!278395 坎、發明說明: 【發明所屬之技術領域】 本發明係關於一種將電子顯示裝 以私$仆m 衣置,例如液晶顯示器予 〜色化用之彩色滤光片(以下亦丁 布k數色樹脂的樹脂塗布基板及其製造壯 【先前技術】 ’、Q衣置。 根據圖6至圖9,針對將習知複數色 沾苴』& 巴树月曰層設置於表面上 、土板正體,以上述彩色濾光片(CF) 糾m 1 )為例進行說明。圖ό係 利用落知顏料分散法的基板製造步 ^ ^ ν , 农I 乂釭巩明圖,圖7(a)係利 用顏枓分散法的3色CF說明圖,(b)#剎 係利用顏料分散法之含BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a color filter for mounting an electronic display to a private device, such as a liquid crystal display for coloring (hereinafter also diced k) Resin-coated substrate of smectic resin and its manufacture [Previous technique] ', Q-coating. According to Fig. 6 to Fig. 9, for the conventional multi-color 苴 &&; 巴 曰 曰 设置 设置 巴 巴 巴 巴 巴The positive plate body is described by taking the above color filter (CF) correction m 1 as an example. Figure ό is a substrate manufacturing step using the known pigment dispersion method ^ ^ ν , Nong I 乂釭 Gong Ming map, Figure 7 (a) is a three-color CF illustration using the Yan Yan dispersion method, (b) # brake system using pigment dispersion Law
遮光性樹脂(黑矩陣:以下亦稱「B 、 將賜」)的4色CF說明圖。圖 係利用電鍍法的3色CF說明圖,圖^ 、、+ 、 151 y(a)係利用習知3色印刷 决的CF說明圖,(b)係具bm之利用習知3 έ < J川白知3色印刷法的CF說明 圖0 習知將複數色樹脂層設置於表面上之基板的⑶製造,最 多使用顏料分散法。若針對顏料分散法進行概略敘述的肖 :乃利用將經彩色化的感光性樹脂(彩色光阻)之塗布、乾 · 燥、曝光、續影等步驟僅重複色彩數而製造π。 ' 譬如當3色CFK)a之情況時,如圖6所示,便必須依下述:V-U)將第1色光阻ri塗布於基板丨上並乾燥;(b)利用第1色罩 幕ml施行曝光e ; (c)對第!色樹脂“施行顯影、乾燥,·(句塗 ‘ 布第2色光阻r2並乾燥;(e)利用第2色罩幕㈤施行曝光e ; * ⑴對第2色樹脂c2施行顯影、乾燥;(g)塗布第3色光阻^並 乾燥;(h)利用第3色罩幕m3施行曝光6 ;⑴對第3色樹脂c3 88913 1278395 她仃頒〜、乾爍等’僅色彩數重複塗布、乾燥、曝光、顯 i在顏料分散》去中,將具有頗多步驟,造成設備投 資變龐大。 因此,、此夕卜各步驟中所採用的光阻(如:rw3)亦被大量 使用批成為大部分量將作為殘餘劑而被廢棄的步驟,成為 龐大衣置,、巨大操塵室、廠務設施、廢液處理設備等龐大 成本最近便有&#是否亦可因應未來所需的基板大型化。 再者’即使CF的表面平坦性,亦因為以每個色彩乾燥後 的層積為基礎,因此便如圖7⑷顯示紅R、綠g、藍时3色 CF10'’ (b)顯不含黑矩陣(BM)之4色CFi〇b,表面形狀將形成 各^形個性而無法獲得平滑性,作為液晶用時,將發生液 曰9厚度偏差,也成為顯示不均的原因。此外,因此被覆層 厚度亦將增加,成為品質上的課題。 將π私彩色树脂電性著色而進行之電鍍法的CFH如圖8所 示係在基板1上形成IT0 (Indium Tin 〇xide)電極2,僅色彩數重 複電極選定、著色、乾燥而製造。 所以,在電鍍法中,IT〇電極2之製造步驟將導致成本增 加,而且在原理上,因為SCF下方形成ΙΤ〇電極2,所以在 介電常數與穿透率等而造成顯示品質劣化要因。此外,觀 (形成在原理上乃不可能,當需要ΒΜ之情況時便需要其他 手段,合併亦將發生成本徒增的現象。 依習知3色印刷所製造之CF,當3色CF12ai情況時,在凹 版間接印刷法(intaglio offset meth〇d)中,為使每個色彩乾燥, 各色樹脂截面將形成半圓錐體形,在平滑性方面有問題, 88913 1278395 需要研磨步驟等,有成本徒增的問題。如圖9(a)所示之3色 同時印刷之平版間接印刷法(lithographic offset printing method), 各色樹脂(如:R、G、B)間有產生相擠推的壟起3及邊界線 4的波浪狀的問題。 如圖9(b)所示之具有BM之CF12b之情況時,因為利用顏料 分散法开^成BM之後’再經3色同時印刷、乾燥而形成,因 此利用顏料分散法的BM形成步驟將造成成本徒增,且在品 質方面,在像素邊界部的油墨突起5成為問題。 對於該等,最近有探討利用凸版反轉印刷在基板上塗布 複數樹脂而製造樹脂塗布基板的方法(特開平π_5892ΐ號公 報:專利文獻1 ;特開平1Μ98337號公報:專利文獻2 ;特 開2000-289320號公報:專利文獻3等)。以下將根據圖⑺概略 明此凹版反轉印刷的基本樹脂塗布步驟。 $圖10(a)所示,在表面上安裝著防樹脂性薄片21的轉印 农筒(橡皮布滾筒)20上,利用樹脂塗布裝置22塗布一色彩樹 脂23(樹脂塗布步驟)。之後,如(b)所#,將轉印滾筒如的 樹脂塗布自按壓於形成特定㈣的凸版以上,肖在凸版Μ 之凸部分25上轉印去除樹脂23(樹脂去除步驟)。將殘留於樹 脂塗布面上的樹脂26如⑷^,轉印於基板…樹脂轉印 ^驟),、俾對基板!施行一色彩樹脂的塗布,絲其每個色 办數依序執行,而製造樹脂塗布基板。 m者7猎由上述的凸版反轉印刷在基板1上塗布著複數樹 3 Μ造的㈣塗布基板’探討利用_、圖12所 价I知印刷機構想的製造裝置而進行製造。圖u係顯示 88913 1278395 垂直且水平標定軸線的複數轉印滾筒2〇a〜2〇n,並透過旋轉 軸承38與偏心軸承39而支撐著。 在各轉印滚筒20a〜20η二端側同軸設置配對小齒輪4如,4% /、和配對導軌36a,36b平行地與驅動側固定框架3〇a與操作 側固疋框架30b嚙合,並與分別朝上述χ方向相互平行安裝 的配對齒條41a,41b嘴合。 圖12中,42係將可動框架35對於固定框架3〇朝移動方向 移動驅動的適當移動驅動裝置。 如上述的習知樹脂塗布基板製造裝置5〇 ,藉由移動驅動 裝置42,可動框架35在固定框架3〇之導軌3仏,3你上透過滑 件37而不致搖晃地朝移動方向χ移動,隨此利用齒條4^, 41b與小齒輪40a,40b,各轉印滾筒20a〜2〇n旋轉,而與塗布 器34a〜34η、凸版24a〜24η及基板i接觸,對各色樹脂23a〜23n 可依序施行由上述「樹脂塗布步騾」、「樹脂去除步驟」、「樹 脂轉印步驟」所構成之凸版轉印印刷。此外,偏心軸承39 利用未圖示之適當驅動裝置進行旋轉,而分別使各轉印滾 筒20a〜20η上升一定量,可不與凸版24a〜24η或基板1等接觸 而使其移動。 【專利文獻1】 特開平11-58921號公報(第2頁、圖1、圖2) 【專利文獻2】 特開平11-198337號公報(第2頁、圖1) 【專利文獻3】 特開2000-289320號公報(第2頁、圖1) 88913 -10- 1278395A four-color CF illustration of a light-shielding resin (black matrix: hereinafter also referred to as "B, will be given"). The figure is based on the three-color CF of the electroplating method, and the figures ^, , +, 151 y(a) are CF illustrations using conventional three-color printing, and (b) the use of the bm is known as 3 έ < Description of CF of J Chuan-Bai's 3-color printing method FIG. 0 Conventionally, (3) manufacturing of a substrate in which a plurality of color resin layers are provided on a surface, and at most, a pigment dispersion method is used. In the case of the pigment dispersion method, the π is produced by repeating only the number of colors by coating, drying, exposure, and continuation of the colored photosensitive resin (color resist). For example, when three colors of CFK are used, as shown in Fig. 6, the first color photoresist ri must be applied to the substrate crucible and dried according to the following: VU); (b) using the first color mask ml Execution exposure e; (c) right! The color resin "develops and dries, (sentence coating "cloth second color photoresist r2 and dry; (e) uses the second color mask (five) to perform exposure e; * (1) develops and dries the second color resin c2; g) coating the third color photoresist and drying; (h) performing exposure 6 using the third color mask m3; (1) applying the third color resin c3 88913 1278395, and drying, drying, etc. , exposure, and display in the pigment dispersion, there will be a lot of steps, resulting in huge investment in equipment. Therefore, the photoresist used in each step (such as: rw3) has also been used in large quantities. Part of the amount will be discarded as a residual agent, becoming a huge clothing, huge dust room, factory facilities, waste treatment equipment, and other huge costs. Recently, there is a large-scale substrate that can be used in the future. Furthermore, even if the surface flatness of CF is based on the layering of each color after drying, the red color, green color, and blue color of the CF10'' (b) are shown in Fig. 7(4). 