1280913 九、發明說明: 【發明所屬之技術領域】 # ^發明雜屬—_峨叙技術賴,制係觸前宰『帶 =膜之贼料及錄置』其實虹之从之處純 【先前技術】 按,傳統的塑膠製帶狀薄膜係在成型機中,先將原料形成溶 :’然後予哺壓,形㈣紐,並經乡道的賴轉,讓帶狀 薄f達到使用者所需的厚度,然而這樣的形成方法卻存在有一些 籲問題,其巾最大的騎是由於賴裝置係由㈣械的滾筒所址 ^,因此當帶狀材料在經過滾壓結構相鄰滾筒所夾的空間時,通 常帶狀材料會由巾央向關堆擠,結果經常形射央較厚,而兩 ,緣較薄的現象,無法保持帶狀薄膜厚度的一致性,所以必需另 行以其他結構來保持厚度的一雌,或是有業者係將帶狀薄膜兩 ,=緣予以裁掉,以取得較佳的一致性,但這樣的做法不僅需要後 續加工,同時也不方便,且浪費材料,故其製造成本較高。 為了解決帶狀薄膜形成的問題,業界提出了眾多的解決方案 二例如 US5006292、US5刪625、US5167890、US5288552 及 US6099791 % 專,但其均分別存在有不同的問題與缺失,而無法滿足快速及厚 度一致性的目的。為改善此等習用缺失,本發明人研創出一種『帶 狀薄膜之形成方法及其裝置』(案號092101302),其構成包含溶料 桶、擠壓結構、第一滾壓結構、第二滾壓結構與第三滾壓結構, 其中該溶料桶及擠壓結構係配合達成溶漿及出料擠壓製程,令薄 初步形成帶狀構態,利利用該等滾壓結構施以至少一次之帶狀滾 壓、斜向滾壓及反斜向滾壓。該第一滾壓結構係呈垂直帶狀材料 軸線之方向設置,而第二、三滾壓結構則與第一滾壓結構的軸線 形成失角,且兩者軸線並成相對斜線設置,讓帶狀薄膜在經過第 j28〇913 再令該娜帶通過由若干與該帶狀滾輪呈斜向及反斜向分層相鄰 ,置之滾輪構成之滾輪組,據以施以反覆斜向及反斜向拉伸滚 望7雜胚讀織之節孔擴張1該滾輪組係由若干上下間隔 i目ΐ之滾f組成,其中該第—滾輪係與該帶狀滾輪呈-斜向角度 it,第二滾輪亦與該第—滾輪呈反斜向角度設置,該第三 tty該第二滾輪呈反斜向角度設置,而—第四滾輪則與該第 二=向肖度設置,細翻斜向及反斜向拉伸滾壓目的 ’不,達到卽孔親’並魏其材質之密實度與延展性。 有關本發明所_之技術、手段及其功效 :並說明於后,相信本創作上述之目的、構j特 u田了由之仵一深入而具體的瞭解。 【實施方式】 謹配合圖 式再進—辦縣發狀輯設収技術’ 伸方liiJi圖〜J3圖所示’本發明『薄膜可調變孔橫向延 令帶/滾壓、E •成品捲收等-系列製程步驟, 二帶狀?膜細雜中能進—步控雛節孔距,並提 負。而其各步驟詳細狀之内容為: $膜之 A ·調製糊狀原料’將粉粒狀原料 溶劑混合成黏稠狀之原料,以利進行擠壓之成:^ 0 )中與 ^ 士擠壓成型’當原料混製成雛後,利用於 =:sro)初步擠咖為連續狀之: 組川 拉伸滾壓’令#胚帶通過由若干與該帶狀滚輪呈約4 1280913 5度以内之斜向及反斜向分層設置之滚輪(41、4 2、4 3、 4 4 )構成之滾輪組(4 0 ),而施以反覆斜向及反斜向拉伸滚壓, 進而滾壓成型帶狀薄膜(6 〇 ),更令該帶狀薄膜(6 〇 )其組織 之節孔(61)呈雙向延伸擴張,不僅增進該帶狀薄膜(6 〇) 品質之密實度與延展性,更進一步令節孔(61)呈現趨近於正 方形或圓形之構態。 進一步說明該滾輪組(4 0)之詳細構成包括與該帶狀滾輪 (3 0 )呈一斜向角度之第一滾輪(4 1 ),且該第一滾輪(4 1) 與帶狀滚輪(3 0 )並呈上、下相鄰之階層狀結構,而該第二滾1280913 IX. Description of invention: [Technical field to which the invention belongs] # ^Inventive miscellaneous _ 峨 技术 技术 赖 , , , , , , , , , , , , , , , , , 『 『 『 『 『 『 『 『 『 『 『 『 『 『 『 『 】 Press, the traditional plastic strip film is in the molding machine, the raw material is first dissolved: 'and then fed, shape (four) New, and through the rural road, let the strip thin f reach the user's needs The thickness of the method, however, there are some problems in the formation method. The biggest ride of the towel is because the device is placed by the roller of the (4) machine, so when the strip material is sandwiched by the adjacent roller passing through the rolling structure In space, usually the strip material will be squeezed from the center of the towel. As a result, the shape of the strip is often thicker, and the two edges are thinner, and the thickness of the strip film cannot be maintained. Therefore, other structures must be used. One female who maintains the thickness, or a manufacturer who cuts the strip film, and the edge, cut it to achieve better consistency, but this method not only requires subsequent processing, but also is inconvenient and wastes material. Its manufacturing cost is high. In order to solve the problem of strip film formation, the industry has proposed numerous solutions such as US5006292, US5 delete 625, US5167890, US5288552 and US6099791%, but they all have different problems and defects, but can not meet the speed and thickness. The purpose of consistency. In order to improve such a lack of use, the inventors have developed a method and apparatus for forming a strip film (Case No. 092101302), which comprises a solvent barrel, an extruded structure, a first rolling structure, and a second rolling. The pressing structure and the third rolling structure, wherein the solvent barrel