、發明說明(2 ) 除上漿材料之方法,如水洗及/或化學去除。然而,此種 万法通常需要將上漿組合物大爲重配以與此種水洗及/或 化學去除相容,而且通常在去除所有不相容材料不如熱清 除有效。 此外,由於織動過程對纖維玻璃紗爲相當磨損性,作爲 經紗之紗一般在織動前接受第二塗覆步驟,其通常稱爲,· 漿紗",而以耐磨塗層塗覆經紗(通常稱爲,,漿紗上漿,,)以 助於使玻璃纖維之磨耗最小。漿紗上漿通常塗佈於在纖維 形成操作時先前塗佈於玻璃纖維之第一上漿料上。然而, 由於典型之漿紗上漿通常亦不與聚合基質材料相容,其亦 必須自加入樹脂之前自紡織織物去除。 此外,爲了改良脱脂或脱油織物與聚合樹脂間之磨損, 在另一個處理步驟將最終之上漿料(一般爲矽烷偶合劑及 水)塗佈於織物以重塗玻璃纖維(通常稱爲"修整")。 所有這些無附加價値處理步驟:㈣、脱脂或脱油、及 修整,增加織物製造循環時間及成本。此外,其通常需要 對資本設備及勞力大量投資。此外,伴隨這些處理步驟之 織物附加處理造成織物損壞及降低之品質。 已努力改良一些這些處理步驟之效率或效果。但對塗層 仍持續完成以下之一或更多之需求··抑制玻璃纖維之磨損 =破裂;與廣泛種類之基質材料相容;及提供良好之被基 貝材料濕潤與濕透。此外’如果塗層與現代空氣喷射織動 裝置相容而增加生產力則爲特別有利的。此外,排除織物 J成操作中之操附加價値處理步驟,同時維持電子撑體應 297公釐) 訂 &張尺度家鮮(CNS)A4規格⑵〇_; 12306981230698 A7 B7 V. Description of the invention (2) Method for removing sizing material, such as water washing and / or chemical removal. However, such methods generally require a significant re-sizing of the sizing composition to be compatible with such water washing and / or chemical removal, and are generally less effective than thermal removal in removing all incompatible materials. In addition, because the weaving process is quite abrasive to fiberglass yarns, the yarns used as warp yarns generally undergo a second coating step before weaving, which is commonly referred to as "sizing yarn" and is coated with a wear-resistant coating Warp yarns (commonly known as sizing yarns) to help minimize the abrasion of glass fibers. Sizing of sizing is usually applied to a first sizing previously applied to glass fibers during a fiber forming operation. However, since typical sizing of a sizing yarn is also generally not compatible with polymeric matrix materials, it must also be removed from the woven fabric before the resin is added. In addition, in order to improve the abrasion between the degreased or deoiled fabric and the polymer resin, the final slurry (typically a silane coupling agent and water) is applied to the fabric in another processing step to recoat the glass fiber (commonly referred to as & quot Trim "). All of these have no added cost processing steps: ㈣, degreasing or degreasing, and finishing, increasing fabric manufacturing cycle time and cost. In addition, they often require significant investments in capital equipment and labor. In addition, the additional fabric treatments accompanying these treatment steps cause fabric damage and reduced quality. Efforts have been made to improve the efficiency or effectiveness of some of these processing steps. However, the coating still continues to fulfill one or more of the following requirements: · To suppress the abrasion of glass fiber = break; compatible with a wide range of matrix materials; and to provide good wetting and wetting of the substrate material. In addition, it is particularly advantageous if the coating is compatible with modern air-jet weaving devices to increase productivity. In addition, exclude extra processing steps in the fabric J operation, while maintaining the electronic support should be 297 mm) Order & Zhang scale home fresh (CNS) A4 specifications ⑵〇_; 1230698
用所需之織物品質及提供良好之層合性質,爲有利的 在結合附圖閲讀時,可較佳地了解以上之概述 佳具體實施例之詳細説明。在圖式中: 、 圖1爲以依照本發明之塗層組合物至少部份地塗覆之妳 塗覆纖維股之正视¢1 ; α 圖2爲以上漿組合物及在至少一部份上漿組合物上以依 照本發明之第二塗層組合物至少部份地塗覆之經塗覆纖維 股之正視圖; 圖3爲至少部份地塗覆上漿組合物、在至少一部份上漿 組合物上I第二塗層組合物、及在至少一部份第二塗層組 白物上之依肤本發明之第三塗層組合物之經塗覆纖維股之 正視圖; 圖4爲依照本發明之複合產物之上平面圖; 圖5爲依照本發明之織物之上平面圖; 圖6爲依照本發明組合織物及形成層合物之方法之圖示 圖表; 圖7爲依照本發明之電子撑體之橫切面圖; 圖8與圖9爲依照本發明之電子撑體之替代具體實施例 之橫切面圖; 圖10爲在電子撑體之織物層中形成層合物之方法之略 示圖; 圖11爲鑽頭之末視圖,其描述第一切緣; 圖12爲鑽孔圖案之圖示;及 圖13爲電路圖案之圖表。 -6- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)It is advantageous to use the desired fabric quality and provide good lamination properties. When reading in conjunction with the drawings, you can better understand the detailed description of the above-mentioned preferred embodiments. In the drawings: 1. FIG. 1 is a front view of a coated fiber strand that is at least partially coated with a coating composition according to the invention ¢ 1; α FIG. 2 is a sizing composition and on at least a portion Front view of a coated fiber strand at least partially coated with a second coating composition according to the present invention on a pulp composition; FIG. 3 is at least partially coated with a sizing composition on at least a portion Front view of the second coating composition on the sizing composition and the coated fiber strands of the third coating composition according to the present invention on at least a portion of the second coating composition; FIG. 4 is a top plan view of a composite product according to the present invention; FIG. 5 is a top plan view of a fabric according to the present invention; FIG. 6 is a schematic diagram of a method for combining fabrics and forming a laminate according to the present invention; 8 and 9 are cross-sectional views of alternative embodiments of the electronic support according to the present invention; and FIG. 10 is a method of forming a laminate in a fabric layer of the electronic support. A schematic view; Figure 11 is the end view of the drill bit, which describes the first cutting edge; Figure 12 is the drill The illustrated pattern; and FIG. 13 is a graph of a circuit pattern. -6- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
(請先閱讀背面之注意事項再填寫本頁) --------訂---------線』 經濟部智慧財產局員工消費合作社印製 1230698 五、發明說明(4 ) 本發明之纖維股具有獨特之塗層,其不僅較佳地在處理 時抑制纖維I磨損與破裂,亦在形成複合物時提供至少— 種以下之性貝·良好之濕透、濕潤與分散性質。如以下所 詳、、田疋我’股包含多個個別織維,即,至少兩個織維。 使用之複合物,表示本發明之經塗覆纖維股與額外材 料之組合,例如,但不限於,將一或更多層加入經塗覆纖 ’准月又〈織物組合聚合基質材料以形成層合物。良好之層合 強度、良好之熱安定力、良好之水解安定力(即,對水沿 纖維/聚合基質材料界面移動之抗力)、在高濕度、反應性 酸Μ鹼存在下<低腐蝕與反應性、及與各種聚合基質材料 /相谷〖生(其可在層合前排除去除塗層之需求,特別是熱 或加壓水π除中),爲可由本發明之經塗覆纖維股呈現之 其他所需特徵。 經濟部智慧財產局員工消費合作社印製 較佳爲,本發明之經塗覆纖維股提供良好之織動與針織 處理力。低細毛與孔環、低破裂纖絲、低股張力、高飄動 力與低插入時間爲本發明之經塗覆玻璃纖維股提供之較佳 個別或組合特徵,其較佳地利於織動及針織,而且一致地 提i、具有極少表面缺陷之用於印刷電路板應用之織物。此 外’本發明之經塗覆纖維股適合用於空氣噴射織動法。在 此使用之’’空氣噴射織動"表示其中以來自一或更多個空氣 喷射噴嘴之強壓縮空氣將填紗(緯紗)插入經紗棚中之織物 織動型式。 本發明之經塗覆纖維股較佳爲具有可利於沿纖維之經塗 覆表面導熱之獨特塗層。在作爲用於電子電路板之連續強 本紙張尺度適用tp國國家標準(c A4規格⑽χ 297公爱 -' 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(5 ) 化物時,本發明之此種經塗覆玻璃纖維可提供沿強化物促 進自熱源(如晶片或電路)熱散逸,以將熱導離電子組件之 機構,因而抑制電子組件、玻璃纖維及聚合基質材料之熱 降解及/或退化。本發明之經塗覆纖維股較佳爲提供比基 質材料高之導熱相,即,熱散逸與分布之偏好路徑,因 而,減少電子電路板之熱膨脹與捲曲差且改良焊接可靠 本發明之經塗覆玻璃纖維股較佳爲減少或排除在基質樹 脂中加入導熱材料之需求,其改良層合物製造操作及減少 昂貴之基質材料供應槽沖洗與維護。 本發明之經塗覆纖維股較佳爲呈現高股開放性。在此使 用之”高股開放性”表示股具有大橫切面面積及股之纖絲不 緊密地彼此結合。高股開放性可利於基質材料對股束之穿 透或濕潤。 由本發明之纖維股製造之本發明複合物,特別是層合 物,較佳爲呈現至少一種以下之性質:低熱膨脹係數;良 好之撓性強度;良好之層間結合強度;及良好之水解安定 力,即,對水沿纖維/基質界面移動之抗力。此外,由依 照本發明之纖維股製造之本發明電子撑體與印刷電路板較 佳爲具有至少一種以下之性質:良好之鑽洞力;及金屬移 動(亦稱爲陰極-陽極纖絲形成或CAF )抗力。參見 Tummala (編者)等人之 Microelectronics Packaging Handbook, (1989)第 896-897 頁,及 IPC-TR-476B,"Electrochemical Migration: Electrochemically Induced Failures in Printed Wiring -8 - 本I張尺度適用中國國家標準(CNS)A4規格(210 x 297公爱) (請先閱讀背面之注意事項再填寫本頁) -=& · -線」 1230698 五、發明說明U )(Please read the precautions on the back before filling this page) -------- Order --------- line "Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 V. Description of the invention (4 ) The fiber strand of the present invention has a unique coating, which not only better inhibits the abrasion and breakage of the fiber I during processing, but also provides at least one or more of the following properties when forming a composite. Good wetting, wetting and dispersion nature. As detailed below, Tian'an '’s stock contains multiple individual weaving dimensions, that is, at least two weaving dimensions. The composite used indicates a combination of the coated fiber strands of the present invention and additional materials, such as, but not limited to, adding one or more layers to the coated fiber'quasi-monthly fabric combination polymer matrix material to form a layer组合。 The compound. Good lamination strength, good thermal stability, good hydrolytic stability (that is, resistance to water moving along the fiber / polymer matrix material interface), high humidity, presence of reactive acids and bases < low corrosion and Reactivity and interaction with various polymeric matrix materials / phases (which can eliminate the need to remove the coating before lamination, especially hot or pressurized water π), are coated fiber strands that can be coated by the present invention Other required characteristics presented. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Preferably, the coated fiber strand of the present invention provides good weaving and knitting processing power. Low fine hairs and loops, low broken filaments, low strand tension, high floating force and low insertion time are the better individual or combined features provided by the coated glass fiber strands of the present invention, which are better for weaving and knitting , And consistently mention i, fabrics for printed circuit board applications with few surface defects. In addition, the coated fiber strands of the present invention are suitable for use in an air jet weaving process. As used herein, "'air jet weaving" means a weaving pattern in which a filling yarn (weft) is inserted into a warp shed with strong compressed air from one or more air jet nozzles. The coated fiber strands of the present invention preferably have a unique coating that facilitates heat conduction along the coated surface of the fibers. When the paper is used as a continuous strong paper standard for electronic circuit boards, the national standard of TP (c A4 specifications ⑽χ 297 Public Love-'1230698 Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs printed A7 B7 V. Invention description (5) The coated glass fiber of the present invention can provide a mechanism for promoting heat dissipation from a heat source (such as a wafer or a circuit) along the reinforcement to conduct heat away from the electronic component, thereby inhibiting the electronic component, glass fiber, and polymer matrix material. Thermal degradation and / or degradation. The coated fiber strands of the present invention preferably provide a thermally conductive phase that is higher than the matrix material, that is, a preferred path for heat dissipation and distribution, thus reducing the thermal expansion and crimp difference of the electronic circuit board and improving Reliable welding The coated glass fiber strands of the present invention preferably reduce or eliminate the need to add a thermally conductive material to the matrix resin, which improves laminate manufacturing operations and reduces the need for expensive matrix material supply tank flushing and maintenance. Coated fiber strands are preferably high-strength open. "High-strand openness" as used herein means that the strand has a large cross-sectional area and the fiber of the strand. Not tightly bonded to each other. The high openness of the strands can facilitate the penetration or wetting of the strands by the matrix material. The composites, especially laminates, made of the fiber strands of the present invention preferably exhibit at least one of the following properties : Low thermal expansion coefficient; good flexural strength; good interlayer bonding strength; and good hydrolytic stability, that is, resistance to the movement of water along the fiber / matrix interface. In addition, the present invention made from a fiber strand according to the present invention Electronic supports and printed circuit boards preferably have at least one of the following properties: good drilling force; and resistance to metal movement (also known as cathode-anode filament formation or CAF). See Microelectronics by Tummala (editor) and others Packaging Handbook, (1989) pages 896-897, and IPC-TR-476B, " Electrochemical Migration: Electrochemically Induced Failures in Printed Wiring -8-This I sheet is applicable to China National Standard (CNS) A4 (210 x 297) (Gongai) (Please read the precautions on the back before filling this page)-= & · -line "1230698 V. Invention Description U)
Boards and Assemblies",(1997),其特別地在此併入作爲參 考。依照本發明具有良好鑽洞力之纖維股具有鑽洞時低工 具磨耗及良好之鑽孔位置正確性至少之一。 如上所述,典型之織物形成操作涉及使纖維玻璃紗與由 其製造之織物接受許多無附加價値處理步驟,如漿紗、熱 清除及修整。本發明較佳地提供形成織物、層合物、電子 撑體與印刷電路板之方法,其自織物形成過程排除無附加 4貝値處理步驟,同時提供具有適合用於電子封裝應用之。 質之織物。本發明較佳具體實施例之其他優點包括降低之 生產循環時間、資本設備之排除、降低之織物處理與勞力 成本、良好之織物品質及良好之最終產品性質。 本發明亦提供藉由選擇具有本發明獨特塗層之纖維股而 抑制纖維股因接觸其他固體物件(如捲動、織動或針織裝 置之一部份)或因纖絲間磨損而磨耗之方法。 爲了本説明書之目的,應了解,除了在操作實例中,或 在指定之處,用於本説明書及申請專利範圍之所有表示成 分、反應條件等之數量在所有之情形以名詞"約”修飾。因 此,除非相反地表示,以下説明書及所附申請專利範圍中 敘述之數量參數爲約略値,其可視本發明尋求得到之所需 性質而改變。至少,而且並非限制對申請專利範圍等致物 學理之應用之嚐試,各數量參數應至少就所報告之主要位 數之數里及應用*般捨去技術而視之。 儘管敘述本發明廣義之數量範圍與參數爲約略値,儘可 能地精確地報告特定實例中敘述之數値。然而,任何數値 -9- 本紙張尺度適用中國國家標準(CNS)A4規格7210^297公釐) 1230698 A7 B7 五、發明說明( 固有地含由在其各試驗測 杜;、, 』里中發現之標準差必然地生成之 狩疋誤差。 現在參考圖1 ,其中印祥、& (請先閱讀背面之注意事項再填寫本頁) 、门樣 < 唬碼表示同樣之元件,在圖 1中顯示包含多個纖維12之依照本發明之經塗覆纖維股 10。在此使用之••股.·表示多個個別纖維,即,至少兩個 纖隹*且月又可包含由不同可纖維化材料製造之纖維。 (纖j束亦可稱爲紗)。名詞"纖維’’表示個別之纖絲。雖 然不限制本發明,纖維12較佳爲具有範圍爲3至35微米 之平均公稱纖維直徑。較佳爲,本發明之平均公稱纖維直 拴爲5微米及更大。對於"細紗"應用,平均公稱纖維直徑 較佳爲範圍爲5至7微米。 經濟部智慧財產局員工消費合作社印製 纖維12可由熟悉此技藝者已知之任何型式之可纖維化 材料形成,其包括可纖維化無機材料、可纖維化有機材 料、及以上任何之混合物。無機及有機材料可爲人造或天 然發生材料。熟悉此技藝者應了解,可纖維化無機及有機 材料亦可爲聚合材料。在此使用之名詞"聚合材料"表示由 鍵結在一起且在溶液或固相中混雜之長鏈原子組成之巨分 子形成之材料1。在此使用之名詞"可纖維化”表示可形成 大致連續之纖絲、纖維、股或紗之材料。 較佳爲,纖維12由無機、可纖維化玻璃材料形成。用 於本發明之可纖維化玻璃材料包括但不限於由如"E_玻璃" James Mark 等人之 Inorganic Polymers^ Prentice Hall Polymer Science and Engineering Series,(1992),第 1 頁,其在此併入 作爲參考。 • 10· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明u 、•’A•玻璃"、,,C-玻璃"、” D-玻璃”、”R·玻璃··、"s-玻璃” 、與E-玻璃衍生物之可纖維化玻璃組合物製備者。在此 使用t ” E-玻璃衍生物”表示包括少量氟及/或硼,而且最 佳爲無氟及/或無硼之破璃組合物。此外,在此使用之,,少 量氟”表示少於0.5重量%之氟,較佳爲少於〇〗重量%之 氟,及"少量硼”表示少於5重量%之硼,較佳爲少於2重 量%I棚。玄武岩及礦物羊毛爲用於本發明之其他可纖維 化玻璃材料之實例。較佳之玻璃纖維由玻璃或&玻璃 衍生物形成。此組合物對熟悉此技藝者爲已知的,而且就 本發明而言,其進一步討論據信不爲必要的。 本發明之玻璃纖維可由此技藝中已知用於形成玻璃纖維 之任何適當方法形成。例如,玻璃纖維可在直接熔化纖維 形成操作或間接或彈珠熔化纖維形成操作形成。在直接熔 化纖維形成操作中,原料在玻璃化爐中組合、熔化及均 化。溶融之玻璃由爐移動至前爐且進入形成裝置中,熔融 玻璃在此變細成爲連續玻璃纖維。在彈珠熔化纖維形成操 作中,預先形成具有最終所需玻璃組合物之玻璃片或彈 珠’並且進料至襯套中,其在此熔化及變細成爲連續玻璃 纖維。如果使用預熔器,則首先將彈珠進料至預熔器中, 溶化,然後將溶化之玻璃進料至纖維形成裝置中,玻璃在 此變細以形成連續纖維。在本發明中,玻璃纖維較佳爲藉 直接溶化纖維形成操作形成。有關破璃組合物及形成玻璃 纖維之方法之額外資訊’參見K· Loewenstein之The Manufacturing Technology 〇f Continuous FiWc (第 3 •11- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁)Boards and Assemblies ", (1997), which is specifically incorporated herein by reference. The fiber strand with good drilling force according to the present invention has at least one of low tool wear and good drilling position accuracy when drilling holes. As mentioned above, typical fabric forming operations involve subjecting fiberglass yarns and fabrics made therefrom to many additional processing steps, such as sizing, heat removal, and trimming. The present invention preferably provides a method for forming a fabric, a laminate, an electronic support, and a printed circuit board, which eliminates no additional processing steps from the fabric formation process, and also provides a method suitable for electronic packaging applications. Quality fabric. Other advantages of the preferred embodiments of the present invention include reduced production cycle time, exclusion of capital equipment, reduced fabric handling and labor costs, good fabric quality, and good final product properties. The present invention also provides a method for suppressing abrasion of the fiber strands due to contact with other solid objects (such as a part of a rolling, weaving or knitting device) or due to abrasion between filaments by selecting the fiber strands having the unique coating of the present invention. . For the purpose of this specification, it should be understood that, except in the operating examples, or where specified, the quantities of all indicated ingredients, reaction conditions, etc. used in this specification and the scope of patent applications are in all cases by the term " about "Modifications. Unless stated to the contrary, the quantitative parameters set forth in the following description and the scope of the attached patent application are approximate, and may vary depending on the desired properties sought by the present invention. At least, and not by way of limitation, the scope of patent application For the application of physical science, each quantity parameter should be considered at least in terms of the number of reported major digits and the application of the general rounding technique. Although the broad scope and parameters of the present invention are approximate, it is necessary to consider It is possible to accurately report the numbers described in specific examples. However, any number -9- This paper size is applicable to the Chinese National Standard (CNS) A4 specification 7210 ^ 297 mm) 1230698 A7 B7 V. Description of the invention (inherently The standard deviation found in each of its test measurements must be used to generate the error. Now refer to Figure 1, where Yin Xiang, & (Please First read the notes on the back before filling this page), the door type < fool code indicates the same element, and the coated fiber strand 10 according to the present invention containing a plurality of fibers 12 is shown in FIG. 1. Used here • • Strands ·· means multiple individual fibers, that is, at least two fibers *, and the month may also include fibers made from different fiberizable materials. (The fiber j bundle may also be referred to as yarn). The term " fiber " Represents individual filaments. Although not limiting the present invention, the fibers 12 preferably have an average nominal fiber diameter ranging from 3 to 35 microns. Preferably, the average nominal fibers of the present invention are directly tied to 5 microns and larger. For " Spinning " application, the average nominal fiber diameter is preferably in the range of 5 to 7 microns. The printed fiber 12 of the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs can be formed from any type of fiberizable material known to those skilled in the art, which Includes fiberizable inorganic materials, fiberizable organic materials, and mixtures of any of the above. Inorganic and organic materials can be artificial or naturally occurring materials. Those skilled in the art should understand that fiberizable inorganic and Organic materials can also be polymeric materials. The term " polymeric materials " as used herein refers to materials formed from macromolecules composed of long chain atoms bonded together and mixed in a solution or solid phase. 1. Used herein The term " fibrillable " means a material that can form substantially continuous filaments, fibers, strands, or yarns. Preferably, the fiber 12 is formed of an inorganic, fiberizable glass material. The fiberizable glass material used in the present invention This includes, but is not limited to, Inorganic Polymers ^ Prentice Hall Polymer Science and Engineering Series by " E_Glass " James Mark et al. (1992), page 1, which is incorporated herein by reference. • 10 · This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 Printed by A7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs, 5. Description of invention u, “A glass” C-glass ", D-glass ", " R-glass ", " s-glass ", and E-glass derivatives for the preparation of fiberizable glass compositions. The use of "" E-glass derivative "herein means a glass breaking composition comprising a small amount of fluorine and / or boron, and preferably fluorine-free and / or boron-free. In addition, as used herein, "a small amount of fluorine" means less than 0.5% by weight of fluorine, preferably less than 0% by weight of fluorine, and " a small amount of boron "means less than 5% by weight of boron, preferably Less than 2% by weight I shed. Basalt and mineral wool are examples of other fiberizable glass materials used in the present invention. Preferred glass fibers are formed from glass or & glass derivatives. This composition is known to those skilled in the art, and further discussion of this composition is believed to be unnecessary for the purposes of the present invention. The glass fibers of the present invention can be formed by any suitable method known in the art for forming glass fibers. For example, glass fibers may be formed in a direct-melt fiber-forming operation or an indirect or marble-melt fiber-forming operation. In the direct melting fiber forming operation, the raw materials are combined, melted, and homogenized in a vitrification furnace. The molten glass moves from the furnace to the forehearth and enters the forming device, where the molten glass is thinned into continuous glass fibers. In the marble-melting fiber forming operation, a glass sheet or marble 'having the final desired glass composition is previously formed and fed into a liner, where it is melted and thinned into a continuous glass fiber. If a pre-melter is used, the marbles are first fed into the pre-melter and melted, and then the molten glass is fed into the fiber forming device where the glass is thinned to form continuous fibers. In the present invention, the glass fibers are preferably formed by a direct dissolving fiber forming operation. For additional information on the glass-breaking composition and the method of forming glass fibers', see The Manufacturing Technology of K. Loewenstein, Continuous FiWc (No. 3 • 11- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) Love) (Please read the notes on the back before filling this page)
1230698 A7 B7 五、發明說明(9 版,1993 )第 30-44 、47-103 、及 115-165 頁;美國專利 4,542,106 與 6,789,329 ;及 IPC-EG-140 "Specification for1230698 A7 B7 V. Description of the Invention (9th edition, 1993) pages 30-44, 47-103, and 115-165; US patents 4,542,106 and 6,789,329; and IPC-EG-140 " Specification for
Finished Fabric Woven from Έ* Glass for Printed Board"第 1 頁,The Institute for Interconnecting and Packaging Electronic Circuits之刊物(1997年6月),其特別地在此併入作爲參 考。 適合之非玻璃纖維化無機材料之非限制實例包括陶瓷材 料,如碳化矽、碳、石墨、富鋁紅柱石、氧化鋁及壓電陶 瓷材料。適合之可纖維化有機材料之非限制實例包括棉 花、纖維素、天然橡膠、亞麻、苧麻、麻、瓊麻及羊毛。 適合之可纖維化有機聚合材料之非限制實例包括由聚醯胺 (如耐綸與芳族醯胺)、熱塑性聚酯(如聚對酞酸伸乙酯與 聚對S太酸伸丁醋)、丙晞基(如聚丙晞腈)、聚晞烴、聚胺 基甲酸酯及乙烯基聚合物(如聚乙烯醇)形成者。用於本發 明之非玻璃纖維化材料及製備與處理此種纖維之方法在 Encyclopedia of Polymer Science and Technology,第 6 卷(1967) 第505-712頁詳細討論,其特別地在此併入作爲參考。 應了解,如果需要,任何以上材料之摻合物或共聚物及 由任何以上材料形成之纖維之組合可用於本發明。此外, 名詞股包含至少兩種由不同之可纖維化材料製造之不同纖 維。在較佳具體實施例中,本發明之纖維股含至少一個玻 璃纖維,雖然其可含其他型式之纖維。 本發明現在大致關於玻璃纖維股·之内容討論,雖然熟悉 此技藝者應了解,股10可包含由以上討論之此技藝已知 -12- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 請 先 閱 t# 背 之 注 意 事 項 寫 本 頁 經濟部智慧財產局員工消費合作社印製 1230698 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(10 ) 之可纖維化材料形成乏總給 成又纖維12 。因此,以下關於玻璃纖 維I討論大致應用於以上討論之其他纖維。 繼續參考圖1,在較佳具體實施例中,本發明纖維股 1〇至y (而且較佳爲所有之纖維12具有塗層組合物(其 較佳爲塗層Μ合物殘潰)在纖維12表面16之至少一部份 17上之層14,以在處理時保護纖維表面16免於磨損及抑 制纖維破I。較佳爲,層14存在於全部外表面Μ或纖維 12之週邊上。 本發明之塗層组合物較佳爲水性塗層組合物,而且較佳 爲水性樹脂相容塗層組合物。雖然因安全原因而不佳,塗 層組合物可如所需含揮發性有機溶劑,如醇或丙酮,但是 較佳爲無此種溶劑。此外,本發明之塗層组合物可作爲第 一上漿組合物及/或第二上漿或塗層組合物。 在較佳具體實施例中,在此使用之名詞”上衆料size "、 上漿料Slzed丨’或Π上漿料sizing "指在纖維形成後塗佈於纖 維之任何塗層組合物。名詞,,第二上漿料sec〇ndary size,,、 ,第二上漿料secondary sizing丨’或"第二塗層”表示在塗佈第 一上漿料後塗佈於纖維之塗層組合物。名詞"第三上衆料 tertiary size "、"第三上蒙料tertiary sizing"或"第三塗層,,表 示在塗佈第二上漿料後塗佈於纖維之塗層組合物。例如, 藉由塗覆織物,這些塗層可在纖維加入織物之前塗佈於纖 維’或者其可在纖維加入織物之後塗佈於纖維。在替代具 體實施例中,名詞,,上漿料size π上漿料sized "或,,上漿 料sizing ”另外指在已藉熱或化學處理去除至少一部份,而 -13- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)Finished Fabric Woven from Έ * Glass for Printed Board " page 1, The Institute for Interconnecting and Packaging Electronic Circuits publication (June 1997), which is specifically incorporated herein by reference. Non-limiting examples of suitable non-glass fiberized inorganic materials include ceramic materials such as silicon carbide, carbon, graphite, mullite, alumina, and piezoelectric ceramic materials. Non-limiting examples of suitable fiberizable organic materials include cotton, cellulose, natural rubber, linen, ramie, hemp, ramie, and wool. Non-limiting examples of suitable fiberizable organic polymeric materials include polyamines (such as nylon and aromatic amines), thermoplastic polyesters (such as polyethylene terephthalate and polyethylene terephthalate) , Propionyl (such as polyacrylonitrile), polyfluorene, polyurethane, and vinyl polymers (such as polyvinyl alcohol) formed. Non-glass-fiberized materials for use in the present invention and methods of making and processing such fibers are discussed in detail in Encyclopedia of Polymer Science and Technology, Vol. 6 (1967), pages 505-712, which is specifically incorporated herein by reference . It will be understood that if desired, a blend or copolymer of any of the above materials and a combination of fibers formed from any of the above materials can be used in the present invention. In addition, the noun strand contains at least two different fibers made from different fiberizable materials. In a preferred embodiment, the fiber strand of the present invention contains at least one glass fiber, although it may contain other types of fibers. The present invention is now generally discussed about the content of glass fiber strands, although those skilled in the art should understand that the strand 10 may include the technique known from the above discussion-12 X 297 mm) Please read the note on the back of t # to write this page Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative Cooperative 1230698 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7. The material forms a weak aggregate and fiber 12. Therefore, the following discussion of glass fiber I applies broadly to the other fibers discussed above. With continued reference to FIG. 1, in a preferred embodiment, the fiber strands 10 to y of the present invention (and preferably all the fibers 12 have a coating composition (which is preferably a coating M compound residue) on the fibers 12 A layer 14 on at least a portion 17 of the surface 16 to protect the fiber surface 16 from abrasion and inhibit fiber breakage I during processing. Preferably, the layer 14 is present on the entire outer surface M or the periphery of the fiber 12. The coating composition of the present invention is preferably an aqueous coating composition, and more preferably an aqueous resin compatible coating composition. Although it is not good for safety reasons, the coating composition may contain a volatile organic solvent as required , Such as alcohol or acetone, but preferably without such a solvent. In addition, the coating composition of the present invention can be used as the first sizing composition and / or the second sizing or coating composition. In the example, the terms "upper size", "Slzed" or "sizing" used herein refer to any coating composition that is applied to the fibers after the fibers are formed. Nouns, No. Second size sec〇ndary size ,,,, the second size sizing "Or " second coating" means a coating composition that is applied to the fibers after the first coating is applied. The term " third upper material tertiary size ", " third upper mask material tertiary sizing " or " a third coating, which means a coating composition that is applied to the fibers after the second sizing is applied. For example, by coating a fabric, these coatings can be applied before the fibers are added to the fabric In the fiber 'or it can be applied to the fiber after the fiber is added to the fabric. In alternative embodiments, the noun, sizing size π sizing sized " or, sizing sizing' 'also refers to the Thermal or chemical treatment removes at least a part, and -13- This paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page)
123〇698 五、發明說明(11 ) 且較佳爲所有之習知韭4紅匕 非树知相谷上漿組合物之後,塗於 纖維之塗層組合物(亦已知爲,•修整上㈣"),即,修整上 聚料塗佈於加入織物形式中之裸玻璃纖維。 在此使用〈名4肖脂相容·,表示塗佈於玻璃纖維之塗層 组合物與玻璃纖維所加入之基質材料相容,使得塗層^ 物(或經選擇塗層成分)得到至少—種以下之性質:在加: 基質材料(前不需要去除(如藉脱脂或脱油)、在習知處理 時利於基質材料之良好濕潤與濕透、及生成具有所需物理 性質與水解安定力之最終複合產物。 本發明之塗層組合物包含一或更多個,而且較佳爲多個 顆粒18 ’其在塗佈於多個纖維12之至少―個纖維23時 黏附至少-個纖維23之外表面16,並且在股iq之相鄰 玻璃纖維23 , 25之間提供一或更多個間隙空間21 ,如 經濟部智慧財產局員工消費合作社印製 ’ 1所7TT。廷些間隙空間21大致相當於位於相鄰纖維間 之顆粒18之大小19。本發明之顆粒18較佳爲不連續顆 粒。在此使用之名詞,,不連續”表示顆粒在習知處理條件下 不趨於聚結或組合而形成連續膜,而是實質上保留其個別 差異性,而且通常保留其個別形狀或形式。本發明之不連 續顆粒在習知纖維處理時可進行剪切,即,去除顆粒中之 一層或一片原子,縮頸,即,至少兩個顆粒間之第二級相 轉移,及部份聚結,而且仍可視爲”不連續,,顆粒。 本發明之顆粒18較佳爲尺寸安定的。在此使用之名詞 ,’尺寸安定顆粒,,表示顆粒在習知纖維處理條件下,如在織 動、紡條及其他處理操作時相鄰纖維間產生之力,通常維 -14- l23〇698 A7 B7 五、 發明說明(l2 持其平均粒度及形狀,而維持相鄰纖維23,25間之間隙 ^ 21 之’在典型坡璃纖維處理條件下,如暴露 :達25°C,較佳爲達1⑽。c,而且更佳爲達14rc = 2尺寸安定顆粒較佳爲在塗層组合物中不崩潰、溶解或 、、貝上變形而形成具有小於其經選擇平均粒度之最大尺寸 足顆粒。此外,在玻璃纖維處理條件下,而且更 ::度超過150之複合物處理條件下,顆粒18大小應 ?上不變大或膨脹。在此有關顆粒使用之名詞"大小應 只質上不變大"表示在處理時顆粒應不膨脹或增加· 其起始大小之三倍。此外,在此使用之名詞"尺寸 足顆粒’’涵盍結晶與非晶顆粒。 、 較佳爲,本發明之塗層组合物實質上無熱可膨 二此使=Γ熱可膨脹顆粒"表示充填或含某種材: 果、粒,其在暴料足以使材料揮發之溫度時膨服或 !=:這些Γ膨脹顆粒因此由於顆粒中材料( :’名:劑)在正常處理條件下之相變化而造成膨脹。 果’名詞不可熱膨脹顆粒"指由㈣粒中材料在正常虚 條件下之㈣化而㈣脹之顆粒,而且在本發明之具ΐ 她例中,塗層組合物包含至少—個不可熱膨脹顆粒。 通常,熱可膨脹顆粒爲具中央穴之中 心非限制具體實施例中,穴可至少部份地本發 料,如氣體、液體、及/或凝膠。 ^固體 在此使用之名詞,•實質上無熱可膨脹顆粒"表于 體爲少於50重量%之熱可膨脹顆粒,更佳爲少二: 至 安 之實 例 結 理實123〇698 V. Description of the invention (11) and preferably all of the conventional Chinese chives 4 red dagger non-tree phosphine grain sizing composition, then apply to the fiber coating composition (also known as, • trimming ㈣ "), that is, trim the bare glass fiber coated with the polymer and added to the fabric form. The use of "Name 4 Xiaozhi Compatibility" here means that the coating composition applied to the glass fiber is compatible with the matrix material added to the glass fiber, so that the coating (or the selected coating component) obtains at least- The following properties: In addition: Matrix material (no need to remove before (such as degreasing or degreasing), good wetness and wet penetration of the matrix material during the conventional processing, and generate the required physical properties and hydrolytic stability The final composite product. The coating composition of the present invention comprises one or more, and preferably a plurality of particles 18 ′ which adhere to at least one fiber 23 when coated on at least one fiber 23 of the plurality of fibers 12. The outer surface 16 provides one or more clearance spaces 21 between adjacent glass fibers 23, 25 of the strand iq, as printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs' 1 7TT. These clearance spaces 21 Approximately the size 19 of the particles 18 located between adjacent fibers. The particles 18 of the present invention are preferably discontinuous particles. As used herein, the term "discontinuous" means that the particles do not tend to coalesce under conventional processing conditions. Or combined Continue the film, but rather retain its individual differences, and generally retain its individual shape or form. The discontinuous particles of the present invention can be sheared during the conventional fiber treatment, that is, to remove a layer or a piece of atoms in the particles, Necking, that is, second-order phase transfer between at least two particles, and partial coalescence, and can still be considered as "discontinuous," particles. The particles 18 of the present invention are preferably dimensionally stable. Used herein The noun, 'size stable particles', refers to the force generated between adjacent fibers under conventional fiber processing conditions, such as weaving, spinning, and other processing operations, usually dimension -14-1223698 A7 B7 V. Description of the invention (l2 maintains its average particle size and shape, and maintains the gap between adjacent fibers 23, 25 ^ 21 'under typical slope glass fiber treatment conditions, such as exposure: up to 25 ° C, preferably up to 1⑽. C Moreover, it is more preferable to reach 14rc = 2 size. The stable particles preferably do not collapse, dissolve, or deform in the coating composition to form the largest size foot particles having a size smaller than their selected average size. In addition, in glass Fiber Under the conditions, and more: under the treatment conditions of the compound with a degree exceeding 150, the size of the particles 18 should not increase or expand. Here the term "quote used for particles should only be qualitatively unchanged" means that The particles should not swell or increase during processing. Their initial size is three times. In addition, the term "size-sized particles" used herein refers to crystalline and amorphous particles. Preferably, the coating combination of the present invention The substance is essentially non-thermally expandable. This means that Γ thermally expandable particles " mean filling or containing a certain material: fruit, granules, which swell when the temperature of the material is sufficient to make the material volatilize or! =: These Γ expand The granules therefore swell due to the phase change of the material (: 'name: agent) in the granules under normal processing conditions. The term 'non-heat-expandable particle' refers to a particle that swells from the decay of the material in the particle under normal virtual conditions, and in the specific example of the present invention, the coating composition contains at least one non-thermal-expandable particle . Generally, the thermally expandable particle is a non-limiting embodiment with a central cavity. The cavity may be at least part of the material, such as a gas, liquid, and / or gel. ^ Solid The term used in this article, "substantially no heat-expandable particles" means less than 50% by weight of heat-expandable particles, more preferably less than two: the most secure example is solid
明 材 固 量 L____- 15- 本紙張又度適財國國家標準(CNS)A4規格⑽χ 297公爱 1 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(I3 ) %。更佳爲,本發明之塗層組合物本質上無熱可膨脹顆 粒。在此使用之名詞π本質上無熱可膨脹顆粒”表示上漿組 合物包含基於總固體爲少於20重量%之熱可膨脹顆粒, 更佳爲少於5重量%,而且最佳爲少於o.ooi重量%。 顆粒18較佳爲非壤狀。名詞π非蝶狀”表示形成顆粒之 材料爲非蠟狀。在此使用之名詞"蠟狀"表示材料主要由具 有範圍爲25至100個碳原子之平均碳鏈長之不混雜烴鏈 組成2’3。 在本發明之較佳具體實施例中,本發明之顆粒18爲不 連續、尺寸安定、非蠟狀顆粒。 顆粒18可具有任何所需之形狀或組態。雖然在本發明 中不限制,適合之顆粒形狀之實例包括球形(如顆粒、微 粒或中空球形)、立方體、板狀或針狀(長形或纖維狀)。 此外,顆粒18可具有中空、多孔性或無孔隙之内部結 構,或其組合,例如,中空中央及多孔性或實心壁。更多 適合顆粒特徵之資訊參見Η. Katz等人(編者)之Handbook of Fillers and Plastics (1987)第9-10頁,其特別地在此併入作 2 L. H· Sperling 之 Introduction of Physical Polymer Science. John Wiley and Sons公司(1986)第2_5頁,其特別地在此併入作 爲參考。 3 W. Pushaw 等人 ’’Use of Micronised Waxes and Wax Dispersions in Waterborne Systems" Polymers. Paint. Colours Journal,第 189 卷,第 4412 期,1999 年 1 月第 18-21 頁, 其特別地在此併入作爲參考。 -16- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)Clear material solid content L ____- 15- This paper is also suitable for the national standard (CNS) A4 specifications of the country of wealth ⑽χ 297 Public Love 1 1230698 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of invention (I3)%. More preferably, the coating composition of the present invention is essentially free of thermally expandable particles. The term π as used herein is essentially thermally expandable particles "means that the sizing composition contains less than 20% by weight of thermally expandable particles, more preferably less than 5% by weight, and most preferably less than o.ooi% by weight. The particles 18 are preferably non-soily. The term π non-butterfly-like means that the material forming the particles is non-waxy. The term " wax-like " as used herein means that the material is mainly composed of an immiscible hydrocarbon chain having an average carbon chain length ranging from 25 to 100 carbon atoms 2'3. In a preferred embodiment of the invention, the particles 18 of the invention are discontinuous, dimensionally stable, non-wax particles. The particles 18 may have any desired shape or configuration. Although not limited in the present invention, examples of suitable particle shapes include spherical (e.g., granules, particles, or hollow spheres), cubes, plates, or needles (long or fibrous). Further, the particles 18 may have a hollow, porous, or non-porous internal structure, or a combination thereof, such as a hollow center and a porous or solid wall. For more information on suitable particle characteristics, see Η. Katz et al. (Eds.), Handbook of Fillers and Plastics (1987), pages 9-10, which are specifically incorporated herein as 2 L. H. Sperling's Introduction of Physical Polymer Science. John Wiley and Sons Corporation (1986) at pages 2-5, which are specifically incorporated herein by reference. 3 W. Pushaw et al. `` Use of Micronised Waxes and Wax Dispersions in Waterborne Systems " Polymers. Paint. Colours Journal, Vol. 189, No. 4412, January 1999, pages 18-21, which are specifically incorporated herein For reference. -16- This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page)
-ϋ -I hi «1 n ϋ 一-0, ϋ I ϋ n ϋ n ϋ I 1230698 Α7 Β7 五、發明說明(14 ) 爲參考。 顆粒18可由選自聚合與非聚合無機材料、聚合與非聚 合有機材料、複合材料、及以上任何之混合物之材料形 成。在此使用之名詞"聚合無機材料”表示具有以碳以外之 元素爲主之主幹重複單位之聚合材料。更多之資訊參見L E. Mark菩人第5頁,其特別地在此併入作爲參考。在此 使用之名詞’'聚合有機材料”表示具有以碳爲主之主幹重複 單位之合成聚合材料、半合成聚合材料與天然聚合材料。 在此使用之π有機材料"表示含碳化合物,其中碳一般键 結至其本身及氫,而且亦經常至其他元素,並且排除如碳 氧化物、碳化物、二硫化碳等之二元化合物;如金屬氰化 物、金屬羰基、光氣、羰基硫等之三元化合物;及如金屬 碳酸鹽之含碳離子性化合物,如碳酸鈣與碳酸鈉。參見R· Lewis,Sr·之 Hawlevfs Condensed Chemical Dictionary.(第 12 版,1993 )第 761-762 頁,及 Μ· Silberberg 之 Chemistry Um Molecular Nature of Matter and Change (1996)第 586 頁,其特 別地在此併入作爲參考。 在此使用之名詞”無機材料π表示任何不爲有機材料之材 在此使用之名詞”複合材料”表示二或更多種不同材料之 組合。由複合材料形成之顆粒在其表面通常具有異於其表 面下之顆粒内部硬度之硬度。更特別地,顆粒之表面可以 此技藝已知之任何方法修改,其包括但不限於使用此技藝 已知之技術化學地或物理地改變其表面特徵,使得顆粒之 -17- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 χ 297公爱) 請 先 閱 讀 背 面 之 注 意 事 項-ϋ -I hi «1 n ϋ a -0, ϋ I ϋ n ϋ n ϋ I 1230698 Α7 Β7 5. The invention description (14) is for reference. The particles 18 may be formed of a material selected from the group consisting of polymeric and non-polymeric inorganic materials, polymeric and non-polymeric organic materials, composite materials, and any combination thereof. The term " polymeric inorganic material " as used herein refers to a polymeric material having a backbone repeating unit mainly composed of elements other than carbon. For more information, see page 5 of E. Mark, which is specifically incorporated herein. For reference, the term "polymeric organic material" as used herein refers to synthetic polymeric materials, semi-synthetic polymeric materials, and natural polymeric materials with carbon-based backbone repeating units. The π organic material used herein means a carbon-containing compound, in which carbon is generally bonded to itself and hydrogen, and often to other elements, and excludes binary compounds such as carbon oxides, carbides, carbon disulfide, etc .; such as Ternary compounds of metal cyanide, metal carbonyl, phosgene, carbonyl sulfur, etc .; and carbon ion-containing compounds such as metal carbonates, such as calcium carbonate and sodium carbonate. See R. Lewis, Sr., Hawlevfs Condensed Chemical Dictionary. (12th edition, 1993) pp. 761-762, and M. Silberberg's Chemistry Um Molecular Nature of Matter and Change (1996) p. 586, which are particularly This is incorporated as a reference. The term "inorganic material π" used herein means any material that is not an organic material. The term "composite material" used herein means a combination of two or more different materials. Particles formed from a composite material usually have a surface different from The hardness of the internal hardness of the particles below its surface. More particularly, the surface of the particles can be modified by any method known in the art, including but not limited to using techniques known in this technology to chemically or physically change the surface characteristics of the particles such that -17- This paper size applies to Chinese National Standard (CNS) A4 (21〇χ 297 public love) Please read the notes on the back first
貪 經濟部智慧財產局員工消費合作社印製 1230698 A7 五、發明說明(l5 ) 表面硬度等於或小於玻璃纖維之硬度,而表面雜、 度大於玻璃纖維之硬度。例如,可由第一材料形成顆、、 其以一或更多種第二材料塗覆、護面或封包,以形有 較柔軟表面之顆粒。在另一個替代具體實施例中,可由〜 一材料形成由複合材料形成之顆粒,其以不 乐 * 〜罘—材料 形式塗覆、護面或封包。更多用於本發明之顆粒之資訊參 見 G· Wypych ^ Handk〇〇k^.FilI^,第 2 版(1999)第 頁,其特別地在此併入作爲參考。 用以形成本發明顆粒18之代表性非聚合無機材料包括 選自石墨、金屬、氧化物、碳化物、氮化物、侧化物、硫 化物、矽酸鹽、碳酸鹽、硫酸鹽及氫氧化物之無機材料: 形成顆粒18之適合無機氮化物之非限制實例爲氮化硼, 八爲本發明之較佳具體貫施例。具有六面體結晶結構之氮 化硼特佳。可用無機氧化物之非限制實例爲氧化鋅。適合 之無機硫化物包括二硫化鉬、二硫化鈕、二硫化鎢及二硫 化鋅。可用之無機矽酸鹽包括矽酸鋁及矽酸鎂,如蛭石。 適合之金屬包括鉬、鉑、免、鎳、銘、銅、金、鐵、銀、 以上任何合金及混合物。 在本發明之非限制具體實施例中,顆粒18由固態潤滑 劑材料形成。在此使用之名詞”固態潤滑劑"表示任何用於 兩個表面之間以在相對移動時提供免於損壞之保護及/或 減少磨擦與磨耗之固體。在具體實施例中,固態潤滑劑爲 無機固態潤滑劑。在此使用之,,無機固態潤滑劑”表示固態 潤滑劑具有造成其剪切成薄、平板之特徵結晶習性,其易 -18 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Corruption and Economics 1230698 A7 V. Description of the invention (l5) The surface hardness is equal to or less than the hardness of glass fiber, and the surface hardness is greater than the hardness of glass fiber. For example, granules may be formed from a first material, coated, protected, or packaged with one or more second materials to form particles with a softer surface. In another alternative embodiment, the particles formed of the composite material may be formed from ~ a material, which is coated, protected or encapsulated in the form of unpleasant * ~ 罘-material. For more information on the particles used in the present invention, see G. Wypych ^ Handk00k ^. FilI ^, 2nd edition (1999), page, which is specifically incorporated herein by reference. Representative non-polymeric inorganic materials used to form particles 18 of the present invention include those selected from the group consisting of graphite, metal, oxide, carbide, nitride, pendant, sulfide, silicate, carbonate, sulfate, and hydroxide Inorganic materials: A non-limiting example of a suitable inorganic nitride that forms the particles 18 is boron nitride, which is a preferred embodiment of the present invention. Boron nitride having a hexahedral crystal structure is particularly preferred. A non-limiting example of a useful inorganic oxide is zinc oxide. Suitable inorganic sulfides include molybdenum disulfide, button disulfide, tungsten disulfide, and zinc disulfide. Useful inorganic silicates include aluminum silicate and magnesium silicate, such as vermiculite. Suitable metals include molybdenum, platinum, free, nickel, Ming, copper, gold, iron, silver, any of the above alloys and mixtures. In a non-limiting embodiment of the invention, the particles 18 are formed from a solid lubricant material. The term "solid lubricant" as used herein means any solid used between two surfaces to provide protection from damage during relative movement and / or reduce friction and wear. In a specific embodiment, a solid lubricant It is an inorganic solid lubricant. As used herein, "inorganic solid lubricant" means that a solid lubricant has the characteristic crystallization habit of causing it to cut into thin, flat plates, which is easy to use.-This paper size applies to Chinese National Standards (CNS) A4 size (210 X 297 mm) (Please read the notes on the back before filling this page)
--------訂---------線I 經濟部智慧財產局員工消費合作社印製 1230698 A7 _B7____ 五、發明說明Ο6 ) 於彼此滑動,因此在纖維表面(較佳爲玻璃纖維表面)與相 鄰固體表面之間產生抗磨擦潤滑效果,其中至少之一移 動。參見 R· Lewis, Sr·之 Hawlev^ Condensed Chemical Dictionary.(第12版,1993 )第712頁,其特別地在此併入 作爲參考。磨擦力爲固體彼此滑動之抗力。F· clauss之 Solid Lubricants and Self-Lubricating Solids (1972)第 1 頁,其 特別地在此併入作爲參考。 在本發明之非限制具體實施例中,顆粒18具有薄平結 構。具有薄平結構之顆粒由六面體陣列之原子片或板組 成,其在片内具有強鍵結及在片間具有弱凡德瓦鍵結,而 提供片間之低剪切強度。薄平結構之非限制實例爲六面體 結晶結構。K. Ludema 之 Friction, Wear,Lubrication (1996)第 125 頁, Solid Lubricants and Self-Lubricating Solids 第 19-22、42-54、75-77、80-81、82、90-102、113-120 與 128 頁;及 W. Campbell 之"Solid Lubricants",Boundary Lubrication: An Appraisal of World Literature· ASME Research Committee on Lubrication (1969)第 202-203 頁,其特別地在此 併入作爲參考。具有薄平fullerene (大球)結構之無機實心 顆粒亦可用於本發明。 具有可用於形成本發明顆粒18之薄平結構之適合材料 之非限制實例包括氮化硼、石墨、金屬二硫族化合物、雲 母、滑石、石膏、高嶺土、方解石、碘化鎘、硫化銀、及 以上任何之混合物。較佳之材料包括氮化硼、石墨、金屬 二硫族化合物、及以上任何之混合物。適合之金屬二硫族 -19· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 請 先 閱 讀 背 面 之 注 意 事 項-------- Order --------- Line I Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 1230698 A7 _B7____ V. Description of the Invention 〇6) Slide on each other, so the fiber surface (preferably Glass fiber surface) and anti-friction lubrication effect between adjacent solid surface, at least one of which moves. See R. Lewis, Sr., Hawlev, Condensed Chemical Dictionary. (12th edition, 1993) at page 712, which is specifically incorporated herein by reference. Friction is the resistance of solids to sliding against each other. F. clauss, Solid Lubricants and Self-Lubricating Solids (1972), page 1, which is specifically incorporated herein by reference. In a non-limiting embodiment of the present invention, the particles 18 have a thin flat structure. The particles having a thin flat structure are composed of atomic sheets or plates of a hexahedral array, which have strong bonds in the sheets and weak Van der Waals bonds between the sheets, and provide low shear strength between the sheets. A non-limiting example of a thin flat structure is a hexahedral crystal structure. K. Ludema, Friction, Wear, Lubrication (1996) p. 125, Solid Lubricants and Self-Lubricating Solids 19-22, 42-54, 75-77, 80-81, 82, 90-102, 113-120 and 128; and " Solid Lubricants " by W. Campbell, Boundary Lubrication: An Appraisal of World Literature. ASME Research Committee on Lubrication (1969), pages 202-203, which are specifically incorporated herein by reference. Inorganic solid particles having a thin flat fullerene (large sphere) structure can also be used in the present invention. Non-limiting examples of suitable materials having a thin flat structure that can be used to form the particles 18 of the present invention include boron nitride, graphite, metal dichalcogenides, mica, talc, gypsum, kaolin, calcite, cadmium iodide, silver sulfide, and A mixture of any of the above. Preferred materials include boron nitride, graphite, metal dichalcogenides, and mixtures of any of the above. Applicable metal dichalcogenide -19 · This paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) Please read the notes on the back first
者 經濟部智慧財產局員工消費合作社印製 1230698 A7 B7 五、發明說明(17 ) 化合物包括二硫化鉬、二硒化鉬、二硫化輕、二磁化赵、 二硫化鎢、二硒化鎢、及以上任何之混合物。 在具體實施例中,顆粒18由具有薄平結構之無機固態 潤滑劑材料形成。用於本發明塗層組合物之具有薄平結構 之無機固態潤滑劑材料之非限制實例爲氮化硼,較佳爲具 有六面體結晶結構之氮化硼。由氮化硼,硫化鋅與微晶高 嶺石形成之顆粒亦在具有如耐綸6,6之聚合基質材料之複 合物中提供良好之白度。 由適合用於本發明之氮化硼形成之顆粒之非限制實例爲 POLARTHERM® 100 系歹ij (PT 120 、 PT 140 、 PT 160 與 PT 180) ; 300 系列(PT 350)及 600 系列(PT 620、PT 630、PT 640與PT 670 )氮化硼粉末顆粒,其商業得自俄亥俄州 Lakewood 之 Advanced Ceramics 公 司 。"PolarTherm® Thermally Conductive Fillers for Polymeric Materials·',俄亥俄 州 Lakewood 之 Advanced Ceramics 公司之技術公告(1996), 其特別地在此併入作爲參考。這些顆粒具有在25 °C爲每 米。K 250-300瓦之傳熱度,3.9之介電常數及1015歐姆-公 分之體積電阻率。100系列粉末顆粒具有範圍爲5至14 微米之平均粒度,300系列粉末顆粒具有範圍爲100至 150微米之平均粒度,及600系列粉末顆粒具有範圍爲15 至大於200微米之平均粒度。特別地,如其供應者所報 告,POLARTHERM 160顆粒具有6至12微米之平均粒 度,次微米至70微米之粒度範圍,及如下之粒度分布: -20- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 請 先 閱 讀 背 面 之 注 意 事 項Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs of the People's Republic of China 1230698 A7 B7 V. Description of the invention (17) Compounds include molybdenum disulfide, molybdenum diselenide, light disulfide, dimagnetized Zhao, tungsten disulfide, tungsten diselenide, and A mixture of any of the above. In a specific embodiment, the particles 18 are formed of an inorganic solid lubricant material having a thin flat structure. A non-limiting example of an inorganic solid lubricant material having a thin flat structure for use in the coating composition of the present invention is boron nitride, preferably boron nitride having a hexahedral crystal structure. Particles formed from boron nitride, zinc sulfide, and microcrystalline kaolinite also provide good whiteness in composites with a polymeric matrix material such as nylon 6,6. Non-limiting examples of particles formed from boron nitride suitable for use in the present invention are POLARTHERM® 100 series 歹 ij (PT 120, PT 140, PT 160 and PT 180); 300 series (PT 350) and 600 series (PT 620 , PT 630, PT 640, and PT 670) boron nitride powder particles, commercially available from Advanced Ceramics, Lakewood, Ohio. " PolarTherm® Thermally Conductive Fillers for Polymeric Materials · ', Technical Bulletin of Advanced Ceramics Corporation, Lakewood, Ohio (1996), which is specifically incorporated herein by reference. These particles have a temperature of 25 ° C per meter. K 250-300 watts of heat transfer, a dielectric constant of 3.9 and a volume resistivity of 1015 ohm-cm. 100 series powder particles have an average particle size ranging from 5 to 14 microns, 300 series powder particles have an average particle size ranging from 100 to 150 microns, and 600 series powder particles have an average particle size ranging from 15 to more than 200 microns. In particular, as reported by its suppliers, POLARTHERM 160 particles have an average particle size of 6 to 12 microns, a particle size range of sub-microns to 70 microns, and the following particle size distribution: -20- This paper size applies to Chinese National Standard (CNS) A4 Specifications (210 X 297 mm) Please read the notes on the back first
經濟部智慧財產局員工消費合作社印製 1230698 Α7 Β7 五、發明說明(i8 ) % 10 50 90 大小(微米:) 18.4 7.4 0.6 依照此分布,所測量之POLARTHERM® 160氮化硼顆粒之 10%具有大於18.4微米之平均粒度。在此使用之"平均粒 度π指顆粒之平均顆粒大小。 依照本發明之顆粒之平均粒度可依照已知之雷射散射技 術測量。在本發明之非限制具體實施例中,使用Beckman Coulter LS 230雷射繞射粒度儀測量粒度,其使用具750奈 米波長之雷射束測量粒度,並且假設顆粒具有球形,即, •'粒度π指完全封包顆粒之最小球粒。例如,發現使用 Beckman Coulter LS 230 粒度儀測量之 POLARTHERM® 160 氮 化硼顆粒之顆粒具有11.9微米之平均粒度,顆粒範圍爲次 微米至36微米,及具有以下之顆粒分布: % 10 50 90 大小(微米) 20.6 11.3 4.0 依照此分布,所測量之POLARTHERM⑧160氮化硼顆粒之 10°/。具有大於20.6微米之平均粒度。 在本發明之另一個非限制具體實施例中,顆粒18由不 可水合無機材料形成。在此使用之'’不可水合"表示無機顆 粒不反應水分之以形成水合物,而且不含水合水或結晶 水。”水合物π藉由水分子與其中H-0H鍵不斷裂之物質之 -21 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) --------訂---------線 經濟部智慧財產局員工消費合作社印製 1230698 A7 ___B7___ 五、發明說明(l9 ) 反應製造0 參見 R· Lewis,Sr·之 Hawley’s Condensed Chemical Dictionary.(第 12 版,1993 )第 609-610 頁,及 Τ· Perros 之 Chemistry. (1967)第186-187頁,其特別地在此併入作爲參 考。在水合物之式中,水分子之加成習知上以中央點表 示,例如,3MgO*4Si〇2*H2〇 (滑石)、Al2O3.2SiO2.2H2O (高嶺土)。結構上,可水合無機材料在一層晶格内包括 至少一個羥基(但是不包括在其表面平面上藉毛細作用吸 水之材料之單位結構表面平面之羥基),例如,如J· Mitchell 之 Fundamentals of Soil Behavior (1976)第 34 頁之第 3.6圖所示之高嶺土之結構所示,及各如H. van Olphen之 Clav Colloid Chemistry.(第 2 版,1977)第 62 頁之圖 18 與 19所示之1:1與2:1層礦物之結構所示,其特別地在此併 入作爲參考。一"層"晶格爲片(其爲原子平面之組合)之組 合 0 (參見 Minerals in Soil Environments. Soil Science Society of America (1977)第196-199頁,其特別地在此併入作爲參 考)。層與層間材料(如陽離子)之聚集稱爲單位結構。 水合物含配位水,其將陽離子配位於水合材料中且無法 不將結構及/或結構水(其佔據結構中間隙以增加靜電能量 而不破壞電荷平衡)破碎而去除。R. Evnas之Μ Introduction to Crvstal Chemistrv Π948)第 276 頁,其特別地 在此併入作爲參考。通常,塗層組合物含不超過50重量 %之可水合顆粒。在本發明之非限制具體實施例中,塗層 組合物較佳爲本質上無可水合顆粒。在此使用之名詞π本 質上無可水合顆粒"表示塗層組合物包含基於總固體爲少 -22- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 請 先 閱 讀 背 面 之 注 意 事 項Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 Α7 Β7 V. Description of invention (i8)% 10 50 90 Size (micron :) 18.4 7.4 0.6 According to this distribution, 10% of the measured POLARHERM® 160 boron nitride particles have Average particle size greater than 18.4 microns. As used herein, "average particle size π" refers to the average particle size of the particles. The average particle size of the particles according to the invention can be measured according to known laser scattering techniques. In a non-limiting specific embodiment of the invention, the particle size is measured using a Beckman Coulter LS 230 laser diffraction particle sizer, which uses a laser beam with a wavelength of 750 nm to measure the particle size, and assuming that the particles have a spherical shape, that is, π refers to the smallest pellet that completely encapsulates the pellet. For example, the particles of POLARHERM® 160 boron nitride particles measured using a Beckman Coulter LS 230 particle size analyzer have an average particle size of 11.9 microns, the particle range is from submicrons to 36 microns, and have the following particle distribution:% 10 50 90 size ( Micron) 20.6 11.3 4.0 According to this distribution, the POLARHERM⑧160 boron nitride particles are measured at 10 ° /. Has an average particle size greater than 20.6 microns. In another non-limiting embodiment of the invention, the particles 18 are formed of a non-hydratable inorganic material. As used herein, '' non-hydratable 'means that the inorganic particles do not react with water to form a hydrate, and do not contain water of hydration or crystallization. "Hydrate π is based on water molecules and substances in which the H-0H bond does not break. -21-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before reading) (Fill in this page) -------- Order --------- Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 A7 ___B7___ V. Description of Invention (l9) Reaction Manufacturing 0 See R · Lewis Hawley's Condensed Chemical Dictionary. (12th edition, 1993), pages 609-610, and S. Perros, Chemistry. (1967), pages 186-187, which are specifically incorporated herein by reference. In the formula, the addition of water molecules is represented by a central point, for example, 3MgO * 4Si〇2 * H2〇 (talc), Al2O3.2SiO2.2H2O (kaolin). Structurally, the hydratable inorganic material is in a layer The crystal lattice includes at least one hydroxyl group (but does not include hydroxyl groups on the surface plane of the unit structure of a material that absorbs water by capillary action on its surface plane), for example, such as J. Mitchell's Fundamentals of Soil Behavior (1976), page 34, page 34 The structure of kaolin shown in Figure 3.6 and As shown in the structure of the 1: 1 and 2: 1 layers of minerals shown in Figures 18 and 19 on page 62 of H. van Olphen, Clav Colloid Chemistry. (2nd edition, 1977), which is specifically incorporated herein as Reference. A " layer " Combination 0 of a lattice (a combination of atomic planes) of a sheet (see Minerals in Soil Environments. Soil Science Society of America (1977) pages 196-199, which are specifically incorporated herein (For reference). The aggregation of layers and interlayer materials (such as cations) is called the unit structure. Hydrates contain coordination water, which coordinates the cations in the hydrated material without the structure and / or structured water (which occupies the structure) The gaps are removed by increasing the electrostatic energy without disrupting the charge balance). R. Evnas Μ Introduction to Crvstal Chemistrv Π948) page 276, which is specifically incorporated herein by reference. Generally, the coating composition contains no more than 50 % By weight of hydratable particles. In a non-limiting embodiment of the present invention, the coating composition is preferably essentially free of hydratable particles. The term π used herein is essentially free of hydratable particles " indicates a coating composition Thing Containing less based on the total solids of this paper -22- scale applicable Chinese National Standard (CNS) A4 size (210 X 297 mm) please first read the note on the back of reading matter
頁 經濟部智慧財產局員工消費合作社印製 1230698 A7Page Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 A7
五、發明說明(2〇 ) 於20重量❶/〇之可水合顆粒,更佳爲少於5重量%,而且最 佳局少於0.001重量%。在本發明之具體實施例中,顆粒 18由不可水合無機固態潤滑劑材料形成。 爲了代替或除了以上討論之不可水合無機材料,依照本 發明之塗層組合物可含由可水合或經水合無機材料形成之 顆粒。此種可水合無機材料之非限制實例爲黏土礦頁矽酸 鹽,其包括雲母(如白雲母)、滑石、微晶高嶺石、高嶺土 及石膏。如以上所解釋,由此種可水合或經水合無機材料 形成之顆粒通常組成不超過塗層組合物中顆粒之5〇重量 % 〇 在本發明之另一個具體實施例中,顆粒18可由非聚合 有機材料形成。用於本發明之非聚合有機材料包括但不限 於硬脂酸鹽(如硬脂酸鋅與硬脂酸鋁)、碳黑及硬脂醯胺。 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 在本發明之另一個具體實施例中,顆粒〗8可由無機聚 合材料形成。可用無機聚合材料之非限制實例包括聚磷 嗪、聚矽烷、聚矽氧烷、聚鍺烷、聚硫、聚硒、聚矽氧、 及以上任何之混合物。由適合用於本發明之無機聚合材料 形成之顆粒之特定非限制實例爲T〇spEARL4,其爲由交聯 矽氧烷形成之顆粒,而且商業得自日本之東芝聚矽氧^ 司。 在本發明之另一個具體實施例中,顆粒18可由合成有 機聚合材料形成。適合之有機聚合材料包括但不限於熱固 性材料及熱塑性材料。適合之熱固性材料包括熱固性聚 酯、乙烯酯、環氧材料、酚系、胺基塑料、熱固性聚胺基 -23- 1230698 A7 B7 五、發明說明(21 甲酸酯、及以上任何之混合物。由環氧材料形成之較佳合 成聚合顆粒之特定非限制實例爲環氧微膠顆粒。 請 先 閱 讀 背 面 之 注 意 事 項 再 填 寫 本 頁 經濟部智慧財產局員工消費合作社印製 適合之熱塑性材料包括熱塑性聚酯、聚碳酸酯、聚烯 烴、丙烯聚合物、聚醯胺、熱塑性聚胺基甲酸酯、乙烯基 聚合物、及以上任何之混合物。較佳之熱塑性聚酯包括但 不限於聚對酞酸伸乙酯、聚對酞酸伸丁酯及聚莕酸伸乙 酯。較佳之聚烯烴包括但不限於聚乙烯、聚丙烯及聚異丁 晞。較佳之丙晞聚合物包括苯乙晞與丙晞酸單體之共聚物 及含曱基丙晞酸之聚合物。由丙晞共聚物形成之合成聚合 顆粒之非限制實例爲RHOPLEX® B-855,其爲不透明、非 交聯固態丙烯顆粒乳液,ROPAQUE® HP-10556,其爲具有 1.0微米粒度、26.5重量%固體含量及55%孔隙體積之不 透明、非膜形成苯乙烯丙烯聚合合成顏料,ROPAQUE® OP-967與ROPAQUE® HP-543P8,其爲具有0.5.5微米粒度及 30.5重量%固體含量之相同不透明、非膜形成苯乙烯丙烯 聚合合成顏料分散液,及ROPAQUE® OP_62 L09,其亦爲 具有0.40微米粒度及36.5重量%固體含量之不透明、非膜 形成苯乙烯丙烯聚合合成顏料分散液。各指定顆粒商業得 自賓州費城之Rohm and Haas公司。 4 參見 R. J_ Perry 之"Applications for Cross-Linked Siloxane Particles" Chemtech· 1999 年 2 月第 39-44 頁。 5參見得自賓州費城之Rohm and Haas公司之"Chemicals for the Textile Industry” 1987 年 9 月。 6參見得自賓州費城之Rohm and Haas公司之產品性質單, -24· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(22 ) 標題·· "ROPAQUE® HP-1055,Hollow Sphere Pigment for Paper and Paperboard Coatings” 1994 年 10 月,第 1 頁,其在此併 入作爲參考。 7參見得自賓州費城之Rohm and Haas公司之產品技術公 告,標題:"Architectural Coatings- ROPAQUE® OP-96· The All Purpose Pigment·1 1997年4月,第1頁,其在此併入作爲參 考。 8 ROPAQUE® HP-543P 及 ROPAQUE® OP-96 爲相同之材 料;此材料在塗料界視爲ROPAQUE®HP-543P及在塗層界 視爲 ROPAQUE® OP-96。 9參見得自賓州費城之Rohm and Haas公司之產品技術公 告,標題:"Architectural Coatings- ROPAQUE® OP-96· The All Purpose Pigment" 1997年4月,第1頁,其在此併入作爲參 考。 依照本發明之顆粒18亦可由半合成有機聚合材料及天 然聚合材料形成。在此使用之"半合成材料"爲經化學修改 之天然發生材料。可由其形成顆粒18之適合半合成有機 聚合材料包括但不限於纖維素,如甲基纖維素與纖維素乙 酸酯;及經修改澱粉,如澱粉乙酸酯與澱粉羥乙醚。可由 其形成顆粒18之適合天然聚合材料包括但不限於聚醣, 如澱粉;多肽,如酪蛋白;及天然烴,如天然橡膠與古搭 帕恰膠。 在本發明之非限制具體實施例中,聚合顆粒18由疏水 性聚合材料形成,以藉塗覆股降低或限制吸水性。此種疏 -25- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) --------訂---------線; 經濟部智慧財產局員工消費合作社印製 1230698 A7 B7 五、發明說明(23 ) 水性聚合材料之非限制實例包括但不限於聚乙烯、聚丙 烯、聚苯乙烯及聚甲基丙烯酸甲酯。聚苯乙晞共聚物之非 限制實例包括 ROPAQUE® HP-1055 、ROPAQUE® OP-96、 ROPAQUE® HP-543P 、及 ROPAQUE® OP-62 L0 顏料(各如 以上所討論)。 在本發明之另一個非限制具體實施例中,聚合顆粒18 由具有大於25 °C而且較佳爲大於50 °C之玻璃轉移溫度(Tg) 及/或熔點之聚合材料形成。 在本發明之另一個非限制具體實施例中,顆粒18可爲 由選自聚合與非聚合無機材料、聚合與非聚合有機材料、 複合材料、及以上任何之混合物之材料形成之中空顆粒。 由其形成中空顆粒之適合材料之非限制實例如上所述。用 於本發明之中空聚合顆粒之非限制實例爲ROPAQUE® HP-1055 、 ROPAQUE® OP-96 、 ROPAQUE® HP-543P 、及 ROPAQUE® OP-62LO顏料(各如以上所討論)。用於本發明 之中空顆粒之其他非限制實例參見H. Katz等人(編 者)(1987)第437-452頁,其特別地在此併入作爲參考。5. Description of the invention (20) The hydratable particles at 20 wt.% / 0, more preferably less than 5 wt.%, And most preferably less than 0.001 wt.%. In a specific embodiment of the invention, the particles 18 are formed of a non-hydratable inorganic solid lubricant material. In place of or in addition to the non-hydratable inorganic materials discussed above, the coating composition according to the present invention may contain particles formed from hydratable or hydrated inorganic materials. Non-limiting examples of such hydratable inorganic materials are clay ore phyllosilicates, which include mica (such as muscovite), talc, microcrystalline kaolinite, kaolin, and gypsum. As explained above, the particles formed from such hydratable or hydrated inorganic materials usually have a composition not exceeding 50% by weight of the particles in the coating composition. In another embodiment of the present invention, the particles 18 may be non-polymeric Organic materials are formed. Non-polymeric organic materials useful in the present invention include, but are not limited to, stearates (such as zinc stearate and aluminum stearate), carbon black, and stearylamine. Printed by the Consumer Affairs Agency of the Intellectual Property Office of the Ministry of Economic Affairs. In another embodiment of the present invention, the particles 8 may be formed of an inorganic polymer material. Non-limiting examples of useful inorganic polymeric materials include polyphosphine, polysilane, polysiloxane, polygermane, polysulfide, polyselenium, polysiloxane, and mixtures of any of the above. A specific, non-limiting example of particles formed from an inorganic polymeric material suitable for use in the present invention is TOSPEARL4, which is a particle formed from a cross-linked siloxane, and is commercially available from Toshiba Polysilicon, Japan. In another embodiment of the invention, the particles 18 may be formed from a synthetic organic polymeric material. Suitable organic polymeric materials include, but are not limited to, thermoset materials and thermoplastic materials. Suitable thermosetting materials include thermosetting polyesters, vinyl esters, epoxy materials, phenolic, amine-based plastics, thermosetting polyamines 23-1230698 A7 B7 5. Description of the invention (21 formate, and any mixture of the above. A specific, non-limiting example of a preferred synthetic polymeric particle formed from an epoxy material is an epoxy microgel particle. Please read the precautions on the back before filling out this page. The Ministry of Economic Affairs, Intellectual Property Bureau, Employee Consumer Cooperatives, and other suitable thermoplastic materials include thermoplastic polymers. Esters, polycarbonates, polyolefins, propylene polymers, polyamides, thermoplastic polyurethanes, vinyl polymers, and mixtures of any of the above. Preferred thermoplastic polyesters include, but are not limited to, polyphthalic acid. Ethyl esters, polybutylene terephthalate and polybutylene terephthalate. Preferred polyolefins include, but are not limited to, polyethylene, polypropylene, and polyisobutylene. Preferred acrylic polymers include phenethylpyrene and propylpyrene Copolymers of acid monomers and polymers containing fluorinated propionic acid. A non-limiting example of synthetic polymeric particles formed from propylene copolymers is RHOPLEX® B-855, which is impervious Non-crosslinked solid propylene particle emulsion, ROPAQUE® HP-10556, an opaque, non-film-forming styrene-propylene polymer synthetic pigment with a particle size of 1.0 micron, a solid content of 26.5% by weight and a pore volume of 55%, ROPAQUE® OP-967 With ROPAQUE® HP-543P8, it is the same opaque, non-film-forming styrene-propylene polymer synthetic pigment dispersion with a particle size of 0.5.5 microns and a solid content of 30.5% by weight, and ROPAQUE® OP_62 L09, which also has a particle size of 0.40 microns And an opaque, non-film-forming styrene-propylene polymer synthetic pigment dispersion with a solid content of 36.5% by weight. Each designated particle is commercially available from Rohm and Haas Company of Philadelphia, PA. 4 See " Applications for Cross-Linked by R. J_ Perry Siloxane Particles " Chemtech · February 1999, pages 39-44. 5 See " Chemicals for the Textile Industry " available from Rohm and Haas, Philadelphia, Pennsylvania, September 1987. 6 See Rohm, available from Philadelphia, Pennsylvania and Haas company's product nature sheet, -24 · This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 1230698 A 7 B7 V. Description of the Invention (22) Title ... "ROPAQUE® HP-1055, Hollow Sphere Pigment for Paper and Paperboard Coatings" October 1994, page 1, which is incorporated herein by reference. 7 See product technical bulletin from Rohm and Haas, Philadelphia, PA, title: " Architectural Coatings- ROPAQUE® OP-96 · The All Purpose Pigment · 1 April 1997, page 1, which is incorporated herein by reference Reference. 8 ROPAQUE® HP-543P and ROPAQUE® OP-96 are the same material; this material is considered ROPAQUE® HP-543P in the paint world and ROPAQUE® OP-96 in the coating world. 9 See product technical bulletin from Rohm and Haas, Philadelphia, PA, title: " Architectural Coatings- ROPAQUE® OP-96 · The All Purpose Pigment " April 1997, page 1, which is hereby incorporated as reference. The particles 18 according to the invention may also be formed from semi-synthetic organic polymeric materials and natural polymeric materials. "Semi-synthetic materials" used herein are chemically modified naturally occurring materials. Suitable semi-synthetic organic polymeric materials from which particles 18 can be formed include, but are not limited to, cellulose, such as methyl cellulose and cellulose acetate; and modified starches, such as starch acetate and starch hydroxyethyl ether. Suitable natural polymeric materials from which particles 18 can be formed include, but are not limited to, glycans, such as starch; polypeptides, such as casein; and natural hydrocarbons, such as natural rubber and gutachal. In a non-limiting embodiment of the present invention, the polymeric particles 18 are formed of a hydrophobic polymeric material to reduce or limit water absorption by the coating strand. Such a -25- This paper size applies to China National Standard (CNS) A4 specifications (210 X 297 public love) (Please read the precautions on the back before filling this page) -------- Order --- ------ line; printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 A7 B7 V. Description of the Invention (23) Non-limiting examples of water-based polymer materials include, but are not limited to, polyethylene, polypropylene, polystyrene, and poly Methyl methacrylate. Non-limiting examples of polystyrene copolymers include ROPAQUE® HP-1055, ROPAQUE® OP-96, ROPAQUE® HP-543P, and ROPAQUE® OP-62 L0 pigments (as discussed above). In another non-limiting embodiment of the present invention, the polymeric particles 18 are formed of a polymeric material having a glass transition temperature (Tg) and / or melting point of greater than 25 ° C and preferably greater than 50 ° C. In another non-limiting embodiment of the present invention, the particles 18 may be hollow particles formed of a material selected from the group consisting of polymeric and non-polymeric inorganic materials, polymeric and non-polymeric organic materials, composite materials, and any combination thereof. Non-limiting examples of suitable materials from which hollow particles are formed are as described above. Non-limiting examples of hollow polymeric particles used in the present invention are ROPAQUE® HP-1055, ROPAQUE® OP-96, ROPAQUE® HP-543P, and ROPAQUE® OP-62LO pigments (as discussed above). For other non-limiting examples of hollow particles used in the present invention, see H. Katz et al. (Eds.) (1987) at 437-452, which is specifically incorporated herein by reference.
