1274804 九、發明說明： 【發明所屬之技術領域】 本發明係有關於一種P柄μ 士 ^ 丄、 4, - r; 種祛櫚絲礦化板及其製造方法，尤 夺曰一種以棕櫚絲及爐洁耸窳 . . ^ ^ …宜寺廢I物作為原料，具有防火、隔 ^ 衣保、強度高、耐酸鹼、紂扃蝕、 交形、耐震、抗壓、質輕、體積小、熱傳導低、透氣、 &短工期及單價低等致果之㈣絲礦化板及其製造方法。 【先前技術】1274804 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a P-handle, a 4, -r; a genus palmetto mineralized plate and a method of manufacturing the same, and more particularly to a palm silk And the furnace is clean and tidy. . ^ ^ ... Yisi waste I as a raw material, with fire protection, insulation, high strength, acid and alkali resistance, corrosion, cross shape, shock resistance, compression resistance, light weight, small size , low heat conduction, ventilation, & short period and low unit price (4) silk mineralization board and its manufacturing method. [Prior Art]
“習知的防火板材已被廣泛的應用於建材，如裝飾用内 牆、外牆、地板、天花板、家倶、隔音牆、高架地板等。 該防火板材除了具有燃點高之防火、ρ|ι熱的功效外，更可 兼具隔音、保溫及質輕等效果。 公告方;；、西元1 9 9 7年4月1日之台灣專利t w 3 0"The well-known fireproof panels have been widely used in building materials, such as interior walls, exterior walls, floors, ceilings, furniture, soundproof walls, raised floors, etc. The fireproof panels have fire resistance, ρ| In addition to the heat effect, it can also have the effects of sound insulation, heat preservation and light weight. Announcement;;, Taiwan patent tw 3 0 on April 1, 1978
2 0 2 2號專利案，即揭示有一種防火材之結構改良，係 由防火材及一植設於其内之網狀玻璃纖維絲而形成板狀主 體，且该玻璃纖維絲係在形成防火材之滑石粉、細木、鎂 及真珠岩等材料混合乾固前植入，故該網狀玻璃纖維絲必 與所乾固成型之主體完全密接，俾達除具燃點高之防火功 效外，更兼具質輕及整體結構堅韋刃之作用者。 另’公告於西元2 0 〇 〇年5月21日之台灣專利t w 3 9 1 4 4 8號專利案，係揭示有一種防火板材結構， 係以氧化鎂、氯化鎂、水、保麗龍、木屑及石英砂混合組 成混合物，將該元素混合物包覆、夾掣而結合於二玻璃纖 維網之間及二不織布網之間，以成型出防火板材者。該玻 ¥械維網係夾設於元素處合物與不織布網之間者。 5 l2748〇4 ^公告於西元MOOMUUk tw4 1 5 4 6 5號專利案，係揭示有—防 二專利 良，該防火板材係在兩片具耐燃性材 ^ ^構改 固設發泡體，再於兩片防火板外側 果:有Ϊ提昇防火板材防火之功能與達到隔_隔 g之效果者。_火板可為纖維礦岩板、發 j 岩水泥板或石膏板等具耐熱性之村 / : 私珠 為PU發泡所掣忐去吁陡k4crin 、斤衣成°5亥务泡體可 蜂巢紙板者衣成者。_认__之發泡體亦可為 一惟，上述習知的各種防火板材，发 ⑤，造價高昂的問題存在，使得防少、，、;斗成本 費者所接受，且其原料的取免難以晋遍的被消 符合現代環保的需求。 方^破壞到大自然，較不 =過程中會產生大量的 其自鈇腐爛，A &田乍臀某物，均被丟棄，戋任 =目…/肉爛，也有大部份被 忒，壬 處理，難免造成浪費， =將此二串敢視為廢棄物 8 5 0萬噸及5 Ωη贫/、疋馬來西亞及印尼每年大約有 數量更是驚人。雖然二 =櫚油f量，其產生的空串殼 油過程中充作能源，但=一部份被利用，如在製 是以，由上可知 °、^仍§作廢棄物來處理。 上’顯然具有不便鱼缺知的防火板材’在實際使用 緣是，本發明:有 可待加以改善者。 究並配合學理 "述缺失之可改善，乃特潛心研 上述缺失之本發^終於提出—種設計合理且有效改善 1274804 【發明内容】 本發明之主要目的，在於可提供一種棕櫚絲礦化板及 其製造方法，係以棕櫚絲及爐渣等廢棄物作為主要的原 料，可使成本大幅降低，且較能符合環保的需求，使其成 '為環保的建材；本發明所製成的棕櫚絲礦化板，除了具有 •防火、隔熱的功效外，更可兼具隔音、防蟲、保溫、強度 高、耐酸驗、财腐钱、不變形、耐震、抗壓、質輕、體積 小、縮短工期及單價低等效果。 為了達成上述之目的，本發明係提供一種棕櫚絲礦化 板，包括棕櫚絲層、爐渔及添加物，該棕櫚絲層係由棕櫚 絲編織成的網狀結構’並經礦化處理’该爐 >查、添加物混 合與棕櫚絲層施加壓力及加熱，使其結合形成棕櫚絲礦化 板。 本發明另提供一種棕櫚絲礦化板製造方法，包括以下 步驟： (a )取得掠搁絲原料， (b)將該標搁絲編織成網狀結構的稼搁絲層5並經 礦化處理； (c )將該棕櫚絲層與爐渣、添加物及水結合：該棕 櫊絲層、爐渣、添加物及水的成份比例為： 2 5 — 3 5 %重量比之棕櫚絲層； 3 0 — 4 0%重量比之爐渣； 1 5 — 2 0%重量比之添加物；以及 8 — 1 0%重量比之水； 上述之爐渣、添加物及水係先行混合，而後置於棕櫚 1274804 絲層上，並予以施加壓力及加熱，使其結合形成棕櫚絲礦 化板。 為使能更進一步瞭解本發明之特徵及技術内容，請參 閱以下有關本發明之詳細說明與附圖，然而所附圖式僅提 '供參考與說明用，並非用來對本發明加以限制者。 •【實施方式】 請參閱第一圖，本發明係提供一種棕櫚絲礦化板製造 方法，包括有如以下之步驟（請同時參閱第二圖至第六 圖）： (a )取得棕櫚絲1 1原料： 該棕櫚絲1 1可取自馬來西亞、印尼等棕櫚樹產量充 裕的國家，全年均可提供足夠的原料，係將棕櫚樹在棕油 提煉的過程中產生的空串殼，預先經過弱酸鹽法蒸壓法， 使該空串殼上殘留的棕油被回收處理，而後將該空串殼送 入撕裂機數次（約二至三次）進行撕裂，使該空串殼形成 棕櫚絲1 1 (如第二圖），該棕櫚絲1 1係為植物性纖維； 並將該棕櫚絲1 1進行除臭、漂白加工，而後將該棕櫚絲 1 1烘乾，以去除水份，再經高壓打包等程序，以方便輸 运0 (b)將標搁絲1 1編織成網狀結構的掠搁絲層’並 經礦化處理： 將該棕櫚絲11利用製繩機捻成二股或其他股數的繩 狀（如第三圖），並經適當的礦化處理，該礦化處理係指將 繩狀棕櫚絲1 1被覆適量的礦化物質，該礦化物質可為奈 米二氧化矽、輕鈣粉及/或石灰粉等成份，另添加適量的 1274804 約2到1 0分鐘；藉由上述之組成以形成本發明之棕櫚絲 礦化板。 