TWI272255B - Glass molding apparatus with simplified disassembly/assembly procedure - Google Patents

Glass molding apparatus with simplified disassembly/assembly procedure Download PDF

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Publication number
TWI272255B
TWI272255B TW93140016A TW93140016A TWI272255B TW I272255 B TWI272255 B TW I272255B TW 93140016 A TW93140016 A TW 93140016A TW 93140016 A TW93140016 A TW 93140016A TW I272255 B TWI272255 B TW I272255B
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TW
Taiwan
Prior art keywords
glass
thermal expansion
coefficient
mold core
sleeve
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TW93140016A
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Chinese (zh)
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TW200621657A (en
Inventor
Meng-Kun Wang
Rung-Jia Li
Original Assignee
Asia Optical Co Inc
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Application filed by Asia Optical Co Inc filed Critical Asia Optical Co Inc
Priority to TW93140016A priority Critical patent/TWI272255B/en
Publication of TW200621657A publication Critical patent/TW200621657A/en
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Publication of TWI272255B publication Critical patent/TWI272255B/en

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Abstract

The present invention relates to a glass molding apparatus with simplified disassembly/assembly procedure, which is capable of fabricating glass material with a coefficient of thermal expansion to a glass lens. The glass molding apparatus comprises a first circumference; a first aperture; an outer sleeve with a first coefficient of thermal expansion larger than the coefficient of thermal expansion aforementioned; an inner sleeve with a second coefficient of thermal expansion, which has a second circumference and a second aperture, installed in the first aperture; a lower die, which has a third coefficient of thermal expansion, installed in the second aperture; and an upper die with a fourth coefficient of thermal expansion, which has a top side, installed in the second aperture. The second, third, and fourth coefficients of thermal expansion are less than the first coefficient of thermal expansion, and the first circumference has a first top side so that when the upper die moves downward to the top side aforementioned and becomes aligned with the first top side, a glass lens can be formed therefrom.

Description

1272255 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種成形裝置,特別是指一種可簡化 連績式玻璃模造成形系統的拆裝程序的玻璃模造成形裝置 【先前技術】 如圖1所示,為習知一種用於成形光學玻璃鏡片的模 具,包含一内套筒1、一套接於該内套筒丨内而可供一玻璃 硝材5置放的下模仁2、一可移動地套設於該内套筒丨内的 上模仁3,及一可拆卸地組裝於該内套筒1外的外套筒4。 如圖2所示,習知用於成形光學玻璃鏡片的連續式玻 璃模造成形系統,一般包含一成形室7、一加熱站7〇1、一 第加壓站702、一第二加壓站703、一冷卻站704、一第 拆解站705、一第二拆解站706、一入替站707、一第一 、且衣站708,及一第二組裝站7〇9。當該成形系統開始連續 生產玻璃鏡片時,該模具連同該玻璃硝材5會被移動至該 成形至7内的加熱站7〇卜而使該玻璃硝材5被加熱軟化; 接著,該模具會依序被推送至該第一、二加壓站7〇2、7〇3 ,此時,該第一、二加壓站702、7〇3的上加壓板會下移至 -i:住4外套筒4的頂端’而使該上模仁3的頂端與該外 套间4的頂端齊平,並進而使軟化的玻璃石肖材$被加壓成 形為一玻璃鏡片6 ;接著,該模具連同該玻璃鏡片6會依序 被,运至該冷卻站7G4,而使該玻璃鏡片6被冷卻定形;而 ,當該模具連同該玻璃鏡片6被移出該成形室7後,該模 1272255 具會被移動至該第一拆解站 )板以藉一機械手臂(圖未示 )拆除料套筒4;接著,該内套筒i與該上、下模仁3、 2會被移動至該第二拆解站 )钳住該内套筒!,並藉另—機夾爪(圖未示 ,,,精另機械手臂(圖未示)拆除該上 =,接者,該内套筒1與該下模仁2會被移動至該入替 站707,以將該玻璃鏡片6移出, 志 於該下模仁2上;接著,,内1:將另一玻璃硝材5放置 動至卞第-u 與該下模仁2會被移 上^ 3 7〇8’以藉另—機械手臂(圖未示)將另 :二組入該内套筒^接著,該内套筒1與該上 二2會被移動至該第二組褒站7°9,以藉另-機 圖未示)將另一外套筒4組裝於該内套筒i外, 此後’該模具連同該另一破據语 .另玻則材5會再被移動至該成形 至 進打下一次的循環生產過程。如此,該成形系 連續地將該模具内的玻璃硝材5模造成形為該玻璃 鏡月6。 雖然’該模具可供該成形系統循環使用,而連續地將 該玻璃硝材5模造成形為該玻魏片6,但是,在^ 時,此種模具卻具有以下的缺失·· 、不 一、此種模具的内、外套筒1、4之間通常只會加工至 -般的配合精度(約2〇 χ 1〇-5m〜3〇 χ i〇_5m),而該上、下 :二3 :2與該内套筒1之間的配合則會加工至較精密的配 δ精度(,約2〜3# m),此外,該内、外套筒卜4之間並 沒有設置任何阻擋的構造,因此,在拆除該上模仁3之寸 ’若不先將該外套筒4拆除’則在利用機械手臂向上拔2 1272255 該上模仁3時,由於該内套筒丨是與該上模仁3精密配合 ,同時該内套筒1又沒有被任何構造加以限位,所以,該 内套筒1往往即會相對於該外套筒4而隨該上模仁3上移 ,而造成脫模不良,據此,導致該成形系統必須在該第二 拆解站706之前,另外設置用於拆除該外套筒4的第一拆 解站705及相關的機械手臂,進而亦必須在該第一組裝站 708之後,另外設置用於組裝該外套筒4的第二組裝站7〇9 及相關的機械手臂,如此,不僅會造成該模具的拆裝程序 複雜化,更會增加該成形系統的設備成本。 二、當該模具在該加熱站7〇1、該第一、二加壓站 、703與該冷卻站704之間被推移時,由於該外套筒4的底 端是直接抵接於該等站別的底板上,並會相對於該等站別 的底板移動,因此,操作者並無法將一墊片(圖未示)定 位於該外套筒4的底端與該等站別的底板之間,如此,操 作者即無法藉由改變該外㈣4的頂端高度來微調成形後 的玻璃鏡片6的中心厚度。 【發明内容】 因此 種可簡化拆裝程序 本發明之目的,即在提供一 的玻璃模造成形裝置,其是可簡化連續式玻璃模造成形系 統的拆裝程序,且可微調成形後玻璃鏡片的中心厚度。 本么月可簡化拆裝程序的玻璃模造成形裝置是可用於 將一具有-熱膨脹係數的玻璃石肖材成形為—玻璃鏡片,該 玻璃模造成形裝置包含—外套筒、_内套筒、—下模仁, 及-上模仁。