用於本發明塗層組合物之顆粒18可存在於水中之分散 液、懸浮液或乳液。如果需要,其他之溶劑,如礦物油或 醇(較佳爲少於5重量% ),可包括於分散液、懸浮液或乳 液中。由無機材料形成之顆粒之較佳分散液之非限制實例 爲 ORPAC BORON NITRIDE RELEASECOAT-CONC,其爲 25 重量%之氮化硼顆粒於水中之分散液,而且商業得自田納 西州 Oak Ridge 之 ZYP Coatings 公司。"ORPAC BORON -26 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) (請先閱讀背面之注意事項再填寫本頁) -I I I I I I I 訂-— — — I! *5^ 經濟部智慧財產局員工消費合作社印製 1230698 A7 ___B7__ 五、發明說明(24 ) NITRIDE RELEASECOAT-CONC”,ZYP Coatings 公司之技術 公告,特別地在此併入作爲參考。依照此技術公告,此產 品中之氮化硼顆粒具有小於3微米之平均粒度,並且包括 1%之鎂-鋁矽酸鹽以將氮化硼顆粒黏合至分散液塗佈之基 材。ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化 硼使用Beckman Coulter LS 230粒度分析儀之獨立試驗發現 6.2微米之平均粒度,顆粒範圍爲次微米至35微米,及具 有以下之顆粒分布: 請 先 閱 背 面 之 注 意 事 項The particles 18 used in the coating composition of the present invention may be a dispersion, suspension or emulsion in water. If desired, other solvents, such as mineral oil or alcohol (preferably less than 5% by weight) may be included in the dispersion, suspension, or emulsion. A non-limiting example of a preferred dispersion of particles formed from inorganic materials is ORPAC BORON NITRIDE RELEASECOAT-CONC, which is a 25% by weight dispersion of boron nitride particles in water, and is commercially available from ZYP Coatings, Oak Ridge, Tennessee the company. " ORPAC BORON -26-This paper size applies to Chinese National Standard (CNS) A4 (210 χ 297 mm) (Please read the precautions on the back before filling this page) -IIIIIII Order----I! * 5 ^ Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, 1230698 A7 ___B7__ V. Description of Invention (24) NITRIDE RELEASECOAT-CONC ", the technical bulletin of ZYP Coatings, specifically incorporated herein by reference. According to this technical bulletin, this product The boron nitride particles have an average particle size of less than 3 microns and include 1% magnesium-aluminosilicate to adhere the boron nitride particles to the dispersion-coated substrate. ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Nitriding Independent testing of boron using a Beckman Coulter LS 230 particle size analyzer found an average particle size of 6.2 microns, with particle sizes ranging from sub-microns to 35 microns, and having the following particle distribution: Please read the precautions on the back first
貪 10 50 90 大小(微米) 10.2 5.5 2.4 經濟部智慧財產局員工消費合作社印製 依照此分布,所測量之 ORPAC BORON NITRIDE RELEASECOAT-CONC 25氮化硼顆粒之10%具有大於10·2 微米之平均粒度。 其他商業得自ZYP Coatings公司之可用產品包括BORON NITRIDE LUBRICOAT® 塗料,及 BRAZE STOP 與 WELD RELEASE產品。由丙烯聚合物與共聚物形成之合成聚合顆 粒之乳液與分散液之特定非限制實例包括:RHOPLEX® B-85丙烯乳液(如以上所討論)、RHOPLEX® GL-62310,其爲 具有45重量%固體含量及98 °C之玻璃轉移溫度之全丙烯 硬聚合物乳液;EMULSIONE-232111,其爲具有45重量°/〇 固體含量及105 °C之玻璃轉移溫度之硬甲基丙晞酸酯聚合 物乳液;ROPAQUE® OP-96 與 ROPAQUE® HP-543P (如以 -27- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(25 ) 上所討論),其如具有〇·55微米粒度及30.5重量%固體含 量之分散液而供應;ROPAQUE® ΟΡ·62 LO (如以上所討 論),其如具有0·40微米粒度及36·5重量%固體含量之分 散液而供應;及ROPAQUE® ΗΡ-1055 (如以上所討論),其 如具有26.5重量%固體含量之分散液而供應;其均商業得 自賓州費城之Rohm and Haas公司。 10參見得自賓州費城之Rohm and Haas公司之產品性質單, 標題:’’Rhoplex® GL-623,Self-Crosslinking Acrylic Binder of Indrustrial Nonwovens”, 1997年3月,其在此併入作爲參 考0 11參見得自賓州費城之Rohm and Haas公司之產品性質單, 標題:"Building Products Industrial Coatings- Emulsion E-2321,f, 1990,其在此併入作爲參考。 在本發明之特佳具體實施例中,塗層組合物包含至少一 個無機顆粒(特別是氮化硼,而且更特別是以商標名 POLARTHERM® 及 / 或 ORPAC BORON NITRIDE RELEASECOAT-COMC得到之氮化测)及至少一種熱塑性材 料(特別是苯乙烯與丙烯單體之共聚物,而且更特別是以 商標名ROPAQUE⑧得到之共聚物)之混合物。 選擇顆粒18以得到足以在相鄰纖維間進行所需間隔之 平均粒度19。例如,較佳地選擇加入上漿組合物(其塗佈 於在空氣噴射織布機處理之纖維12 )之顆粒18之平均粒度 19 ,以在至少兩個相鄰纖維間提供足以將纖維股10空氣 噴射運輸通過織布機之間隔。在此使用之”空氣噴射織布 -28 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)Greed 10 50 90 Size (micron) 10.2 5.5 2.4 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs according to this distribution, 10% of the measured ORPAC BORON NITRIDE RELEASECOAT-CONC 25 boron nitride particles have an average greater than 10 · 2 microns granularity. Other commercially available products from ZYP Coatings include BORON NITRIDE LUBRICOAT® coatings, and BRAZE STOP and WELD RELEASE products. Specific non-limiting examples of emulsions and dispersions of synthetic polymeric particles formed from propylene polymers and copolymers include: RHOPLEX® B-85 propylene emulsion (as discussed above), RHOPLEX® GL-62310, which has 45% by weight Full propylene hard polymer emulsion with solid content and glass transition temperature of 98 ° C; EMULSIONE-232111, which is a hard methylpropionate polymer with a solid content of 45 weight ° / 〇 and a glass transition temperature of 105 ° C Emulsion; ROPAQUE® OP-96 and ROPAQUE® HP-543P (such as -27- this paper size applies to China National Standard (CNS) A4 specifications (210 X 297 mm) 1230698 printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs B7 V. Invention description (discussed in (25)), which is supplied as a dispersion with a particle size of 0.55 micron and a solid content of 30.5% by weight; ROPAQUE® OP · 62 LO (as discussed above), which has 0 · 40 micron particle size and 36.5% by weight solids dispersion; and ROPAQUE® HP-1055 (as discussed above), which is supplied as a dispersion with 26.5% by weight solids content; all commercially available from Philadelphia's Rohm and Haas Company. 10See the property sheet from Rohm and Haas, Philadelphia, PA, heading: "Rhoplex® GL-623, Self-Crosslinking Acrylic Binder of Indrustrial Nonwovens", March 1997, which is incorporated herein by reference. 11 See the property sheet from Rohm and Haas, Philadelphia, PA, titled: " Building Products Industrial Coatings- Emulsion E-2321, f, 1990, which is incorporated herein by reference. Particularly preferred embodiments of the present invention In the examples, the coating composition includes at least one inorganic particle (especially boron nitride, and more specifically a nitriding test obtained under the brand name POLARTHERM® and / or ORPAC BORON NITRIDE RELEASECOAT-COMC) and at least one thermoplastic material ( Especially copolymers of styrene and propylene monomers, and more specifically mixtures of copolymers obtained under the trade name ROPAQUE (R). Particles 18 are selected to obtain an average particle size 19 sufficient to achieve the required spacing between adjacent fibers. For example, The average particle size 19 of the particles 18 added to the sizing composition (which is coated on the fibers 12 treated in an air jet loom) is preferably selected, Provide space between at least two adjacent fibers sufficient for air jet transport of 10 strands of fiber through the loom. “Air Jet Weaving Fabric-28” used here-This paper is sized for China National Standard (CNS) A4 (210 X 297 mm) (Please read the notes on the back before filling this page)
1230698 A7 經濟部智慧財產局員工消費合作社印製 五、發明說明(26 ) 機”表示其中以熟悉此技藝者已知之方法以來自一或更多 個空氣噴射噴嘴之強壓縮空氣將填紗(緯紗)插入經紗棚中 之織物織動型式。在另一個實例中,選擇加入上漿組合物 (其塗佈於以聚合基質材料浸潰之纖維12)之顆粒Μ之平 句粒度19 ,以在至少兩個相鄰纖維間提供足以將纖維股 10良好地濕潤及濕透之間隔。 雖然不限制本發明,顆粒18較佳爲具有使用雷射散射 技術測量爲不大於1000微米之平均粒度,更佳爲0 001至 100微米,而且最佳爲至25微米之平均粒度。 在本發明之特定非限制具體實施例中,顆粒18之平均 粒度19爲至少01微米,較佳爲至少〇 5微米,及範圍爲 0·1微米至5微米,而且較佳爲G 5微米至2微米。在本發 月之八to實;^例中,顆粒18具有通常比塗層組合物塗佈 之纖維12之平均直徑小之平均粒度19。已觀察到,由具 有一層14第一上漿組合物(其包含具有以上討論之平均粒 度19之顆粒18)殘渣之纖維股1〇製造之交織紗在以聚合 基貝材料次潰時,可有利地在相鄰纖維23, 25間提供足以 允弄S氣喷射織動力(即,空氣喷射運輸通過織布機),同 時、、隹持纖維股10之整體性且提供可接受濕透及濕潤特徵 之間隔。 在本發明之另一個特定非限制具體實施例中,顆粒18 之平均粒度19爲至少3微米,較佳爲至少5微米,及範 圍爲3微米至1〇0微米,較佳爲$微米至1〇〇〇微米,而且 爲1 〇至25彳政米。在此具體實施例中,亦較佳爲顆粒 L·----- -29· 本紙張尺度適鮮(CNS)k4規格(210 X 297公釐]---— (請先閱讀背面之注意事項再填寫本頁) »:裝 t填寫士 — — — — — — — ----III — — 0 1230698 A7 B71230698 A7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description (26) The machine "indicates that the yarn filling (weft yarns) ) The weaving pattern of the fabric inserted into the warp shed. In another example, the particle size 19 of the particle M added with the sizing composition (coated on the fiber 12 impregnated with the polymeric matrix material) is selected to be at least The space between two adjacent fibers is sufficient to wet and soak the fiber strands 10 well. Although not limiting the present invention, the particles 18 preferably have an average particle size of more than 1000 microns measured using laser scattering technology, and more preferably An average particle size of 0.001 to 100 microns, and most preferably 25 microns. In a specific non-limiting embodiment of the present invention, the average particle size 19 of the particles 18 is at least 01 microns, preferably at least 0.05 microns, and The range is from 0.1 micrometers to 5 micrometers, and preferably G 5 micrometers to 2 micrometers. In this example, the particles 18 have an average of the fibers 12 that are usually coated more than the coating composition. straight Small average particle size 19. It has been observed that interlaced yarns made from fiber strands 10 having a layer of 14 first sizing composition (containing particles 18 having an average particle size 19 discussed above) residues are polymerized based on the base material In the case of a secondary collapse, it is advantageous to provide sufficient air-jet weaving power between adjacent fibers 23, 25 (that is, air-jet transport through the loom), while holding the integrity of the fiber strand 10 and providing Accepts the interval of wet through and wetness characteristics. In another specific non-limiting embodiment of the present invention, the average particle size 19 of the particles 18 is at least 3 microns, preferably at least 5 microns, and ranges from 3 microns to 100. Micron, preferably from $ μm to 1000 μm, and from 10 to 25 μm. In this specific embodiment, it is also preferred that the particle L · ------ 29 Fresh (CNS) k4 specification (210 X 297 mm) ---- (Please read the precautions on the back before filling out this page) »: Fill in the filling — — — — — — — — ---- III — — 0 1230698 A7 B7
五、發明說明(η 18之平均粒度19大致相當於玻璃纖維之平均公稱直巧 已觀察到’在以聚合基質材料浸潰時,以在以上1%、大 小内之顆粒股製造之織物呈現良好之濕透及濕潤特徵。 熟悉此技藝者應了解,可將一或更多個具有不同平均粒 度19之顆粒18之混合物加入依照本發明之塗層組合物 中,以賦與纖維股10及繼而由其製造之產品所需之2質 及處理特徵。更特別地,不同大小之顆粒可以適當之量二 合以提供具有空氣噴射運輸性質之股,及提供呈現良好濕 透及濕潤特徵之織物。 纖維因接觸相鄰纖維及/或玻璃纖維在形成及後續之處 理時(如織動或纺條)接觸之其他固體物件或材料之粗面而 發生磨耗。在此使用之,,磨耗”表示因磨擦接觸硬到對纖維 產生損壞之材料之顆粒、邊緣或整體,而刮除或切割少許 纖維表面或使纖維破碎。參見K^Ludema第129頁,其特 別地在此併入作爲參考。股之磨耗對纖維股造成有害之影 響,如股在處理時破碎及如織布與複合物之產品之:面: 陷,其增加浪費及製造成本。 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 在形成步驟中,例如,纖維,特別是玻璃纖維,在捲繞 成形成包裝之前接觸如金屬收集塊及移動台或螺旋彈簧之 固體物件。在織物組合操作中,如針織或織動,玻璃纖維 股接觸如纖維組合裝置(例如,織布機或針織裝置)之一部 份 < 物件,其磨損所接觸玻璃纖維12之表面Μ。接觸玻 璃纖維之織布機部份之實例包括空氣噴射及織梭。這些具 有大於玻璃纖維之硬度値之固體物件之表面粗面可造成玻V. Description of the invention (average particle size 19 of η 18 is roughly equivalent to the average nominal diameter of glass fibers. It has been observed that when impregnated with a polymeric matrix material, fabrics made with particle strands within 1% of the above size appear good. Wetting and wetting characteristics. Those skilled in the art will appreciate that a mixture of one or more particles 18 having different average particle sizes 19 may be added to the coating composition according to the present invention to impart fiber strands 10 and then The quality and processing characteristics required for products made therefrom. More particularly, particles of different sizes can be combined in appropriate amounts to provide strands with air jet transport properties, and to provide fabrics that exhibit good wet through and wet characteristics. Fibers are abraded due to contact with the rough surfaces of adjacent solid and / or glass fibers during the formation and subsequent processing (such as weaving or spinning) of other solid objects or materials. As used herein, "wear" means The friction contacts the particles, edges or whole of the material that is hard to damage the fiber, while scraping or cutting a little fiber surface or breaking the fiber. See K ^ Ludema, page 129, In particular, it is incorporated herein as a reference. The abrasion of the strands has a deleterious effect on the fiber strands, such as the strands being broken during processing and the products such as woven fabrics and composites: surface: depression, which increases waste and manufacturing costs. The Intellectual Property Bureau employee consumer cooperative prints during the forming step, for example, fibers, especially glass fibers, are contacted with solid objects such as metal collection blocks and moving tables or coil springs before being wound into a package. In fabric assembly operations, If knitting or weaving, the glass fiber strand contacts an object such as a fiber assembly (e.g., a loom or knitting device), which wears the surface M of the glass fiber 12 in contact. The fiberglass loom that contacts the glass fiber Some examples include air jets and weaving shuttles. The rough surface of these solid objects with a hardness greater than that of glass fiber can cause glass
12306981230698
五、發明說明(28 ) 璃纖維之錄m織框、織布機及針織裝置之許多 部份由如鋼之金屬材料形成,其具有達85i2之莫氏硬 度。玻璃纖維股因接觸這些㈣物件之粗面之磨耗造成在 處理時之股破碎及如織布與複合物之產品之表面缺陷,其 增加浪費及製造成本。 ' 12 Handbook of Chemistry and Physics 第 F-22 頁。 爲了使磨耗最小,在本發明之非限制具體實施例中,顆 粒18具有不超過(即,小於或等於)破璃纖維硬度値之硬 度値。顆粒及玻璃纖維之硬度値可由任何習知硬度測量方 法測定,如Vickers或Brine丨丨硬度,但是較佳爲依照原始 莫氏硬度尺度測走,其表示材料表面由丨至1〇之相對抗 到性。玻璃纖維之莫氏硬度値通常範固爲45至65 ,而 且通常爲 6。R. Weast (編者)之 Handbook of Ch^ietrv and £11^,〇尺0?1^8(1975)第厂22頁,其特別地在此併入作 爲參考。在此具體實施例中,顆粒18莫氏硬度値較佳爲 範圍爲0.5至6 。許多由適合用於本發明之無機材料形成 之顆粒之非限制實例之莫氏硬度値示於以下表A。 (請先閱讀背面之注意事項再填寫本頁)V. Description of the invention (28) Many parts of the glass fiber woven frame, loom, and knitting device are formed of a metal material such as steel, which has a Mohs hardness of 85i2. The abrasion of the glass fiber strands due to the rough surface contacting these concrete objects causes the strands to be broken during processing and surface defects of products such as woven fabrics and composites, which increase waste and manufacturing costs. '12 Handbook of Chemistry and Physics on page F-22. In order to minimize abrasion, in a non-limiting embodiment of the present invention, the particles 18 have a hardness 値 not exceeding (i.e., less than or equal to) the hardness 値 of the broken glass fiber. The hardness 値 of the particles and glass fibers can be measured by any conventional hardness measurement method, such as Vickers or Brine 丨 丨, but it is preferably measured according to the original Mohs hardness scale, which indicates that the surface of the material is relatively resistant from 丨 to 10 Sex. The Mohs hardness 値 of glass fiber is usually 45 to 65, and is usually 6. Handbook of Ch ^ ietrv and £ 11 ^ by R. Weast (editor), 0 foot 0? 1 ^ 8 (1975) p. 22, which is specifically incorporated herein by reference. In this specific embodiment, the particle 18 Mohs hardness 値 is preferably in the range of 0.5 to 6. The Mohs hardness of many non-limiting examples of particles formed from inorganic materials suitable for use in the present invention is shown in Table A below. (Please read the notes on the back before filling this page)
--------訂---------線I 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7B7 五、發明說明(29 ) 經濟部智慧財產局員工消費合作社印製 表A 顆粒材料 莫氏硬度,(原始尺度) 氮化硼 213 石墨 0.5-114 二硫化鉬 I15 滑石 1-1.516 雲母 2.8-3.217 高嶺土 2.0-2.518 石膏 1.6-219 方解石(碳酸鈣) 320 氟化鈣 421 氧化鋅 4.522 鋁 2.523 銅 2.5-324 鐵 4-525 金 2.5-326 鎳 527 !巴 4.828 鉑 4.329 銀 2.5-430 硫化鋅 3.5-431 13 K. Ludema, Friction. Wear, Lubrication, (1996)第 27 頁,其 -32- 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) 4 (請先閱讀背面之注意事項再填寫本頁) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(3〇 ) 在此併入作爲參考。 14 R. Weast (編者),Handbook of Chemistry and Physics. CRC Press(1975)第 F-22 頁。 15 R. Lewis, Sr., Hawlev’s Condensed Chemical Dictionary,(第 12版1993 )第793頁,其在此併入作爲參考。 16 Hawley^ Condensed Chemical Dictionary.(第 12 版 1993 )第 1113頁,其在此併入作爲參考。 17 Hawley's Condensed Chemical Dictionary,(第 12 版 1993 )第 784頁,其在此併入作爲參考。 18 Handbook of Chemistry and Physics 第 F-22 頁。 19 Handbook of Chemistry and Physics 第 F-22 頁。 20 Friction, Wear. Lubrication 第 27 頁。 21 Friction. Wear. Lubrication 第 27 頁。 22 Friction, Wear. Lubrication 第 27 頁。 23 Friction, Wear. Lubrication 第 27 頁。 24 Handbook of Chemistry and Physics 第 F-22 頁。 25 Handbook of Chemistry and Physics,第 F-22 頁。 26 Handbook of Chemistry and Physics,第 F-22 頁。 27 Handbook of Chemistry and Physics ,第 F-22 頁。 28 Handbook of Chemistry and Physics ,第 F-22 頁。 29 Handbook of Chemistry and Physics ,第 F-22 頁。 30 Handbook of Chemistry and Physics ,第 F-22 頁。 31 R· Weast (編者),Handbook of Chemistry and Physics, CRC Press (第 71 版 1990),第 4-158 頁。 -33- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1----------^裝--------訂---------線j (請先閱讀背面之注意事項再填寫本頁) 1230698 護面或封包, 顆粒可由第一 護面或封包, A7 五、發明說明(31 ) 如上所述,莫氏硬度尺度有關材料 · 灯< h刮性。本發明因 此更意圖爲在其表面具有異於其表面 仏w卜 < 顆粒内邵硬度之 硬度之顆粒。更特別地,而且如以上 工尸V时論,可以此技藝 已知之任何方法修改顆粒之表面,其 Θ 卉包括但不限於使用此 技藝已知之技術化學地改變顆粒之表面特徵,使得顆粒之 表面硬度小於或等於玻璃纖維之硬度,而表面下之顆粒硬 度大於玻璃纖維之硬度。至於另—個替代,可由第一料 形成顆粒’其被一或更多種第二材料塗覆 以形成具有較柔軟表面之複合材料。或者 材料形成’其被不同形式之第一材料塗覆 以形成具有較柔軟表面之複合材料。 在實例中,而且不限制本發明,由如碳化矽或氮化鋁之 無機材料形成之無機顆粒可具有矽石、碳酸鹽或奈微黏土 以形成有用之複合顆粒。在另一個非限制實例中,具烷基 側鏈之矽烷偶合劑可反應由無機氧化物形成之無機顆2之 表面,以提供具有"較柔軟"表面之有用複合顆粒。其他之 實例包括由非聚合或聚合材料與不同之非聚合或聚合材料 形成之護面、封包或塗覆顆粒。此種複合顆粒之特定非限 制實例爲DUALITE ,其爲塗覆碳酸鈣之合成聚合顆粒, 其商業得自紐約州Buffalo之Pierce and Stevens公司。在本 發明之具體實施例中,顆粒18爲導熱性,即,較佳爲具 有在300K之溫度測量爲每米κ至少〇 2瓦,更佳爲每米 Κ至少0.5瓦之傳熱度。在非限制具體實施例中,顆粒u 具有在300Κ之溫度測量爲每米κ至少i瓦,更佳爲每米 -34- 表紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱一 (請先閱讀背面之注意事項再填寫本頁) --------訂---------線』 經濟部智慧財產局員工消費合作社印製 1230698-------- Order --------- Line I Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper is printed in accordance with China National Standard (CNS) A4 (210 X 297 mm) 1230698 A7B7 V. Description of the invention (29) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economics A. Mohs hardness of granular materials, (original scale) Boron nitride 213 Graphite 0.5-114 Molybdenum disulfide I15 Talc 1.1.516 Mica Kaolin 2.0-2.518 gypsum 1.6-219 calcite (calcium carbonate) 320 calcium fluoride 421 zinc oxide 4.522 aluminum 2.523 copper 2.5-324 iron 4-525 gold 2.5-326 nickel 527! Bar 4.828 platinum 4.329 silver 2.5-430 zinc sulfide 3.5- 431 13 K. Ludema, Friction. Wear, Lubrication, (1996) page 27, its -32- This paper size applies to the Chinese National Standard (CNS) A4 specification (210 x 297 mm) 4 (Please read the note on the back first Please fill in this page again for matters) 1230698 Printed by the Consumers' Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of Invention (30) is incorporated herein by reference. 14 R. Weast (editor), Handbook of Chemistry and Physics. CRC Press (1975) at F-22. 15 R. Lewis, Sr., Hawlev's Condensed Chemical Dictionary, (12th edition 1993) p. 793, which is incorporated herein by reference. 16 Hawley ^ Condensed Chemical Dictionary. (12th edition 1993) p. 1113, which is incorporated herein by reference. 17 Hawley's Condensed Chemical Dictionary, (12th edition 1993) p. 784, which is incorporated herein by reference. 18 Handbook of Chemistry and Physics on page F-22. 19 Handbook of Chemistry and Physics on page F-22. 20 Friction, Wear. Lubrication p. 27. 21 Friction. Wear. Lubrication p. 27. 22 Friction, Wear. Lubrication p. 27. 23 Friction, Wear. Lubrication p. 27. 24 Handbook of Chemistry and Physics on page F-22. 25 Handbook of Chemistry and Physics, page F-22. 26 Handbook of Chemistry and Physics, page F-22. 27 Handbook of Chemistry and Physics, page F-22. 28 Handbook of Chemistry and Physics, page F-22. 29 Handbook of Chemistry and Physics, page F-22. 30 Handbook of Chemistry and Physics, page F-22. 31 R. Weast (editor), Handbook of Chemistry and Physics, CRC Press (71st Edition 1990), p. 4-158. -33- This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 1 ---------- ^ installed -------- order ------ --- line j (please read the precautions on the back before filling in this page) 1230698 Surface or package, the particles can be the first surface or package, A7 V. Description of the invention (31) As mentioned above, the Mohs hardness scale is related Material · Lamp &h; scratchability. The present invention is therefore more intended to have particles having a hardness on the surface which is different from the surface hardness of the particles. More specifically, and as discussed above, the surface of the particles can be modified by any method known in the art, including Θ, including but not limited to chemically changing the surface characteristics of the particles using techniques known in this technology, so that the surface of the particles The hardness is less than or equal to the hardness of the glass fiber, and the hardness of the particles under the surface is greater than the hardness of the glass fiber. As another alternative, particles may be formed from a first material ' which is coated with one or more second materials to form a composite material having a softer surface. Or Material Forming 'which is coated with a first material in a different form to form a composite material with a softer surface. In examples, and without limiting the invention, inorganic particles formed from inorganic materials such as silicon carbide or aluminum nitride may have silica, carbonate or nanoclay to form useful composite particles. In another non-limiting example, a silane coupling agent with an alkyl side chain can react the surface of inorganic particles 2 formed from an inorganic oxide to provide useful composite particles having a " softer " surface. Other examples include surfaces, envelopes or coated particles formed from a non-polymeric or polymeric material and a different non-polymeric or polymeric material. A specific, non-limiting example of such composite particles is DUALITE, a synthetic polymeric particle coated with calcium carbonate, commercially available from Pierce and Stevens, Buffalo, NY. In a specific embodiment of the invention, the particles 18 are thermally conductive, i.e., preferably have a thermal conductivity of at least 0.2 watts per meter κ, more preferably at least 0.5 watts per meter K at a temperature of 300K. In a non-limiting specific embodiment, the particle u has a temperature of 300K measured at least i watts per meter, more preferably -34-meter per meter. Applicable to China National Standard (CNS) A4 specifications (210 X 297). I (Please read the precautions on the back before filling out this page) -------- Order --------- line "Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698
、發明說明(32 至少5瓦之傳熱度。在較佳具體實施例中,顆粒之導熱 度在300K之溫度測量爲每米κ至少25瓦,更佳爲每米κ 至少30瓦,而且甚至更佳爲每米κ至少1〇〇瓦。在另一 個較佳具體實施例中,顆粒之導熱度在3〇〇κ之溫度測量 範圍爲每米Κ5至2000瓦,較佳爲每米κ 25至2〇〇〇瓦, 更佳爲每米Κ 30至2000瓦,而且最佳爲每米κ 1〇〇至 2000瓦。在此使用之導熱度"表示敘述其經本身轉移熱 之说力之顆粒性質。參見R. Lewis,Sr.之HawlevV^ Condensed Chemical Dictionary,(第 12 版,1993 )第 305 頁,其特別地 在此併入作爲參考。 經濟部智慧財產局員工消費合作社印製 材料之導熱度可由熟悉此技藝者已知之任何方法測定。 例如,如果被試驗材料之導熱度範圍爲每米Κ 0·001瓦至 每米Κ 100瓦,則可在300Κ之溫度依照ASTM C-177-85 (其特別地在此併入作爲參考)使用較佳之隔離加熱板法測 定材料之導熱度。如果被試驗材料之導熱度範圍爲每米κ 20瓦至每米Κ 1200瓦,則可依照ASTM C-518-91 (其特別 地在此併入作爲參考)使用隔離熱通量感應法測定材料之 導熱度。換言之,如果導熱度範圍爲每米κ 0.001瓦至每 米K 20瓦,則使用隔離加熱板法。如果導熱度範圍爲每 米K超過100瓦,則使用隔離熱通量感應法。對於每米κ 20至100瓦之範圍,可使用任一種方法。 在隔離加熱板法中,使用含一個隔離加熱單位、兩個輔 助加熱板、兩個冷卻單位、邊緣絕熱、溫度控制第二隔 離、及溫度感應器讀取系統之隔離加熱板裝置,試驗兩個 -35 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) " "' 1230698 A7 B7 五、發明說明(33 本質上相同之樣品。將详口 肝樣置於隔離加熱單位之任一側, 樣P 口之相反表面接觸4丸 、、 、w较啁稠助加熱早位。然後將此裝置加熱至 所需試驗溫度且保持得到妖浐 』於祕疋狀毖所需 < 時間。一但達 到穩定狀態條件,記錘搞g σΑ、, k樣ρρ之冰流(Q)及通過樣品之 溫度度(ΔΤ)。然後使用下★ 々 夂成巧卜式(I)計算樣品之平均導熱度 (Ktc):Description of the invention (32 Heat transfer of at least 5 watts. In a preferred embodiment, the thermal conductivity of the particles is measured at a temperature of 300K to be at least 25 watts per meter, more preferably at least 30 watts per meter, and even More preferably, it is at least 100 watts per meter. In another preferred embodiment, the thermal conductivity of the particles is measured at a temperature range of 300 κ from 5 to 2000 watts per meter, preferably κ 25 per meter. To 2000 watts, more preferably 30 to 2,000 watts per meter, and most preferably 100 to 2000 watts per meter κ. The thermal conductivity used herein refers to its ability to describe its heat transfer by itself The granular nature. See H. Lev., Con. R. Lewis, Sr., Condensed Chemical Dictionary, (12th edition, 1993), p. 305, which is specifically incorporated herein by reference. Materials printed by employees of the Intellectual Property Bureau, Ministry of Economic Affairs, Consumer Cooperative The thermal conductivity can be measured by any method known to those skilled in the art. For example, if the thermal conductivity of the material being tested ranges from κ 0.001 watts per meter to 100 watts per meter, then the temperature can be 300K according to ASTM C-177 -85 (which is specifically incorporated herein by reference) is preferred The thermal conductivity of the material is measured by the off-plate method. If the thermal conductivity of the material under test ranges from κ 20 watts per meter to 1200 watts per meter, it may be in accordance with ASTM C-518-91 (which is specifically incorporated herein by reference ) Use the isolated heat flux induction method to measure the thermal conductivity of the material. In other words, if the thermal conductivity ranges from 0.001 watts per meter to 20 watts per meter K, use the isolated heating plate method. If the thermal conductivity ranges from more than 100 K per meter Watt, use the isolated heat flux induction method. For the range of 20 to 100 watts per meter, either method can be used. In the isolated heating plate method, one with an isolated heating unit, two auxiliary heating plates, two Cooling unit, edge insulation, temperature control second isolation, and temperature sensor reading system of the isolation heating plate device, test two -35-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) " " '1230698 A7 B7 V. Description of the invention (33 Essentially the same sample. Place the detailed liver sample on either side of the isolation heating unit, the opposite surface of the sample P mouth contacts 4 pills,, and w. Susuke Early position. Then heat the device to the required test temperature and keep getting enchanted in time. <Once the steady state condition is reached, record the g σΑ, k-like ice flow with the hammer. (Q) and the temperature of the sample (ΔΤ). Then use the following formula (I) to calculate the average thermal conductivity (Ktc) of the sample:
Ktc=ql/A*AT 其中L爲樣品之平均厚度且A爲樣品組合面積之平均。 據L具有較㊉導熱度之材料較快地散逸在績洞操作時田 孔區域產生之散,生成证互、 … 成I長足鑽頭哥命。表A中之經選擇 材料之導熱度包括於表B中。 迸擇 雖然並非必要’在料本發明之另—具體實施例中q 粒局電絕緣或具有高電阻率,即,具有大於100 公分之電阻率。對於習知電子電路板應用,使用具有高 阻率(顆粒較佳,以抑制由於電子經強化物傳導造成之 信號損失。料㈣之應用於錢爐、無 擾及電磁平擾應用之電路板,不需要具有高電阻率之 粒。表Α中之經選擇材料之電阻率包括於表Β中。 由 訂 顆 電 電 干 顆 I _ 36 - 尺度綱中國鮮(cns)A4 1230698 A7 B7 五、發明說明(34 ) 表B 無機固體材料 導熱度 電阻 莫氏硬度 (在 300K 之 IN/mK) (微歐姆-公分) (原始尺度) 氮化硼 20032 1.7 X 1〇1933 234 磷化硼 35035 9.536 磷化鋁 13037 • 氮化鋁 20038 大於101939 940 氮化鎵 17041 • 磷化鎵 10042 一 碳化矽 27043 4 X 105 至 1 X 1〇644 大於945 氮化矽 3046 1〇19至 1〇2〇47 948 氧化鋇 24049 _ 950 ! ----I-----丨修裝· II (請先閱讀背面之注意事項再填寫本頁) I . 32 G. Slack, "Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids (1973、第 34 卷,第 322 頁,其在此併 入作爲參考。 33 A· Weimer (編者),Carbide, Nitride and Boride Materials Synthesis and Processing,(1997)第 654 頁。 34 Friction,Wear,Lubrication 第 27 頁。 35 G. Slack, MNonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids (1973^ 第 34 卷,第 325 頁,其在此併 入作爲參考。 R. Lewis, Sr., Hawlev’s Condensed Chemical Dictionary·(第 l2版l"3)第104頁,其在此併入作爲參考。 -37- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -丨線: 經濟部智慧財產局員工消費合作社印製 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(35 ) 37 G. Slack, "Nonmetallic Crystals with High Thermal Conductivity, J Phvs. Chem. Solids Π973)第 34 卷,第 333 頁,其在此併 入作爲參考。 38 G. Slack, ^Nonmetallic Crystals with High Thermal Conductivity, J. Phvs· Chem. Solids (1973、第 34 卷,第 329 頁,其在此併 入作爲參考。 39 A. Weimer (編者),Carbide,Nitride and Boride Materials Synthesis and Processing,(1997)第 654 頁。 40 Friction, Wear. Lubrication 第 27 頁。 41 G. Slack,"Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem· Solids Π973、第 34 卷,第 333 頁。 42 G. Slack, "Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids Π973^ 第 34 卷,第 321 頁,其在此併 入作爲參考。 43 Microelectronics Packaging Handbook 第 3ό 頁,其在此併入 作爲參考。 44 A. Weimer (編者),Carbide,Nitride and Boride Materials Synthesis and Processing,(1997)第 653 頁,其在此併入作爲 參考。 45 Friction. Wear. Lubrication 第 27 頁。 46 Microelectronics Packaging Handbook 第 3ό 頁,其在此併入 作爲參考。 47 A. Weimer (編者),Carbide, Nitride and Boride Materials Synthesis and Processing,(1997)第 654 頁0 -38- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)Ktc = ql / A * AT where L is the average thickness of the sample and A is the average of the combined area of the sample. According to L, the material with higher thermal conductivity dissipates quickly in the hole area during the operation of Jidong, generating the certificate mutual,… to become a long-term drill brother. The thermal conductivity of selected materials in Table A is included in Table B. Alternative Although Not Necessary 'In another embodiment of the present invention, the q particles are electrically insulated or have a high resistivity, that is, a resistivity greater than 100 cm. For conventional electronic circuit board applications, use high-resistance (preferably particles to suppress signal loss due to conduction of electrons through reinforced materials. Materials are expected to be used in money stoves, non-interference and electromagnetic interference-free applications. No particles with high resistivity are required. The resistivity of the selected materials in Table A is included in Table B. Ordered by electricity and electricity I_ 36-Dimensions China Fresh (cns) A4 1230698 A7 B7 V. Description of the invention (34) Table B Thermal conductivity of inorganic solid materials Mohs hardness (IN / mK at 300K) (micro-ohm-cm) (original scale) Boron nitride 20032 1.7 X 1〇1933 234 Boron phosphide 35035 9.536 Aluminum phosphide 13037 • Aluminum nitride 20033 greater than 101939 940 gallium nitride 17041 • gallium phosphide 10042 silicon carbide 27043 4 X 105 to 1 X 1〇644 larger than 945 silicon nitride 3046 1109 to 102047 948 barium oxide 24049 _ 950! ---- I ----- 丨 Repair · II (Please read the precautions on the back before filling this page) I. 32 G. Slack, " Nonmetallic Crystals with High Thermal Conductivity, J. Phvs Chem. Solids (1973, Vol. 34, Page 322, which is incorporated herein by reference. 33 A. Weimer (editor), Carbide, Nitride and Boride Materials Synthesis and Processing, (1997) at 654. 34 Friction, Wear, Lubrication at 27. 35 G. Slack, MNonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids (1973 ^ Vol. 34, p. 325, which is incorporated herein by reference. R. Lewis, Sr., Hawlev's Condensed Chemical Dictionary · (p.l2 Edition l " 3) page 104, which is incorporated herein by reference. -37- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)-丨 Line: Consumption by Employees, Bureau of Intellectual Property, Ministry of Economic Affairs Printed by the cooperative 1230698 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of invention (35) 37 G. Slack, " Nonmetallic Crystals with High Thermal Conductivity, J Phvs. Chem. Solids Π973) Vol. Page 333, which is incorporated herein by reference. 38 G. Slack, ^ Nonmetallic Crystals with High Thermal Conductivity, J. Phvs · Chem. Solids (1973, Vol. 34, p. 329, which is incorporated herein by reference. 39 A. Weimer (editor), Carbide, Nitride and Boride Materials Synthesis and Processing, (1997) p. 654. 40 Friction, Wear. Lubrication p. 27. 41 G. Slack, " Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem · Solids Π973, Vol. 34 , Page 333. 42 G. Slack, " Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids Π973 ^ Volume 34, page 321, which is incorporated herein by reference. 43 Microelectronics Packaging Handbook No. 3th 44 A. Weimer (editor), Carbide, Nitride and Boride Materials Synthesis and Processing, (1997) p. 653, which is incorporated herein by reference. 45 Friction. Wear. Lubrication p. Page 27. 46 Microelectronics Packaging Handbook Page 3ό, which is incorporated herein by reference. 47 A. Weimer (editor), Ca rbide, Nitride and Boride Materials Synthesis and Processing, (1997) page 654 0 -38- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling in this page)
-裝--------訂---------線L 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(36 ) 48 Friction. Wear. Lubrication 第 27 頁。 49 Microelectronics Packaging Handbook 第 905 頁,其在此併 入作爲參考。 50 Hawley’s Condensed Chemical Dictionary,(第 12 版 1993 )第 141頁,其在此併入作爲參考。 表B (續) 無機固體材料 導熱度 (在 300K 之 IN/mK) 電阻 (微歐姆-公分) 莫氏硬度 (原始尺度) 氧化鋅 26 4.551 硫化鋅 2552 2.7 X 105至 1.2 X 1〇1253 3.5-454 鑽石 230055 2.7 X 105 55 1057 矽 8458 10.059 ^60 石墨 達 200061 10062 0.5-163 鉬 13864 5.265 5.566 舶 6967 10.668 4.369 羞巴 7〇70 10.871 4.872 鎢 20073 5·574 7.575 51 Friction· Wear· Lubrication % 27 頁。 52 Handbook of Chemistry and Physics. CRC Press (1975)第 12-54頁。 53 Handbook of Chemistry and Physics, CRC Press (第 71 版 1"0)第l2·63頁,其在此併入作爲參考。 -39- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ·----------^裝--------訂---------線j (請先閱讀背面之注意事項再填寫本頁) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(37 ) 54 Handbook of Chemistry and Physics. CRC Press (第 71 版 1990)第4-158頁,其在此併入作爲參考。 55 Microelectronics Packaging Handbook 第 3ό 頁。 56 Handbook of Chemistry and Physics. CRC Press (第 71 版 1990)第12·63頁,其在此併入作爲參考。 57 Handbook of Chemistry and Physics·第 F_22 頁。 58 Microelectronics Packaging Handbook 第 174 頁。 59 Handbook of Chemistry and Physics,第 F-166 頁,其在此併 入作爲參考。 60 Friction,Wear,Lubrication 第 27 頁。 61 G. Slack, "Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids (^1973^ 第 34 卷,第 322 頁,其在此併 入作爲參考。 62 See W. Callister, Materials Science and Engineering An Introduction,(第2版1991)第637頁,其在此併入作爲參 考。 63 Handbook of Chemistry and Physics.第 F-22 頁。 64 Microelectronics Packaging Handbook 第 174 頁。 65 Microelectronics Packaging Handbook 第 37 頁。 66 依照"Web Elements’1 http://www.shef.ac.uk/~chem/web· elents/nofr-image-l/hardness-minerals-l.html ( 1998 年 2 月 26 曰” 67 Microelectronics Packaging Handbook 第 174 頁。 68 Microelectronics Packaging Handbook 第 37 頁。 -40- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ; 裝--------訂---------線j (請先閱讀背面之注意事項再填寫本頁) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(38 ) 69 Handbook of Chemistry and Physics.第 F-22 頁。 70 Handbook of Chemistry and Physics,第 37 頁。 71 Microelectronics Packaging Handbook 第 37 頁。 72 Handbook of Chemistry and Physics.第 F-22 頁。 73 Handbook of Chemistry and Physics·第 37 頁。 74 Microelectronics Packaging Handbook 第 37 頁。 75 依照"Web Elements’1 http://www.shef.ac.uk/~chem/web-elents/nofr-image-l/hardness-minerals-l.html ( 1998 年 2 月 26 曰)0 表B (續) 無機固體材料 導熱度 (在 300K 之 W/mK) 電阻 (微歐姆-公分) 莫氏硬度 (原始尺度) 鎳 9276 6.877 578 鋁 20579 4.380 2.581 鉻 6682 2083 9.084 銅 39885 1.786 2.5-387 金 29788 2.289 2.5-390 鐵 74.591 992 4-593 銀 41894 1.695 2.5-496 76 Microelectronics Packaging Handbook 第 174 頁 〇 77 Microelectronics Packaging Handbook 第 37 頁。 78 Handbook of Chemistry and Physics·第 F-22 頁。 -41- 本紙張ϋ適用中國國家標準(CNS)A4規格(210 x 297公釐) (請先閱讀背面之注意事項再填寫本頁)-Install -------- Order --------- Line L 1230698 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description (36) 48 Friction. Wear. Lubrication No. 27 page. 49 Microelectronics Packaging Handbook on page 905, which is incorporated herein by reference. 50 Hawley's Condensed Chemical Dictionary, (12th edition 1993) p. 141, which is incorporated herein by reference. Table B (continued) Thermal conductivity of inorganic solid materials (IN / mK at 300K) Resistance (microohm-cm) Mohs hardness (original scale) Zinc oxide 26 4.551 Zinc sulfide 2552 2.7 X 105 to 1.2 X 1〇1253 3.5- 454 Diamond 230055 2.7 X 105 55 1057 Silicon 8458 10.059 ^ 60 Graphite up to 200061 10062 0.5-163 Molybdenum 13864 5.265 5.566 Ship 6967 10.668 4.369 Shba 7〇70 10.871 4.872 Tungsten 20073 5.574 7.575 51 Friction · Wear · Lubrication% 27 pages . 52 Handbook of Chemistry and Physics. CRC Press (1975) pp. 12-54. 53 Handbook of Chemistry and Physics, CRC Press (71st Edition 1 " 0) at page 12 · 63, which is incorporated herein by reference. -39- This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm). --- Line j (Please read the notes on the back before filling this page) 1230698 Printed by A7 B7, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs, V. Invention Note (37) 54 Handbook of Chemistry and Physics. CRC Press (p. 71 Edition 1990) pp. 4-158, which is incorporated herein by reference. 55 Microelectronics Packaging Handbook page 3. 56 Handbook of Chemistry and Physics. CRC Press (71st Edition 1990) page 12.63, which is incorporated herein by reference. 57 Handbook of Chemistry and Physics, page F_22. 58 Microelectronics Packaging Handbook p. 174. 59 Handbook of Chemistry and Physics, page F-166, which is incorporated herein by reference. 60 Friction, Wear, Lubrication p. 27. 61 G. Slack, " Nonmetallic Crystals with High Thermal Conductivity, J. Phvs. Chem. Solids (^ 1973 ^ Vol. 34, p. 322, which is incorporated herein by reference. 62 See W. Callister, Materials Science and Engineering An Introduction, (2nd edition 1991) p. 637, which is incorporated herein by reference. 63 Handbook of Chemistry and Physics. P. F-22. 64 Microelectronics Packaging Handbook p. 174. 65 Microelectronics Packaging Handbook p. 37 66 According to " Web Elements'1 http://www.shef.ac.uk/~chem/web·elents/nofr-image-l/hardness-minerals-l.html (February 26, 1998 "67 Microelectronics Packaging Handbook, page 174. 68 Microelectronics Packaging Handbook, page 37. -40- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm); ------- Line j (Please read the precautions on the back before filling out this page) 1230698 Printed by A7 B7, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs V. Invention Description (38) 69 Handbook of Chemistry and Physics. F-22 Page 70 Handbook of Chemistry and Physics, page 37. 71 Microelectronics Packaging Handbook page 37. 72 Handbook of Chemistry and Physics. Page F-22. 73 Handbook of Chemistry and Physics. Page 37. 74 Microelectronics Packaging Handbook page 37 pages. 75 According to " Web Elements'1 http://www.shef.ac.uk/~chem/web-elents/nofr-image-l/hardness-minerals-l.html (February 26, 1998 ) 0 Table B (continued) Thermal conductivity of inorganic solid materials (W / mK at 300K) Resistance (micro-ohm-cm) Mohs hardness (original scale) Nickel 9276 6.877 578 Aluminum 20579 4.380 2.581 Chrome 6682 2083 9.084 Copper 39885 1.786 2.5 -387 Gold 29788 2.289 2.5-390 Iron 74.591 992 4-593 Silver 41894 1.695 2.5-496 76 Microelectronics Packaging Handbook page 174 〇77 Microelectronics Packaging Handbook page 37. 78 Handbook of Chemistry and Physics, page F-22. -41- This paper is compliant with China National Standard (CNS) A4 (210 x 297 mm) (Please read the notes on the back before filling this page)
1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(39 ) 79 Microelectronics Packaging Handbook 第 174 頁。 80 Microelectronics Packaging Handbook 第 37 頁。 81 Friction. Wear. Lubrication 第 27 頁。 82 Microelectronics Packaging Handbook 第 37 頁。 83 Microelectronics Packaging Handbook 第 37 頁。 84 Handbook of Chemistry and Physics·第 F-22 頁。 85 Microelectronics Packaging Handbook 第 174 頁。 86 Microelectronics Packaging Handbook 第 37 頁。 87 Handbook of Chemistry and Physics·第 F-22 頁。 88 Microelectronics Packaging Handbook 第 174 頁。 89 Microelectronics Packaging Handbook 第 37 頁。 90 Handbook of Chemistry and Physics.第 F-22 頁。 91 Microelectronics Packaging Handbook 第 174 頁。 92 Handbook of Chemistry and Physics. CRC Press (1975)第 D-171頁,其在此併入作爲參考。 93 Handbook of Chemistry and Physics.第 F-22 頁。 94 Microelectronics Packaging Handbook 第 174 頁。 95 Microelectronics Packaging Handbook 第 37 頁。 96 Handbook of Chemistry and Physics.第 F-22 頁。 熟悉此技藝者應了解,本發明塗層組合物之顆粒18可 包括以上討論之顆粒18之任何組合或混合物。更特別 地,而且不限制本發明,顆粒18可包括由任何上述材料 製造之額外顆粒之任何組合。因此,所有之顆粒18不必 爲相同的;其可化學地不同及/或化學地相同但是組態或 -42- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)1230698 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of Invention (39) 79 Microelectronics Packaging Handbook p. 174. 80 Microelectronics Packaging Handbook p. 37. 81 Friction. Wear. Lubrication p. 27. 82 Microelectronics Packaging Handbook p. 37. 83 Microelectronics Packaging Handbook p. 37. 84 Handbook of Chemistry and Physics, page F-22. 85 Microelectronics Packaging Handbook p. 174. 86 Microelectronics Packaging Handbook p. 37. 87 Handbook of Chemistry and Physics, page F-22. 88 Microelectronics Packaging Handbook p. 174. 89 Microelectronics Packaging Handbook p. 37. 90 Handbook of Chemistry and Physics. Page F-22. 91 Microelectronics Packaging Handbook p. 174. 92 Handbook of Chemistry and Physics. CRC Press (1975) at page D-171, which is incorporated herein by reference. 93 Handbook of Chemistry and Physics. Page F-22. 94 Microelectronics Packaging Handbook p. 174. 95 Microelectronics Packaging Handbook p. 37. 96 Handbook of Chemistry and Physics. Page F-22. Those skilled in the art will appreciate that the particles 18 of the coating composition of the present invention may include any combination or mixture of particles 18 discussed above. More particularly, and without limiting the invention, the particles 18 may include any combination of additional particles made from any of the foregoing materials. Therefore, all the particles 18 need not be the same; they may be chemically different and / or chemically the same but the configuration or -42- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please (Read the notes on the back before filling out this page)
1230698 A7 五、發明說明(40 性質相同。額外之顆粒通常包含至多顆粒18之—半,較 佳爲至多顆粒18之15%。 在具m貝知例中,顆粒丨8包含基於總固體爲塗層組合 物之_至99重量%,較佳爲50至99重量%,而且更 佳爲75至99重量%。在此具體實施例中,特佳之塗層包 括但不限於· 1)包含有機成分及具有在3〇〇κ之溫度爲每 米κ至v 1瓦之導熱度之薄平顆粒之塗層;η)包含有機 成分及不可水合薄平顆粒之塗層;m)包含至少一種具有 在300K之溫度爲每米K至少i瓦之導熱度之無硼薄平顆 粒之塗詹;iv)包含具有在300K之溫度爲每米κ至少i瓦 之導熱度之薄平顆粒(即,纖維上之薄平顆粒)之水性組合 物殘流;及v)包含具有在300K之溫度爲每米κ至少ι瓦 之導熱度之無銘不可水合顆粒(即,纖維上之無鋁不可水 合顆粒)之水性組合物殘澄。 在另-具體實施例中,顆粒18包含基於總固體爲塗層 組合物之0.001至99重量%,較佳爲1至8〇重量%,而且 更佳爲1至40重量%。此外,在其中顆粒18爲不可水合 無機顆粒之特定具體實施例中,顆粒較佳爲包含基於總固 體爲塗層組合物之i至50重量%,而且更佳爲至多'2:重 量% 〇 在另-具體實施例中’顆粒18包含基於總固體爲大於 2 0重量。/。,較佳爲範園爲2 〇至9 9重量%,更佳爲範圍爲 25至80重量%,而且最佳爲範園爲5〇至6〇重量%。在 此具體實施例中,特佳之塗層包括樹脂相容塗層組合物, _ -43- ‘紙張尺度適用中關家標準(CNS)A4規格(210 X 297公爱) (請先閲讀背面之注意事項再填寫本頁) 訂 -丨線i 經濟部智慧財產局員工消費合作社印製 123〇6981230698 A7 V. Description of the invention (40 The properties are the same. The extra particles usually contain at most one-half of the particles 18, preferably 15% of the particles at most. In the known examples, the particles include coatings based on the total solids. _ To 99% by weight of the layer composition, preferably 50 to 99% by weight, and more preferably 75 to 99% by weight. In this embodiment, a particularly good coating includes, but is not limited to, 1) containing an organic component And a coating of thin flat particles having a thermal conductivity of 300 to κ per meter at a temperature of 300 κ; η) a coating containing organic components and non-hydratable thin flat particles; m) containing at least one Coating of boron-free thin flat particles having a thermal conductivity of at least 1 watt per meter K at 300K; iv) containing thin flat particles having a thermal conductivity of at least 1 watt per meter κ at 300K (ie, on fibers Residual flow of an aqueous composition of thin flat particles); and v) water content comprising unmarkable non-hydratable particles having a thermal conductivity of at least ι watts per meter at a temperature of 300 K (ie, aluminum-free non-hydratable particles on fibers) The composition remains clear. In another embodiment, the particles 18 comprise 0.001 to 99% by weight, preferably 1 to 80% by weight, and more preferably 1 to 40% by weight based on the total solids of the coating composition. Further, in a specific embodiment in which the particles 18 are non-hydratable inorganic particles, the particles preferably include i to 50% by weight, and more preferably at most '2:% by weight based on the total solids of the coating composition. In another embodiment, the 'particles 18' contain more than 20 weight based on total solids. /. Preferably, Fanyuan is 20 to 99% by weight, more preferably in the range of 25 to 80% by weight, and most preferably Fanyuan is 50 to 60% by weight. In this specific embodiment, the special coating includes a resin-compatible coating composition. _ -43- 'The paper size applies the Zhongguanjia Standard (CNS) A4 specification (210 X 297 public love) (Please read the back Note for this page, please fill in this page) Order-丨 i Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Consumer Cooperatives 123〇698
其包含基於總固體爲大於20重量%之至少—個選自無機 顆粒、有機中空顆粒及複合顆粒之顆粒,此至少—個顆粒 具有不超過至少一個玻璃纖維之莫氏硬度値之莫氏硬度 値。 在另-個具體實施例中,顆粒18包含基於總固體爲i 至80重量%,較佳爲i至6〇重量%。在具體實施例中, 塗層組合物含基於總固體爲20至6〇重量%之顆粒,而且 較佳爲35至55重量%,而且更佳爲3〇至%重量❶/❶。此 具體實施例之更佳塗層包含樹脂相容塗層,其包含⑷多 個由選自不可熱膨脹有機材料、無機聚合材料、不可熱膨 脹複合材料及其混合物之材料形成之不連續顆粒,此顆粒 具有無需外來之熱應用而足以使股濕潤之平均粒度;⑻ 至少一種異於該多個不連續顆粒之潤滑材料·及⑷至少 -種膜形成材料。@ 了顆粒,塗層組合物較佳爲包含一或 更多種膜形成材料,如有機、無機及天然聚合材料。可用 之有機材料包括但不限於選自合成聚合材料、半合成聚合 材料、天然聚合材料、及以上任何之混合物之聚合材料。 合成聚合材料包括但不限於熱塑性材料及熱固性材料。較 佳爲,在塗佈於玻璃纖維之表面16時,聚合膜形成材料 形成大致連續膜。 通常,膜形成材料之量範園爲基於總固體爲塗層組合物 之1至99重量❹/◦。在具體實施例中,膜形成材料之量較 佳爲1至50重量%,而且更佳爲i至25重量%。在另一 個具體實施例中,膜形成材料之量範圍爲2()至99重量 _ -44- 本紙張尺度適用中國國豕標準(CNS)A4規格(210 χ 297公爱) ----------裝 (請先閱讀背面之注意事項再填寫本頁) · 經濟部智慧財產局員工消費合作社印製 -n I n - 1230698 五、發明說明(42 ) /〇而且更佳爲60至80重量%。 在另一個具體實施例中, 膘形成材枓心量較佳爲範圍爲 …固姐爲塗層組合物之2〇至乃重量%,而且更佳爲 ^重量/〇 °在此具體實施例中’特佳之塗層包含膜 , 料,其包含基於總固ft爲大於20重量%之至少一 個選自無機顆粒、有機中空顆粒及複合顆粒之顆粒,此至 ^個果、幸上具有不超過至少一個玻璃纖維之莫氏硬度値之 莫氏硬度値。 在另-個具體實施例中,聚合膜形成材料之量範圍爲基 於_爲塗層組合物之1至6〇重量%,較佳爲5至% 重量/。而且更佳爲10至30重量❶/。。此具體實施例之更 佳塗層包括樹脂相容塗層,其包含⑷多個由選自不可熱 略脹有機材料、播機聚合材料、不可熱膨服複合材料及其 混合物之材料形成之不連續顆粒,此顆粒具有無需外來之 熱應用而足以使股濕潤之平均粒度;(b)至少一種異於該 多個不連續顆粒之潤滑材料;及⑷至少一種膜形成材 料。 經濟部智慧財產局員工消費合作社印製 在本發明之非限制具體實施例中,熱固性聚合膜形成材 料爲用於塗覆玻璃纖維股之塗層组合物之較佳聚合膜形成 材料。此種材料與作爲印刷電路板之層合物之熱固性基質 材料相容,如FR-4環氧樹脂,其爲多官能基環氧樹脂, 而且在本發明之特定具體實施例中爲二官能基溴化環氧樹 脂。參見 Electronic Materials Handbook™ ASM International (1989)第534_537頁,其特別地在此併入作爲參考。 -45- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(43 ) 可用之熱固性材料包括熱固性聚酯、環氧材料、乙烯 酯、酚系、胺基塑料、熱固性聚胺基甲酸酯、及以上任何 之混合物。適合之熱固性聚醋包括STYPOL聚酯’其商業 得自密蘇里州 Kansas 市之 Cook Composites and Polymers 公 司,及NEOXIL聚酯,其商業得自義大利Como之DSM Β· V. 公司。 熱固性聚合材料之非限制實例爲環氧材料。可用之環氧 材料在一個分子含至少一個環氧基或環氧乙烷基,如多羥 基醇或硫醇之聚縮水甘油醚。適合之環氧基膜形成聚合物 之實例包括ΕΡΟΝ® 826與ΕΡΟΝ® 880環氧樹脂,其商業得 自德州 Houston 之 Shell Chemical 公司。 可用之熱塑性聚合材料包括乙烯聚合物、熱塑性聚酯、 聚晞烴、聚醯胺(例如,脂族聚酿胺或如芳族驢胺之芳族 聚醯胺)、熱塑性聚胺基甲酸酯、丙晞聚合物(如聚丙烯 酸)、及以上任何之混合物。 在本發明之另一個非限制具體實施例中,較佳之聚合膜 形成材料爲乙烯聚合物。本發明之可用乙烯聚合物包括但 不限於聚乙烯基吡咯啶酮,如PVP K-15 、PVP K-30 、 經濟部智慧財產局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) PVP K-60與PVP K-90 ,其各商業得自紐澤西州Wayne之 International Specialty Products Chemicals 公司。其他適合之 乙烯聚合物包括RESYN 2828及RESYN 1037乙酸乙烯酯共 聚物乳液,其商業得自紐澤西州Bridgewater之National Starch and Chemical公司,其他之聚乙酸乙烯醋,如商業得 自 Η· B. Fuller 公司與賓州 Allentown 之 Air Products and -46- 本i張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(44 )It contains at least one particle selected from inorganic particles, organic hollow particles, and composite particles based on a total solids of greater than 20% by weight. The at least one particle has a Mohs hardness of not more than at least one glass fiber. . In another specific embodiment, the particles 18 comprise i to 80% by weight, preferably i to 60% by weight, based on the total solids. In a specific embodiment, the coating composition contains 20 to 60% by weight of particles based on the total solids, and preferably 35 to 55% by weight, and more preferably 30 to% by weight ❶ / ❶. A better coating of this embodiment includes a resin-compatible coating comprising a plurality of discontinuous particles formed of a material selected from the group consisting of non-thermally expandable organic materials, inorganic polymeric materials, non-thermally expandable composite materials, and mixtures thereof. It has an average particle size sufficient to moisten the strand without external heat application; 至少 at least one kind of lubricating material different from the plurality of discontinuous particles, and ⑷ at least-a film forming material. The coating composition preferably contains one or more film-forming materials, such as organic, inorganic, and natural polymeric materials. Useful organic materials include, but are not limited to, polymeric materials selected from synthetic polymeric materials, semi-synthetic polymeric materials, natural polymeric materials, and mixtures of any of the foregoing. Synthetic polymeric materials include, but are not limited to, thermoplastic materials and thermoset materials. Preferably, the polymer film-forming material forms a substantially continuous film when coated on the surface 16 of the glass fiber. Generally, the amount of the film-forming material is in the range of 1 to 99% by weight based on the total solids of the coating composition. In a specific embodiment, the amount of the film-forming material is preferably 1 to 50% by weight, and more preferably i to 25% by weight. In another specific embodiment, the amount of the film-forming material ranges from 2 () to 99 weight _ -44- This paper size applies to China National Standard (CNS) A4 (210 χ 297 public love) ----- ----- Installation (Please read the precautions on the back before filling this page) · Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -n I n-1230698 V. Description of the invention (42) / 〇 and more preferably 60 To 80% by weight. In another specific embodiment, the amount of the core material is preferably in the range of 20 to 10% by weight of the coating composition, and more preferably ^ weight / 0 °. In this specific embodiment, 'Specially good coating comprises a film, material comprising at least one particle selected from inorganic particles, organic hollow particles and composite particles based on the total solids ft greater than 20% by weight. Fortunately, it has no more than at least A glass fiber has a Mohs hardness 値 Mohs hardness 値. In another specific embodiment, the amount of the polymer film-forming material ranges from 1 to 60% by weight, preferably 5 to %% by weight, based on the coating composition. It is more preferably 10 to 30 wt. . A better coating of this embodiment includes a resin compatible coating comprising a plurality of materials formed from a material selected from the group consisting of non-heat-swellable organic materials, polymer materials for planters, non-heat-swellable composite materials and mixtures thereof. Continuous particles having an average particle size sufficient to wet the strand without external heat application; (b) at least one lubricating material different from the plurality of discontinuous particles; and at least one film-forming material. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs In a non-limiting embodiment of the present invention, a thermosetting polymer film forming material is a preferred polymer film forming material for coating a coating composition of glass fiber strands. This material is compatible with a thermosetting matrix material that is a laminate of a printed circuit board, such as FR-4 epoxy resin, which is a polyfunctional epoxy resin, and is a difunctional group in a specific embodiment of the present invention. Brominated epoxy resin. See Electronic Materials Handbook ™ ASM International (1989) at 534_537, which is specifically incorporated herein by reference. -45- This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 B7 V. Description of the invention (43) Available thermosetting materials include thermosetting polyester, epoxy materials, vinyl esters, phenols , Amine-based plastics, thermosetting polyurethanes, and mixtures of any of the above. Suitable thermosetting polyesters include STYPOL polyester ', which is commercially available from Cook Composites and Polymers, Kansas, Missouri, and NEOXIL polyester, which is commercially available from DSM Beta V., Como, Italy. A non-limiting example of a thermosetting polymeric material is an epoxy material. Useful epoxy materials are polyglycidyl ethers containing at least one epoxy or ethylene oxide group, such as a polyhydric alcohol or thiol, in one molecule. Examples of suitable epoxy film-forming polymers include Epon® 826 and Epon® 880 epoxy resins, commercially available from Shell Chemical Company of Houston, Texas. Useful thermoplastic polymeric materials include ethylene polymers, thermoplastic polyesters, polyamides, polyamides (eg, aliphatic polyamines or aromatic polyamines such as aromatic donkey amines), thermoplastic polyurethanes , Acrylic polymer (such as polyacrylic acid), and a mixture of any of the above. In another non-limiting embodiment of the present invention, the preferred polymer film forming material is an ethylene polymer. The available ethylene polymers of the present invention include, but are not limited to, polyvinylpyrrolidone, such as PVP K-15, PVP K-30, printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling in this PVP K-60 and PVP K-90, each commercially available from International Specialty Products Chemicals, Wayne, New Jersey. Other suitable ethylene polymers include RESYN 2828 and RESYN 1037 vinyl acetate copolymer emulsions, commercially available from National Starch and Chemical Company of Bridgewater, New Jersey, and other polyvinyl acetates, such as commercially available from B.B. Fuller Air Products and -46-Allentown, Pennsylvania- This standard is applicable to China National Standard (CNS) A4 (210 x 297 mm) 1230698 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs (44)
