TWI278413B - Fabrication method for container or food ware using environment-protection material - Google Patents

Fabrication method for container or food ware using environment-protection material Download PDF

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Publication number
TWI278413B
TWI278413B TW94140753A TW94140753A TWI278413B TW I278413 B TWI278413 B TW I278413B TW 94140753 A TW94140753 A TW 94140753A TW 94140753 A TW94140753 A TW 94140753A TW I278413 B TWI278413 B TW I278413B
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Taiwan
Prior art keywords
paper
environment
tableware
containers
container
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TW94140753A
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Chinese (zh)
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TW200720163A (en
Inventor
Sheng-Su Jang
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Sheng-Su Jang
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Priority to TW94140753A priority Critical patent/TWI278413B/en
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Publication of TW200720163A publication Critical patent/TW200720163A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

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  • Injection Moulding Of Plastics Or The Like (AREA)
  • Table Devices Or Equipment (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

This invention relates to a fabrication method for container or food ware using environment-protection material, wherein a mixture of 15% to 30% of powdered stone additives, 2% of resin, and 80% of calcium carbonate is used to produce continuous environment protection paper sheet by using injection molding machine. The environment protection paper sheet that inheres superior extensibility and toughness is cut into to proper size and placed into a mold that is controlled at 60 degree C to 120 degree C, depending on the thickness of the paper, for hot press-forming to form the environmental protection paper sheet into a shape that is the same as the mold. This environment-protection paper can also be adhered to ordinary paper by using film-lamination method, which then can be used for making various food container such as cup, plate, can, lunch box, sealing cover, hand carry bag, blow-bag, etc. These containers are photodegradable or biodegradable, owing to the property of the environment-protection paper. The abovementioned mixture material, when added with 10% to 70% of high-density polyethylene (PE) or polypropylene (PP) and after well stirred, can be directly used for making utensils, spoons, and food containers by using injection-molding machine so that the products will be naturally degradable. These products are water-resistible when in use and can be naturally degraded after disposed of through the photo-degrading or biodegrading processes, so as to have the environment protection effect.