4-color CFi〇b with black matrix (BM), the surface shape will form various shapes and cannot be obtained In the case of liquid crystal, the thickness deviation of the liquid helium 9 occurs, and the thickness of the liquid helium 9 is also uneven. Therefore, the thickness of the coating layer is also increased, which is a problem in quality. The π private color resin is electrically colored and colored. As shown in Fig. 8, the CFH of the plating method is formed by forming an IT0 (Indium Tin 〇xide) electrode 2 on the substrate 1, and only the color number repeating electrode is selected, colored, and dried. Therefore, in the plating method, the IT 〇 electrode 2 The manufacturing step will result in an increase in cost, and in principle, since the germanium electrode 2 is formed under the SCF, the display quality is deteriorated in terms of dielectric constant and transmittance, etc. Further, it is impossible to form in principle. Other means are needed when the situation is needed, and the merger will also increase the cost. The CF produced by the 3-color printing is used in the case of the 3-color CF12ai, intaglio offset meth〇d. In order to make each color dry, the cross section of each color resin will form a semi-conical shape, which has problems in smoothness. 88913 1278395 requires a grinding step, etc., and there is a problem of cost increase. As shown in Fig. 9(a), the three-color simultaneous printing lithographic offset printing method has a ridge 3 and a boundary line 4 between the respective color resins (e.g., R, G, B). The problem of the wavy shape. When the CF12b with BM is shown in Fig. 9(b), it is formed by the pigment dispersion method and then formed by simultaneous printing and drying of three colors. The BM forming step causes an increase in cost, and in terms of quality, the ink protrusions 5 at the pixel boundary portion become a problem. In the past, there has been a method of producing a resin-coated substrate by coating a plurality of resins on a substrate by letterpress reverse printing (Japanese Patent Laid-Open Publication No. Hei No. Hei. No. Hei. No. Hei. No. Hei. Bulletin No. 289320: Patent Document 3, etc.). The basic resin coating step of the gravure reverse printing will be schematically described below based on Fig. 7 (7). As shown in Fig. 10 (a), a transfer resin (rubber cylinder) 20 on which a resin-resistant sheet 21 is attached is attached, and a color resin 23 is applied by a resin coating device 22 (resin coating step). Thereafter, as in (b), #, a resin such as a transfer roller is applied from above the relief plate forming the specific (4), and the resin 23 is transferred on the convex portion 25 of the relief ( (resin removal step). The resin 26 remaining on the resin-coated surface is transferred to the substrate (resin transfer), and the substrate is transferred to the substrate. Coating of a color resin was carried out, and the number of colors per filament was sequentially performed to fabricate a resin coated substrate. In the case of the above-described letterpress reverse printing, the (four) coated substrate manufactured by applying the plurality of trees 3 on the substrate 1 is manufactured by using a manufacturing apparatus which is known by the printing mechanism as shown in Fig. 12. Figure u shows the 88913 1278395 vertical transfer cylinders 2〇a~2〇n which are vertically and horizontally indexed and supported by the rotary bearing 38 and the eccentric bearing 39. A pair of pinion gears 4, for example, 4%/, and the pairing guide rails 36a, 36b are coaxially disposed on the both end sides of the respective transfer rollers 20a to 20n in parallel with the driving side fixing frame 3a and the operation side solid frame 30b, and The paired racks 41a, 41b which are mounted in parallel with each other in the above-described χ direction are respectively joined. In Fig. 12, 42 is a suitable moving drive device that moves the movable frame 35 to the fixed frame 3 in the moving direction. As described above, the conventional resin-coated substrate manufacturing apparatus 5 is configured such that, by moving the driving device 42, the movable frame 35 moves on the guide rails 3, 3 of the fixed frame 3 through the slider 37 without