Chemicals公司者,及聚乙晞醇,其亦得自Air Products and Chemicals 公司 0 用於本發明之熱塑性聚酯包括DESMOPHEN 2000及 DESMOPHEN 2001KS ,其均商業得自賓州Pittsburgh之 Bayer公司。較佳之聚酯包括RD-847A聚酯樹脂,其商業 得自俄亥俄州 Columbus之 Borden Chemicals 公司, DYNAKOLL Si 100經化學修改松月旨,其商業得自瑞典之 Eka Chemicals AB公司。可用之聚醯胺包括VERSAMID產 品,其商業得自俄亥俄州Cincinnati之Cognis公司,及得 自比利時Ciba Geigy公司之EUREDOR產品。可用之熱塑 性聚胺基甲酸酯包括WITCOBOND® W-290H ,其商業得自 康乃迪克州Greenwich之CK Witco公司,及RUCOTHANE® 2011L聚胺基甲酸酯乳膠,其商業得自紐約州Hicksville之 Ruco Polymer 公司。 本發明之塗層組合物可包含一或更多種熱固性聚合材料 及一或更多種熱塑性聚合材料之混合物。在特別用於印刷 電路板之層合物之本發明非限制具體實施例中,水性上漿 組合物之聚合材料包括RD-847A聚酯樹脂、PVPK-30聚 乙烯基吡咯啶酮、DESMOPHEN 2000聚酯及VERSAMID聚 醯胺之混合物。在適合用於印刷電路板之層合物之替代非 限制具體實施例中,水性上漿組合物之聚合材料包含PVP K-30聚乙烯基吡咯啶酮,其視情況地組合EPON 826環氧 樹脂。 適合作爲聚合膜形成材料之半合成聚合材料包括但不限 -47- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) :1---------^裝--------訂---------線‘ (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 五、發明說明(45 )Chemicals Corporation, and Polyacetol, which are also available from Air Products and Chemicals. 0 The thermoplastic polyesters used in the present invention include DESMOPHEN 2000 and DESMOPHEN 2001KS, both of which are commercially available from Bayer Corporation of Pittsburgh, PA. Preferred polyesters include RD-847A polyester resin, which is commercially available from Borden Chemicals, Columbus, Ohio, and DYNAKOLL Si 100, which has been chemically modified, and is commercially available from Eka Chemicals AB, Sweden. Useful polyamides include VERSAMID products, which are commercially available from Cognis, Inc. of Cincinnati, Ohio, and EUREDOR products, from Ciba Geigy, Belgium. Useful thermoplastic polyurethanes include WITCOBOND® W-290H, commercially available from CK Witco, Greenwich, Connecticut, and RUCOTHANE® 2011L polyurethane latex, commercially available from Hicksville, New York. Ruco Polymer. The coating composition of the present invention may comprise a mixture of one or more thermosetting polymeric materials and one or more thermoplastic polymeric materials. In a non-limiting specific embodiment of the present invention specifically for laminates for printed circuit boards, the polymeric material of the aqueous sizing composition includes RD-847A polyester resin, PVPK-30 polyvinylpyrrolidone, DESMOPHEN 2000 polymer Mixture of ester and VERSAMID polyamide. In alternative non-limiting specific embodiments suitable for laminates for printed circuit boards, the polymeric material of the aqueous sizing composition comprises PVP K-30 polyvinylpyrrolidone, optionally combined with EPON 826 epoxy resin . Semi-synthetic polymeric materials suitable as polymeric film-forming materials include, but are not limited to -47- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm): 1 --------- ^ pack -------- Order --------- Line '(Please read the notes on the back before filling this page) 1230698 A7 V. Description of the invention (45)
I ί 費 於纖維素’如無丙基纖維素,及經修改澱粉,如 K〇LLOTEX 1250 (以環氧乙烷醚化之低黏度低直鏈澱粉馬 铃薯片爲主澱粉),其商業得自荷蘭之AVEBE公司。 適合作爲聚合膜形成材料之天然聚合材料包括但不限於 由馬鈐薯、玉米、小麥、含蠟玉米、西米、稻米、蘆粟及 以上任何之混合物製備之澱粉。 應了解,視澱粉之本性而定,澱粉可作爲顆粒丨8及/或 膜形成材料。更特別地,一些澱粉完全溶於溶劑中,特別 是水中,並且作爲膜形成材料,而其他則不完全溶解且 持特定之粒度及作爲顆粒18 。雖然依照本發明可使用 粉(天然及半合成),本發明之塗層組合物較佳爲實質上^ 澱粉材料。在此使用之名詞”實質上無澱粉材料,,表示塗層 組合物包含基於塗層組合物之總固體爲少於5〇重量% 較佳爲少於35重量%之澱粉材料。更佳爲,本發明之 層組合物本質上無澱粉材料。在此使用之名詞"本質上 澱粉材料”表示塗層組合物包含基於塗層組合物之總固一 爲少於2G重量% ’較佳爲少於5重量%,以更佳爲無殿 粉材料。 塗佈於加入印刷電路板之層合物之纖維股之典型含澱粉 第一上漿組合物並非樹脂相容性,而且必須在加入聚合基 質材料之前去除。如前所討論,較佳爲,本發明之塗層知 合物爲樹脂相容性,而且不須在織物處理前自纖維股或 維去除。更佳爲,本發明之塗層組合物與用以製造印刷 路板之基質材料(以下討論)Μ,而且最佳爲環氧樹脂相 維 無 塗 無 體 纖 電 : --------t---------線. (請先閱讀背面之注意事項再填寫本頁) ▲ I___-48- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐I ί cost cellulose, such as propyl cellulose, and modified starches, such as KOLLOTEX 1250 (based on ethylene oxide etherified low viscosity low amylose potato chips), its commercial starch Available from AVEBE, Netherlands. Natural polymeric materials that are suitable as polymeric film-forming materials include, but are not limited to, starches prepared from potato, corn, wheat, waxy corn, sago, rice, millet, and any mixtures thereof. It should be understood that depending on the nature of the starch, starch can be used as a particle and / or a film-forming material. More specifically, some starches are completely soluble in solvents, especially water, and serve as film-forming materials, while others are not completely soluble and maintain a specific particle size and serve as granules 18. Although powders (natural and semi-synthetic) can be used in accordance with the present invention, the coating composition of the present invention is preferably a substantially starch material. The term "substantially starch-free material" as used herein means that the coating composition comprises a starch material of less than 50% by weight, preferably less than 35% by weight based on the total solids of the coating composition. More preferably, The layer composition of the present invention is essentially starch-free. The term "essentially starch material" as used herein means that the coating composition contains a total solids based on the coating composition-less than 2G% by weight 'preferably less At 5% by weight, it is more preferable to be a powder-free material. A typical starch-containing first sizing composition coated on fiber strands of a laminate incorporated into a printed circuit board is not resin compatible and must be removed before adding a polymeric matrix material. As previously discussed, it is preferred that the coating compounds of the present invention are resin compatible and need not be removed from the fiber strands or fabrics prior to fabric treatment. More preferably, the coating composition of the present invention and the matrix material (discussed below) for manufacturing printed circuit boards are M, and most preferably epoxy resin phase-dimensional uncoated bodyless fiber: ------- -t --------- line. (Please read the precautions on the back before filling this page) ▲ I ___- 48- This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm)
I 1230698 A7 B7 經濟部智慧財產局員工消費合作社印製 -49 五、發明說明(46 容性 聚合膜形成材料可爲水溶性、可乳化、可分散及/或可 硬化。在此使用之π水溶性”表示聚合材料可本質上均勻地 摻合及/或分子地或離子地分散於水中,以形成眞實溶 液。參見Hawley^第1〇75頁,其特別地在此併入作爲參 考。”可乳化”表示聚合材料可在乳化劑之存在下,在水中 形成本質上安定混合物或懸浮。參見Hawlev1 s竿461頁, 其特別地在此併入作爲參考。適合之乳化劑之非限制實例 敘述於下。可分散’’表示聚合材料之任何成分可如細微分 割顆粒分布於全部水中,如乳膠。參見Hawley,g竿435 頁’其特別地在此併入作爲參考。分散液之均句度可藉以 下討論之濕潤、分散或乳化劑(界面活性劑)之加成而增 加。”可硬化"表示聚合材料及上漿組合物之其他成分可聚 結成膜或彼此交聯而改變聚合材料之物堙性質。參見 H^ley,s第331頁,其特別在此併入作爲參考。 除了或代替以上討論之膜形成材料,本發明之塗層組合 物較佳爲包含一或更多種玻璃纖維偶合劑,如有機矽烷偶 合劑、過渡金屬偶合劑、磷酸偶合劑、鋁偶合劑、含胺基 偶合劑 '及以上任何之混合物。這些偶合劑—般具 有雙重功能。各金屬或矽原子具有_或更多個基連接之, 其可直接反應或與纖維表面及/或樹脂基質之成分相容。 在此使用之名詞"相容"表示基化學地連接(例如,2極 性、濕潤或溶劑合力)但是不鍵結纖維表面及/或塗層組合 物之成分。在非限制具財關巾,各金屬切原子具: 私紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱 (請先閱讀背面之注意事項再填寫本頁) -裝--------訂---------線』 1230698 A7 B7 五、發明說明(47 ) 一或更多個可使偶合劑反應玻璃纖維表面之可水解基,及 一或更多個可使偶合劑反應樹脂基質成分之官能基連接 之。可水解基之實例包括: Ο Η 0 R3I 1230698 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs-49 V. Description of the invention (46 The capacitive polymer film forming material can be water-soluble, emulsifiable, dispersible and / or hardenable. Π water-soluble used here "Properties" means that the polymeric material can be essentially uniformly blended and / or molecularly or ionicly dispersed in water to form a solid solution. See Hawley ^ page 1075, which is specifically incorporated herein by reference. "May "Emulsifying" means that the polymeric material can form an essentially stable mixture or suspension in water in the presence of an emulsifier. See Hawlev 1 s, page 461, which is specifically incorporated herein by reference. Non-limiting examples of suitable emulsifiers are described in "Dispersible" means that any component of the polymeric material can be distributed as finely divided particles in all water, such as latex. See Hawley, p. 435 'which is specifically incorporated herein by reference. The average dispersion of the dispersion can be It is increased by the addition of wetting, dispersing or emulsifying agents (surfactants) discussed below. "Hardenable" means that polymer materials and other ingredients of the sizing composition can coalesce Film forming or cross-linking each other to change the properties of polymer materials. See H ^ ley, s p. 331, which is specifically incorporated herein by reference. In addition to or in place of the film forming materials discussed above, the coating combinations of the present invention The material preferably contains one or more glass fiber coupling agents, such as an organic silane coupling agent, a transition metal coupling agent, a phosphoric acid coupling agent, an aluminum coupling agent, an amine-containing coupling agent 'and any mixture thereof. These coupling agents— It generally has a dual function. Each metal or silicon atom has _ or more radicals connected, which can directly react or be compatible with the components of the fiber surface and / or resin matrix. The term " compatible " used herein means The base is chemically connected (for example, 2 polar, wet or solvent) but does not bond the components of the fiber surface and / or the coating composition. In a non-restricted financial towel, each metal cutting atomic device: Private paper scale applies to China National Standard (CNS) A4 specification (210 X 297 public love (please read the precautions on the back before filling this page) -install -------- order --------- line "1230698 A7 B7 V. Invention Description (47) One or more can The reaction surface of the glass fiber coupling agent may be of hydrolyzable groups, and one or more reactive functional groups allow coupling agent attached to the resin matrix component of the Examples of the hydrolyzable group include:. Ο Η 0 R3
II I II I -OR1,-O-C-R2, -Ν…C-R2, -0_N=C-R4, -〇_N=CR5,及 單羥基及/或1,2-或1,3·二醇之環形C:rC3殘基,其中r1爲 C1-C3坑基;R2爲Η或C1-C4 基;R3與R4獨立地選自 Η、Ci-CU燒基或C5-C6芳基;及R5爲C4-C7伸燒基。適合 之相容或官能基之實例包括環氧基、去水甘油基、氫硫 基、氰基、烯丙基、虎基、胺基曱酸基、自基、異氰酸 基、脲基、咪唑淋基、乙烯基、丙晞酸基、甲基丙烯酸 基、胺基或聚胺基。 官能基有機矽烷偶合劑用於本發明較佳。可用之官能有 機矽烷偶合劑之實例包括γ-胺基丙基三烷氧基矽烷、γ-異 氰酸基丙基三乙氧基矽烷、乙烯基三烷氧基矽烷、去水甘 油基丙基三烷氧基矽烷、及脲基丙基三烷氧基矽烷。較佳 之官能有機矽烷偶合劑包括Α-187 γ-去水甘油基丙基三甲 氧基石夕燒、Α-174 γ-甲基丙晞氧基丙基三曱氧基石夕统、a_ 1100 γ-胺基丙基三乙氧基矽烷偶合劑、A_11〇8胺基矽烷偶 合劑、及A-1160 γ·脲基丙基三乙氧基矽烷(其各商業得自 紐約州Tarrytown之CK Witco公司)。有機矽烷偶合劑可在 應用於纖維之前以水至少部份地水解,較佳爲1:1化學計 -50- 本紙張尺度適用中關家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) --------訂---------線j 經濟部智慧財產局員工消費合作社印製 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(48 ) 量比例,如果需要則或以未水解形式應用。水之pH可藉 酸或鹼之加成修改以引發或加速偶合劑之水解,如此技藝 所已知。 適合之過渡金屬偶合劑包括鈦、錘、釔及鉻偶合劑。適 合之鈦酸鹽偶合劑與#酸鹽偶合劑商業得自 Kenrich Petrochemical公司。適合之絡錯合物商業得自德拉瓦州 Wilmington 之 E_I. DuPont de Nemours 公司。含胺基 Werner 型偶合劑爲其中以具有胺基官能基之有機酸配位如鉻之三 價核原子之錯合物化合物。在此可使用熟悉此技藝者己知 之其他之金屬鉗合劑與配位型偶合劑。 偶合劑之量通常範圍基於總固體爲塗層組合物之1至 99重量%。在具體實施例中,偶合劑之量範圍基於總固體 爲塗層組合物之1至30重量%,較佳爲1至10重量%, 而且更佳爲2至8重量%。 本發明之塗層組合物更可包含一或更多種軟化劑或界面 活性劑,其賦與纖維表面均勻之電荷,造成纖維彼此排斥 及減少纖維間之磨擦,以作用如潤滑劑。雖然並非必要, 較佳爲,軟化劑爲化學地異於塗層組合物之其他成分。此 種軟化劑包括陽離子性、非離子性或陰離子性軟化劑及其 混合物,如脂肪酸之胺鹽、烷基咪唑啉衍生物(如CATION X,其商業得自紐澤西州Princeton之Rhone Poulenc/Rhodia 公司)、溶解酸之脂肪酸醯胺、脂肪酸與聚伸乙二亞胺及 經醯胺取代聚伸乙二亞胺(如EMERY® 6717 ,部份醯胺化 聚伸乙二亞胺,其商業得自俄亥俄州Cincinnati之Cognis -51 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)II I II I -OR1, -OC-R2, -N ... C-R2, -0_N = C-R4, -〇_N = CR5, and monohydroxyl and / or 1, 2- or 1, 3 · diol Ring C: rC3 residue, where r1 is C1-C3 pit group; R2 is fluorene or C1-C4 group; R3 and R4 are independently selected from fluorene, Ci-CU alkyl or C5-C6 aryl group; and R5 is C4-C7 elongated base. Examples of suitable compatible or functional groups include epoxy, dehydroglyceryl, hydrogenthio, cyano, allyl, tiger, aminoamino, self-based, isocyanate, urea, Imidazolyl, vinyl, propionate, methacrylic, amine, or polyamine. Functional organosilane coupling agents are preferred for use in the present invention. Examples of useful functional organic silane coupling agents include γ-aminopropyltrialkoxysilane, γ-isocyanatopropyltriethoxysilane, vinyltrialkoxysilane, dehydrated glycerylpropyl Trialkoxysilanes and ureidopropyltrialkoxysilanes. Preferred functional organosilane coupling agents include A-187 γ-dehydrated glycerylpropyltrimethoxy stone sulfonate, A-174 γ-methylpropionyloxypropyltrimethoxysilane syrup, and a_1100 γ-amine Propyltriethoxysilane coupling agent, A-11108 aminosilane coupling agent, and A-1160 γ · ureidopropyltriethoxysilane (each commercially available from CK Witco, Tarrytown, NY). The organic silane coupling agent can be hydrolyzed at least partially with water before being applied to the fiber, preferably 1: 1 stoichiometry-50-This paper size is applicable to Zhongguan Standard (CNS) A4 (210 X 297 public love) ( (Please read the precautions on the back before filling this page) -------- Order --------- line j Printed by the Intellectual Property Bureau Employee Consumption Cooperative of the Ministry of Economy 1230698 Employee Consumption of Intellectual Property Bureau of the Ministry of Economic Affairs Cooperatives printed A7 B7 V. Description of the invention (48) Amount ratio, if required, or applied in unhydrolyzed form. The pH of water can be modified by addition of acids or bases to initiate or accelerate the hydrolysis of the coupling agent, as is known in the art. Suitable transition metal coupling agents include titanium, hammer, yttrium and chromium coupling agents. Suitable titanate coupling agents and #acid coupling agents are commercially available from Kenrich Petrochemical. Suitable complex complexes are commercially available from E. DuPont de Nemours, Wilmington, Delaware. Amine-containing Werner type coupling agents are complex compounds in which an organic acid having an amine functional group is coordinated, such as a trivalent nuclear atom of chromium. Other metal clamps and coordination type coupling agents known to those skilled in the art can be used here. The amount of coupling agent usually ranges from 1 to 99% by weight based on the total solids of the coating composition. In specific embodiments, the amount of the coupling agent ranges from 1 to 30% by weight, preferably from 1 to 10% by weight, and more preferably from 2 to 8% by weight based on the total solids. The coating composition of the present invention may further include one or more softeners or surfactants, which impart a uniform charge to the surface of the fibers, cause the fibers to repel each other and reduce friction between the fibers to act as a lubricant. Although not necessary, it is preferred that the softener is chemically different from the other ingredients of the coating composition. Such softeners include cationic, nonionic or anionic softeners and mixtures thereof, such as amine salts of fatty acids, alkylimidazoline derivatives (such as CATION X, commercially available from Rhone Poulenc, Princeton, New Jersey / Rhodia), acid-dissolved fatty acids fluorene, fatty acids and polyethyleneimine, and fluorene-substituted polyethyleneimines (such as EMERY® 6717, some fluorinated polyethyleneimines) are commercially available. Cognis -51 from Cincinnati, Ohio-This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the notes on the back before filling this page)
訂---------線I 1230698 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(49 ) 公司)之縮合物。雖然塗層組合物可包含達60重量%之軟 化劑’較佳爲’塗層組合物包含少於2〇重量%而且更佳 爲少於5重量%之軟化劑。更多軟化劑之資訊參見A ; Hall ^ Textile Finishing,.第 2 版(1957)第 15 頁,其特 別地在此併入作爲參考。 本發明之塗層組合物更可包括一或更多種化學地異於以 上討論之聚合物材料與軟化劑之潤滑材料,以在織動時賦 與纖維股所需之處理特徵。適合之潤滑材料可選自油、 蠟、脂、及以上任何之混合物。用於本發明之蠟材料之非 限制實例包括水溶性、可乳化或可分散蠟材料,如蔬菜、 動物、礦物、合成或石油壞,例如,鏈烷烴。用於本發明 之油包括天然油、半合成油及合成油。通常,蠟或其他潤 滑材料之量範圍基於總固體爲上漿組合物之〇至80重量 % ’較佳爲1至50重量%,更佳爲2〇至40重量%,而且 最佳爲25至35重量%。Order --------- Line I 1230698 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Condensate of Invention Description (49) Company. Although the coating composition may contain up to 60% by weight of the softener ', it is preferred that the coating composition contains less than 20% by weight and more preferably less than 5% by weight of the softener. For more information on softeners, see A; Hall ^ Textile Finishing ,. 2nd Edition (1957), page 15, which is specifically incorporated herein by reference. The coating composition of the present invention may further include one or more lubricating materials that are chemically different from the polymer materials and softeners discussed above to impart the desired processing characteristics to the fiber strands during weaving. Suitable lubricating materials may be selected from oils, waxes, greases, and mixtures of any of the above. Non-limiting examples of wax materials used in the present invention include water-soluble, emulsifiable or dispersible wax materials such as vegetables, animals, minerals, synthetics, or petroleum spirits, such as paraffins. The oils used in the present invention include natural oils, semi-synthetic oils and synthetic oils. Generally, the amount of wax or other lubricating material ranges from 0 to 80% by weight based on the total solids, preferably from 1 to 50% by weight, more preferably from 20 to 40% by weight, and most preferably from 25 to 35% by weight.
較佳之潤滑材料包括具有極性特徵之蠟及油,而且更佳 爲包括具有極性特徵及高於35 °C而且更佳爲高於45 X:之 熔點之高結晶蠟。比較塗覆含不具有極性特徵之蠟及油之 上漿組合物之纖維股,此種材料據信改良塗覆含此種極性 材料之上漿組合物之纖維股上極性樹脂之濕潤及濕透。較 佳之具有極性特徵之潤滑材料包括由反應以下形成之酯: ⑴單羧酸及(2)單羥基醇。此種用於本發明之脂肪酸酯之 非限制實例包括較佳之棕搁酸鯨蠟酯(如得自紐澤西州 Maywood 之 Stepan 公司之 KESSCO 653 或 STEPANTEX -52- 本·..氏張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂---------線一 (請先閱讀背面之注音?事項再填寫本頁) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(5〇 )Preferred lubricating materials include waxes and oils having polar characteristics, and more preferably include highly crystalline waxes having polar characteristics and a melting point higher than 35 ° C and more preferably higher than 45X :. Comparing fiber strands coated with a sizing composition containing waxes and oils having no polar characteristics, this material is believed to improve the wetting and penetration of polar resins on fiber strands coated with a size composition containing such a polar material. Preferred polar lubricating materials include esters formed by reacting: ⑴ monocarboxylic acids and (2) monohydroxy alcohols. Non-limiting examples of such fatty acid esters for use in the present invention include the preferred cetyl palmitate (eg, KESSCO 653 or STEPENTE-52- Stepan scale from Stepan Company, Maywood, New Jersey). Applicable to China National Standard (CNS) A4 specification (210 X 297 mm) ------------- install -------- order --------- line one (Please read the phonetic on the back? Matters before filling out this page) 1230698 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Description (50)
653 )、肉豆蔻酸絲壌酯(亦得自Stepan公司之STEPANLUBE 654 )、月桂酸鯨蠟酯、月桂酸十八酯、肉豆蔻酸十八酯、 棕櫊酸十八酯、及硬脂酸十八酯。用於本發明之其他脂肪 酸酯、潤滑材料包括三羥甲基丙烷三壬酸酯、天然鯨蠟及 三甘油酯,例如但不限於大豆油、亞麻油、環氧化大豆 油、及環氧化亞麻油。 潤滑材料亦可包括水溶性聚合材料。可用材料之非限制 實例包括聚伸烷多元醇及聚氧化伸烷多元醇,如MACOL E-300,其商業得自紐澤西州Parsippany之BASF公司,及 CARBOWAX 300與CARBOWAX 400,其商業得自康乃迪克 州Danbury之Union Carbide公司。可用潤滑材料之其他非 限制實例爲POLYOX WSR 301 ,其爲商業得自康乃迪克州653), serine myristate (also available from STEPANLUBE 654 from Stepan), cetyl laurate, stearyl laurate, stearyl myristate, stearyl myristate, and stearic acid Stearyl ester. Other fatty acid esters and lubricating materials used in the present invention include trimethylolpropane trinonanoate, natural cetyl wax, and triglycerides, such as but not limited to soybean oil, linseed oil, epoxidized soybean oil, and epoxidized sesame oil. Lubricating materials may also include water-soluble polymeric materials. Non-limiting examples of useful materials include polyalkylene polyols and polyoxyalkylene polyols such as MACOL E-300, commercially available from BASF Corporation, Parsippany, New Jersey, and CARBOWAX 300 and CARBOWAX 400, commercially available Union Carbide, Danbury, Connecticut. Another non-limiting example of a useful lubricating material is POLYOX WSR 301, which is commercially available from Connecticut
Danbury之Union Carbide公司之聚(環氧乙垸)〇 代替或除了以上討論之潤滑材料,本發明之塗層組合物 可另外包括一或更多種其他之潤滑材料,如非極性石油 蠟。非極性石油蠟之非限制實例包括MICHEM® LUBE 296 微晶蠟、POLYMEKON® SPP-W 微晶蠟、及 PETROLITE 75 微晶堪,其各商業得自俄亥俄州Cincinnai之Michelman公 司,及喬治亞州Cumming之Baker Petrolite公司,聚合物分 部。通常,此型樣之量爲上漿組合物總固體之至多10重 量%。 本發明之塗層組合物亦可包括樹脂反應性稀釋劑,以藉 由在此製造操作中降低細毛、孔環與破裂纖絲之可能性, 同時維持樹脂相容性,而進一步改良本發明經塗覆纖維股 -53- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) — — <— — — — — — — 1 — · I I I I I I I — — — — — — — I· (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 ___B7__ 五、發明說明(51 ) 之潤滑,及在織動與針織提供良好之處理力。在此使用之 •,樹脂反應性稀釋劑”表示稀釋劑包括可化學地反應與塗層 組合物相容之相同樹脂之官能基。稀釋劑可爲任何具有一 或更多個可與樹脂系統反應之官能基之潤滑材料,較佳爲 反應環氧樹脂系統之官能基,而且更佳爲反應FR_4環氧 樹脂系統之官能基。適合之潤滑劑之非限制實例包括具有 胺基、醇基、酐基、酸基或環氧基之潤滑劑。具有胺基之 潤滑劑之非限制實例爲修改聚乙二胺,例如,EMERY 6717,其爲商業得自俄亥俄州Cincinnati之Cognis公司之 部份地醯胺化聚伸乙二亞胺。具有醇基之潤滑劑之非限制 實例爲聚乙二醇,例如,CARBOWAX 3〇0,其爲商業得自 康乃迪克州Danbury之Union Carbide公司之聚乙二醇。具 有酸基之潤滑劑之非限制實例爲脂肪酸,例如,硬脂酸及 硬脂酸之鹽。具有環氧基之潤滑劑之非限制實例包括環氧 化大豆油與環氧化亞麻油,例如,FLEXOL LOE ,其爲環 氧化亞麻油,及FLEXOL EPO,其爲環氧化大豆油,其均 商業得自康乃迪克州Danbury之Union Carbide公司,及LE-9300環氧化聚碎氧乳液,其商業得自紐約州Tarrytown之 CK Witco公司。雖然在本發明中不限制,上漿組合物可包 括基於總固體爲上漿組合物之至多15重量。/〇之量之以上 討論之樹脂反應性稀釋劑。 塗層組合物可另外包括一或更多種乳化劑以乳化或分散 塗層組合物之成分,如顆粒18及/或潤滑材料。適合之乳 化劑或界面活性劑之非限制實例包括聚氧化伸烷基嵌段共 -54- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公爱) 請 先· 閱 讀 背 © 之 注 意 事 項 再贏 !·裝 頁 訂 經濟部智慧財產局員工消費合作社印製 1230698 A7 B7 五、發明說明(52 ) 聚物(如PLURONIC™ F-108聚氧化丙烯-聚氧化乙晞共聚 物,其商業得自紐澤西州 Parsippany之BASF公司 (PLURONIC™ F-108共聚物在歐洲以商標名SYNPERONIC F-108得到)、乙氧化烷酚(如IGEPAL CA-630乙氧化辛基苯 氧基乙醇,其商業得自紐澤西州Wayne之GAF公司)、聚 氧化乙烯辛基苯基乙二醇乙醚、花楸醇酯之環氧乙烷衍生 物(如TMAZ 81 ,其商業得自紐澤西州Parsippany之BASF 公司)、聚氧化乙烯化蔬菜油(如ALKAMULS EL-719 ,其 商業得自 Rhone-Poulenc/Rhodia公司)、乙氧化燒盼(如 MACOL OP-10 SP ,其亦商業得自BASF公司)、及壬酚界 面活性劑(如MACOL NP-6與ICONOL NP-6,其亦商業得自 BASF公司,及SERMUL EN 668 ,其商業得自CON BEA, Benelux)。通常,乳化劑之量範圍基於總固體爲塗層組合 物之1至30重量%,較佳爲1至15重量%。 交聯材料,如三聚氰胺甲醛,及塑性劑,如酞酸酯、偏 苯三甲酸酯與己二酯,亦可包括於塗層組合物中。交聯劑 或塑性劑之量範圍基於總固體爲塗層組合物之1至5重量 %。 其他之添加物可包括於塗層組合物中,如聚矽氧、殺眞 菌劑、殺菌劑及防沫材料,其通常爲少於5重量%之量。 足以提供塗層組合物2至10之pH之有機及/或無機酸或 鹼亦可包括於塗層組合物中。適合之聚矽氧乳液之非限制 實例爲LE-9300環氧化聚矽氧乳液,其商業得自紐約州 Tarrytown之CK Witco公司。適合之殺菌劑之實例爲 •55- 私張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) " (請先閱讀背面之注意事項再填寫本頁) --------訂---------線j 經濟部智慧財產局員工消費合作社印製 1230698Poly (ethylene oxide) from Union Carbide of Danbury. Instead of or in addition to the lubricating materials discussed above, the coating composition of the present invention may additionally include one or more other lubricating materials, such as non-polar petroleum wax. Non-limiting examples of non-polar petroleum waxes include MICHEM® LUBE 296 microcrystalline wax, POLYMEKON® SPP-W microcrystalline wax, and PETROLITE 75 microcrystalline, each commercially available from Michelman Corporation of Cincinnai, Ohio, and Cumming, Georgia. Baker Petrolite, Polymer Division. Generally, the amount of this pattern is up to 10% by weight of the total solids of the sizing composition. The coating composition of the present invention may also include a resin-reactive diluent to further improve the process of the present invention by reducing the possibility of fine hair, pore loops, and broken filaments in this manufacturing operation, while maintaining resin compatibility. Coated fiber strand-53- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) — — < — — — — — — 1 — · IIIIIII — — — — — — — I · (Please read the precautions on the back before filling this page) 1230698 A7 ___B7__ V. Lubrication of the invention description (51), and provide good processing power in weaving and knitting. As used herein, "resin-reactive diluent" means that the diluent includes functional groups that can chemically react with the same resin that is compatible with the coating composition. The diluent can be any one that has one or more reactive with the resin system The functional group of the lubricating material is preferably a functional group that reacts to an epoxy resin system, and more preferably a functional group that reacts to an FR_4 epoxy resin system. Non-limiting examples of suitable lubricants include amine groups, alcohol groups, and anhydrides. -Based, acid-based or epoxy-based lubricants. A non-limiting example of an amine-based lubricant is a modified polyethylene diamine, for example, EMERY 6717, which is part of the Cognis company commercially available from Cincinnati, Ohio. Aminated polyethyleneimine. A non-limiting example of an alcohol-based lubricant is polyethylene glycol, for example, CARBOWAX 300, which is a polyethylene commercially available from Union Carbide, Danbury, Connecticut. Alcohols. Non-limiting examples of lubricants with acid groups are fatty acids, such as stearic acid and salts of stearic acid. Non-limiting examples of lubricants with epoxy groups include epoxidized soybean oil and epoxidized flax For example, FLEXOL LOE, which is an epoxidized linseed oil, and FLEXOL EPO, which is an epoxidized soybean oil, both of which are commercially available from Union Carbide Corporation, Danbury, Connecticut, and LE-9300 epoxidized polyoxygenated emulsion, It is commercially available from CK Witco, Inc. of Tarrytown, New York. Although not limiting in the present invention, the sizing composition may include up to 15 weights based on the total solids of the sizing composition. Resin reactivity as discussed above in an amount of / 0 The diluent. The coating composition may additionally include one or more emulsifiers to emulsify or disperse the ingredients of the coating composition, such as particles 18 and / or lubricating materials. Non-limiting examples of suitable emulsifiers or surfactants include Polyoxyalkylene block total-54- This paper size is applicable to Chinese National Standard (CNS) A4 specification (21〇X 297 public love) Please first read the precautions of the back © and win! Printed by the Property Cooperative Consumer Cooperative 1230698 A7 B7 V. Description of the Invention (52) Polymers (such as PLURONIC ™ F-108 polyoxypropylene-polyethylene oxide copolymers, commercially available from Parsippany, New Jersey BASF (PLURONIC ™ F-108 copolymer is available in Europe under the trade name SYNPERONIC F-108), ethoxylated phenols (such as IGEPA CA-630 ethoxylated octylphenoxyethanol, commercially available from Wayne, New Jersey GAF Corporation), polyethylene oxide octylphenyl glycol ether, ethylene oxide derivatives of anthocyanin esters (such as TMAZ 81, commercially available from BASF Corporation, Parsippany, New Jersey), polyethylene oxide Chemical vegetable oils (such as ALKAMULS EL-719, commercially available from Rhone-Poulenc / Rhodia), ethoxylated (such as MACOL OP-10 SP, which is also commercially available from BASF), and nonyl surfactant ( For example, MACOL NP-6 and ICONOL NP-6, which are also commercially available from BASF, and SERMUL EN 668, which are commercially available from CON BEA, Benelux). Generally, the amount of emulsifier ranges from 1 to 30% by weight, preferably from 1 to 15% by weight, based on the total solids of the coating composition. Cross-linked materials, such as melamine formaldehyde, and plasticizers, such as phthalates, trimellits, and adipates, can also be included in the coating composition. The amount of the cross-linking agent or the plasticizer ranges from 1 to 5% by weight based on the total solids of the coating composition. Other additives may be included in the coating composition, such as polysiloxanes, fungicides, bactericides, and antifoam materials, which are usually in an amount of less than 5% by weight. Organic and / or inorganic acids or bases sufficient to provide a pH of 2 to 10 of the coating composition may also be included in the coating composition. A non-limiting example of a suitable silicone emulsion is LE-9300 epoxy silicone emulsion, commercially available from CK Witco, Tarrytown, NY. An example of a suitable bactericide is: 55- private leaf scale applicable to China National Standard (CNS) A4 (210 X 297 public love) " (Please read the precautions on the back before filling this page) ------ --Order --------- Line j Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 1230698
五、發明說明(53 經濟部智慧財產局員工消費合作社印製 BIOMET 66抗微生物化合物,其商蓄得 开同果侍自紐澤西州Rahway 之M&T Chemicals公司。適合之防沫材料之實例爲sag 材料,其商業得自康乃迪克州Greenwich之CK Witc〇公 司,及MAZU DF-136,其商業得自紐澤西州ρ_ρρ—之 BASF公司。如果需要,可將氫氧化銨加入塗層組合物以 安定塗層。較佳爲,水,而且更佳爲去離子水,以足以利 於在股上塗佈大致均勻塗層之量包括於塗層組合物中。塗 層組合物之固體重量%通常範圍爲1至2〇重量%。 在具體實施例中,本發明之塗層組合物實質上無玻璃材 料在此使用之實質上無玻璃材料"表示塗層組合物包含 少於50體積❶/。之形成玻璃複合物之玻璃基質材料,較佳 爲少於35體積%。在更佳具體實施例中,本發明之塗層 組合物本質上無玻璃材料。在此使用之"本質上無玻璃材 料"表示塗層組合物包含少於20體積❶/。之形成玻璃複合物 之玻璃基質材料,較佳爲少於5體積%,而且更佳爲無玻 璃材料。此種玻璃基質材料之實例包括黑玻璃陶瓷基質材 料或銘矽酸鹽基質材料,如熟悉此技藝者所已知。 在本發明之具體實施例中,包含多個纖維之纖維股以包 含有機成分及具有在300K之溫度爲每米K至少1瓦之導 熱度之薄平顆粒之塗層至少部份地塗覆。在另一個具體實 施例中,包含多個纖維之纖維股以包含有機成分及不可水 合薄平顆粒之塗覆至少部份地塗覆。在這些具體實施例 中,有機成分及薄平顆粒可選自以上討論之塗層成分。有 機成分及薄平顆粒可爲相同或不同,而且塗層可爲水性塗 -56- 本纸張尺度過用宁國國家標準(CNS)A4規格(21〇 χ 297公釐) ^裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(54 ) 層組合物殘渣或粉狀塗層組合物。 在另一個具體實施例中,包含多個纖維之纖維股以包含 至少一個具有在3〇OK之溫度爲每米K至少1瓦之導熱度 I無棚薄平顆粒之塗層至少部份地塗覆。在另一個具體實 施例中’包含多個纖維之纖維股以包含具有在3〇〇κ之溫 度爲每米Κ至少丨瓦之導熱度之無硼薄平顆粒之水性組合 物殘渣至少邵份地塗覆。在另_個具體實施例中,包含多 個纖維 < 纖維股以包含具有在3〇〇κ之溫度爲每米κ至少 1瓦之導熱度之無鋁不可水合顆粒之水性組合物殘渣至少 部份地塗覆。 這些具體實施例中之成分可選自以上討論之塗層成分, 而且另外之成分亦可選自上列者。 在本發明之另一個具體實施例中,包含多個纖維之纖維 月又在咸纖維至少之一之至少一部份表面上以樹脂相容塗層 組合物至少部份地塗覆,此樹脂相容塗層組合物包含:(a) 夕由逼^自不了熱膨脹有機材料、無機聚合材料、不可熱 膨脹複口材料及其混合物之材料形成之不連續顆粒,此顆 粒具有足以使股濕潤之平均粒度;(b)至少一種異於該多 種不連%顆粒之潤滑材料;及⑷至少一種膜形成材料。 &些具體實施例中之成分可選自以上討論之塗層成分。在 另個具體貫施例中,多個不連續顆粒在該纖維至少之— 與至 > 一個相鄰纖維之間提供間隙空間。 在另個具體實施例中,包含多個纖維之纖維股在該纖 維至少之一·之$小 、 王y —邵份表面上以樹脂相容塗層組合物至 (請先閱讀背面之注意事項再填寫本頁} --------訂---------線jV. Description of the Invention (53 The BIOMET 66 antimicrobial compound printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs has been deposited with M & T Chemicals, Rahway, New Jersey. Examples of suitable antifoam materials Is a sag material commercially available from CK Witco, Greenwich, Connecticut, and MAZU DF-136, commercially available from BASF, ρ_ρρ— New Jersey. Ammonium hydroxide can be added to the coating if needed The composition has a stable coating. Preferably, water, and more preferably deionized water, is included in the coating composition in an amount sufficient to facilitate the application of a substantially uniform coating on the strand. The solids weight% of the coating composition Usually the range is from 1 to 20% by weight. In a specific embodiment, the coating composition of the present invention is substantially free of glass material. The substantially glass-free material used herein means that the coating composition contains less than 50 vol. The glass matrix material forming the glass composite is preferably less than 35% by volume. In a more specific embodiment, the coating composition of the present invention is essentially free of glass materials. The "essence" used herein The above glass-free material means that the coating composition contains less than 20 vol.% Of the glass matrix material forming the glass composite, preferably less than 5% by volume, and more preferably a glass-free material. Such a glass matrix Examples of materials include black glass ceramic matrix materials or indium silicate matrix materials, as known to those skilled in the art. In a specific embodiment of the present invention, a fiber strand comprising a plurality of fibers to contain an organic component and having a mass at 300K A coating of thin flat particles having a thermal conductivity of at least 1 watt per meter K is at least partially coated. In another embodiment, a fiber strand comprising a plurality of fibers includes organic components and a non-hydratable thin flat The coating of the particles is at least partially coated. In these embodiments, the organic component and the thin flat particles may be selected from the coating components discussed above. The organic components and the thin flat particles may be the same or different, and the coating may be For water-based coating-56- This paper has passed the Ning National Standard (CNS) A4 specification (21〇χ 297 mm) ^ Packing -------- Order --------- Line (Please read the notes on the back before filling out this page) 12306 98 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 V. Invention Description (54) Layer composition residue or powder coating composition. In another specific embodiment, a fiber strand comprising a plurality of fibers to contain at least one A coating having a thermal conductivity of at least 1 watt per meter K at 30 ° I. Shedless thin flat particles is at least partially coated. In another embodiment, a 'fiber strand comprising a plurality of fibers to contain Aqueous composition residues of boron-free thin flat particles having a thermal conductivity of at least 1 watt per meter K at 300 κ are coated at least partly. In another specific embodiment, a plurality of fibers are included The fiber strands are at least partially coated with an aqueous composition residue containing aluminum-free non-hydratable particles having a thermal conductivity of at least 1 watt per meter of kappa at a temperature of 300 kappa. The components in these embodiments may be selected from the coating components discussed above, and other components may also be selected from those listed above. In another embodiment of the present invention, a fiber comprising a plurality of fibers is at least partially coated with a resin-compatible coating composition on at least a portion of a surface of at least one of the salt fibers, and the resin phase The coating composition includes: (a) discontinuous particles formed from materials that cannot be thermally expanded organic materials, inorganic polymeric materials, non-thermally expandable composite materials, and mixtures thereof, and the particles have an average particle size sufficient to make the strands moist (B) at least one lubricating material different from the plurality of non-connected% particles; and ⑷ at least one film-forming material. & The ingredients in some embodiments may be selected from the coating ingredients discussed above. In another specific embodiment, a plurality of discontinuous particles provide interstitial space between at least one of the fibers and one adjacent fiber. In another specific embodiment, a fiber strand containing a plurality of fibers is coated with a resin-compatible coating composition on the surface of at least one of the fibers. (Please read the precautions on the back first.) Fill out this page again} -------- Order --------- line j
1230698 五、發明說明(55 ) 少部份地塗覆,此樹脂相容塗層组 粒,其包含⑴至少一個土去 (a)夕個顆 /工 個由有機材料形成之顆粒;及(in至 少-個由選自氮化硼、石墨及金屬二硫族 料形成之顆粒,其中客彻舰 <典機材 、·仏、“、中夕個顆粒具有足以使股濕潤之平均粒 至少一種膜形成材料。不料難(潤滑材料;及(〇 唯;;:具:實施例中,包含多個纖維之纖維股在該纖 〈 v-邵份表面上以樹脂相容塗層纽人物至 少部份地塗覆,此掛叫』 曰、、且口物至 吸此树脂相容塗層组合物包含:(a)多個由 選自有機材料、益機增人士士 …·、機I合材料、複合材料及其混合物之材 r , n, 匕果、粒具有依照雷射散射技術測量 二微米之平均粒度,至少-種異於該多個 不連顆粒之潤滑材料;及⑷至少一種膜形成材料。 ^另―個具體實施財,以上敘述之樹脂相容塗層组合 :含⑷基於總固體爲20至60重量%,較佳爲35至55重 2认她而且更佳爲3〇至5〇重量%之多個不連續顆粒;(b) 基於總固體爲0至8〇重量%,較佳爲!至5〇重量%,而 :更佳馬20至40重量%之至少一種潤滑材料,·及⑷基於 ·』體馬1 2至6〇重量%,較佳爲5至50重量%,而旦更 佳馬10 S 30重量%之至少一種膜形成材料。 在本發明4另一個具體實施例中,包含多個纖維之孅維 股在該纖維至少之-之至少一部份表面上以樹脂相容聲層 ,合物至少部份地塗覆,此樹脂相容塗層組合物包含:⑷ 多個由選自有機材料、複合材料及其混合物之材料形成之 1 _______ -58- 2 本·Λ張尺度適用中國國豕標準(cns)A4規格⑵Q X撕公爱) 1230698 五、發明說明(56 不連續非壞狀顆妒 園爲Μ至5微Ϊ之Γ顆粒具有依照雷射散射技術測量範 平均粒度,及(b)至少一種異於該多個 不連α顆粒之潤滑材料。 在本發明之另—, 股在該纖維至少:—固具體實施例中,包含多個纖維之纖維 組合物至少部份地塗rtr邵份表面上以樹脂相容塗層 鲍 Λ '、復,此树脂相容塗層組合物包含基於 〜固肖豆爲大於景〇/> 中*顆和及、音人 選自無機顆粒、有機 $顆粒之顆粒,此至少一個顆粒具有不超過 至少-個該纖維之莫氏硬度値之莫氏硬度値。 訂 (另—個具體實施例中,包含多個纖維之纖維 = =之:之至少—部份表面上以樹脂相容塗層 / »卩知地坚覆,此樹脂相容塗層組合 至少一個具有不超過至少一個,⑻ 、主/個錢維(莫氏硬度値之莫氏 又又’’平揲機顆粒;及(b)至少一種聚合材料。 在本發明之額外具體實施例中, 在該纖維至少之—之至………個纖維〈纖維股 、表面上以樹脂相容塗層組 口 >邵份地塗覆,此樹脂相容塗層組合物包本.⑷ 至少一個中空不可熱膨脹有機顆粒;及㈨至少異於 至少一個中空有機顆粒之潤滑材料。 ; 各以上具體實施例中之成分選自以上討論之塗層成分, 而且另外之成分亦可選自上列者。 刀 在本發明之具體實施例中,纖維塗覆包含有機成分及具 有在30〇K之溫度爲每米κ至少i瓦之導熱度之薄;顆粒 之組合物。在另一個具體實施例中,纖維塗覆包本有機成 _ _ 59 - 本紙張尺度如㈣@家標準(CNS)A4祕( X 297^J" Ϊ230698 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 A7 五、發明說明(57 ) 分及不可水合薄平顆粒之組合物。在另一個具體實施例 中,纖維塗覆包含至少一個具有在30〇K之溫度爲每米κ 至少1瓦之導熱度之無硼薄平顆粒之組合物。在另一個具 體實施例中,纖維塗覆包含具有在30〇κ之溫度爲每米κ 至少1瓦之導熱度之薄平顆粒之組合物。在另一個具體實 施例中,纖維塗覆包含具有在300Κ之溫度爲每米κ至少 1瓦之導熱度之無銘不可水合無機顆粒之組合物。 在本發明之另一個具體實施例中,纖維塗覆包含以下之 組合物:(a)多個由選自不可熱膨脹有機材料、無機聚合 材料、不可熱膨脹複合材料及其混合物之材料形成之不^ 續顆粒,此顆粒具有足以使股濕潤之平均粒度;至少 一種異於該多個不連續顆粒之潤滑材料;及⑷至少一種 膜形成材料。在另一個具體實施例中,纖維塗覆包含以下 之組合物:(a)多個顆粒,其包含⑴至少一個由有機材料 形成I顆粒;及(ii)至少一個由選自氮化硼、石墨及金屬 二硫族化合物之無機材料形成之顆粒,其中多個顆粒具有 足以使股濕潤之平均粒度;(b)至少一種異於該多個不連 績顆粒之潤滑材料;及⑷至少一種膜形成材料。 在另一個具體實施例中,纖維塗覆包含以下之組合物· (a)多個由選自有機材料、無機聚合材料、複合材料及其 混合物之材料形成之不連續顆粒,此顆粒具有依照雷射散 射技術測量範園爲〇·〗至5微米之平均粒度;及至少一 種異於該多個不連續顆粒之潤滑材料;及⑷至少一種膜 形成材料。 -60- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 χ 297公釐) (請先閱讀背面之注意事項再填寫本頁)1230698 V. Description of the invention (55) Partially coated, this resin-compatible coating granule contains at least one soil to (a) particles / organic particles formed from organic materials; and (in At least one particle formed from a material selected from the group consisting of boron nitride, graphite, and metal dichalcogenide, in which the particles < Machinery, · 仏, ", and Zhongxi have at least one kind of average particle sufficient to make the strand moist Forming materials. Unexpectedly (lubricating materials; and (〇 ;;; :: In the embodiment, a fiber strand containing a plurality of fibers is at least partially coated with a resin-compatible coating on the fiber surface. Ground coating, this name is called, and the mouth-to-mouth absorption of this resin-compatible coating composition includes: (a) a plurality of materials selected from the group consisting of organic materials; The materials r, n, dagger and granules of the composite material and its mixture have an average particle size of two microns measured according to laser scattering technology, at least-a kind of lubricating material different from the plurality of unconnected particles; and ⑷ at least one film forming material ^ Another-a resin-compatible coating specifically described above Combination: 20 to 60% by weight based on total solids, preferably 35 to 55% by weight and more preferably 30 to 50% by weight of discrete particles; (b) 0 based on total solids To 80% by weight, preferably! To 50% by weight, and more preferably at least one lubricating material of 20 to 40% by weight of horse, and · based on the body horse 12 to 60% by weight, preferably At least one film-forming material is 5 to 50% by weight, and more preferably 10% to 30% by weight. In another specific embodiment of the present invention 4, the fiber-containing strand comprising a plurality of fibers is at least one of the fibers. At least a part of the surface is coated with a resin-compatible acoustic layer, and the composition is at least partially coated. The resin-compatible coating composition includes: 多个 a plurality of materials formed from materials selected from organic materials, composite materials, and mixtures thereof 1 _______ -58- 2 This Λ Zhang scale is applicable to China's national standard (cns) A4 specifications (Q X tear public love) 1230698 V. Description of the invention (56 discontinuous non-bad pieces of jealousy garden is M to 5 micrometers) Γ The particles have a range-average particle size measured in accordance with laser scattering technology, and (b) at least one type of lubricant different from the plurality of non-linked alpha particles In another aspect of the present invention, the fiber is at least: solid. In a specific embodiment, a fiber composition including a plurality of fibers is at least partially coated with a resin-compatible coating on the surface of the resin. In addition, this resin-compatible coating composition includes particles that are based on ~ Guo Xiaodou is larger than King and /, and is selected from inorganic particles and organic particles, and this at least one particle has no more than at least- Mohs hardness 値 of this fiber 値. (Another embodiment, a fiber comprising a plurality of fibers = = of: at least-a resin-compatible coating on a part of the surface / »卩Knowingly, at least one of this resin-compatible coating combination has no more than at least one, ⑻, main / money (Mohs' hardness 値 of Mohs is also `` flat machine particle; and (b) at least one Polymeric material. In an additional specific embodiment of the present invention, at least-to ... of the fibers are coated with a resin-compatible coating group on the surface of the fiber strands, and the resin-compatible coating is applied. The layer composition includes: 至少 at least one hollow non-heat-expandable organic particle; and ㈨ a lubricating material which is at least different from at least one hollow organic particle. The components in each of the above specific embodiments are selected from the coating components discussed above, and other components may also be selected from the above. Knife In a specific embodiment of the invention, the fiber coating comprises a composition of an organic component and a thin, granular composition having a thermal conductivity of at least 1 watt per meter of k at a temperature of 30K. In another specific embodiment, the fiber-coated coated organic composition _ _ 59-This paper size is such as ㈣ @ 家 标准 (CNS) A4 Secret (X 297 ^ J " Ϊ230698 Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs A7 5. Description of the invention (57) A composition that divides non-hydratable thin flat particles. In another specific embodiment, the fiber coating comprises at least one having a thermal conductivity of at least 1 watt per meter κ at a temperature of 30 ° K. Composition of boron-free thin flat particles. In another specific embodiment, a fiber coating composition comprising thin flat particles having a thermal conductivity of at least 1 watt per meter of k at a temperature of 30oK. In another specific embodiment, In an embodiment, the fiber coating comprises a composition of unmarkable non-hydratable inorganic particles having a thermal conductivity of at least 1 watt per meter k at a temperature of 300K. In another embodiment of the present invention, the fiber coating includes the following Composition: (a) a plurality of discontinuous particles formed of a material selected from the group consisting of non-thermally expandable organic materials, inorganic polymeric materials, non-thermally expandable composite materials and mixtures thereof, the particles having sufficient Wet average particle size; at least one lubricating material different from the plurality of discontinuous particles; and ⑷ at least one film forming material. In another embodiment, the fiber coating comprises the following composition: (a) a plurality of particles Comprising at least one I particle formed from an organic material; and (ii) at least one particle formed from an inorganic material selected from the group consisting of boron nitride, graphite, and a metal dichalcogenide, wherein a plurality of particles have Average particle size; (b) at least one lubricating material different from the plurality of non-continuous particles; and ⑷ at least one film forming material. In another specific embodiment, the fiber coating comprises the following composition: (a) more Discontinuous particles formed of a material selected from the group consisting of organic materials, inorganic polymeric materials, composite materials, and mixtures thereof, the particles having an average particle size of 0 to 5 micrometers as measured by a laser scattering technique; Lubricating material for the plurality of discontinuous particles; and at least one film-forming material. -60- This paper size applies to China National Standard (CNS) A4 (21〇χ 29 7 mm) (Please read the notes on the back before filling in this page)
1230698 A71230698 A7
1230698 A7 B7 五、發明說明(59 ) (請先閱讀背面之注意事項再填寫本頁) EPON 826環氧基膜形成材料、PVP K-30聚乙烯基吡咯啶 酮、A-187環氧基官能基有機矽烷偶合劑、ALKAMULS EL-719聚氧化乙基化蔬菜油、IGEPAL CA-630乙氧化辛基 苯氧基乙醇、KESSCO PEG 600聚乙二醇單月桂酸酯(其商 業得自伊利諾州芝加哥之Stephan公司)、及EMERY® 6717 部份醯胺化聚伸乙二亞胺之水性塗層組合物。 在本發明另一個用於織布之非限制具體實施例中,本發 明纖維股之該纖維至少之一之至少一部份塗佈包含 POLARTHERM® 160 氮化硼粉末及 / 或 BORON NITRIDE RELEASECOAT 分散液、RD-847A 聚酯、PVP K-30 聚乙烯 基吡咯啶酮、DESMOPHEN 2000聚酯、A-174丙烯基官能 基有機矽烷偶合劑、與A-187環氧基官能基有機矽烷偶合 劑、PLURONIC F-108聚氧化丙烯-聚氧化乙烯共聚物、 MACOL NP-6 壬 g分界面活性劑、VERS AMID 140 、及 LE-9300環氧化聚矽酮乳液之水性上漿組合物之乾燥殘渣。 經濟部智慧財產局員工消費合作社印製1230698 A7 B7 V. Description of the invention (59) (Please read the notes on the back before filling in this page) EPON 826 epoxy film forming material, PVP K-30 polyvinyl pyrrolidone, A-187 epoxy function Organic organosilane coupling agent, ALKAMULS EL-719 polyoxyethylated vegetable oil, IGEPAL CA-630 ethoxylated octylphenoxyethanol, KESSCO PEG 600 polyethylene glycol monolaurate (commercially available from Illinois Stephan Company in Chicago), and EMERY® 6717 Partially Aminated Polyethylene Diimide Aqueous Coating Composition. In another non-limiting embodiment of the present invention for woven fabrics, at least a portion of at least one of the fibers of the fiber strands of the present invention is coated with POLARHERM® 160 boron nitride powder and / or BORON NITRIDE RELEASECOAT dispersion RD-847A Polyester, PVP K-30 Polyvinylpyrrolidone, DESMOPHEN 2000 Polyester, A-174 Propylene Functional Organosilane Coupling Agent, A-187 Epoxy Functional Organosilane Coupling Agent, PLURONIC Dry residue of an aqueous sizing composition of F-108 polyoxypropylene-polyoxyethylene copolymer, MACOL NP-6 nong interfacial surfactant, VERS AMID 140, and LE-9300 epoxy polysiloxane emulsion. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
在本發明之另一個用於電子電路板之織物之非限制具體 實施例中,本發明纖維股之該纖維至少之一之至少一部份 塗佈包含POLARTHERM® PT 160氮化硼粉末及/或ORPAC BORON NITRIDE RELEASECOAT-CONC 25 分散液、PVP K-30聚乙烯基吡咯啶酮、A-174丙烯基官能基有機矽烷偶合 劑、A-187環氧基官能基有機矽烷偶合劑、ALKAMULS EL-719聚氧化乙基化蔬菜油、EMERY® 6717部份醯胺化 聚伸乙二亞胺、RD-847A聚酯、DESMOPHEN 2000聚酯、 PLURONIC F-108聚氧化丙晞-聚氧化乙烯共聚物、ICONOL -62- 本^張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(60 ) (請先閱讀背面之注意事項再填寫本頁) NP-6烷氧化壬酚、及SAG 10防沫材料之水性塗層組合 物。如果需要,此特定具體實施例可視情況地另外包括 ROPAQUE®HP-1055 及 / 或 ROPAQUE®OP-96 苯乙烯-丙烯 共聚物中空球粒。 在本發明之另一個用於電子電路板之織物之非限制具體 實施例中,本發明纖維股之該纖維至少之一之至少一部份 塗佈包含P〇LARTHERM®PT160氮化硼粉末及/或ORPAC BORON NITRIDE RELEASECOAT-CONC 25 分散液、RD-847A聚醋、PVP K-30聚乙烯基吡咯啶酮、DESMOPHEN 2000聚酯、A-174丙烯基官能基有機矽烷偶合劑、A-187 環氧基官能基有機矽烷偶合劑、PLURONIC F-108聚氧化 丙烯-聚氧化乙烯共聚物、VERSAMID 140聚醯胺、及 MACOL NP-6壬g分之水性上漿組合物。如果需要,此特定 具體實施例可視情況地另外包括ROPAQUE® HP-1055及/ 或ROPAQUE® OP_96苯乙烯-丙烯共聚物中空球粒。 經濟部智慧財產局員工消費合作社印製 在本發明之另一個用於織動層合印刷電路板用織物之非 限制具體實施例中,本發明纖維股之該纖維至少之一之至 少一部份塗佈包含ROPAQUE® HP-1055及/或ROPAQUE® OP-96苯乙晞·丙烯共聚物中空球粒、PVP K-30聚乙晞基 吡咯啶酮、A-174丙烯基官能基有機矽烷偶合劑與A-187 環氧基官能基有機矽烷偶合劑、EMERY® 6717部份醯胺 化聚伸乙二亞胺、STEPANTEX 653棕搁酸鯨蠟酯、TMAZ 81花楸醇酯之環氧乙烷衍生物、MACOL OP-10乙氧化烷 驗、及MAZU DF-136防沫材料之水性第一塗層組合物殘 -63- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(61 ) 渣。雖然並非必要,此特定具體實施例較佳爲更包括 POLARTHERM® PT 160 氮化硼粉末及 / 或 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 分散液。 在本發明之另一個用於電子電路板之織物之非限制具體 實施例中,本發明纖維股之該纖維至少之一之至少一部份 塗佈包含DESMOPHEN 2000聚酯、A-174丙烯基官能基有 機矽烷偶合劑、A-187環氧基官能基有機矽烷偶合劑、 PLURONIC F-108聚氧化丙晞-聚氧化乙晞共聚物、 VERSAMID 140 聚醯胺、及 MACOL NP-6 壬酚、POLYOX WSR 301聚(環氧乙烷)、及DYNAKOLL Si 100松脂之水性 塗層組合物。此外,此特定具體實施例更包括 POLARTHERM® PT 160 氮化硼粉末及 / 或 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 分散液。In another non-limiting embodiment of the fabric for electronic circuit boards of the present invention, at least a portion of at least one of the fibers of the fiber strands of the present invention is coated with POLARHERM® PT 160 boron nitride powder and / or ORPAC BORON NITRIDE RELEASECOAT-CONC 25 dispersion, PVP K-30 polyvinyl pyrrolidone, A-174 acryl-functional organosilane coupling agent, A-187 epoxy-functional organosilane coupling agent, ALKAMULS EL-719 Polyoxyethylated vegetable oil, EMERY® 6717 Partially Aminated Polyethylene Diimide, RD-847A Polyester, DESMOPHEN 2000 Polyester, PLURONIC F-108 Polypropylene Oxide-Polyethylene Oxide Copolymer, ICONOL -62- This standard is applicable to China National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 B7 V. Description of the invention (60) (Please read the precautions on the back before filling this page) NP-6 alkane An aqueous coating composition of nonoxynol and SAG 10 antifoam material. If desired, this particular embodiment may optionally include ROPAQUE® HP-1055 and / or ROPAQUE® OP-96 styrene-propylene copolymer hollow spheres. In another non-limiting embodiment of the fabric for electronic circuit boards of the present invention, at least a portion of at least one of the fibers of the fiber strands of the present invention is coated with POLARTHERM® PT160 boron nitride powder and / ORPAC BORON NITRIDE RELEASECOAT-CONC 25 dispersion, RD-847A polyacetate, PVP K-30 polyvinylpyrrolidone, DESMOPHEN 2000 polyester, A-174 acrylic functional organosilane coupling agent, A-187 epoxy Organic functional silane coupling agent, PLURONIC F-108 polyoxypropylene-polyoxyethylene copolymer, VERSAMID 140 polyamide, and an aqueous sizing composition of MACOL NP-6 nong. If desired, this particular embodiment may optionally include ROPAQUE® HP-1055 and / or ROPAQUE® OP_96 styrene-propylene copolymer hollow pellets as appropriate. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs In another non-limiting embodiment of the present invention for weaving laminated printed circuit board fabrics, at least a part of at least one of the fibers of the fiber strand of the present invention Coated hollow pellets containing ROPAQUE® HP-1055 and / or ROPAQUE® OP-96 acetophenone · propylene copolymer, PVP K-30 polyethylpyrrolidone, A-174 acrylic functional organosilane coupling agent Derived from ethylene oxide with A-187 epoxy-functional organosilane coupling agent, EMERY® 6717 partially fluorinated poly (ethylene diimide), STEPENTEX 653 cetyl palmitate, TMAZ 81 anisocyanate Materials, MACOL OP-10 ethoxylate test, and MAZU DF-136 anti-foam material, the first coating composition of water-based residue -63- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 B7 5. Description of the invention (61) Slag. Although not necessary, this particular embodiment preferably includes POLARTHERM® PT 160 boron nitride powder and / or ORPAC BORON NITRIDE RELEASECOAT-CONC 25 dispersion. In another non-limiting embodiment of the fabric for electronic circuit boards of the present invention, at least a portion of at least one of the fibers of the fiber strands of the present invention is coated with DESMOPHEN 2000 polyester, A-174 acrylic functionalities Based organic silane coupling agent, A-187 epoxy functional organic silane coupling agent, PLURONIC F-108 poly (propylene oxide) -poly (ethylene oxide) copolymer, VERSAMID 140 polyamine, and MACOL NP-6 nonylphenol, POLYOX WSR 301 poly (ethylene oxide), and an aqueous coating composition of DYNAKOLL Si 100 turpentine. In addition, this particular embodiment further includes POLARTHERM® PT 160 boron nitride powder and / or ORPAC BORON NITRIDE RELEASECOAT-CONC 25 dispersion.