Description

1278413 九、發明說明: 【發明所屬之技術領域】 ,,明,提供-種應用環保材料製成容器或餐具之製 =itlt光或生物分解之環保紙張的伸展與韌性,以及再 ϊϊϊϊί 其不同崎製造出職餐具或容器之製法 【先前技術】 按-般紙製品’係以玉米與澱粉作為成型紙張之紙聚然 ίΐΐί盛裝而不被水特透及軟化,則必須在紙表面披覆一 淋膜^ ’使該紙張可供製成紙製品之容器,如紙杯、紙 现、紙碗、廣告紙等,以提供用後即丟之方便性。 ^,-般職㈣之餐具大_歸成型製品 膠碗盤、鮮湯匙等,啸供回收及使用上之方便性。 【發明内容】 一、解決的問題: 1·,紙製品H因表層必馳覆—層歸淋膜層, 遂在使用丟棄後,則無法將該塑膠淋膜層去除,造成 該紙製品無法自然分解,而不符環保要求。 2·前述紙製品因其歸淋則之存在,如此_後即丢 之容器因而受到政府之關注,並即將對該紙製品加徵 ,保稅’勢,、使該紙製品成本提高,如此非消費者之 福,且一旦消費者無法接受下而降低使用率,將 衛生上之問題。 3·若以便當盒内之容納格局,必須以摺疊黏著成型後, 再以預先黏著成型之容納格局黏附於紙便當盒内定 位,其組合繁雜及成型速度慢,相對成本提高。 4· 一般餐具因由塑膠製成,若燃燒銷毁,當產生戴奥辛 之有毒物質,且丟棄時如埋入地底,則無法分解,將 t 1278413 - 一 不符合環保要求。 二、解決的手段: 1·本發明應用石粉、樹脂與碳酸1弓混合後,經押出機製 成之環保紙張,經由加熱之成型模具予以定型;或直 接淋膜於一般紙張上,以形成一披覆層,即可將其製 成各種環保碗盤、廣告紙、手提袋等,則該環保紙張 具有防水之效果,經即用即丟後一段時間即會經由光 或生物自然完全分解,或以焚化不會產生有毒物質, 俾達到環保要求。 2. 將p前述石粉、樹脂與碳酸鈣再添加高密度聚乙烯或高 密度聚丙烯或高密度聚苯乙烯,經射出機依據模具形 狀直接射出成型,以製成各種餐具,如碗盤、湯匙、 又子等’使該餐具經一段時間之光或生物自然完全分 解,或經焚化後呈粉狀,具有無毒性之環保要求。 3. 本發騎製造之環倾,據加熱細模具直 接對環保紙沖壓,以直接定型該紙便當盒之内部容納 格局’達到快速成型之效益者。 【實施方式】 例詳后貴委員能進一步了解本發明之技術内容,兹以實施 沒人閱第一圖’首先係將石粉卜樹脂2與碳酸約3擾拌 ^ 4 ^ ’經押(射)出機5押出成連續之環保紙張6,再透 Ϊ^熱模具賴7 ’顧該適當絲而_雜紙張6成型 狀之環保成品9 ’如定型之碗盤、便當盒及各種容器 圖);請參閱第七圖,其中,該便當盒91之内部 局911,射依定型模郷狀,直接在便當盒(第六圖, 納格局911,以提供快速成型,且不需另外黏附内 4納格局而增加成本及降低生產量;由於本發 紙張 1278413 内具有树H㉙加溫即針以定型,使該製成品之表面 再以塑膠淋膜披覆,以避免環境二次污染,因此,透過樹脂2 結合石粉1與碳酸舞3之固化,即可達到兼具伸展性、拿刃性 及防水效果,更可藉該一段時間,透過光或生物即能完全分 解,使該所製成品不會產生二次污染,具有環保效果者。 請再參閲第一圖及第二圖—A〜C所示,為本發明之第二實 施例,該前述之環保紙張6於押出機g 5被~出時,可控制於適 當較薄厚度,而可直接淋膜披覆流程8在一般紙張81上,使 該-般紙張81上形成-層具環保之淋職覆層⑽,亦可藉前 ,第-實施例之加熱成麵具7亦可製造出紙杯、紙碗盤、紙 谷J (如第二〜七圖)等,具有防水與定型效果,以提供該淋 膜披覆層82亦可透過光與生物完全分解,而與該—般紙張81 刀離(如第一圖-B、C) ’達到該紙張81可回收及具有環保效 果者。 、别述之第一、二實施例,其所使用之環保紙張6之成分, 以石粉15%〜30%比例、樹脂2%比例與碳酸舞_比例,經 餅後押出成型為最佳者。且前述成型模制加熱在6〇〜12〇 °〇為較佳。 請參閱第八圖,係為第三實施例,乃係在前述第一實施例 所使用成份中’亦即’在石粉1、樹脂2與碳酸辦3外,再添 加高密度聚乙烯或高密度聚丙烯或高密度聚苯乙烯1〇,經混、、 合4’後,透過射出機5’依據成型模具7,之產品形狀直接射出 ,型為成品9’,以製成各種餐具,如碗盤、湯匙、又子(如第 一七圖)’甚至可製成鍵盤按鍵(如第十圖)等,使該製品經 一段時間可完全分解,或經焚化後呈粉狀,具有無毒性之環;^ 要求。 、 一前述第三實施例所添加之高密度聚乙烯或高密度聚丙烯 或高密度聚苯乙烯10 ,其比例以1〇〜7〇%為較佳者。 盤實體示意1278413 IX. Description of the invention: [Technical field to which the invention belongs], Ming, provide a kind of environment-friendly material made of containers or tableware = itlt light or biodegradable environmentally-friendly paper stretch and toughness, and then Method for manufacturing serving tableware or containers [Prior Art] The paper-like paper products are made of corn and starch as the paper for forming paper, and they are covered with water. Membrane ^ 'This paper can be used as a container for paper products, such as paper cups, paper, paper bowls, advertising paper, etc., to provide convenience after use. ^,-General (4) tableware big _ return molding products, plastic bowls, fresh spoons, etc., the ease of recycling and use. [Summary of the Invention] First, the problem to be solved: 1), the paper product H will be covered by the surface layer - the layer is returned to the laminating layer, and after the use of the discard, the plastic coating layer cannot be removed, resulting in the paper product being unable to naturally Decomposition, not environmental requirements. 2. The above-mentioned paper products exist because of their germination, so the container that was thrown after _ is thus concerned by the government, and will soon be imposed on the paper products, and the cost will be increased, so that the cost of the paper products will increase. The blessing of consumers, and once the consumer can not accept the lower usage rate, will be a health problem. 3. If the storage pattern in the box is used, it must be formed by folding and bonding, and then adhered to the paper lunch box by the pre-adhesive molding pattern. The combination is complicated and the molding speed is slow, and the relative cost is increased. 4. General tableware is made of plastic. If it is burned and destroyed, it will produce toxic substances of dioxin, and if it is buried in the ground, it will not be decomposed. t 1278413 - one does not meet environmental protection requirements. Second, the means of solution: 1. The invention uses stone powder, resin and carbonic acid 1 bow mixed, the environmentally-friendly paper made by the extruder is shaped by heating the molding die; or directly coated on the general paper to form a The draping layer can be made into various environmentally-friendly dishes, advertising papers, handbags, etc., and the environmentally-friendly paper has the effect of being waterproof, and after being used for a while, it will be completely decomposed by light or biologically, or Incineration will not produce toxic substances, and environmental protection requirements will be met. 2. Add the above-mentioned stone powder, resin and calcium carbonate to high-density polyethylene or high-density polypropylene or high-density polystyrene, and directly shoot out according to the shape of the mold by the injection machine to make various tableware, such as dishes, spoons. , and then wait for 'the tableware to be completely decomposed by light or organisms for a period of time, or powdered after incineration, with non-toxic environmental requirements. 