shaking in the moving direction. Then, the racks 4^, 41b and the pinions 40a, 40b are used, and the transfer rollers 20a to 2〇n are rotated to be in contact with the applicators 34a to 34n, the reliefs 24a to 24n, and the substrate i, and the respective colors of the resins 23a to 23n are used. The relief transfer printing composed of the above-mentioned "resin coating step", "resin removal step", and "resin transfer step" can be sequentially performed. Further, the eccentric bearing 39 is rotated by a suitable driving device (not shown), and each of the transfer rollers 20a to 20n is lifted by a predetermined amount, and is moved without coming into contact with the relief plates 24a to 24n or the substrate 1 or the like. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei 11-58921 (page 2, Fig. 1 and Fig. 2) [Patent Document 2] Japanese Laid-Open Patent Publication No. Hei 11-198337 (page 2, Fig. 1) [Patent Document 3] Bulletin 2000-289320 (Page 2, Figure 1) 88913 -10- 1278395
置50中,可動 版24a〜24α的去除樹脂、 匕固定框架30上所安裝的配對導軌36a, 固定框架30係將驅動側固定框架30a與 用枝條j〇c連結而組裝,因此在固定 走於取出精度而加工過之安裝面上之 線性與平行性有限,即便裝置設置後 結果’在從各轉印滾筒2〇a〜2〇n對各凸 、從各轉印滾筒20a〜20η對基板1的樹 脂轉印位置與形狀歪曲精度方面產生極限。 所以,當需要以1〜數μηα樹脂塗布厚度,無各色樹脂邊界 或厚度凌亂而印刷成特定圖案(特別是ΒΜ*印刷的情況時 ,需要數μ寬度的印刷)之成為彩色濾光片(CF)之樹脂塗布 基板的情況時,凸版反轉印刷可高精度印刷,全部利用印 刷便可製造樹脂塗布基板,可降低成本的優點非常高,但 疋尚典法獲得充分運用此優點的樹脂塗布基板製造裝置。 此外其結果,利用凸版反轉印刷應形成何種樹脂塗布基板 仍未獲解決。 本發明係解除這種習知樹脂塗布基板與其製造裝置之問 題點,其課題在於提供一種可極高精度凸版反轉印刷的樹 脂塗布基板製造裝置,以及利用此製造裝置可能之可提高 彩色濾光片等製品品質的樹脂塗布基板。 【發明内容】 (1)本發明係為解決上述課題所元成者,作為其第1手段 ’才疋供一種樹脂塗布基板,其係將複數種樹脂對配置以規 1278395 則性分別利用凸版反轉印刷塗布於基板上;其特徵在於經 塗布上述樹脂的單獨層係分別均勻且平坦形成膜厚。 依照第1手段,因為將複數種樹脂利用凸版反轉印刷進行 印刷,因此在凸版與轉印滾筒所殘留的樹脂較少,藉由均 勻且平坦形成平面配置且經塗布的各樹脂單獨層膜厚當用 作液晶顯示器等彩色濾光片之情況時,液晶厚度不均減少 且”’員示不均減低爭’採用樹脂塗布基板的製品品質提升。 另外,树脂塗布基板屬於薄片狀者,就從本發明主旨觀 之’亦包含於本發明技術範圍。 (2)作為第2手段,係在第丨手段的樹脂塗布基板,提供依 上述各種分別設定上述經塗布樹脂的單獨層膜厚者。 依照第2手段,除第1手段的作用之外,尚可設定最適於 各色樹脂R、G、B之光學性、機械性等性質的膜厚,當用 作,晶顯示器等彩色濾光片之情況時,可獲得顯色性、顯 示能力等更佳者等,採用樹脂塗布基板之製品品質提升。 、(3)再者,作為第3手段,係在第丨手段或第]手段的樹脂 塗布基板,提供經塗布的相鄰二樹脂中之—個必 性樹脂者。 、依知第3手段’除第!手段或第2手段的作用之外,當用作 、、曰。、示时等彩色濾光片之情況時,免除習知黑矩陣形成 寺所而的稷旅步驟、高成本,甚且亦可消除習知黑矩陣部 中其他相鄰像素樹脂登上而阻礙彩色遽光片平滑性的問題 1F可名略外敷層等,採用樹脂塗布基板之製品品 ,成本降低。 88913 1278395 :)作為第4手段’係在第4段至第3手段中任—樹脂漁 布基板,提供上述複數種樹脂係中間不夾雜各種乾燥 而依序塗布全部種類者。 ’f 依照第4手段’除p手段至第3手段中任—作用之外,各 用作液晶顯示器等彩色遽光片的情況時,因為各樹脂係; 夾雜各種乾燥步驟而依序塗布全部種類’因此各樹脂不會 登上乾燥後的其他樹脂而形成突起部,彩色遽光片二平: 性優越’ &晶厚度不均將更為減少,即便削薄液晶厚度^ 可獲得難以發生顯示不均者等,採用樹脂塗布基板的二 品質提升。 (5)作為第5手段’係在第1手段至第4手段中任—樹脂塗 布基板’提供對n布在上述m布基板上相鄰的^ 者。 依照第5手段,除第丨手段至第4手段中任一作用之外,當 用作液晶頭不器等彩色滤光片的情況時,因為基板上相鄰 樹脂無重疊、亦無間隙地形成邊界,因此彩色濾光片之^ 面性較高,無像素不均、像素間之間隙,無顯示不均,顯 巴優越,可獲得品質極高的彩色濾光片等,採用樹脂塗布 基板的製品品質提升。 & (6)作為第6手段,係在製造第丨手段至第5手段中任一樹 脂塗布基板的樹脂塗布基板製造裝置,具備有··表面具防 樹脂性的複數轉印滾筒;將樹脂供應給同轉印滾筒表面而 形成樹脂塗布面的樹脂塗布機構;由上述樹脂塗布面去除 特疋邵分樹脂的樹脂去除機構;將上述轉印滾筒表面上所 88913 1278395 殘留部分的樹脂轉印於上述基板的樹脂轉印機構;設置上 h基板的固疋框架;設置上述樹脂轉印機構的可動框架· 及使上述可動框架對上述固定框架相對移動的移動機構: 同私動機構具備有··設置於上述固定框架上,纟支撐著上 迟可動框木的平行配對導軌,以及移動驅動機構;上述固 疋框架具備有一體固定同固定框架後再施行研磨加工,將 上述配對導軌分別在垂直方向與水平方向支撐著的配對水 平面與配對垂直面,而且具備有將上述導軌按壓至上述水 平面的複數水平面按壓機構及將上述導軌按壓至上述垂直 面的複數垂直面按壓機構。 依照第6手段,在固定框架,因為在固定框架一體化固定 後,再將直線性、平行性被高度研磨加工而設置,俾將成 對的二導軌分別在垂直方向與水平方向支撐的水平面與垂 直面成對’二導執利用水平面按壓機構按壓至水平面,且 利用垂直面按壓機構按壓至垂直面而組裝固定,因此成對 的導軌成為因固定框架組裝誤差所引發的直線性、平行性 紊亂儘可能減少,產生裝置設置後的誤差亦極少者。 所以,轉印滾筒便可極高精度的位置控制,對基板的各 色樹脂的高精度印刷(樹脂塗布)成為可能。 (7)作為第7手段’係在第6手段之樹脂塗布基板製造裝置 ’上述移動機構具備有:在上述固定框架上,與上述配對 導軌平行設置的配對齒條;以及同軸設置於上述轉印滾筒 兩端,且與上述配對齒條分別嚙合的配對小齒輪。 依照第7手段,除第6手段的作用之外,因為作為移動機 88913 -14- 1278395 f w配對導軌平行設置的配對齒條精度亦比以往成為極 同者因此配對小齒輪旋轉精度亦提升,印刷(樹脂 精度更加提升。 【貫施方式】 根據圖1與圖2所示,說明本發明實施之第1形態、的樹脂塗 布基板製造裝置。圖1係相當於顯示上述習知裝置之圖u中 Y-Y前視的本實施形態之樹脂塗布基板製造裝置剖面圖, 圖2係圖1中Η部份放大圖。 本貫施形態之樹脂塗布基板製造裝置1〇〇除支撐著配對導 執36a,36b足固疋框架13〇構造與圖12所示之習知例不同之外 ,和習知例者同樣,因此裝置側面圖便請參照圖丨丨而省略 ,且就相同部分賦予相同元件編號而省略圖示或說明,以 相異點為主說明如下。 在本實施形態的樹脂塗布基板製造裝置1〇〇亦具備有:表 面設有防樹脂性薄片21的複數轉印滾筒2〇a〜2〇n ;對其表面 供應各色樹脂23a〜23η而形成樹脂塗布面的作為樹脂塗布機 構之塗布器34a〜34η ;由樹脂塗布面去除特定部分樹脂之作 為樹脂去除機構之搭載於凸版固定盤31a〜31n上的凸版 24a〜24η ;將轉印滾筒2〇a〜20η表面上所殘留部分的樹脂轉印 於基板1上的作為樹脂轉印機構之轉印滾筒20a〜20n與其旋 轉、升降機構(配對齒條、配對小齒輪、偏心軸承等);設 置基板1的固定框架130 ;設置樹脂轉印機構的可動框架35 ;•及使可動框架35對固定框架130相對移動的作為移動機構 之配對導軌36a,36b與作為移動驅動機構的移動驅動裝置42 88913 1278395 。作為移動驅動裝置42,係採用滾珠螺帽/滾珠螺桿等位置 精度較高的適當裝置。另外,移動驅動裝置42如圖示,不 僅设置於驅動側固定框架13〇a.,亦可設置於操作側固定 框架130b侧’或者兩方。 而且,在本實施形態的樹脂塗布基板製造裝置1〇〇,亦可 利用移動驅動裝置42,可動框架35在固定框架13〇之導軌 36a,36b上透過滑件37不搖晃而朝移動方向χ移動,隨此利 用齒條41a, 41b與小齒輪4〇a,40b,各轉印滾筒2〇a〜2〇n進行旋 轉,與塗布器34a〜34η、凸版24a〜24η及基板1接觸,俾對各 色樹脂23a〜23η,依序施行由上述「樹脂塗布步驟」、「樹脂 去除步驟」、「樹脂轉印步驟」所構成的凸版轉印印刷。此 外,利用偏心軸承39分別使各轉印滚筒2〇a〜2〇η上升一定量 ,便可不和凸版24a〜24η或基板}等接觸而使其移動。另外 ,經凸版轉印印刷,在基板1±塗布特定色彩數目的樹脂, 而依序形成彩色圖像之後,同時施行乾燥,完成樹脂塗布 基板。 在本實施形態的樹脂塗布基板製造裝置1〇〇如圖丨所示, 口足忙采1j〇之驅動側固走框架13〇a與操作側固定框架13〇b 利用回剛性撐條130c互相形成固定構造而被一體化。一體 化足構迻包括驅動側固定框架丨3如、操作側固定框架 才牙.130c在内,以一體鑄鍛造等形成較佳,亦可利用熔 接堅固地連結固定而形成。 再者,如圖2所tf,在固定框架13〇,將導軌3如在垂直方 向與水平方向支撐的水平面咖與垂直面Μ%在固定框架 88913 -16- 1278395 130-體化固定後’將直線性被高度研磨加王而設置,同樣 地圖2上,左右對稱地將導軌36b在垂直方向與水平方向支 撐的水平面151b與垂直面152b在固定框架13卜體化固定後 ,將直線性被高度研磨加工而設置。而且,為了水平面 151a與水平面l51b形成同—面而成對,為了垂直面仙與垂 直面152b形成平行面而成對,在固定框架13卜體化固定後 ,將同一面性、平行性被高度研磨加工。 