在本發明之另一個用於電子電路板之織物之非限制具體 實施例中,本發明纖維股之該纖維至少之一之至少一部份 塗佈包含DESMOPHEN 2000聚酯、A-174丙烯基官能基有 機矽烷偶合劑、A-187環氧基官能基有機矽烷偶合劑、 SYNPERONIC F-108聚氧化丙烯-聚氧化乙烯共聚物、 EUREDUR 140 聚醯胺、MACOL NP-6 壬 g分、SERMUL EN 668乙氧化壬酚、POLYOX WSR 301聚(環氧乙烷)、及 DYNAKOLL Si 100松月旨之水性塗層組合物。此夕卜,此特定 具體實施例更包括ROPAQUE® HP-1055及/或ROPAQUE® OP-96 苯乙烯-丙烯共聚物中空球粒,及/或 POLARTHERM® PT 160 氮化硼粉末及 / 或 ORPAC BORON -64- 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) (請先閱讀背面之注意事項再填寫本頁) -----:----訂---------, 經濟部智慧財產局員工消費合作社印製 1230698 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(62 ) NITRIDE RELEASECOAT-CONC 25 分散液。 雖然不佳,依照本發明可製備具有類似上述之無顆較 18之塗層組合物之纖維股。特別地,依照本發明意圖製 造包括一或更多種膜形成材料,如PVP K-30聚乙晞峨略 咯啶酮;一或更多種矽烷偶合劑,如A_174丙烯基官能基 有機矽烷偶合劑與A-187環氧基官能基有機矽烷偶合劑; 及基於總固體爲上漿組合物之至少25重量%之具有極性 特徵之潤滑材料,如STEPANTEX 653棕櫚酸鯨蠟酯之樹脂 相容塗層組合物。熟悉此技藝者更應了解,依照本發明可 將具有無顆粒18之樹脂相容塗層組合物之纖維股紡織成 織物且製成電子撑體及電子電路板(如以下所述)。 本發明之塗層組合物可藉任何適合之方法製備,如熟悉 此技藝者已知之習知混合。較佳爲,以上討論之成分以水 稀釋以具有所需之固體重量%且混合在一起。顆粒18可 在混合塗層之其餘成分之前以水預混,乳化,或加入塗層 組合物之一或更多種成分。 依照本發明之塗層組合物可以許多方式塗佈,例如,以 輥或帶塗器接觸纖絲,噴灑或其他之工具。經塗覆纖維較 佳爲在1:溫或高溫乾燥。乾燥器自纖維去除過量之水份, 而且如果存在,則將任何可硬化上漿組合物成分硬化。將 玻璃纖維乾燥之溫度及時間視如塗層組合物中之固體%、 塗層組合物之成分及纖維型式之變數而定。 在此關於組合物而使用之名詞”硬化”,如"硬化組合物 ·’,表示將組合物之任何可交聯成分至少部份地交聯。在 ___ —___ -65- 本紙張尺度適用中國國家標準(CNS)A4規格(21G X 297公髮)"" ---- ί請先閱讀背面之注意事項再填寫本頁)In another non-limiting embodiment of the fabric for electronic circuit boards of the present invention, at least a portion of at least one of the fibers of the fiber strands of the present invention is coated with DESMOPHEN 2000 polyester, A-174 acrylic functionalities Organic silane coupling agent, A-187 epoxy-functional organic silane coupling agent, SYNPERONIC F-108 polyoxypropylene-polyoxyethylene copolymer, EUREDUR 140 polyamide, MACOL NP-6 nong, SERMUL EN 668 An aqueous coating composition of ethoxylated nonylphenol, POLYOX WSR 301 poly (ethylene oxide), and DYNAKOLL Si 100 Matsuki. Furthermore, this particular embodiment further includes ROPAQUE® HP-1055 and / or ROPAQUE® OP-96 styrene-propylene copolymer hollow pellets, and / or POLARHERM® PT 160 boron nitride powder and / or ORPAC BORON -64- This paper size applies to China National Standard (CNS) A4 specification (210 x 297 mm) (Please read the precautions on the back before filling this page) -----: ---- Order ---- -----, Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed 1230698 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, A7. 5. Description of Invention (62) NITRIDE RELEASECOAT-CONC 25 dispersion. Although unsatisfactory, fiber strands having a coating composition similar to that described above can be produced in accordance with the present invention. In particular, it is intended according to the present invention to include one or more film-forming materials, such as PVP K-30 polyethylene cheloridone; one or more silane coupling agents, such as A_174 propenyl-functional organic silane coupling The mixture is compatible with A-187 epoxy-functional organosilane coupling agent; and based on the total solids, at least 25% by weight of the sizing composition, at least 25% by weight of a lubricating material with polar characteristics, such as STEPANTEX 653 cetyl palmitate resin compatible coating层 组合 物。 Layer composition. Those skilled in the art should further understand that according to the present invention, the fiber strands of the resin-compatible coating composition without particles 18 can be woven into fabrics and made into electronic supports and electronic circuit boards (as described below). The coating composition of the present invention can be prepared by any suitable method, such as mixing by a method known to those skilled in the art. Preferably, the ingredients discussed above are diluted with water to have the desired solids weight percent and mixed together. The particles 18 may be premixed with water, emulsified, or added to one or more of the components of the coating composition prior to mixing the remaining components of the coating. The coating composition according to the present invention can be applied in many ways, for example, by contacting the filaments with a roller or a belt applicator, spraying or other means. The coated fibers are preferably dried at 1: warm or high temperature. The dryer removes excess water from the fibers and, if present, hardens any hardenable sizing composition ingredients. The temperature and time for drying the glass fibers depend on variables such as the% solids in the coating composition, the composition of the coating composition, and the fiber type. The term "hardening" as used herein with respect to a composition, such as " hardening composition ", means at least partially crosslinking any crosslinkable component of the composition. In ___ —___ -65- This paper size applies to China National Standard (CNS) A4 (21G X 297) quotation " < Please read the precautions on the back before filling this page)
1230698 A7 B7 五、發明說明(63 ) (請先閱讀背面之注意事項再填寫本頁) 本發明之特定具體實施例中,可交聯成分之交聯密度, 即,交聯程度,範圍爲完全交聯之5%至100%。在其他之 具體實施例中,交聯密度範圍爲完全交聯之35%至85%。 在其他之具體實施例中,交聯密度範圍爲完全交聯之50% 至85%。熟悉此技藝者應了解,交聯之存在及程度,即, 交聯密度,可由許多種方法決定,如在氮下使用P〇iymer Laboratories MK III DMTA分析儀進行之動態機械熱分析 (DMTA) 〇此方法決定塗層或聚合物之自由膜之玻璃轉移 溫度及交聯密度。硬化材料之這些物理性質有關交聯網路 之結構。 依照此點,首先測量被分析樣品之長度、寬度、及厚 度,樣品緊密地安裝在Polymer Laboratories MK III裝置, 並且將尺寸測量輸入裝置中。以3 °C /分鐘之加熱速率、1 Hz之頻率、120%之應變、及0.01 N之靜力進行熱掃描, 而且每2秒發生一次樣品測量。依照此方法可測定樣品之 變形模式、玻璃轉移溫度、及交聯密度。較高之交聯密度 値表示塗層中較高之交聯程度。 經濟部智慧財產局員工消費合作社印製 存在於纖維股上之塗層組合物之量較佳爲少於30重量 %,更佳爲少於10重量%,而且最佳爲0.1至5重量%, 如點火損失(L0I)所測量。纖維股上之塗層組合物可爲水 性塗層、组合物殘查或粉狀塗層組合物。在本發明之具體實 施例中,L0I小於1重量%。在此使用之名詞"點火損失π 表示如方程式1所測定,存在於纖維股表面上之乾燥塗層 組合物之重量%。 -66- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 12306981230698 A7 B7 V. Description of the invention (63) (Please read the notes on the back before filling this page) In a specific embodiment of the present invention, the crosslink density of the crosslinkable components, that is, the degree of crosslink, the range is completely Cross-linking of 5% to 100%. In other embodiments, the crosslinking density ranges from 35% to 85% of the fully crosslinked. In other specific embodiments, the crosslinking density ranges from 50% to 85% of the complete crosslinking. Those skilled in the art should understand that the existence and extent of cross-linking, that is, the cross-linking density, can be determined by many methods, such as dynamic mechanical thermal analysis (DMTA) using a Poimer Laboratories MK III DMTA analyzer under nitrogen. This method determines the glass transition temperature and crosslink density of the free film of the coating or polymer. These physical properties of the hardened material are related to the structure of the interconnected road. According to this point, the length, width, and thickness of the sample to be analyzed are measured first, the sample is tightly mounted in the Polymer Laboratories MK III device, and the dimensional measurement is input into the device. A thermal scan was performed at a heating rate of 3 ° C / min, a frequency of 1 Hz, a strain of 120%, and a static force of 0.01 N, and a sample measurement occurred every 2 seconds. According to this method, the deformation mode, glass transition temperature, and crosslinking density of the sample can be determined. Higher crosslink density 値 indicates a higher degree of crosslink in the coating. The amount of the coating composition present on the fiber stock printed by the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is preferably less than 30% by weight, more preferably less than 10% by weight, and most preferably 0.1 to 5% by weight, such as Ignition loss (L0I) is measured. The coating composition on the fiber strands may be a water-based coating, a composition residue or a powder coating composition. In a specific embodiment of the invention, L0I is less than 1% by weight. The term "ignition loss π" as used herein means the weight% of the dry coating composition present on the surface of the fiber strand as determined by Equation 1. -66- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 1230698
五、發明說明(μ) 經濟部智慧財產局員工消費合作社印製 LOI=1〇〇 x[(W 乾一 W 裸)/W乾] (方程式 l) 其中W乾爲在220 T (約104t)之烤箱中乾燥的分鐘後之 纖維股重量加塗層組合物重量,及爲纖維股在115〇下 (約621 °C)之烤箱中加# 2〇分鐘且在乾燥器中冷卻至室 溫後之裸纖維股重量。 在塗佈第一上漿料之後,即,在纖維形成後首次塗佈上 漿料,將纖維聚集成每股具有2至15,000個纖維之股,而 且較佳爲每股100至1600個纖維。 第一塗層組合物可以足以塗覆或浸潰股部份之量塗佈於 第一上漿料,例如,藉由將經塗覆股浸於含第二塗層組合 物之浴中,將第二塗層組合物噴灑在經塗覆股上,或藉由 以以上討論之塗佈器接觸經塗覆股。經塗覆股可通過模以 自股去除過量塗層組合物及/或如以上所討論,乾燥足以 至少邵份地乾燥或硬化第二塗層組合物之時間。將第二塗 層組合物塗佈於股之方法及裝置部份地由股材料之組態決 定。股較佳爲在塗佈第二塗層組合物後以此技藝已知之方 法乾燥。 適合之第二塗層組合物可包括一或更多種以上討論之膜 形成材料、潤滑劑、及其他添加劑。第二塗層較佳爲異於 第一上滎組合物,即,其⑴含至少一種化學地異於上衆 組合物之成分之成分;或(2)以異於上漿組合物中所含相 同成分之量之量含至少一種成分。包括聚胺基甲酸酯之適 ____ _ 67 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) " --:---------------r---訂---------線 (請先閱讀背面之注音?事項再填寫本頁) 1230698 A7 —----------B7___ 五、發明制(65 ) ~: ~ 合第二塗層組合物之非限制實例揭示於美國專利 4,762,751,其特別地在此併入作爲參考。 現在參考圖2 ’在依照本發明之替代具體實施例中,經 塗覆纖維股210之玻璃纖維212可塗佈第一上浆组合物之 第一層214,其以以上討論之量包括任何上衆成分。適合 之上漿組合物之實例敘述於第237-291頁(第3 版,1993 )及美國專利4,390,647與4 795 678,其各特別地 在此併入作爲參考。第二塗層組合物之第二層215塗佈於 第一層214之至少一部份,而且較佳爲全部外表面。第二 塗層组合物包含一或更多型式之顆粒216,如以上顆粒18 所詳細討論。在具體實施例中,第二塗層爲在至少—部份 第么層上之水性第一塗層组合物殘渣,特別是包含薄平 顆粒之水性第二塗層組合物殘渣。在另一個具體實施例 中,第二塗層爲在至少一部份第一塗層上之粉狀塗層組合 物,特別是包含薄平顆粒之粉狀塗層組合物。 經濟部智慧財產局員工消費合作社印製 在替代具體實施例中’第二塗層組合物之顆粒包含在親 水性顆粒之間隙中吸收及保留水之親水性無機實心顆粒。 親水性無機實心顆粒在接觸水或參與水之化學反應時可吸 水或膨脹,例如,形成黏性膠狀溶液,其阻礙或抑制水進 入使用經塗覆玻璃纖維股強化之通訊電纜之間隙。在此使 用之"吸收"表示水穿透親水性材料之内部結構或間隙,而 且實質上保留在其中。參見Hawley’s Condensed Chemical Dictionary第3頁,其特別地在此併入作爲參考。"膨脹” 表示親水性顆粒之大小或體積膨脹。參見Webster’s New -68- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 -—______B7___ 五、發明說明(66 ) £ail^te.Dictionary (1977)第1178頁,其特別地在此併入作 馬參考。較佳爲,親水性顆粒在接觸水後膨脹至其原始乾 重之至少一倍半,而且更佳爲其原始乾重之二至六倍。膨 服之親水性無機實心潤滑顆粒之非限制實例包括如蛭石與 微晶鬲嶺石之蒙脱石類,吸收性沸石及無機吸收性凝膠。 車父佳爲’這些親水性顆粒以粉末形式塗佈於膠黏狀上漿料 或其他膠黏狀第二塗層材料。 在本發明之具體實施例中,包含多個纖維之纖維股在至 V 個纖維之至少一郅份表面上至少部份地塗覆樹脂相容 &層組合物’此樹脂相容塗層組合物在至少一個纖維之至 少一部份表面上具有上漿組合物之第一塗層,而且包含水 性塗層組合物殘渣(其包含至少一個不連續顆粒)之第二塗 層塗佈於上漿組合物之第一塗層上之至少一部份上。在較 佳具體實施例中,至少一個不連續顆粒選自在親水性顆粒 之間隙中吸收及保留水之親水性顆粒。 除了這些具體實施例’第二塗層組合物中顆粒之量範圍 基於總固體可爲1至99重量%,較佳爲20至90,更佳爲 25至80重量%,而且甚至更佳爲50至60重量%。 在圖3所示之替代具體實施例中,第三塗層組合物之第 三層320可塗佈於第二層312之至少一部份表面,而且較 佳爲全部表面,即,此纖維股312具有第一上漿料之第一 層314、第二塗層組合物之第二層315 、及第三塗層組合 物之第三外層320。經塗覆纖維股310之第三塗層較佳爲 異於第一上漿組合物及第二塗層組合物,即,第三塗層組 • 69- (請先閱讀背面之注意事項再填寫本頁) -----r---訂·--------線· 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) "~" 1230698 經濟部智慧財產局員工消費合作社印製 A7 ---_ B7 五、發明說明(67 ) 合物(1)含至少〜絲 種化學地異於第一上漿料與第二塗層組 合物之成分之成八 i/、 叫或(2)以異於第一上漿料與第二塗層 組合物中所含柏η 同成分之量之含至少一種成分。 在此具體實施例中,第二塗層組合物包含一或更多種以 上4 _之水合材料,如聚胺基甲酸酯,及第三粉狀塗層組 合物句本以上斗上人 ^ 口 矸論 < 實心顆粒,如POLARTHERM®氮化硼 顆粒’及中2顆粒,如ROPAQUE®顏料。較佳爲,藉由使 塗佈 < 具有液感第二塗層組合物之股通過流體化床或噴灑 裝置’以將粉末顆粒黏附在膠黏狀第二塗層組合物而塗佈 私狀塗層。或者,股可在塗佈第三塗層920之層之前組合 成纖物912,如圖9所示。組合織物912與樹脂914之複 合物或層合物910亦包括導電層922,其類似在以下更詳 細地时論之圖8所示之構造。黏附於經塗覆纖維股3丨〇之 粉狀實心顆粒之重量%範圍可爲乾燥股總重量之〇」至75 重量%,而且較佳爲〇」至3〇重量0/〇。 第二粉狀塗層亦可包括一或更多種以上討論之聚合材 料,如丙烯聚合物、環氧化物、或聚烯烴,此塗層技藝已 知之習知安定劑及其他修改劑,其較佳爲乾燥粉末形式。 在具體實施例中’包含多個纖維之纖維股至少部份地以 上漿組合物之第一塗層塗覆纖維至少之一之至少一部份表 面,以包含聚合材料之第二塗層組合物塗覆第一組合物之 至少一部份,及以包含不連續顆粒之第三塗層組合物塗覆 第二塗層之至少一邵份。在另一個具體實施例中,包含多 個纖維之纖維股至少部份地以上漿組合物之第一塗層塗覆 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ; -----Γ---訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 五、發明說明(68 該纖維至少之一之至少一部份表面,以包含聚合材科之第 一塗層組合物塗覆第一組合物之至少一部份,及以包含薄 平顆粒之第三塗層組合物塗覆第二塗層之至少一部份。 在較佳具體實施例中,各以上具體實施例中之至少_種 塗層爲不同的。在另一個較佳具體實施例中,各以上具體 實施例中之至少兩種塗層爲不同的。此外,第三塗層可爲 私狀塗層組合物之水性乳液殘渣。塗層組合物包含一或更 多種以上討論之塗層成分。 以上討論之經塗覆纖維股之各具體實施例可作爲連續股 或進一步處理成各種產品,如短切股、交織股、紡條及/ 或織物,如織物、非織物(包括單相織物)、針織物與編 物。此外,作爲織物之經紗與緯紗(即,填紗)股之經塗 纖維股可爲非交織(亦稱爲未交織或零交織),或在織動〜 前交織,而且織物可包括交織與非交織經紗與緯紗股之各 種組合。 本發明之較佳具體實施例包括至少部份地塗覆之織物, 其包含至少-個包含多個以上詳細討論之纖維之纖維股。 因此,在本發明中意圖爲由各所揭示包含多個纖維之纖 股製造之至少部份地塗覆之織物。例如,本發明之較佳 體實施例係關於至少部份地塗覆之織物,其包含至少 包含多個纖維之纖維股,其㈣包含有機成分及^有: 300K之溫度爲每米κ至少!瓦之導熱度之薄平顆料。 、在本發明之具體實施射,將依照本發明之塗層組合物 堂佈於個別纖維。在另一個具體實施例中,將塗層塗佈於 71 織 覆 維 具 個 (請先閱讀背面之注咅?事項再 ·裝 t填寫4 -------^--------- 本頁) 本紙張尺度適用中關家標準(CNS)A4規格(21G X 297公爱· 1230698 A7 B7 五、發明說明(69 ) 至少一個纖維股。在另一個具體實施例中,將依照本發明 之塗層組合物塗佈於織物。這些替代具體實施例在以下詳 細討論。 雖然以上之討論大致關於在纖維形成後將本發明之塗層 組合物直接塗佈在玻璃纖維上,繼而將纖維加入織物中, 本發明亦包括其中將本發明之塗層組合物塗佈於織物之具 體實施例。例如,藉由在製造織物前將塗層塗佈於纖維 股’或藉由在已使用此技藝已知之各種技術製造之後將塗 層塗佈於織物’而將塗層組合物塗佈於織物。視織物之處 理而定,本發明之塗層組合物可直接塗佈於織物中之玻璃 纖維或,或另一個已在玻璃纖維及/或織物上之塗層。例 如’玻璃纖維可在形成及紡織成織物之後塗覆習知澱粉_ 油上漿料。然後在塗佈本發明之塗層組合物之前處理織物 以去除澱粉-油上漿料。此上漿料去除可使用此技藝已知 之技術完成,如熱處理或清洗織物。在此情形中,塗層組 合物直接塗覆織物之纖維表面。如果在形成之後未去除起 初塗佈於玻璃纖維上之任何上漿組合物部份,則本發明之 塗層組合物塗佈於上漿組合物之殘餘部份而非直接在纖維 表面上。 在本發明之另-個具體實施例中,可在形成後立即將本 發明塗層組合物之經選擇成分塗佈於玻璃纖維,而且可在 製造後將塗層組合物之其餘成分塗佈於織物。以類似以上 討論之方法,可在以其餘成分塗覆纖維及織物之前自玻璃 纖維去除-些或全部之經選擇成分。結果,其餘成分直接 (請先閱讀背面之注意事項再填寫本頁) 訂---------線i 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製V. Description of the invention (μ) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, LOI = 1〇00 [[W dry one W naked] / W dry] (Equation l) where W dry is at 220 T (about 104t) The weight of the fiber strands after drying in the oven plus the weight of the coating composition and the fiber strands were added to the oven at 115 ° C (about 621 ° C) for 2 minutes and cooled to room temperature in a dryer. Bare fiber strand weight. After the first sizing is applied, that is, the first sizing is applied after the fibers are formed, the fibers are aggregated into strands having 2 to 15,000 fibers per share, and preferably 100 to 1600 fibers per share. The first coating composition can be applied to the first sizing agent in an amount sufficient to coat or impregnate the portion of the strand, for example, by immersing the coated strand in a bath containing the second coating composition, The second coating composition is sprayed onto the coated strand or is contacted with the coated strand by the applicator discussed above. The coated strand can be removed from the excess coating composition by a die and / or dried for a time sufficient to at least partially dry or harden the second coating composition, as discussed above. The method and apparatus for applying the second coating composition to the strand are determined in part by the configuration of the strand material. The strands are preferably dried after applying the second coating composition in a manner known in the art. Suitable second coating compositions may include one or more of the film-forming materials, lubricants, and other additives discussed above. The second coating is preferably different from the first coating composition, that is, it contains at least one component that is chemically different from the composition of the public composition; or (2) is the same as that contained in the sizing composition The amount of the ingredients contains at least one ingredient. Including polyurethane suitability ____ _ 67-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) "-: ------------ --- r --- Order --------- line (please read the note on the back? Matters before filling out this page) 1230698 A7 ----------- B7___ V. Invention System (65) ~: ~ A non-limiting example of a second coating composition is disclosed in US Patent 4,762,751, which is specifically incorporated herein by reference. Referring now to FIG. 2 ′ In an alternative embodiment in accordance with the present invention, the glass fibers 212 of the coated fiber strand 210 may be coated with the first layer 214 of the first sizing composition, including any of the above-mentioned amounts in the amounts discussed above. ingredient. Examples of suitable sizing compositions are described on pages 237-291 (3rd edition, 1993) and U.S. Patents 4,390,647 and 4 795 678, each of which is specifically incorporated herein by reference. The second layer 215 of the second coating composition is applied to at least a portion of the first layer 214, and preferably the entire outer surface. The second coating composition includes one or more types of particles 216, as discussed in detail above with particle 18. In a specific embodiment, the second coating is a residue of an aqueous first coating composition on at least a portion of the second layer, particularly a residue of an aqueous second coating composition comprising thin flat particles. In another embodiment, the second coating is a powder coating composition on at least a portion of the first coating, particularly a powder coating composition comprising thin flat particles. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. In an alternative embodiment, the particles of the second coating composition include hydrophilic inorganic solid particles that absorb and retain water in the gaps between the hydrophilic particles. Hydrophilic inorganic solid particles can absorb or swell when exposed to water or participate in chemical reactions with water, for example, forming a viscous colloidal solution that prevents or inhibits water from entering the gaps of communication cables reinforced with coated glass fiber strands. As used herein, " absorption " means that water penetrates the internal structure or interstices of the hydrophilic material and remains substantially in it. See page 3 of Hawley's Condensed Chemical Dictionary, which is specifically incorporated herein by reference. " Expansiveness "means the size or volume expansion of hydrophilic particles. See Webster's New -68- This paper size applies Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 A7-______B7___ V. Description of the invention (66 ) £ ail ^ te. Dictionary (1977) p. 1178, which is specifically incorporated herein by reference. It is preferred that the hydrophilic particles swell to at least one and a half times their original dry weight after contact with water, and more It is preferably two to six times its original dry weight. Non-limiting examples of swelling hydrophilic inorganic solid lubricating particles include montmorillonites such as vermiculite and microcrystalline glausite, absorbent zeolites, and inorganic absorbent gels. . Che Fujia is' these hydrophilic particles are coated in powder form on a viscous sizing or other viscous second coating material. In a specific embodiment of the present invention, a fiber strand comprising a plurality of fibers is Resin compatible & layer composition is at least partially coated on at least a portion of the surface of the V fibers' This resin compatible coating composition has a sizing composition on at least a portion of the surface of at least one fiber First coating, and A second coating of an aqueous coating composition residue (which includes at least one discontinuous particle) is applied to at least a portion of the first coating of the sizing composition. In a preferred embodiment, at least A discontinuous particle is selected from hydrophilic particles that absorb and retain water in the interstices of the hydrophilic particles. In addition to these specific examples, the amount of particles in the second coating composition may range from 1 to 99% by weight based on the total solids, compared to It is preferably 20 to 90, more preferably 25 to 80% by weight, and even more preferably 50 to 60% by weight. In the alternative embodiment shown in FIG. 3, the third layer 320 of the third coating composition may be Coated on at least a part of the surface of the second layer 312, and preferably the entire surface, that is, the fiber strand 312 has a first layer 314 of a first sizing, and a second layer 315 of a second coating composition. And the third outer layer 320 of the third coating composition. The third coating of the coated fiber strand 310 is preferably different from the first sizing composition and the second coating composition, that is, the third coating Group • 69- (Please read the notes on the back before filling out this page) ----- r --- Order · --- ----- Line · Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, the Consumer Cooperatives This paper is printed in accordance with the Chinese National Standard (CNS) A4 (210 X 297 mm) " ~ " 1230698 Print A7 ---_ B7 V. Description of the invention (67) Compound (1) contains at least ~ 20% of the silk chemically different from the components of the first sizing and the second coating composition, called or (2) Containing at least one component in an amount different from that of the same components in the first size and the second coating composition. In this specific embodiment, the second coating composition includes one or more hydration materials, such as polyurethane, and the third powdery coating composition is above the original text. Word of mouth < solid particles such as POLARTHERM® boron nitride particles and medium 2 particles such as ROPAQUE® pigments. Preferably, the coating is applied by passing < the strand having the liquid-sensitive second coating composition through a fluidized bed or a spraying device to adhere powder particles to the adhesive-like second coating composition. coating. Alternatively, the strands may be combined into a fibrous material 912 before coating the layers of the third coating layer 920, as shown in FIG. The composite or laminate 910 of the composite fabric 912 and the resin 914 also includes a conductive layer 922, which is similar to the structure shown in Fig. 8 in more detail below. The weight percent of the powdery solid particles adhered to the coated fiber strands may range from 0 "to 75% by weight based on the total weight of the dry strands, and is preferably from 0" to 30% by weight. The second powder coating may also include one or more of the polymeric materials discussed above, such as propylene polymers, epoxides, or polyolefins. Conventional stabilizers and other modifiers known in this coating technology are It is preferably in the form of a dry powder. In a specific embodiment, 'a fiber strand comprising a plurality of fibers is at least partially sizing at least a portion of the surface of at least one of the first coating fibers of the sizing composition to a second coating composition including a polymeric material. Coating at least a portion of the first composition and coating at least a portion of the second coating with a third coating composition comprising discrete particles. In another specific embodiment, a fiber strand comprising a plurality of fibers is at least partially coated with a first coating of a sizing composition. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm); ----- Γ --- Order --------- Thread (Please read the notes on the back before filling this page) 1230698 A7 V. Description of the invention (68 At least one of the fiber Part of the surface, coating at least a portion of the first composition with a first coating composition comprising a polymeric material, and coating at least a portion of a second coating with a third coating composition including thin flat particles In a preferred embodiment, at least one coating in each of the above embodiments is different. In another preferred embodiment, at least two coatings in each of the above embodiments are different In addition, the third coating may be an aqueous emulsion residue of a private coating composition. The coating composition includes one or more of the coating ingredients discussed above. Each implementation of the coated fiber strands discussed above Examples can be used as continuous stocks or further processed into various products, such as short-cut stocks, trading Strands, spinning tops, and / or fabrics such as woven fabrics, non-woven fabrics (including single-phase fabrics), knitted fabrics, and knitted fabrics. In addition, the coated fiber strands of the warp and weft (ie, filling) strands of the fabric may be non-interlaced (Also known as non-interlaced or non-interlaced), or interwoven before weaving, and the fabric may include various combinations of interwoven and non-interlaced warp and weft strands. Preferred embodiments of the present invention include at least partially coating A fabric comprising at least one fiber strand comprising a plurality of fibers discussed in detail above. Accordingly, in the present invention is intended to be an at least partially coated fabric made from each of the disclosed fiber strands comprising a plurality of fibers. For example The preferred embodiment of the present invention relates to a fabric that is at least partially coated, which includes fiber strands containing at least a plurality of fibers, which contains organic components and has a temperature of 300K at least watts per meter κ! The thermal conductivity of the thin flat particles. In the specific implementation of the present invention, the coating composition according to the present invention is distributed to individual fibers. In another specific embodiment, the coating is coated on 71 woven fabric Dimensional (Please read the note on the back? Matters and then fill out 4 ------- ^ --------- this page) This paper size applies the Zhongguanjia Standard (CNS) A4 specification (21G X 297 Public Love · 1230698 A7 B7 V. Description of the Invention (69) At least one fiber strand. In another specific embodiment, the coating composition according to the present invention is applied to a fabric. These alternative specific embodiments are described in This is discussed in detail below. Although the above discussion is generally about coating the coating composition of the present invention directly on glass fibers after fiber formation, and then adding the fibers to the fabric, the present invention also includes the coating composition of the present invention. Specific examples of application to a fabric. For example, by applying a coating to a fiber strand before fabric is made, or by applying a coating to a fabric after having been made using various techniques known in the art. The coating composition is applied to a fabric. Depending on the fabric, the coating composition of the present invention may be applied directly to the glass fibers in the fabric, or another coating already on the glass fibers and / or the fabric. For example, 'glass fibers can be coated with a conventional starch-on-oil slurry after being formed and woven into a fabric. The fabric is then treated to remove the starch-oil sizing before coating the coating composition of the present invention. This sizing removal can be accomplished using techniques known in the art, such as heat treating or cleaning the fabric. In this case, the coating composition directly coats the fiber surface of the fabric. If any portion of the sizing composition originally applied to the glass fibers is not removed after formation, the coating composition of the present invention is applied to the remaining portion of the sizing composition rather than directly on the fiber surface. In another specific embodiment of the present invention, the selected ingredients of the coating composition of the present invention can be applied to glass fibers immediately after formation, and the remaining ingredients of the coating composition can be applied to Fabric. In a manner similar to that discussed above, some or all of the selected components may be removed from the glass fibers before coating the fibers and fabric with the remaining components. As a result, the rest of the ingredients were directly printed (please read the precautions on the back before filling this page).
1230698 A7 B7 五、發明說明(7〇 塗覆織物之纖纟鱼矣& + ^ ^ 八 紙准表面或塗覆未自纖維表面去除之經選擇成1230698 A7 B7 V. Description of the invention (70. Fiber-coated fish carp coated with fabric & + ^ ^ VIII Paper quasi-surface or coating is not removed from the fiber surface.
在依本發明之另—個具體實施例中,包含至少 。夕個纖維之股之織物至少部份地塗覆第一塗芦 I =〇Γ、至少—部份上塗覆第二塗層,第“層包= =職〈溫度爲每米κ大於〗瓦之導熱度之無機材科 在另-個具體實施例中,包含至少一個包含多個纖維之 部份地塗覆包含以下之塗層:⑷薄平無機 ",、八有不超過至少一個玻璃纖維之莫氏硬度値之莫 氏硬度値;及(b)膜形成材料。 在另-個具體實施例中’包含至少一個包含多個纖維之 股之織物至少部份地塗覆包含以下之塗層:⑷金屬顆 粒’其具有不超過至少一個玻璃纖維之莫氏硬度値之莫氏 線 硬度値’此金屬顆粒選自銦、鉈、錫、金與銀,及㈨膜 形成材料。 在另一個具體實施例中,包含至少—個包含多個纖維股 之織物至少部份地塗覆第一塗層,而且在第一塗層之至少 -部份上塗覆第二塗層’第二塗層多個在親水性顆粒之間 隙中吸收及保留水之親水性顆粒。 在另-個具體實施例中,包含至少—個包含多個纖維之 股之織物在織物之至少-部份表面上具有樹脂相容塗層組 合物,此樹脂相容塗層組合物包含:⑷多個由選自不可 熱膨服有機材料、無機聚合材料、不可熱膨腺複合材料及 I -73- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱 1230698 A7In another specific embodiment according to the present invention, it includes at least. The fabric of the strands of fiber is at least partially coated with a first coating I = 0Γ, at least-partially with a second coating, and the "layer pack = = job <temperature is greater than watts per meter κ In another specific embodiment, the thermal conductivity of the inorganic material branch includes at least one part containing a plurality of fibers and is partially coated with the following coating: ⑷ thin flat inorganic ", and no more than at least one glass fiber And (b) a film-forming material. In another embodiment, a fabric comprising at least one strand comprising a plurality of fibers is at least partially coated with a coating comprising : ⑷ metal particles 'having a Mohs hardness of at least one glass fiber 値 Mohs hardness 线' This metal particle is selected from the group consisting of indium, rhenium, tin, gold and silver, and rhenium film forming materials. In an embodiment, a fabric comprising at least one fabric comprising a plurality of fiber strands is at least partially coated with a first coating, and a second coating is coated on at least a portion of the first coating. Absorbs and retains the hydrophilicity of water in the interstices of hydrophilic particles In another embodiment, a fabric comprising at least one strand comprising a plurality of fibers has a resin-compatible coating composition on at least a portion of a surface of the fabric, and the resin-compatible coating composition includes : Multiple materials selected from non-heat-swellable organic materials, inorganic polymeric materials, non-heat-swellable gland composite materials and I-73- This paper size applies to China National Standard (CNS) A4 (210 X 297 Public Love 1230698 A7
其混合物之材料形成之不遠崤 1迷1顆叔,此顆粒具有依照雷射 散射技術測量範圍爲〇· 1至5傲也、1 ^ 间η 芏5锨未心平均粒度;及(b)至少 -種異於該多個不連續顆粒之潤滑材料,及⑷至少—種 膜形成材料。 在另-個具體實施例中,包含至少—個包含多個纖維之 股之織物在織物之至少-部份表面上具有樹脂相容塗層紐 合物,此樹脂相容塗層組合物包含,多個由選自有機 材料、複合材料及其混合物之材料形成之不連續非衊狀顆 粒及(b)至y種異於孩多個不連續顆粒之潤滑材料。 在另-個具體實施例中,包含至少—個包含多個纖維之 股之織物在織物之至少_却γ八主^ 飞奶U y ^表面上具有樹脂相容塗層组 合物,此樹脂相容塗層组合物包含:⑷多個中空有機顆 粒;及(b)至少-種異於中空有機顆粒之聚合材料。 在本發明之另-個具體實施例係關於包含至少—個包含 多個纖維之股之織物,其φ钭弘、 ' 具中織物 < 至少一部份具有樹脂相The material of the mixture is not far from 1 to 1 uncle, and the particles have an average particle size measured in accordance with the laser scattering technique ranging from 0.1 to 5 Aya, 1 ^ η 芏 5 锨; and (b) At least one kind of lubricating material different from the plurality of discontinuous particles, and at least one kind of film forming material. In another specific embodiment, a fabric comprising at least one strand comprising a plurality of fibers has a resin compatible coating composition on at least a portion of the surface of the fabric, and the resin compatible coating composition includes, A plurality of discontinuous discontinuous particles formed from a material selected from organic materials, composite materials and mixtures thereof, and (b) to y kinds of lubricating materials different from a plurality of discontinuous particles. In another specific embodiment, a fabric comprising at least one strand containing a plurality of fibers has a resin compatible coating composition on the surface of at least _ but γ eight main ^ flying milk U y ^, the resin phase The coating composition comprises: a plurality of hollow organic particles; and (b) at least one polymer material different from the hollow organic particles. In another specific embodiment of the present invention, a woven fabric containing at least one strand containing a plurality of fibers, which has a resin phase at least in part
容塗層,其具有0.1至Μ之點火損失,及依照ASTMD 737測量爲每分鐘每平方英吸不大於10標準立方英吸之透 氣力。 在此使用之"透氣力"表示織物使空氣流通之透氣性。透 氣力可依照ASTMD 737纺織織物透氣力之標準試驗方法 測量’其特別在此併入作爲參考。 ,故些用於這些具體實施例之成分可選自以上討論之塗層 成分’而且另外之成分亦可選自上列者。 在本發明之較佳具體實施例中,以包含以下步驟之方法 I __- 74 - 本紙張尺度適用ΐ國國家標準(CNS)A4規格⑵Q χ撕公爱-Capacitive coating, which has an ignition loss of 0.1 to M, and a gas permeability measured in accordance with ASTM D 737 of not more than 10 standard cubic inches per minute. As used herein, "breathability" refers to the air permeability of the fabric for air circulation. The air permeability can be measured according to the ASTM D 737 standard test method for air permeability of textile fabrics, which is specifically incorporated herein by reference. Therefore, the ingredients used in these specific embodiments may be selected from the coating ingredients discussed above 'and the other ingredients may also be selected from those listed above. In a preferred embodiment of the present invention, a method including the following steps is adopted. I __- 74-This paper size is applicable to the National Standard (CNS) A4 specification, Q χ tear public love-
1230698 A71230698 A7
1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(73 ) (C)滑動玻璃纖維股之至少一部份以接觸固體物件之表 面粗面,此表面粗面具有大於至少一個玻璃纖維之硬度値 之硬度値,使得藉塗層組合物抑制至少一個玻璃纖維股之 至少一個玻璃纖維因接觸固體物件之表面粗面之磨耗。 如上,用於這些具體實施例之塗層成分可選自以上討論 之塗層成分,而且另外之成分亦可選自上列者。 經塗覆纖維股10,210,310及由其形成之產品,如上 列之經塗覆織物,可用於廣泛之應用中,但是較佳爲作爲 強化聚合基質材料412之強化物410而形成複合物414, 如圖4所示,其在以下詳細討論。此種應用包括但不限於 用於印刷電路板之層合物、用於通訊電纜之強化物、及各 種其他之複合物。 本發明之經塗覆股及織物較佳爲與用以製造電子撑體及 印刷電路板之典型聚合基質材料相容。此外,經塗覆纖維 股適合用於常用以製造用於此種應用之強化織物之空氣噴 射織布機。塗佈於使用空氣噴射織布機紡織之纖維之習知 上衆組合物包括如殿粉及油之通常不與此種樹脂系統相容 之成分。已觀察到,塗覆包含依照本發明顆粒Μ之塗芦 組合物之纖維股之織動特徵接近塗覆習知澱粉/油爲主i ,組合物之纖維股之織動特徵,而且與FR_4環氧樹脂相 谷。雖然不表示受任何特定理論限制,據信本發明之 18在處理及空氣喷射織動時,藉由提 : 作所需之纖維分離及空氣阻力,而以類似習知殿 漿組合物之澱粉成分之方式作用,但是藉由提供與環氧樹 ______-76- ^紙張尺度適用中國國家標準(CNS)A4規;公髮 ------------^裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 123〇698 A7 ^^〜----- 五、發明說明(74 ) "—' -- 脂系統之相容性而不以異於習知組合物之方式作用。例 如,顆粒18促進塗層類似戰粉塗層之乾燥潤滑特徵之乾 燦、粉末特徵。 在本發明之經塗覆股中,顆粒可有利地在股之纖維間提 供間隙,其利於其間基質材料更快速之流動及/或均句地 渴潤及濕透股之纖維。此外,股較佳爲具有高股開放性 (以上討論),其亦料基質材料在束中之流動。令人驚奇 地,在特定具體實施例中,顆粒量可超過塗佈於纖維之塗 層组合物總固體之20重量%,卻仍適當地黏附於纖維及 提供具有至少可與無顆粒塗層之股比擬之處理特徵之股。 現在參考圖8,本發明經塗覆股之優點爲,由加入經塗 覆股之織物812製造之層合物81〇可在織物812與聚合基 質材料8H之間之界面具有良好之偶合。良好之偶合^在 由層合物SU)製造之電子撑體81S巾提供良好之水解安定 力及對金屬移動之抗力(以上討論)。 在圖5所示之另一個非限制具體實施例中,依照本發明 製造之經塗覆股510可在針織或紡織織物512強化物中作 爲經紗及/或緯紗股514與516,較佳爲形成用於印刷電路 板之層合物(如圖7-9所示)。雖然並非必要,經紗股 可在使用前藉熟悉此技藝者已知之任何習知交織技術交 織。一種此種技術使用交織框以賦與股每英吋〇·5至3圈 之父織。強化織物512較佳爲每公分包括5至1〇〇條經紗 股(每英吋約13至254條經紗股),而且較佳爲每公分= 有6至50條緯紗股(每英吋約15至約ι27條緯紗股)。織 -77· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱)~ ' 一 _ I ---— II ^ ·1111111· ‘ (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(75 則平織或格網(如圖5所示),雖然可使用 匕技藝者已知之任何其他織動型式,如交織織動或緞 多又纖動。 在具月"犯例中’通合之本發明織動強化織物扣可藉 由使用熟悉此技藝者已知之任何習知織布機形成,如心 織布機、空氣喷射織布機或劍杆織布機,但是較佳爲使用 空氣嗜射織布機形成。較佳之空氣噴射織布機商業得自日 本 Tsudakoma 公司之型號 103、1031、1033 或 ΖΑχ · SUlZer RUti型號L-5_、議或L-5200,其商業得自瑞 士 Zurich 之 Sulzer Br〇thers 大限公司;及 T〇y〇da 型號 JAT610 。 } 如圖中所述,空氣噴射織動指使用空氣噴射織布機 之織物織動型式(如圖6所示),其中如以上所討論,以來 自一或更多個空氣噴射喷嘴618之強壓縮空氣614將填紗 (緯紗)610插入經紗棚中(如圖6與圖仏所示)。填紗 被壓縮空氣推動通過織物628之寬度624 (約1〇至約6〇 英吋),而且更佳爲〇·91米(約36忖)。 生氣噴射充填系統可具有單一主噴嘴616 ,但較佳爲沿 經紗棚612亦具有多個輔助繼動噴嘴62〇以對填紗61〇提 供強輔助空氣622 ,而維持紗610橫越織物628之寬度 624所需之空氣壓力。供應至主空氣噴嘴616之空氣壓力 (里規)較佳爲範圍爲1〇3至413仟巴斯卡(kP a)(每平方英 忖約15至約60碲(psi)),而且更佳爲310 kPa (約45 ps〇 °主空氣噴嘴616之較佳型式爲Sulzer Ruti針式空氣 -78- 表紙張尺度適用中國國家標準(CNS)A4規格(21〇 χ 297公釐) f請先閱讀背面之注意事項再填寫本頁)1230698 A7 B7 printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (73) (C) At least a part of the sliding glass fiber strands contacts the rough surface of the solid object, and this rough surface has more than at least one glass The hardness 値 of the fibers 値 allows the at least one glass fiber of the at least one glass fiber strand to be prevented from being worn by the rough surface of the solid object by the coating composition. As above, the coating ingredients used in these specific embodiments may be selected from the coating ingredients discussed above, and the other ingredients may be selected from those listed above. Coated fiber strands 10,210,310 and products formed therefrom, such as the coated fabrics listed above, can be used in a wide range of applications, but are preferably formed as composites as a reinforcement 410 to reinforce the polymeric matrix material 412 414, as shown in FIG. 4, which is discussed in detail below. Such applications include, but are not limited to, laminates for printed circuit boards, reinforcements for communication cables, and various other composites. The coated strands and fabrics of the present invention are preferably compatible with the typical polymeric matrix materials used to make electronic supports and printed circuit boards. In addition, the coated fiber strands are suitable for use in air-jet loom commonly used to make reinforced fabrics for such applications. Conventional coatings on fibers spun using air-jet loom. High-end compositions include ingredients such as powder and oil that are not normally compatible with this resin system. It has been observed that the weaving characteristics of the fiber strands coated with the reed-coating composition containing the particles M according to the present invention are close to the coating of conventional starch / oil-based i, and the weaving characteristics of the fiber strands of the composition are similar to those of the FR_4 ring. Oxygen resin phase valley. Although it is not meant to be limited by any particular theory, it is believed that the 18 of the present invention, when treated and air jet weaving, is similar to the starch component of the conventional pulp composition by providing: the required fiber separation and air resistance This method works, but by providing and epoxy tree ______- 76- ^ paper size applies Chinese National Standard (CNS) A4 regulations; public hair ------------ ^ equipment ---- ---- Order --------- line (please read the precautions on the back before filling this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 123〇698 A7 ^^ ~ ----- V. Description of the invention (74) "-'-Compatibility of the lipid system without acting in a manner different from conventional compositions. For example, particles 18 promote the dry, powdery characteristics of the dry lubrication characteristics of coatings similar to powder coatings. In the coated strands of the present invention, the particles may advantageously provide a gap between the fibers of the strands, which facilitates faster flow of the matrix material therebetween and / or even thirsts and drenches the fibers of the strands. In addition, the strands preferably have high strand openness (discussed above), which also anticipates the flow of matrix material in the bundle. Surprisingly, in certain embodiments, the amount of particles can exceed 20% by weight of the total solids of the coating composition applied to the fibers, while still properly adhering to the fibers and providing a coating having at least a particle free coating. Shares with similar processing characteristics. Referring now to FIG. 8, the coated strand of the present invention has the advantage that a laminate 810 made from a fabric 812 incorporating the coated strand can have a good coupling at the interface between the fabric 812 and the polymeric matrix material 8H. Good coupling ^ The electronic support 81S towel made from laminate SU) provides good hydrolytic stability and resistance to metal movement (discussed above). In another non-limiting specific embodiment shown in FIG. 5, the coated strand 510 made in accordance with the present invention can be used as a warp and / or weft strand 514 and 516 in a knitted or woven fabric 512 reinforcement, and is preferably formed Laminates for printed circuit boards (see Figure 7-9). Although not necessary, warp strands can be interwoven prior to use by any conventional weaving technique known to those skilled in the art. One such technique uses an interlaced frame to give the father weave of 0.5 to 3 turns per inch. The reinforcing fabric 512 preferably includes 5 to 100 warp strands per cm (approximately 13 to 254 warp strands per inch), and more preferably 6 to 50 weft strands per cm (approximately 15 per inch) To about 27 weft strands). Zhi-77 · This paper size applies to China National Standard (CNS) A4 specification (210 X 297 public love) ~ '_ I ---— II ^ · 1111111 ·' (Please read the precautions on the back before filling this page ) 1230698 A7 B7 5. Description of the invention (75 plain weaves or grids (as shown in Figure 5), although any other weaving pattern known to the dagger artisan can be used, such as interlaced weaving or satin is more and more fibrous. The " combined woven reinforced fabric buckle of the invention in the case may be formed by using any conventional loom known to those skilled in the art, such as a heart loom, air jet loom, or rapier weaving Cloth looms, but is preferably formed using air-jet looms. The preferred air jet looms are commercially available from Tsudakoma, Japan, Model 103, 1031, 1033, or ZAX. SUlZer RUti Model L-5_, Yi or L- 5200, which is commercially available from Zurich, Switzerland, Sulzer Brothers; and Toyoda model JAT610.} As shown in the figure, air jet weaving refers to the type of fabric weaving using an air jet loom (such as Figure 6), as discussed above, from a The strong compressed air 614 of more air jet nozzles 618 inserts the filling yarn (weft yarn) 610 into the warp shed (as shown in Figure 6 and Figure 仏). The filling yarn is pushed by the compressed air through the width 624 of the fabric 628 (about 10%). To about 60 inches), and more preferably 0.91 meters (about 36 inches). The gas jet filling system may have a single main nozzle 616, but preferably also has multiple auxiliary relay nozzles 62 along the warp shed 612 〇To provide strong auxiliary air 622 to the filling yarn 61, and maintain the air pressure required for the yarn 610 to cross the width 624 of the fabric 628. The air pressure (inner gauge) supplied to the main air nozzle 616 is preferably in the range of 1〇 3 to 413 仟 Baska (kP a) (about 15 to about 60 tellurium (psi) per square inch), and more preferably 310 kPa (about 45 ps 0 ° The preferred type of main air nozzle 616 is Sulzer Ruti Needle air-78- The paper size is applicable to China National Standard (CNS) A4 (21〇χ 297 mm) f Please read the precautions on the back before filling this page)
|裝--------訂---------線J 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 1230698| -------- Order --------- line J Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698
=射單位型號044 455 001,其具有2毫米直徑617及2〇 △刀長度621 <噴嘴出口管619之内空氣噴射槽(商業得 自北卡州Spartanburg之Sulzer Ruti公司)。較佳爲,空氣噴 射充%系統具有15至20個輔助空氣喷嘴62〇,其以填紗 mo之橫向方向供應輔助空氣以幫助推動紗61〇橫越織布 機626。供應至各輔助空氣噴嘴62〇之空氣壓力(量規)較 佳爲範圍爲3至6巴。 藉進料系統632以每分鐘180至55〇米,而且較佳爲每 刀鐘274米(約300碼)之進料速率,自供應包裝63〇抽取 填紗610。經夾板將填紗61〇進料至主噴嘴618中。強空 氣推動預定長度之紗(大約等於所需之織物寬度)通過管導 片導件。在完成插入時,以切割器634切割在主噴嘴618 末梢之紗端。 不同紗及空氣喷射織動過程之相容性及空氣動力性質可 由以下之方法決定,其大致在此稱爲"空氣喷射運輸阻力,, 試驗法。使用空氣噴射運輸阻力測量在以空氣噴射之力將 紗拉至空氣噴射噴嘴中時,施加在紗上之吸引或拉動力(” 阻力,,)。在此方法中,在310仟巴斯卡(每平方英吋約45 螃)量規之it氣壓力,以每分鐘274米(约3〇〇碼)之速率將 各紗樣品進料通過Sulzer Ruti針式空氣嘴射噴嘴單位型號 044 455 001,其具有2毫米直徑617及2〇公分長度621之 喷嘴出口管619之内空氣喷射槽(商業得自北卡州 Spartanburg之Sulzer Ruti公司)。張力計在紗進入空氣噴射 噴嘴之前之位置接觸紗。張力計提供紗被拉至空氣喷射喷 -79- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)= Shot unit model 044 455 001, which has a diameter of 2 mm 617 and a blade length of 621 < an air jet groove inside the nozzle outlet pipe 619 (commercially available from Sulzer Ruti Company, Spartanburg, NC). Preferably, the air injection filling system has 15 to 20 auxiliary air nozzles 62o, which supply auxiliary air in the transverse direction of the filling yarn mo to help push the yarn 61o across the loom 626. The air pressure (gauge) supplied to each auxiliary air nozzle 62 is preferably in the range of 3 to 6 bar. The feeding system 632 draws the filling 610 from the supply package 630 at a feed rate of 180 to 5500 meters per minute, and preferably 274 meters (about 300 yards) per knife clock. The filling yarn 61 is fed into the main nozzle 618 through the splint. Strong air forces a yarn of a predetermined length (approximately equal to the desired fabric width) through the tube guide. When the insertion is completed, the yarn end at the end of the main nozzle 618 is cut by the cutter 634. The compatibility and aerodynamic properties of different yarns and air jet weaving processes can be determined by the following methods, which are roughly referred to herein as " air jet transport resistance, " test methods. Use air jet transport resistance to measure the force of attraction or pulling exerted on the yarn ("resistance,") when pulling the yarn into the air jet nozzle with the force of air spray. In this method, at 310 仟 Baska ( About 45 crabs per square inch) It's gas pressure, feed each yarn sample through the Sulzer Ruti needle air nozzle nozzle unit model 044 455 001 at a rate of 274 meters (about 300 yards) per minute, which An air jet groove (commercially available from Sulzer Ruti Corporation of Spartanburg, NC) with a nozzle exit tube 619 having a diameter of 617 mm and a length of 621 2 cm in diameter of 2 mm. The tensiometer contacts the yarn before the yarn enters the air injection nozzle. Tension The gauge provided yarn is pulled to the air jet-79- This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm)
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MiMi
、發明說明(77 角中時’空氣噴射施加在紗之克力(阻力)測量。 每單位質量之阻力可作爲紗樣品之相對比較之基礎。對 於相對比較’將通過1公分長度之紗之阻力測量標準化。 1公分長度之紗之克質量可依照方程式2測定: 克質量=(7c(d/2)2)(N)(p料)(1公分長度之紗) (方程式2) 其中d爲紗束單一纖維之直徑,n爲紗束中之纖維數量, 及P料爲玻璃在25 °C之密度(每立方公分約2·6克)。表c 列出許多種典型玻璃纖維紗產品之紗中之纖維直徑及數 量〇 紗型式 纖維直徑(公分) 9 X 10' 束中之纖維數量 經濟部智慧財產局員工消費合作社印製 G75 400、 Explanation of the invention (At the angle of 77 °, the measurement of the gram force (resistance) of air spray on the yarn. The resistance per unit mass can be used as the basis for the relative comparison of the yarn samples. For the relative comparison, the resistance of the yarn of 1 cm in length will be passed The measurement is standardized. The gram mass of a yarn of 1 cm length can be determined according to Equation 2: gram mass = (7c (d / 2) 2) (N) (p material) (1 cm of yarn) (Equation 2) where d is The diameter of a single fiber in the yarn bundle, n is the number of fibers in the yarn bundle, and P is the density of glass at 25 ° C (about 2.6 grams per cubic centimeter). Table c lists many typical glass fiber yarn products. Fiber Diameter and Quantity in Yarn 〇Type of Fiber Diameter (cm) 9 X 10 'Quantity of Fiber in Bundle Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Employee Consumption Cooperative G75 400
例如,1公分長度之G75紗之克質量爲(π(9 x 1〇 /2)2)(4〇0)(每立方公分2·6克)(1公分長度之紗)=6 62 χ 1〇-4克質量。對於D450紗,克質量爲丨34 χ 1〇-4克質量。 藉由以張力計測定之阻力(克力)測量除以所試驗紗型式之 克質量,而計算每單位質量之相對阻力(”空氣喷射運輸阻 •80- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱1 ----*一-- ---,------------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(78 ) (請先閱讀背面之注意事項再填寫本頁) 力”)。例如,對於G75紗,如果阻力之張力計測量爲 68.5,則每克質量之紗之空氣喷射運輸阻力等於68 $除以 6·62 X 1〇-4= 103,474 克力。 依照以上討論之空氣噴射運輸阻力試驗方法測定,用以 形成依照本發明用於層合物之紡織織物之紗之空氣喷射運 輸阻力較佳爲每克質量之紗大於100,000克力,更佳爲範 圍爲每克質量之紗100,000至400,000克力,而且甚至更佳 爲範圍爲每克質量之紗120,000至300,000克力。 本發明之織物較佳爲以適合用於電子撑體或印刷電路板 用層合物之型式紡織,如"Fabrics Around the World"所揭 示,其爲南卡州Anderson之Clark-Schwebel公司之技術公 告(1995),其特別地在此併入作爲參考。層合物可爲單向 層合物,其中各層織物中大部份之纖維、紗或股以相同之 方向定向。 經濟部智慧財產局員工消費合作社印製 例如,使用E225 E-玻璃纖維紗之非限制織物型式爲 2116型,其每5公分具有118條經紗及114條填紗(或緯 紗)(每英叫· 60條經紗及58條填紗);使用7 22 ΐχΟ (E225 1/0)經紗及填紗;具有0.094毫米(約0.037英忖)之公稱織 物厚度;及每平方米103.8克(每平方碼約3 〇6盎司)之織 物重量(或基本重量)。使用G75 E-玻璃纖維紗之織物型式 之非限制實例爲7628型,其每5公分具有87條經紗及61 條填紗(每英忖44條經紗及31條填紗);使用9 68 1x0 G75 1/0)經紗及填紗;具有0.173毫米(約0.0068英吋)之公稱織 物厚度;及每平方米203.4克(每平方碼約6〇〇盎司)之織 -81 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(79 ) 物重量。使用D450 E-玻璃纖維紗之織物型式之非限制實 例爲1080型,其每5公分具有118條經紗及%條填紗 英付60條經紗及47條填紗);使用5ii1x〇(D45〇1/〇)經紗 及填紗;具有0.053毫米(約0·0021英吋)之公稱織物厚 度;及每平方米46.8克(每平方碼約138盎司)之織物重 量。使用D900 E-玻璃纖維紗之織物型式之非限制實例爲 106型,其每5公分具有110條經紗及11〇條填紗(每英吋 56條經紗及56條填紗);使用5 5 5 lx〇(D9〇〇1/〇)經紗及 填紗;具有0.033毫米(約0·013英吋)之公稱織物厚度;及 每平方米24.4克(每平方碼約〇·72盎司)之織物重量。另 一種使用D900 E-玻璃纖維紗之織物型式之非限制實例爲 1〇8型,其每5公分具有118條經紗及83條填紗(每英吋 60條經紗及47條填紗);使用555lx2(D9〇〇1/〇)經紗及 填紗;具有0.06Ϊ毫米(約0·0024英吋)之公稱織物厚度; 及每平方米47.5克(每平方碼約丨4〇盎司)之織物重量。 使用D225與D450 E_玻璃纖維紗之織物型式之非限制實例 爲2113型,其每5公分具有ι18條經紗及11〇條填紗(每 英吋60條經紗及56條填紗);使用7 22 1x〇(D225 1/〇)經紗 及5 11 lx0(D450 1/0)填紗;具有〇〇79毫米(約〇〇〇31英… 之公稱織物厚度;及每平方米78〇克(每平方碼約23〇盎 司)< 織物重量。使用G50與G75 E_玻璃纖維紗之織物型 式之非限制實例爲7535型,其每5公分具有87條經紗及 57條填紗(每英吋44條經紗及29條填紗);使用9 68 1χ〇 (G75 1/0)經紗及9 99 1χ〇 (G5〇 1/〇)填紗;具有〇 2〇i毫米 -82- lx 297公釐) · . --------訂---------線一 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(8〇 ) (約0.0079英吋)之公稱織物厚度;及每平方米232.3克(每 平方碼約6.85盎司)之織物重量。 (請先閱讀背面之注意事項再填寫本頁) 這些及其他可用之織物型式規格示於IPC-EG-140 "Specification for Finished Fabric Woven from Έ1 Glass for Printed Boards" , The Institute for Interconnecting and Packaging Electronic Circuits之刊物(1997年6月),其特別地在此併 入作爲參考。雖然上述織物型式使用交織紗,意圖依照本 發明製造這些或其他使用零交織紗或紡條結合或代替交織 紗之織物。 在本發明之具體實施例中,織物中之一些或全部經紗可 具有塗覆第一樹脂相容上漿組合物之纖維,而且一些或全 部填紗可具有塗覆異於第一組合物之第二樹脂相容塗層之 纖維,即,第二組合物(1)含至少一種化學地異於或在一 些形式異於第一上漿組合物之成分之成分;.或(2)以異於 第一上漿組合物中所含相同成分之量之量含至少一種成 分0 現在參考圖7 ,藉由以基質材料塗覆及/或浸潰,較佳 經濟部智慧財產局員工消費合作社印製 爲聚合膜形成熱塑性或熱固性基質材料716,織物712可 用以形成複合物或層合物714。複合物或層合物714適合 作爲電子撑體。在此使用之”電子撑體”表示機械地支撑及 /或電交連元件之結構。實例包括但不限於,主動電子組 件、被動電子組件、印刷電路、積體電路、半導體裝置, 及其他結合此種元件之硬體,其包括但不限於,連接器、 插槽、扣夾及散熱器。 -83- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公釐) 1230698 A7 _________B7_____ 五、發明說明(SI ) 本發明I較佳具體實施例係關於強化複合物,其包含至 J個〇 〇夕個以上詳述之纖維之部份塗覆纖維股。本發 明因此意圖爲由各所揭示包含多個纖維之纖維股製造之強 化複合物。例如,本發明之較佳具體實施例係關於強化複 合物,其包含基質材料及至少一個包含多個纖維之部份塗 覆纖維股,其塗層包含有機成分及具有在3〇〇κ之溫度爲 每米Κ至少1瓦之導熱度之薄平顆粒。 本發月之另個較佳具體實施例係關於強化複合物,其 包含⑷包含多個纖維之至少部份地塗覆之纖維股,其塗 層包含至少一個薄平顆粒,及(b)基質材料。 本發明之另一個較佳具體實施例係關於強化複合物,其 包含⑷包含多個破璃纖維之至少部份地塗覆之纖維股, 其塗層包含水性組合物殘渣,其包含⑴多個由選自有機材 料、無機聚合材料、複合材料及其混合物之材料形成之不 連績顆粒;(η)至少一種異於該多個不連續顆粒之潤滑材 料;及(111)至少一種膜形成材料;及(b)基質材料。 本發明之另一個較佳具體實施例係關於強化複合物,其 包含至少一個纖維股及基質材料,其中強化複合物更包含 水性組合物殘渣,其包含(a)多個由選自有機材料、無機 聚合材料、複合材料及其混合物之材料形成之不連續顆 粒;(b)至少一種異於該多個不連續顆粒之潤滑材料;及⑷ 至少一種膜形成材料。 本發明之另一個較佳具體實施例係關於強化複合物,其 包含⑷包含多個玻璃纖維之至少部份地塗覆之纖維股, -84 - 本紙張尺度適用中國國家標準(CNS)A4規格(21CU 297公髮) -- " .II’---.-------% C請先閲讀背面之注意事項再填寫本頁) 訂---------線· 經濟部智慧財產局員工消費合作社印製 1230698 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(82 ) 其塗層包含水性組合物殘渣’其包含基於總固體爲大於 重量%之不連續雌,此顆粒具有不超過至少一個該玻 璃纖維之莫氏硬度値之莫氏硬度値;及(b)基質材料。 本發明之另一個較佳具體實施例係關於強化複合物,其 包含至少一個包含多個玻璃纖維之纖維股及基質材料,其 中強化複合物更包含水性組合物殘渣,其包含基於總固體 爲大於20重量%之不連續顆粒,此顆粒具有不超過至少 一個該玻璃纖維之莫氏硬度値之莫氏硬度値。 本發明之額外具體實施例係關於強化複合物,其包含⑷ 至少一個包含多個玻璃纖維之纖維股,此股塗層包含多個 由選自有機材料、無機聚合材料、複合材料及其混合物之 材料形成之不連續顆粒之樹脂相容組合物,其中不連續顆 粒具有小於5微米之平均粒度;及⑻基質材料。特別 地,多個不連續顆粒由選自以上任何之不可熱膨脹有機材 料、無機聚合材料、不可熱膨脹複合材料、及其混合物之 材料形成。 用於以上有關強化複合物之具體實施例之塗層與樹脂相 容組合物之成分可選自以上討論之塗層成分,而且另外之 成分亦可選自上列者。 用於本發明之較佳基質材料包括熱固性材料,如熱固性 聚酉旨、乙晞S旨、環氧化物(在分子中含至少一個環氧基或 環氧乙燒基,如多羥基醇或硫醇之聚縮水甘油醚)、酚 系、胺基塑料、熱固性聚胺基甲酸酯、以上任何之衍生 物、及以上任何之混合物。形成用於印刷電路板之層合物 -85 表紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --I--,---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(83 ) (請先閱讀背面之注意事項再填寫本頁) 之較佳基質材料爲FR-4環氧基樹脂(其爲如二官能基溴化 環氧樹脂多官能基環氧樹脂)、聚醯亞胺及液晶聚合物, 此種組合物對熟悉此技藝者爲已知的。如果需要有關此種 組合物之進一步資訊,參見 Electronic Materials Handbook™, ASM International (1989)第534-537頁,其特別在此併入作 爲參考。 適合之聚合熱塑性基質材料之非限制實例包括聚烯烴、 聚醯胺、熱塑性聚胺基甲酸酯與熱塑性聚酯、乙烯聚合 物、及以上任何之混合物。可用熱塑性材料之其他實例包 括聚醯亞胺、聚醚颯、聚苯基颯、聚醚酮、聚伸苯基氧化 物、聚伸苯基硫化物、聚縮醛、聚氣乙烯、及聚碳酸酯。 較佳之基質材料配方包括EPON 1120-A80環氧樹脂(商 業得自德州Houston之Shell Chemical公司)、二氰二酿胺、 2-甲基咪唑、及DOWANOL PM乙二醇乙醚(商業得自密西 根州 Midland 之 The Dow Chemical 公司)。 經濟部智慧財產局員工消費合作社印製 複合物中之聚合基質材料及強化材料可包括之其他成分 包括著色劑或顏料、潤滑劑或處理助劑、紫外光(UV)安定 劑、抗氧化劑、其他之填料及摻和劑。在較佳具體實施例 中,聚合基質材料包括無機材料。這些無機材料包括陶瓷 材料及金屬材料,而且可選自以上詳述之無機材料。 織物712可藉由將織物712浸於聚合基質材料716之浴 中而塗覆及浸潰,例如,如 R· Tummala (編者)之 Microelectronics Packaging Handbook, (1989)第 895-896 頁所討 論,其特別地在此併入作爲參考。更常爲,以手或任合自 -86- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(84 ) 混合裝置將短切或連續纖維股強化材料分散於基 二中’其將強化材料大致W地分布於全部聚合基質 材科。可藉由„杨序地錢摻 而將強化材料分散於聚合基質材料。 有成 視如所使用聚合基質材料之型式之因素而定,可藉許多 種万法將聚合基質材料716 1股形成複合物或層合物 —例如’對熱固性基質材料,複合物可藉壓縮或注射 板塑、粉碎、纖絲捲繞、手動堆疊、錢、或藉板片模塑 或容積模塑繼而壓縮或注射模塑而形成。熱固性聚合基質 材料可藉由’例如,基質材料中包括交聯劑及/或應用熱 而硬化。用以交聯聚合基質材料之適合交聯劑如以上所討 論。熱固性聚合基質材料之溫度及硬化時間視例如但不限 於所使用聚合基質材料、基質系統中之其他添加劑、及複 合物厚度之因素而定。 對於熱塑性基質材料,形成複合物之適合方法包括直接 模塑或擠製複合繼而注射模塑。藉以上方法形成複合物之 方法及裝置討論於 I. Rubin 之 Handbook of Plastic 迎iMm〇k^(1990)第 955-1062,l179-1215 及 122弘1271 頁’其特別地在此併入作爲參考。 本發明之額外具體實施例係關於適合用於電子撑體之強 化層合物,其包含至少部份地塗覆之織物,其包含至少一 個以上詳述之纖維股。因此,本發明意圖爲由各所揭示包 含至少一個纖維股之織物製造之適合用於電子撑體之強化 層合物。例如,本發明之較佳具體實施例係關於適合用於 -87- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐 I * , · I I I----I I I I----^ (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1230698 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(85 ) 電子撑體之強化層合物,其包含基質材料及至少一種包含 至少一個纖維股之部份地塗覆之織物,此塗層包含有機成 分及具有在300K之溫度爲每米K至少1瓦之導熱度之薄 平顆粒。在其他具體實施例中,塗層與適合用於電子撑體 之強化層合物中之基質材料相容。 本發明之額外具體實施例係關於適合用於電子撑體之強 化層合物’此層合物包含(a)基質材料,及(b)至少一種包 含至少一個纖維股之未脱脂織物,至少一種·織物之至少一 邵份具有塗層,其與適合用於該電子撑體之該強化層合物 中之基質材料相容。本發明之另一個具體實施例係關於適 合用於電子撑體之強化層合物,此層合物包含⑷基質材 料,及(b)至少一種包含至少一個纖維股且在織物之至少 一邵份表面上具有未修整樹脂相容塗層組合物之織物。 在此使用 未脱脂織物"爲未進行自織物去除非樹脂相 容上漿材料之習知纖維處理之織物。如以上所討論,除了 洗滌,熱清除及水噴射清洗爲此種習知纖維處理之實例。 在此使用之”未修整”樹脂相容塗層組合物指未在習知纖維 修整過程中使用之以上討論之樹脂相容塗層組合物。例 如,未修整樹脂相容塗層組合物指以上討論之第一、第一 及/或第三塗層組合物,但是不指典型修整上漿料弟例 如,由石夕垸偶合劑與水所製造,並且在脱脂後塗佈於纖維 者。然而,本發明確實意圖使塗層包含具有修整上漿料塗 佈於塗層之依照本發明之樹脂相容塗層。 本發明之另一個具體實施例係關於形成用於電子撑體應 丨 ·88· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) -----.---------------訂---------線 \ (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(86) 用之層合物之方法,此方法包含步驟: (a) 得到藉由織動至少一個包含多個纖維之填紗而且在 至少一個填紗之至少一部份上具有第一樹脂相容塗層,及 至少一個包含多個纖維之經紗而且在至少一個經紗之至少 一部份上具有第二樹脂相容塗層,而形成之適合強化電子 撑體之織物; (b) 以基質材料樹脂至少邵份地塗覆織物之至少一部 份; (c) 至少部份地硬化至少部份地塗覆之織物以形成預浸 紗層;及 (d) 將二或更多個預浸紗層層合在一起而形成適合用於 電子撑體之層合物。 用於以上有關強化層合物之具體實施例之塗層之組合物 可選自以上討論之塗層成分,而且另外之成分亦可選自上 列者。 經濟部智慧財產局員工消費合作社印製 本發明之額外車父佳具體實施例係關於包含至少部份地塗 覆之織物(其包含至少一個以上詳細討論之纖維股)之電予 撑體用預浸紗。因此,本發明意圖爲由包含至少一個纖維 股之各所揭示織物製造之電子撑體用預浸紗。 本發明之另一個具體實施例係關於用於電子撑體之預浸 紗,此預浸紗包含⑻基質材料;及⑻至少一種包含至少 一個纖維股之未脱脂織物,至少一種織物之至少一部份具 有塗層,其與用於該電子撑體之該預浸紗中之基質材料相 容。本發明I另一個具體實施例係關於用於電子撑體之預 ~ 89 - 本紙張尺度適用中國國家標準(CNS)A4規格公$------ A7For example, the gram mass of a G75 yarn with a length of 1 cm is (π (9 x 1〇 / 2) 2) (4〇0) (2.6 grams per cubic centimeter) (1 cm of yarn) = 6 62 χ 1 〇-4 g mass. For D450 yarns, the gram mass is 34 × 10-4 gram mass. Calculate the relative resistance per unit mass by measuring the resistance (gram force) measured by the tensiometer (gram force) divided by the gram mass of the type of yarn tested ("Air jet transportation resistance • 80- This paper size applies to China National Standard (CNS) A4 Specifications (210 X 297 public love 1 ---- * one----, ------------------ order --------- line ( Please read the notes on the back before filling this page) 1230698 A7 B7 V. Invention Description (78) (Please read the notes on the back before filling this page) Force "). For example, for G75 yarn, if the resistance is measured by tension If the amount is 68.5, the air jet transport resistance per gram of mass of yarn is equal to 68 $ divided by 6.62 X 1〇-4 = 103,474 grams of force. Measured in accordance with the air jet transport resistance test method discussed above to form The air jet transport resistance of the yarn of the invention-laminated textile fabric is preferably greater than 100,000 gf per gram of yarn, more preferably in the range of 100,000 to 400,000 gf per gram of yarn, and even more preferably The range is from 120,000 to 300,000 grams of force per gram of yarn. The fabric of the invention is preferably suitable for use in electronics Type textiles for laminates for support or printed circuit boards, as disclosed in "Fabrics Around the World", which is a technical bulletin from Clark-Schwebel, Anderson, SC (1995), which is specifically incorporated herein For reference, the laminate can be a unidirectional laminate in which most of the fibers, yarns, or strands of each layer of fabric are oriented in the same direction. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, for example, using E225 E-glass The non-restricted fabric type of fiber yarn is type 2116, which has 118 warp yarns and 114 filling yarns (or weft yarns) per 5 cm (60 warp yarns and 58 filling yarns per inch); use 7 22 ΐχΟ (E225 1 / 0) warp and filling yarn; has a nominal fabric thickness of 0.094 mm (about 0.037 inches); and a fabric weight (or basis weight) of 103.8 grams per square meter (about 3.06 ounces per square yard). Use G75 E -Non-limiting example of the fabric type of glass fiber yarn is 7628, which has 87 warp yarns and 61 filling yarns per 5 cm (44 warp yarns and 31 filling yarns per inch); use 9 68 1x0 G75 1/0 ) Warp and filling yarn; with 0.173 mm (about 0. 