該外套筒具有一第、一由該第一周壁 I2722551272255 IX. Description of the Invention: [Technical Field] The present invention relates to a forming apparatus, and more particularly to a glass mold forming apparatus capable of simplifying the disassembly and assembly procedure of a continuous glass mold forming system. [Prior Art] 1 is a conventional mold for forming an optical glass lens, comprising an inner sleeve 1, a set of lower mold cores 2 which are connected to the inner sleeve and can be placed by a glass nitrate material 5. An upper mold core 3 movably sleeved in the inner sleeve, and an outer sleeve 4 detachably assembled outside the inner sleeve 1. As shown in FIG. 2, a conventional continuous glass mold forming system for forming an optical glass lens generally includes a forming chamber 7, a heating station 7, a first pressurizing station 702, and a second pressurizing station 703. A cooling station 704, a first disassembly station 705, a second disassembly station 706, a replacement station 707, a first, clothing station 708, and a second assembly station 7〇9. When the forming system starts to continuously produce the glass lens, the mold together with the glass nitrate material 5 is moved to the heating station 7 formed into the 7 to make the glass nitrate material 5 heated and softened; then, the mold will be sequentially It is pushed to the first and second pressurizing stations 7〇2, 7〇3. At this time, the upper pressing plates of the first and second pressurizing stations 702 and 7〇3 are moved down to -i: 4 The top end of the sleeve 4 is such that the top end of the upper mold core 3 is flush with the top end of the outer casing 4, and further the softened glass stone material is pressure-formed into a glass lens 6; then, the mold together with the glass The lens 6 is sequentially transported to the cooling station 7G4 to cool the glass lens 6; and, when the mold and the glass lens 6 are removed from the forming chamber 7, the mold 1272255 is moved to The first dismantling station) removes the material sleeve 4 by a robot arm (not shown); then, the inner sleeve i and the upper and lower mold cores 3, 2 are moved to the second disassembly Station) clamp the inner sleeve! And borrowing another machine jaw (not shown, the other mechanical arm (not shown) removes the upper =, the receiver, the inner sleeve 1 and the lower mold 2 will be moved to the replacement station 707, in order to remove the glass lens 6 for the lower mold core 2; then, the inner 1: placing another glass nitrate material 5 to the 卞-u and the lower mold core 2 will be moved ^ 3 7〇8' to borrow another mechanical arm (not shown) and another: two into the inner sleeve ^ Then, the inner sleeve 1 and the upper two 2 will be moved to the second group of stations 7 ° 9. The other outer sleeve 4 is assembled outside the inner sleeve i by means of a further machine diagram, after which the mold is moved along with the other broken text. Formed to the next cycle of production. Thus, the forming system continuously molds the glass nitrate material 5 in the mold into the glass mirror 6. Although the mold is available for recycling in the forming system, the glass nitrate material 5 is continuously formed into the glass sheet 6, but in the case of the mold, the mold has the following defects. The inner and outer sleeves 1 and 4 of the mold are usually only processed to a general fit precision (about 2〇χ 1〇-5m~3〇χ i〇_5m), and the upper and lower: two 3 The fit between the 2 and the inner sleeve 1 is processed to a more precise δ precision (about 2~3# m). In addition, there is no blocking between the inner and outer sleeves 4. Construction, therefore, in the removal of the upper mold 3 inch 'if the outer sleeve 4 is not removed first', when the upper mold 3 is pulled up by the robot arm, since the inner sleeve is the same The upper mold 3 is precisely matched, and the inner sleeve 1 is not restrained by any structure, so the inner sleeve 1 tends to move up with the upper mold 3 relative to the outer sleeve 4, and Resulting in poor demolding, according to which the forming system must be provided before the second dismantling station 706, and a first disassembling station 705 for removing the outer sleeve 4 is additionally provided. The associated robot arm, and thus the second assembly station 7〇9 and the associated robot arm for assembling the outer sleeve 4, must also be provided after the first assembly station 708, so that not only the mold is dismantled The assembly process is complicated and the equipment cost of the forming system is increased. 2. When the mold is moved between the heating station 7〇1, the first and second pressurizing stations, 703 and the cooling station 704, since the bottom end of the outer sleeve 4 is directly abutted The bottom plate of the station moves and moves relative to the bottom plate of the stations. Therefore, the operator cannot position a gasket (not shown) at the bottom end of the outer sleeve 4 and the bottom plate of the stations. In this way, the operator cannot finely adjust the center thickness of the formed glass lens 6 by changing the tip height of the outer (four) 4 . SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to simplify the disassembly procedure, that is, to provide a glass mold forming device which can simplify the disassembly and assembly procedure of the continuous glass mold forming system and finely adjust the center of the formed glass lens. thickness. The glass mold forming device which can simplify the disassembly and assembly procedure can be used to form a glass stone material having a thermal expansion coefficient into a glass lens, and the glass mold forming device comprises an outer sleeve, an inner sleeve and a lower mold. Ren, and - on the mold. The outer sleeve has a first and a first by the first peripheral wall I272255