導軌36a係利用將導軌36a按壓至水平面15ia之作為水平面 按壓機構之複數固定螺栓153按壓至水平面15;^上,且利用 將導軌36a按壓至垂直面152&的作為垂直面按壓機構之楔狀 固定板154與其固定螺栓155按壓至垂直面152a並組裝固定。 導執36b亦同樣,利用將導軌36b按壓至水平面15比之作為 水平面按壓機構之複數固定螺栓153按壓至水平面151b上, 且利用將導執36b按壓至垂直面15沘的作為垂直面按壓機構 之楔狀固定板154與其固定螺栓155按壓至垂直面152b並組裝 固定。 因此,成對的導軌36a,36b因為在一體化固定的固定框架 130上將直線性與平行性較高的水平面與垂直面作為安裝面 而組裝固定’因此由固定框架13〇組裝誤差而所造成的直線 性與平行性紊亂儘可能減少,產生裝置設置後的誤差亦極 少。 所以’依照本實施形態的樹脂塗布基板製造裝置1〇〇,轉 印滾筒20a〜20η可極高精度的位置控制,對基板i之各色樹 脂23a〜23η的高精度印刷成為可能。特別是作為移動機構, 88913 • 17 - 1278395 因為和成對的導軌36a,36b平行設置的配對齒條4ia,4ib精度 亦比以往成為極咼者,因此配對小齒輪4〇a, 4〇b的旋轉精度 亦將提昇’而印刷精度更加提异。故,可製造製品品質: 加提昇的樹脂塗布基板。 以下,根據圖3,說明作為本發明實施之第2形態的樹脂 塗布基板。圖3係本實施形態的樹脂塗布基板剖面圖。 作為本貫施形惑的樹脂塗布基板之彩色濾光片(cf) u如 ,可利用作為3色印刷機之上述實施第丨形態之樹脂塗布基 板製造裝置100製造,將經防油墨處理過的矽膠橡皮布等薄 片安裝於各色(紅R、綠(}、藍B)轉印滚筒上,作為凸版, 製作3版將玻璃施行蝕刻處理過者在各自的印刷固定盤上, 將紅R、綠G、藍B各凸版依特定關係設置。準備在各自對 應的塗布器中已裝填入紅R、綠G、藍3著色樹脂,並依各 2對應的樹脂在乾燥後形成相同膜厚之方式,對各轉印滾 同進仃塗布。在可動框架移動之同時,各轉印滾筒分別在 各自對應的凸版上進行轉動,而在轉印滾筒上形成圖像, 然後再於基板上依序轉印圖像,待所有樹脂轉印完成後, 便同時進行乾燥。 所製作的CFllOa如圖3所示,紅R、綠G、藍B分別經凸版 ^轉印刷而進行印刷,因此在凸版與轉印滾筒上所殘留的 树月曰4c V可均勻且平坦形成平面配置且經塗布的各樹脂 單獨層膜厚。所以,當用作液晶顯示器等之CF的情況時, 液晶厚度不均減少,顯示不均減低。 再者,因為各樹脂不夾雜各種樹脂的乾燥步驟而依序塗 88913 -18- 1278395 布全部種類,因此各樹脂不會登上乾燥後的其他樹脂而形 成哭起部,CF110a的平坦性優越,液晶厚度不均將更為減 少’即便削薄液晶厚度仍可獲得難以發生顯示不均者。 再者,以可極高精度的樹脂塗布為前提,本實施形態的 CFllOa可在習知視為困難的基板!上對齊(無互相重疊及間隙 地形成邊界)塗布鄰接的樹脂,所以CFn〇a之平面性較高, 無像素不均、無像素間之間隙,無作為cf的顯示不均,發 色k越’可獲仔.品質極佳的CF。 根據圖4,說明本發明實施之第3形態的樹脂塗布基板。 圖4係本實施形態的樹脂塗布基板剖面圖。 作為本實施㈣的樹脂塗布基板之彩色滅光片㈣議 係可利用作為4色印刷機之上述#施第旧態之樹脂塗布基 板製造裝置100製造者,除在紅尺、綠G、藍B追加黑矩陣 BM之外,其餘均如同實施第2形態的cm%。 —即’形成基板上所塗布相鄰樹財之―必定屬於bm(遮 光性树脂)的狀態,藉由可正確設定陣級狹有樹脂塗布寬 度的凸版反轉印刷’因為ΒΜ亦可與各色樹脂並排印刷,利 用凸版反轉印刷而形成具簡之⑶,因此除具備上述第⑽ 態的樹脂塗布基板之特徵、效果之外,尚可免除習知膽形 成時所需的複雜步驟 '高成本,而且亦可消除在習知部 另一相鄰像素樹脂登上而阻礙(^平滑性的問題。 根據圖5所示,說明作為本發明實施之第4形態的樹脂塗 布基板。圖5係本實施形態的樹脂塗布基板剖面圖。 作為本實施形態的樹脂塗布基板之彩色濾光片(cf) 88913 -19- 1278395 係可利用作為3色印刷機之上述實施第1形態之樹脂塗布基 板製造裝置100製造者,將紅R、綠G、藍B樹脂塗布於基板 1上之點如同貫施第2形態的CF110a,但是特徵在於各色樹 脂分別設定其單獨層膜厚。 在本實施形態的CFllOc中,著眼於在利用凸版反轉印刷 進仃樹脂塗布時,未必需要樹脂塗布面按壓平滑化,可分 別設足各色塗布厚度,可設定最適於各色樹脂R、G、8的 光子性、機械性等性質的條件,除對齊塗布或與一齊利 用凸版反轉印刷進行塗布等共通作用效果之外,尚可獲得 當作CFllOc的發色性、顯示能力等更優越的cf。 、下再’入义明從上述實施第2形態至第4形態所示的樹 脂塗布基板ll〇a〜ll〇b特徵。 凸版反轉印刷法因為以利用凸版與轉印滾筒的防樹脂性 薄片施行樹脂的100%轉印為基本原理,因此完全不致引起 通常印刷中在轉印時所引發的樹脂成形不良現象,不管圖 像形狀_細度均*無遜色於—般通稱顏料分散法的微影 / ‘所开y成者。甚且因為利用濕式依序形成複數色,最後 再同時進订乾,因此不致如微影步驟般受被乾燥的前色 影響’形f圖7(a)所示之有各色個性的膜平坦性,而可置 下色彩Q而可製作出均勻使膜厚一致的CF,可有助 於顯示品質的提昇。 卜 口為並典如圖8所示之電鍵法將 ITO膜形成於CF下女 πρ 、 万,Q此研不致降低顯示品質,可製作出 平坦的CF。 當使用BM的愔说# . ^ 寺,在圖7(b)所示顏料分散法、圖9(b) 88913 -20-In the case of 50, the removal resin of the movable plates 24a to 24α and the mating guide rail 36a attached to the crucible fixing frame 30, the fixed frame 30 is assembled by connecting the driving side fixing frame 30a and the branch j〇c, and therefore is fixed in The linearity and parallelism of the mounting surface that has been processed with high precision are limited, even if the device is set up, the results are 'from the respective transfer cylinders 2a to 2〇n to the respective projections, from the respective transfer cylinders 20a to 20n to the substrate 1 The resin transfer position and shape distortion limit is produced. Therefore, when it is necessary to apply a thickness of 1 to several μαα resin, it is printed as a specific pattern without any resin boundary or thickness disorder (in particular, in the case of ΒΜ* printing, it requires a printing of several μ width) to become a color filter (CF). In the case of a resin-coated substrate, the letterpress reverse printing can be printed with high precision, and all of the resin-coated substrates can be manufactured by printing, and the advantage of reducing the cost is very high, but the method of manufacturing a resin-coated substrate that fully utilizes this advantage is obtained. Device. Further, as a result, which resin coated substrate should be formed by the letterpress reverse printing has not been solved. The present invention is to solve the problem of the conventional resin-coated substrate and the manufacturing apparatus thereof, and an object of the invention is to provide a resin-coated substrate manufacturing apparatus capable of extremely high-precision letter-reverse printing, and a color filter which can be improved by using the manufacturing apparatus A resin coated substrate of a product quality such as a sheet. SUMMARY OF THE INVENTION (1) The present invention is directed to the above-mentioned problem, and as a first means, a resin-coated substrate is provided, which is configured by using a plurality of resin pairs, respectively, using a lithography counter. Transfer printing is applied to the substrate; characterized in that the individual layers coated with the above resin are uniformly and flatly formed to have a film thickness. According to the first means, since a plurality of types of resins are printed by the letterpress reverse printing, the resin remaining in the relief plate and the transfer roller is less, and the film thickness of each of the coated resin layers is uniform