0068 inches) of nominal fabric thickness; and 203.4 grams per square meter (approximately 600 ounces per square yard) of weaving -81-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 1230698 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 V. Invention Description (79) Material weight. A non-limiting example of a fabric type using D450 E-glass fiber yarn is the 1080 type, which has 118 warp yarns and% fill yarns for each 5 cm (60 warp yarns and 47 fill yarns); 5ii1x〇 (D45〇1 / 〇) warp and filling yarn; with a nominal fabric thickness of 0.053 mm (about 0.0021 inches); and a fabric weight of 46.8 grams per square meter (about 138 ounces per square yard). A non-limiting example of a fabric type using D900 E-glass fiber yarn is the 106 type, which has 110 warps and 110 fillings per 5 cm (56 warps and 56 fillings per inch); use 5 5 5 lx〇 (D9〇1 / 1 /) warp and filling yarn; has a nominal fabric thickness of 0.033 mm (about 0.013 inches); and a fabric weight of 24.4 grams per square meter (about 0.72 ounces per square yard) . Another non-limiting example of a fabric type using D900 E-glass fiber yarn is the 108 type, which has 118 warp yarns and 83 filling yarns per 5 cm (60 warp yarns and 47 filling yarns per inch); use 555lx2 (D9〇1 / 1 /) warp and filling yarn; has a nominal fabric thickness of 0.06 mm (about 0.0024 inches); and a fabric weight of 47.5 grams per square meter (about 丨 40 ounces per square yard) . A non-limiting example of a fabric type using D225 and D450 E_glass fiber yarn is type 2113, which has ι18 warp yarns and 110 fillers every 5 cm (60 warps and 56 fillers per inch); use 7 22 1x〇 (D225 1 / 〇) warp yarn and 5 11 lx0 (D450 1/0) filling yarn; has a nominal fabric thickness of 0.079 mm (approximately 0.0031 inches ...); and 780 g per square meter (each Square yards approximately 23 ounces) < Fabric weight. A non-limiting example of a fabric type using G50 and G75 E_glass fiber yarn is type 7535, which has 87 warp yarns and 57 filling yarns (44 per inch) Warp yarns and 29 filling yarns); 9 68 1χ〇 (G75 1/0) warp yarns and 9 99 1χ〇 (G50 / 1 / 〇) filling yarns; with 〇02mm-82-lx 297mm) · -------- Order --------- Line 1 (Please read the notes on the back before filling this page) 1230698 A7 B7 V. Description of the invention (80) (about 0.0079) Inches) of nominal fabric thickness; and a fabric weight of 232.3 grams per square meter (approximately 6.85 ounces per square yard). (Please read the notes on the back before filling this page) These and other available fabric type specifications are shown in IPC-EG-140 " Specification for Finished Fabric Woven from Έ1 Glass for Printed Boards ", The Institute for Interconnecting and Packaging Electronic The Circuits publication (June 1997), which is specifically incorporated herein by reference. Although the aforementioned fabric types use interlaced yarns, it is intended to make these or other fabrics that use zero-interlaced yarns or spunbonds in combination with or instead of interlaced yarns in accordance with the present invention. In a specific embodiment of the present invention, some or all of the warp yarns in the fabric may have fibers coated with the first resin-compatible sizing composition, and some or all of the filling yarns may have a coating that is different from the first composition. The fiber of the second resin-compatible coating, that is, the second composition (1) contains at least one component that is chemically different from or in some forms different from that of the first sizing composition; or (2) is different from the first A sizing composition contains the same ingredient in an amount of at least one ingredient. 0 Referring now to FIG. 7, by coating and / or dipping with a matrix material, it is better to print as The polymeric film forms a thermoplastic or thermoset matrix material 716, and the fabric 712 can be used to form a composite or laminate 714. The complex or laminate 714 is suitable as an electron support. As used herein, "electronic support" refers to a structure that mechanically supports and / or electrically cross-links elements. Examples include, but are not limited to, active electronic components, passive electronic components, printed circuits, integrated circuits, semiconductor devices, and other hardware incorporating such components, including, but not limited to, connectors, sockets, clips, and heat sinks Device. -83- This paper size is in accordance with China National Standard (CNS) A4 specification (21 × 297 mm) 1230698 A7 _________B7_____ V. Description of the invention (SI) The preferred embodiment of the invention I relates to the reinforced composite, which contains to A portion of the fibers detailed above is coated with fiber strands. The invention is therefore intended to be a reinforced composite made from each disclosed fiber strand comprising a plurality of fibers. For example, a preferred embodiment of the present invention relates to a reinforced composite comprising a matrix material and at least one partially coated fiber strand comprising a plurality of fibers, the coating comprising an organic component and having a temperature at 300 k Thin flat particles with a thermal conductivity of at least 1 watt per meter of K. Another preferred embodiment of the present month relates to a reinforced composite comprising at least partially coated fiber strands comprising a plurality of fibers, a coating comprising at least one thin flat particle, and (b) a matrix material. Another preferred embodiment of the present invention relates to a reinforced composite comprising at least partially coated fiber strands comprising a plurality of glass-breaking fibers, a coating comprising a residue of an aqueous composition comprising a plurality of Non-continuous particles formed from a material selected from organic materials, inorganic polymeric materials, composite materials, and mixtures thereof; (η) at least one lubricating material different from the plurality of discontinuous particles; and (111) at least one film-forming material ; And (b) a matrix material. Another preferred embodiment of the present invention relates to a reinforced composite, which comprises at least one fiber strand and a matrix material, wherein the reinforced composite further comprises a residue of an aqueous composition, which comprises (a) a plurality of selected from organic materials, Discontinuous particles formed from materials of inorganic polymeric materials, composite materials, and mixtures thereof; (b) at least one lubricating material different from the plurality of discontinuous particles; and ⑷ at least one film-forming material. Another preferred embodiment of the present invention relates to a reinforced composite, which comprises at least partially coated fiber strands containing a plurality of glass fibers. -84-This paper size is applicable to China National Standard (CNS) A4 (Issued by 21CU 297)-" .II '---.-------% C Please read the notes on the back before filling in this page) Order --------- line · Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Continuous female, the particle has a Mohs hardness 値 of at least one of the glass fibers; and (b) a matrix material. Another preferred embodiment of the present invention relates to a reinforced composite comprising at least one fiber strand and a matrix material comprising a plurality of glass fibers, wherein the reinforced composite further comprises a residue of an aqueous composition, which comprises greater than 20% by weight of discontinuous particles having a Mohs hardness 至少 of at least one of the glass fibers. An additional embodiment of the present invention relates to a reinforced composite comprising: at least one fiber strand comprising a plurality of glass fibers, and the coating of the strand comprises a plurality of fibers selected from the group consisting of organic materials, inorganic polymeric materials, composite materials, and mixtures thereof. A resin-compatible composition of discontinuous particles formed from a material, wherein the discontinuous particles have an average particle size of less than 5 microns; and ⑻ matrix material. Specifically, the plurality of discontinuous particles are formed of a material selected from any of the non-thermally expandable organic materials, inorganic polymeric materials, non-thermally expandable composite materials, and mixtures thereof. The components of the coating and resin-compatible composition used in the above specific embodiments of the reinforced composite may be selected from the coating components discussed above, and other components may also be selected from those listed above. Preferred matrix materials for use in the present invention include thermosetting materials, such as thermosetting polymers, ethyl acetate, epoxides (containing at least one epoxy or ethylene oxide group in the molecule, such as a polyhydric alcohol or sulfur Polyglycidyl ethers of alcohols), phenols, amine-based plastics, thermosetting polyurethanes, derivatives of any of the above, and mixtures of any of the above. Form a laminate for printed circuit boards-The paper size of the 85 sheet is applicable to China National Standard (CNS) A4 (210 X 297 mm) --I-, ------------- --Order --------- line (please read the notes on the back before filling this page) 1230698 A7 B7 V. Description of the invention (83) (Please read the notes on the back before filling this page) Preferred matrix materials are FR-4 epoxy resin (which is a multifunctional epoxy resin such as a difunctional brominated epoxy resin), polyimide, and a liquid crystal polymer. Such compositions are suitable for those skilled in the art. Is known. If further information on such a composition is required, see Electronic Materials Handbook ™, ASM International (1989) pages 534-537, which are specifically incorporated herein by reference. Non-limiting examples of suitable polymeric thermoplastic matrix materials include polyolefins, polyamides, thermoplastic polyurethanes and thermoplastic polyesters, ethylene polymers, and mixtures of any of the foregoing. Other examples of useful thermoplastic materials include polyimide, polyether, polyphenylene, polyetherketone, polyphenylene oxide, polyphenylene sulfide, polyacetal, polyethylene gas, and polycarbonate. ester. Preferred matrix material formulations include EPON 1120-A80 epoxy resin (commercially available from Shell Chemical, Houston, Texas), dicyandiamide, 2-methylimidazole, and DOWANOL PM glycol ether (commercially available from Michigan) The Dow Chemical Company, Midland, PA). Other components that can be included in the polymeric matrix materials and reinforcing materials in the printed consumer composites of the Intellectual Property Bureau of the Ministry of Economic Affairs include colorants or pigments, lubricants or processing aids, ultraviolet stabilizers, antioxidants, other Fillers and admixtures. In a preferred embodiment, the polymeric matrix material includes an inorganic material. These inorganic materials include ceramic materials and metallic materials, and may be selected from the inorganic materials detailed above. Fabric 712 may be coated and impregnated by dipping fabric 712 in a bath of polymeric matrix material 716, for example, as discussed in Microelectronics Packaging Handbook, (1989), R. Tummala (eds.), Pages 895-896, which Specifically incorporated herein by reference. More often, by hand or by yourself -86- This paper size applies the Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 B7 V. Description of the invention (84) The mixing device will cut short or continuous fibers The strand reinforcing material is dispersed in the base II, which distributes the reinforcing material substantially to all polymer matrix materials. The reinforcing material can be dispersed in the polymeric matrix material by „Yangxue”. Depending on the type of the polymeric matrix material used, the polymer matrix material 716 can be formed into a composite by many methods. Composites or laminates—for example, 'for thermoset matrix materials, composites can be compressed or injection molded, crushed, filament wound, manually stacked, money, or sheet molded or volume molded and then compressed or injection molded. Plastic. The thermosetting polymeric matrix material can be hardened by, for example, the matrix material including a crosslinking agent and / or applying heat. Suitable crosslinking agents for crosslinking the polymeric matrix material are as discussed above. The thermosetting polymeric matrix material The temperature and curing time depend on factors such as, but not limited to, the polymeric matrix material used, other additives in the matrix system, and the thickness of the composite. For thermoplastic matrix materials, suitable methods for forming the composite include direct molding or extrusion Compounding followed by injection molding. The method and device for forming a compound by the above methods are discussed in I. Rubin's Handbook of Plastic Welcome iMm〇k ^ (1990) 955-1062, l179-1215 and 122 Hong 1271 'which are specifically incorporated herein by reference. Additional specific embodiments of the present invention pertain to reinforcing laminates suitable for use in electronic supports, which include at least partially A coated fabric comprising at least one fiber strand in more detail. Therefore, the present invention is intended to be a reinforced laminate suitable for an electronic support made from each of the disclosed fabrics comprising at least one fiber strand. For example, the present invention The preferred embodiment is about -87- This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm I *, · II I ---- III I ---- ^ ( Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by 1230698 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by A7. It comprises a matrix material and at least one partially coated fabric comprising at least one fiber strand. This coating contains organic ingredients and thin flat particles with a thermal conductivity of at least 1 watt per meter K at a temperature of 300K. In it In other embodiments, the coating is compatible with a matrix material in a reinforced laminate suitable for use in electronic supports. An additional embodiment of the present invention relates to a reinforced laminate suitable for use in electronic supports. The composition comprises (a) a matrix material, and (b) at least one non-defatted fabric comprising at least one fiber strand, at least one portion of at least one fabric having a coating, and the reinforcement suitable for the electronic support. The matrix materials in the laminate are compatible. Another embodiment of the present invention relates to a reinforced laminate suitable for use in an electronic support, the laminate comprising a rhenium matrix material, and (b) at least one comprising at least one A fabric having fibrous strands and an unfinished resin-compatible coating composition on at least a portion of the surface of the fabric. Herein, a non-defatted fabric is used, which is a fabric which has not been subjected to a conventional fiber treatment for removing a non-resin-compatible sizing material from the fabric. As discussed above, in addition to washing, heat removal and water jet cleaning are examples of such conventional fiber treatments. As used herein, "untrimmed" resin-compatible coating composition refers to a resin-compatible coating composition discussed above that is not used in conventional fiber conditioning processes. For example, an untrimmed resin-compatible coating composition refers to the first, first, and / or third coating compositions discussed above, but does not refer to a typical trimmed sizing agent. For example, by Shi Xiyu coupling agent and water Manufactured and applied to fibers after degreasing. However, the present invention does intend the coating to include a resin compatible coating according to the present invention with a finishing paste applied to the coating. Another specific embodiment of the present invention is related to the formation of an electronic support. 88. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 public love) -----.---- ----------- Order --------- Line \ (Please read the notes on the back before filling this page) 1230698 A7 B7 V. Description of the invention (86) The method includes the steps of: (a) obtaining at least one filling yarn comprising a plurality of fibers by weaving and having a first resin-compatible coating on at least a portion of the at least one filling yarn, and at least one A fabric suitable for reinforcing electronic supports formed by a warp yarn comprising a plurality of fibers and having a second resin-compatible coating on at least a portion of at least one warp yarn; (b) coated with a matrix material resin at least in part At least a portion of the fabric; (c) at least partially hardening the at least partially coated fabric to form a prepreg layer; and (d) forming two or more prepreg layers together Suitable for laminates of electronic supports. The composition used for the coating of the above specific embodiments of the reinforcing laminate may be selected from the coating ingredients discussed above, and the other ingredients may be selected from the above. The specific embodiment of the additional car maker printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is related to the use of electrical pre-supports containing at least partially coated fabrics (including at least one of the fiber strands discussed in more detail). Dip yarn. Therefore, the present invention is intended to be a prepreg yarn for an electronic support made from each of the disclosed fabrics including at least one fiber strand. Another specific embodiment of the present invention relates to a prepreg yarn for an electronic support, the prepreg yarn comprising a ⑻ matrix material; and ⑻ at least one non-defatted fabric comprising at least one fiber strand, at least a portion of at least one fabric The coating has a coating that is compatible with the matrix material in the prepreg used in the electronic support. Another specific embodiment of the present invention is about the use of electronic support ~ 89-This paper size is applicable to China National Standard (CNS) A4 specifications. $ ------ A7
1230698 五、發明說明(87 ) 浸紗,此預浸紗包含⑷基質材料;及⑻至少一種包含至 少一個纖維股且在織物之至少一部份表面上具有未修整樹 脂相容塗層組合物之織物。 如上,用於以上具體實施例之塗層之成分可選自以上討 娜之塗層成分,而且另外之成分亦可選自上列者。 在圖8所示之特定非限制具體實施例中,複合物或錯合 物810包括以相容基質材料814浸潰之織物。經浸潰 織物然後在一組計量輥之間擠壓以留下可測量之基質材料 里,並且乾燥以形成半硬化基材或預浸紗形式之電子撑 體。可沿預浸紗之一部側面822以以下説明書中討論之方 式安置導電層820 ,而且將預浸紗硬化以形成具有導電層 之電子撑體818 。在本發明之另一個具體實施例中,而且 更常在電子撑體工業中,將二或更多個預浸紗組合一個或 更多個導電層’而且以熟悉此技藝者已知之方法層合在一 起及硬化,以形成多層電子撑體。例如但不限制本發明, 預浸紗堆疊可藉由壓縮堆疊而層合,例如,在拋光鋼板之 間’在高溫及壓力預定時間長度以將聚合基質硬化及形成 所需厚度之層合物。一或更多個預浸紗之一部份可在層合 之前或之後具有導電層並且硬化,使得生成之電子撑體爲 沿一邵份暴露表面具有至少一個導電層之層合物(在以下 稱爲”護面層合物11 )。 電路然後使用此技藝已知之技術由單層或多層電子撑^# 之導電層形成,以構成印刷電路板或印刷線路板形式之電 子撑體(在以下概略地稱爲”電子電路板")。 -90- ^紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------- 請 先 閱 面 之 注 意 事 項1230698 V. Description of the invention (87) Dip yarn, the prepreg yarn comprises a ⑷ matrix material; and ⑻ at least one type comprising at least one fiber strand and having an unfinished resin-compatible coating composition on at least a part of the surface of the fabric Fabric. As mentioned above, the components used for the coatings of the above specific embodiments may be selected from the coating components discussed above, and the other components may also be selected from those listed above. In the specific, non-limiting embodiment shown in FIG. 8, the composite or complex 810 includes a fabric impregnated with a compatible matrix material 814. The impregnated fabric is then squeezed between a set of metering rollers to leave a measurable matrix material and dried to form an electronic support in the form of a semi-hardened substrate or prepreg. The conductive layer 820 may be disposed along the side 822 of one part of the prepreg in the manner discussed in the following description, and the prepreg may be hardened to form an electronic support 818 having a conductive layer. In another embodiment of the invention, and more often in the electronics support industry, two or more prepreg yarns are combined with one or more conductive layers' and laminated in a manner known to those skilled in the art Together and hardened to form a multilayer electronic support. For example, without limitation, the present invention, prepreg yarn stacks can be laminated by compression stacking, for example, between polished steel plates' at a high temperature and pressure for a predetermined length of time to harden the polymeric matrix and form a laminate of a desired thickness. A portion of one or more of the prepreg yarns may have a conductive layer and harden before or after lamination such that the resulting electronic support is a laminate having at least one conductive layer along an exposed surface (below) It is called "surface-protecting laminate 11). The circuit is then formed from a single or multiple layers of electronic support using a technique known in the art to form an electronic support in the form of a printed circuit board or printed wiring board (in the following Roughly called "electronic circuit board". -90- ^ Paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) --------- Please read the note above first
經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 1230698 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(88 舜發月之額外幸父佳具體實施例係關於包含至少部份地塗 2織物(其包含至少一個以上詳細討論之纖維股)之電子撑 ,及電子電路板。因此,本發明意圖爲由包含至少一個纖 維股之各所揭示織物製造電子撑體及電子電路板。 本發明之另一個具體實施例係關於電子撑體,其包含⑷ 至少一種包含至少一個纖維股之未脱脂織物,至少—種未 脱脂織物之至少一部份具有基質材料相容之塗層;及㈦ 在電子撑體中至少一種織物之至少一部分上之至少—種基 貝材料。額外具體實施例係關於電子撑體,其包含(a)至 ^ 種包含至少一個纖維股且在織物之至少一部份表面上 具有未修整樹脂相容塗層組合物之織物;及⑻在電子撑 月五中至少一種織物之至少一邵分上之至少一種基質材料。 本發明之另一個具體實施例係關於形成電子撑體之方 法’此方法包含步驟·· (a) 得到藉由織動至少一個包含多個纖維之填紗而且在 至少一個填紗之至少一部份上具有第一樹脂相容塗層,及 至少一個包含多個纖維之經紗而且在至少一個經紗之至少 • 刀上具有弟一樹脂相容塗層,而形成之適合強化電子 撑體之織物; (b) 以基質材料樹脂至少部份地塗覆織物之至少—部 份; (c) 將塗層至少部份地硬化成織物之至少一部分以形成 預浸紗層;及 (d) 將一或更多個預浸紗層與一或更多個導電層層合在 --,---.---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) -91-Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description (88) Electronic support (which contains at least one fiber strand discussed in more detail), and electronic circuit boards. Therefore, the present invention is intended to manufacture electronic support bodies and electronic circuit boards from each disclosed fabric comprising at least one fiber strand. Another aspect of the present invention A specific embodiment relates to an electronic support, comprising: at least one non-defatted fabric comprising at least one fiber strand, at least a portion of at least one non-defatted fabric having a matrix material compatible coating; and At least one base material on at least a part of at least one fabric in the body. Additional specific embodiments relate to electronic braces, which comprise (a) to ^ containing at least one fiber strand and on at least a portion of the surface of the fabric Fabric with untrimmed resin-compatible coating composition; and at least one fabric in the electronic support At least one matrix material on at least one point. Another embodiment of the present invention is related to a method of forming an electronic support. The method includes steps. (A) Obtaining at least one filler containing a plurality of fibers by weaving Yarn and has a first resin-compatible coating on at least a portion of at least one filler yarn, and at least one warp yarn comprising a plurality of fibers and at least one blade of at least one warp yarn with a resin-compatible coating, And a fabric suitable for strengthening the electronic support; (b) at least partially coating at least part of the fabric with a matrix material resin; (c) at least partially hardening the coating to at least a part of the fabric to form a pre-form Dipping layer; and (d) laminating one or more prepreg layers with one or more conductive layers at-, ---.-------------- -Order --------- Line (Please read the precautions on the back before filling this page) -91-
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五、發明說明(的) 經濟部智慧財產局員工消費合作社印製 一起而形成電子撑體。 在更佳具體實施例中’至少—種織物及至少—種基質在 電子撑體中形成第-複合物層。在另—個更佳具體實施例 中,電子撑體更包含異於第一複合物層之第二複合物層。 額外較佳具體實施例係關於電子電路板,其包含⑷電 子撑體,其包含⑴至少一種包含至少一個纖維股之未脱脂 織物,至少一種未脱脂織物之至少一部份具有基質材料相 容之塗層,及(ii)在電子撑體中至少一種織物之至少一部 伤上之至少一種基質材料;及(b)導電層,撑體及導電層 含於電子電路板中。 額外較佳具體實施例係關於電子電路板,其包含(a)電 子撑體,其包含(i)至少一種包含至少一個纖維股且在纖物 之至少一部份表面上具有未修整樹脂相容塗層組合物之織 物,及(ii)在電子撑體中至少一種織物之至少一部份上之 至少一種基質材料;及(b)導電層,撑體及導電層含於電 子電路板中。 在更佳具體實施例中,相鄰電子撑體之選擇部份安置導 電層。在另一個更佳具體實施例中,至少一種織物及至少 一種基質形成第一複合物層。在另一個具體實施例中,電 子撑體更包含異於第一複合物層之第二複合物層。較佳 爲,相鄰電子撑體之第一及/或第二複合物層之選擇部份 安置導電層。 本發明之另一個具體實施例係關於形成印刷電路板之方 法,此方法包含步驟: -92- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 丨|;---,---------------訂---------線0 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 Β7V. Description of the invention (of) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs to form an electronic support. In a more preferred embodiment, ' at least one fabric and at least one matrix form a first composite layer in the electronic support. In another preferred embodiment, the electronic support further includes a second composite layer different from the first composite layer. An additional preferred embodiment relates to an electronic circuit board comprising a ⑷electronic support, which comprises ⑴at least one non-defatted fabric containing at least one fiber strand, and at least a portion of the at least one non-defatted fabric has a matrix material compatible A coating, and (ii) at least one matrix material on at least a portion of at least one fabric in the electronic support; and (b) a conductive layer, the support and the conductive layer are contained in the electronic circuit board. An additional preferred embodiment relates to an electronic circuit board comprising (a) an electronic support comprising (i) at least one containing at least one fiber strand and having unmodified resin compatibility on at least a portion of the surface of the fiber The fabric of the coating composition, and (ii) at least one matrix material on at least a portion of at least one fabric in the electronic support; and (b) the conductive layer, the support and the conductive layer are contained in an electronic circuit board. In a more preferred embodiment, a conductive layer is disposed in a selected portion of an adjacent electronic support. In another more preferred embodiment, at least one fabric and at least one matrix form a first composite layer. In another specific embodiment, the electronic support further includes a second composite layer different from the first composite layer. Preferably, a conductive layer is disposed on a selected portion of the first and / or second composite layer of the adjacent electronic support. Another specific embodiment of the present invention relates to a method for forming a printed circuit board. The method includes steps: -92- The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 丨 |; --- , --------------- Order --------- Line 0 (Please read the precautions on the back before filling this page) 1230698 A7 Β7
⑷得到猎由織動至少—個包含多而 至少-個填紗之至少一部份上具有第一-夕而且在 至少-個包含多個纖維之經 '目谷塗層,及 -部份上具有第二樹脂相容塗層經紗之至少 ^ 層…,一 ㈨將電子撑體之一或更多個至 形成印刷電路板。 〈圖樣化以 用::上關於電子撑體與電子電路板之具體實施塗 選自以上討論之成分,而且另外之成分亦可選 自下列者。 如果而要’可藉此技藝已知之任何方便之方法,其包括 但不限於機械鑽洞與雷射鑽洞,在電子撑體中形成穿孔或 孔(亦稱爲,,通路,,^以使電子撑體相反表面之電路及/或 組件之間電交連。更特別地,參考圖1(),穿孔觸延伸 通過本發明電子撑體1054之織物1012之至少一層1〇62。 4物1012包含經塗覆纖維股,其包含多個具有與各種聚 合基質材料相容之層之玻璃纖維,如在此所敎示在形成 穿孔1060時,電子撑體1〇54置於穿孔形成裝置中,如鑽 錐祕或雷射頭。藉由使用鑽錐刪或雷射形成通過織 物1012之至少一層1062之一部份1066之穿孔1〇6〇。 在較佳具體實施例中,在使用0.46毫米(0.018英吋)直 徑碳化鎢鑽頭,以每平方公分62個洞(每平方英吋4〇〇個 洞)芩洞密度及0·001之板片負載,通過3個層合物之堆疊 I____ -93- 本紙張尺度適用中_家標準(CNS)A4規格⑵G χ挪公髮: . . --------^--------- (請先閲讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(91 ) 鑽2000個孔之後,層合物具有不大於36微米之誤差距 離。在額外具體實施例中,在使用0.46毫米(0.018英忖) 直徑碳化鹤鑽頭,以每平方公分62個洞(每平方英吋400 個洞)之孔密度及0.001之板片負載,通過3個層合物之堆 疊鑽2000個孔之後,層合物具有不大於32%之鑽具磨耗 % 〇 在其他具體實施例中,將包含無機潤滑劑之流體流分配 在穿孔形成裝置附近,使得無機潤滑劑接觸穿孔形成裝置 與電子撑體間之至少一部份界面。較佳爲,無機潤滑劑選 自以上詳述之無機潤滑劑。 本發明之另一個具體實施例係關於形成通過電子電路板 用電子系統撑體織物層之穿孔之方法,其包含: (1) 安置電子系統撑體,其包含織物層(其包含在織物之 至少一部份表面上包含樹脂相容塗層組合物之經塗覆纖維 股)之一部份,其中以穿孔形成裝置形成穿孔;及 (2) 在織物之層部份形成穿孔。 在形成穿孔後,將一層導電材料沈積在穿孔壁或以導電 材料充填穿孔,以利於電子撑體1054表面上之—或更多 個導電層(在圖10中未示)間之所需電交連及/或熱散逸。 通路部份地通過或完全通過電子撑體及/或印刷電路板而 延伸,其可在電子撑體及/或印刷電路板之一或兩個表面 暴露,或者其可完全隱藏或含於電子撑體及/或印刷電路 板内(π隱藏通路,,)。 圖8所示之導電層820可藉熟悉此技藝者已知 ——_— ____-94- 本紙張尺度巾_家標準(CNS)A4規格⑽χ (請先閱讀背面之注意事項再填寫本頁) 訂---------線 經濟部智慧財產局員工消費合作社印製 1230698⑷ Get hunting by weaving at least one part containing at least one and at least one stuffing yarn with first-night and at least one mesh-containing coating with multiple fibers, and-partly With at least ^ layers of the second resin-compatible coating warp yarn, one or more of the electronic supports are formed to form a printed circuit board. <Patternized for: The specific implementation of the electronic support and electronic circuit board above is selected from the components discussed above, and other components can also be selected from the following. If desired, any convenient method known by this art may include, but is not limited to, mechanical drilling and laser drilling, to form perforations or holes (also known as, vias, etc.) in the electronic support to make The electrical support and / or components on the opposite surface of the electronic support are electrically interconnected. More specifically, referring to FIG. 1 (), the perforated contact extends through at least one layer 1062 of the fabric 1012 of the electronic support 1054 of the present invention. The coated fiber strand contains a plurality of glass fibers having layers compatible with various polymeric matrix materials. As shown herein, when the perforations 1060 are formed, the electronic support 1054 is placed in a perforation forming device, such as Drill cone or laser head. By using a drill cone or laser to form a perforation 1060 through a portion 1066 of at least one layer 1062 of the fabric 1012. In a preferred embodiment, 0.46 mm is used ( 0.018 inch) diameter tungsten carbide drill bit with a density of 62 holes per square centimeter (400 holes per square inch) and a plate load of 0.001 through a stack of 3 laminates I____ -93 -This paper size is suitable for _Home Standard (CNS) A4 size ⑵G χ Publication:.. -------- ^ --------- (Please read the notes on the back before filling this page) 1230698 A7 B7 V. Description of the invention (91) Drill 2000 holes Thereafter, the laminate has an error distance of no more than 36 microns. In additional embodiments, a 0.46 mm (0.018 inch) diameter carbide drill bit is used at 62 holes per square centimeter (400 holes per square inch) ) Hole density and plate load of 0.001, after drilling 2000 holes through a stack of 3 laminates, the laminate has a drill tool wear percentage of not more than 32%. In other specific embodiments, it will include inorganic lubrication The fluid flow of the agent is distributed near the perforation forming device, so that the inorganic lubricant contacts at least a part of the interface between the perforation forming device and the electronic support. Preferably, the inorganic lubricant is selected from the inorganic lubricants detailed above. The present invention Another specific embodiment relates to a method for forming a perforation of a fabric layer of an electronic system support through an electronic circuit board, comprising: (1) placing an electronic system support including a fabric layer (which is included in at least a portion of the fabric) Resin compatible on part surface A portion of the coated fiber strand of the layer composition, wherein the perforation is formed by a perforation forming device; and (2) the perforation is formed in the layer portion of the fabric. After the perforation is formed, a layer of conductive material is deposited on the perforated wall or Fill the perforations with a conductive material to facilitate the required electrical cross-linking and / or heat dissipation between one or more conductive layers (not shown in FIG. 10) on the surface of the electronic support 1054. The path partially or completely passes The electronic support and / or printed circuit board extends, which may be exposed on one or both surfaces of the electronic support and / or printed circuit board, or it may be completely hidden or contained in the electronic support and / or printed circuit board (Π hides the pathway ,,). The conductive layer 820 shown in FIG. 8 can be known to those skilled in the art ——_— ____- 94- This paper size towel _ home standard (CNS) A4 specification ⑽χ (Please read the precautions on the back before filling this page) Order --------- Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698
發明說明(92 ) (請先閱讀背面之注咅?事項再填寫本頁) 法形成。例如但不限制本發明,導電層可藉由將金屬材料 薄片或猪層合在半硬化或硬化預浸紗或層合物之至少—部 份側面上而形成。至於替代,導電層可藉由使用已知之技 術,其包括但不限於電鍍、無電電鍍或喷艘,將—層全屬 材料沈積在半硬化或硬化預浸紗或層合物t至少_部份側 面上而形成。適合作爲導電層之金屬材料包括但不限於銅 (較佳)、銀、銘、金、錫、錫-錯合金、鈀及其組合。 經濟部智慧財產局員工消費合作社印製 在本發明之另一個非限制具體實施例中,電子撑體可爲 藉由將一或更多個電子電路板(上述)與—或更多個護面層 «物(上述)及/或一或更多個預浸紗(上述)層合在一起而 構成之多層電子電路板之形式。如果需要,額外導電層可 加入電子撑體中,例如,沿多層電子電路板之一部份暴露 側面。此外,如果需要,可以以上討論之方式由導電層形 成額外之電路。應了解,視多層電子電路板之層之相對位 置而定,板可具有内與外電路。如前所討論,形成部份地 通過或完全通過板之額外穿孔以在選擇之位置使層間電交 連。應了解’生成之結構可具有一些完全延伸通過結構之 穿孔,一些僅部份通過結構之穿孔,及一些完全在結構内 之穿孔。 較佳爲,形成電子撑體254之層合物厚度大於0.051毫 米(約0.002英吋),而且更佳爲範圍爲〇·13毫米(約0.005 英叶)至2.5毫米(約0.1英忖)。對於7628型織物之八層層 合物,厚度通常爲1.32毫米(約0.052英吋)。層合物中織 物之層數可基於層合物之所需厚度而改變。 -95- 本紙張ϋ適用中國國家標準(CNS)A4規格(210 X 297公釐) " " " 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(93 ) 層合物之樹脂含量較佳爲範圍爲35至80重量%,而且 更佳爲40至75重量%。層合物中之織物量較佳爲範圍爲 20至65重量%,而且更佳爲25至60重量%。 對於由纺織E-玻璃織物及使用具有110 °C之最低玻璃轉 移溫度之FR-4環氧樹脂基質形成之層合物,依照IPC-4101 "Specification for Base Materials for Rigid and Multilayer Printed Boards"第 20 頁, The Institute for Interconnecting and Packaging Electronic Circuits 之刊物( 1997 年 12 月),橫越機 器或寬度方向(大致垂直織物之縱軸,即,在充填方向)之 較佳最小撓性強度大於3 X 107公斤/平方米,更佳爲大於 3·52 X 107公斤/平方米(約50 kpsi),而且甚至更佳爲大 於,4·9 X 107公斤/平方米(約70 kpsi)。IPC-4101特別地 在此併入作爲參考。在長度方向,在長度方向(大致平行 織物之縱軸,即,在經紗方向)之所需最小挽性強度較佳 爲大於4 X 107公斤/平方米,而且更佳爲大於4.23 X 107 公斤/平方米。撓性強度依照ASTM D-790及IPC-TM-650 Test Methods Manual of the Institute for Interconnecting and Packaging Electronic Circuits ( 1994 年 12 月)測量(其特別地 在此併入作爲參考),而且藉由依照IPC-4101之3.8.2.4部 份完全地去除金屬護面。本發明之電子撑體之優點包括高 撓性強度(張力及壓縮強度)及高模數,其可減少電路板 (包括層合物)之變形。 依照IPC試驗方法2.4.4.1 (其特別地在此併入作爲參 考),本發明之銅護面FR-4環氧基層合物形式之電子撑體 -96- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --(----------^裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 經濟部智慧財產局員工消費合作社印製 A7 --------- B7------ 五、發明說明(94 ) 較佳爲在層合物之z-方向(,,Z-CTE’’),即,橫越層合物之厚 度,具有至50 °C至288。(:爲〇·〇1至5·〇重量%之熱膨脹係 數。各此種層合物較佳爲含八層7628型織物,雖然或可 使用例如但不限於1〇6、1〇8 、1080、2113 、2116或 7535型織物之型式。此外,層合物可加入這些織物型式之 組合。具有低熱膨脹係數之層合物通常較不易膨脹及收縮 且可使板歪曲最小。 本發明更意圖爲多層層合物及電子電路板之製造,其包 括至少一個依照在此之敎示製造之複合物層,及至少一個 以異於在此敎示之複合物層之方法製造之複合物層,例 如’使用習知玻璃纖維複合物技術。更特別地及如熟悉此 技藝者所已知,傳統上,以包括部份或全部糊精化澱粉或 直鏈澱粉、氫化蔬菜油、陽離子性濕潤劑、乳化劑及水之 澱粉/油上漿料,其包括但不限於Loewenstein第237-244頁 (第3版,1993 )中所揭示者,其特別地在此併入作爲參 考,處理用於織動織物之連續玻璃纖維股中之纖維。然後 在織動前以溶液處理由這些股製造之經紗以保護股防止在 織動過程時磨損,例如,聚(乙烯醇),如美國專利 4,530,876第3攔,第67行至第4欄,第11行所揭示,其 特別地在此併入作爲參考。此操作通常稱爲衆紗。聚(乙 晞醇)及殿粉/油上梁料通常不與複合物製造者使用之聚合 基質材料相容,因此清除織物以在浸潰紡織織物之前自破 璃纖維表面去除本質上所有之有機材料。其可以許多方式 完成,例如,藉由洗滌織物,或更常爲藉由以此技藝已知 ---广-----------裝--------訂---------線赢 (請先閱讀背面之注意事項再填寫本頁) -97-Invention Description (92) (Please read the note on the back? Matters before filling out this page) method. For example, without limitation, the present invention, the conductive layer may be formed by laminating a thin sheet of metal material or a pig on at least a part of a side surface of a semi-hardened or hardened prepreg or laminate. As an alternative, the conductive layer can be deposited using at least a portion of a semi-hardened or hardened prepreg or laminate by using known techniques, including but not limited to electroplating, electroless plating, or spraying. On the side. Suitable metal materials for the conductive layer include, but are not limited to, copper (preferably), silver, copper, gold, tin, tin-tin alloy, palladium, and combinations thereof. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. In another non-limiting specific embodiment of the present invention, the electronic support may be a combination of Layers (the above) and / or one or more prepregs (the above) are laminated together to form a multilayer electronic circuit board. If desired, additional conductive layers can be added to the electronic support, for example, exposing the sides along a portion of a multilayer electronic circuit board. Furthermore, if desired, additional circuits may be formed from the conductive layer in the manner discussed above. It should be understood that, depending on the relative positions of the layers of a multilayer electronic circuit board, the board may have internal and external circuits. As previously discussed, additional perforations that partially or completely pass through the board are formed to electrically interconnect the layers at selected locations. It should be understood that the 'produced structure may have some perforations extending entirely through the structure, some only perforations through the structure, and some perforations entirely within the structure. Preferably, the thickness of the laminate forming the electron support 254 is greater than 0.051 mm (about 0.002 inches), and more preferably in the range of 0.13 mm (about 0.005 inches) to 2.5 mm (about 0.1 inches). For an eight-layer laminate of type 7628 fabric, the thickness is typically 1.32 mm (about 0.052 inches). The number of layers of fabric in the laminate may vary based on the desired thickness of the laminate. -95- This paper is compatible with China National Standard (CNS) A4 (210 X 297 mm) " " " 1230698 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of Invention (93) The resin content of the substance is preferably in the range of 35 to 80% by weight, and more preferably 40 to 75% by weight. The amount of fabric in the laminate is preferably in the range of 20 to 65% by weight, and more preferably 25 to 60% by weight. For laminates formed from woven E-glass fabric and using FR-4 epoxy resin matrix with a minimum glass transition temperature of 110 ° C, according to IPC-4101 " Specification for Base Materials for Rigid and Multilayer Printed Boards " 20 pages, The Institute for Interconnecting and Packaging Electronic Circuits (December 1997), with a preferred minimum flexural strength greater than 3 X across the machine or width direction (approximately vertical to the longitudinal axis of the fabric, ie, in the filling direction) 107 kg / m2, more preferably greater than 3.52 X 107 kg / m2 (approximately 50 kpsi), and even more preferably greater than, 4.9 X 107 kg / m2 (approximately 70 kpsi). IPC-4101 is specifically incorporated herein by reference. In the longitudinal direction, the required minimum pull strength in the longitudinal direction (substantially parallel to the longitudinal axis of the fabric, that is, in the warp direction) is preferably greater than 4 X 107 kg / m2, and more preferably greater than 4.23 X 107 kg / Square meters. Flexural strength is measured in accordance with ASTM D-790 and IPC-TM-650 Test Methods Manual of the Institute for Interconnecting and Packaging Electronic Circuits (December 1994) (which is specifically incorporated herein by reference), and by following IPC -4101 section 3.8.2.4 completely removes the metal surface. The advantages of the electronic support of the present invention include high flexural strength (tensile and compressive strength) and high modulus, which can reduce the deformation of circuit boards (including laminates). According to the IPC test method 2.4.4.1 (which is specifically incorporated herein by reference), the electronic support in the form of a copper-based FR-4 epoxy-based laminate of the present invention-96- This paper standard is applicable to Chinese national standards (CNS ) A4 size (210 X 297 mm)-(---------- ^ install -------- order --------- line (please read the first Note: Please fill in this page again.) 1230698 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 --------- B7 ------ V. Description of Invention (94) The z-direction (,, Z-CTE ''), that is, the thickness across the laminate, has a thermal expansion coefficient of from 50 ° C to 288. (: is from 0.001 to 5.0% by weight. Each The laminate is preferably an eight-layer 7628-type fabric, although, but not limited to, types such as 106-, 10-8, 1080, 2113, 2116, or 7535 fabrics may be used. In addition, laminates may be added to these Combination of fabric types. Laminates with a low coefficient of thermal expansion are generally less likely to expand and shrink and minimize board distortion. The present invention is more intended for the manufacture of multilayer laminates and electronic circuit boards, including at least one according to this The composite layer manufactured by the method, and at least one composite layer manufactured by a method different from the composite layer shown here, for example, 'using conventional glass fiber composite technology. More specifically and as familiar to those skilled in the art It is known to traditionally include starch / oil sizing agents including some or all of dextrinized or amylose starches, hydrogenated vegetable oils, cationic humectants, emulsifiers, and water, including but not limited to Loewenstein No. As disclosed in pp. 237-244 (3rd edition, 1993), which is specifically incorporated herein by reference, to process the fibers in the continuous glass fiber strands used to weave the fabric. The solution is then treated with a solution before weaving. Warp yarns made from these strands to protect the strands from abrasion during the weaving process, for example, poly (vinyl alcohol), as disclosed in U.S. Patent No. 4,530,876, Block 3, Lines 67 to 4, and Line 11, which are specifically disclosed in This is incorporated by reference. This operation is commonly referred to as yarn. Poly (acetalcohol) and powder / oil on beam materials are generally not compatible with the polymeric matrix materials used by the composite maker, so the fabric is removed to impregnate Self-breaking before weaving The glass fiber surface removes essentially all organic materials. It can be done in many ways, for example, by washing fabrics, or more often known by this technique --- --------------- Loading -------- Order --------- Line Win (Please read the precautions on the back before filling this page) -97-
1230698 A7 B7 五、發明說明(95 ) (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 之方法熱處理織物。清除操作之結果,在用以浸潰織物之 聚合基質材料與清潔玻璃纖維表面之間並無適合之界面, 使得必須將偶合劑塗佈於玻璃纖維表面。此操作有時被熟 悉此技藝者稱爲修整。最常用於修整操作之偶合劑爲矽 燒,其包括但不限於 Ε· P. Plueddemann 之 Silane Coupling Agents (1982)第146_147頁所揭示者,其特別在此併入作爲 參考。亦參見 Loewenstein 第 249-256 頁(第 3 版,1993 )。 在以矽烷處理後,織物以相容聚合基質材料浸潰,在一組 計量輥之間擠壓,及乾燥以形成半固化預浸紗,如以上所 討論。應了解,在本發明中視上漿料之本性、清除操作及 /或修整步驟。一或更多個結合習知玻璃纖維複合物技術 之預浸紗然後可組合一或更多個結合本發明之預浸紗,以 形成以上討論之電子撑體,特別是多層層合物或電子電路 板。對於更多有關電子電路板製造之資訊,參見Electronic Materials Handbook™ ,ASM International (1989)第 113-115 頁, R. Tummala (編者)之 Microelectronics Packaging Handbook· (1989)第 858-861 及 895-909 頁,M. W. Jawitz 之 Printed Circuit Board Handbook (1997)第 9.1-9.42 頁,及 C. F. Coombs, Jr.(編者)之 Printed Circuits Handbook.(第 3 版,1988 年),第6.1-6.7頁,其特別地在此併入作爲參考。 形成本發明電子撑體之複合物及層合物可用以形成用於 電子工業之封裝,更特別是第一、第二及/或第三層封 裝,如Tummala第25_43頁所揭示者,其特別地在此併入 作爲參考。此外,本發明亦可用於其他之封裝層。 -98- 本^張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 五、發明說明(% 在非限制具體實施例中,依照本發明由8層預浸紗(其 由%28型、E•玻璃織物及具有14〇。〇之&之fr_4聚合樹 脂形成)製造,並且依照IPC_TM_65〇, Ν〇· 2·4·4 (其特別地 在此併入作爲參考)試驗之未護面層合物之撓性強度,在 平行4物之經紗方向試驗時,較佳爲每平方英吋大於 ιοο’οοο磅(约690百萬巴斯卡),而且在平行織物之充填方 向4驗時,較佳爲大於80,000镑(約552百萬巴斯卡)。 在本發明之另一個具體實施例中,依照本發明由8層預 π、·:/ (其由7628型、E-玻璃織物及具有14〇 I之之fr_ 禾泛树脂形成)製造,並且使用5之跨距長度對厚度 比依肤ASTM D 2344_84 (其特別地在此併入作爲參考) 試驗之未護面層合物之短束剪切強度,在平行織物之經紗 方向4¾時,較佳爲每平方英付大於%⑼碎(約$ 1百萬 巴斯卡),而且在平行織物之充填方向試驗時,較佳爲每 平万英吋大於5600磅(約39百萬巴斯卡)。 線 在本發明之另一個具體實施例中,依照本發明由8層預 浸紗(其由7628型、E-玻璃織物及具有14〇 1之^之FR_ 經濟部智慧財產局員工消費合作社印製 4聚口树脂形成)製造,並且使用5之跨距長度對厚度比 及在沸水中浸潰24小時後,依照ASTMD 2344-84試驗之 未護面層合物之短束剪切強度,在平行織物之經紗方向試 驗時,較佳爲每平方英吋大於5〇〇〇磅(約34百萬巴斯 卡),而且在平行織物之充填方向試驗時,較佳爲每平方 英吋大於4200磅(約30百萬巴斯卡)。 本發明亦包括強化基質材料以形成複合物之方法。此方 •99- 1230698 A7 B71230698 A7 B7 V. Description of Invention (95) (Please read the precautions on the back before filling out this page) The method printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs heat-treated fabrics. As a result of the cleaning operation, there was no suitable interface between the polymeric matrix material used to impregnate the fabric and the surface of the cleaned glass fiber, making it necessary to apply a coupling agent to the surface of the glass fiber. This operation is sometimes called trimming by those skilled in the art. The coupling agent most commonly used in dressing operations is silicon sintering, which includes, but is not limited to, those disclosed in Silane Coupling Agents (1982), pp. 146 Plueddemann, which is specifically incorporated herein by reference. See also Loewenstein, pages 249-256 (3rd ed., 1993). After treatment with silane, the fabric is impregnated with a compatible polymeric matrix material, squeezed between a set of metering rollers, and dried to form a semi-cured prepreg yarn, as discussed above. It should be understood that the nature of the slurry, the removal operation, and / or the trimming step are considered in the present invention. One or more prepreg yarns incorporating conventional glass fiber composite technology can then be combined with one or more prepreg yarns incorporating the present invention to form the electronic supports discussed above, particularly multilayer laminates or electronic Circuit board. For more information on electronic circuit board manufacturing, see Electronic Materials Handbook ™, ASM International (1989) pages 113-115, Microelectronics Packaging Handbook by R. Tummala (editor), (1989) pages 858-861 and 895-909 MW Jawitz, Printed Circuit Board Handbook (1997), pages 9.1-9.42, and CF Coombs, Jr. (editor), Printed Circuits Handbook. (3rd edition, 1988), pages 6.1-6.7, which in particular It is incorporated herein by reference. The composites and laminates forming the electronic support of the present invention can be used to form packages for the electronics industry, more particularly the first, second and / or third layer packages, as disclosed in Tummala pages 25_43, which are particularly Ground is incorporated herein by reference. In addition, the present invention can also be applied to other packaging layers. -98- This standard is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 1230698 A7 V. Description of the invention (% In a non-limiting specific embodiment, according to the present invention, 8 layers of prepreg yarn (which Manufactured from% 28 type, E • glass fabric, and fr_4 polymer resin with 14.0%) and in accordance with IPC_TM_65〇, No. 2 · 4 · 4 (which is specifically incorporated herein by reference) The flexural strength of the unprotected laminate tested is preferably greater than ιοο'οοο pounds per square inch (approximately 690 million pascals) when tested in the warp direction of four parallel objects, and in In the filling direction, it is preferably greater than 80,000 pounds (approximately 552 million pascals). In another specific embodiment of the present invention, according to the present invention, 8 layers are pre-π, ...: , E-glass fabric and fr_hepan resin with 14.0I), and use a span length to thickness ratio of 5 according to ASTM D 2344_84 (which is specifically incorporated herein by reference) Unprotected for the test The short-strand shear strength of the surface laminate is relatively low when the warp direction of the parallel fabric is 4¾. Pay more than% mash (about $ 1 million Baska) per square inch, and when tested in parallel with the filling direction of the fabric, preferably greater than 5600 pounds per square inch (about 39 million Baska) Thread In another specific embodiment of the present invention, according to the present invention, 8 layers of prepreg yarn (which is composed of 7628 type, E-glass fabric and FR with 1401 It is made of 4 poly mouth resins), and uses a span length to thickness ratio of 5 and a short beam shear strength of the unprotected laminate in accordance with ASTM D 2344-84 test after immersion in boiling water for 24 hours. For parallel fabrics, the warp direction is preferably greater than 5000 pounds per square inch (approximately 34 million psi), and for parallel fabrics, the fill direction is preferably greater than 4200 per square inch. Pounds (approximately 30 million Baska). The present invention also includes a method of strengthening the matrix material to form a composite. This method • 99-1230698 A7 B7