3. The ring for the manufacture of this hair ride is based on the heating of the fine mold directly to the environmentally-friendly paper stamping, in order to directly shape the internal accommodation pattern of the paper lunch box to achieve the benefits of rapid prototyping. [Embodiment] After the details, you can further understand the technical content of the present invention. In order to implement the first picture of no one, the first is to use the stone powder resin 2 and the carbonic acid about 3 to mix ^ 4 ^ '. Out of machine 5 is extruded into a continuous environmentally friendly paper 6, and then through the hot mold Lai 7 'Guide the appropriate silk and _ miscellaneous paper 6 shaped environmentally friendly finished product 9 ' such as shaped dishes, lunch boxes and various containers); Please refer to the seventh figure, in which the internal board 911 of the lunch box 91 is shot in a shape of a mold, directly in the lunch box (sixth figure, nano pattern 911, to provide rapid prototyping, and does not need to additionally adhere to the inner 4 The pattern increases the cost and reduces the production volume; since the hair sheet 1278413 has the tree H29 heating, the needle is shaped, so that the surface of the finished product is covered with a plastic coating to avoid secondary pollution of the environment. 2 Combining the solidification of stone powder 1 and carbon dance 3, it can achieve both stretchability, sharpness and waterproof effect. It can also be completely decomposed by light or organism through this period of time, so that the finished product will not be produced. Secondary pollution, environmentally friendly. Referring to the first and second figures - A to C, in the second embodiment of the present invention, the environmentally-friendly paper 6 can be controlled to a suitable thin thickness when the extruder g 5 is discharged. And the direct laminating process 8 can be formed on the general paper 81 to form an environmentally-friendly coating (10) on the general paper 81, or can be heated into a mask 7 by the first embodiment. It can also produce paper cups, paper bowls, paper valleys J (such as the second to seventh figures), etc., which have waterproof and styling effects, so that the coating layer 82 can also be completely decomposed by light and living, and Paper 81 knife-off (as shown in the first figure -B, C) 'Achieve the paper 81 can be recycled and environmentally friendly. The first and second examples, the composition of the environmentally friendly paper 6 used, The ratio of 15% to 30% of the stone powder, the ratio of 2% of the resin and the ratio of the carbonic acid dance are optimal after the cake is extruded, and the above-mentioned molding heating is preferably 6 〇 to 12 〇 ° 。. The figure is a third embodiment, which is in the composition used in the first embodiment, that is, 'in the case of stone powder 1, resin 2 and carbonated 3 Further, high-density polyethylene or high-density polypropylene or high-density polystyrene is added, and after mixing and blending 4', the shape of the product is directly injected through the injection molding machine 5' according to the molding die 7, and the shape is the finished product 9'. To make a variety of tableware, such as dishes, spoons, and sons (such as the first seven figures), or even make keyboard buttons (such as the tenth figure), so that the product can be completely decomposed or incinerated over a period of time. After being powdery, having a non-toxic ring; ^ required. A high-density polyethylene or high-density polypropylene or high-density polystyrene 10 added in the foregoing third embodiment, the ratio of which is 1〇~7〇% For better.