and the extrusion structure cooperate to achieve a slurry and discharge extrusion process, so that the thin layer initially forms a strip-like configuration, and the rolling structure is utilized at least once. Ribbon rolling, oblique rolling and reverse oblique rolling. The first rolling structure is disposed in the direction of the axis of the vertical strip material, and the second and third rolling structures are formed at a loss angle with the axis of the first rolling structure, and the axes of the two are arranged diagonally opposite to each other. After passing through the j28〇913, the film is passed through a plurality of roller groups which are adjacent to the strip-shaped roller in an oblique direction and a reverse oblique direction, and the roller group is formed by the roller, thereby applying a reverse oblique direction and a reverse The oblique stretching of the 7-embroidery woven fabric is formed by a plurality of upper and lower spacings, wherein the first roller system and the belt roller are inclined at an angle of The second roller is also disposed at a reverse oblique angle with the first roller. The third roller is disposed at a reverse oblique angle, and the fourth roller is disposed with the second downward steering angle. The purpose of the anti-slanting and rolling is not "to reach the pupil" and the compactness and ductility of the material. Regarding the technology, means and effects of the present invention: and after the description, it is believed that the above-mentioned purpose and structure of the present invention are deeply and specifically understood. [Embodiment] Please cooperate with the plan to re-enter the county hairline collection technology 'Extension' liiJi diagram ~ J3 diagram 'The invention' film adjustable variable hole lateral extension belt / rolling, E • finished product volume Receiving - series of process steps, two strips of film, fine and medium can enter - step control of the pitch of the knot, and lift. The details of each step are as follows: $ Membrane A · Prepare the paste-like raw material'. Mix the powdery raw material solvent into a viscous raw material to facilitate the extrusion: ^ 0) Forming 'when the raw materials are mixed into the young, used in =: sro), the initial squeezed coffee is continuous: the group of Sichuan rolling rolling 'order # embryo belt passed by several with the belt roller about 4 1280913 5 degrees The roller group (40, 40, 4, 4 3, 4 4 ) which is arranged in an oblique direction and a reverse oblique direction constitutes a roller group (40), and is subjected to reverse oblique and reverse oblique rolling, and then rolled The press-formed strip film (6 〇) further expands the section (61) of the strip film (6 〇) in a bidirectional manner, which not only enhances the density and ductility of the strip film (6 〇). Further, the orifice (61) is brought closer to a square or circular configuration. Further, the detailed configuration of the roller set (40) includes a first roller (4 1 ) at an oblique angle to the belt roller (30), and the first roller (4 1) and the belt roller ( 3 0 ) and present the upper and lower adjacent hierarchical structure, and the second roll