and flat. When it is used as a color filter such as a liquid crystal display, the thickness unevenness of the liquid crystal is reduced and the quality of the product coated with the resin is improved by the 'increase in unevenness'. In addition, the resin coated substrate is in the form of a sheet, and The subject matter of the present invention is also included in the technical scope of the present invention. (2) The second method is a resin-coated substrate of the second aspect, wherein the thickness of the individual layer of the coated resin is set as described above. In the second means, in addition to the action of the first means, it is possible to set a film thickness which is most suitable for properties such as optical properties and mechanical properties of the respective resins R, G, and B, and is used as a color filter such as a crystal display. In the case of obtaining color rendering properties, display properties, etc., the quality of the product coated with the resin coated substrate is improved. (3) Further, as a third means, the third means or The resin-coated substrate of the method provides a resin which is a necessary resin among the adjacent two resins. According to the third means, in addition to the function of the second means or the second means, In the case of a color filter such as a time-sharing, the conventional black matrix is eliminated from the formation of a temple, and the cost is high, and the other adjacent pixel resin in the conventional black matrix portion can be eliminated and hindered. The problem of the smoothness of the color enamel sheet 1F can be used for the outer coating layer, etc., and the cost of the resin coated substrate is reduced. 88913 1278395 :) As the fourth means, it is in the fourth to third means - resin fishing In the cloth substrate, the above-mentioned plurality of resins are provided, and all kinds of coatings are sequentially applied without any various drying. 'f According to the fourth means, except for the function of the p means to the third means, each is used as a color such as a liquid crystal display. In the case of a calendering sheet, since each resin type is applied in a variety of drying steps, all kinds of coatings are sequentially applied. Therefore, each resin does not adhere to other resins after drying to form protrusions, and the color calender sheet is flat: superior in character' & crystal The degree of unevenness is further reduced, and even if the thickness of the liquid crystal is reduced, it is difficult to cause display unevenness, etc., and the quality of the resin-coated substrate is improved. (5) As the fifth means, the first means to the fourth means are The middle-resin-coated substrate 'provides a pair of n-cloths adjacent to the above-mentioned m-cloth substrate. According to the fifth means, in addition to any of the second means to the fourth means, when used as a liquid crystal head In the case of a color filter, since the adjacent resin on the substrate does not overlap or form a boundary without gaps, the color filter has high surface properties, no pixel unevenness, gap between pixels, no display. All of them are excellent in color, and a color filter having a very high quality can be obtained, and the quality of a product coated with a resin coated substrate is improved. (6) As a sixth means, any of the third means to the fifth means is manufactured. A resin-coated substrate manufacturing apparatus for a resin-coated substrate includes a plurality of transfer rollers having a resin-resistant surface; a resin coating mechanism that supplies a resin to a surface of the transfer roller to form a resin-coated surface; and is removed from the resin-coated surface Special a resin removing mechanism for sub-resin; a resin transfer mechanism for transferring a resin of a residual portion of 88913 1278395 on the surface of the transfer roller to the substrate; a fixing frame provided with the upper substrate; and a movable frame provided with the resin transfer mechanism And a moving mechanism for relatively moving the movable frame to the fixed frame: the same private mechanism includes a parallel mating guide rail that is disposed on the fixed frame, supports the upper movable frame, and a moving drive mechanism; The fixing frame is provided with a fixing and fixing frame, and then performing a grinding process, and the pairing horizontal rails supported by the pairing rails in the vertical direction and the horizontal direction respectively, and the pairing vertical planes, and the plurality of horizontal planes for pressing the rails to the horizontal plane a pressing mechanism and a plurality of vertical surface pressing mechanisms that press the rails to the vertical surface. According to the sixth means, in the fixing frame, since the