TWI275231B - Device and method for bending cylinder edge - Google Patents

Device and method for bending cylinder edge Download PDF

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Publication number
TWI275231B
TWI275231B TW92104676A TW92104676A TWI275231B TW I275231 B TWI275231 B TW I275231B TW 92104676 A TW92104676 A TW 92104676A TW 92104676 A TW92104676 A TW 92104676A TW I275231 B TWI275231 B TW I275231B
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Taiwan
Prior art keywords
machine
forming
outer casing
forming tool
curved
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TW92104676A
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Chinese (zh)
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TW200306050A (en
Inventor
Kazuyoshi Takagi
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Moric Kabushiki Kaisha
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Priority claimed from JP2002058173A external-priority patent/JP2003251415A/en
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Publication of TW200306050A publication Critical patent/TW200306050A/en
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Publication of TWI275231B publication Critical patent/TWI275231B/en

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  • Manufacture Of Motors, Generators (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

An apparatus and method for forming cylindrical magnetic assemblies for rotating electrical machines. The apparatus and method pre-bends and finally bends a flange of the supporting shell to lock the permanent magnets in place. This is done in a single station and in two steps by way of an apparatus that permits handling of cylindrical bodies of considerably different diameters and lengths.

Description

1275231 王久、發明說明: 【發明所屬之技術領域】 之圓筒磁鐵總成的 本發明係關於一種構成用於旋轉電機 裝置與方法。 【先前技術】 在多種形式之旋轉電機中, ^ 配置有一圓筒外殼其係包含 複數之周圍隔開的永久磁鐵。哕聱 十 氧。哀寺磁鐵大體上係藉由一電 磁箱而固持在殼内,該雷Μ #么 电磁相係與外殼相互補。然而,近 來已使用高能量鈒基磁鐵取代鐵氧體基磁鐵。#由使用高 能量鈥基磁鐵,能夠增加磁場強度(則㈣仏⑴咖㈣,而 同時減小元件的尺寸。然而,由於盆 · 、/、之河磁%強度(magnetic strength),所以需確保磁鐵竽囡藉 τ么埤^固疋地固持在該圓筒外殼 中0 所提出將磁鐵維持在適當位置的一建議方式在於,使外 殼的邊緣變形或摺疊成與磁鐵4合,因此其係封閉在二凸 緣之間因而構成在外殼上 '然而,先前針對成形如此裝置 的該等方法導致累贅麻煩的作業,對於自動化而言係為困 難的並且需要在二不同的工作站進行二分開的成形步驟。 【發明内容】 因此,本發明之一主要目的在於,提供一種用於裝配一 旋轉電機之永久磁鐵的改良及簡化的裝置及方法。 本發明之一進一步的目的在於,提供一種用於將永久磁 鐵固持在一圓筒外殼内之適當位置的改良方法與裝置,其 係為多方面適用的,並且能夠用於不同尺寸的外殼。 83328 1275231 本韻^明之一策 ,,, ^ 一特性係於一機械中加以具體化,用於在 圓筒外双的周圍邊緣上摺疊。該裝置包括一外殼用支撐 ^ 形工具,其之一預先彎曲部分與一最終彎曲部 刀彼此間相關於與支樓裝置平行而延伸的一平面係成一 角度、以及一驅動器。該驅動器有效地致使支撐裝置與成 形工具相對地軸向移動,將成形卫具與配置在支樓裝置上 的二外殼之周圍邊㈣合。該驅動器同時造成支撐裝置與 成::具之相對的徑向移動,用於決定成形工具與配置在 二撐裝置上的外殼之周圍邊緣嚙合的部分。此外,該驅動 ^吏支心衣置與成形工具相對的轉動,用以將配置在支 撐裝置上白勺夕卜勢夕 TO nq 鱼 "周圍邊緣嚙合的周圍部分彎曲。一控制 裝置操作該驅動器,首夯 s ^ 百先猎由成形工具之預先彎曲部分, 環繞著一周圍區垃 /、_置在支撐裝置上的外殼之周圍邊緣 邛为地穹曲,接著 ,^ 9成形工具之最終彎曲部分完成該彎 曲作業。 本發明之另一特性係具體化為一 電機用磁鐵總成。該方法包括以下 部分的—外殼’其之-端部為開啟 由一徑向延伸之端壁係至少部分地 部分徑向向内地延伸,以及位在該 伸部分。複數之磁性部分係配置在 與圓筒部分的内表面嚙合,以及其 外殼之延伸部分藉由將一成形工具 接觸,開始朝向磁性部分彎曲,接 方法, 步驟: 並於其 閉合, 外殼之 外殼中 之一端 的一第 用於形成一旋轉 形成具有一圓筒 之另一端部處藉 該端壁係自圓筒 開啟端部的一延 ,將其之 部與端壁 著藉在外殼與成 外周圍 嚙合。 部分與其軸向 形工具 83328 I27523l 之間環繞著圓筒 ^分之周圍範圍 延伸部分接觸, 之轴相對地轉動 嚙合。 部分之軸而相對地轉動,持續地彎曲延伸 。因此,藉由將成形工具之一第二部分與 並在外殼與成形卫具之間環繞著圓筒部分 ,使延伸部分最後彎曲成與磁性部分固定 【實施方式】 執==考該等圖式並由圖1至3開始,一裝置11係用於 四角心12之方法’並將本發明加以具體化。冑置11包括 端其係用以支撑在地板上。該等柱12於其之上 稭X又件13,亚且在其之下端部處藉由交又件14 而相互連接,用以構成裝置U之-堅固框架。 ^字—切板15於-適#高度處固^至㈣上,並係用於 圓筒狀鐵質形式的工作件,其之形狀係如圖4中清楚 不’亚以代表符號16加以標示。現參考圖5,工作㈣ 圓筒外殼部分17,於其之—端部處,至少係藉由一 :向:内延伸之端壁18而部分地閉合。於完整的旋轉電機 ,端壁18構成一開口 19讓一軸通過。 、外设17之"圓筒内表面21係用以接受複數之周圍隔開的 水久磁鐵,可由任—適合之類型的磁鐵托架所支承。該等 磁鐵與耗架係'配置與圓筒内表面2卜齒合,並將磁鐵的下端 部支撐在端壁18上。 一壁架22係構成在表面21之上端部處,並與磁鐵及其之 :架的上端部共同擴張。