所圍繞界定出的第-内孔,及-大於該熱膨脹係數的第 熱膨脹係數,該第一周壁具有_#f朝下T 及7貫質朝ί的第一頂端面。該内套筒是套接於該第-内 定出的第二内孔,及一小”第:Τ弟一周壁所圍繞界 胳㈣Ρ 熱衫脹係數的第二熱膨 脹=,該弟二周壁具有一朝向該第一承靠面而可與該第 面互㈣接的第二承靠面。該下模仁是套接於該第 -内孔,该下模仁具有一可承托該玻璃硝材的第一塑形面 ’及一小於該第-熱膨脹係數的第三熱膨脹係數。該上模 仁是錢於該第二内孔,該上模仁具有一朝向該第一塑形 面的弟:塑形面、一相反於該第二塑形面的頂端面,及一 小於4弟-熱膨脹係數的第四熱膨服係數,當該上模仁下 移至該頂端面與該繁_ /弟頂纟而面齊平時,可使該玻璃硝材成 形為該玻璃鏡片。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 、 s ♦考圖式之二較佳實施例的詳細說明中,將可清 楚的明白。 在提出詳細說明之前,要注意的是,在以下的說明中 ’類似的元件是以相同的編號來表示。 ,》>閱圖本發明可簡化拆裝程序的玻璃模造成形裝置 的第1父佳實施例,是可用於將-具有-熱膨脹係數α的 玻璃硝才才1〇〇成形為一玻璃鏡片2〇〇 (見圖4、5),該玻璃 杈仏成形裝置包含:一外套冑、一内套筒川、一下模仁 1272255 30 及一上模仁4〇。 。亥外套筒10具有一第一周壁11、一由該第一周壁11 所圍繞界定出的第一 第一熱膨脹係數〇^ i。 承靠面1"、一實質朝上的第一 第-頂端® m的第—底端面 内孔12,及一大於該熱膨脹係數α的 該第一周壁11具有一實質朝下的第一 頂端面112,及一相反於該 113 ’該第一内孔12具有一 一相反於該大徑段121 是界定於該大、小徑段 鄰近該下模仁%的大㈣121,, 的小握段122,該第一承靠面111 22之間。在本實施例中,該外套筒10是以耐高溫合 金鋼材製成,例如不銹鋼材SUS-316、SUS-310,且該第-熱%脹係數α 1是大於ίο χ 1〇-5/。〇。 。亥内套筒20是套接於該第一内孔12,該内套筒2〇具 有第一周壁21、一由該第二周壁21所圍繞界定出的第二 内孔22及小於该第一熱膨脹係數1的第二熱膨脹係 數"亥第一周壁21具有一套接於該大徑段121内的大 徑部2U、一相反於該大徑部211並套接於該小徑段a?内 的Μι α卩212、一形成於該大、小徑部211、Μ】之間且朝 向該第一承靠面ιη而可與該第一承靠面lu互相抵接的第 二承靠面213、一形成於該小徑部212的頂端上的第二頂端 面2M、-形成於該大徑部211的底端上的第二底端面215 ,及數沿徑向貫穿該小徑部212的逃氣孔216。 該下模仁30是套接於該第二内孔22,該下模仁3〇具 有-套接於該第二内孔22内的套接部31、—相反於該套接 部且外露的限位部32、一形成於該套接部31與該限位 1272255 部32之間的環肩面33、一形成於該套接部3ι朝向該上模 仁40的端上且可承托該玻璃硝材1〇〇的第一塑形面、 一相反於該第一塑形面34且形成於該限位部W的底端上 的底端面35,及一小於該第一熱膨脹係數…的第三熱膨 ,係數〜當該内、外套筒2()、1()組裝於該下模仁% ^ 時’該第-、二承#面⑴、213是互相抵接,且該第—周 壁二?第—底端面113是高於該下模仁30的底端面35, 也就疋說該外套筒1G是被該内套筒2()擇托而懸空,因而 該外套筒1G在熱脹冷縮時是以該第—承靠面iu 基準面。 …1 該上模仁40是套接於該第二内孔22,該上模仁4〇具 有一套接於該第二内孔22的第一套接部41、一從該第一套 接部41朝該下模仁3G延伸出的塑形部42、-相反於該塑 幵"P 42且套接於該第—内孔12的小徑段⑵的第二套接 部43、一形成於該塑形部42朝向該第一塑形面%的一端 j的第二塑形面44、—相反料第二塑形面44且形成於該 第套接4 43的頂端上的頂端面45,及一小於該第一熱膨 服係數d的第四熱膨嚴係數以。該第—、二頂端面112、 214之間的—高度差U是大於該第二套接部43的-高度 仏此外,在本實施例中,該内套筒2〇、該下模仁3〇與該 K 40均疋以具有較佳耐高溫氧化特性之超硬合金製成 ’例如碳化錢結超硬崎,且,該内套筒20的第二熱膨 脹係數α 2、該下掇二3 &结—丄 、- 的弟二熱膨脹係數α 3與該上模仁 勺第四…、知脹係數α 4均是相同,並小於該玻璃硝材1〇〇 10 1272255 的熱膨脹係數α,該第二、三、四熱膨脹係數α 2、α 3、 α 4 均約在 4.0 x 10_6/°C 〜6.0 x 10_6/°C 之間。 如圖4、5所示,本發明可被循環使用於一成形光學玻 璃鏡片的連續式玻璃模造成形系統中,該成形系統包含一 成形室300、一加熱站310、一第一加壓站320、一第二加 壓站330、一冷卻站340、一拆解站350、一入替站36〇, 及一組裝站370。當該成形系統開始連續生產玻璃鏡片時, 本發明連同該玻璃硝材100會被移動至該成形室3〇〇内的 加熱站3 10,該加熱站3 10的加熱溫度約在玻璃硝材軟化溫 度點以上一百度,而可使該玻璃硝材丨〇〇被加熱軟化;接 著’本發明會依序被推送至該第一加壓站320,該第一加壓 站320的加熱溫度約在玻璃硝材軟化溫度點以上五十度, 由於該外套筒丨〇的第一熱膨脹係數α1是大於該玻璃^材 100的熱膨脹係數α、該内套筒20的第二熱膨脹係數α2、 該下模仁30的第三熱膨脹係數α 3及該上模仁4〇的第四熱 膨脹係數以’因此,該外套筒1G的膨脹量是遠大於該玻 璃石肖材UK)、該内套筒20、該下模仁3〇及該上模仁4〇 (為 了清楚表達,圖式中是將膨脹量放大表示),因此,該第一 ^ 呵胃又刀口穴於該 二套接部43的高度L2,如此,當該第—加壓站32〇的一 力士口屋板321下移至抵壓於該外套筒1〇的第—頂端面⑴ 日守,该上加遷板3 2 1即可蔣兮μ伊γ 6入 ρ 了將5亥上杈仁40的第二套接部‘ π王壓入该弟一内孔12的 又内,而使該上模仁‘ 卜移至该頂端面45盥兮笙 ^ /、=亥弟—頂端面112齊平,進而使該3 11 1272255 璃確材100初步成形為該玻璃鏡片細,在此過程中,該内 套筒20的氣體可經該等逃氣孔216,而從該内、外套筒 、1〇之間的間隙逸散至外界;接著,本發明會依序被推送 至該第二加麼站330 ’該第二加屢站33〇的加熱溫度是低於 该弟-加壓站320,約在玻璃轉化溫度點以下二十度。由於 在加熱溫度從該第一加遷站32〇下降至該第二加壓站33〇 的過程中,該外套筒1G的收縮量是遠大於該玻璃硝材_ 、、該内套冑20、該下模仁3〇及該上模仁4〇(為了清楚表 達,圖式中是將收縮#放大表示),因此,當該第二加壓站 330的-上加壓板331下壓於該外套筒1〇的第一頂端面ιΐ2 上時,該上加壓板331可隨著該夕卜套筒1()的收縮,而持續 =下塵該上模仁4G,進而使該頂端面45持續地與該第一頂 月平如此,即可穩定且精密地控制該玻璃鏡片 的中心厚度,並可將該第一、二塑形自^、料的面形 精密地轉寫至該玻璃㈣的表面上;接著,本發明連 同該玻璃鏡片細會依序被推送至該冷卻站34(),使該玻璃 鏡片200被冷卻至常溫而定形;接著,當本發明連同該玻 璃鏡片200被移出該成形室綱&,本發明會被移動至該 拆解站350’以藉-機械手臂(圖未示)拆除拆除該上模仁 4〇,在此過程中,由於該外套筒1〇的第一承靠面⑴可抵 住該内套筒2G的第二承靠面⑴,而將該内套筒Μ限位, 因此,當-機械夹爪(圖未*)鉗住該外套筒ig後,該機 械手臂即可順利地使該上模仁4G上移脫離該内、外套筒2〇 接著’該内、外套筒20、10與該下模仁3〇會被移 12 1272255 動至該入替站360 ’以將該玻璃鏡片200移出,並將另一玻 璃硝材1〇〇放置於該下模仁3〇上;接著,該内、外套筒 、1〇與該下模仁30會被移動至該組裝站370,以藉另一機 械手臂(圖未不)將另一上模仁4〇組入該内、外套筒⑼、 10内,接者’本發明連同該另一玻璃硝材1〇〇會再被移動 至該成形t 300内,以進行下—次的循環生產過程。如此 ’該成形系統即可連續地將本發明㈣玻璃硝模造 成形為該玻璃鏡片200。 經由以上的說明,可再將本發明的優點歸納如下: -、本發明的外套筒1G的第—承靠面⑴可抵住該内 套筒20的第二承靠面213,而將該内套筒2〇限位,如此, 當本發明被移動至該拆解站35G,而被機财爪(圖未示) 甜住該外套筒1G後,該機財f (圖未W即可抓取該上 权仁40,亚使δ亥上模仁4〇順利地上移脫離該内、外套筒 20、10’因此’本發明在不用拆除該外套筒的情形下, 即可供該成形系統順利地拆除該上模卩4〇,並可有效防止 該内套筒20隨該上模仁4Q上移而造成脫模不良。 -、與本發明配合的成形系統並不需另外設置站別來 =除該外純10’當然就不需另外設置站別來組裝該外套 η ίο如此和白知的成形系統相較,與本發明配合的成 形系統不僅可將整體的拆裝程序簡化,更可有效降低整體 的设備成本。 如圖6所不》為本私明沾 略 明的一弟二較佳實施例,該第二 較佳實施例是類似於該第一較佳實施例,其差異之處在於 13 1272255 該第二較佳實施例更包含一墊片5〇,該墊片5〇是設置 於該内套筒20的第二周壁21的第二底端面215與該下模 仁30的環肩面33之間。如此,該第二較佳實施例除了可 .達到與上述第-較佳實施例相同的‘目的與功效外,操作者 藉由該墊片50更可改變該外套筒1〇的第一頂端面ιΐ2相對 L亥上;40的頂端面45的高度’而藉以微調成形後的 玻璃鏡片200的中心厚度。 /歸納上述,本發明之可簡化拆裝程序的玻璃模造成形 裝置’不僅可簡化連續式玻璃模造成形系統的拆裝程序, 而降低成形系統的設備成本,並可藉由墊片微調成形後玻 璃鏡片的中心厚度,故確實能達到發明之目的。 惟以上所述者,僅為本發明之較佳實施例而已,當不 月匕以此限定本發明實施之範圍,即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 14 I272255 【圖式簡單說明】 視圖 圖1是習知一種玻璃成形模具與一玻璃硝材的組合剖 圖2是與該模具配合的一習知連續式玻璃模造成步 統的系統配置示意圖; /、 圖3是本發明之可簡化拆裝程序的玻璃模造成形譽置 第車父佳貫施例與一玻璃硝材的組合剖視圖; 圖4是與該第—較佳實施例配合的—連續式 成形系統的系統配置示意圖; 圖5是圖4的局部放大示意圖;及 圖二本發明之可簡化拆裝程序的玻璃模造 一弟一較佳貫施例與一玻璃硝材的組合剖視圖。 罝 15 1272255 【主要元件符號說明】 1 * * 内套筒 331 * 上加壓板 2 * ‘,* 下模仁 340 · 冷卻站 3 *… 上模仁 350 * 拆解站 外套筒 360 * 入替站 5 *… 玻璃硝材 370 . 