CN102285160A - Sound-absorbing and noise-reducing material and manufacturing method thereof - Google Patents

Sound-absorbing and noise-reducing material and manufacturing method thereof Download PDF

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Publication number
CN102285160A
CN102285160A CN2011101647227A CN201110164722A CN102285160A CN 102285160 A CN102285160 A CN 102285160A CN 2011101647227 A CN2011101647227 A CN 2011101647227A CN 201110164722 A CN201110164722 A CN 201110164722A CN 102285160 A CN102285160 A CN 102285160A
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Prior art keywords
fiber
fibers
absorbing sound
lowering noise
bamboo fibre
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CN2011101647227A
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Chinese (zh)
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赵高峰
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Suzhou Fengchi Acoustic Materials Co Ltd
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Suzhou Fengchi Acoustic Materials Co Ltd
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Priority to CN2011101647227A priority Critical patent/CN102285160A/en
Publication of CN102285160A publication Critical patent/CN102285160A/en
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  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

The invention relates to a sound-absorbing and noise-reducing material, which is formed by laminated synthetic fabric layers, wherein the synthetic fabric layers are formed by bamboo fibers, jute fibers and fibers with low melting points which are intertwined with one another. A manufacturing method of the material comprises the following steps: a) respectively soaking the bamboo fibers and the jute fibers in a fire retardant solution; b) drying the bamboo fibers and the jute fibers; c) mixing the bamboo fibers, the jute fibers and the fibers with low melting points according to a certain weight percent: 20%-60% of bamboo fibers, 20%-60% of jute fibers and 20%-50% of fibers with low melting points; d) carding the mixed fibers into 1-3mm layered fibers; e) laminating the layered fibers after being carded layer by layer according to a required size; f) baking at a high temperature, wherein a baking temperature is 140 DEG C to 220 DEG C; and g) cooling and forming, thereby acquiring the sound-absorbing and noise-reducing material. The invention discloses a safe, environmentally-friendly and energy-saving sound-absorbing and noise-reducing material and a manufacturing method thereof.