一較薄的周圍凸緣23係構成在外 殼上’並且在所圖示的具體實施例中係構成為圓筒部分” 83328 1275231 —本丨丄々里己 四此,谁 ^降低裝置並轉動,俾便完成成形作業。 因此,應為顯而易貝的3 斤壯职 φ、, 9見的疋’ s玄裝置防止在相同之工作Α 且在接、$的步驟中完成預先彎曲與最終彎曲之 直/同時’由於此結構’所以該裝置能夠將廣泛地具^^ 直偟的磁鐵托架加以固宏 冋 1邮杏> 口疋。當然,可對前述本發明之較佳 -、to男、轭例的說明作气 仏 請專利範圍所灭定^ 而不致背離由申 圍斤,1疋之本發明的精神與範疇。 【圖式簡單說明】 圖1係為根據本發明所奢塞 # 月所建構的一裝置的前視圖,該裝置# 迠夠執行本發明之方法。 衣置並 圖2係為該裝置之側視圖。 ::為一放大視圖,其係以與圖1之相同方向觀視,將 口卜分截除。 Ύ 圖4係為構成磁鐵托架之一圓筒外殼的透視圖,其中將— #分截除。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device and a method for constructing a rotating electrical machine. [Prior Art] In various forms of rotating electrical machines, ^ is provided with a cylindrical casing which comprises a plurality of permanent magnets spaced apart around each other.哕聱 Ten oxygen. The mourning temple magnet is generally held in the casing by an electromagnetic box, which is complementary to the outer casing. However, ferrite-based magnets have recently been replaced with high-energy bismuth-based magnets. # By using a high-energy 鈥-based magnet, it is possible to increase the magnetic field strength (then (4) 仏(1) coffee (4) while reducing the size of the component. However, due to the magnetic strength of the basin, /, and the river, it is necessary to ensure A suggested way to hold the magnet in place in the cylindrical casing is to fix or fold the edge of the casing into engagement with the magnet 4, so that the magnet is closed. Between the two flanges thus formed on the outer casing 'However, such previous methods for forming such a device lead to cumbersome work, which is difficult for automation and requires two separate forming steps at two different workstations. SUMMARY OF THE INVENTION Accordingly, it is a primary object of the present invention to provide an improved and simplified apparatus and method for assembling a permanent magnet of a rotating electrical machine. It is a further object of the present invention to provide a permanent Improved method and apparatus for holding a magnet in place within a cylindrical housing that is versatile and can be used for different purposes The size of the outer casing. 83328 1275231 This rhyme ^ Ming Yi,,, ^ A feature is embodied in a machine for folding on the outer edge of the outer cylinder. The device includes a support tool for the outer casing. One of the pre-curved portions is angled with a final curved portion knife relative to a plane extending parallel to the branching device, and a driver. The actuator effectively causes the supporting device to move axially relative to the forming tool. Forming the forming fixture with the surrounding side (four) of the two outer casings disposed on the branching device. The driver simultaneously causes the supporting device to be in relative radial movement for determining the forming tool and the second supporting device. a portion of the upper peripheral edge of the outer casing that engages. Further, the drive pivots relative to the forming tool for engaging the peripheral edge of the supporting device on the peripheral edge of the TO nq fish " The surrounding part is curved. A control device operates the drive, and the first s ^ shun is pre-bent by the forming tool, surrounding a surrounding area. The peripheral edge of the placed outer casing is twisted to the ground, and then the final curved portion of the forming tool completes the bending operation. Another characteristic of the present invention is embodied as a magnet assembly for a motor. The method includes the following parts The outer portion of the outer casing is open at least partially radially inwardly from a