本發明係以棕櫚絲及爐渣等廢棄物作為主要的原料， 因此可使成本大幅的降低，且其原料的取得不會破壞到大 自然，較能符合現代環保的需求，使其成為環保的建材。 再者，本發明所製成的棕櫚絲礦化板，除了具有防火、隔 熱的功效外，更可兼具隔音（達到高隔音、高吸音之需求）、 防蟲、保溫、強度高、耐酸鹼、耐腐蝕、不變形、耐震、 抗壓、質輕、體積小、縮短工期及單價低等效果。另，本 發明可加入奈米材料（二氧化石夕），而使其製品具有熱傳導 低、透氣、呼吸等效果。 综上所述，本發明實為一不可多得之新發明，極具產 業上利用性、新穎性及進步性，完全符合發明專利申請要 件，爰依專利法提出申請，敬請詳查並賜准本案專利，以 保障創作者之權益。 惟以上所述僅為本發明之較佳可行實施例，非因此即 拘限本發明之專利範圍，故舉凡運用本發明說明書及圖式 内容所為之等效技術變化，均同理皆包含於本發明之範圍 内，合予陳明。 【圖式簡單說明】 第一圖係本發明棕櫚絲礦化板製造方法的流程圖。 第二圖係本發明棕櫚絲之立體示意圖。 第三圖係本發明棕櫚絲捻成繩狀之立體示意圖。 第四圖係本發明棕櫚絲編織成棕櫚絲層之立體示意圖。 11 1274804 第五圖係本發明棕櫚絲礦化板之立體分解圖。 第六圖係本發明棕櫚絲礦化板之立體組合圖。 【主要元件符號說明】 1 棕櫚絲層 11 棕櫚絲 2 爐渣 3 添加物 12Patent No. 2 0 2 2, which discloses a structural improvement of a fireproof material, which is formed by a fireproof material and a reticular glass fiber filament planted therein, and the glass fiber filament is formed into a fireproof The materials such as talcum powder, fine wood, magnesium and pearlite are mixed and dried before being solidified. Therefore, the mesh glass fiber filaments must be completely in close contact with the main body of the dry solidification, in addition to the fireproof effect of high ignition point, It has the function of light weight and overall structure. Another 'patent of Taiwan patent tw 3 9 1 4 4 8 on May 21, 2000, reveals a fireproof sheet structure with magnesium oxide, magnesium chloride, water, styrofoam and sawdust. And the quartz sand is mixed to form a mixture, and the element mixture is coated, sandwiched and bonded between the two glass fiber meshes and the two non-woven fabrics to form a fireproof board. The glass fabric is sandwiched between the elemental composition and the non-woven fabric. 5 l2748〇4 ^ Announced in the MOOMUUk tw4 1 5 4 6 5 patent case, which reveals that there is an anti-two patent, the fireproof sheet is made of two pieces of flame resistant material, and the foam is fixed and fixed. Two pieces of fireproof board outside the fruit: there is a function to improve the fireproofing of the fireproof board and the effect of achieving the separation. _Fire board can be a heat-resistant village such as fiber ore rock board, hair j-cement board or gypsum board / : Private beads for PU foam, go to steep k4crin, and jinyi into °5 Honeycomb cardboard is a clothing creator. _ _ _ _ foam can also be a single, the above-mentioned various fire-resistant panels, issued 5, the problem of high cost exists, so that the prevention of less,,; bucket cost is accepted, and the raw materials It is difficult to meet the needs of modern environmental protection. Fang ^ destroyed to nature, less = in the process will produce a large number of its self-deprecation, A & Tian Hao hip something, are discarded, responsibility = head ... / meat rotten, but also most of the beggar,壬 Processing will inevitably lead to waste. = The two strings will be regarded as wastes of 850,000 tons and 5 Ωη poverty/, and Malaysia and Indonesia will have an amazing number each year. Although the amount of palm oil is the same as that of the empty shell oil produced in the process, it is used as part of the energy. However, if it is used, it can be treated as waste. The above is