組裝站 6 * * 玻璃鏡片 10 · · 外套筒 7 ,., 成形室 11… 第一周壁 701 ‘ 加熱站 111 * 第一承靠面 702 * 第一加壓站 112 · 第一頂端面 703 * 第二加壓站 113 * 第一底端面 704 . 冷卻站 12 * * 第一内孔 705 * 第一拆解站 121 · 大徑段 706 、 第二拆解站 122 · 小徑段 707 , 入替站 20… 内套筒 708 * 第一組裝站 21 · * 第二周壁 709 * 第二組裝站 211 « 大徑部 100 ^ 玻璃硝材 212 * 小徑部 200 * 玻璃鏡片 213 * 第二承靠面 300 〃 成形室 214 * 第二頂端面 310 、 加熱站 215 * 第二底端面 320 * 第一加壓站 216 * 逃氣孔 321 · 上加壓板 22 * * 第二内孔 330 * 第二加壓站 30 · · 下模仁 16 1272255 31 * . 套接部 32 * ‘ 限位部 33 *, ‘ 環肩面 34 * . 第一塑形面 35 ^ · 底端面 40 ·, > 上模仁 41 * •第一套接部 42 · > 塑形部 43 * •第二套接部 44 * ‘第二塑形面 45 * 1 頂端面 L1 · _高度差 L2 · •高度 50 * •墊片 17Around the defined first-inner hole, and - a coefficient of thermal expansion greater than the coefficient of thermal expansion, the first peripheral wall has a first top end face with _#f facing down T and 7 passing through ί. The inner sleeve is sleeved in the second inner hole defined by the first inner portion, and a small "first": the second thermal expansion of the thermal expansion coefficient of the circumference of the wall (four) a second bearing surface facing the first bearing surface and mutually connectable to the first surface. The lower mold core is sleeved in the first inner hole, and the lower mold core has a support for the glass nitrate material. a first molding surface ′ and a third thermal expansion coefficient smaller than the first thermal expansion coefficient. The upper mold core is money in the second inner hole, and the upper mold core has a body facing the first molding surface: plastic a shape, a top surface opposite to the second molding surface, and a fourth thermal expansion coefficient less than 4 dipole-thermal expansion coefficient, when the upper mold is moved down to the top end surface and the When the surface is flush, the glass nitrate material can be formed into the glass lens. [Embodiment] The foregoing and other technical contents, features and effects of the present invention are detailed in the preferred embodiment of the second embodiment. In the description, it will be clearly understood. Before making a detailed explanation, it should be noted that in the following description The like elements are denoted by the same reference numerals. The niobium is formed into a glass lens 2〇〇 (see Figs. 4 and 5). The glass crucible forming device comprises: a jacket, an inner sleeve, a lower mold, 1272255 30 and an upper mold. The outer sleeve 10 has a first peripheral wall 11 and a first first thermal expansion coefficient defined by the first peripheral wall 11. The bearing surface 1" The first bottom end inner hole 12 of the first first-top® m, and the first peripheral wall 11 larger than the thermal expansion coefficient α have a substantially downward first end surface 112, and a opposite to the 113 The first inner hole 12 has a small grip portion 122 opposite to the large diameter portion 121 defined by the large (four) 121 of the large and small diameter segments adjacent to the lower mold core, and the first bearing surface 111 In the present embodiment, the outer sleeve 10 is made of high temperature resistant alloy steel, such as stainless steel SUS-316, SU. S-310, and the first heat % expansion coefficient α 1 is greater than ίο χ 1〇-5/. 亥. The inner sleeve 20 is sleeved in the first inner hole 12, the inner sleeve 2 has a first peripheral wall 21, a second inner hole 22 defined by the second peripheral wall 21, and a second thermal expansion coefficient smaller than the first thermal expansion coefficient " The large-diameter portion 2U in the large-diameter section 121, and the Μια卩212 which is opposite to the large-diameter portion 211 and is sleeved in the small-diameter section a? are formed in the large-diameter portion 211, a second bearing surface 213 that can abut against the first bearing surface lu and a second top surface 2M formed on the top end of the small diameter portion 212 toward the first bearing surface i A second bottom end surface 215 formed on the bottom end of the large diameter portion 211 and a plurality of escape holes 216 penetrating the small diameter portion 212 in the radial direction. The lower mold core 30 is sleeved in the second inner hole 22, and the lower mold core 3 has a sleeve portion 31 that is sleeved in the second inner hole 22, and is opposite to the sleeve portion and exposed a limiting portion 32, an annular shoulder surface 33 formed between the socket portion 31 and the limiting portion 1272255 portion 32, and an end portion of the socket portion 3ι facing the upper mold core 40 and supporting the a first molding surface of the glass nitrate material, a bottom end surface 35 opposite to the first molding surface 34 and formed on the bottom end of the limiting portion W, and a portion smaller than the first thermal expansion coefficient Three thermal expansion, coefficient ~ When the inner and outer sleeves 2 (), 1 () are assembled