radially extending end wall and is located in the extension portion. The plurality of magnetic portions are disposed within the cylindrical portion The surface is engaged, and the extension of the outer casing is bent toward the magnetic portion by contacting a forming tool, and the method is: and closed, a first end of the outer casing of the outer casing is formed to form a rotation to form a circle The other end of the cylinder is extended by the extension of the end wall from the open end of the cylinder, and the portion thereof is brought into engagement with the end wall to engage the outer periphery. The portion is in contact with the axially shaped tool 83328 I27523l around the circumference of the cylinder, and the shaft is relatively rotationally engaged. The part of the shaft rotates relative to each other and continues to bend and extend. Therefore, the extension portion is finally bent to be fixed to the magnetic portion by surrounding the cylindrical portion between the second portion of the forming tool and the outer casing and the forming fixture. [Embodiment] Starting from Figures 1 to 3, a device 11 is used in the method of the four corners 12 and the invention is embodied. The device 11 includes an end for supporting the floor. The columns 12 are on top of the straws X and 13 and are joined to each other at their lower ends by means of a cross member 14 for forming a solid frame of the device U. ^字—The cutting plate 15 is fixed to the (4) at the height of the 适 ,, and is used for the working piece of the cylindrical iron form, the shape of which is as shown in Fig. 4 is not indicated by the symbol 16 . Referring now to Figure 5, the working (iv) cylindrical outer casing portion 17, at its end, is at least partially closed by an end wall 18 extending inwardly. In a complete rotating electrical machine, the end wall 18 defines an opening 19 for passage of a shaft. The "cylinder inner surface 21 of the peripheral 17 is adapted to receive a plurality of spaced apart permanent magnets supported by any suitable type of magnet holder. The magnets and consumables are arranged to engage the inner surface 2 of the cylinder and support the lower end of the magnet on the end wall 18. A ledge 22 is formed at the upper end of the surface 21 and coextensive with the magnet and the upper end of the frame. A thinner peripheral flange 23 is formed on the outer casing 'and in the illustrated embodiment as a cylindrical portion" 83328 1275231 - this is the case, who reduces the device and rotates, The boring process is completed. Therefore, it should be obvious that the 3 kg of the φ, 9, 9 玄 装置 装置 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止Straight/simultaneous 'because of this structure', the device can be used to mount a wide range of magnet holders with a straight 偟 邮 杏 & 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋The description of the male and yoke examples is ambiguous, and the scope of the patent is extinguished ^ without deviating from the spirit and scope of the invention by Shen Weijin, 1疋. [Simplified illustration] Fig. 1 is a luxury plug according to the present invention. A front view of a device constructed in the month, the device # is sufficient to perform the method of the present invention. The garment and Figure 2 are side views of the device. :: is an enlarged view, which is the same as Figure 1. In the direction of view, the mouth is divided. Ύ Figure 4 is one of the magnet brackets. A perspective view of the cylindrical casing, where - #分截除.