obviously a fireproof sheet which is inconvenient for fish. In actual use, the present invention: there is an improvement that can be improved. Studying and coordinating with the theory that the lack of improvement can be improved, and the research on the above-mentioned defects is finally made. Finally, the design is reasonable and effective to improve 1274804. [Inventive content] The main object of the present invention is to provide a palm silk mineralization. The board and its manufacturing method use waste materials such as palm silk and slag as the main raw materials, which can greatly reduce the cost and meet the environmental protection requirements, making it a 'green building material; the palm made by the present invention In addition to the functions of fire prevention and heat insulation, silk mineralized board can also have sound insulation, insect proof, heat preservation, high strength, acid resistance test, wealth, money, no deformation, shock resistance, pressure resistance, light weight and small volume. Shorten the construction period and low unit price. In order to achieve the above object, the present invention provides a palm silk mineralized sheet comprising a palm silk layer, a furnace fish and an additive, the palm silk layer being a mesh structure woven from palm silk 'and subjected to mineralization' Furnace > check, additive mixing and palm silk layer pressure and heating to combine to form a palm silk mineralized sheet. The invention further provides a method for manufacturing a palm silk mineralized plate, comprising the steps of: (a) obtaining a raw material of a grazing wire, (b) weaving the standard wire of the standard wire into a mesh structure 5 and being mineralized; (c) combining the palm silk layer with slag, additives and water: the ratio of the composition of the brown crepe layer, slag, additive and water is: 2 5 - 3 5 % by weight of palm silk layer; 3 0 - 40% by weight of slag; 1 5 - 20% by weight of the additive; and 8 - 10% by weight of water; the above slag, additives and water are first mixed and then placed in palm 1274804 The layers are applied with pressure and heat to form a palm silk mineralized sheet. The detailed description of the present invention and the accompanying drawings are to be understood as • [Embodiment] Referring to the first figure, the present invention provides a method for manufacturing a palm silk mineralized sheet, comprising the following steps (please refer to the second to sixth figures at the same time): (a) obtaining a palm silk 1 1 Ingredients: The palm silk 1 1 can be taken from countries with abundant palm trees such as Malaysia and Indonesia. It can provide enough raw materials throughout the year. It is an empty crust that is produced during the process of palm tree refining. The acid method is used for autoclaving, and the residual palm oil on the empty shell is recovered, and then the empty shell is sent to the tearing machine several times (about two to three times) for tearing, so that the empty shell is formed. Palm silk 1 1 (as shown in the second figure), the palm silk 11 is a vegetable fiber; the palm silk 1 1 is deodorized, bleached, and