1278413 * w f圖式簡單說明】 :· 第二實施例製造流程圖。 係本月第_實施例之分解動作示意圖。 圖,圖:係本㈣在各實施例製法製成之纟味實體示意 ^四圖:係本發明在各實施例製法製成之紙碗實體示意 =五圖:係應用本發明在各實施例製法製成之 圖〇 =六圖··係應用本發明在各實施例製法製成之紙便當盒實體示 忍圖。 一 弟七圖·係應用本發明在各實施例中能直接在便當盒内成型容 納隔間之實體示意圖。 | 苐八圖:係本發明第三實施例製造流程圖。 第九圖:係應用本發明第三實施例製法製成之環保湯匙之實體 示意圖。 第十圖:係應用本發明第三實施例製法製成之環保鍵盤按鍵之 實體示意圖。 【主要元件符號說明】 石粉1 樹脂2 碳酸鈣3 擾摔混合4、4’ 押出機5 環保紙張6 加熱模具沖壓7 環保成品9 容納格局911 便當盒91 一般紙張81 淋膜披覆層82 射出機5’ 成型模具7’ 高密度聚乙烯或高密度聚丙烯或高密度聚苯乙烯1〇1278413 * w f Schematic description: : · Second embodiment manufacturing flow chart. This is a schematic diagram of the decomposition action of the first embodiment of this month. Fig., Fig.: Fig. 4 is a schematic diagram of the odorous entity produced by the method of each embodiment. Fig. 4 is a schematic diagram of the paper bowl produced by the method of the present invention. The figure is applied to the embodiment. The method made by the method of 制=六图·········································· BRIEF DESCRIPTION OF THE DRAWINGS The present invention, in various embodiments, is capable of forming a solid schematic of a containment compartment directly within a lunch box. Fig. 8 is a flow chart showing the manufacture of the third embodiment of the present invention. Fig. 9 is a schematic view showing the entity of the environmentally-friendly spoon produced by the method of the third embodiment of the present invention. Fig. 10 is a schematic view showing the physical structure of the environmentally-friendly keyboard button produced by the method of the third embodiment of the present invention. [Main component symbol description] Stone powder 1 Resin 2 Calcium carbonate 3 Disruption mixing 4, 4' Extruder 5 Environmentally friendly paper 6 Heating die stamping 7 Environmentally friendly finished product 9 Storing pattern 911 Bento box 91 General paper 81 Laminating coating 82 Injection machine 5' Molding Mold 7' High Density Polyethylene or High Density Polypropylene or High Density Polystyrene 1〇