linearity and the parallelism are highly polished after the fixing frame is integrally fixed and fixed, the horizontal planes supported by the pair of the two rails in the vertical direction and the horizontal direction are respectively The pair of vertical guides are pressed to the horizontal plane by the horizontal pressing mechanism, and are pressed and fixed to the vertical plane by the vertical surface pressing mechanism, so that the pair of guide rails become linear and parallel disorder caused by the assembly error of the fixed frame. As much as possible, there is very little error after the device is set. Therefore, the transfer roller can be controlled with extremely high precision, and high-precision printing (resin coating) of the respective resins of the substrate is possible. (7) The seventh aspect of the invention is the resin coated substrate manufacturing apparatus according to the sixth aspect, wherein the moving mechanism includes: a pair of racks disposed in parallel with the mating guide rail on the fixed frame; and a coaxially disposed on the transfer a pair of pinion gears at both ends of the drum and meshing with the paired racks, respectively. According to the seventh means, in addition to the function of the sixth means, since the accuracy of the paired racks which are arranged in parallel with the pairing guides of the moving machine 88913 - 14 - 1278395 fw is also the same as in the past, the precision of the paired pinion rotation is also improved, and the printing is improved. (The resin is further improved.) The resin coated substrate manufacturing apparatus according to the first aspect of the present invention will be described with reference to Fig. 1 and Fig. 2. Fig. 1 corresponds to Fig. 1 showing the above conventional device. YY is a cross-sectional view of a resin coated substrate manufacturing apparatus of the present embodiment, and FIG. 2 is a partial enlarged view of the first embodiment of the present invention. The resin coated substrate manufacturing apparatus 1 of the present embodiment supports the paired guides 36a, 36b. The structure of the foot-solid frame 13〇 is different from the conventional example shown in FIG. 12, and is similar to the conventional example. Therefore, the side view of the device will be omitted with reference to the drawings, and the same component numbers will be omitted for the same portions. In the drawing or the description, the resin coated substrate manufacturing apparatus 1A of the present embodiment is also provided with a plurality of transfer rollers 2a having a resin-resistant sheet 21 on its surface. 2〇n; applicators 34a to 34n as resin coating means for forming resin-coated surfaces on the surface of the respective resins 23a to 23n; and a resin removing mechanism for removing a specific portion of resin from the resin-coated surface, which is mounted on the relief-fixing disk 31a The relief plates 24a to 24n on the surface of the transfer roller 2a to 20n are transferred to the transfer roller 20a to 20n as a resin transfer mechanism on the substrate 1 and the rotation and lifting mechanism thereof a pair of racks, a paired pinion, an eccentric bearing, etc.; a fixing frame 130 for arranging the substrate 1; a movable frame 35 provided with a resin transfer mechanism; and a pairing guide as a moving mechanism for moving the movable frame 35 relative to the fixed frame 130 36a, 36b and a mobile drive unit 42 88913 1278395 as a mobile drive mechanism. As the mobile drive unit 42, a suitable device having a high positional accuracy such as a ball nut/ball screw is used. Further, the mobile drive unit 42 is not only illustrated, but not only It is provided on the drive side fixed frame 13〇a., and may be provided on the side of the operation side fixed frame 130b' or both. Further, in the present embodiment In the resin-coated substrate manufacturing apparatus 1A, the movable frame 35 can be moved by the slider 37 on the guide rails 36a and 36b of the fixed frame 13 without being shaken in the moving direction, and the rack 41a can be used. 41b and the pinion gears 4〇a, 40b, the respective transfer rollers 2〇a to 2〇n are rotated, and are in contact with the applicators 34a to 34n, the relief plates 24a to 24n, and the substrate 1, and the respective colors of the resins 23a to 23n are The relief transfer printing consisting of the above-mentioned "resin coating step", "resin removal step", and "resin transfer step" is sequentially performed. Further, each transfer roller 2a to 2〇 is raised by the eccentric bearing 39. At a certain amount, it can be moved without coming into contact with the relief plates 24a to 24n or the substrate}. Further, by the relief transfer printing, a resin of a specific color number is applied to the substrate 1±, and a color image