輪(4 2 )係與該帶狀滾輪(3 〇 )平行,並與相鄰之第一滾輪 (41)呈反斜向角度設置,該第三滾輪(43)則係係與該第 一滚輪(42 )呈反斜向角度相鄰設置,且二者間亦呈上下層隔 結構,至於該第四滾輪(4 4 )位置與該第二滾輪(4 2 )平行, 並與該第三滾輪(4 3)呈反斜向角度設置。藉此當進行接伸滚 壓作業時,利用該等相鄰之滾輪(4 1、42、43、44)間 依序呈斜向、反斜向角度之設置結構,而以呈放射狀拉伸、滾壓 方式加工出厚度均勻,且組織節孔能適度擴張之帶狀薄膜,同時 必要時,可藉由改變該等滾輪(4 i、42、43、44)設置 之斜向角度,而調整其節孔(6n之孔距。 β Ε ·成品捲收,當初胚帶經拉伸滚壓而形成適當厚度之帶狀 薄膜(6⑸後,再利用捲收筒(5 0 )將其收捲成捆。 泊今ft if述之製程步驟,不僅可製絲具連續滾壓且保持 o 薄膜’同時並能適度擴張以及調變帶狀薄膜(6 失。、即(6 1 ),而能確實改善先前發明實施上產生之缺 成包=容二 Ι28Ό913 料筒(1 Ο )下緣接設擠壓結構(2 〇 ),用靖黏稠原料擠壓呈 長條狀構態,再_ —_練輪(3 Q )進行帶狀滾壓,之後 再利用滾輪組(4 G )賴、拉伸成帶狀雜(6 Q ),緣於 之溶料筒(10)、擠壓結構(2〇)及帶狀滚輪(3〇)乃 發明?揭露之結構,科魏,而本發明主要之特徵結構在於;、 ”亥滾輪、、且(3 〇 )係、由若干上、下交錯相鄰之滾輪(& 1、 4 2、4 3、4 4)組成,該等滾輪(41、42、43、44) 有—錐度’且設置時兩相鄰之滾輪係呈約4 5度角内之角 f中該第—滾輪(41)係與該帶狀滾輪(3 〇)呈-斜向 角度設置,而該第二滾輪(4 2)與該第—滾輪(4 i)呈 之斜向角度設置,該第三滾輪(4 3)則再與該第二滾輪(4 =目反之斜向角度設置,而該第四滾輪(4 4 )與該第三滚輪 再呈相反斜向之角度設置,如此再配合該等滾輪(4 1、4 ㈣4 3、4 4)依序呈低、高、低、高階層結構設計,得令帶 ^溥膜(6 0)以斜向及反斜向滾壓成型的同時亦施予拉伸作用, =達到以放射狀滾壓原理使帶狀薄膜(6 〇)成型之厚度更為 句勻外,並能進一步使其組織之節孔(6i )呈『 且增進其材質之度與延展性。 ^^伸擴張』 又一捲收筒(5 0 )係設於相對該第四滾輪U 4 )之另 用以f滾齡伸完狀帶狀触(6 Q)捲收成捆。 藉此$▼狀4膜(6 〇)經滾輪組反覆斜向及反斜向拉伸滾 f 增進其材質之密實度與延展性,且更使其組織之節孔 ^1)呈雙向擴張,而該節孔(61)其孔距調藉 ==,(41、42、43'44)之外形:度= ΐ度疋。其次請再進一步參閱第4圖,其係帶狀細(6 之郎孔(6 1 )滾壓延伸前及延伸後之比對照片,其中以其 1280913 兔^間處之虛線為分界,位方 為早向,故節孔(6 i )只+士日sb 1)其延伸方向係 (fi 1、甘減)寸大呈長方形,而位於上向之節孔 錢向,故祕麟細且勻之矩形孔狀, 因此了祖月本發明確實具有改變節孔(6工)延伸孔距之目的。 由上述之說明可知,本發明將該滾輪(41、4 2、4 3、 44)外形設計為錐筒狀結構,且其佈局設計以上、下失角交錯 設置,故而能確實改善前案使用之缺失,確實增進帶狀薄膜(6 〇)成型之材質密實度與延展性。The wheel (42) is parallel to the belt roller (3 〇) and is disposed at an oblique angle to the adjacent first roller (41), and the third roller (43) is tied to the first roller (42) being disposed adjacent to each other at a reverse oblique angle, and also having an upper and lower partition structure therebetween, wherein the position of the fourth roller (4 4 ) is parallel to the second roller (4 2 ), and the third roller (4 3) Set in a reverse oblique angle. Therefore, when performing the extension rolling operation, the adjacent rollers (4 1 , 42 , 43 , 44 ) are sequentially arranged in an oblique direction and a reverse oblique direction, and are radially stretched. And rolling the strip film with uniform thickness and moderate expansion of the tissue orifice, and if necessary, can be adjusted by changing the oblique angle of the rollers (4 i, 42, 43, 44) The hole of the joint (6n hole pitch. β Ε · finished product winding, when the original embryo belt is stretched and rolled to form a strip film of appropriate thickness (6 (5), then rewind it into a roll (5 0) Bundle. The process of the ft if the process is described, not only can the wire be continuously rolled and the o film can be kept at the same time and can be moderately expanded and the tape film can be modulated (6 missing, ie (6 1 ), and can be improved The lack of the package produced in the previous invention=容二Ι28Ό913 barrel (1 Ο) is connected to the lower edge of the extrusion structure (2 〇), extruded with viscous raw materials in a long strip configuration, and then ___ (3 Q) Rolling is carried out, and then the roller group (4 G) is used to stretch and stretch into a band-like impurity (6 Q ), which is due to the dissolution tube ( 10), the extruded structure (2〇) and the belt-shaped roller (3〇) are the inventions, the disclosed structure, Kewei, and the main features of the present invention are:; "Hui roller, and (3 〇) system, It consists of a number of upper and lower staggered adjacent rollers (& 1, 4, 4 3, 4 4). These rollers (41, 42, 43, 44) have