to the lower mold core % ^ 'the first and second bearing # faces (1), 213 are abutting each other, and the first The second bottom end surface 113 of the peripheral wall is higher than the bottom end surface 35 of the lower mold core 30, that is, the outer sleeve 1G is suspended by the inner sleeve 2 (), and thus the outer sleeve 1G In the case of thermal expansion and contraction, the reference surface of the first bearing surface iu is used. The upper mold core 40 is sleeved in the second inner hole 22, and the upper mold core 4 has a first sleeve portion 41 connected to the second inner hole 22, and a first socket portion a shaping portion 42 extending toward the lower mold core 3G, a second sleeve portion 43 opposite to the small diameter portion (2) of the first inner hole 12, opposite to the plastic portion "P 42 a second molding surface 44 formed on the one end j of the molding portion 42 toward the first molding surface %, a second molding surface 44 opposite to the top surface of the first sleeve 4 43 45, and a fourth thermal expansion coefficient less than the first thermal expansion coefficient d. The height difference U between the first and second top faces 112 and 214 is greater than the height of the second socket portion 43. Further, in the embodiment, the inner sleeve 2〇 and the lower mold core 3 Both the crucible and the K 40 are made of a superhard alloy having better high temperature oxidation resistance characteristics, such as carbonized carbon knot superhardness, and the second thermal expansion coefficient α of the inner sleeve 20 is 2, the lower jaw 2 & 丄 - 丄, - The second thermal expansion coefficient α 3 is the same as the fourth... and the swell coefficient α 4 is the same, and is smaller than the thermal expansion coefficient α of the glass nitrate material 1〇〇10 1272255, the first The second, third, and fourth thermal expansion coefficients α 2, α 3, and α 4 are all between 4.0 x 10_6/°C and 6.0 x 10_6/°C. As shown in Figures 4 and 5, the present invention can be recycled to a continuous glass mold forming system for forming optical glass lenses. The forming system includes a forming chamber 300, a heating station 310, and a first pressurizing station 320. A second pressurizing station 330, a cooling station 340, a disassembling station 350, a receiving station 36A, and an assembly station 370. When the forming system begins to continuously produce a glass lens, the present invention, along with the glass nitrate 100, is moved to a heating station 3 10 in the forming chamber 3, the heating temperature of the heating station 3 10 is about the softening temperature of the glass nitrate material. Above one Baidu, the glass nitrate material can be heated and softened; then the invention is sequentially pushed to the first pressure station 320, and the heating temperature of the first pressure station 320 is about softened in the glass nitrate material. 50 degrees above the temperature point, since the first thermal expansion coefficient α1 of the outer sleeve 是 is greater than the thermal expansion coefficient α of the glass material 100, the second thermal expansion coefficient α2 of the inner sleeve 20, and the lower mold core 30 The third coefficient of thermal expansion α 3 and the fourth coefficient of thermal expansion of the upper mold core 4 ', therefore, the expansion amount of the outer sleeve 1G is much larger than the glass stone material UK), the inner sleeve 20, the lower mold core 3 〇 该 该 该 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 The first pressure station 32 〇 a forceshikou roof 321 moves down Pressing on the first-top surface (1) of the outer sleeve 1〇, the upper moving plate 3 2 1 can be 兮 伊 伊 γ 6 into the second socket of the 5 杈 upper 杈 40 40 ' π king is pressed into the inside of the inner hole 12 of the brother, and the upper mold is moved to the top surface 45 盥兮笙 ^ /, = Haidi - the top surface 112 is flush, and thus the 3 11 1272255 The glass material 100 is initially formed into a thin glass lens. During this process, the gas of the inner sleeve 20 can escape from the gap between the inner and outer sleeves and the inner hole through the escape holes 216. To the outside; then, the present invention is sequentially pushed to the second station 330. The heating temperature of the second station 33 is lower than the temperature-down station 320, below the glass transition temperature point. Twenty degrees. Since the heating sleeve is lowered from the first transfer station 32〇 to the second pressurizing station 33〇, the shrinkage amount of the outer sleeve 1G is much larger than the glass nitrate material _, the inner sleeve 胄20, The lower mold core 3〇 and the upper mold core 4〇 (for the sake of clarity, in the drawing, the shrinkage # is enlarged), therefore, when the upper pressurizing plate 331 of the second pressurizing station 