:&、為大月丑上與圖3相同方向觀視的橫截面視圖,並 頌示成形作業的步驟。 I 圖5係顯示成形工具在與卫作件喷合之前的狀況。 圖6係顯示開始預先彎曲之成形作業。 图7 {了、顯不袁終的彎曲作業。 【圖式代表符號說明】 11 裝置 12 桎 83328 -10- 1275231 39 成形工具總成 4 1 球形螺帽 42 托架 43 軸 44 成形工具 4 5 傾斜表面 46 圓筒部分: &, a cross-sectional view of the big moon ugly in the same direction as in Figure 3, and showing the steps of the forming operation. I Figure 5 shows the condition of the forming tool before it is sprayed with the guard. Fig. 6 shows a forming operation for starting the pre-bending. Figure 7 {has, the end of the bending work. [Description of Symbols] 11 Device 12 桎 83328 -10- 1275231 39 Forming Tool Assembly 4 1 Ball Nut 42 Bracket 43 Shaft 44 Forming Tool 4 5 Inclined Surface 46 Cylinder Section

47 控制板 48 液壓系統 49 啟動開關47 Control Board 48 Hydraulic System 49 Start Switch

83328 -12 -83328 -12 -

Claims (1)

1275231 拾、申請專利範圍: K 一種用於在一圓筒外殼周圍凸缞卜诩% 彖上摺豐的機械,該機械 包括一外殼之支撐裝置;一成形工呈, 一 卉具有一預先彎 曲部分與-最終彎曲部分,其角度係於與該支擇裝置平 行而延伸的-平面上彼此相關;—驅動器⑴有效地致 使遠支撐Κ置與该成形工具相對地軸向移動,將該成形 工具與配置在該支撐裝置上的—外殼之一周圍凸緣嚙 合,⑺造成該支標裝置與該成形工具之相對的徑向移 動’用於決定該成形工具與配置在該支撐裝置上的外殼 之周圍凸緣嚙合的部分,以及(3)致使該支撐裝置盥1 成形工具相對的轉動’用以將配置在該支擇裝置上的: 殼之周圍凸緣嗜合的-圓周部分彎曲;以及—控制裝置 操作該驅動器,首先藉由該成形工具之預先彎曲部分, 環繞著-圓周區域將配置在該支撐裝置上的外殼之周 圍凸緣部分地彎曲’接著藉由該成形工具之該最終彎曲 部分完成該彎曲作業。 2. 如申請專利範圍第β之機械,其中該預先彎曲部分係 向與該支樓裝置平行延伸的平面傾斜。 3. 如申凊專利乾圍第}項之機械,其中該最終彎曲部分係 和與該支撐裝置平行延伸的平面平行。 4·如申請專利範圍第3項之機械,其中該預先f曲部分係 向與該支撐裝置平行延伸的平面傾斜。 申明專利範圍第1項之機械,其中該一對彼此於圓周 上^開的成开》I具,係用於同時地將外殼之周18凸緣的 83328 I27523l 6 10 12 14 15 16 不同周圍部分彎曲。 ^申請專利範圍第5項之機械,其中該成心 關於個別軸而轉動。 ”係可相 如申睛專利範圍第6項之機械, 為一致。 心工具輪係 如申請專利範圍第6項之機械,其中該等成妒 控制裝置的作動下可在其之轴的方向上移動:用 其與外殼的周圍凸緣嚙合的部分。 〜疋 如申請專利範圍第7項之機械,其中詨 向與該支撐裝置平行延伸的平面傾斜。、$曲部分係 :二請專:範圍第7項之機械,其中該最終彎曲 和Μ忒支撐裝置平行延伸的平面平行。 刀,、 如申請專利範圍第1〇項之機械,其中該預先 向與該支撐裝置平行延伸的平面傾斜。 刀糸 Π:專利範圍第11項之機械’其中該預先彎曲部分係 Π:專利細U項之機械’其中該預先彎曲部分係 如= 專利範圍第5項之機械’其中該成形工具 :托架所支承,並受支揮用於轴向移動,用以、二 其與外殼的周圍凸緣响合的部分。 冑用以決疋 如申請專利範㈣14項之機械,其 彎曲部分係自最終f μ >工具之預先 一括田狄w 刀k向向外地配置。 成一旋轉電機用磁鐵總成的方法,該方法包 83328 I27523l T以下步驟:形成具有一圓筒部分的—外殼,其之一端 部為開啟並於其之另一端部處笋 丨处稭由一徑向延伸之端壁 不〉'部分地閉合,該端壁係自圓芮^ ^ .、 圓冋邛分徑向向内地延 ’以及位在該外殼之開啟端部的一 1幻延伸部分,將複數 <磁性部分係配置在外殼中,將 竹,、之外周圍與圓筒部分 、内表面口齒合,以及其之一端部與端壁嗜合,外 伸邛分藉由將一成形工具的一第一 弟刀與其軸向接觸 =朝向磁性部分彎曲,接著藉在外殼與成形工具之 立衣繞者圓筒部分之軸而相對地轉動,持續地彎曲延伸 邛分之圓周範圍,藉由將成形工一 部分接鎚^. L 弟一部分與延伸 妾觸,亚在外殼與成形玉具之間環繞著圓冑部分之 由相對地轉動,使延伸部分最後彎曲成與磁性 嚙合。 U ^ ’::申請專利範圍第16項之用於構成一旋轉電機用磁鐵 -成的方法’其中該外殼延伸部分之整個圓周範圍係藉 使用複數個於圓周上隔開的成形工具加以彎曲,該每二 工具具有相同形式的第一與第二部分。 18 · 1°申請專利範圍第16項之用於構成—旋轉電機用磁鐵 二成的方法,其中該構成的外殼之延伸部分的徑向+产 係較圓筒部分之其餘部分的徑向長度為短。 、又 19· = 專利範15第18項之用於構成-旋轉電機用磁鐵 之成0方法其中該外殼延伸部分之整個周圍範圍係藉 使用複數之周圍隔開的成形工具加以彎曲,該每一工^ 具有相同形式的第一與第二部分。 ’、 833281275231 Picking up, patent application scope: K A machine for folding a 缞 缞 在一 在一 around a cylindrical casing, the machine comprising a supporting device of a casing; a forming machine, a plant having a pre-curved portion and a final curved portion whose angle is related to each other in a plane extending parallel to the cutting device; the actuator (1) effectively causing the distal support device to move axially relative to the forming