Description

A kind of absorbing sound and lowering noise material and manufacture method thereof
Technical field
The present invention relates to the technical field of sound-absorbing, acoustic material, be meant a kind of absorbing sound and lowering noise material and manufacture method thereof especially.
Background technology
The employed acoustical cotton of absorbing sound and lowering noise mainly comprises mineral wool, rock wool and polyester fiber acoustical cotton etc. at present.These materials all have the absorbing sound and lowering noise effect, but all have defective at safety, environmental protection, aspect such as energy-conservation.Wherein mineral wool is that lime stone, pyrophillite, quartz sand, boromagnesite, fluorite isolith stone flour are broken into powder, after stirring and being equipped with materials such as sodium sulphate, saltcake, 1000~1500 ℃ of following fusions, by the manmade inorganic fibre that different technologies (as wire drawing, blow silk, centrifugal etc.) is made, power consumption greatly in process of production; In use mineral wool is very harmful to respiratory system, skin and eyes and the mucous membrane of human body, and mineral wool uses phenolic resins as binding agent, in use can constant lasting release formaldehyde, environment and human body are caused the injury of lasting stability.Other organic sound-absorbing materials such as polyester fiber acoustical cotton are difficult to reach the requirement of fire-fighting B1 level, and its smoke density is big in addition, and the dropping phenomenon is arranged in the test, can cause the danger of fire spread.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of safety, environmental protection, energy-conservation absorbing sound and lowering noise material and manufacture method thereof.
For addressing the above problem, the technical solution used in the present invention is: a kind of absorbing sound and lowering noise material, and this absorbing sound and lowering noise material is formed by stacking by the multilayer mixed fiber layer, and described mixed fiber layer is entangled with by bamboo fibre, flaxen fiber and low-melting fiber and is formed.
The manufacture method of above-mentioned a kind of absorbing sound and lowering noise material comprises the steps:
A, bamboo fibre and flaxen fiber are soaked fire-retardant respectively in retardant solution, at least onely respectively soak one and roll, wherein pick-up rate is at 50-70%;
B, bamboo fibre after fire-retardant and flaxen fiber are dried respectively, wherein bake out temperature is 80 ℃~130 ℃;
C, bamboo fibre, flaxen fiber and low-melting fiber after will drying mix according to certain ratio, and its mixed proportion is: bamboo fibre is that 20%~60% mass percent, flaxen fiber are that 20%~60% mass percent, low-melting fiber are 20%~50% mass percent;
D, mixed fiber is carried out combing, be carded to the stratiform of 1~3mm;
E, the size as required of the fibrage after the combing is layering, up to reaching the thickness that needs;
F, the fibrage after will superposeing carry out high-temperature baking, and baking temperature is: 140 ℃~220 ℃;
G, the fiber after will toasting carry out obtaining the absorbing sound and lowering noise material behind the cooling and shaping.
The main component of described fire retardant is phosphorus and boron, and its concentration is 10%~30%.
After the described g step, the absorbing sound and lowering noise material can be cut to required size.
The invention has the beneficial effects as follows: above-mentioned absorbing sound and lowering noise material, adopt bamboo fibre and flaxen fiber as original material,
Description of drawings
Fig. 1 is the sectional structure schematic diagram of a kind of absorbing sound and lowering noise material of the present invention;
Among the figure: 1, mixed fiber layer.
The specific embodiment
Below by specific embodiment a kind of absorbing sound and lowering noise material of the present invention and manufacture method thereof are described in further detail.
Embodiment 1
As shown in Figure 1, a kind of absorbing sound and lowering noise material, this absorbing sound and lowering noise material is formed by stacking by multilayer mixed fiber layer 1, and described mixed fiber layer 1 is entangled with by bamboo fibre, flaxen fiber and low-melting fiber and is formed.
The manufacture method of above-mentioned a kind of absorbing sound and lowering noise material comprises the steps:
A, bamboo fibre and flaxen fiber are soaked fire-retardant respectively in retardant solution, two soak two and roll respectively, and wherein pick-up rate is 70%; The main component of described fire retardant is phosphorus and boron, and its concentration is 10%;
B, bamboo fibre after fire-retardant and flaxen fiber are dried respectively, wherein bake out temperature is 80 ℃;
C, bamboo fibre, flaxen fiber and low-melting fiber after will drying evenly mix according to certain ratio, and its mixed proportion is: bamboo fibre is that 20% mass percent, flaxen fiber are that 60% mass percent, low-melting fiber are 20% mass percent;
D, mixed fiber is carried out combing, be carded to the stratiform of 3mm;
E, the size as required of the fibrage after the combing is layering, up to reaching the thickness that needs;
F, the fibrage after will superposeing carry out high-temperature baking, and baking temperature is: 140 ℃;
G, the fiber after will toasting carry out obtaining the absorbing sound and lowering noise material behind the cooling and shaping;
H, the absorbing sound and lowering noise material is cut to required size.
Embodiment 2
As shown in Figure 1, a kind of absorbing sound and lowering noise material, this absorbing sound and lowering noise material is formed by stacking by multilayer mixed fiber layer 1, and described mixed fiber layer 1 is entangled with by bamboo fibre, flaxen fiber and low-melting fiber and is formed.
The manufacture method of above-mentioned a kind of absorbing sound and lowering noise material comprises the steps:
A, bamboo fibre and flaxen fiber are soaked fire-retardant respectively in retardant solution, three soak three and roll respectively, and wherein pick-up rate is 50%; The main component of described fire retardant is phosphorus and boron, and its concentration is 30%;
B, bamboo fibre after fire-retardant and flaxen fiber are dried respectively, wherein bake out temperature is 130 ℃;
C, bamboo fibre, flaxen fiber and low-melting fiber after will drying evenly mix according to certain ratio, and its mixed proportion is: bamboo fibre is that 50% mass percent, flaxen fiber are that 20% mass percent, low-melting fiber are 30% mass percent;
D, mixed fiber is carried out combing, be carded to the stratiform of 3mm;
E, the size as required of the fibrage after the combing is layering, up to reaching the thickness that needs;
F, the fibrage after will superposeing carry out high-temperature baking, and baking temperature is 220 ℃;
G, the fiber after will toasting carry out obtaining the absorbing sound and lowering noise material behind the cooling and shaping;
H, the absorbing sound and lowering noise material is cut to required size.
Embodiment 3
As shown in Figure 1, a kind of absorbing sound and lowering noise material, this absorbing sound and lowering noise material is formed by stacking by multilayer mixed fiber layer 1, and described mixed fiber layer 1 is entangled with by bamboo fibre, flaxen fiber and low-melting fiber and is formed.
The manufacture method of above-mentioned a kind of absorbing sound and lowering noise material comprises the steps:
A, bamboo fibre and flaxen fiber are soaked fire-retardant respectively in retardant solution, two soak two and roll respectively, and wherein pick-up rate is 60%; The main component of described fire retardant is phosphorus and boron, and its concentration is 20%;
B, bamboo fibre after fire-retardant and flaxen fiber are dried respectively, wherein bake out temperature is 100 ℃;
C, bamboo fibre, flaxen fiber and low-melting fiber after will drying evenly mix according to certain ratio, and its mixed proportion is: bamboo fibre is that 40% mass percent, flaxen fiber are that 30% mass percent, low-melting fiber are 30% mass percent;
D, mixed fiber is carried out combing, be carded to the stratiform of 2mm;
E, the size as required of the fibrage after the combing is layering, up to reaching the thickness that needs;
F, the fibrage after will superposeing carry out high-temperature baking, and baking temperature is: 180 ℃;
G, the fiber after will toasting carry out obtaining the absorbing sound and lowering noise material behind the cooling and shaping;
H, the absorbing sound and lowering noise material is cut to required size.
The above embodiments are the principle and the effect thereof of illustrative the invention only, and the embodiment of part utilization, but not is used to limit the present invention; Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the invention design, can also make some distortion and improvement, these all belong to protection scope of the present invention.