330 is pressed down When the first top end face ι 2 of the outer sleeve 1〇 is placed, the upper pressing plate 331 can continue to dust the upper mold core 4G as the outer sleeve 1() contracts, thereby making the top end face 45 continuously with the first top moon, so that the center thickness of the glass lens can be stably and precisely controlled, and the first and second shaping shapes can be accurately transferred to the glass. (4) on the surface; then, the present invention is sequentially pushed to the cooling station 34() together with the glass lens, so that the glass lens 200 is cooled to a normal temperature and shaped; then, when the present invention is accompanied by the glass lens 200 Moving out of the forming chamber class &, the invention will be moved to the dismantling station 350' to be removed by a mechanical arm (not shown) The upper mold core 4〇, in the process, since the first bearing surface (1) of the outer sleeve 1〇 can abut the second bearing surface (1) of the inner sleeve 2G, the inner sleeve is restrained Therefore, when the mechanical jaw (Fig. 4) clamps the outer sleeve ig, the robot arm can smoothly move the upper mold core 4G away from the inner and outer sleeves 2, then The outer sleeves 20, 10 and the lower mold core 3 are moved 12 1272255 to the transfer station 360' to remove the glass lens 200, and another glass nitrate material 1 is placed in the lower mold core 3 Then, the inner and outer sleeves, 1 〇 and the lower mold core 30 are moved to the assembly station 370 to join another upper mold core by another mechanical arm (not shown). The inner and outer sleeves (9), 10, and the present invention, together with the other glass nitrate material, are again moved into the forming t 300 for the next-stage cycle production process. Thus, the forming system can continuously form the (4) glass nitrate mold of the present invention into the glass lens 200. Through the above description, the advantages of the present invention can be further summarized as follows: - The first bearing surface (1) of the outer sleeve 1G of the present invention can abut against the second bearing surface 213 of the inner sleeve 20, and The inner sleeve 2 is limited, so that when the present invention is moved to the disassembly station 35G, and the outer claw 1G is sweetened by the machine claw (not shown), the machine f (the figure is not The upper right armor 40 can be grasped, and the ya hai hai ren ren 4 〇 smoothly moves upwardly away from the inner and outer sleeves 20, 10'. Therefore, the present invention can be used without removing the outer sleeve. The forming system smoothly removes the upper mold 〇4〇, and can effectively prevent the inner sleeve 20 from being displaced with the upper mold core 4Q to cause mold release failure. - The forming system cooperating with the present invention does not need to be separately set. Stations = in addition to the outer pure 10', of course, there is no need to set up another station to assemble the jacket η ίο Compared with the forming system of Baizhi, the forming system matched with the present invention can not only simplify the overall disassembly and assembly process , which can effectively reduce the overall equipment cost. As shown in Fig. 6, it is a preferred embodiment of the two brothers. The second preferred embodiment is similar to the first preferred embodiment, and the difference is that 13 1272255. The second preferred embodiment further includes a spacer 5〇 disposed on the inner sleeve. The second bottom end surface 215 of the second peripheral wall 21 of the barrel 20 is between the annular shoulder surface 33 of the lower mold core 30. Thus, the second preferred embodiment can achieve the same as the above-described first preferred embodiment. In addition to the purpose and effect, the operator can further change the height of the top end surface 45 of the outer sleeve 1 by the height of the top end surface 45 of the outer sleeve 1 by the spacer 50, thereby fine-tuning the formed glass lens. The center thickness of 200. / In summary, the glass mold forming device of the present invention which simplifies the disassembly and assembly procedure can not only simplify the disassembly and assembly process of the continuous glass mold forming system, but also reduce the equipment cost of the forming system, and can be used by the mat. The sheet is fine-tuned to the center thickness of the glass lens after forming, so it is indeed possible to achieve the object of the invention. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited thereby, that is, Patent application scope according to the present invention And the simple equivalent changes and modifications made by the description of the invention are still within the scope of the invention. 14 I272255 [Simple description of the drawing] FIG. 1 is a combination of a conventional glass forming mold and a glass nitrate material. 