Claims (1)

1278413--- 月修(类)正本 十、申請專利範園: 1· -種應用聰㈣製成容n或餐具 a·將石粉、樹脂與碳酸約攪拌; 心诹係包古· b.經押(射)出機押出成型之紙張; c·再將該紙張透過—加熱成型模 狀’以定魏環保崎品; 所而形 你产3此:透過樹脂結合石粉與碳_之固化,即可達到兼且 物分解,使該所製成品不會產;生 2· 專ff圍第1項所述應用環保材料製成容器或餐具 ㈣0%比例、㈣比例與碳酸 3· idf圍第1項㈣應用環保材料製成容器或餐具 / ,、中,該成型模具之溫度在6〇〜⑽。0為較佳。 、ϊι專=圍第1項所述應用環保材料製成容器或餐具 衣、,,、中’該押出之環保紙張可控制一適當較 之,張直接淋膜披覆於—般紙張上,而可供防水與定型者, ϊΐϊ專圍第1項所述顧環保材料製成容器或餐具 之裏法,其中,該環保紙製品所定型之便當盒内,可 要沖壓加熱直接成型容納格局者。 6·· 一種應騎保材料製成容器或餐具之製法,其步驟係包含 a·將石粉、樹脂、碳酸鈣與高密度聚合物攪拌混合; b.經射出機依據模具形狀直接射出成型,以製成I種且 有環保效果之器具; 八 因此,藉前述方法而製成如碗盤、湯匙、又子、鍵盤 按鍵等,使該餐具經一段時間之光或生物完全分解,或^ 焚化後呈粉狀,具有無毒性之環保效果者。 7·如申請專利範圍第6項所述應用環保材料製成容器或餐具 1278413 8. 如申請度聚合物係可為高密度聚乙稀者。 之6項所述應用環保材料製成容器或餐具 9. 如4專^2=度聚合物係可為高密度聚丙烯者。 之製法」中1^:=;用環保材料製成容器或餐具 10. 如申請專“ 度“物係可為高密度聚苯乙烯者。 ,鈣為80。“匕例;高密。度聚二= 脂為2%比例、 密度聚苯乙烯為10~70%比^^佳^㈣度聚丙烯或高 101278413--- Monthly repair (class) original ten, apply for patent garden: 1 · - kind of application Cong (four) made of capacity n or tableware a · will be stone powder, resin and carbonic acid about stirring; palpitary system Bao Gu · b. Pressing (shooting) out of the machine to extrude the formed paper; c. then pass the paper through - heat forming the mold shape to determine the Wei environmental protection product; the shape of your production 3: through the resin combined with stone powder and carbon _ curing, It can achieve the decomposition of the combined materials, so that the finished product will not be produced; raw 2· special ff around the first item of the application of environmentally friendly materials made of containers or tableware (4) 0% ratio, (four) ratio and carbonic acid 3 · idf circumference 1 (4) Applying environmentally friendly materials to containers or utensils/, and, the temperature of the molding die is 6〇~(10). 0 is preferred. ϊ 专 = = 应用 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第For waterproofing and styling, ϊΐϊ ϊΐϊ ϊΐϊ ϊΐϊ 第 第 第 第 第 第 第 第 第 第 第 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保 环保6·· A method for preparing a container or tableware by riding a protective material, the steps of which include a· stirring and mixing stone powder, resin, calcium carbonate and high-density polymer; b. directly injection molding according to the shape of the mold by the injection machine, It is made into a kind of device with environmental protection effect; VIII Therefore, by the above method, it can be made into a dish, a spoon, a quilt, a keyboard button, etc., so that the tableware can be completely decomposed by light or organism for a period of time, or ^ after incineration It is powdery and has non-toxic environmental effects. 7·Container or tableware made of environmentally friendly materials as described in item 6 of the patent application. 1278413 8. If the application degree polymer system can be high density polyethylene. The environmentally-friendly materials used in the six items are made into containers or cutlery. 9. For example, the 4-component polymer system can be high-density polypropylene. In the system of manufacture, 1^:=; containers or tableware made of environmentally friendly materials. 10. If the application is for "high-density polystyrene". The calcium is 80. "Examples; high density. Poly 2 = fat 2% ratio, density polystyrene 10~70% ratio ^ ^ good ^ (four) degree polypropylene or high 10
TW94140753A 2005-11-21 2005-11-21 Fabrication method for container or food ware using environment-protection material TWI278413B (en)

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