I. _ t--------- (請先閱讀背面之注意事項再填寫本頁) 法包含:(1)將至少一種以上詳細討論之第一、第二及/咸 第二塗層組合物(其包含在股之相鄰纖維間提供間隙空間 之顆粒)塗佈於纖維股強化材料,(2)乾燥塗層以在強化材 料上形成塗層;(3)組合強化材料與基質材料;及⑷至少 邵份地硬化基質材料以提供強化複合物。雖然不限制本發 明,強化材料可組合聚合基質材料,例如,藉由將其分散 在基質材料中。較佳爲,塗層在乾燥時在強化材料上形成 實質上均勻塗層。在本發明之非限制具體實施例中,顆粒 包含基於總固體爲至少20重量%之上漿組合物。在另一 個非限制具體實施例中,顆粒具有至少3微米,而且較佳 爲至少5微米之最小平均顆粒尺寸。在其他之非限制具體 實施例中’顆粒具有小於任何含於纖維股之破璃纖維之莫 氏硬度値之莫氏硬度値。 本發明亦包括抑制纖維股之相鄰纖維間之黏附之方法, 其包含步驟··⑴將至少一種以上詳細討論之第 二 及/或第三塗層组合物(其包含在股之相鄭纖維間提供間隙 空間心顆粒)塗佈於纖維股,(2)乾燥塗層以在纖維股之纖 維上形成塗層’使得抑制股之相鄰纖維間之黏附。較: 爲,塗層在乾燥時在強化材料上形成實質上均句 ^發明(㈣制具體實施例中,顆粒包含基於總固體爲至 20重量%心上漿組合物。在另_個非限制具施 中,顆粒具有至少3微米’而且較佳爲至少5微 】 平均顆粒尺寸。例如,在球形顆粒,最相 當於顆粒直徑。例如,在長方形顆粒,最小平== 指平均顆粒之長度、寬度或高度。在其他之非限 本紙張尺度適时關家鮮(CNS)A4祕(210 100- 1230698 A7 B7 五、發明說明(98 施例中,顆粒具有小於任何含於纖維股之破璃纖維之莫氏 硬度値之莫氏硬度値。 本發明亦包括抑制纖維強化複合物之基質材料水解之方 法。此方法包含:(1)將至少一種以上詳細討論之第一、 第二及/或第三塗層組合物(其包含基於總固體爲大於20 重量%之不連續顆粒)塗佈於纖維股強化材料,(2)乾燥塗 層以在強化材料上形成塗層;(3)組合強化材料與基質材 料;及(4)至少部份地硬化基質材料以提供強化複合物。 較佳爲,塗層在乾燥時在強化材料上形成實質上均勻塗 層。如以上所討論,強化材料可藉由,例如,將強化材料 分散於基質材料中而組合基質材料。 在本發明之非限制具體實施例中,織物較佳爲紡織成 7628型織物且具有每分鐘小於1〇立方英呎,而且更佳爲 每分鐘小於5立方英呎之透氣力,如ASTMD 737纺織織 物透氣力之標準試驗方法所測量。雖然在本發明中不限 制’比較使用漿紗經紗製造之多種習知織物,據信本發明 之經紗之伸長橫切面及高股開放性(以下詳細討論)降低本 發明織物之透氣力。 經濟部智慧財產局員工消費合作社印製 如前所討論,在電子撑體應用之習知織動操作中,經紗 一般在織動前塗覆漿紗上漿料,以助於防止經紗在織動過 私時黏附。漿紗上漿組合物一般藉由通過使經紗通過含聚 紗上漿料之浸盤或浴,然後通過一或更多组擠壓輥以去除 任何過量之材料,而塗佈於經紗。典型漿紗上漿組合物可 包括,例如,膜形成材料、塑性劑及潤滑劑。常用於漿紗 -101- 本紙7中國國家標準(CNS)A4規格(21G X 297公爱) "--- 1230698 A7 B7 五、發明說明(99 ) (請先閱讀背面之注意事項再填寫本頁) 上漿組合物之膜形成材料爲聚乙烯醇。在漿紗後,經紗乾 燥且捲繞在織軸上。經紗末端之數量及間隔視被纺織織物 之型式而定。在乾燥後,由於第一及漿紗上聚料之組合, 漿紗之經紗一般具有大於2.0%之點火損失。 一般而言,漿紗上漿料,及澱粉/油上漿料,在加入織 物作爲電子撑體之強化物時,通常不與複合物製造者之聚 合樹脂材料相容,使得必須在浸潰紡織織物之前清除織物 以自玻璃纖維表面去除本質上所有之有機材料。其可以許 多方式完成,例如,藉由洗滌織物,或更常爲藉由以此技 藝已知之方法熱處理織物。清除操作之結果,在用以浸潰 織物之聚合基質材料與清潔玻璃纖維表面之間並無適合之 界面,使得必須將偶合劑塗佈於玻璃纖維表面。此操作有 時被熟悉此技藝者稱爲修整。一般而言,修整上衆料提供 織物小於0.1之LOI。 經濟部智慧財產局員工消費合作社印製 在以修整上漿料處理後,織物以相容聚合基質材料浸 潰,在一組計量輕之間擠壓,及乾燥以形成半固化預浸 紗,如以上所討論。對於更多有關電子電路板製造之資 訊,參見 Electronic Materials Handbook™ ,ASM International (1989)第 113-115 頁,R· Tummala (編者)之 Microelectronics Packaging Handbook. (1989)第 858-861 及 895-909 頁,M· W· Jawitz 之 Printed Circuit Board Handbook (1997)第 9.1-9.42 頁,及 C. F· Coombs,Jr·(編者)之 Printed Circuits Handbook· (第3版,1988年),第6·1_6·7頁,其特別地在此併入作 爲參考。 -102- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ' 1230698 經濟部智慧財產局員工消費合作社印製 -103- A7 五、發明說明(100 ) 由於漿紗過程將相當厚之塗層置於經紗上,紗比未漿吵 之經紗變硬且不爲撓性。漿紗上漿料趨於將紗保持在二起 成爲大致具有圓形橫切面之緊密束。雖然不表示限制本發 明,據信此種紗結構(即,緊密束及大致圓形橫切面)在^ 續處理步驟時,如預浸潰,可阻礙聚合樹脂材料對經紗束 之穿透,即使是在去除漿紗上漿料之後。 二 雖然衆紗對本發明無害,漿紗不佳。因此,在本發明之 較佳具體實施例中,經紗在織動之前不接受漿紗步驟,而 且實質上播漿紗上漿料殘渣。在此使用之名詞"實質上無,, 表示經紗具有少於20重量%,更佳爲少於5重量%之衆紗 上梁料殘渣。在本發明之更佳具體實施例中,經紗在織動 之前不接受漿紗步驟,而且本質±無漿紗±聚料殘逢。在 此使用I名詞”本質上無”表示經紗在其表面上具有少於 〇·5重量%,更佳爲少於(U重量%,而且最佳“重量% I漿紗上漿料殘渣。然而,如果經紗在織動前接受第二塗 覆操作,較佳爲,在織動前塗佈於經紗表面之第二塗層之 量少於上漿經紗之0.7重量%。 在本發明之較佳具體實施例中,在織動時,經紗之點火 損失較佳爲少於2.5重量%,更佳爲少於15重量%,而且 最佳爲少於0.8重量%。此外,本發明之織物較佳爲具有 範圍爲0.1至1.6%,更佳爲範圍爲〇4至〗3%,而且甚至 更佳爲0.6至1%之總點火損失。 在本發明之另一個非限制具體實施例中,經紗較佳爲具 有長形橫切面及高股開放性。在此使用之名詞"長形橫2 本紙張尺度適用中國國家標準(CNS)A4規格(21G X 297公爱 \ . --------^--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1230698 A7 ______ B7___ 五、發明說明(101) 面••表示經紗具有大致平坦或橢圓形橫切面形狀。以上討 論之高股開放性指紗或股之個別纖維未緊密地保持在一 起’而且在一或更多個個別纖維間之開放空間利於基質材 料穿透至束中之特徵。漿紗之經紗(如以上所討論)通常具 有圓形橫切面及低股開放性,因此不利於此穿透。雖然在 本發明中不限制,據信藉由降低或排除水份進入層合物與 電子撑體中之路徑,在層合時良好之樹脂穿透至經紗束中 (即’良好之樹脂濕透)可改良依照本發明製造之層合物與 電子撑體之總水解安定力。其對於降低由此種層合物與電 子撑體製造之印刷電路板由於在暴露於潮濕條件時,在偏 壓下形成導電性陽極纖絲而呈現電短路失敗之趨勢,亦可 具有正面影響。 股之開放性程度可由F-指數試驗測量。在F_指數試驗 中,被測量之紗通過一系列垂直對齊之輥,而且相鄰包含 發光表面與相反之感光表面之水平配置感應裝置而安置, 使得紗之垂直軸大致平行對齊發光及感光表面。感應裝置 安裝在使其大約爲垂直對齊輥之間一半之垂直高度,而且 藉由朝向或離開感應裝置移動輥而控制紗與感應裝置之間 之水平距離。在紗通過輥時(一般爲每分鐘約3〇米),視 股之開放性而定,紗之一或更多個部份可遮蔽來自發光表 面之光之一部份,因而觸發感光裝置中之反應。然後對特 疋紗長度(一般爲約1〇米)將遮蔽數量作表,而且生成比 例(即’每單位長度之遮蔽數量)視爲股開放性之測度。 據仏來自習知漿紗玻璃纖維紗之織物之緊密經紗結構及 . . --------^--------- (請先閱讀背面之注意事項再填寫本頁)I. _ t --------- (Please read the notes on the back before filling this page) The method includes: (1) At least one of the first, second, and / or salty second coatings discussed in more detail A layer composition (containing particles that provide interstitial spaces between adjacent fibers of the strand) is applied to a fiber strand reinforcing material, (2) the coating is dried to form a coating on the reinforcing material; (3) the reinforcing material is combined with the matrix Materials; and, at least partially hardening the matrix material to provide a reinforced composite. Although not limiting the invention, the reinforcing material may be combined with a polymeric matrix material, for example, by dispersing it in the matrix material. Preferably, the coating forms a substantially uniform coating on the reinforcing material when dried. In a non-limiting embodiment of the invention, the particles comprise a size composition of at least 20% by weight based on total solids. In another non-limiting embodiment, the particles have a minimum average particle size of at least 3 microns, and preferably at least 5 microns. In other non-limiting embodiments, the particles have a Mohs hardness 小于 smaller than the Mohs hardness 値 of any glass-breaking fiber contained in the fiber strand. The present invention also includes a method for inhibiting adhesion between adjacent fibers of a fiber strand, comprising the steps of ... at least one of the second and / or third coating compositions discussed in more detail (which are included in the fiber phase of the strand) Provide space between the core particles) and apply to the fiber strands, and (2) dry the coating to form a coating on the fibers of the fiber strands so as to suppress adhesion between adjacent fibers of the strands. Comparison: For the coating to form a substantially homogeneous sentence on the reinforcing material when dried, the invention comprises a granular sizing composition of 20% by weight based on the total solids. In another non-limiting In the application, the particles have at least 3 micrometers' and preferably at least 5 micrometers.] The average particle size. For example, in the case of spherical particles, the particle diameter is the most equivalent. For example, in rectangular particles, the minimum flat == the average particle length, Width or height. In other non-restricted paper sizes, timely close the home (CNS) A4 secret (210 100-1230698 A7 B7 V. Description of the invention (98 embodiment, the particles have less than any broken glass contained in the fiber strands) The Mohs hardness of fibers 値 The Mohs hardness 値. The present invention also includes a method for inhibiting the hydrolysis of the matrix material of the fiber-reinforced composite. This method includes: (1) at least one of the first, second, and / or more detailed discussions A third coating composition (comprising discontinuous particles of greater than 20% by weight based on total solids) is applied to a fiber strand reinforcement material, (2) the coating layer is dried to form a coating on the reinforcement material; (3) combined reinforcement Materials and matrix materials; and (4) at least partially hardening the matrix materials to provide a reinforcing composite. Preferably, the coating forms a substantially uniform coating on the reinforcing material when dried. As discussed above, the reinforcing material may The matrix material is combined by, for example, dispersing the reinforcing material in the matrix material. In a non-limiting embodiment of the present invention, the fabric is preferably woven into a 7628 type fabric with less than 10 cubic feet per minute, and More preferably, a breathability of less than 5 cubic feet per minute, as measured by the ASTM D 737 standard test method for breathability of textile fabrics. Although not limited in the present invention, 'Comparing a variety of conventional fabrics made using sizing warp yarns, it is believed The elongation cross section and high openness of the warp yarn of the present invention (discussed in detail below) reduce the breathability of the fabric of the present invention. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, as previously discussed, in the conventional application of electronic bracing During the operation, the warp yarn is generally coated with sizing before the weaving to help prevent the warp yarn from sticking when weaving is too private. The sizing composition for sizing is generally The warp yarns are coated by passing the warp yarns through an immersion tray or bath containing sizing on a poly yarn and then passing one or more sets of squeeze rollers to remove any excess material. A typical sizing composition for a sizing yarn may include, For example, film-forming materials, plasticizers and lubricants. Commonly used in sizing yarns -101- this paper 7 Chinese National Standard (CNS) A4 specification (21G X 297 public love) " --- 1230698 A7 B7 V. Description of the invention (99 ) (Please read the notes on the back before filling this page) The film forming material of the sizing composition is polyvinyl alcohol. After sizing, the warp yarn is dried and wound on the weaving shaft. The number and interval of warp yarn ends are determined by The type of textile fabric is determined. After drying, due to the combination of the first and the sizing yarn, the warp yarn of the sizing yarn generally has an ignition loss of more than 2.0%. Generally speaking, sizing on sizing and starch / oil on sizing are usually not compatible with the polymer resin materials of composite manufacturers when fabrics are used as reinforcements of electronic supports, making it necessary to impregnate textiles. The fabric is removed before the fabric to remove essentially all organic material from the surface of the glass fiber. This can be done in many ways, for example, by washing the fabric, or more often by heat treating the fabric by methods known in this technique. As a result of the cleaning operation, there was no suitable interface between the polymer matrix material used to impregnate the fabric and the surface of the cleaned glass fiber, making it necessary to apply a coupling agent to the surface of the glass fiber. This operation is sometimes called trimming by those skilled in the art. In general, trims provide a LOI of fabrics less than 0.1. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. After finishing with finishing slurry, the fabric is impregnated with a compatible polymeric matrix material, squeezed between a set of metered light, and dried to form a semi-cured prepreg yarn, such as Discussed above. For more information on the manufacture of electronic circuit boards, see Electronic Materials Handbook ™, ASM International (1989) pages 113-115, R. Tummala (ed.) Microelectronics Packaging Handbook. (1989) pages 858-861 and 895-909 M. W. Jawitz, Printed Circuit Board Handbook (1997), pp. 9.1-4.42, and C. F. Coombs, Jr. (editor), Printed Circuits Handbook. (3rd edition, 1988), 6. Pages 1-6 · 7, which are specifically incorporated herein by reference. -102- This paper size applies Chinese National Standard (CNS) A4 (210 X 297 mm) '1230698 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -103- A7 V. Description of the invention (100) A relatively thick coating is placed on the warp yarns, the yarns are harder and less flexible than the unsized warp yarns. Sizing on sizing yarns tends to hold the yarns together to form a tight bundle with a generally circular cross-section. Although it is not intended to limit the present invention, it is believed that such a yarn structure (i.e., a tight bundle and a substantially circular cross-section) may prevent the polymer resin material from penetrating the warp bundle when the processing step is continued, even if After removing the size from the sizing. 2. Although many yarns are not harmful to the present invention, sizing is not good. Therefore, in a preferred embodiment of the present invention, the warp yarn does not undergo the sizing step before weaving, and the sizing residue on the sizing yarn is substantially broadcast. The term "substantially none" as used herein means that the warp yarn has less than 20% by weight, and more preferably less than 5% by weight of beam residue on the yarn. In a more preferred embodiment of the present invention, the warp yarns are not subjected to the sizing step before weaving, and the essence ± no sizing yarn + aggregate material is left. The use of the I noun "essentially absent" herein means that the warp yarn has less than 0.5% by weight on its surface, more preferably less than (U% by weight, and most preferably "wt% I sizing residue on sizing yarn. However If the warp yarn is subjected to a second coating operation before weaving, it is preferable that the amount of the second coating layer applied to the surface of the warp yarn before weaving is less than 0.7% by weight of the sizing warp yarn. In specific embodiments, when weaving, the ignition loss of the warp yarn is preferably less than 2.5% by weight, more preferably less than 15% by weight, and most preferably less than 0.8% by weight. In addition, the fabric of the present invention is preferably In order to have a total ignition loss ranging from 0.1 to 1.6%, more preferably from 0.4 to 3%, and even more preferably from 0.6 to 1%. In another non-limiting embodiment of the invention, the warp yarns are Jiawei has a long cross-section and high openness. The term used here " long cross 2 This paper size applies to China National Standard (CNS) A4 specifications (21G X 297 public love \. ------ -^ --------- (Please read the precautions on the back before filling out this page) Employees of Intellectual Property Bureau, Ministry of Economic Affairs, Consumption Printed by the agency 1230698 A7 ______ B7___ V. Description of the invention (101) Face •• indicates that the warp yarn has a substantially flat or oval cross-section shape. The open fibers of the high-stranded yarns discussed above are not held tightly together 'And the open space between one or more individual fibers facilitates the penetration of the matrix material into the bundle. The warp of the sizing yarn (as discussed above) usually has a circular cross section and low openness, which is not conducive to it. This penetration. Although not limited in the present invention, it is believed that by reducing or excluding the path of moisture entering the laminate and the electronic support, a good resin penetrates into the warp bundle at the time of lamination (ie, 'good' The resin wet through) can improve the total hydrolytic stability of the laminate and the electronic support manufactured in accordance with the present invention. It is useful for reducing the printed circuit board made of such a laminate and the electronic support due to exposure to wet conditions. The formation of conductive anode filaments under a bias voltage and the tendency of electrical short circuit failure can also have a positive effect. The degree of openness of the strand can be measured by the F-index test. In the F_index test, The yarn to be measured is arranged by a series of vertically aligned rollers, and a horizontally arranged sensing device adjacent to the light-emitting surface and the opposite photosensitive surface is arranged so that the vertical axis of the yarn is aligned with the light-emitting and photosensitive surface approximately in parallel. The sensing device is installed on the It is approximately half the vertical height between the vertically aligned rollers, and the horizontal distance between the yarn and the sensing device is controlled by moving the roller toward or away from the sensing device. As the yarn passes through the roller (generally about 30 meters per minute), Depending on the openness of the strand, one or more portions of the yarn can shield a portion of the light from the light-emitting surface, thereby triggering a response in the photosensitive device. Then the length of the special yarn (generally about 10 meters) ) The number of masks is tabulated, and the generated ratio (ie, the number of masks per unit length) is regarded as a measure of the openness of the stock. According to the tight warp structure of the fabric from the conventional sizing glass fiber yarn and ... -------- ^ --------- (Please read the precautions on the back before filling this page)
1230698 A71230698 A7
I f 費 五、發明說明(1〇2) 此種紗之低開放性(如以上所討論),造成這些習知織物且 有比本發明較佳織物(較佳爲包括長形”❹面及以 之經:開放性)之透氣力高之透氣力。在本發明之非限制 具體只施例中,如ASTMD 737標準戟驗方法所測量,織 物具有每分鐘每平方英叹不大於1G標準立方英^每分鐘 每平万未約0.05標準立方米),更佳爲每分鐘每平方英吸 不大於5立方英吸(每分鐘每平方米1.52標準立方米),而 且取佳局每分鐘每平方英吸不大於3立方英叹(每分鐘每 平万未約〇·91標準立方米)之透氣力。在本發明之另一個 具體實施例中,將織物纺織成型織物,而且如A隨 D 737標準試驗方法所測量,具有每分鐘每平方英叹不 於^標準立方英吸,更佳爲每分鐘每平方英吸不大於 ϋ万英吸’而且最佳爲每分鐘每平方英口尺不大於3 呎。 、丄 雖然不表示受任何特定理論限制或以任何方式限制, 主張具有長形或平均橫切面之經紗亦可在由加入經紗之㈣ 物,造之層合物中改良錯銅性能。更特別地,由於具有長 形橫切面經紗之織物中之經紗與填紗間交又點具有比加 具有圓形橫切面經紗之習知織物低之外形,靖過織物之 錐在鑽洞時接觸極少之玻璃纖維,因而發生較少之磨耗。 如前所討論,在本發明之具體實施例中,較佳爲經紗愈填 紗均具有在形成時塗佈之樹脂相容第一塗層組合物。塗佈 =紗^脂相容第_塗層組合物可與塗佈填紗之樹脂相 谷弟/‘、層組合物相同,或者其可異於塗佈於填紗之樹脂 大 英 兹 織 入 鑽 ---:---.------- (請先閱讀背面之注意事項再填寫本頁) ----^--------- L-----—· 105 - (CNS)A4 ^ (210 χΒΤϋιI f Fee Five. Description of the invention (102) The low openness of this type of yarn (as discussed above) results in these conventional fabrics and have better fabrics than the present invention (preferably including long-shaped ❹faces and The experience: openness) high air permeability. In the non-limiting specific embodiment of the present invention, as measured by ASTMD 737 standard test method, the fabric has a sigh of no more than 1G standard cubic per square per minute. It is less than about 0.05 standard cubic meters per square meter per minute, more preferably not more than 5 cubic meters per square meter per minute (1.52 standard cubic meters per square meter per minute), and the best round per square meter per minute Breathability is not greater than 3 cubic sighs (about 0.91 standard cubic meters per square meter per minute). In another specific embodiment of the present invention, the fabric is woven into a fabric, and if A and D 737 Measured by the standard test method, with a sigh of less than ^ standard cubic British absorption per minute, more preferably not more than ϋ million British absorption per square per minute, and most preferably not more than a square foot per square per minute 3 feet Theoretical limit or limit in any way, it is claimed that warp yarns with long or average cross-sections can also improve copper mismatch performance in laminates made of warp yarns. More particularly, due to long cross-section warp yarns The intersecting point between the warp yarn and the filling yarn in the fabric is lower than that of the conventional fabric with a circular cross-section warp yarn. The cone of the woven fabric contacts very little glass fiber when drilling holes, so less wear occurs. As discussed previously, in the specific embodiment of the present invention, it is preferred that the warp yarn filling yarns each have a resin-compatible first coating composition that is applied during formation. Coating = yarn ^ fat compatible The coating composition may be the same as that of the resin phase coated with the filler yarn, or the layer composition, or it may be different from the resin coated with the resin. ----- (Please read the notes on the back before filling this page) ---- ^ --------- L ------- · 105-(CNS) A4 ^ (210 χΒΤϋι
I 1230698 五、發明說明(l〇3) 相容第一塗層組合物。在此參考塗佈於經紗之樹脂相容第 一塗層組合物使用之名詞”異於塗佈於填紗之樹脂相容第 塗層組合物"表示’塗佈於經紗之第一塗層组合物之至 少一種成分以異於塗佈於填紗之第一塗層組合物之量存 在,或者塗佈於經紗之第—塗層组合物之至少_種成分不 存ί於塗佈於填紗之第-塗層組合物中,或者塗佈於^紗 =弟-塗層組合物之至少—種成分不存在於塗佈於經紗之 第一塗層組合物中。 織 樹 量 在本發明之另一個非限制具體實施例中,織物之,之玻 璃纖維爲具有每立方公分小於2.60克之密度之Ε_破璃纖 維。在另-個非限制具體實施例中,在纺織成爲⑽型 織物時’ Ε-玻璃纖維紗製造具有大於同型習知熱清除盥 修整織物之強度(經紗方向)之平行經紗、方向張力強度之” 物。在本發明之另一個非限制具體實施例中,較佳^ 脂相容第一塗層组合物實質上無"膠黏狀"膜形成材料 即,第一塗層組合物包含較佳爲基於總固體小於1〇重 %,更佳爲基於總固體小於5重量% 經濟部智慧財產局員工消費合作社印製 在較佳具體實施例中,樹脂相容第—塗層組合物本質上 無"膠黏狀"膜形成材料,即,第一塗層组合物包含較佳爲 基於總固體小於1重量%,更佳爲基於總固體小於重 量% ’而且最佳爲基於總固料於〇」重量%之膠黏狀膜 形成材料。膠黏狀膜形成材料如因降低填紗之空氣噴射運 輸力及造成經紗彼此黏附,而對其所塗佈之紗之織動力爲 有害的。膠黏狀膜形成材料之特定非限制實例爲^溶性環 _______ - 106 - Κ紙張尺度適用中國國家標準(CNS)A4規格(21〇 χ 297公釐 1230698 五、發明說明(ι〇4) 氧樹脂膜形成材料。 見在大致地#·依知本發明形成用電子撑體應用之織物 之替代方法。此方法包含步驟··⑴得到至少一個包含多 個玻璃纖維之填紗,而且其至少_部份上塗佈第一樹脂相 容塗層;(2)得到至少一個包含多個玻璃纖維之經紗,而 且在其至少一部份上塗佈第二樹脂相容塗層’·及⑺織動 至少-個填紗與至少一個經紗,以形成具有小於25重量 %之點火損失,適合強化電子撑體之織物。 現在大致地討論形成適合用於電子撑體之層合物之方 法。此方法包含藉由織動至少一個包含多個玻璃纖維之填 紗,而且其至少一部份上塗佈第一樹脂相容塗層,·及至少 一個包含多個玻璃纖維之經紗,而且在其至少一部份上塗 佈第二樹脂相容塗層;而形成織物之第一步驟,其中經紗 在織動具有小於2.5重量%之點火損失。在本發明之非限 制具體實施例中,較佳爲織物本質上無裝紗上衆料殘澄。 經濟部智慧財產局員工消費合作社印製 如前所討論,在典型織物形成操作中,塗佈於玻璃纖維 及/或紗之習知上漿組合物(即,第一上漿組合物與漿紗上 漿組合物)不爲樹脂相容性,因此必須在以聚合樹脂材料 浸潰織物之前去除織物。如以上所討論,其最常藉由在織 動後熱清除織物而完成。然而,熱清除降解玻璃纖維之強 度(因此及由其形成之紗及織物)且造成玻璃稠化。在浸潰 t則不需要去除在織動前塗佈於經紗及/或填紗之本發明 樹脂相容塗層,因而排除熱清除之需求。因此,在本發明 之較佳非限制具體實施例中,織物在浸潰前熱處理及熱降 —•丄' I紙張尺度適用中國國家標準(CNS)A4規格χ 297公楚 107 _ 1230698I 1230698 V. Description of the invention (103) Compatible with the first coating composition. The term "resin-compatible first coating composition coated on warp yarns" is used herein to refer to the "resin-compatible first coating composition coated on warp yarns" meaning "the first coating applied to warp yarns" At least one component of the composition is present in an amount different from the first coating composition applied to the filling yarn, or at least one of the first coating composition applied to the warp yarn is not present in the coating applied to the filling In the first coating composition of the yarn, or at least one component applied to the first coating composition of the yarn-coating composition is not present in the first coating composition applied to the warp yarn. In another non-limiting embodiment, the glass fiber of the fabric is E_glass fiber with a density of less than 2.60 grams per cubic centimeter. In another non-limiting embodiment, when weaving into a ⑽-type fabric 'E-glass fiber yarns are manufactured with parallel warp yarns and tensile strength in the direction which are greater than the strength (warp direction) of the same type of conventional heat-cleaning toilet dressing fabrics. In another non-limiting embodiment of the present invention, it is preferred that the fat-compatible first coating composition is substantially free of " adhesive " film-forming material, that is, the first coating composition contains preferably Based on total solids less than 10% by weight, and more preferably based on total solids less than 5% by weight. Printed in a preferred embodiment of the resin-compatible coating composition in the preferred embodiment of the Intellectual Property Bureau of the Ministry of Economic Affairs. "Adhesive" film-forming material, that is, the first coating composition contains preferably less than 1% by weight based on total solids, more preferably less than% by weight based on total solids, and most preferably based on total solids. "% By weight of the adhesive film-forming material. Adhesive film-forming materials are harmful to the weaving power of the coated yarns because they reduce the air jet transport force of the yarn filling and cause the warp yarns to stick to each other. A specific, non-limiting example of an adhesive film-forming material is a soluble ring _______-106-κ paper size applicable to China National Standard (CNS) A4 specifications (21〇χ 297 mm 1230698 V. Description of the invention (ι〇4) oxygen Resin film-forming materials. See #Almost know the alternative method of fabrics used in the present invention to form fabrics for electronic supports. This method includes the steps of ... obtaining at least one filler yarn containing a plurality of glass fibers, and at least _ Partly apply a first resin-compatible coating; (2) Obtain at least one warp yarn comprising a plurality of glass fibers, and apply a second resin-compatible coating on at least a portion of the warp yarn; At least one filling yarn and at least one warp yarn to form a fabric having an ignition loss of less than 25% by weight, suitable for strengthening an electronic support. A method for forming a laminate suitable for an electronic support is now generally discussed. This method includes By weaving at least one filler yarn containing a plurality of glass fibers, and coating at least a portion of the first resin-compatible coating, and at least one warp yarn containing a plurality of glass fibers, and A second resin-compatible coating is applied on the portion; and the first step of forming the fabric, wherein the warp yarn has an ignition loss of less than 2.5% by weight during weaving. In a non-limiting specific embodiment of the present invention, the fabric essence is preferred No yarn is loaded on the top. The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the conventional sizing composition coated on glass fiber and / or yarn in a typical fabric forming operation as previously discussed (ie The first sizing composition and the sizing composition are not resin compatible, so the fabric must be removed before the fabric is impregnated with a polymeric resin material. As discussed above, it is most often done by weaving Finished by thermal removal of the fabric. However, thermal removal degrades the strength of the glass fibers (and therefore the yarns and fabrics formed from it) and causes the glass to thicken. It does not require removal of the coating on the warp yarns before weaving and / Or the yarn-filled resin-compatible coating of the present invention, thereby eliminating the need for thermal removal. Therefore, in a preferred non-limiting specific embodiment of the present invention, the fabric is heat-treated and heat-reduced prior to impregnation— • 丄 'I paper size Be applicable China National Standard (CNS) A4 specification χ 297 Gong Chu 107 _ 1230698
、發明說明(105) 解。 人此外在習知織物形成過程中,在藉熱清除去除上衆組 (請先閱讀背面之注意事項再填寫本頁) 合物之後,必須在浸潰之前將修整上漿料塗佈於織物以改 艮織物與聚合樹脂之間之相容性。藉由在本發明之織動前 將:脂相容塗層塗佈於經紗及/或填紗,亦排除織物修整 之而求。因此,在本發明之另一個較佳具體實施例中,織 物較佳爲實貝上操來自第二塗層及/或修整上漿料之殘 渣,即,小於15重量%,更佳爲小於1〇重量%之錢來 自第一塗層及/或修整上漿料。在本發明之更佳具體實施 J中、、我物本貝上播來自第二塗層及/或修整上衆料之殘 渣。在此使用之名詞"本質上"表示織物具有小於丨重量 %,更佳爲小於0.5重量%之殘渣來自第二塗層及/或修整 上漿料。 本發明現在由以下之特定非限制具體實施例描述。 實例1 經濟部智慧財產局員工消費合作社印製 以類似以上討論之方法混合表1A中所述量之成分,以 形成依照本發明之水性形成上漿組合物。小於1重量 %之乙酸包括於各組合物中。將水性形成上漿組合物A-F 塗覆於E-玻璃纖維股上。各形成上漿组合物具有2 5重量 %之固體。以使用習知交織裝置之類似方法,交織各經塗 覆玻璃纖維股以形成紗並且捲繞在線軸上。以水性形成上 聚組合物B塗覆樣品Bva。,但是在190 T之溫度眞空乾燥 約46小時。樣品A-F各具有小於1重量。/。之點火損失値。 樣品Chi及Dhl各具有1.59及1.66重量%之點火損失値。 -108· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) -- 1230698 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(1〇6)Explanation of invention (105). In addition, in the process of fabric formation, after removing the upper group by heat removal (please read the precautions on the back before filling this page), you must apply the finishing slurry to the fabric before dipping. Improve compatibility between fabrics and polymeric resins. By applying a fat-compatible coating to the warp and / or filling before the weaving of the present invention, fabric trimming is also excluded. Therefore, in another preferred embodiment of the present invention, the fabric is preferably a solid residue from the second coating and / or finishing slurry, that is, less than 15% by weight, and more preferably less than 1 0% by weight of the money comes from the first coating and / or finishing coat. In a more specific implementation of the present invention, the residues from the second coating and / or trimming are broadcast on the property. The term "essentially" as used herein means that the fabric has less than 5% by weight, more preferably less than 0.5% by weight of residue from the second coating and / or finishing sizing. The invention is now described by the following specific non-limiting specific examples. Example 1 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs The ingredients described in Table 1A were mixed in a manner similar to that discussed above to form an aqueous sizing composition according to the present invention. Less than 1% by weight of acetic acid is included in each composition. Aqueous sizing compositions A-F were applied to E-glass fiber strands. Each sizing-forming composition had 25% by weight solids. In a similar manner using a conventional interlacing device, each coated glass fiber strand is interlaced to form a yarn and wound on a bobbin. Sample Bva was coated with an aqueous polymeric composition B. , But dry at about 190 T for about 46 hours. Samples A-F each had less than 1 weight. /. The ignition loss is rampant. Samples Chi and Dhl each had ignition losses 1.5 of 1.59 and 1.66% by weight. -108 · This paper size applies to China National Standard (CNS) A4 specifications (210 X 297 issued)-1230698 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (106)
表1A 基於總固體之成分重量% 樣品 成分 A B C D E F RD-847A97 28.6 29.1 31.58 50.71 0 0 DESMOPHEN 200098 43.7 39.1 0 0 0 0 EPI-REZ 3522-W-6699 0 0 21.05 0 0 0 EPON 826100 0 0 0 0 16.12 63.54 PVP-K30101 0 9.7 15.79 15.21 1.31 5.18 A-187102 2.3 2.3 8.42 8.11 3.17 12.51 A-174103 4.7 4.8 0 0 0 0 A-1100104 0 0 8.42 8.11 0 0 PLURONIC F-108105 10.7 5.6 0 0 0 0 IGEPAL CA-630106 0 0 4.74 6.39 1.63 6.44 VERSAMID 140107 4.8 4.8 0 0 0 0 ALKAMULS EL-719108 0 0 0 0 1.63 6.44 KESSCO PEG 600109 0 0 0 0 0.79 3.11 MACOLNP-6110 3.6 3.6 4.74 6.39 0 0 97 RD-847A聚酯樹脂,其商業得自俄亥俄州Columbus之 Borden Chemicals 公司 0 98 DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓州 Pittsburgh 之 Bayer 公司。 99 EPI-REZ 3522-W-66 其商業得自德州 Houston 之 Shell Chemical 公司0 -109- 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) --;---,-------衣--------訂---------線0 (請先閱讀背面之注意事項再填寫本頁) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(107) 100 EPON 826,其商業得自德州 Houston 之 Shell Chemical 公 司。 1G1 PVP-K30聚乙晞基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 1G2 A-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐約 州 Tarrytown 之 CK Witco 公司。 1G3 Α-174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司0 1G4 A-1100胺基官能基有機矽烷偶合劑,其商業得自紐約州 Tarrytown 之 CK Witco 公司0 1G5 PLURONIC™ F-108聚氧化丙晞聚氧化乙烯共聚物,其商 業得自紐澤西州Parsippany之BASF公司0 1G0 IGEPAL CA-630乙氧化辛基苯氧基乙醇,其商業得自紐澤 西州Wayne之GAF公司。 107 VERSAMID 140聚醯胺,其商業得自俄亥俄州Cincinnati之 Cognis 公司 ° 1Q8 ALKAMULS EL-719聚氧化乙烯化蔬菜油,其商業得自 Phone-Poulenc 公司 ° 1G9KESSCO PEG 600聚乙二醇單月桂酸酯,其商業得自伊利諾 州芝加哥之Stepan公司。 11G MACOL NP_6壬酚界面活性劑,其商業得自紐澤西州 Parsippany 之 BASF 公司 〇 -no- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --;---_---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 ___B7 五、發明說明(1〇8) 表1A (續) 基於總固體之成分重量% 樣品 成分 A B C D E F EMERY 6717111 0 0 0 0 0.40 1.56 EMERY 6760112 0 0 4.21 4.06 0 0 POLYOX WSR-301113 0.6 0 0 0 0 0 POLARTHERM PT 160114 1.0 1.0 0 0 74.78 1.00 RELEASECOAT-CONC 25115 0 0 1.05 1.01 0 0 (請先閱讀背面之注意事項再填寫本頁) 111 EMERY⑧6717部分醯胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司。 112 EMERY® 6760潤滑劑,其商業得自俄亥俄州Cincinnati 之Cognis公司 0 113 POLYOX WSR-301聚(環氧乙烷),其商業得自康乃迪克 州 Danbury 之 Union Carbide 公司 〇 114 POLARTHERM® PT 160氮化硼粉末顆粒,其商業得自俄 亥俄州 Lakewood 之 Advanced Ceramics 公司0 經濟部智慧財產局員工消費合作社印製 115 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼 顆粒於水性分散液中,其商業得自田納西州Oak Ridge之 ZYP Coatings 公司。 亦評估經商業產品631與633 D-450塗覆澱粉·油之紗; 經690與695塗覆澱粉-油之紗,及1383 G-75紗之比較性 樣品,其商業得自PPG Industries公司。此外,亦試驗各塗 覆以下表IB所述之相同水性形成組合物X之三個比較性 -111- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ' 1230698 A7 B7 五、發明說明(1〇9) (請先閱讀背面之注意事項再填寫本頁) 樣品XI、X2與X3。比較性樣品XI具有2.5重量%之固 體。比較性樣品X2具有4.9重量%之固體並且在25 °C風 乾約8小時。比較性樣品X3具有4.6重量%之固體。Table 1A Ingredients% by weight based on total solids Sample composition ABCDEF RD-847A97 28.6 29.1 31.58 50.71 0 0 DESMOPHEN 200098 43.7 39.1 0 0 0 0 EPI-REZ 3522-W-6699 0 0 21.05 0 0 0 EPON 826100 0 0 0 0 16.12 63.54 PVP-K30101 0 9.7 15.79 15.21 1.31 5.18 A-187102 2.3 2.3 8.42 8.11 3.17 12.51 A-174103 4.7 4.8 0 0 0 0 A-1100104 0 0 8.42 8.11 0 0 PLURONIC F-108105 10.7 5.6 0 0 0 0 IGEPAL CA- 630106 0 0 4.74 6.39 1.63 6.44 VERSAMID 140107 4.8 4.8 0 0 0 0 ALKAMULS EL-719108 0 0 0 0 1.63 6.44 KESSCO PEG 600109 0 0 0 0 0.79 3.11 MACOLNP-6110 3.6 3.6 4.74 6.39 0 0 97 RD-847A polyester resin It is commercially available from Borden Chemicals, Columbus, Ohio, 0 98 DESMOPHEN 2000 polyethylene adipate, and is commercially available from Bayer, Pittsburgh, PA. 99 EPI-REZ 3522-W-66 commercially available from Shell Chemical Company of Houston, Texas 0 -109- This paper size applies to China National Standard (CNS) A4 specification (210 x 297 mm)-; ---,- ------ Cloth -------- Order --------- Line 0 (Please read the precautions on the back before filling this page) 1230698 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Manufacturing A7 B7 V. Description of Invention (107) 100 EPON 826, commercially available from Shell Chemical Company of Houston, Texas. 1G1 PVP-K30 Polyethylpyrrolidone, commercially available from ISP Chemicals, Wayne, New Jersey 0 1G2 A-187 γ-dehydrated glycerylpropyltrimethoxysilane, commercially available from Tarrytown, New York CK Witco. 1G3 A-174 γ-methacryloxypropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, New York 0 1G4 A-1100 amine functional organic silane coupling agent, commercially available from Tarrytown, New York CK Witco Corporation 0 1G5 PLURONIC ™ F-108 poly (propylene oxide) polyethylene oxide copolymer commercially available from BASF Corporation of Parsippany, New Jersey 0 1G0 IGEPAL CA-630 ethoxylated octyl phenoxyethanol, commercially available Available from GAF Corporation of Wayne, New Jersey. 107 VERSAMID 140 Polyamine, commercially available from Cognis, Inc. of Cincinnati, Ohio ° 1Q8 ALKAMULS EL-719 polyoxyethylated vegetable oil, commercially available from Phone-Poulenc, Inc. 1G9KESSCO PEG 600 polyethylene glycol monolaurate Commercially available from Stepan Corporation of Chicago, Illinois. 11G MACOL NP_6 Nonyl Surfactant, commercially available from BASF Corporation, Parsippany, New Jersey 0-no- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) ------ _--------------- Order --------- line (please read the notes on the back before filling this page) 1230698 A7 ___B7 V. Description of the invention (1〇 8) Table 1A (continued) Ingredients% by weight based on total solids Sample composition ABCDEF EMERY 6717111 0 0 0 0 0.40 1.56 EMERY 6760112 0 0 4.21 4.06 0 0 POLYOX WSR-301113 0.6 0 0 0 0 0 POLARTHERM PT 160 114 1.0 1.0 0 0 74.78 1.00 RELEASECOAT-CONC 25115 0 0 1.05 1.01 0 0 (Please read the notes on the back before filling out this page) 111 EMERY⑧6717 Part of amidated poly (ethylene diimide), commercially available from Cognis, Inc. of Cincinnati, Ohio. 112 EMERY® 6760 lubricant, commercially available from Cognis, Inc. of Cincinnati, Ohio 0 113 POLYOX WSR-301 Poly (ethylene oxide), commercially available from Union Carbide, Danbury, Connecticut 〇114 POLARTHERM® PT 160 Boron nitride powder granules, commercially available from Advanced Ceramics, Lakewood, Ohio. 0 Printed by ORPAC BORON NITRIDE RELEASECOAT-CONC 25, by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy. 25 Boron nitride granules in an aqueous dispersion. Commercially available from ZYP Coatings, Oak Ridge, Tennessee. Comparative samples of commercial products 631 and 633 D-450 coated starch and oil yarns; comparative samples of 690 and 695 coated starch-oil yarns, and comparative samples of 1383 G-75 yarns were also commercially available from PPG Industries. In addition, three comparisons were also tested for each coating of the same water-forming composition X described in Table IB below. -111- This paper size applies to the Chinese National Standard (CNS) A4 (210 X 297 mm) '1230698 A7 B7 V. Description of the invention (109) (Please read the notes on the back before filling this page) Samples XI, X2 and X3. Comparative sample XI had a solids content of 2.5% by weight. Comparative sample X2 had 4.9% by weight solids and was air-dried at 25 ° C for about 8 hours. Comparative sample X3 had a solids content of 4.6% by weight.
表1B 基於總固體之成分重量% 成分 樣品X RD-847A116 28.9 DESMOPHEN 2000117 44.1 A-187118 2.3 A-174119 4.8 PLURONIC F-108120 10.9 VERSAMID 140121 4.8 MACOL NP-6122 3.6 POLYOX WSR-301123 0.6 ii() RD-847A聚酯樹脂,其商業得自俄亥俄州Columbus之 Borden Chemicals 公司 〇 經濟部智慧財產局員工消費合作社印製 117 DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓 州 Pittsburgh 之 Bayer 公司0 118 Α-187 γ·去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 119 Α-174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自 紐約州Tarrytown之CK Witco公司。 12Q PLURONIC™ F-108聚氧化丙烯聚氧化乙晞共聚物,其 商業得自紐澤西州Parsippany之BASF公司0 -112- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(110) 121 VERSAMID 140聚醯胺,其商業得自俄亥俄州Cincinnati 之Cognis公司 0 122 MACOL NP-6壬酚界面活性劑,其商業得自紐澤西州 Parsippany 之 BASF 公司。 123 POLYOX WSR-301聚(環氧乙烷),其商業得自康乃迪克 州 Danbury 之 Union Carbide 公司。 評估樣品A-F及比較性樣品之紗之點火損失(LOI)及使 用以上詳細討論之"空氣噴射運輸阻力”試驗方法評估空氣 噴射相容性(Air Drag)。 各紗樣品經Sulzer Ruti針式空氣噴射單位型號044 455 〇〇1,其具有2毫米直徑617及20公分長度621之噴嘴出 口管619之内空氣噴射槽(商業得自北卡州Spartanburg之 Sulzer Ruti公司),在310仟巴斯卡(每平方英付45镑)量 規之空氣壓力以每分鐘274米(300碼)之速率進料。張力 計在紗進入空氣噴射噴嘴之前之位置接觸紗。張力針提供 紗被拉至空氣噴射噴嘴中時,空氣噴射施加在紗之克力 (阻力)測量。這些値敘述於以下表1C。 -----,---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -113- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(111) 經濟部智慧財產局員工消費合作社印製 表1C 樣品號碼 紗型式 LOI (%) 阻力 (克力) 空氣噴射運輸阻力 (每克質量之克力) A G-75 0.35 68.5 103,474 B G-75 0.30 84.9 128,248 B vac G-75 0.35 95.0 143,587 c D-450 0.52 37.33 278,582 D D-450 0.40 47.1 351,493 E G-75 0.35 79.3 119,789 F G-75 0.35 83.2 125,680 比較性樣品 631* D-450 1.6 21.45 160,075 633* D-450 1.3 38.1 284,328 690* G-75 1.0 108.23 163,489 695* G-75 1.0 100.46 151,752 1383 G-75 0.75 14.47 21,858 XI G-75 0.33 36.4 54,985 X2 G-75 0.75 19.0 28,701 X3 D-450 1.37 12.04 89,851 Chi D-450 1.59 9.00 67,164 Chi D-450 1.66 10.43 77,836 塗覆澱粉-油之上漿配方。 如以上表1C所示,依照本發明各塗覆聚合基質材料相 -114- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 、 ‘------------r---訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(η2) 容上漿組合物之紗A-F具有大於100,000之空氣噴射運輸 阻力値。僅以澱粉-油上漿之商業股具有大於1〇〇,〇〇〇之空 氣噴射運輸阻力値,其通常不與以上討論之聚合基質材料 相容。具有聚合基質相容塗層之樣品紗Chl與Dhl因紗上之 高塗層含量(即,大於1.5%之點火損失)而具有大於 100,000之空氣噴射運輸阻力値,其藉空氣噴射抑制纖維 之分離或紗之纖絲化。 爲了評估層合物強度,各由695、樣品B與樣品Bvac G-75秒(以上討論)之樣品形成7628型織物(以上討論之型式 參數)。8層各織物樣品層合EPON 1120-A80環氧樹脂(商 業得自德州Houston之Shell Chemical公司)、二氰二酿胺、 2_甲基咪唑、及DOWANOL PM乙二醇乙醚(商業得自密西 根州Midland之The Dow Chemical公司)之FR-4樹脂系統, 以形成層合物。 依照 ASTM D-790 及 IPC-TM-650 Test Methods Manual of the Institute for Interconnecting and Packaging Electronics ( 1994 年 12月)(其特別地在此併入作爲參考)評估各層合物之撓性 強度(最大損壞應力),其藉由依照IPC-4101之3.8.2.4部份 蚀刻而完全去除金屬護面,及依照ASTM D-2344,其特別 地在此併入作爲參考,使用15.9毫米(5/8英吋)跨距及每 分鐘1.27毫米(0·05英吋)之十字頭速率評估層合物剪切強 度(短束剪切強度)。這些評估之結果示於以下表1D。 -115- ^紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) —、—---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1230698 A7 ' --------Β7 五、發明說明(1U)Table 1B Ingredients% by weight based on total solids Ingredient sample X RD-847A116 28.9 DESMOPHEN 2000117 44.1 A-187118 2.3 A-174119 4.8 PLURONIC F-108120 10.9 VERSAMID 140121 4.8 MACOL NP-6122 3.6 POLYOX WSR-301123 0.6 ii () RD- 847A polyester resin, commercially available from Borden Chemicals, Columbus, Ohio, printed by 117 DESMOPHEN 2000 Polyethylene Adipate, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs, commercially available from Bayer, Pittsburgh, PA 0 118 A-187 Glycerylpropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, New York. 119 A-174 Gamma-methacryloxypropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, New York. 12Q PLURONIC ™ F-108 Polyoxypropylene Polyethylene Oxide Copolymer, commercially available from BASF Corporation, Parsippany, New Jersey 0 -112- This paper is sized to the Chinese National Standard (CNS) A4 (210 X 297 mm) ) 1230698 A7 B7 V. Description of the invention (110) 121 VERSAMID 140 Polyamine, which is commercially available from Cognis Corporation of Cincinnati, Ohio 0 122 MACOL NP-6 nonylphenol surfactant, which is commercially available from Parsippany, New Jersey BASF company. 123 POLYOX WSR-301 Poly (ethylene oxide), commercially available from Union Carbide, Danbury, Connecticut. Assess the ignition loss (LOI) of the yarns of the sample AF and the comparative samples and use the "Air Jet Transport Resistance" test method discussed in detail above to evaluate the air jet compatibility (Air Drag). Each yarn sample was subjected to Sulzer Ruti needle air Spray unit model 044 455 〇001, which has an air spray slot inside a nozzle outlet pipe 619 with a diameter of 2 mm 617 and a length of 621 20 cm (commercially available from Sulzer Ruti, Spartanburg, NC) at 310 仟 Baska (Pay 45 pounds per square) The air pressure of the gauge is fed at a rate of 274 meters (300 yards) per minute. The tensiometer contacts the yarn before the yarn enters the air jet nozzle. The tension needle provides the yarn and is pulled to the air jet nozzle During the measurement of the gram force (resistance) of the air jet applied to the medium, these 値 are described in Table 1C below. -----, --------------- Order ---- ----- Line (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -113- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) ) 1230698 A7 B7 V. Description of Invention (111) Ministry of Economic Affairs Printed by the Consumer Property Cooperative of the Intellectual Property Bureau 1C Sample number Yarn type LOI (%) Resistance (gram force) Air jet transportation resistance (gram force per gram mass) A G-75 0.35 68.5 103,474 B G-75 0.30 84.9 128,248 B vac G-75 0.35 95.0 143,587 c D-450 0.52 37.33 278,582 D D-450 0.40 47.1 351,493 E G-75 0.35 79.3 119,789 F G-75 0.35 83.2 125,680 Comparative sample 631 * D-450 1.6 21.45 160,075 633 * D- 450 1.3 38.1 284,328 690 * G-75 1.0 108.23 163,489 695 * G-75 1.0 100.46 151,752 1383 G-75 0.75 14.47 21,858 XI G-75 0.33 36.4 54,85 X2 G-75 0.75 19.0 28,701 X3 D-450 1.37 12.04 89,851 Chi D -450 1.59 9.00 67,164 Chi D-450 1.66 10.43 77,836 Coated starch-oil sizing formula. As shown in Table 1C above, each coated polymer matrix material phase according to the present invention is -114- This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm), '--------- --- r --- Order --------- line (please read the notes on the back before filling in this page) 1230698 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Description (η2 ) The yarn AF containing the sizing composition has an air jet transportation resistance 値 greater than 100,000. Commercial stocks sizing only with starch-oil have air jet transport resistances greater than 100,000, which are generally not compatible with the polymeric matrix materials discussed above. The sample yarns Chl and Dhl with a polymer matrix compatible coating have an air jet transportation resistance of more than 100,000 due to the high coating content on the yarn (ie, an ignition loss of more than 1.5%), which suppresses fiber separation by air spray Or the fibrillation of yarn. In order to evaluate the strength of the laminates, each of the samples of 695, Sample B and Sample Bvac G-75 seconds (discussed above) was formed into a Type 7628 fabric (the pattern parameters discussed above). Eight layers of each fabric sample were laminated with EPON 1120-A80 epoxy resin (commercially available from Shell Chemical, Houston, Texas), dicyandiamide, 2-methylimidazole, and DOWANOL PM glycol ether (commercially available from dense The Dow Chemical Co., Midland, Wis.) To form a laminate. The flexural strength (maximum damage) of each laminate was evaluated in accordance with ASTM D-790 and IPC-TM-650 Test Methods Manual of the Institute for Interconnecting and Packaging Electronics (December 1994), which is specifically incorporated herein by reference. Stress), which completely removes the metal finish by partially etching in accordance with IPC-4101, 3.8.2.4, and in accordance with ASTM D-2344, which is specifically incorporated herein by reference, using 15.9 mm (5/8 inches) ) Span and crosshead velocity of 1.27 mm (0.05 inch) per minute to evaluate laminate shear strength (short beam shear strength). The results of these evaluations are shown in Table 1D below. -115- ^ Paper size applies to China National Standard (CNS) A4 (210 X 297 mm) —, —--------------- Order --------- (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 A7 '-------- B7 V. Description of Invention (1U)
斫精由經一對習知張力測量裝置(其具有安裝在其間以 代替5么刀來自張力測量裝置間直線路徑之約$公分(2英 吋)直徑之固定鉻柱)以每分鐘274米(3〇〇碼)之速率拉樣 品,對各紗樣品施加30克之張力,評估樣品A與B及比 較性樣品1383與磨擦力。克力差敘述於以下表 IE。磨擦力試驗意圖模擬紗在織動操作時接受之磨擦力。 亦使用磨損試驗器評估樣品A與B及比較性樣品1383 與XI之破裂纖絲。在經磨損試驗裝置以每分鐘〇 46米 (18英吋)之速率拉各試驗樣品5分鐘時,對各試驗樣品施 加200克之張力,評估各樣品及比較性樣品之兩次試驗, 而且破裂纖絲數量之平均報告於以下表1E。磨損試驗器 包括兩個平行之鋼簧片列,各列間隔丨英吋。各試驗紗樣 品在第一列簧片之兩個相鄰簧片間螺旋,然後在第二列簧 片之兩個相鄰簧片間螺旋,但是在兩列簧片間位移半英忖 -116· 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公釐) --- ------^---------------訂---------線 (請先閱讀背面之注咅?事項再填寫本頁) A7斫 Jingyou consists of a pair of conventional tension measuring devices (having a fixed chromium column of about $ cm (2 inches) in diameter that is installed in place of the 5 mm knife in a straight path between the tension measuring devices) at a distance of 274 meters per minute ( The sample was pulled at a rate of 300 yards, a tension of 30 grams was applied to each yarn sample, and samples A and B and comparative samples 1383 and friction were evaluated. The acrylic force difference is described in Table IE below. The friction force test is intended to simulate the friction force that the yarn receives during weaving operations. Abrasion testers were also used to evaluate the broken filaments of samples A and B and comparative samples 1383 and XI. When each test sample was pulled at a rate of 046 meters (18 inches) per minute through a wear test device for 5 minutes, a tension of 200 g was applied to each test sample, and two tests of each sample and comparative samples were evaluated, and the fibers were broken. The average number of filaments is reported in Table 1E below. The wear tester consists of two parallel rows of steel reeds, each row spaced 丨 inch apart. Each test yarn sample spiraled between two adjacent reeds in the first row of reeds, and then spiraled between two adjacent reeds in the second row of reeds, but shifted half an inch 忖 -116 between the two rows of reeds. · This paper size applies to China National Standard (CNS) A4 specification (21〇X 297 mm) --- ------ ^ --------------- Order --- ------ line (Please read the note on the back? Matters before filling out this page) A7
1230698 五、發明說明(II4) 距離。簧片以每分鐘240圈之速率,以平行紗橫越方向之 方向,在4英寸長度來回 樣品 A B 比較性 j品號碼1383 23.9 比較性 樣品號碼XI 38.1 磨擦力(克數) 24.7 18.3 每碼之紗之破裂纖絲數量 2.0 1.0 3.8 1.0 如表1E所示,在比較比較性樣品時,依照本發明以包 含氮化硼之上漿組合物塗覆之樣品A與b具有較少之破 裂纖維及低磨擦力。 實例2 以類似以上討論之方法混合表2A中所述之量之各成 分,以形成依照本發明之上漿組合物G與Η ,及比較性 樣品。在各組合物中包括基於總重量爲少於1重量0/〇之乙 酸。 將表1Α之實例1中水性形成上漿組合物ε與F,及表 2A之比較性樣品Y,塗覆於G-75 E-玻璃纖維股。各形成 上漿組合物具有6至25重量%之固體。 ----------------------訂---------線· (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -117- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(115) 表2A 基於總固體之成分重量% 樣品 成分 G Η 比較性樣品Υ EPON 826124 16.12 63.54 60.98 PVP K-30125 1.31 5.18 4.97 ALKAMULS EL-719126 1.63 6.44 6.18 IGEPAL CA-630127 1.63 6.44 6.18 KESSCO PEG 600128 0.79 3.11 2.98 A-187129 3.17 12.51 12.00 EMERY 6717130 0.40 1.56 1.50 PROTOLUBE HD131 0 0 4.61 POLARTHERM PT 160132 0 0 0 RELEASECOAT-CONC 25133 74.78 1.00 0 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 124 EPON 826,其商業得自德州 Houston 之 Shell Chemical 公 司。 125 PVP K-30聚乙烯基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 120 ALKAMULS EL-719聚氧化乙烯化蔬菜油,其商業得自 Rhone-Poulenc 公司 〇 127 IGEPAL CA-630乙氧化辛基苯氧基乙醇,其商業得自紐 澤西州Wayne之GAF公司0 128 KESSCO PEG 600聚乙二醇單月桂酸酯,其商業得自伊利 語州芝加哥之Stepan公司。 -118 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(ιι〇 129 Α-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司0 (請先閱讀背面之注意事項再填寫本頁) 13G EMERY® 6717部分醯胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司。 131 PROTOLUBE HD高密度聚乙烯乳液,其商業得自紐澤西 州 Birmingham 之 Sybron Chemicals 公司。 132 POLARTHERM® PT 160氮化硼粉末顆粒,其商業得自俄 亥俄州 Lakewood 之 Advanced Ceramics 公司。 133 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼 顆粒於水性分散液中,其商業得自田納西州Oak Ridge之 ZYP Coatings 公司。 交織各經塗覆玻璃纖維股以形成紗及使用習知交織裝置 以類似之方法捲繞在線軸上。樣品F與Η之紗在交織時呈 現最少之上漿料脱落,而且樣品Ε與G在交織時呈現嚴 重之上漿料脱落。 經濟部智慧財產局員工消費合作社印製 以類似以上實例1之方法評估樣品E-Η及比較性樣品Υ 之紗之空氣阻力,除了在表2Β所示之壓力測定兩個線軸 樣品之空氣阻力値。使用Shirley 84 041L型破裂纖絲偵測 器,其商業得自英國之SDL International公司,以每分鐘 200米評估各紗之每1200米之紗之平均破裂纖絲數量。這 些値表示在各紗之四個線軸上進行之測量之平均。由全部 線軸取得之部份(自線軸解下之136克(3/10磅)及272克 (6/10磅)之紗)報告破裂纖絲値。 亦評估各紗之閘張力,試驗敘述於以下表2B 。藉由以 -119- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(in) 200米/分鐘自線軸解下紗樣品,將紗螺旋通過一系列8個 平行陶瓷針,及使紗通過以上討論之Shirley破裂纖絲偵測 器以計算破裂纖絲數量,依照閘張力法測量破裂纖絲數 量0 --,-------------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -120- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(iu) 經濟部智慧財產局員工消費合作社印製 表2B 樣品 每米之紗之破裂纖絲數量 E F G Η 比較性樣品Υ 全部線軸 0.887 0.241 大於10 0.065 0.192 136 克(3/10 磅) 0.856 0.017 大於10 0.013 0.320 272 克(3/10 磅) 0.676 0.030 大於10 0.101 0.192 閘張力(每米之髮數) 閘2 - 0.039 _ 0.0235 0.721 閘3 - 0.025 - 0.028 0.571 閘4 - 0.0125 - 0.068 0.4795 閘5 - 0.015 0.093 0.85 閘6 - 0.0265 - 0.118 0.993 閘7 - 0.0695 麵 0.31 1.0835 閘8 - 0.117 - 0.557 1.81 空氣阻力(克數) 25 psi 線軸1 - 10.420 - 10.860 11.610 線軸2 - 10.600 - 7.850 11.610 30 psi 線軸1 一 11.690 - 12.500 13.680 線軸2 - 12.200 - 8.540 13.850 35 psi 線軸1 - 13.490 - 14.030 15.880 線軸2 - 13.530 - 9.570 15.630 40 psi 線軸1 一 14.740 一 14.110 17.560 線軸2 - 14.860 - 11.010 17.610 45 psi 線轴1 - 16.180 - 16.390 19.830 線軸2 - 16.680 - 12.700 18.950 50 psi 線軸1 - 17.510 - 19.280 22.410 ,線軸2 - 17.730 - 14.000 20.310 55 psi 線軸1 一 19.570 - 23.350 29.350 線軸2 - 19.660 - 20.250 26.580 -121- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 五、發明說明(II9 ) 雖然表2Β所示之試驗結果顯然顯示依照本發明之樣品 E-Η具有大致比比較品樣品γ高之耐磨損力,據信這些結 果並非確定性的,因爲據信比較性樣品γ之聚乙烯乳液成 分(在樣品E-Η中不存在)有助於紗之磨損性質。 實例3 混合表3Α中所述之量之各成分,以形成依照本發明之 水性形成上漿組合物Κ至Ν。各水性形成上漿組合物以 類似以上討論之方法製備。在各組合物中包括基於總重量 爲少於1重量%之乙酸。 將表3Α之各水性形成上漿組合物塗覆於2G_i8 Ε_玻璃 纖維股。各形成上漿組合物具有1〇重量%之固體。 ---------------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -122- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 χ 297公釐) 1230698 A7 ___B7 五、發明說明(12〇) 表3A 某於總固體之成分重量% Μ 1品 成分 Κ L Μ Ν 比較性樣品2 熱塑性聚胺基曱酸酯膜形成聚合物134 34.4 34.2 33.4 31.35 34.5 熱塑性聚胺基甲酸酯膜形成聚合物135 51.5 51.2 50.18 46.9 51.7 聚氧化伸烷基多元醇共聚物 0.3 0.3 0.3 0.3 0.33 環氧化聚酯潤滑劑 7.2 7.1 7.0 6.55 7.22 γ-胺基丙基三乙氧基碎燒偶合劑 2.7 2.7 2.7 2.5 2.76 γ_脉基丙基三乙氧基珍燒偶合劑 3.3 3.3 3.2 3.0 3.34 胺基官能基有機矽烷偶合劑 0.1 0.1 0.1 0.1 0.14 RELEASECOAT-CONC 25136 0.1 1.0 2.9 9.1 0 點火損失(%) 1.11 1.14 1.05 1.08 1.17 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 134熱塑性聚酯爲主聚胺基甲酸酯水性乳液,其具有65固 體%,陰離子性顆粒電荷,約2微米之粒度,7.5之pH, 及在25 Ό爲400厘泊之黏度(Brookfield LVF)。 135熱塑性聚酯爲主聚胺基甲酸酯水性乳液,其具有62固 體%,約10之pH ,及範圍爲約0.8至約2.5微米之粒 度。 136 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼顆粒 於水性分散液中,其商業得自田納西州Oak Ridge之ZYP Coatings 公司 〇1230698 V. Description of Invention (II4) Distance. Reed at a rate of 240 revolutions per minute, parallel to the direction of yarn traverse, and back and forth at a length of 4 inches. Sample AB Comparative No. 1383 23.9 Comparative Sample No. XI 38.1 Friction (grams) 24.7 18.3 per yard Number of broken filaments of the yarn 2.0 1.0 3.8 1.0 As shown in Table 1E, when comparing the comparative samples, the samples A and b coated with the boron nitride-containing size composition according to the present invention had fewer broken fibers and Low friction. Example 2 The ingredients in the amounts described in Table 2A were mixed in a manner similar to that discussed above to form size compositions G and Η according to the present invention, and comparative samples. Acetic acid is included in each composition at less than 1 weight 0/0 based on the total weight. The aqueous sizing compositions ε and F in Example 1 of Table 1A, and the comparative sample Y of Table 2A were coated on a G-75 E-glass fiber strand. Each sizing composition has 6 to 25% by weight solids. ---------------------- Order --------- line · (Please read the precautions on the back before filling this page) Ministry of Economy Wisdom Printed by the Consumer Affairs Cooperative of the Property Bureau -117- This paper size is applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 B7 V. Description of the invention (115) Table 2A Based on the total solids content by weight% Sample composition G Η Comparative samples Υ EPON 826124 16.12 63.54 60.98 PVP K-30125 1.31 5.18 4.97 ALKAMULS EL-719126 1.63 6.44 6.18 IGEPAL CA-630127 1.63 6.44 6.18 KESSCO PEG 600128 0.79 3.11 2.98 A-187129 3.17 12.51 12.00 EMERY 6717130 0.40 1.56 1.50 PROTOLU HD131 0 0 4.61 POLARTHERM PT 160132 0 0 0 RELEASECOAT-CONC 25133 74.78 1.00 0 (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 124 EPON 826, which is obtained from Houston, Texas Shell Chemical Company. 125 PVP K-30 polyvinyl pyrrolidone, commercially available from ISP Chemicals, Wayne, New Jersey 0 120 ALKAMULS EL-719 polyethylene oxide vegetable oil, commercially available from Rhone-Poulenc, Inc. 127 IGEPAL CA -630 ethoxylated octylphenoxyethanol, commercially available from GAF Company 0 128 KESSCO PEG 600 polyethylene glycol monolaurate, Wayne, New Jersey, commercially available from Stepan Company, Chicago, Ill. -118-This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 B7 V. Description of the invention (ιι〇129 A-187 γ-dehydrated glycerylpropyltrimethoxysilane, which Commercially available from CK Witco, Tarrytown, NY. (Please read the notes on the back before filling out this page.) 13G EMERY® 6717 Partially aminated poly (ethylene diimide), commercially available from Cognis, Cincinnati, Ohio. 131 PROTOLUBE HD high density polyethylene emulsion commercially available from Sybron Chemicals, Birmingham, New Jersey. 132 POLARTHERM® PT 160 boron nitride powder particles, commercially available from Advanced Ceramics, Lakewood, Ohio. 133 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride particles in an aqueous dispersion, commercially available from ZYP Coatings, Oak Ridge, Tennessee. Interlacing each coated glass fiber strand to form a yarn and winding it in a similar manner using conventional interlacing devices On the bobbin. Samples F and Yarn of the Yarn showed minimal slipping when interlaced, and Samples E and G showed serious severity when interlaced. The slurry is falling off. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs to evaluate the air resistance of the yarns of sample E-Η and comparative sample 以 in a manner similar to Example 1 above, except that the two spool samples are measured at the pressure shown in Table 2B. The air resistance 値. Use Shirley 84 041L broken filament detector, commercially available from SDL International, UK, to evaluate the average number of broken filaments per 1200 meters of yarn at 200 meters per minute. These 値Represents the average of the measurements made on the four spools of each yarn. Portions taken from all spools (136 g (3/10 lb) and 272 g (6/10 lb) of yarn unwound from the spool) were reported to be broken The filament tension is also evaluated. The tension of each yarn is also evaluated, and the test is described in Table 2B below. By -119- This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1230698 A7 B7 V. Invention Explanation (in) 200 m / min. Unthread the yarn sample from the bobbin, spiral the yarn through a series of 8 parallel ceramic needles, and pass the yarn through the Shirley Broken Filament Detector discussed above to calculate the number of broken filaments. tension Measure the number of broken filaments 0-, ------------------- Order --------- line (Please read the precautions on the back before filling in this Page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs -120- This paper size applies to the Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 B7 V. Description of Invention (iu) Employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Consumption Cooperative Printed Table 2B Sample rupture filaments per meter of yarn EFG Η Comparative samples Υ All spools 0.887 0.241 greater than 10 0.065 0.192 136 g (3/10 lb) 0.856 0.017 greater than 10 0.013 0.320 272 g (3/10 Pound) 0.676 0.030 greater than 10 0.101 0.192 Gate tension (rounds per meter) Gate 2-0.039 _ 0.0235 0.721 Gate 3-0.025-0.028 0.571 Gate 4-0.0125-0.068 0.4795 Gate 5-0.015 0.093 0.85 Gate 6-0.0265-0.118 0.993 Gate 7-0.0695 Surface 0.31 1.0835 Gate 8-0.117-0.557 1.81 Air resistance (grams) 25 psi Spool 1-10.420-10.860 11.610 Spool 2-10.600-7.850 11.610 30 psi Spool 1-11.690-12.500 13.680 Spool 2-12.200 -8.540 13.850 35 psi line Shaft 1-13.490-14.030 15.880 Spool 2-13.530-9.570 15.630 40 psi Spool 1-14.740-14.110 17.560 Spool 2-14.860-11.010 17.610 45 psi Spool 1-16.180-16.390 19.830 Spool 2-16.680-12.700 18.950 50 psi Spool 1-17.510-19.280 22.410, spool 2-17.730-14.000 20.310 55 psi spool 1-19.570-23.350 29.350 spool 2-19.660-20.250 26.580 -121- This paper size applies to China National Standard (CNS) A4 (210 X 297 male) (Please read the notes on the back before filling this page) 1230698 A7 V. Description of the invention (II9) Although the test results shown in Table 2B clearly show that the sample E-Η according to the present invention has approximately higher gamma than the comparative sample γ It is believed that these results are not deterministic, as the polyethylene emulsion composition of Comparative Sample γ (not present in Sample E-Η) is believed to contribute to the abrasive properties of the yarn. Example 3 The ingredients are mixed in the amounts described in Table 3A to form the aqueous sizing compositions K to N according to the present invention. Each aqueous sizing composition is prepared in a manner similar to that discussed above. Acetic acid is included in each composition at less than 1% by weight based on the total weight. Each of the aqueous sizing compositions of Table 3A was applied to 2G_i8 E_ glass fiber strands. Each sizing-forming composition had 10% by weight solids. --------------------- Order --------- line (Please read the notes on the back before filling this page) Intellectual Property Bureau of the Ministry of Economic Affairs Printed by Employee Consumption Cooperatives -122- This paper size is in accordance with Chinese National Standard (CNS) A4 specification (21〇χ 297mm) 1230698 A7 ___B7 V. Description of the invention (12) Table 3A The weight percentage of a certain solid component 1 product component K L Μ Ν Comparative sample 2 Thermoplastic polyurethane film-forming polymer 134 34.4 34.2 33.4 31.35 34.5 Thermoplastic polyurethane film-forming polymer 135 51.5 51.2 50.18 46.9 51.7 Polyoxyalkylene Polyol copolymer 0.3 0.3 0.3 0.3 0.33 Epoxidized polyester lubricant 7.2 7.1 7.0 6.55 7.22 γ-aminopropyltriethoxy crushing coupling agent 2.7 2.7 2.7 2.5 2.76 γ_pulsylpropyltriethoxygen Burning coupling agent 3.3 3.3 3.2 3.0 3.34 Amine functional organosilane coupling agent 0.1 0.1 0.1 0.1 0.14 RELEASECOAT-CONC 25136 0.1 1.0 2.9 9.1 0 Ignition loss (%) 1.11 1.14 1.05 1.08 1.17 (Please read the precautions on the back before filling (This page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 134 thermoplastic polyester based polyurethane aqueous emulsion with 65% solids, anionic particle charge, particle size of about 2 microns, pH of 7.5, and viscosity of 400 centipoise at 25 Ό (Brookfield LVF) . 135 thermoplastic polyester-based polyurethane aqueous emulsion has a solids content of 62%, a pH of about 10, and a particle size ranging from about 0.8 to about 2.5 microns. 136 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride particles in an aqueous dispersion commercially available from ZYP Coatings, Oak Ridge, Tennessee.
各以上經塗覆玻璃纖維樣品之複合樣品及比較性樣品Z -123- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(121) 在270 °C以7 MPa (975 psi)擠製模塑48秒以製造254 X 254 X 3.175毫米(10 X 10 X 0.125英吋)之板。在以下指定之玻 璃含量評估各樣本之··依照ASTM方法D-638之張力強 度、張力伸長與張力模數;依照ASTM方法D-790之撓性 強度與能性模數;及依照ASTM方法D-256之缺口與無缺 口艾氏衝擊強度。 表3B提出在使用習知耐綸6,6基質樹脂形成之複合物 上進行之試驗結果。 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -124- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 __ _ B7 五、發明說明(m) 表3B 樣品 單位 K L M N 比較彳生樣品z 張力強度 kpsi 27.1 27.6 27.3 27.4 26.2 MPa 186.9 190.34 188.27 188.96 180.68 張力伸長 % 3.32 3.37 3.36 3.42 3.32 張力模數 mpsi 1.48 1.55 1.47 1.44 1.51 GPa 10.2 10.7 10.1 9.9 10.4 撓性強度 kpsi 44.6 46.3 45.7 45.5 44.0 MPa 307.6 319.3 315.2 313.8 303.4 撓性模數 mpsi 1.52 1.56 1.54 1.54 1.5 GPa 10.5 10.7 10.6 10.6 10.6 缺口艾氏衝擊 ft lb/in 1.86 2.24 1.94 1.63 1.16 kJ/m2 7.89 9.50 8.23 6.91 4.92 無缺口艾氏衝擊 ft lb/in 21.8 22.9 21.1 20.5 22.0 kJ/m2 92.43 97.10 89.46 86.92 93.28 玻璃含量 % 32.9 32.6 32.4 32.3 32.4 如表3B所示,在比較具有類似成分之比較性樣品(其在 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 耐給6,6強化物中不含氮化硼)時,依照本發明以氮化硼顆 粒塗覆之玻璃纖維股(樣品K_N)呈現改良之張力強度與缺 口艾氏衝擊性質,及類似之張力伸長與模數,撓性強度與 模數,及無缺口艾氏衝擊性質。在類似條件下使用耐綸6 樹脂評估時,未觀察到張力強度及缺口艾氏衝擊性質之改 良。 --------125- 本紙張尺度涵(CNS)A4規格⑽x 297公髮) 1230698 A7Composite samples and comparative samples of each of the above coated glass fiber samples Z -123- This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 B7 V. Description of the invention (121) at 270 ° C was extruded at 7 MPa (975 psi) for 48 seconds to make a 254 X 254 X 3.175 mm (10 X 10 X 0.125 inch) board. Evaluate each sample at the glass content specified below ... Tensile strength, tensile elongation, and tensile modulus in accordance with ASTM method D-638; flexible strength and functional modulus in accordance with ASTM method D-790; and in accordance with ASTM method D -256 notched and unnotched Izod impact strength. Table 3B presents the results of tests performed on composites formed using conventional nylon 6,6 matrix resins. (Please read the precautions on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -124- This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 __ _ B7 V. Description of the invention (m) Table 3B Sample unit KLMN Comparison of bred samples z Tensile strength kpsi 27.1 27.6 27.3 27.4 26.2 MPa 186.9 190.34 188.27 188.96 180.68 Tensile elongation 3.32 3.37 3.36 3.42 3.32 Tensile modulus mpsi 1.48 1.55 1.47 1.44 1.51 GPa 10.2 10.7 10.1 9.9 10.4 Flexible strength kpsi 44.6 46.3 45.7 45.5 44.0 MPa 307.6 319.3 315.2 313.8 303.4 Flexible modulus mpsi 1.52 1.56 1.54 1.54 1.5 GPa 10.5 10.7 10.6 10.6 10.6 Notched Izod impact ft lb / in 1.86 2.24 1.94 1.63 1.16 kJ / m2 7.89 9.50 8.23 6.91 4.92 Unnotched Izod impact ft lb / in 21.8 22.9 21.1 20.5 22.0 kJ / m2 92.43 97.10 89.46 86.92 93.28 Glass content% 32.9 32.6 32.4 32.3 32.4 As shown in Table 3B, the comparison is compared with similar components Samples (which are in (please read the precautions on the back before filling out this page) When the production bureau's consumer cooperative printed the resistance to boron nitride in the 6,6 reinforcement, the glass fiber strand (sample K_N) coated with boron nitride particles according to the present invention showed improved tensile strength and notch Impact properties, and similar tensile elongation and modulus, flexural strength and modulus, and notched Izod impact properties. No improvement in tensile strength and notched Izod impact properties was observed when nylon 6 resin was evaluated under similar conditions. -------- 125- Standard paper size (CNS) A4 size (x 297) (1230698 A7)
B 五、發明說明(l23) 實例4 (請先閱讀背面之注意事項再填寫本頁) 混合表4A中所述之量之各成分,以形成依照本發明之 水性形成上漿組合物P至S。各水性形成上漿組合物以類 似以上討論之方法製備。在各組合物中包括基於總重量爲 少於1重量%之乙酸。 將表4A之各水性形成上漿組合物塗覆於G-31 E-玻璃纖 維股。各形成上漿組合物具有10重量%之固體。B. Description of the Invention (l23) Example 4 (Please read the precautions on the back before filling this page) Mix the ingredients in the amounts described in Table 4A to form the aqueous sizing composition P to S according to the present invention . Each aqueous sizing composition is prepared in a manner similar to that discussed above. Acetic acid is included in each composition at less than 1% by weight based on the total weight. Each of the aqueous sizing compositions of Table 4A was applied to G-31 E-glass fiber strands. Each sizing-forming composition had 10% by weight solids.