2 is a schematic view showing a system configuration of a conventional continuous glass mold forming step in cooperation with the mold; and FIG. 3 is a schematic view of the glass mold of the present invention which can simplify the disassembly and assembly process. Figure 3 is a schematic view of the system configuration of the continuous forming system in combination with the first preferred embodiment; Figure 5 is a partial enlarged view of Figure 4; and Figure 2 is a simplified view of the present invention. A cross-sectional view of a combination of a preferred embodiment of a glass mold and a glass nitrate material. 罝 15 1272255 [Explanation of main component symbols] 1 * * Inner sleeve 331 * Upper pressure plate 2 * ', * Lower mold 340 · Cooling station 3 *... Upper mold core 350 * Disassembly station outer sleeve 360 * Replacement station 5 *... Glass nitrate material 370. Assembly station 6 * * Glass lens 10 · · Outer sleeve 7 ,., Forming chamber 11... One Wall 701 'heating station 111 * first bearing surface 702 * first pressing station 112 · first top end surface 703 * second pressing station 113 * first bottom end surface 704 . cooling station 12 * * first inner hole 705 * First Dismantling Station 121 · Large Diameter Section 706, Second Disassembly Station 122 · Small Diameter Section 707, Substitute Station 20... Inner Sleeve 708 * First Assembly Station 21 · * Second Week Wall 709 * Second Assembly Station 211 « Large diameter part 100 ^ Glass nitrate material 212 * Small diameter part 200 * Glass lens 213 * Second bearing surface 300 成形 Forming chamber 214 * Second top end surface 310, Heating station 215 * Second bottom end surface 320 * First addition Pressure station 216 * escape hole 321 · upper pressure plate 22 * * second inner hole 330 * second pressure station 30 · · lower mold core 16 1272255 31 * . ferrule 32 * 'restriction portion 33 *, ' Annular shoulder surface 34*. First shaping surface 35^ · Bottom end surface 40 ·, > Upper mold core 41 * • First socket portion 42 · > Shaped portion 43 * • Second socket portion 44 * ' Second shaping surface 45 * 1 Top surface L1 · _ Height difference L2 · • Height 50 * • Spacer 17

Claims (1)

國 十、申請專利範圍: 一種可簡化拆叙程序的玻璃模造成形裝置,是可用於將 -具有-熱膨脹係數的玻璃硝材成形為一玻璃鏡片,該 玻璃模造成形裝置包含·· 外套问’具有-第-周壁、-由該第-周壁所圍 繞界定出的第_内孔, ,__ ^ 少 内孔及一大於该熱膨脹係數的第一熱膨 嚴係數,該第一周壁具有一實質朝下的第一承靠面,及一 貫質朝上的第一頂端面; 十一内套筒’是套接於該第一内孔,該内套筒具有一 f二周壁、—由該第二周壁所圍繞界定出的第二内孔,及 -小於該第-熱膨脹係數的第二熱膨脹係數,該第.二周壁 具有-朝向該第一承靠面而可與該第一承靠面互相抵接的 第二承靠面; 一下模仁,是套接於該第二内孔,該下模仁具有一 可承托該玻璃硝材的第一塑形面,及一小於該第一 係數的第三熱膨脹係數;及 ..... 上模仁,是套接於該第二内孔,該上模仁具有一籲 朝向4第一塑形面的第二塑形面、一相反於該第二塑形面 的頂知面,及一小於該第一熱膨脹係數的第四熱膨脹係數 田忒上模仁下移至該頂端面與該第一頂端面齊平時,可 使ό亥玻璃硝材成形為該玻璃鏡片。 2·根據申請專利範圍第i項之可簡化拆裝程序的玻璃模造成 f裝置,其中,該内套筒的第二熱膨脹係數、該下模仁的 第二熱膨脹係數與該上模仁的第四熱膨脹係數是為相同。 18 1272255 3 ·根據申清專利節 彤f詈甘乾圍弟項之可間化拆裝程序的玻璃模造成 笛:\萨/、中’該内套筒的第二熱膨脹係數、該下模仁的 璃係數與該上模仁的第四熱膨脹係數是小於該玻 璃硝材的熱膨脹係數。 4·根據申請專μ ^ m = & J、之可簡化拆裝程序的玻璃模造成 其中,該第一周壁更具有一相反於該第-頂端面 广=一底端面,該下模仁更具有一相反於該第一塑形面的 而面,'亥第一周壁的第一底端面是高於該下模仁的底端 面。 根^請專利範圍第4項之可簡化拆裝程序的玻璃模造成 $衣置’其中’該第—内孔具有—鄰近該下模仁的大徑段 j及-相反於該大徑段的小徑段,該第一承靠面是界定於 该大、小徑段之間。 粑^申。月專利範圍第5項之可簡化拆裝程序的玻璃模造成 形裝置’纟中’該第二周壁更具有—套接於該大徑段内的 大徑部、一相反於該大徑部並套接於該小徑段内的小徑部 丄及—形成於該小徑部的頂端上的第二頂端面,該第二承 罪面是形成於該大、小徑部之間。 根據申4專利範圍帛6項之可簡化拆裝程序的玻璃模造成 肜衣置’其中,該第二周壁更具有數沿徑向貫穿該小徑部 的逃氣孔。 •根據申請專利範圍第6項之可簡化拆裝程序的玻璃模造成 形衣置,其中,§亥下杈仁更具有一套接於該第二内孔内的 套接部、一相反於該套接部的限位部,及一形成於該套接 19 1272255 部與該限位部之間的璟启;^ ^ ^ 、 7衣眉面,該下模仁的第一塑形面是形 成於δ亥套接部朝向該第 乐一塑形面的一端上,該下模仁的底 端面是形成於該限位部的底端上。 9.根據申請專利範圍第8頊之可^儿把& y 、之了間化拆裝程序的玻璃模造成 形衣置’其中’該上模承且古 ^ . 果仁更具有一套接於該第二内孔的第 一套接部、一從該第一套接 备稷邛朝該下杈仁延伸出的塑形部 、一相反於該塑形部且套接 备接於5亥弟一内孔的小徑段的第二 套接,°亥第—塑形面是形成於該塑形部朝向該第一塑开) 的一端上’該頂端面是形成於該第二套接部的頂端上, 二一、—頂端面之間的高度差是大於該第二套接部的高 度0 10·根據申請專利範圍第8項之 Α帮奘署,舌a 、 間化拆政耘序的玻璃模造 成形哀置,更包含至少一塾, _ 一 3- h °系弟一周壁更具有一开)士、 於二的底端上的第二底端面,該墊片是設置於該 -周i的第_底端面與該下模仁的環肩面之間。… 20National Ten, the scope of application for patents: A glass mold forming device that can simplify the disassembly process, can be used to form a glass nitrate material with a coefficient of thermal expansion into a glass lens, the glass mold forming device contains ·· a first-perimeter wall, a first inner hole defined by the first-perimeter wall, a small inner bore and a first thermal expansion coefficient greater than the thermal expansion coefficient, the first peripheral wall having a substantially downward a first bearing surface, and a first top surface that is consistently upwardly facing; the eleven inner sleeve ' is sleeved in the first inner hole, the inner sleeve has a f-two-circle wall, and the second peripheral wall a second inner bore defined around, and a second thermal expansion coefficient smaller than the first thermal expansion coefficient, the second circumferential wall having a first abutment surface facing the first bearing surface and abutting the first bearing surface a second bearing surface; the lower mold core is sleeved in the second inner