Claims (4)

1. absorbing sound and lowering noise material, it is characterized in that: this absorbing sound and lowering noise material is formed by stacking by the multilayer mixed fiber layer, and described mixed fiber layer is entangled with by bamboo fibre, flaxen fiber and low-melting fiber and is formed.
2. the manufacture method of a kind of absorbing sound and lowering noise material according to claim 1 is characterized in that: comprise the steps:
A, bamboo fibre and flaxen fiber are soaked fire-retardant respectively in retardant solution, at least onely respectively soak one and roll, wherein pick-up rate is at 50-70%.
B, bamboo fibre after fire-retardant and flaxen fiber are dried respectively, wherein bake out temperature is 80 ℃~130 ℃.
C, bamboo fibre, flaxen fiber and low-melting fiber after will drying mix according to certain ratio, and its mixed proportion is: bamboo fibre is that 20%~60% mass percent, flaxen fiber are that 20%~60% mass percent, low-melting fiber are 20%~50% mass percent.
D, mixed fiber is carried out combing, be carded to the stratiform of 1~3mm.
E, the size as required of the fibrage after the combing is layering, up to reaching the thickness that needs.
F, the fibrage after will superposeing carry out high-temperature baking, and baking temperature is: 140 ℃~220 ℃.
G, the fiber after will toasting carry out obtaining the absorbing sound and lowering noise material behind the cooling and shaping.
3. the manufacture method of a kind of absorbing sound and lowering noise material according to claim 2 is characterized in that: the main component of described fire retardant is phosphorus and boron, and its concentration is 10%~30%.
4. according to the manufacture method of claim 2 or 3 described a kind of absorbing sound and lowering noise materials, it is characterized in that: after the described g step, the absorbing sound and lowering noise material can be cut to required size.
CN2011101647227A 2011-06-20 2011-06-20 Sound-absorbing and noise-reducing material and manufacturing method thereof Pending CN102285160A (en)

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CN2011101647227A CN102285160A (en) 2011-06-20 2011-06-20 Sound-absorbing and noise-reducing material and manufacturing method thereof

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102702690A (en) * 2012-05-30 2012-10-03 辽宁美联复合材料有限公司 Flame-retardant sound-absorbing material and preparation method thereof
CN103054401A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Crib mattress and manufacturing method thereof
CN103054400A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Antibacterial and mite-suppression bed core for babies and method for manufacturing antibacterial and mite-suppression bed core
CN103054391A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Antibacterial and sweat-absorbent natural fiber bed core and preparation method thereof
CN103054402A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Bacteriostatic peculiar-smell-absorbing crib mattress and manufacturing method thereof
CN103054388A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Antibacterial and odor removing fiber bed core and preparation method thereof
CN103054384A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Fiber bed core and preparation method thereof
CN107877650A (en) * 2017-11-24 2018-04-06 江西康达竹业科技股份有限公司 A kind of bamboo and wood wall absorbing sound and lowering noise diffuser production technology

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1302718A (en) * 2001-02-19 2001-07-11 曹玉海 Bamboo fibres and preparing process thereof
CN1844556A (en) * 2006-04-29 2006-10-11 崔南华 Indoor decorative fibriia parts for automobile and production method thereof
CN101050583A (en) * 2007-05-09 2007-10-10 黄显飚 Fiber cotton and its producing method
WO2008004432A1 (en) * 2006-07-06 2008-01-10 Nagoya Oilchemical Co., Ltd. Acoustic fiber sheet and shaped article utilizing the same
CN201307408Y (en) * 2008-11-17 2009-09-09 东莞市莲盈棉制品有限公司 Bastose sound absorbing cotton

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1302718A (en) * 2001-02-19 2001-07-11 曹玉海 Bamboo fibres and preparing process thereof
CN1844556A (en) * 2006-04-29 2006-10-11 崔南华 Indoor decorative fibriia parts for automobile and production method thereof
WO2008004432A1 (en) * 2006-07-06 2008-01-10 Nagoya Oilchemical Co., Ltd. Acoustic fiber sheet and shaped article utilizing the same
CN101050583A (en) * 2007-05-09 2007-10-10 黄显飚 Fiber cotton and its producing method
CN201307408Y (en) * 2008-11-17 2009-09-09 东莞市莲盈棉制品有限公司 Bastose sound absorbing cotton

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102702690A (en) * 2012-05-30 2012-10-03 辽宁美联复合材料有限公司 Flame-retardant sound-absorbing material and preparation method thereof
CN103054401A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Crib mattress and manufacturing method thereof
CN103054400A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Antibacterial and mite-suppression bed core for babies and method for manufacturing antibacterial and mite-suppression bed core
CN103054391A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Antibacterial and sweat-absorbent natural fiber bed core and preparation method thereof
CN103054402A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Bacteriostatic peculiar-smell-absorbing crib mattress and manufacturing method thereof
CN103054388A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Antibacterial and odor removing fiber bed core and preparation method thereof
CN103054384A (en) * 2013-01-04 2013-04-24 苏州摩维天然纤维材料有限公司 Fiber bed core and preparation method thereof
CN107877650A (en) * 2017-11-24 2018-04-06 江西康达竹业科技股份有限公司 A kind of bamboo and wood wall absorbing sound and lowering noise diffuser production technology

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Application publication date: 20111221