tool, the forming tool and configuration Flange engagement around one of the outer casings on the support means, (7) causing relative radial movement of the support means and the forming tool for determining the convexity of the forming tool and the outer casing disposed on the support means a portion of the edge engagement, and (3) causing the relative rotation of the support device 成形1 forming tool to bend a circumferential portion of the peripheral flange of the casing disposed on the cutting device; and - the control device Operating the drive, first by means of a pre-curved portion of the forming tool, surrounding the circumferential portion of the outer flange portion of the outer casing disposed on the support device Bending 'followed by the final shaping tool of the bent portion is bent to complete the job. 2. The machine of claim β, wherein the pre-curved portion is inclined to a plane extending parallel to the branch device. 3. The machine of claim 1, wherein the final curved portion is parallel to a plane extending parallel to the support device. 4. The machine of claim 3, wherein the pre-curved portion is inclined to a plane extending parallel to the support device. The machine of claim 1 wherein the pair of circumferentially open-openings are used to simultaneously seal the circumference of the outer casing 18 of the rim 28328 I27523l 6 10 12 14 15 16 different peripheral portions bending. ^ The machine of claim 5, wherein the centring rotates with respect to the individual axes. The system can be the same as the machine of the sixth item of the patent scope. The heart tool wheel is the machine of the sixth application of the patent scope, wherein the operation of the enthalpy control device can be in the direction of its axis. Moving: a portion that engages with a peripheral flange of the outer casing. The mechanical device of claim 7, wherein the weir is inclined to a plane extending parallel to the supporting device, and the curved portion is: The machine of claim 7, wherein the final bending is parallel to a plane in which the ram support means extends in parallel. The knives, wherein the machine of claim 1 is inclined in advance to a plane extending parallel to the supporting means.糸Π: The mechanical scope of the eleventh item of the patent 'where the pre-curved part is: the machine of the patented sub-U', wherein the pre-curved part is such as the machine of the fifth item of the patent range, wherein the forming tool: the bracket Supported and supported by the shaft for axial movement, and for its part that harmonizes with the surrounding flange of the outer casing. 