表4A 基於總固體之成分重量% 樣品 成分 Ρ Q R S 熱塑性聚胺基甲酸酯膜形成聚合物137 23 28.75 28.75 23 熱塑性聚胺基甲酸酯膜形成聚合物138 34.45 43.1 43.1 34.45 聚氧化伸烷基多元醇共聚物 0.22 0.27 0.27 0.22 環氧化聚酯潤滑劑 4.8 6.0 6.0 4.8 γ-胺基丙基三乙氧基石夕烷偶合劑 1.84 2.3 2.3 1.84 γ-膽基丙基三乙氧基石夕烷偶合劑 2.22 2.78 2.78 2.22 胺基官能基有機矽烷偶合劑 0.1 0.12 0.12 0.1 POLARTHERMPT 160139 33.3 16.7 0 0 經濟部智慧財產局員工消費合作社印製 137熱塑性聚酯爲主聚胺基曱酸酯水性乳液,其具有65固 體%,陰離子性顆粒電荷,約2微米之粒度,7.5之pH, 及在25 °C爲400厘泊之黏度(Brookfield LVF)。 138熱塑性聚酯爲主聚胺基甲酸酯水性乳液,其具有62固 體%,約10之pH ,及範圍爲約0.8至約2.5微米之粒 126- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 1230698 ΚΙ _Β7_ 五、發明說明(l24) 度。 139 POLARTHERM® PT 160氮化硼粉末顆粒,其商業得自俄亥 俄州 Lakewood 之 Advanced Ceramics 公司 〇 表4A (續) 基於總固體之成分重量°/〇 樣品 成分 P Q R S VANTALC 2003140 0 0 16.7 33.3 點火損失(%) 0.52 0.81 0.80 0.64 14G VANTALC 2003滑石粉顆粒,其商業得自康乃迪克州 Norwalk 之 R· T. Vanderbilt 公司0 各以上經塗覆玻璃纖維樣品之複合樣品及比較性樣品Z 在以上實例3所述之條件下擠製模塑以製造400 X 400 X 2.5毫米(16 X 16 X 0.100英吋)之板。在以下指定之玻璃含 量評估各樣本之:張力強度、張力伸長、張力模數、缺口 與無缺口艾氏衝擊強度,如以上實例3所討論。 使用Hunter比色計D25-PC2A型在具有3.175毫米(1/8英 吋)厚度及76·2毫米(3英吋)直徑之複合物上實行顏色試 驗。爲了評估材料處理特徵,在短切玻璃纖維之樣品上進 行漏斗流動試驗。漏斗爲18英吋長,而且在頂部具有17 英吋直徑開口及在底部具有2英吋開口。振動漏斗且記錄 20磅樣品材料流經漏斗之時間。PD-104試驗評估短切玻 璃纖維樣品對纖絲化之抗力。將60克之樣品、140克之 -127- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ---------------------訂---------線"^· (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(125) 磨損材料(經研磨胡桃木樹皮顆粒6/ 观,其两業得Table 4A Ingredients% by weight based on total solids Sample composition P QRS Thermoplastic polyurethane film-forming polymer 137 23 28.75 28.75 23 Thermoplastic polyurethane film-forming polymer 138 34.45 43.1 43.1 34.45 Polyoxyalkylene Polyol copolymer 0.22 0.27 0.27 0.22 Epoxidized polyester lubricant 4.8 6.0 6.0 4.8 γ-aminopropyltriethoxy petrolatum coupling agent 1.84 2.3 2.3 1.84 γ-cholylpropyl triethoxy petrolatum coupling agent 2.22 2.78 2.78 2.22 Amine-functional organosilane coupling agent 0.1 0.12 0.12 0.1 POLARTHERMPT 160 139 33.3 16.7 0 0 Printed as a 137 thermoplastic polyester-based polyurethane emulsion based on the printing of 137 thermoplastic polyester by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. % Solids, anionic particle charge, particle size of about 2 microns, pH of 7.5, and viscosity of 400 centipoise at 25 ° C (Brookfield LVF). 138 thermoplastic polyester-based polyurethane aqueous emulsion, which has 62% solids, a pH of about 10, and granules ranging from about 0.8 to about 2.5 microns. 126- This paper applies Chinese National Standard (CNS) A4 Specifications (210 X 297 mm) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 ΚΙ_Β7_ V. Description of the invention (l24) degrees. 139 POLARTHERM® PT 160 boron nitride powder particles, commercially available from Advanced Ceramics, Lakewood, Ohio. Table 4A (continued) Composition weight based on total solids ° / 〇 Sample composition PQRS VANTALC 2003 140 0 0 16.7 33.3 Ignition loss (% ) 0.52 0.81 0.80 0.64 14G VANTALC 2003 talc powder particles, commercially available from R · T. Vanderbilt, Norwalk, Connecticut 0 Composite samples and comparative samples of each of the above coated glass fiber samples Z Extrusion molding was performed under the conditions described above to make 400 X 400 X 2.5 mm (16 X 16 X 0.100 inch) boards. Each sample was evaluated at the glass contents specified below: tensile strength, tensile elongation, tensile modulus, notched and unnotched Izod impact strength, as discussed in Example 3 above. The color test was performed on a compound having a thickness of 3.175 mm (1/8 inch) and a diameter of 76.2 mm (3 inches) using a Hunter colorimeter D25-PC2A. To evaluate material handling characteristics, funnel flow tests were performed on chopped glass fiber samples. The funnel is 18 inches long and has a 17 inch diameter opening at the top and a 2 inch opening at the bottom. The funnel was shaken and the time it took for 20 pounds of sample material to flow through the funnel was recorded. The PD-104 test evaluates the resistance of chopped glass fiber samples to fibrillation. 60 grams of samples, 140 grams of -127- This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) --------------------- Order --------- line " ^ · (Please read the precautions on the back before filling this page) 1230698 A7 B7 V. Description of the invention (125) Abrasive material (ground walnut bark particles 6 / view , Both of which
Hammon Products公司)、及習知泡沫型抗靜電乾燥气于自 閉在4公升不銹鋼燒杯中,並使用RedDevU塗料二二= 54顯型振動6分鐘。使用5號及6號美國標準試驗筛: 選經振動材料。以下報告在篩網上收集之細毛材料之重量 %如原始樣品之百分比。 表4B提出在使用樣品P_S及比較性樣品z使用耐綸6,6 基質樹脂形成之複合物上進行之試驗結果。 ---.------------------^---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 128- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(l26)Hammon Products), and the conventional foam-type antistatic drying gas was self-closing in a 4 liter stainless steel beaker, and used RedDevU coating 22 = 54 for 6 minutes. Use No. 5 and No. 6 American Standard Test Sieves: Select warped materials. The weight% of fine wool material collected on the sieve is reported below as a percentage of the original sample. Table 4B presents the results of tests performed on composites formed using sample P_S and comparative sample z using nylon 6,6 matrix resin. ---.------------------ ^ --------- Line (Please read the notes on the back before filling this page) Intellectual Property of the Ministry of Economic Affairs Printed by the Bureau's Consumer Cooperatives 128- This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Description (l26)
表4B 樣品 單位 P Q R S 比較彳生樣品z 張力強度 kpsi 29.5 28.6 28.7 27.7 29.6 Mpa 203.5 197.2 197.9 191.0 204.1 張力伸長 % 3.03 3.05 2.98 2.97 3.01 張力模數 kpsi 1866 1779 1720 1741 1748 Gps 12.86 12.26 11.86 12.0 12.05 缺口艾氏衝擊 ftlb/in 2.10 1.96 1.94 1.78 2.26 kJ/m2 8.90 8.31 8.23 7.55 9.58 無缺口艾氏衝擊 ftlb/in 24.9 23.4 22.8 22.2 26.4 kJ/m2 105.58 99.22 96.67 94.13 111.94 實際點火損失 % 0.81 0.52 0.80 0.64 1.17 PD 104 % 1.3 0.7 0.1 1.4 0.1 漏斗流動 秒數 13.8 15.2 15.4 23.5 13.0 白化指數 -15.1 -12.0 -17.6 -18.5 -18.2 黃化指數 40.0 37.5 42.5 43.4 43.6 玻璃含量 % 33.30 33 \ 32.90 31.70 33.80 如表4B所示,在比較具有類似成分之比較性樣品Z (其 在耐論6,6強化物中不含氮化砸1 )時,依照本發明以氮化硼 顆粒塗覆之玻璃纖維股(樣品P-S)呈現改良之白化與黃 化,及類似之張力強度、伸長與模數,撓性強度與模數, 及缺口與無缺口艾氏衝擊性質。 -129 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --?------------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(l27) 實例5 混合表5中所述之量之各成分,以形成依照本發明之水 性形成上漿組合物T與U 。各水性形成上漿組合物以類 似以上討論之方法製備。在各組合物中包括基於總重量爲 少於1重量%之乙酸。表5 A提出在使用樣品T、U及比 較性樣品Z (如實例3之表3A中所討論且在以下重複)使 用耐綸6,6基質樹脂形成之複合物上進行之白化及黃化試 驗結果。使用Hunter比色計D25-PC2A型在具有3.175毫米 (1/8英吋)厚度及76.2毫米(3英吋)直徑之複合物上實行 顏色試驗。 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 表5 基於總固體之成分重量% 樣品 成分 Τ U 比較性樣品Ζ 熱塑性聚胺基甲酸酯膜形成聚合物141 31.35 28.75 34.5 熱塑性聚胺基曱酸酯膜形成聚合物142 46.9 43.1 51.7 聚氧化伸烷基多元醇共聚物 0.3 0.27 0.3 環氧化聚酯潤滑劑 6.55 6.0 7.22 γ-胺基丙基三乙氧基石夕烷偶合劑 2.5 2.3 2.76 γ-脈基丙基三乙氧基石夕烷偶合劑 3.0 2.78 3.34 胺基官能基有機矽烷偶合劑 0.1 0.12 0.14 RELEASECOAT-CONC 25143 9.1 16.7 0 白化指數 -16.3 -15.0 -20.7 黃化指數 39.3 38.1 42.7 -130- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(128) (請先閱讀背面之注意事項再填寫本頁) 141熱塑性聚酯爲主聚胺基甲酸酯水性乳液,其具有65固 體%,陰離子性顆粒電荷,約2微米之粒度,7.5之pH, 及在25 °C爲400厘泊之黏度(Brookfield LVF)。 142熱塑性聚酯爲主聚胺基甲酸酯水性乳液,其具有62固 體%,約10之pH ,及範圍爲約0.8至約2.5微米之粒 度。 143 呈水性分散物之 ORPAC BORON NITRIDE RELEASECOAT-CONC 25氮化硼顆粒,其可自ZYP Coatings公司(Oak Ridge· 田納西)取得。 如表5所示,樣品T與U,其各塗覆依照本發明之含氮 化硼顆粒之上漿組合物,在耐綸6,6具有比比較性樣品Z 之類似配方(其不包括氮化硼)低之白化指數。 實例6 經濟部智慧財產局員工消費合作社印製 堆疊五層之ADFLO-C™針狀短切玻璃纖維網,其商業得 自PPG Industries公司,以形成具有每平方米爲4614克(每 平方英吋約15盎司)之表面重量之網。各樣品之厚度爲25 毫米(約1英吋)。將此網之四個8英吋平方樣品加熱至 649 °C (約1200 T )之溫度以自樣品去除本質上所有之上漿 成分。 使用2個未塗覆樣品作爲比較性樣品(”比較性樣品”)。 將其他2個樣品("樣品X ")浸在包括1150毫升之ORPAC BORON NITRIDE RELEASECOAT-CONC ( 25 重量 % 之氮化硼 顆粒於水中之分散液)及150毫升之A-187 γ-去水甘油基丙 基三甲氧基矽烷之5重量%水溶液之水性塗層組合物浴中 • 131 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(l29) (請先閱讀背面之注意事項再填寫本頁) 且飽和。水性塗層組合物之總固體爲18.5重量%。塗佈於 各網樣品之氮化硼顆粒之量爲120克。經塗覆網樣品在25 °C之溫度在空氣中乾燥過夜,並且在150 °C之烤箱中加熱 3小時。 依照ASTM方法C-177,其特別地在此併入作爲參考, 評估各組樣品在300K (約70 °F)之溫度之導熱度及耐熱 性。各樣品之導熱度及耐熱性之値敘述於以下表6。 表6 樣品 X 比較性樣品 厚度(对) 1.09 1.0 (公分) 2.77 2.54 溫度(°F) 75.62 74.14 (°C) 24.23 23.41 導熱度 每小時平方英呎°FiBtu英吋 0.373 0.282 每米K之瓦數 0.054 0.041 耐熱性 每BTU之小時平方英呎 2.92 3.66 每瓦之平方米K 0.515 0.626 經濟部智慧財產局員工消費合作社印製 參考表6 ,依照本發明塗覆氮化硼顆粒之試驗樣品在 300K之溫度之導熱度大於未塗覆氮化硼顆粒之比較性樣 品之導熱度。 -132- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(130) 實例7 由塗覆以上實例2之上漿料G之G-75紗及商業得自 PPG Industries公司之1062玻璃纖維紗之樣品,製備捲繞纖 絲之圓柱形複合物。藉由自紗供應抽取8個紗末端,以以 下所述之基質材料塗覆紗,及使用習知纖絲捲繞裝置將紗 纖絲捲繞成圓柱形形狀,而製備圓柱體。各圓柱體爲12.7 公分(5英吋)高,具有14.6公分(5.75英吋)之内徑,及 0.635公分(0.25英忖)之壁厚。 基質材料爲100份之EPON 800樹脂(商業得自德州 Houston 之 Shell Chemical 公司)、80 份之 AO220J 甲基四氫 S太酸肝(商業得自紐澤西州Newark之Anhydrides and Chemicals公司)、及1份之ARALDITE® DY 062苄基二甲胺 加速劑(商業得自Ciba-Geigy公司)之混合物。纖絲捲繞圓 柱體在100 °C硬化2小時然後在150 °C 3小時。 藉由將樣品圓柱體壁之一側暴露於6.4仟焦耳閃光燈, 並且使用CCD陣列紅外線照相機以每秒達2000張之速率 偵測相反侧之溫度變化,而測定各試驗樣品在空氣中之徑 向熱擴散度(導熱度/(熱容量X密度))。亦沿紗之長度(圓 周)及沿圓柱體之長度或高度(軸向)測定熱擴散度値。試 驗結果敘述於以下表7。 -133- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 五、發明說明(131) 表7 熱擴散度(平方毫米/秒) 徑向 轴向 周圍 樣品 0.37 0.33 0.49 比較性樣品 0.38 0.38 0.57 參考表7,試驗樣品(其塗覆少量之氮化硼)之熱擴散度 之値小於未塗覆氮化硼之比較性樣品。纖絲捲繞圓柱體之 氣洞及小試驗樣品面積爲影響這些結果之因素。 實例8 對各含8層由經Bvac塗覆紗(實例1中所討論)及經695 殿粉-油塗覆紗(實例丨中所討論)(對照)之樣品製備之 7628型織物之層合物樣品,評估層合物z•方向(即,橫越 層合物之厚度)之熱膨脹係數(”Z_CTE”)。使用實例1中所 討論之FR-4環氧樹脂製備層合物,並且依照ipc試驗法 2·4·41 ,其特別地在此併入作爲參考,以銅護面。依照 IPC試驗法2.4.41評估各層合物樣品在288之ζ-方向熱 膨脹係數。評估結果示於以下表8。 (請先閱讀背面之注意事項再填寫本頁) ---------訂---------. 經濟部智慧財產局員工消費合作社印製 本 -134- 紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 五、發明說明(I32) 樣品 樣品Bvac 樣品U (重試) 樣品Bvac 樣品Bvac2 (重試) 樣口口 Bvac 樣品Bvac3 (重試) 對照 對照2 如表Table 4B Sample unit PQRS comparison hybridized sample z Tensile strength kpsi 29.5 28.6 28.7 27.7 29.6 Mpa 203.5 197.2 197.9 191.0 204.1 Tensile elongation 3.03 3.05 2.98 2.97 3.01 Tensile modulus kpsi 1866 1779 1720 1741 1748 Gps 12.86 12.26 11.86 12.0 12.05 Notched Izod Impact ftlb / in 2.10 1.96 1.94 1.78 2.26 kJ / m2 8.90 8.31 8.23 7.55 9.58 Unnotched Izod impact ftlb / in 24.9 23.4 22.8 22.2 26.4 kJ / m2 105.58 99.22 96.67 94.13 111.94 Actual ignition loss% 0.81 0.52 0.80 0.64 1.17 PD 104% 1.3 0.7 0.1 1.4 0.1 Funnel flow seconds 13.8 15.2 15.4 23.5 13.0 Whitening index -15.1 -12.0 -17.6 -18.5 -18.2 Yellowing index 40.0 37.5 42.5 43.4 43.6 Glass content% 33.30 33 \ 32.90 31.70 33.80 As shown in Table 4B, When comparing a comparative sample Z having similar composition (which does not contain nitride 1 in the resistant 6,6 reinforcement), the glass fiber strand (sample PS) coated with boron nitride particles according to the present invention showed an improvement Whitening and yellowing, and similar tensile strength, elongation and modulus, flexural strength and modulus, and notched and unnotched S impact properties. -129-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)-? ------------------ Order ------ --- Line (please read the precautions on the back before filling this page) 1230698 A7 B7 V. Description of the Invention (l27) Example 5 Mix the ingredients in the amounts described in Table 5 to form the aqueous formulation according to the present invention. Pulp compositions T and U. Each aqueous sizing composition is prepared in a manner similar to that discussed above. Acetic acid is included in each composition at less than 1% by weight based on the total weight. Table 5 A proposes whitening and yellowing tests on composites formed using nylon 6,6 matrix resin using samples T, U and comparative samples Z (as discussed in Table 3A of Example 3 and repeated below) result. The color test was performed on a compound having a thickness of 3.175 mm (1/8 inch) and a diameter of 76.2 mm (3 inch) using a Hunter colorimeter D25-PC2A. (Please read the precautions on the back before filling out this page) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Consumer Consumption Cooperatives Table 5 Based on the total solids content% by weight Sample composition T U Comparative sample Z Thermoplastic polyurethane film formation polymerization 141 31.35 28.75 34.5 Thermoplastic polyamine film-forming polymer 142 46.9 43.1 51.7 Polyoxyalkylene polyol copolymer 0.3 0.27 0.3 Epoxidized polyester lubricant 6.55 6.0 7.22 γ-aminopropyltriethoxy Keystone oxane coupling agent 2.5 2.3 2.76 γ-Pyrimylpropyltriethoxy stone oxane coupling agent 3.0 2.78 3.34 Amine functional organosilane coupling agent 0.1 0.12 0.14 RELEASECOAT-CONC 25143 9.1 16.7 0 Whitening index -16.3 -15.0- 20.7 Yellowing Index 39.3 38.1 42.7 -130- The paper size is applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 B7 V. Description of the invention (128) (Please read the precautions on the back before filling in this Page) 141 thermoplastic polyester-based polyurethane aqueous emulsion, which has 65% solids, anionic particle charge, particle size of about 2 microns, pH of 7.5, and A viscosity of 400 centipoise at 5 ° C (Brookfield LVF). 142 thermoplastic polyester is a main polyurethane aqueous emulsion having 62 solids%, a pH of about 10, and a particle size ranging from about 0.8 to about 2.5 microns. 143 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 boron nitride particles as an aqueous dispersion are available from ZYP Coatings (Oak Ridge, Tennessee). As shown in Table 5, samples T and U, each of which was coated with a boron nitride-containing particle size composition according to the present invention, had similar formulations in nylon 6,6 than comparative sample Z (which does not include nitrogen Boron) low whitening index. Example 6 An ADFLO-C ™ needle-shaped chopped fiberglass web printed with five layers stacked by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economics was commercially obtained from PPG Industries to form a product having 4,614 grams per square meter (per square inch). About 15 ounces) of surface weight. The thickness of each sample was 25 mm (about 1 inch). Four 8-inch square samples of this mesh were heated to a temperature of 649 ° C (approximately 1200 T) to remove essentially all sizing components from the sample. Two uncoated samples were used as comparative samples ("comparative samples"). The other 2 samples (" Sample X ") were immersed in 1150 ml of ORPAC BORON NITRIDE RELEASECOAT-CONC (a dispersion of 25% by weight of boron nitride particles in water) and 150 ml of A-187 γ-go Water glycerylpropyltrimethoxysilane in a 5% by weight aqueous solution of an aqueous coating composition in a bath • 131-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 B7 V. Invention Note (l29) (Please read the notes on the back before filling this page) and it is saturated. The total solids of the aqueous coating composition was 18.5% by weight. The amount of boron nitride particles coated on each mesh sample was 120 g. The coated web samples were dried in air at 25 ° C overnight and heated in an oven at 150 ° C for 3 hours. According to ASTM method C-177, which is specifically incorporated herein by reference, the thermal conductivity and heat resistance of each group of samples at a temperature of 300K (about 70 ° F) were evaluated. The thermal conductivity and heat resistance of each sample are described in Table 6 below. Table 6 Sample X Comparative sample thickness (pair) 1.09 1.0 (cm) 2.77 2.54 Temperature (° F) 75.62 74.14 (° C) 24.23 23.41 Thermal conductivity square foot per hour ° Fibtu inches 0.373 0.282 Watts per meter K 0.054 0.041 Heat resistance 2.92 square feet per hour of BTU 2.66 3.66 square meters per watt K 0.515 0.626 Reference Table 6 printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the test sample for coating boron nitride particles according to the present invention is 300K. The thermal conductivity at temperature is greater than the thermal conductivity of a comparative sample that is not coated with boron nitride particles. -132- This paper size is in accordance with China National Standard (CNS) A4 (210 X 297 mm) 1230698 Printed by the Consumers ’Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of Invention (130) Example 7 A G-75 yarn of size G and a sample of 1062 glass fiber yarn commercially available from PPG Industries were used to prepare a cylindrical composite of wound filaments. A cylinder is prepared by extracting 8 yarn ends from a yarn supply, coating the yarn with a matrix material described below, and winding the yarn filaments into a cylindrical shape using a conventional filament winding device. Each cylinder is 12.7 cm (5 inches) tall, has an inner diameter of 14.6 cm (5.75 inches), and a wall thickness of 0.635 cm (0.25 inches). The matrix material is 100 parts of EPON 800 resin (commercially available from Shell Chemical, Houston, Texas), 80 parts of AO220J methyltetrahydro S tetraacid (commercially available from Anhydrides and Chemicals, Newark, New Jersey), and 1 part mixture of ARALDITE® DY 062 benzyldimethylamine accelerator (commercially available from Ciba-Geigy). The filament winding cylinder was hardened at 100 ° C for 2 hours and then at 150 ° C for 3 hours. The radial direction of each test sample in air was measured by exposing one side of the cylinder wall of the sample to a 6.4 仟 Joule flashlight, and using a CCD array infrared camera to detect temperature changes on the opposite side at a rate of 2000 frames per second. Thermal diffusivity (thermal conductivity / (heat capacity X density)). The thermal diffusivity 测定 is also measured along the length of the yarn (circle) and along the length or height of the cylinder (axial). The test results are described in Table 7 below. -133- This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) -------------------- Order ------- --Line (Please read the precautions on the back before filling this page) 1230698 A7 V. Description of the invention (131) Table 7 Thermal diffusivity (mm2 / s) Sample around the radial axis 0.37 0.33 0.49 Comparative sample 0.38 0.38 0.57 Referring to Table 7, the thermal diffusivity of the test sample (which is coated with a small amount of boron nitride) is smaller than that of a comparative sample that is not coated with boron nitride. Air holes in the filament winding cylinder and small test sample area are factors that affect these results. Example 8 Lamination of 7628 fabrics each containing 8 layers of Bvac-coated yarn (discussed in Example 1) and 695 powder-oil-coated yarn (discussed in Example 丨) (control) Coefficient of thermal expansion ("Z_CTE") of the laminate in the z-direction (ie, across the thickness of the laminate). Laminates were prepared using the FR-4 epoxy resin discussed in Example 1 and were in accordance with the ipc test method 2.4.41, which is specifically incorporated herein by reference with a copper finish. The thermal expansion coefficient of each laminate sample in the ζ-direction of 288 was evaluated according to the IPC test method 2.4.41. The evaluation results are shown in Table 8 below. (Please read the precautions on the back before filling this page) --------- Order ---------. Printed by the Consumers' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -134- Paper size applicable China National Standard (CNS) A4 Specification (210 X 297 mm) 1230698 A7 V. Description of Invention (I32) Sample Sample Bvac Sample U (Retry) Sample Bvac Sample Bvac2 (Retry) Inlet Bvac Sample Bvac3 (Retry ) Control 2 as shown in the table
所示,對於依照本發明之層合物 之z-方向熱膨脹係數小於由經695毅粉_ 對照樣品1與2。 4〇〇 4^06ill 4^26 5.4 A1-A3,層合物 油塗覆紗製備之 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 實例9 混合表9A中所述之量之各成分,以形成依本發明之水 性第一上漿組合物AA、BB與CC。各水性第一上漿組合 物以類似以上討論之方法製備。在各組合物中包括基於總 重量爲少於1重量%之乙酸。將表9A之各水性上漿組合 物塗覆於G-75 E-玻璃纖維股上。 將各經塗覆纖維股乾燥,使用習知交織裝以類似之方法 交織以形成紗,及捲繞在線軸上。塗覆上漿組合物之紗在 交織時呈現最少之上漿料脱落。 -135- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 1230698 A7 ___B7 五、發明說明(l33) 表9A 基於總固體之成分重量% 樣品 成分 AA BB CC PVP Κ-30144 14.7 14.7 13.4 STEPANTEX 653145 30.0 29.9 27.3 A-187146 1.8 1.8 1.6 A-174147 3.7 3.7 3.3 EMERY 6717148 2.4 2.4 2.2 MACOL ΟΡ-ΙΟ149 1.6 1.6 1.5 TMAZ-81150 3.3 3.3 3.0 MAZUDF-136151 0.2 0.2 0.2 ROPAQUE HP-1055152 0 42.4 0 ROPAQUE OP-96153 42.3 0 38.6 REKEASECIAT-CONC 25154 0 0 6.3 POLARTHERMPT 160155 0 0 2.6 —··—---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 144 PVP K-30聚乙烯基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 145 STEPANTEX 653,其商業得自紐澤西州Maywood之Stepan 公司。 140Α-187γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐約 州 Tarrytown 之 CK Witco 公司0 147 Α-174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司0 -136- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(134) 148 EMERY® 6717部分醯胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司0 149 MACOL OP-10乙氧化烷酚;此材料類似MACOL OP-10 SP ,除了 MACOL OP-10 SP接受後處理以去除觸媒; MACOL· OP-10不再商業可得。 15G TMAZ-81花揪醇酯之環氣乙烷衍生物,其商業得自紐澤 西州Parsippany之BASF公司。 151 MAZU DF-136防沫劑,其商業得自紐澤西州Parsippany之 BASF公司。 152ROPAQUE® HP-1055 ,1.0微米顆粒分散液,其商業得自 賓州費城之Rohm and Haas公司。 153 ROPAQUE® OP-96,0.55微米顆粒分散液,其商業得自賓 州費城之Rohm and Haas公司。 154 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼分散 液,其商業得自田納西州Oak Ridge之ZYP Coatings公司。 155POLARTHERM™ PT 160氮化硼粉末顆粒,其商業得自俄亥 俄州 Lakewood 之 Advanced Ceramics 公司0 在使用Sulzer Ruti 5200型空氣喷射織布機織動7628型織 物時,使用以各上漿組合物(AA、BB與CC )上漿之紗作 爲填紗。經爲纖維塗覆不同之樹脂相容上漿组合物之交織 G-75 E-玻璃纖維股156。織物繼而以具有140 Ό之Tg之 FR-4環氧樹脂(加州Anaheim之Nelco International公司之代 號4000-2樹脂)預浸。在預浸之前未自織物去除上漿組合 物。藉由在2層1盎司銅之間堆疊8層之預浸材料,並且 -137· 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --‘------------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 ___^_____ 五、發明說明(l35 ) (請先閱讀背面之注意事項再填寫本頁) 在355 °F(約179 °C)之溫度,每平方英吋3〇〇磅(約2.1百 萬巴斯卡)之壓力,將其層合在一起159分鐘(總循環時間) 而製備層合物。層合物無銅之厚度範圍爲0.043英吋(約 0.11公分)至0.050英吋(約0.13公分)。 在形成後,如以下表9B所示試驗層合物(依照製造其之 纖維股稱爲AA、BB與CC)。在試驗時,在由玻璃纖維 紗製造之第一層合物塗覆上漿組合物樣品AA (以下稱爲 層合物樣品AA1 )時,同時試驗層合物BB。稍後,在由玻 璃纖維紗製造之第二層合物塗覆上漿組合物樣品CC (以 下稱爲層合物樣品AA2 )時,同時試驗層合物CC。It is shown that the thermal expansion coefficient in the z-direction for the laminate according to the present invention is smaller than that of the control samples 1 and 2. 4〇〇4 ^ 06ill 4 ^ 26 5.4 Preparation of A1-A3, laminated oil-coated yarn (please read the precautions on the back before filling this page) Example of printing printed by the employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 9 Mixed form The ingredients are in the amounts described in 9A to form the aqueous first sizing compositions AA, BB and CC according to the present invention. Each aqueous first sizing composition was prepared in a manner similar to that discussed above. Acetic acid is included in each composition at less than 1% by weight based on the total weight. Each of the aqueous sizing compositions of Table 9A was coated on G-75 E-glass fiber strands. Each coated fiber strand was dried, interlaced in a similar manner using conventional interlacing equipment to form a yarn, and wound on a bobbin. The sizing composition-coated yarns exhibited minimal shedding when woven. -135- This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 public love) 1230698 A7 ___B7 V. Description of the invention (l33) Table 9A Based on the total solids content by weight% Sample composition AA BB CC PVP Κ-30144 14.7 14.7 13.4 STEPANTEX 653145 30.0 29.9 27.3 A-187146 1.8 1.8 1.6 A-174147 3.7 3.7 3.3 EMERY 6717148 2.4 2.4 2.2 MACOL ΟΡ-ΙΟ149 1.6 1.6 1.5 TMAZ-81150 3.3 3.3 3.0 MAZUDF-136151 0.2 0.2 0.2 ROPAQUE HP-1055152 0 42.4 0 ROPAQUE OP-96153 42.3 0 38.6 REKEASECIAT-CONC 25154 0 0 6.3 POLARTHERMPT 160155 0 0 2.6 — ·· ——--------------- Order --------- line (Please read the notes on the back before filling out this page) Printed 144 PVP K-30 Polyvinylpyrrolidone by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy, commercially available from ISP Chemicals, Wayne, New Jersey 0 145 STEPANTEX 653, commercially available from Stepan Corporation of Maywood, New Jersey. 140Α-187γ-Glycerylpropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, NY 0 147 A-174 γ-methacryloxypropyltrimethoxysilane, commercially available from New York CK Witco Company, Tarrytown, 0 -136- This paper size is applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Description (134) 148 EMERY® 6717 Partially Aminated Polyethylene Diimide, commercially available from Cognis Corporation of Cincinnati, Ohio 0 149 MACOL OP-10 ethoxylated phenol; this material is similar to MACOL OP-10 SP, except for MACOL OP-10 SP Post-treatment to remove catalyst; MACOL OP-10 is no longer commercially available. The 15G TMAZ-81 anisocyanate cyclic gas ethane derivative is commercially available from BASF Corporation, Parsippany, New Jersey. 151 MAZU DF-136 antifoam, commercially available from BASF Corporation, Parsippany, New Jersey. 152ROPAQUE® HP-1055, a 1.0 micron particle dispersion, commercially available from Rohm and Haas, Philadelphia, PA. 153 ROPAQUE® OP-96, 0.55 micron particle dispersion, commercially available from Rohm and Haas, Philadelphia, PA. 154 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride dispersion, commercially available from ZYP Coatings, Oak Ridge, Tennessee. 155POLARTHERM ™ PT 160 boron nitride powder particles, commercially available from Advanced Ceramics, Lakewood, Ohio. When using a Sulzer Ruti Model 5200 air jet loom to weave a Model 7628 fabric, various sizing compositions (AA, BB With CC) sizing yarn as filling yarn. Interlaced G-75 E-glass fiber strands 156 of fiber coated with different resin compatible sizing composition. The fabric was then pre-impregnated with a FR-4 epoxy resin (codename 4000-2 resin from Nelco International, Inc., Anaheim, CA) with a Tg of 140 Ό. The sizing composition was not removed from the fabric before prepreg. By stacking 8 layers of prepreg between 2 layers of 1 ounce copper, and -137 · This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) --'----- ------------- Order --------- Line (Please read the notes on the back before filling this page) 1230698 A7 ___ ^ _____ V. Description of the Invention (l35) ( Please read the notes on the back before filling this page.) Laminate it at a pressure of 300 pounds per square inch (approximately 2.1 million Baska) at a temperature of 355 ° F (about 179 ° C). Laminates were prepared together for 159 minutes (total cycle time). The thickness of the laminate without copper ranges from 0.043 inches (about 0.11 cm) to 0.050 inches (about 0.13 cm). After formation, the laminates were tested as shown in Table 9B below (the fiber strands from which they are made are referred to as AA, BB, and CC). At the time of the test, when the first laminate made of glass fiber yarn was coated with a sizing composition sample AA (hereinafter referred to as a laminate sample AA1), the laminate BB was simultaneously tested. Later, when a second laminate made of glass fiber yarn was coated with a sizing composition sample CC (hereinafter referred to as a laminate sample AA2), the laminate CC was simultaneously tested.
表9B 層合物樣品 試驗 單位 AA1* BB* AA2** CC** 平均厚度 英吋 0.048 0.048 0.053-0.055 0.053-0.055 焊錫浮動 秒數 409 386 235 253 焊錫浸潰 秒數 320 203 243 242 撓性強度經紗方向157 kpsi 99 102 91 90 撓性強度緯紗方向158 kpsi 86 81 73 72 基於2個樣品。 經濟部智慧財產局員工消費合作社印製 45基於3個樣品。 此經紗爲PPG Industries公司之商業可得纖維玻璃紗產 品’代號G-75玻璃纖維紗,其塗覆PPG Industries公司黏 合劑。 157Table 9B Laminate sample test unit AA1 * BB * AA2 ** CC ** average thickness inch 0.048 0.048 0.053-0.055 0.053-0.055 solder float seconds 409 386 235 253 solder immersion seconds 320 203 243 242 flexural strength Warp yarn direction 157 kpsi 99 102 91 90 Flexible strength Weft yarn direction 158 kpsi 86 81 73 72 Based on 2 samples. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 45 based on 3 samples. This warp yarn is a commercially available fiberglass yarn product 'code G-75 glass fiber yarn from PPG Industries, which is coated with an adhesive from PPG Industries. 157
Per IPC-TM-650 "Flexural Strength of Laminates (At Ambient _138 * 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 x 297公釐) 1230698Per IPC-TM-650 " Flexural Strength of Laminates (At Ambient _138 * This paper size applies to China National Standard (CNS) A4 (21〇 x 297 mm) 1230698
五、發明說明(l36) 經濟部智慧財產局員工消費合作社印製V. Description of the Invention (l36) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
Temperature)",12/94,修正 B 版。 158同一章節。 藉由將4英吋乘4英吋平方(10 16公分乘1〇 16公分)之 銅護面層合物浮在550 T(約288。〇之共熔鉛_錫洋錫浴 中,直到觀察到起泡或分離,而進行焊錫浮動試驗。然後 記錄直到第一次起泡或分離之時間秒數。 藉由切割層合物之樣品,藉蝕刻自樣品去除銅,藉拋光 使樣品之切緣光滑,及將樣品置於25〇 τ (約121 及每 平方英吋15磅(約〇·1百萬巴斯卡)之壓力鍋中6〇分鐘, 而進行焊錫浸潰試驗。此試驗爲下表所稱之壓力鍋試驗。 在暴露60分鐘後,自壓力鍋去除樣品,拍乾且浸入55〇 F (約288 C )之共熔鉛_錫焊錫浴中,直到觀察到起泡或 分離。然後記錄直到第一次起泡或分離之時間秒數。 依照所示之IPC標準進行撓性試驗。 使用各以上漿組合物ΑΑ、ΒΒ與cc上之纖維股製造之 層合物ΑΑ、ΒΒ與CC具有作爲印刷電路板用電子撑體之 可接受性質(如表9Β所示)。 亦對樣品ΑΑ、ΒΒ與CC實行以下之試驗,並且敘述於 表9C。 -139- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公釐) . --------訂---------線# (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 ____B7 五、發明說明(137) __ 表 9C 樣品 試驗 單位 AA BB CC Tg by DSC 0/30/60 min °C 141/140/139 140/141/141 138/140/139 壓力鍋 吸水% 0.37 0.37 0.38 防水性159 重量增加% 0.12 0.09 0.09 DMF抗力 重量增加% 0.35 0.27 0.29 MeC12 抗生 16() 重量增加% 0.77 0.82 0.68 銅剥除強度161 (經紗/填紗) 磅數 11.8/11.0 12.1/11.1 11.2/11.4 層間黏合強度102 每英吋之镑數 12.8 14.2 15.4 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 159 依照 IPC-TM-650, No. 2.6.2.1,"Water Absorption,Metal Clad Plastic Laminates",5/86,修正 A 版。 依照 IPC-TM-650,No. 2·3·4·3· "Chemical Resistance of Core Materials to Methylene Chloride",5/86·Temperature) ", 12/94, revision B. 158 same chapter. By floating a 4 inch by 4 inch square (10 16 cm by 1016 cm) copper cladding laminate in a 550 T (approximately 288 ° eutectic lead_tin tin bath) until observed Solder float test until blistering or separation. Then record the time in seconds until the first blistering or separation. By cutting the sample of the laminate, remove the copper from the sample by etching, and polish the cut edge of the sample. Smooth and the solder immersion test was performed by placing the sample in a pressure cooker at 25 τ (about 121 and 15 pounds per square inch (about 0.1 million Baska)) for 60 minutes. This test is shown in the table below The so-called pressure cooker test. After 60 minutes of exposure, remove the sample from the pressure cooker, pat it dry and immerse it in a 55 ° F (about 288 C) eutectic lead-tin solder bath until blistering or separation is observed. Then record until The time in seconds for the first foaming or separation. The flexibility test was performed in accordance with the IPC standard shown. Laminates ΑΑ, ΒΒ and CC made from the fiber strands on each of the sizing compositions ΑΑ, Β, and cc have the following functions: Acceptable properties of electronic supports for printed circuit boards (as shown in Table 9B). The following tests were performed on samples ΑΑ, ΒΒ and CC, and are described in Table 9C. -139- This paper size applies the Chinese National Standard (CNS) A4 specification (21〇X 297 mm). -------- Order --------- Thread # (Please read the notes on the back before filling this page) 1230698 A7 ____B7 V. Description of the invention (137) __ Table 9C Sample test unit AA BB CC Tg by DSC 0/30 / 60 min ° C 141/140/139 140/141/141 138/140/139 Water absorption of pressure cooker 0.37 0.37 0.38 Water resistance 159 Weight increase 0.12 0.09 0.09 Weight increase of DMF resistance 0.35 0.27 0.29 MeC12 Antibiotic 16 () Weight increase % 0.77 0.82 0.68 Copper peel strength 161 (warp / filled yarn) pounds 11.8 / 11.0 12.1 / 11.1 11.2 / 11.4 interlayer adhesion strength 102 pounds per inch 12.8 14.2 15.4 (please read the precautions on the back before filling in this Page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 159 According to IPC-TM-650, No. 2.6.2.1, " Water Absorption, Metal Clad Plastic Laminates ", 5/86, Revised Version A. According to IPC-TM- 650, No. 2 · 3 · 4 · 3 · " Chemical Resistance of Core Materials to Methylene Chloride ", 5/86 ·
161 依照 IPC-TM-650,No· 2.4.8,'Teel Strength: As Received, After Thermal Stress,After Process Chemicals",1/86,修正 B 版0 162 依照 IPC-TM-650,No. 2.4.40,"Inner Layer Bond Strength of Multilayer Printed Circuit Boards",10/87 o 實例10 混合表10中所述之量之各成分,以形成依照本發明之 水性上漿組合物DD、EE與FF。在各組合物中包括基於 總重量爲少於〇. 5重量%之乙酸。 • 140· 紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 __B7 五、發明說明(I38) 表10 基於總固體之成分重量% 樣品 成分 DD EE FF PVP K-30163 12.3 11.7 12.3 STEPANTEX 653164 25.0 23.9 25.0 TMAZ81165 3.5 3.9 2.7 MACOL OP-10166 1.8 2.0 1.4 POLARTHERMPT 160167 2.4 2.3 2.4 EMERY 6717168 2.0 2.0 2.0 A-174169 3.1 2.9 3.1 A-187170 1.5 1.4 1.5 RELEASECOAT-CONC 25171 5.7 5.5 5.6 MAZUDF-136172 0.2 0.2 0.2 ROPAQUE OP-96173 35.2 33.7 35.3 FLEXOL LOE174 7.3 10.5 0 FLEXOL EPO175 0 0 7.3 ------.---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 l63PVP K-30聚乙烯基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 164STEPANTEX 653 ,其商業得自伊利諾州芝加哥之Stepan 公司。 165TMAZ 81花揪醇酉旨之環氧乙燒衍生物,其商業得自紐澤 西州Parsippany之BASF公司0 166MACOL ΟΡ-ΙΟ乙氧化烷酚;此材料類似MACOL ΟΡ-ΙΟ -141 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 五、發明說明(139) SP ,除了 MACOL OP-10 SP接受後處理以去除觸媒; MACOL 〇P_10不再商業可得。 (請先閱讀背面之注意事項再填寫本頁) 167POLARTHERM® PT 160氮化硼粉末顆粒,其商業得自俄 亥俄州 Lakewood 之 Advanced Ceramics 公司。 168EMERY® 6717部分醯胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司。 1ό9Α-174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自 紐:約州Tarrytown之CK Witco公司。 17GA-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 171ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼分散 液,其爲約25重量%氮化硼顆粒於水中之分散液,其商 業得自田納西州Oak Ridge之ZYP Coatings公司。 172MAZU DF-136 P方沫劑,其商業得自紐澤西州Parsippany 之BASF公司。 173ROPAQUE® OP-96,0.55微米顆粒分散液,其商業得自 賓州費城之Rohm and Haas公司。 經濟部智慧財產局員工消費合作社印製 174FLEXOL LOE環氧化亞麻油,其商業得自康乃迪克州 Danbury 之 Union Carbide 公司 〇 175FLEXOL EPO環氧化大豆油,其商業得自康乃迪克州 Danbury 之 Union Carbide 公司 ° -142- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 五、發明說明(140) 表10 (續) 基於總固體之成分重量% 樣品 成分 固體重量%161 According to IPC-TM-650, No. 2.4.8, 'Teel Strength: As Received, After Thermal Stress, After Process Chemicals ", 1/86, Rev. B 0 162 According to IPC-TM-650, No. 2.4. 40, "Inner Layer Bond Strength of Multilayer Printed Circuit Boards", 10/87 o Example 10 The ingredients in the amounts described in Table 10 were mixed to form the aqueous sizing compositions DD, EE, and FF according to the present invention. Acetic acid was included in each composition at less than 0.5% by weight based on the total weight. • 140 · The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1230698 A7 __B7 V. Description of the invention (I38) Table 10 Weight percentage based on the total solid content Sample composition DD EE FF PVP K-30163 12.3 11.7 12.3 STEPANTEX 653164 25.0 23.9 25.0 TMAZ81165 3.5 3.9 2.7 MACOL OP-10166 1.8 2.0 1.4 POLARTHERMPT 160167 2.4 2.3 2.4 EMERY 6717168 2.0 2.0 2.0 A-174169 3.1 2.9 3.1 A-187170 1.5 1.4 1.5 RELEASECOAT-CONC 25171 5.7 5.5 5.6 MAZUDF-136172 0.2 0.2 0.2 ROPAQUE OP-96173 35.2 33.7 35.3 FLEXOL LOE174 7.3 10.5 0 FLEXOL EPO175 0 0 7.3 ------.--------------- Order ------- --Line (please read the notes on the back before filling this page) Printed l63PVP K-30 polyvinylpyrrolidone by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, commercially available from ISP Chemicals, Wayne, New Jersey 0 164STEPANTEX 653, commercially available from Stepan Corporation of Chicago, Illinois. 165TMAZ 81 Ethylene oxide derivative of anthocyanin, commercially available from BASF Corporation, Parsippany, New Jersey 0 166MACOL ΟΡ-ΙΟethoxyphenol; this material is similar to MACOL ΟΡ-ΙΟ -141-Paper size Applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 1230698 A7 B7 V. Description of the invention (139) SP, except for MACOL OP-10 SP which undergoes post-processing to remove catalyst; MACOL 〇P_10 is no longer commercially available . (Please read the notes on the back before filling out this page.) 167POLARTHERM® PT 160 Boron Nitride powder particles are commercially available from Advanced Ceramics, Lakewood, Ohio. 168EMERY® 6717 partially fluorinated poly (ethylene diimide) is commercially available from Cognis Corporation of Cincinnati, Ohio. 1ό9Α-174 γ-methacryloxypropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, New York. 17GA-187 Glycerylpropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, New York. 171ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride dispersion, which is a dispersion of about 25% by weight of boron nitride particles in water, is commercially available from ZYP Coatings, Oak Ridge, Tennessee. 172 MAZU DF-136 P square foam, commercially available from BASF Corporation, Parsippany, New Jersey. 173ROPAQUE® OP-96, a 0.55 micron particle dispersion, commercially available from Rohm and Haas, Philadelphia, PA. 174FLEXOL LOE Epoxidized Linseed Oil, printed by 174FLEXOL LOE Epoxidized Linseed Oil, commercially available from Union Carbide, Danbury, Connecticut. 175FLEXOL EPO Epoxidized Soybean Oil, commercially available from Union Carbide, Danbury, Connecticut. Company ° -142- This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 V. Description of the invention (140) Table 10 (continued) Based on the total solids component weight% Sample component solids weight%
LOILOI
DD 3.4 0.42DD 3.4 0.42
EE 3.5 0.39EE 3.5 0.39
FF 3.4 0.30 經濟部智慧財產局員工消費合作社印製 使用表10之各水性上漿組合物塗覆玻璃纖維而形成G-75 E_玻璃纖維股·將各經塗覆玻璃纖維股乾燥,使用習知 X織裝置以類似之方法交織以形成紗,及捲繞在線軸上。 藉由比較此經塗覆紗與以類似樣品DD但無環氧化亞麻 油之上漿組合物塗覆之紗(以下稱爲"比較性樣品i "),而 評估樣品DD之紗。此比較包括目視檢視空氣噴射織布機 紡織之7628型織物之外觀。紡織之織物使用樣品DD作爲 填紗’纖維以不同之樹脂相容上漿組合物塗覆之交織G_75 E-玻璃纖維股176作爲經紗。在比較塗覆比較性樣品丨之 紗紡織之織物時,觀察到以塗覆樣品DD之紗紡織之織物 在織物上呈現較少之鬆弛細毛,及在織布機上之接觸點收 集到較少之細毛,特別是在蓄紗器。因爲在織布機上觀察 到 < 細毛高起始量,無織物使用加入塗覆樣品EE或FF之 纖維之、·、>纺織。據信此情況爲比防止過量毛形成所需爲低 足LOI程度之結果。在本發明中,預期以上討論之上漿組 合物需要至少0.40之LOI,以在織動時減少細毛形成。 m此經紗爲PP(} Industries公司之商業可得纖維玻璃紗產 品’代號G_75玻璃纖維紗,其塗覆PPG Industries公司之 __ - 143 - •張尺度適用中國國家標準(CNS)A4 — (21G x 297公髮)------ — l· > --------訂---------線# (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(⑷) 13 83黏合劑。 實例11 評估樣品AA、BB與 CC及比較性樣品2177 (塗覆殿粉 /油上漿料之紗)之許多物理性質,如點火損失(L〇i)、空氣 噴射相容性(空氣阻力)及磨擦力。結果示於表u。 各樣品之點火損失(形成上漿組合物之固體除以玻璃與 乾燥形成上漿組合物之總重量之重量%)敘述於表u。 藉由經檢查線張力計(其對紗施加張力),及138 kpa (每平方英忖20碎)文氣力Ruti之2毫米直徑空氣噴嘴, 以每刀鐘274米(300碼)之控制進料速率將紗進料而評估 紗之空氣阻力或張力。 訂 亦藉由經一對習知張力測量裝置(其具有安裝在其間以 代替5公分來自張力測量裝置間直線路徑之約5公分口英 吋)直徑之固定鉻柱)以每分鐘274米(3〇〇碼)之速率拉樣 品,對各紗樣品施加20克之張力,而評估樣品及比較性 樣品2之磨擦力。克力差敘述於以下表u。磨擦力試驗 意圖模擬紗在織動操作時接受之磨擦力。 在試驗時,在第一份之玻璃纖維紗塗覆上漿組合物樣品 AA (以下稱爲樣品AA3)時,同時試驗樣品bb及比較性 樣2,而且在第二份之玻璃纖維紗塗覆上漿組合物樣品 AA (以下稱爲樣品AA4)時,同時試驗樣品。樣品 177此經紗爲PPG Industries公司之商業可得纖維玻璃紗, 代號G-75玻璃纖維紗,其塗覆PPG Industries公司之的5 殿粉/油黏合劑。 • 144. 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐 1230698 A7FF 3.4 0.30 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs and using the aqueous sizing composition of Table 10 to coat glass fibers to form G-75 E_Glass fiber strands · Drying each coated glass fiber strand, It is known that the X weaving device is interwoven in a similar manner to form a yarn and wound on a bobbin. The yarn of sample DD was evaluated by comparing this coated yarn with a yarn coated with a similar sample DD but without an epoxidized linseed oil sizing composition (hereinafter referred to as " comparative sample i "). This comparison included a visual inspection of the appearance of the 7628 fabric woven by the air jet loom. The woven fabric used sample DD as the filler yarn. The interwoven G_75 E-glass fiber strands 176 coated with different resin-compatible sizing compositions were used as warp yarns. When comparing fabrics coated with the yarn of the comparative sample 丨, it was observed that the fabrics spun with the yarn coated with the sample DD showed less loose hairs on the fabric, and less contact points were collected on the loom Fine hair, especially in yarn accumulators. Since the < fine hair high starting amount was observed on the loom, the non-woven fabric was added with the fibers of the coating sample EE or FF, and, > weaving. This condition is believed to be the result of a lower LOI level than required to prevent excessive hair formation. In the present invention, it is expected that the sizing composition discussed above requires a LOI of at least 0.40 to reduce fine hair formation during weaving. m This warp yarn is a commercially available fiber glass yarn product code “G_75 glass fiber yarn from PP (} Industries”, which is coated with PPG Industries ’__-143-• The sheet size is applicable to China National Standard (CNS) A4 — (21G x 297 public hair) ------ — l · > -------- Order --------- line # (Please read the precautions on the back before filling this page) 1230698 A7 B7 V. Description of the invention (⑷) 13 83 Adhesive. Example 11 Evaluation of many physical properties of samples AA, BB and CC and comparative sample 2177 (coated yarn / slurry on yarn), such as ignition loss ( L〇i), air jet compatibility (air resistance) and friction. The results are shown in Table u. Ignition loss of each sample (solids forming the sizing composition divided by the total weight of glass and drying forming the sizing composition The weight%) is described in Table u. By a checked thread tensiometer (which applies tension to the yarn), and 138 kpa (20 pieces per square inch) Wenqi Ruti's 2 mm diameter air nozzle, 274 per knife clock Meters (300 yards) control the feed rate and feed the yarn to evaluate the air resistance or tension of the yarn. Tension measuring device (having a fixed chromium column with a diameter of about 5 cm from the straight path between the tension measuring device installed instead of 5 cm from a straight path between the tension measuring devices) pulling the sample at a rate of 274 meters (300 yards) per minute, A tension of 20 g was applied to each yarn sample, and the frictional force of the sample and the comparative sample 2 was evaluated. The acrylic force difference is described in Table u below. Friction test The intention is to simulate the friction force that the yarn receives during weaving operations. In the test, when the first portion of the glass fiber yarn was coated with the sizing composition sample AA (hereinafter referred to as sample AA3), the sample bb and the comparative sample 2 were simultaneously tested, and the second portion of the glass fiber yarn was coated. When sizing composition sample AA (hereinafter referred to as sample AA4), the sample was tested simultaneously. Sample 177 This warp yarn is a commercially available fiber glass yarn of the company PPG Industries, code G-75 glass fiber yarn, which is coated with a 5 powder / oil binder from PPG Industries. • 144. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm 1230698 A7
: --------^--------- (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 _ B7 五、發明說明(143) (有時稱爲閘張力裝置)上以蛇形通過一系列8個陶; 及通過Shirley破裂纖絲偵測器以計算破裂纖絲數量\釺, 不同之針盤設定改變張力裝置上之針之間隔,以對紗=用 不同之張力程度。使此特定試驗使用商業得自南卡^供 Steel Heddie公司之UTC_2003型張力裝置。破裂纖絲以二 米之紗之破裂纖絲數量報告。 樣品AA、BB與CC及比較性樣品2之試驗結果敘述於 以下表12。以類似以上實例n討論之方法,在第一份之 玻璃纖維紗塗覆上漿組合物樣品AA (以下稱爲樣品AA5 ) 時,同時試驗樣品BB及比較性樣品2,而且在稍後,在 第二份之玻璃纖維紗塗覆上漿組合物樣品AA (以下稱爲 樣品AA6 )時,同時試驗樣品cc。 : --------訂---------線 Γ^先閱靖背面<攻意#項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -146 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7: -------- ^ --------- (Please read the notes on the back before filling out this page) 1230698 A7 _ B7 V. Description of the invention (143) (Sometimes called brake tension Device) through a series of 8 ceramics in a serpentine shape; and the number of broken filaments calculated by the Shirley broken filament detector \ 釺, different needle disk settings change the interval between the needles on the tension device to Different tension levels. This particular test was made using a UTC_2003 tension device commercially available from South Carolina ^ for Steel Heddie. Broken filaments are reported as the number of broken filaments in a two meter yarn. The test results of samples AA, BB and CC and comparative sample 2 are described in Table 12 below. In a method similar to that discussed in Example n above, when the first portion of the glass fiber yarn coated sizing composition sample AA (hereinafter referred to as sample AA5) was tested at the same time, sample BB and comparative sample 2 were tested at the same time. When the second portion of the glass fiber yarn coated sizing composition sample AA (hereinafter referred to as sample AA6), the sample cc was tested simultaneously. : -------- Order --------- line Γ ^ Read the back of Jing &#; intent ## before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -146- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 1230698 A7
B 五、發明說明(l44) 經濟部智慧財產局員工消費合作社印製 表12 樣品 ΑΑ5 ΒΒ 2 ΑΑ6 CC 空氣阻力(克數) 15 psi 46.10 42.50 42.23 47.47 42.33 20 psi 56.20 51.20 52.94 58.84 53.18 25 psi 67.33 60.30 64.13 69.45 67.66 30 psi 77.34 70.84 75.74 75.29 77.63 35 psi 89.42 89.96 85.96 83.70 82.74 40 psi 104.97 101.21 98.48 87.23 92.18 45 psi 113.41 107.74 110.34 99.91 102.91 試驗1 全部線轴 0.170 0.882 0.032 1.735 0.066 227 克(0.5 磅) 0.160 0.648 0.041 0.904 0.075 4540 克(10 磅) 0.098 1.348 0.008 0.518 0.022 試驗2 設定2 0.683 5.017 0.119 0.372 0.011 設定3 0.753 4.772 0.083 0.450 0.017 設定4 0.713 3.753 0.147 0.367 0.017 設定5 1.267 4.025 0.150 0.811 0.061 設定6 1.608 8.383 0.322 0.286 0.044 設定7 4.128 6.517 0.611 0.403 0.058 設定8 4.472 14.800 0.978 0.406 0.128 -147- --:-----------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 經濟部智慧財產局員工消費合作社印製 A7 _B7_ 五、發明說明(l45) 由表12可見到,上漿樣品AA、BB與CC具有可與比 較性樣品2 (澱粉/油黏合劑)比擬之空氣阻力。 實例13 試驗由加入織物(其具有不同上漿組合物之紗)之預浸紗 製造之電子級層合物,以評估其鑽洞性質,而且更特別是 (i)用以通過層合物鑽孔之鑽之鑽*頭磨耗,及(ii)通過層合 物鑽孔之孔之位置正確性。對照GG及樣品HH爲加入先 前討論之7628織物之層合物。對照GG中之織物爲商業得 自Clark Schwebel公司之7628-718之經熱清除及矽烷修整 織物。樣品HH中之織物由包含玻璃纖維(其塗覆在此敎 示且示於表13A之樹脂相容上漿料)之紗纺織。據信此織 物亦包括樣品HH作爲經紗。然而,經紗可爲PPG Industries公司之1383商業可得纖維玻璃紗產品。纺織成 樣品HH之玻璃纖維具有0.35%之點火損失。.B V. Description of the invention (l44) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 12 Sample ΑΑ5 Β2 2 ΑΑ6 CC Air resistance (grams) 15 psi 46.10 42.50 42.23 47.47 42.33 20 psi 56.20 51.20 52.94 58.84 53.18 25 psi 67.33 60.30 64.13 69.45 67.66 30 psi 77.34 70.84 75.74 75.29 77.63 35 psi 89.42 89.96 85.96 83.70 82.74 40 psi 104.97 101.21 98.48 87.23 92.18 45 psi 113.41 107.74 110.34 99.91 102.91 Test 1 All bobbins 0.170 0.882 0.032 0.160 0.048 1.735 0.066 lb. 0.904 0.075 4540 g (10 lbs) 0.098 1.348 0.008 0.518 0.022 Test 2 setting 2 0.683 5.017 0.119 0.372 0.011 Setting 3 0.753 4.772 0.083 0.450 0.017 Setting 4 0.713 3.753 0.147 0.367 0.017 Setting 5 1.267 4.025 0.150 0.811 0.061 Setting 6 1.608 8.383 0.322 0.286 0.044 Setting 7 4.128 6.517 0.611 0.403 0.058 Setting 8 4.472 14.800 0.978 0.406 0.128 -147- --------- Order --------- line (please (Please read the notes on the back before filling this page) This paper size applies to Chinese national standards Standard (CNS) A4 (210 X 297 mm) 1230698 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 _B7_ V. Description of the invention (l45) As can be seen from Table 12, the sizing samples AA, BB and CC have compatible Comparative air resistance of Comparative Sample 2 (starch / oil binder). Example 13 An electronic grade laminate made from prepreg yarn added to a fabric having yarns with different sizing compositions was tested to evaluate its hole-drilling properties, and more specifically (i) was used to drill through the laminate Drilling of holes * Abrasion of drills, and (ii) Positional accuracy of holes drilled through laminates. The control GG and sample HH were laminates added to the 7628 fabric previously discussed. The control GG fabric was a thermally cleared and silane-trimmed fabric commercially available from Clark Schwebel Corporation 7628-718. The fabric in Sample HH was woven from yarns containing glass fibers (coated with resin compatible sizing shown here and shown in Table 13A). It is believed that this fabric also includes sample HH as warp. However, the warp yarns are commercially available fiberglass yarn products of 1383 from PPG Industries. The glass fiber woven into sample HH had an ignition loss of 0.35%. .