is sequentially formed, followed by drying to complete the resin-coated substrate. In the resin-coated substrate manufacturing apparatus 1 of the present embodiment, as shown in FIG. ,, the drive-side fixed-frame 13〇a and the operation-side fixed frame 13〇b are formed by the back rigid support 130c. It is integrated and fixed. The integrated foot structure includes the drive side fixing frame 丨3, for example, the operation side fixing frame 牙牙. 130c, which is preferably formed by integral casting and forging, and may be formed by firmly joining and fixing by welding. Furthermore, as shown in FIG. 2 tf, in the fixed frame 13〇, the horizontal planes and the vertical planes 如% of the guide rails 3, which are supported in the vertical direction and the horizontal direction, are fixed in the fixed frame 88913-16-1278395. The linearity is set by the high-polishing and the king. Similarly, on the map 2, the horizontal surface 151b and the vertical surface 152b which are vertically and horizontally supported by the guide rail 36b are fixed in the fixed frame 13 and the linearity is heightened. Set by grinding. Further, in order that the horizontal surface 151a and the horizontal surface 151b are formed in the same plane, the vertical surface is formed in a parallel plane with the vertical surface 152b, and the same planarity and parallelism are heighted after the fixed frame 13 is fixed and fixed. Grinding processing. The guide rail 36a is pressed against the horizontal surface 15 by a plurality of fixing bolts 153 as a horizontal pressing mechanism that presses the guide rail 36a to the horizontal surface 15ia, and is wedge-shaped as a vertical surface pressing mechanism by pressing the guide rail 36a to the vertical surface 152& The plate 154 is pressed against the vertical surface 152a by its fixing bolt 155 and assembled and fixed. Similarly, the guide 36b is pressed against the horizontal surface 151b by a plurality of fixing bolts 153 that press the guide rail 36b to the horizontal plane 15 as a horizontal pressing mechanism, and is pressed by the guide 36b to the vertical surface 15A as a vertical surface pressing mechanism. The wedge-shaped fixing plate 154 is pressed against the vertical surface 152b by its fixing bolt 155 and assembled and fixed. Therefore, the pair of guide rails 36a, 36b are assembled and fixed by using the horizontal and vertical planes having high linearity and parallelism as the mounting surface on the integrally fixed fixing frame 130, and thus are caused by the assembly error of the fixed frame 13〇. The linearity and parallelism are minimized as much as possible, and the error after the device is set is extremely small. Therefore, according to the resin-coated substrate manufacturing apparatus 1 of the present embodiment, the transfer cylinders 20a to 20n can be controlled with extremely high precision, and high-precision printing of the respective color resins 23a to 23n of the substrate i can be performed. Especially as a moving mechanism, 88913 • 17 - 1278395 because the paired racks 4ia, 4ib arranged in parallel with the pair of guide rails 36a, 36b are more accurate than before, so the paired pinions 4〇a, 4〇b The rotation accuracy will also increase' and the printing accuracy will be more varied. Therefore, the quality of the product can be manufactured: an improved resin coated substrate. Hereinafter, a resin coated substrate as a second embodiment of the present invention will be described with reference to Fig. 3 . Fig. 3 is a cross-sectional view showing a resin coated substrate of the embodiment. The color filter (cf) u which is a resin-coated substrate which is constitutively exemplified can be manufactured by the resin-coated substrate manufacturing apparatus 100 of the above-described third embodiment which is a three-color printing machine, and is treated with an ink-repellent treatment. A sheet of silicone rubber cloth or the like is mounted on each of the color (red R, green (}, blue B) transfer rollers, and as a relief plate, the third plate is made to etch the glass on the respective printing fixed plates, and the red R, green G and blue B are arranged in a specific relationship. The red, green, and blue colored resins are loaded in the respective applicators, and the same film thickness is formed after drying according to each of the corresponding resins. Applying each transfer roller to the same. When the movable frame moves, each transfer roller rotates on its corresponding relief, and forms an image on the transfer roller, and then sequentially rotates on the substrate. The image is printed, and after all the resin is transferred, it is dried at the same time. The CF11Oa produced is as shown in Fig. 3, and the red R, green G, and blue B are printed by the letterpress printing, so the letterpress