then the palm yarn 1 1 is dried to remove moisture. , and then through the high-pressure packaging and other procedures to facilitate the transport of 0 (b) woven the standard strand 1 1 into a mesh structure of the grazing layer ' and mineralized: the palm yarn 11 using a rope machine Rope of two or other shares (as in the third figure) and subject to proper mineralization The mineralization treatment refers to coating a rope-shaped palm silk 11 with an appropriate amount of mineralized material, which may be a component such as nano cerium oxide, light calcium powder and/or lime powder, and an appropriate amount of 1274804 is about 2 Up to 10 minutes; by the above composition to form the palm silk mineralized sheet of the present invention. In the present invention, wastes such as palm silk and slag are used as main raw materials, so that the cost can be greatly reduced, and the raw materials can be obtained without breaking the nature, and can meet the needs of modern environmental protection, making it an environmentally-friendly building material. . Furthermore, the palm silk mineralized board made by the invention not only has the functions of fireproofing and heat insulation, but also has the functions of sound insulation (to achieve high sound insulation and high sound absorption), insect proof, heat preservation, high strength and resistance. Acid and alkali, corrosion resistance, no deformation, shock resistance, pressure resistance, light weight, small size, shortened construction period and low unit price. Further, the present invention can be incorporated into a nanomaterial (cerium dioxide) to impart low heat conduction, gas permeability, respiration and the like. In summary, the present invention is a rare new invention, which is highly industrially utilized, novel and progressive, and fully conforms to the requirements of the invention patent application, and is filed according to the patent law, so please check and give The patents in this case are guaranteed to protect the rights of the creators. However, the above description is only a preferred embodiment of the present invention, and thus the scope of the present invention is not limited thereto, and the equivalent technical changes of the present invention and the contents of the drawings are all included in the present invention. Within the scope of the invention, it is given to Chen Ming. BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a flow chart of a method for producing a palm silk mineralized sheet of the present invention. The second figure is a schematic perspective view of the palm silk of the present invention. The third figure is a three-dimensional schematic view of the palm silk of the present invention in a rope shape. The fourth figure is a schematic perspective view of the palm yarn of the present invention woven into a palm layer. 11 1274804 The fifth figure is an exploded perspective view of the palm silk mineralized sheet of the present invention. Figure 6 is a perspective assembled view of the palm silk mineralized sheet of the present invention. [Main component symbol description] 1 Palm silk layer 11 Palm silk 2 Slag 3 Additive 12