胄For the machine of the application of the patent (4), the curved part is from the final f μ > The method of forming a magnet assembly for a rotating electrical machine is as follows: a method of forming a magnet assembly for a rotating electrical machine, the method of assembling 83328 I27523l T: forming an outer casing having a cylindrical portion, one end of which is opened and At the other end of the bamboo shoot, the straw is partially closed by a radially extending end wall, the end wall is from the circle ^ ^ ^ , the round 冋邛 is radially inwardly extended 'and in the a phantom extension of the open end of the outer casing, the plural <magnetic portion is disposed in the outer casing, the bamboo, the outer circumference and the cylindrical portion, the inner surface of the mouth, and one end and end wall The outrigger is bent by bending a first blade of a forming tool into its axial direction = toward the magnetic portion, and then relatively rotating by the shaft of the outer casing and the collar portion of the forming tool. Continuously bending and extending the circumferential extent of the splitting portion, by partially connecting the forming worker with the extension of the hammer, the sub-part of the casing and the forming jade are rotated relative to each other around the rounded portion to extend unit The part is finally bent to be magnetically engaged. U ^ ':: The method for forming a magnet for a rotating electrical machine of claim 16 wherein the entire circumferential extent of the extended portion of the outer casing is used on the circumference The spaced apart forming tools are bent, and each of the two tools has the first and second portions in the same form. 18 · 1° Patent Application No. 16 for constituting a method for forming a magnet for a rotating electrical machine, wherein the composition The radial direction of the extended portion of the outer casing is shorter than the radial length of the remaining portion of the cylindrical portion. 19, = the method for forming a magnet for a rotating electrical machine in the method of claim 18 The entire peripheral extent of the outer portion of the outer casing is curved by the use of a plurality of peripherally spaced forming tools, each having the same form of the first and second portions. ', 83328
TW92104676A 2002-03-05 2003-03-05 Device and method for bending cylinder edge TWI275231B (en)

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JP2002058173A JP2003251415A (en) 2002-03-05 2002-03-05 Apparatus and method for bending end face of cylindrical body
US10/248,453 US6745606B2 (en) 2002-03-05 2003-01-21 Device and method for bending cylinder edge

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CN102179431B (en) * 2011-02-14 2012-12-12 青岛武晓集团股份有限公司 Pre-bending machine
CN103286180A (en) * 2013-06-03 2013-09-11 新乡东阳金属制品有限公司 Short copper tube flanging processing device
CN111589901A (en) * 2020-04-23 2020-08-28 丽水市莲都区毅荣凯盛模具厂 Automobile steel ring shaping production line with external shaping function
CN112547947B (en) * 2020-11-19 2022-10-21 湖南三泰新材料股份有限公司 Spinning necking equipment for composite blank outer pipe

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