and the turn are printed. The tree moon remaining on the cylinder曰4c V can be uniformly and flatly formed in a planar configuration and the thickness of each of the coated individual layers is thick. Therefore, when used as a CF of a liquid crystal display or the like, the thickness unevenness of the liquid crystal is reduced, and display unevenness is reduced. Each resin is coated with all kinds of 88913 -18-1278395 cloth without the drying step of various resins. Therefore, each resin does not adhere to other resins after drying to form a weeping portion, and CF110a has superior flatness and uneven liquid crystal thickness. Further, even if the thickness of the liquid crystal is reduced, it is difficult to cause display unevenness. Further, the CF11Oa of the present embodiment can be used as a substrate which is conventionally difficult, on the premise that the resin can be applied with extremely high precision. Alignment (without overlapping and gap formation) coating adjacent resin, so CFn〇a has high planarity, no pixel unevenness, no gap between pixels, no display unevenness as cf, and coloration k is more A resin coated substrate according to a third embodiment of the present invention will be described with reference to Fig. 4. Fig. 4 is a cross-sectional view showing a resin coated substrate of the present embodiment. The color-extinction sheet of the coated substrate (4) is a manufacturer of the resin-coated substrate manufacturing apparatus 100 which is the same as the four-color printing machine, except that the black matrix BM is added to the red ruler, the green G, and the blue B. The rest is the same as the cm% of the second embodiment. That is, the state in which the adjacent coatings on the substrate are formed must be in the state of bm (shading resin), and the relief having the resin coating width can be correctly set. Inverted printing 'Because it can be printed side by side with each color resin, it can be formed by reverse printing by letterpress printing. Therefore, in addition to the characteristics and effects of the resin coated substrate having the above (10) state, it is possible to dispense with the conventional bile The complicated steps required for forming 'high cost, and also eliminate the problem of the smoothness of the other adjacent pixel resin in the conventional part. A resin coated substrate according to a fourth embodiment of the present invention will be described with reference to Fig. 5 . Fig. 5 is a cross-sectional view showing a resin coated substrate of the embodiment. The color filter (cf) 88913 -19- 1278395 which is a resin-coated substrate of the present embodiment can be used as a manufacturer of the resin-coated substrate manufacturing apparatus 100 of the first embodiment as a three-color printing machine, and red R, green G and the blue B resin are applied to the substrate 1 as if the CF 110a of the second embodiment is applied, but the resin thickness of each of the respective colors is set. In the CF11Oc of the present embodiment, when the resin coating is applied by the letterpress reverse printing, the resin coating surface is not necessarily required to be smoothed, and the coating thickness of each color can be set separately, and the resin R, G, and 8 which are most suitable for each color can be set. Conditions such as photonicity, mechanical properties, and the like, in addition to the common effects of alignment coating or coating by reverse letter printing, it is possible to obtain cf which is superior in color development property and display ability as CF11Oc. Then, the characteristics of the resin-coated substrates 11a to 11b shown in the second to fourth aspects are carried out. The letterpress reverse printing method is based on the principle that 100% transfer of the resin is performed by the resin-resistant sheet of the relief plate and the transfer roller, so that the resin molding failure caused by the transfer during the normal printing is not caused at all, regardless of the figure. Like shape _ fineness is not inferior to - generally known as the lithography of the pigment dispersion method / 'opened y into. Even because the wet color is sequentially formed into a plurality of colors, and finally the order is dried at the same time, it is not affected by the dried front color as in the lithography step. The film having various colors as shown in Fig. 7(a) is flat. The color Q can be set to produce a uniform CF with uniform film thickness, which can contribute to the improvement of display quality. The port is a parallel method as shown in Fig. 8. The ITO film is formed under the CF πρ, 10,000, and this Q can not reduce the display quality, and can produce a flat CF. When using BM, say #.^ Temple, in Figure 7(b), the pigment dispersion method, Figure 9(b) 88913 -20-