表13A 基於用於樣品HH之上漿料全部固體重量之成分重量% 成分 樣品HH RD-847A178 27.0 DESMOPHEN 2000179 36.2 PVP K-30180 9.0 A-187181 2.1 A_174182 4.4 mRD-847A聚酯樹脂,其商業得自俄亥俄州Columbus之Table 13A Ingredients% by weight based on the total solid weight of the slurry on sample HH Ingredient sample HH RD-847A178 27.0 DESMOPHEN 2000179 36.2 PVP K-30180 9.0 A-187181 2.1 A_174182 4.4 mRD-847A polyester resin, commercially available from Columbus, Ohio
Borden Chemicals 公司 ° -148- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) II---,---------------訂---------線· (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 _B7_ 五、發明說明(I46) 179DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓 州 Pittsburgh 之 Bayer 公司0 (請先閱讀背面之注意事項再填寫本頁) 180PVP K-30聚乙烯基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司。 181Α-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司0 182Α_174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自 紐約州Tarrytown之CK Witco公司。 表13A (續) 成分 樣品HH PLURONIC F-108183 9.0 VERS AMID 140184 4.4 MACOL NP-6185 5.4 POLARTHERMPT 160186 0.9 RELEASECOAT-CONC 25187 1.5 乙酸 <0.1 183PLURONIC™ F-108聚氧化丙烯-聚氧化乙烯共聚物,其 商業得自紐澤西州Parsippany之BASF公司0 經濟部智慧財產局員工消費合作社印製 184 VERS AMID 140聚醯胺,其商業得自俄亥俄州Cincinnati 之Cognis公司 〇 185MACOL NP-6壬酚界面活性劑,其商業得自紐澤西州 Parsippany 之 BASF 公司。 186POLARTHERM PT 160氮化硼粉末顆粒,其商業得自俄亥 俄州 Lakewood 之 Advanced Ceramics 公司 〇 -149- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(I47) 187ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼 分散液,其爲約25重量%氮化硼顆粒於水中之分散液, 其商業得自田納西州Oak Ridge之ZYP Coatings公司。 以手積程序製備預侵紗,其係採刷塗方式將標準FR-4 環氧樹脂(EPON 1120-A80樹脂,可自Shell化學公司取得) 施用於織物上。該樹脂飽和織物立即在163 °C (約325 °F ) 之通入熱空氣之烘箱中”乾燥”及B階段,直到達到在 171 °C (約340 °F)之所要膠化時間爲124秒爲止。將預侵 紗修飾成46公分X 46公分(18英吋X 18英吋)部分,秤 重以決定樹脂含量。只有樹脂含量爲44±2%之預侵紗才可 用於後續積層程序。 將預侵紗堆成8層高,於177 350 °F)及345牛頓/公 分2 (500 psi)之Wabash輾壓中模製。所有積層板均在沒有 銅箔層之下模製的。積層板顯示各種空氣捕捉量。據信在 積層期間缺少眞空及溫度增減變化下對此條件有益。 工具磨耗分析 進行第一系列之試驗之評估鑽頭之磨耗。鑽頭磨耗以使 用下式計算之”鑽頭磨耗百分比”: 鑽頭磨耗百分比=100 X (Pi-PfVPi 其中Pi =第一切緣之起初寬度Borden Chemicals °° -148- This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) II ---, --- --- ------ Line · (Please read the notes on the back before filling this page) 1230698 A7 _B7_ V. Description of the Invention (I46) 179DESMOPHEN 2000 Polyethylene adipate glycol, commercially available from Pittsburgh, PA Bayer Corporation 0 (Please read the notes on the back before filling out this page) 180PVP K-30 Polyvinylpyrrolidone, commercially available from ISP Chemicals, Wayne, New Jersey. 181A-187 Glycerylpropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, NY 0 182A_174 Gamma-methacryloxypropyltrimethoxysilane, commercially available from Tarrytown, New York CK Witco. Table 13A (continued) Composition sample HH PLURONIC F-108183 9.0 VERS AMID 140184 4.4 MACOL NP-6185 5.4 POLARTHERMPT 160186 0.9 RELEASECOAT-CONC 25187 1.5 Acetic acid < 0.1 183PLURONIC ™ F-108 polyoxypropylene-polyoxyethylene copolymer, which Commercially available from BASF Corporation, Parsippany, New Jersey. 0 Printed by the Consumers' Cooperative of the Intellectual Property Office of the Department of Economics. Printed as 184 VERS AMID 140 polyamine. Commercially available from Cognis, Inc. of Cincinnati, Ohio. 185 MACOL NP-6 Nonyl Surfactant. Is commercially available from BASF Corporation, Parsippany, New Jersey. 186POLARTHERM PT 160 boron nitride powder granules, commercially available from Advanced Ceramics, Lakewood, Ohio. 0-149- This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm). 1230698 Employees of Intellectual Property Office, Ministry of Economic Affairs Printed by the Consumer Cooperative A7 B7 V. Description of the Invention (I47) 187ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron Nitride Dispersion, which is a dispersion of approximately 25% by weight of boron nitride particles in water, commercially available from Oak Ridge, Tennessee ZYP Coatings. Pre-infiltrated yarn was prepared by a hand product procedure, and the standard FR-4 epoxy resin (EPON 1120-A80 resin, available from Shell Chemical Company) was applied to the fabric by brush coating. The resin-saturated fabric was immediately "dried" and stage B in an oven with hot air at 163 ° C (about 325 ° F), until the desired gelation time at 171 ° C (about 340 ° F) was 124 seconds. until. The pre-infiltrated yarn was modified into a 46 cm x 46 cm (18 inch x 18 inch) portion and weighed to determine the resin content. Only pre-infiltrated yarns with a resin content of 44 ± 2% can be used in subsequent lamination procedures. The pre-infiltrated yarn was stacked in 8 layers and molded in a Wabash roll of 177 Newtons / cm 2 (500 psi). All laminates were molded without copper foil. Laminates show various air capture volumes. This condition is believed to be beneficial in the absence of airspace and temperature changes during the stacking period. Tool wear analysis The first series of tests were performed to evaluate the wear of the drill. Bit wear is calculated as “bit wear percentage” using the following formula: Bit wear percentage = 100 X (Pi-PfVPi where Pi = initial width of the first cutting edge)
Pf=在鑽分配孔後之第一切緣之寬度 參考圖11,在鑽頭周圍邊緣測量鑽1174之第一切緣1172 之寬度1170。 使用單頭鑽頭機進行鑽銅。鑽洞在具有0.203毫米 -150- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱^ -----~---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1230698 五、發明說明(HS) (〇·_英忖)厚铭入口及h88毫米(0 074英忖)厚紙核㈣ 塗覆襯蟄之3個層合物之高堆疊(以上討論)上實行。測定 兩個鑽頭直徑之鑽頭磨耗% : 〇35毫米(〇〇138英忖)及 0.46毫米(0.018英吋)。兩個鑽頭均爲得自加州—&之 Tuion公司m系列碳化鎮鑽頭。在鑽洞時之板片負載 對各工具保持固足在0.001 。在此使用之"板片負載,,表示 以每分鐘英吋測量鑽頭插入速率對以每分鐘圈數(rpm)測 量之心軸速度之比例。對於〇·35毫米鑽頭,心軸速度爲 100,000 rpm及插入速率爲每分鐘1〇〇英吋(254公分)。對 於0.46毫米鑽頭,心軸速度爲8〇,〇〇〇 rpm及插入速率爲每 分鐘80英吋(203公分)。對各工具直徑保持固定在每分鐘 2.54米( 1000英吋)之收縮速率及165毫米(〇〇65英吋)之 上鑽頭限制。在此使用之•,鑽頭限制”表示在層合物上表面 上抽回鑽頭之距離。 基於圖12所示之500孔鑽洞圖案測定鑽頭磨耗❶/(),其包 括391個在0.635公分乘10.16公分(0 25英吋乘4英吋)之 區(邵份1280 )鑽洞之孔,繼而爲1〇〇個在1〇乘1〇孔圖案 (部份1282)之孔,繼而爲9個在3乘3孔圖案(部份1284) 之孔。各部份中之孔以每平方公分62個孔(每平方英吋 400個孔)之孔密度鑽·洞。圖案重複另外三次而總共爲 2000個孔。使用Uniline 2000單頭鑽洞機完成試驗1及2 之鑽洞,及使用CNC-7單頭鑽洞機完成試驗3之鑽洞。兩 種機器均得自華盛頓州Bellevue之Esterline Technologies公 司。 -151- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ---*---;------------r---訂---------線 (請先閱讀背面之注咅?事項再填寫本頁} 1230698 A7 五、發明說明(l49) 表13B顯示〇·35與〇·46毫米直徑罐頭以以上討論之圖 案對對照GG與樣品ΗΗ鑽2000個孔之後之鑽頭磨Θ 各試驗以新鑽錐開始。 表13ΒPf = Width of the first cutting edge after drilling the distribution hole Referring to FIG. 11, the width 1170 of the first cutting edge 1172 of the drill 1174 is measured around the edge of the drill. Use a single-head drill to drill copper. Drilling holes with a size of 0.203mm-150- This paper size applies to China National Standard (CNS) A4 specifications (210 X 297 public love ^ ----- ~ --------------- Order --------- Line (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 V. Description of Invention (HS) (〇 · _ 英 忖) thick inscription Entrance and h88 mm (0 074 inches) thick paper core coated with high stack of 3 laminates (discussed above). The abrasion% of two drill diameters is measured: 〇35 mm (〇〇138) (English) and 0.46 mm (0.018 inches). Both drill bits are obtained from Tuion m-series carbonized drill bits of California— &. The plate load during drilling to keep the tools fixed at 0.001. In The "plate load" used here refers to the ratio of the bit insertion rate measured in inches per minute to the spindle speed measured in revolutions per minute (rpm). For 0.35 mm drill bits, the spindle speed is 100,000 rpm And the insertion rate is 100 inches (254 cm) per minute. For 0.46 mm drills, the mandrel speed is 80,000 rpm and The feed rate is 80 inches (203 cm) per minute. Keep the tool diameter fixed at a contraction rate of 2.54 meters (1000 inches) per minute and a bit limit above 165 mm (〇65 inches). Use here “•, drill limit” means the distance to withdraw the drill on the upper surface of the laminate. Based on the 500-hole drilling pattern shown in Figure 12, the drill wear ❶ / () was determined, which included 391 0.636 cm by 10.16 cm ( 0 25 inches by 4 inches) (Shaofen 1280) drill holes, then 100 holes in the 10 by 10 hole pattern (part 1282), then 9 by 3 3 hole pattern (section 1284). The holes in each section are drilled at a hole density of 62 holes per square centimeter (400 holes per square inch). The pattern is repeated three more times for a total of 2000 holes. .Uniline 2000 single-head drilling machine was used to complete the drilling of Tests 1 and 2, and CNC-7 single-head drilling machine was used to complete the drilling of Test 3. Both machines were obtained from Esterline Technologies, Bellevue, Washington.- 151- This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) --- * --- ; ------------ r --- Order --------- line (Please read the note on the back? Matters before filling out this page} 1230698 A7 V. Description of the invention ( l49) Table 13B shows that the grinding of the 0.35 and 0.46 mm diameter cans in the pattern discussed above was performed on the control GG and the sample after 2,000 holes were drilled. Each test started with a new drill cone. Table 13B
樣品ΗΗ 試驗1 平均鑽頭磨耗% 工具數量 〇·35毫米直徑鑽頭 試驗2Sample ΗΗ Test 1 Average drill wear% Tool number 0.35 mm diameter drill Test 2
0.46毫米直徑鑽頭|平均鍇頭廢杯% 〇·46毫米直徑鑽頭 試驗3 (請先閱讀背面之注意事項再填寫本頁) .¾ 經濟部智慧財產局員工消費合作社印製 如表13Β所見到,試驗1及2之樣品ΗΗ (其包括塗覆 在此敎7F與層合物基質樹脂相容之上漿料之玻璃纖維纖絲) 在⑻個孔之後主現遠比對照GG (其包括必須在塗覆含 石夕燒修整上聚料之前熱清除之玻璃纖維纖絲)小之鑽頭磨 耗。試驗3顯示在鑽頭磨耗%僅有些微之改良,但是據 信其乃由於用於此試驗之CNC-7鑽洞機較老舊,而且對鑽 洞試驗提供比用於試驗1及2之Uniline 2000鑽洞機少之 控制之事實所造成。 位置正確性 用以評定層合物之鑽洞性能之常見基質爲孔位置正確 性。此試驗測量實際孔位置對其意圖位置之距離之偏誤。 此測里取自3個層合物堆疊之下層合物之下表面,鑽頭離 開層合物堆叠之處,因爲預期此孔位置距意圖或”眞正,,孔 152- 訂---------_ 經濟部智慧財產局員工消費合作社印製 1230698 A7 _B7_ 五、發明說明(15〇) 位置具有最大差異。此差異以”偏誤距離”評定,即,鑽孔 在層合物表面上之實際眞正中心至孔之意圖眞正中心之距 離。偏誤距離在以上討論之500個孔序列重複4次之後測 量,即,在各工具鑽總共2000個孔之後。對最後鑽的100 個孔圖案測量偏誤距離,即,最後鑽的部份582 。使用以 上討論型式之得自Tulon公司之0.46毫米(0.018英吋)直徑 508系列鑽孔。如同在工具磨耗試驗中所使用,對於0.001 之板片負載,鑽頭之心軸速度爲80,000 rpm ,及插入速率 爲每分鐘80英吋。對各對照GG及樣品HH,試驗重複8 次,各試驗以新鑽頭開始。 表13C顯示對照GG及樣品HH在經鑽孔2000個後之位 置準確度試驗之結果。0.46mm diameter drill bit | average hoe waste cup% 〇46mm diameter drill bit test 3 (Please read the precautions on the back before filling out this page). ¾ Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, as shown in Table 13B, The samples of tests 1 and 2 (which includes glass fiber filaments coated with a slurry of 7F compatible with the laminate matrix resin) after a hole is more dominant than the control GG (which includes Coated with glass fiber filaments (hot-cleared glass fiber filaments) containing Shiba burned and trimmed before the abrasion. Test 3 showed only a slight improvement in bit wear%, but it is believed to be due to the older CNC-7 drilling machine used for this test, and to provide a better test for the hole test than Uniline 2000 used for tests 1 and 2. Caused by the fact that there are few controls for the hole boring machine. Position Correctness A common matrix used to evaluate the drilling performance of laminates is hole correctness. This test measures the deviation of the actual hole position from its intended position. This test is taken from the lower surface of the laminate under the three laminate stacks, and the drill bit leaves the laminate stack, because it is expected that the location of this hole is away from the intention or "Zheng Zheng," hole 152-order ----- ----_ Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, 1230698 A7 _B7_ V. Description of the invention (15) The position has the largest difference. This difference is evaluated by "deviation distance", that is, the hole is drilled on the surface of the laminate The actual distance from the exact center to the intended center of the hole. The bias distance is measured after repeating the 500 hole sequence discussed above 4 times, that is, after each tool drills a total of 2000 holes. For the last 100 drilled The hole pattern measures the error distance, that is, the last drilled portion 582. Use the 0.46 mm (0.018 inch) diameter 508 series of holes from Tulon Corporation discussed above. As used in the tool abrasion test, for With a plate load of 0.001, the mandrel speed of the drill was 80,000 rpm, and the insertion rate was 80 inches per minute. For each control GG and sample HH, the test was repeated 8 times, and each test started with a new drill. Table 13C shows the control GG And sample HH in the drill Results of position accuracy test after 2,000 holes.
表13C 對照GG 樣品HH 鑽洞次數 8 8 平均偏誤距離(微米) 38 28 如所見到,樣品HH呈現比對照GG低之偏誤距離,其 在使用層合物作爲加入大量孔與電路之電子撑體時特別重 要。其與以上表13B所示之鑽頭磨耗%數據一致。更特別 地,預期呈現較低鑽頭磨耗%之層合物亦呈覌較小之偏誤 距離,因爲在大量鑽洞之後,鑽頭較尖銳。 實例14 在實例14中,進行另外之鑽具磨耗百分比試驗。試驗 電子級層合物對照JJ及如前所述加入7628型織物之樣品 -153- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐^ -----、---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(151) AA、BB與KK之鑽具磨耗%。對照JJ中之織物爲得自 Clark_Schwebel 公司之 7628-718 織物。樣品 AA、BB 與 KK 中之織物由包含各塗覆實例9之表9A及以下表14所敎示 之樹脂相容上漿料之玻璃纖維之填紗,及具有塗覆不同聚 合基質材料相容塗層組合物188之玻璃纖維之經紗纺織。 188此經紗爲PPG hidustries公司之商業可得纖維玻璃紗產 品,代號G-75玻璃纖維紗,其塗覆PPG Industries公司黏 合劑。 -----,---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -154- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(152)Table 13C The number of holes drilled by the HG of the control GG sample 8 8 Average deviation distance (micron) 38 28 As can be seen, the sample HH exhibits a lower deviation distance than the control GG. It uses a laminate as an electron that adds a large number of holes and circuits. This is particularly important when supporting a body. It is in accordance with the data of the wear bit% data shown in Table 13B above. More specifically, the laminates that are expected to exhibit a lower% wear of the drill bit are also expected to exhibit smaller deviation distances because the drill bit is sharper after a large number of holes have been drilled. Example 14 In Example 14, another drill wear percentage test was performed. Test electronic grade laminate control JJ and samples added with 7628 type fabric as described above -153- This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm ^ -----, --- ------------ Order --------- line (please read the notes on the back before filling this page) 1230698 A7 B7 V. Description of the invention (151) AA, BB and KK drill wear%. The fabric in Comparative JJ is 7628-718 fabric from Clark_Schwebel. The fabrics in samples AA, BB and KK are shown in Table 9A and Table 14 below, which include each coating example 9. Resin-compatible sizing glass fiber filling yarns, and warp textiles with glass fibers coated with different polymeric matrix material compatible coating composition 188. 188 This warp yarn is a commercially available fiber glass yarn product from PPG hidustries , Code G-75 glass fiber yarn, which is coated with PPG Industries adhesive. -----, --------------- Order --------- line (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -154- This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 1230698 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of Invention (152)
表14A 用於樣品KK之上漿料基於總固體之成分重量% 基於總固體之成分重量°/〇 樣品 成分 KK PVP Κ-30189 13.4 Α-187190 1.9 Α-174191 3.8 EMERY 6717192 1.9 SAG 10193 0.2 RELEASECOAT-CONC 25194 3.8 POLARTHERMPT 160195 5.9 RD-847A196 23.0 DESMOPHEN 2000197 31.0 PLURONIC F-108198 8.4 ALKAMULS EL-7191" 2.5 ICONOL NP-6200 4.2 LOI (%) 0.35 189PVP K-30聚乙烯基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 19QA-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 191Α_174 γ-曱基丙烯氧基丙基三甲氧基矽烷,其商業得自 -155- 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) (請先閱讀背面之注意事項再填寫本頁) --------訂---------線· 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(l53) 紐約州Tarrytown之CK Witco公司。 192EMERY® 6717部分醯胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司。 193SAG 10 P方沫材料,其商業得自康乃迪克州Greenwich之 CK Witco 公司。 194ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼 分散液,其爲約25重量%氮化硼顆粒於水中之分散液, 其商業得自田納西州Oak Ridge之ZYP Coatings公司。 195POLARTHERM® PT 160氮化硼粉末顆粒,其商業得自俄 亥俄州 Lakewood 之 Advanced Ceramics 公司。 190RD-847A聚酯樹脂,其商業得自俄亥俄州Columbus之 Borden Chemicals 公司 〇 197DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓 州 Pittsburgh 之 Bayer 公司。 198PLURONIC™ F-108聚氧化丙晞-聚氧化乙烯共聚物,其 商業得自紐澤西州Parsippany之BASF公司。 199ALKAMULS EL-719聚氧化乙烯化蔬菜油,其商業得自 Rhone-Poulenc 公司 0 2GQICONOL NP-6烷氧化壬酚,其商業得自紐澤西州 Parsippany 之 BASF 公司。 織物繼而以具有140 X:之Tg之FR-4環氧樹脂(加州 Anaheim 之 Nelco International 公司之代號 4000-2 樹脂)形成 預浸紗。在預浸之前未自織物去除上漿組合物。藉由堆疊 8層預浸紗材料及4層1盎司銅(如以下所示),並且在 -156- Θ張尺度適用中國國家標準(CNS)A4規格(210>< 297公^1 IL---.---------------訂---------線· (請先閱讀背面之注意事項再填寫本頁) 1230698Table 14A Composition weight percentage of the slurry based on total solids used for sample KK Weight composition weight based on total solids ° / 〇 Sample composition KK PVP KK-30189 13.4 Α-187190 1.9 Α-174191 3.8 EMERY 6717192 1.9 SAG 10193 0.2 RELEASECOAT- CONC 25194 3.8 POLARTHERMPT 160195 5.9 RD-847A196 23.0 DESMOPHEN 2000197 31.0 PLURONIC F-108198 8.4 ALKAMULS EL-7191 " 2.5 ICONOL NP-6200 4.2 LOI (%) 0.35 189PVP K-30 polyvinylpyrrolidone, commercially available from New Zealand ISP Chemicals, Inc., Wayne, Jersey, 0 19QA-187 γ-desglycerylpropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, New York. 191Α_174 γ-fluorenylpropoxypropyltrimethoxysilane, commercially available from -155- This paper size applies to China National Standard (CNS) A4 (210 x 297 mm) (Please read the precautions on the back first (Fill in this page) -------- Order --------- line · 1230698 Printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Description (l53) CK Witco, Tarrytown, New York the company. 192EMERY® 6717 Partially Aminated Polyethylene Diimide, commercially available from Cognis Corporation of Cincinnati, Ohio. 193SAG 10 P square foam material, commercially available from CK Witco, Greenwich, Connecticut. 194ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride dispersion, which is a dispersion of about 25% by weight of boron nitride particles in water, is commercially available from ZYP Coatings, Oak Ridge, Tennessee. 195POLARTHERM® PT 160 boron nitride powder particles are commercially available from Advanced Ceramics Corporation of Lakewood, Ohio. 190RD-847A polyester resin, commercially available from Borden Chemicals, Columbus, Ohio. 197 DESMOPHEN 2000 polyethylene adipate, commercially available from Bayer, Pittsburgh, PA. 198PLURONIC ™ F-108 poly (propylene oxide) -poly (ethylene oxide) copolymer, commercially available from BASF Corporation, Parsippany, New Jersey. 199 ALKAMULS EL-719 polyethylene oxide vegetable oil, commercially available from Rhone-Poulenc Company 02 GQICONOL NP-6 alkoxylated nonylphenol, commercially available from BASF Company, Parsippany, New Jersey. The fabric then formed a prepreg with FR-4 epoxy resin (codename 4000-2 resin from Nelco International, Inc., Anaheim, CA) with a Tg of 140 X :. The sizing composition was not removed from the fabric before prepreg. By stacking 8 layers of prepreg material and 4 layers of 1 ounce copper (as shown below), and applying the Chinese National Standard (CNS) A4 specification (210 > < 297 public ^ 1 IL- --.--------------- Order --------- Line · (Please read the precautions on the back before filling this page) 1230698
五、發明說明(I54) 經濟部智慧財產局員工消費合作社印製 355下(約We)之溫度,每平方英忖3〇〇碡(約2ι百萬 巴斯卡)之壓力’將其層合在15Q分鐘(總循環時間) 而製備層合物》層合物與銅之厚度範圍爲㈣52英对(約 o.m公分)至_英叶(約_公分)。在形成層合物 時,8個預浸紗以以下之排列堆疊銅層。 一個1盎司/平方英呎擦亮銅層 三個預浸紗層 一個1盎司/平方英呎RTF (預備用經處理络)銅層 兩個預浸紗層 一個1盎司/平方英呎RTF銅層 三個預浸紗層 一個1盎司/平方英吸擦亮銅層 完成之層合物剪修成40.6公分乘50·8公分(16英吋乘2〇 英对)。 使用Uniline 2000單頭鑽洞機。鑽洞在具有〇 〇1〇英吋 (0.254耄米)厚鋁入口及01英吋(2 54毫米)厚鋁護面顆粒 板襯墊之3個層合物之高堆疊(以上討論)上實行。測定得 自加州Gardenia之Tulon公司之80系列碳化鎢鑽頭,〇 34 毫米(0.0135英吋)工具直徑之鑽頭磨耗%。在鑽洞時之板 片負載保持固定在0.001 ,心軸速度爲95,000 rpm及插入 速率爲每分鐘95英吋(241公分)。鑽頭收縮速率爲每分鐘 90英吋(2.29米)及上鑽頭限制爲0.059英吋(ι·5毫米) 基於1500及2500孔鑽洞圖案測定鑽頭磨耗%。各部份 中之孔以每平方公分28個孔(每平方英吋178個孔)之孔 -157- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----;---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁> 1230698 經濟部智慧財產局員工消費合作社印製 A7 ---------- --- 五、發明說明(155) 治、度鑽洞。 〜、示對肊JJ及樣品AA、BB與KK在鑽1500及 2500個孔之後之鑽頭磨耗%。各組試驗以新鑽錐開始,而 且各層合物堆叠具有十個15〇〇孔組及十個25〇〇孔組。將 土式之—個層合物堆疊鑽*洞,使得對各樣品測量 30個鑽頭之鑽頭磨耗%。V. Description of the Invention (I54) The temperature of 355 (about We) printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, and the pressure of 碡 300 平方 (approximately 2million basca) per square inch will be laminated At 15Q minutes (total cycle time), the thickness of the laminate and the thickness of the laminate and copper ranges from ㈣52 inch pairs (about om cm) to _English leaves (about _ cm). When forming the laminate, eight prepreg yarns were stacked in the following copper layers. One 1 ounce / square foot polished copper layer Three prepreg layers One 1 ounce / square foot RTF (prepared treated network) copper layer Two prepreg yarn layers One 1 ounce / square foot RTF copper layer Three prepreg layers, one 1 ounce / square inch absorbent and polished copper layer, were trimmed to a thickness of 40.6 cm by 50.8 cm (16 inches by 20 inches). A Uniline 2000 single-head drilling machine was used. Drilling holes are performed on a high stack (discussed above) of 3 laminates with a 001-inch (0.254mm) aluminum inlet and a 01-inch (2.54mm) thick aluminum facing particle board gasket . The 80% drill wear of the Tu Series 80 Series tungsten carbide drills from Gardenia, Calif., With a tool diameter of 34 mm (0.0135 inches) was determined. The plate load during drilling was kept constant at 0.001, the spindle speed was 95,000 rpm and the insertion rate was 95 inches (241 cm) per minute. The drill shrinkage rate was 90 inches (2.29 meters) per minute and the upper drill limit was 0.059 inches (ι · 5 mm). The drill abrasion% was determined based on 1500 and 2500 hole patterns. The holes in each part are 28 holes per square centimeter (178 holes per square inch) -157- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) ---- -; --------------- Order --------- line (Please read the precautions on the back before filling out this page> 1230698 Employee Consumption of Intellectual Property Bureau, Ministry of Economic Affairs Cooperative printed A7 ---------- --- V. Description of the invention (155) Drilling and drilling. ~, JJ and samples AA, BB and KK are drilling 1500 and 2500 holes The wear of the drill bit afterwards is%. The test of each group starts with a new drill cone, and each laminate stack has ten 15,000 hole groups and ten 2500 hole groups. The earth type is used to drill a hole in a laminate stack. This makes it possible to measure the drill bit abrasion% of 30 drill bits for each sample.
矽烷修整上漿料之前熱清除之玻璃纖維纖絲)小之鑽頭磨 耗0/。。在2500個孔之後,樣品aa、BB與KK之鑽頭磨 耗%之量仍小於對照jj,但是較不顯著。其乃預期由於大 部份工具磨耗在各組之早期鑽孔中而非在最後鑽孔中發 生。 基於以上’雖然在本發明中不限制,較佳爲以塗覆在此 敎示之聚合基質相容上漿料之玻璃纖維織物製造之預浸紗 具有不大於32%,更佳爲不大於30%,而且最佳爲不大於 25%之鑽頭磨耗%,如在3個層合物堆疊(各層合物包括8 個,預浸紗)使用0.46毫米(約0.018英吋)直徑碳化鶏績 -158- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ί! —--------訂- ----1---i^w (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1230698 A7 -----___B7 _ 五、發明說明(156) " ' ' 頭’以每平方英吋400個孔之孔密度及〇〇〇ι之板片自載 鑽2000個洞之後所測定。 、 此外,基於以上,雖然在本發明中不限制,較佳爲以塗 覆在此敎(聚合基質相容上漿料之玻璃纖維織物製造之 ㈣料有不大於36微米,更佳爲不大於33微米,而且 取佳局不大於31微米之偏誤距離,如在3個層合物堆疊 (各層合物包括8個預浸紗)使用〇46毫米(約〇〇18英喲 直徑碳化鎢鑽頭,以每平方英吋4〇〇個孔之孔密度及 0.001之板片負載鑽2000個洞之後所測定。 雖之:不表示受任何特定理論限制,據信固態潤滑劑在在 此所揭7FI玻璃纖維塗層組合物中之存在,而且在特定具 to實施例中,氮化硼之存在,有助於改良本發明層合物之 鑽銅性質。更特別地,固態潤滑劑有助於鑽頭磨耗之減少 及鐵孔位置正確性之改良。 乂塗覆在此敎示之聚合I質相容上衆料之玻璃纖維織物 製造之層合物之改良鑽洞性質提供許多優點。首先,較長 之鑽頭壽命表示各鑽錐可在再磨銳或丟棄之前鑽更多之 孔。此外,因爲通過本發明層合物鑽孔之位置正確性大於 習知層合物,預期可堆疊超過3個層合物而以在習知層合 物之3個層合物之堆疊得到之相同之正確性同時鑽洞。這 些優點之結果爲更節省成本之鑽洞操作。此外,改良在層 合物中鑽孔之位置正確性,使得改良加入改良層合物之電 子撑體之品質。 _____ - 159- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------^---------^ (請先閱讀背面之注意事項再填寫本頁) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(I57) 實例15 以下表15中之樣品表示本發明之額外具體實施例。製 造但未試驗塗層樣品LL。尚未製造塗層樣品MM-QQ。 表15 基於總固體之成分重量% 樣品 成分 LL MM NN 00 PP QQ POLYOX WSR 301201 0.56 0.55 0.61 0.43 0.47 0.34 A-174202 3.68 4.31 4.74 3.32 3.68 2.61 A-187203 1.74 2.08 2.29 1.60 1.78 1.26 DYNAKOLL SI 100204 26.60 26.58 - 20.46 - 16.08 SERMULEN668205 3.33 - - - - DESMOPHEN2000206 40.58 39.93 43.92 30.75 34.14 24.15 SYNPERONIC F-108207 9.98 - - 一 POLARTHERMPT 160208 5.46 5.45 - _ 6.00 6.00 EUREDUR 140209 4.43 • - PLURONIC F-108210 • 9.83 10.81 7.56 8.40 5.94 MACOL NP-6211 - 3.28 3.60 2.52 2.80 1.98 VERSAMED 140212 - 4.36 4.80 3.36 3.73 2.64 2G1POLYOX WSR 301聚(環氧乙烷),其商業得自康乃迪克州 Danbury 之 Union Carbide 公司 ° 2G2A-174 γ-曱基丙烯氧基丙基三甲氧基矽烷,其商業得自 紐約州Tarrytown之CK Witco公司。 2G3A-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 -160- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) _ --^---:---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(I58) 約州 Tarrytown 之 CK Witco 公司。 204DYNAKOLL SI 100松脂,其商業得自瑞典之Eka Chemicals AB公司。 205SERMUL ΕΝ 668乙氧化壬酚,其商業得自 CON ΒΕΑ, Benelux 〇 2G6DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓州 Pittsburgh 之 Bayer 公司。 2G7SYNPERONIC F-108聚氧化丙烯-聚氧化乙晞共聚物,其爲 PLURONIC F-108之歐洲配對物。 2G8POLARTHERM PT 160氮化硼粉末顆粒,其商業得自俄亥俄 州 Lakewood 之 Advanced Ceramics 公司。 2G9EUREDUR 140爲聚醯胺樹脂,其商業得自比利時之Ciba Geigy公司0 210PLURONIC F-108聚氧化丙烯-聚氧化乙烯共聚物,其商業 得自紐澤西州Parsippany之BASF公司。 211MACOL NP-6壬酚界面活性劑,其商業得自紐澤西州 Parsippany 之 BASF 公司 〇 212VERSAMID 140聚酿胺,其商業得自俄亥俄州Cincinnati之 Cognis 公司 ° -161- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----;---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1230698 A7 ____B7 五、發明說明(159) 表15 (續) 基於總固體之成分重量% 樣品 成分 LL MM NN 00 PP QQ RELEASECOAT-CONC 25213 3.64 3.63 - - 4.00 4.00 ROPAQUE OP-96214 - - 29.23 30.00 35.00 35.00 塗層中之估計固體% 5.4 5.6 5.1 7.3 6.5 9.3 213ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼分散 液,其爲約25重量%氮化硼顆粒於水中之分散液,其商 業得自田納西州Oak Ridge之ZYP Coatings公司。 214ROPAQUE® OP-96,0.55微米顆粒分散液,其商業得自賓 州費城之Rohm and Haas公司。 實例16_ 以實例9所述之材料及方法製造未護面層合物,除了在 層合時未使用銅。然後將各未護面層合物切割成52個1 英吋X 1/2英吋(約2.54公分X約1·27公分)長方形片。約 一半之片以平行經紗方向切割,而且約一半之片以平行填 紗方向切割。然後將26個得自各層合物之長方形(13個平 行經紗方向切割及13個平行填紗方向切割)置於有水之回 流裝置中,而且使水沸騰。使水沸騰24小時。在24小時 後,自水去除片且擦乾。其餘來自各層合物之26片並未 沸騰。亦製造以如以上實例9製造試驗層合物之相同方 法,使用習知熱清除及修整織物製造之未護面對照層合 物,並且依照以上之步驟試驗。 -162- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) II---.---------------訂---------線 Φ (請先閱讀背面之注意事項再填寫本頁) 1230698 Α7 Β7 五、發明說明(160) 然後依照ASTM D 2344-84測量經沸騰及未沸騰片之短束 剪切強度。試驗結果示於表9 ,其中未護面樣品AA 、 BB與CC相當於使用各具有以上漿組合物aa、BB、CC 上漿之纖維之織物(敘述於實例9 )製造之層合物。如以上 所討論,對照樣品使用習知之熱清除及修整織物製造。試 驗層合物(未護面樣品AA 、BB與CC)之厚度範圍爲 0.050英吋(約〇·127公分)至〇 〇63英吋(約〇 16〇公分)。試 驗時,跨距長度對樣品厚度之比例爲5。 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -163- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(Ml) 表16 試驗 單位 AA BB CC 對照 短束剪切強度,未 每平方英吋之镑 7787 8477 7769 7382 沸騰經紗方向 數(百萬巴斯卡) (54) (56) (54) (51) 樣品厚度N=13 英吋 0.060 0.050 0.056 0.055 (公分) (0.152) (0.127) (0.142) (0.140) 短束剪切強度,未 每平方英吋之镑 6626 7594 7118 5506 沸騰填紗方向 數(百萬巴斯卡) (46) (52) (49) (38) 樣品厚度N=13 英吋 0.061 0.050 0.060 0.055 (公分) (0.155) (0.127) (0.152) (0.140) 短束剪切強度24 每平方英吋之镑 5695 6522 5081 4929 小時沸騰經紗方向 數(百萬巴斯卡) (39) (45) (35) (34) 樣品厚度N=13 英吋 0.061 0.051 0.057 0.057 (公分) (0.155) (0.130) (0.145) (0.145) 短束剪切強度24 每平方英吋之镑 5266 5832 5179 4116 小時沸騰填紗方向 數(百萬巴斯卡) (36) (40) (36) (28) 樣品厚度N=13 英吋 0.063 0.051 0.062 0.056 (公分) (0.160) (0.130) (0.157) (0.142) 在此試驗中,試驗層合物(未護面樣品ΑΑ、ΒΒ與CC) 在經紗與緯紗方向之短束剪切強度,在水沸騰之前與之後 均觀察到比對照樣品南。 實例17 將由塗覆實例9之表9Α所示上漿組合物CC之Ε-玻璃 纖維股製造之填紗,及由PPG Industries公司之1383商業 -164- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --1----1---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 五、發明說明(I62) 經濟部智慧財產局員工消費合作社印製 可得纖維玻璃紗產品製造之經紗,使用空氣嘴射織布機餘 、我成7628型織物。織物繼而預浸及層合以形成鋼護面居 合物,如以上實例9所述。 曰 繼而將銅護面廢, 、1囬層口物CC (如以上實例9所述)處理 (P鐵/同%艘及圖案化)成爲具有多個試驗圖案之試驗 板,以試驗金屬移動性能。更特別地,各板包括三組:層 電路圖案mo ’如圖13所示。—組圖案沿板之χ_軸定 向,另-组沿板之γ_軸,及第三組沿橫越板之价。各· 路圖案13Η)包括50列五個績孔1312,其各具有13二 之直徑’及範固爲40至54.7mil之相鄰列之孔間中心對 ^門隔在靖這些孔時,將兩個板堆疊在一起,使得在 -鑽洞操作中將其鑽洞。各圖案中交錯列之孔沿板之第 主要表面以匯流排1314及引線1316互連,如圖13所示。 將引線焊在各匯流排以連接電源。各電路更包括ικ歐姆 表面電阻1322 ,以確定如果一個電路板損壞則仍維持對 其餘電路之電源。將各板浸於76.7。(:( 170 °F )去離子水 分鐘以去除任何焊錫助熔劑殘渣及乾燥。然後將板置 85 C ( 185 F )及85%相對濕度之槽中,並且對圖案連續 施加13.5伏特之DC電流。每2〇〇小時將槽關閉,打開… 門以使圖案安定至周圍實驗室溫度,及測量各圖案之絕緣 電阻。 在此有兩個樣品CC及兩個對照板。對照板以如樣 CC之相同方式製造,但是使用習知之熱清除及修整 物。各板包括21個電路圖案(即,三組七層電路圖案) 中 單 10 於 地 槽 品 織 * --------itr---------ΜΦ (請先閱讀背面之注意事項再填寫本頁> -165- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698Glass fiber filaments that were thermally removed before the silane was trimmed onto the slurry) The small drill wears 0 /. . After 2500 holes, the abrasion wear percentages of samples aa, BB and KK were still less than the control jj, but were less significant. This is expected to occur as a result of most of the tool wear in the early drilling of the groups rather than in the final drilling. Based on the above, although not limited in the present invention, it is preferred that the prepreg yarn made of glass fiber fabric coated with the polymer matrix compatible sizing material shown here has no more than 32%, more preferably no more than 30 %, And the best bit abrasion is not more than 25%. For example, in a stack of 3 laminates (each laminate includes 8 prepreg yarns), use 0.46 mm (about 0.018 inches) diameter carbonization performance -158 -This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) ί! —-------- Order- ---- 1 --- i ^ w (Please read the Please fill in this page again) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 A7 -----___ B7 _ V. Description of the Invention (156) " 'Head' with a hole density of 400 holes per square inch And 00000 plates were measured after drilling 2000 holes. In addition, based on the above, although it is not limited in the present invention, it is preferred that the material made of glass fiber fabric coated with sizing (polymer matrix compatible sizing material) has a size of not more than 36 microns, and more preferably not more than 33 micrometers, and the optimal distance is not greater than 31 micrometers. For example, use a 46mm (about 0.018 inch) tungsten carbide drill in a stack of 3 laminates (each laminate includes 8 prepreg yarns). Measured after drilling 2000 holes with a hole density of 400 holes per square inch and a plate load of 0.001. Although: it is not meant to be limited by any particular theory, it is believed that solid lubricants are disclosed here 7FI The presence of glass fiber coating compositions, and in certain embodiments, the presence of boron nitride helps to improve the copper-drilling properties of the laminates of the present invention. More specifically, solid lubricants help the bit Reduced abrasion and improved iron hole location accuracy. The improved drilling properties of the laminates made of the fiberglass fabrics coated with the polymer I materials shown here provide many advantages. First, the longer The drill life indicates that each drill Drill more holes before sharpening or discarding. In addition, because the location of the holes drilled through the laminate of the present invention is more accurate than the conventional laminate, it is expected that more than 3 laminates can be stacked to The stacking of the three laminates gives the same correctness while drilling holes. The result of these advantages is a more cost-effective drilling operation. In addition, the correctness of the location of the holes in the laminate is improved, so that improvements are added to improve The quality of the electronic support of the laminate. _____-159- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -------- ^ -------- -^ (Please read the notes on the back before filling this page) 1230698 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the Invention (I57) Example 15 The sample in Table 15 below represents an additional specific implementation of the present invention Example. Coated sample LL manufactured but not tested. Coated sample MM-QQ has not been manufactured. Table 15 Composition weight% based on total solids Sample composition LL MM NN 00 PP QQ POLYOX WSR 301201 0.56 0.55 0.61 0.43 0.47 0.34 A-174202 3.68 4.31 4.74 3.32 3.68 2.61 A-1872 03 1.74 2.08 2.29 1.60 1.78 1.26 DYNAKOLL SI 100204 26.60 26.58-20.46-16.08 SERMULEN668205 3.33----DESMOPHEN2000206 40.58 39.93 43.92 30.75 34.14 24.15 SYNPERONIC F-108207 9.98--one POLARTHERMPT 160208 5.46 5.45-ED -UR PLURONIC F-108210 • 9.83 10.81 7.56 8.40 5.94 MACOL NP-6211-3.28 3.60 2.52 2.80 1.98 VERSAMED 140212-4.36 4.80 3.36 3.73 2.64 2G1POLYOX WSR 301 Poly (ethylene oxide), commercially available from Union, Danbury, Connecticut Carbide Corporation ° 2G2A-174 γ-fluorenylpropoxypropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, New York. 2G3A-187 γ-dehydrated glycerylpropyltrimethoxysilane, which is commercially available from New-160- This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) _-^ --- : --------------- Order --------- line (Please read the precautions on the back before filling out this page) 1230698 Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs System A7 B7 V. Description of Invention (I58) CK Witco Company, Tarrytown, California. 204DYNAKOLL SI 100 turpentine is commercially available from Eka Chemicals AB, Sweden. 205SERMUL EN 668 ethoxylated nonylphenol, which is commercially available from CON ΒEA, Benelux 02G6DESMOPHEN 2000 polyethylene adipate, and commercially available from Bayer Company of Pittsburgh, PA. 2G7SYNPERONIC F-108 polyoxypropylene-polyethylene oxide copolymer, which is the European counterpart of PLURONIC F-108. 2G8POLARTHERM PT 160 boron nitride powder particles are commercially available from Advanced Ceramics Corporation of Lakewood, Ohio. 2G9EUREDUR 140 is a polyamide resin, commercially available from Ciba Geigy, Belgium, 21010 PLURONIC F-108 polyoxypropylene-polyethylene oxide copolymer, and commercially available from BASF, Parsippany, New Jersey. 211MACOL NP-6 nonylphenol surfactant, which is commercially available from BASF Corporation, Parsippany, New Jersey, 212 VERSAMID 140, and commercially available from Cognis, Inc. of Cincinnati, Ohio ° -161- This paper is in accordance with Chinese national standards (CNS) A4 specification (210 X 297 mm) -----; --------------- Order --------- line (please read the first Please fill out this page again) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1230698 A7 ____B7 V. Description of the invention (159) Table 15 (continued) Weight percentage based on the total solid content Sample composition LL MM NN 00 PP QQ RELEASECOAT-CONC 25213 3.64 3.63--4.00 4.00 ROPAQUE OP-96214--29.23 30.00 35.00 35.00 Estimated% solids in coating 5.4 5.6 5.1 7.3 6.5 9.3 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride dispersion, which is about 25% by weight nitrogen A dispersion of boron particles in water is commercially available from ZYP Coatings, Oak Ridge, Tennessee. 214ROPAQUE® OP-96, a 0.55 micron particle dispersion, commercially available from Rohm and Haas, Philadelphia, PA. Example 16_ An unprotected laminate was made using the materials and methods described in Example 9, except that copper was not used in the lamination. Each unprotected laminate was then cut into 52 1-inch X 1 / 2-inch (about 2.54 cm x about 1.27 cm) rectangular pieces. About half of the pieces are cut parallel to the warp direction, and about half of the pieces are cut parallel to the filling direction. Then, 26 rectangles (13 parallel warp direction cuts and 13 parallel fill direction cuts) obtained from each laminate were placed in a water recirculation device and the water was boiled. Boil water for 24 hours. After 24 hours, the tablets were removed from water and wiped dry. The remaining 26 tablets from each laminate did not boil. An unprotected control laminate made of the conventional heat-removing and finishing fabric was also manufactured in the same manner as the test laminate of Example 9 above, and tested in accordance with the above steps. -162- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) II ---------------------- Order ------- --Line Φ (Please read the precautions on the back before filling this page) 1230698 Α7 Β7 V. Description of the invention (160) Then measure the short beam shear strength of boiling and non-boiling tablets according to ASTM D 2344-84. The test results are shown in Table 9. The uncovered samples AA, BB, and CC correspond to laminates made using fabrics (described in Example 9) each having fibers sizing the above-sizing compositions aa, BB, and CC. As discussed above, the control samples were made using conventional heat removal and conditioning fabrics. The thickness of the test laminates (unfaced samples AA, BB, and CC) ranged from 0.050 inches (about 0.127 cm) to 0.063 inches (about 016 cm). During the test, the ratio of span length to sample thickness was 5. (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -163- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 1230698 A7 B7 Ministry of Economic Affairs Printed by the Intellectual Property Bureau's Consumer Cooperatives. 5. Description of the invention (Ml) Table 16 Test unit AA BB CC Controlled short beam shear strength, not pounds per square inch 7787 8477 7769 7382 Direction of boiling warp yarns (million basca ) (54) (56) (54) (51) Sample thickness N = 13 inches 0.060 0.050 0.056 0.055 (cm) (0.152) (0.127) (0.142) (0.140) Short beam shear strength, not per square inch Pound 6626 7594 7118 5506 Number of boiling yarn filling directions (million pascals) (46) (52) (49) (38) Sample thickness N = 13 inches 0.061 0.050 0.060 0.055 (cm) (0.155) (0.127) (0.152) (0.140) Short beam shear strength 24 pounds per square inch 5695 6522 5081 4929 Hours of boiling warp yarn direction (million basca) (39) (45) (35) (34) Sample thickness N = 13 inches 0.061 0.051 0.057 0.057 (cm) (0.155) (0.130) (0.145) (0.145) Short Beam Shear Strength 24 pounds per square inch 5266 5832 5179 4116 hours boiling filling direction (million basca) (36) (40) (36) (28) sample thickness N = 13 inches 0.063 0.051 0.062 0.056 (cm ) (0.160) (0.130) (0.157) (0.142) In this test, the short-strand shear strength of the test laminates (unfaced samples ΑΑ, Β, and CC) in the warp and weft directions was tested with water before boiling. Later than that of the control sample, south was observed. Example 17 A gauze manufactured from E-glass fiber strands coated with the sizing composition CC shown in Table 9A of Example 9 and 1383 Commercial-164 by PPG Industries was used. This paper size applies Chinese National Standard (CNS) A4 Specifications (210 X 297 mm) --1 ---- 1 --------------- Order --------- line (Please read the precautions on the back first (Fill in this page again) 1230698 A7 V. Description of the Invention (I62) The warp yarns produced by the fiberglass yarn products printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs were shot with air nozzles on the loom and I became 7628 type fabrics. The fabric is then prepreged and laminated to form a steel facing compound, as described in Example 9 above. Then, the copper surface is scrapped, and the layered material CC (as described in Example 9 above) is processed (P iron / same% boat and patterned) into a test plate with multiple test patterns to test the metal moving performance. . More specifically, each board includes three groups: a layer circuit pattern mo 'is shown in FIG. — The group pattern is oriented along the χ_ axis of the board, the other group is along the γ_ axis of the board, and the third group is the price across the board. Each road pattern 13Η) includes 50 rows of five holes 1312, each of which has a diameter of 13 ′ and a center between the holes of adjacent rows of 40 to 54.7 mil. When the gate is separated from these holes, The two plates are stacked together so that they are drilled in a -drilling operation. The staggered rows of holes in each pattern are interconnected by bus bars 1314 and leads 1316 along the main surface of the board, as shown in FIG. Solder leads to each bus to connect to a power source. Each circuit also includes ικ ohm surface resistance 1322 to ensure that if one circuit board is damaged, power to the remaining circuits is maintained. Each plate was immersed in 76.7. (: (170 ° F) deionized water for minutes to remove any solder flux residue and dry. Then place the board in a 85 C (185 F) and 85% relative humidity slot and apply a DC current of 13.5 volts continuously to the pattern The slot is closed and opened every 200 hours ... The door is set to stabilize the pattern to the surrounding laboratory temperature, and the insulation resistance of each pattern is measured. There are two sample CCs and two control boards. The control board is the same as the CC Manufactured in the same way, but using conventional heat removal and trimming. Each board includes 21 circuit patterns (that is, three groups of seven-layer circuit patterns). Middle single 10 is woven in the floor. * -------- itr --------- ΜΦ (Please read the precautions on the back before filling in this page> -165- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 1230698
五、發明說明(163) ;CC及對知板均試驗總共42個電路。以下表17顯示 (請先閱讀背面之注意事項再填寫本頁) 400及1000小時之結果,其中表列値爲具有指定電 阻之圖案數量。 絕緣電阻 ___ 樣品CC 對照 __〇HMS 200 Hrs^ 400 Hrs 1000 hrs 400 Hrs 短路 0 1 7 42 105 —---- 1 4 2 0 106 1 1 1 0 107 0 2 0 0 108 1 0 1 0 109 3 2 1 0 >1010 36 32 30 0 樣品CC板在暴露200小時後具有比對照板少之短路。 在暴露400小時後,所有之對照板圖案損壞。爲了此試驗 樣品之目的,"短路”指小於1〇5歐姆之絕緣電阻値。 經濟部智慧財產局員工消費合作社印製 實例18 混合表18A中所述之量之各成分,以形成依照本發明之 水性樹脂相容第一上漿樣品RR。在組合物中包括基於總 重量爲少於1重量%之乙酸。將樣品RR塗覆於形成g_75 E-玻璃纖維股之玻璃纖維。使用習知交織裝置以類似之方 法將經塗覆玻璃纖維股交織以形成交織紗,並且捲繞在線 軸上。經塗覆紗具有0.35%之LOI。 -166- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公3Π 1230698 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(164)V. Description of the invention (163); CC and test board are tested for a total of 42 circuits. The following table 17 shows (please read the precautions on the back before filling this page). The results of 400 and 1000 hours, among which the table 値 is the number of patterns with the specified resistance. Insulation resistance ___ Sample CC control__〇HMS 200 Hrs ^ 400 Hrs 1000 hrs 400 Hrs Short 1 0 1 7 42 105 —---- 1 4 2 0 106 1 1 1 0 107 0 2 0 0 108 1 0 1 0 109 3 2 1 0 > 1010 36 32 30 0 The sample CC board had less short circuits than the control board after 200 hours of exposure. After 400 hours of exposure, all control plate patterns were damaged. For the purpose of this test sample, "short circuit" means an insulation resistance of less than 105 ohms. Printed by the Employees' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Example 18 Mix the ingredients in the amounts described in Table 18A to form a component in accordance with this standard. The water-based resin of the invention is compatible with the first sizing sample RR. Included in the composition is less than 1% by weight of acetic acid. The sample RR is coated on glass fibers forming g_75 E-glass fiber strands. The interlacing device interweaves the coated glass fiber strands in a similar way to form an interlaced yarn, and is wound on a bobbin. The coated yarn has a LOI of 0.35%. -166- This paper size applies to Chinese National Standard (CNS) A4 Specifications (210 X 297 male 3Π 1230698 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Description (164)
表18 A 樣品RR上漿料基於總固體之成分重量% 成分 樣品RR RD-847A215 27.0 DESMOPHEN 2000216 36.2 PVP K-30217 9.0 A_187218 2.1 A-174219 4.4 PLURONIC F-108220 9.0 VERS AMID 140221 4.4 MACOL NP-6222 5.4 POLARTHERM PT 160223 0.9 RELEASECOAT-CONC 25224 1.5 乙酸 <0.1 215RD-847A聚酯樹脂,其商業得自俄亥俄州Columbus之Table 18 A: The weight percentage of the total solid content of the sample RR. Sample RR RD-847A215 27.0 DESMOPHEN 2000216 36.2 PVP K-30217 9.0 A_187218 2.1 A-174219 4.4 PLURONIC F-108220 9.0 VERS AMID 140221 4.4 MACOL NP-6222 5.4 POLARTHERM PT 160223 0.9 RELEASECOAT-CONC 25224 1.5 Acetic acid < 0.1 215RD-847A polyester resin, commercially available from Columbus, Ohio
Borden Chemicals 公司0 216DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓 州 Pittsburgh 之 Bayer 公司。 217PVP K-30聚乙烯基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 218Α-187 γ-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 OSi Specialties 公司。 219Α-174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自 紐約州 Tarrytown 之 OSi Specialties 公司。 -167- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----?---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(l65) 22QPLURONIC F-108聚氧化丙晞·聚氧化乙晞共聚物,其商 業得自紐澤西州Parsippany之BASF公司。 221VERSAMID 140 聚醯胺,其商業得自 General Mills Chemicals 公司 ° 222MACOL NP-6壬酚界面活性劑,其商業得自紐澤西州 Parsippany 之 BASF 公司 〇 223POLARTHERM® PT 160氮化硼粉末顆粒,其商業得自俄 亥俄州 Lakewood 之 Advanced Ceramics 公司。 224ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼 分散液,其爲約25重量%氮化测顆粒於水中之分散液, 其商業得自田納西州Oak Ridge之ZYP Coatings公司。 混合表18B中所述之量之各成分,以形成依照本發明之 水性樹脂相容第一上漿樣品SS。將樣品SS塗覆於形成G-75 E-玻璃纖維股纖維之玻璃纖維,而且未將股交織。經 塗覆之未交織紗具有0.7°/。之LOI。 II---:-------ΦΜ--------訂---------線 Φ (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 1230698 A7 _B7_ 五、發明說明(I66)Borden Chemicals Corporation 0 216DESMOPHEN 2000 polyethylene adipate glycol, commercially available from Bayer Company, Pittsburgh, PA. 217PVP K-30 polyvinylpyrrolidone, which is commercially available from ISP Chemicals, Inc., Wayne, New Jersey 0 218A-187 γ-dehydroglycerylpropyltrimethoxysilane, which is commercially available from OSi, Tarrytown, New York Specialties. 219A-174 gamma-methacryloxypropyltrimethoxysilane, commercially available from OSi Specialties, Tarrytown, New York. -167- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -----? --------------- Order ------ --- line (please read the precautions on the back before filling this page) 1230698 A7 B7 V. Description of the Invention (l65) 22QPLURONIC F-108 Poly (propylene oxide) / poly (ethylene oxide) copolymer, commercially available from New Jersey BASF Company, Parsippany, State. 221VERSAMID 140 Polyamine, commercially available from General Mills Chemicals Inc. 222MACOL NP-6 Nonyl Surfactant, commercially available from BASF Corporation, Parsippany, New Jersey. 223POLARTHERM® PT 160 boron nitride powder particles, commercially available Available from Advanced Ceramics, Lakewood, Ohio. 224ORPAC BORON NITRIDE RELEASECOAT-CONC 25 Boron nitride dispersion, which is a dispersion of approximately 25% by weight of nitriding particles in water, is commercially available from ZYP Coatings, Oak Ridge, Tennessee. The ingredients are mixed in the amounts described in Table 18B to form an aqueous resin compatible first sizing sample SS according to the present invention. The sample SS was coated on glass fibers forming G-75 E-glass fiber strand fibers, and the strands were not interwoven. The coated un-interlaced yarn had 0.7 ° /. LOI. II ---: ------- ΦΜ -------- Order --------- lineΦ (Please read the notes on the back before filling this page) Intellectual Property of the Ministry of Economic Affairs The paper size printed by the Bureau's Consumer Cooperatives applies the Chinese National Standard (CNS) A4 (210 X 297 mm). Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 1230698 A7 _B7_ V. Description of the Invention (I66)
表18B 每100加侖樣品SS上漿料之成分磅數 成分 樣品SS MAPEG 600 DOT225 9.24 ALUBRASPIN 226226 1.9 A-174227 10.9 A-187228 5.45 A_110229 2.41 EPON 880230 91.1 PLURONIC F-108231 9.11 ALKAMULS EL-719232 9.11 MACOL OP-IO-SP233 4.57 EPIREZ 3 5 2 2 234 20.9 乙酸 2.6 225爲得自BASF公司之乙氧化二牛脂。 226ALUBRASPIN 226部分醯胺化聚伸乙二亞胺,其商業得自 紐澤西州Parsippany之BASF公司。 227 Α-174 γ-甲基丙烯氧基丙基三甲氧基矽烷,其商業得自 紐約州Tarry town之CK Witco公司。 228Α-187 γ·去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 229A-1100胺基官能基有機矽烷偶合劑,其商業得自紐約州 Tarrytown 之 CK Witco 公司。 230EPON 880環氧樹月旨,其商業得自德州Houston之Shell -169- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) " —'· —^---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(i67)Table 18B Per 100 gallons of sample SS ingredients in pounds SS MAPEG 600 DOT225 9.24 ALUBRASPIN 226226 1.9 A-174227 10.9 A-187228 5.45 A_110229 2.41 EPON 880230 91.1 PLURONIC F-108231 9.11 ALKAMULS EL-719232 9.11 MACOL OP- IO-SP233 4.57 EPIREZ 3 5 2 2 234 20.9 Acetic acid 2.6 225 is ethoxylated ditallow obtained from BASF. 226 ALUBRASPIN 226 partially fluorinated poly (ethylene diimide) commercially available from BASF Corporation, Parsippany, New Jersey. 227 Α-174 γ-methacryloxypropyltrimethoxysilane, commercially available from CK Witco, Tarry town, New York. 228A-187 Glycerylpropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, New York. 229A-1100 Amine-functional organosilane coupling agent, commercially available from CK Witco, Tarrytown, New York. 230EPON 880 epoxy tree month purpose, which is commercially available from Houston, Texas -169- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) " — '· — ^ ----- ---------- Order --------- Line (Please read the precautions on the back before filling this page) 1230698 A7 B7 V. Description of Invention (i67)
Chemical 公司0 (請先閱讀背面之注意事項再填寫本頁) 231PLURONIC™ F-108聚氧化丙烯-聚氧化乙烯共聚物,其 商業得自紐澤西州Parsippany之BASF公司。 232ALKAMULS EL-719聚氧化乙烯化蔬菜油,其商業得自 Rhone-Poulenc 公司0 233MACOL OP-10 SP乙氧化烷g分,其商業得自紐澤西州 Parsippany 之 BASF 公司。 234EPIREZ 3522固態聯酚A二縮水甘油醚環氧樹脂之分散 液,其商業得自德州Houston之Sell Chemical公司。 使用以樣品RR與SS上漿之紗作爲經紗及填紗(或緯 紗),並且纺織成7628型織物。亦將對照紗纺織成7628型 織物,其爲具有塗層PPG 695上漿料之纖維且得自賓州 Pittsburgh之PPG Industries公司之商業可得G-75 E-交織 紗。上漿之經紗與填紗對照紗具有1%之LOI 。在織動 前,以聚乙烯醇組合物將經紗開缝,其將經紗之LOI增至 約2至約2.5%。生成織物具有範圍爲1.6至1.9%之LOI。 經 濟 部· 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 依照ASTM D 737纺織織物透氣力之標準試驗方法試驗 各織物之透氣力。織物紡織之平均透氣力示於以下表 18C 。 -170- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 1230698 A7 _B7 五、發明說明(l68)Chemical Company 0 (Please read the notes on the back before filling this page) 231PLURONIC ™ F-108 Polyoxypropylene-Polyethylene Oxide Copolymer, commercially available from BASF Corporation, Parsippany, New Jersey. 232ALKAMULS EL-719 polyethylene oxide vegetable oil, commercially available from Rhone-Poulenc Company 0 233MACOL OP-10 SP ethoxylate g, commercially available from BASF Company, Parsippany, New Jersey. 234EPIREZ 3522 A dispersion of solid biphenol A diglycidyl ether epoxy resin commercially available from Sell Chemical Company of Houston, Texas. The sizing yarns of samples RR and SS were used as warp and filling yarns (or weft yarns), and were woven into 7628 type fabrics. The control yarn was also woven into a Type 7628 fabric, which is a coated sizing fiber of PPG 695 and commercially available G-75 E-interlaced yarn from PPG Industries of Pittsburgh, PA. The sizing warp yarn and the filling yarn have a LOI of 1%. Before weaving, the warp yarn is slit with a polyvinyl alcohol composition, which increases the LOI of the warp yarn to about 2 to about 2.5%. The resulting fabric has a LOI in the range of 1.6 to 1.9%. Printed by the Ministry of Economic Affairs and Intellectual Property Bureau, Consumer Co., Ltd. Test the breathability of each fabric in accordance with the standard test method for breathability of textile fabrics according to ASTM D 737. The average air permeability of the fabrics is shown in Table 18C below. -170- This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 1230698 A7 _B7 V. Description of Invention (l68)
表18C 透氣力 (每分鐘每平方英呎之標準立方英呎) 對照樣品 41 樣品RR 2.8 樣品SS 1.6 如由表18C所見到,加入樣品A與B之纺織織物之透 氣力遠低於以對照樣品纺織之織物。 實例19 表19包括塗佈於玻璃纖維(繼而將其纺織成織物)之額 外非限制上漿配方。各組合物中包括少於1重量%之乙 酸0 表19 基於總固體之成分重量% 成分 樣品TT 樣品UU 樣品XX 樣品YY PVP Κ-30235 13.7 13.5 15.3 14.7 STEPANTEX 653236 27.9 13.6 A-187237 1.7 1.9 1.9 1.8 …PVP K-30聚乙晞基吡咯啶酮,其商業得自紐澤西州 Wayne 之 ISP Chemicals 公司0 236 STEPANTEX 653 ,其商業得自紐澤西州Maywood之Table 18C Air permeability (standard cubic feet per minute per square foot) Control sample 41 Sample RR 2.8 Sample SS 1.6 As seen in Table 18C, the air permeability of the textile fabrics added with samples A and B is much lower than the control sample Textile fabric. Example 19 Table 19 includes additional non-limiting sizing formulations coated on glass fibers, which are then woven into a fabric. Each composition contains less than 1% by weight of acetic acid. 0 Table 19 Weight% of ingredients based on total solids Ingredient Sample TT Sample UU Sample XX Sample YY PVP K-30235 13.7 13.5 15.3 14.7 STEPANTEX 653236 27.9 13.6 A-187237 1.7 1.9 1.9 1.8 … PVP K-30 polyvinylpyrrolidone, commercially available from ISP Chemicals, Inc., Wayne, New Jersey 0 236 STEPANTEX 653, commercially available from Maywood, New Jersey
Stepan 公司。 237 A-187 r-去水甘油基丙基三甲氧基矽烷,其商業得自紐 約州 Tarrytown 之 CK Witco 公司。 -171- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) — l·---;---------------訂---------線· (請先閱讀背面之注意事項再填寫本頁) 1230698 A7 B7 五、發明說明(169) 表19 (續) 成分 樣品TT 樣品UU 樣品XX 樣品YY A-174238 3.4 3.8 3.8 3.7 EMERY 6717239 2.3 1.9 2.5 2.4 MACOL ΟΡ-ΙΟ240 1.5 1.7 1.6 TMAZ-81241 3.0 3.4 3.3 MAZUDF-136242 0.2 0.3 0.2 ROPAQUE OP-96243 39.3 43.9 42.3 RELEASECOAT-CONC 25244 4.2 6.4 POLARTHERMPT 160245 2.7 2.6 SAG 10246 0.2 RD-847A247 23.2 DESMOPHEN 2000248 31.2 PLURONIC F-108249 8.5 238 A-174 r-曱基丙烯氧基丙基三甲氧基矽烷,其商業得自 紐約州Tarrytown之CK Witco公司。 --r---1---------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 239EMERY® 6717部份醯胺化聚伸乙二亞胺,其商業得自俄 亥俄州Cincinnati之Cognis公司。 240 MACOL OP-10乙氧化烷酚;此材料類似MACOL OP-10 SP ,除了 MACOL OP_10 SP接受後處理以去除觸媒; MACOL OP_10不再商業可得。 241 TMAZ-81花楸醇酯之環氧乙烷衍生物,其商業得自紐澤 西州Parsippany之BASF公司。 242 MAZU DF-136防沫劑,其商業得自紐澤西州Parsippany之 -172- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1230698 經濟部智慧財產局員.工消費合作社印製 A7 _B7___ 五、發明說明(Π〇) BASF公司。 243 ROPAQUE® OP-96,0.55微米顆粒分散液,其商業得自賓 州費城之Rohm and Haas公司0 244 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 氮化硼分散 液,其爲約25重量%氮化硼顆粒於水中之分散液,其商 業得自田納西州Oak Ridge之ZYP Coatings公司。 245 POLARTHERM PT® 160氮化硼粉末顆粒,其商業得自俄亥 俄州 Lakewood 之 Advanced Ceramics 公司 ° 246 SAG 10防朱材料,其商業得自康乃迪克州Greenwich之 CK Witco 公司。 247 RD-847A聚酯樹脂,其商業得自俄亥俄州Columbus之 Borden Chemicals 公司0 248 DESMOPHEN 2000聚己二酸伸乙酯二醇,其商業得自賓州 Pittsburgh 之 Bayer 公司。 249 PLURONIC™ F_108聚氧化丙烯-聚氧化乙烯共聚物,其商 業得自紐澤西州Parsippany之BASF公司。 表19 (續) 成分 樣品TT 樣品UU 樣品XX 樣品YY ALKAMULS EL-719250 3.4 ICONOL NP-6251 3.4 FLEXOL ΕΡ0252 13.6 30.0 ALKAMULS EL-719聚氧化乙烯化蔬菜油,其商業得自Stepan company. 237 A-187 r-Glycerylpropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, New York. -171- This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) — l · ---; --------------- Order ----- ---- Line · (Please read the precautions on the back before filling this page) 1230698 A7 B7 V. Description of the invention (169) Table 19 (continued) Ingredient sample TT sample UU sample XX sample YY A-174238 3.4 3.8 3.8 3.7 EMERY 6717239 2.3 1.9 2.5 2.4 MACOL ΟΡ-ΙΟ240 1.5 1.7 1.6 TMAZ-81241 3.0 3.4 3.3 MAZUDF-136242 0.2 0.3 0.2 ROPAQUE OP-96243 39.3 43.9 42.3 RELEASECOAT-CONC 25244 4.2 6.4 POLARTHERMPT 160245 2.7 2.6 SAG 10246 0.2 RD-847A247 23.2 DESMOP 2000248 31.2 PLURONIC F-108249 8.5 238 A-174 r-fluorenylpropoxypropyltrimethoxysilane, commercially available from CK Witco, Tarrytown, New York. --r --- 1 --------------- Order --------- line (Please read the notes on the back before filling this page) Intellectual Property of the Ministry of Economic Affairs The Bureau ’s Consumer Cooperative printed 239EMERY® 6717 partially aminated poly (ethylene diimide), commercially available from Cognis, Inc. of Cincinnati, Ohio. 240 MACOL OP-10 ethoxylated alkylphenol; this material is similar to MACOL OP-10 SP, except that MACOL OP_10 SP is subjected to post-treatment to remove the catalyst; MACOL OP_10 is no longer commercially available. An ethylene oxide derivative of 241 TMAZ-81 anisolate, commercially available from BASF Corporation, Parsippany, New Jersey. 242 MAZU DF-136 anti-foaming agent, commercially available from Parsippany, New Jersey -172- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 1230698 Member of the Intellectual Property Bureau of the Ministry of Economic Affairs. Industrial Consumption Cooperative printed A7 _B7___ V. Description of invention (Π〇) BASF company. 243 ROPAQUE® OP-96, 0.55 micron particle dispersion, commercially available from Rohm and Haas, Philadelphia, PA 0 244 ORPAC BORON NITRIDE RELEASECOAT-CONC 25 boron nitride dispersion, which is about 25% by weight boron nitride particles The dispersion in water is commercially available from ZYP Coatings, Oak Ridge, Tennessee. 245 POLARTHERM PT® 160 boron nitride powder particles are commercially available from Advanced Ceramics, Inc. of Lakewood, Ohio ° 246 SAG 10, and are commercially available from CK Witco, Greenwich, Connecticut. 247 RD-847A polyester resin, commercially available from Borden Chemicals, Columbus, Ohio, 0 248 DESMOPHEN 2000 polyethylene adipate, commercially available from Bayer, Pittsburgh, PA. 249 PLURONIC ™ F_108 polyoxypropylene-polyethylene oxide copolymer commercially available from BASF Corporation, Parsippany, New Jersey. Table 19 (continued) Ingredient Sample TT Sample UU Sample XX Sample YY ALKAMULS EL-719250 3.4 ICONOL NP-6251 3.4 FLEXOL Ε0252 13.6 30.0 ALKAMULS EL-719 polyethylene oxide vegetable oil, commercially available from
Rhone-Poulenc 公司 〇 251 ICONOL NP-6烷氧化壬酚,其商業得自紐澤西州 -173- 本紙張尺度適用中國國家標準(CNS)A4規格(21G X 297公爱) " --^---;-------------r---訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1230698Rhone-Poulenc Corporation 251 ICONOL NP-6 alkoxylated nonylphenol, which is commercially available from New Jersey -173- This paper size applies to China National Standard (CNS) A4 (21G X 297 public love) "-^---; ------------- r --- order --------- line (please read the precautions on the back before filling this page) 1230698
五、發明說明(Π1 )V. Invention Description (Π1)
Parsippany 之 BASF 公司。 FLEXOL EPO環氧化大豆油,其商業得自康乃迪克州 Danbury 之 Union Carbide 公司。 由以上(説明可見到,本發明提供具有耐磨塗層之玻璃 纖維股,其提供良好之熱安定力、在高濕度、反應性酸與 鹼存在下低腐蝕與反應性、及與各種聚合基質材料之相容 性。這些股可交織或短切,形成纺條、短切網或連續股, 或纺織或針織成織物’以用於廣泛種類之應用巾,如印刷 電路板之複合物強化。 熟悉此技藝者應了解,可對上述具體實施例進行變化而 不背離其廣義概念。因此,應了解,本發明不限於所揭示 之特定具體實施例’而是意圖涵蓋在本發明之精神與 内之修改,如所附專利範圍所定義。 I,----:-------ΦΜ--------訂---------線-φ (請先閱讀背面之注咅?事項再填寫本頁} 經濟部智慧財產局員工消費合作社印製 -174-Parsippany by BASF. FLEXOL EPO epoxidized soybean oil is commercially available from Union Carbide, Danbury, Connecticut. From the description above, it can be seen that the present invention provides glass fiber strands with abrasion-resistant coatings, which provide good thermal stability, low corrosion and reactivity in the presence of high humidity, reactive acids and alkalis, and various polymeric substrates. Material compatibility. These strands can be interwoven or chopped to form a sliver, chopped mesh or continuous strand, or woven or knitted into a fabric 'for a wide variety of application towels, such as composite reinforcement of printed circuit boards. Those skilled in the art should understand that the specific embodiments described above can be changed without departing from the broad concept thereof. Therefore, it should be understood that the present invention is not limited to the specific embodiments disclosed, but is intended to be encompassed within the spirit and scope of the present invention. The modification is as defined in the scope of the attached patent. I, ----: ------- ΦΜ -------- Order --------- Line-φ (please first Read the note on the back? Matters need to be completed on this page} Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -174-
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US14660599P | 1999-07-30 | 1999-07-30 | |
US14686299P | 1999-08-03 | 1999-08-03 | |
US18356200P | 2000-02-18 | 2000-02-18 | |
US52703400A | 2000-03-16 | 2000-03-16 |
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TW89115360A TWI283255B (en) | 1999-07-30 | 2000-11-14 | Impregnated glass fiber strands and products including the same |
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