a taper and are arranged with two adjacent rollers. The first roller (41) is disposed at an oblique angle to the belt roller (3 ,) at an angle f within an angle of about 45 degrees, and the second roller (42) and the first roller (4 i) is disposed at an oblique angle, and the third roller (43) is further disposed with the second roller (4 = the opposite angle of the diagonal direction, and the fourth roller (4 4 ) and the third roller Then set in the opposite oblique direction, so that the rollers (4 1 , 4 (4) 4 3, 4 4) are sequentially designed with low, high, low and high-level structures, so that the film can be made (6 0) Stretching is applied in both the oblique and reverse oblique directions, and the thickness of the strip film (6 〇) is more uniform and can be further organized by the principle of radial rolling. Section hole (6i) It is "and enhances the degree and ductility of its material. ^^Extension" Another reel (50) is attached to the fourth roller U 4 ). (6 Q) Reeling into bundles. The $▼-like 4 film (6 〇) is used to increase the compactness and ductility of the material by the roller group and the diagonally inclined roller f. The hole ^1) is bi-directionally expanded, and the hole (61) has a hole spacing ==, (41, 42, 43'44) external shape: degree = 疋 degree 疋. Secondly, please refer to Figure 4 further. The tie-like shape (6 lang hole (6 1 ) before and after the rolling extension of the contrast photo, which is defined by the dashed line between its 1280913 rabbit ^, the position is early, so the section hole (6 i) only + 士s sb 1) The direction of extension (fi 1, minus) is large and rectangular, while the upward direction of the hole is the direction of the money, so the secret lining is thin and evenly rectangular, so the ancestral moon The invention does have the purpose of changing the pitch of the orifice (6 working). It can be seen from the above description that the shape of the roller (41, 4 2, 4 3, 44) is designed as a cone-shaped structure, and the layout design of the above and the lower corners are staggered, so that the use of the previous case can be surely improved. The lack of material does enhance the material density and ductility of the strip film (6 〇).
歸納上述的說明,本發明確實具有可專利性,爰依法提出申 請0 【圖式之簡單說明】 第1圖:係為本發明之程序步驟方塊圖。 第2圖:係為本發明之立體組合外觀圖。 第3圖:係為本發明之組合平面示意圖。 第4圖:係為本發明之帶狀薄膜節孔延伸前及延伸後之放大照片 (圖> 擠壓結構:(2 0) 滾筒:(3 1) 第一滚輪··( 4 1) 第三滾輪·( 4 3 ) 捲收禽:(5 0) 節孔:(6 1) 【圖式之圖號說明】 洛料筒:(1 0) 费狀滚輪·( 3 0 ) 滚輪組:(4 0 ) 第二滾輪:(4 2 ) 第四滾輪··( 4 4 ) 帶狀薄膜:( 6 0 )In summary of the above description, the present invention is indeed patentable, and the application is made according to law. [Simplified description of the drawing] Fig. 1 is a block diagram of the procedure of the present invention. Fig. 2 is a perspective view of the three-dimensional combination of the present invention. Figure 3 is a schematic plan view of the combination of the present invention. Fig. 4 is an enlarged photograph of the front and rear extension of the strip-shaped film segment of the present invention (Fig. > extruded structure: (2 0) roller: (3 1) first roller · (4 1) Three Rollers · ( 4 3 ) Rolling Birds: (5 0) Section Holes: (6 1) [Illustration of Figure Number] Loose barrel: (1 0) Fee-shaped roller · ( 3 0 ) Roller set: ( 4 0 ) Second wheel: (4 2 ) Fourth wheel · (4 4 ) Strip film: ( 6 0 )