hole, the lower mold core has a first molding surface supporting the glass nitrate material, and a third smaller than the first coefficient Thermal expansion coefficient; and ..... upper mold core, is sleeved in the second An inner hole having a second molding surface facing the fourth first molding surface, a top surface opposite to the second molding surface, and a fourth thermal expansion smaller than the first thermal expansion coefficient When the coefficient of the upper mold is moved down until the top end surface is flush with the first top surface, the glass glass material can be formed into the glass lens. 2. The glass mold according to the item i of the patent application scope simplifies the disassembly and assembly procedure, wherein the second thermal expansion coefficient of the inner sleeve, the second thermal expansion coefficient of the lower mold core and the upper mold core The four coefficients of thermal expansion are the same. 18 1272255 3 ·According to the glass mold of the splicing and disassembling procedure of the Shen Qing patent section 彤f詈 Gangan brothers, the flute: \萨・,中' the second thermal expansion coefficient of the inner sleeve, the lower mold core The glass coefficient and the fourth coefficient of thermal expansion of the upper mold core are smaller than the thermal expansion coefficient of the glass nitrate material. 4. According to the application of the specific μ ^ m = & J, which can simplify the disassembly process of the glass mold, wherein the first peripheral wall has a surface opposite to the first - top surface = a bottom end, the lower mold Further, having a surface opposite to the first molding surface, the first bottom end surface of the first circumferential wall of the first wall is higher than the bottom end surface of the lower mold core. The glass mold of the fourth item of the patent scope simplifies the disassembly and assembly process, wherein the first inner hole has a large diameter section j adjacent to the lower mold core and is opposite to the large diameter section. The small diameter section, the first bearing surface is defined between the large and small diameter sections.粑^申. The glass mold forming device of the fifth aspect of the patent scope can simplify the disassembly and assembly process. The second peripheral wall further has a large diameter portion that is sleeved in the large diameter portion, and a sleeve that is opposite to the large diameter portion. The small diameter portion connected to the small diameter portion and the second distal end surface formed on the distal end of the small diameter portion are formed between the large and small diameter portions. According to the invention of claim 4, the glass mold which simplifies the disassembly and assembly procedure causes the garment to be placed therein, wherein the second peripheral wall further has a plurality of escape holes which penetrate the small diameter portion in the radial direction. • According to the scope of the patent application, the glass mold that simplifies the disassembly and assembly procedure causes the garment to be placed, wherein the 亥海下杈仁 has a sleeve portion connected to the second inner hole, and a set opposite to the sleeve a limiting portion of the connecting portion, and a first opening formed between the sleeve portion 19 1272255 and the limiting portion; ^ ^ ^, 7 eyebrow surface, the first molding surface of the lower mold core is formed on The δ-Hing socket is directed to one end of the first molding surface, and the bottom end surface of the lower mold core is formed on the bottom end of the limiting portion. 9. According to the scope of the patent application, the glass mold of the disintegration and disassembly procedure is set to 'in which the upper mold and the ancient ^. The nut has a set of a first socket of the second inner hole, a shaping portion extending from the first socket to the lower jaw, a opposite to the shaping portion and a socket for the 5th a second sleeve of the small diameter section of the inner hole, wherein the upper surface is formed on the one end of the shaping portion facing the first plastic opening, and the top end surface is formed on the second socket portion On the top, the height difference between the top and the top faces is greater than the height of the second socket. 0 10. According to the eighth paragraph of the patent application scope, the tongue and the abandonment of the government The glass mold causes a shape of sorrow, and at least one 塾, _ a 3- h ° 弟 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周 一周Between the first end surface of the week i and the annular shoulder surface of the lower mold. ... 20
TW93140016A 2004-12-22 2004-12-22 Glass molding apparatus with simplified disassembly/assembly procedure TWI272255B (en)

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